CONTRACT Nº UNIT Nº

STAR-C-01 000
CONTRACTOR DOC No.
STAR RAFİNERİ, A.Ş. 2248-000‐A‐EE‐0230028‐513 SH/OF
AEGEAN REFINERY PROJECT STAR DOCUMENT No.
(ARP) 000‐A‐EE‐0230028‐513 1/8
SUBCONTRACTOR DOCUMENT No.

REV 0

METHOD STATEMENT FOR PAINT REPAIR PROCEDURE

FOR STEEL STRUCTURE AND EQUIPMENTS

7001

0 02-03-2016 ISSUED FOR REVIEW HA OD EG

REV. ISSUE DATE REASON FOR ISSUE PREPARED BY CHECKED BY APPROVED BY

 STAR RAFİNERİ, A.Ş. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000‐A‐EE‐0230028‐513 SH/OF
METHOD STATEMENT FOR PAINT REPAIR
STAR DOCUMENT No.
PROCEDURE FOR STEEL STRUCTURE 000‐A‐EE‐0230028‐513 2/8
AND EQUIPMENTS SUBCONTRACTOR DOCUMENT No.

REV 0

TABLE OF CONTENTS

1. SCOPE ............................................................................................................................... 3

2. DEFINITIONS ..................................................................................................................... 3

3. REFERENCES .................................................................................................................... 3

4. SAFETY .............................................................................................................................. 3

5. REPAIR SYSTEM ............................................................................................................... 4

6. SURFACE PREPARATION AND TOUCH-UPAPPLICATION………………………...…….. 6

7. GENERAL APPLICATION CONDITIONS ………………………………………………………7

 STAR RAFİNERİ, A.Ş. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000‐A‐EE‐0230028‐513 SH/OF
METHOD STATEMENT FOR PAINT REPAIR
STAR DOCUMENT No.
PROCEDURE FOR STEEL STRUCTURE 000‐A‐EE‐0230028‐513 3/8
AND EQUIPMENTS SUBCONTRACTOR DOCUMENT No.

REV 0

1. SCOPE

This method statement covers the requirements of paint repair for (ARP)-CYCLE NO 2.5 Fireproofed
Structural Steel/Supports (Below 150°C) and CYCLE NO 2.1.Carbon Steel and Low Alloy Steel Bare
(Unınsulated)-Structural Steel, Piping, Vessel, Tanks, Exchangers, Heaters, Stacks etc. (Below 120°C) for
Aegean Refinery Project (APR) at Aliaga, TURKEY.
7001

2. DEFINITIONS

PROJECT Means the Aegean Refinery Project (ARP)

CONTRACTOR TSGI Mühendislik lnşaat Limited Company is the entity that will perform the
activities described in this procedure (also called TSGI)

SUBCONTRACTOR ILK Inşaat San. Tic AŞ. company has a contract directly or indirectly with
CONTRACTOR for carrying out any part of the work

DFT : Dry Film Thickness

WFT : Wet Film Thickness

3. REFERENCES

000-A-E-0190420 - Site Quality Control plan for paing and Coating

000-N-EE-0020002 - Painting General
Paint Manufacture’s Technical Data Sheets and Recommendation

4. Safety

All electrical tools used for paint repair activity will be insure for valid safety cerification for ARP project,
 STAR RAFİNERİ, A.Ş. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000‐A‐EE‐0230028‐513 SH/OF
METHOD STATEMENT FOR PAINT REPAIR
STAR DOCUMENT No.
PROCEDURE FOR STEEL STRUCTURE 000‐A‐EE‐0230028‐513 4/8
AND EQUIPMENTS SUBCONTRACTOR DOCUMENT No.

