37

43
0D

17.0 D I E S E L
LITER
HINO
F17DTE

ENGINE
PARTS
MANUAL
P.O. BOX 8 WAUKESHA WI 53187 PRINTED IN U.S.A.

ISSUED: 09/28/01
The additional following hard copy reference materials are available for generator sets utilizing this engine:

Generac E Control Panel Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0A7605

Engine Operation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0D4335
Engine Service Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0D4336
Engine Parts Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0D4337
Taiyo Alternator Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0D5207
Taiyo Voltage Regulator Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0D5206
In addition, all Generac large generator set reference materials including all reference materials for this generator
set and engine are contained in soft copy on the Generac “400 kW and Larger SERVICE CD”, P/N 0C4754 for
your convenience. By purchasing and registering this CD, you have the following advantages over trying to main-
tain a hard copy reference library:
• You have all reference materials available immediately at hand in 1 convenient package.
• You can print as many hard copies of any references you need as necessary and at your convenience.
• You will receive automatic notification of updates to the information on the CD as they occur without
having to call and inquire about the latest revision available and without waiting for hard copies to be
published, printed, and distributed.
For your convenience, all of the above reference materials can be ordered through your normal
Generac Parts Distributor by referencing the appropriate part number. A list of Generac Ultimate
Service Dealers (USD's) is included on the back of this manual.
 17.0L DIESEL — TABLE OF CONTENTS

TABLE OF CONTENTS / LEGEND .......................................................................................................................... 1

QUICK REFERENCE ENGINE PARTS ...................................................................................................................... 2
ENGINE SERVICE RECOMMENDATIONS ............................................................................................................ 2-7
PARTIAL ENGINE .................................................................................................................................................. 8
SHORT BLOCK .................................................................................................................................................... 9
CYLINDER HEAD .......................................................................................................................................... 10-13
CYLINDER BLOCK ........................................................................................................................................ 14-17
TIMING GEAR COVER AND FLYWHEEL HOUSING .......................................................................................... 18-19
MAIN MOVING PARTS .................................................................................................................................. 20-21
CAMSHAFT AND IDLE GEAR ........................................................................................................................ 22-23
VALVE SYSTEM ............................................................................................................................................ 24-25
INTAKE AND EXHAUST SYSTEM .................................................................................................................... 26-29
LUBRICATION ..................................................................................................................................................30-31
OIL FILTER .................................................................................................................................................... 32-33
OIL COOLER .................................................................................................................................................. 34-35
OIL PUMP .................................................................................................................................................... 36-37
FUEL SYSTEM ................................................................................................................................................ 38-40
FUEL FILTER ........................................................................................................................................................ 41
COOLING SYSTEM ........................................................................................................................................ 42-43
ENGINE COOLANT PUMP .............................................................................................................................. 44-45
ELECTRICAL PARTS (ENGINE) ........................................................................................................................ 46-47
STARTING MOTOR ........................................................................................................................................ 50-51
GASKET KIT (ENGINE OVERHAUL) ...................................................................................................................... 50
PISTON AND LINER KIT ...................................................................................................................................... 51
PISTON PIN KIT (FOR ONE CYLINDER) ................................................................................................................ 52
REPAIR KIT (ENGINE COOLANT PUMP) .............................................................................................................. 53
THERMOSTAT KIT .............................................................................................................................................. 54
FLANGE AND COUPLING .................................................................................................................................... 55
TURBOCHARGER .......................................................................................................................................... 56-57
INDEX TO HARDWARE .................................................................................................................................. 58-60

LEGEND
“AR” AS REQUIRED
( S T D ) S TA N D A R D S I Z E
“ O . S .” O V E R S I Z E
“ U . S .” U N D E R S I Z E

NOTICE!
THE INFORMATION IN THIS MANUAL IS KNOWN TO BE ACCURATE AS OF THE DATE OF
RELEASE SHOWN ON THE COVER. HOWEVER, ENGINEERING CHANGES CAN OCCUR
WITHOUT NOTICE.TO OBTAIN THE PROPER PARTS, PLEASE BE SURE TO USE THE MODEL
NUMBER OF THE UNIT BEING SERVICED WHEN ORDERING FROM THIS MANUAL.

1
17.0L DIESEL QUICK REFERENCE GUIDE
SPECIFICATIONS:
ENGINE TYPE 17.0 LITER HINO DIESEL ENGINE
CRANKCASE OIL CAPACITY: 6.87 U.S. GALLONS (26 LITERS)

RECOMMENDED FLUIDS

COOLANT:
USE A 50/50 MIXTURE OF LOW SILICATE ETHYLENE GLYCOL BASE ANTI-FREEZE AND SOFT WATER. (IF DESIRED, A HIGH QUALITY RUST INHIBITOR
MAY BE ADDED TO THE RECOMMENDED COOLANT MIXTURE.) WHEN ADDING COOLANT, ALWAYS ADD THE RECOMMENDED 50/50 MIXTURE.

ENGINE OIL:
USE A HIGH QUALITY DETERGENT OIL HAVING AAPI CLASSIFICATION “FOR SERVICE SF OR HIGHER.” THE SAE VISCOSITY RATING OF THE OIL
SHOULD BE CAREFULLY SELECTED, BASED ON THE PREVAILING AMBIENT TEMPERATURE RANGE ANTICIPATED BEFORE THE NEXT OIL CHANGE.
RECOMMENDED SAE VISCOSITY GRADES ARE AS FOLLOWS:

NOTE: SAE 15W-40 Recommended for all seasons.

QUICK REFERENCE ENGINE PARTS

ITEM PART NUMBER DESCRIPTION QTY

NOT SHOWN 0C875000PM SCHEDULED MAINTENANCE KIT (OIL/BYPASS/FUEL) AR
PG 32 0C87500356 OIL FILTER 1
PG 32 0C87500355 BYPASS OIL FILTER 1
PG 40 0C87500474 FUEL FILTER 1
NOT SHOWN 0C8750A0PM SCHEDULED MAINTENANCE KIT (OIL/BYPASS/FUEL/AIR) AR
NOT SHOWN 0A4253 AIR CLEANER 1
PG 54 0C87500593 THERMOSTAT KIT 1
PG 52 0C87500591 PIN KIT, PISTON (FOR ONE CYLINDER) 1
PG 53 0C87500592 REPAIR KIT, COOLANT PUMP 1
NOT SHOWN 0C87500585 ADAPTER, FLUID CLUTCH HOUSING 1
PG 50 0C87500588 GASKET KIT, ENGINE OVERHAUL AR

2
 ENGINE SERVICE RECOMMENDATIONS

500 KW TO 2000 KW STANDBY DIESEL ENGINE DRIVEN GENERATOR SETS

Following is a recommended maintenance schedule for Generac standby diesel engine driven generator sets
from 500 kW to 2000 kW in size. The established intervals in the schedule are the maximum recommended
when the unit is used in an average service application. They will need to be decreased (performed more fre-
quently) if the unit is used in a severe application. Use the unit hour meter or calendar time, whichever occurs
first, from the previous maintenance interval to determine the next required maintenance interval.

