Working Near Utilities: Work Health and Safety Procedure
Working Near Utilities: Work Health and Safety Procedure
Working Near Utilities: Work Health and Safety Procedure
Note: this procedure is under review. This version (2.1) is a reformatted copy of the version published in
March 2013 – no process changes have been made.
Uncontrolled in print
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Work Health & Safety Branch Working near utilities
While the information provided by Roads and Maritime Services (Roads and Maritime) has been compiled
with all due care, Roads and Maritime does not warrant or represent that the information is free from errors
or omissions, is up to date or is exhaustive. Roads and Maritime does not warrant or accept any liability in
relation to the quality, operability or accuracy of the information. Roads and Maritime disclaims, to the
extent permitted by law, all warranties, representations or endorsements, express or implied, with regard to
the information. Users of the information will be responsible for making their own assessment of the
information, and Roads and Maritime accepts no liability for any decisions made or actions taken in
reliance upon any of the information. Any such decision or action is made or undertaken at the risk of the
user of the information. Users wishing to rely on the information should seek their own expert advice.
Overview
There are inherent risks in working near utilities, especially where cables and pipes are
energised (eg live electric cables and gas mains).
Workers should be able to conduct their work without any risk to their health and
safety. Managers and workers need to take necessary precautions to eliminate or
minimise and effectively manage any hazards and risks, especially when working near
above-ground, overhead and underground utilities.
This procedure covers the key areas related to Roads and Maritime Services (Roads
and Maritime) working near utilities. These include:
• Identifying the presence of all utilities near Roads and Maritime worksites (or
proposed worksites)
• Assessing risks related to working near utilities, and applying risk control measures
that are essential for effectively managing work health and safety (WHS) risks
• Working near different types of utilities
• Recommended safe working distances (especially from energised electric lines)
• Telecommunications infrastructure and cables.
Roads and Maritime must consult with workers about working near utilities. If potential
WHS hazards are identified, appropriate control measures must be used to eliminate
these hazards so far as is reasonably practicable. Where it is not practicable to
eliminate the hazards, then minimise it by using the hierarchy of controls (see
Definitions).
Contents
Overview ..................................................................................................................... 3
Introduction................................................................................................................. 6
Purpose ................................................................................................................. 6
Scope .................................................................................................................... 6
Definitions ................................................................................................................. 28
References ................................................................................................................ 30
Roads and Maritime references ........................................................................... 30
External references .............................................................................................. 30
Introduction
Purpose
Roads and Maritime is committed to the health and wellbeing of all its workers and
others, such as visitors. A safe and healthy workplace is the right of every worker.
Roads and Maritime’s safe systems of work aim to eliminate the risk to workers
engaged in working near utilities, and to others. In locations where the risks cannot be
eliminated, controls must be implemented to minimise the risks.
Scope
This procedure covers all Roads and Maritime workplaces and is relevant for:
• All workers
• Other duty holders who carry out work for Roads and Maritime
• Those (such as visitors) who are likely to be directly affected by safety issues
involved with working near utilities.
All workers must comply with this procedure. Industry partners are also required to
have in place an equivalent procedure for managing risks associated with working near
utilities.
Working near utilities refers to any Roads and Maritime work activity conducted near
underground, above-ground or overhead utilities. These may also include redundant or
disused services at worksites. Utilities include underground electricity cables, overhead
electric lines, gas pipes, water pipes, sewers, telecommunications infrastructure and
cables.
1 Identifying utilities
1.1 Planning
The presence of above-ground, overhead and underground utilities near roads and
footways is widespread, and it should be assumed that these services will be present
at worksites unless proven otherwise.
The location, clearance distance, alignments and other relevant information relating to
identified services must be shown on utilities drawings for the work before work begins
on the site.
Utilities drawings must be obtained or refreshed from Dial Before You Dig not more
than 30 days before work begins.
Contact details for all authorities responsible for the utilities at the site must be
annotated on the Utilities Sheet(s) for the work proposed and within the specifications.
