Firecode Sheet
Firecode Sheet
Firecode Sheet
DIVISION 1. SCOPE
Hazardous materials and chemicals shall include, but not limited to:
1. flammable solids
2. corrosive liquids
3. radioactive materials
4. oxidizing materials
5. potentially explosive chemicals
6. highly toxic materials
7. poisonous gases.
A. In addition for the issuance FSIC, a Fire Safety Clearance shall be issued by the BFP as
prerequisite for the issuance of appropriate permits and licenses from the local
governments and other government agencies concerned, for the following:
1. Installation and storage of:
a. Nitrocellulose Nitrate Plastic (Pyroxylin)
b. Combustible Fibers
c. Combustible Commodities
d. Matches
e. Magnesium
f. Flammable and Combustible Liquids
g. Liquefied Petroleum Gas (LPG)
h. Medical and Related Compressed Gas
i. Cryogenic
j. Other hazardous materials and chemicals
2. Transportation or conveyance of:
a. Matches
b. Flammable and Combustible Liquids
c. Liquefied Petroleum Gas (LPG)
d. Medical and Related Compressed Gas
e. Cryogenic
f. Other hazardous materials and chemicals
3. Disposal or abandonment of:
a. Tanker and vessel for flammable and combustible liquids
b. Containers of all types of compressed gases
c. Other hazardous materials and chemicals
A. The manufacture, storage handling and use of hazardous materials and chemicals
shall be safeguarded with protective facilities or devices as public safety may require.
B. The City/Municipal Fire Marshal having jurisdiction shall require the separation or
isolation from other storage occupancies or buildings of any chemical that may bring
about a fire or explosion or may liberate a flammable or poisonous gas.
C. Defective containers shall be disposed of or repaired in accordance with recognized
safety practices. No spilled materials shall be allowed to accumulate on floors or
shelves.
D. Where stored for retail, storage shall be neat and orderly.
E. Where no specific requirements have been established, storage, handling, and use
of hazardous chemicals shall be in accordance with internationally recognized good
practice.
F. All hazardous chemicals as defined in this Chapter shall bear especially designed
and color coded labels consisting of four diamonds arranged into one large diamond
with the first, indicating the toxicity and health hazards; the second, its flammability;
the third, its reactivity; and the fourth, fire-fighting and first aid instructions.
Hazardous solid materials are classified according to: flexible materials such as textiles
and cushioning; and structural materials, which can include everything from steel and
concrete to wood and synthetic structural plastic foams. The fire hazards posed by
inorganic structural materials are most likely to be passive.
All raw cellulose nitrate plastic (pyroxylin) materials shall be stored, handled, protected
and displayed as follows:
B. On Fire Protection
1. All new and existing buildings or any portion thereof including factories used for
the manufacture or storage of articles of cellulose nitrate plastic (pyroxylin) in
quantities exceeding forty five kilograms (45 kg) shall be equipped with an
approved, supervised sprinkler system and the storage area shall be constructed
of fire resistive materials with two hour (2-hr) fire resistance rating. The structural
elements shall be of steel, iron, concrete or masonry construction.
2. First aid fire protection equipment/appliances shall be installed in buildings where
storing, handling and displaying of cellulose nitrate plastic (pyroxylin) is
conducted.
C. On Display
Exception:
A Fire Safety Clearance for the storage of cellulose nitrate or cellulose nitrate plastic
(pyroxylin) shall be obtained from City/Municipal Fire Marshal having jurisdiction.
* Quantities of loose combustible fiber up to 3 cubic meters (3m3) shall not be kept in
any building unless stored in a metal or metal lined bin equipped with a self-closing
cover.
b. Loose combustible fiber exceeding twenty eight cubic meters (28m3) but
not more than seventy cubic meters (70 m3) may be stored in a "loose
house" or detached structure with opening properly protected against
sparks and shall not be used for any other purpose.
3. Specific Requirements for Baled Combustible Fibers
a. A single block or pile shall contain a maximum of seven hundred cubic
meters (700 m3) of baled fiber.
b. Each block or pile shall be separated from the adjacent storage by an
aisle measuring not less than one hundred fifty centimeters (150cm) wide
or by barriers consisting of continuous sheets of noncombustible material
extending from the floor to a height of at least thirty centimeters (30cm)
beyond the topside of the piles.
c. Fibers in bales bound with combustible tie ropes, as well as jute and other
fibers liable to swell when wet shall be stored to allow for expansion in
any direction and shall have one meter (1m) clearance from walls to piles.
d. If the storage compartment is less than nine meters (9 m) in width, there
shall be a forty five centimeters (45 cm) clearance from walls to piles and
a center aisle of not less than one hundred fifty centimeters (150 cm)
width is maintained.
B. On Fire Protection
1. Portable fire extinguishers shall be installed as required for extra-hazard
occupancy protection in accordance to NFPA 10, “Standard for Portable Fire
Extinguishers”.
C. Fire Safety Clearance
A Fire Safety Clearance from City/Municipal Fire Marshal having jurisdiction shall be
obtained for the storage of combustible fiber.
d. Vents shall consist of automatic roof vents equipped with a fusible link
designed to release prior to sprinkler operation, or roof openings covered with
approved plastic that will melt when heated and drop out prior to sprinkler
operation. Windows shall be equipped with single thickness glass or plastic
panels.
e. Aisles separating combustible commodities shall be not less than two
hundred forty centimeters (240 cm) in width. Aisles separating commodities
more than six meters (6m) in height shall be not less than three meters (3m)
in width. Main aisles shall be located beneath draft curtains. Stock piles shall
not extend beyond or beneath a draft curtain. Aisles not less than one
thousand one hundred eighteen millimeters (1,118 mm) in width shall be
established to provide access to exits and firefighters’ access doors. Aisles
shall be kept clear of storage, waste materials and debris at all times.
f. Firefighters’ access door, aisles and exit doors shall not be obstructed.
Access shall be provided at ground level for firefighting. There shall be at
least one (1) door not less than two meters (2 m) in height for each thirty
lineal meters (30 m). Metal rollup doors are not allowed for such purpose.
g. The structural integrity of racks shall be maintained. Clearance between
ignition sources, such as light fixtures, heaters and flame producing devices,
and combustible materials shall be maintained.
2. Factors to be considered in the storage of common commodities:
a. Method and Height of Stock Piling
i. Bulk storage - consists of piles of loose, free-flowing materials,
including powder, granules, pellets, or flakes, and agricultural items.
The commodities are typically stored in silos, bins, tanks, or in large
piles on the floor.
ii. Solid piling - consists of cartons, boxes, bales, bags, etc., in direct
contact with each other. Air spaces or flues exist only where contact is
imperfect, or where a pile is close to, but not touching, another pile.
Because pallets are not typically used, stacking is done by hand or by
lift trucks using side clamps or prongs, which are pried between
packages or bales without damaging the product.
iii. Palletized storage - consists of unit loads placed on pallets that are
then stacked on top of one another. A pallet load usually takes the
form of a cube, with dimensions about one hundred twenty to one
hundred fifty centimeters (120 cm to 150 cm) in height, and consists
of a single or multiple package(s). The top surface of the pallet load
must adequately support other pallet loads so that the commodity
would not be crushed or the pile would not become unstable. The
maximum height of palletized storage shall not exceed nine hundred
ten centimeters (910 cm)
iv. Rack storage – is a structural framework in which the commodity is
placed usually as a pallet load. The design of rack storage systems
maximizes vertical storage capacity. The ceiling height or the vertical
reach of material handling equipment limits storage heights.
a. Single row racks include racks up to one hundred eighty
centimeters (180 cm) wide, separated from other storage by at
least one meter (1m) aisles.
b. Double row racks consist of two single row racks placed back
to back with a combined width of up to three hundred seventy
centimeters (370 cm) and aisles at least one meter (1m) wide
on each side.
c. Multiple row racks utilize a flow through or drive in
configuration. They consist of racks greater than three
hundred seventy centimeters (370 cm) wide, or single or
double row racks separated by aisles less than one meter
(1m) wide, with overall width exceeding three hundred seventy
centimeters (370 cm).
b. Combustibility of Materials
i. Commodity Classification
The following classification of commodities shall be used as a guide in
determining sprinkler, venting, aisle spacing and other fire safety
requirements for high piled storage:
a. Class I commodities are essentially noncombustible products on
wooden or non-expanded polyethylene solid deck pallets, in
ordinary corrugated cartons with or without single-thickness
dividers, or in ordinary paper wrappings with or without pallets.
Class I commodities are allowed to contain a limited amount of
Group “A” plastics. Examples of the following:
Alcoholic beverages, with not exceeding 20-percent of alcohol
Appliances noncombustible, electrical
Cement in bags
Ceramics
Dairy products in non-wax-coated containers (excluding
bottles)
Dry insecticides
Foods in noncombustible containers
Fresh fruits and vegetables in non-plastic trays or containers
Frozen foods
Glass
Glycol in metal cans
Gypsum board
Inert materials, bagged
Insulation, noncombustible
Noncombustible liquids in plastic containers having less than a
5-gallon (19 ℓ) capacity
Noncombustible metal products
b. Class II commodities are Class I products in slatted wooden
crates, solid wooden boxes, multiple-thickness paperboard
cartons or equivalent combustible packaging material with or
without pallets. Class II commodities are allowed to contain a
limited amount of Group “A” plastics. Examples of Class II
commodities include the following:
Alcoholic beverages, with not exceeding 20-percent alcohol, in
combustible containers
Foods in combustible containers
Incandescent or fluorescent light bulbs in cartons
Thinly coated fine wire on reels or in cartons
c. Class III commodities are commodities of wood, paper, natural
fiber cloth, or group C plastics or products thereof, with or without
pallets. Products are allowed to contain limited amounts of Group
“A” or “B” plastics. Examples of Class III commodities include the
following:
Combustible fiberboard
Cork, baled
Feeds, bagged
Fertilizers, bagged
Food in plastic containers
Furniture: wood, natural fiber, upholstered, non-plastic
Wood or metal with plastic-padded and -covered arm rests
Glycol in combustible containers not exceeding 25 percent
Lubricating or hydraulic fluid in metal cans
Lumber
Mattresses, excluding foam rubber and foam plastics
Noncombustible liquids in plastic containers having a capacity
of more than 5 gallons (19 ℓ)
Paints, oil base, in metal cans
Paper, waste, baled
Paper and pulp, horizontal storage, or vertical storage that is
banded or protected with approved wrap
Paper in cardboard boxes
Pillows, excluding foam rubber and foam plastics
Plastic-coated paper food containers
Plywood
Rags, baled
Rugs, without foam backing
Sugar, bagged
Wood, baled
Wood doors, frames and cabinets
Yarns of natural fiber and viscose
d. Class IV commodities are class I, II or III products containing
Group “A” plastics in ordinary corrugated cartons, and class I, II
and III products with group “A” plastic packaging with or without
pallets. Group “B” plastics and free-flowing Group “A” plastics are
also included in this class. Examples of Class IV commodities
include the following:
Alcoholic beverages, with more than 20-percent but less than
80-percent alcohol, in cans, bottles, or cartons.
