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    SESI-TSPL-OPN-SOP-BTG-074 (MDBFP & TDBFP Paralleling)

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    sourav mahapatra
    This document provides the standard operating procedure for paralleling the motor driven boiler feed pump (MDBFP) and turbine driven boiler feed pump (TDBFP) at the Talwandi Sabo Power Limited 3 x 660MW power plant in Mansa, India. The procedure describes initial conditions, operation steps to match the pump flows, and safety and environmental measures to consider. The objective is to transition pumping operations from the MDBFP to the TDBFP without fluctuations in feedwater flow that could impact boiler operations. Responsible parties and references are also outlined.

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    © All Rights Reserved
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    SESI-TSPL-OPN-SOP-BTG-074 (MDBFP & TDBFP Paralleling)

    Uploaded by

    sourav mahapatra
    186 views5 pages
    This document provides the standard operating procedure for paralleling the motor driven boiler feed pump (MDBFP) and turbine driven boiler feed pump (TDBFP) at the Talwandi Sabo Power Limited 3 x 660MW power plant in Mansa, India. The procedure describes initial conditions, operation steps to match the pump flows, and safety and environmental measures to consider. The objective is to transition pumping operations from the MDBFP to the TDBFP without fluctuations in feedwater flow that could impact boiler operations. Responsible parties and references are also outlined.

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    SESI-TSPL-OPN-SOP-BTG-074 (MDBFP & TDBFP paralleling)

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    This document provides the standard operating procedure for paralleling the motor driven boiler feed pump (MDBFP) and turbine driven boiler feed pump (TDBFP) at the Talwandi Sabo Power Limited 3 x 660MW power plant in Mansa, India. The procedure describes initial conditions, operation steps to match the pump flows, and safety and environmental measures to consider. The objective is to transition pumping operations from the MDBFP to the TDBFP without fluctuations in feedwater flow that could impact boiler operations. Responsible parties and references are also outlined.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    186 views5 pages

    SESI-TSPL-OPN-SOP-BTG-074 (MDBFP & TDBFP Paralleling)

    Uploaded by

    sourav mahapatra
    This document provides the standard operating procedure for paralleling the motor driven boiler feed pump (MDBFP) and turbine driven boiler feed pump (TDBFP) at the Talwandi Sabo Power Limited 3 x 660MW power plant in Mansa, India. The procedure describes initial conditions, operation steps to match the pump flows, and safety and environmental measures to consider. The objective is to transition pumping operations from the MDBFP to the TDBFP without fluctuations in feedwater flow that could impact boiler operations. Responsible parties and references are also outlined.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 5

    TALWANDI SABO POWER LIMITED,

    3 x 660MW POWER PLANT, MANSA.


    SOP for MDBFP and TDBFP Paralleling

    Standard Operating Procedure for


    MDBFP and TDBFP Paralleling

    Issue 01 Rev 0 Page 1 of 5


    Modification Proposal
    Document Control No SESI-TSPL-OPN-SOP-BTG-074 Date 21-09-2017
    Prepared By. Reviewed By Approved by
    TALWANDI SABO POWER LIMITED,
    3 x 660MW POWER PLANT, MANSA.
    SOP for MDBFP and TDBFP Paralleling

    Table of Content

    1 PURPOSE ..................................................................................................................... 3
    2 SCOPE .......................................................................................................................... 3
    3 INPUT .......................................................................................................................... 3
    4 OUTPUT ....................................................................................................................... 3
    5 RESPONSIBILITY ........................................................................................................... 3
    6 SYSTEM DESCRIPTION .................................................................................................. 3
    7 ABBREVIATION ............................................................................................................ 3
    8 PROCEDURE ................................................................................................................. 3
    9 REFERENCE .................................................................................................................. 4
    10 RECORD ....................................................................................................................... 4
    11 SAFETY MEASURES ....................................................................................................... 4
    12 ENVIRONMENT ............................................................................................................ 4

    Issue 01 Rev 0 Page 2 of 5


    Modification Proposal
    Document Control No SESI-TSPL-OPN-SOP-BTG-074 Date 21-09-2017
    Prepared By. Reviewed By Approved by
    TALWANDI SABO POWER LIMITED,
    3 x 660MW POWER PLANT, MANSA.
    SOP for MDBFP and TDBFP Paralleling

    1 PURPOSE
    This Procedure is intended to provide guidance and instructions for carrying out
    pump change over from MDBFP to TDBFP during normal operation.

