Excavation & Grading Handbook
Excavation & Grading Handbook
Excavation & Grading Handbook
gl/6cMFcQ
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by
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Nick Capachi
Capachi
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&
John Capachi
Capachi
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624.1'52--dc22
2006015163
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C ONTENTS
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1 Understanding Road Survey 6 Road Building Equipment . . . 117
Stakes . . . 5 Slip-form curb machines 117
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Survey stakes 6 Slip-form pavers 119
Profilers 121
2 Plan Reading . . . 21 Reclaiming machines 125
Other specialty equipment 126
Subdivision plans 22
Highway plans and cross sections 37 7
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Planning for Excavation . . . 133
The equipment 134
3 Grade Setting . . . 51 Soil conditions 141
Setting grade 52
Grade setting equipment 53 8 Excavating Rock . . . 145
Checking grade with swedes 55 Cutting slopes in rocky soil 146
String lines 57 Ripping and excavating rock 148
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Specialized Equipment . . . 93
Curbs and paving 193
Using a laser level for parking lots 94
Using a laser level for pads 95 11 Highway Grading and
Using a laser level for road projects 96 Excavation . . . 199
Using a laser level for trench work 98 Staking a highway job 202
Laser receivers on equipment 101 Beginning earthwork 205
Other on-board control systems 103 Checking the grade 208
Grading with GPS 104 Subgrade work 213
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Compacting and finishing 237 Rolling the spread 379
Applying the tack coat 382
14 Drainage Channels . . . 241 Patch paving and trench paving 384
Controlling water 242 Chip seal 388
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Rebuilding a channel 246
New channel excavation 248 22 Trenching and Pipe Laying . . . 393
Trenching for water pipe 393
15 Unsuitable Material . . . 253 Laying water pipe 395
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Testing for unsuitable soil 254 Trenching for sewer pipe 402
Excavating unsuitable material 254 Laying sewer pipe 408
Plugging and bridging 257 Pressure testing sewer pipe 411
The fill 259 Repairing broken sewer pipe 416
Remedies for unsuitable soil problems 260 Trenching for drain pipe 417
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Unsuitable soil around utility lines 264
23 Trench Shoring, Shields and
16 Compaction . . . 271 Sloping . . . 433
Compaction testing 272 Hydraulic shoring 434
Meeting embankment standards 276 Shields 438
Meeting subgrade standards 277
Selecting the right equipment 281 24 Constructing Manholes . . . 443
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Downdrains . . . 459
Aggregate . . . 297 Underdrains 459
Rough trimming street subgrade 298 Culverts 460
Fine trimming the subgrade 299 Downdrains 462
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U NDERSTANDING
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R OAD S URVEY S TAKES
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covers each step of the excavation and grading process, from how to read
and understand grade stakes, through paving, laying pipe and cutting
drainage channels.
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Since the mid 1970s, when my first grading and excavation book was
published, there have been many changes in construction methods and
equipment. Adapting lasers, sonar, and GPS to control the equipment to
carry grade is by far the biggest change I’ve dealt with in this field. Using
sonar and slope control on graders to fine trim has greatly increased
production in the last few years. The operator using a GPS has the precise
location where he is working right on his screen, showing the parameters
of the lot pad and the elevation needed. GPS is now used on dozers,
scrapers and compactors, and is also used for surveying. I’ll be covering
GPS in detail in a later chapter in the book.
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eliminated most trench jetting.
In the first four chapters of this book we’ll cover the basics: reading
and following survey stakes, understanding excavation plans, and how
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excavation contractors use contour line drawings. If you’ve been working
in the excavation and grading business for a while, most of what you read
in the first few chapters you probably know already. But if you need a
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brush-up on plan reading and stake markings, or if you’re new in the field,
these chapters explain it in terms I use throughout the book.
However, the way the surveyors compute that information has changed.
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Survey Stakes
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engineering firm that’s designing the project will set out stakes and hubs
that identify points on the construction plans. When a precise distance or
elevation is needed, a surveyor’s tack on top of the hub establishes the
point from which elevations and distances are measured.
Front
R.S.
0
1
C- 5
0
Back Side Side
Ditch 0
10
3+50
SE −2%
C- 0
2:1
20
H.P.
0
8
C- 240
EL 8340
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CL
E.P.
9
7
C- 0
540
29
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CL
5
7
C- 0
49
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Surveyor information stake
Grade setter’s stake
RS
2-foot boot Cut cross section
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Original ground
EL 83.40
Surveyor’s hub
Cut area
2:1 CL
Slo Ditch HP EP
pe 2%
4'' AC
4'' AB
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Fill
54 feet
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or other reference stake or point. It’s essential that you know how to read
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the markings on these information stakes and follow the instructions they
provide. The surveyor may write on one or all sides of the stake.
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Cut Stakes
The stakes are usually called cut, fill or slope stakes, depending on the type
of excavation required. Figure 1-1 shows the kind of markings you’ll find on an
information stake. In this case, we’re looking at a cut stake for a road
excavation. The front, back and both sides of a cut stake are shown in the
figure. Below the stake there’s a cross section drawing of the existing grade
and final road grades that are described on the stake. Refer to the drawing as I
explain the markings on the information stake in the figure.
Look first at the stake labeled front in the upper left of Figure 1-1.
That’s the front of the information stake. The RS at the top of the stake
means that there’s a reference stake to be established, and that reference
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stake is the point from which measurements and elevations are taken. The
location of the reference stake is the point that the projected cut slope
meets or catches original ground, also referred to as a catch point. Find
the reference stake in the drawing. It’s labeled RS and it’s in the upper
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left-hand corner of the drawing. Below the letters RS on the information
stake you see C-10. Below that you see a diagonal line and 50. These
markings above and below the diagonal line identify the amount of cut
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and distance needed to establish the correct grade at the reference stake.
The number above the diagonal line is the elevation and the number
below the diagonal line is the distance. In this case, the information stake
shows a cut of 1.0 foot (below the level of the surveyor’s hub) to be made
5.0 feet from the hub for the RS point.
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Some surveyors may use RP instead of RS. RP means reference point.
Treat it exactly the same as the RS.
Notice that distances and elevations are measured in feet and tenths
(or hundredths) of a foot, not feet and inches. The small number above the
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when adding and subtracting feet and decimals of a foot rather than feet,
inches and fractions of an inch. I’ll explain more about this measuring
system, called engineer’s measure, later in this chapter.
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The two horizontal lines below the first set of measurements are very
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important. All measurements above the double horizontal line are taken
from the hub beside the information stake. The double horizontal line
means and then, indicating that all measurements and elevations from
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that point down on the stake are taken from the RS point and not the
surveyor’s hub. Note this very carefully: If the double horizontal line was
replaced with a single horizontal line, all measurements and elevations
would be taken from the surveyor’s hub rather than reference stake or
hub established by the grade setter. On the other hand, if the surveyor
uses a double line after each grade, then each cut becomes the reference
for the next. We’ll look at this last method shortly.
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diagonally, from the reference stake. Look again at the drawing to be
sure you understand how the 20-foot distance to the ditch is
measured. Remember, each square on the survey drawing represents
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1 horizontal and 1 vertical foot.
The next reading is the hinge point (HP) grade and distance. Note
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the hinge point on Figure 1-1. It’s 2 feet above the ditch cut. The HP
information on the stake shows an 8-foot cut at 24 feet, indicating the
grade must come up 2 feet and move out 4 feet. By computing the
amount the HP rises from the ditch and the distance it moves
towards the center of the road, you can see that it’s again a 2:1 slope.
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Reading down the information stake, the next grade and distance
is the edge-of-pavement (EP) point. The grade will be 7.9 feet below
the reference stake hub. Notice the cut at EP is 0.10-foot less than
the HP cut. The reason for this is that the road grade rises 2 percent
in the 5 feet from HP to EP. Multiplying 5 feet by 2 percent gives the
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The next markings give the centerline cut. You can see that the
cut is again less than the previous cut at EP. Subtracting the 29 feet
at EP from the 49 feet to the centerline leaves 20 feet. So the
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centerline is 49 feet from RS and 20 feet from EP. The cut at the
centerline is 0.40 foot less than EP cut, making the centerline 0.40
foot higher than EP. Again, we have a 2 percent slope from the
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grade setter must add the thickness of the road section to the EP
and centerline grade to get the correct subgrade elevation that must
be excavated.
Look at the back of the cut stake. It’s marked 3+50, indicating
that this station is 350 feet from station 0+00, the point from which
the survey began. Below the station number is the distance from the
C-
10 the stake identifies the percentage of slope from the
20
0
centerline to HP. The minus sign indicates that the
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centerline slopes down 5
0 to the HP. If it were a plus
H.P. sign instead, the centerline would be sloping up to
0 the HP. The second side stake drawing shows the
F-2 0
4 rate the cut slope falls from RS to the ditch. In this
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case, it’s 2 feet out for every foot downward. The
E.P.
10
second group of numbers is the elevation of the
F-0 surveyor’s hub above sea level.
0
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Notice that by adding the double line, the last three distances change.
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In Figure 1-2, if you add the distances on the stake to centerline together
(the distances indicated under the diagonal lines), you’ll get 54 feet from the
surveyor’s hub to centerline. Now look at the back of the stake in Figure 1-1.