Service Maintenance Interval Information:

The various service maintenance intervals are designated by interval numbers as follows:
1 An early inspection of the generator set to insure it is ready to operate when required and to identify any
potential problem areas.
Performed monthly or following each 10 hours of operation of the unit and requires approximately .5
man-hours per unit to complete.
This inspection may be performed by the end user providing the following safety steps are taken to pre-
vent the engine from starting automatically without warning:
To prevent injury, perform the following steps in the order indicated before starting any maintenance:
• Disable the generator set from starting and/or connecting to the load by setting the control panel
Auto-Off-Manual switch to the “OFF” position.
• Remove the control panel fuse.
• Turn off the battery charger.
• Remove the negative battery cable.
The battery charger must be turned off BEFORE removing the battery cable to prevent an over current con-
dition from burning out sensitive control panel components and circuits.
Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal
operation when required.
2 A break-in service inspection of the generator set to insure it is ready to operate and carry the load when
required, and to identify any potential problem areas.
Performed ONLY ONCE following the first six months or the first 50 hours of operation after purchase of
the unit and requires approximately 3.0 man-hours per unit to complete.
This inspection contains some maintenance tasks which require special tools, equipment, and/or knowl-
edge to accomplish and should be performed only by an authorized Generac Service Dealer.
3 An operational inspection of the generator set to insure it is ready to operate and carry the load when
required, and to identify any potential problem areas.
Performed semi-annually or following each 50 hours of operation of the unit and requires approximate-
ly 1.5 man-hours per unit to complete.
This inspection contains some maintenance tasks which require special tools, equipment, and/or knowl-
edge to accomplish and should be performed only by an authorized Generac Service Dealer.
4 A mid-level inspection of the generator set to insure it is ready to operate and carry the load when required,
and to identify any potential problem areas.
Performed annually or following each 100 hours of operation of the unit and requires approximately 4.0
man-hours per unit to complete.
This inspection contains some maintenance tasks which require special tools, equipment, and/or knowl-
edge to accomplish and should be performed only by an authorized Generac Service Dealer.
5 A comprehensive inspection of the generator set to insure it is properly serviced and ready to operate and
carry the load when required, and to identify any potential problem areas.
Performed biannually or following each 250 hours of operation of the unit and requires approximately
8.0 man-hours per unit to complete.
This inspection contains some maintenance tasks which require special tools, equipment, and/or knowl-
edge to accomplish and should be performed only by an authorized Generac Service Dealer.
NOTE: Add 20% to all times for 12 cylinder or larger engines.

3
ENGINE SERVICE RECOMMENDATIONS

GENERAC POWER SYSTEMS, INC.

RECOMMENDED SCHEDULED MAINTENANCE PROGRAM

SERVICE WORK TO BE PERFORMED BY FACTORY-TRAINED PERSONNEL ONLY.

DEALER INFORMATION OWNER INFORMATION

NAME: NAME:
ACCOUNT #: ADDRESS:
ADDRESS:
SITE:
PHONE: PHONE:
TECHNICIAN:
SIGNATURE: SIGNATURE:

PURCHASE DATE: START-UP DATE:

APPLICATION: Standby Power Prime Power Rental/Trailerized

GENERATOR & TRANSFER SWITCH INFORMATION

GENERATOR TRANSFER SWITCH

MODEL NUMBER: MODEL NUMBER:

SERIAL NUMBER: SERIAL NUMBER:

HOUR METER READING at Completion of the Inspection:

WARNING!
To prevent injury, perform the following steps in the order indicated before starting any maintenance:
• Disable the generator set from starting and/or connecting to the load by setting the control panel
Auto-Off-Manual switch to the “OFF” position.
• Remove the control panel fuse.
• Turn off the battery charger.
• Remove the negative battery cable.

NOTE:
The battery charger must be turned off BEFORE removing the battery cable to prevent an over current condition
from burning out sensitive control panel components and circuits.

Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal opera-
tion when required.

4
 ENGINE SERVICE RECOMMENDATIONS

Maintenance Level 1 Level 2 Level 3 Level 4 Level5

Tasks Recom- Task Required Task Required Task Task Required Task
mended Comp. to be done Comp. to be done Comp. Required Comp. to be done Comp.
to be done (Date- 6 months/ (Date- Semi- (Date- to be done (Date- Bi- (Date-
monthly/ Initials) Break-in Initials) annually/ Initials) Annually/ Initials) annually/ Initials)
10 hrs. 50 hrs. 50 hrs. 100 hrs. 250 hrs.
1. Disable the unit
from operating
per the first page
warning.
2. Check the engine
oil level. Adjust
as necessary.
3. Check the engine
coolant level.
Adjust as
necessary.
4. Check the engine
coolant thermal
protection level.
Correct as
necessary.
5. Check the diesel
fuel supply level.
Fill as
necessary.
6. Drain water and
sediment from
the diesel fuel
tank.
7. Drain water from
the fuel line
water separator
if the unit is
equipped with
one.
8. Check the air
inlets and outlets
for debris. Clean
as necessary.
9. Check the battery
electrolyte level if
accessible. Adjust
as necessary.
10. Check the battery
posts, cables,
and charger for
loose
connections,
corrosion, and
proper operation.
Correct as
necessary.
11. Check the unit
wiring for loose
connections,
corrosion, and
damage. Correct
as necessary.

5
ENGINE SERVICE RECOMMENDATIONS

Maintenance Level 1 Level 2 Level 3 Level 4 Level5

Tasks Recom- Task Required Task Required Task Task Required Task
mended Comp. to be done Comp. to be done Comp. Required Comp. to be done Comp.
to be done (Date- 6 months/ (Date- Semi- (Date- to be done (Date- Bi- (Date-
monthly/ Initials) Break-in Initials) annually/ Initials) Annually/ Initials) annually/ Initials)
10 hrs. 50 hrs. 50 hrs. 100 hrs. 250 hrs.
12. Check the engine
accessory drive
belts for wear,
weather cracking,
and damage.
Replace as
necessary.
13. Check the engine
valve clearance.
Adjust as
necessary.
14. Visually inspect
the unit looking
for leaks, wear or
damage, loose
connections or
components, and
corrosion. Correct
as necessary.
15. Test the engine
and transfer
switch safety
devices. Correct
and/or adjust as
necessary.
16. Initiate an
automatic start
and transfer of
the unit to site
load and exercise
it for at least 1
hour looking for
leaks, loose
connections or
components, and
abnormal
operating
conditions.
Correct as
necessary.

6
 ENGINE SERVICE RECOMMENDATIONS

Maintenance Level 1 Level 2 Level 3 Level 4 Level5

Tasks Recom- Task Required Task Required Task Task Required Task
mended Comp. to be done Comp. to be done Comp. Required Comp. to be done Comp.
to be done (Date- 6 months/ (Date- Semi- (Date- to be done (Date- Bi- (Date-
monthly/ Initials) Break-in Initials) annually/ Initials) Annually/ Initials) annually/ Initials)
10 hrs. 50 hrs. 50 hrs. 100 hrs. 250 hrs.
17. Start and
exercise the unit
at full rated load
(use a load bank
if the site load is
not enough) for
at least 2 hours
looking for leaks,
loose
connections or
components, and
abnormal
operating
conditions.
Correct as
necessary.
18. Perform an
engine oil
analysis (send a
sample to a lab
for results).
Change the
engine oil and
filters if the
analysis results
indicate this is
required.
19. Change the
engine oil.
20. Replace the
engine oil filter(s).
21. Replace engine
fuel filter(s) and
re-prime the fuel
system.
22. Replace the
engine air
filter(s).
23. Perform a 5
minute no-load
operational run
of the unit
looking for any
post service
problems.
24. Return the unit
to standby setup
for operation
when required.