The utility owner must be consulted regarding any precautions to be taken to avoid
damage to the utility or disruption of service to users:
• Communicate the presence of utilities on planned worksites to the Roads and
Maritime project manager and the principal contractor responsible for the actual
work
Authorities that may have utilities at the site should be contacted using emergency or
after-hours telephone numbers before work proceeds.
NOTE: Contact details for Roads and Maritime’s Utility Locations Survey Unit are:
PO Box 3035, Parramatta NSW, 2124; Tel: (02) 8837 0450; Fax: (02) 8837 0043
Ground-level markings for all overhead services should be installed prior to starting
work.
If utilities near a proposed excavation cannot be visually located, excavation work must
not proceed until the services are de-energised. If this is not reasonably practicable,
the risks and controls must be re-evaluated.
If there is disagreement between Roads and Maritime and the relevant utility authority
on the need to de-energise the service, the matter must be referred to higher-level
Roads and Maritime management for resolution before the work proceeds.
4 Risk assessment
Where above-ground, overhead or underground utilities are present at a worksite, a
risk assessment must be performed:
• Before work begins
• Whenever the validity of the original risk assessment might be affected by any
change at the site
• After any unintended detection or contact with underground, above-ground or
overhead utilities.
The risk assessment outcomes must be communicated to those who will be carrying
out the work.
Safe work method statements (SWMS) specific to the services present must be
developed. On the basis of this risk assessment, the likelihood and consequences of
potential occurrences must be considered.
If required by the risk assessment, arrangements must be made with each utility owner
to disconnect, de-activate, isolate or discontinue the utility service before
commencement of any work that may precipitate a transfer or release of energy.
The risk assessment should include consideration of the factors listed in the following
table.
Likelihood factors Consequence factors
Proximity of work to the utility service The nature of the utility service(s),
under which an energy transfer is possible including their state of activation
The exactness with which the location of The energy potential of the utility service
the service is determined and its exclusion zones
The work method to be used Energy transfer arising from contact with,
The effectiveness of exclusion zones damage to or proximity to the service(s)
surrounding energy fields encroached on Workplace characteristics
by personnel, plant or other energy The type and method of work being
conductors. carried out.
− Star pickets and hand tools, particularly picks, should not be driven forcefully
into the ground. They should be eased in with gentle pressure
− Picks, pins or forks should be used with great care and only when it is
necessary to free lumps of stone or to break up hard layers of ground
− Picks should not be used in soft clay or other soft soils near underground
services.
• Digging must be done alongside the service rather than above it
• Continued observation of service-locaters must be made to pinpoint the services
as the digging proceeds
• Any indication of the presence of services must be noted (eg marker tapes, marker
tiles)
• Final exposure of the service, if required, must be done:
− Carefully by removing the spoil
− Using manual methods
− Digging in a horizontal, rather than a vertical, direction.
Where underground electrical services are involved, these services should be de-
energised whenever possible beforehand.
Where flammable gases or vapours may be released from underground utilities that
may be broached or where leaks may be present, non-sparking tools must be used and
all potential ignition sources removed from the area.
There is a no-smoking policy at all Roads and Maritime worksites. This includes
anywhere near excavations that may have gas pipes nearby (refer Roads and Maritime
procedure PN066P20: Smoke-free workplaces).
current, eg cables to street lights during daytime, direct current cables, lightly
loaded low-voltage cables or well-balanced high-voltage cables)
• Radio frequency detectors, which identify low-frequency radio signals picked up
and re-emitted by cables and long metallic pipes
• Transmitter–receivers, which transmit signals along an underground service and
use a receiver to detect the utility service location; these devices require the utility
service to be uncovered at some point to connect the transmitter
• Ground penetrating radar, which can be used to locate cables and pipes beneath
layers of pavement and underlying material.
During the progress of work, a careful watch must be kept for evidence of further
cables. Repeated checks must be made using location devices to determine precisely
the position of any additional cables.