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It also reads 54 feet to centerline from the surveyor’s hub. By using the
double lines between grades, the last three cuts in Figure 1-1 become fills in
Figure 1-2. The reason is because the HP grade must now be computed from
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the ditch grade, which is 2 feet lower, creating a fill of 2 feet. This method is
also used to determine the centerline grade. The EP grade is 0.10 foot higher
than the HP, and the centerline is 0.40 foot higher than EP.
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If you encounter a stake marked like the one shown in Figure 1-2, for
better control and accuracy you should set a hub at each point as a
reference to shoot your next grade from. If you study Figures 1-1 and 1-2
carefully, you’ll notice each distance and elevation are exactly the same.
Only the methods for computing them are different.
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4 .40 (four tenths)
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3 .25 (twenty-five hundredths)
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2 .17 = 2''
.15 (fifteen hundredths)
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1 .10 (one tenth)
1
.05 (five hundredths)
Fill Stakes
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35 feet
Fill Stake Fill cross section CL
Grade setter’s stake
EP
HP 3% 4'' AC
Surveyor’s 9'' AB
information 2-foot boot
stake
RS Fill
Original ground
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Surveyor’s hub Each square = 1 foot
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El 96.60
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R.S.
8
F-1 3
0
SE −3%
2:1 EL 9660
H.P.
25+00
0
F-5 0
10
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E.P.
12
F-5 0
14
C
L
CL
350
66
F-5
0
32
Front Back Side Side
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reference stake (to the right of the hub) is the starting point and the place
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from which all measurements and grades are measured. Cut or fill
information given for the RS point will be measured from the surveyor’s
hub. Here, the RS is located 1.8 feet above the hub and 3 feet from it. The
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grade setter will have to set the reference stake at the indicated horizontal
distance from the hub and draw a horizontal line on the stake at the
elevation given on the surveyor’s information stake. If the ground hasn’t
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been disturbed at that point, his line will match the existing ground.
The grade setter should add a boot to his stake with a horizontal line 1
foot above his RS grade. Because this is a fill, if the fill is made correctly,
the overfill will cover his finished grade line. By placing a 1-foot boot
above his finished mark, he’ll save the time it would take him to dig it out
later. So when the grade setter returns to set a second slope stake at HP,
he can use the 1-foot boot to compute the next vertical grade needed. He’ll
just subtract his 1-foot boot from the vertical grade he wants.
Reading down the surveyor’s stake, the two horizontal lines mean and
then, indicating that the grade setter must measure from the RS point for
the next fill and distance, instead of measuring or shooting grades from
the original surveyor’s hub. For the hinge point (HP), measure 10 feet
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from the RS hub or lath. At this point, a fill of 5 feet must be made to
obtain the required grade. The hinge point is the place where the fill slope
stops and the road grade begins. A stake won’t be set at HP until the fill
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reaches that point. It would be in the way. The operator will get that grade
from the RS stake set by the grade setter. It’ll show the fill needed 10 feet
out, and that the fill slope should be 2:1 for the HP grade. If the fill were
to be 20 feet high (rather than 5 feet), the grade setter would set slope
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stakes every 5 feet the fill rises to HP.
There are times when the grade setter must offset the reference stake.
Let’s look at how he would do this. We’ll say that the grade setter set his
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reference stake 5 feet out from the surveyor’s hub. It often happens that
the ground level is disturbed during clearing. What if, during the clearing
operation, 1 foot of the existing ground is removed and the grade at the
RS no longer matches the surveyor’s information stake? When there is a 1
foot difference in grade, the grade setter working a 2:1 fill should move
the reference stake back 2 feet. He must then mark his RS lath to reflect
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the change. His new fill and distance to HP will be F-60 / 120. By moving
the RS 2 feet back, once the fill is made 1 foot high at a 2:1 slope, it will
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match the grade and distance on the original RS set at 5 feet. If he didn’t
do this, the slope would be off line with the remaining RS points that were
not undercut during clearing.
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On a cut slope, you may have to offset the RS for the equipment. You’d
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again move the RS back 2 feet to provide clearance for the grader’s blade.
This will keep the grader operator from having to slow down and adjust
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his cutting edge in from its normal grading position to avoid the stake.
The grader would use the same cut and fill given for the 5-foot RS
distance, but the grade setter would mark a 2 in a circle at the top of his
lath to indicate the actual RS point is offset 2 feet. He should also mark
the actual RS point with a paint line for the grader operator to follow. It’s
very important to set the RS point precisely because it controls the entire
cut or fill elevation and alignment.
Let’s return to reading the information stake in Figure 1-4. The next
point referenced is the EP. This is the edge of the pavement and it shows
a fill of 5.12 feet (F-512) at 14.0 feet from RS.
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The back of the stake has 25+00. That signifies that this stake is 2,500
feet up the line from the point where the measurements started (the
beginning of the road construction in this instance). The point the
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surveyors start from is most likely marked 0+00. These are station
numbers. The number 35.0 below CL means that the center of the road is
35 feet out from the surveyor’s hub (not RS). Look again at the front of
the stake and notice that when the RS distance of 3 feet is added to the CL
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distance of 32 feet, the total is 35 feet, the same distance as that marked
on the back of the stake.
The first stake labeled side is marked SE −3%. This is the percentage
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that the roadbed slopes from the centerline to the hinge point. On the
right-hand stake marked side, the first reading is 2:1 (2 to 1). This is the
rate the fill slope will rise from RS to HP. Notice that the front of the
stake shows HP with a 5-foot fill over a 10-foot distance. This is what the
2:1 indicates. The next item on the side stake is EL 9660. This is the
elevation of the hub at the surveyor information stake. The surveyors
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Some surveyors provide more information on the stakes and some less. The
surveyor stake in Figure 1-5 shows what you might see on some county or
city road stakes.
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The front of the stake begins with a 2 with a circle around it. This
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indicates that the first cut starts 2 feet out. The next markings indicate that
the ditch cut is 4 feet at a distance of 10 feet from the stake. The slope will
again be 2:1 because the first 2 feet aren’t cut and the cut over the next 8
feet is 4 feet. Look at the figure again. Notice that there’s no double and
then line. This means that you must take all measurements and grade shots
from the hub set by the surveyors rather than from an RS or RP point, as
on the previous stakes we’ve looked at.
2:1 8 + 00
El 8256
Ditch
C - 40
@100
Sho
C-350
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@ 130
CL
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C-324
@260
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Hub
the edge-of-pavement, and the elevation. Notice that there’s only 13 feet
from the shoulder to the centerline, which indicates a possible aggregate
shoulder. In this case the shoulder would be brought up to subgrade and
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engineering company that created the drawing and marked the stakes.
They should be eager to help.
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The second drawing in Figure 1-5 is the back of the stake. It shows
the rate of fall of the cut slope (2:1) and the station number (8+00). It
doesn’t have the centerline distance because all the front measurements
are from the hub and not an RS or RP point. Many stakes have just the
details required to allow you to set the grades. Even though other
information may be absent, they always have the station number on the
Ditch
Curb stake Street stake channel stake
3
5 CL
West top
C-00
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@110
East toe
C-80
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@150
East top
C-00
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@230
back. The side of the stake is shown in the right-hand illustration. It gives
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the elevation above sea level (EL 8256). In some cases the hub elevation
won’t be on the stake at all. It may be replaced with the percentage of
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expect the surveyor to set for cutting and setting curb grades. From the
hub at the base of this information stake, you’d move out 5 feet and down
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1.50 feet to the top-back-of-curb (TBC) to set the curb forms or for the top
of the concrete pour.
In some cases, the surveyors may also give the front lip grade or even
the flow line grade. If not, you’ll have to determine the distance from the
back of the curb to the lip. This information is available in the plans or job
specifications. When setting curb subgrade, determine the thickness of the
curb plus any aggregate base, if it’s called for under the curb. The
thickness of one or both must be added to the cuts and subtracted from the
fills to find the subgrade rather than the finished grade level. Notice that
there’s a tack in the hub in front of the curb stake. The tack marks the
exact spot from which the surveyor took his measurements. Without this
marker, the measurements could be as much as 11/2 inches off (using a
2 × 2-inch hub). The tack provides greater accuracy.
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Street stake — The center stake in Figure 1-6 is a street stake you’d
expect to find on a rural road first cut. The front of the stake indicates the
centerline of the street and the cut or fill to the finished grade. In this
case, there’s a 2-foot cut to the finished grade (FG). The plans should
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show the road width, percentage of slope or crown, and the thickness of
the road section. Remember to add the thickness of the road to this cut.
The station number may be on the back or front of the street stake.
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Surveyors rarely stake the street centerline. The stakes are usually offset
behind the back of the curb or a roadside ditch and will carry enough
information for the grade setter to establish a centerline grade. Those are
the common methods for staking roads.
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Ditch channel stake — The stake at the far right in Figure 1-6 is a grade
stake for a ditch or small channel. The 3 in the circle (read 3-foot offset)
is the distance from the hub where the first cut starts (which would be
the catch point or top-of-slope). The west toe grade indicates the first slope
and the bottom of that slope. The east toe is the bottom of the slope on
the opposite side of the ditch. Both toe cuts are the same, so the bottom
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is flat. The east top cut is where the cut will be started on the opposite
side. Subtracting the 3-foot offset from the 23-foot distance to the east top
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cut gives the distance across the top of the ditch, 20 feet. Subtract the
small toe distance from the larger. This gives the width of the ditch
bottom, 4 feet.
