OP-03/04/05/07/08/11 Weighing Indicator: Instruction Manual Instruction Manual
OP-03/04/05/07/08/11 Weighing Indicator: Instruction Manual Instruction Manual
OP-03/04/05/07/08/11
WEIGHING INDICATOR
INSTRUCTION MANUAL
1WMPD4000506B
This Manual and Warning Definitions
The warnings described in this manual have the following meanings:
The contents of this manual and the specifications of the instrument covered by this
manual are subject to change for improvement without notice.
Contents
1. Compliance ....................................................................................................................3
1.1. Compliance with FCC Rules ............................................................................................. 3
1.2. Compliance with European Directive ................................................................................ 3
2. Introduction....................................................................................................................4
5. Calibration ....................................................................................................................10
5.1. Items of the Calibration Mode ......................................................................................... 10
5.2. Calibration Procedure...................................................................................................... 11
5.2.1. Configuring a Weighing Instrument ............................................................................. 11
5.2.2. Specifying the Range and Unit.................................................................................... 12
5.2.3. Specifying the Resolution, Decimal Point Position and Format .................................. 12
5.2.4. Specifying the Weighing Capacity of the First Range ................................................. 13
5.2.5. Specifying the Second Range Resolution ................................................................... 13
5.2.6. Specifying the Second Range Capacity ...................................................................... 13
5.2.7. To Get Stabilized Data ................................................................................................ 13
5.2.8. Zero Calibration........................................................................................................... 14
5.2.9. Span Calibration.......................................................................................................... 14
5.2.10. Exiting the Calibration Mode ....................................................................................... 15
5.3. Weighing Range Function ............................................................................................... 16
5.3.1. Setting the Division and Range ................................................................................... 17
5.4. Digital Linearization Function .......................................................................................... 17
5.5. Gravity Compensation Function......................................................................................... 18
5.5.1. The Gravity Acceleration Table ................................................................................... 19
5.6. Calibration Error Code List................................................................................................. 20
6. Functions......................................................................................................................21
AD-4406 Weighing Indicator Page 1
6.1. Changing the Function Settings ......................................................................................... 21
6.2. F-Functions ..................................................................................................................... 22
6.3. CF-Functions.................................................................................................................... 29
8. Tare ...............................................................................................................................31
9. Accumulation ...............................................................................................................32
9.1. Preparation and Specification ......................................................................................... 32
9.2. Display and Operation..................................................................................................... 33
11. Comparison................................................................................................................36
11.1. Weight Check Mode ........................................................................................................ 36
11.1.1. Condition Formula for Comparison ............................................................................. 37
11.1.2. Setting the Upper/Lower Limit Values ......................................................................... 37
11.2. Setpoint Comparison....................................................................................................... 39
11.2.1. Description of Input Parameters and Outputs ............................................................. 39
11.2.2. Simple Batch ............................................................................................................... 40
11.2.3. Setting the Parameters of Setpoint Comparison ......................................................... 41
The AD-4406 is a compact weighing indicator that amplifies the signal from a load
cell, converts it to digital data and displays it as a mass value.
This indicator has the following performance:
Input sensitivity: ......................... 0.2 µV/division
Maximum display: ...................... 40000 divisions
Display update rate:................... 10 times/second approximately
Input voltage range: ................... -1 mV to +15 mV
The following standard functions are available:
The HiHi/Hi/OK/Lo/LoLo limit comparison to check a mass value.
The setpoint comparison for batching applications.
There are four code memories to store the above mentioned data.
The accumulation function to totalize these mass values and to count the
number of accumulations.
The hold function enables weighing a live animal.
UFC (Universal Flexi Coms) function to customize the protocol of outputting data
using the serial interface.
The following interfaces are either standard or are available as an option:
The RS-232C serial interface to communicate with a computer, printer or remote
display. This interface outputs data and can request weight data, enter
parameters and control the state of the indicator. (Options: OP-04, OP-05,
OP-08)
RS-422/485, 3-Relay Outputs (Option: OP-03)
RS-232C, 3-Relay Outputs and 3-Control Inputs (Option: OP-05)
Analog Output (4-20 mA) (Option: OP-07)
RS-232C, Current Loop Output, 3-Relay Outputs and 1-Control Input (Option:
OP-08)
Only one interface can be installed at a time.