REV 0

5. Repair system

5.1 MAIN PAINT SYSTEM FOR CYCLE NO 2.1

Paint Coat Primer Midcoat Topcoat

Paint Type Zinc Rich Epoxy Primer High Build Epoxy Aliphatic Acrylic Polyurethane
Kanat Paints 11420 12200 37770
Product Code/Name KANEPOX ZINC RICH 80 KANEPOX UNIFAST KANPOLY ACR ENAMEL HS

Dry Film Thickness 75 microns 125 microns 50 microns

Total DFT 250 microns

5.2 REPAIR/TOUCH-UP PAINT SYSTEM FOR CYCLE NO 2.1

Paint Coat Primer Midcoat Topcoat

Paint Type Surface Tolerant Epoxy High Build Epoxy Acrylic Polyurethane
Kanat Paints 15550 12200 37770

Product Code/Name KANEPOX MASTICOAT KANEPOX UNIFAST KANPOLY ACR ENAMEL HS

100 microns (total) 125 microns (total) 50 microns
Dry Film Thickness
2x50 microns (with roller) 60+65 microns (with (total and with roller)
roller)

Total DFT 275 microns

5.3 MAIN PAINT SYSTEM FOR CYCLE NO 2.5

Paint Coat One coat

Paint Type Solvent-free Phenolic Epoxy

Kanat Paints 19570
Product Code/Name KANEPOX HYGIENIC

Dry Film Thickness 200 microns

 STAR RAFİNERİ, A.Ş. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000‐A‐EE‐0230028‐513 SH/OF
METHOD STATEMENT FOR PAINT REPAIR
STAR DOCUMENT No.
PROCEDURE FOR STEEL STRUCTURE 000‐A‐EE‐0230028‐513 5/8
AND EQUIPMENTS SUBCONTRACTOR DOCUMENT No.

REV 0

5.4 REPAIR/TOUCH-UP PAINT SYSTEM FOR CYCLE NO 2.5

Paint Coat Primer Top coat

Paint Type Aliphatic Surface Tolerant Epoxy Solvent-free Phenolic Epoxy

Kanat Paints Product 15550 19570
Code/Name
KANEPOX MASTICOAT KANEPOX HYGIENIC
100 microns (total) 100 microns (total)
Dry Film Thickness
2x50 microns (with roller) 2x50 microns (with roller)

Total DFT 200 microns

6. SURFACE PREPARATION AND TOUCH-UP APPLICATION FOR UNPAINTED SURFACES AND

WELD AREAS FOR
6.1 CYCLE NO 2.1
6.1.1 Completely Stripped Surfaces until the Steel for Cycle No 2.1;
6.1.1.1 Completely stripped surfaces until the steel shall be cleaned mechanically by
using power tools (Grinding disc, cup wire brush etc.) in St 3 level according to
ISO 8501-1 standard.
6.1.1.2 Dusts occurred at the end of mechanical cleaning process shall be removed from
surfaces by using compressed air and scrubber. Also, other contaminations such
as dirt, mud, oil etc. remained on the surfaces shall be cleaned with suitable
cleaning agent or solvent.
6.1.1.3 Mechanically cleaned surfaces shall be primed with Surface Tolerant Epoxy
Primer (15550 KANEPOX MASTICOAT) defined in touch-up paint system table in
one coat with airless spray equipment and in 2 coats (50 microns for each coat)
by using roller equipment in total 100 microns dry film thickness within the
shortest time (in 5 hours at the latest) after mechanical cleaning process was
completed.
6.1.1.4 After 10 hours at the earliest and 30 days at the latest (at 20°C) when Surface
Tolerant Epoxy Primer application was completed, High Build Epoxy Midcoat
(12200 KANEPOX UNIFAST) shall be applied in one coat with airless spray
 STAR RAFİNERİ, A.Ş. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000‐A‐EE‐0230028‐513 SH/OF
METHOD STATEMENT FOR PAINT REPAIR
STAR DOCUMENT No.
PROCEDURE FOR STEEL STRUCTURE 000‐A‐EE‐0230028‐513 6/8
AND EQUIPMENTS SUBCONTRACTOR DOCUMENT No.

