Pulse Vacuum Sterilizer

Operation Manual
(XG1.UCD-135M/185M/300M)

SHINVA Medical
 Introduction
This manual is suitable for the installation, operation and maintenance of XG1.C series
normal pressure steam sterilizer.
File No.: TD-XT-D002-001 V2.00
Publication date: 8/11/2012

Welcome to use SHINVA Normal Pressure Steam Sterilizer. To bring the maximum
performance into full play and ensure that the product operate safely, please read the
manual carefully first and strictly comply with the requirements of installation, operation and
maintenance mentioned in this manual.

The following symbols in the manual are used to get highly attention and caution:

Caution: Highly attention should be paid.

Warning: The cases possibly cause equipment damage.

Danger: The cases possibly endanger personal safety.

Please read each chapter carefully and fully understand it before any operation,
maintenance on the product especially the contents with the above symbols.

Please properly keep this manual away from loss and damage.
The operator has responsibility to renovate the manual and complete the lost, damaged or
unsuitable contents.

Caution
Anyone in any situation cannot tear off any page from the manual. During the usage of the
product, please do not hesitate to contact us if there is any inconsistent explanation or
unmentioned cases. We will timely solve the problems and update or renew the manual for
free.
This manual booklet should be stored in dry and ventilated place without high temperature.
 Table of contents
Chapter 1 General .................................................................................................................................................... 4
1.1Manufacturer Information ........................................................................................................................... 4
1.2 Product Information .......................................................................................................................... 4
1.3 The Sterilization Factor and Characteristics ................................................................................. 2
1.4 Detailed Applied Scope of the Manual ........................................................................................... 2
1.5 Special Messages of the Product ................................................................................................... 3
Chapter 2 Brief introduction ..................................................................................................................................... 4
Chapter 3 Technical parameters ............................................................................................................................ 5
Chapter 4 Installation and Debugging ................................................................................................................... 6
4.1 Product Unloading ...................................................................................................................................... 6
4.2 Unpacking and Inspection ......................................................................................................................... 7
4.3 Installation.................................................................................................................................................... 7
4.4 Debugging ................................................................................................................................................... 9
Chapter 5 Mechanical Features and Operating Principles ............................................................................... 10
5.1 The Main Body .......................................................................................................................................... 10
5.2 The Door .....................................................................................................................................................11
5.3 The Pipeline System ................................................................................................................................ 14
5.4 The Structure Principles of the Control System ................................................................................... 15
5.5 The Operating Principles of the Control System ................................................................................. 18
5.6 The Outer Plate ........................................................................................................................................ 19
Chapter 6 Operation ............................................................................................................................................... 20
6.1 Operating Instructions.............................................................................................................................. 21
6.2 Parameter Setting .................................................................................................................................... 24
6.3 Hand Operation ........................................................................................................................................ 26
6.4 Program Running ..................................................................................................................................... 26
6.5 Attention matters in Sterilization ............................................................................................................. 27
Chapter 7 Fault Analysis and Elimination ............................................................................................................ 27
7.1 Analysis and Elimination of Common Fault .......................................................................................... 27
7.2 Analysis and Elimination about “Wet Package” ................................................................................... 30
7.3 Analysis and Elimination of Unqualified Sterilization ........................................................................... 31
7.4 Unsolvable Problems ............................................................................................................................... 31
Chapter 8 Maintenance .......................................................................................................................................... 32
8.1 Inspection and Changing of Safety Valve ............................................................................................. 32
8.2 The Procedures of Changing Electric Heating Tube ........................................................................... 32
8.3 The Cleaning of Electromagnetic Valve ................................................................................................ 32
 8.4 The Cleaning of Water Filter and Drainage Filter ................................................................................ 33
8.5 The Changing of Water Level Monitoring Device ................................................................................ 34
Chapter 9 Other Terms ........................................................................................................................................... 35
9.1 Self-Protection .......................................................................................................................................... 35
9.2 The Quality Guarantee of Sterilization .................................................................................................. 35
9.3 The Inspection of Sterilization Results .................................................................................................. 36
9.4 Energy Saving and Environment Protecting ........................................................................................ 36
Appendix 1 Operation specification...................................................................................................................... 37
Appendix 2 Drawings ............................................................................................................................................. 39

Chapter 1 General

1.1Manufacturer Information
Medical instrument manufacture enterprise license number:
20100024 for instrument Shandong Food and Drug Administration
Medical instrument manufacture sanitation license number:
(2003) 0286 Shandong Sanitation and Fire Control Characters
Product registration address:
SHINVA medical science and technology zone,
Zibo New & Hi-tech Zone, Shandong, P.R. China.
Manufacturing address:
SHINVA medical science and technology zone,
Zibo New & Hi-tech Zone, Shandong, P.R. China.
Contact details:
Address: No. 2009 Xinglu Ave. Zhoucun, Zibo, Shandong, P.R. China
Post Code: 255300
Sales Tel: 86-5333581273
Sales Fax: 86-5333581585
Email: [email protected]
Website: www.shinva.com

1.2 Product Information

Product registration number: 2570248 for instrument Shandong food and drug
administration (approved), 2012
Product standard code: YZB/ Shandong 0155-2011
Product function structure and components:
This product consists of chamber, door, disinfection trolley, transporting trolley,
 pipeline system and control system. It takes saturated steam as working medium to
reach the purpose of sterilization in the condition of high temperature.
Scope of application: sterilization of medical liquid, instrument and dressing fabric in
medical organizations, pharmaceutical factory, food factory and biomedical research
institutes.
Design life: Same as the design life of equipment body. Please refer to the related data
of pressure vessel of the equipment. (The design life is an estimated invalidation limit
in standard working environment. It is unrelated to the failure rate during usage.
Improper operation will accelerate the product damage).
Packing and delivery requirements: Please comply with National Standard GB/T 191.
Supplementary instructions: All information mentioned in this manual is only applicable
for standard product. If you have any special requirements in product order please
read the manual selectively according to the sales agreement of custom product.
1.3 The Sterilization Factor and Characteristics
The product adopts damp and hot steam as sterilization factor.
According to the specified sterilization process, the product, in the environment of high
temperature, high pressure and high humidity with certain pressure and time, adopts
saturated damp and hot steam as factor to sterilize the items which can be penetrated by
steam.

1.4 Detailed Applied Scope of the Manual

This manual is applicable for the following products:

Model Volume Chamber Dim Overall Dim Net Powe

(L) (mm) (mm) weight r
(kw)
XG1.UCD-135 135 500×710（Φ×L） 1110×750×1742 400kg 10
M
XG1.UCD-185 185 500×950（Φ×L） 1350×750×1742 460kg 10
M
XG1.UCD-300 300 632×1000（Φ×L） 1400×890×1780 750kg 16
M

Design pressure: -0.1/0.28mpa

Design temperature: 150℃

Max. working pressure: 0.23mpa

Vacuum limit: -0.08mpa

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 Temperature range: 105~136℃

Temperature display accuracy: 0.1℃

Pressure display accuracy: 1kpa

The volume of the products will be different according to the models. All the parameters
of the models mentioned above are same except the volume.

