Cummins 2011 PDF

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MC Generator

With
Cummins Engine

Standby Power (50Hz):


28 KVA to 3325 KVA

Prime Power (50Hz):


25 KVA to 3000 KVA
Standard Genset Features

Single Source Responsibility Design, Alternator Optional Control Panel System Easy
manufacture and testing of complete ● Brushless machine. and multi functional with full automatic
generating set are all produced by SBM ● Eagle Group made alternator. failure indicators, manual or automatic
company ● Close voltage regulation. (optional) panels can be chosen. Control
● Rotor and exciter impregnated with oil panels are mounted on the genset with
International Integrity and acid resisting resin. rubber anti-vibration mountings. Standard
Assurance and strength of a worldwide ● Exceptional short circuit capability. production control panels have 3
major corporation baking the product. ● Low waveform distortion with non linear ammeters, volt meter, hour meter,
loads. frequency meter, temperature, oil and
Global Service ● Permanent magnet exciter. charge lamp. Automatic units provide
24 hour spares and service availability in protection against over temperature, low
100 countries. Ratings oil pressure, start fault, overspeed and
Ambient temperature : Not over 40°C. overload.
Single source warranty Relative humidity : Not over 95%.
Total product guaranteed by assembler. Altitude : Below 1500m above sealevel.

Packaged Self-Contained Units Skid Base DATAKOM CONTROL PANEL


Integrated unit with built-in anti-vibration Built-in anti-vibration system bonded
system, control panel, starting system and rubber units as standard eliminates need
provision for base fuel tank and other for rubber mats or spring mountings.
accessories.
Standard Control Panel System
Cummins Engine ● Microprocessor control.
● Heavy duty 4 cycle water cooled engine. ● Integrated governor and voltage
● Electronic or Mechanical governor regulation systems.
control. ● Superior alternator and genset
protection system.
Cooling System ● Accurate battery monitoring system.
40°C cooling package (50°C option). ● Totally reliable and proven system.
● Smart starting control system.

Generator Set Performance MODEL : DKG 309

CEI 2-3. Fabricated and welded steel chassis.


VDE 0530. Built-in anti-vibration mountings.
BS 4999-5000. Inteqral lifting points.
NFC 51-100-111 and 112. Optionai sub-base fuel tank with eight
NEMA MG1-22, IEC 34. hour capacity, Dual flexible fuel lines, dial
ISO 3046 and ISO 8528. type fuel gauge and drain bung.

General Finish
Complete set of operating and instruction Etch undercoated and finished in high
manuals. gloss durable musell jade green.

Specifications Change Without Notice Cummins 2011


Specifications

Generator Set Options

Voltage Regulation Waveform Engine


Maintains voltage output to within ±1%. Total harmonic distortion open circuit … Electronic governor control.
At any power factor between 0.8 lagging voltage waveform in the order of 1.5%. … Mechanical governor control.
and unity. three-phase balanced load in the order of … Heavy duty air cleaner with safety
At any variations from No load to full load. 5%. element.
At any variations from cold to hot. … 120 or 240 volt coolant heater
At speed droop variations up to 5%. Telephone Influence Factor (thermostatically controlled).
TIF better than 50. … Low coolant level – warning or
Frequency Regulation THF to BS4999 part 40 better than 5%. shutdown.
Isochronous under varying loads from no … Water separator.
load to 100% full load. Alternator Insulation … Sump evacuation pump.
Class H insulation. … Exhaust gas temperature monitoring.
Random Frequency Variation … Tool kit.
Will not exceed ±0.25-0.5% of its mean Radio Interference
value for constant loads – no load to full In compliance with BS800 and VDE levels Alternator
load. G and N. … Anti-condensation heater.
… 105°C rise alternator.
Engine Exhaust System
… Industrial-grade exhaust silencer.
Cummins series 4-16 cylinder in-line or Fuel System … Residential-grade exhaust silencer.
vee formation, direct injection, four-cycle 12 or 24 volt fail safe solenoid, dual … Length of flexible exhaust pipe.
diesel engines. spin-on paper element fuel filters, PT fule … Bellows.
injection systems with integral electronic
Type governor. Dual flexible fuel lines with Fuel System
Water cooled, Natural or turbocharged and connectors. … 8hr sub-base fuel tank and gauge.
aftercooled. … Free-standing 50-3200 gal fuel tanks.
Filters … High/low/shutdowns and warrings.
Construction Dry element air filters with restriction … Electric fuel transfer.
Four valves per cylinder, forged steel indicator and spin-on paper element full … Manual transfer pump.
crankshaft and connecting rods, cast iron flow and by pass lube oil filters. Spin on
block, With replaceable wet liners. corrosion resistor filter. Generator Set
… Main line circuit breaker.
Starting Cooling … Auxiliary contacts.
12 or 24 volt negative earth, Battery High ambient 40°C radiator as standard … Shunt trip.
charging alternator. with 50°C ambient as option. Oil cooler. … Disconnect switch.
… Cable entrance box.
Alternator … Battery charger, 5-20 amp.
… Batteries lead acid or ni-cad.
… Audible DC alarm (loose).
Type Exciter Permanent magnet exciter Triple … Export box packaging.
Brushless, single bearing, revolving field, dipped in moisture, oil and acid resisting
4 pole, drip proof, screen protected. polyester varnish and coated with anti- Other
3 phase, 4 wire of 12 wire. tracking varnish.
Class H insulation. Sealed solid state automatic voltage
Enclosed to IP21 and IP23 (NEMA) regulator – self-exciting, self-regulating..
standard. Output windings with 2/3 pitch for
IC 01 cooling system. improved harmonics and paralleling ability.
Fully interconnected damper winding. Close coupled engine/alternator for
AC exciter and rotating rectifier unit. perfect alignment.
Epoxy coated stator winding.
Rotor and exciter impregnated with Voltages
tropical. Standard alternators are equipped with a
Grade insulating oil and acid resisting. main winding with 12 or 4 terminals, star
Polyester resin. Dynamically balanced with neutral connection. Special voltages
rotor to BS5625 grade 12.5. available on request.
Sealed for life bearings.
Layer wound mechanically wedged rotor.