Clothing, synthetic or non-viscose
Combustible metal products (solid)
Furniture, plastic upholstered
Furniture, wood or metal with plastic covering and padding
Glycol in combustible containers (greater than 25 percent and
less than 50 percent)
Linoleum products
Paints, oil-based in combustible containers
Pharmaceutical, alcoholic elixirs, tonics, etc.
Rugs, foam back
Shingles, asphalt
Thread or yarn, synthetic or non-viscose
e. High-hazard commodities are high-hazard products presenting
special fire hazards beyond those of class I, II, III or IV. Group “A”
plastics not otherwise classified are included in this class.
Examples of high-hazard commodities include the following:
Alcoholic beverages, with more than 80-percent alcohol, in
bottles or cartons
Commodities of any class in plastic containers in carousel
storage
Flammable solids (except solid combustible metals)
Glycol in combustible containers (50 percent or greater)
Lacquers, which dry by solvent evaporation, in metal cans
or cartons
Lubricating or hydraulic fluid in plastic containers
Mattresses, foam rubber or foam plastics
Pallets and flats which are idle combustible
Paper, asphalt, rolled, horizontal storage
Paper, asphalt, rolled, vertical storage
Paper and pulp, rolled, in vertical storage which is un-
banded or not protected with an approved wrap
Pillows, foam rubber and foam plastics
Pyroxylin
Rubber tires
Vegetable oil and butter in plastic containers
ii. Hazard Classification
Hazard shall be classified according to the combustibility of the
contents, giving primary consideration to the intensity of fire that could
occur; the form in which the products are stored; method of storage;
rate of heat release; and period of active burning, to wit:
a. Low Hazard Materials
Items unpacked except as noted
Appliances, electrical
Cables and wiring on reels
Fertilizers, bagged (excluding ammonium nitrate)
Hides, leather
Inert materials, bagged
Metals on wood pallets
Sugar, bagged, raw
Tobacco in hogsheads
Wallboard, gypsum
Wool, baled
b. Average Hazard Materials
1. Stocks in Cartons
Books
Ceramics
Cereal
Fiberboard, vegetable
Foods, frozen
Glass
Glycols, in cans
Hydraulic fluids, in cans
Insulators, non-combustible
Liquids, noncombustible, in bottles
Lubricants, in cans
Metals
Paints, oil-based, in cans
Pharmaceuticals, alcoholic elixir, tonics, etc., less than 80
proof
Plastics, low hazard
Stationery
Textiles
Tobacco products
Wiring, electric
Yarns
2. Other Stock
Cartons flats
Clothing, packaged or in racks
Feed, bagged
Fiberboard, vegetable on pallets
Flour, bagged
Grain, bagged
Mattresses (excluding foamed) rubber and foamed plastics)
Paper and pulp, rolled, vertical storage (adequately banded)
Paper and pulp, horizontal storage (without racks)
Pillows (excluding foamed rubber and foamed plastics)
Pulp, bated
Rags, baled
Rugs (no foamed backing)
Shingles, asphalt
Sugar, bagged, refined
c. High Hazard Materials
Flammable liquids posted in cans metals containers
Baked cork or other insulating materials
Upholstered furniture
Linoleum rugs or piles
Alcohol, weighty proof or higher, in barrels, tank or bottles
Paper products in loosed form not baled not banded and stored
horizontally
Baled waste paper
Pharmaceutical containing eighty (80) proof alcohol or higher, in
glass/plastic bottles.
Other plastic products
Bags and mats with plastic foam or cellular rubber backing
d. Very High Hazard Materials
Paper products such as pulp/waxed paper, asphalt coated paper
in loose form or bobbies or rolled, not banded or baled,
and stored vertically
Pyroxylin or foam plastic products unpacked or packed in carton.
Rubber goods and foamed rubber products, unpacked or packed
in carton
Flammable liquids, such as acetone, alcohol, lighter fluids,
varnish, paints, cleaning fluids, and the like, packed in
plastic containers or glass bottles
Cork or other insulating materials, NOT BALED
Ammonium nitrate fertilizer
B. On Fire Protection
1. An approved, supervised sprinkler system shall be required in each building or
portion thereof used for storage of combustible commodities when the area
exceeds two-thirds of the sum of the basic floor area.
2. The design and installation of an approved, supervised sprinkler system shall
conform to NFPA 13, “Standard for the Installation of Sprinkler System.”
3. Sprinkler discharge densities (liters/square meters) for combustible commodities
not exceeding six hundred forty centimeters (640 cm) in height shall conform to
the following table:
6. The above-listed minimum areas are based on the regulations for roof venting,
draft curtains, aisle spacing, size pile and method of storage. Higher densities
may be required in buildings that do not conform to these standards.
7. Sprinkler system shall be designed to utilize sprinklers with ordinal temperature
classification, except that sprinklers with an intermediate classification may be
used in the design of systems to protect high or very high hazard occupancies.
8. A minimum clearance of one meter (1 m) shall be provided between sprinkler
deflectors and top of storage.
9. Draft curtains shall be provided to limit the area of sprinkler operation and to aid
the operation of roof vents.
10. Draft Curtains shall be at least two meters (2 m) in depth and shall be of
noncombustible materials. In low or average hazard occupancies, draft curtains,
shall divide the under roof area into section not to exceed nine hundred twenty
nine square meters (929 m2). In high or very high hazard storage areas, draft
curtains shall divide the under roof area into sections not to exceed five hundred
fifty seven square meters (557 m2).
11. Portable fire extinguishers shall be installed in combustible commodities storage.
C. Fire Safety Clearance
A Fire Safety Clearance from City/Municipal Fire Marshal having jurisdiction shall be
obtained for the storage of combustible commodities. A floor plan showing the
dimension and location of high piled storage area and aisle dimensions between
each storage shall be submitted.
SECTION 10.3.4.1.4 MATCHES
Matches shall be stored, handled and protected as follows:
A. On Storage and Handling
1. In wholesale establishments with matches exceeding sixty (60) match man’s
gross stored in shipping container, matches shall be arranged in piles not
exceeding three meters (3 m) in height nor more than four hundred twenty five
cubic meters (425 m3) in volume with aisles at least one hundred twenty
centimeter (120 cm) wide between piles
2. Where other materials or commodities are stored on the same floor with
matches, a portion of the room shall be devoted to match storage exclusively,
and a clear space of not less than one hundred fifty centimeters (150 cm)
between match storage and such other materials or commodities shall be
maintained
3. Matches shall be stored in a building, trailer, semi-trailer, or metal shipping
container with a two-hour (2-hr) fire resistance rating
4. Matches shall not be stored within three meters (3 m) of any elevator shaft
opening, open stairway, or other vertical opening
5. Where shipping container that contain matches are opened, the contents shall be
transferred in bins provided with metal-lined covers.
6. Where matches are sold in retail, original sealed packages shall be stored in
shelves. When such packages are broken, individual boxes shall be stored in
metal or metal-lined bins.
B. On Fire Protection
1. Smoking is prohibited in areas where matches are stored. A “NO SMOKING”
sign shall be conspicuously posted in designated areas.
2. The owner shall be responsible for the prompt removal of any hazardous
condition, accumulations of combustible materials, including proper maintenance
of equipment and safety devices.
3. Approved, supervised sprinkler system and portable fire extinguishers shall be
provided throughout storage and manufacturing areas.
C. Fire Safety Clearance
A Fire Safety Clearance from City/Municipal Fire Marshal having jurisdiction shall be
obtained for the storage and transportation of matches exceeding in aggregate
twenty (20) match man's gross (14,000 matches’ per match man’s gross).
SECTION 10.3.4.1.5 MAGNESIUM
Magnesium shall be stored, handled and protected as follows:
A. On Storage
1. Magnesium ingots, pigs, and billets shall be carefully piled on firm and generally
level areas. Any combustible material shall not be stored within a distance of
seven hundred sixty centimeters (760 cm) from any pile of magnesium pigs,
ingots, and billets
2. Outdoor storage of magnesium pigs, ingots and billets shall be in piles not
exceeding forty five thousand four hundred kilograms (45,400 kg) each,
separated by aisles with width not less than one-half (1/2) the height of the pile
3. Storage of pigs, ingots and billets in buildings shall be on floors of
noncombustible construction. Floors shall be well drained from water. Each pile
shall not be larger than twenty three thousand kilograms (23,000 kg), and shall
be separated by aisles with width not less than one-half (1/2) the height of the
pile
4. All magnesium castings shall be clean and free of chips or fine particles of
magnesium. The size of storage piles of heavy magnesium castings, either in
cartons or crates or free of any packing material shall be limited to thirty six cubic
meters (36 m3). Aisle width shall be at least one-half the height of the piles and
shall be at least three meters (3 m).
