Ba 8210 0304 en
Ba 8210 0304 en
Ba 8210 0304 en
EDB8210EN
!Qfô
Ä!Qfôä
Operating Instructions
Lenze
Lenze Postfach 101352 ,31763 HAMELN
Serien-Nr.
Eingang1
Eingang2
Fert.-Nr
Id.-NR
Typ
Serien-Nr.
Eingang1
Eingang2
Fert.-Nr
Id.-NR
Typ
Global Drive
Frequency inverters
series 8210
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qÜÉëÉ léÉê~íáåÖ fåëíêìÅíáçåë ~êÉ î~äáÇ Ñçê íÜÉ UOuu ÅçåíêçääÉêë çÑ íÜÉ îÉêëáçåëW
33.821X- E 0x 1x (8211 - 8218)
33.821X- E 1x 2x (8211 - 8218)
33.821X- E 1x 2x -V003 Cold plate (8215 - 8218)
Type
Design:
B = Module
C= Cold Platte
E = Enclosure IP20
Variant
Explanation
êÉîáëÉÇ
bÇáíáçå çÑW MNLNMLNVVT MQLOMMO MPLOMMQ
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Contents
L UONu_^MPMQ i
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Contents
5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Before you switch on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Short set-up (Factory setting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.1 Switch-on sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.2 Factory setting of the most important drive parameters . . . . . . 5-2
5.3 Adapt machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.3.1 Determine speed range (fdmin, fdmax) . . . . . . . . . . . . . . . . . . 5-3
5.3.2 Adjustment of acceleration and deceleration times (Tir, Tif) . . . . 5-4
5.3.3 Setting of the current limit (Imax) . . . . . . . . . . . . . . . . . . . . . 5-5
5.4 Optimisation of the operating characteristic of the drive . . . . . . . . . . . 5-6
5.4.1 Select the control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.4.2 Optimisation of control modes . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.4.2.1 Optimisation of motor-current control . . . . . . . . . . . 5-8
5.4.2.2 Optimisation of V/f-characteristic control . . . . . . . . . 5-10
6 During operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
7 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1 Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2 Code table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
8 Troubleshooting and fault elimination . . . . . . . . . . . . . 8-1
8.1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1.1 Display at the controller . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1.2 Display at the operating module . . . . . . . . . . . . . . . . . . . . . 8-1
8.1.3 Maloperation of the drive . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2 Fault analysis using the history buffer . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.3 Fault indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.4 Reset of fault indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
9 Accessories (Overview) . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.1 Accessories for all types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.2 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.3 Type-specific accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
10Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
ii UONu_^MPMQ L
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L UONu_^MPMQ 1-1
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1-2 UONu_^MPMQ L
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Safety information
2 Safety information
2.1 General safety information
1. General 4. Erection
During operation, drive controllers may have, according The devices must be erected and cooled according to the
to their type of protection, live, bare, in some cases also regulations of the corresponding documentation.
movable or rotating parts as well as hot surfaces. The drive controllers must be protected from
Non-authorized removal of the required cover, inappropriate loads. Particularly during transport and
inappropriate use, incorrect installation or operation, handling, components must not be bent and/or isolating
creates the risk of severe injury to persons or damage to distances must not be changed. Touching of electronic
material assets. components and contacts must be avoided. Drive
Further information can be obtained from the controllers contain electrostatically sensitive components
documentation. which can easily be damaged by inappropriate handling.
All operations concerning transport, installation, and Electrical components must not be damaged or
commissioning as well as maintenance must be carried destroyed mechanically (health risks are possible!).
out by qualified, skilled personnel (IEC 364 and CENELEC 5. Electrical connection
HD 384 or DIN VDE 0100 and IEC report 664 or DIN VDE
When working on live drive controllers, the valid national
0110 and national regulations for the prevention of
regulations for the prevention of accidents (e.g. VBG 4)
accidents must be observed).
must be observed.
According to this basic safety information qualified The electrical installation must be carried out according
skilled personnel are persons who are familiar with the to the appropriate regulations (e.g. cable cross-sections,
erection, assembly, commissioning, and operation of the fuses, PE connection). More detailed information is
product and who have the qualifications necessary for included in the documentation.
their occupation.
