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    Tested valve body

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    01K in

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    Tested valve body

    Original Title

    225740-01K-IN

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    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    Tested valve body

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    211 views2 pages

    01K in

    Uploaded by

    daniel
    Tested valve body

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    T R A N S M IS S ION PART S

    Instructions

    VW/Audi 0B5, DL501


    Oversized Clutch VW/Audi 0B5
    Cooling Control TOOL
    Valve Body

    Valve Kit R
    EQ
    D

    UIRE

    Part No.
    225740-01K
    Valve
    • Valve
    • O-Rings (2) 1 Extra
    OE
    Spring

    Tool Kit OE
    End Plug

    Part No. Tool KIt


    F-225740-TL O-Ring
    • Reamer
    OE
    • Reamer Jig
    Retainer
    • Guide Pin
    NOTE: Sonnax “F-Tool” kits designed to
    service a specific bore require the VB-FIX, 1. Disassembly Figure 1
    a self-aligning valve body reaming fixture. a. Remove OE retainer, end plug and Side view of gap between
    VB-FIX back plate and
    More information and instructions can be spring. Set aside for reuse. VW/Audi 0B5 valve body.
    found online at www.sonnax.com.
    b. Remove and discard OE valve.

    2. Bore Reaming
    CAUTION: Due to shape of casting, Notice
    valve body must be placed further casting
    away from the backing plate of hanging
    off back
    CAUTION VB-FIX as shown (Figure 1). of VB-FIX.

    Ream clutch cooling control bore


    (for reaming instructions/reamer care,
    please visit www.sonnax.com).
    Sonnax reaming tool kit F-225740-TL
    and VB-FIX are required for this Top view of gap
    between VB-FIX
    operation. back plate and
    VW/Audi 0B5
    valve body.
    3. Installation & Assembly
    a. Ensure valve bore and body are
    clean and clear of debris.
    b. Install Sonnax valve with stem
    facing outward.
    c. Reinstall OE spring, ensuring it seats
    over valve stem.
    ©2015 Sonnax Industries, Inc. 225740-01K-IN 10-13-15
    800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 1
    T R A N S M IS S ION PART S
    OVERSIZED CLUTCH COOLING CONTROL VALVE KIT 225740-01K, F-225740-TL Instructions

    3. Installation & Assembly (continued)


    VW/Audi 0B5 Figure 2
    d. Remove O-ring from OE end plug and install Sonnax
    O-ring into end plug groove. Lubricate and roll on
    clean flat surface to size O-ring into groove. 16"-Hg

    e. Reinstall OE end plug and secure with OE retainer. 20


    25
    15
    10
    5
    30 0
    VACUUM

    4. Final Testing
    TEST

    Vacuum testing at the port(s) indicated holds the recom-


    mended minimum 16 in-Hg (Figure 2).

    ©2015 Sonnax Industries, Inc. 225740-01K-IN 10-13-15


    800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 2

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