REV 0

equipment and in 2 coats (65 microns for first coat+60 microns for second coat)
by using roller equipment in total 125 microns dry film thickness.
6.1.1.5 After 4 hours at the earliest and 90 days at the latest (at 20°C) when High Build
Epoxy Midcoat application was completed, Aliphatic Acrylic Polyurethane
Topcoat (37770 KANPOLY ACR ENAMEL HS) shall be applied in one coat with
airless spray and roller equipment in 50 microns dry film thickness.
6.1.1.6 Ambient temperature, relative humidity and dew point should be checked out
prior to each surface preparation and each paint application. Ambient
temperature should be at the values, that the paint manufacturer recommended,
and the relative humidity should be maximum 80%. Temperature of the surface,
to which paint application and surface preparation shall be done, should be at
least 3°C above the dew point.

6.1.2 Damaged Mid-coated Surfaces for Cycle No 2.1;

6.1.2.1 Damaged mid-coated surfaces shall be roughened by using sandpaper.
6.1.2.2 Dusts occurred at the end of sanding process shall be removed from surfaces by
using compressed air and scrubber. Also, other contaminations such as dirt, mud,
oil etc. remained on the surfaces shall be cleaned with suitable cleaning agent or
solvent.
6.1.2.3 Roughened surfaces with sandpaper shall be painted with High Build Epoxy
Midcoat (12200 KANEPOX UNIFAST) shall be applied in one coat with airless
spray equipment and in 2 coats (65 microns for first coat+60 microns for second
coat) by using roller equipment in total 125 microns dry film thickness within the
same day after roughening process with sandpaper was completed.
6.1.2.4 After 4 hours at the earliest and 90 days at the latest (at 20°C) when High Build
Epoxy Midcoat application was completed, Aliphatic Acrylic Polyurethane
Topcoat (37770 KANPOLY ACR ENAMEL HS) shall be applied in one coat with
airless spray and roller equipment in 50 microns dry film thickness.
6.1.2.5 Ambient temperature, relative humidity and dew point should be checked out
prior to each surface preparation and each paint application. Ambient
temperature should be at the values, that the paint manufacturer recommended,
 STAR RAFİNERİ, A.Ş. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000‐A‐EE‐0230028‐513 SH/OF
METHOD STATEMENT FOR PAINT REPAIR
STAR DOCUMENT No.
PROCEDURE FOR STEEL STRUCTURE 000‐A‐EE‐0230028‐513 7/8
AND EQUIPMENTS SUBCONTRACTOR DOCUMENT No.

REV 0

and the relative humidity should be maximum 80%. Temperature of the surface,
to which paint application and surface preparation shall be done, should be at
least 3°C above the dew point.
6.1.3 Damaged Top-coated Surfaces for Cycle No 2.1;
6.1.3.1 Damaged top-coated surfaces shall be roughened by using sandpaper.
6.1.3.2 Dusts occurred at the end of sanding process shall be removed from surfaces by
using compressed air and scrubber. Also, other contaminations such as dirt, mud,
oil etc. remained on the surfaces shall be cleaned with suitable cleaning agent or
solvent.
6.1.3.3 Roughened surfaces with sandpaper shall be painted with Aliphatic Acrylic
Polyurethane Topcoat (37770 KANPOLY ACR ENAMEL HS) shall be applied in
one coat with airless spray and roller equipment in 50 microns dry film thickness
within the same day after roughening process with sandpaper was completed.
6.1.3.4 Ambient temperature, relative humidity and dew point should be checked out prior
to each surface preparation and each paint application. Ambient temperature
should be at the values, that the paint manufacturer recommended, and the
relative humidity should be maximum 80%. Temperature of the surface, to which
paint application and surface preparation shall be done, should be at least 3°C
above the dew point.
7002
7. GENERAL APPLICATION CONDITIONS
7.1 Minimum and maximum time, required to be waited between each coat during application,
defined in product technical data sheets should be obeyed.
7.2 Paint application shouldn’t be applied under the conditions determined below:
 If the surface is wet.
 If relative humidity is above the maximum value defined in product technical data sheets
(max. 80%).
 If ambient or surface temperature is below/above the temperature defined in product technical
data sheets.
 If application environment is extremely dusty.
 If it is expected that the ambient temperature will decrease below 5°C (because it affects
 STAR RAFİNERİ, A.Ş. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000‐A‐EE‐0230028‐513 SH/OF
METHOD STATEMENT FOR PAINT REPAIR
STAR DOCUMENT No.
PROCEDURE FOR STEEL STRUCTURE 000‐A‐EE‐0230028‐513 8/8
AND EQUIPMENTS SUBCONTRACTOR DOCUMENT No.