Notes concerning the installation in compliance with EMC
2. Application as directed - such as screening, grounding, arrangement of filters
Drive controllers are components which are designed for and laying of cables - are included in the documentation
installation in electrical systems or machinery. of the drive controllers. These notes must also be
When installing in machines, commissioning of the drive observed in all cases for drive controllers with the CE
controllers (i.e. the starting of operation as directed) is mark. The compliance with the required limit values
prohibited until it is proven that the machine corresponds demanded by the EMC legislation is the responsibility of
to the regulations of the EC Directive 89/392/EEC the manufacturer of the system or machine.
(Machinery Directive); EN 60204 must be observed.
6. Operation
Commissioning (i.e. starting of operation as directed) is
only allowed when there is compliance with the EMC Systems where drive controllers are installed must be
Directive (89/336/EEC). equipped, if necessary, with additional monitoring and
protective devices according to the valid safety
The drive controllers meet the requirements of the Low
regulations, e.g. law on technical tools, regulations for
Voltage Directive 73/23/EEC. The harmonized standards
the prevention of accidents, etc. Modifications of the
of the prEN 50178/ DIN VDE 0160 series together with
drive controllers by the operating software are allowed.
EN 60439-1/DIN VDE 0660 part 500 and EN 60146/DIN
VDE 0558 are applicable to drive controllers. After disconnecting the drive controllers from the supply
The technical data and information on the connection voltage, live parts of the controller and power
conditions must be obtained from the nameplate and the connections must not be touched immediately, because
documentation and must be observed in all cases. of possibly charged capacitors. For this, observe the
corresponding labels on the drive controllers.
3. Transport, storage
During operation, all covers and doors must be closed.
Notes on transport, storage and appropriate handling
must be observed. Climatic conditions must be observed 7. Maintenance and servicing
according to prEN 50178. The manufacturer’s documentation must be observed.
This safety information must be kept!
The product-specific safety and application notes in these Operating Instructions must also be
observed!
L UONu_^MPMQ 2-1
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Safety information
Signal word
kçíÉ
2-2 UONu_^MPMQ L
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L UONu_^MPMQ 2-3
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2-4 UONu_^MPMQ L
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Technical Data
3 Technical data
L UONu_^MPMQ 3-1
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3-2 UONu_^MPMQ L
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Technical Data
Printed in bold Data for the operation with factory setting and a chopper frequency of 8 kHz.
1) This power can be additionally obtained when operating a matching motor
2) The currents apply to a periodical load cycle with 1 minute overcurrent with the current mentioned here
and 2 minutes base load with 75% INx .
3) With mains choke/mains filter: max. output voltage = approx. 96 % of the mains voltage
* Chopper frequency of the inverter
L UONu_^MPMQ 3-3
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Technical Data
3-4 UONu_^MPMQ L
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Technical Data
Printed in bold Data for the operation with factory setting and a chopper frequency of 8 kHz.
1) This power can be additionally obtained when operating a matching motor
2) The currents apply to a periodical load cycle with 1 minute overcurrent with the current mentioned here
and 2 minutes base load with 75% INx .
3) With mains choke/mains filter: max. output voltage = approx. 96 % of the mains voltage
* Chopper frequency of the inverter
L UONu_^MPMQ 3-5
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Technical Data
3-6 UONu_^MPMQ L
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Technical Data
Type
ype Mains input L1, L2, L3, PE/motor connection U, V, W, PE
Operation with mains filter/mains choke
Fuse F1, F2, F3 E.l.c.b. Cable cross-section 1)
VDE UL VDE mm2 AWG
8211 M 6A - B 6A 1 17
8212 M 6A - B 6A 1 17
8213 M 10A - B 10A 1.5 15
8214 M 10A - B 10A 1.5 15
8215 M 20A - B 20A 4 11
8216 M 20A - B 20A 4 11
8217 M 32A - B 32A 6 10
8218 M 32A - B 32A 6 10
L UONu_^MPMQ 3-7
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Technical Data
3.5 Dimensions
qÜÉ ÅçåíêçääÉê ÇáãÉåëáçåë ÇÉéÉåÇ çå íÜÉ ãÉÅÜ~åáÅ~ä áåëí~ää~íáçå
EëÉÉ ÅÜ~éíÉê QKNFK
3-8 UONu_^MPMQ L
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Installation
4 Installation
L UONu_^MPMQ 4-1
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Installation
4-2 UONu_^MPMQ L
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Installation
Lenze
Postfach101352 ,31763 HAMELN
Serien -Nr.
