BULLETIN PZ- 08

Series PZ / PZi / PZiG

Pulse Metering Pumps

US Patent #6,283,717

The Power of Intelligent Pumps Expands!

 TYPE PZ TYPE PZi4 TYPE PZi8
(manual) (automatic) (programmable)

MANUAL EXTERNAL PROGRAMMABLE

CONTROL INPUT INPUTS / OUTPUTS
Features TYPE
PZ PZD PZi4 PZi8 PZiG
• PZ Models (Speed only is adjustable from 15 to 300 SPM) ៚ — — — —
Manual control • PZD & PZi Models (Adjust speed 1 to 300 SPM plus stroke length adjustment 1 ) — ៚ ៚ ៚ ៚
• Enter desired flow directly in ml/min. — ៚ — ៚ ៚
Calibration • Calibrate pump flow to actual condition of chemical,
— ៚ — ៚ ៚
function pressure, viscosity, etc.
Control input • External interlock (Examples: level switch, remote start, reset) — — ៚ ៚ ៚
Operation • Indicates speed and status — — ៚ ៚ ៚
display • Indicates speed, feed rate 2, status and other operational data — — — ៚ ៚
• Pulse signal Frequency-divide 1/1 to 1/9999, Multiply 1 to 9999 (See pg.6) — — ៚ ៚ ៚
Signal input 3
• Analog signal Shift function, Proportional band function (See page 6) — — ៚ ៚ ៚
4-pin connector
• pH Control/Residual Chlorine Control (See page 8) — — — — ៚
• Alarm output (Level switch, injection monitor 2 ) — — — ៚ ៚
Signal output 4
• Operation pulse signal (Synchronous pulse output for each stroke) — — — ៚ ៚
8-pin connector
• Operation progress signal (Time or number of strokes remaining in program) — — — ៚ ៚
Alarms • Alarm display, output and action (run, pause or stop) can be selected — — — ៚ ៚
• Two point level control (See page 9) — — — ៚ ៚
• Power supply for flow checker — — — ៚ —
Other • Interval operation (Repeat cycle program, see page 9)
— — — ៚ ៚
functions ON time: 1 to 999999 minutes / OFF time: 1 to 999999 minutes
• Counter (Countdown batch injection, see page 9)
— — — ៚ ៚
1 to 9999 strokes (X1, X10, X100, X1000)
• Head can be turned 90° to allow base to be mounted to a vertical wall 5 ៚ — ៚ ៚ —
NOTES: 1. PZi4 and PZi8 Models in sizes -31 / -61 / -12: 50% to 100% stroke length adjustment.
PZi4 and PZi8 Models in sizes -32 / -52 plus all PZD and PZiG Models: 20% to 100% stroke length adjustment.
2. PZi8 only when used with Flow Checker shown on page 5.
3. PZi4 has one analog input and one high speed digital pulse input; PZi8 and PZiG have one analog input and two high speed digital pulse inputs. See page 9.
4. Two separate configurable outputs, either open collector (alarm, error, run) or pulse (operational sync or end of cycle).
5. Sizes -31 / -61 / -12 only.

MODEL NUMBER SELECTION – The complete model number consists of three parts: TYPE + SIZE + MATERIAL CODE

TYPE – Specify PZ or PZD for manual control; specify PZi4 for external input; specify PZi8 for programmable models.
The largest models are the PZiG Series, available in full programmable type only.
SIZE – Size code selects the capacities per the charts on page 3. Sizes -31, -61 and -12 are available for type PZ.
Higher capacity sizes -32 and -52 are available for type PZD. All five sizes are available for types PZi4 and PZi8.
The very high PZiG capacities are shown in a separate chart.
MATERIAL CODE – Select from charts on page 4. Type PZi4 + Size -61 + Material code -FFC
Example – The complete model for a pump with a Kynar liquid end with The complete model number becomes
Viton seals rated at 160 ml/min capable of accepting a 4-20mA input would be: PZi4-61-FFC

2
 Type PZD/PZi-32/52 High Capacity Models
PZD Series pumps offer higher capacities. These models feature • Manual stroke length adjustment
an extra large keyboard and the injection rate can be entered 20% to 100%.
directly in milliliters per minute.
• Set points can be easily viewed
The injection rate can be set three ways by direct entry of: on the LCD.
– Stroke speed: 1 to 300 spm
• Pump head may be rotated to
– Percentage: 1 to 100% High Capacity models are
face in any of the three positions
– Injection rate: ml/min. available in material codes
other than where the keypad
VFC, VEC, SS and FTC only.
• Onboard calibration measures the and display are located.
VFC model is shown.
actual discharge volume under the exact • Pump head can be decoupled
operating condition of the specific installation and chemical, from the controller base for
then stores that value to insure the correct injection rate. remote mounting.

