Lrut Special Aplication

LONG RANGE
GUIDED WAVE
DACON INSPECTION SERVICES ULTRASONIC
INSPECTION
SYSTEM
Who we are
Conventional and Oil and Gas, Refinery, Over 400 personnel Thailand headquarters
Advanced NDT and Petrochemical, Heavy including more than with International
Inspection Services Industry, Mining 300 inspectors expertise since 1979
Capabilities
• Can be performed at elevated

temperatures up to 120’C without
taking the pipe out of service
• 100% of the pipeline is inspected

(within the diagnostic length of a
test)
• Pulse echo type operation provides

information on feature position
and approximate size
• Focusing capability to evaluate

corrosion distribution around pipe
circumference
DACON INSPECTION SERVICES FOR ALL YOUR INSPECTION NEEDS

Benefits
• Low cost screening tool with 100% coverage
• Typical test range 60m from ONE single location, with ideal conditions
can achieve longer distance.
• Testing of pipes up to 48” diameter
• Proven capability on pipe in service up to 120ºC
• Detection of cross sectional wall loss of >3%
• Ideal where conventional testing is impossible or very costly e.g.

clamped, insulated, elevated, sleeved or buried pipes.

Target Applications
• Rapid, full coverage screening of pipes

• Especially cost effective in difficult to access locations
 Sleeved road crossings
 Corrosion under insulation
 Wall penetrations
 Pipe racks
 Jetty Lines
 Rope access
• To localise and pin point accurately > 500mm, areas for further
investigation by focusing and categorising.

Target Applications
• Pipe types
 Seamless
 Longitudinally and spiral welded
• Sleeved road crossings
 Ferritic, stainless steels and other metals
• Coated Pipe
 Foam or mineral wool
 PVC, epoxy, coal tar epoxy
 Paint
 Bitumen wrapping
• Flaws found
 External/Internal corrosion or erosion
 Mechanical damage (depending on severity)
 Corrosion under insulation (CUI) and buried pipelines

Pre-inspection Set-up
• A ring of transducers is placed around the pipe.

• Usually no surface preparation or coating removal is required
• No couplant between the transducer and surface is required
(due to applied pressure)

Process
• Low frequency ultrasound is transmitted penetrating the material with

frequencies 20kHz – 100 kHz and received back to the tool location
• The guided waves used travel varring distances throughout the material,
dependent upon raised, buried, submerged or insulated pipe
• A laptop PC runs dedicated Teletest® data acquisition and analysis

software. The flaw detector communicates with the PC via a high-speed
data link.
• Teletest® has option to use ‘multi-mode’ technology to assist in

characterizing flaws detected.
Process
• Response from anomalies and features are then established and

categorized by the received signal and an approximate percentage of wall
loss is determined.
• Data Focusing in these areas allows ultrasound energy to be concentrated

into a small region of pipe for detailed localized inspection where metal loss
is present. Termed “Directionality”
• Further investigation and follow up inspection can then be applied in the

areas of interest by other techniques of NDT. Example. Corrosion Mapping
(C-Scan)

How It Works
• Guided waves are sent in each direction (Forwards and Backwards)

• Received reflections are then analysed

How It Works
Conventional Ultrasonics V Guided waves (LRUT)

How It Works
Backward Position of Collar Forward
Iconic representation
Series of Welds of identified features
DAC Curves
Corrosion is indicated
In A-scan view

The symmetric nature of a reflection
can help classify it
Received reflections from features

can be used prior to focusing to Pipeline
determine the nature and
circumferential position of the
data collected.
Using different colors in the A-Scan Pipeline

presentation (Black,Blue,Red) shows
where features can be located
around the circumferential position
of a pipeline.