Ein gan g1
Ein gan g2
Fer t .- Nr
I d.-N R
Ty p
2)
d b
c e
k
a
hPRKMMTQ
[mm] a b c d e 3) g k
8211 / 8212 / 8213 / 8214 83 283 38 263 211 6.5 30
L UONu_^MPMQ 4-3
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Installation
1) 3)
Lenze
Postfach 101352,31763HAMELN
Serien-Nr.
Eingang1
Eingang2
Fert.-Nr
Id.-NR
Typ
b d
k e
a
hPRKMNPT
[mm] a b d e 3) g k
8215 / 8216 / 8217 / 8218 125 283 263 218 6.5 30
4-4 UONu_^MPMQ L
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Installation
c3 2)
S e r ien - N r .
E in g a n g 1
E in g a n g 2
F e rt.-N r
I d .-N R
T yp
b
c2
1)
c1
a e
hPRKMMTN
[mm] a b c1 c2 c3 e 3)
8211 / 8212 / 8213 / 8214 83 258 16 - 149 226
L UONu_^MPMQ 4-5
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Installation
Note!
táíÜ UONuJ`JsMMPI íÜÉ ÅççäÉê áë ëÅêÉïÉÇ íç íÜÉ Ä~Åâ çÑ íÜÉ ÅçäÇ
éä~íÉ çÑ íÜÉ ÅçåíêçääÉêK fí áë íÜÉêÉÑçêÉ åÉÅÉëë~êó íç éêçîáÇÉ ÉåçìÖÜ
ÑêÉÉ ëé~ÅÉ Ñçê íÜÉ Çáëã~åíäáåÖ çÑ íÜÉ ÅçåíêçääÉêK
4-6 UONu_^MPMQ L
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Installation
M6 x 12 3)
Lenze
Postfach 101352 ,31763 HAMELN
d2
Serien-Nr.
Eingang1
Eingang2
Fert.-Nr
Id.-NR
max. 75 °C
Typ
b d1
d2
c2
c1
a f e
hPRKMMRT
[mm] a b c1 c2 d1 d2 e 3) f g
8215-V003 300 400 145 100 263 80.5 138 83 6.5
8216-V003 300 500 145 100 263 80.5 138 83 6.5
8217-V003 300 600 145 100 263 80.5 138 83 6.5
8218-V003 300 750 145 100 263 80.5 138 83 6.5
L UONu_^MPMQ 4-7
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Installation
4-8 UONu_^MPMQ L
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Installation
Terminals
Type L1, L2, L3, +UG, -UG PE connection
8211 - 8218 0.5 ... 0.6 Nm (4.4 ... 5.3 lbin) 3.4 Nm (30 lbin)
Terminals
Screen/
U, V, W PE connection T1, T2
Type strain relief
8211 - 0.5 ... 0.6 Nm 3.4 Nm
- -
8218 (4.4 ... 5.3 lbin) (30 lbin)
L UONu_^MPMQ 4-9
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Installation
0 15 25 50 100 200
Motor-cable length (resulting), screened in m
cfd QJR lìíéìí ÑáäíÉêë ~ÇÇáíáçå~ääó êÉèìáêÉÇ áå íÜÉ ãçíçê Å~ÄäÉ
4-10 UONu_^MPMQ L
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Installation
PE
RB
L1 L2 L3 PE
PE
+UG
Z3
PE U V W
PE
Z2
-X1
M
3~ PE
hPRKMMTUJO
L UONu_^MPMQ 4-11
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4-12 UONu_^MPMQ L
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L UONu_^MPMQ 4-13
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Installation
82XX
GND 2
GND 1
K1
3k 3k 3k 3k 3k
>100k
Vref
3k3
Vcc
5,2V
R ³ 1k hPRKMMTTJP
82XX
GND 2
GND 1
K1
>100k
Vref Vcc 3k 3k 3k 3k 3k
3k3
5,2V
-
12...30V
R ³ 1k hPRKMMTTJQ
cfd QJV `çåíêçä ÅçååÉÅíáçåëW bñíÉêå~ä îçäí~ÖÉ ëìééäó EHNO s KKK HPM sF
GND1 Reference for internal voltages
GND2 Reference for external voltages
GND1 and GND2 have a potential isolation inside the unit.