Where it is necessary to use power tools to break up concrete near electrical cables, a
SWMS must be developed and must cover the following:
• Clearly defining and marking areas where work can and cannot be undertaken
• De-energising all conductors before work begins
• Covering any exposed cable with heavy protection material to safeguard it from
tool penetration
• Using insulated power tools, which prevent electricity being conducted from the tip
of the tool to the operator
• Insulating all external conductive surfaces of the tool that the operator may contact
• Electrically earthing the power tool (advice from a qualified electrician should be
sought)
• Installing vertical insulation blankets and matting within excavations to prevent
conduction pathways between power tool operators and earth
• Training the operator in safe working procedures and methods
• Ensuring the operator wears effective, electrically-insulating footwear and PPE
• Ensuring that SWMS are followed, by closely supervising workers.
Electrical cables must not be used as hand-holds or foot-holds by anyone climbing into
or out of excavations.
Hard or sharp objects, such as stones, must not be tipped into excavations. Advice
from utility owners must be obtained on the type of backfill to be used and cable
markers and protective covering to be installed.
The approach distance, sometimes called critical clearance distance (CCD), is the
minimum distance from an energised overhead electric line that should be maintained
by a person or an object held by or in contact with that person (including machinery,
operating plant and plant being transported on another vehicle).
The approach distance is greater for unauthorised persons (Zone A) than it is for
authorised persons (Zone B) (see Definitions). Approval from the electricity supply
authority is required to grant closer access to the electricity network (Zone C). (See
following diagram.)
Important: Being metallic, overhead electric lines expand when heated and contract
when cooled. This can be caused by changes in ambient air temperatures and
electrical current. An expansion will result in the electric lines sagging closer to the
ground. Additionally, wind can make the electric lines swing from side to side (see the
following diagram). For these reasons the CCD should be increased by the amount of
sag or sway at the point of work and recalculated if atmospheric conditions change
throughout the course of the work.
For more details, refer to the Safe Work Australia General guide for working in the
vicinity of overhead and underground electric lines.
For more details, refer to the Safe Work Australia General guide for working in the
vicinity of overhead and underground electric lines.
For more details, refer to the Safe Work Australia General guide for working in the
vicinity of overhead and underground electric lines.
Different approach distances apply for scaffolding work and work near low-voltage
overhead service lines. These distances are outlined in the Safe Work Australia
information sheet Scaffolding work near overhead electric lines and guide Working
near low voltage overhead electric lines near structures.
• Operators of plant and vehicles must be made aware that direct physical contact
does not have to be made with an overhead electric line for energy transfer to
occur. Dangers other than electrical energy transfer alone may arise from contact
with energised electric lines. These include plant and vehicle tyre explosions giving
rise to high-velocity projectiles.
Where work is approved on energised electric lines within CCDs, the following
minimum conditions apply:
• All work within ‘near’ proximity must be done in accordance with the requirements
of the electrical network owner responsible for the utility concerned
• Onsite availability of, and full compliance of all work with:
− SafeWork NSW code of practice: Managing electrical risks in the workplace
− Safe Work Australia guide: Working in the vicinity of overhead and
underground electric lines.
• Compliance with the safe approach distances as set out in the guide Working in
the vicinity of overhead and underground electric lines. This guide specifies
different approach distances for:
− Authorised and unauthorised persons
− Plant and hand tools
• Conducting and documenting a risk assessment before work commences
• A safe system of work must be developed in consultation with the electrical
network operator
• Only persons trained and holding current qualifications as an ‘authorised person’
with a ‘safety observer’, who also hold current qualifications, are permitted to
undertake such work
• All cranes and plant are stable, properly labelled and signposted, and, together
with tools and other equipment, are effectively insulated
• All required insulation tests are certified and recorded in accordance with:
− SafeWork NSW code of practice: Managing electrical risks in the workplace
− Safe Work Australia guide: Working in the vicinity of overhead and
underground electric lines
− Relevant Australian Standards (see References).
1
See Definitions
• All conditions of the code of practice applying to personnel, and the personnel
requirements of the operation, are fully complied with.
9 Gas pipes
9.1 General hazards
Underground pipelines may be used to carry natural gas or liquid petroleum gas (LPG).
LPG imposes greater risks than natural gas because it:
• Is heavier than air and does not disperse as readily as natural gas
• Can travel great distances below ground level, before accumulating at a low point.