1.5 Special Messages of the Product

Warning:
The product is not applicable for bottled liquid with tight seal. Please contact us to order
special liquid sterilizer.

Danger:
The bottle explosion that could endanger the personal and product safety may happen, if
bottled liquid with tight seal is sterilized by this product.

Caution:
Since the chloridion is the important factor of corroding stainless steel, if the items that
contain chloridion are sterilized by this product please wash the chamber everyday by
clean water to increase the product service life. Otherwise, the chloridion may corrode
the chamber.

Warning:
The improper operation (i.e. sterilize the items that contain chloridion without washing the
chamber everyday) that decreases the product service life is not included into our
warranty.

Caution:

In order to adopt proper measures when you see the sign in any place please
consult the manual or other relevant document to clarify the potential danger.

Caution:

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 indicates high temperature, please protect yourself from scald when you see this
sign.

Chapter 2 Brief introduction

The hand-operated door sterilizer is applicable for medical liquid, instrument and dressing
fabric in medical institution and pharmaceutical factory.

Warning: The product is only applicable for high temperature and humidity tolerance
items not for oil or powder sterilization such as Vaseline.

Danger: Sterilization of bottled liquid with tight seal is forbidden since the bottle
explosion that could endanger the personal and product safety may happen.
 The door of the product is equipped by radial door bolt mechanism. The sealing ring
adopts silicon rubber with good temperature endurance and flexibility. The
electromagnetic lock which installed in the middle of the door is qualified by National
Bureau of Quality Technical Supervision. The door cannot be opened in any case
only if the chamber pressure is below 10Kpa.
 The upper device of the product adopts new type LCD to display graph, dynamic text

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 and workflow, time, temperature, pressure and other parameters.
 The lower device adopts new type process control equipment.
 Pulse vacuum method is adopted to infuse the steam into chamber while discharge
the air. The amount of discharged air from the chamber is above 99%.
 The models of single-door and double-door are available and the double-door
product can be used to achieve segregation of contaminated and sterile area.
 The main control elements and valves are worldwide band that increase the stability
and reliability.
 The design service life of the equipment is 8 years.

Caution: The items will probably be affected by the hot steam (134℃).

Chapter 3 Technical parameters

1 Rated working pressure: 0.205mpa

Rated working temperature: 132℃

2 Pulse frequency setting range: 0~99 times

3 Sterilization time setting range: 0~7200s
4 Drying hour setting range: 0~7200s
5 Pulse range setting: positive 0~0.1mpa negative -0.08~0mpa
Please refer to product installation diagram for other parameters.
6 Pulse range setting: positive 0~0.09mpa negative -0.065~0.08mpa
7 Pressure controller setting: upper switching value: 0.23mpa
lower switching value: 0.21mpa
8 Water: softened water (0.15~0.3mpa)
Please refer to product installation diagram for other parameters.

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 Chapter 4 Installation and Debugging

Caution: Proper installation is very important for product operation. Please do not
neglect.
4.1 Product Unloading
Please pay attention to the following matters:
• Do not stand under the crane;
• Sufficient wide berth should be given around the lifting product;
• Use qualified crane;
• Keep the lifting product balanced;
• Pay attention to protect the packing plate.

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4.2 Unpacking and Inspection
 After unpacking please check the consistency between the model number (written on
the nameplate) and purchase order;
 Please check each part of the machine and make a record. Contact us if there is any
problem.
 Please carefully check the links and fastening parts whether they are loosing after a
long distance transportation. If any, make the fastening for them.
 Please check and record the spear parts.

4.3 Installation
For the product you ordered, please feel free to request the installation diagram from us.
Installation should be done under the instruction of specialist by qualified workers.

Warning: We are not responsible for any danger or product disfunction caused by
improper installation
1 Preparations and requirements before installation
 Space required: Considering the operation and
maintenance of the equipment, the height of the space should be no less than 2.9m.
The distance between the wall and the sides of the autoclave should be no less than
0.5m. For conveniently carrying the product, the depth of loading and unloading
direction should be no less than 1.5 times of the product.
 Groundsill: If installed on the ground, the ground surface must be tamped and
planished. If on the second floor or above, please consider whether to strengthen the
floor.
 Airiness and heat dissipation: In order to assure the equipment work normally in
comfortable working condition , please fix a suited airiness system that controlled the

temperature in the range of 15 ~35℃ and humidity below 85% around the autoclave.

 Dewatering: The diameter of the drain pipe should be wider than the product water
outlet. Please make sure the drain pipe fixed in the sewer and not connected with
other pipe in the building. Otherwise the drain water from the product may affect other
rooms.

Caution: The drain pipe should be installed downward from the product water
outlet; otherwise the sterilizing and drying results will be affected by
undischarged condensate water. In the case that a drain pipe is connected with
more than one product, please notice that the water flow of this drain pipe
should be larger than the total of each product water flow. The material of the

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 drain pipe should be thermostable, corrosion-resistant and aging-resistant.
Please adjust the foundation bolt to ensure that the water outlet is the lowest
point.
 Water supply: The water is used for vacuum pump and steam generator. The size of
the joint is 1/2 inner thread. Pressure requirement: 0.15~0.3map. For the flow
requirement please refer to the installation drawing. A valve and a 0~0.6mpa
pressure gauge should be installed in the water inlet pipeline.

Warning: The vacuum program cannot be started if the pressure of water supply
is less than 0.1map.

Warning: Only the softened water is allowed for the product build-in steam
generator.
 Electrical source: The standard product is AC 380v and three phases with five
wires. Three of the wires are active line, one is zero line (light blue) and another is
ground line (yellow and green). Also, a power box is required on the right or back
wall of the equipment, in which a 3 phase breaker and a one phase breaker are
needed.
To ensure person and equipment safety, please join a wire with the ground and reliably
join the wire marked “ground “in the control cable with ground.

Danger: The hull of product and steam generator must be safely

grounded.
All the pipe lines should be well fixed.
Cautions:
1) Installation is not allowed in a place of conductive particles, corrosive gas, and
inflammable gas.
2) Installation should avoid any places with possible electrical shock and vibration.
3) Places of high temperature, high humidity or accessible to rain are not suitable for
installation.

4) Places of high magnetic intensity are not allowed, either.

2 Product positioning
 Move the product to certain position. Do not injure the trim cover during moving.
 Take the documents out from the packing bag and carefully store them.
3 Balance adjusting

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 Please adjust the balance after positioning the product.
4 The connection of water, power and steam
Please connect the water and power with the product accordingly. To avoid leaking, filling
material should be used in the layup of the pipe. Keep the product away for any leaking
pipe.

Warning: The earth wire must be grounded!

Warning: Please install the leakage protection to avoid safety problem during
installation.