Type PZiG Programmable Large Volume Models

PZiG Models offer capacities typically requiring motor driven pumps. Special models
easily handle viscosities of 1000 CPS (up to 4000 CPS at reduced volume).
Powerful onboard controls allow proportional flow rate, pH and residual chlorine control
by direct analog connection eliminating the PID Controller and Inverter (plus the control
panel to house them), that are required by similar sized motor driven pumps.
The injection rate can be set three ways by direct entry of:
– Stroke speed: 1 to 300 spm Note: Install a pulsation
– Percentage: 1 to 100% dampener for discharge lines
– Injection rate: ml/min. greater than 7 feet to achieve
• Manual stroke length adjustment 20% to 100%. maximum pressure capability.
Control Functions also include (see pages 8 & 9):
• Onboard calibration measures the actual discharge volume under the
PZiG
with VTCF
exact operating condition of the specific installation and chemical, then stores
Liquid Head
that value to insure the correct injection rate.
• Multi-pump proportional flow rate injection from • Batch injection • Interval injection
a single direct flowmeter signal (pulse/analog). • Proportional control with shift and proportional band function.
• Two point level switch control (see page 9) • Two line LCD screen displays injection rate and/or operational progress.

Head can be turned 90° to allow base to be

TYPE & SIZE SELECTION CHART: PZ / PZD / PZi4 / PZi8 mounted to a vertical wall (-31 / -61 / -12 only).

MANUAL EXTERNAL PROGRAMMABLE MAX. CAPACITY MAX. PRES. DWG./ STROKE MAX. PWR. AVG. PWR.
MODEL INPUT MODEL 1 MODEL 1 GPD GPH ML/MIN. PSI CURVE LENGTH (MM) (VA) (WATTS)

PZ-31-HP 2 PZi4-31-HP 2 PZi8-31-HP 2 10.5 0.44 28 220 page 7 1.0 200 15

PZ-31 PZi4-31 PZi8-31 12 0.5 30 140 page 7 1.0 200 15
PZ-61 PZi4-61 PZi8-61 24 1.0 60 115 page 7 1.0 250 18
PZ-12 PZi4-12 PZi8-12 38 1.6 100 60 page 7 1.0 250 18
PZD-32 PZi4-32 PZi8-32 137 5.7 360 45 page 7 1.5 500 30
PZD-52 PZi4-52 PZi8-52 204 8.5 540 30 page 7 1.5 500 30
NOTES: 1 PZi4 models include 2-meter cable with 4-pin connector on one end; PZi8 models include separate 2-meter signal cables, one each with 4-pin and 8-pin connector end.
2 High Pressure models are available as PZ-31, PZi4-31 or PZi8-31 only; available in FEC or SS only. Refer to Material Code Chart on page 4.

Available Only in Programmable Models

TYPE & SIZE SELECTION CHART: PZiG (See page 8 for Direct Connection of pH and Residual Chlorine Control Instruments)

PROGRAMMABLE MAX. CAPACITY MAX. PRESSURE DRAWING / STROKE MAX. POWER AVG. POWER
MODEL GPD GPH ML/MIN. PSI CURVE LENGTH (MM) (VA) (WATTS)

PZiG-300 130 5.4 340 140 page 7 1.5 750 100

PZiG-500 200 8.4 530 100 page 7 1.5 750 100
PZiG-700 288 12.0 760 60 page 7 1.5 750 100
PZiG-1000 380 15.8 1000 45 page 7 1.5 750 100
PZiG-1300 495 20.6 1300 30 page 7 1.5 750 100

3
 Variety of Liquid End Materials
Stainless Steel
Universal Model (SS) ៓
Standard Model: PVDF ៑
Model: PVC ៑ • For solvents and other
(FFC/FEC/FTC) chemicals where plastics
(VFC/VEC)
• For most chemicals are not suitable
• General chemical
and highly corrosive
applications
chemicals
• Valve seats and
• Valve seats and
O-rings are
O-rings are available
available in
in Viton®, EPDM
Viton® or EPDM
or Teflon®
• Built-in relief valve
• Built-in relief valve

