Exchangers Training System,: Computer Controlled Heat With SCADA and PID Control

Computer Controlled Heat
Exchangers Training System,

Engineering and Technical
with SCADA and PID Control
Teaching Equipment
TICC
Teaching
Technique
used
EDIBON SCADA System
and PID Control included
2 3 ( ) Computer
1 TIUS. Base Control Interface Data (not included in
Service Unit Computer Control the supply)
Box Acquisition Software for each
Board Module
5 Cables and Accessories
6 Manuals
4 Heat Exchangers available to be used
with the Base Service Unit:
4.1
TITC. Concentric Tube 4.2
TITCA. Extended Concentric 4.3
TIPL. Plate Heat
Heat Exchanger ( )
4.4
TIPLA. Extended Plate 4.5
TICT. Shell & Tube
Tube Heat Exchanger ( ) Exchanger ( ) Heat Exchanger ( ) Heat Exchanger ( )
4.6 TIVE. Jacketed Vessel 4.7 TIVS. Coil Vessel 4.8 TIFT. Turbulent Flow 4.9 TICF. Cross Flow Heat
Heat Exchanger ( ) Heat Exchanger ( ) Heat Exchanger ( ) Exchanger ( )
Key features:
hh Advanced Real-Time SCADA and PID Control.
hh Open Control + Multicontrol + Real-Time Control.
hh Specialized EDIBON Control Software based on LabVIEW.
hh National Instruments Data Acquisition board (250 KS/s, kilo samples per second).
hh Calibration exercises, which are included, teach the user how to calibrate a sensor and the
importance of checking the accuracy of the sensors before taking measurements.
hh Projector and/or electronic whiteboard compatibility allows the unit to be explained and
demonstrated to an entire class at one time.
hh Capable of doing applied research, real industrial simulation, training courses, etc.
hh Remote operation and control by the user and remote control for EDIBON technical support, are
always included.
hh Totally safe, utilizing 4 safety systems (Mechanical, Electrical, Electronic & Software).
hh Designed and manufactured under several quality standards.
hh Optional ICAI software to create, edit and carry out practical exercises, tests, exams, calculations,
etc. Apart from monitoring user's knowledge and progress reached.
hh This unit has been designed for future expansion and integration. A common expansion is the
EDIBON Scada-Net (ESN) System which enables multiple students to simultaneously operate many
units in a network.
http://www.edibon.com/products/catalogues/en/keyfeatures.pdf http://www.youtube.com/embed/TzH6jXuWG9E
For more information about Key Features, click here
ISO 9001: Quality Management (for European Union Certificate Certificates ISO 14001 and ECO- “Worlddidac Quality Charter”
Design, Manufacturing, Commercialization (total safety) Management and Audit Scheme and Platinum Member of
and After-sales service) (environmental management) Worlddidac
1
PROCESS DIAGRAM AND UNIT ELEMENTS ALLOCATION
5 actuators and 16 sensors

controlled from any computer,
and working simultaneously
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COMPLETE TECHNICAL SPECIFICATIONS (for main items)
With this unit there are several options and possibilities:

- Main items: 1, 2, 3, 4, 5 and 6.
- Optional items: 7, 8, 9, 10 and 11.
Let us describe first the main items (1 to 6):
Heat Exchangers type “TI”
1 TIUS. Base Service Unit:
This unit is common for Heat Exchangers type “TI” and can work with one or several exchangers.
This unit performs the following tasks:
Heating the water.
Pumping of hot water.
Change in the direction of cold water flows.
Cold and hot water measures.
Anodized aluminum frame and panels made of painted steel.
Main metallic elements made of stainless steel.
Diagram in the front panel with distribution of the elements similar to the real one.
Stainless steel tank (30 l), equipped with:
Electric heating element (3000 W) with thermostat (70 ºC), to heat the water, computer
controlled. PID temperature control.
Temperature sensor (“J” type) to measure the water temperature.
Level switch to control the water level in the tank.
Stainless steel cover to avoid the contact with hot water. In this cover there is a hole that
allows us to visualize the water level and also to stuff the tank.
Draining water valve.
Centrifugal pump with speed control from computer, range: 0 – 3 l/min.
Two flow sensors, one for hot water and the other for cold water, range: 0.25 – 6.5 l/min.
TIUS
Control valves for the cold and hot water.
Four ball valves that, depending on how we manipulate them, give us co-current or counter-current flux
in the exchanger.
Two ball valves to control and drain the hot water of the base unit.
Pressure regulator to avoid the introduction of too much pressure in the exchangers, tared at 0.6 Bar.
Four flexible tubes to connect with the different exchangers.
TICC/CIB. Control Interface Box:
This control interface is common for Heat Exchangers type “TI” and can work with one or several
exchangers.
Control interface box with process diagram in the front panel and with the same distribution that
the different elements located in the unit, for an easy understanding by the student.
All sensors, with their respective signals, are properly manipulated from -10V. to +10V. computer
output.
Sensors connectors in the interface have different pines numbers (from 2 to 16), to avoid
connection errors.
Single cable between the control interface box and computer.
The unit control elements are permanently computer controlled, without necessity of
changes or connections during the whole process test procedure.
Simultaneous visualization in the computer of all parameters involved in the process.
Calibration of all sensors involved in the process.
Real time curves representation about system responses.
Storage of all the process data and results in a file.
Graphic representation, in real time, of all the process/system responses.
All the actuators’ values can be changed at any time from the keyboard allowing the
analysis about curves and responses of the whole process.
All the actuators and sensors values and their responses are displayed on only one screen in the
computer.
Shield and filtered signals to avoid external interferences.
Real time PID control with flexibility of modifications from the computer keyboard of TICC/CIB
the PID parameters, at any moment during the process.
Real time PID and on/off control for pumps, compressors, heating elements, control valves, etc.
Real time PID control for parameters involved in the process simultaneously.
Proportional control, integral control and derivative control, based on the real PID mathematical
formula, by changing the values, at any time, of the three control constants (proportional, integral
and derivative constants).
Open control allowing modifications, at any moment and in real time, of parameters involved in the
process simultaneously.
Possibility of automatization of the actuators involved in the process.
Three safety levels, one mechanical in the unit, another electronic in the control interface and
the third one in the control software.
3 DAB. Data Acquisition Board:
, Common for the modules type “TXC”.
PCI Express Data acquisition board (National Instruments) to be placed in a computer slot. Bus
s PCI Express.
Analog input:
Number of channels= 16 single-ended or 8 differential. Resolution=16 bits, 1 in 65536.
Sampling rate up to: 250 KS/s (kilo samples per second).
Input range (V)=±10 V. Data transfers=DMA, interrupts, programmed I/0. DMA channels=6.
Analog output:
Number of channels=2. Resolution=16 bits, 1 in 65536.
Maximum output rate up to: 900 KS/s.
Output range (V)=±10 V. Data transfers=DMA, interrupts, programmed I/0.
Digital Input/Output: DAB
Number of channels=24 inputs/outputs. D0 or DI Sample Clock frequency: 0 to 100 MHz.
Timing: Number of Counter/timers=4. Resolution: Counter/timers: 32 bits.
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Complete Technical Specifications (for main items)
4 Heat Exchangers available to be used with the Base Service Unit:
4.1 TITC. Concentric Tube Heat Exchanger:

This Concentric Tube Heat Exchanger allows the study of heat transfer between hot water flowing through
an internal tube and cold water flowing in the ring area lying between the internal and the external tubes.
This exchanger allows measuring hot and cold water temperatures at different points of the exchanger.
Diagram in the front panel with distribution of the elements similar to the real
one.
The exchanger is formed by two concentric copper tubes with hot water
circulating through the interior tube and cold water circulating in the ring
space.
This exchanger has two equal sections of 500 mm each one, where heat
transfer takes place.
Exchange length: L = 2 x 0.5 = 1 m.
Internal tube:
Internal diameter: Dint = 16 • 10-³ m.
External diameter: Dext = 18 • 10-³ m.
Thickness = 10 m-³.
Heat transfer internal area: Ah = 0.0503 m².
Heat transfer external area: Ac = 0.0565 m².
External tube:
Internal diameter: Dint = 26 • 10-³ m.
External diameter: Dext = 28 • 10-³ m. TITC
Thickness = 10-³ m.
Six temperature sensors (“J” type):
Three temperature sensors for measuring cold water temperature:
Cold water inlet.
Cold water mid-position.
Cold water outlet.
Three temperature sensors for measuring hot water temperature:
Hot water inlet.
Hot water mid-position.
Hot water outlet.
Easy connection to the Base Service Unit.
This unit is supplied with 8 manuals: Required Services, Assembly and Installation, Interface and Control
Software, Starting-up, Safety, Maintenance, Calibration & Practices Manuals.
Computer Control Software:
PID Computer Control + Data Acquisition + Data Management Software for Concentric
Tube Heat Exchanger (TITC).
The three softwares are part of the SCADA system.
Compatible with actual Windows operating systems. Graphic and intuitive simulation
of the process in screen. Compatible with the industry standards.
Registration and visualization of all process variables in an automatic and simultaneous
way.
Flexible, open and multicontrol software, developed with actual windows graphic
systems, acting simultaneously on all process parameters.
Analog and digital PID control.
PID menu and set point selection required in the whole work range.
Management, processing, comparison and storage of data.
Sampling velocity up to 250 KS/s (kilo samples per second).
Calibration system for the sensors involved in the process.
It allows the registration of the alarms state and the graphic representation in
real time.
Comparative analysis of the obtained data, after the process and modification of the conditions
during the process.
Open software, allowing the teacher to modify texts, instructions. Teacher’s and student’s
passwords to facilitate the teacher’s control on the student, and allowing the access to different work
levels.
This unit allows the 30 students of the classroom to visualize simultaneously all the results
and the manipulation of the unit, during the process, by using a projector or an electronic
whiteboard.
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4.2 TITCA. Extended Concentric Tube Heat Exchanger:

This Extended Concentric Tube Heat Exchanger allows the study of heat transfer between hot water
flowing through an internal tube and cold water flowing in the ring area lying between the internal and
the external tubes.
This exchanger allows measuring hot and cold water temperatures at different points of the exchanger.
“TITCA” is a more sophisticated unit than “TITC”, with four longer tube
sections, giving four times the overall heat transfer area and three interim
temperature measurement points (temperature sensors) in each fluid
stream.
This exchanger has sufficient heat transfer area for demonstrating the
typical counter-current flow conditions where the outlet of the heated
stream is hotter than the outlet of the cooled stream.
Diagram in the front panel with distribution of the elements similar to the
real one. TITCA
The exchanger is formed by two concentric copper tubes with hot water circulating through the interior
tube and cold water circulating in the ring space.
This exchanger has four equal sections of 1000 mm each one, where heat transfer takes place.
Exchange length: L=4x1=4 m.
Internal tube:
Internal diameter: Dint = 16 • 10-3 m.
External diameter: Dext = 18 • 10-3 m.
Thickness = 10-3 m.
Heat transfer internal area: Ah = 0.0503 m².
Heat transfer external area: Ac = 0.0565 m².
External tube:
Thickness = 10-3 m.
Ten temperature sensors (”J” type):
Five temperature sensors for measuring cold water temperature:
Cold water inlet.
Cold water at different interim positions (3).
Cold water outlet.
Five temperature sensors for measuring hot water temperature:
Hot water inlet.
Hot water at different interim positions (3).
Hot water outlet.
PID Computer Control + Data Acquisition + Data Management Software for Extended
Concentric Tube Heat Exchanger (TITCA).
way.
It allows the registration of the alarms state and the graphic representation in real time.
during the process.
passwords to facilitate the teacher’s control on the student, and allowing the access to different work
levels.
whiteboard.
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4.3
TIPL. Plate Heat Exchanger:
This Plate Heat Exchanger allows the study of heat transfer between hot and cold water through
alternate channels formed between parallel plates.
The exchanger allows measuring cold and hot temperatures at the inlet and
outlet of the exchanger.
one.
Formed by corrugated stainless steel plates. It can be dismantled to observe its
structure.
Four ports or connections of hot and cold water input and output.
Maximum flow: 12m³/h.
Maximum work pressure: 10 bar.
Maximum work temperature: 100 °C.
Minimum work temperature: 0 °C.
Maximum number of plates: 20.
Internal circuit capacity: 0.176 l.
External circuit capacity: 0.22 l. TIPL
Area: 0.32 m².
Four temperature sensors (“J” type):
Two temperature sensors for measuring cold water temperature (inlet and outlet).
Two temperature sensors for measuring hot water temperature (inlet and outlet).
PID Computer Control+Data Acquisition+Data Management Software for Plate Heat
Exchanger (TIPL).
Compatible with actual Windows operating systems.
Graphic and intuitive simulation of the process in screen.
Compatible with the industry standards.
way.
during the process.
passwords to facilitate the teacher’s control on the student, and allowing the access to different
work levels.
whiteboard.
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4.4
TIPLA. Extended Plate Heat Exchanger:
This Extended Plate Heat Exchanger allows the study of heat transfer between hot and cold water
through alternate channels formed between parallel plates.
The exchanger allows measuring cold and hot temperatures at different points of the exchanger.
Diagram in the front panel with distribution of the elements similar to the real one.
Formed by corrugated stainless steel plates. It can be dismantled to observe its structure.
Four ports or connections of hot and cold water input and output.
Maximum flow: 12 m³/h.
Maximum work pressure: 10 bar.
Maximum work temperature: 100 °C.
Minimum work temperature: 0 °C.
Maximum number of plates: 20.
Internal circuit capacity: 0.176 l. TIPLA
External circuit capacity: 0.22 l.

Area: 0.32 m².
Ten temperature sensors (”J” type):
Five temperature sensors for measuring cold water temperature (inlet, outlet and interim positions).
Five temperature sensors for measuring hot water temperature (inlet, outlet and interim positions).
This unit is supplied with 8 manuals: Required Services, Assembly and Installation, Interface and
Control Software, Starting-up, Safety, Maintenance, Calibration & Practices Manuals.
PID Computer Control+Data Acquisition+Data Management Software for Extended Plate
Heat Exchanger (TIPLA).
way.
real time.
during the process.
work levels.
whiteboard.
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4.5
TICT. Shell & Tube Heat Exchanger:
It consists on a group of tubes inside the heat exchanger. The hot water flows through the internal
tubes and the cooling water circulates through the space between the internal tubes and the shell.
There are traverse baffles placed in the shell to guide the cold water to maximize the heat transfer.
Diagram in the front panel with distribution of the elements similar
to the real one.
Formed by tubes of stainless steel with hot water circulating in the
interior.
Four segmented baffles located transversaly in the shell.
Exchange length of the shell and each tube: L = 0.5 m.
Internal tube (21 tubes):
Internal diameter: Dint= 8 • 10-³ m.
Thickness = 10-3 m. TICT
Internal heat transfer area: Ah= 0.0126 m².

External heat transfer area : Ac= 0.0157m².
Shell:
Internal diameter: Dint,c= 0.148 m.
External diameter: Dext,c= 0.160 m.
Thickness = 6 • 10-3 m.
Seven temperature sensors (“J” type), for measuring cold and hot water temperatures at different
points of the exchanger.
PID Computer Control+Data Acquisition+Data Management Software for Shell & Tube
Heat Exchanger (TICT).
way.
real time.
during the process.
work levels.
whiteboard.
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4.6
TIVE. Jacketed Vessel Heat Exchanger:
This Jacketed Vessel Heat Exchanger allows the study of heat transfer between hot water flowing
through a jacket and the cold water contained in a vessel.
It can work in continuous supply or in a batch process (heating
of a constant mass of water contained in a vessel).
The exchanger allows measuring temperatures at the inlet and
outlet of the exchanger in cold as well as in hot water.
Diagram in the front panel with distribution of the elements
similar to the real one.
Constituted of a vessel.
Vessel total volume: 14 l.
Interior vessel volume: 7 l approx.
Jacket volume: 7 l approx.
Overflow or a pipe allows the exit of the water in the vessel
through its upper part to maintain a constant flow during the
process with a continuous supply.
TIVE
Jacket surrounds the vessel through where hot water flows.
Electric stirrer.
Five temperature sensors (“J” type):
Three temperature sensors for measuring cold water temperature.
Two temperature sensors for measuring hot water temperature.
PID Computer Control+Data Acquisition+Data Management Software for Jacketed
Vessel Heat Exchanger (TIVE).
way.
during the process.
work levels.
whiteboard.
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4.7 TIVS. Coil Vessel Heat Exchanger:

This heat exchanger allows the study of heat transfer between hot water flowing through a coil and
cold water contained in the vessel.
It can work in continuous supply or in a batch process.
Diagram in the front panel with distribution of the elements similar to the
real one.
Formed by a pvc-glass vessel, volume: 14 l.
Overflow or pvc-glass tube lets the output of water from the vessel in the
upper part in order to maintain the flow constant for continue supply process.
Copper coil where the water circulates:
Dint= 4.35 mm.
Dext= 6.35 mm.
Total length of the tube that forms the coil: 1.5 m.
Electric stirrer.
Five temperature sensors (“J” type):
Three temperature sensors for measuring cold water temperature. TIVS
Two temperature sensors for measuring hot water temperature.