7
17.0L DIESEL — PARTIAL ENGINE

ITEM PART NUMBER DESCRIPTION QTY

11060 0C87500100 ENGINE ASSEMBLY, PARTIAL 1

NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

8
 17.0L DIESEL — SHORT BLOCK

ITEM PART NUMBER DESCRIPTION QTY

11500 0C87500101 BLOCK ASSEMBLY, SHORT 1

NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

9
17.0L DIESEL — CYLINDER HEAD

10
 17.0L DIESEL — CYLINDER HEAD

ITEM PART NUMBER DESCRIPTION QTY

11102 0C87500102 HEAD SUB ASSEMBLY, CYLINDER 2

11122 0554950102 BUSHING, VALVE GUIDE, INTAKE, STD 32
11131 0C87500104 SEAT, VALVE INTAKE 16
11135 0C87500105 SEAT, VALVE EXHAUST 16
11144 0C87500106 PIPE, PUSH ROD GUIDE 16
11176 0C87500107 SEAT, INJECTION NOZZLE 8
900115 0C87500129 GASKET 8
9639A 0642380148 PLUG, EXPANSION 6
9639B 0554950197 PLUG, EXPANSION 12
9639C 0642380149 PLUG, EXPANSION 6
9639D 0642380150 PLUG, EXPANSION 17
9639E 0642380151 PLUG, EXPANSION 13
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

11
17.0L DIESEL — CYLINDER HEAD

12
 17.0L DIESEL — CYLINDER HEAD

ITEM PART NUMBER DESCRIPTION QTY

11102 0C87500102 HEAD SUB ASSEMBLY, CYLINDER 2

11115 0C87500103 GASKET, CYLINDER HEAD 2
11181 0C87500108 PLATE, CYLINDER HEAD (RIGHT) 1
11181A 0C87500109 PLATE, CYLINDER HEAD (LEFT) 1
11182 0C87500110 GASKET, CYLINDER HEAD PLATE 3
11185 0C87500111 BOLT, CYLINDER HEAD 10
11185A 0C87500112 BOLT, CYLINDER HEAD 26
11198 0C87500113 PLUG, CYLINDER HEAD 1
11198A 0C87500114 PLUG, CYLINDER HEAD 3
11201 0C87500115 COVER SUB ASSEMBLY, CYLINDER HEAD 2
11211 0C87500116 COVER, CYLINDER HEAD 2
11213 0C87500117 GASKET, CYLINDER HEAD COVER 2
11213A 0C87500118 GASKET, CYLINDER HEAD COVER 2
11455 0C87500119 PLATE 8
12161 0C87500120 PIPE, OIL FILLER 1
12161A 0C87500121 PIPE, OIL FILLER 1
12181 0590890121 CAP, OIL FILLER 1
12210 0C87500122 VENTILATOR ASSEMBLY 1
12281 0C87500123 HANGER, ENGINE 2
13719 0554950579 SEAL, VALVE STEM OIL 16
13719A 0C87500124 SEAL, VALVE STEM OIL 16
15492B 0C87500125 HOLDER, CLIP 1
23745 0C87500126 SEAL, INJECTION PIPE OIL 8
79904A 0C87500127 CLIP SUB ASSEMBLY 1
79904C 0C87500128 CLIP SUB ASSEMBLY 1
900113 0554950214 HELISERT 38
900124 0C87500130 BOLT 1
900129 0C87500131 COLLAR 6
9209A 0C87500132 NUT 16
9349A 0C87500133 STUD 8
9369A 0C87500134 STUD 29
9369B 0C87500135 STUD 3
9659A 0590890546 WASHER, SOFT 2
9659B 0642380315 WASHER, SOFT 2
9719A 0C87500136 UNION 2
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

13
17.0L DIESEL — CYLINDER BLOCK

14
 17.0L DIESEL — CYLINDER BLOCK

ITEM PART NUMBER DESCRIPTION QTY

11408 0C87500140 PIPE SUB ASSY, OIL JET 8

11410 0C87500141 BLOCK ASSY, CYL 1
11453 0C87500142 PLUG MAIN HOLE 3
11453A 0C87500143 PLUG MAIN HOLE 3
11467 0C87500144 LINER, CYL, STD 8
11471 0C87500145 GASKET, CYL LINER 8
11471A 0C87500146 GASKET, CYL LINER 8
11521 0C87500147 BOLT, BEARING CAP 10
11521A 0C87500148 BOLT, BEARING CAP 10
11811 0C87500149 BEARING, CAMSHAFT, NO 1 2
11821 0C87500150 BEARING, CAMSHAFT NO 2 3
900115 0C87500159 GASKET 10
900129 0C87500162 COLLAR 5
9629A 0C87500166 PLUG 5
9851A 0C87500168 O-RING 6
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

15
17.0L DIESEL — CYLINDER BLOCK

16
 17.0L DIESEL — CYLINDER BLOCK
ITEM PART NUMBER DESCRIPTION QTY

11203 0C87500137 COVER SUB ASSY, VALVE PUSH ROD 2

11260 0C87500138 COVER ASSY, WATER GALLERY 1
11267 0C87500139 GASKET, WATER GALLERY COVER 1
11410 0C87500141 BLOCK ASSY, CYL 1
12101 0C87500151 PAN SUB ASSY, OIL 1
12141 0C87500152 GUIDE, OIL LEVEL GAUGE 1
12151 0C87500153 GASKET, OIL PAN 1
15301 0C87500154 GAUGE SUB ASSY, OIL LEVEL 1
15491 0C87500155 BRACKET, PIPE 1
15602 0C87500156 VALVE SUB ASSY, OIL PRESS 1
16181 0642380409 VALVE, COOLANT COCK 1
79904 0C87500157 CLIP SUB ASSY 2
79993 0C87500158 HOLDER, CLIP 1
900116 0C87500160 SPACER 16
900124 0C87500161 BOLT 16
900141 0C87500163 NOZZLE, OIL 1
900234 0C87500164 HOSE, WATER 1
9609A 0C87500165 PLUG 1
9644A 055495A676 O-RING 1
9644B 0C87500167 O-RING 1
9644C 0856770111 O-RING 1
9644D 0768150128 O-RING 1
9659A 0847610132 WASHER, SOFT 1
9851B 0C87500169 O-RING 1
9855A 0C87500170 JOINT, PIPE 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