Hand-held power tools may be used to break a paved or concrete surface above the
gas pipeline, provided the pipeline is not close to the surface that is to be broken up.
A mechanical excavator must not to be used within one metre of a gas pipeline.
However, if the utility owner requires greater safety clearance distances, these
distances should be adopted.
A mechanical excavator has a capacity not only to cause damage/leakage at the point
of impact, but it may also cause unseen damage further along the pipeline because of
displacement of the pipeline.
Crossing points must be appropriately reinforced where the cover provided by the
existing roadway does not adequately protect the pipeline.
Since excavations can cause changes to the support provided by backfill of the
pipeline, the utility owner should be consulted and appropriate measures implemented
to divert it or to ensure its correct support.
No concrete or other hard material should be placed or left under or adjacent to a gas
pipe. Concrete backfill must only be used with the utility owner’s permission.
Where the uncovered gas pipe shows damage to its wrapping, the owner must be
notified. Gas pipeline repairs must not be carried out without the utility owner’s
approval.
Even if the atmosphere is gas-free, care should be taken to ensure that no damage
occurs to plastic pipes, particularly from heat, sparks or naked flames.
Plans must be obtained from the gas pipeline owners to locate and verify the position
of the pipelines on the site.
No mechanical excavation equipment may be used within 1 metre of the pipeline in any
direction, even after the pipeline location has been proven. An exception to this is when
the activity has been approved by, and is under explicit ‘on-site’ direction from, the
utility owner’s inspector.
If a gas leak is detected or suspected, the person in control of the site is to ensure that:
• No attempt is made to repair the leak
• All persons are removed from the vicinity of the leak
• Emergency services are immediately notified
• Members of the public in adjacent buildings and locations are notified immediately
by the supervisor on site and advised to leave the vicinity
• All naked flames, including smoking and other sources of ignition, are extinguished
and prohibited.
Pipeline restraints or thrust blocks close to the gas pipeline must not be moved without
the owner’s permission.
The manager in control of the site is to develop an emergency response plan for the
worksite and train workers in the execution of this plan before work begins. If required
by the emergency response plan, PPE must be obtained and kept at the site, and
workers must be trained and drilled in its use. (See section 12.)
The placement of such antennas and the extremely directional nature of their
emissions would normally preclude exposure by personnel and equipment to these
energy fields.
Where a mechanical excavator is used near telecommunications cables, the work must
be conducted in a way that prevents damage to the cables. All persons must be kept
well clear of the mechanical excavator while it is operating.
While all underground cables are regarded as being electrically energised until proven
otherwise, communications cables require no special precautions to prevent danger to
workers.
The utility owner must be consulted on precautions to be taken to avoid damage to the
utility and disruption of services to their users.
The site risk assessment is to include the identification of the potential hazards and
their assessment.
Any safety measures that might be required to prevent personnel being exposed to
telecommunications hazards or to prevent interference to telecommunication services
must be determined and implemented.
Persons fitted with pacemakers and prosthetic implants must be precluded from
elevated work in proximity to these telecommunications antennas, as the prosthetics
may be heated or affected by exposure to the energy fields.
12 Emergency response
If there is any risk of energy transfer the matter should be reported immediately to the
utility owner with a request to isolate the service.
Managers and supervisors must take immediate emergency response action to protect
persons at the site. This includes an 8-metre separation from any active electricity
cable.
Note that, under Section 37 of the WHS Act, the escape of gas from a gas main is a
‘dangerous incident’ and is thereby (under Section 35) a ‘notifiable incident’, meaning
that SafeWork NSW must be notified as soon as possible and site preservation
requirements come into effect.
That is, the site cannot be disturbed until a SafeWork inspector attends the site or
advises that site preservation can be lifted. Site preservation requirements do not
prevent actions being taken to make the site safe, such as the utility owner carrying out
emergency repair work.
The Roads and Maritime WHS reporting line must be contacted on 1300 131 469.
Once the safety of the location is made good, managers and supervisors must ensure
a risk assessment is undertaken before any work proceeds. Safe work method
statements must be modified to include controls for any additional risks arising from
unintended contact with underground or above-ground services.