Specifications Change Without Notice Cummins 2011


Technical Data
MC Generator Sets
Fuel Cons APPROXIMATE
RATING (Prime)
CUMMINS No. DIMENSIONS (mm)
50Hz, 1500rpm, 400V/230V (l/h) NET
GENSET of
DIESEL WEIGHT
MODEL Cyls
STANBY PRIME (kg)
ENGINE 75% Full
(L) (W) (H)
Load load
KVA KW KVA KW
MC28 4B3.9G2 4L 28 22 25 20 4.7 6.3 1620 720 1280 780
MC33 4B3.9G2 4L 33 26.4 30 24 5.7 7.6 1700 720 1280 800
MC38 4B3.9G2 4L 38 30 33 26 6.3 8.4 1720 729 1280 820
MC42 4BT3.9G2 4L 42 33 37 30 6.4 8.5 1740 729 1280 830
MC44 4BT3.9G2 4L 44 36 40 32 6.5 8.6 1750 729 1280 860
MC50 4BT3.9G2 4L 50 40 45 36 6.6 8.7 1760 729 1280 900
MC55 4BT3.9G2 4L 55 44 50 40 8.6 11.5 1808 729 1280 930
MC66 4BT3.9G2 4L 66 53 60 48 9.7 13 1815 729 1280 980
MC70 4BT3.9G2 4L 70 56 63 50 11 15 1828 630 1320 1000
MC80 6BT3.9G2 4L 80 64 72 58 12 16 1828 630 1368 1077
MC90 6BT5.9G1 6L 90 72 82 66 13 17 2000 790 1400 1100
MC100 6BTA5.9G1 6L 100 80 90 72 14 19 2100 830 1490 1250
MC110 6BTA5.9G2 6L 110 88 100 80 15 20 2130 900 1500 1300
MC125 6BTA5.9G2 6L 125 100 113 90 16.5 22 2150 1000 1500 1316
MC138 6BTA5.9G2 6L 138 111 125 100 20 27 2160 1000 1500 1400
MC150 6BTAA5.9G2 6L 150 120 136 109 23 31 2176 1000 1500 1440
MC163 6BTAA5.9G2 6L 163 130 148 118 24 33 2200 1060 1500 1450
MC180 6CTA8.3G2 6L 180 144 164 131 27 36 2400 1108 1500 1460
MC208 6CTA8.3G2 6L 208 165 188 150 30 40 2427 1000 1685 1870
MC225 6CTAA8.3G2 6L 226 181 205 164 33.7 45 2623 1020 1685 2018
MC250 6LTAA8.9G2 6L 250 200 227 182 38 51 2623 1020 1685 2018
MC275 6LTAA8.9G2 6L 275 220 250 200 39 52 3000 1100 1750 2200
MC300 NTA855G1 6L 300 240 275 220 40.5 54 3060 1100 1850 2500
MC313 NTA855G1A 6L 313 250 285 228 43 57.5 3100 1100 1850 2800
MC330 NTA855G1A 6L 330 264 300 240 45 60 3120 1100 1850 2860
MC350 NTA855G1B 6L 350 280 320 256 48 65 3150 1100 1900 2950
MC388 NTA855G2A 6L 388 310 350 280 53 70 3150 1100 1900 2950
MC400 NTA855G4 6L 390 312 350 280 54 72 3156 1100 1914 3032
MC413 NTA855G4 6L 413 330 375 300 55.5 74 3190 1100 1930 3100
MC440 NTAA855G7 6L 440 352 400 320 56 75 3228 1100 1941 3140
MC450 NTAA855G7A 6L 450 360 413 330 60 80 3300 1100 1950 3200
MC500 KTA19G3 6L 500 400 450 360 72.7 97 3419 1246 1950 4055
MC550 KTA19G4 6L 550 440 500 400 77 103 3494 1500 1807 4100
MC625 KTAA19G5 6L 625 500 562 450 86 115 3450 1300 1990 4300
MC650 KTAA19G6 6L 650 520 600 480 88.5 118 3500 1300 2000 4400
MC688 KTAA19G6A 6L 688 550 625 500 97.5 130 3600 1300 2000 4500
MC725 QSK19G3 6L 725 565 640 512 105 140 3819 1483 2037 5604
MC750 KT38G 12V 750 600 688 550 107 143 3900 1500 2100 5800
MC825 KTA38G2 12V 825 660 750 600 110 147 4080 1756 2181 6278
MC900 KTA38G2B 12V 900 720 820 656 120.7 161 4693 1502 2086 6700
MC1000 KTA38G2A 12V 1000 800 910 728 136.5 182 4600 1600 2100 6750
MC1100 KTA38G5 12V 1100 880 1000 800 151.5 202 4469 1755 2248 7488
MC1250 KTA38G9 12V 1250 1000 1125 900 187.5 250 4387 2083 2228 8615
MC1375 KTAA38G9A 12V 1375 1100 1250 1000 189 252 4387 2083 2230 8650
MC1400 KTA50G3 16V 1400 1120 1256 1005 190.5 254 5283 2066 2233 9960
MC1650 KTA50G8 16V 1650 1320 1500 1200 216.7 289 5637 2250 2250 11300
MC2063 QSK60G3 16V 2063 1650 1875 1500 267 356 5828 2270 2550 15245
MC2250 QSK60G4 16V 2250 1800 2000 1600 295.5 394 5891 2270 2550 15345
MC2500 QSK60G8 16V 2500 2000 2250 1800 337.5 450 5842 2270 2800 17000
● Voltage: 208/120V, 380/220V, 416/240V, 440/254V.
• In accordance with ISO 8528.
• Prime: Continuous running at variable load for unlimited periods with 10% overload available for 1 hour in any 12 hour period.
• Standby: Continuous running at variable load for duration of an emergency.
• All ratings are based on the following reference conditions:
- Ambient temperature: 40°C - Altitude above sea level: 1000 meters - Relative humidity: 98%