Chlorine Model:
Chlorine Model:
្ Acrylic (CL)
្ Acrylic (ARPZ)
• Transparent pump

TRIM 5/8" OFF OF THIS SIDE TO CLEAR HOLE DRILL

• CL model with
head allows visual
automatic air release
check of valves
mechanism
• Reduced head volume
• Derate
and upward sloping
capacity To specify pump, choose the type from
ports vent gas away
5% for the chart on page 2 plus the size from
from diaphragm
air release the chart on page 3 (ex: PZi4-31). Then
• Improved pump efficiency models add the appropriate material code from
for countering gas lock the chart below (ex: PZi4-31-FFC).
• Built-in relief valve Complete instructions regarding Model
Number Selection are on page 2.
Adapters for NPT
MATERIALS CHART: PZ / PZD / PZi4 / PZi8 connection are available

MATERIAL PUMP TUBE VALVE CHECK FOOT VALVE BACKPRESSURE SUCTION DISCHARGE
DIAPHRAGM
CODE HEAD JOINT SEAT BALL & STRAINER INJECTION ASSEMBLY CONNECTION – TUBE* CONNECTION – TUBE*

VFC PVC PVC Viton Ceramic PTFE PVC PVC 3/8" Tube – Soft PVC2 3/8" Tube – PE 2
VEC PVC PVC EPDM Ceramic PTFE PVC PVC 3/8" Tube – Soft PVC2 3/8" Tube – PE 2
1
CL Acrylic PVC Viton Ceramic PTFE PVC PVC 3/8" Tube – Soft PVC 3/8" Tube – PE
1
ARPZ Acrylic PVC Viton Ceramic PTFE PVC PVC 3/8" Tube – Soft PVC 3/8" Tube – PE
SS 316SS N /A EPDM 316SS PTFE Not Included Not Included 3/8" MNPT – None 3/8" MNPT – None
1
FFC PVDF PP Viton Ceramic PTFE PVDF – Molded PVDF – Molded 3/8" Tube – PE 3 3/8" Tube – PE
1 4
FEC PVDF PP EPDM Ceramic PTFE PVDF – Molded PVDF – Molded 3/8" Tube – PE 3 3/8" Tube – PE 4
FTC PVDF PVDF Teflon Ceramic PTFE PVDF – Molded PVDF – Machined 3/8" Tube – FEP 2,3 3/8" Tube – FEP 2
1 Not available in -32 or -52 size codes. *NOTE: 3/8" Tube is 3/8" OD x 1/4" ID;
2 PZ-32 and PZ-52 Models – 18 x12 mm Soft PVC Tube for VFC and VEC Models; 15 x12 mm PTFE Tube for FTC Models Adapters for NPT connection are available
3 Ceramic Weight Included 4 220 psi Model PZ/PZi-31-FEC – 1/4" Tube Joint and Tube – PP

PZiG with ៑
VTCF Liquid Head
MATERIALS CHART: PZiG
BACKPRESSURE SUCTION/
MATERIAL PUMP VALVE CHECK DIA- STRAINER INJECTION DISCHARGE
CODE HEAD SEAT BALL PHRAGM ASSEMBLY CONNECTION

VTCE PVC EPDM Ceramic Teflon Not Included Not Included 1/2" FNPT
VTCF PVC Viton Ceramic Teflon Not Included Not Included 1/2" FNPT
VTCF-V 1 PVC Viton Ceramic Teflon Not Included Not Included 3/4" FNPT
FTCT PVDF Teflon Ceramic Teflon Not Included Not Included 1/2" FNPT
FTCT-A 2 PVDF Teflon Ceramic Teflon PVDF PVDF 15 x12 PTFE 2
1 High Viscosity Model rated 1000 to 4000 cps. Consult factory for applications greater than 2000 cps.
2 Only these models include Foot Valve Strainer, Antisiphon Check Valve,
plus 15 x12 mm Teflon Suction and Discharge Tubing. Tubing rated 75 psi max.