5. Piles of stored light magnesium castings, either in cartons or crates or without
packing, shall be limited in size to twenty eight cubic meters (28 m3).
6. Aisle spaces in front of racks shall be equal to the height of the racks. All aisle
spaces shall be kept clear.
7. Combustible rubbish, spare crates, and separators shall not be permitted to
accumulate within the aisles between racks.
8. Wet magnesium scrap (chips, fines, swarf, or sludge) shall be kept under water
in covered and vented steel containers at an outside location. Sources of ignition
shall be kept away from the drum vent and top. Containers shall not be stacked.
9. Storage of dry scrap in quantities greater than one and four tenths cubic meters
(1.4 m3) shall be kept separated from other occupancies by fire-resistive
construction without window openings or by an open space of at least fifteen
meters (15 m). Such buildings shall be wellventilated.
10. Magnesium powder shall be stored in steel drums or other closed conductive
containers. The containers shall be tightly sealed and stored in a dry location.
11. Magnesium storage in quantities greater than one and four tenths cubic meters
(1.4 m3) shall be separated from storage of other materials that are either
combustible or in combustible containers by aisles with a minimum width equal to
the height of the piles of magnesium products.
12. Magnesium products stored in quantities greater than twenty eight cubic meters
(28 m3) shall be separated into piles each not larger than twenty eight cubic
meters (28 m3 ), with the minimum aisle width equal to the height of the piles but
in no case shall be less than three meters (3 m).
13. Where storage in quantity greater than twenty eight cubic meters (28m3) is in a
building of combustible construction, or the magnesium is packed in combustible
crates or cartons, or there is combustible storage within nine meters (9 m) of the
magnesium, the storage area shall be protected by an automatic firefighting
equipment.
14. The size of storage piles of magnesium articles in foundries and processing
plants shall not exceed twenty five cubic meters (25 m3) and shall be separated
by aisles of not less than one-half (1/2) the height of the pile.
15. Storage in quantity exceeding one and four-tenths cubic meters (1.4m3) of fine
magnesium scrap shall be separated from other occupancies by fire-resistive
construction without window openings or by an open space of at least one
thousand five hundred fifty centimeters (1,550 cm).
16. Storage in quantity greater than twenty eight cubic meters (28 m 3) of shall be
separated from all buildings other than those used for magnesium scrap recovery
operations by a distance of not less than thirty meters (30 m).
B. On Handling and Processing
1. Magnesium powder production plants shall be located on a site large enough,
and shall be located at least nine thousand one hundred fifty centimeters (9,150
cm) away from public roads and from any occupied structure
2. Different production operations shall be located in separate but not adjoining
buildings that are located at least fifteen meters (15 m) from each other
3. All buildings used for the manufacture, packing, or loading for shipment of
magnesium powders shall be single-storey, without basements, constructed of
non-combustible materials throughout
4. Connecting ducts shall be completely without bends. ducts shall be fabricated
and assembled with a smooth interior, with internal lap joints pointing in the
direction of airflow and without unused capped side outlets, pockets or other
dead-end spaces
5. At each operation, dust shall be collected by means of suitable hoods or an
enclosure which is also connected to a blower located outdoors.
6. Each machine shall be equipped with its individual dust separating unit, except
that with multi-unit machines, not more than two dust producing units may be
served by one (1) separator
7. The entire dust collection system shall be constructed of conductive material and
shall be completely bonded and grounded. it shall not be provided with filters or
other obstructions
8. Dry dust collectors shall be located outside, in a safe location, and shall be
provided with barriers or other means. the area around the collector shall be
posted with the following: “CAUTION: THIS DUST COLLECTOR CAN CONTAIN
EXPLOSIBLE DUST. KEEP OUTSIDE THE MARKED AREA WHILE
EQUIPMENT IS OPERATING.”
9. All machines shall be provided with a pan or tray to catch chips or turnings,
where they shall be collected every day. Magnesium fines shall be kept
separated from other combustible materials
10. All electric wiring, fixtures and equipment in the immediate vicinity of and
attached to dust-producing machines, including those used in connection with
separator equipment shall be of types approved for used in class ii, group e
hazardous (see building code) and installed in accordance with the Philippine
Electrical Code
11. The power supply to the dust-producing equipment shall be interlocked with the
airflow from the exhaust blower and the liquid level controller of the wet-type dust
collector
12. All equipment shall be securely grounded by permanent ground wires;
13. In powder handling or manufacturing buildings and in the operation of dust-
conveying systems, every precaution shall be taken to avoid sparks from static
electricity, electrical faults, friction, or impact
14. Heat treating ovens -approved means shall be provided for control of magnesium
fire in heat treating ovens
15. Melt rooms shall provide access to facilitate fire control. floors shall be of
noncombustible construction and be kept clean and free of moisture and
standing water
16. Operators in melting and casting areas shall wear flame-resistant clothing, high
foundry shoes, and face protection. Clothing worn where molten magnesium is
present shall have no exposed pockets or cuffs
17. Systematic cleaning of the entire grinding area, including roof members, pipes,
conduits, etc. shall be carried out daily. Periodic inspections on buildings and
machinery shall be carried out as frequently as conditions warrant.
C. On Fire Protection
1. Only approved Class D extinguishing agents or those tested and shown to be
effective for extinguishing magnesium fires shall be permitted. A supply of
extinguishing agent for manual application shall be kept within easy reach of
personnel while they are working with magnesium. The quantity of extinguishing
agent shall be sufficient to contain anticipated fires.
2. Dry sodium chloride, or other dry chemicals or compounds suitable for
extinguishment or containment of magnesium fires, shall be permitted to be
substituted for Class D fire extinguishers. All extinguishing materials shall be
approved for use on magnesium fires.
3. Approved fire-extinguishing materials shall be provided for every operator
performing machining, grinding or other processing operation on magnesium as
follows:
a. Within nine hundred fourteen centimeters (914 cm), a supply of bulk dry
extinguishing agents in an approved container with a hand scoop or shovel
for applying the material; or
b. Within two thousand two hundred eighty six centimeters (2,286 cm), an
approved Class D portable fire extinguisher. Pressurized extinguishing
agents shall be applied carefully on magnesium powder or chip fire, so as not
to disturb or spread the magnesium powder.
4. Application of wet extinguishing agents accelerates a magnesium fire and could
result in an explosion. The following agents should not be used as extinguishing
agents on a magnesium fire because of adverse reaction:
a. Water
b. Gaseous-based foams
c. Halon
d. Carbon dioxide
e. Sand and other high Silicon Dioxide (SiO2)-containing materials
D. Fire Safety Clearance
A Fire Safety Clearance from City/Municipal Fire Marshal having jurisdiction shall be
obtained for the storage and transportation magnesium.
i. Solid or palletized pile storage shall be so arranged that piles are separated
from each other by at least 1.2m (4ft) wide aisle.
j. Main aisle shall be provided with a minimum width of 2.4m or of a width
providing sufficient space to operate a forklift truck, whenever necessary.
k. Where the storage of liquid is on racks, a minimum of 1.2m (4 ft) wide aisle
shall be provided between adjacent rows of racks and adjacent storage of
liquids.
l. Where ordinary combustible commodities are stored in the same area as
liquids in containers, the minimum distance between the two (2) types of
storage shall be 2.4m (8 ft.) wide aisle.
m. Storage cabinets may be used where it is desired to keep more than thirty
eight liters (38ℓ) of flammable or, combustible liquids inside buildings.
Individual container shall not exceed nineteen liters (19ℓ) capacity and not
more than one hundred ninety liters (190ℓ) shall be stored in one cabinet.
n. Storage cabinets shall be approved and shall be substantially constructed to
one and two-tenths millimeters (1.2 mm) sheet iron or two and fifty four
hundredths centimeters (2.54 cm) plywood or equivalent. A minimum five
centimeters (5 cm) sill shall be provided, and cabinet shall be liquid tight to
the top of the sill. Doors shall be equipped with latching device. Cabinets
shall be painted with an approved in tumescent type Fire 1 retardant paint.
Cabinets shall be conspicuously labeled in red letters “FLAMMABLE
LIQUIDS".
o. Storage cabinets shall be located at least eight meters (8 m) away from any
source of ignition.
p. Inside storage and handling rooms shall be constructed to meet the required
fire-resistive rating. An approved, supervised sprinkler system shall be
installed:
i. Opening to other rooms or buildings shall be provided with
noncombustible liquid-tight raised sills or ramps at least ten centimeters
(10 cm) in height or the floor in the room shall be at least ten centimeters
(10 cm) below the surrounding floors. . A permissible alternate to the sill
or ramp is an open-grated trench inside the room. A downgraded flooring
shall be provided for spillage which drains to a safe location or an open-
grated trench.
ii. The room shall be provided with approved self-closing fire doors. Where
other portions of the building or other properties are exposed, windows
shall be of fire rated construction and properly sealed to avoid the spread
of vapor. Wood of at least two and fifty four hundredths centimeters (2.54
cm) nominal thickness may be used for shelving rack, dunnage scuff
boards, floor overlay and similar installations.
iii. Ventilation shall be designed to provide for a complete change of air
within the room at least six (6) times per hour. Ventilation shall be
installed in accordance with the provisions of NFPA Pamphlet No. 91,
"Blower and Exhaust System." It shall be controlled by a switch located
outside the door. The ventilation equipment and any lighting fixtures shall
be operated by the same switch. A pilot light shall be installed adjacent to
the switch if Class I flammable liquids are dispensed or used within the
room.
iv. Inside storage and handling rooms shall contain at least one aisle with a
minimum width of one meter (1 m). Storage shall not be closer one meter
(1 m) to ceiling, or sprinkler heads or other obstructions.
v. Stacking of containers shall be in accordance to Table 18 above.
