Dulmison RRG 2003

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The guide provides information on selecting popular overhead conductor hardware products from Tyco Electronics' Dulmison line, including features, technical specifications, and selection guidance.

The guide covers guys, conductors and service dead ends, insulator ties, splices, armor rods and line guards, suspension and support hardware, spacers and dampers, insulators, fiber optic hardware and more.

Users can use the table of contents to find the section covering products for their specific application, and then use the detailed table of contents within that section to locate the needed products. Alternatively, the cross reference section allows verifying product sizes and applications.

Energy Division

http://energy.tycoelectronics.com

Ready Reference Guide

Connecting the Hardware Accessories


World of Power

Distribution
Transmission

Fiber Optic
Tyco Electronics’ Dulmison Ready Reference Guide makes the selection of the most
popular Dulmison overhead conductor hardware products easier than ever.

This 2003 edition includes features and benefits information, technical data, photo-
graphs, and selection tables. We’ve tried to include the information you need most
to select products for your application.

How to use the guide


You have several ways to find the overhead conductor hardware you need:

1. If you know only the application, use the table of contents on the next page. It
will indicate the section in this guide that features products for your applica-
tion. Then use the detailed table of contents at the beginning of that section to
find the products you need.
2. To verify product sizes and different applications, we have provided a cross
reference section. 1

How to Order
Tyco Electronics’ Energy Division reaches the utility, industrial, and mining markets
through an extensive network of representatives and distributors. Please contact
your local representative or distributor to order. If you need help finding a represen-
tative or distributor in your area, please contact the Inside Sales Center listed on the
back cover of the guide.
2
Table of Contents

The Heliformed Process 5

Guys, Conductor, and Service Dead Ends 9

Insulator Ties 37

Splices 71
3

Armor Rods and Line Guards 83

Suspension and Support 93

Spacers, Spacer Dampers, and Dampers 109

Insulators 135

Fiber Optic Hardware and Splice Closures 143

Hardware Accessories 193

Miscellaneous 225

Cross Reference 237

Index 259
4
The Heliformed Process

The Heliformed Process 7

5
6
The Heliformed Process

The Heliformed Process

Designs of Heliformed products Rod Diameter


consider the optimum combination
of conductor diameter, inside diameter,
rod diameter, number of rods, pitch,
length, number of pitch lengths, direc-
tion of lay, and type and compatibility Conductor
of raw material. Pitch Length Diameter

In all cases, the direction of the lay of the


Heliformed product is the same as the
direction of lay of the bare conductor to
which the fitting is applied.
Left Hand Lay Right Hand Lay

Depending on the voltage, ends of the EHV End


individual rods may be either chamfered,
ball ended, or EHV ended. Add “E” suffix
to catalog number for EHV applications.

Ball End

Chamfered End

As shown in the catalog pages, Dead


Ends may have Open Helix loop or
Cabled loop.

Open Helix Loop Cabled Loop


8
Guys, Conductors, and Service
Dead Ends

Guy Dead Ends 11


Galvanized Steel 12
Alumoweld 13
Aluminized 15
Copperweld 16
Suggested Hardware Dimensions 17

False Dead Ends 18

Coated Dead End 19

Distribution Dead End 22 9


Aluminum Covered Steel 22
Galvanized Steel 25

Guylok and Surlok 26


Surlok 27

Overhead Dead End 28


Aluminum Covered Steel 29
Aluminum 30

Service Dead End 31

Slack Span Dead End 34


C, F, and J Neck 35
10
Guys, Conductors, and Service
Dead Ends

Guy Dead Ends

Materials Guy Dead Ends should be used on hard-


Dead End – made of the same basic ware that is held in a fixed position. The
material as the strand they are fitting should not be allowed to rotate
designed for. or spin about the axis of the strand or
be used as tools such as come-alongs,
Identification tag – shows catalog pulling-in grips, etc.
number, nominal strand size and
strand diameter range. Lay directions of both Guy Dead Ends
and the strand should be the same, in
Color code – identifies correct most cases left hand lay is standard.
strand sizes. For appearance and safety, the strand-
ed tail should be cut as close as con-
General Recommendations venient to the cross over mark. If 11
Guy Dead Ends are recommended for desired, the strand tail can extend
single wood poles associated with through the loop for grounding purpos-
distribution construction and for guying es. Guy Dead Ends retain positive grip
transmission towers. They are compati- under all conditions whether the guy is
ble to the strand and ideal for use in relaxed or under tension. Once the legs
coastal areas and polluted areas. of the Guy Dead End are in position, the
assembly is complete and permanent.
Guy Dead Ends are not suitable for use
on overhead transmission static wires Guy Dead Ends will remain fully
and should not be used for dead ending operative under the most difficult
transmission statics. conditions, tension, impact, tempera-
ture extremes or any force to be met
Application Inspection in functional performance. They will
Guy Dead Ends may be removed and never relinquish their gripping power
re-applied a maximum of 3 times dur- under normal conditions.
ing new construction without damag-
ing their performance characteristics;
however, they should not be reused
after original installation.

Guy Dead Ends are designed generally


to hold the full rated strength of 90-
110 ton grade galvanized steel strand.
Guys, Conductors, and Service
Dead Ends RUS Approved

Guy Dead Ends


Galvanized Steel B Coat / Galvanized Steel Strand
Siemens Martin–Utility Grade–High Strength–Extra High Strength

Selection Information

For Galvanized Steel “C” Coat add -C suffix to catalog number. (i.e. SGG-1105-C)

Strand Units Carton Applied


Catalog Size Strand Mean Per Weight Length Color
Number Inches Construction Diameter Carton Pounds Inches Code
SGG 0340 1/8 7W .124 (3.15) 100 9 12 Blue
SGG 0470 3/16 7W .186 (4.72) 100 30 20 Red
7W .195 (4.95)
SGG 0550 7/32 7W .216 (5.49) 50 19 24 Green
SGG 0610 1/4 3W .259 (6.58) 50 24 25 Yellow
12 7W .240 (6.10)
SGG 0710 9/32 7W .279 (7.03) 50 26 27 Blue
SGG 0790 5/16 3W .312 (7.92) 50 39 31 Black
7W .312 (7.92)
7W .327 (8.31)
SGG 0915 3/8 3W .356 (9.04) 50 51 35 Orange
7W .360 (9.14)
SGG 1105 7/16 7W .435 (11.05) 25 40 38 Green
*SGG 1255-C 1/2 7W .495 (11.66) 20 63 49 Blue
19W .500 (12.70)
*SGG 1435-C 9/16 7W .564 (14.33) 10 48 55 Yellow
19W .565 (14.35)
*SGG 1575-C 5/8 7W .621 (15.77) 10 65 64 Black
19W .625 (15.88)
*SGG 1905-C 3/4 19W .750 (19.05) 5 54 76 Orange
*SGG 2250-C 7/8 19W .885 (22.48) 3 47 90 Green
*SGG 2540-C 1 19W 1.000 (25.40) 3 76 121 Blue
37W 1.001 (25.43)
* ‘C” Coat Standard, Cabled Loop Standard/Left Hand Lay Standard

Rated Holding Strength Information

Catalog Size Siemens Utilities High Extra High


Number Inches Martin Grade Strength Strength
SGG 0340 1/8 7W 910 lbs. - 7W 1,330 lbs. 7W 1,830 lbs.
SGG 0470 3/16 7W 1,900 lbs. 7W 2,400 lbs. 7W 2,850 lbs. 7W 3,990 lbs.
SGG 0550 7/32 7W 2,560 lbs. - 7W 3,850 lbs. 7W 5,400 lbs.
SGG 0610 1/4 7W 3,150 lbs. 3W 3,150 lbs. 7W 4,750 lbs. 7W 6,650 lbs.
3W 4,500 lbs.
SGG 0710 9/32 7W 4,250 lbs. 7W 4,600 lbs. 7W 6,400 lbs. 7W 8,950 lbs.
SGG 0790 5/16 7W 5,350 lbs. 3W 6,500 lbs. 7W 8,000 lbs. 7W 11,200 lbs.
7W 6,000 lbs.
SGG 0915 3/8 7W 6,950 lbs. 3W 8,500 lbs. 7W 10,800 lbs. 7W 15,400 lbs.
7W 11,500 lbs.
SGG 1105 7/16 7W 9,350 lbs. 7W 18,000 lbs. 7W 14,500 lbs. 7W 20,800 lbs.
SGG 1255-C 1/2 7W 12,100 lbs. 7W 25,000 lbs. 7W 18,800 lbs. 7W 26,900 lbs.
19W 12,700 lbs. 19W 19,100 lbs. 19W 26,700 lbs.
SGG 1435-C 9/16 7W 15,700 lbs. - 7W 24,500 lbs. 7W 35,000 lbs.
19W 16,100 lbs. 19W 24,100 lbs. 19W 33,700 lbs
SGG 1575-C 5/8 7W 19,100 lbs. - 7W 29,600 lbs. 7W 42,400 lbs.
19W 18,100 lbs. 19W 28,100 lbs. 19W 40,200 lbs.
SGG 1905-C 3/4 19W 26,200 lbs. - 19W 40,800 lbs. 19W 58,300 lbs.
SGG 2250-C 7/8 19W 35,900 lbs. - 19W 55,800 lbs. 19W 79,700 lbs.
SGG 2540-C 1 19W 47,000 lbs. - 19W 73,200 lbs. 19W 104,500 lbs
Guys, Conductors, and Service
Dead Ends
RUS Approved
Guy Dead Ends
Alumoweld

Selection Information

Select catalog number by nominal strand size listing or by selecting the range of the actual cable diameter.

Diameter Units Wt. Per Applied


Catalog Range Nominal Per Carton Length Color
Number Inches Strand Size Carton Pounds Inches Code
AWGG 0440 0.174 - 0.181 (4.42 - 4.60) 3#12 100 21 18 Orange
AWGG 0555 0.219 - 0.230 (5.56 - 5.84) 4M 50 20 21 Green
3#10
AWGG 0600 0.237 - 0.247 (6.02 - 6.27) 3#9 50 20 24 Yellow
6M
AWGG 0685 0.270 - 0.280 (6.86 - 7.11) 3#8 50 22 24 Blue 13
8M
AWGG 0770 0.303 - 0.313 (7.70 - 7.95) 3#7 50 29 26 Black
10M
5/16"-7#10
AWGG 0825 0.325 - 0.336 (8.26 - 8.53) 11.5M 50 30 26 Green
AWGG 0870 0.343 - 0.355 3#6 50 41 29 Yellow
12.5M
11/32"-7#9
AWGG 0905 0.356 - 0.364 14M 50 53 31 Blue
AWGG 0965 0.38 - 0.394 3#5 50 55 32 Orange
3/8"-7#8
16M
AWGG 1040 0.410 - 0.426 18M 25 37 34 Black
AWGG 1085 0.427 - 0.442 7/16"-7#7 25 40 36 Green
AWGG 1125 0.443 - 0.459 20M 25 55 37 Yellow
AWGG 1205 0.475 - 0.494 1/2"-7#6 25 60 42 Blue
AWGG 1255 0.495 - 0.515 19#10 25 62 44 Green
AWGG 1310 0.516 - 0.536 25M 20 66 47 Red
AWGG 1365 0.537 - 0.555 7#5 20 67 48 Yellow
AWGG 1410 0.556 - 0.570 - 15 68 49 Blue
AWGG 1450 0.571 - 0.591 19#9 20 68 50 Orange
AWGG 1505 0.592 - 0.612 - 15 50 50 Green
AWGG 1555 0.613 - 0.635 - 10 49 54 Yellow
AWGG 1615 0.636 - 0.661 19#8 10 50 56 Black
AWGG 1680 0.662 - O686 19x. 1363 10 66 59 Blue
AWGG 1745 0.687 - 0.712 - 10 68 61 Red
AWGG 1810 0.713 - 0.741 19#7 10 70 63 Black
37#10
AWGG 1885 0.742 - 0.772 19x.1499 5 41 71 Yellow
AWGG 2010 0.792 - 5 50 80 Blue
AWGG 2035 0.801 37#9 5 69 84 Green
0.810 19#6
0.827 19x.1660
AWGG 2155 0.849 37x.121 5 68 87 Black
0.850 19x.170
0.866 19x.173
37x.123
AWGG 2285 0.899 37#8 5 76 91 Yellow
AWGG 2310 0.910 19#5 5 78 93 Blue
0.934 19x.1868
AWGG 2490 0.981 37x.1401 4 52 95 Red
AWGG 2565 1.010 37#7 4 85 108 Green
AWGG 2795 1.100 37x.1571 3 84 117 Black
AWGG 2880 1.134 37#6 3 86 120 Yellow
AWGG 3225 1.270 37#5 2 82 151 Red
Cabled Loop Standard/Left Hand Lay Standard
Guys, Conductors, and Service
Dead Ends

Guy Dead Ends


Alumoweld Strand

Rated Holding Strength Information

Catalog
Number 3 Wire 7 Wire M Strand 19 Wire 37 Wire
AWGG 0440 #12 2,280 lbs.
AWGG 0555 #10 4,532 lbs. 4M 4,000 lbs.
AWGG 0600 #9 5,715 lbs. 6M 6,000 lbs.
AWGG 0685 #8 7,206 lbs. 8M 8,000 lbs.
AWGG 0770 #7 8,621 lbs. #10 10,020 lbs. 10M 10,000 lbs.
AWGG 0825 (.330) 11,500 lbs.
AWGG 0870 #6 10,280 lbs. #9 12,630 lbs. 12.5M 12,500 lbs.
AWGG 0905 14M 14,000 lbs.
AWGG 0965 #5 12,230 lbs. #8 15,930 lbs. 16M 16,000 lbs.
14
AWGG 1040 18M 18,000 lbs.
AWGG 1085 #7 19,060 lbs.
AWGG 1125 20M 20,000 lbs.
AWGG 1205 #6 22,730 lbs.
AWGG 1255 #10 27,190 lbs.
AWGG 1310 25M 25,000 lbs.
AWGG 1365 #5 27,030 lbs.
AWGG 1410
AWGG 1450 #9 34,290 lbs.
AWGG 1505
AWGG 1555
AWGG 1615 #8 43,240 lbs.
AWGG 1680 (.1363) 47,400 lbs.
AWGG 1745
AWGG 1810 #7 51,730 lbs. #10 52,950 lbs.
AWGG 1885 (.1499) 54,300 lbs.
AWGG 2010
AWGG 2035 #6 61,700 lbs. #9 66,770 lbs.
(.1660) 63,000 lbs.
AWGG 2155 (.170) 66,000 lbs. (.121) 75,000 lbs.
(.173) 68,500 lbs. (.123) 78,000 lbs.
AWGG 2285 #8 84,200 lbs.
AWGG 2310 #5 73,350 lbs.
(.1868) 75,000 lbs.
AWGG 2490 (.1401) 95,000 lbs.
AWGG 2565 #7 100,700 lbs.
AWGG 2795 (.1571) 13,000 lbs.
AWGG 2880 #6 120,200 lbs.
AWGG 3225 #5 142,800 lbs.
Note : Rated holding strengths shown of the applied Guy Dead Ends are equal to 100% of the strand’s RBS.
Guys, Conductors, and Service
Dead Ends

Guy Dead Ends


Aluminized / Aluminized Strand

Selection Information

Strand Mean Units Wt. Per Applied


Catalog Size Strand Diameter Per Carton Length Color
Number Inches Construction Inches Carton Pounds Inches Code
AZGG 0470 3/16 7W .186 100 25 18 Red
7W .195
AZGG 0550 7/32 7W .216 50 19 24 Green
AZGG 0610 1/4 3W .259 50 22 23 Yellow
7W .240
AZGG 0710 9/32 7W .279 50 27 24 Blue
3W .312
AZGG 0790 5/16 7W .312 50 37 27 Black 15
7W .327
AZGG 0915 3/8 3W .356 50 63 32 Orange
7W .360
AZGG 1105 7/16 7W .435 25 45 34 Green
Cabled Loop Standard/Left Hand Lay Standard

Rated Holding Strength Information

Catalog Siemens High Extra High Utilities


Number Martin Strength Strength Grade
AZGG 0470 3/16", 7W 3/16", 7W 3/16", 7W
1,900 lbs. 2,850 lbs. 2,400 lbs.
AZGG 0610 1/4", 7W 1/4", 7W 1/4", 7W 1/4", 3W
3,150 lbs. 4,750 lbs. 6,650 lbs. 3,150 lbs.
4,500 lbs.
AZGG 0710 9/32", 7W
4,600 lbs.
AZGG 0790 5/16", 7W 5/16", 7W 5/16", 7W 5/16", 7W
5,350 lbs. 8,000 lbs. 11,200 lbs. 6,000 lbs.
5/16", 3W
6,500 lbs.
AZGG 0915 3/8", 7W 3/8", 7W 3/8"”, 7W 3/8", 7W
6,950 lbs. 10,800 lbs. 15,400 lbs. 11,500 lbs.
3/8", 3W
8,500 lbs.
AZGG 1105 7/16", 7W 7/16", 7W 7/16", 7W 7/16", 7W
9,350 lbs. 14,500 lbs. 20,800 lbs. 18,000 lbs.
Note: Rated holding strengths shown of the applied Guy Dead Ends are equal to 100% of the strand’s RBS.
Guys, Conductors, and Service
Dead Ends

Guy Dead Ends


Copperweld

Materials
Dead End – made for use on
Copperweld strand.

Identification tag – shows catalog


number, nominal strand size and
strand diameter range.

Color code – identifies correct


strand sizes.

16

Selection Information

Mean Nominal Units Wt. Per Applied


Catalog Diameter Strand Per Carton Length Color Rated Holding Strength
Number Inches Size Carton Pounds Inches Code 3 Wire 7 Wire M Strand
CWGG 0415 0.164 2.2M 100 19 17 Orange 2.2M
2,200 lbs.
CWGG 0440 0.174 3#12 100 24 17 Red #12 H.S.
2,236 lbs.
CWGG 0530 0.209 4M 100 32 18 White 4M
4,000 lbs.
CWGG 0560 0.220 3#10 100 44 20 Green #10 H.S.
3,221 lbs.
CWGG 0600 0.247 3#9 50 24 21 Yellow #9, H.S. 6M
0.237 6M 3,898 lbs. 6,000 lbs.
CWGG 0655 0.258 6M3 50 25 22 White 6M3
6,000 lbs.
CWGG 0700 0.276 8M 50 26 23 Blue #8, E.H.S. 8M
0.277 3#8 6.282 lbs. 8,000 lbs.
CWGG 0770 0.303 10M 50 34 25 Red #7, E. H. S. #10, E.H.S. 10M
0.306 7#10-5/16" 7,922 lbs. 9,196 lbs. 10,000 lbs.
0.311 3#7
CWGG 0870 0343 7#9-11/32" 50 46 27 Green #6, E. H. S. #9, E.H.S. 12.5M
0.345 12.5M 9,745 lbs. 11,280 lbs. 12,500 lbs.
0.349 3#6
CWGG 0915 0.360 14M 50 64 30 Blue 14M
14,000 lbs.
CWGG O980 0.385 7#8-3/8" 50 65 31 White #5, E.H.S. #8, E.H.S. 16M
0.386 16M 11,860 lbs. 13,890 lbs. 16,000 lbs
0.392 3#5
CWGG 1050 0.414 18M 25 46 34 Orange 18M
18,000 lbs.
CWGG 1100 0.438 20M 25 47 35 Yellow #7, E.H.S. 20M
16,890 lbs. 20,000 lbs.
CWGG 1235 0.486 7#6-1/2" 25 65 39 Blue #6, E. H. S.
20,460 lbs.
CWGG 1335 0.525 25M 10 37 43 Green 25M
25,000 lbs.
CWGG 1385 0.546 7#5-9/16" 10 38 44 Yellow #5, E. H. S.
24,650 lbs.
Note: Rated holding strengths shown of the applied Guy Dead Ends are equal to 100% of the strand’s RBS.
Guys, Conductors, and Service
Dead Ends

Guy Dead Ends


Suggested Hardware Dimensions for Cable-Loop Guy Dead Ends

GrooveF
Diameter

Anchor Rods

17

2XF 3XF
Minimum F MinimumF MinimumF
SeatF Hole Dia. Hole Dia. Hole Dia.
Diameter

Figure 1 Figure 2

Selection Information
All measurements are shown in inches.

Figure 1 Figure 2
Nominal Strand Size Mark Seat Dimensions Minimum Minimum Double Extra Strong Weight Pipe
Diameter Galv. First Second Groove Hole Thimble Pin Diameter Nominal Outside Inside
Range Steel Alumoweld Min. Max. Max. Diameter Diameter Size Min. Max. Size Dia. Dia.
0.144 - 0.173 5/32 – 3/4 1-3/4 2-1/2 1/4 5/16 1/4
0.174 - 0.203 3/16 – 1 1-3/4 2-1/2 1/4 3/8 5/16
0.204 - 0.230 7/32 3#10, 4M3 1-1/8 1-3/4 2-1/2 5/16 3/8 5/16
0.231 - 0.259 1/4 7#12, 6M 1-1/8 1-3/4 2-1/2 5/16 7/16 3/8
0.260 - 0.291 9/32 7#11, 8M 1-1/8 1-3/4 2-1/2 3/8 1/2 3/8
0.292 - 0.336 5/16 7#10, 10M 1-1/4 1-3/4 2-1/2 3/8 9/16 7/16
0.337 - 0.394 3/8 7#8, 14M, 16M 1-3/8 1-3/4 2-1/2 7/16 5/8 1/2
0.395 - 0.474 7/16 7#7, 18M, 20M 1-3/8 2-3/8 2-1/2 1/2 11/16 9/16
0.475 - 0.515 1/2 7#6 1-3/8 2-3/8 – 9/16 3/4 5/8 1 1-5/8 1-1/4 1.66 .896
0.516 - 0.570 9/16 7#5, 25M 1-1/2 2-5/8 – 5/8 15/16 5/8 1-1/8 1-5/8 1-1/4 1.66 .896
0.571 - 0.635 5/8 – 2 2-5/8- 1 3/4 1 3/4 1-1/2 1.66 .896
0.636 - 0.772 3/4 – 2-1/2 3-1/8 – 7/8 1-3/16 7/8 1-7/8 2-1/8 1-1/2 1.9 1.1
0.773 - 0.868 2-1/2 3-5/8 – 1 1-3/8 1 2 2-3/8 2 2.375 1.503
0.869 - 1.024 1 3 4-1/8 – 1 1-3/8 1-1/8, 1-1/4 2-3/8 2-3/4 2 2.375 1.503
1.025 - 1.270 3-1/2 5-1/8 – 1-3/8 1-3/4 1-1/4, 1-3/8 2-3/4 3-1/4 2-1/2 2.875 1.771
1.30 4 5-1/8 – 1-3/8 1-15/16 1-3/8, 1 1/2 2-7/8 3-3/8 2-1/2 2.875 1.771

CAUTION: cable thimbles can collapse with high guy tensions. If thimbles are used, a pin of the proper diameter is recommended to fill the
loop of the thimble.
Guys, Conductors, and Service
Dead Ends

False Dead End


Siemens Martin, Utility Grade, High Strength, Extra High Strength

Selection Information
18

Galvanized Steel Strand

“B” Coat and Left Hand Lay are Standard

Mean
Catalog Strand 7-Wire Diameter Length Color Carton Weight
Number Inches mm in. mm in. Code Units kg lbs.
FSGG 0610 1/4 6.10 .240 915 36 Yellow 25 8 17
FSGG 0790 5/16 8.30 .327 990 39 Black 25 11 24
FSGG 0915 3/8 9.14 .360 1066 42 Orange 25 14 30
FSGG 1105 7/16 11.05 .435 1220 48 Green 25 24 52
FSGG 1255 1/2 12.57 .495 1270 50 Blue 25 32 71

Note: For Galvanized Steel “A” Coat add -A suffix to catalog number. (i.e. FSGG 0915-A)
For Galvanized Steel “C” Coat add -C suffix to catalog number. (i.e. FSGG 0915-C)
Guys, Conductors, and Service
Dead Ends

Coated Dead End

Materials General Recommendations


Dead End – manufactured of Coated Dead Ends are designed for
aluminum alloy. direct application of conductors
jacketed with neoprene, polyethylene,
Color code and crossover marks – vinyl, or rubber. The legs sub-setted
identifies proper conductor size and and bonded with neoprene exert a low
application starting point. radial pressure without damaging the
conductor jacket. Coated Dead Ends
Identification tag – shows catalog should not be used over fabric covered
number, conductor diameter range, conductor unless the fabric is removed
and nominal conductor size. in which case a Distribution Dead End
should be used.
Loop type – Open helix for dead ends 19
ranging between .243" to .284". Coated Dead Ends made of galvanized
steel are an alternative to aluminum
Cabled for dead ends ranging between alloy. They provide superior holding
.285" to 1.550". strength at a lower cost.

Legs - gritted and neoprene dipped.


Rated Strength Holding
The rated holding strength of Coated
Dead Ends are dependent on many
factors including, but not limited to,
conductor type, jacket material and
jacket thickness. The sustained load
test results shown on page 21 are
representative of the cables described.

RIV
The RIV characteristics of Coated Dead
Open Helix Loop Cabled Loop Ends applied over plastic jacketed
conductor are the same as dead ends
applied over bare conductor.
Guys, Conductors, and Service
Dead Ends

Coated Dead End


Jacketed Conductors

Selection Information

Diameter Nominal Wt. Per Applied


Catalog Range Conductor Units Per Carton Length Color
Number Inches Size Carton Pounds Inches Code
Open Helix Loop
AND 0615 .243 - .253 #6, 7W, 2/64s 100 13 17 Green
AND 0645 .254 - .264 #6, Solid, 3/64s
#6, 6/1, 2/64s 100 14 17 Red
AND 0675 .265 - .272 #4, Solid, 2/64s 100 14 18 Blue
AND 0695 .273 - .284 #6, 7W, 3/64s 100 14 18 Orange
Cabled Loop
AND 0725 .285 - .297 #6, 6/1, 3/64s 100 15 19 Black
#4, 7W, 2/64s
20 AND 0755 .298 - .310 #4, Solid, 3/64s 100 17 19 Yellow
#6, 7W, 4/64s
AND 0790 .311 - .323 #4, 7W, 2/64s 100 18 20 Blue
Alum. Alloy
#4, 6/1, 2/64s
AND 0825 .324 - .338 #6, 7W, 4/64s 100 18 20 Orange
Alum. Alloy
#4, 7W, 3/64s
AND O860 .339 - .354 #4, 7W, 3/64s 100 20 21 Black
Alum. Alloy
#4, 6/1, 3/64s
AND 0900 .355 - .374 #4, 7W, 4/64s 100 20 22 Yellow
AND 0955 .375 - .397 #4, 7W, 4/64s 100 25 23 Red
#4, 7W, 5/64s
AND 1010 .398 - .420 #2, 6/1, 3/64s 100 26 24 Green
#2, 7/1, 3/64s
AND 1070 .421 - .445 #2, 7W, 4/64s 50 20 27 Black
Alum. Alloy
#1, 7W, 3/64s
AND 1135 .446 - .475 #1, 7W, 4/64s 50 22 28 Orange
#4, 7W, 8/64s
AND 1210 .476 - .507 #1, 19W, 5/64s 50 30 30 Blue
1/0, 7W, 4/64s
AND 1290 .508 - .536 1/0, 19W, 6/64s 50 29 30 Red
1/0, 19W, 5/64s
AND 1365 .537 - .571 2/0, 7W, 4/64s 25 34 31 Black
2/0, 19W, 6/64s
Compacted
AND 1455 .572 - .608 3/0, 19W, 4/64s 25 36 33 Yellow
2/0, 19W, 5/64s
AND 1545 .609 - .648 1/0, 7W, 8/64s 25 24 33 Red
4/0, 7W, 4/64s
AND 1650 .649 - .690 1/0, 7W, 10/64s 25 26 34 Green
4/0, 19W, 4/64s
AND 1755 .691 - .735 250, 19W, 4/64 25 30 35 Black
266.8, 18/1, 4/64s
AND 1870 .736 - .783 3/0, 7W, 10/64s 25 32 36 Orange
AND 1990 .784 - .834 300, 19W, 5/64s 25 34 38 Blue
336.4, 19W, 5/64s
AND 2120 .835 - .888 350, 19W, 5/64s 25 40 40 Black
300, 19W, 10/64s
Compacted
AND 2260 .889 - .945 250, 19W, 10/64s 25 44 42 Yellow
300, 19W, 10/64s
AND 2405 .946 - 1.005 450, 37W, 6/64s 25 52 44 Green
500, 37W, 6/64s
AND 2555 1.006 - 1.070 450, 37W, 8/64s 10 24 45 Red
336.4, 19W, 12/64s
AND 2720 1.071 - 1.138 350, 19W, 12/64s 10 24 47 Blue
500, 37W, 10/64s
AND 2895 1.139 - 1.212 636, 37W, 10/64s 10 30 48 Orange
Compacted
500, 37W, 12/64s
AND 3080 1.213 - 1.288 795, 61W, 6/64s 10 30 49 Black
795, 37W, 10/64s
Compacted
AND 3275 1.289 - 1.372 1033.5, 61W, 6/64s 10 32 51 Yellow
AND 3485 1.373 - 1.458 715, 37W, 14/64s 10 38 53 Green
AND 3705 1.459 - 1.550 795, 37W, 14/64s 10 40 56 Red
Guys, Conductors, and Service
Dead Ends

Coated Dead End


Jacketed Conductors

Sustained Load Rated Holding Strength

Nominal Outside Sustained Load


Catalog Conductor Diameter Rated Holding Percent
Number Size Jacketing Inches Strength-Pounds of RBS
AND 0615 #6, 7W, 2/64s Poly .246 450 89%
AND 0725 #4, 7W, 2/64s Poly .294 750 95%
AND 0790 #4, 6/1, 2/64s Poly .313 800 46%
#4, 7/1, 2/64s Poly (.929) .320 850 39%
AND 0825 #4, 7W, 3/64s Neoprene .326 800 108%
AND 0860 #4, 6/1, 3/64s Neoprene .344 750 43%
AND 0955 #2, 7W, 3/64s Neoprene .386 600 52%
#2, 7W, 3/64s Poly .386 750 62%
AND 1010 #2, 6/1, 3/64s Poly or Neoprene .410 900 34% 21
#2, 7/1, 3/64s Poly .419 1,200 35%
#2, 7/1, 3/64s Neoprene .419 1,000 30%
AND 1210 1/0, 7W, 4/64s Poly (.918) .493 1,100 62%
AND 1290 1/0, 7W, 4/64s Poly (.931) .493 2,200 101%
1/0, 7W, 4/64s Neoprene .493 1,650 98%
AND 1210 #4, 6/1, 8/64s Poly (.929) .502 950 54%
AND 1365 2/0. 7W, 4/64s Poly (.928) .539 1,800 104%
2/0, 7W, 4/64s Neoprene .539 2,100 99%
AND 1650 1/0, 7W, 10/64s Poly (.982) .678 600 33%
4/0, 6/1, 4/64s Neoprene .688 2,900 36%
AND 1755 1/0, 7W, 10/64s Poly (949) .692 500 28%
4/0, 7W, .078” Vinyl .695 1,600 47%
3/0, 7W, 8/64s Poly (.927) .706 1,900 70%
250, 19W, 5/64s Neoprene .732 3,200 79%
AND 1990 336.4, 19W, 4/64s Poly (.933) .791 4,500 79%
336.4, 19W, 4/64s Poly (.920) .791 3,600 63%
336.4, 19W, 5/64s Neoprene .824 3,600 67%
4/0, 7W, 10/64s Poly (.920) .830 3,000 49%
AND 2120 266.8, 19W, 10/64s Poly (.966) .885 1,800 40%
AND 2260 336.4,19W, .150"
Compacted Poly (.943) .910 2,600 46%
397.5, 19W, 6/64s Poly (.928) .912 4,700 72%
400, 19W, 6/64s Neoprene .913 5,000 80%
AND 2405 500, 37W, 6/64s Poly (.926) 1.001 5,600 65%

Notes: 1. Polyethylene specific gravity shown in parenthesis. Polyethylene with no specific gravity shown is low to medium density.
2. Holding strengths are results of actual tests and are considered representative of cables shown.
Guys, Conductors, and Service
Dead Ends

Distribution Dead End


Aluminum Covered Steel

Materials General Recommendations


Dead End – aluminum covered steel and Distribution Grip Dead Ends are recom-
galvanized steel. mended as a replacement for Bare
Looped Dead Ends because of their
Color code and crossover marks – stronger loops and higher holding
identifies proper conductor size and strengths on ACSR cable. Aluminum
indicates application starting point. covered steel Grips are used on bare
aluminum based conductors and
Identification tag – shows catalog galvanized steel Grips are used for
number, conductor diameter range plastic jacketed conductors. Coated
(when applicable) and nominal Dead Ends are also recommended for
conductor size. jacketed conductors. Distribution Grip
22 Dead Ends are specifically designed for
Loop type – open helix for smaller sizes single pole distribution construction.
and cabled for larger sizes.
Rated Holding Strength
The mechanical strengths of Distribution
Grip Dead Ends meet the requirements
of primaries, secondaries, and substation
feeders. Consult Tyco Electronics for
rated holding strength tests conducted
on unweathered conductor.

Tapping
Tapping onto the applied legs of the
Distribution Grip Dead Ends is not rec-
ommended. Taps should be located
Open Helix Loop Cabled Loop either six inches from the gritted legs
on the conductor or on the other end
of the conductor passing through the
Dead End.

Vibration Dampers
Spiral Vibration Dampers should be
considered in areas experiencing
severe vibration.
Guys, Conductors, and Service
Dead Ends
RUS Approved

Distribution Dead End


Aluminum Covered Steel
ACSR, All-Aluminum, Aluminum Alloy, AWAC, Compacted ACSR

Selection Information

Open Helix Loop Standard/Right Hand Lay Standard

Units Wt. Per


Catalog All Alum. Comp. AWAC Per Carton Length Color
Number ACSR Alum. Alloy ACSR 6/1 Carton Pounds Inches Code
AWDG 0505 #6, 6/1 #6, 7W #6, 7W #6, 6/1 100 14 16 Blue
AWDG 0635 #4, 6/1 #4, 7W #4, 7W #4, 6/1 #4 100 20 17 Orange
#4, 7/1
AWDG 0805 #2, 6/1 #2, 7W #2, 7W #2, 6/1 #2 100 33 24 Red
#2, 7/1 23
AWDG 0900 #1, 6/1 #1, 7W #1, 7W #1, 6/1 #1 100 44 26 Green
AWDG 0990 1/0, 6/1 1/0, 7W 1/0, 7W 1/0, 6/1 1/0 50 31 26 Yellow
AWDG 1135 2/0, 6/1 2/0, 7W 2/0, 7W 2/0, 6/1 2/0 50 31 28 Blue
AWDG 1275 3/0, 6/1 3/0, 7W 3/0, 7W 3/0, 6/1 3/0 50 43 32 Orange
AWDG 1430 4/0, 6/1 4/0, 7W 4/0, 7W 4/0, 6/1 4/0 25 30 34 Red

Note: The following Dead Ends are designed only for the specific conductors listed.