4-14 UONu_^MPMQ L
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Installation
L UONu_^MPMQ 4-15
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Installation
Screening D Connect the screen of the motor cable with the controller
- to the screen connection of the controller.
- additionally to the mounting plate with a surface as large as possible.
- Recommendation: For connection, use ground clamps on bare metal mounting surfaces.
D With contactors, motor-protecting switches or terminals are located in the motor cable:
- Connect the screens of the connected cables also to the mounting plate, with a surface as large
as possible.
D Connect the screen to PE, with a surface as large as possible.
- Metal glands at the motor terminal box ensure a connection of the screen and the motor
housing.
D If the mains cable between mains filter and controller is longer than 300 mm:
- Screen mains cables.
- Connect the screen of the mains cable directly to the inverter and to the mains filter and connect
it to the mounting plate with as large a surface as possible.
D Use of a brake chopper:
- Connect the screen of the brake resistor cable directly to the mounting plate, at the brake
chopper and the brake resistor with as large a surface as possible.
- Connect the screen of the cable between controller and brake chopper directly to the mounting
plate, at the inverter and the brake chopper with a surface as large as possible.
D Screen the control cables:
- Connect both screen ends of the digital control cables.
- Connect one screen end of the analog control cables.
- Always connect the screens to the screen connection at the controller over the shortest possible
distance.
D Application of the controllers 821X/822X/824X in residential areas:
- Use an additional screen damping ³ 10 dB to limit the radio interference. This is usually
achieved by installation in enclosed and grounded control cabinets made of metal.
Grounding D Ground all conductive metal components (controller, mains filter, motor filter, mains choke) using
suitable cables connected to a central point (PE bar).
D Maintain the minimum cross-sections prescribed in the safety regulations:
- For EMC, not the cable cross-section is important, but the surface and the contact with a
cross-section as large as possible, i.e. large surface.
4-16 UONu_^MPMQ L
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Installation
n
Netz n
PE
n
F1
n
K10
n
Z1
n
PE n
PES
PE
RB PES
Lx PE
PES
PES
+UG 82XX
-UG GND 2
PES PES
GND 1 K1
PE RB1 RB2 +UG -UG
Vcc
Vref
Z3
U V W PE 62 7 8 9 K11 K12 K14 20 28 E1 E2 E3 E4 39
PES
PES PES
PE PES
Z2 PE
-X1
PES
M
PE 3~ PE
hPRKMMUO
cfd QJNM bñ~ãéäÉ Ñçê ~å áåëí~ää~íáçå áå ~ÅÅçêÇ~åÅÉ ïáíÜ íÜÉ bj` êÉÖìä~íáçåëW
F1 Fuse
K10 Mains contactor
Z1 Mains filter ”A” or ”B”, see Accessories
Z2 Motor filter/sine filter, see Accessories
Z3 Brake module/brake chopper, see Accessories
-X1 Terminal strip in control cabinet
RB Brake resistor
PES HF screen because of a PE connection with a surface as large as possible (see ”Screening” in this
chapter)
n Number of phases
L UONu_^MPMQ 4-17
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Installation
4-18 UONu_^MPMQ L
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Commissioning
5 Commissioning
qÜÉ ÅçåíêçääÉêë ~êÉ Ñ~ÅíçêóJëÉí íç ÇêáîÉ ~ ÅçêêÉëéçåÇáåÖ ÑçìêJéçäÉ
ëí~åÇ~êÇ ~ëóåÅÜêçåçìë ãçíçêK cìêíÜÉê ëÉííáåÖë ~êÉ åçí åÉÅÉëë~êóK
D OPMLQMM sI RM eò
D OSRLQSM sI SM eò
D OUMLQUM sI SM eò
låäó ~ ÑÉï ëÉííáåÖë îá~ íÜÉ UOMN __ çéÉê~íáåÖ ãçÇìäÉ çê ~ ÑáÉäÇÄìë
ãçÇìäÉ ~êÉ åÉÅÉëë~êó íç ~Ç~éí óçìê ÇêáîÉ íç óçìê ~ééäáÅ~íáçåKqÜÉ
ëíÉéë êÉèìáêÉÇ ~êÉ ëìãã~êáòÉÇ áå ÅÜ~éíÉê RKP ~åÇ ÅÜ~éíÉê RKQK
L UONu_^MPMQ 5-1
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Commissioning
5-2 UONu_^MPMQ L
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Commissioning
Function The speed range required for the application can be selected here by determing the
field frequencies fdmin and fdmax:
D fdmin corresponds to the speed at 0 % speed setpoint selection.