17
17.0L DIESEL — TIMING GEAR COVER AND FLYWHEEL HOUSING

18
 17.0L DIESEL — TIMING GEAR COVER AND FLYWHEEL HOUSING

ITEM PART NUMBER DESCRIPTION QTY

11081 0C87500182 POINTER SUB ASSY, TIMING 1

11302 0C87500183 COVER SUB ASSY, T/G CASE 1
11308 0C87500184 HOUSING SUB ASSY, FLYWHEEL 1
11311 0C87500185 PLATE, FR END 1
11311A 0C87500186 PLATE, FR END 1
11312 0C87500187 GASKET, FR END PLATE 1
11329 0C87500188 GASKET, T/G CASE COVER 1
11353 0C87500189 GASKET, F/H 1
11356 0C87500190 STAY, F/H 1
11356A 0C87500191 STAY, F/H 1
12311 0C87500192 BRACKET, ENG MTG, FR, RH 1
12315 0C87500193 BRACKET, ENG MTG, FR, LH 1
16399 0C87500194 PLATE, HOLDER SET 1
16399A 0C87500195 PLATE, HOLDER SET 1
79993 0C87500196 HOLDER, CLIP 1
900113 0590890359 HELISERT 21
900113A 0C87500197 HELISERT 4
900113B 0554950215 HELISERT 10
900113C 0C87500198 HELISERT 1
900113D 0C87500199 HELISERT 14
900113E 0554950214 HELISERT 2
900116 0C87500200 SPACER 1
900124 0C87500201 BOLT 2
900211 0590890223 FLANGE 1
9029A 0C87500202 BOLT 1
9029B 0C87500203 BOLT 1
9359A 0C87500204 STUD 1
9419A 0C87500205 BOLT 16
9419B 0C87500206 BOLT 4
9419C 0C87500207 BOLT 2
9419D 0C87500208 BOLT 1
9419E 0C87500209 BOLT 1
9419F 0C87500210 BOLT 3
9419G 0C87500211 BOLT 1
9609A 0768150120 PLUG 3
9644A 055495A676 O-RING 4
9644B 0847610142 O-RING 1
9645A 0C87500212 O-RING 1
9828A 0C87500213 SEAL, OIL 1
9828B 0C87500214 SEAL, OIL 1
9851A 0C87500215 O-RING 3
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

19
17.0L DIESEL — MAIN MOVING PARTS

20
 17.0L DIESEL — MAIN MOVING PARTS
ITEM PART NUMBER DESCRIPTION QTY

11011 0C87500228 WASHER SET, CRANKSHAFT THRUST, STD 1

11012 0C87500229 WASHER SET, CRANKSHAFT THRUST, O.S. 0.25 1
11701 0C87500230 BEARING SET, CRANKSHAFT 1
11703 0C87500231 BEARING SET, CRANKSHAFT, U.S. 0.25 1
11704 0C87500232 BEARING SET, CRANKSHAFT, U.S. 0.50 1
11705 0C87500233 BEARING SET, CRANKSHAFT, U.S. 0.75 1
11706 0C87500234 BEARING SET, CRANKSHAFT, U.S. 1.00 1
13011 0C87500235 RING SET, PISTON, STD 1
13201 0C87500236 BEARING SET, CONROD, STD 1
13216 0C87500237 PISTON, STD (LEFT) 4
13226 0C87500238 PISTON, STD (RIGHT) 4
13251 0C87500239 PIN, PISTON, STD 8
13260 0C87500240 ROD ASSY, CONNECTING 8
13265 0847610147 BOLT, CONROD 16
13266 0768150179 NUT, CONROD 16
13272 0C87500241 BUSHING, CONROD, REPAIR STD 8
13400 0C87500242 CRANKSHAFT ASSY 1
13407 0C87500243 DAMPER SUB ASSY, CRANKSHAFT 1
13425 0C87500244 BOLT, BALANCE WEIGHT SET 16
13435 0C87500245 SLINGER, CRANKSHAFT OIL 1
13437A 0C87500246 SLEEVE 1
13450 0C87500247 FLYWHEEL ASSY 1
13453 0590890291 GEAR, FLYWHEEL RING 1
13455 0C87500248 BOLT, FLYWHEEL 6
13471 0C87500249 PULLEY, CRANKSHAFT 1
13472 0C87500250 CENTER, CRANKSHAFT PULLEY 1
13521 0C87500251 GEAR, CRANKSHAFT 1
13531 0C87500252 GEAR, OIL PUMP DRIVE 1
900124 0C87500253 BOLT 4
9539A 0C87500254 KEY 1
9629A 0C87500255 PLUG 8
9819A 0768150142 RING, RETAINER 16
9851A 0856770129 O-RING 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

21
17.0L DIESEL — CAMSHAFT AND IDLE GEAR

22
 17.0L DIESEL — CAMSHAFT AND IDLE GEAR

ITEM PART NUMBER DESCRIPTION QTY

13511 0C87500260 CAMSHAFT 1

13523 0C87500261 GEAR, CAMSHAFT 1
13525 0C87500262 GEAR, IDLE 1
13571 0C87500263 PLATE, CAMSHAFT THRUST 1
13613 0C87500264 GEAR, INJ PUMP DRIVE 1
13620 0C87500265 GEAR ASSY, INJ PUMP DRIVE 1
44351 0C87500266 GEAR, DRIVE 1
900116A 0C87500267 SPACER 1
900124 0C87500268 BOLT 4
900124A 0C87500269 BOLT 1
9539A 0C87500270 KEY 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

23
17.0L DIESEL — VALVE SYSTEM

24
 17.0L DIESEL — VALVE SYSTEM

ITEM PART NUMBER DESCRIPTION QTY

13706 0C87500273 CROSSHEAD SUB ASSY 16

13707 0C87500274 LIFTER SUB ASSY, VALVE 16
13708 0C87500275 ROD SUB ASSY, VALVE PUSH 16
13711 0C87500276 VALVE, INTAKE, STD 16
13715 0C87500277 VALVE, EXH, STD 16
13731 0C87500278 SPRING, VALVE, OUTER 32
13732 0C87500279 SPRING, VALVE, INNER 32
13734 0C87500280 SEAT, VALVE SPRING, LOWER 32
13735 0C87500281 SEAT, VALVE SPRING, UPPER 32
13740 0C87500282 CROSSHEAD ASSY 16
13787 0C87500283 SCREW, VALVE ADJ 16
13787A 0C87500284 SCREW, VALVE ADJ 16
13788 0C87500285 NUT, VALVE ADJUST SCREW 16
13788A 0C87500286 NUT, VALVE ADJ SCREW 16
13830 0C87500287 ARM ASSY, VALVE ROCKER 8
13831 0C87500288 BUSHING, ROCKER ARM 16
13840 0C87500289 ARM ASSY, VALVE ROCKER EXH 8
13901 0C87500290 SHAFT SUB ASSY, VALVE ROCKER 8
13910 0C87500291 SUPPORT ASSY, VALVE ROCKER 6
13951 0C87500292 SUPPORT, VALVE ROCKER 2
13951A 0C87500293 SUPPORT, VALVE ROCKER 2
900124 0C87500294 BOLT 16
900126 0C87500295 LOCK, VALVE SPRING RETAINER 64
900129 0C87500296 COLLAR 8
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