4.4 Debugging
According to the relevant standard, the program of the product is partly set before sale
and the program parameters could always be modified if necessary. Please refer to
Chapter 5 for detailed parameter setting.
 Before debugging, please check whether the wires are well fixed and the water
inlet/outlet are correctly connected.
 Turn on the water-in valve and air compressor. Check whether the pressure has met the
requirement. Otherwise, do not carry out the following debugging.
1) Vacuum pump direction of rotation
Switch on the power and login to the manual operation as an administrator or higher
authority. Click B (vacuum pump) to turn it on. Make sure its direction of rotation is
clockwise, otherwise, swop any two of the wires on the three-phase load switch.
2) Check whether the valves work well
In manual operation state, click the corresponding mark to turn on the valve (F2 air-in
valve; F3 vacuum valve; F4 vacuum breaking valve; F5 slow discharge valve; F6 water
injection valve; F7 pump water valve).
3) No-load test
 Before starting the program, please carry out the leakage test according to Chapter
5. If there is any leaking point please repair it and retest.
 Parameter setting: Please refer to Chapter 5.
 After setting the parameters, users could run the program according to Chapter 5.
During the operation please check the tightness of the pipeline and door.
4) Load test
Load test should be carried out after the no-load test. For the load test, the loading
capacity of the non-liquid items should not exceed 80% of the chamber volume. All
articles should be put on the rack and leave 10mm gap between packs.

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 Caution: Parameter modification is allowed during debugging.

Chapter 5 Mechanical Features and Operating Principles

The product is made of chamber body, door, frame, pipe line system and control system.
The sterilizing effect is achieved by steam (medium), high temperature and pressure.

5.1 The Main Body

 The main body adopts double jacket structure to keep certain temperature inside the
chamber that decreases the condensate water.
 The chamber adopts imported anti-corrosion stainless steel, which welded and polished
by professional welding and polishing machine, to keep the chamber surface smooth

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 and corrosion-resistant.
 The outer board adopts good thermal insulating material which could decrease the
thermal radiation effectively.

5.2 The Door

The door is made of door board plate, bolt and lock, gasket rubber, hinge plate, door cover,
hand wheel, pressure safety lock and control elements.

① Door opening direction

 For the double-door sterilizer, the front door is installed on operating end and the back
door is on the other end of the sterilizer.
Double-door sterilizer opening direction:
Front door: open to right hand side
Back door: open to left hand side
Single-door sterilizer opening direction: open to left hand side

② Door cover removing

Firstly, remove the lid in the middle of the hand wheel, and then twist down the screw in the
middle of the decoration cover plate to remove the hand wheel base. Remove the screws on
top left and bottom right of the door cover. Now hold the cover and lift it to take it off.

③ Bolt and lock

Turn the hand wheel manually to lock the door. The door equipped with 9 bolts to support
door locking. The bolt gaskets are well adjusted before sale, please do not readjust it.
 Door closing
Shut the door and turn the hand wheel clockwise. The bolts will be plugged into the front
cover plate. Keep turning the hand wheel until “click” is heard then continue turning it a circle
or half to fully close the door.
It is forbidden to turn the hand wheel when the door is open!

 Door opening
Turn the hand wheel anti-clockwise to open the door.
Caution: The door can be open only if the chamber pressure is same as
atmosphere pressure!
 The door switch
The switch, which acted by bolts oppressing, is installed in the door cover. For the
double-door sterilizer, there is one such switch on each door. Before start the system, please
make sure both doors are well closed. Otherwise the system will not be started.

④ Pressure safety lock

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The door equipped with double-proofed connection. There is a travel switch on the bottom
left of the door plate to control the door opening and closing. The electromagnetic lock will
acted by starting the system. In this case the door cannot be opened until the sterilization is
finished (chamber pressure ±10kpa).

⑤ Bolt permanent seat (back)

The bolt permanent seat (manual door), which has been used for two years and above, will
probably be damaged. This mostly due to improperly open or close the door. Please avoid
any improper operation on the door.

⑥ Gasket rubber

 Structure
It is an annular rubber processed by specific technique. Its composition, design, proper
installation and maintenance are fairly important for its service life. We adopt high quality
rubber material, which has better stability and reliability, to ensure the gasket works
effectively in high temperature condition.
 Working principle
The gasket rubber, which is fixed on the sealing ring seat, is pushed to the front sealing plate
when the door is closed.
 Maintenance
Although the material and design of the gasket rubber has been fully considered, the
following factors still can affect the rubber service life. Please carefully read these factors
and avoid during the operation.
a. To protect the gasket rubbers from high temperature please shut the master pressure
valve timely and open the door after each working shift.
b. Take the gasket rubber off and clean it with alcohol once or twice a year. Put it back
when it gets dry.
c. During the usage, please protect the rubber from any tough item to avoid sealing
invalidation.
d. Regular cleaning will well affect the gasket rubber.
 Invalidation
a. The rubber becomes tough and has no flexibility. Reticular lines are found.
b. There is fissure on the rubber or it has already been damaged.

Caution: Please carefully judge whether the gasket rubber is invalidation. The
judgment mostly depends on the experience of the operator.

 Un/installation

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When it is necessary to take out the gasket rubber, please make sure all the programs are
terminated.
Simply plug the rubber into the sealing groove to install it.
Since the perimeter of the rubber is larger than of the groove, it is required to fix the rubber
evenly.
Tip: Two people will be better to fix the gasket rubber.

⑦ Faults and elimination

Phenomena Reasons Correct Operation

1. Wait till the
chamber pressure
1. Residual pressure in back to zero then
the chamber. open the door.
2. The program is 2. Terminate the
running. program.
1. The door cannot
3. The chamber 3. Wait till the
be opened.
temperature is higher temperature decrease
than the allowable limit. to allowable limit then
4. Electromagnetic open the door.
lock faults. 4. Check the
electromagnetic lock
and the wiring.
1. Adjust the position
of front sealing plate.
1. The door is displaced 2. Turn the hand
and prolapsed. wheel to have the
2. The bolts are not in bolts back in right
2. The door cannot
position. position.
be closed.
3. Drive system damage. 3. Check the drive
4. One of the bolts is system.
blocked. 4. Adjust the position
of bolts holder and the
height of the gasket.
1. Change the sealing
1. Sealing gasket
gasket.
damage.
3. Steam leaking. 2. Adjust the door
2. The door is not fully
position after chamber
closed.
exhausting.