4
 INCLUDED WITH
EACH PUMP: Feed Verification
Foot Valve Strainer* (shown with
Model FC-1 FLOW CHECKER PZi8 type
Back Pressure /Check Valve pump)
The Model FC-1 Flow Checker output provides
Injector with Quill* vital information for water treatment programs
Suction, Discharge and requiring feed verification to manage chemistry
Foot Valve Back Pressure and monitor drum inventory.
Air Release Tubing* Strainer Injector
• The flow checker mounts directly to the discharge
Power Cord with 3-Prong Plug of PZ and PZi metering pumps.
Signal Cable with Multi-Pin Connectors • The flow checker is an oval gear flow meter
(one with PZi4 & two with PZi8 & PZiG models) which measures the pump output and transmits
one pulse for each 1 ml of flow.
*except some PZiG models (see page 4)
• Flow checker output can be connected to
Model PZi8 Pumps for instantaneous indication
MATERIAL SELECTION CHART of pump output displayed on the pump LCD.
• Connect the flow checker output to your
DIMENSIONS ៓
PUMPING LIQUID CONCENTRATION RECOMMENDED controller or PLC (external power supply inches (mm)
TRIM 5/8" OFF OF THIS SIDE TO CLEAR HOLE DRILL

(in alphabetical order) TYPE

required if not used with PZi8 type pump). 3-3/8'' (85)
Acetic acid 50% VFC/FFC 2-3/8'' (60)

Acetic acid concentrated 24°C FTC

FLOW CHECKER SELECTION CHART

2-5/8'' (66)
Aluminum sulfate — VEC
MODEL NO. MATERIAL USE w/ PUMP MODEL†
Amine* — SS
FC-1P-P-N1 Ryton* PZ or PZi-31
Aqueous ammonia — VEC
FC-1N-P-N1 Noryl** PZ or PZi-31
Calcium/Sodium
12% CL /AR
hypochlorite

2
FC-1P-P-N2 Ryton* PZ or PZi-61 or -12
Caustic soda — VEC FC-1N-P-N2 Noryl** PZ or PZi-61 or -12 LED: RED
LED: GREEN
Ferric/Ferrous chloride — VFC † Not available for larger models.
Ferric/Ferrous sulfate — VFC
LIQUID-END MATERIALS
Hydrochloric acid 10% to conc. VFC 2'' (50)

Hydrogen peroxide 30% VFC 1-1/2'' (39)

PART MODEL MODEL
NAME FC -1P - ᔤ FC -1N - ᔤ
Nitric acid 10% VFC
Nitric acid 30% to conc. FTC Body Ryton* Noryl**
Phosphoric acid 10% to conc. FTC Ball Check Ceramic Ceramic
Poly-aluminum Ball Guide/Joint PVC PVC
— VEC
chloride (PAC)
Valve Seat/O-Ring EPDM Fluororubber

6'' (149)
Potassium 2'' (48)
— VEC
permanganate * Ryton: PPS — Polyphenylene-sulfide (for general chemicals)
** Noryl: PPO — Polyphenylene-oxide (for sodium hypochlorite)
Sulfuric acid to 40% VFC/FFC
Sulfuric acid concentrated FTC SPECIFICATIONS
*Boiler compounds with small amounts of Amine – FEC
Pulse constant 1mL /pulse
CAUTION – ALL MODELS Accuracy ±3% (Depends on nature of chemical,
flow rate, temperature and back pressure.)
• Ambient temperature: 32 to 104°F (0 to 40°C) Normal operating pressure 140 psi (10 Kg/cm2 )
Pumped liquids:
Momentary maximum 200 psi (14 Kg/cm2 )
Temperature: 32 to 104°F (0 to 40°C),
Viscosity: 100 CPS max. except as noted operating pressure
• This pump is designed for outdoor use. Avoid Temperature 32–104°F (0–40°C) (Liquid should not freeze.)
installing pump in a location where service life
Liquid viscosity 1 to 50 cps
could be shortened (i.e., where it is exposed to
direct sunlight or driving rain). Output Open collector (Collector capacity: 30V, 30mA)
• This pump cannot pump liquids containing a slurry. Power requirement 4.5 to 25VDC (20mA Max.)*
• A relief valve should be installed on the discharge
side, if the pump does not have a built-in relief Green LED lights for each pulse output. Red LED on when the power is ON.
valve and the discharge piping has a shutoff valve. NOTES: 1. Use flow checker only for clear liquids.
2. Pressure loss is 0.5 Kg/cm2 (at maximum flow rate using water).
* + 5V Power Supply provided on board PZi8 Models.
5
 Advantages
• Digital settings from 15 to
300 pulses per minute on
PZ models and from 1 to 300
pulses per minute on PZi and
PZD models
• High stroking speed
ensures more uniform
distribution of chemical at
low feed rates
• Pump delivery is constant
at any voltage from 94 to
264 VAC single phase and
is not affected by voltage
fluctuations
• Outdoor use—pump is water
and UV resistant. Equivalent
to IEC specification IP65.
Dust proof, wash down
duty (with proper electrical
connection). Cross Sectional view applies to PVC, Kynar and Type CL Heads;
does not apply to Material Codes ARPZ, SS or any PZiG Liquid Heads.
Some models use single check balls.