Expert advice must be sought from representatives of the utility owner on emergency
response measures, risk assessment and safe working methods.
Serous risk to person’s health and safety emanating from an imminent or immediate
exposure to:
(e) electric shock
and is thereby (under Section 35) a ‘notifiable incident’, meaning that SafeWork NSW
must be notified as soon as possible and site preservation requirements come into
effect.
The Roads and Maritime WHS reporting line must be contacted on 1300 131 469.
If it is not possible to break contact with the electric line, the operator must remain
within the plant and not attempt to leave the cabin until the power has been
disconnected and the ‘all clear’ has been given (see note below).
All persons must be kept a minimum of 8 metres clear of the machine and the cable
until the utility provider has made the electric line safe.
An operator should not attempt to jump clear of the machine, because simultaneous
contact with the machine and the ground will result in an energy transfer, possibly even
without a direct contact being made with the ground.
Only if an immediate evacuation of the plant cabin is essential (as in the case of a fire)
should an operator attempt to jump clear.
To minimise the risk of making simultaneous contact with the plant and the ground, this
should done by jumping well clear of the plant with their legs together and keeping their
legs as close together as possible with both feet in continuous contact with the ground
while shuffling away from the machine.
Operators must be familiar with this technique and should practise it regularly.
13 Training
Workers must be trained in managing risks arising from the presence of above-ground,
overhead and underground services near workplaces and, in particular, developing and
using SWMS.
Site specific inductions must focus on the presence of overhead, above-ground and
underground services on the site, and their potential for energy transfer.
Make sure information, training and instruction provided to workers is suitable for the
type of work being done by the worker, the associated risks and the control measures
used. Make sure workers are trained and have the necessary technical skills,
knowledge and competence to be authorised to work in Zone B (see section 8.3).
People who work closer than the approach distances specified in Zone C and safety
observers who observe the work in Zone B or closer than the specified distances in
Zone C must have successfully completed relevant training. This training is in addition
to the requirements for plant operators to be competent and, in the case of high-risk
plant, to hold a high risk work licence.
Definitions
Term Definition
Authorised person A person who has successfully completed a recognised training
course relating to work near overhead electric lines conducted by a
registered training organisation and, as such, has the necessary
technical knowledge and skills to be able to identify the operating
voltage of electric lines and recognise the dangers from overhead
electric lines and associated electrical equipment.
Clearance zone The safety protection zone surrounding energised electric lines
prescribed to prevent energy transfers between the electric line and
conductive pathways to earth. This zone varies in diameter
depending on the voltage of the electric line it applies to.
CCD Critical clearance distance – the distance from the outside perimeter
of the imposed clearance zone of an electric line to ground level.
Control A measure planned to manage the risk from a hazardous event..
Controls include any process, policy, device, practice, or other
actions that modify risk. Controls are selected from the ‘hierarchy of
controls’.
Hierarchy of controls If a hazard cannot be eliminated, suitable controls are identified by
moving down the hierarchy from Eliminate to PPE, as follows:
The most effective control measure involves eliminating the hazard
and associated risk. If the hazard cannot be eliminated, then
eliminate as many of the risks associated with the hazard as
possible.
Substitute the hazard with something safer. This may not remove all
of the hazards associated with the process or activity and may
introduce different hazards, but the overall harm or health effects
will be lessened.
Isolating the hazard involves physically separating the source of
harm from people by distance or by using barriers, eg restricting
access to plant and equipment, or locking chemicals away under
strict controls.
An engineering control is a control measure that is physical in
nature, including a mechanical device or process. This involves
redesigning a process to place a barrier between the person and
the hazard or to remove the hazard from the person.
Administrative controls are work methods or procedures designed to
minimise exposure to a hazard. They can include adopting standard
operating procedures or safe work method statements (SWMS), or
providing appropriate training, instruction or information to reduce
the potential for harm and/or adverse health effects.
Personal protective equipment (PPE) includes safety gloves,
protective eyewear/earmuffs, hard hats, aprons, safety footwear and
dust masks. These are designed to reduce exposure to the hazard.