Cabled Loop Standard/Right Hand Lay Standard

Units Wt. Per


Catalog All Alum. Comp. Per Carton Length Color
Number ACSR Alum. Alloy ACSR Carton Pounds Inches Code
AWDG 1470 266.8, 18/1 266.8, 19W 266.8, 19W 336.4, 18/1 25 3935 Black
AWDG 1660 336.4, 18/1 336.4, 19W 336.4, 19W 397.5, 18/1 25 5339 Green
397.5, 18/1 450, 19W 397.5, 19W 477, 18/1
AWDG 1880 477, 36/1 477, 19W 556, 19W 10 35 50 Orange
477, 18/1 500, 37W
556.5, 36/1 556.5, 7W 477, 19W 636, 18/1
AWDG 2130 605, 36/1 636, 37W 55.9, 19W 795, 19W 10 45 55 Blue
636, 18/1 650, 61W
666.6, 36/1 715.5, 37W 636, 37W 874.5, 37W
AWDG 2410 715.5, 36/1 750, 61W 954, 37W 10 64 62 Brown
795, 36/1 795, 61W
874.5, 36/1 874.5, 61W 795, 37W
AWDG 2730 954, 36/1 954, 61W 5 46 70 Orange
1033.5, 36/1 1033.5, 61W

Notes: 1. The rated holding strengths of the above Distribution End Grip Dead Ends are between 60% and 100% of the conductors RBS
depending on the conductor used.
2. Consult Tyco Electronics for sizes and stranding or holding strengths not listed.
Guys, Conductors, and Service
Dead Ends

Distribution Dead End


Aluminum Covered Steel
AWAC, Aluminum/Alumoweld Compacted
Selection Information

Outside Units Wt. Per


Catalog Diameter Per Carton Length Color
Number AWAC Inches Carton Pounds Inches Code

Open Helix Loop


AWDG 0665 #4 AWAC 5/2 .261 100 44 25 Green
#4 AWAC 4/3 .281
#3 AWAC 5/2 .293
AWDG 0745 #4 AWAC 3/4 .307 100 46 26 Brown
#3 AWAC 4/3 .316
24 #2 AWAC 5/2 .330
AWDG 0840 #4 AWAC 2/5 .340 50 33 29 Orange
#3 AWAC 3/4 .344
#2 AWAC 4/3 .355
#1 AWAC 5/2 .370
AWDG O940 #3 AWAC 2/5 .382 50 44 31 Green
#2 AWAC 3/4 .386
#1 AWAC 4/3 .398 50 45 32 Brown
AWDG 1010 1/0 AWAC 5/2 .416
#2 AWAC 2/5 .429
AWDG 1090 #1 AWAC 3/4 .434 50 58 33 Green
1/0 AWAC 4/3 .447
2/0 AWAC 5/2 .467
AWDG 1185 #1 AWAC 2/5 .482 50 60 35 Blue
1/0 AWAC 3/4 487
AWDG 1280 2/0 AWAC 4/3 .502 50 62 36 Green
3/0 AWAC 5/2 .524
1/0 AWAC 2/5 .541
AWDG 1375 2/0 AWAC 3/4 .547 25 42 37 Purple
3/0 AWAC 4/3 .564

Cabled Loop
AWDG 1460 4/0 AWAC 15/4 .575 25 42 38 Orange
Right Hand Lay Standard

Notes: 1. The Rated Holding Strengths of the above listed Distribution Grips are100% of the conductors RBS except in the case of AWDG
1375 which is 70%.
2. Consult Tyco Electronics for sizes and strandings not listed.
Guys, Conductors, and Service
Dead Ends

Distribution Dead End


Galvanized Steel
Jacketed Conductor

Selection Information

Diameter Nominal Units Wt. Per Applied


Catalog Range Conductor Per Carton Length Color
Number Inches Size Carton Pounds Inches Code

Open Helix Loop


SDG 0580 .229 - .257 #6, Solid, 3/64s 100 20 18 Orange
#6, 7W, 2/64s
SDG 0655 .258 - .289 #4, Solid, 2/64s 100 35 21 Yellow
#6, 7W, 3/64s
SDG 0735 .290 - .325 #6, 7W, 4/64s 100 40 24 Red
#4, 7W, 2/64s 25
SDG 0830 .326 - .364 #4, 7W, 3/64s 100 60 27 Green
#4, 7W, 4/64s
SDG 0925 .365 - .409 #2, 7W, 3/64s 100 60 27 Yellow
#4, 7W, 5/64s
SDG 1040 .410 - .460 #2, 7W, 5/64s 50 45 29 Blue
#2, 7W, 4/64s
SDG 1170 .461 - .516 #1, 19W, 5/64s 50 45 31 Orange
1/0, 7W, 4/64s
SDG 1315 .517 - .577 1/0, 19W, 5/64s 50 65 34 Purple
1/0, 19W, 6/64s

Cabled Loop
SDG 1470 .578 - .653 3/0, 7W, 4/64s 25 45 35 Blue
4/0, 7W, 4/64s
SDG 1660 .654 - .739 250, 19W, 4/64s 25 60 38 Red
266.8, 19W, 4/64s
SDG 1880 .740 - .837 300, 19W, 5/64s 10 40 40 Brown
336.4, 19W, 5/64s
SDG 2130 .838 - .947 336.4, 19W, 8/64s 10 45 40 Green
397.5, 19W, 6/64s
SDG 2410 .948 - 1.071 477, 37W, 5/64s 10 50 40 Black
500, 37W, 8/64s
SDG 2725 1.072 - 1.212 350, 19W, 12/64s 10 70 40 Purple
500, 37W, 12/64s

Note: Rated Holding Strengths for the above listed Distribution Grips are largely dependent on the conductors jacket thickness, density,
tearing strength, etc. However, they will approximate the Rated Holding Strengths appearing on page 21 of this section
for Coated Dead Ends.
Guys, Conductors, and Service
Dead Ends

Guylok and Surlok


Materials General Recommendations
Guylok – galvanized steel B coat. Both styles SGL and SSL are designed
as an alternative to Guy Dead Ends
Surlok – galvanized steel B coat. Color when the guy strand is wrapped around
code and crossover marks identifies the pole. Both will hold the full rated
proper strand size and shows the breaking strength of galvanized steel
coinciding position of the strand ends. strand up to 90 tons UTS. The guy
strand can be single or double wrapped.
The Guylok’s unique center offset
design and shorter length as compared
to the longer Surlok offers quicker
installation time and ease of installation
at the cross over points.
26

Selection Information

Strand Rated Units Wt. Per Applied


Catalog Size Holding Per Carton Length Color
Number Inches Strength Carton Pounds Inches Code

Galvanized Steel Strand


SGL 0610 1/4 6,650 lbs. 50 11 28 Yellow
SGL 0790 5/16 11,200 lbs. 50 20 35 Black
SGL 0915 3/8 15,400 lbs. 50 30 42 Orange
SGL 1105 7/16 20,800 lbs. 25 28 39 Green

Alumoweld Strand
AWGL 0600 6M 50 27 Yellow
AWGL 0685 8M 50 28 Blue
AWGL 0770 10M 50 35 Black
AWGL 0870 12.5M 50 39 Yellow

Note: Smaller sizes (1/4 through 3/8) are one-piece units, larger size (7/16) is of a two-piece design that applies in parallel.
Add suffix ’C’ for galvanized ‘C’ coat (i.e. SGL 0610-C)
Guys, Conductors, and Service
Dead Ends

Surlok

Selection Information

Mean Rated Units Wt. Per 27


Catalog Strand Diameter Holding Per Carton Length Color
Number Size Inches Strength Carton Pounds Inches Code
SSL 0610 1/4, 3W .259 6,650 lbs. 50 20 48 Yellow
7W .240
SSL 0710 9/32, 7W .279 8,950 lbs. 50 30 54 Blue
SSL 0790 5/16, 3W .312 11,200 lbs. 50 45 60 Black
7W .312
SSL 0915 3/8, 3W .356 15,400 lbs. 50 60 69 Orange
7W .360
SSL 1105 7/16, 7W .435 20,800 lbs. 25 50 80 Green
SSL 1255 1/2, 7W .495 26,900 lbs. 25 75 90 Blue
19W .500
SSL 1430 9/16, 7W .564 35,000 lbs. 10 45 100 Yellow
19W .565
SSL 1575 5/8, 7W .621 42,500 lbs. 10 60 111 Black
19W .625
Left Hand Lay Standard
Guys, Conductors, and Service
Dead Ends

Overhead Dead End

Materials General Recommendations


Dead End – manufactured of aluminum Overhead Dead Ends are designed to
covered steel or aluminum. terminate primary, secondary, and
neutral conductors. They grip the con-
Color code and crossover marks – ductor uniformly to prevent distortion.
identifies proper conductor size and Overhead Dead Ends may be applied
application starting point. three times during the initial installation;
however, they are not to be reused after
Identification tape – shows catalog application is complete. Overhead Dead
number, conductor diameter range, Ends should be installed on smoothly
and nominal conductor size. contoured fittings that have acceptable
groove dimensions and diameters to
28 Legs – gritted. minimize abrasion and fatigue in the
loop area.

Rated Holding Strength


Alumoweld Overhead Dead Ends will
hold 90% of the appropriate ACSR 6/1
or AWAC 6/1 conductor’s RBS.
Aluminum Overhead Dead Ends are
a more economical choice when
aluminum based conductors other
than ACSR or AWAC are used and
will develop 90% of the appropriate
aluminum conductor’s RBS.
Open Helix Loop Cabled Loop
Vibration Dampers
In areas where there is known vibration
or expected vibration, the use of Spiral
Vibration Dampers is recommended.

Tapping
Tapping over the legs of the Overhead
Dead End is not recommended. Taps
can be made beyond the ends of the
legs on the conductor or on the tail that
extends through the loop.
Guys, Conductors, and Service
Dead Ends

Overhead Dead End


Aluminum Covered Steel
Groove and Seat Dimensions / ACSR, AWAC (6/1), Compacted ACSR

29
GROOVE
SEAT SEAT
GROOVE

Figure 1 Figure 2

Selection Information

Groove and Seat Dimensions


Figure 2 Figure 2
Catalog Conductor Figure 1 Minimum Maximum Fitting
Number Range Width (in.) Fitting Groove (in.) Seat Diameter (in.)
AWOH 0580 .229 - .257 1/4 1-1/4 2-3/8
AWOH 0735 .290 - .325 3/8 1-1/4 2-3/8
AWOH 0830 .326 - .364 3/8 1-1/2 3
AWOH 0925 .365 - .409 7/16 1-1/2 3
AWOH 1040 .410 - .460 7/16 1-1/2 3
AWOH 1170 .461 - .516 1/2 1-1/2 3
AWOH 1315 .517 - .577 5/8 1-1/2 3

ACSR, AWAC (6/1), Compacted ACSR

Diameter Nominal Units Wt. Per Applied


Catalog Range Conductor Per Carton Length Color
Number Inches Size Carton Pounds Inches Code
AWOH 0580 .229 - .257 #4 ACSR, AWAC 100 31 24 Orange
AWOH 0735 .290 - .325 #2 ACSR, AWAC 100 59 30 Red
AW0H 0830 .326 - .364 #1 ACSR, AWAC 75 60 34 Green
AWOH 0925 .365 - .409 1/0 ACSR, AWAC 50 47 38 Yellow
AWOH 1040 .410 - .460 2/0 ACSR, AWAC 50 60 38 Blue
AWOH 1170 .461 - .516 3/0 ACSR, AWAC 50 71 45 Orange
AWOH 1315 .517 - .577 4/0 ACSR, AWAC 25 57 52 Red
Right Hand Lay Standard
Holding strength: 90% of the conductor’s rated holding strength.
Guys, Conductors, and Service
Dead Ends

Overhead Dead End


Aluminum
Cabled Loop / Open Helix

Selection Information

Diameter Nominal Units Wt. Per Applied


Catalog Range Conductor Per Carton Length Color
Number Inches Size Carton Pounds Inches Code
AOH 0580 .229 - .239 #4, 7W All Alum. 100 14 20 Brown
AOH 0580-OH #4, 4/3 ACAR
AOH 0625 .247 - .257 #4, 6/1, Alum. Alloy 100 16 21 Orange
AOH 0625-OH
30 AOH 0735 .290 - .298 #2, 7W All Alum. 100 21 22 Purple
AOH 0735-OH #2 , 4/3 ACAR
AOH 0790 .311 - .325 #2, 6/2 Alum. Alloy 100 22 23 Red
AOH 0790-OH
AOH 0830 .326 - .340 #1,, 7W All Alum. 75 17 23 Blue
AOH 0830-OH
AOH 0935 .368 - .380 1/0, 7W All Alum. 50 15 25 Black
AOH 0935-OH 1/0, 4/3 ACAR
AOH 0970 .381 - .398 1/0, 6/1, Alum. Alloy 50 18 27 Yellow
AOH 0970-OH
AOH 1050 .414 - .425 2/0, 7W All Alum. 50 19 19 Brown
AOH 1050-OH 2/0, 4/3 ACAR
AOH 1130 .444 - .462 2/0, 6/1, Alum. Alloy 50 23 30 Blue
AOH 1130-OH
AOH 1175 .463 - .481 3/0, 7W All Alum. 50 27 33 Green
AOH 1175-OH 3/0, 4/3 ACAR
AOH 1225 .482 - .503 3/0, 6/1, Alum. Alloy 50 27 33.5 Orange
AOH 1225-OH
AOH 1325 .522 - .544 4/0, 7W All Alum. 25 20 35.5 Purple
AOH 1325-OH 4/0, 4/3 ACAR
AOH 1385 .545 - .567 4/0, 6/1, Alum. Alloy 25 21 37 Red
AOH 1385-OH
Right Hand Lay Standard

Note: The above Catalog Numbers include the Cabled Loop version (top number) and the Open Helix version (number with -OH attached).
Guys, Conductors, and Service
Dead Ends

Service Dead End

Materials The published Rated Holding Strengths


Dead End – manufactured of aluminum listed on page 33 are actual test results
covered steel. on unweathered conductor and are
conservative when compared to
Color code and crossover marks – typical values.
identifies conductor size and indicates
application starting point. Tapping
Tapping over the applied legs of the
Identification tag – shows catalog Service Dead End is not recommended.
number, conductor diameter range, Taps should be located either six
and nominal conductor size. inches from the gritted legs or on
the neutral tail continued past the
General Recommendations crossover point. 31
Service Dead Ends are used to make
service drops on bare neutral messen- Vibration
gers of self supporting cable. They are When vibration is suspected or encoun-
designed for minimum length, maxi- tered, Distribution Dead Ends should
mum economy and neatness of be used since the design of Service
appearance. Service Dead Ends should Dead Ends are not intended for use
not be reused after original installation. under vibration conditions.
They are designed to be applied to
spool insulators or wire holders having
a smooth contour with diameters no
less than 1 inch and no greater than
3 inches.

Rated Holding Strength


The mechanical strength of Service
Dead Ends meets or exceeds NESC
Grade “N”, rule 263-E, Supply Services,
for spans not exceeding 150 feet.
For service drops exceeding 150 feet,
Distribution Dead Ends are recom-
mended. For direct application onto
plastic jacketed conductors Coated
Dead Ends are recommended.
Guys, Conductors, and Service
Dead Ends
RUS Approved

Service Dead End


Aluminized Steel

Selection Information

Wt. Per Applied


Catalog Dia. Range Nominal Units Per Carton Length Color
Number Inches Conductor Size Carton Pounds Inches Code
SG 0430 169 - .198 #6, 6/1 300 24 11 Blue
#6, 7W All Alum.
#6, 7W Alum. Alloy
SG 0505 .199 - .224 #5, 6/1 300 27 12 White
#4, Solid
#5, 7W Alum. Alloy
SG 0570 .225 - .257 #4, 6/1, 7/1 300 29 13 Orange
32 #4, 7W All Alum.
#4, 7W Alum. Alloy
SG 0655 .258 - .289 #3, 6/1 200 27 14 Black
#3, 7W All Alum.
#2, Solid
#3, 7W Alum. Alloy
SG 0735 .290 - .325 #2, 6/1, 7/1 200 28 15 Red
#2, 7W All Alum.
#2, 7W Alum. Alloy
SG O830 .326 - .360 #1, 6/1 200 31 17 Green
#1, 7W All Alum.
#1, 7W Alum. Alloy
SG 0915 .361 - .400 1/0,6/1 100 28 19 Yellow
1/0, 7W All Alum.
1/0, 7W Alum. Alloy
SG 1020 .401 - .450 2/0,6/1 100 31 21 Blue
2/0, 7W All Alum.
2/0, 7W Alum. Alloy
SG 1145 .451 - .510 3/0,6/1 100 33 23 Orange
3/0, 7W All Alum.
3/0, 7W Alum. Alloy
SG 1300 .511 - .580 4/0,6/1,18/1 100 37 26 Red
4/0, 7W All Alum.
4/0, 7W Alum. Alloy
Right Hand Lay Standard
Guys, Conductors, and Service
Dead Ends

Service Dead End


Aluminized Steel

Selection Information

Rated Holding Strength for Aluminum Based Conductor

Catalog All Aluminum


Number ACSR Aluminum Alloy
SG 0430 #6, 6/1 #6, 7W #6, 7W
585 lbs. (50%) 488 lbs. (88%) 840 lbs. (80%)
#5, Solid
549 lbs. (88%)
SG 0505 #5, 6/1 #4, Solid #5, 7W
730 lbs. (50%) 772 lbs. (88%) 1,080 lbs. (50%) 33
SG 0570 #4, 6/1 #4, 7W #4, 7W
915 lbs. (50%) 770 lbs. (88%) 1,336 lbs. (80%)
#4, 7/1 #3 Solid
1,144 lbs. (50%) 854 lbs. (88%)
SG 0655 #3, 6/1 #3, 7W #3, 7W
1,125 lbs. (50%) 900 lbs. (88%) 1,720 lbs. (80%)
#2 Solid
1,078 lbs. (88%)
SG 0735 #2, 6/1 #2, 7W #2, 7W
1,395 lbs. (50%) 1, 175 lbs. (88 %) 2,124 lbs. (80%)
SG 0830 #1, 6/1 #1, 6/1 #1, 7W
1,740 lbs. (50%) 1,430 lbs. (88%) 2,736 lbs. (80%)
SG 0915 1/0, 6/1 1/0, 7W 1/0, 7W
2,140 lbs. (50%) 1,734 lbs. (88%) 3,384 lbs. (80%)
1/0, 5/1
1,698 lbs. (50%)
SG 1020 2/0, 6/1 2/0, 7W 2/0, 7W
2,673 lbs. (50%) 2,182 lbs. (88%) 4,044 lbs. (80%)
SG 1145 3/0, 6/1 3/0, 7W 3/0, 7W
3,338 lbs. (50%) 2,644 lbs. (88%) 5,092 lbs. (80%)
SG 1300 4/0, 6/1 4/0, 7W 4/0, 7W
4,210 lbs. (50%) 3,335 lbs. (88%) 6,420 lbs. (80%)
4/0, 18/1
2,923 lbs. (50%)
Guys, Conductors, and Service
Dead Ends

Slack Span Dead End

Materials General Recommendations


Dead End – manufactured of aluminum Slack Span Dead Ends are specifically
covered steel or aluminum alloy. designed to terminate primary, second-
ary, and neutral aluminum based con-
Color code and crossover marks – ductors in Limited Tension. Slack Span
indicates starting point for application Dead Ends should not be used in full
and identifies conductor diameter tension. The maximum allowable load
range. on Slack Span Dead Ends is 1000
pounds. Where greater tensions are
Identification tag – shows catalog required, refer to the sections on
number, conductor diameter range Distribution Dead Ends or Overhead
and nominal conductor size. Dead Ends.
34
Loop – a specially formulated elastomer Slack Span Dead Ends are specifically
cover designed to resist ozone, weath- designed to be installed on ANSI pin,
ering and abrasion. post, or spool insulators or other
smoothly contoured fittings. A mini-
mum groove width of 9/16" and a seat
diameter equal to the insulator neck
diameters shown at the beginning of
each section. The covered loop section
provides superior protection against
abrasion and prevents damage to the
glaze of the insulator, it also helps
minimize RIV and TVI.

Slack Span Dead Ends can be applied


three times during initial installation.
However, they are not to be reused
after initial application is complete.

Tapping
Tapping over the legs of Slack Span
Dead Ends is not recommended. Taps
can be made beyond the ends of the
legs on the conductor or on the tail that
extends through the loop.
Guys, Conductors, and Service
Dead Ends
RUS Approved

Slack Span Dead End


C, F, and J Neck
ACSR, All-Aluminum, Aluminum Alloy, Compacted ACSR, ACAR, AWAC

Selection Information

ANSI Class 55-2 & 55-3 C Neck 2-1/4" Diameter


ANSI Class 55-4 & 55-5 F Neck 2-7/8" Diameter

Diameter Nominal Units Applied


Catalog Range Conductor Per Length Color
Number Inches Size Carton Inches Code
SSDE 0580 .229 - .257 #4 AWG 25 16 Orange
SSDE 0735 .290 - .325 #2 AWG 25 18 Red
SSDE 0830 .326 - .364 #1 AWG 25 19 Green
SSDE 0925 .365 - .409 1/0 AWG 25 20 Yellow 35
SSDE 1040 .410 - .460 2/0 AWG 25 18 Blue
SSDE 1170 .461 - .516 3/0 AWG 25 18 Orange
SSDE 1315 .517 - .577 4/0 AWG 25 19 Red
SSDE 1470 .578 - .665 266.8 KCMIL 25 21 Black
SSDE 1690 .666 - .783 336.4 KCMIL 25 21 Green
SSDE 1990 .784 - .883 477 KCMIL 25 22 Orange
SSDE 2245 .884 - 1.025 636 KCMIL 25 25 Brown
SSDE 2605 1.026 - 1.216 795 KCMIL 25 26 Orange

ANSI Class 55-6, 55-7, and 56-1 J Neck 3-1/2" Diameter


Diameter Nominal Units Applied
Catalog Range Conductor Per Length Color
Number Inches Size Carton Inches Code
SSDEJ 0580 .229 - .257 #4 AWG 25 18 Orange
SSDEJ 0735 .290 - .325 #2 AWG 25 19 Red
SSDEJ 0830 .326 - .364 #1 AWG 25 20 Green
SSDEJ 0925 .365 - .409 1/0 AWG 25 21 Yellow
SSDEJ 1040 .410 - .460 2/0 AWG 25 19 Blue
SSDEJ 1170 .461 - .516 3/0 AWG 25 20 Orange
SSDEJ 1315 .517 - .577 4/0 AWG 25 21 Red
SSDEJ 1470 .578 - .665 266.8 KCMIL 25 22 Black
SSDEJ 1690 .666 - .783 336.4 KCMIL 25 23 Green
SSDEJ 1990 .784 - .883 477 KCMIL 25 24 Orange
SSDEJ 2245 .884 - 1.025 636 KCMIL 25 27 Brown
SSDEJ 2605 1.026 - 1.216 795 KCMIL 25 28 Orange
36
Insulator Ties

Longspan Tie 39
C Neck 40
F Neck 42
J Neck 44

Distribution Tie 46
C Neck With Pad 47
C Neck Without Pad 48
F Neck With Pad 49
F Neck Without Pad 50
J Neck With Pad 51
J Neck Without Pad 52

Double Support Tie 53


C Neck and F Neck 54 37
J Neck 55

Side Tie 56
C Neck With Pad 57
C Neck Without Pad 58
F Neck With Pad 59
F Neck Without Pad 60
J Neck With Pad 61
J Neck Without Pad 62

Double Side Tie 63


C Neck and F Neck 64
J Neck 65

Spool Tie 66
1-3/4 Neck With Pad 67

Quick Spool Tie 68


1-3/4 Neck With Pad 69
38
Insulator Ties

Longspan Tie

Material Longspan Tie Pad


Tie – aluminum alloy for aluminum The pad component is recommended
based conductor. for bare conductor because it prevents
contact with the insulator and compen-
Center section and pad – specially sates for insulator misalignment. With
formulated elastomer. the pad, Longspan Ties not only replace
armoring products, but provide superior
Identification tag – identifies catalog protection by eliminating abrasion
number, neck size, nominal conductor rather than sacrificing outside surfaces
size, and conductor range. to abrasion.

Color code – identifies proper Maximum Size


conductor range. Longspan Ties are available for conduc- 39
tors up to 1. 240" 0. D. depending on
Insulator identification mark – the insulators top groove radius.
identifies insulator head size:
Line Angle
Black – C Neck On vertically mounted insulators,
Yellow – F Neck Longspan Ties are recommended for
Green – J Neck running line angles of up to 10 degrees.
Larger angles can be turned when
General Recommendations Longspan Ties are used with Side Ties
To insure proper fit and service life, it is or with pins and brackets having
recommended that only insulators cor- various degrees of cant.
responding to C Neck, F Neck, or J
Neck be used as specified by ANSI Unbalanced Loading
C29.5 1984. The top groove radius, Under unbalanced load conditions,
neck size, and groove height relation- the Longspan Tie has the resiliency to
ship corresponding to each neck permit some longitudinal displacement
size are shown at the beginning of of the conductor over the insulator
each listing. without loosening the tie or damaging
the conductor.
Consult Tyco Electronics for engineer-
ing recommendations on non-standard Radio Interference
insulators. Longspan Ties are recom- The RIV characteristics of Longspan
mended as an improvement over Ties are superior to those of well made
Armor Rods secured with hand tie wire. hand ties when originally installed.
For areas subject to both wind sway During service-life, the pre-contoured
and vibration, Longspan Ties provide helix assures consistent fit which has
superior abrasion protection and are better RIV characteristics than loos-
superior to a well made hand tie – ened tie-wire.
Armor Rod combination in regard to
conductor fatigue. Tapping
Tapping over applied legs of the
Spiral Vibration Dampers should be Longspan Tie is not recommended.
considered as supplemental to Taps should be located at least
Longspan Ties at selected locations 6 inches from the end of the legs.
experiencing a history of fatigue dam-
age or excessive vibration. Spiral Double Supports
Vibration Dampers are designed for At double crossarms, double Support
the single purpose of preventing the Ties can be used to cross major high-
unlimited accumulation of stress cycles ways and railroads, or turn angles
associated with one type motion, where it is practical to hold the conduc-
aeolian vibration. tor in the top groove during installation.
Insulator Ties

RUS Approved

Longspan Tie
C Neck
ACSR, All-Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR

Selection Information

LT X XXXX

Longspan Tie

40 Insulator “C” Neck Size

Numeric Range Code

2-1/4" Neck Diameter ANSI Class 55-2 and 55-3 / Groove Height Relationship 9/16" Min. 7/8" Max.

Insulator Identification Mark: Black

Diameter Nominal Units Wt. Per Applied


Catalog Range Conductor Per Carton Length Color
Number Inches Size Carton Pounds Inches Code

9/16" Minimum Groove Radius C Neck


LTC 0630 .248 - .259 #4, 6/1-7/1 100 21 19 Orange
#4, 7W Alum. Alloy
LTC 0660 .260 - .269 #4, AWAC, 5/2 Green
#3, 7W, All. Alum. 100 21 19
#2, 7W Comp.
LTC 0685 .270 - .280 #3, 7W, Alum. Alloy 100 21 19 Yellow
#3, AWAC, 6/1
LTC 0715 .281 - .291 #4, AWAC, 4/3 White
#3, 6/1 100 24 20.5
#2, 6/1, COMP.
LTC 0740 .292 - .303 #3, AWAC, 5/2 Purple
#2, 7W, All Alum. 100 24 20.5
#2, 7/1 COMP.
LTC 0770 .304 - .314 #4, AWAC, 3/4 100 24 21.5 Brown
#2, AWAC, 6/1
LTC 0800 .315 - .327 #2, 6/1-7/1 100 24 21.5 Red
#2, 7W, Alum. Alloy
LTC 0835 .328 - .340 #2, AWAC, 5/2 Blue
#1, 7W, All Alum. 100 25 22.5
1/0, 7W COMP
LTC 0865 .341 - .353 #3, AWAC, 3/4 100 25 22.5 Orange
#1, 7W, Alum. Alloy
LTC 0900 .354 - .367 #2, AWAC, 4/3 Green
#1, 6/1 100 26 23.5
1/0, 6/1, COMP,
LTC 0935 .368 - .381 1/0, 7W, All Alum. 100 26 20 Black
2/0, 7W, COMP.
LTC 0970 .382 - .394 #2, AWAC, 3/4 100 27 21 White
1/0, AWAC, 6/1
LTC 1005 .395 - .411 1/0, 6/1 100 27 21 Yellow
1/0, 7W, Alum. Alloy
LTC 1045 .412 - .437 2/0, 7W- 19W, All Alum. 100 27 22 Brown
3/0, 7W-19W, COMP
LTC 1115 .438 - .463 2/0, 6/1-7/1 100 28 23 Blue
2/0, 7W, Alum. Alloy
LTC 1180 .464 - .492 3/0, 7W- 19W, All Alum. 50 18 24.5 Green
4/0, 7W-19W, COMP
continued on next page
Insulator Ties

Longspan Tie
C Neck
ACSR, All-Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR

Selection Information

Diameter Nominal Units Wt. Per Applied


Catalog Range Conductor Per Carton Length Color
Number Inches Size Carton Pounds Inches Code
LTC 1250 .493 - .522 3/0, 6/1 Orange
3/0, 7W, Alum. Alloy 50 18 24.5
4/0, 7W, All Alum. 41
LTC 1330 .523 - .554 3/0, AWAC, 5/2 Black
4/0, 19W, All Alum. 50 18 26.5
266.8, 7W-19W, COMP
LTC 1410 .555 - .594 4/0, 6/1 Red
4/0, 7W, Alum. Alloy 50 19 27.5
266.8, 7W- 19W, All Alum.
LTC 1510 .595 - .630 266.8,18/1 50 21 28.5 Purple
300, 19W-37W, All Alum.

5/8" Minimum Groove Radius C Neck


LTC 1605 .631 - .664 266.8, 26/7 50 21 28.5 Yellow
266.8, 19W, Alum. Alloy
LTC 1690 .665 - .705 336.4,18/1-36/1 Brown
336.4, 19W, All Alum. 50 21 29.5
350, 19W-37W, All Alum.
LTC 1795 .706 - .747 336.4, 26/7-30/7 50 22 30.5 Green
397.5, 19W, All Alum.

3/4" Minimum Groove Radius C Neck


LTC 1900 .748 - .795 397.5, 24/7-26/7 Orange
397.5, 19W, Alum. Alloy 50 18 33
477, 19W-37W, All Alum.
LTC 2020 .796 - .846 477, 18/1, 36/1 50 20 37 Purple
500, 19W, All Alum.
LTC 2150 .847 - .900 556.5, 18/1, 36/1 50 21 39 Blue
556.5, 19W, 37W, All Alum.
LTC 2290 .901 - .958 636, 18/1, 36/1 Green
636, 37W, All Alum. 50 21 41
556.5M, 19W, Alum. Alloy
LTC 2435 .959 - 1.018 666.6, 24/7, 54/7 White
750, 37W, All Alum. 50 22 43
636, 37W, Alum. Alloy

13/16" Minimum Groove Radius C Neck


LTC 2590 1.019 - 1.083 795, 36/1, 45/7 50 23 45 Brown
795, 37W, All Alum.

7/8" Minimum Groove Radius C Neck


LTC 2755 1.084 - 1.151 954,36/1 Orange
954, 37W, All Alum. 50 24 47
795, 37W, Alum. Alloy
LTC 2925 1.152 - 1.223 954, 45/7, 54/7 Purple
1033.5, 37W, All Alum. 50 25 49
954, 37W, Alum. Alloy
LTC 3110 1.224 - 1.240 50 27 59 Black

Right-Hand Lay Standard


Insulator Ties

RUS Approved

Longspan Tie
F Neck
ACSR, All-Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR

Selection Information
LT X XXXX

Longspan Tie

Insulator “F” Neck Size

Numeric Range Code


42

2-7/8" Neck Diameter ANSI Class 55-4 and 55-5 Pin Type / 57-1, 57-2 and 57-3 Post Type
Groove Height Relationship 9/16" Min. 7/8" Max.

Insulator Identification Mark: Yellow

Diameter Units Wt. Per Applied


Catalog Range Nominal Per Carton Length Color
Number Inches Conductor Size Carton Pounds Inches Code

9/16" Minimum Groove Radius F Neck


LTF 0630 .248 - .259 #4, 6/1-7/1 100 24 20.75 Orange
#4, 7W, Alum. Alloy
LTF 0660 .260 - .269 #4, AWAC, 5/2 Green
#3, 7W, All Alum. 100 24 20.75
#2, 7W, Comp.
LTF 0685 .270 - .280 #3, 7W, Alum. Alloy 100 24 20.75 Yellow
#3, AWAC, 6/1
LTF 0715 .281 - .291 #4, AWAC, 4/3 White
#3, 6/1 100 26 21.75
#2, 6/1, Comp.
LTF 0740 .292 - .303 #3, AWAC, 5/2 Purple
#3, 7W, All Alum. 100 26 21.75
#2, 7/1, Comp.
LTF 0770 .304 - .314 #4, AWAC, 3/4 Brown
#2, AWAC, 6/1 100 27 22.75
LTF 0800 .315 - .327 #2, 6/1-7/1 100 27 22.75 Red
#2, 7W, Alum. Alloy
LTF 0835 .328 - .340 #2, AWAC, 5/2 Blue
#1, 7W, All Alum. 100 27 23.75
1/0, 7W, Comp.
LTF 0865 .341 - .353 #3, AWAC, 3/4 100 27 23.75 Orange
#1, 7W, Alum. Alloy
LTF 0900 .354 - .367 #2, AWAC, 4/3 Green
#1, 6/1 100 28 24.75
1/0, 6/1, Comp.
LTF 0935 .368 - .381 1/0, 7W, All Alum. 100 29 21.5 Black
2/0, 7W, Comp.
LTF 0970 .382 - .394 #2, AWAC, 3/4 100 29 22.5 White
1/0, AWAC, 6/1
LTF 1005 .395 - .411 1/0, 6/1 100 29 22.5 Yellow
1/0, 7W, Alum. Alloy
LTF 1045 .412 - .437 2/0, 7W- 19W, All Alum. 100 30 23.5 Brown
3/0, 7W-19W, Comp.
LTF 1115 .438 - .463 2/0, 6/1-7/1 100 31 24.5 Blue
2/0, 7W, Alum. Alloy
LTF 1180 .464 - .492 3/0, 7W- 19W, All Alum. 50 20 25.5 Green
4/0, 7W- 19W, Comp.
continued on next page
Insulator Ties

Longspan Tie
F Neck
ACSR, All-Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR

Selection Information

Diameter Units Wt. Per Applied


Catalog Range Nominal Per Carton Length Color
Number Inches Conductor Size Carton Pounds Inches Code
LTF 1250 .493 - .522 3/0, 6/1 Orange
3/0, 7W, Alum. Alloy 50 20 25.5
4/0, 7W, All Alum. 43
LTF 1330 .523 - .554 3/0, AWAC, 5/2 Black
4/0, 19W, All Alum. 50 20 25.5
4/0, 18/1
266.8, 7W- 19W, Comp.
LTF 1410 .555 - .594 4/0, 6/1 Red
4/0, 7W, Alum. Alloy 50 20 26.5
266.8, 7W-19W, All Alum.
LTF 1510 .595 - .630 266.8, 18/1 50 22 28 Purple
300, 19W-37W, All Alum.

Minimum Radius F Neck


LTF 1605 .631 - .664 266.8, 26/7 50 22 29 Yellow
266.8, 19W, Alum. Alloy
LTF 1690 .665 - .705 336.4,18/1-36/1 Brown
336.4, 19W, All Alum. 50 22 29
350, 19W-37W, All Alum.
LTF 1795 .706 - .747 336.4, 26/7-30/7 50 23 30 Green
397.5, 19W, All Alum.

3/4" Minimum Groove Radius F Neck


LTF 1900 .748 - .795 397.5, 24/7-26/7 Orange
397.5, 19W, Alum. Alloy 50 24 32.5
477, 19W-37W, All Alum.
LTF 2020 .796 - .846 477, 18/1, 36/1 50 20 37 Purple
500, 19W, All Alum.
LTF 2150 .847 - .900 556.5, 18/1, 36/1 50 21 39 Blue
556.5, 19W, 37W, All Alum.
LTF 2290 .901 - .958 636, 18/1, 36/1 Green
636, 37W, All Alum. 50 22 41
556.5, 19W, Alum. Alloy
LTF 2435 .959 - 1.018 666.6, 24/7, 54/7 White
750, 37W, All Alum. 50 22 43
636, 37W, Alum. Alloy

13/16" Minimum Groove Radius F Neck


LTF 2590 1.019 - 1.083 795, 36/1, 45/7 50 23 45 Brown
795, 37W, All Alum.