vi. Inside storage and handling room shall comply with approved, supervised
sprinkler system as shown in Table 19 below:
Table 19: SPRINKLER SYSTEMS FOR INSIDE STORAGE AND HANDLING ROOMS OF
FLAMMABLE LIQUIDS
SPRINKLER FIRE RESISTANCE MAXIMUM SIZE TOTAL LITERS
SYSTEM PROVIDED RATING (Floor Area) ALLOWED
Yes 2 hours 46.5 sq. m 18, 925
No 2 hours 46.5 sq. m 7, 570
Yes 1 hour 13.9 sq. m 3, 785
No 1 hour 13.9 sq. m 1, 893
q. Outside Storage
i. Storage of over 100 drums of Class I liquids shall be limited to groups of
one hundred (100) drums, located at least eighteen meters (18 m) from
the nearest building or line of adjacent
ii. property and each group shall be separated by at least twelve meters (12
m).
iii. Storage of over three hundred (300) drums of Class II or III liquids shall
be limited to groups of three hundred (300) drums located at least fifteen
meters (15 m) from the nearest building or line of adjoining property and
each group shall be separated by at least nine meters (9 m).
iv. The drum shall be stored in a safe location to prevent runoff or drainage
toward other storage of buildings. The area shall be kept clear of grass
weeds and other foreign combustibles. Signs
v. shall be posted prohibiting open flames and smoking. Fences or other
control measures shall be provided where necessary to protect against
tampering or trespassers.
vi. Storage of flammable or combustible liquids in closed containers in
quantities of eighteen thousand nine hundred twenty five liters (18,925 ℓ)
or less outside of buildings shall be
vii. located with respect to buildings or line of adjoining property as shown in
the Table below. These distances may be reduced with respect to
warehouses and industrial buildings or
viii. noncombustible or fire-resistive construction.
Table 20: STORAGE OF FLAMMABLE OR COMBUSTIBLE LIQUIDS IN CLOSED
CONTAINERS OUTSIDE OF BUILDINGS
e. Fire Protection
i. A minimum classification of Class 5-B, C fire extinguishers shall be
provided and so located that no pump, dispenser or fill-pipe opening
shall be of a greater distance than nine and fifteen tenths meters (9.15
M) from such extinguishers and shall be readily accessible where fires
are likely to occur.
ii. Placement and size of fire extinguishers shall be in accordance with
Table 23 below.
Table 23: FIRE EXTINGUISHER SIZE AND PLACEMENT FOR CLASS B HAZARDS
Type of Hazard Basic Minimum Maximum Travel Distance to
Extinguisher Rating Extinguishers(m)
f. Safety Precaution
i. The engine of all vehicles being fueled shall be shut-off during fueling or
re-fueling.
ii. Smoking, use of electronic devices and open flames are strictly prohibited
in areas where flammable or combustible liquids are dispensed.
iii. Signs of the above prohibitions shall be posted within the premises of the
service station. A warning sign shall be conspicuously posted in the
dispensing area indicating that it is unlawful and dangerous to dispense
gasoline into unapproved containers.
iv. All vendors using open flames are also prohibited within the premises.
v. Necessary repairs of the service station involving hot works shall comply
with the applicable provisions of Division 17 of this IRR.
0°C = 32°F.
(A) NONTOXIC, BUT CAN ACT AS AN ASPHYXIANT BY DISPLACING AIR NEEDED TO
SUPPORT LIFE. AS WITH MOST CHEMICALS, EVEN HARMLESS MATERIALS CAN BE TOXIC
OR POISONOUS IF TAKEN IN SUFFICIENT QUANTITIES UNDER THE RIGHT
CIRCUMSTANCES.
(B) SUBLIMES
10. No stationary storage tank shall be less than three meters (3 m) from the nearest
street line or sidewalk.
11. No person shall fill or maintain an LPG container with LPG in excess of the fixed
outage gauge installed by the manufacturer or the weight stamped on the tank.
12. Outside bulk LPG storage and filling stations
a. All LPG cylinders shall be provided with pressure relief valves, valve stem
caps, protective collars and foot rings and shall be able to withstand the
internal pressures in accordance with ASME Code on Unfired Pressure
Vessels.
b. Filling empty cylinders or transferring of LPG from one container to
another is prohibited in areas outside authorized LPG bulk storage and
filling facilities.
c. Each delivery of LPG cylinders/tanks to replace empty ones at the end
user’s premises shall be accompanied by duly qualified technicians by
concerned government agencies, who shall conduct a thorough test of
the operable condition of the LPG appliance/set and the integrity of all its
components/assemblies. If a defect is found, the empty LPG tank shall
not be replaced, unless the defect is corrected.
B. On Transportation
1. The parking and garaging of tank vehicles used for the transportation of LPG
shall comply with the provisions on parking and garaging of Tank Vehicles for
Flammable and Combustible Liquids.
2. During the unloading or transfer of LPG, the tank truck shall be located or parked
clear of a public thoroughfare, unless:
a. The failure to transfer would create a hazard; or
b. It is impossible due to topography.
3. LPG tank/cylinders shall be stacked in upright position and tied securely to the
vehicle. Where two or more layers of cylinders are transported, such layers shall
be provided with damage protection to separate one layer from the other. In no
case shall filled cylinders be loaded on its side.
4. Trailer/tank vehicle operators, contractors, drivers, handlers and crews shall
undergo proper qualification by concerned agency. Crews shall include repair
and maintenance personnel.
C. Equipment and Appliances
1. All LPG equipment including such equipment installed at utility gas plants shall
be installed in accordance with the provisions of NFPA 59, "Liquefied Petroleum
Gases at Utility Gas Plant", manufacturer’s instructions, applicable codes or
practices and other internationally accepted standards, in addition to those
explicitly prescribed in this IRR.
2. LPG shall not be used for operating any device or equipment unless such
equipment or device is approved for use with LPG.
3. Delivery of LPG stove, burner, rotisseries and other LPG appliances to an end-
user shall be accompanied by a technician duly trained and qualified by the
Philippine Liquefied Petroleum Gas Association (PLPGA), Liquefied Petroleum
Gas Industry Association (LPGIA) and/or the manufacturer, who shall personally
install the equipment/appliance and teach the user on its safe use and
maintenance.
4. LPG shall not be released to the atmosphere except through an approved liquid
level gauge or other approved device.
5. Whenever the use of LPG equipment has been discontinued, they shall be
abandoned in an approved manner within a period of thirty (30) days after
securing a fire clearance from the City/Municipal Fire Marshal having jurisdiction.
6. Recommended abandonment procedures, which shall have prior approval of the
City/Municipal Fire Marshal having jurisdiction, shall be as follows:
a. Removal of all LPG equipment.
b. Burn-off of the contents of containers.
d. Venting contents of containers to the atmosphere when the discharge of gas
can lead to a safe point of discharge,
e. All service openings shall be capped or plugged after contents have been
removed from the container.
D. On Fire Protection and Other Safety Measures
1. No person shall smoke nor install nor maintain any open flame devices outside of
buildings within seven and a half meters (7.5 m) of any LPG container of four
thousand five hundred forty liters (4,540 ℓ) capacity or less, nor within fifteen
meters (15 m) of any such container over four thousand five hundred forty liters
(4,540 ℓ) capacity.
2. No person shall tamper with or make ineffective the safety devices of any LPG
container.
3. All weeds, grass, brush, trash or other combustible materials shall be kept at a
minimum of three meters (3 m) away from all LPG tanks or containers.
4. In some installations, LPG cylinders are placed in compartments near the
appliances. Such compartments, whether or not integral to the appliance, shall
be aired/ventilated periodically during the day. No combustible or spark-
producing objects shall be stored within the said compartments.
5. LPG cylinders shall not be placed directly adjacent to electrical convenience
outlets and/or switches.
6. As a precaution, if the burner does not have an automatic igniter, a lighted
matchstick shall be placed on the burner before the gas knob is turned on.
7. Tank/cylinder valves/regulators shall be closed after the LPG appliance is used.
8. All provisions of the Safety Code of the PLPGA, which are not inconsistent with
this IRR shall be adopted. In case of variance, the stricter provision shall be
applied.
9. The City/Municipal Fire Marshal having jurisdiction shall inspect LPG installations
to determine if the provisions of this IRR are being complied with.
E. Fuel Gas Applications
In addition to the above cited provisions on LPG, the fire safety measures for fuel
gas applications shall comply with the applicable provisions of Chapter 11 of NFPA
58 “Liquefied Petroleum Gas Code”, Philippine National Standards (PNS) No.
PNS/DOE FS 3:2006 ICS 75.200 “Auto-LPG Dispensing Station”; Department of
Energy (DOE) Circular No. DC2007-02-
0002 “Providing for the Rules and Regulations Governing the Business of Supplying,
Hauling, Storage, Handling, Marketing and Distribution of Liquefied Petroleum Gas
(LPG) for Automotive Use” and applicable Department of Transportation and
Communications (DOTC) Rules and Regulations, and Standards that cover the
following:
1. Power units to drive automotive vehicles and trucks and to operate forklifts or
other industrial equipment;
2. Portable engines, such as floor maintenance machines or portable electrical
generators; and
3. Stationary engines, such as gas or electric turbines.
F. Fire Safety Clearance
A Fire Safety Clearance for the installation, storage, handling, sale, maintenance and
transportation of Liquefied Petroleum Gas (LPG) shall be obtained from
City/Municipal Fire Marshal having jurisdiction.
SECTION 10.3.5.3.4 COMPRESSED NATURAL GAS AS VEHICLE FUEL
This Section shall govern the storage, installation, operation, repair and maintenance,
fire protection and other safety measures of compressed natural gas (CNG) engine fuel
systems on vehicles of all types, including the following:
Original equipment manufacturers (OEM);
Vehicle converters; and
Vehicle fuelling (dispensing) systems.
