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    Welding Parameter Hdpe 160 PN 16 & PN 10

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    YuwantoniAl
    This document provides calculations for welding parameters for pipes of different diameters and wall thicknesses. It includes calculations for heating range, welding pressure at different stages, and welding time based on the pipe's outer diameter, inner diameter, wall thickness, and heating area. Welding parameters such as pressure and time are calculated based on ratios of the pipe's heating and inner areas. The document provides example calculations for pipes with outer diameters of 160mm, 131mm, and 90mm and various wall thicknesses.

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    Welding Parameter Hdpe 160 PN 16 & PN 10

    Uploaded by

    YuwantoniAl
    926 views4 pages
    This document provides calculations for welding parameters for pipes of different diameters and wall thicknesses. It includes calculations for heating range, welding pressure at different stages, and welding time based on the pipe's outer diameter, inner diameter, wall thickness, and heating area. Welding parameters such as pressure and time are calculated based on ratios of the pipe's heating and inner areas. The document provides example calculations for pipes with outer diameters of 160mm, 131mm, and 90mm and various wall thicknesses.

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    This document provides calculations for welding parameters for pipes of different diameters and wall thicknesses. It includes calculations for heating range, welding pressure at different stages, and welding time based on the pipe's outer diameter, inner diameter, wall thickness, and heating area. Welding parameters such as pressure and time are calculated based on ratios of the pipe's heating and inner areas. The document provides example calculations for pipes with outer diameters of 160mm, 131mm, and 90mm and various wall thicknesses.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    926 views4 pages

    Welding Parameter Hdpe 160 PN 16 & PN 10

    Uploaded by

    YuwantoniAl
    This document provides calculations for welding parameters for pipes of different diameters and wall thicknesses. It includes calculations for heating range, welding pressure at different stages, and welding time based on the pipe's outer diameter, inner diameter, wall thickness, and heating area. Welding parameters such as pressure and time are calculated based on ratios of the pipe's heating and inner areas. The document provides example calculations for pipes with outer diameters of 160mm, 131mm, and 90mm and various wall thicknesses.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 4

    CALCULATION WELDING PARAMETER ( SHD 160 MACHINE )

    OD = 160 ID = 141 SDR = 17 PN = 10 Thk / e = 9.4 mm

    Note : OD hydraulic Conecting rod = 25 mm ID hydraulic = 35 mm

    1. Heating Range 210 – 220 ° C


    A1 = ( 𝜋 ( OD2 - ID2 ) / 4
    = ( 3.142 ( 1602 – 1412 ) / 4
    = 4492 mm
    A2 = ( 2 𝑥 𝜋 ( ID2 - OD2 ) / 4
    = ( 3.142 ( 352 – 252 ) / 4
    = 942 mm
    ( A1 / A2 x 1.5 ) = 11 bar ............................................................. ( P1 )

    2. 0.5 + ( 0.1 x e )
    0.5 + ( 0.1 x 9.4 )
    = 1.5 mm – 2 mm ...................................................................... ( T1 )

    3. A1 / A2 x 0.2
    4492 / 942 x 0.2 = 1 – 2 bar ...................................................... ( P2 )

    4. 10 x e
    10 x 9.4 = 1.6 – 2 minute .......................................................... ( T2 )

    5. A1 / A2 x 1.5
    = 11 x 2 = 22 bar ....................................................................... ( P3 )

    6. 3 + e
    3 + 9.4 = 12.4 minute ............................................................... ( T5 )

    7. 3 + ( 0.50 x 9.4 ) = 8 mm

    8. 3 + ( 0.75 x 9.4 ) = 10 mm
    OD = 160 ID = 131 SDR = 11 PN = 16 Thk / e = 14.5 mm

    Note : OD hydraulic Conecting rod = 25 mm ID hydraulic = 35 mm

    1. Heating Range 210 – 220 ° C


    A1 = ( 𝜋 ( OD2 - ID2 ) / 4
    = ( 3.142 ( 1602 – 1312 ) / 4
    = 6628 mm
    A2 = ( 2 𝑥 𝜋 ( ID2 - OD2 ) / 4
    = ( 3.142 ( 352 – 252 ) / 4
    = 942 mm
    ( A1 / A2 x 1.5 ) = 16 bar ............................................................. ( P1 )

    2. 0.5 + ( 0.1 x e )
    0.5 + ( 0.1 x 14.5 )
    = 2 mm ...................................................................................... ( T1 )

    3. A1 / A2 x 0.2
    6628 / 942 x 0.2 = 1 – 2 bar ...................................................... ( P2 )

    4. 10 x e
    10 x 14.5 = 2.5 minute .............................................................. ( T2 )

    5. A1 / A2 x 1.5x2
    = 16 x 2 = 32 bar ....................................................................... ( P3 )

    6. 3 + e
    3 + 14.5 = 17.5 minute .............................................................. ( T5 )

    7. 3 + ( 0.50 x 14.5 ) = 10 mm

    8. 3 + ( 0.75 x 14.5 ) = 13 mm
    OD = 90 ID = 69 SDR = 17 PN = 10 Thk / e = 5.25 mm

    Note : OD hydraulic Conecting rod = 25 mm ID hydraulic = 35 mm

    1. Heating Range 210 – 220 ° C


    A1 = ( 𝜋 ( OD2 - ID2 ) / 4
    = ( 3.142 ( 902 – 692 ) / 4
    = 2622 mm
    A2 = ( 2 𝑥 𝜋 ( ID2 - OD2 ) / 4
    = ( 3.142 ( 352 – 252 ) / 4
    = 942 mm
    ( A1 / A2 x 1.5 ) = 4 bar ............................................................. ( P1 )

    2. 0.5 + ( 0.1 x e )
    0.5 + ( 0.1 x 5.25 )
    = 1 - 2 mm .............................................................................. ( T1 )

    3. A1 / A2 x 0.2
    2622 / 942 x 0.2 = 1 – 2 bar ..................................................... ( P2 )

    4. 10 x e
    10 x 5.25 = 1 minute ............................................................... ( T2 )

    5. A1 / A2 x 1.5x2
    = 4 x 2 = 8 bar ........................................................................ ( P3 )

    6. 3 + e
    3 + 5.25 = 8.25 minute ........................................................... ( T5 )

    7. 3 + ( 0.50 x 5.25 ) = 6 mm

    8. 3 + ( 0.75 x 5.25 ) = 7 mm

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