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COMBIVERT
05<

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field-orientated technology

Asynchronous Servo System

0,75». 75 kW

DIN ISO 9001

ANTRIEBSTECHNIK

, c/U
 - High performance field-orientated
drives
, Utilising the robust, maintenance-free asynchro-
nous motor in combination with COMBIVERT di-
gital drives, it is now possible to incorporate these
, drives into fields of application where in the past
, , service intensive DC or expensive servo techno-
logy have been the only options.
.
, As a manufacturer of frequency inverters, servo
systems and geared motors KEB has built up 25
25 years experience in solving drives applications.
, Using this knowledge as a basis, KEB has de-
veloped the new generation regulated inverter
COMBIVERT F4. series COMBIVERT F4.

KEB COMBIVERT KEB COMBIVERT

: The system is easy:
(
• - reliable incremental or Sin/Cos encoder feed-
back gives rotor speed
. < fast current and speed regulation enables exa-
ct control of the rotating field in the motor which
•
, ensures optimum motor performance,
' the heart of the COMBIVERT consists of the
. chip-set KEB-MFC/DSP and the VeCon ana-
• , logue processor
KEB- MFC/DSP
VeCon

and gives the benefits of

• accurate speed holding for grinding drives

•
• rugged mechanic and around the clock
availability for steel industries
•
• tension control for winding application
• rated motor torque at standstill for lifts, cranes
•
and hoists
• high peak torque capacity of acceleration of
•
, tools in machining centres
• - • low noise for theatre and stage

•
 ANTRIEBSTECHNIK

The principle of field-orientated control requires

, frequent measurements of voltage, current and
rotor speed. The microprocessor then performs
- fast calculations and compares to an adaptive
motor model. This method derives the applicati-
. ons exact torque, speed and power requirements
, and therefore provides new regulation values for
the motor, ensuring maximum performance.
.
Field-orientated technology
has the ability to accurately
- control the motor magneti-
- sing flux and hence motor
- torque. The powerful micro-
, - processor used can also
- achieve "PLC" functions,
, .. programmable I/O, timers
, etc. thus creating the unique
- possibility of networking or
- machine control without se-
perate "PLC".
,
.
Optimum performance is guaranteed when using
- the "matched" combination of KEB COMBIVERT
and eiher KEB servo-motor or KEB COMBIGEAR
Combivert - geared motor. As a result it is often possible to use
a drive combination of a smaller kW rating.
.

The benefits for the user are

:
- , - reduced investment,
, quick pay back,
- extended maintenance
, and service intervals,
- - easy adaption to new re-
, quirements,
low expenditure for trai-
ning and commissioning.
.

, Energy efficient solution as complete drive re-

sources are used reducing power requirement
. and running costs.
KEBCOMBIVERT f. t KEBCOMBIVERT f

- The complete drive system with three-phase a.c.

, motors consisting of:
:
• KEB servo-motor with encoder feedback
•
RS 422 - 2500 RS 422 - 2500 pulses / revolution,
/ , separate ventilation or self-ventilation
. option: Spring-applied brake
: Standard design , 5, B14 with IEC dimen-
, 5, 14 sions

or KEB COMBIGEAR as geared motors in

COMBIGEAR the design:
: inline helical gear,
, shaftmounted helical gear,
, spur worm gear,
or helical bevel gear
.
0,25... 55 kW for applications of 0.25 ... 55 kW
2... 800 '~1 and output speed between 2 ...

exactly matched frequency inverters

•
Combivert F4-F KEB Combivert F4-F with
0,75... 75kW output rating of 0.75... 75kW
: for the functions
speed control
torque control
synchronous control as well as
electronic gearbox
and the application software feature
single-axis positioning
• for the fast installation
prefabricated encoder cable with plug connec-
tion can be supplied
•
and for the user friendly commissioning of
systems
Combivis
- KEB Combivis
removable programming operators
- KEB operator terminal
 ANTRIEBSTECHNIK