PPE is the last line of defence and is used in conjunction with one
or more of the other control measures.
Manager A person responsible for planning and directing the work of a worker
or group of workers, monitoring their work, and taking corrective
action.
Term Definition
Occurrence A series of events and conditions that results in, or has the potential
to result in, a non-trivial amount of injury or damage. An occurrence
that could have resulted in damage or injury but did not is generally
referred to as a near-miss.
Qualified person A trained person with technical knowledge and / or sufficient
experience who has been approved to perform the duty performed,
or has the delegated authority to act on behalf of a network operator
(utility owner).
Safety observer An accredited person competent for the task and specifically
assigned the duty of observing and warning against unsafe
approach to electrical apparatus or other unsafe conditions and not
assigned any other duties whilst acting as a safety observer.
Unauthorised person Any person who does not have the relevant technical knowledge
and experience of electricity transmission and distribution networks
and associated electrical equipment and so will not be able to
identify the operating voltage of electric lines and recognise the
dangers from overhead electric lines and associated electrical
equipment.
VMP Vehicle management plan.
Worker Any person who carries out work in any capacity at a Roads and
Maritime workplace including Roads and Maritime employees
(including labour hire, apprentices and trainees); professional
services contractors and consultants; contractors, subcontractors
and their employees; outworkers; students gaining work experience;
and volunteers.
References
Roads and Maritime references
Doc no Title
PN066P02 Procedure WHS risk management
PN066P11 Procedure Safe work method statements
PN066P12 Procedure Excavation
PN066P20 Procedure Smoke-free workplaces
External references
Title Source Type
Work Health and Safety Act 2011 www.legislation.nsw.gov.au Legislation
Work Health and Safety Regulation www.legislation.nsw.gov.au Legislation
2017
Electricity Supply (General) www.legislation.nsw.gov.au Legislation
Regulation 2001
Electricity Supply (General) www.austlii.edu.au Legislation
Amendment (Infrastructure
Protection) Regulation 2010
Managing electrical risks in the SafeWork NSW Code of practice
workplace www.safework.nsw.gov.au
Excavation work Safe Work Australia Code of practice
www.safeworkaustralia.gov.au
Tunnels under construction SafeWork NSW Code of practice
www.safework.nsw.gov.au
Work near overhead power lines SafeWork NSW Code of practice
www.safework.nsw.gov.au
Working in the vicinity of overhead Safe Work Australia Guide
and underground electric lines www.safeworkaustralia.gov.au
Working near low voltage overhead Safe Work Australia Guide
electric lines near structures www.safeworkaustralia.gov.au
Work near underground assets SafeWork NSW Guide
www.safework.nsw.gov.au
Scaffolding work near overhead Safe Work Australia Information sheet
electric lines www.safeworkaustralia.gov.au
National guidelines for safe SAI Global Handbook
approach distances to electrical www.saiglobal.com
and mechanical apparatus
AS 2885.0-2008: Pipelines – SAI Global Australian
General Requirements www.saiglobal.com Standard
AS 2885.3-2001: Pipelines – Gas SAI Global Australian
and Liquid Petroleum – Operation www.saiglobal.com Standard
and Maintenance
Document control
Owner WHS Risk Manager
Approval General Manager Work Health and Safety
File name procedure-pn066p16.pdf
Online location Home (www.rms.nsw.gov.au) Safety Work Health & Safety
OneRMS safety management system Procedures, forms and guidance
Objective ID A13984894
o
Publication n RMS 17.114
Template Objective ID: A10508605
Objective label: WHS procedure template
Change history
Issue Date Description of change
2.2 1/9/2017 Updated following WHS Regulation 2017 superseding WHS Regulation 2011. No
other changes.
2.1 2/2/2017 Reformatted to current WHS procedure template
Updated definitions
Updated references, codes of practice and guides
Rewrote sections 6.1–6.4 (and parts of the remainder of s6) based on changes
in the recently updated SWA code of practice and associated guide
Removed out-of-date and irrelevant material
2.0 5/3/2013 No change history available
Feedback
Contact WHS Branch with feedback on this document at: [email protected]