D fdmax corresponds to the speed at 100 % speed setpoint selection.
Important D With the setting of fdmin > fdmax the field frequency is limited to fdmax.
D When selecting the setpoint by means of JOG values, fdmax acts as limitation.
D fdmax is and internal standardization variable:
- Use the LECOM interface only for important modifications, when the controller is
inhibited.
D Observe the maximum speed of the motor!
D fdmin is only effective under the following conditions:
- With analog setpoint selection.
- With the motor potentiometer function ”DOWN”.
fd
C011
(fdmax)
C010
(fdmin)
0% 100 % hPRKMMSO
L UONu_^MPMQ 5-3
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Commissioning
Function The accleration and deceleration times determine the time required by the drive to
follow a setpoint change.
Adjustment D The acceleration and deceleration times refer to a change of the field frequency
from 0 Hz to the max. field frequency set under C011.
D Calculate the times Tir and Tif, which must be set under C012 and C013.
- tir and tif are the times required for the change between fd1 and fd2:
Ñ Ñ
q áê = í áê ⋅ Çã~ñ q áÑ = í áÑ ⋅ Çã~ñ
Ñ ÇO − Ñ ÇN Ñ ÇO − Ñ ÇN
Important Under unfavourable operating conditions, too short acceleration and deceleration
times can lead to the deactivation of the controller under overload with the indication
of TRIP OC5. In these events, the acceleration and deceleration times should be set
short enough so that the drive can follow the speed profile without reaching Imax of the
controller.
f d/Hz
f dmax
f d2
f d1
0
t ir t if t
T ir T if
hPRKMMSP
5-4 UONu_^MPMQ L
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Commissioning
Function The controllers are equipped with a current-limit control which determines the
dynamic response under load. The measured load is compared with the limit values
set under C022 for motor load and under C023 for generator load. If the current-limit
values are exceeded, the controller will change its dynamic response.
Adjustment The acceleration and decleration time should be set short enough so that the drive can
follow the speed profile without reaching Imax of the controller.
Important D In the generator mode the current can only be controlled correctly when you
connect a brake unit or in group drive with energy exchange.
D For operation with chopper frequencies > 8 kHz, the current limit values should be
set to the currents ”Imax for 60 s” indicated in the rated data (see chapter 3.2,
derating with higher chopper frequencies) .
L UONu_^MPMQ 5-5
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Commissioning
Function D Under C014 you can set the control mode and the voltage characteristic.
D The V/f-characteristic control with auto boost enables a low-loss operation of single
drives with standard three-phase AC motors with load-dependent Vmin boost.
D The motor-current control enables a ”Sensorless Speed Control”.Compared with the
V/f characteristic control, the drive can operate with a considerable higher torque
and consumes less current during idle running.
V o u t V o u t
1 0 0 % 1 0 0 %
V m in
V m in
0 0
0 1 fd 0 1 fd
fd N fd N
hPRKMMSR
5-6 UONu_^MPMQ L
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Commissioning
L UONu_^MPMQ 5-7
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Commissioning
Codes required
C088 Rated motor * 0.0 ... 1.2 ¡ rated output current * depends on Input only
current the unit necessary when
motors not
C091 Motor cos j * 0.4 {0.1} 1.0 adapted.
Setting sequence D Drives with matching 4 pole standard motors 230/400 V in star connection do not
need to be adapted.After having started the drive, the controller itself detects all
further motor data.
D The following drives can be optimized by entering the nameplate data ”rated motor
current” and ”cos j” under C088 or C091:
- Motor one power class smaller than the motor assigned to the controller.
- Motor one or two power classes smaller than the motor assigned to the controller.
- Drives with 2, 6, 8, 10 and 12 pole standard motors.
- Drives with special motors.
D With the slip compensation C021, you can optimize the ”sensorless speed control”
for your application.
