Weight Study Report LCI 25-30 Juni 2012
Weight Study Report LCI 25-30 Juni 2012
Weight Study Report LCI 25-30 Juni 2012
Bekti Widyasmoro
Saptono Widodo
7/24/2012 Andry Paulus 1
OBJECTIVE
Load distribution
D
Pad 2
C
B
Pad 1
A
Power
Computer
WEIGHING METHOD
Empty – Front Axle Empty – Rear Axle
Type Count Front Axle, ton Rear Axle, ton Front Axle, % Rear Axle, % T/G
CAT 785 C - MSD with Liner 5 47.00 61.20 43.40% 56.60% 108.2
25
GROSS VEHICLE WEIGHT
CAT 777 D - X Body 38 58.17 127.22 31.40% 68.60% 185.39 114.19 29.11 31.79
CAT 777 D - Sebba 45 58.30 123.60 32.10% 67.90% 182.00 113.64 29.21 30.89
CAT 777 D - Dual slp 7 56.5 120.4 32.00% 68.00% 176.9 108.33 28.30 30.07
CAT 785 C - MSD with Liner 5 70.6 204.2 25.70% 74.30% 274.8 166.58 35.31 51.04
95
DUMP BODY TYPE
CAT 777 D
TYPE X BODY
CAT 777D X BODY - EVW
Sho
Remark Type Payload Freq. 114.2 25
vel
G EX = 0 ##### 38
Frequency
G EX CAT 777D -X Body <= 145 -
G EX CAT 777D -X Body <= 156 -
G EX CAT 777D -X Body > 167 - 10
Payload 1 1 10 22 4 - - -
-
Max 131.6 <= 90 <= 101 <= 112 <= 123 <= 134 <= 145 <= 156 > 167
Average 114.2 CAT CAT CAT CAT CAT CAT CAT CAT
777D -X 777D -X 777D -X 777D -X 777D -X 777D -X 777D -X 777D -X
Body Body Body Body Body Body Body Body
Min 90.0 Payload (Mton)
SCALE VS TPMS
Filter the "TSData" to graph
'Remark' always "G" PAYLOAD
Average payload over 15.9 % of Average differen Scale and
150 TPMS - 0.6 %
target
125
100
Target Payload
75
50
Payload Datalog
CAT 777D X BODY - LOAD PER TYRE
Load per tire 1 Load per tire 2
Truck ID Type Axle1 Axle2 Axle1% Axle2% Payload Tare Gross
(Fron) (Rear)
5124 CAT 777 D - X Body 58.1 110.0 34.6% 65.4% 96.90 168.1 29.08 27.48
5124 CAT 777 D - X Body 55.7 119.0 31.9% 68.1% 103.50 174.7 27.86 29.74
5189 CAT 777 D - X Body 56.1 129.6 30.2% 69.8% 116.40 185.7 28.04 32.40
5189 CAT 777 D - X Body 58.2 120.9 32.5% 67.5% 109.80 179.1 29.10 30.22
5190 CAT 777 D - X Body 55.9 116.0 32.5% 67.5% 103.20 171.9 27.93 29.01
5196 CAT 777 D - X Body 60.5 119.0 33.7% 66.3% 110.80 179.5 30.25 29.75
5201 CAT 777 D - X Body 52.1 131.1 28.4% 71.6% 113.20 183.2 26.01 32.79
5201 CAT 777 D - X Body 54.3 129.1 29.6% 70.4% 113.40 183.4 27.14 32.28
5203 CAT 777 D - X Body 58.2 136.4 29.9% 70.1% 123.20 194.6 29.09 34.10
5203 CAT 777 D - X Body 60.2 131.9 31.3% 68.7% 120.70 192.1 30.06 32.99
5203 CAT 777 D - X Body 63.6 121.5 34.4% 65.6% 113.70 185.1 31.84 30.36