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To find the rate of slope from the top cut to the toe of the channel,
subtract the distance given to the top cut from the distance given to the toe
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cut. The 3-foot offset must be subtracted from the west side distance of 11
feet. This will make the distance 8 feet from top cut to toe on each side.
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Dividing the cut of 8 feet into the 8-foot horizontal distance gives an answer
of 1. This indicates that for every foot cut vertically, the slope moves out 1
foot horizontally. That’s a 1:1 slope.
A stake with only a few markings will usually provide all the
information you need to do the excavation. If something is still unclear,
the plans should have the answer you’re looking for.
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1:1 2:1
op
e
1' Slo 2'
pe
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1' 1'
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3:1 4:1
3' 4'
S l op
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e 1' Slope 1'
slope ratios, and should help you visualize most of the slopes you work
with in excavation.
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If you’re still confused about the work required after reading the
surveyor’s stakes and checking the plans, ask the survey crew about it if
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they’re still on the job. If they’ve left, call the engineer and have him
clarify the problem or send the survey crew out for a field meeting. Be
sure you know what’s required before beginning the work. Earthmoving is
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far too time-consuming and expensive for you to be taking your best guess
and hoping you’re right!
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C HAPTER 1 Q UESTIONS
1. What does RS stand for?
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A) Rate of slope
B) Road surface
C) Reference stake
D) Rear station
A) “And then”
B) The amount of cut is above the diagonal and the distance is below
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C) Take all measurements below the diagonal from the next cut
D) The amount of cut is above the diagonal and the fill is below
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B) IS
C) EP
D) RP
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A) The survey hub
B) The centerline
C) The reference stake
D) The catch point
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7. What does it mean to the grade setter if every distance on a surveyor’s
stake is followed by a double line?
A) He must take the next grade and distance from each preceding point
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B) He must measure back to the survey hub for distance and elevation
C) He must measure back to the survey stake for distance only
D) It indicates that all the following measurements are cuts
centerline grade
10. What do the west and east toe grades on a ditch channel stake indicate?
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P LAN R EADING
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what’s on the plans. You need to be able to read and understand both
the survey stakes and the plans to develop a picture in your mind of how
the finished job will look.
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It’s essential that the grade setter and foreman understand the plans
completely in order to do the work correctly. Any time a surveyor uses an
unfamiliar abbreviation or notation on a stake, the foreman or grade
setter will have to check the plans to see what it means. We’ll look at the
most common notations so you’ll recognize them when you see them on
plans you’re reading.
C/L
13' 3' 17' F/C 7' 7' F/C 17' 3' 13'
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2 er er
p 4'' pl a
Subgrade prior to n
Type 5 vert curb
4'' min AB under C&G landscaping
with 95% compaction 3'' AC + 8'' AB 4'' min AB under C&G
with 95% compaction
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54' Camino South
(STA 118+38.40 to 123+28.71)
Street section A — 54' right-of-way
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Unless shown otherwise on plan
R/W R/W
13' 32' 13'
3' 13' C/L 13' 3'
Type 2 C&G (TYP)
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2 (Type 1 C&G where
pe : 1 m
r p ax
lan
noted on plan) ax
m n
: 1 pla
2 er
2.0% 2.0% p
2.0% 2.0% 2:1
x
ma n pe ma
rp x
2:1 r pla lan
pe
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Subdivision Plans
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Figure 2-1 shows two street cross sections. These street section
drawings, usually referred to as the “typicals” are found in the front
section of the subdivision plans. The engineer may elect to draw only half
of each street, as that’s all you need when both halves are exactly the
same. However, the engineer who drew the typicals in Figure 2-1 chose to
draw the full width of the street section.
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The two street sections in Figure 2-1 are part of a plan with a total of
eight street cross sections for the same job. We selected these two because
they show the greatest change in street width. Notice that the station
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numbers in street section A represent 490.31 feet of the street (subtract
118+38.40 from 123+28.71 or 11,838.40 from 12,328.71). Also notice that in
street section B, the information provided covers a longer section of the left
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side of the street (31+00.00 to 92+42.38 = 6,142.38 feet) than the right side
(31+00.00 to 92+18.58 = 6,118.58 feet). LT indicates the left side of the
street and RT indicates the right side. That tells you that the change on the
left side of the street goes 23.8 feet beyond the change to the right side.
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Reading Station Numbers
Let’s take a closer look at how to read station numbers. We’ll use the
last station in Figure 2-1B, 92+18.58, as our example. The first number to
the left of the + is a 2. That indicates 200 feet. The second number to the
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left of the + is 9, which indicates 9,000 feet. So, the numbers to the left of
the + represent 9,200 feet. Now let’s look at the numbers to the right of
the +, 18.58. They represent feet and hundredths of a foot, just as they
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appear, 18.58 feet. The number to the right of the + can only go to 99 feet
before it moves to the left and becomes 100 feet (represented by a 1), just
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like the numbers after the decimal point can only go to 0.99 foot before
they become 1.0 foot. All station numbers begin at 0+00, so when you see
station number 92+18.58, that tells you this point is 9,218.58 feet from
the first station at 0.00.
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station locations:
PLAN READING 23
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4 feet back-of-curb, so the front of the stake would read 4 (the 4 is circled)
R/W & BC with a grade for the curb and centerline. If it were a
subdivision street, the surveyor would set a stake at the lot setback line
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with distance and grades for back-of-curb, centerline and lot grades, but
not for right-of-way.
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The note directly under the curb tells the grade setter that 4 inches of
aggregate base (AB) are required under the curb. He’ll have to add the
thickness of the curb and the 4 inches of AB together to compute his
subgrade elevation. The ideal subgrade situation occurs when the curb
subgrade and street subgrade are the same and there’s no need for a notch to
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be cut up or down from curb grade. Looking at the street section, you can see
that this is the case here. There’s a line drawn the width of the street for
subgrade with no notch, indicating that the subgrade and curb grade match.
Below the right-of-way line (R/W) measurements, you’ll see the mea-
surements for a 13-foot dirt shoulder, 3-foot curb, 17 feet of pavement and
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7 feet of island from the face-of-curb to the centerline (CL). The same
measurements are shown for the other side of the road as well, with both
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sides matching.
Now let’s look at the finished slope grade, starting at the far left. First
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you’ll see 2:1 max / per plan on one line slanting up and one line slanting
down at the same angle. This indicates you must build a two-in-one (2:1)
slope from the dirt shoulder, regardless of whether it’s a cut or a fill. This
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is the same on the right side slope as well; the slope moves 2 feet
horizontally for every 1 foot of rise or drop.
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Next you see 2.0% above the shoulder. That tells you that the 13-foot
shoulder slopes 2 percent from the slope hinge point (HP) to the top-back-
of-curb. Continuing towards the centerline, there’s a notation saying that
a Type 2 C&G (curb and gutter) is required. The grade setter will then
have to find a cross section of the Type 2 curb. Usually it’s in the agency’s
specifications rather than on the plan. The specifications will show the
height from the top of the curb to the bottom, and the thickness of
concrete required. It will also show the rate of slope of the curb pan,
the flat or gutter portion of the curb and gutter.
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compute the fall rate by multiplying 17 feet by 2 percent. Using a
calculator, enter 17 × 2, and then press the percent key — the result
will read 0.34. The 0.34-foot fall is from the front of the island curb to
the lip of the curb and gutter. To cut subgrade, the curb width on each
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side must be added to the 17-foot pavement width. An island curb is
usually 8 inches wide and the curb and gutter 3 feet wide, for a total of
3.67 feet. So the distance would then be 20.67 feet. Multiplied by 2
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percent, that gives you a 0.41-foot fall across the entire subgrade.
curb. These are items the grade setter and foreman must take into
consideration when excavating to subgrade elevations.
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The next item we come to is the barrier curb at the island. The note
above indicates a Type 5 vertical curb. Again, the grade setter must
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check the specifications for the height and width of the Type 5 curb.
The 2.0% indicated on the top of the island is the amount the finished
landscaping will fall from the centerline to the back of the island curb.