- quick and easy adjustments using the

CP-Mode with simple parameter structure

. Password input
. Actual speed indication
. Inverter status
. Apparent motor current
. , max. apparent motor current
. Actual torque
. Set-point speed indication
. Acceleration time
. Deceleration time
. Torque limit
2 . 10 , max. set-point speed
. 11 Jog speed
. . 12 - P-factor speed regulator
. . 13 - l-factor speed regulator
. 14 ( / ) Incremental encoder pulses / revolution
s . 15 Behaviour when at external error
. 16 REF 1 Offset REF 1
. 17 REF 1 Zero point hysteresis REF1
>; . 18 1 Function output A1
. 19 1 Amplification output A1
. 20 2 Amplification output A2
. 21 D1 Switching condition output D1
. 22 D2 Switching condition output D2
. 23 - D1 Torque level output D1
s . 24 - D2 Speed level output D2
. 25 Motor power
I . 26 Rated motor speed
0 . 27 Rated motor current
. 28 Rated motor frequency
. 29 . . cos (<p) Rated motor output factor cos (q>)
. 30 Rated motor voltage
. 31 Motor adaption
. 32 / Control on/off
. 33 Boost
. 34 1 Rotation reversal incremental encoder 1
. 35 Reaction to limit switch
. 36 2- Function 2nd analog input

8 8 parameter sets in the application mode

allows flexibility and adaptability

described in great detail in the application

: OF.F4.0DA-K110 manual part no.: OF.F4.0EA-K110
 230 V 400 V
07 10 12 13 14 15 16
№ .F4.F1D-3240.F4.F1D-3440 _ .F4.F1E-3440 _ _ . F4.F1G-3440
.F4.F3D-1240.F4.F3D-3440
14.U4.00E-BMOO 16.U4.00G-BMOO

(50/60Hz) 2> [V] 380/400/415/440/

—. 1 '

§ 3
m • • • • • • •
[] 8,0 6,4 10,5 13,2 18,1 26,5 36,3
[] 20 10 20 20 25 35 50
1)
. [kW]
0,75 2,2 4 5,5 7,5 11 15
[kVA] 1,6 4 6,6 8,3 11 17 23
[] 4 5,8 9,5 12 16,5 24 33
X
* (30 .) [] 7,2 10,4 17,1 21,6 29,7 36 49,5
[V] 0...
0,5 mirv1
EN 50082 - 2
. EN 50081 -2 ; -1
g , , 9 0 2 5 0 160 130x290x200 170x340x255
90x265x210
. 130x352x50 180x415x55
-
,
,

• • • • • • •
• • • • • • •
;

-10 ... + 4 5 ° , -25 ... +70°

IP 20
4)

. < [kW]
0,75 1,5 3 4 5,5 7,5 11
1) 2)
2/4- = . •
31 4)
if 200/208/220/230/240 V (180...264V ±0%)
51
00.90.299-1659
* <1 .
 ANTRIEBSTECHNIK

Power Circuit Specification

400V
17 18 19 20 21 22 23 5> Size
_ . F4.F1H-3440 _ . F4.F1K-3440 _ _ . F4. F1L-3440 .F4.FOM-3440 without filter Part -No
2 _ . F4.F3K-3440 _ . F4. F3L-3440 with internal filter
18.U4.00H-BMOO .U4.ooM-BMoo mounting filter

WO/ 460/480 (305... 500 ±0%) [V] Voltage (50/60Hz) 2>

1 phase Phases |_
• 3 phase
3 46,7 55 66 82,5 99 126,5 165 [A] Current
63 80 80 100 160 160 200 [A] Mains fuse
18,5 22 30 37 45 55 75 [kW] Max. motor rating 1)
' 35 42 52 62 80 104 [kVA] Nominal power
42 50 60 75 90 110 150 [A] Rated current
5 63 75 90 112,5 135 172,5 225 [A] Peak current * (30 sec.)
3 x O . . . U M a ns [V] Voltage
0.5 rpm Speed resolution motor
EN 50082 - 2 Immunity
with filter EN 50081 -2 ; -1 line-conducted interferences Emitted interference
5 297 x 340 x 255 345x610x360 345 x 800 x 360 412x616x377 Ax x Width, height, depth
345 x 660 x 360 345 x 876 x 360 with internal filter
Q
5 300 x 445 x 65 200x480x160 mounting filter
Voltage and current monitoring during dynamic and static Functions
operation, short-circuit proof and earth-fault proof,
hardware current control.
Braking transistor internal
• • • • •
PTC evaluation internal
• • • • • •
Line reactor; motor choke; braking resistor Options