Applications
• Injection of chemicals to boilers and cooling towers
• Chlorine sterilization for food plants, small-scale water-supply
systems, buildings and swimming pools
• Injection of nutrients and disinfectants in the livestock industry,
such as poultry and hog producers, as well as for hydroponic
cultivation
• Very low flow rate injection of low viscosity liquids for any
application (100 CPS max. except high viscosity models)

ANALOG SIGNAL INPUT PZi4 / PZi8 / PZiG PULSE SIGNAL INPUT PZi4 / PZi8 / PZiG
DC4 (0) to 20mA input
1. Proportional band function 1. Frequency-division (1/1 to 1/9999 adjustable)
The proportional band can be adjusted within a range of ±1% to ±999%.
Pump response to increasing input signal is easily reversed from min. 4mA Example: 1/6 frequency-division
and max. flow at 20mA to max. flow 20mA and min. flow at 4mA. Signal
0mA to 20mA range on PZi8 models.
300 300 Pump operation
Pump stroke (spm)

Pump stroke (spm)

1% 100% 270 –999%

50%
2. Multiplication (1 to 9999 adjustable)
150 200% 150 –200%
Example: 5 times multiplication
–50%
999% –1%
–100% (A) Pulses 5 times—next 5 strokes at normal operating speed.
30
0 0 Signal
4 (0) 4.16 12 20 4 (0) 4.16 12 20
Analog input (mA) Analog input (mA)
100%
Conventional products
2. Shift function (A)
Pump operation

(A)
Shift can be set within the range ±100% (B) Pulses 5 times evenly spaced over one minute.
allowing a min. preset flow at 0 (4mA)
(B) PZi
signal or allowing no flow until the input
signal exceeds a preset value. (B) Injection is more uniform.

0
4 (0) Signal 20mA

6
EXTERNAL DIMENSIONS Dimensions are shown in inches (mm).

C *The mounting slots

allow mounting from
3-7/16" (87) to MODELS PZ/PZi-31/61/12
4-5/16" (110) centers. MATERIAL A B C D E
B D VFC /VEC 43⁄4 (120) 81⁄8 (206) 3 (76) 3 (76) ⁄16 (17)
11
1/4
[6] FFC /FEC /FTC 43⁄4 (120) 9 (228) 37⁄8 (98) 37⁄8 (98) ⁄16 (17)
11

5-1/8
[130] CL 31⁄4 (83) 8 (204) 27⁄8 (73) 3 (76) 11⁄4 (32)
ARPZ 31⁄4 (83) 8 (204) 27⁄8 (73) 3 (76) 21⁄4 (57)
2-3/4
E [70] SS 3 ⁄4 (83)
1
7 ⁄8 (194)
5
2 ⁄2 (64)
1
2 ⁄2 (64)
1
⁄4 (19)
3

4-5/8 4-5/16 [110] 3-7/16

[118] 6-1/2 [165] [87]

C *The mounting slots MODELS PZD/PZi-32/52

B allow mounting from
MATERIAL A B C D E F
3-7/16" (87) to
4-5/16" (110) centers. VFC /VEC 4 (102) 95⁄8 (244) 31⁄2 (88) 31⁄2 (88) 1 (25) 33⁄8 (86)
6 D FTC 4 (102) 101⁄8 (256) 4 (101) 31⁄4 (83) 7
⁄8 (22) 31⁄4 (83)
[155]
1/4 SS 4 (102) 9 (227) 3 ⁄4 (83)
1
2 ⁄8 (72) 7
1 (24) 31⁄2 (89)
[6]
3-7/16
[87]
R3