5-8 UONu_^MPMQ L
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Commissioning
Important D The change from V/f-characteristic control to motor-current control should only be
carried out when the controller is inhibited.
D The idle current of the motor (magnetizing current) must not exceed the rated
current of the controller.
D With very small friction values it is possible that an angle offset of up to 180°
occurs when enabling the controller.
L UONu_^MPMQ 5-9
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Commissioning
Setting sequence
1.If necessary, select V/f
characteristic (C014).
2.Select V/f-rated D The V/f-rated frequency determines the slope of the V/f characteristic and has
frequency (C015). considerable influence on the current, torque and power performance of the motor.
D An internal mains voltage compensation compensates deviations in the mains
during operation. They therefore do not have to be considered for the setting of
C015.
Adjustment
Calculate the frequency to be set under C015
QMMs
`MNR xeòz = ⋅ o~íÉÇ ãçíçê ÑêÉèìÉåÅó xeòz
s ê~íÉÇ ãçíçêxsz
V o u t V o u t
V ra te d m o to r V ra te d m o to r
1
V m in
V m in
0 0
C 0 1 5 C 0 1 5
0 1 0 1
fd ra te d m o to r fd ra te d m o to r
hPRKMMSSd_
5-10 UONu_^MPMQ L
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Commissioning
3.Set the Vmin boost D Load-independent boost of the motor voltage for field frequencies below the
(C016). U/f-rated frequency. You can thus optimize the torque performance of the inverter
drive.
D It is absolutely necessary to adapt the asynchronous motor used, since otherwise,
the motor can be destroyed by overtemperatue:
Adjustment
Please note the thermal characteristic of the connected motor under small field
frequencies:
D Usually, standard asynchronous motors with insulation class B can be operated for a
short time with rated current and frequencies between 0Hz ≤ fd ≤25Hz.
D Please ask the motor manufacturer for the exact setting values for the motor
current.
A Operate the motor in idle running with a slip frequency of fd≈:
- Pmot ≤7.5 kW: fd ≈5 Hz
- Pmot >7.5 kW: fd ≈2 Hz
B Increase Vmin until you reach the following motor current:
- Motor in short-term operation at 0Hz ≤fd ≤ 25Hz:
with self-ventilated motors: Imotor ≤ Irated motor
with forced-ventilated motors: Imotor≤ Irated motor
- Motor in permanent operation at 0Hz ≤fd ≤ 25Hz:
with self-ventilated motors Imotor ≤ 0.8 ¡Irated motor
with forced-ventilated motors: Imotor ≤ Irated motor
4.Set
Set sslipp co
compensation
pe sat o Rough setting by means of the motor data:
(C021)
(C021). å êëóå − å ê s Slip constant (C021)
ë= å ⋅ NMMB nrsyn synchronous motor speed [min -1]
êëóå
nr rated speed to motor nameplate [min-1]
Ñ ⋅ SM f dr rated frequency to motor nameplate [Hz]
å êëóå = Çê é p Number of pole pairs
Precise setting:
Change C021 under constant load until the speed is near the synchronous speed.
If C021 is set to too high values, the drive may become instable (overcompensation).
Important The change from V/f-characteristic control to motor-current control should only be
made when the controller is inhibited.
L UONu_^MPMQ 5-11
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Commissioning
5-12 UONu_^MPMQ L
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During operation
6 During operation
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L UONu_^MPMQ 6-1
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During operation
6-2 UONu_^MPMQ L
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Configuration
7 Configuration
7.1 Basics
D qÜÉ ÅçåÑáÖìê~íáçå çÑ íÜÉ ÅçåíêçääÉê áë ìëÉÇ íç ~Ç~éí íÜÉ ÇêáîÉ
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L UONu_^MPMQ 7-1
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Configuration
7-2 UONu_^MPMQ L
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Configuration
L UONu_^MPMQ 7-3
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Configuration
7-4 UONu_^MPMQ L
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Configuration
C018 Chopper
¿ frequency
821X/822X/824X -1- -0- 4 kHz
-1- 8 kHz
-2- 12 kHz
-3- 16 kHz
-4- 12 kHz noise optimized
-5- 16 kHz noise optimized
C019 Threshold auto
DC brake
821X/822X/824X 0.1 0.1 {0.1Hz} 5.0
L UONu_^MPMQ 7-5
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7-6 UONu_^MPMQ L
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Configuration
L UONu_^MPMQ 7-7
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Configuration
7-8 UONu_^MPMQ L
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8.1 Troubleshooting
L UONu_^MPMQ 8-1
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8-2 UONu_^MPMQ L
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L UONu_^MPMQ 8-3
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8-4 UONu_^MPMQ L
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Note!