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There are two important things the grade setter must pay attention
to: first, that the aggregate road base runs to the back, not the front, of
the island curb; and second, that the subgrade between island curbs
must be left 4 inches below the finished landscape grade. This is
indicated by the note under the island on the street detail sheet and the
PLAN READING 25
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I NDEX
A
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And then 8, 10, 13
Angle, 90-degree, using tape 89-90
paver breakdown 375-376
paving machine 354
Bacterial test, water 401-402
Balancing equipment 137
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AASHO 274
Answer sheet, pinching 354 subdivisions 158
Abbreviations 497-498 chapter questions 499-500 placing fabric 383-384 Balancing site, soil 192-193
Access, equipment 234-236 Apartment pad planning dumps 363-364 Banding pipe 424
ramp, channel excavation 247 excavating 185-190 planning passes 362 Bank plugs 303-304, 491
Aerial photograph 52 grading 95 pushing up 354 highway subgrade 213-214
CAD design 52 Arrow boards, hwy construction 200 raking 385 highway subgrade trim 303-306
marking boundaries 51 Articulation system, grader 473 reflectors and striping 387-388 Barrels, manhole
surveying 51-52 Asphalt removal with scraper 353 precut 450-451
topo map 52 cold mix 125 removing old surface 347, 350 sealing joints 451
Aggregate
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hand placing 385 tack coat 382 Base station, GPS 105-106
culverts 224 loading with scraper 353 trenches 386-387 Baseline, 90 degree angle 89-90
dumping 320-321 milled 121 truck flow 376 Bedding material
estimating 313 plug, unsuitable material 257 work crew 364-365 sewer pipe 402
fines 315, 317
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Aggregate base (AB) 24, 311-332 thermometer 366 Auger-type curb machine 119 HDPE drain pipe 423
compaction 214, 324
trenching through 126 Auto laser-controlled equipment 102 lubricating bell end 421
highway tolerances 325
Asphalt concrete (AC) 25 setting pipe barrel 408
oiling 332
placing dikes on 215-216 B Bench cut
paving on 356
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aggregate base 314 equipment selection 242 Compaction wheel, hoe 127, 247 Corrugated metal pipe
asphalt 364 existing 242-247 Compactors aluminum 423
Bottom, manhole 443-449 limited work area 245-246 laser controlled 101 culvert 462
Box, wire locator 399 new channel 248-250 operating tips 487-487 downdrain 462-463
Breakdown roller 379 staking 242 pad-drum roller 226 steel (CSP) 38, 423
operating tips 490 summer flow 242 pad-drum vibratory roller 176 Cost overruns 128
Bridging water control 242-243 planning excavation 135, 138 Couplings
adding fill to 259-260 wellpoint pumping system 249 plate tamper 381 drain pipe 423-424
unsuitable material 257-259 widening or rebuilding 246-247 pneumatic tired roller 379, 489 pipe joint 396
Bucket Channels, manhole bottom 445 riding high 299 sewer pipe 409
forked 404 Chapter questions, rocky fill 150-151 Cracks, resurfacing pavement 122
trapezoid 248, 394 answer sheet 499-500 rollers 314, 387 Crew
with thumb 351-352 Check valve, in water main 401 subdivision excavation 160 cast-in-place drain pipe 425-427
Buffer zone, highway 129 Checking grade communication with 127-128
Competition, assessing 127
Building embankment 233 highway excavation 208 laying drain pipe 418
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Computer assisted design (CAD) 52
Building pads pipe laying 404 meeting with 161
Computer models, GPS 106
excavating 185-190 subdivision excavation 166 parking lot job 315
Concrete
excavating unsuitable soil 195 using a ruler 302 paving 364-365
channel lining 249
Bull wheel, roller 379 using an eye level 288 safety 129, 220-221
Bulldozer, excavation 134-135 with straightedge & hand level 288 curing, no-joint pipe 428-429
sewer pipe 408
trenching through 126
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Buried pipe warning tape 400 Chip machine 388 working in shield 438-440
Buttons, traffic control 129 Chip seal 388-389, 492 Concrete curb machine
Cross drain 35
self-propelled spreader 388 cutting curb grade for 290 Cross rolling 280
C Chlorinating a main 398 slip-form 117-118 Cross section 21
CAD, from aerial photo 52 Choker 492 Concrete drain pipe 417-418, 423 abbreviations 497-498
cutting 210 cast-in-place 424-429 highway project 40
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Calcium hypochlorite tablets 398
Camera in pipe 411 highway 320 Concrete manhole open land 43
Carbide trencher teeth 126 Clam bucket 128 curing test 449-450 rural road project 43
Cast iron pipe Clay subgrade, compaction 279 mix, manhole bottom 445 street 24
sewer 408 Clay pipe, sewer 408 pouring 448-449 Crows feet 71-74, 492
water main 396 Cleanup, roadwork 229 Concrete paving marking cuts and fills 72
Cast-in-place drain pipe 424-429 Cobble curing 120 setting stakes 72
bracing 425-427 erosion control 170 mat 120 slope stake 73
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curing 428-429 ripping and excavating 150 milled 121 Crumbling shoe 395, 492
finishing 428-429 trenching in 405 pouring roadways 119-120 Cul de sac, paving 371-373
manholes 428 Cold mix asphalt 125 pouring sidewalk & curb 329-330 Culvert 460, 492
pouring 425 Color coding, contour plan 29 slip-form paver 119-120 dirt cap 460
trenching 424 Color-coded tape 400 pipe laying 224
spreader machine 120
Casting, manhole 454-456 Commercial site excavation 183-196 roadwork 223
Cones, traffic control 129
Catch point 8, 492 Communication, staff and crew 128 Curb
Construction, changes in 5
Caterpillar equipment increasing productivity 127-128 aggregate base 325
Construction fabric back-of-curb 24, 25
Cat 12 grader 138 Compaction 271-282
paving 383 barrier 318
aggregate base, highway 324
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Cut slopes Double line, information stake 8 signal 321 Equipment operating tips 467-490
ditch flow line 210 Double pushing 134 tickets 323 backhoes 479-481
grading 207 Double steel-drum roller 354 Dump trucks, placing aggregate 314 compactors 486-487
Cuts and fills 205 Downdrain 462-463 dozer 474-476
centerline 9 dike 462-463 E grader 468-473
contour plan 87-89 highway 215 Edge-of-pavement (EP) 9 hoes 479-483
cut stakes 7 median outlet 462 road plan 39 loaders 483-484
ditch 9 metal trough 463 Electric pumps 245 motor grader 468-473
fill stakes 11 Dozer Electrical lines, traffic signals 223 rollers 487-490
marking crows feet 72 cutting 474 Electrical plans 223 scrapers 476-479
setting boots 75 double pushing 134-135 Elevation (EL) 16, 492 sheepsfoot compactor 487
stakes, reading 7-16 grading tips 474-475 contour plan 83 skip loaders 484-486
Cutting mud tracks 249 track hoe 482
determining 28
curb grade 289-291 operating tips 474-476 Erosion control
ground contour 28-30
curb subgrade 292 pavement removal 351-353 channel excavation 243
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marking on lath 97
diversion trench 244 picking up scraper 476 culverts and drains 460-463
profile 31
shoulder 211 push-block blade 476 environmental protection 172
using laser level 66
slopes, in rocky soil 146-147 pushing scrapers 476 maintenance 172-173
subdivision lots 166-170 rebuilding channel 247 Elongated Ys, drawings 27
placing dikes 215-216
type 1 curb 291-294 ripping rock 151 Embankment pollution penalties 173
building 233-237
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slope board 146, 475 silt barrier 171-172
D S.U. blade 476 compaction standards 276 subdivision 170-173
working in rock 148 dumping from above 237 Establishing 90-degree angle
Dam
channel pipeline 245-246 working unsuitable soils 255-256 equipment access 234 using tape 89-90
water control 243 Drag box 314 hauling on narrow fill 236 Estimator,
Decimals, using 11 skip loader 486 track walk 237 communication with 128-129
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Delineators, traffic control 129 Drain Emulsified asphalt coating 382 Excavating channels
Density tests profile 35 End dumps channel widening 246-247
back scatter test 387 storm 34-36 aggregate base 314 existing channel 242-247
moisture density curve 273-274 Drain pipe 417-429 asphalt for paver 354 new channel 249
nuclear testing 274-276 culvert 460 End vertical curve (EVC) 32 water diversion trench 243-244
sand cone test 272-276 equipment 418 Engineer, balancing the site 192 Excavating commercial sites 183
Detail drawings, joints 423-424 Engineer’s measure 8 apartment & office pads 185-186
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abbreviations 497-498 laid on radius 421 Engineer’s scale, contour plan 86 confined space, working in 195
Detail sheet mortared joints 423-424 Environmental protection, 172 pad grading 187-189
headwall 36 placing manholes 419 Equipment parking lot islands 190-192
highway project 38 storm drain 35 access to narrow site 234-236 planning 184
Detention basin, tarred 423 asphalt paving 354 ramps and loading docks 190
erosion control 170, 171 trenching 417-419 balance 137 swales 195
Detour 21 types 423 balance, subdivision 158, 164-165 unsuitable soil 195
signs, construction 200 Drainage building new channel 248-249 Excavating embankments 233-237