25
17.0L DIESEL — INTAKE AND EXHAUST SYSTEM

26
 17.0L DIESEL — INTAKE AND EXHAUST SYSTEM

ITEM PART NUMBER DESCRIPTION QTY

15492 0C87500298 HOLDER, CLIP 1

15492A 0C87500299 HOLDER, CLIP 1
15492B 0C87500300 HOLDER, CLIP 1
17031 0C87500301 PIPE SUB ASSY, INTAKE 1
17031A 0C87500302 PIPE SUB ASSY, INTAKE 1
17031B 0C87500303 PIPE SUB ASSY, INTAKE 1
17101 0C87500306 MANIFOLD SUB ASSY, INTAKE 1
17101A 0C87500307 MANIFOLD SUB ASSY, INTAKE 1
17106 0C87500309 GASKET SUB ASSY, INTAKE MANIFOLD 2
17107 0C87500310 BRACKET, SUB ASSY, INTAKE PIPE 1
17107A 0C87500311 BRACKET, SUB ASSY, INTAKE PIPE 1
17109A 0C87500312 TANK SUB ASSY, INTAKE AIR SURGE 1
17113 0C87500313 PIPE, INTAKE 2
24109 0C87500325 GASKET, SUB ASSY 4
24109D 0C87500327 GASKET, SUB ASSY 2
79904 0768150231 CLIP SUB ASSY 2
79904A 0554950491 CLIP SUB ASSY 6
900113 0554950214 HELISERT 3
900113A 0C87500328 HELISERT 13
900113B 0590890359 HELISERT 5
900116A 0C87500329 SPACER 1
9209B 0C87500338 NUT 32
9419A 0768150190 BOLT 2
9419B 0C87500208 BOLT 1
9419C 0C87500209 BOLT 2
9659A 0642380315 WASHER, SOFT 4
9659B 0C87500340 WASHER, SOFT 1
9851A 0C87500341 O-RING 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

27
17.0L DIESEL — INTAKE AND EXHAUST SYSTEM

28
 17.0L DIESEL — INTAKE AND EXHAUST SYSTEM

ITEM PART NUMBER DESCRIPTION QTY

17041A 0C87500304 INSULATOR SUB ASSY, EXH 1

17044 0C87500305 INSULATOR SUB ASSY, EXH 1
17104 0C87500308 GASKET, SUB ASSY, EXH MANIFOLD 2
17141 0C87500314 MANIFOLD, EXH 1
17141A 0C87500315 MANIFOLD, EXH 1
17141B 0C87500316 MANIFOLD, EXH 1
17141C 0C87500317 MANIFOLD, EXH 1
17141D 0C87500318 MANIFOLD, EXH 1
17141E 0C87500319 MANIFOLD, EXH 1
17141F 0C87500320 MANIFOLD, EXH 1
17152 0C87500321 BRACKET, EXH MANIFOLD 2
17152A 0C87500322 BRACKET, EXH MANIFOLD 2
17155 0C87500323 SEAL, RING 9
17156 0C87500324 PIPE, EXH SEAL 4
24109A 0C87500326 GASKET, SUB ASSY 8
900116 0768150235 SPACER 32
900116D 0C87500330 SPACER 8
900116F 0C87500331 SPACER 4
900124 0C87500332 BOLT 8
9019A 0C87500333 BOLT 8
9029C 0554950618 BOLT 2
9029D 0C87500334 BOLT 4
9029E 0C87500335 BOLT 4
9069A 0C87500336 BOLT, FLANGE 4
9209A 0C87500337 NUT 32
9209B 0C87500338 NUT 32
9219A 0C87500339 NUT 6
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

29
17.0L DIESEL — LUBRICATION

30
 17.0L DIESEL — LUBRICATION

ITEM PART NUMBER DESCRIPTION QTY

12575 0C87500596 SILENT, BLOCK 3

15110 0C87500385 PUMP ASSY, OIL L/STNR 1
15401 0C87500597 PIPE SUB ASSY, OIL PUMP, INLET 1
15431 0C87500598 PIPE, OIL FEED 1
15600 0C87500352 FILTER ASSY, OIL 1
15710 0C87500373 COOLER ASSY, OIL 1
15715 0C87500599 GASKET, OIL COOLER CASE 1
15783 0C87500600 JOINT, OIL PIPE 1
76581 0554950595 PLATE, CAUTION (NOT SHOWN) 2
900116 0C87500601 SPACER 3
900234 0C87500602 HOSE, WATER 1
9029A 0C87500603 BOLT 2
9199A 0C87500604 BOLT 3
9644A 0847610142 O-RING 1
9644B 0847610163 O-RING 1
9644C 0C87500605 O-RING 5
9644D 0847610164 O-RING 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

31
17.0L DIESEL — OIL FILTER

32
 17.0L DIESEL — OIL FILTER

ITEM PART NUMBER DESCRIPTION QTY

15600 0C87500352 FILTER ASSY, OIL *

15602 0C87500353 VALVE SUB ASSY, OIL PRESSURE 1
15605A 0C87500354 VALVE SUB ASSY, OIL CHECK 1
15607 0C87500355 ELEMENT SET, OIL FILTER 1
15607A 0C87500356 ELEMENT SET, OIL FILTER 1
15612 0C87500357 COVER, OIL FILTER ELEMENT 1
15614 0C87500358 COVER, OIL FILTER ELEMENT, LOWER 1
15614A 0C87500359 COVER, OIL FILTER ELEMENT, LOWER 1
15615 0590890385 SPRING, OIL FILTER ELEMENT SUPT 2
15620 0C87500360 CAP ASSY, OIL FILTER 1
15621 0C87500361 GASKET, OIL FILTER BODY 1
15629 0590890392 WASHER 1
15643 0554950512 PLUG, OIL FILTER DRAIN 2
15651A 0C87500362 BOLT 1
15651C 0C87500363 BOLT 1
15660 0C87500364 PLUG ASSY, OIL 1
15661 0C87500365 SPRING, OIL VALVE 1
15661A 0C87500366 SPRING, OIL VALVE 1
15714 0C87500367 VALVE, SAFETY 1
15716 0C87500368 PLUG, VALVE SPG 1
15716A 0C87500369 PLUG, VALVE SPG 2
9851A 0590890393 O-RING 1
9851B 0554950513 O-RING 1
9851C 0C87500370 O-RING 2
9851D 0768150194 O-RING 1
9851E 0C87500371 O-RING 1
9851F 0590890389 O-RING 1
9851G 0590890390 O-RING 1
9851H 0590890389 O-RING 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

33
17.0L DIESEL — OIL COOLER

34
 17.0L DIESEL — OIL COOLER

ITEM PART NUMBER DESCRIPTION QTY

15710 0C87500373 COOLER ASSY, OIL *

15661 0C87500374 SPRING, OIL VALVE 1
15662 0C87500375 PLUG, OIL VALVE 1
15701 0C87500376 CASE SUB ASSY, OIL COOLER 1
15711 0C87500377 CASE, OIL COOLER 1
15712 0C87500378 ELEMENT, OIL COOLER 1
15714 0C87500367 VALVE, SAFETY 1
15716 0C87500379 PLUG, VALVE SPG 2
15716A 0C87500368 PLUG, VALVE SPG 1
15717 0C87500380 GASKET, OIL COOLER ELEMENT 1
15717A 0C87500381 GASKET, OIL COOLER ELEMENT 1
16180 0C87500382 COCK ASSY, COOLANT 1
9851A 0768150194 O-RING 1
9851B 0C87500371 O-RING 1
9851C 0C87500383 O-RING 2
9851D 0C87500384 O-RING 2
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

35
17.0L DIESEL — OIL PUMP

36
 17.0L DIESEL — OIL PUMP

ITEM PART NUMBER DESCRIPTION QTY

15110 0C87500385 PUMP ASSY, OIL L/STNR *

15012 0C87500386 COVER SUB ASSY, OIL PUMP 1
15101 0C87500387 BODY SUB ASSY, OIL PUMP 1
15107 0C87500388 GEAR SUB ASSY, OIL PUMP 1
15132 0C87500389 SPRING, OIL PUMP RELIEF VALVE 1
15135 0C87500390 VALVE, OIL PUMP SAFETY 1
15139 0C87500391 SEAT, SPG OIL PUMP 1
900111 0847610175 SHIM AR
900113 0C87500392 HELISERT 6
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