1.2
A typical weld is 1.0
-F1
completely symmetric
Amp (mV)
and shows up as only
0.8
a Black curve 0.6
0.4
0.2
0.0
2.0 2.5 3.0 3.5 4.0
Distance (m)
4.0
A typical corrosion -F2
patch at the 3-9 O'clock 3.0
position is non-
Amp (mV)
symmetric and is 2.0

identified by
the presence of 1.0
a Red curve
0.0
4.0 4.5 5.0 5.5 6.0
Distance (m)
A typical corrosion
patch at the 12-6
O'clock position is non-
symmetric and is
identified by
the presence of
a Blue curve

Example: Predominately
Blue in colour the A-scan
received signal indicates
an echo of a 90º bend
weld in horizontal to
vertical axis when the
collar is set at 12 O'clock
position.
Data Focusing
With the ability of the soft wear, Data focusing gives us the advantage
to determine (Along with A-scan interpretation) directionality and
severity of an anomaly for each individual location. Dependent upon
initial category rating
Area of isolated Cross Sectional

Wall Loss (Higher Priority)
Area of scattered Cross Sectional

Wall Loss (Moderate Priority)
Area of General Cross Sectional

wall loss, likely general corrosion
(Low Priority)

Concluding Categorization of Anomoly
Once A-Scan data is analyzed and additionally using results from

the focused directionality data we can further categorize
anomalies using the following chart.
Category Directionality Score Follow up priority

A-Scan Rating (Final)
Amplitude
3 3 9 High
3 2 6 High
3 1 3 High
2 3 6 High
2 2 4 High
2 1 2 Medium
1 3 3 High
1 2 2 Medium
1 1 1 Low

Typical example of corrosion
Corrosion

Factors affecting results: Bitumen Wrapping
Exposed side shows

little attenuation and low noise
Strong attenuation is caused

by bitumen wrapping increasing signal to noise
ratio making this interpretation reach threshold limit

How Can We Help?
Contact
Tim Shaw
Chief Marketing Officer
Email : [email protected]
Mobile Phone : +66 (0) 89 245 9966
www.dacon-inspection.com

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LONG RANGE

• Can be performed at elevated

• 100% of the pipeline is inspected

• Pulse echo type operation provides

• Focusing capability to evaluate

DACON INSPECTION SERVICES FOR ALL YOUR INSPECTION NEEDS

• Low cost screening tool with 100% coverage

• Testing of pipes up to 48” diameter

• Proven capability on pipe in service up to 120ºC

• Detection of cross sectional wall loss of >3%

• Ideal where conventional testing is impossible or very costly e.g.

DACON INSPECTION SERVICES FOR ALL YOUR INSPECTION NEEDS

• Rapid, full coverage screening of pipes

DACON INSPECTION SERVICES FOR ALL YOUR INSPECTION NEEDS

DACON INSPECTION SERVICES FOR ALL YOUR INSPECTION NEEDS

• A ring of transducers is placed around the pipe.

DACON INSPECTION SERVICES FOR ALL YOUR INSPECTION NEEDS

• Low frequency ultrasound is transmitted penetrating the material with

• A laptop PC runs dedicated Teletest® data acquisition and analysis

• Teletest® has option to use ‘multi-mode’ technology to assist in

• Response from anomalies and features are then established and

• Data Focusing in these areas allows ultrasound energy to be concentrated

• Further investigation and follow up inspection can then be applied in the

DACON INSPECTION SERVICES FOR ALL YOUR INSPECTION NEEDS

• Guided waves are sent in each direction (Forwards and Backwards)

DACON INSPECTION SERVICES FOR ALL YOUR INSPECTION NEEDS

Conventional Ultrasonics V Guided waves (LRUT)

DACON INSPECTION SERVICES FOR ALL YOUR INSPECTION NEEDS

Backward Position of Collar Forward

DACON INSPECTION SERVICES FOR ALL YOUR INSPECTION NEEDS

Received reflections from features

Using different colors in the A-Scan Pipeline

DACON INSPECTION SERVICES FOR ALL YOUR INSPECTION NEEDS

a Black curve 0.6

symmetric and is 2.0

DACON INSPECTION SERVICES FOR ALL YOUR INSPECTION NEEDS

Area of isolated Cross Sectional

Area of scattered Cross Sectional

Area of General Cross Sectional

DACON INSPECTION SERVICES FOR ALL YOUR INSPECTION NEEDS

Once A-Scan data is analyzed and additionally using results from

Category Directionality Score Follow up priority

DACON INSPECTION SERVICES FOR ALL YOUR INSPECTION NEEDS

DACON INSPECTION SERVICES FOR ALL YOUR INSPECTION NEEDS

Exposed side shows

Strong attenuation is caused

DACON INSPECTION SERVICES FOR ALL YOUR INSPECTION NEEDS

DACON INSPECTION SERVICES FOR ALL YOUR INSPECTION NEEDS

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