E F
5-7/8 [150]
4-5/8 [118]
3-7/16
6-7/8 [175] [87] MODELS PZiG-300/500/700/1000/1300
A MATERIAL A B* C* D* E F

C
VTCE & VTCF
300/500 57⁄8 (150) 105⁄8 (270) 4 (100) 4 (100) 2 (50) 93⁄4 (247)
3/8 700 5 ⁄8 (150) 7
10 ⁄4 (260)
1
3 ⁄2 (90)
1
3 ⁄2 (90) 1
2 (50) 93⁄4 (247)
[9]
B D 1000/1300 5 ⁄8 (150) 7
10 ⁄2 (265)
1
3 ⁄4 (95)
3
3 ⁄4 (95) 3
2 ⁄8 (54)
1
10 (253)
.5
6-11/16 R4 FTCT
3-15/16
[170] [100]
300/500 57⁄8 (150) 111⁄4 (285) 41⁄2 (115) 37⁄8 (97) 2 (50) 93⁄4 (247)

1-1/2 1-1/4 700 5 ⁄8 (150) 7

11 ⁄4 (285)
1
4 ⁄2 (115)
1
3 ⁄8 (97) 7
2 (50) 93⁄4 (247)
[38] 6-11/16 [32]
6-1/2 E [170] 5-11/16 1000/1300 5 ⁄8 (150) 7
11 ⁄4 (298)
3
5 (128) 5 (128) 2 ⁄8 (54)
1
10 (253)
[165] F [145]
*For high viscosity liquid end type VTCF-V (all sizes):
B = 115⁄8 (294) C = 47⁄8 (124) D = 47⁄8 (124)
PERFORMANCE CURVES Conditions: Clean water, Room temperature

Type PZ, PZi4 or PZi8 Type PZD or PZi

SIZE ᔤ -31 SIZE ᔤ -61 SIZE ᔤ -12 SIZE ᔤ -32 SIZE ᔤ -52
45 80 120 400 600

40 70 350
100 500
Discharge volume (ml/min)

Discharge volume (ml/min)

Discharge volume (ml/min)

Discharge volume (ml/min)

Discharge volume (ml/min)

35
(2kgf/cm2)
0.2MPa

(1kgf/cm2)
0.1MPa
(2kgf/cm2)
0.2MPa

(2kgf/cm2)
0.2MPa

(1kgf/cm2)
0.1MPa

60 300
30 80 400
50 250
25
40 60 200 300
20
30 150
15 40 200
(8kgf/cm2)
0.8MPa

(3kgf/cm2)
0.3MPa
(4kgf/cm2)
0.4MPa

(2kgf/cm2)
0.2MPa
(10kgf/cm2)
1.0MPa

20 100
10
20 100
5 10 50

0 0 0 0 0
50 100 150 200 250 300 50 100 150 200 250 300 50 100 150 200 250 300 50 100 150 200 250 300 50 100 150 200 250 300
(pulse/min) (pulse/min) (pulse/min) (pulse/min) (pulse/min)

PZiG-300 PZiG-500 PZiG-700 PZiG-1000 PZiG-1300

500 700 900 1200 1600

800 1400
600 1000
Discharge volume (ml/min)

Discharge volume (ml/min)

Discharge volume (ml/min)

Discharge volume (ml/min)

400
Discharge volume (ml/min)

700
(1.5kgf/cm2)
0.15MPa

(1.5kgf/cm2)
0.15MPa
(1.5kgf/cm2)
0.15MPa
(1.5kgf/cm2)
0.15MPa

(1.5kgf/cm2)
0.15MPa

1200
500
600 800
1000
300
400 500
600 800
300 400
200 600
300 400
(10kgf/cm2)
1.0MPa

(3kgf/cm2)
0.3MPa
(4kgf/cm2)
0.4MPa
(7kgf/cm2)
0.7MPa

(2kgf/cm2)
0.2MPa

200
400
100 200
200
100 200
100

0 0 0 0 0
50 100 150 200 250 300 50 100 150 200 250 300 50 100 150 200 250 300 50 100 150 200 250 300 50 100 150 200 250 300
(pulse/min) (pulse/min) (pulse/min) (pulse/min) (pulse/min)
7
 Programmable Models PZi8 & PZiG Control System Examples
YOUR SYSTEM IS ENHANCED BY OUTSTANDING CONTROLLABILITY

Proportional Flow Rate Control – Models PZi8 & PZiG

Flow meter signals are received directly according to the flow rate of the main piping and the discharge volume is automatically controlled.
Advantage This eliminates the need for control devices, which have been needed up until now, and reduces the cost of devices.
Cost benefits: Digital panel meters, PID controllers and inverters are no longer required.