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5.3 The Pipeline System
1. Jacket air admission pipeline
For those products with build-in steam generator, the steam is generated by heating the
softened water in the generator. The steam enters into the jacket through the outlet (on the
top of the steam generator) and the connector (on the bottom of the chamber). The steam in
the jacket protects the chamber from cold air and maintains the chamber temperature at a
certain level, so that the steam condensation is decreased effectively.
 The following configurations are adopted to fully develop the function of the steam
generator:
a. The main body of the generator adopts high quality seamless steel tube and welded by
professional welding technique.
b. The electrical-heated tube is made of stainless steel tube which has small volume and
long service life.
c. The water pump is high quality heat resisting pressure pump which has small volume
and good reliability.
d. The water level is controlled by three probes (“high” “medium” and “low”). The glass
water level indicator is installed on the outer decoration cover to show the water lever of
each working stage.
 The steam generator is equipped with the following auto-control functions:
a. Automatic water adding. The water pump will work automatically when the water level
has been under “high level” for three minutes. It also automatically stops adding water as
soon as the water reaches “high level”.
b. Automatic pressure control. The power will be shut automatically if the pressure of the
steam generator rises up to the upper limit. The power will not be switched on until the
pressure decreased to the lower limit.
c. Automatic switch off. In any case of that the water level decrease to “low level”, the
pump is switched off automatically to protect the electrical-heated tube.
d. Automatic overpressure self-protection. In any case of that the pressure exceeds the
upper limit, the safety valve will release the pressure automatically to protect the
operator and product.
2. Chamber air admission pipeline
The steam enters into chamber from the jacket through valve F2.
3. Vacuum pipeline
It is used for discharge the air, steam and condensate water from chamber.
 Vacuum valve F3: it is controlled by executive program.
 Vacuum pump: it is water-ring pump. Please keep adding water into it to make sure it
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 can work normally.

Note: The temperature of pump water supply should be no more than 25℃.

4. Drain pipeline
The condensation water released out from the outlet, which is on front bottom of the
chamber, through the electromagnetic valve, ball valve and one-way valve.

5. Air exhaust pipeline

The steam from the chamber is exhausted through the outlet (on front bottom of the
chamber), filter, electromagnetic valve and one-way valve.
Both the air exhaust and admission pipeline use the same electromagnetic valve.
6. Air-in pipeline
The air enters into chamber via the filter and valve F4 to eliminate negative pressure.
7. Water supply pipeline
The purified water flows into the steam generator through the filter, water-adding
electromagnetic valve and water pump. The normal water enters into vacuum pump through
pump valve for water circulation.
8. Pressure control pipeline
The product equipped with pressure controller, pressure transmitter, platinum thermistor
(PT100) and jacket and chamber pressure gage.
 Pressure controller
It is applicable for controlling the working pressure within certain range. The controller is
adjustable.

Caution: The pressure controller is well adjusted before sale. If necessary, only
licensed operator can readjust it.

 Pressure transmitter
Please refer to the relevant information 5.4.
 Platinum thermistor (PT100)
Please refer to the relevant information 5.4.
 Safety valve
It is applied for safety protection when the pressure is above the upper limit.
 Pressure gage
It is the indicator of the chamber and jacket pressure.

5.4 The Structure Principles of the Control System

The control system consists of the master controller, monitor, micro thermal printer,

15
electromagnetic valve, pressure controller, pressure transmitter, indicating light and gages.
1. Front control panel
It is installed on the front cover. The monitor, printer and key switch are included.
 Monitor (UCD-T57)
-displays diagrams and dynamic text
-convenient touching-screen
-good communication function
 Pinter
-high quality printing
-low consumption
-small volume
-records start time, operating frequency, operator number, program type, and all program
parameters.
2. Back control panel
It is only available for double-door sterilizer. It is equipped with five indicating lights and a
chamber pressure gage.
 Indicating lights
-operating (green)
-door closed (yellow)
-door locked (yellow)
-alarm (red)
-terminal (green)
3. Master control cabinet
 Master controller
-powerful function
-the main element adopts American large scale integration chip
-high reliability
-superior to traditional PLC
-higher cost performance and easy to use
-it is widely used in controlling industry

-power: 24VDC; working environment: 0~55℃

The equivalent circuit of this controller consists of the following four parts:
a. Input
-accepts operational order
-accepts all types of information of controlled object
-controls the operation and exchanging of program
b. Control
-it is customer-editing program

16
 -the controlling program is stored in ROM
c. Output
-drive load by program execution directly or through intermediate relay
d. Analog quantity exchanging
-five-way analog quantity input
-twelve-digit exchanging accuracy
-exchange the standard current signal into digital quantity (i.e. temperature and pressure)

Caution: The earth wire must be reliable grounding to avoid temperature and
pressure fluctuation.

 Buzzer
The buzzer alarms if any improper operation happens, or the termination of the
sterilization.
 Indicating lights
-operating (green)
-door closed (yellow)
-door locked (yellow)
-alarm (red)
-terminal (green)
 Fuse base
-The base equipped with fuse which is used for protecting the control system from
excessive current.
 Vacuum pump contactor: supply three-phase 380V AC power for the pump.
 Pipeline pump relay: supply 220V power for the pump.
 Heating tube contactor: supply three-phase 380V AC power to heat up.

4. Electromagnetic valve
The control system outputs the signal to control the electromagnetic valve.
5. Pressure controller
-The contactor will be shut off if the pressure of steam generator reaches upper limit.
-The contactor will be turned on if the pressure of steam generator decreased lower limit.
6. Pressure transmitter
The chamber pressure signal will be exchanged into 4~20mA current signal firstly, then
into digital signals (i.e. chamber pressure value).
7. Platinum thermistor (PT100)

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 Working principles
There is linear relation between PT100 and the temperature within certain range. At

normal temperature (20℃)，the resistance value of PT100 is 107.79Ω. The resistance

value is transferred from PT100 to temperature transmitter. The analog quantity accepts
the value and transferred to the touching-screen after exchanging the value signal.
8. Pressure gage
Please refer to the relevant information in 5.3.

5.5 The Operating Principles of the Control System

The master control chip of the control system adopts high-integrated chip and
touching-screen monitor as human-computer interface. The collection of temperature and
pressure signal achieved by analog standard module:
-The controller exchanges the resistance value signal, which is transferred from PT100, into
acceptable digital quantity;
-The pressure transmitter exchanges the pressure value signal into 4~20mA current signal.
The advantage of analog quantity control is that the continues changing of temperature and
pressure could be simply inspected and clearly displayed on the screen.
Please careful adjust and set gage parameters according to specific requirements before
operation. Please refer to Chapter 6 for parameter setting.
1. Power supply
Turn the key switch to “1” position to get 220VAC power supply.
2. Door control
-turn on the power switch
-turn the hand wheel to close the door
-the travel switch works to transfer signal
-the front door screen displays that the door is closed
-the back door indicator light is on
Note: the back door indicator is only equipped in double-door sterilizer.
① Steam generator controlling
② Chamber air admission controlling
③ Pulse heating controlling
④ Chamber air exhausting
⑤ Drying stage
⑥ Program termination
3. Steam generator control
Check whether the water reaches the certain level. The steam generator will start
working only if the water reaches the certain level. The pressure of steam generator will
be kept in certain range.