7/8" Minimum Groove Radius F Neck


LTF 2755 1.084 - 1.151 954, 36/1 Orange
954, 37W, All Alum. 50 24 47
795, 37W, Alum. Alloy
LTF 2925 1.152 - 1.223 954, 45/7, 54/7 Purple
1,033.5, 37W, All Alum. 50 25 49
954, 37W, Alum. Alloy
LTF 3110 1.224 - 1.240 50 29 59 Black

Right-Hand Lay Standard


Insulator Ties

RUS Approved

Longspan Tie
J Neck
ACSR, All-Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR

Selection Information

LT X XXXX

Longspan Tie

44 Insulator “J” Neck Size

Numeric Range Code

3-1/2" Neck Diameter ANSI Class 55-6 and 55-7 Single Skirt Pin / 56-1 Double Skirt Pin Type
Groove Height Relationship 1/4" Min. 5/8" Max.
Insulator Identification Mark: Green

Diameter Units Wt. Per Applied


Catalog Range Per Carton Length Color
Number Inches Nominal Conductor Size Carton Pounds Inches Code

9/16" Minimum Groove Radius J Neck


LTJ 0630 .248 - .259 #4, 6/1-7/1 100 29 21 Orange
#4, 7W, Alum. Alloy
LTJ 0660 .260 - .269 #4, AWAC, 5/2 Green
#3, 7W, All Alum. 100 29 21
#2, 7W, Comp.
LTJ 0685 .270 - .280 #3, 7W, Alum. Alloy 100 29 21 Yellow
#3, AWAC, 6/1
LTJ 0715 .281 - .291 #4, AWAC, 4/3 White
#3, 6/1 100 32 21
#2, 6/1, Comp.
LTJ 0740 .292 - .303 #3, AWAC, 5/2 Purple
#2, 7W, All Alum. 100 32 22
#2, 7/1 Comp.
LTJ 0770 .304 - .314 #4, AWAC, 3/4 100 33 22 Brown
#2, AWAC, 6/1
LTJ 0800 .315 - .327 #2, 6/1-7/1 100 33 23 Red
#2, 7W, Alum. Alloy
LTJ 0835 .328 - .340 #2, AWAC, 5/2 Blue
#1, 7W, All Alum. 100 33 23
1/0, 7W, Comp.
LTJ 0865 .341 - .353 #3, AWAC, 3/4 100 33 24 Orange
#1, 7W, Alum. Alloy
LTJ 0900 .354 - .367 #2, AWAC, 4/3 Green
#1, 6/1 100 33 24
1/0, 6/1, Comp.
LTJ 0935 .368 - .381 1/0, 7W, All Alum. 100 33 25 Black
2/0, 7W, Comp.
LTJ 0970 .382 - .394 #2, AWAC, 3/4 100 34 23 White
1/0, AWAC, 6/1
LTJ 1005 .395 - .411 1/0, 6/1 100 34 24 Yellow
1/0, 7W, Alum. Alloy
LTJ 1045 .412 - .437 2/0, 7W- 19W, All Alum. 100 35 25 Brown
3/0, 7W-19W, Comp.
LTJ 1115 .438 - .463 2/0, 6/1-7/1 100 35 26 Blue
2/0, 7W, Alum. Alloy
LTJ 1180 .464 - .492 3/0, 7W-19W, All Alum. 50 21 28 Green
4/0, 7W- 19W, Comp.

continued on next page


Insulator Ties

Longspan Tie
J Neck
ACSR, All-Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR

Selection Information

Diameter Units Wt. Per Applied


Catalog Range Per Carton Length Color
Number Inches Nominal Conductor Size Carton Pounds Inches Code
LTJ 1250 .493 - .522 3/0,6/1 Orange
3/0, 7W, Alum. Alloy 50 21 28
4/0, 7W, All Alum.
LTJ 1330 .523 - .554 3/0, AWAC, 5/2 Black 45
4/0,19W, All Alum.
4/0, 18/1 50 21 28
266.8, 7W-19W, Comp.
LTJ 1410 .555 - .594 4/0, 6/1 Red
4/0, 7W, Alum. Alloy 50 22 29
266.8, 7W- 19W, All Alum.
LTJ 1510 .595 - .630 266.8, 18/1 50 24 30 Purple
300, 19W-37W, All Alum.
LTJ 1605 .631 - .664 266.8, 26/7 50 24 31 Yellow
266.8, 19W, Alum. Alloy
LTJ 1690 .665 - .705 336.4,18/1-36/1 Brown
336.4, 19W, All Alum. 50 24 31
350, 19W-37W, All Alum.
LTJ 1795 .706 - .747 336.4, 26/7-30/7 50 25 32 Green
397.5, 19W, All Alum.
LTJ 1900 .748 - .795 397.5, 24/7-26/7 Orange
397.5, 19W, Alum. Alloy 50 26 34
477, 19W-37W, All Alum.
LTJ 2020 .796 - .846 477, 18/1, 36/1 50 21 39.5 Purple
500, 19W, All Alum.
LTJ 2150 .847 - .900 556.5, 18/1, 36/1 50 22 41 Blue
556.5, 19W, 37W, All Alum.
LTJ 2290 .901 - .958 636, 18/1, 36/1 Green
636, 37W, All Alum. 50 23 43
556.5, 19W, Alum. Alloy

7/8" Minimum Groove Radius J Neck


LTJ 2435 .959 - 1.018 666.6, 24/7, 54/7 White
750, 37W, All Alum. 50 24 45
636, 37W, Alum. Alloy
LTJ 2590 1.019 - 1.083 795, 36/1, 45/7 50 24 47 Brown
795, 37W, All Alum.
LTJ 2755 1.084 - 1.151 954, 36/1 Orange
954, 37W, All Alum. 50 25 49
795, 37W, Alum. Alloy
LTJ 2925 1.152 - 1.223 954, 45/7, 54/7 Purple
1,033.5, 37W, All Alum. 50 26 51
954, 37W, Alum. Alloy
LTJ 3110 1.224 - 1.240 50 30 59.5 Black

Right-Hand Lay Standard


Insulator Ties

Distribution Tie

General Recommendations Line Angle


To insure proper fit and service life, it is On vertically mounted insulators,
recommended that only insulators cor- Distribution Ties are recommended for
responding to C Neck, F Neck, or J running line angles of up to 10
Neck be used. The neck diameters and degrees. Larger angles can be turned
groove height dimensions appear in when Distribution Ties are used with
ANSI Standard for low and medium Side Ties or with pins and brackets hav-
voltage pin type insulators and also at ing various degrees of cant.
the beginning of each listing.
Unbalanced Loading
Materials Consult Tyco Electronics for engineer- Under unbalanced load conditions, the
Tie – aluminum covered steel. ing recommendations on non-standard Distribution Tie has the resiliency to
46 insulators. permit some longitudinal displacement
Pad – an elastomer pad is supplied with of the conductor over the insulator
each Distribution Tie used on bare con- Heliformed spiral vibration dampers or without loosening the tie or damaging
ductor, and they are identified by cata- Dogbone dampers should be consid- the conductor.
log number suffix P. ered as supplemental to Distribution
Ties at locations experiencing a history Radio Interference
Distribution Ties are supplied without of fatigue damage, or vibration. The RIV characteristics of Distribution
pads for plastic jacketed conductor Vibration Dampers are designed for the Ties are superior to those of well made
identified by catalog number suffix T. single purpose of preventing the unlim- hand ties when originally installed.
ited accumulation of stress associated During service life, the pre-contoured
Identification tag – identifies catalog with aeolian vibration. helix assures consistent fit which has
number, neck size, nominal conductor better RIV characteristics than loos-
range, and conductor diameter range. Distribution Ties are recommended as ened tie wire.
an improvement over Armor Rods
Color code – there are two color codes secured with hand tie wire and clamp Tapping
on Distribution Ties. The inside color top insulators. When installed with a Tapping over applied legs of the
code identifies the proper conductor pad on bare conductor, they provide Distribution Tie is not recommended.
size and the outside color code identi- superior protection against abrasion Taps should be located at least
fies the insulator neck size as shown and all types of conductor motion. The 6 inches from the end of the legs.
below: pad is a resilient cushion at the point
of contact between conductor and Double Supports
Insulator identification mark insulator. At double crossarms, Double Support
Black – C Neck Ties, pages 53-55, can be used to cross
Yellow – F Neck Distribution Ties without pads are major highways and railroads, or turn
Green – J Neck intended for plastic jacketed conductor angles where it is practical to hold the
but may be used to replace hand tie conductor in the top groove during
wire in areas where abrasion damage installation.
has not been experienced.

Maximum Size
Conductor sizes up to 1.240" O.D. can
be accommodated depending on the
insulator top groove radius.

DT X XXXX X

Distribution Tie
Insulator Neck Size (C, F, or J)
Numeric Range Code
Pad
P – With
T – Without
Insulator Ties

Distribution Tie
C Neck With Pad
ACSR, All-Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR

Selection Information

2-1/4" Neck Diameter ANSI Class 55-2 and 55-3 / Groove Height Relationship 9/16" Min. 7/8" Max.

Diameter Units Wt. Per Applied


Catalog Range Nominal Per Carton Length Color
Number Inches Conductor Size Carton Pounds Inches Code

9/16" Minimum Groove Radius C Neck


DTC 0485P .190 - .215 #6, 6/1 100 17 24 Blue 47
#4, 7W, Comp.
DTC 0550P .216 - .244 #4, 7W, All Alum. 100 18 25 Brown
#4, 6/1, 7/1 Comp.
DTC 0620P .245 - .277 #4, 6/1, 7/1 100 18 26 Orange
#4, 7W, Alum. Alloy
DTC 0705P .278 - .315 #3, 7W, Alum. Alloy 100 18 26 Purple
#2, 7W, All Alum.
DTC O805P .316 - .357 #2, 6/1, 7/1 100 19 28 Red
#2, 7W, Alum. Alloy
#1, 6/1
DTC 0910P .358 - .405 1/0, 7W, All Alum. 100 20 30 Yellow
1/0, 6/1
1/0, 7W, Alum. Alloy
DTC 1030P .406 - .459 2/0, 7W, All Alum. 50 17 25 Blue
2/0, 6/1
2/0, 7W, Alum. Alloy
DTC 1170P .460 - .520 3/0, 7W, All Alum. 50 17 25 Orange
3/0, 6/1
3/0, 7W, Alum. Alloy
DTC 1325P .521 - .588 4/0, 7W, All Alum. 50 18 28 Red
4/0, 6/1
4/0, 7W, Alum. Alloy
DTC 1495P .589 - .665 266.8, 37W, All Alum. 50 18 30 Purple
266.8, 18/1
DTC 1695P .666 - .755 336.4, 19W, All Alum. 50 19 31 Brown
336.4, 18/1
397.5, 19W, All Alum.
400, 19W, 37W, All Alum.
DTC 1920P .756 - .855 477, 19W, 37W, All Alum. 50 19 32 Red
477, 18/1, 24/7

5/8" Minimum Groove Radius C Neck


DTC 2175P .856 - .968 556.5, 24/7 50 20 34 Blue
636, 18/1
700, 37W, 61W, All Alum.

3/4" Minimum Groove Radius C Neck


DTC 2460P 969 - 1.096 795, 37W, All Alum. 50 21 37 Green
795, 61W, All Alum.
715.5,24/7
795,54/7
DTC 2785P 1.097 - 1.240 954, 36/1, 54/7 50 22 40 Yellow
1,033.5, 37W
61W, All Alum.

Right Hand Lay Standard


Note: For further information on how to order, see the nomenclature on page 46.
Insulator Ties

Distribution Tie
C Neck Without Pad
Plastic Jacketed or Bare Conductor

Selection Information

2-1/4" Diameter ANSI Class 55-2 and 55-3 Pin Type / Groove Height Relationship 9/16" Min. 7/8" Max.
Diameter Nominal Nominal Units Wt. Per Applied
Catalog Range Conductor Conductor Per Carton Length Color
Number Inches Size Jacketed Size Bare Carton Pounds Inches Code

9/16" Minimum Groove Radius C Neck


DTC 0485T .190 - .215 #6, 6/1 100 17 25 Blue
#4, 7W Comp.
48
DTC 0550T .216 - .244 #6, Solid, 2/64s #4, 7W, All Alum. 100 18 26 Brown
#4, 6/1, 7/1 Comp.
DTC 0620T .245 - .277 #6, 7W, 2/64s #4, 6/1, 7/1 Orange
#6, Solid, 2/64s #4, 7W, Alum. Alloy 100 18 27
#6/1, 2/64s
DTC 0705T .278 - .315 #6, 6/1, 3/64s #2, 7W, All Alum. Purple
#4, Solid, 3/64s #3, 7W, Alum. Alloy 100 18 29
#4, 6/1, 2/64s
DTC 0805T .316 - .357 #4, 7W, 3/64s #2, 6/1, 7/1 Red
#4, 6/1, 7/1, 3/64s #2, 7W, Alum. Alloy 100 19 31
#2, Solid, 3/64s #1, 6/1
DTC 0910T .358 - .405 #3, 7W, 4/64s 1/0, 7W, All Alum. Yellow
#2, 7W, 3/64s 1/0, 6/1 100 20 32
#4, 7W, 5/64s 1/0, 7W, Alum. Alloy
DTC 1030T .406 - .459 #2, 6/1, 3/64s 2/0, 6/1 Blue
#2, 7W, 4/64s 2/0, 7W, All Alum. 50 17 26
#1, 7W, 4/64s 2/0, 7W, Alum. Alloy
DTC 1170T .460 - .520 #4, 7W, 8/64s 3/0, 6/1 Orange
#1, 6/1, 4/64s 3/0, 7W, All Alum. 50 17 27
#1, 7W-19W, 5/64s 3/0, 7W, Alum. Alloy
1/0, 7W, 4/64s
DTC 1325T .521 - .588 1/0, 6/1, 4/64s 4/0, 6/1 Red
1/0, 7W, 5/64s 4/0, 7W, All Alum. 50 18 29
2/0, 7W, 4/64s 4/0, 7W, Alum. Alloy
1/0, 6/1, 5/64s
DTC 1495T .589 - .665 3/0, 7W-19W, 4/64s 266.8, 18/1 Purple
3/0, 6/1, 4/64s 266.8, 37W, All Alum. 50 18 32
4/0, 7W-19W, 4/64s 336.4, 19W, All Alum.
3/0, 6/1, 5/64s
DTC 1695T .666 - .755 4/0, 7W, 5/64s 336.4, 18/1 Brown
310, 6/1, 6/64s 336.4, 37W, All Alum.
4/0, 6/1, 5/64s 397.5, 19W, All Alum. 50 19 32
266, 8, 19W, 5/64s 400, 19W, 37W
All Alum.
DTC 1920T .756 - .855 266.8, 18/1, 5/64s 477, 18/1, 24/7 Red
336.4, 19W, 4/64s 477, 19W, 37W 50 19 33
336.4, 37W, 6/64s All Alum.

5/8" Minimum Groove Radius C Neck


DTC 2175T .856 -. 968 350, 37W, 6/64s 556.5, 19W, All Alum. Blue
336.4, 19W, 8/64s 636, 18/1 50 20 35
450, 37W, 5/64s 700, 37W, 61W
477, 37W, 5/64s All Alum.

11/16" Minimum Groove Radius C Neck


DTC 2460T .969 - 1.096 266.8, 19W, 12/64s 795, 37W, 61W Green
556.5, 37W, 5/64s All Alum.
397.5, 19W, 10/64s 715.5, 24/7 50 21 38
500, 37W, 8/64s 795, 54/7
450, 37W, 10/64s

3/4" Minimum Groove Radius C Neck


DTC 2785T 1.097 - 1.240 636, 61W, 6/64s 954, 36/1, 54/7 Yellow
477, 37W, 10/64s 1,033.5, 37W, 61W 50 22 41
500, 37W, 12/64s All Alum.

Right Hand Lay Standard


Note: For further information on how to order, see the nomenclature on page 46.
Insulator Ties

Distribution Tie
F Neck With Pad
ACSR, All-Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR

Selection Information

2-7/8" Neck Diameter ANSI Class 55-4 and 55-5 Pin Type / 57-1, 57-2 and 57-3 Post Type
Groove Height Relationship 9/16" Min. 7/8" Max.
Insulator Identification Mark: Yellow
Diameter Units Wt. Per Applied
Catalog Range Nominal Per Carton Length Color
Number Inches Conductor Size Carton Pounds Inches Code
49
9/16" Minimum Groove Radius F Neck
DTF 0485P .190 - .215 #6, 6/1 100 18 25 Blue
#4, 7W, Comp.
DTF 0550P .216 - .244 #4, 7W, All Alum. 100 19 26 Brown
#4, 6/1, 7/1, Comp.
DTF 0620P .245 - .277 #4, 6/1, 7/1 100 19 27 Orange
#4, 7W, Alum. Alloy
DTF 0705P .278 - .315 #3, 7W, Alum. Alloy 100 20 29 Purple
#2, 7W, All Alum.
DTF 0805P .316 - .357 #2, 6/1, 7/1 100 20 31 Red
#2, 7W, Alum. Alloy
#1, 6/1
DTF 0910P .358 - .405 1/0, 7W, All Alum. 100 21 32 Yellow
1/0, 6/1
1/0, 7W, Alum. Alloy
DTF 1030P .406 - .459 2/0, 7W, All Alum. 50 18 26 Blue
2/0, 6/1
2/0, 7W, Alum. Alloy
DTF 1170P .460 - .520 3/0, 7W, All Alum. 50 18 27 Orange
3/0, 6/1
3/0, 7W, Alum. Alloy
DTF 1325P .521 - .588 4/0, 7W, All Alum. 50 19 29 Red
4/0, 6/1
4/0, 7W, Alum. Alloy
DTF 1495P .589 - .665 266.8, 37W, All Alum. 50 19 32 Purple
266.8, 18/1
DTF 1695P .666 - .755 336.4, 19W, All Alum. 50 2032 Brown
336.4 18/1
397.5, 19W, All Alum.
400, 19W, 37W, All Alum.
DTF 1920P .756 - .955 477, 19W, 37W, All Alum. 50 20 33 Red
477, 18/1, 24/7

5/8" Minimum Groove Radius F Neck


DTF 2175P .856 - .968 556.5, 24/7 50 21 35 Blue
636, 18/1
700, 37W, 61W, All Alum.

3/4" Minimum Groove Radius F Neck


DTF 2460P .969 - 1.096 795, 37W, All Alum. 50 22 38 Green
795, 61W, All Alum.
715.5, 24/7, 795, 54/7
DTF 2785P 1.097 - 1.240 954, 36/1, 54/7 50 23 41 Yellow
1,033.5, 37W, 61W, All Alum.

Right Hand Lay Standard


Note: For further information on how to order, see the nomenclature on page 46.
Insulator Ties

Distribution Tie
F Neck Without Pad
Plastic Jacketed or Bare Conductor

Selection Information

2-7/8" Neck Diameter ANSI Class 55-4 and 55-5 Pin Type / 57-1, 57-2 and 57-3 Post Type
Groove Height Relationship 9/16" Min. 7/8" Max.
Insulator Identification Mark: Yellow

Diameter Units Wt. Per Applied


Catalog Range Nominal Conductor Nominal Conductor Per Carton Length Color
Number Inches Size Jacketed Size Bare Carton Pounds Inches Code

50 9/16" Minimum Groove Radius F Neck


DTF 0485T .190 - .215 #6, 6/1 100 18 25 Blue
#4, 7W, Comp.
DTF 0550T .216 - .244 #6, Solid, 2/64s #4, 7W, All Alum. 100 19 26 Brown
#4, 6/1, 7/1, Comp.
DTF 0620T .245 - .277 #6, 7W, 2/64s #4, 6/1, 7/1 Orange
#6, Solid, 2/64s #4, 7W, Alum Alloy 100 19 27
#6, 6/1, 2/64s
DTF 0705T .278 - .315 #6, 6/1, 3/64s #2, 7W, All Alum. Purple
#4, Solid, 3/64s #3, 7W, Alum Alloy 100 20 29
#4, 6/1, 2/64s
DTF 0805T .316 - .357 #4, 7W, 3/64s #2, 6/1, 7/1 Red
#4, 6/1, 7/1, 3/64s #2, 7W, Alum Alloy 100 20 31
#2, Solid, 3/64s #1, 6/1
DTF 0910T .358 - .405 #3, 7W, 4/64s 1/0, 7W, All Alum. Yellow
#2, 7W, 3/64s 1/0, 6/1 100 21 32
#4, 7W, 5/64s 1/0, 7W, Alum Alloy
DTF 1030T .406 - .459 #2, 6/1, 3/64s 2/0, 6/1 Blue
#2, 7W, 4/64s 2/0, 7W, All Alum. 50 18 26
#1, 7W, 4/64s 2/0, 7W, Alum Alloy
DTF 1170T .460 - .520 #4, 7W, 8/64s 3/0, 6/1 Orange
#1, 6/1, 4/64s 3/0, 7W, All Alum. 50 18 27
#1, 7W-19W, 5/64s 3/0, 7W, Alum Alloy
1/0, 7W, 4/64s
DTF 1325T .521 - .588 1/0, 6/1, 4/64s 4/0, 6/1 Red
1/0, 7W, 5/64s 4/0, 7W, All Alum. 50 19 29
2/0, 7W, 4/64s 4/0, 7W, Alum Alloy
1/0, 6/1, 5/64s
DTF 1495T .589 - .665 3/0, 7W-19W, 4/64s 266.8, 18/1 Purple
3/0, 6/1, 4/64s 266.8, 37W, All Alum. 50 19 32
4/0, 7W-19W, 4/64s 336.4, 19W, All Alum.
3/0, 6/1, 5/64s
DTF 1695T .666 - .755 4/0, 7W, 5/64s 336.4, 18/1 Brown
3/0, 6/1, 6/64s 336.4, 37W, All Alum.
4/0, 6/1, 5/64s 397.5, 19W, All Alum. 50 20 32
266.8, 19W, 5/64s 400, 19W, 37W, All Alum.
DTF 1920T .756 - .855 266.8, 18/1, 5/64s 477, 18/1, 24/7 Red
336.4, 19W, 4/64s 477, 19W, 37W 50 20 33
336.4, 37W, 6/64s All Alum.

5/8" Minimum Groove Radius F Neck


DTF 2175T .856 - .968 350, 37W, 6/64s 556.5, 19W, All Alum. Blue
336.4, 19W, 8/64s 636,18/1
450, 37W, 5/64s 700, 37W, 61W 50 21 35
477, 37W, 5/64s All Alum.

11/16" Minimum Groove Radius F Neck


DTF 2460T .969 - 1.096 266.8, 19W, 12/64s 795, 37W, 61W Green
556.5, 37W, 5/64s All Alum.
397.5, 19W, 10/64s 715.5, 24/7 50 22 38
500, 37W, 8/64s 795, 54/7
450, 37W, 10/64s

3/4" Minimum Groove Radius F Neck


DTF 2785T 1.097 - 1.240 636, 61W, 6/64s 954, 36/1, 54/7 Yellow
477, 37W, 10/64s 1033.5, 37W, 61W 50 23 41
500, 37W, 12/64s All Alum.

Right Hand Lay Standard


Note: For further information on how to order, see the nomenclature on page 46.
Insulator Ties

Distribution Tie
J Neck With Pad
ACSR, All-Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR

Selection Information
3-1/2" Diameter ANSI Class 55-6 and 55-7 Single Skirt Pin Type / 56-1 Double Skirt Pin Type
Groove Height Relationship 9/16" Min. 7/8" Max.
Insulator Identification Mark: Green

Diameter Units Wt. Per Applied


Catalog Range Nominal Per Carton Length Color
Number Inches Conductor Size Carton Pounds Inches Code

9/16" Minimum Groove Radius J Neck 51


DTJ 0485P .190 - .215 #6, 6/1 100 19 26 Blue
#4, 7W, Comp.
DTJ 0550P .216 - .244 #4, 7W, All Alum. 100 20 27 Brown
#4, 6/1, 7/1, Comp.
DTJ 0620P .245 - .277 #4, 6/1, 7/1 100 20 28 Orange
#4, 7W, Alum. Alloy
DTJ 0705P .278 - .315 #3, 7W, Alum. Alloy 100 21 30 Purple
#2, 7W, All Alum.
DTJ 0805P .316 - .357 #2, 6/1, 7/1 Red
#2, 7W, Alum. Alloy 100 21 32
#1, 6/1
DTJ 0910P .358 - .405 1/0, 7W, All Alum. Yellow
1/0, 6/1 100 22 33
1/0, 7W, Alum. Alloy
DTJ 1030P .406 - .459 2/0, 7W, All Alum. Blue
2/0, 6/1 50 19 27
2/0, 7W, Alum. Alloy
DTJ 1170P .460 - .520 3/0, 7W, All Alum. Orange
3/0, 6/1 50 19 28
3/0, 7W, Alum. Alloy
DTJ 1325P .521 - .588 4/0, 7W, All Alum. Red
4/0, 6/1 50 20 30
4/0, 7W, Alum. Alloy
DTJ 1495P .589 - .665 266.8, 37W, All Alum. Purple
266.8, 18/1 50 20 33
DTJ 1695P .666 - .755 336.4, 19W, All Alum. Brown
336.4 18/1 50 21 33
397.5, 19W, All Alum.
400, 19W, 37W, All Alum.
DTJ 1920P .756 - .855 477, 19W, 37W, All Alum. 50 21 34 Red
477, 18/1, 24/7

5/8" Minimum Groove Radius J Neck


DTJ 2175P .856 - .968 556.5, 24/7 50 22 36 Blue
636,18/1
700, 37W, 61W, All Alum.

3/4" Minimum Groove Radius J Neck


DTJ 2460P .969-1.096 795, 37W, All Alum. Green
795, 61W, All Alum. 50 23 39
715.5, 24/7
795, 54/7
DTJ 2785P 1.097 - 1.240 954, 36/1, 54/7 Yellow
1,033.5, 37W 50 24 42
61W, All Alum.

Right Hand Lay Standard


Note: For further information on how to order, see the nomenclature on page 46
Insulator Ties

Distribution Tie
J Neck Without Pad
Plastic Jacketed or Bare Conductor

Selection Information

3-1/2" Diameter ANSI Class 55-6 and 55-7 Single Skirt Pin Type / 56-1 Double Skirt Pin Type
Groove Height Relationship 9/16" Min. 7/8" Max.
Insulator Identification Mark: Green

Diameter Wt. Per Applied


Catalog Range Nominal Conductor Nominal Conductor Units Per Carton Length Color
Number Inches Size Jacketed Size Bare Carton Pounds Inches Code

9/16" Minimum Groove Radius J Neck


DTJ 0485T .190 - .215 #6, 6/1 100 19 26 Blue
52 #4, 7W, Comp.
DTJ 0550T .216 - .244 #6, Solid, 2/64s #4, 7W, All Alum. 100 20 27 Brown
#4, 6/1, 7/1 Comp.
DTJ 0620T .245 - .277 #6, 7W, 2/64s #4, 6/1, 7/1 100 20 28 Orange
#6, Solid, 3/64s #4, 7W, Alum. Alloy
#6, 6/1, 2/64s
DTJ 0705T .278 - .315 #6, 6/1, 3/64s #2, 7W, All Alum. 100 21 30 Purple
#4, Solid, 2/64s #3, 7W, Alum. Alloy
#4, 6/1, 2/64s
DTJ 0805T .316 - .357 #4, 7W, 3/64s #2, 6/1, 7/1 100 21 32 Red
#4, 6/1, 7/1, 3/64s #2, 7W, Alum. Alloy
#2, Solid, 3/64s #1, 6/1
DTJ 0910T .358 - .405 #3, 7W, 4/64s 1/0, 7W, All Alum. 100 22 33 Yellow
#2, 7W, 3/64s 1/0, 6/1
#4, 7W, 5/64s 1/0, 7W, Alum. Alloy
DTJ 1030T .406 - .459 #2, 6/1, 3/64s 2/0, 6/1 50 19 27 Blue
#2, 7W, 4/64s 2/0, 7W, All Alum.
#1, 7W, 4/64s 2/0, 7W, Alum. Alloy
DTJ 1170T .460 - .520 #4, 7W, 8/64s 3/0, 6/1 50 19 28 Orange
#1, 6/1, 4/64s 3/0, 7W, All Alum.
#1, 7W-19W, 5/64s 3/0, 7W, Alum. Alloy
1/0, 7W, 4/64s
DTJ 1325T .521 - .588 1/0, 6/1, 4/64s 4/0, 6/1 50 20 30 Red
1/0, 7W, 5/64s 4/0, 7W, All Alum.
2/0, 7W, 4/64s 4/0, 7W, Alum. Alloy
1/0, 6/1, 5/64s
DTJ 1495T .589 - .665 3/0, 7W-19W, 4/64s 266.8, 18/1 50 20 33 Purple
3/0, 6/1, 4/64s 266.8, 37W, All Alum.
4/0, 7W-19W, 4/64s 336.4, 19W, All Alum.
3/0, 6/1, 5/64s
DTJ 1695T .666 - .755 4/0, 7W, 5/64s 336.4, 18/1 50 21 33 Brown
3/0, 6/1, 6/64s 336.4, 37W, All Alum.
4/0, 6/1, 5/64s 397.5 19W, All Alum.
266.8, 19W, 5/64s 400, 19W, 37W, All Alum.
DTJ 1920T .756 - .855 266.8, 18/1, 5/64s 477, 18/1, 24/7 50 21 34 Red
336.4, 19W, 4/64s 477, 19W, 37W
336.4, 37W, 6/64s All Alum.

5/8" Minimum Groove Radius F Neck


DTJ 2175T . .856 - .968 350, 37W, 6/64s 556.5, 19W, All Alum. 50 22 36 Blue
336.4, 19W, 8/64s 636, 18/1
450, 37W, 5/64s 700, 37W, 61W
477, 37W, 5/64s All Alum.

11/16" Minimum Groove Radius F Neck


DTJ 2460T .969 - 1.096 266.8, 19W, 12/64s 50 23 39 Green
556.5, 37W, 5/64s 795, 37W, 61W
397.5, 19W, 10/64s All Alum.
500, 37W, 8/64s 715.5, 24/7
450, 37W, 10/64s 795,54/7

3/4" Minimum Groove Radius F Neck


DTJ 2785T 1.097 - 1.240 636, 61W , 6/64s 954, 36/1, 54/7 50 24 42 Yellow
477, 37W, 10/64s 1,033.5, 37W, 61W
500, 37W, 12/64s All Alum.

Right Hand Lay Standard


Note: For further information on how to order, see the nomenclature on page 46.
Insulator Ties

Double Support Tie

Material Pad
Tie – (2 each) aluminum alloy. The pad component is provided for bare
Pad – (2 each) specially formulated elas- conductor because it prevents contact
tomer. with the insulator and compensates for
insulator misalignment. With the pad,
Identification tag – (2 each) identifies Double Support Ties not only replace
catalog number, neck size, nominal con- armoring products but provide superior
ductor size and conductor diameter protection by eliminating rather than
range. sacrificing outside surfaces to abrasion.

Color code – each Double Support Tie Maximum Size


has two color codes. The inside code Double Support Ties are available for
53
identifies the proper conductor size and conductors up to 1.240" O.D. depending
the leg color code identifies the insula- on the insulators top groove radius.
tor neck size:
Line Angle
Insulator identification mark On vertically mounted insulators,
Black – C Neck Double Support Ties are recommended
Yellow – F Neck for running line angles of up to 10
Green – J Neck degrees.

General Recommendations Unbalanced Loading


To insure proper fit and service life, it Under unbalanced load conditions, the
is recommended that only insulators Double Support Tie has the resiliency to
corresponding to C Neck, F Neck, or J permit some longitudinal displacement
Neck be used. These neck diameter and of the conductor over the insulator with-
groove height dimensions appear in out loosening the tie or damaging the
ANSI Standard for low and medium conductor.
voltage pin type insulators.
Radio Interference
Consult Tyco Electronics for engineer- The RIV characteristics of Double
ing recommendations on non-standard Support Ties are superior to those of
insulators. well made hand ties when originally
installed. During service-life, the
Double Support Ties are recommended pre-contoured helix assures consistent
as an improvement over Armor Rods fit which has better RIV characteristics
secured with hand tie wire. For areas than loosened tie wire.
subject to both wind sway and vibra-
tion, Double Support Ties provide supe- Tapping
rior abrasion protection, to a well made Tapping over applied legs of the Double
hand tie – Armor Rod combination in Support Tie is not recommended. Taps
regard to conductor fatigue. should be located at least 6 inches from
the end of the legs.
Spiral Vibration Dampers should be
considered as supplemental to Double
Support Ties at selected locations
experiencing a history of fatigue
damage or excessive vibration. Spiral
Vibration Dampers are designed for
the single purpose of preventing the
unlimited accumulation of stress cycles
associated with one type of motion,
aeolian vibration.
Insulator Ties

RUS Approved

Double Support Tie


C Neck and F Neck
ACSR, All-Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR

Selection Information

DST XX XXXX

Double Support Tie

54 Insulator “C” and “F” Neck Size

Numeric Range Code

C Neck 2-1/4" Neck Diameter ANSI Class 55-2 and 55-3 / F Neck 2-7/8" Neck Diameter ANSI Class 55-4 and 55-5 Pin
Type 57-1, 57-2 and 57-3 Post Type

Insulator Identification Mark: Black/Yellow

Diameter Units Wt. Per Applied


Catalog Range Nominal Per Carton Length Color
Number Inches Conductor Size Carton Pounds Inches Code
DSTCF 0620 .245 - .277 #4 ,6/1, 7/1 50 11 13 Orange
#4, 7W, Alum. Alloy
DSTCF 0705 .278 - .315 #3, 7W, Alum. Alloy 50 11 13 Purple
#2, 7W, All Alum.
DSTCF 0800 .316 - .357 #2, 6/1, 7/1 50 15 14 Red
#2, 7W, Alum. Alloy
# 1, 6/1
DSTCF 0910 .358 - .405 1/0, 7W, All Alum. 50 16 14 Yellow
1/0, 6/1
1/0, 7W, Alum. Alloy
DSTCF 1030 .406 - .459 2/0, 7W, All Alum. 50 16 15 Blue
2/0, 6/1
2/0, 7W, Alum. Alloy
DSTCF 1170 .460 - .520 3/0, 7W, All Alum. 50 23 16 Orange
3/0, 6/1
3/0, 7W, Alum. Alloy
DSTCF 1325 .521 - .588 4/0, 7W, All Alum. 50 23 17 Red
4/0, 6/1
4/0, 7W, Alum. Alloy
DSTCF 1495 .589 - .665 266.8, 37W, All Alum. 50 26 17 Purple
266.8,18/1
DSTCF 1695 .666 - .755 336.4, 19W, All Alum. 50 28 18 Brown
336.4, 18/1
336.4, 37W, All Alum.
397.5, 19W, All Alum.
400, 19W, 37W, All Alum.
DSTCF 1920 .756 - .855 477, 19W, 37W, All Alum. 50 30 20 Red
477, 18/1, 24/7
DSTCF 2175 .856 - .968 556.5, 19W, All Alum. 50 30 21 Blue
636,18/1
700, 37W, 61W, All Alum.
DSTCF 2460 .969 - 1.096 795, 37W, 6 1 W, All Alum. 50 30 22 Green
715.5,24/7
795,54/7
DSTCF 2785 1.097 - 1.240 954, 36/1, 54/7 50 30 23 Yellow
1,033.5, 37W, 61W, All Alum.
Insulator Ties

RUS Approved

Double Support Tie


J Neck
ACSR, All-Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR

Selection Information

DST XX XXXX

Double Support Tie

Insulator “J” Neck Size 55


Numeric Range Code

3-1/2" Diameter ANSI Class 55-6 and 55-7 Single Skirt Pin Type / 56-1 Double Skirt Pin Type
Groove Height Relationship 1/4" Min. 5/8" Max.