5203 CAT 777 D - X Body 63.4 126.4 33.4% 66.6% 118.40 189.8 31.70 31.60
5208 CAT 777 D - X Body 56.2 127.3 30.6% 69.4% 114.90 183.5 28.08 31.84
5208 CAT 777 D - X Body 51.2 125.6 29.0% 71.0% 108.20 176.8 25.64 31.38
5208 CAT 777 D - X Body 54.4 120.5 31.1% 68.9% 106.30 174.9 27.20 30.13
5208 CAT 777 D - X Body 51.7 130.1 28.4% 71.6% 113.20 181.8 25.82 32.54
5208 CAT 777 D - X Body 53.9 132.9 28.9% 71.1% 118.20 186.8 26.99 33.20
5224 CAT 777 D - X Body 59.0 130.8 31.1% 68.9% 119.40 189.8 29.51 32.69
5224 CAT 777 D - X Body 53.1 130.5 28.9% 71.1% 113.20 183.6 26.53 32.63
5224 CAT 777 D - X Body 56.1 129.2 30.3% 69.7% 114.90 185.3 28.07 32.29
5224 CAT 777 D - X Body 59.2 127.3 31.7% 68.3% 116.10 186.5 29.56 31.84
5224 CAT 777 D - X Body 58.5 143.5 29.0% 71.0% 131.60 202.0 29.29 35.86
5224 CAT 777 D - X Body 59.4 128.4 31.6% 68.4% 117.40 187.8 29.67 32.11
5224 CAT 777 D - X Body 58.5 119.1 32.9% 67.1% 107.20 177.6 29.22 29.79
5231 CAT 777 D - X Body 56.6 133.8 29.7% 70.3% 120.10 190.4 28.27 33.46
5231 CAT 777 D - X Body 61.7 127.0 32.7% 67.3% 90.00 188.7 30.85 31.75
5231 CAT 777 D - X Body 62.3 130.1 32.4% 67.6% 122.10 192.4 31.17 32.52
5231 CAT 777 D - X Body 60.1 123.3 32.8% 67.2% 113.10 183.4 30.08 30.81
5231 CAT 777 D - X Body 57.8 131.7 30.5% 69.5% 119.20 189.5 28.90 32.93
5231 CAT 777 D - X Body 61.0 126.0 32.6% 67.4% 116.70 187.0 30.48 31.51
5231 CAT 777 D - X Body 62.7 125.5 33.3% 66.7% 117.90 188.2 31.34 31.38
5233 CAT 777 D - X Body 60.4 140.3 30.1% 69.9% 128.10 200.7 30.21 35.07
5233 CAT 777 D - X Body 58.9 124.7 32.1% 67.9% 111.00 183.6 29.47 31.17
5233 CAT 777 D - X Body 59.9 125.0 32.4% 67.6% 112.30 184.9 29.95 31.25
5233 CAT 777 D - X Body 56.8 125.4 31.2% 68.8% 109.60 182.2 28.42 31.34
5233 CAT 777 D - X Body 59.7 124.1 32.5% 67.5% 111.20 183.8 29.87 31.02
5233 CAT 777 D - X Body 58.6 130.9 30.9% 69.1% 116.90 189.5 29.28 32.74
5234 CAT 777 D - X Body 66.4 130.5 33.7% 66.3% 127.40 196.9 33.18 32.64
Average 58.17 127.22 31.4% 68.6% 114.19 185.39 29.08 31.81
XVC** E2
XRB** E3 TRANSPORT Standard 16850 18550 20300 22050 24000 25500 27250** 28100 29000 29850
XKB** E3 37154 40903 44762 48620 52950 56228 60090 61961 63945 65819
XDT** E4T Over Load
XKD1** E4
XDR** E4R
DUMP BODY TYPE
CAT 777 D
TYPE SEBBA
CAT 777D SEBBA - EVW
Sho
Remark Type Payload Freq. 113.6 18
vel
G EX = 0 ##### 45
16
G EX CAT 777D Sebba <= 95 -
G EX CAT 777D Sebba <= 103 2 4.44%
G EX CAT 777D Sebba <= 111 16 35.56% 14