Example: Any additive injected proportional to flow in a line Discharge volume (%)
100
Current Static mixer PZiG
system system
Flow meter
Control panel Inverter Motor-driven 0
pump 100 Main piping
DIS PID INV flow rate (%)
Display
DSC PZiG

Servo motor
PID controller Servo controller
<50:1 control> <300:1 control>

pH Control – Model PZiG only

Control signals from the pH meter are received and chemicals are automatically injected
Advantage according to the preset pH value. This simplifies the configuration of the control devices. Alkali injection amount Acid injection amount
Cost benefits: Two PID controllers and two inverters are no longer required. 100 (%) 100 (%)

PZiG setting PZiG setting

Example: On-site pH control for alkali use for acid use

0 0
Current PZiG 6.5 7 pH 7 7.5 14 pH
system system *The pH 6.5 to 7.5 range is set as the dead band.

Motor-driven Motor-driven
Agitator pump pump AG

AG
Alkali tank Acid tank

INV INV PZiG for PZiG for

8

Inverter alkali use acid use

PID PID
PH PID controller PH
pH meter

Sterilization – Model PZiG only

Automatic control is possible on the pump unit merely by receiving signals directly from the residual chlorine meter and setting the target residual chlorine value.
Advantage
Cost benefits: Control panels (PID controllers and inverters) are no longer required.

Example: Disinfection using electrolytic sodium hypochlorite in swimming pools Chemical injection amount
100 (%)

Current Residual chlorine meter PZiG

system system
Electrolytic sodium
RM hypochlorite RM 0
1mg/L Residual chlorine
Control panel generating unit 0.5
concentration

PID INV
P
P
PID controller Motor-driven pump
Inverter
PZiG
8
 Multi-liquid Proportional Flow Rate 2-point Level Switch-based Control
Injection – Models PZi8* & PZiG – Models PZi8 & PZiG
Multiple PZiGs inject different chemicals according to preset A 2-point level control enables output of an alarm at
Advantage values while calculating the signal from a single flow meter. Advantage the liquid level “low limit” and stops pump operation at
This eliminates the need for a signal distributor. the “low-low limit.”

Flow meter
(pulse/analog) Alarm
PZiG PZiG
system A B C system

*Input is
connected to F
one PZi8 pump:
Multiple PZi4 PZiG PZiG PZiG
pumps would P
follow the pulse
output of the Polyaluminum Sodium Sodium
PZi8 pump. PZiG
chloride hydroxide hypochlorite

Note:
Multiple PZiG pumps take pulse or analog signal directly: A single PZi8 pump would
take a pulse or analog signal directly and slave a second or third pump to its output.

Batch Injection (counter)* Interval Injection (repeat cycle)*

– Models PZi8 & PZiG – Models PZi8 & PZiG
Pump operation starts on command signal. Operation auto-
The pump is repeatedly started and stopped by a preset
matically stops and operator is notified of completion
S when
Advantage a preset count is reached. Maximum number of pulses 9999x1, Advantage timed program. ON time and OFF interval can be easily
set from 1 to 9999 minutes respectively.**
P x10, x100 or x1000 (555 hours max. run time).**

*Calibration function assures accuracy greater than ordinary pumps in these applications (see page 3).
**Pump operation can be interrupted by a remote signal at any time; program resumes when restarted.
Discharge completed display
Start signal P Stop signal
PZiG PZiG
system system

PZiG
P PZiG

CONTROL VARIATIONS – Models PZi8 & PZiG

Stroke speed 1~300 spm (1 spm step) Stop input

Adjustment range
Basic specifications

Stroke length adjustment 20~100%* Level switch input

Inputs

Control input
Analog input 4~20 mADC (110 ohm) 1 Alarm reset input

Number of inputs Digital input high speed (125 Hz max.) Open collector 2 Start/reset input