Insulator Identification Mark: Green

Diameter Units Wt. Per Applied


Catalog Range Nominal Per Carton Length Color
Number Inches Conductor Size Carton Pounds Inches Code
DSTJ 0620 .245 - .277 #4, 6/1, 7/1 50 12 14 Orange
44, 7W, Comp.
DSTJ 0705 .278 - .315 #3, 7W, Alum. Alloy 50 12 14 Purple
#2, 7W, All Alum.
DSTJ 0800 .316 - .357 #2, 6/1, 7/1 50 16 15 Red
#2, 7W, Alum. Alloy
# 1, 6/1
DSTJ 0910 .358 - .405 1/0, 7W, All Alum. 50 17 15 Yellow
1/0, 6/1
#1/0, 7W, Alum. Alloy
DSTJ 1030 .406 - .459 2/0, 7W, All Alum. 50 17 16 Blue
2/0, 6/1
2/0, 7W, Alum Alloy
DSTJ 1170 .460 - .520 3/0, 7W, All Alum. 50 25 16 Orange
3/0, 6/1
3/0, 7W, Alum. Alloy
DSTJ1325 .521 - .598 4/0, 7W, All Alum. 50 25 18 Red
4/0, 6/1
4/0, 7W, Alum Alloy
DSTJ 1495 .589 - .665 266.8, 37W, All Alum. 50 30 18 Purple
266.8, 18/1
DSTJ 1695 .666 - .755 336.4, 19W, All Alum 50 30 19 Brown
336.4, 18/1
336.4, 37W, All Alum.
397.5, 19W, 37W, All Alum
DSTJ 1920 .756 - .855 477, 19W, 37W, All Alum 50 33 21 Red
477, 18/1, 24/7
DSTJ 2175 .856 - .968 556.5, 19W, All Alum. 50 34 22 Blue
636, 18/1
700, 37W, 61W, All Alum.
DSTJ 2460 .969 - 1.096 795, 37W, 61W, All Alum. 50 37 23 Green
715.5, 24/7
795, 54/7
DSTJ 2785 1.097 - 1.240 954, 36/1, 54/7 50 40 24 Yellow
1,033.5, 37W, 61W, All Alum.
Insulator Ties

Side Tie

General Recommendations Side Ties exactly match the conductor


To insure proper fit and service life, it is ranges of the Distribution Ties which
recommended that only insulators cor- means identical color codes.
responding to C Neck, F Neck, or J Neck
be used. The neck diameters and Maximum Size
groove height dimensions appear in Conductor sizes up to 1.240" O.D. can
ANSI Standard for low and medium volt- be accommodated depending on the
age pin type insulators and also at the insulator side groove radius.
beginning of each listing.
Line Angle
Materials Heliformed spiral vibration dampers On horizontally mounted insulators,
Tie – Manufactured from aluminized should he considered as supplemental Side Ties are recommended for running
56 to Side Ties at locations experiencing a line angles of up to 10 degrees. Larger
steel for use on aluminum based
conductors. history of fatigue damage, or vibration. angles can be turned when Distribution
Vibration Dampers are designed for the Ties are used with side ties or with pins
Pad – an elastomer pad is supplied single purpose of preventing the unlimit- and brackets having various degrees
with each Side Tie used on bare con- ed accumulation of stress associated of cant.
ductor. They are identified by catalog with aeolian vibration.
number suffix P. Unbalanced Loading
Consult Tyco Electronics for engineer- Under unbalanced load conditions, the
Side Ties without pads are used for ing recommendations on non-standard Side Tie has the resiliency to permit
plastic jacketed conductors. They are insulators. some longitudinal displacement of the
identified by catalog number suffix T. conductor over the insulator without
Side Ties are recommended as an loosening the tie or damaging the
Identification tag – identifies catalog improvement over Armor Rods secured conductor.
number, neck size, nominal conductor with hand tie wire, and clamp top insu-
size, and conductor diameter range. lators. When installed with a pad on Radio Interference
bare conductor, they provide superior The RIV characteristics of Side Ties are
Color code – each Side Tie has two protection against abrasion and all superior to those of a well made hand
color codes; the center code identifies types of conductor motion. The pad is a tie when originally installed. During
the proper conductor size and the leg resilient cushion at the point of contact service-life, the precontoured helix
color code identifies the insulator between conductor and insulator. assures consistent fit which has better
neck sizes: RIV characteristics than loosened
Side Ties without pads are intended for tie wire.
Insulator identification mark plastic jacketed conductor but may be
Black – C Neck used to replace hand tie wire in areas Tapping
Yellow – F Neck where abrasion damage has not been Tapping over applied legs of the Side
Green – J Neck experienced. Tie is not recommended. Taps should
be located at least 6 inches from the
In the case of the smaller sizes, the end of the legs.
completed installation should show the
applied leg tucked under the corner of Double Supports
the Tie Pad as shown (figure 1). At double crossarms Double Support
Ties, pages 53-55, can be used to cross
On the larger size conductor, it is option- major highways and railroads, or turn
al whether the legs go under or over the angles where it is practical to hold the
corner of the Tie Pad (Figure 2). conductor in the top groove during
installation.

Figure 1 Figure 2

ST X XXXX X

Side Tie

Insulator Neck Size (C, F, or J)

Numeric Range Code

P–with Pad
T–without Pad
Insulator Ties

RUS Approved

Side Tie
C Neck With Pad
ACSR, All-Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR

Selection Information

2-1/4" Neck Diameter ANSI Class 55-2 and 55-3 / Groove Height Relationship 9/16" Min. 7/8" Max.

Insulator Identification Mark: Black


Diameter Units Wt. Per Applied
Catalog Range Nominal Per Carton Length Color
Number Inches Conductor Size Carton Pounds Inches Code
9/16" Minimum Groove Radius C Neck 57
STC 0485P .190 - .215 #6, 6/1 75 10 16 Blue
#4, 7W, Comp.
STC 0550P .216 - .244 #4, 7W, All Alum. 75 10 17 Brown
#4, 6/1, 7/1 Comp.
STC 0620P .245 - .277 #4, 6/1, 7/1 75 13 19 Orange
#4, 7W Alum. Alloy
STC 0705P .278 - .315 #3, 7W, Alum. Alloy 75 13 21 Purple
#2, 7W, All Alum.
STC 0805P .316 - .357 #2, 6/1, 7/1 75 18 24 Red
#2, 7W, Alum. Alloy
#1, 6/1
STC 0910P .358 - .405 1/0, 7W, All Alum. 75 18 26 Yellow
1/0, 6/1
1/0, 7W, Alum. Alloy
STC 1030P .406 - .459 2/0, 7W, All Alum. 75 24 28 Blue
2/0, 6/1
2/0, 7W, Alum. Alloy
STC 1170P .460 - .520 3/0, 7W, All Alum. 75 23 31 Orange
3/0, 6/1
3/0, 7W, Alum. Alloy
STC 1325P .521 - .588 4/0, 7W, All Alum. 35 13 32 Red
4/0, 6/1
4/0, 7W, Alum. Alloy
STC 1495P .589 - .665 266.8, 37W, All Alum. 35 13 23 Purple
266.8,18/1
STC 1695P .666 - .755 336.4, 18/1 35 14 25 Brown
336.4, 37W, All Alum.
397.5, 19W, All Alum.
336.4, 19W, All Alum.
STC 1920P .756 - .855 477, 19W, 37W, All Alum. 35 15 26 Red
477,18/1,24/7
5/8" Minimum Groove Radius C Neck
STC 2175P .856 - .968 556.5, 19W, All Alum. 35 14 28 Blue
636, 18/1
700, 37W, 61W, All Alum.
11/16" Minimum Groove Radius C Neck
STC 2460P .969 - 1.096 795, 37W, 61W, All Alum. * * 29 Green
715.5, 24/7
795, 54/7
3/4" Minimum Groove Radius C Neck
STC 2785P 1.097 - 1.240 954, 36/1, 54/7 * * 33 Yellow
1,033.5, 37W, 61W, All Alum.

Right Hand Lay Standard

Note: For further information on how to order, see the nomenclature on page 56.
Insulator Ties
RUS Approved

Side Tie
C Neck Without Pad
Plastic Jacketed or Bare Conductor

Selection Information

2-1/4" Diameter ANSI Class / 55-2 and 55-3 Pin Type / Groove Height Relationship 9/16" Min. 7/8" Max.
Insulator Identification Mark: Black

Diameter Units Wt. Per Applied


Catalog Range Nominal Conductor Nominal Conductor Per Carton Length Color
Number Inches Size Jacketed Size Bare Carton Pounds Inches Code
58 6" Minimum Groove Radius C Neck
STC 0485T .190 - .215 #6, 6/1 75 9 16 Blue
#4, 7W, Comp.
STC 0550T .216 - .244 #6, Solid, 2/64s #4, 7W, All Alum. 75 9 17 Brown
#4, 6/1, 7/1, Comp.
STC 0620T .245 - .277
#6, 7W, 2/64s #4, 6/1, 7/1 75 12 19 Orange
#6, Solid, 2/64s #4, 7W, Alum. Alloy
#6, 6/1, 2/64s
STC 0705T .278 - .315 #6, 6/1, 3/64s #2, 7W, All Alum. 75 12 21 Purple
#4, Solid, 3/64s #3, 7W, Alum. Alloy
#4, 6/1, 2/64s
STC 0805T .316 - .357 #4, 7W, 3/64s #2, 6/1, 7/1 75 17 24 Red
#4, 6/1, 7/1, 3/64s #2, 7W, Alum. Alloy,
#2, Solid, 3/64s #1, 6/1
STC 0910T .358 - .405 #3, 7W, 4/64s 1/0, 7W, All Alum. 75 17 26 Yellow
#2, 7W, 3/64s 1/0, 6/1
#4, 7W, 5/64s 1/0, 7W, Alum. Alloy
STC 1030T .406 - .459 #2, 6/1, 3/64s 2/0, 61 75 23 26 Blue
#2, 7W, 4/64s 2/0, 7W, All Alum.
#1, 7W, 4/64s 2/0, 7W, Alum. Alloy
STC 1170T .460 - .520 #4, 7W, 8/64s 3/0, 6/1 75 22 29 Orange
#1, 6/1, 4/64s 3/0, 7W, All Alum.
#1, 7W-19W, 5/64s 3/0, 7W, Alum. Alloy
1/0, 7W, 4/64s
STC 1325T .521 - .588 1/0, 6/1, 4/64s 4/0, 6/1 35 12 31 Red
1/0, 7W, 5/64s 4/0, 7W, All Alum.
2/0, 7W, 4/64s 4/0, 7W, Alum. Alloy
1/0, 6/1, 5/64s
STC 1495T .589 - .665 3/0, 7W-19W, 4/64s 266.8,18/1 35 12 23 Purple
3/0, 6/1, 4/64s 266.8 3, 7W, All Alum.
4/0, 7W-19W, 4/64s
3/0, 6/1, 5/64s
STC 1695T .666 - .755 4/0, 7W, 5/64s 336.4,18/1 35 13 25 Brown
3/0, 6/1, 6/64s 397.5, 19W, All Alum.
4/0, 6/1, 5/64s 336.4, 19W, All Alum.
266.8, 19W, 5/64s
STC 1920T .756 - .855 266.8, 18/1, 5/64s 477, 18/1, 24/7 35 14 26 Red
336.4, 19W, 4/64s 477, 19W, 37W, All Alum.
336.4, 37W, 6/64s
5/8" Minimum Groove Radius C Neck
STC 2175T .856 - .968 350, 37W, 6/64s 556.5, 19W, All Alum. 35 13 28 Blue
336.4, 19W, 8/64s 636, 18/1
450, 37W, 5/64s 700, 37W, 61W, All Alum.
477, 37W, 5/64s
11/16" Minimum Groove Radius C Neck
STC 2460T .969-1.096 266.8, 19W, 12/64s 795, 37W, 61W, All Alum. * * 29 Green
556.5, 37W, 5/64s 715.5, 24/7
397.5, 19W, 10/64s 795, 54/7
500, 37W, 8/64s
450, 37W, 10/64s
3/4" Minimum Groove Radius C Neck
STC 2785T 1.097-1.240 636, 61W, 6/64s 954, 36/1, 54/7 * * 33 Yellow
477, 37W, 10/64s 1,033.5, 37W, 61W, All Alum.
500, 37W, 12/64s

Right Hand Lay Standard


Insulator Ties
RUS Approved

Side Tie
F Neck With Pad
ACSR, All-Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR

Selection Information

2-7/8" Neck Diameter ANSI Class 55-4 and 55-5 Pin Type / 57-1, 57-2 and 57-3 Post Type
Groove Height Relationship 9/16" Min. 7/8" Max.

Insulator Identification Mark: Yellow

Diameter Units Wt. Per Applied


Catalog Range Nominal Per Carton Length Color
Number Inches Conductor Size Carton Pounds Inches Code 59
9/16" Minimum Groove Radius F Neck
STF 0485P .190 - .215 #6, 6/1 75 11 16 Blue
#4, 7W, Comp.
STF 0550P .216 - .244 #4, 7W, All Alum. 75 12 17 Brown
#4, 6/1, 7/1 Comp.
STF 0620P .245 - .277 #4, 6/1, 7/1 75 14 19 Orange
#4, 7W, Alum. Alloy
STF 0705P .278 - .315 #3, 7W, Alum. Alloy 75 14 21 Purple
#2, 7W, All Alum.
STF 0805P .316 - .357 #2, 6/1, 7/1 75 18 24 Red
#2, 7W, Alum. Alloy
#1, 6/1
STF 0910P .358 - .405 1/0, 7W, All Alum. 75 18 26 Yellow
1/0, 6/1
1/0, 7W, Alum. Alloy
STF 1030P .406 - .459 2/0, 7W, All Alum. 75 26 28 Blue
2/0, 6/1
2/0, 7W, Alum. Alloy
STF 1170P .460 - .520 3/0, 7W, All Alum. Orange
3/0, 6/1 75 26 30
3/0, 7W, Alum. Alloy
STF 1325P .521 - .588 4/0, 7W, All Alum. Red
4/0,6/1 35 13 32
4/0, 7W, Alum. Alloy
STF 1495P .589 - .665 266.8, 37W, All Alum. Purple
266.8,18/1 35 15 23
STF 1695P .666 - .755 336.4,18/1 Brown
336.4, 37W, All Alum. 35 16 25
397.5, 19W, All Alum.
336.4, 19W, All Alum.
STF 1920P .756 - .855 477, 19W, 37W, All Alum. 35 17 26 Red
477,18/1,24/7
5/8" Minimum Groove Radius F Neck
STF 2175P .856 - .968 556.5, 19W, All Alum. 35 19 28 Blue
636,18/1
700, 37W, 61W, All Alum.
11/16" Minimum Groove Radius F Neck
STF 2460P .969 - 1.096 795, 37W, 61W All Alum. * * 29 Green
715.5, 24/7
795, 54/7
3/4" Minimum Groove Radius F Neck
STF 2785P 1.097 - 1.240 954, 6/1, 54/7 * * 33 Yellow
1,033.5, 37W, 61W, All Alum.

Right Hand Lay Standard


Note: For further information on how to order, see the nomenclature on page 56.
Insulator Ties

RUS Approved

Side Tie
F Neck Without Pad

Selection Information

2-7/8" Diameter ANSI Class 55-4 and 55-5 Pin Type / 57-1, 57-2 and 57-3 Post Type
Groove Height Relationship 9/16" Min. 7/8" Max.
Insulator Identification Mark: Yellow

Diameter Units Wt. Per Applied


Catalog Range Nominal Conductor Nominal Conductor Per Carton Length Color
Number Inches Size Jacketed Size Bare Carton Pounds Inches Code

9/16” Minimum Groove Radius F Neck


60 STF 0485T .190 - .215 #6, 6/1 75 9 16 Blue
#4, 7W Comp.
STF 0550T .216 - .244 #6, Solid, 2/64s #4, 7W, All Alum. 75 10 17 Brown
#4, 6/1, 7/1, Comp.
STF 0620T .245 - .277 #6, 7W, 2/64s #4, 6/1, 7/1 75 12 19 Orange
#6, Solid, 2/64s #4, 7W, Alum. Alloy
#6, 6/1, 2/64s
STF 0705T .278 - .315 #6, 6/1, 3/64s #2, 7W, All Alum. 75 12 21 Purple
#4, Solid, 3/64s #3, 7W, Alum. Alloy
#4, 6/1, 2/64s
STF 0805T .316 - .357 #4, 7W, 3/64s #2, 6/1, 7/1 75 16 24 Red
#4, 6/1, 7/1, 3/64s #2, 7W, Alum. Alloy,
#2, Solid, 3/64s #1, 6/1
STF 0910T .358 - .405 #3, 7W, 4/64s 1/0, 7W, All Alum. 75 15 26 Yellow
#2, 7W, 3/64s 1/0, 6/1
#4, 7W, 5/64s 1/0, 7W, Alum. Alloy
STF 1030T .406 - .459 #2, 6/1, 3/64s 2/0, 6/1 75 25 28 Blue
#2, 7W, 4/64s 2/0, 7W, All Alum.
#1, 7W, 4/64s 2/0, 7W, Alum. Alloy
STF 1170T .460 - .520 #4, 7W, 8/64s 3/0, 6/1 75 25 30 Orange
#1, 6/1, 4/64s 3/0, 7W, All Alum.
#1, 7W-19W, 5/64s 3/0, 7W, Alum. Alloy
1/0, 7W, 4/64s
STF 1325T .521 - .588 1/0, 6/1, 4/64s 4/0, 6/1 35 12 32 Red
1/0, 7W, 5/64s 4/0, 7W, All Alum.
2/0, 7W, 4/64s 4/0, 7W, Alum. Alloy
1/0, 6/1, 5/64s
STF 1495T .589 - .665 3/0, 7W-19W, 4/64s 266.8, 18/1 35 14 23 Purple
3/0, 6/1, 4/64s 266.8, 37W, All Alum.
4/0, 7W-19W, 4/64s
3/0, 6/1, 5/64s
STF 1695T .666- .755 4/0, 7W, 5/64s 336.4,18/1 35 15 25 Brown
3/0, 6/1, 6/64s 336.4, 37W, All Alum.
4/0, 6/1, 5/64s 397.5, 19W, All Alum.
266.8, 19W, 5/64s 336.4, 19W, All Alum.
STF 1920T .756 - .855 266.8, 18/1, 5/64s 477, 18/1, 24/7 35 16 26 Red
336.4, 19W, 4/64s 477, 19W, 37W, All Alum.
336.4, 37W, 6/64s

5/8" Minimum Groove Radius F Neck


STF 2175T .856 - .968 350, 37W, 6/64s 556.5, 19W, All Alum. 35 18 28 Blue
336.4, 19W, 8/64s 636, 18/1
450, 37W, 5/64s 700, 37W, 61W, All Alum.
477, 37W, 5/64s

11/16" Minimum Groove Radius F Neck


STF 2460T .969 - 1.096 266.8, 19W, 12/64s 795, 37W, 61W, All Alum • • 29 Green
556.5, 37W, 5/64s 715.5, 24/7
397.5, 19W, 10/64s 795, 54/7
500, 37W, 8/64s
450, 37W, 8/64s

3/4" Minimum Groove Radius F Neck


STF 2785T 1.097 - 1.240 636, 61W, 6/64s 954, 36/1, 54/7 • • 33 Yellow
477, 37W, 10/64s 1,033.5, 37W, 61W, All Alum.
500, 37W, 12/64S

Right Hand Lay Standard


Note: For further information on how to order, see the nomenclature on page 56
Insulator Ties

RUS Approved
Side Tie
J Neck With Pad
ACSR, All-Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR

Selection Information

3-1/2" Neck Diameter ANSI Class 55-6 and 55-7 Single Skirt Pin Type / 56-1 Double Skirt Pint Type
Groove Height Relationship 1/4" Min. 5/8" Max.

Insulator Identification Mark: Green

Diameter Units Wt. Per Applied


Catalog Range Nominal Per Carton Length Color
Number Inches Conductor Size Carton Pounds Inches Code

9/16" Minimum Groove Radius J Neck 61


STJ 0485P .190 - .215 #6, 6/1 75 11 16 Blue
#4, 7W, Comp.
STJ 0550P .216 - .244 #4, 7W, All Alum. 75 11 17 Brown
#4, 6/1, 7/1, Comp.
STJ 0620P .245 - .277 #4, 6/1, 7/1 75 14 19 Orange
#4, 7W, Alum. Alloy
STJ 0705P .278 - .315 #3, 7W, Alum. Alloy 75 15 21 Purple
#2, 7W, All Alum.
STJ 0805P .316 - .357 #2, 6/1, 7/1 75 19 24 Red
#2, 7W, Alum. Alloy
#1, 6/1
STJ 0910P .358 - .405 1/0, 7W-19W, All Alum. 75 20 26 Yellow
1/0, 6/1
1/0, 7W, Alum. Alloy
STJ 1030P .406 - .459 2/0, 7W, All Alum. 75 29 31 Blue
2/0, 6/1
2/0, 7W, Alum. Alloy
STJ 1170P .460 - .520 3/0, 7W, All Alum. 75 29 32 Orange
3/0, 6/1
3/0, 7W, Alum. Alloy
STJ 1325P .521 - .588 4/0, 7W, All Alum. 35 16 34 Red
4/0, 6/1
4/0, 7W, Alum. Alloy
STJ 1495P .589 - .665 266.8, 37W, All Alum. 35 11 23 Purple
266.8, 18/1, 26/7

5/8" Minimum Groove Radius J Neck


STJ 1695P .666 - .755 336.4,18/1 35 15 25 Brown
336.4, 37W, All Alum.
397.5, 19W, All Alum.
336.4, 19W, All Alum.
STJ 1920P .756 - .855 477, 19W, 37W, All Alum. 35 15 26 Red
477,18/1,24/7
STJ 2175P .856 - .968 556.5, 19W, All Alum. 35 16 28 Blue
636,18/1
700, 37W, 61W, All Alum.
STJ 2460P .969 - 1.096 795, 37W, All Alum. 29 Green
795, 61W, All Alum.
715.5, 24/7
795, 54/7
STJ 2785P 1.097 - 1.240 954, 36/1, 54/7 33 Yellow
1,033.5, 37W, 61W, All Alum.

Right Hand Lay Standard


Note: For further information on how to order, see the nomenclature on page 56.
Insulator Ties

RUS Approved

Side Tie
J Neck Without Pad
Plastic Jacketed or Bare Conductor

Selection Information

3-1/2" Neck Diameter ANSI Class 55-6 and 55-7 Single Skirt Pin Type / 56-1 Double Skirt Pin Type
Groove Height Relationship 9/16" Min. 7/8" Max.

Insulator Identification Mark: Green

Diameter Units Wt. Per Applied


Catalog Range Nominal Conductor Nominal Conductor Per Carton Length Color
Number Inches Size Jacketed Size Bare Carton Pounds Inches Code
62
9/16" Minimum Groove Radius J Neck
STJ 0485T 190 - .215 #6, 6/1 75 10 16 Blue
#4, 7W, Comp.
STJ 0550T .216 - .244 #6, Solid, 2/64s #4, 7W, All Alum. 75 10 17 Brown
#4, 6/1, 7/1, Comp.
STJ 0620T .245 - .277 #6, 7W, 2/64s #4, 6/1, 7/1 75 13 19 Orange
#6, Solid, 2/64s #4, 7W, Alum. Alloy
#6, 6/1, 2/64s
STJ 0705T .278 - .315 #6, 6/1, 3/64s #2, 7W, All Alum. 75 14 21 Purple
#4, Solid, 3/64s #3, 7W, Alum. Alloy
#4, 6/1, 2/64s
STJ 0805T .316 - .357 #4, 7W, 3/64s #2, 6/1, 7/1 75 18 24 Red
#4, 6/1, 7/1, 3/64s #2, 7W, Alum. Alloy,
#2, Solid, 3/64s #1, 6/1
STJ 0910T .358 - .405 #3, 7W, 4/64s 1/0, 7W, All Alum. 75 19 26 Yellow
#2, 7W, 3/64s 1/0, 6/1
#4, 7W, 5/64s 1/0, 7W, Alum. Alloy
STJ 1030T .406 - .459 #2, 6/1, 3/64s 2/0, 6/1 75 27 31 Blue
#2, 7W, 4/64s 2/0, 7W, All Alum.
#1, 7W, 4/64s 2/0, 7W, Alum. Alloy
STJ 1170T .460 - .520 #4, 7W, 8/64s 3/0, 6/1 75 28 32 Orange
#1, 6/1, 4/64s 3/0, 7W, All Alum.
#1, 7W-19W, 5/64s 3/0, 7W, Alum. Alloy
1/0, 7W, 4/64s
STJ 1325T .521 - .588 1/0, 6/1, 4/64s 4/0, 6/1 35 15 34 Red
1/0, 7W, 5/64s 4/0, 7W, All Alum.
2/0, 7W, 4/64s 4/0, 7W, Alum. Alloy
1/0, 6/1, 5/64s,
STJ 1495T .589 - .665 3/0, 7W-19W, 4/64s 266.8, 18/1 35 10 23 Purple
3/0, 6/1, 4/64s 266.8, 37W, All Alum.
4/0, 7W-19W, 4/64s
3/0, 6/1, 5/64s

5/8" Minimum Groove Radius C Neck


STJ 1695T .666 - .755 4/0, 7W, 5/64s 336.4,18/1 35 14 25 Brown
3/0, 6/1, 6/64s 336.4, 37W, All Alum.
4/0, 6/1, 5/64s 397.5, 19W, All Alum.
266.8, 19W, 5/64s 336.4, 19W, All Alum.
STJ 1920T .756 - .855 266.8, 18/1, 5/64s 477, 18/1, 24/7 35 14 26 Red
336.4, 19W, 4/64s 477, 19W, 37W, All Alum.
336.4, 37W, 6/64s
STJ 2175T .856 - .968 350, 37W, 6/64s 556.5, 19W, All Alum. 35 15 28 Blue
336.4, 19W, 8/64s 636, 18/1
450, 37W, 5/64s 700, 37W, 61W, All Alum.
477, 37W, 5/64s
STJ 2460T .969 - 1.096 266.8, 19W, 12/64s 795, 37W, 61W, All Alum. * * 29 Green
556.5, 37W, 5/64s 715.5, 24/7
397.5, 19W, 10/64s 795, 54/7
500, 37W, 8/64s
450, 37W, 10/64s
STJ 2785T 1.097 - 1.240 636, 61W, 6/64s 954, 36/1, 54/7 * * 33 Yellow
477, 37W, 10/64s 1,033.5, 37W, 61W, All Alum.
500, 37W, 12/64s

Right Hand Lay Standard


Note: For further information on how to order, see the nomenclature on page 56.
Insulator Ties

Double Side Tie

Materials Double Side Ties are designed for


Ties – (2 each) aluminum covered steel. double cross arm conductor support.

Color codes - indicates the proper Maximum Size


conductor diameter range. The C Neck Conductor sizes up to 1.20" O.D. can be
and F Neck Double Side Ties have two accommodated depending on the insu-
color codes. The inner color code lator side groove radius.
indicates the crossover mark for C Neck
insulators and the outer color code Line Angle
indicates the F Neck crossover mark. At double cross arms, Double Side Ties
J Neck Double Side Ties have only are recommended for running line
one color code. angles of up to 30 degrees with no
more than 15 degrees at each insulator. 63
Pads – (2) each specially formulated
elastomer. Unbalanced Loading
Under unbalanced load conditions, the
Identification tag – (2) each identifies Double Side Tie has the resiliency to per-
catalog number, neck size, nominal mit some longitudinal displacement of
conductor size, and conductor the conductor over the insulator
diameter range. without loosening the tie or damaging
the conductor.
General Recommendations
To insure proper fit and service life, it is Radio Interference
recommended that only insulators cor- The RIV characteristics of Double Side
responding to C Neck, F Neck, or J Neck Ties are superior to those of a well made
be used. The neck diameters and groove hand tie when originally installed.
height dimensions appear in ANSI During service-life, the pre-contoured
Standard for low and medium voltage helix assures consistent fit which has
pin type insulators. better RIV characteristics than loosened
tie wire.
Non-Standard Insulators
Double Side Ties are recommended as Tapping
an improvement over Armor Rods Tapping over applied legs of the Double
secured with hand tie wire and clamp Side Tie is not recommended. Taps
top insulators. When installed with a should be located at least 6 inches from
pad on bare conductor, they provide the end of the legs.
superior protection against abrasion and
all types of conductor motion.
The pad is a resilient cushion at the
point of contact between conductor
and insulator.
Insulator Ties

RUS Approved

Double Side Tie


C Neck and F Neck
ACSR, All Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR, ACAR

Selection Information

C Neck 2-1/4" Neck Diameter ANSI Class 55-2 and 55-3


F Neck 2-7/8" Neck Diameter ANSI Class 55-4 and 55-5 Pin Type
57-1, 57-2 and 57-3 Post Type

Insulator Identification Mark: Black and Yellow

Diameter Wt. Per Applied


64 Catalog Range Nominal Units Per Carton Length Color
Number Inches Conductor Size Carton Pounds Inches Code

9/16" Minimum Groove Radius


DBST 0620 .245 - .277 #4, 6/1, 7/1 50 21 16 Orange
#4, 7W, Alum. Alloy
DBST 0705 .278 - .315 #3, 7W, Alum. Alloy 50 21 16 Purple
#2, 7W, All Alum.
DBST 0805 .316 - .357 #2, 6/1, 7/1
#2, 7W, Alum. Alloy 50 21 17 Red
#11, 6/1
DBST 0910 .358 - .405 1/0, 7W, All Alum.
1/0, 6/1 50 21 16 Yellow
1/0, 7W, Alum. Alloy
DBST 1030 .406 - .459 2/0, 7W, All Alum.
2/0, 6/1 50 21 18 Blue
2/0, 7W, Alum. Alloy
DBST 1170 .460 - .520 3/0, 7W, All Alum.
3/0, 6/1 50 36 19 Orange
3/0, 7W, Alum. Alloy
DBST 1325 .521 - .588 4/0, 7W, All Alum.
4/0, 6/1 50 36 19 Red
4/0, 7W, Alum. Alloy
DBST 1495 .589 - .665 266.8, 37W, All Alum.
266.8,18/1 50 38 20 Purple
DBST 1695 .666 - .755 336.4, 19W, All Alum.
336.4 18/1 50 39 20 Brown
397.5, 19W, All Alum.
400, 19W, 37W, All Alum.
DBST 1920 .756 - .855 477, 19W, 37W, All Alum. 50 39 20 Red
477,18/1, 24/7

5/8" Minimum Groove Radius


DBST 2175 .856 - .968 556.5, 19W, All Alum.
636, 18/1 50 42 22 Blue
700, 37W, 61W, All Alum.

11/16" Minimum Groove Radius


DBST 2460 .969 - 1.096 795, 37W, All Alum.
795, 61W, All Alum.
715.5, 24/7 50 44 24 Green
795,54/7

3/4" Minimum Groove Radius


DBST 2785 1.097 - 1.240 954, 36/1, 54/7 50 44 24 Yellow
1033.5, 37W, 61W, All Alum.

Right Hand Lay Standard


Insulator Ties

RUS Approved

Double Side Tie


J Neck
ACSR, All Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR, ACAR

Selection Information

3-1/2" Neck Diameter ANSI Class 55-6 and 55-7 Single Skirt Pin Type
56-1 Double Skirt Pin Type

Insulator Identification Mark: Green

Diameter Units Wt. Per Applied


Catalog Range Nominal Per Carton Length Color
Number Inches Conductor Size Carton Pounds Inches Code 65

9/16" Minimum Groove Radius J Neck


DBSTJ 0620 .245 - .277 #4, 6/1, 7/1 50 24 19 Orange
#4, 7W, Alum. Alloy
DBSTJ 0705 .278 - .315 #3, 7W, Alum. Alloy 50 21 17 Purple
#2, 7W, All Alum.
DBSTJ 0805 .316 - .357 #2, 6/1, 7/1 Red
#2, 7W, Alum. Alloy 50 27 22
#1, 6/1
DBSTJ 0910 .358 - .405 1/0, 7W, 19W All Alum. Yellow
1/0, 6/1 50 26 21
1/0, 7W, Alum. Alloy
DBSTJ 1030 .406 - .459 2/0, 7W, 19W, All Alum. Blue
2/0, 6/1 50 36 19
2/0, 7W, Alum. Alloy
DBSTJ 1170 .460 - .520 3/0, 7W, All Alum. Orange
3/0, 6/1 50 37 20
3/0, 7W, Alum. Alloy
DBSTJ 1325 .521 - .588 4/0, 7W, All Alum. Red
4/0, 6/1 50 39 21
4/0, 7W, Alum. Alloy
DBSTJ 1495 .589 - .665 266.8, 37W, All Alum. Purple
266.8, 18/1 50 45 24
DBSTJ 1695 .666 - .755 336.4, 19W, All Alum. Brown
336.4 18/1 50 46 25
397.5, 19W All, Alum.
4W, 19W, 37W, All Alum.
DBSTJ 1920 .756 - .855 477, 19W, 37W, All Alum. 50 44 24 Red
477, 18/1, 24/7

5/8" Minimum Groove Radius J Neck


DBSTJ 2175 .856 - .968 556.5, 24/7 Blue
636, 18/1 50 43 23
700, 37W, 61W, All Alum.

11/16" Minimum Groove Radius J Neck


DBSTJ 2460 .969 - 1.096 795, 37W, All Alum. Green
795, 61W, All Alum.
715.5, 34/7 50 43 23
795, 54/7
DBSTJ 2785 1.097 - 1.240 954, 36/1, 54/7 50 48 25 Yellow
1,033.5, 37W, 61W, All Alum.

Right Hand Lay Standard


Insulator Ties

Spool Tie

Materials Maximum Size


Ties – Manufactured of aluminum Spool Ties are available for conductor
covered steel. sizes up to 0.968".

Pad – A specially formulated Line Angle


elastomer pad is supplied with each The following are the maximum permis-
Spool Tie used for bare conductor, iden- sible angles:
tified by catalog number suffix P. To
specify the Spool Tie without the pad Vertically
use the suffix T (for use on Horizontally
jacketed conductor). Mounted Mounted
Spool Spool
66 Identification tag – Identifies catalog Line Angle 20° 15°
number, neck size, nominal conductor Sag Angle 15° 20°
size, and conductor size.
Unbalanced Loading
General Recommendations Under unbalanced load conditions, the
To insure proper fit and service life, it is Spool Tie has the resiliency to permit
recommended that only spool insulators some longitudinal displacement of the
of 1-3/4" neck diameter be used of conductor over the insulator without
ANSI class 53-1, 53-2, and 53-3. loosening the tie or damaging the
Consult Tyco Electronics for special conductor.
designs available for 2-1/16" and 2-
7/8" neck diameter spool insulators. Radio Interference
The RIV characteristics of Spool Ties are
Spool Ties not only replace hand ties superior to those of a well made hand
over armor rods, but Spool Ties with tie when originally installed. During serv-
pads provide superior protection against ice-life, the precontoured helix assures
abrasion and all types of conductor consistent fit which has better RIV
motion from high frequency aeolian characteristics than loosened tie-wire.
vibration to low frequency galloping.
Tapping
The pad, which surrounds the conduc- Tapping over applied legs of the Spool
tor, is a resilient cushion where the con- Tie is not recommended. Taps should be
ductor is in contact with the insulator. located at least 6 inches from the end of
the legs.
Spool Ties without pads are used for
jacketed conductor.

Spiral Vibration Dampers should be con-


sidered as supplemental to Spool Ties at
selected locations experiencing a histo-
ry of fatigue damage or excessive vibra-
tion. Spiral Vibration Dampers are
designed for the single purpose of pre-
venting the unlimited accumulation of
stress cycles associated with one type
of motion,
aeolian vibration.
Insulator Ties

RUS Approved

Spool Tie
1-3/4 Neck With Pad
ACSR, All-Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR, ACAR

Selection Information

SPL XXXX X

Spool Tie

Numeric Range Code


67
Pad
P– with
T– without

ANSI Class 53-1, 53-2, and 53-3 1 3/4” Neck Diameter


Diameter Units Wt. Per Applied
Catalog Range Nominal Per Carton Length Color
Number Inches Conductor Size Carton Pounds Inches Code
SPL 0480 P .190 - .215 #6, 6/1 100 12 16 Blue
#4, 7W, Comp.
SPL 0550 P .216 - .244 #4, 7W, All Alum. 100 13 17 Brown
#4, 6/1, 7/1, Comp
SPL 0620 P .245 - .277 #4, 6/1, 7/1 100 16 19 Orange
#4, 7W, Alum. Alloy
SPL 0705 P .278 - .315 #3, 7W, Alum. Alloy 100 17 21 Purple
#2, 7W, All Alum.
SPL 0800 P .316 - .357 #2, 6/1, 7/1 100 23 24 Red
#2, 7W, Alum. Alloy
#1, 6/1
SPL 0910 P .358 - .405 1/0, 7W, All Alum. 100 24 26 Yellow
1/0, 6/1
1/0, 7W, Alum. Alloy
SPL 1030 P .406 - .459 2/0, 7W, All Alum. 100 28 28 Blue
2/0, 6/1
2/0, 7W, Alum. Alloy
SPL 1170 P .460 - .520 3/0, 7W, All Alum. 100 32 31 Orange
3/0, 6/1
3/0, 7W, Alum. Alloy
SPL 1325 P .521 - .588 4/0, 7W, All Alum. 50 18 32 Red
4/0, 6/1
4/0, 7W, Alum. Alloy
SPL 1495 P .589 - .665 266.8, 37W, All Alum. 50 19 23 Purple
266.8, 18/1
SPL 1695 P .666 - .755 336.4, 19W, All Alum. 50 24 25 Brown
336.4, 18/1
336.4, 37W, All Alum.
397.5, 19W, All Alum.
400, 19W, 37W, All Alum.
SPL 1920 P .756 - .855 477, 19W, 37W, All Alum. 50 25 26 Red
477, 18/1, 24/7
SPL 2175 P .856 - .968 556.5, 19W, All Alum. 50 26 28 Blue
636, 18/1
700, 37W, All Alum.
Insulator Ties

Quick Spool Tie

Materials Maximum Size


Ties – Manufactured of aluminum Spool Ties are available for conductor
covered steel. sizes up to 0.968".