» during operation -10 ... +45°C, storage -25 ... +70°C Temperature
IP 20 Type of protection
Recommended motor rating 4>
15 18,5 22 30 37 45 55 [kW] KEB servo-motor <
1) 21
2/4-pole standard motor (static load) underlined value = nominal voltage Standard Option external
3 41
> * 200/208/220/230/240 V (180...264V ±0%) dynamic load
5)
with line reactor 00.90.299-1659
* for small stator frequencies < 1 sec.
 Connection

9- Sub-D ,
® 9-pole Sub-D-socket, parameterizing interface

2,
Terminal strip 2, connection of the control terminals

AMP ,
® AMP tab connector, shield connection / earthing

9- Sub-D 5, 2
® 9-pole Sub-D-socket X5, incremental encoder input 2
15- Sub-D 4, 1
15-pole Sub-D-socket X4 incremental encoder input 1

, . , , . .
Terminal strip, connection motor, mains connection, braking resistor

/ ,
® ® Terminals / , -connection
- connection

: . , , , ()
Terminal box: connection motor voltage, PTC, brake (option)

12- . SIN/COS
(10) 12-pole encoder plug connection SIN/COS or incremental encoder

2 Control Circuit Terminals X2

Control release 13 Common

Reset 14 + Analog, set value +
- CP-Mode without func. 15 - Analog, set value -
- CP-Mode without func. 16 . , + Progr. analog input +
. Jog-speed forward 17 . , - Progr. analog input -
. Jog-speed reverse 18 . , 1Progr. analog out 1
Input ext. fault 19 . , Progr. analog out
1 Digital output 1 20 . \NO contact \
2 Digital output 2 21 . Open contact
/ >Relay
10 +18V + 18V voltage output 22 . ' Switching contact J
11 Digital ground 23 +24V Ext. supply + 24V
12 +10V + 10V ref. voltage

Power Circuit Terminals

07 (1/3 230V) 10 (3 400V) Power circuit size 07 (1/3 x 230V) and size 10 (3 x 400V)
1- : L1/L2 single phase connection: L1/L2

L1 L2 L3 PA PB U V W OH OH

12-22 (3 x 400V) Power circuit for size 12-22 (3 x 400V)

L1 L2 L3 - PA+ PB U V W OH OH

23 (3 x 400V) Power circuit for size 23 (3 x 400V)

ZK- ZK+ U V W PE
L1 L2 L3 PE
 ANTRIEBSTECHNIK

Motor Specification (4-pole, 50 Hz)

( 4 - ,5 0H z )
2)
№ . , MK/MN IK/'N
Part-No. Size Power Voltage [mirr1] Rated torque Rated current Inertia Brake
[kW] [V] [rpm] [Nm] [A] [kgm2] [Nm]
08.E8.6_1-26_1 80 0,55 230/400 1400 3,75 2,78 1,6 2,3 2,7 0,72 0,00087
4
08.8.6_3-26_1 0,75 230/400 1400 5,12 3,63 2,10 2,3 3,3 0,73 0,00107
09.E8.6_1-26_1 90 1,1 400 1410 7,45 2,62 2,5 3,4 0,81 0,00207
8
09.E8.6__3-26_1 1,5 400 1400 10,2 3,4 2,6 3,4 0,83 0,0026
10.E8.6_3-26_1 100 2,2 400 1420 14,2 5,15 3,1 4,3 0,78 0,0040 16
10.E8.6_5-26_1 3,0 400 1435 20,0 6,7 2,8 3,8 0,79 0,00725 32
11.E8.6_2-26_1 112 4,0 400 1435 26,6 8,80 3,2 4,8 0,78 0,0090 32
13.E8.6_1-26_1 132 5,5 400 1440 36,5 10,5 3,2 4,1 0,89 0,0150 60
13.E8.6_2-26_1 7,5 400 1440 49,7 15,0 2,4 3,7 0,84 0,0280 100
16.E8.6_2-26_1 160 11,0 400 1440 73,0 21,5 2,4 4,4 0,85 0,0350 100
16.E8.6_3-26_1 15,0 400 1455 98,5 28,5 2,5 4,4 0,86 0,0780 150
18. £8.6^2-26^1 180 18,5 400 1455 121 35,0 2,5 4,1 0,86 0,0900 150
18.E8.6_3-26_1 22,0 400 1470 143 42,0 2,6 3,6 0,84 0,1380 250
20.E8.6_3-26_1 200 30,0 400 1465 195 55,5 2,5 4,0 0,85 0,1680 250
22.E8.6_1-26_1 225 37,0 400 1470 240 67,0 2,5 3,9 0,86 0,2750
1}
22.E8.6_2-26_1 45,0 400 1470 292 81,0 2,5 3,6 0,86 0,3130
25.E8.6_2-26_1 250 55,0 400 1475 356 98,5 2,3 3,5 0,86 0,5250 1)
28.E8.6_1-26_1 280 75,0 400 1480 484 134,0 2,2 2,9 0,86 0,9500
11
~2} upon request Option