fÑ íÜÉ qofm ëçìêÅÉ áë ëíáää ~ÅíáîÉI íÜÉ qofm Å~ååçí ÄÉ êÉëÉíK
Function You can select whether the active fault is to be reset automatically or manually.
Auto-Trip reset does not reset all faults automatically.
C170 = -1-:
Auto-Trip reset resets the following fault messages after the time set under C171:
- OC3 (overload during acceleration)
- OC4 (overload during deceleration)
- OC5 (overload)
- OC6 (I ¡ t switch-off)
- OH (overtemperature)
- OUE (overvoltage in DC bus)
L UONu_^MPMQ 8-5
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8-6 UONu_^MPMQ L
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Accessories
9 Accessories (Overview)
9.2 Software
Name Order number
PC program for Global Drive controllers ESP-GDC 1
L UONu_^MPMQ 9-1
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Accessories
Name
a e Order number
8215 8216 8217 8218
E.l.c.b. EFA3B13A EFA3B20A EFA3B25A EFA3B32A
Fuse EFSM-0160AWE EFSM-0200AWE EFSM-0250AWH EFSM-0320AWH
Fuse holder EFH10001 EFH10001 EFH10001 EFH10001
Mains filter type B EZN3B0400H009 EZN3B0300H013 EZN3B0250H015 EZN3B0150H024
Mains choke ELN3-0160H012 ELN3-0160H012 ELN3-0120H017 ELN3-0120H025
RFI filter
Operating with mains choke EZF3-016A003 EZF3-016A003 EZF3-016A003 EZF3-024A001
Operation without mains choke EZF3-016A003 EZF3-024A001 EZF3-024A001 inadmissible
Motor filter ELM3-014H010 ELM3-007H025 ELM3-007H025 ELM3-007H025
Sine filter EZS3-009A002 EZS3-013A001 EZS3-017A001 EZS3-024A001
Brake module EMB8252-E EMB8252-E EMB8252-E EMB8252-E
Brake chopper EMB8253-E EMB8253-E EMB8253-E EMB8253-E
Brake resistor ERBD100R600W ERBD082R600W ERBD068R800W ERBD047R01k2
Thermal separation EJ0004 EJ0004 EJ0004 EJ0004
(“Push-through technique”)
Heat sink with assembly kit EJ0005 EJ0005 EJ0005 EJ0005
only for variant V003
DC-bus fuse EFSCC0160AYJ EFSCC0200AYJ EFSCC0320AYJ EFSCC0400AYJ
Fuse holder EFH20004 EFH20004 EFH20004 EFH20004
9-2 UONu_^MPMQ L
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Index
10 Index
A Control cables, 4-12
Control connections, 4-12
Acceleration times, 5-4
Control mode, permissible, 5-6
Adapt the motor, 5-6
Control terminals, 4-13
Application, as directed, 1-2 Protection against polarity reversal, 4-13
Application conditions, 2-1 Survey, 4-13
Applications as directed, 1-2 Terminal assignment, 4-13
Approvals, 2-1 Controller, 1-1
Application as directed, 1-2
Assembly Labelling, 1-2
Cold Plate technique, Types 821X, 4-6
Cold-plate technique, Preparations, 4-6 Current limit, 5-5
With fixing rail, Types 821X, 4-3
Auto-TRIP reset, 8-5 D
Deceleration times, 5-4
C Definitions of terminology used, 1-1
Cable cross-sections, Single drives, 3-7 Degree of pollution, 2-1
120 % overload, 3-7 Derating, 5-5
150 % overload, 3-7
Dimensions
Code table, 7-2 821X with fixing rail, 4-3
Information on the, 7-2 821X-V003 Cold Plate, 4-6
Cold plate, Variant, 4-6 Controller, 3-8
Commissioning, 5-1 Display
Configuration, 7-1 LED-, 8-1
Acceleration and deceleration times, 5-4 Operating status, 8-1
Basic information, 7-1 Drive parameters, Factory setting, 5-2
Code table, 7-2 Drive system, 1-1
Current limit value, 5-5
Maximum field frequency, 5-3