REV 0

curing temperature of paints)

7.3 Manufacturers’ instructions and suggestions about thinning, mixing, transporting and
application processes are accepted as a part of this procedure. In this issue, the last
instructions of paint manufacturer shall be taken into consideration. Drying and curing times
mentioned in these instructions (Product Technical Data Sheets) should be conformed.
7.4 The components constituting paint should be mixed thoroughly providing a homogeneous
mixture before application. It is also important to mix the components during application of
paint.
7.5 In epoxy and polyurethane paint applications, applier should wait for some time defined in
product technical data sheets after hardener was mixed, and then paint application should
begin. Two component paints should be prepared only in the quantity to be used.
7.6 Thinners shall be used at the amounts and types defined in product technical data sheets.
7.7 The inadequate thicknesses should be completed in the overcoating period by the next coat
application.
7.8 All repair will be inspected with NFI

7003

7004
 PAINT REPAIR PROCEDURE

COMPANY : İLK İNŞAAT

PROJECT : STAR RAFİNERİ A.Ş. AEGEAN REFINERY PROJECT (ARP)-CYCLE NO 2.5.Fireproofed

Structural Steel/Supports (Below 150°C) and CYCLE NO 2.1.Carbon Steel and Low Alloy Steel Bare
(Unınsulated)-Structural Steel, Piping, Vessel, Tanks, Exchangers, Heaters, Stacks etc. (Below 120°C)

In order to touch-up defects (unpainted surfaces, weld areas and defected areas etc.) for Cycle No 2.5 and
according to your sent 2248-000-A-EE-0190013-570 (Rev.1) numbered Paint Application Procedure for Cycle No
2.1, we suggest you to apply touch-up procedure as given below.

1. PAINT SYSTEMS
1.1. MAIN PAINT SYSTEM FOR CYCLE NO 2.1

Paint Coat Primer Midcoat Topcoat

Paint Type Zinc Rich Epoxy Primer High Build Epoxy Aliphatic Acrylic Polyurethane

Kanat Paints 11420 12200 37770

Product Code/Name KANEPOX ZINC RICH 80 KANEPOX UNIFAST KANPOLY ACR ENAMEL HS

Dry Film Thickness 75 microns 125 microns 50 microns

Total DFT 250 microns

1.2. REPAIR/TOUCH-UP PAINT SYSTEM FOR CYCLE NO 2.1

Paint Coat Primer Midcoat Topcoat

Paint Type Surface Tolerant Epoxy High Build Epoxy Aliphatic Acrylic Polyurethane

Kanat Paints 15550 12200 37770

Product Code/Name KANEPOX MASTICOAT KANEPOX UNIFAST KANPOLY ACR ENAMEL HS
100 microns (total) 125 microns (total) 50 microns
Dry Film Thickness
2x50 microns (with roller) 60+65 microns (with roller) (total and with roller)
Total DFT 275 microns

1.3. MAIN PAINT SYSTEM FOR CYCLE NO 2.5

Paint Coat Onecoat

Paint Type Solvent-free Phenolic Epoxy

Kanat Paints 19570
Product Code/Name KANEPOX HYGIENIC
Dry Film Thickness 200 microns

1/5
 1.4. REPAIR/TOUCH-UP PAINT SYSTEM FOR CYCLE NO 2.5

Paint Coat Primer Topcoat

Paint Type Surface Tolerant Epoxy Solvent-free Phenolic Epoxy

Kanat Paints Product 15550 19570
Code/Name KANEPOX MASTICOAT KANEPOX HYGIENIC
100 microns (total) 100 microns (total)
Dry Film Thickness
2x50 microns (with roller) 2x50 microns (with roller)