18
4. Chamber steam-in control
Once the power is switched on, all signals will be processed by PLC according to the
processing requirements to control the steam-in valve.
5. Chamber vacuum
In the programs of ‘fabric’, ‘instrument’ and ‘BD’, the equipment needs to pulse 3 times to
vacuum the chamber so that improve the steam penetrability. In vacuum stage, the air
comes out from chamber via vacuum valve and pump. The vacuum valve F3 will close
when the chamber pressure reaches the lower pulse limit. When the chamber pressure
reaches the upper pulse limit, the equipment starts to vacuum again. After 3 times of
pulse the discharge rate of air will be 99.2%.
6. Chamber exhausting
 The exhausting control of non-liquid program
The program turns into exhausting stage after sterilizing stage. The chamber
exhausting valve F0 will be opened firstly. The pump water valve F7 and vacuum
valve F3 will be opened when the chamber pressure decreases to certain value. The
vacuum pump starts working to boost exhausting speed.
 The exhausting control of liquid program
In liquid program, steam will be discharged from chamber via valve F5. The chamber
pressure decreases slowly to avoid liquid spill caused by over boiling.
7. Drying stage
The program turns into drying stage when the chamber pressure decreases to certain
value. The pump water valve and vacuum valve will be opened in this stage. When the
drying time is up the pump water valve, vacuum valve and vacuum pump stop working.
8. End of program
After drying stage the air valve F4 will be opened to recover the chamber pressure.

5.6 The Outer Plate

The entire outer decoration plate adopts carbon steel with spraying plastics (stainless steel
is also available to order). During the usage, the plate could always be removed if required.

19
 Chapter 6 Operation

After installation and debugging according to chapter 4, please turn on the power and water
supply. Switch the key to “1” to initiate the product self-checking. The process of
self-checking will be displayed on the screen.
Suggestion:
If the control system works abnormally please restart the system to check whether it is under
interference.

P1
P2

20
 unlock lock

In the initial display, the two pictures above show the status of unlock and lock.

In the initial display, the chamber pressure (kpa) and temperature (℃) are showed on the top

of the screen. The second line of information shows the current time. The display screen and
PLC program number are showed on the bottom left corner. The “Log on” button is on the
bottom right corner.

Warning: After sterilization for bottled liquid, do not open the door until the chamber

temperature is below 80℃ (in the area that below 1000m altitude) and the pressure is back

to 0. Then slightly open the door (keep 10mm gap) and wait for 10 minutes. Now open the
door widely and take out the bottled liquid. Please follow this regulation during the liquid
sterilization!

6.1 Operating Instructions

 Key parameters instruction:
Sterilization temperature and time are the key parameters. During the sterilization the

control system is applied to keep the temperature between upper limit (+3℃) and lower

limit (set by operator).

Notice:
In the case of that the load, packing, temperature are same, the result of long time
sterilization is better than the short time one. The test can only be used for the short time
sterilization.
No. Program 121℃pulse vacuum program
134℃ pulse vacuum

program
1 Sterilizing 134℃ 121℃
Temperatu
re
2 Sterilizing 5mins 20min
Time
3 Scope of The items that are The items that are not
application vacuum/heat resisting (i.e. vacuum/heat resisting (i.e.
instrument and dressing). rubber).

21
 The parameters setting could be modified according to specific conditions but biological
testing is required after any modification. The results of the test should be qualified.

The following table indicates the 13 programs set in the sterilizer. Please choose
according to your requirements.
Cod Temp. of Time of Time of
Type Pulse
e Ster. Ster. drying
1# Fabric 132 600 480 3
2# Instrument 132 600 480 3
3# Rubber 121 1200 480 3
4# Rapid 134 210 210 1
5# Liquid 121 1200 ---- 0
6# Preheating 121 210 210 1
User-defined
7# 132 600 480 3
1
User-defined
8# 132 600 480 3
2
9# Lumen 132 600 480 3
10# BD 134 210 480 3
11# PCD 134 210 480 3
12# Leakage Vacuum test: maintain stage 300s, test stage 900s
13# Drying ---- 0 900 0
Note: If the case of heating failure arises (especially in rapid program), user could modify the
upper limit of chamber pressure in P8 (normally increase 10 kpa and 1℃).

1. Operation
Enter into starting up menu and click landing.

22
 P3 P4
The system has set administrator, process technician and 8 operators, the password of
administrator and process operator is 149, and the administrator’s holds the highest
operating authority.

P5 P6
P4~P6 display the interfaces operated by operator, process technician and administrator.
2. Parameter setting for different authorities
 Operator: Operators can log on without password. The password could always be set or
change by operators. Operators are only given the authority to choose and start the
program.
 Process technician: Process technicians can change their password. P10 is the program
choosing interface after log on. Choose a program and press “Edit” to enter P7. Some of
the parameters could be changed. See P7 and P8. Also, the sterilization time, pulse
frequency, temperature, chamber pressure upper limit, cooling temperature and drying
time could always be changed.
 Administrator: Administrators hold the highest operating authority. They can modify and
print the parameters (as picture 9). The following printing parameters can be set: print
interval, F0 print, language, report printing. Administrator can also modify the password
both of process operator and operators.

23
 P7 P8

P9 P 10
3. Choose and start program
Choose program start or setting to enter into startup interface (see P11). Under this
status, administrator and process technician can set some of the parameters by pressing
“Edit” button. Click start to initiate the program.

P 11 P 12
4. Please contact us to adjust the parameters if the atmosphere pressure at your area is not
standard.
5. System maintenance
After log on as administrator, click “maintenance” button to enter into time setting (see
P12). Please click “save” then “back” after modification. MAC and IP setting is necessary
only if the product monitored by computer.

6.2 Parameter Setting

24
1. Program parameter setting
Process technician could change the parameters under the status of P7 and P8. Please
refer to the following setting range:
Displacement time: 0~7200s. System default 300s
Pulse frequency: 0~99. System default 3 times
Sterilization temperature: 0~150℃ System default 132/134℃
Sterilization time: 0~7200s
Cooling temperature: 50~130s System default 105℃ (not for liquid)
Drying time: 0~7200s
Chamber pressure limit: 0~300

 Displacement time
It is a temperature rise period during liquid program. The steam enters into the chamber
to displace the cold air.
 Pulse frequency
The purpose of pulse is that vacuum the chamber before sterilizing the items. The
sterilization result depends on the vacuum degree, while the vacuum degree depends
on the pulse frequency and amplitude.
 Sterilization temperature
The setting of this temperature should according to specific items and manufacture
technique. Different temperature has different effect on items. Increase the temperature
to shorten the sterilization, while decrease the temperature to extend it.
 Sterilization time
The setting of this time should according to specific items and manufacture technique.
Caution: Over time sterilization has negative effects on items!