symbols, traffic control 45 parking lot grading 94 channel excavation 242, 246-247 bench cuts 235
traffic 129-130 plan and profile sheet 30-36
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earthwork 205
Dikes Drawings, abbreviations 497-498 operating tips 467-490
fills 205
asphalt concrete 462-463 Driveway pavement removal 350-353
grading 205
for downdrain 462-463 culvert pipe, laying 224 placing aggregate base 314
slopes 209
highway 215-216 cutting 220 planning 138
staking 202
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setting for trenching 98-99 parking lot 317 safety tips 467-490 driveways 224-225
Dirt cap, culvert 460 symbol 34 scrapers 134 equipment 225
Dirt plugs 224-225 Drum rollers sewer pipe placing 403 roadwork 223
Disking and stripping 185-186 operating tips 487-490 spreading aggregate 322 rural roads 225
Ditch pad 176 street subgrade trim 298-299 Excavating rock 145-150
channel, stake 17 smooth 214 subdivision excavation 156 dozer with slope bar 146
cut 9 vibratory 379 subdivision trim grading 175-176 equipment damage 146
cutting 210 Dual satellite antenna 112 subgrade compaction 279 ripping 148-150
flow line 43 Ductile iron pipe, water 396-397 traffic control 236 safety precautions 147-148
roadside, cutting 223-225 Dump
trenching drain pipe 418 slope tolerance 147
Diversion trench, channel 243-244 aggregate, hand dumping 321
trenching sewer pipe 402 slopes 146-147
flow line 244 aggregate, highway 320-321, 323
trenching water pipe 394 Excavating subdivisions 155-179
pipe 246 aggregate, parking lot 313-314
trimming sidewalk and curb 329 erosion control 170-173
Double-drum static rollers 490 aggregate, sidewalk, curb, street 327
warming up 362 fine trim grading 177
Double-drum vibratory rollers calculating, asphalt paving 363
operating tips 490 planning, asphalt paving 363-364 widening roads 222 lot pads 166
rolling asphalt 379 sequence 321 working pattern 282 rough trim grading 174-176
selecting equipment 156 Finding cut or fill, Grade trimming sidewalk and curb 327
stepped lots 169 with movable tape 68 calculating lip-of-curb 292-293 trimming street subgrade 298-299
streets 166-167 Fine, pollution penalty 173 centerline, calculating 300-301 turning points 474
use experienced crews 155-156 Fine trimming changes 192 wheel tilt 468
Excavating unsuitable soil 253-267 compaction test 179 changes, highway 201 wing 322
around utility lines 264-265 curb subgrade 177-178 channel excavation 243-244 Grading
bridging 257 equipment 299 control, profiler 121-125 aggregate base 322-323
cement treatment 263 painting notch line 178 control, sonar 366 apartment and industrial pad 95
equipment 254 parking lot 194 curb flow line 32 balancing the site 192
fill 257, 259 rural road subgrade 226 cutting 57 commercial building pads 187-189
filter fabric 260 setting hubs 300 existing 8 curb 289-290
lime treatment 262-263 sidewalk grade 177 final 8 curb and sidewalk 285-294
Excavation subgrade 299 finish 17 cut slope 207
abbreviations 497-498 using grader with sonar 178 for sewer project 79-80 equipment, rough trim 175-176
equipment balance 133-137 using string line 178 lath location 78 fill slope 206
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equipment planning 134-135, 138 Fines, aggregate 315, 317 manhole bottom 446 highways 199-216
haul or stockpile 139-140 Finished grade (FG) 17, 493 setting 52-53 length of haul 30
length of haul 134 floor 184 setting bank plugs 304-306 parking lot curbs 193-194
methods 138-139 highway 214-215 setting with swedes 317 parking lots 94, 190-191
planning 133 lot pad, subdivision 163 slope, finished 24 plan 26-30
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Existing grade 8 parking lots 194-195 stakes, apartment and rocky slopes 147
contour plan 90 profile, subdivision 163 industrial pad 95 rural road, aggregate base 227
Extra work road base, trimming 325 stakes, curb 285-287 street subgrade 298
charging for 253 shoulder 211 stakes, rural road 221 subdivision fine trim 177
soft trench bottom 408 string line 62 stakes, sewer project 79 subdivision rough trim 174-176
unsuitable soil 195, 341, 253 Finishing manhole bottom 445
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top of manhole 453 trimming curb and sidewalk 291
Extruded curb 185, 193 Fire hydrant blow off (FHBO) 33
Grade checking 56 using curb shoe 293-294
placing 361 Flagman
pipe laying 404 using GPS 104-114
pouring 318-319 highway construction 324
subdivision excavation 166 using sonar and slope control 56
Eye level rural roadwork 228
subgrade 302 Grading equipment
accuracy 56 Flashing lights, traffic control 129
with eye level 56 dozer, tips 474-475
checking grade 56, 288 Flexible drum, traffic control 129
Grade indicator, movable tape 67-69 hoe with grading bucket 247
grade setter’s 53-55 Float switch, pump 244-245
Grade pin 60, 493 GPS guided 5-6
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setting up 55 Flow line (FL) 32-33, 38
with swedes 56 curb grade 32 Grade rings, manhole 453 laser controlled 5
direction 34 Grade rod, laser level 98 skip loader, grading box 484-485
F diversion trench 244 Grade setter sonar and slope control 5
grade, pipe trenching 100 abbreviations 497-498 tractor with drag box 373
Fabric
Fluorescent paint, grade setting 53 calculating curb rise 290 Grading plan 21, 83
asphalt paving 383-384
Foreman, communication 128-129 centerline, calculating 300-301 subdivision, reading 26-30
construction 460
Forms checking centerline grade 331-332 Gravel 320
paving 122
curb, undercut for 291 checking curbs for level 303 pipe bedding 402
Face-of-curb (FC) 24
Fall, sewer service 409 manhole 446 equipment 53-55 Grid pattern, parking lot 94
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Feathering asphalt 384-385 Formula, aggregate quantities 312 giving line 166 Grinder, asphalt
Fencing, temporary 130, 245 job description 52 profiler 348-349
Fiberglass rod, for corners 62 G Grade setting reclaimer 350
cuts and fills 76
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mixing, unsuitable soils 259-260 (GPS) 104-114 Ground water, channel 249
narrow embankment 233-237 Glue-down curb 185 marking fine trim 300 Grouting
replacing unsuitable soils 257 GOMACO Corporation offsetting island stakes 191 manhole bottoms 445
rock 150-151 concrete machine 118 offsetting survey stakes 174 no-joint pipe voids 429
shoulder 211-212 paver 120 optional stakes 77 Guinea 493
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stakes 7, 11-12, 205-206 texture/cure machine 121 safety 53 Guinea hopper 73, 493
Fill slope GPS setting swedes, parking lot 317
compacting 212 aggregate base grade 325 staking subdivision 163
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correct profile 236 channel excavation 242 with contour plan 83-90
Hand dumping
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setting stakes 202-204 Industrial pad, grading 95 Left of road centerline (LT) 39 Mechanical coupling, pipe 396
shoulder grade 211 Information stake 14, 493 Length of haul, grading 30 Median, downdrain outlet 462
shoulder types 320 double line 6-7 Level beam, laser level 65, 70 Metal trough, downdrain 463
signs 199 Inspector, unsuitable material 253 Lifts Milled asphalt 121
subgrade tolerance 307 Instruction sheets, plan 38 compacting, lime treatment 342 Mix, asphalt 365-366
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subgrade work 213 Intermediate grade stakes 86-87 planning passes 362 Models, survey for GPS 106
temporary striping 199 Island Lime mixing machine 338 Moisture density curve 273-274, 276
traffic control 199-200 curb 26 Lime treatment Mortared pipe joints 423-424
trimming aggregate base 324 parking lot 184-185, 190 compaction 340 Motor grader 468-473
trimming subgrade 303 paving around 373 moisture testing 341 articulation system 473-474
underdrains 214 reclaimers 338
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circle shift and yoke 472-473
walking the job 199 J spreading 338-340 mould board slide 469
work zones 129 Jacks, shoring 435 subgrade 337 mould board tilt 469-471
Highway plans 41 Joint tape, manhole 453 unsuitable soil 262-263, 341-342 turning points 474
cross section drawing 37, 40 Joints using reclaimer 126 wheel tilt 468
detail sheet 38 manhole barrels 451 Line Mould board
information given 37-38 paving 362 and then 8, 10, 13 back 471
instruction sheets 38 contour 29, 84 extending 472-473
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open land cross section 43 K flow 34 forward 471
original ground 43 right-of-way 24 slide 469
K-rail
plan description 38-43 Lining, channel 249 tilt 469-471
highway construction 199
planning project 37 Lip-of-curb (LP) 25
pinned 46
reading information 42 calculating grade 292-293 N
pouring 118
reading road section 44 Load bearing capacity, road 272
traffic control 46, 129, 220 Narrow embankments 233-237
road improvement 37 Loaders
rural road 43 automatic neutral gear 484 bench cuts 235
L dumping from above 237
Hinge point (HP) 9, 13, 24 operating tips 483-484
at shoulder 43 Ladders, in trench 436 self-leveling bucket 483 equipment access 234
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stake 77 Lane delineators 129 skip 354 hauling on narrow fill 236
Hoe Laser controlled equipment track 351 slope cuts 235
backhoe operation 479-482 receivers on 101 Loading New grade, contour plan 90
system override 102 90-degree angle, forming 89-90