Pad – A specially formulated elastomer Line Angle


pad is supplied with each Spool Tie The following are the maximum
used for bare conductor, identified by permissible angles:
catalog number suffix P. To specify the
Spool Tie without the pad, use Vertically
the suffix T (for use on jacketed Horizontally
conductor). Mounted Mounted
Spool Spool
68 Identification tag – Identifies catalog Line Angle 40° 10°
number, neck size, nominal conductor
size, and conductor size. Unbalanced Loading
Under unbalanced load conditions,
General Recommendations the Spool Tie has the resiliency to
To insure proper fit and service life, it is permit some longitudinal displacement
recommended that only spool insula- of the conductor over the insulator
tors of 1-3/4" neck diameter be used of without loosening the tie or damaging
ANSI class 53-1, 53-2, and 53-3. the conductor.
Consult Tyco Electronics for special
designs available for 2-1/16" and 2- Radio Interference
7/8" neck diameter spool insulators. The RIV characteristics of Spool Ties
are superior to those of a well made
Spool Ties not only replace hand ties hand tie when originally installed.
over armor rods, but Spool Ties with During service-life, the pre-contoured
pads provide superior protection helix assures
against abrasion and all types of con- consistent fit which has better RIV
ductor motion from high frequency characteristics than loosened tie wire.
aeolian vibration to low frequency gal- Tapping
loping. Tapping over applied legs of the Spool
Tie is not recommended. Taps should
The pad, which surrounds the conduc- be located at least 6 inches from the
tor, is a resilient cushion where the con- end of the legs.
ductor is in contact with the insulator.

Spiral Vibration Dampers should be


considered as supplemental to Spool
Ties at selected locations experiencing
a history of fatigue damage or exces-
sive vibration. Spiral Vibration Dampers
are designed for the single purpose of
preventing the unlimited accumulation
of stress cycles associated with one
type of motion, aeolian vibration.
Insulator Ties

Quick Spool Tie


1-3/4 Neck With Pad
ACSR, All-Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR, ACAR

Selection Information

QSPL XXXX X

Quick Spool Tie

Numeric Range Code


69
Pad
P– with
T– without

Spool Insulators ANSI Class 53-1, 53-2 and 53-3 1 3/4" Neck Diameter

Diameter Units Wt. Per Applied


Catalog Range Nominal Per Carton Length Color
Number Inches Conductor Size Carton Pounds Inches Code
QSPL 0620 P .245 - .277 #4, 6/1, 7/1 100 16 15 Orange
#4, 7W, Alum. Alloy
QSPL 0800 P .316 - .357 #2, 6/1, 7/1 100 23 18 Red
#2, 7W, Alum. Alloy
#1, 6/1
QSPL 0910 P .358 - .405 1/0, 7W, All Alum. 100 24 20 Yellow
1/0, 6/1
1/0, 7W, Alum. Alloy
QSPL 1030 P .406 - .459 2/0, 7W, All Alum. 100 28 22 Blue
2/0, 6/1
2/0, 7W, Alum. Alloy
QSPL 1170 P .460 - .520 3/0, 7W, All Alum. 100 32 24 Orange
3/0, 6/1
3/0, 7W, Alum. Alloy
QSPL 1325 P .521 - .588 4/0, 7W, All Alum. 50 18 25 Red
4/0, 6/1
4/0, 7W, Alum. Alloy
QSPL 1495 P .589 - .665 266.8, 37W, All Alum. 50 19 28 Purple
266.8, 18/1
QSPL 1695 P .666 - .755 336.4, 19W, All Alum. 50 24 31 Brown
336.4, 18/1
336.4, 37W, All Alum.
397.5, 19W, All Alum.
400, 19W, 37W, All Alum.
QSPL 1920 P .756 - .855 477, 19W, 37W, All Alum. 50 25 32 Red
477, 18/1, 24/7
QSPL 2175 P .856 - .968 556.5, 19W, All Alum. 50 26 33 Blue
636, 18/1
700, 37W, All Alum.
70
Splices

Full Tension Splice 73


ACSR 74

Conductor Splice 75
ACSR 76
Aluminum 76

Strand Splice 81

71
72
Splices

Full Tension Splice

Materials When installing, the end of the Full


Core splice – galvanized steel, Tension Splice should not be closer
sub-setted and gritted. than six inches from existing armor
rods or line guards. When the position 73
Filler rods – high strength aluminum of the damage is such that the six inch
alloy, subsetted or single rods. Some clearance cannot be maintained or if
sizes do not require filler rods as noted the damage is at a support point, con-
in listing. sult Tyco Electronics for specific recom-
mendations. It is also important to pre-
Outer splice – high strength aluminum pare the conductor, new or weathered,
alloy, subsetted and gritted. by scratch brushing until bright and
clean and applying a good quality
Color code and crossover marks – inhibitor immediately prior to installing
establishes alignment of rods and the splice.
identifies ACSR conductor size.
When dogbone dampers are installed,
Identification tag – shows catalog num- the splice should be at least 20 feet (6
ber and ACSR nominal conductor size. meters) from the nearest deadend or
suspension device.
General Recommendations
Full Tension Splices are designed for Full Tension Splices should not be
joining ACSR or repairing ACSR when reused after original installation.
damage to the core is suspected.
Rated Holding Strength
The Full Tension Splice will hold the full The Rated Holding Strengths shown
rated breaking strength and restore in the catalog listings are the results
conductivity. Other products with of tests performed on un-weathered
restorative and repair capabilities are: conductor.
Armor Rods, Line Guards, and
Heliformed suspensions for line repair. Tapping
Tapping is permissible over Conductor
Formed Wire Splices are not suitable Splices; however, it must be scratch
for use on transmission static wires; brushed until bright and clean and an
therefore, they can not be used to inhibitor applied.
splice broken static wires.
Overall Diameter Calculations
Rod Diameter x 2 + Conductor
Diameter = Total Applied O.C.
Splices

Full Tension Splice


ACSR

Core Splice

Filler Rods Outer Splice


(when required)
74
Selection Information
Weight Outer
ACSR Units Per Splice Number Rod
Catalog Conductor Per Carton Length of Diameter Color Codes
Number Size Carton Pounds Inches Subsets Inches Core Filler Outer
FTCS 0635 #4, 6/1 100 34 35 3 .094 Black None Orange
1,830 lbs.
FTCS 0655 #4, 7/1 100 34 35 3 .094 Black None Orange
2.290 lbs.
FTCS 0805 #2, 6/1 100 58 44 3 .102 Black None Red
2,790 lbs.
FTCS 0825 #2, 7/1 100 66 45 3 .102 Black None Red
3,525 lbs.
FTCS 1010 1/0, 6/1 50 80 52 3 .121 Black Black Yellow
4,280 lbs.
FTCS 1135 2/0, 6/1 50 65 55 3 .136 Black Black Blue
5,345 lbs.
FTCS 1275 3/0, 6/1 25 38 59 3 .146 Black Black Orange
6,675 lbs.
FTCS 1430 4/0, 6/1 25 56 67 3 .167 Black Black Red
8,420 lbs.
FTCS 1170 101.8, 12/7 25 40 65 3 .136 Black None Blue
9,860 lbs.
FTCS 1220 110.8, 12/7 25 50 69 3 .136 Black None Green
10,730 lbs.
FTCS 1345 134.6, 12/7 10 68 75 3 .167 Black None Purple
12,620 lbs.
FTCS 1630 266.8, 26/7 10 40 91 3 .182 Black Black Yellow
11,250 lbs.
FTCS 1735 336.4, 18/1 10 40 87 3 .204 Black Black Blue
8,625 lbs.
FTCS 1830 336.4, 26/7 10 65 103 3 .250 Black Black Green
14,050 lbs.
FTCS 1880 336.4, 30/7 10 70 108 3 .250 Black Black Orange
17,040 lbs.
FTCS 1990 397.5, 26/7 5 40 110 3 .250 Black Black Purple
16,190 lbs.
FTCS 2150 477, 24/7 5 40 113 3 .250 Black Black Blue
17,200 lbs.
FTCS 2180 477, 26/7 5 48 120 4 .250 Black Black Blue
19,430 lbs.
FTCS 2355 556.5, 26/7 3 44 129 3 .310 Black Black Green
22,400 lbs.
FTCS 2480 636, 26/7 3 48 132 4 .310 Black Black Yellow
22,600 lbs.
FTCS 2515 636, 26/7 3 50 134 4 .310 Black Black Yellow
25,000 lbs.
FTCS 2700 795, 45/7 3 52 153 4 .310 Black Black Blue
22,900 lbs.
FTCS 2815 795, 26/7 3 78 158 4 .365 Black Black Orange
31,200 lbs.
FTCS 3415 1272, 45/7 3 133 203 4 .436 Black Black Yellow
35,400 lbs.

Right Hand Lay Standard


Note: Rated Holding Strengths shown above are 100 % of the listed conductor’s RBS.
Splices

Conductor Splice

Materials cific engineering recommendations on


Splice – high strength aluminum alloy. Armor Splices. These splices are a com-
bination Armor Rod and Conductor
Color code and center marks – Splice specifically designed for that pur-
establishes alignment of rods and pose.
identifies conductor diameter range.
Restorative Repairs
Identification tag – shows catalog For restorative repair, the Conductor
number and nominal conductor size. Splice will restore the original conduc-
tivity and full rated breaking strength to
Subsets – rods are glued and gritted homogeneous stranded conductors of
in groups of two, three or four sets. ACSR if the core has not been dam-
aged. When the core of ACSR is sus- 75
General Recommendations pected of damage, consult the catalog
For joining all aluminum and aluminum section on Full Tension Splice.
alloy conductors of homogeneous
standing, Conductor Splices will hold Other products used for restorative
90% of the rated breaking strength. For repair are Armor Rods, Line Guards, and
ACSR, it will hold the full strength of the Heliformed suspensions for Line Repair.
aluminum strands plus 10% of the steel
core. Conductor Splices are designed as Rated Holding Strength
a single component outer layer assem- The Rated Holding Strengths published
bly for sub-EHV conductor. All conduc- on pages 78-80 of this section were
tors, new or weathered, must be thor- conducted on un-weathered conduc-
oughly scratch brushed until bright and tors.
clean and an inhibitor applied immedi-
ately prior to installation of the splice. Tapping
Tapping is permissible over Conductor
Formed Wire Splices are not suitable Splices; however, it must be scratch
for use on transmission static wires and brushed until bright and clean and an
therefore, cannot be used to splice inhibitor applied underneath the tap.
broken static wires.
Overall Diameter Calculations
Conductor Splices should not be reused Rod Diameter x 2 + Conductor
after original installation. Diameter = Total Applied O.D.

Armor Splice
When centered over the point of dam-
age, the ends of the Conductor Splice
should not be closer than 6 inches to
existing Armor Rods or Line Guards.
When the damage is within the support
area or the ends of the Conductor Splice
falls closer than 6 inches to the existing
Rods, consult Tyco Electronics for spe-
Splices

Conductor Splice
ACSR, All-Aluminum, Aluminum Alloy, AWAC

Selection Information
Nominal Units Wt. Per Applied Rod Number
Catalog Conductor Per Carton Length Diameter Sub Color
Number Size Carton Pounds Inches Inches Sets Code
ALS 0450 #6, 7W, All-Alum. 50 6 21 .086 2 Purple
ALS 0470 #6, 6/1 50 6 22 .086 2 Blue
#6, 7W, Alum Alloy
ALS 0580 #4, 7W, All-Alum 50 9 24 .086 2 Brown
ALS 0625 #4, 6/1-7/1 50 10 26 .094 3 Orange
76 #4, 7W, Alum. Alloy
ALS 0655 #3, 7W, All-Alum. 50 11 26 .094 3 Green
ALS 0690 #3, 7W, Alum. Alloy 50 12 27 .094 3 Yellow
ALS 0735 #2, 7W, All-Alum. 50 13 28 .094 3 Purple
#3, AWAC 5/2
ALS 0760 #2, AWAC 6/1 50 15 30 .102 3 Brown
ALS 0790 #2, 6/1-7/1 50 16 31 .102 3 Red
#2, 7W, Alum. Alloy
ALS 0830 #1, 7W, All-Alum. 50 16 31 .102 3 Blue
ALS 0865 #1, AWAC 6/1 50 17 33 .102 3 Orange
ALS 0895 #1, 6/1 50 19 34 .102 3 Green
#1, 7W, Alum. Alloy
ALS 0935 #1, AWAC 5/2 50 27 38 .121 3 Black
1/0, 7W, All-Alum.
ALS 0970 1/0, AWAC 6/1 50 27 38 .121 3 Yellow
1/0, 6/1
1/0, 7W, Alum. Alloy
ALS 1050 2/0, 7W All-Alum. 50 27 40 .121 3 Brown
ALS 1130 2/0, 6/1 50 37 42 .136 3 Blue
2/0, 7W, Alum. Alloy
ALS 1175 3/0, 7W, All Alum. 50 43 46 .136 3 Green
ALS 1225 3/0, 7W, Alum. Alloy 50 46 46 .146 3 Orange
3/0, AWAC 6/1
3/0, 6/1
ALS 1325 3/0, AWAC 5/2 50 66 51 .167 3 Black
4/0, 7W, All-Alum.
ALS 1385 4/0, 6/1 25 33 52 .167 3 Red
4/0, 7W, Alum. Alloy
ALS 1445 250, 19W-37W All-Alum. 25 48 61 .182 3 Blue
4/0, AWAC 15/4
266.8, 7W-19W-37W, All-Alum.
ALS 1510 266.8, 18/1 25 50 63 .182 3 Purple
ALS 1570 266.8, 26/7 25 58 67 .182 3 Yellow
300, 19W-37W , All-Alum.
ALS 1640 300, 18/1 25 66 69 .204 3 Brown
336.4, 19W-37W, All-Alum
ALS 1705 300, 26/7-30/7 25 68 70 .204 3 Orange
336.4, 18/1-36/1
350, 19W-37W, All-Alum.
ALS 1780 336.4, 26/7 15 62 77 .250 3 Green
336.4, 19W, Alum. Alloy
397.5, 19W-37W, All-Alum.
400, 19W-37W, All-Alum.
ALS 1855 336.4, 30/7 15 64 79 .250 3 Black
397.5, 18/1
ALS 1935 397.5, 26/7 15 74 83 .250 3 Purple
397.5, 19W, Alum. Alloy
450, 19W-37W, All-Alum.
continued on next page
Splices

Conductor Splice

Selection Information
Nominal Units Wt. Per Applied Rod Number
Catalog Conductor Per Carton Length Diameter Sub Color
Number Size Carton Pounds Inches Inches Sets Code
ALS 2015 477, 18/1-36/1 3 18 84 .250 3 Red
477, 19W-37W All-Alum.
500, 19W-37W All Alum.
ALS 2100 477, 24/7 3 20 86 .250 3 Blue
ALS 2160 477, 26/7 3 23 99 .250 4 Orange
556.5, 18/1-36/1 77
556.5, 19W-37W, All Alum.
ALS 2255 605, 36/1 3 31 105 .310 3 Orange
636, 37W-61W All Alum.
ALS 2360 636, 18/1-36/1 3 36 108 .310 4 Brown
666.6-36/1
ALS 2460 636, 54/7-26/7 3 37 111 .310 4 Yellow
666.6, 54/7
715.5, 36/1
ALS 2565 795, 36/1 3 39 121 .310 4 Green
795, 37W-61W All-Alum.
ALS 2670 874.5, 36/1 3 45 127 .310 4 Black
874.5, 37W-61W
All-Alum
ALS 2775 795, 54/7 3 59 137 .365 4 Purple
954, 37W-61W All-Alum.
ALS 2890 954, 36/1-45/7 3 62 141 .365 4 Red
1033.5, 37W-61W, All-Alum
ALS 3005 1033.5, 36/1-45/7 3 63 143 .365 4 Blue
1113, 61W All-Alum.
ALS 3130 1033.5, 54/7 3 80 149 .365 4 Green
1113, 45/7, 54/19
1192.5, 61W All-Alum.
ALS 3300 1272, 45/7 3 101 165 .436 4 Yellow
1272, 61W All-Alum.

Right Hand Lay Standard

Notes: 1. Consult Tyco Electronics for sizes not shown.


2. Rated Holding Strengths appear on pages 78-80 of this section
Splices

Conductor Splice

Rated Holding Strength Information


Percentage of Conductor RBS in Parentheses

Catalog Number ACSR All-Aluminum Aluminum Alloy AWAC


ALS 0450 #6, 7/W
555 lbs. (100%)
ALS 0470 #6, 5/1 #6, 7W
702 lbs. (60%) 1,050 lbs. (100%)
ALS 0580 #4, 7W
875 lbs. (100%)
ALS 0625 #4, 6/1 1,098 lbs. (60%) #4, 7W
78 #4, 7/1 1,374 lbs. (60%) 1,670 lbs. (100%)
ALS 0655 #3, 7W #4, 5/2
1,023 lbs. (100%) 2,830 lbs. (100%)
ALS 0690 #3, 7W
2,150 lbs. (100%)
ALS 0735 #2, 7W #3, 5/2
1,335 lbs. (100%) 3,551 lbs. (100%)
ALS 0760 #2, 6/1
1,656 lbs. (60%)
ALS 0790 #2, 6/1 1,674 lbs. (60%) #2, 7W
#2, 7/1 2,115 lbs. (60%) 2,655 lbs. (100%)
ALS 0830 #1, 7W
1,625 lbs. (100%)
ALS 0865 #1, 6/1
2,070 lbs. (60%)
ALS 0895 #1, 6/1 #1, 7W
2,088 lbs. (60%) 3,420 lbs. (100%)
ALS 0935 1/0, 7W #1, 5/2
1,970 lbs. (100%) 5,529 lbs. (100%)
ALS 0970 1/0, 6/1 1/0, 7W 1/0, 6/1
2,568 lbs. (60%) 4,230 lbs. (100%) 2,548 lbs. (60%)
ALS 1050 2/0, 7W
2,480 lbs. (100%)
ALS1130 2/0, 6/1 2/0, 7W
2,940 lbs. (55%) 5,055 lbs. (100%)
ALS 1175 3/0, 7W
3,005 lbs. (100%)
ALS 1225 3/0, 6/1 3/0, 7W 3/0, 6/1
3,671 lbs. (55%) 6,365 lbs. (100%) 6,468lbs. (55%)
ALS 1325 4/0, 7W 3/0, 5/2
3,790 lbs. (100%) 9,705 lbs. (100%)
ALS 1385 4/0, 6/1 4/0, 7W 4/0, 6/1
4,631 lbs. (55%) 8,025 lbs. (100%) 4,227 lbs. (55%)
ALS 1445 250, 19W 4/0, 15/4
4,510 lbs. (100%) 7,609 lbs. (70%)
250, 19W
4,860 lbs. (100%)
266.8, 7W
4,775 lbs. (100%)
266.8, 19W
4,800 lbs. (100%)
266.8, 37W
5185 lbs. (100%)
ALS 1510 266.8, 18/1
5,130 lbs. (75%)

ALS 1570 266.8, 26/7 300, 19W 266.8, 19W


5,625 lbs. (50%) 5,300 lbs. (100%) 10,610 lbs. (100%)
300, 37W
5,830 lbs. ((100%)
continued on next page
Splices

Conductor Splice

Rated Holding Strength Information (Percentage of Conductor RBS in parentheses)

Catalog Number ACSR All-Aluminum Aluminum Alloy AWAC


ALS 1640 300, 18/1 336.4, 19W
5,768 lbs. (75%) 5,940 lbs. (100%)
336.4, 37W
6,420 lbs. (100%)
ALS 1705 300, 26/7 300, 19W
6,325 lbs. (50%) 6,180 lbs. (100%)
300, 30/7 300, 37W
7,715 lbs. (50%) 6,680 lbs. (100%) 79
336.4, 18/1
6,469 lbs. (75%)
336.4, 36/1
5,723 lbs. (75%)
ALS 1780 336.4, 26/7 397.5, 19W 336.4, 19W
7,025 lbs. (50%) 6,880 lbs. (100%) 12,830 lbs. (100%)
379.5, 37W
7,350 lbs. (100%)
400, 19 W
6,928 lbs. (100%)
400, 37W
7,350 lbs. (100%)
ALS 1855 336.4, 30/7
8,520 lbs. (50%)
397.5, 18/1
7,530 lbs. (75%)
397.5, 36/1
6,555 lbs. (75%)
ALS 1935 397.5, 26/7 450, 19W 397.5, 19W
8,095 lbs. (50%) 7,630 lbs. (100%) 13,617 lbs. (90%)
450, 37W
8,110 lbs. (100%)
ALS 2015 477, 18/1 477, 19W
8,903 lbs. (75%) 8,090 lbs. (100%)
477, 36/1 477, 37W 500, 19W
7,740 lbs. (75%) 8,600 lbs. (100%) 16,371 lbs. (90%)
500, 19W
8,480 lbs. (100%)
500, 37W
9,100 lbs. (100%)
ALS 2160 477, 26/7 550, 37W
9,715 lbs. (50%) 9,720 lbs. (100%)
556.5, 18/1 550, 61W
10,388 lbs. (75%) 9,440 lbs. (90%)
556.5, 36/1 556.5, 19W
8,850 lbs. (75%) 9,440 lbs. (100%)
556.5, 37W
9,830 lbs. (100%)
ALS 2255 500, 30/7 636, 37W 556.5, 19W
12,225 lbs. (50%) 11,240 lbs. (100%) 19,080 lbs. (90%)
556.5, 26/7 636, 361W
11,200 lbs. (50%) 10,520 lbs. (90%)
605, 36/1
9,600 lbs. (75%)
continued on next page
Splices

Conductor Splice

Rated Holding Strength Information (Percentage of Conductor RBS in parentheses)

Catalog Number ACSR All-Aluminum Aluminum Alloy AWAC


ALS 2360 605, 30/7 700, 37W
12,050 lbs. (50%) 12,370 lbs. (100%)
605, 54/7 700, 61W
11,250 lbs. (50%) 11,570 lbs. (90%)
556.5, 30/7
13,600 lbs. (50%)
636, 18/1
80 11,873 lbs. (75%)
636, 36/1
10,088 lbs. (75%)
666.6, 36/1
10,575 lbs. (75%)
ALS 2460 636, 26/7 715.5, 7W 636, 37W
12,500 lbs. (50%) 12,640 lbs. (100%) 21,690 lbs. (90%)
636, 54/7 715.5, 61W
11,180lbs. (50%) 11,838 lbs. (90%)
715.5, 36/1 750, 37W
11,175 lbs. (75%) 2,990 lbs. (100%)
750, 61W
12,160 lbs. (90%)
ALS 2565 795, 36/1 795, 37W
12,405 lbs. (75%) 13,770 lbs. (100%)
795, 61W
12,900 lbs. (90%)
800, 37W
13,850 lbs. (100%)
800, 61W
12,970 lbs. (90%)
ALS 2670 715.5, 26/7 874.5, 37W
14,050 lbs. (50%) 14,830 lbs. (100%)
795, 45/7 874.5, 61W
11,450 lbs. (50%) 14,200 lbs. (90%)
874.5, 36/1
13,425 lbs. (75%)
ALS 2775 795, 54/7 900, 37W 795, 37W
14,250 lbs. (50%) 15,270 lbs. (100%) 27,135 lbs. (90%)
795, 26/7 900, 61W
15,600 lbs. (50%) 14,310 lbs. (90%)
900, 45/7 954, 37W
12,700 lbs. (50%) 16,180 lbs. (100%)
954, 61W
15,175 lbs. (90%)

ALS 2890 874.5, 54/7 1000, 37W


15,700 lbs. (50%) 16,960 lbs. (100%)
900, 54/7 1000, 61W
16,150 lbs. (50%) 15,900 lbs (90%)
954, 36/1 1033.5, 37W
14,640 lbs. (75%) 17,530 lbs. (100%)
954, 45/7 1033.5, 61W
13,450 lbs. (50%) 16,430 lbs. (90%)
ALS 3005 954, 54/7 1113, 61W 954, 37W
17,100 lbs. (50%) 17,690 lbs. (90%) 32,780 lbs. (90%)
1033.5, 36/1
15,825 lbs. (50%)
1033.5, 45/7
14,450 lbs. (50%)
ALS 3300 1,272, 45/7 1272, 61W
17,700 lbs. (50%) 19,800 lbs. (90%)
Note: Contact Tyco Electronics for rated holding strengths of conductors not shown.
Splices

Strand Splice
Galvanized B Coat / Alumoweld Extra High Strength, High Strength,
Siemens Martin, Utilities Grade

Selection Information

Galvanized B Coat
Extra High Strength, High Strength, Siemens Martin, Utilities Grade 81
Units Weight Applied Number Rod
Catalog Nominal Conductor Size (in.) Per Per Length of Diameter Color
Number Size Construction Mean Carton Carton Inches Subsets Inches Code
SGS 0470 3/16 7W .195 100 30 27 2 .070 Red
7W .186
SGS 0550 7/32 7W .216 100 36 29 2 .070 Green
SGS 0610 1/4 3W .259 50 34 35 2 .086 Yellow
7W .240
SGS 0710 9/32 7W .279 50 36 38 2 .086 Blue
SGS 0790 5/16 3W .312 50 46 42 3 .086 Black
7W .327
SGS 0915 3/8 3W .356 25 38 50 3 .100 Orange
7W .360
SGS 1105 7/16 7W .435 25 58 56 3 .119 Green
SGS 1255 1/2 7W .495 10 36 63 3 .138 Blue
19W .500
SGS 1435 9/16 7W .564 10 52 70 4 .159 Yellow
19W .565
Left Hand Lay Standard
Note: For ‘C’ Coat material, add suffix ‘C’, i.e. SGS 0915-C

Alumoweld Strand
Units Weight Applied Number Rod
Catalog Nominal Conductor Size (in.) Per Per Length of Diameter Color
Number Construction Mean Carton Carton Inches Subsets Inches Code
AWGS 0440 3#12 .174 50 12 19 2 .081 Orange
AWGS 0555 4M .220 50 22 24 2 .102 Green
3#10 .220
AWGS 0600 3#9 .247 50 24 25 2 .102 Yellow
6M .242
1.4 .242
AWGS 0685 3#8 .277 50 30 28 3 .102 Blue
9/32 .272
AWGS 0770 3#7 .311 50 34 30 3 .102 Black
10M .306
5/16-7#10 .306
AWGS 0870 3#6 .349 50 46 33 3 .114 Yellow
12.5M .343
11/32-7#9 .343
AWGS 0905 14M .363 25 32 36 3 .128 Blue
AWGS 0965 3#5 .392 25 34 38 3 .128 Orange
3/8-7#8 .385
16M .386
AWGS 1040 18M .417 25 45 41 3 .144 Black
AWGS 1085 7/16-7#7 .433 25 55 50 3 .144 Green
AWGS 1125 20M .444 10 30 53 3 .162 Yellow
AWGS 1205 7#6 1/2 .486 10 32 55 3 .162 Blue

Left Hand Lay Standard


82
Armor Rods and Line Guards

Armor Rods 85
Aluminum 86
Alumoweld/Galvanized Steel 88
Copperweld 89

Line Guards 90

83
84
Armor Rods and Line Guards

Armor Rods

Materials Armor Rods do not act as vibration


Rod – manufactured from aluminum dampers. They are designed to provide
alloy for use on ACSR, AAC, AAAC and an extra degree of protection to the con-
ACAR; from alumoweld for use on ductor at support points. In areas where
alumoweld and from galvanized steel a history of vibration is known or where
for use on galvanized steel. vibration is suspected, the use of supple-
mentary Dogbone vibration dampers or
Color code and center mark – Posilok spacer dampers shown in
establishes alignment of rods during the Spacer, Spacer Dampers, and
application and identifies conductor Dampers section of this catalog
size. are recommended.

Identification tag – identifies catalog Restorative Repair 85


number, nominal conductor size, and Armor Rods may be used as patch rods
conductor range. to restore full conductance and strength
to ACSR, AAAC, AAC, AWAC, ACAR, EHV End
General Recommendations AW and galvanized steel where dam-
Armor Rods are intended to protect the age is located outside the support area
conductor on which they are being and does not exceed 50% of the outer
applied against bending and compres- strand layer. Consult Tyco Electronics
sion stresses, abrasion, and arc-over. when damage is located at the point of
The degree of protection needed on a support.
specific line depends upon a number of Ball End
factors such as line design, temperature, Tapping
tension, exposure to wind flow, and Tapping over applied Armor Rods is per-
vibration history on similar construction missible with aluminum Armor Rods
in the same area. only, not with steel or alumoweld rods.
It is recommended that a non-gritted
Armor Rods should be considered as inhibitor be applied.
minimum protection for clamp style sup-
ports or bolted suspension arrange- Overall Diameter Calculations Chamfered End
ments. Armor Rods should be consid- Compute the overall outside diameter as
ered as minimum protection for use with follows:
hand tied pin type construction of span (Rod Diameter x 2) + Conductor
lengths greater than 300 feet. In urban Diameter = Total Applied O.D.
areas having no experience of vibration,
Line Guards may be used in lieu of High Voltage Applications
Armor Rods on spans up to 300 feet For 345 kV and above, the rod ends are
maximum. tapered and designated by adding suffix
“E” to catalog number (i.e. AAR 2790-E).
Armor Rods and Line Guards

RUS Approved

Armor Rods
Aluminum
ACSR, All-Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR, ACAR

Selection Information
Diameter Nominal Rods Applied Rod Sets Wt. Per
Catalog Range Conductor Per Length Diameter Per Carton Color
Number Inches Size Set Inches Inches Carton Pounds Code
AAR 0495 0.194 - 0.207 #6, 7W, Alum. Alloy 7 40(S) .121 100 35 Blue
DAAR 0495 #6, 6/1 52(D) 45
AAR 0530 0.208 - 0.219 #4, 7W, Comp. 7 40(S) .121 100 35 Black
DAAR 0530 52(D) 45
AAR 0560 0.220 - 0.228 #5, 6/1 8 40(S) .121 100 40 White
86 DAAR 0560 #5, 3-7, Alum. Alloy 52(D) 51
AAR 0580 0.229 - 0.243 #4, 7W, All Alum. 8 40(S) .121 100 40 Brown
DAAR 0580 52(D) 51
AAR 0620 0.244 - 0.259 #4, 6/1, 7/1 7 40(S) .146 50 25 Orange
DAAR 0620 #4, 7W, Alum. Alloy 52(D) 32
AAR 0660 0.260 - 0.273 #3, 7W, All Alum. 7 42(S) .146 50 26 Green
DAAR 0660 #2, 7W, Comp. 54(D) 34
AAR 0695 0.274 - 0.289 #3, 7W, Alum. Alloy 8 42(S) .146 50 30 Yellow
DAAR 0695 54(D) 38
AAR 0735 0.290 - 0.308 #2, 7W, All Alum. 8 42(S) .146 50 30 Purple
DAAR 0735 #2, 6/1 Comp. 54(D) 38
AAR 0785 0.309 - 0.326 #2, 6/1, 7/1 9 44(S) .136 50 32 Red
DAAR 0785 #2, 7W, Alum. Alloy 56(D) 40
AAR 0830 0.327 - 0.346 #1, 7W, All Alum. 9 46(S) .146 50 38 Blue
DAAR 0830 1/0, 7W-19W, Comp. 58(D) 46
AAR 0880 0.347 - 0.366 #1, 6/1 9 48(S) .146 50 40 Green
DAAR 0880 #1, 7W, Alum. Alloy 60(D) 49
AAR 0930 0.367 - 0.389 1/0, 7W, All Alum. 10 50(S) .146 50 45 Black
DAAR 0930 2/0, 7W, Comp. 62(D) 55
AAR 0990 0.390 - .0413 1/0, 6/1 9 52(S) .167 50 55 Yellow
DAAR 0990 1/0, 7W, Alum. Alloy 64(D) 67
AAR 1050 0.414 - 0.436 3/0, 7W, Comp.,2/0, 10 52(S) .146 50 48 Brown
DAAR 1050 7W-19W, All Alum. 64(D) 58
AAR 1110 0.437 - 0.463 2/0, 6/1 10 54(S) .167 50 64 Blue
DAAR 1110 2/0, 7W, Alum. Alloy 66(D) 76
3/0, 6/1, Comp.
AAR 1180 0.464 - 0.490 3/0, 7W-19W 10 54(S) .167 50 64 Green
DAAR 1180 All Alum. 66(D) 76
AAR 1245 0.491 - 0.521 3/0, 6/1 11 56(S) .167 25 37 Orange
DAAR 1245 4/0, 6/1 Comp. 68(D) 46
AAR 1325 0.522 - 0.551 4/0, 7W-19W 11 58(S) .167 25 38 Black
DAAR 1325 All Alum. 70(D) 46
AAR 1400 0.552 - 0.585 4/0, 6/1 11 60(S) .182 25 46 Red
DAAR 1400 72(D) 55
AAR 1490 0.586 - 0.606 266.8, 19W 12 62(S) .182 25 52 Black
DAAR 1490 74(D) . 61
AAR 1540 0.607 - 0.630 266.8, 18/1 12 64(S) .182 25 54 Purple
DAAR 1540 76(D) 63
AAR 1605 0.631 - 0.655 266.8, 26/7 12 64(S) .182 25 54 Yellow
DAAR 1605 76(D) 63
AAR 1665 0.656 - 0.679 336.4, 19W 13 66(S) .182 18 43 Brown
DAAR 1665 78(D) 51
AAR 1725 0.680 - 0.703 300, 26/7 12 68(S) .204 18 52 Blue
DAAR 1725 336, 18/1 80(D) 60
AAR 1790 0.704 - 0.740 336.4, 26/7 12 72(S) .204 18 54 Green
DAAR 1790 84(D) 64
listings for larger sizes continued on next page

End Finish of Rods:


1. Chamfered/sanded ends up through individual rod diameter < 0.250".
2. Ball ends for individual rod diameter > 0.250".
3. Tapered ends for any EHV application – designated by adding suffix “E” to catalog number (i.e. AAR 2790-E).
Armor Rods and Line Guards

RUS Approved

Armor Rods
Aluminum
ACSR, All-Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR, ACAR

Selection Information
Diameter Nominal Rods Applied Rod Sets Wt. Per
Catalog Range Conductor Per Length Diameter Per Carton Color
Number Inches Size Set Inches Inches Carton Pounds Code
AAR 1880 0.741 - 0.782 397.5, 18/1 13 72 .204 18 59 Orange
AAR 1990 0.783 - 0.814 397.5, 26/7, 11 76 .250 15 66 Purple
477 ACC
AAR 2070 0.815 - 0.845 636, 19W Comp. 11 76 .250 15 66 Red
AAR 2150 0.846 - 0.907 477, 26/7 12 78 .250 15 74 Blue
AAR 2305 0.908 - 0.929 636, 37W, 13 80 .250 12 66 Green 87
556.6, 26/7
AAR 2360 0.930 - 0.976 605, 26/7, 13 88 .250 12 72 White
636, 24/7
AAR 2480 0.977 - 1.016 636, 26/7 11 92 .310 6 50 Yellow
AAR 2585 1.017 - 1.035 795, 37-61W 12 94 .310 6 55 Brown
AAR 2630 1.036 - 1.064 715.5, 26/7, 12 96 .310 6 56 Blue
795, 45/7
AAR 2705 1.065 - 1.098 795, 24/7 12 96 .310 6 56 Green
AAR 2790 1.099 - 1.139 795, 26/7, 12 100 .310 6 62 Orange
954-AAC
AAR 2895 1.140 - 1.161 954, 36/1 13 100 .310 6 63 Purple
AAR 2950 1.162 - 1.208 1033, 37-61W 13 100 .310 6 69 Red
AAR 3070 1.209 - 1.269 1113, 45/7, 12 100 .365 6 81 Black
1033, 54/7
AAR 3225 1.270 - 1.327 1192.5, 45/7 12 100 .365 6 81 White
AAR 3375 1.328 - 1.390 1272, 45/7 13 100 .365 3 45 Yellow
AAR 3535 1.391 - 1.440 1431, 45/7 11 100 .436 3 54 Brown
AAR 3660 1.441 - 1.508 1590, 45/7 12 100 .436 3 58 Blue
AAR 3835 1.509 - 1.578 1590, 54/19 12 100 .436 3 58 Green
AAR 4010 1.579 - 1.651 1780, 84/19, 13 100 .436 3 60 Orange
Seahawk-TW
AAR 4195 1.652 - 1.728 13 100 .436 3 60 Purple
AAR 4390 1.729 - 1.809 2156, 84/19 14 100 .436 3 64 Red
AAR 4595 1.810 - 1.898 2500, 19W 14 100 .436 3 64 Black
2493 ACAR
AAR 4825 1.899 - 1.991 15 100 .436 3 74 White
AAR 5060 1.992 - 2.090 15 100 .436 3 74 Yellow
AAR 5310 2.091 - 2.193 15 100 .486 3 82 Brown

Right Hand Lay Standard

Note: Weights are approximate.