Frequency
G EX CAT 777D Sebba <= 143 - 10
G EX CAT 777D Sebba > 151 -
8
6
Payload
Max 130.7
4
Average 113.6
Min 98.9
2
- 2 16 17 7 3 - -
-
<= 95 <= 103 <= 111 <= 119 <= 127 <= 135 <= 143 > 151
CAT 777D CAT 777D CAT 777D CAT 777D CAT 777D CAT 777D CAT 777D CAT 777D
Sebba Sebba Sebba Sebba Sebba Sebba Sebba Sebba
Payload (Mton)
SCALE VS TPMS
Filter the "TSData" to graph
'Remark' always "G" PAYLOAD
150 Average differen Scale and TPMS Average payload over 14.6 % of target
- 8.8 %
125
Target Payload
100
75
50
Payload Datalog
CAT 777D SEBBA- LOAD PER TYRE
Load per tire Load per tire
Truck ID Type Axle1 Axle2 Axle1% Axle2% Payload Tare Gross
1 (front) 2 (rear)
5170 CAT 777 D - Sebba 56.5 128.7 30.5% 69.5% 116.40 185.2 28.24 32.18
5170 CAT 777 D - Sebba 56.2 118.0 32.3% 67.7% 105.40 174.2 28.13 29.48
5170 CAT 777 D - Sebba 61.4 124.4 33.0% 67.0% 117.00 185.8 30.66 31.12
5170 CAT 777 D - Sebba 62.5 120.4 34.2% 65.8% 114.10 182.9 31.28 30.09
5178 CAT 777 D - Sebba 58.4 122.6 32.3% 67.7% 111.80 181.0 29.23 30.63
5178 CAT 777 D - Sebba 61.3 130.0 32.0% 68.0% 112.10 191.3 30.61 32.52
5180 CAT 777 D - Sebba 60.2 129.5 31.7% 68.3% 121.70 189.7 30.07 32.39
5180 CAT 777 D - Sebba 58.2 128.3 31.2% 68.8% 118.50 186.5 29.09 32.08
5180 CAT 777 D - Sebba 56.6 110.3 33.9% 66.1% 98.90 166.9 28.29 27.58
5180 CAT 777 D - Sebba 65.0 129.4 33.4% 66.6% 126.40 194.4 32.46 32.37
5180 CAT 777 D - Sebba 59.6 131.3 31.2% 68.8% 122.90 190.9 29.77 32.83
5180 CAT 777 D - Sebba 55.6 121.6 31.4% 68.6% 109.20 177.2 27.82 30.39
5180 CAT 777 D - Sebba 59.5 122.8 32.6% 67.4% 114.30 182.3 29.73 30.71
5180 CAT 777 D - Sebba 60.6 119.7 33.6% 66.4% 112.30 180.3 30.29 29.93
5180 CAT 777 D - Sebba 60.9 116.3 34.4% 65.6% 109.20 177.2 30.48 29.06
5180 CAT 777 D - Sebba 55.8 119.0 31.9% 68.1% 106.80 174.8 27.88 29.76
5181 CAT 777 D - Sebba 58.5 132.5 30.6% 69.4% 123.20 191.0 29.22 33.14
5181 CAT 777 D - Sebba 59.2 138.7 29.9% 70.1% 130.10 197.9 29.59 34.68
5181 CAT 777 D - Sebba 59.5 124.2 32.4% 67.6% 115.90 183.7 29.76 31.05
5181 CAT 777 D - Sebba 56.6 117.9 32.4% 67.6% 106.70 174.5 28.27 29.49
5182 CAT 777 D - Sebba 56.5 122.5 31.6% 68.4% 111.30 179.0 28.28 30.61
5182 CAT 777 D - Sebba 57.3 122.3 31.9% 68.1% 119.00 179.6 28.65 30.58
5182 CAT 777 D - Sebba 58.4 120.5 32.6% 67.4% 111.20 178.9 29.16 30.14
5182 CAT 777 D - Sebba 46.2 126.4 26.8% 73.2% 104.90 172.6 23.13 31.59
