Product Specification 89007 

(Revision J, 9/2007) 

Hydraulic Amplifier 
Electrically Controlled 

Applications 
The electrically controlled hydraulic amplifier is a
pilot operated, linear servo actuator used in
conjunction with the Woodward 2301, 500 Series or
NetCon® electronic controls. The amplifier contains
a Woodward EG-3P actuator which converts the
electric control signal to a rotary output which
controls the servo output position taken by the
amplifier. The amplifier is capable of operating the
control mechanisms for steam turbines or large  High work output
engines which require relatively large forces and
work capacity beyond that of the actuators normally  Rapid response
used with 2301, 500 Series, and NetCon controls.
 Internal electric
Features  actuator

Two models of this type amplifier are available. The  Independent

large 7.25 inch (184 mm) and the smaller 5.25 inch starting system
(133 mm) models are basically the same except for
the diameter of their servo pistons. The 7.25 inch  Models are
model is capable of developing about twice the available with
force and over double the work capacity of the 5.25 listings for US
inch model under the same operating conditions. Either size amplifier may operate Hazardous
as single-acting or differential (double-acting). The single-acting is pressure actuated Locations
in the increase fuel direction and spring loaded in the decrease fuel direction.
Pressure oil moves the differential servo in both increase and decrease directions.  Models are
The differential amplifier normally has a light return spring to ensure closing the available
valve during shutdown.
compliant with the
When supply oil pressure is low at start-up, the force available in a differential applicable CE
amplifier may not be sufficient to move the servo to the increase position. An
optional transfer valve may be installed to temporarily convert the differential
Directives: ATEX,
amplifier to a single-acting operation, resulting in more output force on start-up. As Pressure
oil pressure increases, this transfer valve unseats and re-establishes differential Equipment, and
operation. Machinery
The EG-3P actuator is an integral part of this amplifier with factory installed hydraulic
and electrical connections. The actuator is equipped with an oil motor for rotating the
pilot valve bushing to reduce static friction. An internal orifice is supplied for
regulating the oil flow to the motor. The actuator also has a maximum stop
adjustment to limit the output shaft position, thereby limiting the stroke of the
amplifier servo.
The amplifier has two adjustments used for matching the level and range of the
servo with that of the actuator output shaft.
An additional option is a port for starting oil which provides a means of opening the fuel
or steam valve prior to start-up. In all applications where starting oil is required, a
three-way valve (not supplied by Woodward) must be connected to the starting oil port.
 Woodward 89007 p.2