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grading bucket 247 correct elevation 66 Loose gravel, trenching in 403-404 finishing 428-429
operating tips 479-483 direct reading rod 66 Loot 385 grouting voids 429
outriggers 394 establishing level beam 65, 70 Lot pads manholes 428
packs 127 grading a road project 96-97 slope undercut 168 pouring 425
grading commercial pads 95-96
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rubber tired 222, 350 parking lot grading 94 Mailboxes, moving 222 Nuclear density test
safety 482 pipe flow line grade 100 Manhole (MH) 32 back scatter test 274
slotted bucket 406-407 reception 68 common sizes 443 compaction 274-276
tapered bucket 243 rod and receiver 64 grade 453 Nylon string line 58
thumb bucket 351-352 sending and receiving 65 grade rings 453
track 482 set up 62-64 joint tape 453 O
trapezoid bucket 248 setting grade 52, 93 paving around 455-456 Office buildings, excavating 185-190
trenching 99, 403 setting grade rod 98 pipe layout 419 Offset
Hooks and slings, pipe 402-403 setting percentage of slope 98 rim (RIM) 33 back-of-curb 285
Hopper sloping beam 70 setting barrels 450-454 calculating 17
gravel-filled 407 stationary level 69-70 setting casting 454-456 curb 318-319
paving machine 356-357 transmitter 64 shield 438-440 reference stake 13
Hubs 493 trench grading 98-100 shoring 438-440 stake 77
channel excavation 243-244 twirl-type 70-71 symbol 34, 36 stakes, parking lot island 191
finish subgrade 306-307 types 69-71 vacuum test 453-454 string line 59
parking lot 317 windows 70 with sump 447-448 Oil, asphalt 365-366
Oil pot paving 373 locating leaks 413-415 Pneumatic tired roller 379
patch paving 384 resurfacing 121 mortared joints 423-424 operating tips 489
tack coat 382 unsuitable soil 195 no-joint 424-429 Point file, GPS 108
Oiling, aggregate base 332 Patch paving 384-386 perforated 460 Pollution penalties 173
On grade 166 Pavement plugs 398 Polyethylene film 428-429
On-board control system 103-114 edge-of-pavement 9 polyethylene 399 Polyethylene pipe 399
GPS 110-114 overlay 356 preventing damage 404 Polyvinyl chloride pipe
laser 102-103 patching 384 PVC 396-397, 408 (PVC) 396-397
rover, GPS 105-110 removal 350 rubber sleeves 423 Popcorn, placing dikes on 215
sonar and slope control 103-104 removal equipment 350-353 sling 402-403, 417 Poured manhole bottom 443-445
Open land plan, cross section 43 reprocessing 124 soap 408 Pouring, manhole 448-449
Open-bowl scraper 160, 255-256 temporary markers 45 steel 38, 423 Power lines, placing new 223
operating tips 478-479 thickness, for unsuitable soils 263 tarred 423 Power source, pump 245
Open-grade asphalt 215 Paving testing, water 401-402 Precast manhole
placing dikes on 215-216 airport 387 thickness, determining 99-100 barrels 451
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Operating tips, equipment around manholes 455-456 type K copper 399 bottoms 446-447
backhoes 479-481 asphalt 347-389 unloading pattern 402 Pressure tank,
compactors 486-487 concrete 120 warning tape 400 hydraulic shoring 435
dozers 474-476 compaction test 387 water service 399 Pressure test
drag boxes 486 construction fabric 383 wire locator 399-400 manhole 447
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graders 468-473 cul de sac 371-373 wye 409 sewer pipe 411
grading boxes 484-485 curb 193 Pipe bedding water line 401-402
hoes 479-483 highway 369 determining grade 99-100 Pressure washing pipe 411
loaders 483-484 parking lots 373 undercut for 395 Prod rod 265
motor graders 468-473 patch 384 Pipe laying Profile
rollers 487-490 planning passes 362 drawing 83
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cast-in-place drain 425-429
scrapers 476-479 removal 347, 350 crew, drain pipe 418 elevations 31
sheepsfoot compactors 487 spreader box 376-377 crew, sewer pipe 408 sheet 21, 30-36
skip loaders 484-486 tapered areas 370 crew, water pipe 396 Profiler 120-125
track hoes 482 trench 386-387 culvert 224 accuracy 121
Operator truck flow 376 drain pipe 417-429 grade and slope control 121
experience 155-156, 467 Paving machines flow line grade, laser level 100 removing asphalt 348-349
improving skills 467 breakdown delays 375-376 no-joint pipe 424-429 subgrade trimming 122
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safety 467 concrete 118-120 on a radius 409 Profilograph 119
Optimum moisture, soil 274 conveyor belt 356-357 planning pays off 429 Projected grade (PG) 42
Ordering aggregate 312-313, 323 expandable 359 seating pipe barrel 408 Property owner,
Original ground (OG) 43 hopper 356-357 sewer pipe 408-429 unsuitable material 253
Outlet, headwall 36 overloaded 375 sewer, planning 402 Public relations, minimizing
Outriggers, backhoe 394 pickup machine 360 inconvenience 220
stockpiling materials 397-398
Overexcavating, 228-229 rubber-tired paver 356 Public safety 129-130
tools 408
Overlay screed auger 357 excavating rock 147-148
water pipe 395-401
asphalt 121 self-propelled 354 Pumping 253
Pipe slope (S), laid 38
pavement 356 ski 366 unsuitable soil 342
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Pipe trenching
Overloaded paver 375 sonar 358 Pumps, water 244-245
drain 417
Over-rolling, indications 280 slip-form paver 119 Push-block blade, dozer 476
sewer 404
Overspray, tack coat 383 track paver 356 Push-pull scraper
water 393
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plans 21 grading with laser level 96-97 S Setting trench slope, using laser 98
stakes 10 highway excavation 205 Saddle, service strap 399 Sewer lines
Rebar mat 120 improvements, highway 37 grade line 79-80
Safety
Receiver minimize inconvenience 220 plan and profile sheet 30-36
equipment 130
GPS base station 105 moving signs, mailboxes 222 Sewer pipe 408-417
excavating rock 147-148
laser level 64 patching 384 air testing 413-415
grade setting 53
on movable tape 68 pavement overlay 356 backfill and compaction 410
hoe operation 482
Reclaimer 125-126, 350 pavement removal 350 crew 408
pavement reprocessing 350-353 importance of 129
cement treatment 126 joints 408-409
resurfacing 121 manhole construction 456
compared to profiler 124 leakage tolerance 413
rural road excavation 223-229 public 129
lime treatment 126, 338 locating leaks 411-416
signs, relocating 222 rural roadwork 220-221
Recycler, Wirtgen 124 pressure testing 411
strength, load bearing 272 setting boots 75
Recycling asphalt 121 pressure washing 411
subgrade, checking grade 97 traffic alert signs 200
Reference point (RP) 8 replace section 416-417
survey stakes 5 trench 403-405, 433-440
Reference stake (RS) 8, 12, 495 splicing 417
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tie out utilities 219 Sand cone test 272-274
marking 13 trenching 402-407
traffic control 220-221 Sandbags 444
offset 13 types 408-409
trimming aggregate Sandy soil, cement treatment 343
staking 76 vacuuming 411
grade 330-331 Sanitary sewer (SS) 32
Reflective tape, traffic control 129 water testing 411-413
work zones 129 Satellite
Reflectors 387-388
widening rural roads 219-229 GPS receiver 105 Sewer service, fall 409
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Relocating street signs 45
Rock locations for GPS 107 Sheepsfoot compactor 214
Repair, sewer pipe 416-417
excavating 145-150 Scheduling operating tips 487
Residents, minimizing
fence, 147-148 asphalt trucks 377-378 Sheeting, hydraulic shoring 437
inconvenience to 220
fill 150-151 hauls in peak traffic 139 Shields 438-440
Resurfacing 121
ripping and excavating 148-150 Scrapers laser level on 70
Ribbons, surveyor’s stakes 163
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Rock grade 332 asphalt loading 353 manhole 438-440
Riding high 299 Rocky soil, cutting slopes 146-147 asphalt removal 353 trench 405, 438-439
Right angle, finding 89-90 Rod, laser level 64 building channel slope 248 Shoring
Right-of-way (RW) 22, 495 reading cuts and fills 87-89 channel excavation 249 hydraulic 433-438
line 24 Rod, utility prod 265 dumping loads 479 jacks 435
staking 76 Rollers laser-controlled 101-102 manholes 438-440
Rip rap bull wheel 379 loading ripped rock 149-151 planks, setting 437
erosion control 170 pad drum 176 loading time 137
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in headwall 36 removal 437
pneumatic tired 379 loading with dozer 478
Ripper teeth, scraper 353 trench 433-438
operating tips 487-490 open-bowl 478-479
Ripping rubber tired 279 using quick coupler 434-435
operating tips 476-479 wide trenches 436-437
during compaction 280 tandem 379 paddle-wheel 478 Shoulder (SHO) 15, 495
excavation 150 tiller wheel 379 production capability 160 cutting 211
rock 148-150 Rolling pushed by dozer 476 fill area 211-212
Rise to run ratio 18 aggregate base 314, 324
ripper tooth attachment 353
Road section 21 asphalt spread 379-381 finish grade 211
self-loading 477-478
grade changes 200-201 chip seal 388 highway grade and line 320
highway project 44 patch paving 384, 386 slobber bits 299
open 320
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Slings pipe 417 Spreader box 354 Storm water pollution prevention soil composition 277
placing pipe with 402-403 aggregate base 315 (SWPP) 170 street 167-168
Slip joint, sewer pipe 408-409 paving 376-377 Straightedge, checking grade 288 street and highway 297-307
Slip-form machines trench paving 387 Straw, erosion control 170-171, 173 street and highway tolerances 307