    2 Scope
    This Procedure is applicable to TDBFP and MDBFP located at TSPL.

    3 Input
    Not Applicable

    4 Output
    Not Applicable

    5 Responsibility
    Field operator, desk operator, Shift in charge

    6 System Description
    The function of BFP is to transfer the condensate water from De-aerator to boiler.
    There are three pumps (1*60% capacity MDBFP) & (2*60% capacity TDBFP).
    During unit start up, motor driven BFP is operated first. Later on, Turbine driven
    BFP is taken into service .Both BFP’s flow should be matched for parallel
    operation otherwise it may lead to unloading of pump. This paralleling operation is
    to be done with utmost care to avoid any fluctuation in feed water flow which, in
    supercritical boilers, will cause changes in unit load, steam temperature .

    7 Abbreviation
    7.1 MDBFP- Motor driven boiler feed pump
    7.2 TDBFP- Turbine driven boiler feed pump
    7.3 MOV- Motor operated valve
    7.4 SOP-Standard Operating Procedure
    7.5 CRH-cold Re-heat

    8 Procedure

    Initial condition
     MDBFP running with scoop on auto.
     FW master in manual
     MDBFP Min r/c CV on auto
     TDBFP rolled to 3000rpm
     TDBFP min R/c 100% open
     TDBFP discharge MOV closed

    Issue 01 Rev 0 Page 3 of 5


    Modification Proposal
    Document Control No SESI-TSPL-OPN-SOP-BTG-074 Date 21-09-2017
    Prepared By. Reviewed By Approved by
    TALWANDI SABO POWER LIMITED,
    3 x 660MW POWER PLANT, MANSA.
    SOP for MDBFP and TDBFP Paralleling

    Operation
     Put TDBFP on ADS control.
     Reset Auto Trip reset “at TDBFP controller faceplate.
     Increase TDBFP speed through TDBFP controller up to DP across discharge
    MOV is <2MPA, TDBFP discharge press less.
     Open TDBFP discharge MOV.
     Increase TDBFP speed further to match with FW discharge header pressure.
     Increase TDBFP speed till its pump water into discharge header (point at
    which there is a sudden increase in FW flow through TDBFP.
     Keep MDBFP control in auto and TDBFP controller in manual.
     Slowly increase TDBFP controller up to increase its FW flow.
     Maintain TDBFP flow(>600tph) by controlling the opening of RC valve
     When both TDBFP & MDBFP FW flow become equal then put TDBFP
    controller in auto. as per feed water flow requirement.

    9 Reference
    Turbine O&M Manual
    MDBFP and TDBFP O&M manual

    10 Record
    Field operator log book, desk operator log book, shift in charge log book and
    PTW log book

    11 Safety Measures
    7.6 Ensure PPE's are worn. Ensure adequate lighting near the work place.
    7.7 Ensure orderly execution of the entire activities with respect to mechanical
    and electrical system.
    7.8 While racking in and racking out the electrical breaker, wear mask Suit and
    rubber gloves.
    7.9 Wear cotton gloves while operating valves. Use F-rod, which is in good
    condition for valves.

    12 Environment
    12.1 While starting/Stopping and during running of the equipment, check for any
    oil leakage/Spillage, water leakage and for any abnormal sound.
    12.2 If any oil leakage/Spillage is there, try to avoid the same spilling on the
    ground by some temporary measures. Then inform to maintenance
    department for arresting the same either online or offline depending upon
    the condition. As a preventive measure to avoid any spillage/leakage of oil,
    maintenance team will be checking thoroughly for any crack, looseness of
    joints, and healthiness of oil seals during preventive maintenance.
    12.3 If any water leakage is there, inform to maintenance department for
    arresting the same either on line or offline depending on the condition.

    Issue 01 Rev 0 Page 4 of 5


    Modification Proposal
    Document Control No SESI-TSPL-OPN-SOP-BTG-074 Date 21-09-2017
    Prepared By. Reviewed By Approved by
    TALWANDI SABO POWER LIMITED,
    3 x 660MW POWER PLANT, MANSA.
    SOP for MDBFP and TDBFP Paralleling
    12.4 In case of any abnormal sound, excessive vibration, check from where the
    sound originates exactly. Immediately inform to maintenance team for
    checking the same and taking corrective actions

    Issue 01 Rev 0 Page 5 of 5


    Modification Proposal
    Document Control No SESI-TSPL-OPN-SOP-BTG-074 Date 21-09-2017
    Prepared By. Reviewed By Approved by

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