DOC NO : QP-S-009

Hydrostatic Test REV. NO : 0

Procedure Page : 1 of 7

PT. EPITERMA MAS INDONESIA

Hydro Test Procedure

( Piping )

For

Toka Tindung 3MTPA Expansion Project

(Contract 1981/1500)

Document No QP-S-009

0 08/05/18 For Client Review EGA

REV DATE DESCRIPTION PREP'D CHK'D APP'D

PT EPITERMA MAS INDONESIA

JI. Inti II Blok C5 No: 12 Lippo Cikarang Bekasi -Indonesia Phone: (62 21) 8990 7056 Fax (62 21) 89900133
 DOC NO : QP-S-009
Hydrostatic Test REV. NO : 0

Procedure Page : 2 of 7

Contents

1. Contents ........................................................................................... 2 Of 8
2. Scope .….…………………………………………………………………………................ 3 Of 8
3. General …………………………………………………......................................... 3 Of 8
4. Pre Hydro Test Check …………………………………………………................... 4 Of 8
5. Test Procedure ……………………………………………………………………........... 4 Of 8
6. Safety ..………………………………………………………………………………............. 5 Of 8
7. Attachment ……………………………………………………………………….............. 5 Of 8
8. Referrences ………………………………………………………………………………..... 8 Of 8

1. Scope

PT EPITERMA MAS INDONESIA

JI. Inti II Blok C5 No: 12 Lippo Cikarang Bekasi -Indonesia Phone: (62 21) 8990 7056 Fax (62 21) 89900133
 DOC NO : QP-S-009
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Procedure Page : 3 of 7

This procedure outline the requirement for hydro test product and utilities piping

2. General

2.1 Test System : The piping may be individually or group

tested as a system. The composition of piping in a test system

shall be identified by Epiterma’s testing team with client

representative concurrence. Detail of the test system shall be

submitted with the application for inspection. The system

identified can subsequently be used in the flushing operation

and/or in the system turnover.

2.2 Water for Testing : - The PH value of water shall be between

7-8 for stainless steel pipe.

- The chloride content of the water shall be less than 100 ppm

for stainless pipe.

- The temperature of the test water shall be below 39 º C and

shall not be lower than 15º during test.

Note : the PH value and chloride content of the test water water to be used for testing

stainless steel pipes shall be lab test prior to filling and the certificate shall be attached

along with test report.

2.3 Test Gauge : - The pressure gauge shall be of a suitable scale

capacity for the pressure.

- The gauge full scale pressure shall not exceed three (3) times

the particular test pressure, unless the later is than 700 kPa.

- Test gauge shall be calibrated and with certificate.

PT EPITERMA MAS INDONESIA

JI. Inti II Blok C5 No: 12 Lippo Cikarang Bekasi -Indonesia Phone: (62 21) 8990 7056 Fax (62 21) 89900133
 DOC NO : QP-S-009
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Procedure Page : 4 of 7

2.4 Isolation : Test blank shall be used for isolation of piping. In

the event where check valve are incorporated in the system, the

pressure shall be applied from upstream of the check valve.

2.5 Test Pressure : The line test pressure shall in accordance to the

“line index”. Pressure indicated on the pressure gauge at the

highest point in the test system shall be indicative of required

system test pressure. In the event where the test system comprise

requiring different test pressure, the system test pressure can be

set at the highest required test pressure provided :

1. The test pressures do not produce a stress in excess of the

yield strength of the piping under test.

2. Concurrence by Client’s representative on the test system and

pressure proposed.

2.6 Equipment not : Control valves, safety relief valves, filters, etc

shall not be included in the test system but have been test by the

manufacture.

3. Pre- Hydro test Check

Line check and the pre-hydro test checklist (attachment 1) shall be completed and sign-off

to the satisfaction of Client’s representative.