Specifications 
INPUT HYDRAULIC SUPPLY
Resistance (Actuator Coil): 30–35  at 20 °C/68 °F Type
Maximum Allowable Current: 400 mA Petroleum based oils (some synthetic lubricants are
Typical Operating Current Range: 25 to 160 mA acceptable for use with Woodward hydraulic amplifiers,
Plug Receptacle: 4 pin MS-3102C-145-2P contact Woodward for specific oil recommendations)
Source
OUTPUT Prime mover lubricating system or external independent supply
Model 5.25 inch (133 mm) 7.25 inch (184 mm) Normal Operating Supply Pressure
Rod Size (dia.) 1.375 inch (35 mm) 1.375 inch (35 mm) 690 to 3450 kPa (100 to 500 psi)
Thread Size 1.00 inch–12 UNF2A 1.00 inch–12 UNF2A Flow
Max. Stroke 2.50 ±.030 inch 3.00 ±.030 inch For step input, instantaneous flow to 378 L/min (100 US
(63.5 ± 0.76 mm) (76.2 ± 0.76 mm) gal/min) with supply pressure of 827 kPa (120 psig); steady
Maximum Stalling Force in Increase Direction state leakage less than 15 L/min (4 US gal/min) at 1034 kPa
Differential Servo (150 psi) 60 SSU—for example, use 20 L/min (5 US gal/min)
5.25 inch: 9.6P 7.25 inch: 24.5P pump with accumulators
where: P = supply pressure (psig) Supply Filters: 10–15 µm (nominal)
Spring Return Servo Viscosity: Up to 3000 SSU, but normal performance is
5.25 inch: 20.2P – (F1 + KX) 7.25 inch: 39.8P – (F1 +KX) based on 50 to 1000 SSU
where: P = supply pressure (psig) F1 = spring preload Operating Temperature
K = spring scale X = amplifier stroke –29 to +116 °C (–20 to +240 °F) maximum
Max Side Load on Output Shaft
100 lb (445 N/45 kg) HYDRAULIC FITTINGS (ref. MS 16142)
Supply Inlet
ADJUSTMENTS 5.25 inch 7.25 inch
(Accessible by removing cover plate, excluding the EG3P 1.062–12 1.625–12
actuator) UN 2B thread UN 2B thread
Maximum Stop: 0.25 inch–28 x 1.25 inch oval point set 0.812 deep 0.906 deep
screw located on end of EG-3P actuator Drain: 1.312–12 UN 2B thread, each side of the case; optional
Level: 0.25 inch–28 hex locknut on adjustable link between internal drain through case bottom is normally plugged
actuator output shaft and amplifier floating lever Starting Oil Inlet: 0.562–18 UNF 2B thread; inlet is normally
Range: 0.375 inch–24 x 0.750 inch UNF-3A socket head plugged; starting oil option must be specified with purchase order
screw (3/16 Allen wrench) on floating lever
Typical Calibration 5.25 inch 7.25 inch OPTIONAL FEATURES
25 mA input 0.025 inch 0.150 inch Pilot Valve System: Solid or yield (use yield with starting
(0.64 mm) (3.81 mm) oil); spring loaded to either minimum or maximum fuel
160 mA input 2.165 inch 2.720 inch Return Spring: Various return springs are available
(54.99 mm) (69.09 mm) depending upon operating conditions and amplifier size
Starting Oil: 172 to 345 kPa (25 to 50 psi) starting oil
CONTROL QUALITIES pressure required; use yield pilot valve system
Time Constant Hydraulic Amplifier Transfer Valve: Senses supply pressure and temporarily
5.25 inch: 0.2P–0.5 sec 7.25 inch: 0.5P–0.5 sec converts the differential amplifier to single-acting servo
where P = supply pressure in psig operation to aid in starting the prime mover
Time Constant EG-3P: 0.5P–0.5 +0.0028P+0.5 sec Flange Fittings: Optional supply and drain connections for
Hysteresis: Within 3% mounting 1.000 inch (150 lb) steel pipe (per ANSI B16.5)
CONSTRUCTION REGULATORY COMPLIANCE
Cover: Cast aluminum (Listings are limited only to those units bearing the
Case: Cast ductile iron or gray iron appropriate Marking or Agency Identification.)
Output Rod: Hardened AISI 410 stainless steel European Compliance for CE Marking:
Internal Parts: Stainless steel or case hardened carbon ATEX Directive: 94/9/EC per LCIE 06 ATEX.6109 X
steel Zone 1, Category 2, Group II G, Ex e II T6 or
Mass/Weight Zone 2, Category 3, Group II G, Ex nA IIC T6
5.25 inch: 165 lb/75 kg 7.25 inch: 215 lb/98 kg Other European Compliance:
MOUNTING (Compliance with the following European Directives or
standards does not qualify this product for application of the
Attitude: Vertical or horizontal with electrical connector or
CE Marking.)
conduit fitting up
EMC Directive: Not applicable to this product.
Bolts: 0.625 diameter (4)
Electromagnetically passive devices are excluded from
SERVO the scope of the 89/336/EEC Directive.
Piston Diameter Machinery Directive: Compliant as a component with
5.25 inch: 5.25 inch/133 mm 98/37/EC
7.25 inch: 7.25 inch/184 mm Pressure Equipment Directive: Compliant as “SEP”
Operation: Single-acting or differential; operation is per Article 3.3 to 97/23/EC
according to customer requirements North American Compliance:
UL: UL Listed for Class I, Division 2, Groups B, C, and
D, T3. For use in the United States.
 Woodward 89007 p.3

Typical Outline Drawing of 5.25-inch Hydraulic Amplifier

Typical Outline Drawing of 7.25-inch Hydraulic Amplifier

(Do not use for construction)
 Woodward 89007 p.4

Schematic Diagram of 5.25-inch Hydraulic Amplifier

For more information contact:

PO Box 1519, Fort Collins CO, USA 80522-1519
1000 East Drake Road, Fort Collins CO 80525
Tel.: +1 (970) 482-5811  Fax: +1 (970) 498-3058
www.woodward.com

Distributors & Service

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For your nearest representative, call the Fort Collins plant or see the
Worldwide Directory on our website.

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