curb machine 117-119 Spreader, concrete 120 Street street compaction 298
paver 119-120 Spreading aggregate 322-323 grades, subdivision 167 trimming, highway 303
Slip-on coupling, pipe joint 396 Sprinkler lines, capping 220 rough trim 298 unsuitable material 257
Slope bar Stab rod 354 section 22-26 Submersible pumps 245
dozer 247 asphalt 367 stake 17 Summer flow, channel 242
excavating rocky slope 146 Stable ground, trenching 403 subgrade 167-168 Sump 447-448
Slope board, dozer 475 Stake subgrade tolerance 307 Super-elevation 305-307
Slope control abbreviations 497-498 subgrade trim, Superintendent,
for fine trim 300 curb 16 subdivision 175-176 communicating with 128-129
grading 56 cut 7 traffic control 44 Survey
on profiler 121-125 ditch channel 17 String line 495 aerial photo 52
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on-board control system 103-104 elevation 16 above ground 60 drawing 21
string line 62 fill 7, 11-12 asphalt paving 361 GPS control points 106
with sonar 366 fill slope 205-206 correcting errors 58-59 Survey stakes 6
Sloped trench 243, 403-404 information 6-7, 14 curb grade 289-290 abbreviations 497-498
Slopes marking 14-18 extruded curb 361 reading 5
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bench cut 235 reading 10, 12 fine trimming 178 Surveyor’s stakes
channel, rebuilding 247-248 reference 8 finished grade 62 bank plugs 213-214
checking grade 208 road survey 5 grade pins 60 highway 203
contour plan 85 shoulder cut 15 height 60 highway finish grade 210
curb, cutting 292-293 slope 7, 73 offset 59 pipe trenching 393
finished grade 24 street 17 setting 58-59 ribbons 163
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marking 14 surveyor’s 24 smooth corners 62 rural roadwork 221
ratio 18 top-back-of-curb 16 sonar and slope control 62 save location with GPS 109
setting string line 60 top-of-curb 29 steep slopes 60 setting 24
stake 7 Staking super-elevation 305 Surveyor’s tack 6
staking fills 205-206 90-degree angle 90 trenching 58 Swale 496
toe-of-slope stake 73 apartment and industrial pad 95 uses 57 contour plan 86
tolerance 209 building embankment 233 Striping 387-388 drainage 34
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tolerance, rocky soil 147 channel excavation 242 temporary 129, 199 excavating 195
trimming with curb shoe 293-294 commercial site 186-187 traffic control plan 45 staking line 317
tying into existing 235 corners 287 Stripping and disking 185-186 Swedes 496
Sloping beam laser level 70 curb 285-287 S.U. blade, dozer 476 adjustable 53
Slotted bucket, hoe 406-407 cut, grade setter’s lath 76 Subbase, using asphalt grindings 349 centerline grade 298
cut station 76-79 Subdivision checking grade 56
Slump, manhole bottom 445
dike 78-79 equipment balance 164 grade setting, parking lot 317
Smooth-drum roller
fill, grade setter’s lath 76 equipment safety 130 parking lot grading 94
operating tips 487-489
fill hinge points 78 erosion control 170-173 using 57
subgrade compaction 279
excavation 155-179 System override, laser-controlled
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excavation planning 138 with GPS 107 stepped lots 169 Tack, surveyor’s 6
open-bowl scraper 138 when to offset 77 surveyor stakes 163-164 Tamping trench bedding 408
Soils engineer, Standards, compaction 276 traffic control 130 Tandem rollers
unsuitable material 253 Standpipe, excavation planning 138 tying out utilities 161 operating tips 490
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Termination zone, highway 129 striping 45 Twirl-type laser level 70-71, 98 subdivision trim grading 176
Test question answer sheet 499-500 symbols 45 Two-axel tandem rollers 490 subgrade compaction 279
Testing Traffic, scheduling hauls 139 Type 1 curb 285-286 Voids, filling in manhole 449
bacterial, water line 401-402 Transit level, staking with 86 computing slope 293 Volume, calculating
compaction 272-276 Transition zone, highway 129 cutting 292-294 aggregate 311-313
locating leaks 415-416 Transmitter, laser level 64 Type 1-A curb 285-286
manhole 453-454 Trapezoid bucket 248 offset 289 W
moisture, lime treatment 341 sloped trench 404 Type 2 curb 285-286 Waddles, erosion control 171
nuclear density 274 trenching 394 offset 289 Warning tape 400
sand cone 272 Trench Type 3 curb 285-286 pipe trench 407, 410
service lines 415-416 bedding grade 99-100 Type 5 curb 285-286 Warning zone, highway 129
sewer pipe water 411-413 channel, water diversion 243-244 vertical 25 Water control
TV camera, sewer pipe 411 cover plates 130 Type K copper pipe 399 channel diversion 243-244
unsuitable soils 254 fill material 460 channel excavation 242-243
Typical drawings 22, 496
water line pressure 401-402 filter fabric 407 culvert 460-461
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Texture/cure machine 120-121 hydraulic shoring 433-438 dike 462-463
Thermometer, asphalt 366 U
paving 386-387 downdrain 462-463
Thumb attachment, hoe 127 Undercut
percentage of slope 98 underdrain 459
Tie into existing slope 235 curb forms 291
safety 403-405, 433-440 Water lines (W) 33
Tie out 496 determining 99
setting grade 244 plan and profile sheet 30-36
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methods 222 pipe bedding material 395
shields 405-407, 438-440 Water main
using GPS 108 sewer pipe trench 408
shoring 433-438 check valve 401
utilities 161, 297 soft trench bottom 408
shoring, wide trenches 436-437 pipe 396-397
Tiller wheel, roller 379 Underdrains 459-460
string line 58 Water pipe
Tining concrete 120 construction 460
underdrain 460 backfilling and testing 400-401
Tips, equipment operating 467-490 highway 214
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warning tape 407 chlorine requirements 398
Toe, east and west 17 installation 461
Trencher 394 joints 396
Toe-of-slope perforated pipe 460
with carbide teeth 126 laying 395-401
ditch flow line 210 trench 460
Trenching planning installation 397-398
stake 73 Underground pipeline 21
backfilling 400-401, 410 testing 401-402
Tool belt, grade setter 53 Underground Service Alert
backhoe operation 480-481 trenching 393-395
Tools, patch paving 386 (USA) 161, 219, 253
cast-in-place drain pipe 424 types 396-397
Toothless bucket, hoe 127 notify before excavating 266
warning tape 400
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Top cut, east 17 determining undercut 99 Unsuitable material 253-267
Top-back-of-curb stake (TBC) 16 equipment 394-953 Water pumps 245
aggregate fill 257-258
Top-of-curb stake (TC) 24, 29 for drain pipe 417-419 Water service taps,
around utility lines 264
Topographical plan 83 saddle and valve 399
for sewer pipe 402-407 billing as extra work 195
aerial photo 52 Water supply
for water pipe 393-395 bridging 257-258
Topography, verify compaction 271-272
in cemented cobbles 405 definition 253
with GPS rover 109-110 profiler 348
in hard ground 405-407 excavating 254-255
Toxic dust, cement 343 reclaimer 350
in stable ground 403 excavating, commercial sites 195
Track hoe Water table, channel 249
new methods 6 lime treatment 262-263, 341-342
operating tips 482 Water test, sewer pipe 411-413
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HVAC systems. This book is designed to help the builder save money by
understanding engineering principles that you can incorporate into the Construction Forms & Contracts
jobs you bid. 400 pages, 8½ x 11, $36.50
125 forms you can copy and use — or load into your computer (from the
FREE disk enclosed). Then you can customize the forms to fit your compa-
National Concrete & Masonry Estimator
ny, fill them out, and print. Loads into Word for Windows, Lotus 1-2-3,
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Since you don’t get every concrete or masonry job you bid, WordPerfect, Works, or Excel programs. You’ll find forms covering account-
why generate a detailed list of materials for each one? The ing, estimating, fieldwork, contracts, and general office. Each form comes
data in this book will allow you to get a quick and accurate with complete instructions on when to use it and how to fill it out. These
bid, and allow you to do a detailed material takeoff, only for forms were designed, tested and used by contractors, and will help keep
the jobs you are the successful bidder on. Includes assembly your business organized, profitable and out of legal, accounting and col-
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prices for bricks, and labor and material prices for brick lection troubles. Includes a CD-ROM for WindowsTM and Mac.
bonds, brick specialties, concrete blocks, CMU, concrete foot- 432 pages, 8½ x 11, $41.75
ings and foundations, concrete on grade, concrete specialties, concrete
beams and columns, beams for elevated slabs, elevated slab costs, and BNI General Construction 2007 Costbook
more. Includes a CD-ROM with an electronic version of the book with Contractor prices for over 10,000 items organized in CSI format, covering
National Estimator, a stand-alone WindowsTM estimating program, plus an all trades in detail. Includes a separate section on square-foot costs to
interactive multimedia video that shows how to use the disk to compile help with quick estimates based on project type and size. Find just about
construction cost estimates.
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all the prices you need in this encyclopedia of construction costs.