The calibration mode includes the following functions:
Setting of the minimum division (weighing interval) and the maximum capacity
Zero and span calibration
The weighing range function of the multi-interval weighing instrument (scale)
Digital linearization function
Gravity compensation function
Verification Example
Design:
Load cell N=1
5000 ∗ 3 ∗ 0.05
Rated capacity A=750 [kg] = 1 ≥ 0.2 . Therefore,
Rated output B=3 [mV/V] 750
regard the instrument as a good
Excitation voltage E=5000 [mV]
design.
Weighing interval D=0.05 [kg]
Weighing capacity 300 [kg]
1 12
AD-4406 WEIGHING INDICATOR
2 ZERO TARE 13
3 F1 14
+/ ESC
F2 15
ENTER
1 2 3
16
CAPACITY CAL.
17
4 5 6 7
18
19
21 22 23
Standby display
Zero error when turning the display on. If the ESC key
is pressed, the current weight value is displayed.
Overload display. Remove any load from the load cell
immediately. It may cause damage to the load cell.
4.4. Accessories
Instruction manual 1
Load cell plug 1 JM-GCR06A16-7S
Accessories
Capacity label 1
Annunciator label 1
Required Items
CALSEt Sets capacity, resolution, decimal point position and
display format, weighing range and unit. These items
should be set first in order for the indicator to function
as a weighing instrument. Set values do not need to
be changed again unless the indicator itself is
replaced. For details, refer to “5.2.1. Configuring a
Weighing Instrument”.
CAL 0 Calibrates zero and span. This is required after
installation, to get accurate data. For details, refer to
“5.2.8. Zero Calibration” and “5.2.9. Span Calibration”.
Caution The maximum display is less than or equal to 40000 divisions. This number
is calculated from the maximum capacity divided by the minimum division.
Check the accuracy of weighing instrument periodically.
Recommended mass, use a mass heavier than 2/3 maximum capacity.
Calibrate the scale, if it is moved to another location or the environment
has changed.
It is not necessary to set the gravity acceleration correction, when calibrating
the scale with a calibration mass at the place where the scale is used.
Enter the stable weight data while the STABLE mark is displayed. If
unstable data is used, it may cause a weighing error. Arrange the
condition using the F00 filter function.
The span calibration needs the zero calibration data. We recommend
that you perform the span calibration immediately after the zero
calibration.
If you use the dual range function of the multi-interval scale, perform the
"Range Function", "Zero Calibration" and "Span Calibration".
When CALSEt is displayed, enter this mode by pressing the ENTER key.
Single Range
Specify the resolution, decimal point position and format.
↓
Specify the weighing capacity.
ENTER key .... To store the zero point parameter and mV/V
proceed to the next step. New input voltage
F2
ESC key ......... To proceed to the next step without ENTER
To Span Calibration
5.2.9. Span Calibration
Step11 Check the capacity display after CAL F is displayed for 2 seconds.
Select a span calibration method to adjust the capacity.
Weighing a mass less than The method to weigh a mass less
To step 12
the maximum capacity than the maximum capacity.
Weighing a maximum The method to weigh a mass
To step 14
capacity mass equivalent to the maximum capacity.
The numerical way to enter a load cell
Digital input To step 16
output voltage.
5.2. Calibration Procedure Page 14 AD-4406 Weighing Indicator
Weighing a Mass less than the Maximum Capacity Span calibration
Step12 Set a mass value using the following keys.
key .... To select a digit.
Maximum capacity
key .... To select a value. To step 14, step 16
Step13 Place a mass equivalent to the displayed value on To step 12
the weighing unit. Proceed to step 15.
ZERO TARE
Digital Input
Step16 Pressing the +/- key, a stored input voltage Stored input voltage
mV/V
of mV/V. Adjust the input voltage using the
following keys.
ZERO TARE
key ............ To select a digit.
key ............ To select a value. mV/V
ENTER key ...... To store the span parameter and F2
New input voltage
ENTER
proceed to step 17.
ESC key ........... To proceed to step 17 without
changing the span parameter.
Note When single range is used, performing this function is not required.
division 0.02 kg
division 0.1 kg
0 kg 50 kg 100 kg Gross
Weighing value
division 0.02 kg
division 0.1 kg
-40 kg 0 kg 50 kg 60 kg Net
Tare value 90 kg 100 kg
40 kg Weighing value
Step 1 Check the CAL 0 display. Press the key to display Lnr 0.
Step 2 Enter the zero point. Refer to “5.2.8. Zero Calibration”.
Step 3 The value of the middle point is displayed after indicating Lnr x. x is 1, 2 or 3.
The mark of the same number (x) is displayed along with the value.
Step 4 Select a middle point.