Incremental Encoder Specification

RS422, 5V (± 5%) RS422, voltage supply 5V (± 5%)

, 0-, 2500 1 / ; .2 0 0 k H z , and 0-track, 2500 I/revolution; max. 200 kHz
Art.Nr.: OO.EK.QI1-0503 Part.No.: OO.EK.QI1-0503 Encoder
Art.Nr.: OO.EK.QIZ-0001 Part.No.: OO.EK.QIZ-0001 Encoder connector

Encoder Cable Set

5m 10m 15m 20 m 30 m Length

Art.Nr. 00. F4. 109-0005 00. F4. 109-0010 OO.F4.109-0015 OO.F4.109-0020 00. F4. 109-0030 Part.-No.

/ Plug encoder / motor side

: CONINVERS RC, Q Type: CONINVERS Series RC, design Q

BnnKaRC-12, BA Plug-in contact design RC-12 Pin BA
(Shift, Crimp 12-pole)

Plug frequency inverter side (Driver)

D-Sub 15 , (HD) Plug-in contact design D-Sub 15-pole female (HD)

F4 - F4 - an inverter with many possibilities

Preadjusted basic unit in a control cabinet

, with cover status display and fault
indicator.

Operation and indication by means of the

DIGITAL OPERATOR DIGITAL OPERATOR
OO.F4.010-2009 OO.F4.010-2009

Additionally with isolated serial

RS232/485 interface on Sub-min D-
RS232/485 connector with the
Sub-min-D INTERFACE OPERATOR
INTERFACE OPERATOR OO.F4.010-1009
OO.F4.010-1009

Basic operator and programming

station
MEMORY OPERATOR MEMORY OPERATOR
OO.F4.010-3009 OO.F4.010-3009
, plugable, universal data medium for
easy to service customer
settings
- COMBICARD-System - in connection with the
OO.F4.000-3009 COMBICARD SYSTEM
OO.F4.000-3009
. a safe tool for the unit
parameterizing.

PC Field bus communication in interconnection with PLC or PC

is done via pluggable serial interface modules.
.

LON - Operator OO.F4.010-4009

CAN - Operator 00.F4.010-5009

PROFIBUS - Operator OO.F4.010-6009

BUS - Operator OO.F4.010-7009

InterBus-Loop - Operator 00.F4.010-8009

10
 ANTRIEBSTECHNIK

KEB KEB Drive Components

COMBIVIS

11
 Karl E. Brinkmann GmbH
Postfach 11 09 • Forsterweg 36 - 38
D-32677 Barntrup u.
UL
ANTRIEBSTECHNIK Telefon 0 52 63 / 4 01-0 • Telefax 4 01 -
O
q

OOO „ "
, . , 22, 62.
DQ
. / : (095)450-0043, 450-0165, 450-3419
: 103460, , -460, / 86.
E-mail: [email protected]