4. Test Procedure

4.1 Shut all drain and open all vents.

4.2 Fill piping with test medium to capacity ensuring no air entrapment and isolate all vent.

4.3 The hydrostatic test pressure shall not less than 1.5 times the design pressure, butt

shall not exceed 1.5 time the maximum rate pressure of the lowest-rated component in

PT EPITERMA MAS INDONESIA

JI. Inti II Blok C5 No: 12 Lippo Cikarang Bekasi -Indonesia Phone: (62 21) 8990 7056 Fax (62 21) 89900133
 DOC NO : QP-S-009
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Procedure Page : 5 of 7

the system. Any leaks identified during pressurizing shall be corrected with the line

pressure reduced to zero ( 0 ) psig.

4.4 When no leaks are observed at design pressure, the line pressure shall than be

increased to the required test pressure for ten (10) minutes. The start time and end

time of holding shall be recorded.

4.5 After successful holding of pressure at the required test pressure, the line pressure

shall reduced to the design pressure for visual inspection by Client or Epiterma. The

rate of depressurizing shall not exceed thirty (30) psig per minute.

4.6 Upon successful completion of the visual inspection, the line pressure shall be

reduced to zero (0) psig. Some vent shall be opened during depressurizing to prevent

any vacuum effect in the piping system.

5. Safety

5.1 No work of any sort shall be carried out on the lines under pressure at time of

hydrostatic test unless such work is essential to performance of the testing operation.

5.2 An emergency drain-off shall be identified and manned in case of a system over

pressure.

5.3 All other safety measures relating to site construction work shall be strictly adhere to.

6. Attachment

Hydrostatic Test Report

PT. EPITERMA MAS INDONESIA

PT EPITERMA MAS INDONESIA

JI. Inti II Blok C5 No: 12 Lippo Cikarang Bekasi -Indonesia Phone: (62 21) 8990 7056 Fax (62 21) 89900133
 DOC NO : QP-S-009
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Procedure Page : 6 of 7

PRE-HYDROSTATIC CHECKLIST
PROJECT :
DATE :
REPORT NO :
ISOMETRIC DRAWING NO :
LINE OR TEST BLOCK NO :
P & ID NO :
APPLICABLE CODE :
CHECKED
1. Line check completed
2. All category a punch list items completed
3. All non-destructive test completed
4. All test gauge calibrated with calibration certificate
a) Gauge ID No. :
b) Gauge calibration due date :
5. Test gauge used used with range within 1.5 time to 4 time
Off line test pressure
6. Manually control the pressure relief valve at 1.1 time
The test pressure at all time
7. All vent and drain points correctly located and installed’
And emergency drain point identified

Checked by PT. Epiterma’s Representative Verified by Client’s Representative

SIGNATURE : SIGNATURE :
NAME : NAME :
DATE : DATE :

HYDROSTATIC TEST RESULT

:
PROJECT
:
DATE.
:
REPORT NO..

PT EPITERMA MAS INDONESIA

JI. Inti II Blok C5 No: 12 Lippo Cikarang Bekasi -Indonesia Phone: (62 21) 8990 7056 Fax (62 21) 89900133
 DOC NO : QP-S-009
Hydrostatic Test REV. NO : 0

Procedure Page : 7 of 7

ITEM PRESSURE WATER TEMP. AMBIENT TEMP. HOUR PERIODE REMARK

0
P.1 F / 0C 0
F / 0C mnt. Acc / Rej.

0
P.2 F / 0C 0
F / 0C mnt. Acc / Rej.

0
P.3 F / 0C 0
F / 0C mnt. Acc / Rej.

0
P.4 F / 0C 0
F / 0C mnt. Acc / Rej.

0
P.5 F / 0C 0
F / 0C mnt. Acc / Rej.

0
P.6 F / 0C 0
F / 0C mnt. Acc / Rej.

0
P.7 F / 0C 0
F / 0C mnt. Acc / Rej.

0
P.8 F / 0C 0
F / 0C mnt. Acc / Rej.

0
P.9 F / 0C 0
F / 0C mnt. Acc / Rej.

Acc : Accepted
Rej. : Rejected

7. Referrences

a. ASME B31.3 “PROCESS PIPING”

b. 1981-000-PISPC-0002 “PIPING FABRICATION, INSTALLATION AND TESTING

PT EPITERMA MAS INDONESIA

JI. Inti II Blok C5 No: 12 Lippo Cikarang Bekasi -Indonesia Phone: (62 21) 8990 7056 Fax (62 21) 89900133