37
17.0L DIESEL — FUEL SYSTEM

38
 17.0L DIESEL — FUEL SYSTEM
ITEM PART NUMBER DESCRIPTION QTY

11195 0C87500394 CLAMP, NOZZLE HOLDER 8

13610 0C87500395 SHAFT ASSY, INJ PUMP 1
13611 0C87500396 SHAFT, INJ PUMP DRIVE 1
13614 0C87500397 SLEEVE 1
13691 0C87500398 CASE, BRG HOLDER 1
13693 0C87500399 RETAINER, BRG 1
15461 0C87500400 HOSE, OIL 1
15492 0768150203 HOLDER, CLIP 1
15492A 0C87500401 HOLDER, CLIP 1
15492B 0C87500402 HOLDER, CLIP 2
15492C 0C87500404 HOLDER, CLIP 1
15492D 0C87500405 HOLDER, CLIP 1
15492F 0C87500406 HOLDER, CLIP 1
15492G 0C87500407 HOLDER, CLIP 1
15492H 0C87500408 HOLDER, CLIP 1
15771 0C87500409 PIPE, OIL 1
15773 0C87500410 PIPE, OIL 1
22020 0C87500411 PUMP ASSY, INJ 1
22120 0C87500412 BODY ASSY, INJ PUMP 1
22320 0C87500413 GOVERNOR ASSY 1
22560 0C87500414 PUMP ASSY, FUEL FEED 1
22600 0C87500415 COUPLING ASSY 1
22600A 0C87500416 COUPLING ASSY 1
23031 0C87500417 BRACKET SUB ASSY, FUEL FILTER 1
23081 0C87500418 PIPE SUB ASSY, NOZZLE LEAKAGE (6/00 - 6/00) 2
23081 0C87500419 PIPE SUB ASSY, NOZZLE LEAKAGE (7/00- ) 2
23300 0C87500420 FILTER ASSY, FUEL 1
23391 0C87500422 PIPE, FUEL LEAKAGE (6/00 - 1/01) 1
23391 0C87500421 PIPE FUEL LEAKAGE (2/01 - ) 1
23391 0C87500423 PIPE FUEL LEAKAGE (2/01 - ) 1
23391A 0C87500424 PIPE, FUEL LEAKAGE 1
23600 0C87500425 NOZZLE AND HOLDER SET 8
23620 0C87500426 HOLDER ASSY, NOZZLE 8
23640 0C87500427 NOZZLE ASSY 8
23701 0C87500428 PIPE SUB ASSY, INJ, NO 1 1
23702 0C87500429 PIPE SUB ASSY, INJ, NO 2 1
23703 0C87500430 PIPE SUB ASSY, INJ, NO 3 1
23704 0C87500431 PIPE SUB ASSY, INJ, NO 4 1
23705 0C87500432 PIPE SUB ASSY, INJ, NO 5 1
23706 0C87500433 PIPE SUB ASSY, INJ, NO 6 1
23707 0C87500434 PIPE SUB ASSY, INJ, NO 7 1
23708 0C87500435 PIPE SUB ASSY, INJ, NO 8 1
23766 0C87500436 PIPE, THROUGH FEED (6/00 - 1/01 1
23766 0C87500437 PIPE, THROUGH FEED (2/01 - ) 1
23768 0C87500438 BRACKET, FUEL PIPE 1
23781A 0C87500439 PIPE, FUEL 1
23782 0C87500440 PIPE, FUEL FEED 1
23783 0C87500441 PIPE, FUEL 1
23806 0C87500442 HOSE SUB ASSY, FUEL 1
76581 0856770180 PLATE, CAUTION COMPLETE 1
79904 0C87500443 CLIP SUB ASSY AR
79904A 0768150231 CLIP SUB ASSY 4
79904B 0C87500444 CLIP SUB ASSY AR

39
17.0L DIESEL — FUEL SYSTEM
ITEM PART NUMBER DESCRIPTION QTY

79904C 0C87500445 CLIP SUB ASSY 6

79904D 0554950491 CLIP SUB ASSY 8
79904J 0C87500446 CLIP SUB ASSY 1
79993 0C87500447 HOLDER, CLIP 2
900111 0C87500448 SHIM AR
900115 0C87500449 GASKET 1
900116 0C87500450 SPACER (NOT SHOWN) 1
900124 0C87500451 BOLT 1
900129 0C87500452 COLLAR 1
9019A 0C87500453 BOLT 1
9019C 0554950493 BOLT 2
9029A 0C87500454 BOLT 2
9029B 0C87500455 BOLT 1
9029C 0C87500456 BOLT 2
9189A 0C87500457 BOLT 8
9209A 0C87500458 NUT 1
9219A 0C87500459 NUT 1
9419A 0C87500460 BOLT 3
9644A 0C87500461 O-RING 8
9644B 0C87500462 O-RING 1
9645A 0C87500463 O-RING 1
9659A 0642380315 WASHER, SOFT 14
9659B 0590890546 WASHER, SOFT 5
9659C 0C87500464 WASHER, SOFT 2
9729A 0C87500465 CONNECTOR 1
9828A 0C87500466 SEAL, OIL 1
9851A 0C87500467 O-RING 8
9855A 0C87500468 JOINT, PIPE 1
9855B 0C87500469 JOINT, PIPE 1
9884A 0C87500470 BEARING, TAPERED ROLLER 2
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

40
 17.0L DIESEL — FUEL FILTER

ITEM PART NUMBER DESCRIPTION QTY

23300 0C87500420 FILTER ASSY, FUEL *

23310 0768150253 COVER ASSY, FUEL FILTER 1
23316 0642380323 PLUG, AIR 1
23364 0554950535 GASKET, AIR PLUG 1
23401 0C87500474 ELEMENT SET, FUEL FILTER 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

