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    Calculos

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    asdfdas asdfasdf
    This document contains calculations for belt drive and shaft design for a gearbox. It first calculates the speeds, ratios, and power requirements for the belt drive connecting three components rotating at 8 rpm, 20 rpm, and 8 rpm, powered by a 2.25 kW motor. It then sizes two belts to carry the 4.5 kW of power, with a length of 953 mm. It also designs the shafts connecting a gear and worm wheel. Calculations are shown to determine the torque, forces and stresses on the shafts. Diagrams illustrate the shafts. Material properties are provided for AISI 4340 steel. Sizing equations are given to determine the diameters of 30 mm for the pulley shaft

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    Calculos

    Uploaded by

    asdfdas asdfasdf
    11 views5 pages
    This document contains calculations for belt drive and shaft design for a gearbox. It first calculates the speeds, ratios, and power requirements for the belt drive connecting three components rotating at 8 rpm, 20 rpm, and 8 rpm, powered by a 2.25 kW motor. It then sizes two belts to carry the 4.5 kW of power, with a length of 953 mm. It also designs the shafts connecting a gear and worm wheel. Calculations are shown to determine the torque, forces and stresses on the shafts. Diagrams illustrate the shafts. Material properties are provided for AISI 4340 steel. Sizing equations are given to determine the diameters of 30 mm for the pulley shaft

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    This document contains calculations for belt drive and shaft design for a gearbox. It first calculates the speeds, ratios, and power requirements for the belt drive connecting three components rotating at 8 rpm, 20 rpm, and 8 rpm, powered by a 2.25 kW motor. It then sizes two belts to carry the 4.5 kW of power, with a length of 953 mm. It also designs the shafts connecting a gear and worm wheel. Calculations are shown to determine the torque, forces and stresses on the shafts. Diagrams illustrate the shafts. Material properties are provided for AISI 4340 steel. Sizing equations are given to determine the diameters of 30 mm for the pulley shaft

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    11 views5 pages

    Calculos

    Uploaded by

    asdfdas asdfasdf
    This document contains calculations for belt drive and shaft design for a gearbox. It first calculates the speeds, ratios, and power requirements for the belt drive connecting three components rotating at 8 rpm, 20 rpm, and 8 rpm, powered by a 2.25 kW motor. It then sizes two belts to carry the 4.5 kW of power, with a length of 953 mm. It also designs the shafts connecting a gear and worm wheel. Calculations are shown to determine the torque, forces and stresses on the shafts. Diagrams illustrate the shafts. Material properties are provided for AISI 4340 steel. Sizing equations are given to determine the diameters of 30 mm for the pulley shaft

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 5

    CALCULO DE RELACION

    𝑛1 = 8 𝑟𝑝𝑚
    𝑛2 = 20𝑟𝑝𝑚
    𝑛3 = 8 𝑟𝑝𝑚
    𝑃 = 2.25𝑘𝑤
    2875
    𝑉𝑟 = = 359
    8
    20
    𝑉𝑟 = = 2.5
    8
    𝑉𝑟 359
    𝑉𝑟𝑐 = = = 2.28
    𝑉𝑟𝑟 ∗ 𝑉𝑟𝑒𝑛 63 ∗ 2.5
    𝑛 2875
    𝑛𝑐 = = = 1260.12 𝑟𝑝𝑚
    𝑉𝑟𝑐 2.28
    𝑛𝑟𝑜 1260
    𝑉𝑟 = = = 63
    𝑛2 20
    CALCULO DE CORREAS

    𝑃𝑒 = 2.25 𝑘𝑤
    𝑁° = 2 •
    𝑃𝑐 = 𝑁° ∗ 𝑃𝑒 = 2 ∗ 2.25 = 4.5 𝑘𝑤
    𝐹𝑐𝑘 = 1.4
    4.5
    𝑃= = 3.2𝑘𝑤 ~4𝑘𝑤
    1.4
    𝑡𝑖𝑝𝑜 𝑑𝑒 𝑐𝑜𝑟𝑟𝑒𝑎 "A"
    𝑁 2875
    k= = =2.28
    𝑛 1260
    𝑑𝑎𝑡𝑜𝑠 𝑑𝑒𝑙 𝑚𝑜𝑡𝑜𝑟 𝑒𝑙𝑒𝑔𝑖𝑑𝑜 𝐶 − 112𝑀 4𝑘𝑤
    𝐷 = 28 𝑗6