A. General CNG and Equipment Qualifications
1. Containers shall be for CNG service, and its repair or alteration in accordance
with the ASME Boiler and Pressure Vessel Code and/or manufacturer’s
instruction. It shall be fabricated either of steel, aluminum, or composite
materials, designed and permanently marked “CNG” by the manufacturer.
2. Each container or cylinder shall be fitted with one or more pressure relief devices
of approved type and whose discharge flow rate shall not be reduced below that
required for the capacity of the container upon which the device is installed.
3. Pressure relief devices shall be appropriately installed, located, protected,
repaired, adjusted, and tested in accordance with the aforementioned ASME
Code and manufacturer’s instruction.
4. A pressure gauge, if provided, shall be capable of reading at least 1.2 times the
system design pressure. Such gauge shall have an opening not to exceed one
and four-tenths millimeters (1.4 mm) (No. 54 drill size) at the inlet connection.
5. A pressure regulator inlet and each chamber service pressure shall be with a
pressure safety factor of at least 4. Its low-pressure chambers shall provide for
overpressure relief or shall be able to withstand the service pressure of the
upstream pressure chamber.
6. Pipes, tubing, fittings, gaskets, and packing material for fuel lines shall be
compatible with the fuel under the service conditions. Such shall be capable of
withstanding a hydrostatic test of at least four times the rated service pressure
without structural failure. The fabrication and testing shall be in accordance with
ANSI/ASME B31.3, “Chemical Plant and Petroleum Refinery Piping”. Piping
components such as strainers, snubbers, and expansion joints shall be
permanently marked by the manufacturer to indicate the service ratings.
7. Valves or shutoff valves shall have a rated service pressure not less than the
rated service pressure of the entire system and shall be capable of withstanding
a hydrostatic test of at least four times the rated service pressure without rupture.
Leakage shall not occur at not less than one-and-a-half (1.5) times the rated
service pressure, using dry air as the test medium. The valve body shall bear the
permanent marking of “CNG”, service ratings and ASTM or internationally
accepted standards adopted by the manufacturer.
8. Hose, metallic hose, flexible metal hose, tubing, and their connections shall be
resistant to corrosion and exposure to natural gas and can resist the most severe
pressures and temperatures expected under normal operating conditions with a
burst pressure of at least four (4) times the service pressure. Hose and metallic
hose shall be distinctly marked by the manufacturer indicating its name or
trademark, applicable service identifier, and design pressure.
9. Vehicle fuelling connection devices shall be of the approved type complying with
applicable ASME Code and other internationally accepted standards. The use of
adapters shall be prohibited.
B. Engine Fuel Systems
1. Storage and Installation
a. The storage, installation, inspection, testing, repair and maintenance, and
safety measures of CNG fuel supply systems for vehicular internal
combustion engines shall comply with NFPA 52, Vehicular Fuel Systems
Code, manufacturer’s instructions and other internationally accepted
standards.
b. Aluminum or copper pipe, tubing, or fittings shall not be used between the
fuel container and the first-stage pressure regulator.
c. Fuel supply containers its piping, fittings, and valves located within, below or
above the driver or passenger compartment shall be protected with a means
to prevent damage that can occur due to road hazards, loading, unloading,
direct sunlight, exhaust heat, and vehicle use including accidental cargo
leakage.
d. No portion of a fuel supply container or container appurtenance shall be
located ahead of the front axle or behind the point of attachment of the rear
bumper to the vehicle. Container valves shall be protected from physical
damage using the vehicle structure, valve protectors, or a suitable metal
shield. The cylinder shall also be protected from accidental contact with
overhead electrical wiring by metallic or non-metallic covers.
e. Containers that are installed behind a rear axle of a CNG vehicle shall be
installed transversely.
Exception: Containers shall be permitted to be installed in other orientations
where the container valve and fittings are located at the end of the container
most protected from a source of impact.
f. Each container rack shall be secured to the vehicle body, bed, or frame to
prevent damage from road hazards, slippage, loosening, or rotation using a
method capable of withstanding a static force in the six principal directions of
eight times the weight of a fully pressurized container(s). The container
weight shall not be supported by outlet valves, manifolds, or other fuel
connections.
g. Each fuel supply container in the rack shall be secured to its cradle in such a
manner that it is capable of withstanding a static force applied in the six
principal directions of eight times the weight of the fully pressurized container
with a maximum displacement of thirteen millimeters (13 mm).
h. Fuel supply containers located less than two hundred millimeters (200 mm)
from the exhaust system shall be shielded against direct heat.
i. The mounting system shall minimize fretting corrosion between the container
and the mounting system. A resilient gasket that does not retain water shall
be installed between metal clamping bands and their supports and container.
The resilient gasket shall provide insulation to protect clamping bands from
galvanic corrosion in contact with carbon fiber containers.
j. Containers located in a vehicle compartment capable of accumulating natural
gas shall install a pressure relief device vented to the outside through a
metallic tube or hose and shall be maintained to prevent it from being blocked
by debris.
k. The minimum clearance from the road to a container, its housing, or fittings,
whichever is lowest where the container is installed below the frame and
between the axles of a CNG vehicle, with the vehicle loaded to its gross
weight rating, shall be in accordance with the Table 27.
Table 27: CONTAINER (AND CONTAINER HOUSING AND FITTING) ROAD CLEARANCE
Vehicle Wheel Base Minimum Road Clearance
3230 mm 180 mm
> 3230 mm 230 mm
l. The venting system for the discharge of pressure relief devices (pressure
relief device channels) shall be constructed of metallic tubing with threaded
compression, or flare fittings and shall be secured at the outer end. It shall
not exit into a wheel well nor restrict the operation of a container pressure
relief device or pressure relief device channel. It shall also be protected by
caps, covers, or other means to keep water, dirt, and insects from collecting
in the lines, but shall not restrict the flow of gas.
m. Fuel lines shall be mounted, braced, and supported to minimize vibration and
shall be protected against damage, corrosion, or breakage due to strain or
wear. A fuel line shall be installed, supported, protected, and secured in such
a manner as to minimize the possibility of damage, corrosion, or breakage
due to expansion, contraction, vibration, strains, or wear and to preclude any
loosening while in operation. Where a fuel supply container is located on a
trailer, the fuel supply line shall contain an emergency breakaway device
designed to retain CNG on both sides of the breakaway point.
n. Every cylinder shall be equipped with either a manual valve or a normally
closed, remotely actuated shutoff valve connected directly to the cylinder.
Remotely actuated valves shall be equipped to bleed the cylinder manually.
In addition, a shutoff valve shall be installed that allows isolation of the
container(s) from the remainder of the fuel system.
o. A valve that automatically prevents the flow of gaseous fuel to the engine
when the engine is not running, even if the ignition is switched on, shall be
provided in the system. Where multiple fuel systems are installed on the
vehicle, automatic valves shall be provided, as necessary, to shut off the fuel
system not being used.
p. The fuel system shall be equipped with a backflow check valve that prevents
the return flow of gas from the container(s) to the filling connection.
q. A pressure gauge located inside the driver or passenger compartment shall
be installed in such a manner that no gas flows through the gauge in the
event of failure.
r. An automatic pressure reducing regulator(s) shall be installed to reduce the
fuel container pressure to a level consistent with the service pressure
required by the gas-air mixer and provided with support so that their weight is
not placed on the gas lines, as well as means to prevent malfunctioning due
to refrigeration effects.
s. The fueling connection receptacle shall be mounted to withstand the
breakaway force not greater than sixty-eight kilograms (68 kg) when applied
in any horizontal direction. The receptacle shall be installed in accordance
with the manufacturer’s instructions. The clearance around the fueling
connection shall be free of interference that prevents the connection of the
fueling nozzle.
2. Maintenance, Fire Protection and Other Safety Measures
a. Safety Testing, Maintenance and Repair
i. The complete assembly shall be leak-tested using natural gas or non-
flammable gas. Before use, every connection shall be verified leak-free
with a non-corrosive leak detector solution or a leak detector instrument
after the equipment is connected and pressurized to its service pressure.
The testing shall be done under adequately ventilated conditions.
ii. Where a vehicle is involved in an accident or fire causing damage to the
CNG container, or if the container is subjected to a pressure greater than
one hundred twenty five percent (125%) of service pressure, the CNG
container shall be replaced or removed, inspected, and retested in
accordance with the document under which it was originally manufactured
before being returned to service.
iii. Where a vehicle is involved in an accident or fire causing damage to any
part of the CNG fuel system, the system shall be repaired and retested
before being returned to service.
iv. All containers, container appurtenances, piping systems, venting
systems, and other components shall be maintained in a safe condition.