5182 CAT 777 D - Sebba 58.1 120.6 32.5% 67.5% 111.00 178.7 29.04 30.16
5182 CAT 777 D - Sebba 51.5 123.3 29.5% 70.5% 107.10 174.8 25.78 30.81
5182 CAT 777 D - Sebba 64.9 133.5 32.7% 67.3% 130.70 198.4 32.44 33.38
5182 CAT 777 D - Sebba 52.2 123.0 29.8% 70.2% 107.50 175.2 26.10 30.75
CAT 777D SEBBA- LOAD PER TYRE
5184 CAT 777 D - Sebba 58.0 139.7 29.3% 70.7% 128.80 197.7 28.96 34.94
5184 CAT 777 D - Sebba 59.2 132.2 30.9% 69.1% 122.50 191.4 29.57 33.06
5184 CAT 777 D - Sebba 60.1 123.0 32.8% 67.2% 114.20 183.1 30.03 30.76
5184 CAT 777 D - Sebba 56.5 119.8 32.0% 68.0% 107.40 176.3 28.21 29.97
5184 CAT 777 D - Sebba 53.9 118.8 31.2% 68.8% 103.80 172.7 26.94 29.70
5184 CAT 777 D - Sebba 64.5 117.1 35.5% 64.5% 112.70 181.6 32.23 29.28
5184 CAT 777 D - Sebba 62.0 130.8 32.2% 67.8% 123.90 192.8 31.04 32.68
5184 CAT 777 D - Sebba 57.5 117.0 33.0% 67.0% 105.60 174.5 28.79 29.23
5184 CAT 777 D - Sebba 54.6 122.3 30.9% 69.1% 108.00 176.9 27.33 30.56
5184 CAT 777 D - Sebba 64.2 113.7 35.4% 64.6% 107.20 176.1 31.17 28.44
5188 CAT 777 D - Sebba 58.9 130.5 31.1% 68.9% 121.40 189.4 29.45 32.62
5188 CAT 777 D - Sebba 55.6 131.0 29.8% 70.2% 118.60 186.6 27.80 32.75
5188 CAT 777 D - Sebba 60.0 122.5 32.9% 67.1% 114.50 182.5 30.02 30.61
5188 CAT 777 D - Sebba 58.1 112.3 34.1% 65.9% 102.40 170.4 29.05 28.07
5188 CAT 777 D - Sebba 60.7 111.4 35.3% 64.7% 104.10 172.1 30.38 27.84
5188 CAT 777 D - Sebba 59.1 127.1 31.7% 68.3% 118.20 186.2 29.51 31.79
5188 CAT 777 D - Sebba 55.4 117.1 32.0% 68.0% 105.10 173.1 27.70 29.43
Average 58.3 123.6 32.1% 67.9% 113.64 182.0 29.15 30.92
XVC** E2
XRB** E3 TRANSPORT Standard 16850 18550 20300 22050 24000 25500 27250** 28100 29000 29850
XKB** E3 37154 40903 44762 48620 52950 56228 60090 61961 63945 65819
XDT** E4T Over Load
XKD1** E4
XDR** E4R
DUMP BODY TYPE
CAT 777 D
TYPE DUAL
SLOPE
CAT 777D DUAL SLOPE - EVW
Frequency
CAT 777D dual 3
G EX <= 125 -
slope
CAT 777D dual
G EX > 130 -
slope
2
2
Payload
Std. Deviation 9.2 1
Max 117.8
Average 108.3
1
Min 99.0
- 1 - 4 1 1 - -
-
<= 95 <= 100 <= 105 <= 110 <= 115 <= 120 <= 125 > 130
CAT 777D CAT 777D CAT 777D CAT 777D CAT 777D CAT 777D CAT 777D CAT 777D
dual slope dual slope dual slope dual slope dual slope dual slope dual slope dual slope
Payload (Mton)
SCALE VS TPMS
Filter the "TSData" to graph
'Remark' always "G" PAYLOAD
150
Average payload over 12.3 % of target
Average differen Scale and TPMS
3.5 %
125
100