End Finish of Rods:


1. Chamfered/sanded ends up through individual rod diameter < 0.250".
2. Ball ends for individual rod diameter > 0.250".
3. Tapered ends for any EHV application – designated by adding suffix “E” to catalog number. (i.e. AAR 2790-E)
Armor Rods and Line Guards

RUS Approved

Armor Rods
Alumoweld Strand/ Galvanized Steel Strand

Selection Information

Alumoweld Strand
Diameter Nominal Rods Applied Rod Sets Wt. Per
Catalog Range Cable Per Length Diameter Per Carton Color
Number Inches Size Set Inches Inches Carton Pounds Code
AWAR 0430 .169 - .178 3#12 AW 7 40(S) .102 50 32 Orange
DAWAR 0430 52(D) 40
88 AWAR 0500 .196 - .207 3#11 AW 7 40(S) .102 50 32 Black
DAWAR 0500 52(D) 40
AWAR 0555 .218 - .225 #310 AW 8 40(S) .102 50 36 Green
DAWAR 0555 4-M AW 52(D) 46
AWAR 0600 .237 - .249 1/4", 7#12 AW 9 40(S) .102 50 40 Yellow
DAWAR 0600 6-M, AW, 3#9 AW 52(D) 51
AWAR 0670 .264 - .277 9/32", 7#11 AW 9 42(S) .114 25 28 Blue
DAWAR 0670 8-M, AW, 3#8 AW 54(D) 35
AWAR 0750 .296 - .314 5/16", 7#10 AW 9 46(S) .114 25 30 Black
DAWAR 0750 10-M, AW, 3#7 AW 58(D) 37
AWAR 0850 .334 - .352 11/32", 7#9 AW 10 50(S) .114 25 35 Yellow
DAWAR 0850 12.5M, AW, 3#6 AW 62(D) 44
AWAR 0950 .373 - .392 3/8", 7#8 AW 10 50(S) .128 25 44 Orange
DAWAR 0950 16-M, AW, 3#5 AW 62(D) 54
AWAR 1040 .409 - .425 18-M, AW 11 54(S) .128 25 51 Black
DAWAR 1040 66(D) 62
AWAR 1080 .426 - .450 7/16" AW, 7#7 AW 12 56(S) .128 25 58 Green
DAWAR 1080 20-M, AW 68(D) 70
AWAR 1210 .477 - .504 1/2" AW 11 56(S) .144 20 54 Blue
DAWAR 1210 7#6 AW 68(D) 65
AWAR 1360 .535 - .565 9/16" AW 12 60(S) .162 10 40 Yellow
DAWAR 1360 7#5 AW 72(D) 48
AWAR 1505 .593 - .625 5/8" AW 11 60(S) .183 10 46 Black
DAWAR 1505 7#4 AW 72(D) 56

Right Hand Lay Standard

End Finish of Rods: Chamfered/sanded ends up through individual rod diameter < .183".

Galvanized Steel Strand


Diameter Nominal Rods Applied Rod Sets Wt. Per
Catalog Range Stand Per Length Diameter Per Carton Color
Number Inches Size Set Inches Inches Carton Pounds Code
SAR 0580 .229 - .243 1/4-7W 10 40 .086 50 37 Black
SAR 0620 .244 - .259 1/4-3W 10 40 .086 50 37 Yellow
SAR 0785 .309 - .326 5/16-3W 11 44 .100 50 60 Black
SAR 0880 .347 - .373 3W, 3/8-7W 12 48 .100 50 70 Orange
SAR 1050 .414 - .436 7/16-7W 12 52 .119 20 52 Green
SAR 1245 .491 - .521 1/2-7W, 19W 12 56 .138 20 62 Blue

Left Hand Lay Standard

End Finish of Rods: All individual galvanized steel rod ends are chamfered/sanded.
Armor Rods and Line Guards

RUS Approved

Armor Rods
Copperweld Strand

Selection Information

Nominal Rod Rods


Catalog Diameter Range (in.) Conductor Size Units Diameter Per Color
Number Min. Max. AWG or MCM Per Carton Wt/(lbs.) Length Inches Set Code
CWAR 0405 .160 .168 #6 Solid Cu 50 35 38(S) .102 7 Green
DCWAR 0405 46 50(D)
CWAR 0430 .169 .178 3#12 Cw 50 37 40(S) .102 7 Red 89
DCWAR 0430 48 52(D)
CWAR 0455 .179 .188 #5 Solid Cu 50 37 40(S) .102 7 Black
DCWAR 0455 48 52(D)
CWAR 0500 .196 .207 3#11 Cu 50 56 40(S) .102 7 Gray
DCWAR 0500 8A Cw/Cu 72 52(D)
CWAR 0550 .218 .225 3#10 Cw 50 44 40(S) .102 8 Red
DCWAR 0550 56 52(D)
CWAR 0575 .226 .236 6A Cw/Cu 50 44 40(S) .102 8 Black
DCWAR 0575 #4, 7W Cu 56 52(D)
CWAR 0600 .237 .249 6M Cw 50 49 42(S) .102 9 Blue
DCWAR 0600 7#12 Cw 64 54(D)
CWAR 0635 .250 .263 #3, 7W Cu 50 50 42(S) .102 9 Gray
DCWAR 0635 6M Cw 3W 64 54(D)
CWAR 0670 .264 .277 8M Cw 50 57 42(S) .102 9 Green
DCWAR 0670 7#11 Cw 65 54(D)
CWAR 0705 .278 .295 #2, 7W Cu 50 56 42(S) .102 10 Red
DCWAR 0705 4A Cw/Cu 72 54(D)
CWAR 0750 .296 .314 10M Cw 25 35 44(S) .114 9 Black
DCWAR 0750 7#10Cw 44 56(D)
CWAR 0800 .315 .333 #1, 7W-19W Cu 25 44 46(S) .128 9 Blue
DCWAR 0800 55 58(D)
CWAR 0850 .334 .352 12.5M, Cw 25 46 48(S) .128 9 Gray
DCWAR 0850 7#9 Cw 58 60(D)
CWAR 0895 .353 .372 14M Cw 25 54 50 (S) .128 10 Green
DCWAR 0895 2A Cw/Cu 66 62(D)
CWAR 0950 .373 .392 7#8 Cw 25 62 52(S) .144 9 Red
DCWAR 0950 16M Cw, 3#5 Cw 76 64(D)
CWAR 1040 .409 .425 18M Cw 15 44 54(S) .144 10 Blue
DCWAR 1040 .373 .392 2/0, 7W-19W Cu 54 66(D)
CWAR 1080 .426 .450 7#7 Cw 15 55 54(S) .162 10 Gray
DCWAR 1080 20M Cw 66 66(D)
CWAR 1145 .451 .476 1/0 K, Cw/Cu 15 57 56(S) .162 10 Green
DCWAR 1145 3/0, 7W-19W Cu 69 68(D)
CWAR 1210 .477 .504 7#6 Cw 15 62 56(S) .162 11 Red
DCWAR 1210 3/0, 12W Cu 75 68(D)
CWAR 1280 .505 .534 19#10 Cw 15 64 58(S) .162 11 Black
DCWAR 1280 25M Cw 78 70(D)
CWAR 1360 .535 .565 7#5 Cw 10 48 58(S) .162 12 Blue
DCWAR 1360 4/0, 12W Cu 58 70(D)
CWAR 1440 .566 .592 19#9 Cw 10 49 60(S) .162 12 Gray
DCWAR 1440 250M, 19-37W 59 72(D)
CWAR 1505 .593 .625 7#4 Cw 10 53 60(S) .162 13 Green
DCWAR 1505 250M, 12W Cu 63 72(D)

Left Hand Lay Standard


Armor Rods and Line Guards

Line Guards

Materials Distribution Ties


Rods – manufactured from aluminum Distribution Ties are recommended as
alloy for use on AAC, AAAC, ACSR, an improvement over Line Guards and
AWAC, and ACAR. hand ties. Distribution Ties provide a
more uniform and stronger tie than
Color code and center mark – hand ties.
establishes alignment of rods during
application and identifies conductor Restorative Repair
range. Line Guards may be used as patch rods
to restore full conductance and strength
General Recommendations to ACSR, AAAC,AAC, AWAC, and ACAR
Line Guards are intended to protect the where damage is located outside the
90 conductor against abrasion and arc-over support area and does not exceed 25%
and to provide repair. The degree of pro- of the outer strand layer. Consult Tyco
tection needed on a specific line Electronics when damage is located at
depends upon a number of factors such the point of support.
as line design, temperature, tension,
exposure to wind flow, and vibration Tapping
EHV End history on similar construction in the Tapping over applied Line Guards is per-
same area. missible; however, it is recommended
that non-gritted inhibitor be applied.
Line Guards
Line Guards are recommended as mini- Overall Diameter Calculations
mum for use with hand-tied spans of Compute the overall outside diameter as
less than 300 feet in urban construction follows:
Ball End having no experience of vibration. Line (Rod Diameter x 2) + Conductor
Guards alone are not recommended for Diameter = Total Applied O.D.
use in areas of suspected vibration. They
are designed to provide an extra degree High Voltage Applications
of protection to the conductor at sup- For 345 kV and above, the rod ends are
port points. In areas where a history of tapered and are designated by adding
vibration is known, or where vibration is suffix “E” to catalog number
Chamfered End suspected, the use of supplementary (i.e. ALG 2790-E).
Dogbone vibration dampers or Posilok
spacer dampers shown in the Spacer,
Spacer Dampers, and Dampers section
of this catalog are recommended.
Armor Rods and Line Guards

RUS Approved

Line Guards
ACSR, All Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR

Selection Information

Diameter Nominal Rods Applied Rod Sets Wt. Per


Catalog Range Cable Per Length Diameter Per Carton Color
Number Inches Size Set Inches Inches Carton Pounds Code
ALG 0460 0.182 - 0.193 #6, 7W, All Alum. 7 17(S) .102 100 12 Purple
DALG 0460 29(D) 19
ALG 0495 0.194 - 0.207 #6, 7W, Alum. Alloy 7 17(S) .102 100 12 Blue
DALG 0495 #6, 6/1 29(D) 19
ALG 0560 0.220 - 0.228 #5, 6/1 7 17(S) .121 100 16 White 91
DALG 0560 #5, 7W, Alum. Alloy 29(D) 26
ALG 0580 0.229 - 0.243 #4, 7W, All Alum. 8 19(S) .121 100 20 Brown
DALG 0580 #4, 6/1, 7/1 Comp. 31(D) 32
ALG 0620 0.244 - 0.259 #4, 6/1, 7/1 8 19(S) .121 100 20 Orange
DALG 0620 #4, 7W, Alum. Alloy 31(D) 32
ALG 0660 0.260 - 0.273 #3, 7W, All Alum. 8 19(S) .121 100 20 Green
DALG 0660 #2, 7W, Comp. 31(D) 32
ALG 0695 0.274 - 0.289 #3, 7W, Alum. Alloy 9 21(S) .121 100 25 Yellow
DALG 0695 33(D) 38
ALG 0735 0.290 - 0.308 #2, 7W, All Alum. 9 21(S) .121 100 25 Purple
DALG 0735 33(D) 38
ALG 0785 0.309 - 0.326 #2, 6/1, 7/1 9 21(S) .121 100 25 Red
DALG 0785 #2, 7W, Alum. Alloy 33(D) 38
ALG 0830 0.327 - 0.346 #1, 7W, All Alum. 10 21(S) .121 100 28 Blue
DALG 0830 1/0, 7W-19W, Comp. 33(D) 42
ALG 0880 0.347 - 0.366 #1, 6/1 10 23(S) .121 100 30 Green
DALG 0880 1/0, 6/1 Comp 35(D) 44
ALG 0930 0.367 - 0.389 1/0, 7W, All Alum. 11 23(S) .121 100 32 Black
DALG 0930 2/0, 7W-19W, Comp. 35(D) 46
ALG 0990 0.390 - 0.413 1/0, 6/1 11 25(S) .121 100 35 Yellow
DALG 0990 1/0, 7W, Alum. Alloy 37(D) 50
ALG 1050 0.414 - 0.436 3/0, 7W-19W, Comp. 12 25(S) .121 50 20 Brown
DALG 1050 2/0, 7W, All Alum. 37(D) 29
ALG 1110 0.437 - 0.463 2/0, 6/1, 7/1 13 27(S) .121 50 23 Blue
DALG 1110 2/0, 7W, Alum. Alloy 39(D) 32
ALG 1180 0.464 - 0.490 3/0, 7W- 19W 13 27(S) .121 50 24 Green
DALG 1180 All Alum. 39(D) 32
ALG 1245 0.491 - 0.521 3/0, 6/1 14 29(S) .121 50 26 Orange
DALG 1245 3/0, 7W Alum. Alloy 41(D) 36
ALG 1325 0.522 - 0.551 4/0, 7W-19W 14 29(S) .121 50 26 Black
DALG 1325 All Alum. 41(D) 36
ALG 1400 0.552 - 0.585 4/0, 6/1 15 31(S) .121 50 30 Red
DALG 1400 4/0, 7W Alum. Alloy 43(D) 40
ALG 1490 0.586 - 0.606 266.8, 7W-19W 14 31(S) .146 50 40 Black
DALG 1490 37W All Alum. 43(D) 54
ALG 1540 0.607 - 0.630 266.8, 18/1, 300, 14 33(S) .146 50 42 White
DALG 1540 19W-37W All Alum. 45(D) 57
ALG 1605 0.631 - 0.655 266.8, 19W 14 33(S) .146 50 42 Yellow
DALG 1605 Alum. Alloy 45(D) 57
ALG 1665 0.656 - 0.679 336.4, 19W-37W 15 35(S) .146 50 48 Brown
DALG 1665 All Alum. 47(D) 62
ALG 1725 0.680 - 0.703 336.4, 18/1 15 35(S) .146 50 48 Blue
DALG 1725 350, 37W, All Alum. 47(D) 62
ALG 1790 0.704 - 0.740 336.4, 19W 16 37(S) .146 25 54 Green
DALG 1790 Alum. Alloy 336-26/7 49(D) 70
ALG 1880 0.741 - 0.792 397.5, 18/1 17 39(S) .146 25 60 Orange
DALG 1880 26/7, 24/7 51(D) 77
ALG 2015 0.793 - 0.840 477, 18/1, 477 18 39(S) .146 25 64 Purple
DALG 2015 19W-37W, All Alum. 51(D) 82
Armor Rods and Line Guards

Line Guards
ACSR, All Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR

Selection Information

Diameter Nominal Rods Applied Rod Sets Wt. Per


Catalog Range Cable Per Length Diameter Per Carton Color
Number Inches Size Set Inches Inches Carton Pounds Code
ALG 2135 0.841 - 0.898 477, 24/7 19 41(S) .146 25 36 Blue
DALG 2135 26/7, 30/7 53(D) 45
ALG 2285 0.899 - 0.954 556.5, 24/7, 26/7 18 43(S) .167 25 46 Green
DALG 2285 30/7 55(D) 58
92 ALG 2425 0.955 - 0.986 605, 26/7 17 45(S) .182 25 54 White
DALG 2425 636, 24/7 57(D) 68
ALG 2505 0.987 - 1.016 636, 26/7 18 45(S) .182 25 58 Yellow
DALG 2505 666.6, 24/7 57(D) 72
ALG 2585 1.017 - 1.064 175.5, 24/7, 26/7 18 47(S) .182 25 60 Brown
DALG 2585 795-37, 61W 59(D) 74
ALG 2705 1.065 - 1.098 874.5, 37W-61W 17 49(S) .204 15 44 Green
DALG 2705 All Alum. 61(D) 54
ALG 2790 1.099 - 1.153 795, 26/7, 30/19 15 49(S) .250 15 58 Orange
DALG 2790 954-37, 61W 61(D) 72
ALG 2930 1.154 - 1.208 954, 45/7, 54/7 15 51(S) .250 15 62 Purple
DALG 2930 63(D) 75
ALG 3070 1.209 - 1.268 1033-45/7, 54/7 16 51(S) .250 15 68 Black
DALG 3070 1192.5, 61W 65(D) 82
All Alum. 1113-45/7
ALG 3225 1.269 - 1.327 1192.5, 45/7 17 51(S) .250 10 48 White
DALG 3225 1113-54/19 65(D) 58
ALG 3375 1.328 - 1.390 1272-45/7, 54/19 17 55(S) .250 10 50 Yellow
DALG 3375 1351.5, 6W 67(D) 60
All Alum., 1351-45/7
ALG 3535 1.391 - 1.440 1431, 45/7 15 57(S) .310 5 36 Brown
DALG 3535 69(D) 44
ALG 3660 1.441 - 1.508 1431, 54/19 16 59(S) .310 5 40 Blue
DALG 3660 71(D) 48
ALG 3835 1.509 - 1.578 1590, 54/19 16 61(S) .310 5 42 Green
DALG 3835 1750, 61W, All Alum. 73(D) 49
ALG 4010 1.579 - 1.651 1780, 84/19 17 63(S) .310 5 43 Orange
DALG 4010 2000, 91W, All Alum. 75(D) 53
ALG 4195 1.652 - 1.728 2034, 72/7 15 65(S) .365 5 54 Purple
DALG 4195 77(D) 66
ALG 4390 1.729 - 1.890 2156, 84/19 16 67(S) .365 55 Red
DALG 4390 2312, 76/19 79(D) 3 45

Right Hand Lay Standard

End Finish of Rods:


1. Chamfered/sanded ends up through individual rod diameter.< 0.250".
2. Ball ends for individual rod diameter > 0.250".
3. Tapered ends for any EHV application - designated by adding suffix “E” to catalog number. (i.e. ALG 2790-E)
Suspension and Support

Heliformed Suspension Unit 95


Aluminum 97
Galvanized Steel 99
Alumoweld / Aluminized 100
Galvanized Steel and Alumoweld Strand 101

Double Heliformed Suspension Unit 102

Heliformed Support 105

93
94
Suspension and Support

Heliformed Suspension Unit

Materials General Recommendations


Housing – pressed steel for aluminum Heliformed suspension is intended for
conductors up to 0.390" diameter and use on aluminum based conductors,
for galvanized steel and alumoweld up alumoweld and galvanized steel
to 0.500" diameter. High strength strands. They are designed to reduce
aluminum alloy casting for aluminum the static stresses at the support point,
conductor diameters above 0.390". The as well as insure that the conductor is
conductor range is cast into the inside cushioned against the dynamic stresses
of the body. of aeolian vibration. They also protect
the conductor in the support area
Bolt, locknut, and splitwasher – against impulse and power flashover.
galvanized steel.
Although Heliformed suspension pro- 95
Strap – high strength aluminum alloy vides improved protection over armor
for aluminum housing. Galvanized steel clamp or bare clamp attachments, in
for pressed steel housing. Strap part the case of known vibration, vibration
number is stamped on the strap. dampers will be necessary. Consult
Tyco Electronics for recommendations
Inserts – compounded for resistance to concerning Dogbone vibration
ozone, weathering and extreme high dampers.
and low temperature variations and
compression set. An aluminum alloy Use single Heliformed suspension for
reinforcement is molded into the elas- line angles up to 30° and a double sup-
tomer. The conductor range is molded port unit for line angles up to 60°.
into the inside of each insert.
Slip Load Strength
Rods – aluminum alloy for ACSR, AAC, Upon initial installation Heliformed sus-
AAAC, and ACAR. Rods are construct- pension units have a slip load strength
ed of alumoweld or aluminized steel for of approximately 20% of a typical alu-
aluminum covered steel conductors minum based conductor RBS and
and galvanized steel for galvanized approximately 10% of a typical EHS
steel conductors. steel strand RBS during unbalanced
loads. This strength, however, will sig-
Color code – identifies conductor nificantly increase after the unit has
diameter range. been in service for a period of time.

Center mark – identifies centers and Vertical Ultimate Strength


starting location. Listed in the dimensional tables.
EHV End
Identification tag – shows conductor EHV Application
range and nominal conductor size. Add suffix E for high voltage applica-
tions (i.e. HSU3855-E).
Note: Each Heliformed suspension
housing unit has a wide conductor High Temperature Application
range and incorporates several differ- Units are rated for 250°C continuous
ent pairs of inserts and sets of rods. operation on ACSS-type conductors.
Inserts have a narrow conductor range
and will accommodate a few sets
of rods. Rods have a very narrow
conductor range and are designed for
use only on the size conductor range
listed on the identification tag.
Suspension and Support

Heliformed Suspension Unit

Dimensional Table

A
C

D
I

96 J
F G

K H

Selection Information

Conductor Ultimate
Range Strength
Inches (mm) A B C D E F G H I J K lbs. (Kg)
0.304 - 0.389 1-3/4 2-1/4 1-1/4 11/16 2-1/16 1-1/8 2 4-3/4 5/8 2-1/16 3-1/4 15,000
(7.7 - 9.9) (6803.9)
0.390 - 0.645 1-1/4 3-1/2 2-1/4 3/4 2-5/8 1 1-15/16 4-3/16 5/8 1-15/16 3-1/4 15,000
(9.9 - 16.4) (6803.9)
0.646 - 0.750 1-3/4 3-3/4 2-1/4 3/4 2-13/16 1 1-7/8 4-7/16 5/8 2-5/32 3-9/16 15,000
(16.4 - 19.1) (6803.9)
0.751 - 0.907 2 4-9/16 2-11/16 7/8 3-5/16 1 2 5 5/8 2-3/8 4 20,000
(19.1 - 23.0) (9071.8)
0.908 - 1.005 2 5 2-15/16 7/8 3-11/16 1 2 5-3/8 5/8 2-9/16 4-3/8 20,000
(23.1 - 25.5) (9071.8)
1.006 - 1.208 2-1/4 5-1/2 3-1/2 1-3/16 4-3/16 1 2-1/8 5-15/16 5/8 2-11/16 4-3/4 25,000
(25.6 - 30.7) (11339.8)
1.209 - 1.355 2-1/4 6 3-5/8 1-1/4 4-13/16 1-1/4 2-3/8 6-11/16 3/4 3-1/8 5-9/16 25,000
(30.7 - 34.4) (11339.8)
1.356 - 1.557 2-1/4 6-1/2 4-1/8 1-3/8 5-1/16 1-1/8 2-1/4 6-5/8 1 3/4 3 5-1/2 25,000
(34.4 - 39.5) (11339.8)
1.558 - 1.828 2-1/2 7 4-11/16 2-1/4 5-19/32 1-1/8 2-3/8 7-1/4 3/4 3-3/16 6 25,000
(39.6 - 46.4) (11339.8)
1.829 - 2.233 2-1/2 7-1/2 5-1/4 2-3/8 6-1/16 1-3/16 2-7/16 7-3/4 3/4 3-1/2 6-9/16 30,000
(46.5 - 56.7) (13607.8)

Note: See page 101 for dimensions of Heliformed suspension unit for strand.
Suspension and Support

Heliformed Suspension Unit


ACSR, All-Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR

Selection Information

Rated for ACSS Conductor 250° C

Diameter Nominal Applied Rod Rods Weight


Catalog Range Conductor Length Diameter Per Per Set Color
Number Inches (mm) Size In. (mm) In. (mm) Set Lbs. (Kg) Code
HSU 0770 .304–.315 (7.7–8.0) #4, 3/4 AWAC 26 (660.4) .102 (2.6) 10 2.3 (1.0) Brown
HSU 0805 .316–.327 (8.0–8.3) #2, 6/1 26 (660.4) .102 (2.6) 11 2.3 (1.0) Red
HSU 0835 .328–.34 (8.3–8.7) #4, 2/5 AWAC 26 (660.4) .102 (2.6) 11 2.4 (1.1) Orange 97
HSU 0870 .343–.355 (8.7–9.0) #3, 3/4 AWAC 26 (660.4) .102 (2.6) 11 2.4 (1.1) Black
HSU 0905 .356–.374 (9.0–9.5) #1, 5/2 AWAC 26 (660.4) .102 (2.6) 12 2.4 (1.1) Green
HSU 0955 .375–.389 (9.5–9.9) #3, 2/5 AWAC 26 (660.4) .102 (2.6) 12 2.4 (1.1) Purple
HSU 0990 .390–.404 (9.9–10.3) 1/0, 6/1 36 (914.4) .182 (4.6) 8 3.2 (1.5) Yellow
HSU 1030 .405–.418 (10.3–10.6) 1/0, 5/2 AWAC 36 (914.4) .182 (4.6) 8 3.2 (1.5) Brown
HSU 1065 .419–.434 (10.6–11.0) #1, 3/4 AWAC 36 (914.4) .182 (4.6) 8 3.2 (1.5) Green
HSU 1105 .435–.450 (11.0–11.4) 2/0, 6/1 36 (914.4) .182 (4.6) 8 3.2 (1.5) Blue
HSU 1145 .451–.470 (11.5–11.9) 2/0, 5/2 AWAC 36 (914.4) .182 (4.6) 9 3.5 (1.6) White
HSU 1195 .471–.481 (12.0–12.2) 110.8, 12/7 36 (914.4) .182 (4.6) 9 3.5 (1.6) Green
HSU 1225 .482–.499 (12.2–12.7) #1, 2/5 AWAC 40 (1016) .182 (4.6) 9 2.5 (1.1) Red
HSU 1270 .500 -.512 (12.7 --13.0) 3/0, 6/1 40 (1016) .182 (4.6) 9 2.5 (1.1) Blue
HSU 1305 .513–.530 (13.0–13.5) 4/0, 7W, All-Alum. 41 (1041.4) .182 (4.6) 11 2.6 (1.2) Green
HSU 1350 .531–.542 (13.5–13.8) 159,12/7 AWAC 41 (1041.4) .182 (4.6) 11 2.6 (1.2) Yellow
HSU 1380 .543–.555 (13.8–14.1) 2/0, 3/4 AWAC 44 (1117.6) .182 (4.6) 10 2.9 (1.3) Black
HSU 1410 .556–.573 (14.1–14.6) 4/0, 6/1 44 (1117.6) .182 (4.6) 11 3.0 (1.4) White
HSU 1460 .574–.594 (14.6–15.1) 266.8, 7-19W, All-Alum. 45 (1143) .182 (4.6) 11 3.1 (1.4) Brown
HSU 1510 .595–.606 (15.1–15.4) 266.8, 18/1 AWAC 46 (1168.4) .182 (4.6) 11 2.9 (1.3) Orange
HSU 1540 .607–.619 (15.4–15.7) 266.8, 18/1 46 (1168.4) .182 (4.6) 11 3.1 (1.4) Purple
HSU 1575 .620–.645 (15.7–16.4) 266.8, 26/7 50 (1270) .182 (4.6) 12 3.4 (1.5) Red
HSU 1640 .646–.673 (16.4–17.1) 336.4, 19-37W, All-Alum. 54 (1371.6) .204 (5.2) 11 4.0 (1.8) Blue
HSU 1710 .674–.690 (17.1–17.5) 300, 26/7 54 (1371.6) .204 (5.2) 11 4.1 (1.9) Green
HSU 1755 .691–.710 (17.6–18.0) 300, 30/7 54 (1371.6) .204 (5.2) 12 4.3 (2.0) Yellow
HSU 1805 .711–.731 (18.1–18.6) 336.4, 26/7 55 (1397) .204 (5.2) 12 4.3 (2.0) Black
HSU 1860 .732–.750 (18.6–19.1) 336.4, 30/7 56 (1422.4) .204 (5.2) 12 4.4 (2.0) White
HSU 1910 .751–.768 (19.1–19.5) 397.5, 26/7 AWAC 60 (1524) .250 (6.4) 10 5.6 (2.5) Brown
HSU 1955 .769–.795 (19.5–20.2) 397.5, 26/7 60 (1524) .250 (6.4) 11 5.6 (2.5) Orange
HSU 2020 .796–.824 (20.2–20.9) 477, 18/1 61 (1549.4) .250 (6.4) 11 6.1 (2.8) Purple
HSU 2095 .825–.845 (21.0–24.0) 477, 26/7 AWAC 64 (1625.6) .250 (6.4) 11 6.3 (2.9) Red
HSU 2150 .846–.870 (21.5–22.1) 477,26/7 64 (1625.6) .250 (6.4) 11 6.3 (2.9) Blue
HSU 2210 .871–.893 (22.1–22.7) 600, 37W, All-Alum. 65 (1651) .250 (6.4) 12 6.8 (3.1) Green
HSU 2290 .894–.907 (22.7–23.0) 500, 30/7 65 (1651) .250 (6.4) 12 6.8 (3.1) Green
HSU 2305 .908–.920 (23.1–23.4) 556.5,24/7 66 (1676.4) .250 (6.4) 12 9.0 (4.1) Yellow
HSU 2340 .921–.937 (23.4–23.8) 556.5, 26/7 66 (1676.4) .250 (6.4) 12 9.0 (4.1) Black
HSU 2385 .938–.962 (23.8–24.4) 605, 24/7 67 (1701.8) .250 (6.4) 12 9.0 (4.1) White
HSU 2445 .963–.986 (24.5–25.0) 636, 24/7 68 (1727.2) .250 (6.4) 13 9.6 (4.4) Brown
HSU 2505 .987–1.005 (25.1–25.5) 636, 26/7 69 (1752.6) .250 (6.4) 13 9.6 (4.4) Orange
HSU 2555 1.006–1.022 (25.6–26.0) 636, 30/19 80 (2032) .310 (7.9) 11 12.2 (5.5) Purple
HSU 2600 1.023–1.040 (26.0–26.4) 795, 37-61W, All-Alum. 82 (2082.8) .310 (7.9) 11 12.5 (5.7) Red
HSU 2645 1.041–1.074 (26.4–27.3) 715.5, 26/7 82 (2082.8) .310 (7.9) 11 12.5 (5.7) Blue
HSU 2730 1.075–1.090 (27.3–27.7) 874.5, 37W 82 (2082.8) .310 (7.9) 12 13.0 (5.9) Green
HSU 2770 1.091–1.118 (27.7–28.4) 795, 26/7 82 (2082.8) .310 (7.9) 12 13.0 (5.9) Yellow
HSU 2840 1.119–1.136 (28.4–28.9) 954, 37W, All-Alum. 82 (2082.8) .310 (7.9) 12 13.0 (5.9) Black
HSU 2890 1.137–1.152 (28.9–29.3) 795, 30/19 82 (2082.8) .310 (7.9) 12 13.0 (5.9) White
HSU 2930 1.153–1.175 (29.3–29.8) 954,45/7 82 (2082.8) .310 (7.9) 12 13.2 (6.0) Brown
HSU 2985 1.176–1.208 (29.9–30.7) 954, 54/7 82 (2082.8) .310 (7.9) 12 13.2 (6.0) Orange
HSU 3070 1.209–1.226 (30.7–31.1) 1113, 61W 88 (2235.2) .365 (9.3) 11 18.3 (8.3) Purple
HSU 3115 1.227–1.259 (31.2–32.0) 1192.5, 61W, All Alum. 88 (2235.2) .365 (9.3) 11 18.3 (8.3) Red

continued on next page


Suspension and Support

Heliformed Suspension Unit

Selection Information

Diameter Nominal Applied Rod Rods Weight


Catalog Range Conductor Length Diameter Per Per Set Color
Number Inches (mm) Size In. (mm) In. (mm) Set Lbs. (Kg) Code
HSU 3200 1.260–1.286 (32.0–32.7) 1113,48/7 88 (2235.2) .365 (9.3) 12 19.3 (8.8) Blue
HSU 3270 1.287–1.314 (32.7–33.4) 1272, 61W, All Alum. 88 (2235.2) .365 (9.3) 12 19.3 (8.8) Green
HSU 3340 1.315–1.355 (33.4–34.4) 1272, 45/7 88 (2235.2) .365 (9.3) 12 19.3 (8.8) Yellow
HSU 3445 1.356–1.394 (34.4–35.4) 1272, 54/19 88 (2235.2) .365 (9.3) 12 20.0 (9.1) Black
HSU 3545 1.395–1.416 (35.4–36.0) 1351.5, 54/19 AWAC 88 (2235.2) .365 (9.3) 13 20.1 (9.1) White
98 HSU 3600 1.417–1.442 (36.0–36.6) 1510.5, 61 W, All Alum. 88 (2235.2) .365 (9.3) 13 20.6 (9.3) Brown
HSU 3665 1.443–1.477 (36.7–37.5) 1431, 54/19 88 (2235.2) .365 (9.3) 13 21.3 (9.7) Orange
HSU 3755 1.478–1.516 (37.5–38.5) 1590,45/7 88 (2235.2) .365 (9.3) 13 21.3 (9.7) Purple
HSU 3855 1.517–1.557 (38.5–39.5) 1590, 54/19 88 (2235.2) .365 (9.3) 13 21.3 (9.7) Red
HSU 3955 1.558–1.579 (39.6–40.1) 1780, 72/7 100 (2540) .365 (9.3) 14 26.0 (11.8) Blue
HSU 4015 1.580–1.612 (40.1–40.9) 1780,84/19 100 (2540) .365 (9.3) 14 26.0 (11.8) Green
HSU 4100 1.613–1.650 (41.0–41.9) 2000, 91W, All Alum. 100 (2540) .365 (9.3) 14 26.3 (11.9) Yellow
HSU 4195 1.651–1.688 (41.9–42.9) 2000,72/7 100 (2540) .365 (9.3) 15 27.6 (12.5) Black
HSU 4290 1.689–1.711 (42.9–43.5) 2000, 84/19 100 (2540) .365 (9.3) 15 27.6 (12.5) White
HSU 4350 1.712–1.752 (43.5–44.5) 2129, 84/19 100 (2540) .365 (9.3) 15 27.6 (12.5) Brown
HSU 4455 1.753–1.790 (44.5–45.5) 2156, 84/19 100 (2540) .365 (9.3) 15 27.6 (12.5) Orange
HSU 4550 1.791–1.828 (45.5–46.4) 2300,94/19 100 (2540) .365 (9.3) 15 27.6 (12.5) Purple
HSU 4645 1.829–1.882 (46.5–47.8) 2515, 76/19 100 (2540) .365 (9.3) 16 28.3 (12.8) Red
HSU 4785 1.883–1.998 (50.4–50.7) 100 (2540) .365 (9.3) 16 28.3 (12.8) Orange
HSU 5075 1.999–2.120 (50.8–5.38) 100 (2540) .365 (9.3) 17 29.0 (13.2) Purple
HSU 5390 2.121–2.266 (53.9–57.6) 100 (2540) .365 (9.3) 18 29.8 (13.5) Red

Right Hand Lay Standard

Notes: 1. Heliformed suspension units consist of a set of rods and matching housing assembly that is packed separately from the rods.
2. Weights are approximate.
Suspension and Support

Heliformed Suspension Unit


Galvanized Steel

Selection Information

Diameter Rod Rod Rods Weight


Catalog Strand Range Length Diameter Per Per Set Color
Number Size Inches (mm) Inches (mm) In. (mm) Set Lbs. (Kg) Code
SGSU 0690 9/32", 7W .272 - .283 (6.9 - 7.2) 26(S) (660.4) .119 (3.0) 8 2.6 (1.2) Blue
DSGSU 0690 38(D) (965.2) 4.7 (2.1)
SGSU 0720 .284-.294 (7.2 - 7.5) 26(S) (660.4) .119 (3.0) 9 2.6 (1.2) Red
DSGSU 0720 38(D) (965.2) 4.7 (2.1)
SGSU 0750 .295 - .303 (7.5 - 7.7) 26(S) (660.4) .119 (3.0) 9 2.6 (1.2) Brown 99
DSGSU 0750 38(D) (965.2) 4.7 (2.1)
SGSU 0770 5/16", 7W .304 - .315 (7.7 - 8.0) 26(S) (660.4) .119 (3.0) 9 2.6 (1.2) Black
DSGSU 0770 EHS 38(D) (965.2) 4.7 (2.1)
SGSU 0805 5/16", 7W .316 - .327 (8.0 - 8.3) 26(S) (660.4) .119 (3.0) 9 2.6 (1.2) Green
DSGSU 0805 UTILITY 38(D) (965.2) 4.7 (2.1)
SGSU 0835 .328 - .342 (8.3 - 8.7) 26(S) (660.4) .119 (3.0) 10 2.7 (1.3) Purple
DSGSU 0835 38(D) (965.2) 4.9 (2.2)
SGSU 0870 .343 - .355 (8.7 - 9.0) 26(S) (660.4) .119 (3.0) 10 2.7 (1.3) Brown
DSGSU 0870 38(D) (965.2) 4.9 (2.2)
SGSU 0905 3/8", 7W .356 - .374 (9.0 - 9.5) 26(S) (660.4) .119 (3.0) 10 2.7 (1.3) Orange
DSGSU 0905 EHS 38(D) (965.2) 4.9 (2.2)
SGSU 0955 .375 - .389 (9.5 - 9.9) 26(S) (660.4) .119 (3.0) 10 2.7 (1.3) Blue
DSGSU 0955 38(D) (965.2) 4.9 (2.2)
SGSU 0990 .390 - .404 (9.9 - 10.3) 36(S) (914.4) .138 (3.5) 10 3.6 (1.6) Red
DSGSU 0990 48(D) (1219.2) 6.1 (2.8)
SGSU 1030 .405 - .418 (10.3 - 10.6) 36(S) (914.4) .138 (3.5) 10 3.6 (1.6) Brown
DSGSU 1030 48(D) (1219.2) 6.1 (2.8)
SGSU 1065 .419 - .434 (10.6 - 11.0) 36(S) (914.4) .138 (3.5) 11 3.8 (1.7) Black
DSGSU 1065 48(D) (1219.2) 6.4 (2.9)
SGSU 1105 7/16", 7W .435 - .450 (11.0 - 11.4) 36(S) (914.4) .138 (3.5) 11 3.8 (1.7) Green
DSGSU 1105 EHS 48(D) (1219.2) 6.4 (2.9)
SGSU 1145 .451 - .470 (11.5 - 11.9) 36(S) (914.4) .138 (3.5) 11 3.9 (1.8) Purple
DSGSU 1145 48(D) (1219.2) 6.5 (2.9)
SGSU 1195 .471 - .481 (12.0 - 12.2) 36(S) (914.4) .138 (3.5) 11 3.9 (1.8) Brown
DSGSU 1195 48(D) (1219.2) 6.5 (2.9)
SGSU 1225 1/2" .482 - .500 (12.2 - 12.7) 45(S) (1143.0) .138 (3.5) 12 4.2 (1.9) Blue
DSGSU 1225 7W - 19W 57(D) (1447.8) 6.6 (3.0)
Left Hand Lay Standard

Notes: 1. For double support (D), two sets of housings are supplied with each set of rods packed separately and does not include yoke plate.
2. See Yoke Plate and Clevis Eye section for information on how to order yoke plate.
3. Single support to be used on line angles up to 30°. Double support to be used on line angles between 30° and 60°.
4. All weights are approximate.
5. See page 101 for dimensional drawing.