PID Computer Control+Data Acquisition+Data Management Software for Coil Vessel
Heat Exchanger (TIVS).
Registration and visualization of all process variables in an automatic and simultaneous way.
real time.
Comparative analysis of the obtained data, after the process and modification of the
conditions during the process.
work levels.
whiteboard.
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4.8
TIFT. Turbulent Flow Heat Exchanger:
This Turbulent Flow Heat Exchanger let us study the heat transfer between hot water that circulates
through an internal tube and cold water that flows through the annular zone between the internal and
the external tube. This exchanger let us measure cold water and
hot water temperatures at different points of the exchanger.
Diagram in the front panel with distribution of the elements similar
to the real one.
Formed by two copper concentric tubes with hot water circulating
through the internal tube and cold water circulating through the
annular space.
The exchanger has 4 equal sections of 500 mm each one, where
the heat transfer takes place.
Exchange length: L = 4 x 0.5 = 2 m. TIFT
Internal tube:
External diameter: Dext= 10 • 10-3 m.
Thickness = 10-3 m.
Internal heat transfer area: Ah= 0.0377 m².
External heat transfer area: Ac= 0.0471 m².
External tube:
Internal diameter: Dint,c = 13 • 10-3 m.
External diameter: Dext,c = 15 • 10-3 m.
Thickness = 10-3 m.
Twelve temperature sensors: (“J” type):
Cold water temperature sensor at the exchanger inlet or outlet.
Hot water sensor at the exchanger inlet.
Cold water sensor between the first and second stretch of the exchanger.
Hot water sensor between the first and second stretch of the exchanger.
Cold water sensor between the second and third stretch of the exchanger.
Hot water sensor between the second and third stretch of the exchanger.
Cold water sensor between the third and fourth stretch of the exchanger.
Hot water sensor between the third and fourth stretch of the exchanger.
Cold water temperature sensor at the exchanger inlet or outlet.
Hot water sensor at the exchanger outlet.
Temperature sensor of the exterior surface of the interior tube at the exchanger inlet.
Temperature sensor of the exterior surface of the interior tube at the exchanger outlet.
PID Computer Control+Data Acquisition+Data Management Software for
Turbulent Flow Heat Exchanger (TIFT).
way.
during the process.
work levels.
whiteboard.
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4.9 TICF. Cross Flow Heat Exchanger:

The cross flow heat exchanger is designed to study heat transfer between two fluids in cross flow
configuration.
Hot water flow coming from the base unit enters and leaves a radiator
perpendicular to an air current, which is generated by a fan.
The heat exchanger allows to measure water and air temperatures at the inlet
and outlet of the exchanger.
one.
Poly methyl methacrylate (PMMA) rectangular duct of 800 x 200 x 200 mm.
Radiator located across the air duct.
The fins of the radiator are made of aluminum and have a heat transfer area TICF
of 35000 mm².
Axial fan with speed control from computer (PC). It provides a maximum air velocity of 3 m/s.
Four “J” type temperature sensors to measure input and output water and air temperatures.
Velocity sensor to measure air velocity, range: 0 – 4 m/s.
Two ball valves.
Easy connection to the Base Unit.
PID Computer Control+Data Acquisition+Data Management Software for Cross Flow
Heat Exchanger (TICF).
Registration and visualization of all process variables in an automatic and simultaneous way.
Flexible, open and multicontrol software, developed with actual windows graphic systems,
acting simultaneously on all process parameters.
real time.
Comparative analysis of the obtained data, after the process and modification of the
conditions during the process.
work levels.
whiteboard.
5 Cables and Accessories, for normal operation.
6 Manuals:
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EXERCISES AND PRACTICAL POSSIBILITIES TO BE DONE WITH THE MAIN ITEMS
Practices to be done with the Concentric Tube Heat 39.- Influence of the vessel stirring on the heat transfer when
Exchanger (TITC): operating in batches.
1.- Global energy balance in the heat exchanger and the study of 40.- Influence of the vessel’s water volume on the heat transfer when
losses. operating in batches.
2.- Exchanger effectiveness determination. NTU Method. Additional practical possibilities:
3.- Study of the heat transfer under counter-current and co-current 41.- Control system: Temperature sensors calibration.
flow conditions. 42.- Control system: Flow sensors calibration.
4.- Flow influence on the heat transfer. Reynolds number 43.- Study of the hysteresis of the flow sensor.
calculation.
Additional practical possibilities:
Practices to be done with the Coil Vessel Heat Exchanger
5.- Control system: Temperature sensors calibration. (TIVS):
6.- Control system: Flow sensors calibration. 44.- Global balance of energy in the heat exchanger and the study
7.- Study of the hysteresis of the flow sensor. of losses.
45.- Determination of the exchanger effectiveness. NTU Method.
Practices to be done with the Extended Concentric Tube 46.- Influence of the flow on the heating transfer. Calculation of
Heat Exchanger (TITCA): Reynolds number.
8.- Global energy balance in the heat exchanger and the study of 47.- Influence of the stirring vessel on the heat transfer with operation
losses. in batches.
9.- Exchanger effectiveness determination. NTU Method. 48.- Influence of the water volume in the vessel on the heat transfer
10.- Study of the heat transfer under counter-current and co-current with operation in batches.
flow conditions. Additional practical possibilities:
11.- Flow influence on the heat transfer. Reynolds number 49.- Control System: Temperature sensors calibration.
calculation. 50.- Control System: Flow sensors calibration.
Additional practical possibilities: 51.- Study of the hysteresis of the flow sensor.
12.- Control system: Temperature sensors calibration.
13.- Control system: Flow sensors calibration. Practices to be done with the Turbulent Flow Heat
14.- Study of the hysteresis of the flow sensor. Exchanger (TIFT):
52.- Global energy balance in the heat exchanger and loss study.
Practices to be done with the Plate Heat Exchanger (TIPL): 53.- Determination of the exchanger effectiveness. NTU Method.
15.- Global energy balance in the heat exchanger and the study of 54.- Study of the heat transfer in counter-current and co-current flow
losses. conditions.
16.- Exchanger effectiveness determination. NTU Method. 55.- Flow influence on heat transfer. Reynolds number calculation.
17.- Study of the heat transfer under counter-current and co-current 56.- Obtaining of the correlation that relates Nusselt number with
flow conditions. Reynolds number and Prandtl number.
18.- Flow influence on the heat transfer. Reynolds number 57.- Obtaining of the heat transfer coefficients by convection.
calculation. Additional practical possibilities:
Additional practical possibilities: 58.-Control system: Temperature sensors calibration.
19.- Control system: Temperature sensors calibration. 59.- Control system: Flow sensors calibration.
20.- Control system: Flow sensors calibration. 60.- Study of the hysteresis in the flow sensors.
21.- Study of the hysteresis of the flow sensor.
Practices to be done with the Cross Flow Heat Exchanger
Practices to be done with the Extended Plate Heat (TICF):
Exchanger (TIPLA): 61.- Introduction to the concept of psychometric properties.
22.- Global energy balance in the heat exchanger and the study of 62.- Effect of temperature differential on the heat transfer coefficient.
losses.
63.- Familiarization with cross flow heat exchanger.
23.- Exchanger effectiveness determination. NTU Method.
64.- Overall energy balance in the heat exchanger and study of
24.- Study of the heat transfer under counter-current and co-current losses.
flow conditions.
65.- Determination of the exchanger effectiveness (NTU method).
25.- Flow influence on the heat transfer. Reynolds number
calculation. 66.- Influence of air and water flow on the heat transfer. Reynolds
number calculation.
27.- Control system: Flow sensors calibration.
68.- Control system: Flow sensors calibration.
28.- tudy of the hysteresis of the flow sensor.
69.- Study of the hysteresis in the flow sensors.
Practices to be done with the Shell & Tube Heat Exchanger
(TICT): Other possibilities to be done with this System:
29.- Global energy balance in the heat exchanger and the study of 70.- Many students view results simultaneously.
losses. To view all results in real time in the classroom by means of a
30.- Exchanger effectiveness determination. NTU Method. projector or an electronic whiteboard.
31.- Study of the heat transfer under counter-current and co-current 71.- Open Control, Multicontrol and Real Time Control.
flow conditions. This unit allows intrinsically and/or extrinsically to change the
32.- Flow influence on the heat transfer. Reynolds number span, gains; proportional, integral, derivate parameters; etc, in
calculation. real time.
Additional practical possibilities: 72.- The Computer Control System with SCADA and PID Control
allow a real industrial simulation.
73.- This unit is totally safe as uses mechanical, electrical and
34.- Control system: Flow sensors calibration. electronic, and software safety devices.
35.- tudy of the hysteresis of the flow sensor. 74.- This unit can be used for doing applied research.
75.- This unit can be used for giving training courses to Industries
Practices to be done with the Jacketed Vessel Heat even to other Technical Education Institutions.
Exchanger (TIVE): 76.- Control of the unit process through the control interface box
36.- Global balance of energy in the heat exchanger and losses without the computer.
study. 77.- Visualization of all the sensors values used in the unit process.
37.- Determination of the exchanger effectiveness. NTU Method. - By using PLC-PI additional 19 more exercises can be done.
38.- Influence of the flow on the heat transfer. Calculation of the - Several other exercises can be done and designed by the user.
number of Reynolds.
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REQUIRED SERVICES DIMENSIONS AND WEIGHTS
- Electrical supply: single-phase, 220 V/50 Hz or 110 V/60 Hz. TICC:

- Water supply (0 to 6 l/min approx) and drain. TIUS. Base Service Unit:
- Computer. -Dimensions: 1100 x 630 x 500 mm approx.
(43.30 x 24.80 x 19.68 inches approx.)
-Weight: 50 Kg approx.
(110.2 pounds approx.)
TITC. Unit:
-Dimensions: 1100 x 630 x 320 mm approx.
(43.30 x 24.80 x 12.60 inches approx.)
TITCA. Unit:
(59.05 x 27.55 x 12.60 inches approx.)
TIPL. Unit:
(43.30 x 24.80 x 12.60 inches approx.)
TIPLA. Unit:
(47.24 x 27.55 x 12.60 inches approx.)
TICT. Unit:
(43.30 x 24.80 x 15.74 inches approx.)
TIVE. Unit:
(43.30 x 24.80 x 27.55 inches approx.)
TIVS. Unit:
(43.30 x 24.80 x 27.55 inches approx.)
TIFT. Unit:
(43.30 x 24.80 x 13.78 inches approx.)
TICF. Unit:
(43.30 x 24.80 x 22.62 inches approx.)
Control Interface Box:
(19.29 x 12.99 x 12.20 inches approx.)
(22 pounds approx.)
AVAILABLE VERSIONS
Offered in this catalogue:

- TICC. Computer Controlled Heat Exchangers Training System.
Offered in other catalogue:
- TICB. Heat Exchangers Training System.
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SOFTWARE MAIN SCREENS
SCADA and PID Control

Main screens
Concentric Tube Heat Exchanger (TITC) Main Screens

Working options: Counter-current (CC) and Co-current (PL).
Sensors:
Note:
Sensors: ST=Temperature sensor. SC=Flow sensor.
Actuators: AB=Pump. AR=Heating element. AN= Level switch.
Calculations:
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Software Main Screens
Concentric Tube Heat Exchanger (TITC) Main Screens (continuation)
Constants:
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Extended Concentric Tube Heat Exchanger (TITCA) Main Screens

Sensors:
Note:
Calculations:
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Extended Concentric Tube Heat Exchanger (TITCA) Main Screens (continuation)

Constants:
18 www.edibon.com
Plate Heat Exchanger (TIPL) Main Screens Working options:

Counter-current (CC) and Co-current (PL)
Sensors:
Note:
Calculations:
19 www.edibon.com
Plate Heat Exchanger (TIPL) Main Screens (continuation)

Constants:
20 www.edibon.com
Extended Plate Heat Exchanger (TIPLA) Main Screens

Sensors:
Note:
Actuators: AB=Pump. AR=Heating element. AN= Level switch
Calculations:
21 www.edibon.com
Extended Plate Heat Exchanger (TIPLA) Main Screens (continuation)

Constants:
22 www.edibon.com
Shell & Tube Heat Exchanger (TICT) Main Screens

Sensors:
Note:
Calculations:
23 www.edibon.com
Shell & Tube Heat Exchanger (TICT) Main Screens (continuation)

Constants:
24 www.edibon.com
Jacketed Vessel Heat Exchanger (TIVE) Main Screens

Sensors:
Note:
Actuators: AB=Pump. AR=Heating element. AA=Stirrer. AN= Level switch
Calculations:
25 www.edibon.com
Jacketed Vessel Heat Exchanger (TIVE) Main Screens (continuation)

Constants:
26 www.edibon.com
Coil Vessel Heat Exchanger (TIVS) Main Screens

Sensors:
Note:
Actuators: AB=Pump. AR=Heating element. AA=Stirrer. AN= Level switch.
Calculations:
27 www.edibon.com
Coil Vessel Heat Exchanger (TIVS) Main Screens (continuation)

Constants:
28 www.edibon.com
Turbulent Flow Heat Exchanger (TIFT) Main Screens

Sensors:
Note:
Calculations:
29 www.edibon.com
Turbulent Flow Heat Exchanger (TIFT) Main Screens (continuation)

Calculations:
Constants:
30 www.edibon.com
Cross Flow Heat Exchanger (TICF) Main Screens
Sensors:
Note:
Sensors: ST=Temperature sensor. SC=Flow sensor. SV=Velocity sensor.
Actuators: AB=Pump. AR=Heating element. AVE=Fan. AN= Level switch.
Calculations:
31 www.edibon.com
Cross Flow Heat Exchanger (TICF) Main Screens (continuation)

Constants:
32 www.edibon.com
Software for Sensors Calibration

Example of screen
The teacher and the students can calibrate the unit with
a password provided by EDIBON. The teacher can
restore the factory calibration any time.
33 www.edibon.com
COMPLETE TECHNICAL SPECIFICATIONS (for optional items)
Additionally to the main items (1 to 6) described, we can offer, as optional, other items from 7 to 11.
All these items try to give more possibilities for:
a) Industrial configuration. (PLC)
b) Technical and Vocational Education configuration. (ICAI and FSS)
c) Multipost Expansions options. (MINI ESN and ESN)
a) Industrial configuration
7 PLC. Industrial Control using PLC (it includes PLC-PI Module plus PLC-SOF Control Software):
-PLC-PI. PLC Module:
This unit is common for the modules type “TI” and can work with one or several modules.
Metallic box.
Circuit diagram in the module front panel.
Front panel:
Digital inputs (X) and Digital outputs (Y) block:
16 Digital inputs, activated by switches and 16 LEDs for confirmation (red).
14 Digital outputs (through SCSI connector) with 14 LEDs for message (green).
Analog inputs block:
16 Analog inputs (-10 V. to + 10 V.) (through SCSI connector).
Analog outputs block:
4 Analog outputs (-10 V. to + 10 V.) (through SCSI connector).
Touch screen:
High visibility and multiple functions. Display of a highly visible status. Recipe function. Bar graph function. Flow display function. Alarm list.
Multi language function. True type fonts.
Back panel:
Power supply connector. Fuse 2A. RS-232 connector to PC. USB 2.0 connector to PC.
Inside:
Power supply outputs: 24 Vdc, 12 Vdc, -12 Vdc, 12 Vdc variable.
Panasonic PLC:
High-speed scan of 0.32 µsec. for a basic instruction.
Program capacity of 32 Ksteps, with a sufficient comment area.
Power supply input (100 to 240 V AC).
DC input: 16 (24 V DC).
Relay output: 14.
High-speed counter.
Multi-point PID control.
Digital inputs/outputs and analog inputs/outputs Panasonic modules.
Communication RS232 wire to computer (PC).
Dimensions: 490 x 330 x 310 mm. approx. (19.29 x 12.99 x 12.20 inches approx.). Weight: 30 Kg. approx. (66 pounds approx.).
-TICC/PLC-SOF. PLC Control Software:
Always included with PLC supply.
Each Heat Exchanger has its own Software.
Control Interface Data Software for:

Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
Base Service Heat Exchanger/s
Unit (TIUS)
PLC CONTROL PLC-SOF.

Control Software
PLC-PI. PLC Module

Practices to be done with PLC-PI:
1.- Control of the particular unit process through the control interface box 13.- PLC different programming standard languages (ladder diagram (LD),
without the computer. structured text (ST), instructions list (IL), sequential function chart (SFC),
2.- Visualization of all the sensors values used in the particular unit process. function block diagram (FBD)).
3.- Calibration of all sensors included in the particular unit process. 14.- New configuration and development of new process.
4.- Hand on of all the actuators involved in the particular unit process. 15.- Hand on an established process.
5.- Realization of different experiments, in automatic way, without having in 16.- To visualize and see the results and to make comparisons with the
front the particular unit. (These experiments can be decided previously). particular unit process.
6.- Simulation of outside actions, in the cases do not exist hardware 17.- Possibility of creating new process in relation with the particular unit.
elements. (Example: test of complementary tanks, complementary 18.- PLC Programming Exercises.
industrialenvironment to the process to be studied, etc). 19.- Own PLC applications in accordance with teacher and student
7.- PLC hardware general use. requirements.
8.- PLC process application for the particular unit.
9.- PLC structure.
10.- PLC inputs and outputs configuration.
11.- PLC configuration possibilities.
12.- PLC program languages.
34 www.edibon.com
Complete Technical Specifications (for optional items)
b) Technical and Vocational Education configuration
8 TICC/ICAI. Interactive Computer Aided Instruction Software System.