Minimum field frequency, 5-3 E
Connecti, Leistungs-, Schaltplan, 4-11 Electrical installation, 4-8
Connection Important notes, 4-8
Control, Connection diagram, 4-14 EMC
Control cables, 4-12 Assembly, 4-15
Mains, 4-9 CE-typical drive system, Installation, 4-15
Motor, 4-9 Filters, 4-15
Connection diagram Grounding, 4-16
Control connections, 4-14 Installation, 4-15
Power connection, 4-11 Screening, 4-16
Connections, Power, 4-9 Enclosure, 2-1
L UONu_^MPMQ 10-1
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Index
F L
Factory setting Labelling, Controller, 1-2
Important drive parameters, 5-2 LED, 8-1
Short set-up, 5-2
Switch-on sequence, 5-2 Legal regulations, 1-2
Fans, Application of 82XX, 3-6 Lenze convection cooler, A, 4-6
Fault analysis, 8-2 Liability, 1-2
Fault messages, 8-3
Reset, 8-5 M
Field frequency Mains connection, 4-9
Maximum, 5-3
Minimum, 5-3
Mains-voltage compensation, 5-10
Frequency inverter. Siehe Controller Maloperation of the drive, 8-2
Fuses, Single drives, 3-7 Manufacturer, 1-2
120 % overload, 3-7 Mechanical installation, 4-1
150 % overload, 3-7 Messages, Fault, 8-3
Monitor output, 4-13
G Motor, Adapt, 5-6
General data, 2-1 Motor cable, Screening, 4-9
Motor connection, 4-9
H Mounting positions
Types 8211-8214, 4-2
Heat-conducting paste, 4-6 Types 8215-8218, 4-2
History buffer, 8-2
Structure, 8-2
Humidity class, 2-1
N
Noise emmission, 2-1
I Noise immunity, 2-1
Initial switch-on, 5-1
Inputs
O
analog, 4-13 Operating module, Fault display, 8-1
digital, 4-13 Operating status, Display, 8-1
Installation, 4-1 Operation, Status display, 8-1
CE-typical drive system, 4-15
Assembly, 4-15 Operator’s safety, 2-3
Filters, 4-15 Outputs, analog, 4-13
Grounding, 4-16 Overspeeds, 2-3
Screening, 4-16
electrical, 4-8
mechanische, 4-1 P
Installation height, 2-1 Packaging, 2-1
Insulation strength, 2-1 Power connections, 4-9
Protection against contact, 4-13
J Protection against polarity reversal, 4-13
Jumper, Analog setpoint selection, 4-13 Pumps, Application of 82XX, 3-6
10-2 UONu_^MPMQ L
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Index
R T
Technical data, 2-1
Rated data General data/application conditions, 2-1
Types 8211-8214, 150 % overload, 3-2
Types 8215-8218, 150 % overload, 3-4
Temperature ranges, 2-1
Types 821X, 120 % overload, 3-6 Transport, storage, 2-1
Relay output, 4-13 TRIP, 8-5
Troubleshooting, 8-1
Reset, Fault message, 8-5 Display at the operating module , 8-1
Residual hazards, 2-3 Fault analysis using the history buffer , 8-2
Fault indication, 8-3
LED, 8-1
Maloperation of the drive, 8-2
S Reset of fault indications, 8-5
TRIP, 8-5
Safety information
For controllers to Low-Voltage Directive, 2-1 U
Layout, 2-2 Unit protection, 2-3
Safety notes, Layout
Other notes, 2-2 V
Warning of damage to material, 2-2
Warning of danger to persons, 2-2 Variant
Scope of delivery, 1-1 821X-V003, 4-6
Cold Plate, 4-6
Screening V003, 4-6
EMC, 4-16 Vibration resistance, 2-1
Motor cable, 4-9
Short set-up, 5-2 W
Switch-on, Initial, 5-1 Warranty, 1-2
Switch-on sequence, Factory setting, 5-2 Waste disposal, 1-2
L UONu_^MPMQ 10-3
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Index
10-4 UONu_^MPMQ L