Total DFT 200 microns

2. SURFACE PREPARATION AND TOUCH-UP APPLICATION FOR UNPAINTED SURFACES AND

WELD AREAS
2.1. FOR CYCLE NO 2.1
2.1.1. Completely Stripped Surfaces until the Steel for Cycle No 2.1;
2.1.1.1. Completely stripped surfaces until the steel shall be cleaned mechanically by using
power tools (floppy, cup wire brush etc.) in St 3 level according to ISO 8501-1
standard.
2.1.1.2. Dusts occurred at the end of mechanical cleaning process shall be removed from
surfaces by using compressed air and scrubber. Also, other contaminations such as
dirt, mud, oil etc. remained on the surfaces shall be cleaned with suitable cleaning
agent or solvent.
2.1.1.3. Mechanically cleaned surfaces shall be primed with Surface Tolerant Epoxy Primer
(15550 KANEPOX MASTICOAT) defined in touch-up paint system table in one coat
with airless spray equipment and in 2 coats (50 microns for each coat) by using
roller equipment in total 100 microns dry film thickness within the shortest time (in 5
hours at the latest) after mechanical cleaning process was completed.
2.1.1.4. After 10 hours at the earliest and 30 days at the latest (at 20°C) when Surface
Tolerant Epoxy Primer application was completed, High Build Epoxy Midcoat (12200
KANEPOX UNIFAST) shall be applied in one coat with airless spray equipment and
in 2 coats (65 microns for first coat+60 microns for second coat) by using roller
equipment in total 125 microns dry film thickness.
2.1.1.5. After 4 hours at the earliest and 90 days at the latest (at 20°C) when High Build
Epoxy Midcoat application was completed, Aliphatic Acrylic Polyurethane Topcoat
(37770 KANPOLY ACR ENAMEL HS) shall be applied in one coat with airless spray
and roller equipment in 50 microns dry film thickness.
2.1.1.6. Ambient temperature, relative humidity and dew point should be checked out prior to
each surface preparation and each paint application. Ambient temperature should be
at the values, that the paint manufacturer recommended, and the relative humidity
should be maximum 80%. Temperature of the surface, to which paint application and
surface preparation shall be done, should be at least 3°C above the dew point.

2/5
2.1.2. Damaged Mid-coated Surfaces for Cycle No 2.1;
2.1.2.1. Damaged mid-coated surfaces shall be roughened by using sandpaper.
2.1.2.2. Dusts occurred at the end of sanding process shall be removed from surfaces by
using compressed air and scrubber. Also, other contaminations such as dirt, mud,
oil etc. remained on the surfaces shall be cleaned with suitable cleaning agent or
solvent.
2.1.2.3. Roughened surfaces with sandpaper shall be painted with High Build Epoxy
Midcoat (12200 KANEPOX UNIFAST) shall be applied in one coat with airless spray
equipment and in 2 coats (65 microns for first coat+60 microns for second coat) by
using roller equipment in total 125 microns dry film thickness within the same day
after roughening process with sandpaper was completed.
2.1.2.4. After 4 hours at the earliest and 90 days at the latest (at 20°C) when High Build
Epoxy Midcoat application was completed, Aliphatic Acrylic Polyurethane Topcoat
(37770 KANPOLY ACR ENAMEL HS) shall be applied in one coat with airless spray
and roller equipment in 50 microns dry film thickness.
2.1.2.5. Ambient temperature, relative humidity and dew point should be checked out prior to
each surface preparation and each paint application. Ambient temperature should be
at the values, that the paint manufacturer recommended, and the relative humidity
should be maximum 80%. Temperature of the surface, to which paint application and
surface preparation shall be done, should be at least 3°C above the dew point.