672 pages, 8½ x 11, $54.00. Revised annually 570 Pages, 8½ x 11 $95.95
Blueprint Reading for the Building Trades Masonry & Concrete Construction Revised
How to read and understand construction documents, blueprints, and Shows on-site preplanning and layout through the con-
schedules. Includes layouts of structural, mechanical, HVAC and electrical struction of footings, foundations, walls, fireplaces and
drawings. Shows how to interpret sectional views, follow diagrams and chimneys. An added appendix on safety regulations, with a
schematics, and covers common problems with construction specifica- condensed OSHA reference. Improved bid-winning estimat-
tions. 192 pages, 5½ x 8½ , $14.75 ing techniques. The emphasis is on integrating new tech-
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your fingertips over 130,000 construction costs for new construction, formulas; forming materials and systems; pouring and reinforcing concrete
remodeling, renovation & insurance repair, home improvement, electrical, slabs and flatwork; block and brick wall construction, with seismic require-
concrete & masonry, painting, and plumbing & HVAC. Monthly cost updates ments; crack control, masonry veneer construction, brick floors and pave-
are available at no charge on the Internet. You’ll also have the National ments, design considerations and materials; cleaning, painting and repair-
Estimator program — a stand-alone estimating program for WindowsTM
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fessional-looking estimates, the disk includes over 40 construction estimat- might not see them, but you know they’re there.This book tells you where
ing and bidding forms in a format that’s perfect for nearly any WindowsTM the snakes are hiding and directs you to the safe path. With the directions
word processing or spreadsheet program. CD Estimator is $78.50 in this easy-to-read handbook you’re less likely to need a $200-an-hour
lawyer. Includes simple directions for starting your business, writing con-
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Moving to Commercial Construction tracts that cover just about any eventuality, collecting what’s owed you, fil-
ing liens, protecting yourself from unethical subcontractors, and more. For
In commercial work, a single job can keep you and your about the price of 15 minutes in a lawyer’s office, you’ll have a guide that
crews busy for a year or more. The profit percentages are will make many of those visits unnecessary. Includes a CD-ROM with blank
higher, but so is the risk involved. This book takes you step- copies of all the forms and contracts in the book.
by-step through the process of setting up a successful com- 272 pages, 8½ x 11, $49.50
mercial business; finding work, estimating and bidding,
value engineering, getting through the submittal and shop
drawing process, keeping a stable work force, controlling Planning Drain, Waste & Vent Systems
costs, and promoting your business. Explains the design/build and part- How to design plumbing systems in residential, commercial, and industri-
nering business concepts and their advantage over the competitive bid al buildings. Covers designing systems that meet code requirements for
process. Includes sample letters, contracts, checklists and forms that you homes, commercial buildings, private sewage disposal systems, and even
can use in your business, plus a CD-ROM with blank copies in several word- mobile home parks. Includes relevant code sections and many illustra-
processing formats for both Mac and PC computers. tions to guide you though what the code requires in designing drainage,
256 pages, 8½ x 11, $42.00 waste, and vent systems. 192 pages, 8½ x 11, $29.95
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technology, revamped structural provisions, reorganized occupancy classi- Includes a CD-ROM with forms, checklists, and a sample
fications and the latest industry standards in material design. business plan you can customize and use to help you sell your idea to
768 pages, 8½ x 11, $91.50. Published by I.C.C. lenders and investors. 232 pages, 8½ x 11, $39.00
Also available: 2003 International Building Code, $86.00
Estimating Excavation
National Construction Estimator
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How to calculate the amount of dirt you’ll have to move and the cost of
Current building costs for residential, commercial, and owning and operating the machines you’ll do it with. Detailed, step-by-
industrial construction. Estimated prices for every common step instructions on how to assign bid prices to each part of the job,
building material. Provides manhours, recommended crew, including labor and equipment costs. Also, the best ways to set up an
and gives the labor cost for installation. Includes a CD-ROM organized and logical estimating system, take off from contour maps,
estimate quantities in irregular areas, and figure your overhead.
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with an electronic version of the book with National
Estimator, a stand-alone WindowsTM estimating program, 448 pages, 8½ x 11, $39.50
plus an interactive multimedia video that shows how to use
the disk to compile construction cost estimates. Craftsman’s Construction Installation Encyclopedia
664 pages, 8½ x 11, $52.50. Revised annually Step-by-step installation instructions for just about any residential con-
struction, remodeling or repair task, arranged alphabetically, from
Pipe & Excavation Contracting Acoustic tile to Wood flooring. Includes hundreds of illustrations that show
how to build, install, or remodel each part of the job, as well as manhour
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Shows how to read plans and compute quantities for both trench and sur- tables for each work item so you can estimate and bid with confidence.
face excavation, figure crew and equipment productivity rates, estimate Also includes a CD-ROM with all the material in the book, handy look-up
unit costs, bid the work, and get the bonds you need. Explains what equip- features, and the ability to capture and print out for your crew the
ment will deliver maximum productivity for a job, how to lay all types of instructions and diagrams for any job. 792 pages, 8½ x 11, $65.00
water and sewer pipe, and how to switch your business to excavation work
when you don’t have pipe contracts. Covers asphalt and rock removal, Construction Surveying & Layout
working on steep slopes or in high groundwater, and how to avoid the pit- A practical guide to simplified construction surveying. How to divide land,
falls that can wipe out your profits on any job. use a transit and tape to find a known point, draw an accurate survey map
400 pages, 5½ x 8½, $29.00 from your field notes, use topographic surveys, and the right way to level
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and set grade.You’ll learn how to make a survey for any residential or com-
CD Estimator Heavy mercial lot, driveway, road, or bridge - including how to figure cuts and fills
CD Estimator Heavy has a complete 780-page heavy construction cost and calculate excavation quantities. Use this guide to make your own sur-
estimating volume for each of the 50 states. Select the cost database for veys, or just read and verify the accuracy of surveys made by others.
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the state where the work will be done. Includes thousands of cost esti- 256 pages, 8½ x 11, $51.95
mates you won’t find anywhere else, and in-depth coverage of demoli-
tion, hazardous materials remediation, tunneling, site utilities, precast Contractor’s Guide to Change Orders
concrete, structural framing, heavy timber construction, membrane This book gives you the ammunition you need to keep contract disputes
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waterproofing, industrial windows and doors, specialty finishes, built-in from robbing you of your profit. You’ll learn how to identify troublespots
commercial and industrial equipment, and HVAC and electrical systems in your contract, plans, specifications and site; negotiate and resolve
for commercial and industrial buildings. CD Estimator Heavy is $74.00 change order disputes; and collect facts for evidence to support your
claims. You’ll also find detailed checklists to organize your procedures,
Land Development field-tested sample forms and worksheets ready for duplication, and vari-
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The industry’s bible. Nine chapters cover everything you ous professional letters for almost any situation.
need to know about land development from initial market 382 pages, 8½ x 11, $79.00
studies to site selection and analysis. New and innovative
design ideas for streets, houses, and neighborhoods are BNI Public Works 2007 Costbook
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included. Whether you’re developing a whole neighborhood This is the only book of its kind for public works construction. Here you’ll
or just one site, you shouldn’t be without this essential refer- find labor and material prices for most public works and infrastructure
ence. 360 pages, 5½ x 8½, $55.00 projects: roads and streets, utilities, street lighting, manholes, and much
more. Includes manhour data and a 200-city geographic modifier chart.
Construction Estimating Reference Data Includes FREE estimating software and data. 450 pages, 8½ x 11, $95.95
Provides the 300 most useful manhour tables for practically every item of Standard Plans For Public Works Construction
construction. Labor requirements are listed for sitework, concrete work, This visual reference, also updated and revised to comply with the
masonry, steel, carpentry, thermal and moisture protection, doors and win- Federal regulations for metric documentation, is the graphic companion
dows, finishes, mechanical and electrical. Each section details the work to the “Greenbook.” Hundreds of detailed drawings, cross sections, design
being estimated and gives appropriate crew size and equipment needed. criteria, and dimensions graphically depict all aspects of public works
Includes a CD-ROM with an electronic version of the book with National construction. Every dimension is listed in both feet/inches and metric
Estimator, a stand-alone WindowsTM estimating program, plus an interac- equivalents. This book, along with the “Greenbook,” sets the standard for
tive multimedia video that shows how to use the disk to compile con- quality and uniformity in public works construction.
struction cost estimates. 432 pages, 11 x 8½, $39.50 375 pages, 8½ x 11, $79.95
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professionals. Over 400 precisely-detailed drawings with clear concise
notes and explanations that show you everything from estimating and Constructionary
selecting lumber to foundations, roofing, siding and exteriors. Explains A unique pocket-sized dictionary of up-to-date construction words and
code requirements for all U.S. building codes. Spiral bound. phrases in English-Spanish and Spanish-English. Here you’ll find over 1000
386 pages, 8½ x 5½, $69.95 construction terms and 70 commonly used on-the-job phrases.This dictio-
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nary includes phonetic pronunciation, tool section, commonly used sen-
JLC Field Guide to Residential Construction tences, and conversion tables.
Volume 2: Over 300 detailed technical drawings, illustrations and tables 318 pages, 4 x 7, $19.95. Published by I.C.C.
giving key dimensions and critical details from accessible kitchens to
zoned heating systems. This new version of JLC Field Guide has the field-
proven principles, methods and materials on all facets of interior con- Steel-Frame House Construction
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struction and remodeling. Spiral bound. Framing with steel has obvious advantages over wood, yet building with
350 pages, 7 x 5, $69.95 steel requires new skills that can present challenges to the wood builder.
This new book explains the secrets of steel framing techniques for build-
Public Works Inspectors’ Manual ing homes, whether pre-engineered or built stick by stick. It shows you the
A complete operational and technical guidebook for all professionals techniques, the tools, the materials, and how you can make it happen.
involved in public works construction. The most complete and authorita- Includes hundreds of photos and illustrations, plus a CD-ROM with steel
tive reference of its kind ever written. 75 charts, tables and drawings. framing details, a database of steel materials and manhours, with an esti-
Written by a former Public Works inspector. 350 pages, 5 x 8, $62.95 mating program. 320 pages, 8½ x 11, $39.75
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m 29.95 Accounting & Financial Management for Residential Construction m 91.50 2006 International Building Code
m 36.50 Basic Engineering for Builders m 86.00 2003 International Building Code
m 14.75 Blueprint Reading for the Building Trades m 69.95 JLC Field Guide to Residential Construction, Volume 1
m 95.95 BNI General Construction 2007 Costbook m 69.95 JLC Field Guide to Residential Construction, Volume 2
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