This complete software package consists of an Instructor Software (EDIBON Classroom Manager - ECM-SOF) totally integrated with the
Student Software (EDIBON Student Labsoft - ESL-SOF). Both are interconnected so that the teacher knows at any moment what is the theoretical and
practical knowledge of the students.
This software is optional and can be used additionally to items (1 to 6).
Instructor Software
- ECM-SOF. EDIBON Classroom Manager (Instructor Software).
ECM-SOF is the application that allows the Instructor to register students,
manage and assign tasks for workgroups, create own content to carry out
Practical Exercises, choose one of the evaluation methods to check the
Student knowledge and monitor the progression related to the planned
tasks for individual students, workgroups, units, etc... so the teacher
can know in real time the level of understanding of any student in the
classroom.
Innovative features: ECM-SOF. EDIBON Classroom

Manager (Instructor Software)
• User Data Base Management. Application Main Screen ECAL. EDIBON Calculations Program Package -
Formula Editor Screen
• Administration and assignment of Workgroup, Task and Training
sessions.
• Creation and Integration of Practical Exercises and Multimedia
Resources.
• Custom Design of Evaluation Methods.
• Creation and assignment of Formulas & Equations.
• Equation System Solver Engine.
• Updatable Contents.
ERS. EDIBON Results & Statistics
• Report generation, User Progression Monitoring and Statistics. Program Package - Student
Scores Histogram ETTE. EDIBON Training Test & Exam Program
Package - Main Screen with Numeric Result
Question
- ESL-SOF. EDIBON Student Labsoft (Student Software).
ESL-SOF is the application addressed to the Students that helps them Student Software
to understand theoretical concepts by means of practical exercises
and to prove their knowledge and progression by performing tests and
calculations in addition to Multimedia Resources. Default planned tasks
and an Open workgroup are provided by EDIBON to allow the students
start working from the first session. Reports and statistics are available
to know their progression at any time, as well as explanations for every
exercise to reinforce the theoretically acquired technical knowledge.
Innovative features:
• Student Log-In & Self-Registration. ESL-SOF. EDIBON Student
LabSoft (Student Software)
• Existing Tasks checking & Monitoring. Application Main Screen
EPE. EDIBON Practical Exercise Program Package
• Default contents & scheduled tasks available to be used from the Main Screen
first session.
• Practical Exercises accomplishment by following the Manual
provided by EDIBON.
• Evaluation Methods to prove your knowledge and progression.
• Test self-correction.
• Calculations computing and plotting.
• Equation System Solver Engine.
• User Monitoring Learning & Printable Reports.
ERS. EDIBON Results & Statistics
• Multimedia-Supported auxiliary resources. Program Package - Question
Explanation
ECAL. EDIBON Calculations Program Package
Main Screen
For more information see ICAI catalogue. Click on the following link:
www.edibon.com/en/files/expansion/ICAI/catalog
35 www.edibon.com
Complete Technical Specifications (for optional items)
9 TICC/FSS. Faults Simulation System.
Example of some screens
Faults Simulation System (FSS) is a Software package that simulates
several faults in any EDIBON Computer Controlled Unit. It is useful for
Technical and Vocational level.
The “FAULTS” mode consists in causing several faults in the unit
normal operation. The student must find them and solve them.
There are several kinds of faults that can be grouped in the following
sections:
Faults affecting the sensors measurement:
- An incorrect calibration is applied to them.
- Non-linearity.
Faults affecting the actuators:
- Actuators channels interchange at any time during the program
execution.
- Response reduction of an actuator.
Faults in the controls execution:
- Inversion of the performance in ON/OFF controls.
- Reduction or increase of the calculated total response.
- The action of some controls is annulled.
On/off faults:
- Several on/off faults can be included.
For more information see FSS catalogue. Click on the following link:
www.edibon.com/en/files/expansion/FSS/catalog
c) Multipost Expansions options

10 MINI ESN. EDIBON Mini Scada-Net System for being used with
EDIBON Teaching Units.
MINI ESN.
MINI ESN. EDIBON Mini Scada-Net System allows up to 30 students to work EDIBON Mini Scada-Net System
with a Teaching Unit in any laboratory, simultaneously. It is useful for both,
Higher Education and/or Technical and Vocational Education.
The MINI ESN system consists of the adaptation of any EDIBON Computer
Controlled Unit with SCADA and PID Control integrated in a local network.
1 UNIT= up to 30
This system allows to view/control the unit remotely, from any computer STUDENTS can work
integrated in the local net (in the classroom), through the main computer 9 available simultaneously
connected to the unit. Then, the number of possible users who can work with Heat Exchangers
the same unit is higher than in an usual way of working (usually only one).
Main characteristics:
- It allows up to 30 students to work simultaneously with the EDIBON
Computer Controlled Unit with SCADA and PID Control, connected
in a local net. Base Service Unit (TIUS)
- Open Control + Multicontrol + Real Time Control + Multi Student

Post. Software for:
- Instructor controls and explains to all students at the same time. Control - Computer Control
Interface Box - Data Acquisition
- Any user/student can work doing "real time" control/multicontrol - Data Management
and visualisation.
- Instructor can see in the computer what any user/student is doing Instructors'
in the unit. Central Mini Scada-Net
- Continuous communication between the instructor and all the Computer Software
users/students connected.
Main advantages:
LOCAL NET FOR 30 STUDENTS
- It allows an easier and quicker understanding.
- This system allows you can save time and cost.
Note: The MINI ESN
- Future expansions with more EDIBON Units.
system can be used with
any EDIBON computer
controlled unit
For more information see MINI ESN catalogue. Click on the following link:
www.edibon.com/en/files/expansion/MINI-ESN/catalog
11 ESN. EDIBON Scada-Net Systems.