Damaged fuel lines shall be replaced and not be repaired. It shall be
verified that the container retest date or expiration date is current.
v. All pressure relief devices on the cylinder shall be maintained in
accordance with the manufacturer’s instructions and only qualified
personnel shall be permitted to service pressure relief devices.
vi. Fire and other safety measures during vehicle maintenance:
a. Close the quarter turn fuel delivery valve nearest the engine unless
engine operation is required.
b. Prohibit torches, welding, or grinding equipment on or near high-
pressure fuel lines and containers.
c. Prevent damage to containers, including actions such as dropping,
dragging, or rolling of the container.
d. Prevent exposure of composite wrapped containers to strong
chemicals such as battery acid or metal cleaning solvents.
e. Prevent hoists or jacks from coming into direct contact with
containers.
f. Provision of at least a stand-by 20B:C type of fire extinguisher readily
available to provide first aid fire protection.
vii. A regulated and safe discharge of CNG from vehicle containers shall
comply with the following:
a. The venting or depressurization of a compressed natural gas
container shall be performed only by trained personnel using written
procedures. The gas to be removed from the container shall be
discharged into a closed transfer system and shall be vented by an
approved atmospheric venting method.
b. Personnel performing container depressurization shall:
Use grounding to prevent static electrical charge build-up;
Limit the rate of gas release from plastic-lined containers to a value
not greater than that specified by the container manufacturer; and
Restrain containers during depressurization to prevent container
movement.
viii. Direct gas venting shall be done through a vent tube that will divert the
gas flow to the atmosphere. The vent tube shall have a gas-tight
connection to the container prior to venting, and all components shall be
properly grounded. The vent tube shall be constructed of Schedule 80
pipe of at least five centimeter (5 cm) diameter. The vent tube shall not be
provided with any feature that would limit or obstruct gas flow.
b. Electrical Safety
All wiring Installations shall be secured and protected from abrasion and
corrosion to the same standard as the original wiring on the vehicle. In
addition, it shall be sized and fuse-protected.
c. Markings and Safety Labelling
i. Fuel-carrying components shall be labelled or stamped with the
following:
a. The manufacturer’s name or symbol;
b. The model designation;
c. The design service pressure;
d. The direction of fuel flow where necessary for correct installation; and
e. i.e. The capacity or electrical rating, as applicable.
ii. Where a manual valve is used, the valve location shall be indicated with
the words “MANUAL SHUTOFF VALVE.” A weather-resistant decal or
label with red, blue, or black letters on a white or silver reflective
background shall be used.
iii. A vehicle equipped with a CNG fuel system shall bear the following
durable labels.
a. A label readily visible and located in the engine compartment shall
include the following:
Identification as a CNG-fueled vehicle;
System service pressure;
Installer’s name or company;
Container retest date(s) or expiration date; and
Total container water volume in liters (gallons).
b. A label located at the fuelling connection receptacle shall include the
following:
Identification as a CNG-fuelled vehicle;
System working pressure; and
Container retest date(s) or expiration date.
Exception: If both labels are located in one of the above areas, the
labels shall be permitted to be combined into a single label.
iv. Each vehicle shall be identified with a weather-resistant, diamond-
shaped label located on an exterior vertical surface or near-vertical
surface on the lower right rear of the vehicle inboard from any other
markings. The label shall be a minimum of one hundred twenty
millimeters (120 mm) in length and eighty-three (83 mm) in height. The
marking shall consist of a border and the letters “CNG”, twenty five
millimeters (25 mm) minimum height centered in the diamond, of silver or
white reflective luminous material on a blue background.
C. CNG Compression, Storage, and Dispensing Systems
1. Compression equipment shall be designed for use with CNG and for the
pressures and temperatures to which it can be subjected under normal operating
conditions. It shall have pressure relief devices that limit each stage pressure to
the maximum allowable service pressure for the compression cylinder and piping
associated with that stage of compression. Compression equipment shall
incorporate a means to minimize liquid carryover to the storage system.
2. Unattended CNG compression equipment shall be equipped with a high
discharge and a low suction pressure automatic shutdown control.
3. Engine-driven compressor installations shall conform, where applicable, to NFPA
37, Standard for the Installation and Use of Stationary Combustion Engines and
Gas Turbines.
4. Control devices shall be installed so that internal or external icing or hydrate
formation does not cause vehicle or fueling station malfunction.
5. The fueling connection shall prevent the escape of gas where the connector is
not properly engaged or becomes separated. Fueling nozzles shall be listed in
accordance with ANSI/IAS NGV1, Standard for Compressed Natural Gas Vehicle
(NGV) Fueling Connection Devices.
6. Locations
a. Outdoors
i. A facility in which CNG compression, storage, and dispensing equipment
are sheltered by an enclosure that is constructed of non-combustible or
limited-combustible materials and that has at least one side
predominantly open and a roof designed for ventilation and dispersal of
escaped gas shall be considered located outdoors.
ii. Compression, storage, and dispensing equipment located outdoors shall
be:
a. Above ground and not be beneath electric power lines, located at
least three meters (3.0 m) from the nearest important building or line
of adjoining property that a building can be built upon or from any
source of ignition
b. More than three meters (3.0 m) from the nearest public street or
sidewalk line and at least fifteen meters (15 m) from the nearest rail of
any railroad main track;
c. Provided with a clear space of at least one meter (1) m for access to
all valves and fittings of multiple groups of containers;
d. Provided with a minimum separation of three meters (3.0 m) from
readily ignitable material of any stationary container;
e. Provided with a minimum separation of six hundred ten centimeters
(610 cm) between containers and aboveground tanks containing
flammable or combustible liquids.
iii. During outdoor fueling operations, the point where the fueling connection
is made shall be located at least three meters (3.0 m) from any important
building, mobile home, public sidewalk, highway, street, or road and at
least one meter (1 m) from storage containers
iv. A lesser distance shall be from buildings or walls constructed of concrete
or masonry materials or of other material having a fire resistance rating of
at least two (2) hours, but at least three meters (3.0 m) from any building
openings.
b. Indoors
i. Compression, dispensing equipment, and storage containers connected
for use shall be permitted to be located inside of buildings reserved
exclusively for these purposes or in rooms within or attached to buildings
in accordance hereof.
ii. Storage shall be limited to not more than two hundred eighty three cubic
meters (283 m3) of natural gas in each building or room.
Exception: CNG stored in vehicle-mounted fuel supply containers.
iii. Deflagration venting shall be provided in exterior walls or roof only.
iv. Rooms within or attached to other buildings shall be constructed of non-
combustible or limited-combustible materials. Interior walls or partitions
shall be continuous from floor to ceiling, shall be securely anchored, and
shall have a fire resistance rating of at least two (2) hours. At least one
wall shall be an exterior wall.
v. Indoor locations shall be ventilated utilizing air supply inlets and exhaust
outlets arranged to provide uniform air movement to the extent practical.
Inlets shall be uniformly arranged on exterior walls near floor level.
Outlets shall be located at the high point of the room in exterior walls or
the roof. A ventilation system for a room within or attached to another
building shall be separate from any ventilation system for the other
building.
vi. Ventilation shall be by a continuous mechanical ventilation system or by a
mechanical ventilation system activated by a continuously monitoring
natural gas detection system where a
vii. gas concentration of not more than one-fifth (1/5) of the lower flammable
limit is present. The ventilation rate shall be at least 1 m3/min·12 m3 of
room volume. In either case, the system shall shut down the fueling
system in the event of failure of the ventilation system. Reactivation of the
fueling system shall be by manual restart and shall be conducted by
trained personnel.
viii. Where installed, a gas detection system shall be equipped to sound an
alarm and visually indicate when a maximum of one-fifth (1/5) of the lower
flammable limit is reached.
ix. Buildings and rooms used for compression, storage, and dispensing shall
be classified in accordance with Table 28. No electrical sources of
ignition, other than electrical installations as permitted by the preceding
provision, shall be permitted.
x. Pressure relief devices on storage systems shall have pressure relief
device channels to convey escaping gas to the outdoors and then upward
to a safe area to prevent impinging on buildings, other equipment, or
areas open to the public (e.g., sidewalks).
xi. Access doors shall have warning signs with the words “WARNING—NO
SMOKING—FLAMMABLE GAS”. Such wording shall be in plainly
legible, bright red letters on a white
xii. background with letters not less than twenty-five millimeters (25 mm) in
height.
xi. Fast-fill fueling indoors is permitted where storage and compression
equipment is located outdoors complying the aforementioned indoor
requirements. In addition, an emergency manual shutdown device
shall be installed as prescribed hereto and a gas detection system
equipped to sound an alarm and visually indicate when a maximum of
one-fifth (1/5) of the lower flammable limit is reached shall be
installed. The detector shall shut down the compressor and stop the
flow of gas into the structure.
7. Installation of Containers and Container Appurtenances (Other Than
Pressure Relief Devices)
a. Storage containers shall be installed above ground on stable, noncombustible
foundations or in vaults with ventilation and drainage. Horizontal containers
shall have no more than two points of support longitudinally. Where flooding
can occur, each container shall be securely anchored to prevent floating.
b. Containers shall be provided with corrosion protection in accordance with the
manufacturer’s instructions. Horizontally installed containers shall not be in
direct contact with each other.
c. Means shall be provided to prevent the flow or accumulation of flammable or
combustible liquids under containers, such as by grading, pads, or diversion
curbs.
8. Installation of Pressure Relief Devices
a. Pressure relief valves shall discharge to a safe area and escaping gas shall
not impinge on buildings, other equipment, or areas subject to occupancy.
b. Pressure relief valves on pressure vessels shall be in vertical positions and
fitted with rain caps.
c. An overpressure protection device, other than a rupture disc, shall be
installed in the fueling transfer system to prevent overpressure in the vehicle.
The set pressure of the device shall not exceed one hundred twenty five
percent (125%) of the service pressure of the fueling nozzle it supplies.
9. Installation of Pressure Regulators
Regulators shall be installed so that their operation is not affected by weather,
mud, insects, or debris.
10. Installation of Pressure Gauges
Gauges shall be installed to indicate compression discharge pressure, storage
pressure, and fuel supply container fill pressure.
11. Installation of Piping and Hoses
a. Piping and hose shall be run as directly as practical and with adequate
provisions for expansion, contraction, jarring, vibration, and settling. Exterior
piping shall be either buried or installed above ground and shall be supported
and protected against mechanical damage. Underground piping shall be
buried not less than four hundred sixty millimeters (460 mm) below the
surface of the ground unless otherwise protected from damage by movement
of the ground. Underground and aboveground piping shall be protected from
corrosion in compliance with recognized practices. Threaded pipe and fittings
shall not be used underground.
b. Manifolds connecting fuel containers shall be fabricated to minimize vibration
and shall be installed in a protected location, or shielded to prevent damage
from unsecured objects.
c. Piping installation, including its fittings and methods of jointing shall comply
with the applicable Plumbing Code of Practice for CNG Vehicles.
d. Natural gas shall be vented only to a safe point of discharge. A vent pipe or
stack shall have the open end protected to prevent entrance of rain, and solid
material. Vertical vent pipes and stacks shall have provisions for drainage.
e. The use of hose in an installation shall be limited to the following:
i. A vehicle fueling hose;
ii. An inlet connection to compression equipment; or
iii. A section of metallic hose not exceeding nine hundred ten millimeters
(910 mm) in length in a pipeline to provide flexibility where necessary.