41
17.0L DIESEL — COOLING SYSTEM

42
 17.0L DIESEL — COOLING SYSTEM

ITEM PART NUMBER DESCRIPTION QTY

11182 0C87500110 GASKET, CYL HEAD PLATE 1

11208 0C87500478 COVER SUB ASSY, CYL HEAD WATER JACKET 1
12512 0C87500479 BRACE, GEN 1
12513 0C87500480 SHAFT, GEN BRACKET 1
16013 0C87500481 HOLDER SUB ASSY, FAN DRIVE BRG 1
16100 0C87500482 PUMP ASSY, COOLANT 1
16268 0C87500483 PIPE, COOLANT BY-PASS 1
16301 0C87500484 CASE SUB ASSY, THERMOSTAT 1
16323 0C87500485 COVER, THERMOSTAT CASE 1
16325 0590890605 GASKET, THERMOSTAT 2
16370 0C87500486 HOLDER ASSY, FAN DRIVE 1
16371 0C87500487 PULLEY, FAN 1
16372 0C87500488 HOLDER, FAN DRIVE 1
16377 0C87500489 SPACER, FAN PULLEY 1
16380 0C87500490 PULLEY ASSY, BELT TENSION 1
16382 0C87500491 BRACKET, TENSION PULLEY 1
16382A 0C87500492 BRACKET, TENSION PULLEY 1
16384 0C87500493 PULLEY, TENSION 1
16391 0C87500494 SHAFT, FAN DRIVE 1
16391A 0C87500495 SHAFT, FAN DRIVE 1
900113 0C87500392 HELISERT 3
900113A 0C87500199 HELISERT 1
900116 0C87500496 SPACER 1
900116A 0C87500497 SPACER 2
900124 0C87500498 BOLT 1
900129 0C87500499 COLLAR 1
900129A 0C87500500 COLLAR 1
900146 0C87500501 THERMOSTAT 2
900149 0C87500502 V-BELT SET 1
900234 0C87500503 HOSE, WATER 1
9059A 0C87500504 BOLT 1
9209A 0C87500505 NUT 2
9209B 0C87500506 NUT 2
9349A 0C87500507 STUD 1
9409A 0C87500508 BOLT 1
9419A 0C87500509 BOLT 2
9419B 0C87500510 BOLT 1
9419C 0C87500511 BOLT 1
9419D 0C87500512 BOLT 1
9609A 0768150120 PLUG 2
9609B 0642380433 PLUG 1
9629B 0C87500513 PLUG 1
9644A 0847610164 O-RING 3
9645A 0C87500514 O-RING 1
9659C 0554950508 WASHER, SOFT 2
9851A 0C87500515 O-RING 1
9881A 0C87500516 BEARING, BALL 2
9881B 0C87500517 BEARING, BALL 2
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

43
17.0L DIESEL — ENGINE COOLANT PUMP

44
 17.0L DIESEL — ENGINE COOLANT PUMP

ITEM PART NUMBER DESCRIPTION QTY

16100 0C87500482 PUMP ASSY, COOLANT *

16101 0C87500529 CASE SUB ASSY, COOLANT PUMP 1
16104 0C87500530 SEAL SUB ASSY, COOLANT PUMP 1
16109 0C87500531 SHAFT SUB ASSY, COOLANT PUMP 1
16121 0C87500532 COVER, COOLANT PUMP 1
16129 0C87500533 GASKET, COOLANT PUMP COVER 1
16131 0C87500534 VANE, COOLANT PUMP 1
16335 0C87500535 PIPE (NOT SHOWN) 1
9629A 0C87500536 PLUG 1
9828A 0590890682 SEAL, OIL 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

45
17.0L DIESEL — ELECTRICAL PARTS (ENGINE)

46
 17.0L DIESEL — ELECTRICAL PARTS (ENGINE)

ITEM PART NUMBER DESCRIPTION QTY

12511 0C87500537 BRACKET, GEN (6/00 - 1/01) 1

12511 0C87500538 BRACKET, GEN (2/01 - ) 1
12512 0C87500539 BRACE, GEN (6/00 - 1/01) 1
12512 0C87500540 BRACE, GEN (2/01 - ) 1
12513 0C87500541 SHAFT, GEN BKT 1
27040 0C87500542 ALTERNATOR ASSY, W/REG (6/00 - 1/01) 1
27040 0C87500543 ALTERNATOR ASSY, W/REG (2/01 - ) 1
28100 0C87500544 STARTER ASSY 1
900124 0C87500545 BOLT (6/00 - 1/01) 1
900124 0C87500498 BOLT (2/01 - ) 1
900145 0642380418 V-BELT (6/00 - 6/00) 1
900145 0C87500546 V-BELT (7/00 - 1/01) 1
900145 0642380418 V-BELT (2/01 - ) 1
900803 0C87500547 STRAP, BAND 1
900803A 0C87500548 STRAP, BAND 1
9019A 0642380420 BOLT 1
9189A 0C87500549 BOLT 1
9209A 0C87500506 NUT 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

47
17.0L DIESEL — STARTING MOTOR

48
 17.0L DIESEL — STARTING MOTOR

ITEM PART NUMBER DESCRIPTION QTY

28100 0C87500544 STARTER ASSY *

28011 0C87500587 CLUTCH SUB ASSY, START 1
28150 0C87500586 SWITCH ASSY, START MAGNET 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

49
17.0L DIESEL — GASKET KIT (ENGINE OVERHAUL)

ITEM PART NUMBER DESCRIPTION QTY

KIT 0C87500588 GASKET KIT, ENGINE OVERHAUL 1

NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

50
 17.0L DIESEL — PISTON AND LINER KIT

ITEM PART NUMBER DESCRIPTION QTY

KIT 0C87500589 PISTON AND LINER KIT (LEFT BANK, STD) 1

KIT 0C87500590 PISTON AND LINER KIT (RIGHT BANK, STD) 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

51
17.0L DIESEL — PISTON PIN KIT (FOR ONE CYLINDER)

ITEM PART NUMBER DESCRIPTION QTY

KIT 0C87500591 PIN KIT, PISTON 1

NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

52
 17.0L DIESEL — REPAIR KIT (ENGINE COOLANT PUMP)

ITEM PART NUMBER DESCRIPTION QTY

KIT 0C87500592 REPAIR KIT, COOLANT PUMP 1

NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

53
17.0L DIESEL — THERMOSTAT KIT

ITEM PART NUMBER DESCRIPTION QTY

KIT 0C87500593 THERMOSTAT KIT 1

NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

54
 17.0L DIESEL — FLANGE AND COUPLING

ITEM PART NUMBER DESCRIPTION QTY

22600 0C87500416 COUPLING ASSY *

13407 0C87500475 DAMPER SUB ASSY, CRANKSHAFT 1
22821 0C87500476 NUT 1
22873 0C87500477 WASHER, SPECIAL 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

55
17.0L DIESEL — TURBOCHARGER

56
 17.0L DIESEL — TURBOCHARGER
ITEM PART NUMBER DESCRIPTION QTY

15048 0C87500556 BRACKETSUB ASSY, OIL PIPE (6/00 - 1/01) 1

15048 0C87500557 BRACKETSUB ASSY, OIL PIPE (2/01 - ) 1
15461 0C87500558 HOSE, OIL (6/00 - 8/00) 2
15461 0C87500559 HOSE, OIL (8/00 - ) 1
15461A 0C87500560 HOSE, OIL (8/00 - ) 1
15461A 0C87500558 HOSE, OIL (8/00 - 8/00) 2
15492 0C87500561 HOLDER, CLIP 1
17041 0C87500562 INSULATOR SUB ASSY, EXH 1
17041A 0C87500563 INSULATOR SUB ASSY, EXH 1
17159 0C87500564 CONNECTOR, EXH MFLD 2
24100 0C87500565 TURBOCHARGER ASSY 1
24100A 0C87500566 TURBOCHARGER ASSY 1
24106 0C87500567 PIPE SUB ASSY, OIL INLET 1
24106A 0C87500568 PIPE SUB ASSY, OIL INLET 2
24107 0C87500569 PIPE SUB ASSY, OIL OUTLET 1
24107A 0C87500570 PIPE SUB ASSY, OIL OUTLET 1
24109 0C87500571 GASKET, SUB ASSY 2
24109A 0C87500572 GASKET, SUB ASSY 2
24135 0C87500573 GASKET, OIL, OUTLET (6/00 - 6/00) 2
24135 0C87500574 GASKET, OIL, OUTLET (7/00 - ) 2
79904 0768150231 CLIP SUB ASSY 2
900116 0C87500575 SPACER (6/00 - 7/00) 16
900116 0C87500576 SPACER (7/00 - ) 16
900116A 0C87500577 SPACER (NOT SHOWN) 1
9019A 0554950493 BOLT 1
9019C 0C87500578 BOLT 4
9029A 0C87500579 BOLT 4
9209A 0C87500580 NUT 16
9349A 0C87500581 STUD 16
9349C 0C87500582 STUD 2
9644A 0847610163 O-RING 2
9659A 0590890546 WASHER, SOFT 2
9851A 0C87500583 O-RING 2
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to
Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)