If you want to cancel the current procedure, press the ESC key to finish this
function. Proceed to step 7. The other points are cleared (canceled).
Select a middle point value using the following keys. Proceed to step 5.
key...........To select a digit.
key ...........To select a value.
Step 5 Place a mass equivalent to the displayed value on the weighing unit. Press the
ENTER key after the STABLE mark has turned on. Proceed to step 6.
Step 6 If you include a 2nd and 3rd middle point, repeat steps 3, 4, 5 for each.
If you finish this function, proceed to step 7.
Note The decimal point is not displayed in the function. Example: 9798 = 9.798 m/s2
When span calibration is executed, the gravity acceleration correction will
be cleared and two gravity acceleration values will return to the factory
settings.
Step 1 At the CAL 0 display, press the key until G SEt is displayed and press the
ENTER key to enter the gravity compensation function.
If you want to cancel the current procedure, press and hold the ON/OFF key and
press the ESC key to display CAnCEL. Then, no parameters are changed and the
calibration mode is finished. Press the ON/OFF key to turn the display off.
Step 2 The parameter is displayed with triangle 1. Enter the gravity acceleration of the
calibration location. The parameter xxxx is the gravity acceleration.
key....... To select a digit.
key ....... To select a value.
ENTER key .. To store the new gravity acceleration and proceed to step 3.
ESC key....... To return to G SEt without changing the value.
Step 3 The parameter is displayed with triangle 2. Enter the gravity acceleration of the
installed location. The parameter xxxx is the gravity acceleration.
key ...... To select a digit.
key....... To select a value.
ENTER key . To store the new gravity acceleration and proceed to step 4.
ESC key ...... To return to step 2 without changing the value.
Step 4 Now G xxxx is displayed. Press the CAL key to store the parameters. CALoFF is
displayed. Proceed to step 5.
and CF-functions.
Operating Parameter F2
Step 2 Select a parameter using the following keys. ENTER
Key Switch
Item Parameter Description
x0 No function Left: Priority, select using the
x1 Serial data output 1 1 key
x2 Serial data output 2 Right: Function (listed), select
x3 Accumulation (M+) using the key
x4 "totAL" display The first priority is operated by
x5 Setting setpoint pressing and releasing the key
F10 [Type2] quickly, pressing the key for
Start comparator,
F1 key function x6 more than two seconds, lower
batch
Stop comparator, priority functions are displayed
x7 sequentially.
batch
x8 Stop buzzer sound
x9 Unit change Initial value is 13, others x0
xA Hold start / release
F11 [Type2]
same as F10 Initial value is 11, others x0
F2 key function
2 0 A key is selected by the left
parameter
* 0 enable
key
1 disable A key condition is selected by
the right parameter:
F12 [Type2] 1 ZERO key When specifying 1 at the right
Disabling keys 2 TARE key parameter, this key does not
3 NET/GROSS key work.
key
4 F1 key Use the function to avoid
5 F2 key unintentional operation of 6
6 ON/OFF key keys in the table at the left.
*: Initial settings
AD-4406 Weighing Indicator Page 23 6.2. F-Functions
External Input
Item Parameter Description
*0 Not used (No function)
1 ZERO key
2 TARE key
3 NET/GROSS key
4 OFF key (Not ON)
5 F2 key
6 F1 key
7 Serial data output (Format 1)
F13 8 Serial data output (Format 2)
EXT1 9 Accumulation (M+)
Function selection of 10 Start batching
external input 11 Stop batching
12 Over signal. Gross over and displayed data are output.
13 Net weight display when shorting the terminal.
14 Accumulated data display when shorting the terminal.
15 Execute comparison when shorting the terminal
16 Display by the second unit when shorting the terminal.
17 All keys are enabled when shorting the terminal.
18 Inhibit memory code reading when shorting the terminal.
19 Start averaging to hold
20 Release holding data
F14 0 - 17, 19 and 20 Same as F-13
EXT2 18 Memory code (BCD 1)
F15 0 - 17, 19 and 20 Same as F-13
EXT3 18 Memory code (BCD 2)
*: Initial settings
Accumulation
Item Parameter Description
10/11 Acc. no (0) / Exec (1) Left: Sub item, select using the
20/21 Manual (0) / Auto (1) 1 key
F20 [Type2]
30/31 + only (0) / +/ - (1) Right: Setting, select using the
Accumulation Mode
1 key
40/41 OK only / All data (1)
Initial settings: 10,21,31,41
0 Add data anytime
The selection of the inhibit
F21 *1 Above 5 d
region for accumulation.