Specifications change without notice Cummins 2011


DATAKOM - DKG 309 CONTROL PANEL

THREE MODULES WITH PROGRAMMABLE REMOTE


INTERFACE FOR REMOTE SIGNALS
SIGNALS, INTERNET ,
INTRANET AND VARIOUS

DKG 309 Control Panel

With Amp Sentry Protection

● Integrated automatic voltage regulator


and engine speed governor.
● Amp Sentry Protection guards the
electrical integrity of the alternator and
power system from the effects of
overcurrent, over/under voltage, under
frequency and overload conditions.
● Control components designed to
withstand the vibration levels typical in
generator sets.

Standard Control Description 6 WIRES TYPE TELEPHONE

● Digital of current mater (amps). MAX 200m


● Digital AC frequency meter.
● Digital AC voltage meter.
● Digital display panel.
● Cycle cranking control. DKG 309 Control Panel
● Emergency stop switch. Standard configuration with optional contactor buttons shown
● Idle mode control.
● Menu switch.
● Panel backlighting.
● Remote starting. Standard Protection Functions Voltage Regulation
● Reset switch.
● Run-Off-Auto switch. Warnings ±0.5% with DKG 309 Control Panel
● Sealed front panel, gasketed door. ● High Coolant Temperature. System fitted.
● Self diagnostics ● High DC Voltage.
● Separate customer interconnection box. ● Low Coolant Temperature. Options
● Voltmeter/Ammeter phase selector ● Low DC Voltage.
switch. ● Low Fuel – Day Tank. Datakom Control Panel (Standard)
● Low Oil Pressure Model DKG 309
Standard Performance Data ● Over Current. ● Audible alarm and shutdown.
● Overload Load Shed Contacts. ● Key switch-operating mode
AC Alternator Data ● Up to Four Customer Fault Inputs. ● Shutdown alarm-relay
● Current by Phase. ● Weak Battery. ● Running relays 4 pole D.T.
● Kilowatts. Shutdowns ● Warning low fuel/high fuel.
● Kilowatt Hours. ● Emergency Stop. ● Shut down – low fuel level.
● Power Factor. ● Fail to Crank. ● Earth fault. Shutdown.
● Voltage Line to Line. ● Low Coolant Level. ● High alternator temperature
● Voltage Line to Neutral. (Option for alarm only) alarm/shutdown
Engine Data ● Low Oil Pressure.
● Battery Voltage. ● Overcrank. Other
● Coolant Temperature. ● Overcurrent.
● Engine Running Hours. ● Overspeed.
● Engine Starts counter. ● Short Circuit.
● Oil Pressure. ● Underfrequency.
● RPM. ● High/Low AC Voltage.

EMC Compliance Disconnector Switch

The Control system meets EMC Shield The addition of a circuit breaker is
Regulations. considered unnecessary when control
system with Amp Sentry protection is
fitted. For isolation purposes a switch
disconnector can be supplied and
mounted in the normal circuit breaker
position on either side of the control panel.

Specifications Change Without Notice Cummins 2011

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