Each section shall be so installed that it is protected against mechanical
damage and is readily visible for inspection. The manufacturer’s
identification shall be retained in each section.
f. At public fueling stations, provision shall be provided to recycle gas used for
calibration and testing.
12. Testing
a. Piping, tubing and hose, and hose assemblies shall be leak tested after
assembly to prove them free from leaks at a pressure equal to at least the
normal service pressure of that portion of the system.
b. Pressure relief valves shall be tested at least every five (5) years.
13. Installation of Emergency Shutdown Equipment
a. A manually operated container valve shall be provided for each DOT or TC
storage cylinder. Each group of ASME storage vessels up to a maximum
combined capacity of two hundred eighty three cubic meters (283 m3) shall
be provided with a manually operated shutoff valve.
b. The fill line on a storage container shall be equipped with a backflow check
valve to prevent discharge of natural gas from the container in case of the
rupture of the line, hose, or fittings.
c. A manually operated shutoff valve shall be installed in a manifold as close to
a container or group of containers as practical.
d. Gas piping from an outdoor compressor or storage system into a building
shall be provided with shutoff valves located outside the building.
e. An emergency manual shutdown device shall be provided at the dispensing
area and at a location remote from the dispensing area. This device, when
activated, shall shut off the power supply and gas supply to the compressor
and the dispenser.
f. A breakaway device shall be installed at every dispensing point. Such device
shall be arranged to separate using a force not greater than sixty-eight
kilograms (68 kg) when applied in any horizontal direction.
g. Control circuits shall be arranged so that, when an emergency shutdown
device is activated or electric power is cut off, systems that shut down shall
remain down until manually activated or reset after a safe condition is
restored.
h. Each line between a gas storage facility and a dispenser at a fast-fill station
shall have a valve that closes when one of the following occurs:
i. The power supply to the dispenser is cut off; or
ii. Any emergency shutdown device at the refueling station is activated.
i. A fast-closing, “quarter turn” manual shutoff valve shall be provided at a fast-
fill station upstream of the breakaway device, readily accessible to the person
dispensing natural gas.
j. A self-closing valve shall be provided on the inlet of the compressor that
shuts off the gas supply to the compressor.
14. Installation of Electrical Equipment
Fixed electrical equipment and wiring, within areas specified in Table 28 below,
shall comply with same table and shall be installed in accordance with NFPA 70,
National Electrical Code®. Electrical equipment on internal combustion engines
shall be installed in accordance with NFPA 37, Standard for the Installation and
Use of Stationary Combustion Engines and Gas Turbines.
Table 28: ELECTRICAL INSTALLATIONS IN CNG SERVICE STATIONS
Location Division or Zone Extent of Classified Area
Containers (other than mounted fuel 2 Within 3 m of container
supply containers
Area containing compression and ancillary equipment
Outdoors 2 Up to 4.6 m from equipment
Indoors 2 Up to 4.6 m from equipment
Dispensing equipment
Outdoors 1 Inside the dispenser
enclosure
Outdoors 2 From 0 to 1.5 m from the
dispenser
Indoors 1 Inside the dispenser
enclosure
Indoors 2 Entire room, with adequate
ventilation
Outdoors
Discharge from relief valves or 1 1.5 m in all directions from the
point source
20. Unless the spray booth exhaust duct terminal is from a water-wash spray booth,
the terminal discharge point shall be not less than one and eight tenths meters
(1.80 m) from any combustible exterior wall or roof, nor discharge in the direction
of any combustible construction or unprotected opening in any noncombustible
exterior wall within seven and six tenths meters (7.60 m).
21. Exhaust ducts without dampers are preferred. However, if dampers are installed,
exhaust ducts shall be maintained so that they will be in a full open position at all
times the ventilating system is in operation.
22. Exhaust ducts shall have a clearance from unprotected combustible construction
or material of not less than forty-five centimeters (45 cm). If combustible
construction is provided with the following protection applied to all surfaces within
forty-five centimeters (45), clearance may be reduced to the distances indicated
in Table 30:
Table 30: CLEARANCE REQUIRED FROM EXHAUST DUCTS AND
UNPROTECTEDCOMBUSTIBLE CONSTRUCTION FOR SPRAY BOOTHS, BY TYPE OF
PROTECTION USED
Protection Used Clearance required
cm in
Gauge 28 sheet metal on ¼ -inch asbestos 30.48 12
millboard.
Gauge 28 sheet metal on 1/8-inch asbestos 22.86 9
millboard space out 1 inch (2.54 cm) on
noncombustible spacers.
Gauge 22 sheet metal on 1-inch (2.54 cm) coated 7.62 3
batts reinforced with wire mesh or the
equivalent.
Where ducts are protected with an approved 15.24 6
automatic
sprinkler system, the clearance required in
section “V” of this section may be reduced.
23. Air exhaust from spray operations shall not be directed so that it will not
contaminate makeup air being introduced into the spraying area or other
ventilating intakes.
24. Exhaust ducts shall be permitted to be round, rectangular, or other suitable
shape. They shall be provided with doors, panels or other means to facilitate
inspection, maintenance, cleaning and access to fire protection devices.
25. Containers supplying spray nozzles shall be of closed type or provided with
closed metal covers. Containers not resting on floors shall be on non-
combustible supports or suspended by wire cables. Containers supplying spray
nozzles by gravity flow shall not exceed thirty eight liters (38ℓ) capacity.
26. All containers or piping to which a hose or flexible connection is attached shall be
provided with a shut-off valve at the connection. Such valve shall be kept shut
when not in use.
27. When pump is used to deliver products, automatic means shall be provided to
prevent pressure in excess of the design working pressure of accessories, piping
and hose.
28. All pressure hoses and couplings shall be inspected at regular intervals
appropriate to its intended use. The hose and coupling shall be tested with the
hose extended, and using the “in-service maximum operating pressures.” Any
hose showing material deformations, signs of leakage, or weakness in its
carcass or at the couplings, shall be withdrawn from service and repaired or
discarded.
29. Piping systems conveying flammable and combustible liquids shall be of steel or
other materials having comparable properties of resistance to heat and physical
damage. Piping systems shall be properly bonded and grounded.
30. Heaters shall not be located in spray booths nor other locations subject to the
accumulation of deposits or combustible residue.
31. If flammable or combustible liquids are supplied to spray nozzles by positive
displacement pumps, the pump discharge lines shall be provided with an
approved relief valve discharging to a pump suction or a safe detached location,
or a device provided to stop the prime mover if the discharge pressure exceeds
the safe operating pressure of the system.
32. Whenever flammable or combustible liquids are transferred from one container to
another, both containers shall be effectively bonded and grounded to prevent the
discharge sparks of static electricity.
33. In addition to the automatic fire control extinguishing equipment provided for
above, suitable portable fire protection equipment shall be provided near all
spraying areas as required for extra hazardous occupancies. For continuous
spray application, activation of fire extinguishing system shall automatically
accomplish all the following:
a. Activate a local alarm in the vicinity of the spraying operation and activate the
facility’s alarm system, if such is provided.
b. Shut down the coating material delivery system.
c. Terminate all spray application operations.
d. Stop conveyors into and out of the spray area.
34. A manual fire alarm and emergency system shut-down station shall be installed
to serve each spray area. When activated, this station shall accomplish all the
functions listed above. At least one (1) such station shall be within ready access
of operating personnel. If access to this station is likely to involve exposure to
danger, additional station shall be located adjacent to an exit from the area.
35. Automatic sprinklers protecting each spray booth (together with its connecting
exhaust) shall be under an accessibly located separate outside stem and yoke
(OS & Y) (gate valve mechanism) sub-control valve.
36. Sprinklers protecting spraying areas shall be kept as free from deposits or
overspray residue as practical by cleaning daily if necessary. If covered,
cellophane bags having a thickness of 0.076 mm or less, or thin paper bags shall
be used. Coverings shall be replaced frequently so that heavy deposits of
residue do not accumulate. Sprinklers that have been painted or coated, except
by the sprinkler manufacturer, shall be replaced with the new listed sprinklers
having the same characteristics.
37. All spraying areas shall be free from accumulation of deposits of combustible
residue as practical, with cleaning conducted daily if necessary. Scrapers, spuds,
or other tools used for cleaning purposes shall be of non-sparking material.
38. Residue scraping and debris contaminated with residue shall be immediately
removed from the premises and properly disposed of. An approved metal waste
cans shall be provided whenever rags or waste are impregnated with finishing
material and all such rags or waste deposited therein are disposed of
immediately after use. The contents of waste cans shall be properly disposed of
at least once a day or at the end of each shift.
39. The use of solvents for cleaning operations shall be restricted to Class II and III
liquids as defined in this IRR and those having flashpoints not less than 100ºF,
except that the solvents with flash points not less than those normally used in
spraying operations may be used for cleaning spray nozzles and auxiliary
equipment, provided that such cleaning is conducted inside spray booths and
ventilating equipment is operating during cleaning.
40. Spray booths shall not be alternately used for different types of coating materials
where the combination of the materials may be conducive to spontaneous
ignition, unless all deposits of the first material used are removed from the booth
and exhaust ducts prior to spraying with the second material.
41. Spraying shall not be conducted outside of predetermined spraying areas.
42. Clothing of spray finishing employees shall not be left on the premises overnight
unless kept in metal lockers.
43. All electrical wiring and equipment of drying apparatus shall conform to the
provisions of this IRR and shall otherwise be installed in accordance with the
provisions of the Philippine Electrical Code. Only equipment of a type approved
for hazardous locations as provided for in this IRR shall be located within forty
five centimeters (45 cm) of the floor level. All metallic parts of drying apparatus
shall be properly, electrically bonded and grounded.