Target Payload
75
50
Payload Datalog
CAT 777D DUAL SLOPE- LOAD PER
TYRE
Load per tire Load per tire
Truck ID Type Axle1 Axle2 Axle1% Axle2% Payload Tare Gross
1 (Front) 2 (Rear)
5103 CAT 777 D - Dual Slope 57.8 116.7 33.1% 66.9% 106.3 174.5 28.88 29.19
5103 CAT 777 D - Dual Slope 54.4 131.6 29.2% 70.8% 117.8 186.0 27.16 32.92
5103 CAT 777 D - Dual Slope 54.2 126.6 30.0% 70.0% 112.6 180.8 27.12 31.64
5103 CAT 777 D - Dual Slope 54.9 119.1 31.6% 68.4% 105.8 174.0 27.49 29.75
5103 CAT 777 D - Dual Slope 56.7 121.1 31.9% 68.1% 109.6 177.8 28.36 30.27
5103 CAT 777 D - Dual Slope 57.0 118.4 32.5% 67.5% 107.2 175.4 28.50 29.60
5154 CAT 777 D - Dual Slope 60.6 109.5 35.6% 64.4% 99 170.1 30.28 27.39
XVC** E2
XRB** E3 TRANSPORT Standard 16850 18550 20300 22050 24000 25500 27250** 28100 29000 29850
XKB** E3 37154 40903 44762 48620 52950 56228 60090 61961 63945 65819
XDT** E4T
XKD1** E4 Over Load
XDR** E4R
DUMP BODY TYPE
CAT 785C
TYPE MSD WITH
LINER
CAT 785C MSD WITH LINER - EVW
Frequency
Payload 1
Max 171.0
Average 166.6
Min 163.2
1
- - 1 2 - 1 1 -
-
<= 160 <= 162 <= 164 <= 166 <= 168 <= 170 <= 172 > 174
CAT 785C CAT 785C CAT 785C CAT 785C CAT 785C CAT 785C CAT 785C CAT 785C
MSD MSD MSD MSD MSD MSD MSD MSD
Payload (Mton)
SCALE VS TPMS
Filter the "TSData" to graph
'Remark' always "G" PAYLOAD
Average differen Scale and TPMS
200 - 6.8 % Average payload over 16 % of target
175
150
Target Payload
125
100
75
50
Payload Datalog
CAT 785C MSD WITH LINER- LOAD PER
TYRE
Load per tire Load per tire
Truck ID Type Axle1 Axle2 Axle1% Axle2% Payload Tare Gross
1 (Front) 2 (Rear)
6008 CAT 785C - MSD with liner 63.2 209.2 23.2% 76.8% 165.3 272.4 31.60 52.30
6011 CAT 785C - MSD with liner 67.7 210.7 24.3% 75.7% 171 278.4 33.83 52.69
6021 CAT 785C - MSD with liner 74.0 201.2 26.9% 73.1% 165.2 275.1 37.00 50.27
6024 CAT 785C - MSD with liner 74.4 199.1 27.2% 72.8% 163.2 273.5 37.20 49.78
6028 CAT 785C - MSD with liner 73.8 200.8 26.9% 73.1% 168.2 274.6 36.93 50.18
XDT** E4T TRANSPORT Standard 25550 28200 30800 33450 36600 38750** 40100 41400
XKD1** E4 56338 62181 67914 73757 80703 85445 88421 91287 Over Load
BAD PRACTICES
GOOD PRACTICES
CONCLUSIONS
CAT 777D TYPE X BODY : Payload Over 15.9 % of target
Improvement Area :
- Maintain payload of the truck as according to goals target on site
- Give awareness to operator Excavator/shovel concerning the load
distribution in the Truck
7/24/2012 33