 Drying time
The setting of this time should according to specific items and manufacture technique.
To dry the items, high temperature from the chamber and vacuum pump work together to
support heat and maintain the vacuum degree in the chamber.
 Chamber pressure limit
It is the maximum value of chamber pressure. It is affected by jacket pressure. The
setting of this pressure is according to the relation between saturated steam pressure
and temperature. The sterilizing effect cannot be reached if one of the following happens:
steam over saturated or unsaturated, inconsistency between temperature and pressure.
2. System parameter setting
 Vacuum breaking and exhausting limit
The service staff will adjust the parameters if the local atmosphere pressure is not
standard.

25
 Pulse upper/lower limit
This parameter is applied for U series product. Please contact the service staff if
necessary.
 Time setting
Set the time under System Maintenance options finish by pressing Save.

6.3 Hand Operation

Hand operation only can be used by process technician and administrator (see P 13). Click
the button “auto” to switch to manual operation; click each part to modify the status. “B”
indicates vacuum pump as the picture shows. TMQ.C series has no vacuum pump valve,
recycling water valve and Circular valve.
Caution: It is forbidden to keep heating pipe DR1 and heating film DR2 stay in manual status
for long time. The pump cannot work long without water.

P 13

6.4 Program Running

Log on and choose a program then click Start. Click Edit to change the parameters if
necessary.

P 14

26
1. Firstly, print the title of the report then enter into the preparation stage. The program
(except liquid program) includes the following procedures: Preparation, Pulse, Heating,
Sterilization, Exhausting, Drying and Terminate. The liquid program includes Preparation,
Displacement, Heating, Sterilization, Exhausting and Terminate.
2. During the operation, the parameters of each procedure can be monitored by clicking
“value show”

6.5 Attention matters in Sterilization

 Please keep supervising the product during the operation.
 Manual operation should be done by full skilled and qualified operator only.
 Turn off and restart the product to check the system if the display screen does not work.

Caution: When operate the sterilization which below 132℃, please manually
decrease 40kpa on the pressure controller upper limit of the steam generator. For example,
when you operate the sterilization which is 121℃, it is required to manually adjust the steam
generator pressure controller to 130-150kpa, otherwise the chamber temperature may
exceeds 121℃ during the sterilizing stage.

Attention matters for liquid sterilization:

* To avoid explosion or scald accident, please strictly comply with the following rules:
 The liquid should not be sealed.
 Liquid can only be sterilized by liquid program. To avoid explosion or liquid ebullition, it is
forbidden to vacuum the chamber after air exhausting.
 After sterilization for bottled liquid, do not open the door until the chamber temperature is
below 80℃ (in the area that below 1000m altitude) and the pressure is back to 0. Then
slightly open the door (keep 10mm gap) and wait for 10 minutes. Now open the door
widely and take out the bottled liquid.
 Avoid bump, shake and crash when handle the bottled liquid.

Chapter 7 Fault Analysis and Elimination

Caution: Please always be aware of the leaking in any part of the product.
7.1 Analysis and Elimination of Common Fault
Phenomena Possible reasons Correct operation
1. The screen doesn’t
1 The screen power is not on. 1 Check the text power.
work when power is 2 The fuse is broken. 2 Change the fuse.

27
 Phenomena Possible reasons Correct operation
turned on. 3 No 24v power. 3 check the 24v power.
2. The program does 1The door is not closed. 1 Close the door.
not initiate. 2 Alarm is not eliminated. 2 Check and eliminate the alarm.
1 The communication port is 1 Check the port and change the
3.Screen
broken. communication line.
communication failure.
2 Poor connection. 2 Restart the product.
1 Vacuum pipe leaking. 1 Check the connection of all
2 The flow control valve is not pipe and do a pressure test.
well adjusted. 2 Adjust the flow control valve.
3 Water pressure is low or no 3 Check the water supply.
water. 4 Check or change the pressure
4 Pressure transmitter fault. transmitter.
5 The one-way valve of the 5 Repair or change the one-way
4. Pump disfunction.
chamber dewatering pipe is valve.
damaged. 6 Check and clean all the pipes
6 Condensate in the pipe line. and valves.
7 Pump-out valve or pump is 7 Check the electromagnetic
not on. valve or pump.
8 Pipe dirt. 8 Clean up the dirt.
9 Altitude problem. 9 Adjust the pressure prameters.
1 No water supply.
1 Check the water supply.
2 The water inlet ball valve is
2 Turn down the ball valve
5.Over loud pump not well adjusted.
slightly.
noise 3 Pump dirt.
3 Clean up the pump dirt.
4 High circulating water
4 Adjust the ball valve.
pressure
6. Pump does not 1 No power. 1 Check the pump power.
work. 2 Pump damage. 2 Change the pump.
7. Electromagnetic 1 Coil fault. 1 Check the valve coil.
valve does not work. 2 Loose wiring. 2 Check valve wiring.
1 The chamber dewatering 1 Adjust the dewatering valve.
valve is not adjusted. 2 Check the leaking.
8. High jacket
2 Pipe leaking. 3 Reset the chamber pressure
pressure but low
3 The chamber pressure limit limit.
chamber pressure or
is too low. 4 Check the electromagnetic
F2 cannot be opened.
4 Electromagnetic valve valve.
damage. 5 Check the wiring.

28
 Phenomena Possible reasons Correct operation
5 Loose wiring.
1 The primary heater works 1 Check the primary heater.
9. Low heating rate. slowly. 2 Increase the pulse or displace
2 Less pulse or displace time. time.
1 Adjust the working frequency of
the dewatering valve.
1 Hydrops in the dewatering
10. The temperature is 2 Increase the pulse time
pipe.
low when the pressure (defaulting set is 3 times).
2 Less pulse time.
is ready. 3 Increase the chamber pressure
3 Low chamber pressure.
limit according to the actual
temp.
11 Temperature 1 Platinum thermometer is 1 Connect the platinum
indicates 0 or 200. unconnected. thermometer.
12. Pressure indicates
1 Pressure transmitter is 1 Connect the pressure
-100
unconnected. transmitter.

1 The earth line is not well

1 Ground the earth line.
13 Temperature and grounded.
2 Check the source of the
pressure fluctuate. 2 Strong magnetic filed around
magnetic filed.
the product.
14. The inconsistency
1 The temperature is not
between temperature 1 Adjust the temperature.
adjusted
and pressure.
15 Water level 1 Wrong wiring of the water
1 Check the wiring.
detecting errors of the probe.
2 Change the water probe..
steam generator. 2 Water probe damage.
1 Check and clean the valve.
1 Air inlet valve blocked or air
16 Low temperature 2 Increase the chamber pressure
outlet valve leaking.
alarm. upper limit or pulse and displace
2 Air is not fully discharged.
time.
1 Water shortage in the water
1 Fully inject the water into the
tank
17 Steam generator tank
2 Inlet water filter blocked.
injection over time. 2 Check the filter element.
3 Steam generator water level
3 Change the water level sensor.
sensor fault.
18 Chamber over 1 Chamber pressure 1 Check the electric circuit and
pressure. transmitter fault. change the transmitter.