This unit can be integrated, in the future, into a Complete Laboratory with many Units and many Students.
For more information see ESN catalogue. Click on the following link:
www.edibon.com/en/files/expansion/ESN/catalog
36 www.edibon.com
ORDER INFORMATION
Main items (always included in the supply) Optional items (supplied under specific order)
Common items for Heat Exchangers type “TI”: a) Industrial configuration
1 TIUS. Base Service Unit (Common for Heat Exchangers type “TI” 7 PLC. Industrial Control using PLC (it includes PLC-PI Module plus
and can work with one or several exchangers) PLC-SOF Control Software):
2 TICC/CIB. Control Interface Box. (Common for Heat Exchangers
- PCL-PI. PLC Module.
type“TI” and can work with one or several exchangers).
- TSTCC/PLC-SOF. PLC Control Software.
3 DAB. Data Acquisition Board. ((Common for Heat Exchangers
type“TI”).
b) Technical and Vocational Education configuration
4 Heat Exchangers available to be used with the Base service unit:
8 TSTCC/ICAI. Interactive Computer Aided Instruction Software

4.1 TITC. Concentric Tube Heat Exchanger, and/or
System.
4.2 TITCA. Extended Concentric Tube Heat Exchanger, and/or 9 TSTCC/FSS. Faults Simulation System.
4.3 TIPL. Plate Heat Exchanger, and/or
4.4 TIPLA. Extended Plate Heat Exchanger, and/or
c) Multipost Expansions options
4.5 TICT. Shell & Tube Heat Exchanger, and/or 10 MINI ESN. EDIBON Mini Scada-Net System for being used with
4.6 TIVE. Jacketed Vessel Heat Exchanger, and/or EDIBON Teaching Units.
4.7 TIVS. Coil Vessel Heat Exchanger, and/or 11 ESN. EDIBON Scada-Net Systems.
4.8 TIFT. Turbulent Flow Heat Exchanger, and/or
4.9 TICF. Metal to Metal Heat Transfer Module.
5 Cables and Accessories, for normal operation.

6 Manuals.
* Specifications subject to change without previous notice, due to the convenience of improvement of the product.
REPRESENTATIVE:
C/ Julio Cervera, 10-12-14. Móstoles Tecnológico.

28935 MÓSTOLES. (Madrid). ESPAÑA - SPAIN.
Tel.: 34-91-6199363 Fax: 34-91-6198647
E-mail: [email protected] Web: www.edibon.com
Edition: ED01/19
Date: January/2019
37

Exchangers Training System,: Computer Controlled Heat With SCADA and PID Control

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Exchangers Training System,: Computer Controlled Heat With SCADA and PID Control

Uploaded by

Computer Controlled Heat

Exchangers Training System,

5 actuators and 16 sensors

With this unit there are several options and possibilities:

4 Heat Exchangers available to be used with the Base Service Unit:

4.1 TITC. Concentric Tube Heat Exchanger:

4 Heat Exchangers available to be used with the Base Service Unit:

4.2 TITCA. Extended Concentric Tube Heat Exchanger:

4 Heat Exchangers available to be used with the Base Service Unit:

4 Heat Exchangers available to be used with the Base Service Unit:

External circuit capacity: 0.22 l.

4 Heat Exchangers available to be used with the Base Service Unit:

Internal heat transfer area: Ah= 0.0126 m².

4 Heat Exchangers available to be used with the Base Service Unit:

4 Heat Exchangers available to be used with the Base Service Unit:

4.7 TIVS. Coil Vessel Heat Exchanger:

Two temperature sensors for measuring hot water temperature.

4 Heat Exchangers available to be used with the Base Service Unit:

4 Heat Exchangers available to be used with the Base Service Unit:

4.9 TICF. Cross Flow Heat Exchanger:

5 Cables and Accessories, for normal operation.

- Electrical supply: single-phase, 220 V/50 Hz or 110 V/60 Hz. TICC:

Offered in this catalogue:

SCADA and PID Control

Concentric Tube Heat Exchanger (TITC) Main Screens

Concentric Tube Heat Exchanger (TITC) Main Screens (continuation)

Extended Concentric Tube Heat Exchanger (TITCA) Main Screens

Extended Concentric Tube Heat Exchanger (TITCA) Main Screens (continuation)

Plate Heat Exchanger (TIPL) Main Screens Working options:

Plate Heat Exchanger (TIPL) Main Screens (continuation)

Extended Plate Heat Exchanger (TIPLA) Main Screens

Extended Plate Heat Exchanger (TIPLA) Main Screens (continuation)

Shell & Tube Heat Exchanger (TICT) Main Screens

Shell & Tube Heat Exchanger (TICT) Main Screens (continuation)

Jacketed Vessel Heat Exchanger (TIVE) Main Screens

Jacketed Vessel Heat Exchanger (TIVE) Main Screens (continuation)

Coil Vessel Heat Exchanger (TIVS) Main Screens

Coil Vessel Heat Exchanger (TIVS) Main Screens (continuation)

Turbulent Flow Heat Exchanger (TIFT) Main Screens

Turbulent Flow Heat Exchanger (TIFT) Main Screens (continuation)

Cross Flow Heat Exchanger (TICF) Main Screens

Cross Flow Heat Exchanger (TICF) Main Screens (continuation)

Software for Sensors Calibration

Control Interface Data Software for:

PLC CONTROL PLC-SOF.

PLC-PI. PLC Module

b) Technical and Vocational Education configuration

8 TICC/ICAI. Interactive Computer Aided Instruction Software System.

Innovative features: ECM-SOF. EDIBON Classroom

c) Multipost Expansions options

- Open Control + Multicontrol + Real Time Control + Multi Student

11 ESN. EDIBON Scada-Net Systems.

5 Cables and Accessories, for normal operation.

C/ Julio Cervera, 10-12-14. Móstoles Tecnológico.

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