12"
12”
Suspension and Support

Heliformed Suspension Unit


Alumoweld / Aluminized

Selection Information

Diameter Rod Rod Rods Weight


Catalog Strand Range Length Diameter Per Per Set Color
Number Size Inches (mm) Inches (mm) In. (mm) Set Lbs. (Kg) Code
AWGSU 0690 3#8, 8M .272 - .283 (6.9 - 7.2) 26(S) (660.4) .114 (2.9) 9 2.3 (1.0) Blue
DAWGSU 0690 9/32", 7W 38(D) (965.2) 4.4 (2.0)
AWGSU 0720 .294 - .294 (7.2 - 7.5) 26(S) (660.4) .114 (2.9) 9 2.3 (1.0) Red
DAWGSU 0720 38(D) (965.2) 4.4 (2.0)
100
AWGSU 0750 .295 - .303 (7.5 - 7.7) 26(S) (660.4) .114 (2.9) 9 2.3 (1.0) Black
DAWGSU 0750 38(D) (965.2) 4.4 (2.0)
AWGSU 0770 3#7, 7#10 .304 - .315 (7.7 - 8.0) 26(S) (660.4) .114 (2.9) 9 2.3 (1.0) Brown
DAWGSU 0770 10M 38(D) (965.2) 4.4 (2.0)
AWGSU 0805 5/16", 7W .316 - .327 (8.0 - 8.3) 26(S) (660.4) .114 (2.9) 10 2.4 (1.0) Purple
DAWGSU 0805 3W 38(D) (965.2) 4.5 (2.0)
AWGSU 0835 .328 - .342 (8.3 - 8.7) 26(S) (660.4) .114 (2.9) 10 2.5 (1.1) Green
DAWGSU 0835 38(D) (965.2) 4.5 (2.0)
AWGSU 0870 3#6, 7#9 .343 - .355 (8.7 - 9.0) 26(S) (660.4) .114 (2.9) 10 2.5 (1.1) Black
DAWGSU 0870 12.5M 38(D) (965.2) 4.5 (2.0)
AWGSU 0905 3/8", 14M .356 - .374 (9.0 - 9.5) 26(S) (660.4) .114 (2.9) 10 2.5 (1.1) Brown
DAWGSU 0905 38(D) (965.2) 4.6 (2.1)
AWGSU 0955 7#8, 16M .375 - .389 (9.5 - 9.9) 26(S) (660.4) .114 (2.9) 11 2.5 (1.1) Red
DAWGSU 0955 38(D) (965.2) 4.7 (2.1)
AWGSU 0990 3#5 .390 - .404 (9.9 - 10.3) 36(S) (914.4) .144 (3.7) 10 3.5 (1.6) Blue
DAWGSU 0990 48(D) (1219.2) 5.9 (2.7)
AWGSU 1030 18M .405 - .418 (10.3 - 10.6) 36(S) (914.4) .144 (3.7) 10 3.5 (1.6) Orange
DAWGSU 1030 48(D) (1219.2) 5.9 (2.7)
AWGSU 1065 7#7 .419 - .434 (10.6 - 11.0) 36(S) (914.4) .144 (3.7) 10 3.5 (1.6) Brown
DAWGSU 1065 48(D) (1219.2) 5.9 (2.7)
AWGSU 1105 20M .435 - .450 (11.0 - 11.4) 36(S) (914.4) .144 (3.7) 10 3.5 (1.6) Purple
DAWGSU 1105 48(D) (1219.2) 5.9 (2.7)
AWGSU 1145 .451 - .470 (11.5 - 11.9) 36(S) (914.4) .144 (3.7) 11 3.7 (1.7) Green
DAWGSU 1145 48(D) (1219.2) 6.2 (2.8)
AWGSU 1195 .471 - .481 (12.0 - 12.2) 36(S) (914.4) .144 (3.7) 11 3.7 (1.7) Black
DAWGSU 1195 48(D) (1219.2) 6.2 (2.8)
AWGSU 1225 7#6 .482 - .500 (12.2 - 12.7) 45(S) (1143.0) .144 (3.7) 11 3.9 (1.8) Blue
DAWGSU 1225 7W - 19W 57(D) (1447.8) 6.2 (2.8)
AWGSU 1270 19#10 .501 - .520 (12.7 - 13.2) 45(S) (1143.0) .144 (3.7) 11 3.9 (1.8) Red
DAWGSU 1270 57(D) (1447.8) 6.2 (2.8)

Left Hand Lay Standard

Notes: 1. For double support (D), two sets of housings are supplied with each set of rods packed separately and does not include yoke plate.
2. See the Yoke Plate and Clevis Eye section for information on how to order yoke plate.
3. Single support to be used on line angles 30°. Double support to be used on line angles between 30° and 60°.
4. All weights are approximate.
5. See page 101 for dimensional drawing.
Suspension and Support

Heliformed Suspension Unit


Galvanized Steel and Alumoweld Strand

Dimensional Drawing for Strand Heliformed Suspension Unit

2-1/4" 5/8"

1-3/4"

101
2"

1-1/2"
2-1/16" 4-1/8"

2-1/16"
A

Vertical Ultimate Strength 15,000 Pounds


Suspension and Support

Double Heliformed Suspension Unit

Dimensional Table

102

Selection Information

For line angles between 30° and 60°

Conductor HSU Dimensions Ultimate


HSU Range Range J K L Strength
Inches (mm) Code In. (mm) In. (mm) In. (mm) Pounds (Kg)
0.304 - 0.389 (7.7 - 9.9) 0770 - 0955 2-1/16 (52.4) 3-1/4 (82.5) 12 (304.8) 30,000 (13607.8)
0.390 - 0.619 (9.9 - 15.7) 0990 - 1540 1-15/16 (49.2) 3-1/4 (82.5) 12 (304.8) 30.000 (13607.8)
0.620 - 0.645 (15.7 - 16.4) 1575 - 1575 1-15/16 (49.2) 3-1/4 (82.5) 18 (457.2) 30,000 (13607.8)
0.646 - 0.750 (16.4 - 19.0) 1640 - 1860 2-1/8 (54.0) 3-9/16 (90.5) 18 (457.2) 30,000 (13607.8)
0.751 - 0.907 (19.0 - 23.0) 1910 - 2290 2-3/8 (60.3) 4 (101.6) 18 (457.2) 40,000 (18143.7)
0.908 - 1.005 (23.0 - 25.5) 2305 - 2505 2-9/16 (65.1) 4-3/8 (111.1) 22 (558.8) 40,000 (18143.7)
1.006 - 1.208 (25.5 - 30.7) 2555 - 2985 2-11/16 (68.3) 4-3/4 (120.7) 26 (660.4) 50,000 (22679.6)
1.209 - 1.355 (30.7 - 34.4) 3070 - 3340 3-1/8 (79.4) 5-9/16 (141.3) 29 (736.6) 50,000 (22679.6)
1.356 - 1.557 (34.4 - 39.6) 3445 - 3855 3 (76.2) 5-1/2 (139.7) 32 (812.8) 50,000 (22679.6)
1.558 - 1.882 ( 39.6 - 47.8) 3955 - 4550 3-3/16 (81) 6 (152.4) 37 (939.8) 50,000 (22679.6)
Note: See Yoke Plate and Clevis Eye section for Yoke Plate Hardware.
Suspension and Support

Double Heliformed Suspension Unit


ACSR, All-Aluminum, Aluminum Alloy, AWAC, Compacted
All-Aluminum, Compacted ACSR

Selection Information

For line angles between 30° and 60°


Diameter Nominal Applied Rod Rods Weight
Catalog Range Conductor Length Diameter Per Per Set Color
Number Inches (mm) Size In. (mm) In. (mm) Set Lbs. (Kg) Code
DHSU 0770 .304 - .315 (7.7 - 8.0) #4, 3/4 AWAC 38 (965.2) .102 (2.6) 10 4.2 (1.9) Brown
DHSU 0805 .316 - .327 (8.0 - 8.3) #2, 6/1 38 (965.2) .102 (2.6) 11 4.3 (2.0) Red
103
DHSU 0835 .328 - .342 (8.3 - 8.7) #4, 2/5 AWAC 38 (965.2) .102 (2.6) 11 4.4 (2.0) Orange
DHSU 0870 .343 - .355 (8.7 - 9.0) #3, 3/4 AWAC 38 (965.2) .102 (2.6) 11 4.4 (2.0) Black
DHSU 0905 .356 - .374 (9.0 - 9.5) #1, 5/2 AWAC 38 (965.2) .102 (2.6) 12 4.5 (2.0 ) Green
DHSU 0955 .375 - .389 (9.5 - 9.9) #3, 2/5 AWAC 38 (965.2) .102 (2.6) 12 4.5 (2.0 ) Purple
DHSU 0990 .390 - .404 (9.9 - 10.3) 1/0, 6/1 48 (1219.2) .182 (4.6) 8 5.6 (2.5) Yellow
DHSU 1030 .405 - .418 (10.3 - 10.6) 1/0, 5/2 AWAC 48 (1219.2) .182 (4.6) 8 5.6 (2.5) Brown
DHSU 1065 .419 - .434 (10.6 - 11.0) #1, 3/4 AWAC 48 (1219.2) .182 (4.6) 8 5.6 (2.5) Green
DHSU 1105 .435 - .450 (11.0 - 11.4) 2/0, 6/1 48 (1219.2) .182 (4.6) 8 5.6 (2.5) Blue
DHSU 1145 .451 - .470 (11.5 - 11.9) 2/0, 5/2 AWAC 48 (1219.2) .182 (4.6) 9 5.8 (2.6) White
DHSU 1195 .471 - .481 (12.0 - 12.2) 110.8, 12/7 48 (1219.2) .182 (4.6) 9 5.8 (2.6) Green
DHSU 1225 .482 - .499 (12.2 - 12.7) #1, 2/5 AWAC 53 (1346.2) .182 (4.6) 9 4.2 (1.9) Red
DHSU 1270 .500 - .512 (12.7 - 13.0) 3/0, 6/1 53 (1346.2) .182 (4.6) 9 4.2 (1.9) Blue
DHSU 1305 .513 - .530 (13.0 - 13.5) 4/0, 7W, All Alum. 53 (1346.2) .182 (4.6) 10 4.3 (1.9) Green
DHSU 1350 .531 - .542 (13.5 - 13.8) 159, 12/7 AWAC 53 (1346.2) .182 (4.6) 10 4.3 (1.9) Yellow
DHSU 1380 .543 - .555 (13.8 - 14.1) 2/0, 3/4 AWAC 58 (1473.2) .182 (4.6) 10 4.9 (2.2) Black
DHSU 1410 .556 - .573 (14.1 - 14.6) 4/0, 6/1 58 (1473.2) .182 (4.6) 11 5.1 (2.3) White
DHSU 1460 .574 - .594 (14.6 - 15.1) 266.8, 7-19W, All Alum. 58 (1473.2) .182 (4.6) 11 5.1 (2.3) Brown
DHSU 1510 .595 - .606 (15.1 - 15.4) 266.8,18/1 AWAC 58 (1473.2) .182 (4.6) 11 5.1 (2.3) Orange
DHSU 1540 .607 - .619 (15.4 - 15.7) 266.8, 18/1 58 (1473.2) .182 (4.6) 11 5.1 (2.3) Purple
DHSU 1575 .620 - .645 (15.7 - 16.4) 266.8, 26/7 66 (1676.4) .182 (4.6) 12 5.1 (2.3) Red
DHSU 1640 .646 - .673 (16.4 - 17.1) 336.4, 19/37W, All Alum. 72 (1828.8) .204 (5.2) 11 6.5 (2.9) Blue
DHSU 1710 .674 - .690 (17.1 - 17.5) 300,26/7 72 (1828.8) .204 (5.2) 11 6.6 (3.0) Green
DHSU 1755 .691 - .710 (17.6 - 18.0) 300, 30/7 72 (1828.8) .204 (5.2) 12 7.0 (3.2) Yellow
DHSU 1805 .711 - .731 (18.1 - 18.6) 336.4, 26/7 72 (1828.8) .204 (5.2) 12 7.0 (3.2) Black
DHSU 1860 .732 - .750 (18.6 - 19.1) 336.4, 30/7 72 (1828.8) .204 (5.2) 12 7.0 (3.2) White
DHSU 1910 .751 - .768 (19.1 - 19.5) 397.5, 26/7 AWAC 78 (1981.2) .250 (6.4) 10 9.1 (4.1) Brown
DHSU 1955 .769 - .795 (19.5 - 20.2) 397.5, 26/7 78 (1981.2) .250 (6.4) 11 9.1 (4.1) Orange
DHSU 2020 .796 - .824 (20.2 - 20.9) 477, 18/1 78 (1981.2) .250 (6.4) 11 9.5 (4.3) Purple
DHSU 2095 .825 - .845 (21.0 - 24.0) 477, 26/7 AWAC 82 (2082.8) .250 (6.4) 11 9.9 (4.5) Red
DHSU 2150 .846 - .870 (21.5 - 22.1) 477,26/7 82 (2082.8) .250 (6.4) 11 9.9 (4.5) Blue
DHSU 2210 .871 - .893 (22.1 - 22.7) 600, 37W, All Alum. 82 (2082.8) .250 (6.4) 12 10.5 (4.8) Green
DHSU 2290 .894 - .907 (22.7 - 23.0) 500, 30/7 82 (2082.8) .250 (6.4) 12 10.5 (4.8) Green
DHSU 2305 .908 - .920 (23.1 - 23.4) 556.5,24/7 90 (2286) .250 (6.4) 12 14.7 (6.7) Yellow
DHSU 2340 .921 - .937 (23.4 - 23.8) 556.5, 26/7 90(2286) .250 (6.4) 12 12.2 (5.5) Black
DHSU 2385 .938 - .962 (23.8 - 24.4) 605, 24/7 90(2286) .250 (6.4) 12 12.2 (5.5) White
DHSU 2445 .963 - .986 (24.5 - 25.0) 636, 24/7 90(2286) .250 (6.4) 13 12.7 (5.8) Brown
DHSU 2505 .987 - 1.005 (25.1 - 25.5) 636, 26/7 90(2286) .250 (6.4) 13 12.7 (5.8) Orange
DHSU 2555 1.006 - 1.022 (25.6 - 26.0) 636,30/19 108 (2743.2) .310 (7.9) 11 19.5 (8.8) Purple
DHSU 2600 1.023 - 1.040 (26.0 - 26.4) 795, 37-61W, All Alum. 108 (2743.2) .310 (7.9) 11 19.5 (8.8) Red
DHSU 2645 1.041 - 1.074 (26.4 - 27.3) 715.5, 26/7 108 (2743.2) .310 (7.9) 11 19.5 (8.8) Blue
DHSU 2730 1.075 - 1.090 (27.3 - 27.7) 874.5, 37W 108 (2743.2) .310 (7.9) 12 20.3 (9.2) Green
DHSU 2770 1.091 - 1.118 (27.7 - 28.4) 795, 26/7 108 (2743.2) .310 (7.9) 12 20.3 (9.2) Yellow
DHSU 2840 1.119 - 1.136 (28.4 - 28.9) 954, 37W, All Alum. 108 (2743.2) .310 (7.9) 12 20.5 (9.3) Black
DHSU 2890 1.137 - 1.152 (28.9 - 29.3) 795, 30/19 108 (2743.2) .310 (7.9) 12 20.5 (9.3) White
DHSU 2930 1.153 - 1.175 (29.3 - 29.8) 954,45/7 108 (2743.2) .310 (7.9) 12 20.5 (9.3) Brown
DHSU 2985 1.176 - 1.208 (29.9 - 30.7) 954, 54/7 108 (2743.2) .310 (7.9) 12 20.5 (9.3) Orange
DHSU 3070 1.209 - 1.226 (30.7 - 31.1) 1113, 61W 117 (2971.8) .365 (9.3) 11 28.6 (13.0) Purple
continued on next page
Suspension and Support

Double Heliformed Suspension Unit


ACSR, All-Aluminum, Aluminum Alloy, AWAC, Compacted
All-Aluminum, Compacted ACSR

Selection Information

Diameter Nominal Applied Rod Rods Weight


Catalog Range Conductor Length Diameter Per Per Set Color
Number Inches (mm) Size In. (mm) In. (mm) Set Lbs. (Kg) Code
DHSU 3115 1.227 - 1.259 (31.2 - 32.0) 1192.5, 61W, All Alum. 117 (2972) .365 (9.3) 11 28.6 (13.0) Red
DHSU 3200 1.260 - 1.286 (32.0 - 32.7) 1113,48/7 117 (2972) .365 (9.3) 12 30.0 (13.6) Blue
DHSU 3270 1.287 - 1.314 (32.7 - 33.4) 1272, 61W, All Alum. 117 (2972) .365 (9.3) 12 30.0 (13.6) Green
DHSU 3340 1.315 - 1.355 (33.4 - 34.4) 1272, 45/7 117 (2972) .365 (9.3) 12 30.0 (13.6) Yellow
104 DHSU 3445 1.356 - 1.394 (34.4 - 35.4) 1272,54/19 120 (3048) .365 (9.3) 12 32.0 (14.5) Black
DHSU 3545 1.395 - 1.416 (35.4 - 36.0) 1351.5, 54/19 AWAC 120 (3048) .365 (9.3) 13 33.3 (15.1) White
DHSU 3600 1.417 - 1.442 (36.0 - 36.6) 1510.5, 61W, All Alum. 120 (3048) .365 (9.3) 13 33.3 (15.1) Brown
DHSU 3665 1.443 - 1.477 (36.7 - 37.5) 1431, 54/19 120 (3048) .365 (9.3) 13 33.3 (15.1) Orange
DHSU 3755 1.478 - 1.516 (37.5 - 38.5) 1590, 45/7 120 (3048) .365 (9.3) 13 33.3 (15.1) Purple
DHSU 3855 1.517 - 1.557 (38.5 - 39.5) 1590,54/19 120 (3048) .365 (9.3) 13 33.3 (15.1) Red
DHSU 3955 1.558 - 1.579 (39.6 - 40.1) 1780, 72/7 137 (3480) .365 (9.3) 14 41.6 (18.9) Blue
DHSU 4015 1.580 - 1.612 (40.1 - 40.9) 1780, 84/19 137 (3480) .365 (9.3) 14 41.6 (18.9) Green
DHSU 4100 1.613 - 1.650 (41.0 - 41.9) 2000, 91W, All Alum. 137 (3480) .365 (9.3) 14 42.0 (19.1) Yellow
DHSU 4195 1.651 - 1.688 (41.9 - 42.9) 2000,72/7 137 (3480) .365 (9.3) 15 43.6 (19.8) Black
DHSU 4290 1.689 - 1.711 (42.9 - 43.5) 2000, 84/19 137 (3480) .365 (9.3) 15 43.6 (19.8) White
DHSU 4350 1.712 - 1.752 (43.5 - 44.5) 2129, 84/19 137 (3480) .365 (9.3) 15 43.6 (19.8) Brown
DHSU 4455 1.753 - 1.790 (44.5 - 45.5) 2156, 84/19 137 (3480) .365 (9.3) 15 43.6 (19.8) Orange
DHSU 4550 1.791 - 1.828 (45.5 - 46.4) 2300 84/19 137 (3480) 365 (9.3) 15 43.6 (19.8) Purple

Right Hand Lay Standard

Note: 1. Heliformed double suspension units consist of one set of rods and matching hardware assembly packed separately and does not
include yoke plate or clevis fittings.
2. See Yoke Plate and Clevis Eye section for information on how to order yoke plates.
3. Weights are approximate.
Suspension and Support

Heliformed Support

Materials General Recommendations


Keeper – high strength aluminum alloy The Heliformed support unit is intend-
casting. The conductor range is cast on ed for use on aluminum based conduc-
the outside of the keeper. tors with a diameter range of 0.390" to
1.828". It is designed to be used with
Body – galvanized malleable iron or clamp-top horizontal and vertical post
high strength aluminum alloy casting insulators. It is designed to reduce the
with stainless steel insert for trunnion. static stresses at the support point so
that the conductor is protected against TMB-5 Support Clamp sold separately.
Cap screws and washers – the dynamic stresses of aeolian vibra-
galvanized steel. tion. It also protects the conductor in
the support area against impulse and
Inserts – compounded for resistance to power flashover. Although the 105
ozone, weathering and extreme high Heliformed support unit provides
and low temperature variations and improved protection over armor clamp
compression set. An aluminum alloy and bare clamp attachments, in the
reinforcement is molded into the elas- case of known vibration, vibration
tomer. The conductor range is molded dampers may be necessary. Consult
onto the inside of each insert. Tyco Electronics for recommendations
concerning vibration dampers.
Rods – aluminum covered steel for
aluminum based conductor diameter Mechanical Strength
range 0.390" to 0.481". Aluminum The Heliformed support unit will with-
alloy for aluminum based conductor stand an unbalanced load of 10% to
diameter range 0.482" to 1.828". 20% of the conductor RBS before initial
slip occurs. It will withstand a pulloff
Color code – identifies the conductor load from the trunnion pins of 5,000
diameter range. lbs. in any direction.

Center mark – identifies centers and Use the single Heliformed support unit
application starting location. for line angles up to 30 degrees and a
double support unit for line angles up to
Identification tag – identifies catalog 60 degrees.
number, conductor type, and diameter
range. In hilly terrain, the Heliformed support
unit may be rotated no more than plus
Note: Each Heliformed support housing or minus 15 degrees from horizontal.
has a wide conductor range and incor-
porates several different pairs of inserts Heliformed support unit for Line Repair
and sets of rods. Inserts have a narrow For repair of fatigue damaged conduc-
conductor range and will accommo- tors, a specially designed Heliformed
date a few sets of rods. Rods have a Support can be applied over armor rods
very narrow conductor range and are to extend the life of the conductor.
designed for use only on the conductor Wrench formed rods must be removed
range listed on the I.D. tag. when fatigue occurs under them. A
splice is then applied over the damaged
area and the Heliformed Support is
applied over the splice.

Note: Double Heliformed support units


are engineered and manufactured on a
special order basis. Consult Tyco
Electronics for specific engineering
recommendations.
Suspension and Support

Heliformed Support

Dimensional Table

4" 1.12"

3"
106

3.54"

3" 3.54"

Clamp Top Trunnion


(Part Number: TMB-5)
Only line post insulators with clamp top
trunnion caps conforming to ANSI Standard
C29.7 can be used to insure proper fit and
service life. See illustration above for cap
dimensions.

Selection Information

Conductor Dimension
Ranges A B C D
Inches (mm) In. (mm) In. (mm) In. (mm) In. (mm)
0.390 - 0.481 (9.9 - 12.2) 2-1/2 (63.5) 3/16 (4.8) 2-1/16 (52.4) 2 (50.8)
0.482 - 0.542 (12.2 - 13.8) 3 (76.2) 3/16 (4.8) 2-7/16 (61.9) 2 (50.8)
0.543 - 0.645 (13.8 - 16.4) 3-1/2 (88.9) 13/32 (10.3) 2-5/8 (66.7) 1-1/2 (38.1)
0.646 - 0.750 (16.4 - 19.0) 3-3/4 (95.25) 9/16 (14.3) 2-13/16 (71.4) 2 (50.8)
0.751 - 0.907 (19.0 - 23.0) 4-1/2 (114.3) 3/4 (19.1) 3-5/16 (84.1) 2 (50.8)
0.908 - 1.005 (23.0 - 25.5) 5 (127) 1-1/8 (28.6) 2-3/4 (69.9) 2 (50.8)
1.006 - 1.208 (25.5 - 30.7) 5-1/2 (139.7) 1-5/16 (33.3) 4-9/32 (108.7) 2 (50.8)
1.209 - 1.355 (30.7 - 34.4) 6 (152.4) 1-9/16 (39.7) 4-23/32 (119.9) 2 (50.8)
1.356 - 1.557 (34.4 - 39.6) 6-1/2 (165.1) 1-5/8 (41.3) 5-1/16 (128.6) 2 (50.8)
1.558 - 1.828 (39.6 - 46.4) 7 (177.8) 1-15/16 (49.2) 5-1/2 (139.7) 1-1/2 (38.1)
Suspension and Support

Heliformed Support
ACSR, All-Aluminum, Aluminum Alloy, Composit All-Aluminum,
Composit ACSR, AWAC, ACAR

107

Selection Information

Diameter Nominal Applied Rod Rods Weight


Catalog Range Conductor Length Diameter Per Per Set Color
Number Inches Size Inches Inches Set Pounds (Kg) Code
HSS 0990 .390 - .404 (9.9 - 10.3) 1/0, 6/1 36 (914.4) .128 (3.3) 11 2.9 (1.3) Yellow
HSS 1030 .405 - .418 (10.3 - 10.6) 1/0, 5/2 AWAC 36 (914.4) .128 (3.3) 11 2.9 (1.3) Brown
HSS 1065 .419 - .434 (10.6 - 11.0) #1, 3/4 AWAC 36 (914.4) .128 (3.3) 11 2.9 (1.3) Green
HSS 1105 .435 - .450 (11.0 - 11.4) 2/0, 6/1 36 (914.4) .128 (3.3) 11 2.9 (1.3) Blue
HSS1145 .451 - .470 (11.5 - 11.9) 2/0, 5/2 AWAC 36 (914.4) .128 (3.3) 12 2.9 (1.3) White
HSS 1195 .471 - .481 (12.0 - 12.2) 110.8, 12/7 36 (914.4) .128 (3.3) 12 2.9 (1.3) Green
HSS 1225 .482 - .499 (12.2 - 12.7) #1, 2/5 AWAC 30 (762) .167 (4.2) 10 2.2 (1.0) Red
HSS 1270 .500 - .512 (12.7 - 13.0) 3/0, 6/1AC 30 (762) .167 (4.2) 10 2.2 (1.0) Blue
HSS 1305 .513 - .530 (13.0 - 13.5) 4/0, 7W All Alum. 30 (762) .167 (4.2) 11 2.3 (1.0) Green
HSS 1350 .531 - .542 (13.5 - 13.8) 1/0, 2/5 AWAC 30 (762) .167 (4.2) 11 2.3 (1.0) Yellow
HSS 1380 .543 - .555 (13.8 - 14.1) 2/0, 3/4 AWAC 34 (863.6) .182 (4.6) 10 2.9 (1.3) Black
HSS 1410 .556 - .573 (14.1 - 14.6) 4/0, 6/1 34 (863.6) .182 (4.6) 11 3.0 (1.3) White
HSS 1460 .574 - .594 (14.6 - 15.1) 266.8, 7-19W, All Alum. 34 (863.6) .182 (4.6) 11 3.0 (1.3) Brown
HSS 1510 .595 - .606 (15.1 - 15.4) 266.8, 18/1 AWAC 34 (863.6) .182 (4.6) 11 3.0 (1.3) Orange
HSS 1540 .607 - .619 (15.4 - 15.7) 266.8, 18/1 34 (863.6) .182 (4.6) 11 3.0 (1.3) Purple
HSS 1575 .620 - .645 (15.7 - 16.4) 266.8, 26/7 38 (965.2) .182 (4.6) 12 3.2 (1.5) Red
HSS 1640 .646 - .673 (16.4 - 17.1) 336.4, 19/37W, All Alum.41 (1041.4) .204 (5.2) 11 4.1 (1.9) Blue
HSS 1710 .674 - .690 (17.1 - 17.5) 300, 26/7 41 (1041.4) .204 (5.2) 11 4.1 (1.9) Green
HSS 1755 .691 - .710 (17.6 - 18.0) 300,30/7 41 (1041.4) .204 (5.2) 12 4.2 (1.9) Yellow
HSS 1805 .711 - .731 (18.1 - 18.6) 336.4, 26/7 41 (1041.4) .204 (5.2) 12 4.2 (1.9) Black
HSS 1860 .732 - .750 (18.6 - 19.1) 336.4, 30/7 41 (1041.4) .204 (5.2) 12 4.2 (1.9) White
HSS 1910 .751 - .768 (19.1 - 19.5) 397.5, 26/7 AWAC 45 (1143) .250 (6.4) 10 5.4 (2.4) Brown
HSS 1955 .769 - .795 (19.5 - 20.2) 397.5,26/7 45 (1143) .250 (6.4) 11 5.7 (2.6) Orange
HSS 2020 .796 - .824 (20.2 - 20.9) 477, 18/1 45 (1143) .250 (6.4) 11 5.7 (2.6) Purple
HSS 2095 .825 - .845 (21.0 - 24.0) 477, 26/7 AWAC 48 (1219.2) .250 (6.4) 11 5.8 (2.6) Red
HSS 2150 .846 - .870 (21.5 - 22.1) 477, 26/7 48 (1219.2) .250 (6.4) 11 5.8 (2.6) Blue
HSS 2210 .871 - .893 (22.1 - 22.7) 600, 37W All Alum. 48 (1219.2) .250 (6.4) 12 6.1 (2.8) Green
HSS 2290 .894 - .907 (22.7 - 23.0) 500, 30/7 48 (1219.2) .250 (6.4) 12 6.1 (2.8) Green
HSS 2305 .908 - .920 (23.1 - 23.4) 556.5, 24/7 53 (1346.2) .250 (6.4) 12 7.3 (3.3) Yellow
HSS 2340 .921 - .937 (23.4 - 23.8) 556.5, 26/7 53 (1346.2) .250 (6.4) 12 7.3 (3.3) Black
HSS 2385 .938 - .962 (23.8 - 24.4) 605,24/7 53 (1346.2) .250 (6.4) 12 7.3 (3.3) White
HSS 2445 .963 - .986 (24.5 - 25.0) 636, 24/1 53 (1346.2) .250 (6.4) 13 7.5 (3.4) Brown
HSS 2505 .987 - 1.005 (25.1 - 25.5) 636, 26/7 53 (1346.2) .250 (6.4) 13 7.5 (3.4) Orange
HSS 2555 1.006 - 1.022 (25.6 - 26.0) 636, 30/19 62 (1574.8) .310 (7.9) 11 10.7 (4.9) Purple
HSS 2600 1.023 - 1.040 (26.0 - 26.4) 795, 37-16W, All Alum. 62 (1574.8) .310 (7.9) 11 10.7 (4.9) Red
HSS 2645 1.041 - 1.074 (26.4 - 27.3) 715.5, 26/7 62 (1574.8) .310 (7.9) 11 10.7 (4.9) Blue
HSS 2730 1.075 - 1.090 (27.3 - 27.7) 874.5, 37W, All Alum. 62 (1574.8) .310 (7.9) 12 11.2 (5.1) Green

continued on next page


Suspension and Support

Heliformed Support

Selection Information

Diameter Nominal Applied Rod Rods Weight


Catalog Range Conductor Length Diameter Per Per Set Color
Number Inches (mm) Size In. (mm) In. (mm) Set Lbs. (Kg) Code
HSS 2770 1.091 - 1.118 (27.7 - 28.4) 795, 26/7 62 (1574.8) .310 (7.9) 12 11.2 (5.1) Yellow
HSS 2840 1.119 - 1.136 (28.4 - 28.9) 954, 37W, All Alum. 62 (1574.8) .310 (7.9) 12 11.2 (5.1) Black
HSS 2890 1.137 - 1.152 (28.9 - 29.3) 795, 30/19 62 (1574.8) .310 (7.9) 12 11.2 (5.1) White
108 HSS 2930 1.153 - 1.175 (29.3 - 29.8) 954, 45/7 62 (1574.8) .310 (7.9) 12 11.2 (5.1) Brown
HSS 2985 1.176 - 1.208 (29.9 - 30.7) 954, 54/7 62 (1574.8) .310 (7.9) 12 11.2 (5.1) Orange
HSS 3070 1.209 - 1.226 (30.7 - 31.1) 1113, 6 1W, All Alum. 71 (1803.4) .365 (9.3) 11 15.7 (7.1) Purple
HSS 3115 1.227 - 1.259 (31.2 - 32.0) 1192.5, 61W, All Alum. 71 (1803.4) .365 (9.3) 11 15.7 (17.1) Red
HSS 3200 1.260 - 1.286 (32.0 - 32.7) 1113, 48/7 71 (1803.4) .365 (9.3) 12 16.3 (17.4) Blue
HSS 3270 1.287 - 1.314 (32.7 - 33.4) 1272, 61W, All Alum. 71 (1803.4) .365 (9.3) 12 16.3 (17.4) Green
HSS 3340 1.315 - 1.355 (33.4 - 34.4) 1272,45/7 71 (1803.4) .365 (9.3) 12 16.3 (17.4) Yellow
HSS 3445 1.356 - 1.394 (34.4 - 35.4) 1272, 54/19 78 (1981.2) .365 (9.3) 12 17 (7.7) Black
HSS 3545 1.395 - 1.416 (35.4 - 36.0) 1351.5, 54/19 AWAC 78 (1981.2) .365 (9.3) 13 18 (8.2) White
HSS 3600 1.417 - 1.442 (36.0 - 36.6) 1510.5, 61W, All Alum. 78 (1981.2) .365 (9.3) 13 18 (8.2) Brown
HSS 3665 1.443 - 1.477 (36.7 - 37.5) 1431, 54/19 78 (1981.2) .365 (9.3) 13 18 (8.2) Orange
HSS 3755 1.478 - 1.516 (37.5 - 38.5) 1590, 45/7 78 (1981.2) .365 (9.3) 13 18 (8.2) Purple
HSS 3855 1.517 - 1.557 (38.5 - 39.5) 1590, 54/19 78 (1981.2) .365 (9.3) 13 18 (8.2) Red
HSS 3955 1.558 - 1.579 (39.6 - 40.1) 1780, 72/7 90 (2286) .365 (9.3) 14 20.3 (9.2) Blue
HSS 4015 1.580 - 1.612 (40.1 - 40.9) 1780, 84/19 90 (2286) .365 (9.3) 14 20.3 (9.2) Green
HSS 4100 1.613 - 1.650 (41.0 - 41.9) 2000, 91W, All Alum. 90 (2286) .365 (9.3) 14 20.3 (9.2) Yellow
HSS 4195 1.651 - 1.688 (41.9 - 42.9) 2000, 72/7 90 (2286) .365 (9.3) 15 21.3 (10.0) Black
HSS 4290 1.689 - 1.711 (42.9 - 43.5) 2000, 84/19 90 (2286) .365 (9.3) 15 21.3 (10.0) White
HSS 4350 1.712 - 1.752 (43.5 - 44.5) 2129, 84/19 90 (2286) .365 (9.3) 15 21.3 (10.0) Brown
HSS 4455 1.753 - 1.790 (44.5 - 45.5) 2156, 84/19 90 (2286) .365 (9.3) 15 21.3 (10.0) Orange
HSS 4550 1.791 - 1.828 (45.5 - 46.4) 2300, 84/19 90 (2286) .365 (9.3) 15 21.3 (10.0) Purple

Right Hand Lay Standard

Notes: 1. A Heliformed support unit consists of a set of rods and matching hardware packed separately.
2. Weights are approximate.
Spacers, Spacer Dampers, and
Dampers

Spacer Damper 111

Posilok Spacer Damper 112

Bolted Spacer Damper 114

Gallop Master 116

Posilok Spacer 117

Hairpin Spacer 120

Dogbone Damper 122


Dogbone Damper Conductor and Static Wire Application 123 109

Stockbridge Dogbone Damper 126

Substation Bus Dogbone Damper 128

Spiral Vibration Damper 130


Bare Conductor and OPGW Cable 131
ADSS Cable 132
110
Damper

Spacer Dampers

Materials Corona and RIV


Frame - high strength aluminum alloy. Spacer Dampers are designed to have a
satisfactory performance commensu-
Posilok Arm (xSDP) rate with the operating voltage of the
transmission line.
Bolted Arm (xSDB)
Fault Currents
Elastomer Liners - used only with the All of Tyco Electronics’ Spacer Dampers
Posilok keeper especially compounded are designed for a minimum compres- 2 Bundle Posilok Spacer Damper
for resistance to ozone, weathering, sive withstand load between clamps of
extreme high and low temperatures and 2,500 pounds and a minimum tensile to
compression set. The conductor range withstand load of 1,250 pounds.
is molded into the inside of each insert.
Placement 111
General Recommendations Due to the many factors involved in
Spacer Dampers are recommended for designing an effective spacer damper
multi-conductor bundles with industry system, it is recommended that Tyco
standard spacing. The Spacer Damper Electronics be consulted for specific
is designed to withstand the forces and recommendations on both the choice
movements caused by transient condi- of Spacer Dampers and the placement.
tions such as short circuit, differential
icing, and wind loading without either Damping
causing damage to the subconductors Spacer Dampers can accommodate
or sustaining damage themselves. The torsional clamp arm movement of plus
design accommodates both longitudi- or minus 13 degrees, conical clamp arm
nal movement of the subconductors, movement of plus or minus 8 degrees,
vertical sag differences, as well as com- and longitudinal movement of plus or
pressive and tensil forces. minus 1-1/2 inches. These are possible
because of the properties of our elas- 3 Bundle Posilok Spacer Damper
When the Spacer Damper is installed in tomeric damping elements. There are
accordance with the Tyco Electronics’ two per arm, one on each side. They are
recommendations for subspan lengths, especially compounded to give long life
it constitutes a system which replaces under conditions of ozone, ultra violet
conventional spacers and vibration light, anticipated temperature extremes,
dampers. Spacer Dampers will control and continual conductor motion. Their
both aeolian vibration and subconduc- ability to dampen over many years has
tor oscillation to levels recognized as been well established throughout the
acceptable within the industry and to world in all types of climates.
the customers expressed needs. Tyco
Electronics will tailor the recommenda-
tions to terrain and design parameters.