57
17.0L DIESEL — INDEX TO HARDWARE

ITEM PART NUMBER DESCRIPTION QTY

9001-24179 0C87500553 BOLT AR

9011-08350 0554950312 BOLT AR
9011-64401 0C87500555 BOLT AR
9021-08070 0C87500472 BOLT AR
9110-08120 0C87500521 BOLT AR
9180-08160 0C87500181 BOLT AR
9181-08160 0642380137 BOLT AR
9181-08200 0642380138 BOLT AR
9181-08300 0856770159 BOLT AR
9181-08350 0642380247 BOLT AR
9190-08251 0768150242 BOLT AR
9190-08351 0C87500177 BOLT AR
9190-08501 0C87500372 BOLT AR
9191-08121 0C87500584 BOLT AR
9191-08161 0642380305 BOLT AR
9191-08202 0554950370 BOLT AR
9191-08251 0856770161 BOLT AR
9191-08301 0554950178 BOLT AR
9191-08303 0C87500178 BOLT AR
9191-08351 0554950124 BOLT AR
9191-10351 0642380359 BOLT AR
9191-10551 0C87500554 BOLT AR
9200-08070 0554950498 NUT AR
9201-08070 0642380308 NUT AR
9201-08087 0C87500471 NUT AR
9201-10080 0642380422 NUT AR
9201-12100 0554950431 NUT AR
9201-14110 0642380423 NUT AR
9201-18150 0554950569 NUT AR
9210-16080 0590890636 LOCK NUT AR
9222-14140 0C87500550 NUT AR
9260-08180 055495A332 PLAIN WASHER AR
9260-08220 0768150187 PLAIN WASHER AR
9260-08240 0C87500348 PLAIN WASHER AR
9260-10180 0847610185 PLAIN WASHER AR
9260-10220 0642380309 PLAIN WASHER AR
9260-10240 0590890638 PLAIN WASHER AR
9260-12240 0554950433 PLAIN WASHER AR
9260-14240 0C87500222 PLAIN WASHER AR
9260-14400 0C87500551 PLAIN WASHER AR
9262-12270 0642380427 PLAIN WASHER AR
9262-12330 0C87500518 PLAIN WASHER AR
9262-14300 0C87500272 PLAIN WASHER AR
9262-20400 0C87500519 WASHER, PLAIN AR
9262-20400 0C87500526 WASHER, PLAIN AR
9280-06150 0642380310 LOCKWASHER AR
9280-08200 0642380260 LOCKWASHER AR
9280-10250 0642380428 LOCKWASHER AR
9280-12300 0554950435 LOCKWASHER AR
9280-14350 0642380429 LOCKWASHER AR
9280-18460 0642380476 LOCKWASHER AR
9280-20510 0C87500520 LOCKWASHER AR
9280-20510 0C87500527 LOCKWASHER AR

58
 17.0L DIESEL — INDEX TO HARDWARE

ITEM PART NUMBER DESCRIPTION QTY

9281-16260 0C87500473 LOCKWASHER AR

9301-08350 0C87500342 STUD AR
9310-08300 0C87500347 STUD AR
9311-08160 0C87500171 STUD AR
9321-08140 0C87500349 STUD AR
9331-12550 0C87500217 STUD AR
9331-12800 0C87500223 STUD AR
9331-14450 0C87500224 STUD AR
9341-10450 0C87500175 STUD AR
9351-10480 0C87500216 STUD AR
9351-10520 0C87500344 STUD AR
9391-06160 0C87500297 SCREW SET AR
9400-10160 0C87500180 BOLT AR
9400-10250 0C87500522 BOLT AR
9401-10160 0C87500180 BOLT AR
9401-10200 0642380116 BOLT AR
9401-10250 0768150153 BOLT AR
9401-10300 0642380430 BOLT AR
9401-10500 0590890652 BOLT AR
9401-10550 0590890245 BOLT AR
9401-10600 0C87500226 BOLT AR
9401-10750 0C87500227 BOLT AR
9401-12250 0C87500271 BOLT AR
9401-12400 0C87500256 BOLT AR
9401-12850 0C87500225 BOLT AR
9401-14350 0847610141 BOLT AR
9401-14450 0C87500176 BOLT AR
9410-10251 055495B435 BOLT AR
9411-10251 0642380311 BOLT AR
9411-10252 0C87500172 BOLT AR
9411-10301 0554950414 BOLT AR
9411-10351 0C87500350 BOLT AR
9411-10352 0C87500220 BOLT AR
9411-10401 0642380117 BOLT AR
9411-10451 0C87500218 BOLT AR
9411-10451 0C87500351 BOLT AR
9411-10452 0C87500345 BOLT AR
9411-10501 0C87500594 BOLT AR
9411-10502 0C87500346 BOLT AR
9411-10601 0554950415 BOLT AR
9411-10702 0554950339 BOLT AR
9411-10752 0C87500221 BOLT AR
9411-10801 0554950340 BOLT AR
9411-10901 0554950341 BOLT AR
9411-12452 0C87500219 BOLT AR
9411-12502 0C87500552 BOLT AR
9412-10301 0C87500174 BOLT AR
9412-10751 0C87500173 BOLT AR
9503-05140 0847610172 STRAIGHT PIN AR
9504-05080 0768150113 STRAIGHT PIN AR
9504-05100 0642380141 STRAIGHT PIN AR
9504-05120 0C87500595 STRAIGHT PIN AR
9504-06120 0C87500257 STRAIGHT PIN AR

59
17.0L DIESEL — INDEX TO HARDWARE

ITEM PART NUMBER DESCRIPTION QTY

9504-08180 0C87500258 STRAIGHT PIN AR

9504-10200 0C87500259 STRAIGHT PIN AR
9504-10240 0554950573 STRAIGHT PIN AR
9504-12200 0768150115 STRAIGHT PIN AR
9504-12280 0768150116 STRAIGHT PIN AR
9533-07350 0C87500524 KEY AR
9534-05160 055495A504 WOODRUFF KEY AR
9600-10070 0C87500343 PLUG AR
9600-14090 0C87500523 PLUG AR
9604-10110 0642380312 PLUG AR
9604-12130 0642380143 PLUG AR
9604-14140 0C87500179 PLUG AR
9654-12100 0642380434 SOFT WASHER AR
9654-14150 0554950440 SOFT WASHER AR
9654-16150 0590890195 SOFT WASHER AR
9778-06120 0C87500528 HOSE CLAMP AR
9800-04060 0554950138 STEEL BALL AR
9802-10100 0642380406 LUBRICATION FITTING AR
9813-19100 0C87500393 RETAINER RING AR
9813-72250 0C87500525 RETAINER RING AR

60
 NOTES

61