Inhibit region for 2 Above 10 d
Do not set F21=0 when Auto
accumulation 3 Above 20 d
accumulation (F20:21)
4 Above 50 d
d: division (weighing interval) of the first range *: Initial settings
Hold Function
Item Parameter Description
*0 No hold
F27
1 Manual hold
Hold mode
2 Auto hold
3 Manual/auto hold
F28 0.0 to Averaging time by 0.1second step Initial setting is
Averaging time 9.9 (0.0:hold at averaging start) 0.0
*: Initial settings
6.2. F-Functions
AD-4406 Weighing Indicator Page 25
Data Output
Item Parameter Description
*0 No data output
F30
1 Analog output Set F31, 32, 33
Data output
2 Serial output RS-232C,
3 Serial output (Zero suppressing) RS-422/485
*: Initial settings (In case of installing RS-232C, F30 is set to 2. )
Analog Output
Item Parameter Description
*0 Displayed data
F31
1 Gross data
Output data
2 Net data
F32 -999999 to 999999
Polarity is changed
Weight value at 4 mA output (Initial setting is 0)
by pressing the +/-
F33 -999999 to 999999
key.
Weight value at 20 mA output (Initial setting is 10000)
*: Initial settings
The function set as first priority will operated when the F1 or F2 key is released
and the functions of other priority, by pressing either the F1 or F2 key for more
than 2 seconds. For further details, refer to each item’s description.
Also, regardless of the function settings above, by pressing both the F1 and F2
keys or pressing one key while holding the other key, the following functions can
be done.
Caution When turning the power off, the tare data is cleared. (CF04=0,1)
Weighing Tare
Operation Place the tare on the weighing unit. Press the TARE key to store the tare
weight after the STABLE mark turns on. The display changes to net.
Caution When displaying a negative gross value, tare can not be used
(normally). To enable tare with a negative gross value, select a CF04
parameter.
Clearing Tare
When pressing the TARE key while gross is zero, tare is cleared and gross is
displayed.
When zeroing with the ZERO key, tare is cleared.
The decimal point is ignored. Example: If the upper limit value is 10.0, enter 100.
These parameters are stored in non-volatile memory, and are not lost even if
power is turned off or the batteries are depleted.
When the displayed value becomes an overload (positive over), HI (over) is output.
When the displayed value becomes an under load (negative over), LO (under) is
output.
This function compares the upper limit value first.
This function does not check the relationship between the upper and lower limit
values.
Step 2 Set the code memory number using the following keys.
key..... To select a comparison class and proceed to step 3.
key ..... To select a code memory number.
ESC key To return to the weight display without changing code memory.
ENTER key To set the displayed code memory's setpoint and return to the
weight display.
Tare
Tared Zero Zero band
Calibrated Zero
Output and Condition Time
Calibrated Zero
Output and Condition Time
OVER/UNDER is judged always and the result is output to the display but not to
the relay.
Free fall
Zero band
Calibrated Zero
Output and Condition Time
Zero band value is set at F26 of the F-Functions, and the value does not belong
to a specific code memory, but is used commonly.
Setting Order and Display for Setpoint Comparison and Simple batch
F22 MODE Display 1 2 3 4 5
7 Setpoint Setpoint Final Free fall Over Under
Comparison Class Fi FF Hi Lo
1 Comparator OK HI LO
Triangle 1
8 Setpoint Setpoint Final Free fall Preliminary Over Under
Comparison Class Fi FF Pr Hi Lo
2 Comparator OK HI LO
Triangle 1 2
9 Setpoint Setpoint Final Free fall Full Over Under
Comparison Class Fi FF Fu Hi Lo
3 Comparator OK HI LO
Triangle 1 2
10 Simple Setpoint Final Free fall Over Under
Batch Class Fi FF Hi Lo
1 Comparator OK HI LO
Triangle 1
11 Simple Setpoint Final Free fall Preliminary Over Under
Batch Class Fi FF Pr Hi Lo
2 Comparator OK HI LO
Triangle 1 2
12 Simple Setpoint Final Free fall Full Over Under
Batch Class Fi FF Fu Hi Lo
3 Comparator OK HI LO
Triangle 1 2
9
(male contact)
8
Bit Format
data 7 bits
data 8 bits
13. RS-232C Interface (OP-04, OP-05, OP-08) Page 44 AD-4406 Weighing Indicator
13.2. Data Format
There are two types of data format set at F-Function F34 and F35.
The initial data format of F34 is shown below.