29
 Phenomena Possible reasons Correct operation
2 Poor PT100 temperature 2 Contact the supplier to modify
collections. the deviation.
3 The valve does not work 3 Clean the valve and filter.
well.
1 Check the electric circuit and
19 Chamber 1 The PT100 is not wired.
rewiring the PT100.
transmitter fault. 2 PT100 temperature fault.
2 Check the PT100.
1 The valve does not work
20 Chamber over 1 Clean the valve.
well.
heat. 2 Check the PT100.
2 PT100 temperature fault.
21 Back door panel
1 Loose wiring. 1 Rewiring.
indicator light does not
2 The lamp or fuse damage. 2 Change the lamp or fuse.
work
22 The inconsistency
1 Pressure indicator
between front and 1 Revise the pressure indicator.
inaccurate.
back door pressure 2 Change the pressure indicator.
2 Pressure indicator damage.
indicator.
23 Possible disfunction for the build-in steam generator:
●The wire is not connected. ●Fix the wire.
● No power in
●Control switch damage. ●Change the control switch.
●Water level electrode fault. ●Repair.
●Water inlet valve fault. ●Repair.
● No water in
●Water pump damage. ●Change.
●Water level relay damage. ●Change.

7.2 Analysis and Elimination about “Wet Package”

Caution: “Wet Package” means the weight of the dressing package becomes 3%
larger after sterilization.
 Loading problem
Condensate water seeps into the dressing package caused by chamber overload.
Check the package and take out the wet ware if any.
 Poor water flow in dewatering pipe line
Check the pipeline whether there are too many bends or dirt blocked in pipe.
 Chamber dewatering pipe one-way valve damage
The water may flow back into the chamber during the drying procedure that makes the

30
 package wet.
 Insufficient drying time
Increase the drying time and observe the drying results.
 Negative pressure does not reach the standard
Check according to the table mentioned in 7.1.

7.3 Analysis and Elimination of Unqualified Sterilization

Caution: Three important factors of sterilization: saturated steam, sterilization

temperature and time.
 Item cleaning
Check the cleaning procedure whether it accords with CSSD working process strictly to
ensure the cleaning quality.
 Item packing
Do not pack the item too tight. The air permeability of packing material will affect the cold
air discharge and steam penetration.
 Loading rules
The items should be rightly placed to keep the steam flow well.
 Air residual
The sterilization result depends on the amount of air discharged. Please check whether
the sterilizer works normally.
 Sterilization temperature
Check the consistency between the temperature of the package and the temperature
displayed. Check the correspondence between the chamber pressure and temperature.
Slightly increase the chamber pressure and observe the result.
 Sterilization time
Check the rationality of the sterilization time. If necessary, please extend the sterilization
time.
 Sterilizer fault
Check according to the table mentioned in 7.1.
 Improper testing method
Retesting or change another batch of reagent.
7.4 Unsolvable Problems
After sufficient analysis and troubleshooting, you may possibly have some unsolvable
problems. Now you need the following preparation work:
 Record the product series model number (e.g 20106447 XG1.UCD-135M).
 Make a record for all the operation faults and inspection or adjustment history.
 Contact our after-sale service center.

31
 Chapter 8 Maintenance

8.1 Inspection and Changing of Safety Valve

In order to prevent the safety valve from blockage, it is necessary to release the steam
through it once a month.
1. Operate a sterilization cycle according to the manual
2. Allow a pressure of approximately 0.21Mpa to build up in the chamber.
3. Pull the ring of the safety valve using a screwdriver, and lift the safety valve
for 2 seconds.
4. Switch off the power supply to interrupt the operation, and exhaust steam from
the chamber.
5. Wait until the pressure goes down to zero, then open the door
Change the safety valve
This operation should be done only by professionals
1. Remove the fixing screws and take down the safety valve from the base.
2. Replace it with a new one (be sure the valve opens at a pressure between 0.25
MPa-0.26Mpa).
3. Testing all the work process.
4. Please verify the opening and closing pressure of the safety valve yearly.

8.2 The Procedures of Changing Electric Heating Tube

This should be done only by professionals
1. Take down the back cover of autoclave
2. Take down the wires on the heater of steam generator.
3. Remove the heater
4. Replace the damaged one with a new heating element.
5. Reconnect the wires.
6. Install the back cover of autoclave.
7. Testing all the work process.

8.3 The Cleaning of Electromagnetic Valve

1. Remove the outer cover of the autoclave
2. Pull out the stainless press slip on top of the electrical magnetic valve with a
screwdriver.
3. Pull up the ring coil of electrical magnetic valve.
4. Open the valve body with the spanner.
5. Clean the sundries on the valve center with clean water.
6. Restore the electrical magnetic valve.

32
 Hexago
nal nut

Remove
Follow the lift
steps， remove the
nut then take out
the spool.

8.4 The Cleaning of Water Filter and Drainage Filter

1. The water feeding filter is used for preventing dirt enter into the steam generator.
2. The drainage filter is used for preventing enter into the inside pipeline and the
magnetic valve
3. Remove the net and gland of filter with wrench
4. Clean the net of filter with pure water
5. Re-install the filter
33
8.5 The Changing of Water Level Monitoring Device

Caution: Be sure power is cut off

1. Remove the back cover of Autoclave.
2. Remove the connection wires from the detection device.
3. Take off the detector.
4. Replace the damage one with a new water level detector.
5. Re-install the detector and connect the wires.
6. Restore the back cover.
7. Test all the cycle procedures.

Printer operation and maintenance.

Printer door Flap

Paper roll fix

point

Press the bottom right corner of the printer door to open it. To take out the paper slot please
press the flap and simply lift the paper slot.
Flap Paper-feeding
slot

Fixing
plate

Please feed the paper between the flap and fixing plate

34
 Power Paper skip button
indicator

Print
indicator

Paper-feeding
slot

Spare paper tray

Chapter 9 Other Terms

9.1 Self-Protection
During the sterilization, the staff should have self-protection awareness and measures to
avoid accident and personal injury.

Caution: Since the product works in the high temperature condition, please protect
yourself from scald.

9.2 The Quality Guarantee of Sterilization

1. Guarantee the cleanliness of the items to be sterilized.

Caution: The sterilization effect cannot be achieved without cleaning.

2. Control the quality of water used in the sterilizer.
3. The environment of sterilization room
 the ground of the room must be even and smooth
 keep the operation area clean and dry all the time
 the wall of the room must be clean and even
 ventilating device must be installed
4. Item preparation
 the dressing fabric should not be packed tightly
 10mm gap should be left between packages

35
 the total volume of the packages should not exceed 90% of the chamber volume
please use special sterilization container
the volume of the sterilizing package should not exceed 30cm*30cm*50cm
the package should be taped on by chemical indicating tape with indicating card
inside
5. Clean the chamber
 wipe the chamber with neutral detergent before cleaning it by water, and then
wipe the chamber by dry cloth
 clean up the chamber filter mesh

9.3 The Inspection of Sterilization Results

The method of inspection consists of three types: physical, chemical and biological.
1. Physical inspection
 Gage inspection
The build-in printer could record the parameters that displayed on the screen for
result inspection use.
 Stationary point thermometer inspection
 Thermocouple inspection
2. Chemical inspection
 Chemical indicator
There are three types of indicators (115℃, 121℃, 132℃) are available for result
inspection. Take the indicator out of the package after sterilization and compare it
with standard color. The sterilization is qualified if the color is darker than the
standard color.
 Chemical indicating tape
The tape will turn into black if the package has been sterilized.
Note: “Black tape” does not indicate that the package is sterilizing qualified.