    𝐷𝑝𝑚 = 90𝑚𝑚
    𝐷𝑝𝑚𝑎 = 90 ∗ 2.28 = 205𝑚𝑚
    (𝑘 + 1) ∗ 𝐷𝑝𝑚 (2.28 + 1) ∗ 90
    𝐼≥ + 𝐷𝑝𝑚 = + 90 = 238 𝑚𝑚
    2 2
    (205 − 90)2
    𝐿 = 2 ∗ 238 + 1.57 ∗ (205 + 90) + = 953𝑚𝑚
    4 ∗ 238
    𝐿𝑐 = 254 𝑚𝑚
    𝐹𝑐𝑘 = 1.06
    57 ∗ (205 − 90)
    𝛼 = 180 − = 152.5°
    238
    𝛼 = 0.93
    𝜋 ∗ 90 ∗ 2875
    𝑉𝑡 = = 13.52
    60 ∗ 1000
    𝑃𝑏𝑘 = 2.42 + 0.50 = 2.92
    𝑃𝑒 = 2.92 ∗ 1.06 ∗ 0.93 = 2.88
    4.5
    𝑁° = = 1.56~2 𝑐𝑜𝑟𝑟𝑒𝑎𝑠
    2.88
    DISEÑO DE EJES

     EJE DE POLEA Y TORNILLO SIN FIN

    POLEA TORNILLO SIN FIN

    𝐷𝐴𝑇𝑂
    𝑑𝑒𝑙 𝑡𝑜𝑟𝑖𝑛𝑖𝑙𝑙𝑜 sin 𝑓𝑖𝑛
    𝑊𝑔𝑡 = 1350𝑙𝑏 = 6005 𝑁
    𝑊𝑔𝑎 = 131.74𝑙𝑏 = 586𝑁
    𝑊𝑔𝑟 = 494.82𝑙𝑏 = 2201 𝑁

    𝐹𝑤 = 3.74 𝑖𝑛
    𝐷𝑡 = 2.64𝑖𝑛
    𝑃 = 2.25 𝑘𝑤 = 3.0173ℎ𝑝
    𝑑𝑒 𝑙𝑎 𝑝𝑜𝑙𝑒𝑎
    𝐷𝑝 = 8.04 𝑖𝑛 = 205𝑚𝑚
    63000 ∗ 3.0173
    𝑇𝑐 = = 150.87𝑙𝑏 ∗ 𝑖𝑛
    1260
    150.87
    𝐹𝑛 = = 37.53𝑙𝑏 = 167𝑁
    8.04
    ( 2 )

    𝐹𝑎 = 37.53 ∗ 1.5 = 56.31𝑙𝑏 = 251 𝑁


    Diagramas

    Y-Z
    X-Z

    Material

    AISI 4340 OQT 1300

    Su=965 Mpa Sy=827 Mpa 23% HB=280

    𝑆𝑛′ = 350 ∗ 0.81 ∗ 0.85 = 240.96 𝑀𝑝𝑎

    𝑀𝑏 = √(−10.2955)2 + (−15.4742)2 = 18.59 𝑁 ∗ 𝑚

    𝑀𝑐 = √(183.056)2 + (61.0122)2 = 192.96 𝑁 ∗ 𝑚

    𝑁=2
    𝑘𝑡 = 1.5~2.5

    32 ∗ 𝑁 𝑘𝑡 ∗ 𝑀 2 3 𝑇 2 1
    𝐷=( ∗ √( ) + + ( ) )3
    𝜋 𝑆𝑛′ 4 𝑆𝑦

    𝐷1 = 30𝑚𝑚 (𝑑𝑖𝑎𝑚𝑒𝑟𝑜 𝑑𝑒 𝑙𝑎 𝑝𝑜𝑙𝑒𝑎)


    𝐷2 = 35𝑚𝑚(𝑑𝑖𝑎𝑚𝑒𝑡𝑟𝑜 𝑑𝑒 𝑙𝑜𝑠 𝑟𝑜𝑑𝑎𝑚𝑖𝑒𝑛𝑡𝑜𝑠)
    𝐷3 = 40 𝑚𝑚(𝑑𝑖𝑎𝑚𝑒𝑡𝑟𝑜 𝑑𝑒𝑙 𝑡𝑜𝑟𝑛𝑖𝑙𝑙𝑜 sin 𝑓𝑖𝑛)
     EJE DE CORONA Y PIÑON

    𝑑𝑎𝑡𝑜𝑠 𝑊𝑤𝑡 =

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