S T , G S , + 0 0 0 0 0 . 0 k g Space code (20h)
8-digit data Terminator Carriage return (0Dh)
Unit Line feed (0Ah)
Header 1 Header 2
Decimal point :
S T G S G k g k g
U S N T N g g Dot (2Eh) or
O L T R T t t Comma (2Ch)
H D l b l b
CF06=0,1 CF06=2 CF07=0 CF07=1
o z o z
2 digits 3 digits c y c y
t l t l
Header 1 F34, 35 : 9 (Status)
ST Stable weight data.
US Unstable weight data.
OL Overload (Out of range).
HD Hold weight data (The response of the “RW” and “RW,n” command).
Is Zero
When receiving this command, returns "at zero point" or no immediately.
Template RZ
Command R Z
Reply 1 When at ZERO 0 Not at ZERO
Tare
Sets the current display to zero of the net data.
Template MT
Command M T
Reply M T
Accumulation (M+)
Accumulates the displayed data.
Template MA
Command M A
Reply M A
An AC adapter (an accessory) must be connected to the option board when using the
RS-422 or RS-485 interface. If using relay output only, the AC adapter is not required.
Circuit
5V
HI
RS-422 Input 47kΩ
RS-485 Input
+ - 1 2 3 4 5 6 7 8 9 10
Connection
The polarity of signals A and B may vary with different computers.
It is not necessary to ground the SG terminal when using a computer without a signal
ground terminal.
RS-422 RS-485
RDA A
Host computer RDB Host computer
SDA B
SDB
SDA SDA
AD-4406 #1 SDB AD-4406 #1 SDB
Address F06=1 RDA Address F06=1 RDA
RDB RDB
TRM TRM
SDA SDA
AD-4406 #2 SDB AD-4406 #2 SDB
Address F06=2 RDA Address F06=2 RDA
RDB RDB
TRM TRM
SDA SDA
AD-4406 #32 SDB AD-4406 #32 SDB
Address F06=32 RDA Address F06=32 RDA
RDB RDB
TRM TRM
Circuit
Control input Relay output
+7~9V COM (out)
EXT3 OK
680Ω
EXT1 HI
680Ω
EXT2
COM LO
680Ω
(in) i DIN connector
of OP-05
Specifications
Output current 4 mA to 20 mA * Non-linearity Less than +/- 0.1% fs
Load resistance 0 to 510 Ω Temperature ZERO Less than +/- 0.02% fs/C
Resolution Approx. 1/10000 coefficient SPAN Less than +/- 0.02% fs/C
Output terminal Connector terminal No.1 : + No.2 : - No.3 : FG (Earth)
Accessory Connector terminal (1) TM-MSTB03STF
AC adapter (1) Note: Please confirm that the AC adapter type is correct
for your local voltage and receptacle type.
Circuit
Control input Relay output
+7~9V COM (out)
EXT3 OK
680Ω
Current loop output
+ ~ HI
COM LO
- ~ DIN connector
(in) i
of OP-08
Data Format
The data format is the same as that of the initial setting of F34 of RS-232C data
format.
The current loop output data format is fixed and can not be changed.
Header 2 and the unit selection are common to RS-232C (CF06, CF07).
Digital Section
Measurement display 7 segment, Liquid crystal display
Character height 25 mm
Minus sign, Zero point, Stable, Net, Comparison result
State indicator symbol Storing accumulated data, Percentage, Low battery
Various state indicators (triangle 1, 2, 3)
kg, g, t (lb, oz, lb-oz / catty, tl, catty-tl : depends on the
Unit
region)
Interface
RS-232C interface Serial interface for communication (D-Sub 9P male contact)
RS-422/485 interface Serial interface for communication, control (terminal block)
Current Loop output 20 mA, Passive type (DIN 8)
Analog output 4-20 mA, free scaling output (terminal block)
External Control Input 3 (or 1) contact input terminals, selected functions (DIN 8)
3 point (DIN 8 or terminal block)
Capacity: 50V AC/DC, maximum current 100 mA (resistive load)
Relay output Comparison mode selection
HiHi, Hi, OK, Lo, LoLo output for limit comparison
Zero band, preliminary, free fall, final for setpoint comparison
General
Power supply 7 to 10VDC (AC adapter, battery (6 x C size)
Power consumption Less than 10VA
Operation temperature -10 to +40 (14 to 104 )
Operation humidity 85% R.H. (no condensation)
Mass 650 g approximately
Dimensions 192 (W) x 96 (H) x 86 (D) mm
Accessories Refer to "4.4. Accessories"