Caution: Chemical indicator/tape must be qualified by hygiene institution. Must use

before expiration date!

3. Biological inspection

9.4 Energy Saving and Environment Protecting

The design of the product has already considered the energy saving and environment
protecting before sale. However, for customer special requirement, it is necessary to adjust
the program. For better energy-saving effects, you are welcome to contact us for program
adjustment technical support.

36
Appendix 1 Operation specification
1. Preparation before Operation:
 Add softened water or pure water into clean water tank and circulating water tank in
accordance with the requirements, and connect the power supply for this
equipment.
 Connect the control-purpose power supply, turn the power switch of sterilizer to “1”
side, and make proper preparation for operation of the program.
 Mark the B-D testing paper with the name or code of operator and date, place it into
the sterilizer, start the B-D testing program, and monitor whether this equipment
leaks and whether this equipment works normally.
 Set in order the parcel to be sterilized, make sure that it is not bound too tightly,
paste the chemical indicator tape on it, and place the chemical indicator card in the
chamber.
2. Operation of Sterilization:
 After the B-D testing is successfully carried out, open the front door, place the article
to be sterilized into the sterilizing chamber, and make sure that there is clearance
between every two parcels and no parcel contacts with inner wall or door plate.

37
  Close the front door, select the appropriate sterilization program in light of the article
to be sterilized, inspect whether the sterilization parameters are correct, and start
the program.
 In the course of sterilization, the operator may not get far away from this equipment,
but shall closely observe the operation of equipment. If any abnormal situation is
found, please handle it in time, so as to prevent the occurrence of any accident.
 Monitor the sterilization effect and properly make and retain the record, so as to
ensure the traceability.
 After the sterilization is completed and the pressure in sterilizing chamber returns to
zero, open the rear door and take out the article.
 After taking out the sterilized article from the sterilizer, put it in an appropriate place,
so as to prevent the secondary contamination.
3. Works after Operation:
 Open the door, turn the power switch to “○” side, and cut off the control-purpose
power supply and main power supply.
 Discharge the residual water in water tank, or discharge the water in accordance
with the required interval.
 Discharge the residual water in steam generator (or fully discharge the water
accumulated in evaporator in accordance with the required interval).
 After the works are completed every day, please keep the inside and outside of
sterilizer clean, clear away all dirt from the chamber, carry out simply maintenance
once a week, and carried out thorough maintenance once a month.
4. Notices:
 No article which has been sterilized may be placed together with unsterilized
articles.
 The articles which have been successfully sterilized shall be marked with
sterilization date and qualified sign.

Name of User: Date:

38
Appendix 2 Drawings

39
40
41
42
 XG1 . UC D-13 5M/1 85M
T h e f i gu r e i n b ra c k et s in d i ca t e s t h e s i ze o f X G 1. U C D1 8 5 M
1 1 11 ( 1 35 0 )
750

Technical requirements:
Dewatering: To av oid the residual wa ter affects other r ooms, the dewaterin g
p ipe should be fixed in the sewer separa tely to let the wat er drain out of
b uilding. The thermo s tability of the dewa tering pipe and sew er is 150℃. In the
1742

c ase of that there ar e more than one wat er outlets, the dew atering pipes shoul d
c ha mb er ai r ex hau st in g b e fixed separately.
R 1/ 2
Water supply: The circulating water that connected to v acuum pump can be u sed
cir cu la ti ng wa te r ou tle t
R1 /2 as water supply (≤ 2 5℃, pressure: 0. 05-0.10Mpa). If the c irculating water
p ressure is out of th e certain range ple ase adjust it befor e start the equipme nt.
In order to obser ve and control the water pressure conv eniently, a 0-0.4Mp a
p ressure gage and val ve should be fixed in the water-in pip eline.
! Caution: Do not use high hardness water since the pum p and condenser wil l
ci rc ul at ing w at er in le t s tea m ge ne ra tor w at er ou tl et
R1 /2 Rc 1/ 4
b e affected.
P ower supply:
st ea m gen er at or w ate r in le t
Power line: The p ower supply of AC38 0V equipment should be three-phase fiv e
◆ The rated power should no less than 11 R1/ 2 l ittle system that in cludes three-phase fire wire, a zero w ire (light blue), a nd
k w.
a n earth wire (kelly) . The load capacity o f user power supply and power line
◆ 380V/50Hz AC wi th reliable earth wi re.
s hould be greater tha n the equipment loa d capacity. Please in stall a power switc h
box in the right sid e of the equipment or back right wall. T here must be a thre e
- phase chopper switch (or a breaker) and single-phase chopp er switch (or a
b reaker) installed in the switch box.

43
 X G 1. U C D- 3 00 M
89 0 141 5
Technical requirements:

Dewatering: To avoid the residual water affects other rooms, the

dewatering pipe should be fixed in the sewer separately to let the water
drain out of building. The thermo stability of the dewatering pipe and
sewer is 150℃. In the case of that there are more than one water outlets,
the dewatering pipes should be fixed separately.
Water supply: The circulating water that connected to vacuum pump can be

1 780
used as water supply (≤25℃, pressure: 0.05-0.10Mpa). If the circulating
water pressure is out of the certain range please adjust it before start the
equipment.
chamber steam out
In order to observe and control the water pressure conveniently, a 0-0.4
circul ating water inlet Mpa pressure gage and valve should be fixed in the water-in pipeline.
! Caution: Do not use high hardness water since the pump and condenser
will be affected.
st eam generato r water outl et Power line: The power supply of AC380V equipment should be three-phase
Requirements of pure water: pure water inlet
five little system that includes three-phase fire wire, a zero wire (light
◆ Electrical conductivity＜15μs/cm blue), and an earth wire (kelly). The load capacity of user power supply
◆ Content of bleacher＜2mg/l circulat ing water ou tlet and power line should be greater than the equipment load capacity. Please
◆ PH value5-7 install a power switch box in the right side of the equipment or back right
◆ Hardness＜0.02mmol/l wall. There must be a three-phase chopper switch (or a breaker) and single-
◆ Temperature≤45℃; pressure≤0.05Mpa phase chopper switch (or a breaker) installed in the switch box.
Note: The steam must be generator from
pure/distilled water.
Power supply
◆ The rated power should no less than 17
kw.
◆ 380V/50Hz AC with reliable earth wire.

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