2 PDF
2 PDF
2 PDF
run if wired incorrectly. Wire the pump motor and vent valve (if In Case of System Malfunction
used) as shown in Illustrations 1. (See Trouble Shooting Chart Page 9)
• Use the Trouble Shooting Charts to determine where to
Please refer to the 85567 operation manual, section C8, page look if problems occur.
298, series “A” for setting the pump speed control on the 24VDC • See the sections below for replacement and repair of
motor. specific areas of the check valve, vent valve or safety
unloader valve.
Low Level Kit (Model 85490) • Each part is identified with a number keyed to the
Low Level Kit is recommended whenever higher viscosity matching part on the illustrated views.
greases or lower temperatures are encountered and when • General recommendations of tools required are also
an external indicator of lubricant level is desired. The kit is specified in each step.
composed of a follower with wiper and a level indicator gage • Pay particular attention to the Warning statements to
located on the cover of the reservoir. prevent personal injury and possible damage to pump
components.
PUTTING PUMP INTO OPERATION
Outlet Check Service
Filling Reservoir (See Figures 2, Page 6)
• To bulk fill the reservoir, remove the lower and upper pipe The pump will not build up sufficient lubricant pressure if
plugs from the side of the reservoir (see Figure 4). Attach the outlet check (21) is fouled. Foreign material may lodge
the appropriate bulk-filling pump to the lower inlet (3/4 beneath the Check Ball (49) or between check disc (46) and
NPT). Fill reservoir until grease appears at the top 1/2 the seat of bushing assembly (45). Sealing surfaces of the
NPT vent high level port. Remove the bulk-filling pump. seat must form a perfect seal. Clean parts or replace if pitted,
Replace both pipe plugs. worn or scored.
• To use the reservoir with a five-gallon pail of lubricant
(Model 85571 only), first remove the six bolts that secure 1. Turn off and disconnect the electric power supply to the
the lid. Remove the entire assembly of lid, pump and vent pump assembly.
valve. Using pipe wrench or vice grips, remove the filler 2. Standard tools required are a bench mounted vice, a set of
nipple extension (43) (View A-A) attached inside the open end wrenches ranging from 7/16” to 1-1/2”, a large
reservoir at the 3/4 NPT inlet nipple. Insert opened pail of 24” (600 mm) adjustable wrench and a smaller 10”
lubricant and reattach lid and pump assembly. (254 mm) adjustable wrench.
3. Remove bolts, nuts and lock washers (25, 26 & 27).
Note: If five gallon pail lubrication is to be used (for Model 4. Loosen adapter union (20). Set vent valve assembly to
85571 only), then the wing screw kit 273431 should be the side.
used in place of the hex bolt (10). Do not use follower 5. Remove entire outlet check assembly (21) by loosening
assembly with the 5 gallon pail. adapter (22) from pump outlet.
6. Remove adapter (22) from outlet check assembly (21).
7. Remove outlet connector (50) from bushing (45).
8. Remove ball check seat (47) from outlet connector (50).
9. Inspect all check components (46, 45, 47 & 49) for
presence of foreign material, scoring and or other
damage, which may cause internal leakage. Replace
When filling the reservoir, caution should be used as components if damage is found.
extreme pressure can cause damage to the reservoir or 10. If foreign material is present, clean components and
serious personal injury. reassemble. Be sure to always replace gaskets (44) &
(48) whenever vent valve is disassembled. Reverse the
above procedure to reassemble. Torque check
MAINTENANCE & REPAIR assembly to 100 ft.-lbs. (13.5 N-M).
NOTE:
Be sure to connect red motor lead to the positive side of the circuit. The motor is
polarity sensitive and will not run if improperly wired.
Illustration 1
45
44 46 47 50
48
49 1/4”
NPTF
Low Level
Figure 5
©Conduit Box Assembly
Model 85473 Only
Figure 3
33
53 56
51
52
55
54
Follower Assembly (34)
© Indicates change Figure 6
©
11
43
16
13
22
21
20 12
19
15 14
43
37 24 28
10 29
9
17 39
8
41 23 30
26
25 31
26 32
27
40
42 35 34
36
Service Parts©
Service Parts
Item No. Qty. Description Part Number Item No. Qty. Description Part Number
1 1 O-Ring 249532* 35 4 Hex Screw 50169
2 1 Indicator Nut 16352 36 4 Lock Washer 66186
3 1 Cable Assembly See Table 1 37 1 Bare Pump Assembly See Table 1
4 1 Indicator Plug 249357 38 Not Used
5 1 Washer 48548 39 1 Gasket See Table 1
6 1 Indicator Bracket 361020 40 1 Container Assembly See Table 1
7 1 Retaining Ring 68888* 41 1 Pipe plug, Vent 67117
8 1 Drum Cover See Table 1 42 1 Pipe Plug, Fill 67224
9 8 Lock Washer 66220 43 1 Extension Tube See Table 1
10 8 Bolt 50015 44 1 Gasket 31029*
11 1 Hose 272711 45 1 Pump Check Disc Ass’y 80206*+
12 1 Vent Hose 270726 46 1 Outlet Check Bushing 90204*+
13 1 Vent Fitting 249354 47 1 Ball Check Seat 10313*
14 1 Electric Vent Valve 276903 48 1 Gasket 31001*
15 1 Elbow 10160 49 1 Steel ball (3/8” Dia.) 66001*
16 1 Adapter 12989 50 1 Outlet Connector 90860
17 1 Nipple 11197 51 1 Wiper (Nitrile) 249331*
18 Not Used 52 4 Carriage Bolt (Short) 249332
19 1 Nipple 14727 53 8 Nut 51304
20 1 Adapter Union 66645 54 4 Bolt (Long) 50084
21 1 Outlet Check Assembly 81938 55 4 Spacer 249833
22 1 Adapter 12213 56 8 Lock washer 66186
23 2 Hex Head Screw 50034 57 2 Packing 34413-15
24 2 Bracket 270723 58 2 Round Head Screw 50618
25 4 Bolt 50016 59 2 Washer 48350
26 6 Lock Washer 66246 60 4 Gasket 34748
27 4 Nut 51026 61 2 Nut 51080
28 1 Safety Unloader 272722 62 2 Ring Terminal 324059
29 1 Vent Tee 272717 63 1 Conduit Nut 68020
30 1 Gasket 31010 64 1 Sealing O-ring 271911
31 1 Nut 12538 65 1 Cord Connector 271656
32 1 Vent Pipe See Table 1 66 1 2-way Receptacle 271651
33 1 O-Ring 270720 67 2 Contact Pin 271378
34 1 Follower Assembly See Table 1 68 1 Wedge Lock 271658
Table 1©
Table 1
Model No. Size Item 3 Item 8 Item 32 Item 34 Item 37 Item 39 Item 40 Item 43
85471 60 lb. 249762 241085 67420 85489 85567# 249355 271202 249356
85472 90 lb. 271609 241085 271608 85489 85568# 249355 270923 249356
85473 120 lb. 271609 271646 67290 271653 85568# 271944 271649 271943
© Indicates change