44. The drying apparatus shall contain a prominently located, permanently attached
warning sign indicating that ventilation should be maintained during the drying
period and that spraying should not be conducted in the vicinity that spray will
deposit on apparatus.
SECTION 10.4.7.3 DIPPING AND COATING PROCESSES
A. Construction
A. It shall be separated from other operations, materials, or occupancies by location,
firewalls, fire partitions, or by other means allowed in this IRR.
B. Dipping and coating tanks shall be constructed of steel, reinforced concrete,
masonry or other non-combustible materials and shall be securely and rigidly
supported. Supports for tanks that exceed one thousand eight hundred nine five
liters (1895 ℓ) capacity or one square meter (1 m2) of liquid surface shall have a
minimum fire resistance rating of one (1) hour.
C. To prevent the overflow of burning liquid from the dipping and coating tank should a
fire in the tank actuate automatic sprinklers, the following requirements shall be
done:
a. Drain boards shall be arranged so that sprinkler discharge will not flow into the tank.
b. Tanks shall be equipped with automatic closing covers and overflow pipes.
c. The level of liquid in the dipping and coating tank shall be maintained not less than
one hundred and fifty two millimeters (152 mm) below the top of the tank to allow the
effective application of extinguishing agents in the event of fire.
d. Dipping and coating tanks that exceeds five hundred seventy liters (570 ℓ) in capacity
or ninety three-hundredths square meters (0.93 m2) in liquid surface area shall be
equipped with a properly trapped overflow pipe leading to a safe location.
e. The connection of the overflow pipe to the tank shall be made not less than
one hundred and fifty two millimeters (152 mm) below the top of the tank.
D. Dipping and coating tanks that exceed one thousand eight hundred nine five
liters (1,895 ℓ) in liquid capacity shall be equipped with bottom drains
automatically and manually arranged/operated to quickly drain the tank in
the event of fire, unless the viscosity of the liquid at normal atmosphere
makes this impractical. Manual operation shall be from a safe and
accessible location. Where gravity flow is not practicable, automatic pumps
shall be provided.
E. Such drains shall be trapped and discharged to a closed, properly vented
salvage tank or to a safe outside location.
F. The diameter of the bottom drain pipe or pipes shall be sized to empty the
dipping and coating tank within five (5) minutes, but in no case shall be
less than that indicated in Table 31:
Table 31: DIAMATER OF BOTTOM DRAIN PIPES, BY TANK CAPACITY
Tank capacity (liters) Pipe diameter (cm)
1900 to 2850 8
2851 to 3800 10
3801 to 9500 13
9501 to 15000 15
Over 15000 20
G. Where salvage tank or tanks are employed, their capacity shall be greater
than the capacity of the dipping and coating tanks to which they are
connected. Pumping arrangement shall be provided for the retrieval of the
contents. The salvage tanks shall be emptied before the dipping and coating
tank is refilled.
H. Dipping and coating process utilizing conveyor systems shall be arranged to
automatically stop or cease motion in the event of fire and if the required
rate of ventilation is not maintained.
I. Open flames, spark-producing equipment/devices, or equipment whose exposed
surfaces exceed the auto-ignition temperature of dipping or coating liquid,
shall not be located in the process area unless the said equipment or
apparatus is of totally enclosed type and construction to prevent the
escape of sparks or particles of hot metal.
J. Electrical wiring and equipment that is located in the process area and is subject to
deposits of combustible residues shall be of explosion-proof type approved for use in
such hazardous locations in accordance with the Philippine Electrical Code.
K. Unless specifically approved for locations containing both deposits of readily
ignitable residue and explosive vapors, there shall be no electrical equipment in the
vicinity of dip tanks or associated drain boards or drying operations which are subject
to splashing or dripping or dip tank liquids, except wiring in rigid conduits or in
threaded boxes or fittings containing no taps, splices or terminal connections and
except as hereinafter specifically permitted relating to electrostatic apparatus.
L. Open flames or spark producing equipment, which is not separated by tight
partitions, shall not be located within six meters (6 m) in any floor space outside the
process area. Drying and fusion apparatus may be installed adjacent to process
areas subject to applicable provision of this rule.
M. In order to prevent sparks from the accumulation of static electricity, all persons and
all electrically conductive objects, including any metal parts of the process equipment
or apparatus, containers of material, exhaust ducts, and piping systems that convey
flammable or combustible liquids, shall be electrically grounded.
N. Hardening and tempering tanks shall conform to all applicable provisions of this
Section and the following:
a. Tanks shall be located as far as practicable from furnaces and shall not be
located on or near combustible floors.
b. Tanks shall be provided with a non-combustible hood and vent or other equally
effective means, venting to the outside of the building to serve as a vent in case
of fire. All such vent ducts shall be treated as flues and be kept away from
combustible roots or materials.
c. Tanks shall be equipped with a mechanical high temperature limit switch
arranged to sound the alarm when the temperature of the quenching medium
reaches ten degrees (10°C) Celsius below flash point.
d. Hardening and tempering tanks of over one thousand eight hundred ninety five
liters (1,895 ℓ) capacity or two and thirty-two hundredths square meters (2.32 m2)
surface area shall be protected as specified in section.
e. Air under pressure shall not be used to fill or to agitate oil in tanks, unless the air
feed system is provided with a mechanical shut off device that shall be activated
to effectively eliminate airflow once the mechanical alarm system required above
is actuated.
O. Dipping and coating processes of over five hundred seventy liters (570 ℓ) capacity or
ninety three hundredths square meters (0.93 m2) liquid surface area and containing
liquids having a flash points above 93°C shall be protected with an approved
automatic fire extinguishing system.
P. Covers arranged to close automatically in the event of fire shall be actuated by
approved automatic mechanical devices and shall be arranged for remote manual
operation.
Q. Covers shall be made of non-combustible materials with overlap sides by at least
twenty-five millimeters (25 mm) and have a recess or flange that extends downward
around the tank when it is closed.
R. Chains or wire ropes shall not be used to support the cover or operating mechanism
where the burning of a cord could interfere with the action of a device. All pulleys,
catches, and other fasteners shall be made of metal and shall be attached to
noncombustible mountings.
S. Dipping and coating process areas shall be provided with mechanical ventilation that
is capable of confining the vapor area to not more than one thousand five hundred
twenty five millimeters (1525 mm) from the vapor source and removing the vapors in
a safe location. The concentration of the vapors in the exhaust stream of the
ventilation system shall not exceed twenty five percent (25%) of the lower flammable
limit. However, if the physical size of a process does not allow adequate removal of
vapors by mechanical ventilation alone, a properly designed enclosure shall be
provided and the ventilation shall be capable of confining all vapors to the enclosure.
H. Operation
1. Mechanical ventilation shall be kept in operation at all times while dipping and
coating processes are being conducted and for a sufficient time thereafter to
allow all vapors to be exhausted until the vapor area no longer constitutes a
vapor source. Where dipping and coating processes are conducted automatically
without an attendant constantly on duty, the operating controls shall be arranged
so that the apparatus cannot function unless the exhaust fans are operating.
3. Flow coat operations shall conform to the requirements for dipping and coating
tanks, considering the area of the sump and any area on which paints flow as the
surface area of a dipping and coating tank.
4. Paint shall be supplied by direct low pressure pumping arranged to automatically
shut down by means of approved heat mechanical devices in case of fire, or by
gravity tank not exceeding thirty-eight liters (38 ℓ) in capacity.
5. The processes of roll coating, spreading, and impregnating, in which fabrics,
paper or other materials are passed directly through a tank or through containing
flammable liquids, or over the surface of a roller that revolves partially
submerged in a flammable liquid, shall conform to the succeeding paragraph and
to the other applicable provisions of the foregoing sections of this IRR.
6. The storage and handling of flammable liquids shall be in accordance with
Section 10.3.4.2.1 and other pertinent provisions of the Fire Code of this
Philippines and this IRR.
B. Protection and Maintenance
1. Dipping and coating processes shall only be conducted in a building designed for the
purpose, protected with an approved automatic sprinkler system that is designed and
installed in accordance with Section 10.2.6.5 of this IRR, and is separated vertically
and horizontally from other areas by construction of non-combustible material with a
fire resistance of two (2) hours.
2. It shall be located so that in the event of fire originating at the process of equipment,
access to means of egress will not be impaired.
3. Controls shall be provided to automatically shut down the dipping or coating process
and sound an alarm if the ventilating system fails.
4. Areas in the vicinity of dipping and coating operations, especially drain boards and
drip pans, shall be cleaned on a regular basis to minimize the accumulation of
combustible residues and unnecessary combustible materials. Combustible
coverings and strippable coatings shall be permitted to be used to facilitate cleaning
operations in dipping and coating areas. If residue accumulates in work areas, ducts,
duct discharge points, or other adjacent areas, all dipping and coating operations
shall be discontinued until conditions are corrected. Cleaning operations shall be
conducted with ventilating equipment in operation.
5. Approved waste container shall be provided for rags or waste impregnated with
flammable or combustible material, and all such rags or waste shall be deposited
therein immediately after use. The contents of waste cans shall be properly disposed
of at least once a day or at the end of each shift.
6. Periodic inspections or tests shall be made of all process tanks including covers,
overflow pipe inlets, outlets and discharges, bottom drains, pumps and valves,
electrical wiring and utilization equipment, grounding and bonding connections,
ventilation systems, and all extinguishing equipment. Any defects found shall be
promptly corrected. Inspection shall be conducted at least monthly.
7. Areas in the vicinity of dipping and coating processes shall be provided with suitable
portable fire extinguishers in accordance with Section 10.2.6.7 of this IRR.
8. Covers shall be kept closed when tanks are not in use.
9. Adequate arrangements shall be made to prevent sparks from static electricity by
electrically bonding and grounding all metallic rotating parts and other parts of
machinery and equipment and by the installation of static collectors or maintaining a
conducive atmosphere by means such as high relative humidity.