2.1.3. Damaged Top-coated Surfaces for Cycle No 2.1;

2.1.3.1. Damaged top-coated surfaces shall be roughened by using sandpaper.
2.1.3.2. Dusts occurred at the end of sanding process shall be removed from surfaces by
using compressed air and scrubber. Also, other contaminations such as dirt, mud, oil
etc. remained on the surfaces shall be cleaned with suitable cleaning agent or
solvent.
2.1.3.3. Roughened surfaces with sandpaper shall be painted with Aliphatic Acrylic
Polyurethane Topcoat (37770 KANPOLY ACR ENAMEL HS) shall be applied in one
coat with airless spray and roller equipment in 50 microns dry film thickness within
the same day after roughening process with sandpaper was completed.
2.1.3.4. Ambient temperature, relative humidity and dew point should be checked out prior to
each surface preparation and each paint application. Ambient temperature should be
at the values, that the paint manufacturer recommended, and the relative humidity
should be maximum 80%. Temperature of the surface, to which paint application and
surface preparation shall be done, should be at least 3°C above the dew point.

3/5
 2.2. FOR CYCLE NO 2.5
2.2.1. Unpainted surfaces, weld areas and defected areas shall be cleaned mechanically by using
power tools (floppy, cup wire brush etc.) in St 3 level according to ISO 8501-1 standard.
2.2.2. Dusts occurred at the end of mechanical cleaning process shall be removed from surfaces by
using compressed air and scrubber. Also, other contaminations such as dirt, mud, oil etc.
remained on the surfaces shall be cleaned with suitable cleaning agent or solvent.
2.2.3. Mechanically cleaned surfaces shall be primed with Surface Tolerant Epoxy Primer (15550
KANEPOX MASTICOAT) defined in touch-up paint system table in one coat with airless
spray equipment and in 2 coats (50 microns for each coat) by using roller equipment in total
100 microns dry film thickness within the shortest time (in 5 hours at the latest) after
mechanical cleaning process was completed.
2.2.4. After 10 hours at the earliest and 30 days at the latest (at 20°C) when Surface Tolerant Epoxy
Primer application was completed, Solvent-free Phenolic Epoxy (19570 KANEPOX
HYGIENIC) shall be applied in one coat with airless spray equipment and in 2 coats (50
microns for each coat) by using roller equipment in total 100 microns dry film thickness.
2.2.5. Ambient temperature, relative humidity and dew point should be checked out prior to each
surface preparation and each paint application. Ambient temperature should be at the values,
that the paint manufacturer recommended, and the relative humidity should be maximum
80%. Temperature of the surface, to which paint application and surface preparation shall be
done, should be at least 3°C above the dew point.

3. GENERAL APPLICATION CONDITIONS

3.1. Minimum and maximum time, required to be waited between each coat during application,
defined in product technical data sheets should be obeyed.
3.2. Paint application shouldn’t be applied under the conditions determined below:
 If the surface is wet.
 If relative humidity is above the maximum value defined in product technical data sheets (max.
80%).
 If ambient or surface temperature is below/above the temperature defined in product technical
data sheets.
 If application environment is extremely dusty.
 If it is expected that the ambient temperature will decrease below 5°C (because it affects
curing temperature of paints)
3.3. Manufacturers’ instructions and suggestions about thinning, mixing, transporting and application
processes are accepted as a part of this procedure. In this issue, the last instructions of paint
manufacturer shall be taken into consideration. Drying and curing times mentioned in these
instructions (Product Technical Data Sheets) should be conformed.
3.4. The components constituting paint should be mixed thoroughly providing a homogeneous mixture
before application. It is also important to mix the components during application of paint.

4/5
3.5. In epoxy and polyurethane paint applications, applier should wait for some time defined in product
technical data sheets after hardener was mixed, and then paint application should begin. Two
component paints should be prepared only in the quantity to be used.
3.6. Thinners shall be used at the amounts and types defined in product technical data sheets.
3.7. The inadequate thicknesses should be completed in the overcoating period by the next coat
application.

5/5