Digital input low speed (10 Hz max.) Open collector 2 Operation signal output

Other Power supply output +5VDC (10 mA max.) 1 Control output Operation sync pulse output 1

LCD display Display unit selection (%, mL, spm) End signal output 2
Outputs

Manual operation Manual mode Analog input error alarm 3

Analog mode Analog signal 4~20 mADC Inpule pulse buffer overflow alarm 3
Run mode

Alarm output
Pulse signal 1/ 1~1/ 9999 Level error alarm 3

Automatic operation Pulse signal 1 to 9999 times Injection monitor error alarm 3

Count mode Number of strokes 1~9999 (x1, 10, 100, 1000) 1. Output in sync with solenoid operation.
2. Output when operation for preset count is completed.
Interval mode ON/OFF time 1 to 9999 mins / 1 to 9999 mins
3. Alarm display, alarm output and pump operation can
*50~100% for sizes -31/ -61/ -12 be selected in response to an alarm condition.
9
 Quality POLYETHYLENE SOLUTION
Accessories TANKS & AGITATORS

by Neptune For PZ Series Pumps

(Top Mounted)
• Self Supporting
• For Corrosive or Non-Corrosive
Solutions
• Molded cover will accept
“PZ” Series Pumps and
CORPORATION
Neptune Economy Agitators
STOPS
• 30 or 50 Gallon Sizes
TANKS
MODEL SIZE HEIGHT DIA. MAX. WEIGHT
MODEL ST-30 30 Gal. 23" 22" 19 lbs.
CS2-75-PVC MODEL
ST-50 50 Gal. 321⁄2" 22" 20 lbs.
ST-50
Use: Injection of
AGITATORS – PVC suction tubing protector pipe included
chemicals pumped
MODEL DESCRIPTION WEIGHT
by metering pumps
316SS shaft and propeller, fits 30-gallon
into tanks, mains, AN-316-30
polyethylene tank; 19" long shaft
14 lbs.
cooling towers and
316SS shaft and propeller, fits 50-gallon
process systems. AN-316-50 14 lbs.
polyethylene tank; 29" long shaft

Request Bulletin CS Epoxy-coated shaft and impeller, fits 30-

AN-E-30 14 lbs.
gallon polyethylene tank; 19" long shaft
Epoxy-coated shaft and impeller, fits 50-
AN-E-50 14 lbs.
MATERIAL SIZE DIMENSIONS gallon polyethylene tank; 29" long shaft
MODEL OF CONST. (A) B C D

CS2-75-PVC CPVC ⁄4" NPT

3
73⁄4" 51⁄4" 2"
CS2-100-PVC CPVC 1" NPT 7 ⁄4"
1
61⁄4" 11⁄2"
Kynar, 316 SS and C-20 also available.
NIMBLE SKID
FLEXIBLE PUMP PACKAGES

Nimble Skids offer a complete chemical

PORTABLE feed system ready for use with bulk
MINI-TANK FEEDERS or semi bulk tanks.
Standardized
Mini-tank system offers portability and economy. design with a
Compact 231⁄2" wide, 36" long, 29" high size menu of options
fits through doorways, in elevators and allows allows design
installation in small areas. Tank removes flexibility and
from base for ease of rapid delivery
MODEL DESCRIPTION
transport and handling. at an afford-
30 Gallon System includes polypropylene suction piping able cost.
MT-30
• Total weight: 40 lbs. with isolation valve and “Y” strainer (pump not included)
Controls and
plus pump MT-30T 30 Gallon Molded Tank and Base Only MODEL
MT-30 Automation
• Use with electronic or OPTIONS AND ACCESSORIES
are available.
motor driven pumps MT-CC Calibration Column
• 8" manway standard MT-CT Containment Basin Request
Request Bulletin FDP/CFS MTA 1/20 HP Mixer Bulletin FDP/CFS

Specifications and dimensions for the products in this bulletin are subject to change without notice.

SOLD BY:

P.O. Box 247 • Lansdale, PA 19446-0247

Tel: 215-699-8700 • Fax: 215-699-0370
Toll-Free Tel: 1-888-3NEPTUNE (1-888-363-7886)
Toll-Free Fax: 1-800-255-4017
Web Site: http://www.neptune1.com
E-mail: [email protected] © 2008 Neptune Chemical Pump Company All Rights Reserved Bulletin PZ-08 P/N ZL107971 Printed in U.S.A.