4 Bundle Bolted Spacer Damper


Damper

Posilok Spacer Damper


ACSR, All-Aluminum, Aluminum Alloy,
Compacted All-Aluminum, Compacted ACSR,
AWAC, ACAR

X SDP XXXX Y LV
Number of Conductors in Bundle
(i.e. 2, 3, 4, 6, etc.)
Numeric Range Code
Bundle Spacing
2 Bundle – 18, 16, etc.
3 Bundle – 18-18-18, 24-18-18, etc.
4 Bundle – 18-18-18-18, 24-24-24-24, etc.
Voltage Rating
(Note: Only required on two-bundle configurations)
112 Blank - High voltage, 345 kV or greater
LV - Less than 345 kV

Note: Installation Tool Required,


Part # 700603

Selection Information

Catalog Conductor Nominal


Number Diameter Range: Inches (mm) Conductor Size
Arm A
xSDP 1700 y... 0.669 - 0.732 336.4, 18/1, 26/7
(17.0 - 18.6) 394.5, 19W, Alum. Alloy
397.5, 19W, All Alum.
400, 12/7, ACAR
xSDP 1860 y... 0.733 - 0.792 397.5, 26/7
(18.6 - 20.1) 465.4, 19W, Alum. Alloy
xSDP 2015 y... 0.793 - 0.848 477, 24/7
(20.1 - 21.5) 477, 19W, All Alum.
500, 24/13, ACAR
xSDP 2155 y... 0.849 - 0.901 477,26/7
(21.6 - 22.9) 556.5, 19W, All Alum.
600, 24/13, ACAR
xSDP 2290 y... 0.902 - 0.950 556.5, 24/7, 26/7
(22.9 - 24.1) 649.5, 24/13 ACAR
652.4, 19W, Alum. Alloy
xSDP 2415 y... 0.951 - 1.003 636, 26/7
(24.2 - 24.5) 666.6, 24/7
700, 24/13, ACAR
715.5, 37W, All Alum.
740.8, 37W, Alum. Alloy
750, 37W, All Alum.
xSDP 2550 y... 1.004 - 1.046 666.6, 26/7
(25.5 - 26.6) 795, 37W, All Alum.
800, 24/13, ACAR
xSDP 2660 y ... 1.047 - 1.087 795, 45/7
(26.6 - 27.6) 853.7, 24/13, ACAR
xSDP 2765 y... 1.088 - 1.126 795,26/7
(27.6 - 28.6) 927.2, 18/19, ACAR
927.2, 37W, Alum Alloy
954, 37W, All Alum.
xSDP 2865 y... 1.127 - 1.176 954, 45/7
(28.6 - 29.9) 1024.5, 24/13, ACAR
1,033.5, 37W, All Alum.
xSDP 2990 y... 1.177 - 1.210 954, 54/7
29.9 - 30.7) 1,080.6, 18/19, ACAR

Continued on next page


Damper

Catalog Conductor Nominal


Number Diameter Range: Inches (mm) Conductor Size
xSDP 3075 y... 1.211 - 1.241 1,033.5, 45/7
(30.8 - 31.5) 1,113, 61W, All Alum.
xSDP 3155 y... 1.242 - 1.246 (31.5 - 31.6) 1,033.5, 54/7
xSDP 3170 y... 1.247 - 1.271 1,113, 45/7
(31.7 - 32.3) 1,192.5, 61W, All Alum.
1,200, 24/13, ACAR
xSDP 3230 y... 1.272 - 1.301 1,113, 54/19
(32.3 - 33.0) 1,272, 61W, All Alum.
xSDP 3305 y... 1.302 - 1.327 1,192.5, 45/7
(33.1 - 33.7) 1,277, 42/19, ACAR
xSDP 3375 y... 1.328 - 1.352 1,272, 45/7
(33.7 - 34.3) 1,351.5, 61W, All Alum.
xSDP 3435 y... 1.353 - 1.375 (34.4 - 34.9) 1,400, 42/19, ACAR
xSDP 3495 y... 1.376 - 1.397 1,272, 45/7
(35.0 - 35.5) 1,351.5, 45/7
1,431, 61W. All Alum. 113
xSDP 3550 y... 1.398 - 1.418 1,500, 42/19, ACAR
(35.5 - 36.0) 1,510.5, 61W, All Alum.
xSDP 3605 y... 1.419 - 1.437 1,351.5, 54/19
(36.0 - 36.5) 1,431,45/7
1,534, 42/19, ACAR
xSDP 3655 y... 1.438 - 1.456 (36.5 - 37.0) 1,590, 61W, All Alum.
xSDP 3700 y... 1.457 - 1.473 1,431, 54/19
(37.0 - 37.4) 1,600, 42/19, ACAR
xSDP 3745 y... 1.474 - 1.489 (37.4 - 37.8)
xSDP 3785 y... 1.490 - 1.505 1,590, 45/7
(37.8 - 38.2) 1,700, 42/19, ACAR
Arm B
xSDP 3825 y... 1.506 - 1.533 1,510.5, 54/7
(38.2 - 38.9) 1,750, 61W, All Alum.
1,750, 42/19, ACAR
xSDP 3895 y... 1.534 - 1.561 1,590, 54/19
(39.0 - 39.6) 1,800, 42/19, ACAR
xSDP 3965 y... 1.562 - 1.601 (39.7 - 40.7) 1,900, 42/19, ACAR
xSDP 4070 y... 1.602 - 1.640 1,780, 84/19
(40.7 - 41.7) 1,933, 42/19, ACAR
2,000, 42/19, ACAR
2,000, 91W, All Alum.
xSDP 4170 y... 1.641 - 1.677 (41.7 - 42.6)
xSDP 4260 y... 1.678 - 1.714 (42.6 - 43.5) 2,034, 72/7
xSDP 4355 y... 1.715 - 1.751 2,167, 72/7
(43.6 - 44.5) 2,250, 91W, All Alum.
2,303.5, 54/37, ACAR
xSDP 4450 y... 1.752 - 1.781 2,156, 84/19
(44.5 - 45.2) 2,338, 42/19, ACAR
xSDP 4525 y... 1.782 - 1.810 (45.3 - 46.0) 2,312, 76/19
xSDP 4600 y... 1.811 - 1.837 (46.0 - 46.7) 2,500, 54/37, ACAR
xSDP 4655 y... 1.838 - 1.862 (46.7 - 47.3)
xSDP 4730 y... 1.863 - 1.886 (47.3 - 47.9) 2,515, 76/19
xSDP 4795 y... 1.887 - 1.908 (47.9 - 48.5)
xSDP 4850 y... 1.909 - 1.929 (48.5 - 49.0) 2,750, 91W, All Alum.
xSDP 4900 y... 1.930 - 1.949 (49.0 - 49.5)
xSDP 4955 y... 1.950 - 1.968 (49.5 - 50.0)
xSDP 5000 y... 1.969 - 1.985 (50.0 - 50.4)
xSDP 5045 y... 1.986 - 2.002 3,000, 127W, All Alum.
(50.4 - 50.9) 3,000, 54/37, ACAR
Note: Weights will be supplied upon request.
Damper

Bolted Spacer Damper


ACSR, All-Aluminum, Aluminum Alloy,
Compacted All-Aluminum, Compacted ACSR,
AWAC, ACAR

X SDB XXXX Y X LV
Number of Conductors in Bundle
(i.e. 2, 3, 4, 6, etc.)
Numeric Range Code
Bundle Spacing
2 Bundle – 18, 16, etc.
3 Bundle – 18-18-18, 24-18-18, etc.
4 Bundle – 18-18-18-18, 24-24-24-24, etc.
114 Bolt Type for Bolted Spacer Damper
Blank – Standard Shearhead
G – Galvanized Bolt
Voltage Rating
(Note: Only required on two-bundle configurations)
Blank - High voltage, 345 kV or greater
LV - Less than 345 kV

Selection Information

Catalog Conductor Nominal


Number Diameter Range: Inches (mm) Conductor Size
xSDB 2050 y... 0.807 - 0.830 477, 18/1
(20.5 - 21.1) 500, 19W, All Alum.
500, 12/7, ACAR
xSDB 2110 y... 0.831 - 0.857 477, 24/7
(21.1 - 21.8) 556.5, 19W, All Alum.
xSDB 2180 y... 0.858 - 0.885 (21.8 - 22.5) 477, 26/7
559.5, 19W, Alum. Alloy
xSDB 2250 y... 0.886 - 0.913 556.5, 18/1
(22.5 - 23.2) 600, 12/7, ACAR
xSDB 2320 y... 0.914 - 0.940 556.5, 26/7
(23.2 - 23.9) 636, 37W, All Alum.
649.5, ACAR
652.4 19W, Alum. Alloy
xSDB 2390 y... 0.941 - 0.968 (23.9 - 24.6) 605, 26/7
xSDB 2460 y... 0.969 - 0.999 636, 26/7
(24.6 - 25.4) 715.5, 37W, All Alum.
740.8, 37W, Alum. Alloy
xSDB 2540 y... 1.000 - 1.031 666.6, 26/7
(25.4 - 26.2) 795, 37W, All Alum.
xSDB 2620 y... 1.032 - 1.062 (26.2 - 27.0) 715.5, 26/7
xSDB 2700 y... 1.063 - 1.094 795, 45/7
(27.0 - 27.8) 900, 37W, All Alum.
xSDB 2780 y... 1.095 - 1.129 795, 26/7
(27.8 - 28.7) 927.2, 37W, Alum. Alloy
927.2, ACAR
954, 37W, All Alum.
xSDB 2870 y... 1.130 - 1.164 (28.7 - 29.6) 900, 54/7
xSDB 2960 y... 1.165 - 1.200 954,45/7
(29.6 - 30.5) 1024.5, ACAR
1033.5 37W, 61W, All Alum,
xSDB 3050 y... 1.201 - 1.239 1033.5, 45/7
(30.5 - 31.5) 1113, 61W, All Alum.
Continued on next page
Damper

Bolted Spacer Damper


ACSR, All-Aluminum, Aluminum Alloy,
Compacted All-Aluminum, Compacted ACSR,
AWAC, ACAR

X SDB XXXX Y X LV
Number of Conductors in Bundle
(i.e. 2, 3, 4, 6, etc.)
Numeric Range Code
Bundle Spacing
2 Bundle – 18, 16, etc.
3 Bundle – 18-18-18, 24-18-18, etc.
4 Bundle – 18-18-18-18, 24-24-24-24, etc.
Bolt Type for Bolted Spacer Damper 115
Blank – Standard Shearhead
G – Galvanized Bolt
Voltage Rating
(Note: Only required on two-bundle configurations)
Blank - High voltage, 345 kV or greater
LV - Less than 345 kV

Selection Information

Catalog Conductor Nominal


Number Diameter Range: Inches (mm) Conductor Size
xSDB 3150 y... 1.240 - 1.275 (31.5 - 32.4) 1,033.5, 54/7
xSDB 3240 y... 1.276 - 1.310 1,192.5, 45/7
(32.4 - 33.3) 1,272, 61W, All Alum.
xSDB 3330 y... 1.311 - 1.353 (33.3 - 34.4) 1,272, 45/7
xSDB 3440 y... 1.354 - 1.397 (34.4 - 35.5) 1,272, 54/19
xSDB 3550 y... 1.398 - 1.440 (35.5 - 36.6) 1,351.5, 54/19
xSDB 3660 y... 1.441 - 1.483 (36.6 - 37.7) 1,431, 54/19
1,590, 61W, All Alum.
xSDB 3770 y... 1.484 - 1.531 (37.7 - 38.9) 1,590,45/7
xSDB 3890 y... 1.532 - 1.578 (38.9 - 40.1) 1,590, 54/19
xSDB 4010 y... 1.579 - 1.626 ( 40.1 - 41.3) 1,780, 84/19
xSDB 4135 y... 1.627 - 1.676 (41.3 - 42.6) 2,000, 72/19, ACAR
xSDB 4260 y... 1.677 - 1.727 (42.6 - 43.9) 2,034, 72/7
xSDB 4390 y... 1.728 - 1.780 (43.9 - 45.2) 2,156, 84/19
xSDB 4525 y... 1.781 - 1.834 (45.2 - 46.6) 2,312, 76/19
xSDB 4660 y... 1.835 - 1.890 (46.6 - 48.0) 2,515, 76/19
xSDB 4805 y... 1.891 - 1.948 (48.0 - 49.5) 2,750, 91W, All Alum.
xSDB 4950 y... 1.949 - 2.007 (49.5 - 51.0) 3,000, 54/37, ACAR
xSDB 5100 y... 2.008 - 2.068 (51.0 - 52.5)
Note: Weights will be supplied upon request.
Damper

Gallop Master

Selection Information

Catalog Conductor Conductor Standard


Materials Number Range - Inches Range -mm Package Units
Constructed from a unique UV-resistant GM 0635 0.250 - 0.326 6.4-8.3 50
plastic rod formulation. By changing GM 0830 0.327 - 0.461 8.3-11.7 50
116 the orientation of ice accumulations on GM 1170 0.462 - 0.563 11.7-14.3 50
aerial conductors, the self-sustaining GM 1430 0.564 - 0.760 14.3-19.3 15
oscillation known as “galloping” can
GM 1930 0.761 - 0.926 19.3-23.5 15
be eliminated. The Tyco Electronics
Gallop Master damper unit modifies GM 2700 1.051 - 1.131 26.7-28.7 15
the position of ice accumulations thus GM 4710 1.930 - 2.530 49.0-64.3 15
changing the angle of attack relative to GM 4390 1.729 - 1.929 44.3-49.4 15
the wind which prevents the galloping CM3380 1.331 - 1.529 34.1-39.1 15
oscillations. GM2875 1.132 - 1.330 29.0-34.0 15

General Recommendations
The Gallop Master damper unit features
a disturbance section and a gripping Span Length Number of Distance* Distance*
section. The disturbance section is Feet Meters Devices Needed in Feet in Meters
large enough to allow easy installation 100 30.5 4 25 7.63
but maintains a tight bond to the con- 110 33.6 5 27.5 8.39
ductor. Units are sized to fit the overall 120 36.6 5 30 9.15
diameter of the conductors in each 130 39.7 6 32.5 9.91
installation. 140 42.7 6 35 10.68
150 45.8 6 37.5 11.44
The Gallop Master damper unit is easy 160 48.8 7 40 12.20
to install: just slide the disturbance
170 51.9 7 42.5 12.96
section over the conductor, slide the
unit into place, and wrap the gripping 180 54.9 8 45 13.73
section onto the conductor. The device 190 58 8 47.5 14.50
fits tightly over the conductor and 200 61 8 50 15.25
should be placed at certain defined 210 64.1 9 52.5 16.00
locations along the span. 220 67.1 9 55 16.78
230 70.2 10 57.5 17.54
Voltage Rating: 138 kV 240 73.2 10 60 18.30
250 76.3 11 62.5 19.06
260 79.3 11 66 20.13
270 82.4 11 67.5 20.59
280 85.4 12 70 21.35
290 88.5 12 72.5 22.11
300 91.5 13 75 22.88
310 94.6 13 77.5 23.64
320 97.6 14 80 24.40
330 100.7 14 82.5 25.16
340 103.7 15 85 25.93
350 106.8 15 87.5 26.69
360 109.8 15 90 27.45
370 112.9 16 92.5 28.21
380 115.9 16 95 28.98
390 119 17 97.5 29.74
400 122 17 100 30.50

*Distance measurement indicates the distance to the first device from both ends of
the span.
Spacer

Posilok Spacer

Materials Spacing Available


Spacer, body, keeper, and Posilok clamp 8, 13, 16, or 18 inches.

Fastener – high strength aluminum alloy. The Posilok spacer is flexible enough to
allow some longitudinal movement
Clamp liner – an elastomer compound between subconductors and yet rigid
specially formulated for resistance to enough to restrain the subconductors
ozone, ultraviolet, weathering, high and under adverse conditions. They provide
low temperature variations and com- a smooth, unitized construction which
Closed Position
pression set. The conductor range and minimizes corona and presents a low
part number is molded into the inside of level of RIV.
each liner.
The range of Posilok spacers are
General Recommendations designed to accommodate all conduc- 117
Posilok spacers are designed to main- tor sizes, all EHV voltages, and all bun-
tain specified subconductor spacing. dle configurations.
Furthermore, they are designed to with-
stand the forces and movements RIV
caused by transient conditions such as Posilok spacers are designed to have a
short circuit differential icing and wind corona performance commensurate
loading without either causing damage with the operating voltage of the trans-
to the subconductors or sustaining dam- mission line.
age themselves.
Vibration
Tyco Electronics’ exclusive Posilok Although the elastomer cushioned
fastener maintains a clamping force, housing is designed to minimize
independent of the installing lineman. conductor damage, vibration dampers
The Posilok clamp design was devel- must be used on lines subjected to
oped specifically to eliminate the vari- aeolian vibration.
ables involved with other types of fas-
teners. When properly installed it exerts Bolted Option
a positive vibration proof grip on the Contact Tyco Electronics for availability. Open Position
conductor. Correct installation is easily
verified from the ground.
Spacer

Posilok Spacer
ACSR, All-Aluminum, Aluminum Alloy, Compacted
All-Aluminum, Compacted ACSR, ACAR

Selection Information
PS XX - XXXX
Conductor Spacing
8, 13, 16, or 18 inches.
Numeric Range Code

Note: Installation Tool Required,


Part # 700603

Catalog Diameter Range Nominal Approx. Unit Weight


118 Number Inches (mm) Conductor Size Pounds (Kg)
Arm A
PS xx 1700 0.669 - 0.732 (17.0 - 18.6) 336.4,18/1,26/7 3.75 (1.7)
394.5, 19W, Alum. Alloy
397.5, 19W, All Alum.
400, 12/7, ACAR
PS xx 1860 0.733 - 0.792 (18.6 - 20.1) 397.5, 26/7 3.75 (1.7)
465.4, 19W, Alum. Alloy
PS xx 2015 0.793 - 0.848 (20.1 - 21.5) 477, 24/7 3.75 (1.7)
477, 19W, All Alum.
500, 24/13, ACAR
PS xx 2155 0.849 - 0.901 (21.6 - 22.9) 477, 26/7 3.75 (1.7)
556.5, 19W, All Alum.
600, 24/13, ACAR
PS xx 2290 0.902 - 0.950 (22.9 - 24.1) 556.5, 24/7, 26/7 3.75 (1.7)
649.5, 24/13, ACAR
652.4, 19W, Alum. Alloy
PS xx 2415 0.951 - 1.003 (24.2 - 25.5) 636, 26/7 3.75 (1.7)
666.6, 24/7
700, 24/13, ACAR
715.5, 37W, All Alum.
740.8, 37W, Alum. Alloy
750, 37W, All Alum.
PS xx 2550 1.004 - 1.046 (25.5 - 26.6) 666.6, 26/7 3.75 (1.7)
795, 37W, All Alum.
800, 24/13, ACAR
PS xx 2660 1.047 - 1 .087 (26.6 - 27.6) 795, 45/7 3.75 (1.7)
853.7, 24/13, ACAR
PS xx 2765 1.088 - 1.126 (27.6 - 28.6) 795, 26/7 3.75 (1.7)
927.2, 18/19, ACAR
927.2, 37W, Alum. Alloy
954, 37W, All Alum.
PS xx 2865 1.127 - 1.176 (28.6 - 29.9) 954, 45/7 3.75 (1.7)
1024.5, 24/13, ACAR
1033.5, 37W, All Alum.
PS xx 2990 1.177 - 1.210 (29.9 - 30.7) 954, 54/7 3.75 (1.7)
1080.6, 18/19, ACAR
PS xx 3075 1.211 - 1.241 (30.8 - 31.5) 1033.5, 45/7 3.75 (1.7)
1113, 61W, All Alum.
PS xx 3155 1.242 - 1.246 (31.5 - 31.6) 1033.5, 54/7 3.75 (1.7)
PS xx 3170 1.247 - 1.271 (31.7 - 32.3) 1113, 45/7 3.75 (1.7)
1192.5, 61W, All Alum.
1200, 24/13, ACAR
PS xx 3230 1.272 - 1.301 (32.3 - 33.0) 1113,54/19 3.75 (1.7)
1272, 61W, All Alum.
Continued on next page
Spacer

Catalog Diameter Range Nominal Approx. Unit Weight


Number Inches (mm) Conductor Size Pounds (Kg)
PS xx 3305 1.302 - 1.327 (33.1 - 33.7) 1192.5, 45/7 3.75 (1.7)
1277, 42/19, ACAR
PS xx 3375 1.328 - 1.352 (33.7 - 34.3) 1,272, 45/7 3.75 (1.7)
1,351.5, 61W, All Alum.
PS xx 3435 1.353 - 1.375 (34.4 - 34.9) 1,400, 42/19, ACAR 3.75 (1.7)
PS xx 3495 1.376 - 1.397 (35.0 - 35.5) 1,272, 45/7 3.75 (1.7)
1,351.5, 45/7
1,431, 61W, All Alum.
PS xx 3550 1.398 - 1.418 (35.5 - 36.0) 1,500, 42/19, ACAR 3.75 (1.7)
1,510.5, 61W, All Alum.
PS xx 3605 1.419 - 1.437 (36.0 - 36.5) 1,351.5, 54/19 3.75 (1.7)
1,431,45/7
1,534, 42/19, ACAR
PS xx 3655 1.438 - 1.456 (36.5 - 37.0) 1,590, 61W, All Alum. 3.75 (1.7) 119
PS xx 3700 1 .457 - 1.473 (37.0 - 37.4) 1,431, 54/19 3.75 (1.7)
1,600, 42/19, ACAR
PS xx 3745 1.474 - 1.489 (37.4 - 37.8) 3.75 (1.7)
PS xx 3785 1.490 - 1.505 (37.8 - 38.2) 1,590, 45/7 3.75 (1.7)
1,700, 42/19, ACAR
Arm B
PS xx 3825 1.506 - 1.533 (38.3 - 38.9) 1,510.5, 54/7 5.33 (2.4)
1,750, 61W, All Alum.
1,750, 42/19, ACAR
PS xx 3895 1.534 - 1.561 (39.0 - 39.6) 1,590, 54/19 5.33 (2.4)
1,800, 42/19, ACAR
PS xx 3965 1.562 - 1.601 (39.7 - 40.7) 1,900, 42/19, ACAR 5.33 (2.4)
PS xx 4070 1.602 - 1.640 (40.7 - 41.7) 1,780, 84/19 5.33 (2.4)
1,933, 42/19, ACAR
2,000, 42/19, ACAR
2,000, 91W, All Alum.
PS xx 4170 1.641 - 1.677 (41.7 - 42.6) 5.33 (2.4)
PS xx 4260 1.678 - 1.714 (42.6 - 43.5) 2,034, 72/7 5.33 (2.4)
PS xx 4355 1.715 - 1.751 (43.6 - 44.5) 2,167, 72/7 5.33 (2.4)
2,250, 91W, All Alum.
2,303.5, 54/37, ACAR
PS xx 4450 1.752 - 1.781 (44.5 - 45.2) 2,156, 84/19 5.33 (2.4)
2,338, 42/19, ACAR
PS xx 4525 1.782 - 1.810 (45.3 - 46.0) 2,312, 76/19 5.33 (2.4)
PS xx 4600 1.811 - 1.837 (46.0 - 46.7) 2,500, 54/37, ACAR 5.33 (2.4)
2,500, 91W, All Alum.
PS xx 4670 1.838 - 1.862 (46.7 - 47.3) 5.33 (2.4)
PS xx 4730 1.863 - 1.886 (47.3 - 47.9) 2,515, 76/19 5.33 (2.4)
PS xx 4795 1.887 - 1.908 (47.9 - 48.5) 5.33 (2.4)
PS xx 4850 1.909 - 1.929 (48.5 - 49.0) 2,750, 91W, All Alum 5.33 (2.4)
PS xx 4900 1.930 - 1.949 (49.0 - 49.5) 5.33 (2.4)
PS xx 4955 1.950 - 1.968 (49.5 - 50.0) 5.33 (2.4)
PS xx 5000 1.969 - 1.985 (50.0 - 50.4) 5.33 (2.4)
PS xx 5045 1.986 - 2.002 (50.4 - 50.9) 3,000, 127W, All Alum. 5.33 (2.4)
3,000, 54/37, ACAR
Notes: 1. For conductor diameter less than 0.669" please consult Tyco Electronics.
2. Approximate weights are based on 18 inch spacing.
3. Contact Tyco Electronics for information on Posilok application tool.
Spacer

Hairpin Spacer
ACSR, All-Aluminum, Aluminum Alloy, AWAC,
Compacted All-Aluminum, Compacted ACSR

Materials Placement
Rods – helically formed and manufac- Tyco Electronics’ experience with
tured of high strength aluminum alloy conductor motion has been wide and
and compatible with all aluminum varied and spacer placement has
based conductors. become much more of a science than
(4 Rod Set Unit)
the art it used to be. For purely electro-
Color Code – identifies conductor mechanical force protection due to
diameter range. electrical short circuits, span lengths
should be limited to 250 feet. However,
General Recommendations depending on a number of critical
Hairpin Spacers are recommended for factors concerning stringing tensions,
horizontal twin conductor bundles. For terrain, prevailing wind velocity and
120 tri and quad bundles, Spacer Dampers direction criteria, each Hairpin Spacer
are recommended (see page 111). For placement recommendation will require
other types of twin conductor bundles, a degree of assymetry assessed on each
see page 117 for Posilok spacers. installation using information produced
by the user. Consult Tyco Electronics for
Hairpin Spacers provide uniform spac- specific engineering recommendations.
ing, consistent electrical characteristics,
have an attenuating effect on wind
induced motion such as aeolian vibra-
tion and subconductor oscillation, and
keep the subconductors from entan-
gling due to galloping, ice loading, and
fault currents.

Hairpin Spacers are designed to be


corona free up to operating voltages of
500kV and 750kV.

Fault Currents
Hairpin Spacers are supplied with 4
rods as standard which can meet fault
current requirements on most EHV line
designs. The rod quantity and/or rod
diameter may be varied depending on
the anticipated short circuit load.
Spacer

HPS XX XXXX X

Conductor Spacing
Numeric Range Code
8, 13, 16, or 18 inches
Rod Sets
Blank = 4 rods per set
6 = 6 rods per set
Selection Information

Applied Approx.
Catalog Diameter Range Nominal Length Rods Per Weight Color
Number Inches (mm) Conductor Size In. (mm) Set Lbs. (Kg) Code
HPS xx 2032 0.800 - 0.835 (20.3 - 21.2) 397.5, 30/7 35 (889) 4 2.02 (0.9) Purple
121
HPS xx 2123 0.836 - 0.868 (21.2 - 22.0) 477,26/7 35 (889) 4 2.02 (0.9) Blue
HPS xx 2207 0.869 - 0.910 (22.1 - 23.1) 477, 30/7 35 (889) 4 2.02 (0.9) Yellow
HPS xx 2314 0.911 - 0.950 (23.1 - 24.1) 556.5, 26/7 44 (1117.6) 4 2.02 (0.9) White
HPS xx 2416 0.951 - 0.994 (24.2 - 25.2) 715.5, 37-61W, All Alum. 44 (1117.6) 4 2.02 (0.9) Orange
HPS xx 2527 0.995 - 1.038 (25.3 - 26.4) 666.6, 24/7 45 (1143) 4 2.02 (0.9) Red
HPS xx 2639 1.039 - 1.088 (26.4 - 27.6) 795, 45/7 45 (1143) 4 2.02 (0.9) Green
HPS xx 2766 1.089 - 1.140 (27.7 - 29.0) 795, 26/7 45 (1143) 4 3.51 (1.6) Orange
HPS xx 2898 1.141 - 1.196 (29.0 - 30.4) 954, 54/7 46 (1168.4) 4 3.51 (1.6) Red
HPS xx 3040 1.197 - 1.250 (30.4 - 31.8) 1113, 61W, All Alum. 46(1168.4) 4 3.51 (1.6) Black
HPS xx 3178 1.251 - 1.305 (31.8 - 33.1) 1272, 61W, All Alum. 46(1168.4) 4 3.51 (1.6) White
HPS xx 3317 1.306 - 1.365 (33.2 - 34.7) 1272, 45/7 48 (1219.2) 4 3.87 (1.8) Yellow
HPS xx 3470 1.366 - 1.425 (34.7 - 36.2) 1272, 54/19 48 (1219.2) 4 3.87 (1.8) Brown
HPS xx 3622 1.426 - 1.492 (36.2 - 37.9) 1431, 54/19 49 (1244.6) 4 3.87 (1.8) Blue
HPS xx 3792 1.493 - 1.562 (37.9 - 39.7) 1590, 54/19 49 (1244.6) 4 3.87 (1.8) Green
HPS xx 3970 1.563 - 1.619 (39.7 - 41.1) 1780, 94/19 50 (1270) 4 4.39 (2.0) Orange
HPS xx 4115 1.620 - 1.678 (41.1 - 42.6) 2000, 72/7 50 (1270) 4 4.39 (2.0) Brown
HPS xx 4265 1.679 - 1.731 (42.6 - 44.0) 2250, 91W, All Alum. 50 (1270) 4 4.39 (2.0) Purple
HPS xx 4399 1.732 - 1.795 (44.0 - 45.6) 2156, 84/19 50 (1270) 4 4.39 (2.0) Red
HPS xx 4562 1.796 - 1.855 (45.6 - 47.1) 2500, 9 1W, All Alum. 50 (1270) 4 4.39 (2.0) Brown
HPS xx 4714 1.856 - 1.923 (47.1 - 48.8) 2750, 9 1W, All Alum. 50 (1270) 4 4.39 (2.0) Blue

Right Hand Lay Standard

Note: 1. For conductor diameters less than 0.800, please consult Tyco Electronics.
2. Approximate weights are based on 18 inch spacing.
Damper

Dogbone Vibration Damper

Materials The range of Dogbone vibration dampers


Clamp – cast of high strength is a development resulting from our
aluminum alloy. extensive experience and research in the
field of conductor vibration control. The
Bolt – stainless steel bolt or shear head Dogbone damper concept is based on
break away head bolts available on the known and proven principles of the
special request. Stockbridge damper but embodies
improvements which increase both
Flat Washer – stainless steel power dissipation and range of frequen-
cy response beyond those of a
122 Messenger – exclusive heliformed 19 Stockbridge damper. The performance
strand EHS galvanized steel. of the Dogbone vibration damper has
been further improved using the latest
Masses – high grade zinc. CIGRE and IEEE recommended methods
including I.S.W.R. Power Dissipation and
General Recommendations Mechanical Impedance Testing.
Dogbone vibration dampers are
designed to eliminate conductor fatigue RIV
damage and line maintenance costs by Dogbone vibration dampers are
effectively diminishing aeolian vibration, designed to be corona free at all
thereby allowing increased line tensions. operating voltages.
The messenger cable and unique
dogbone shape of the masses are Placement
designed to achieve optimal energy dissi- Due to the many parameters involved
pation for minimal clamp movement. The and the exhaustive tests conducted by
messenger cable and dogbone weights Tyco Electronics for optimum damper
are matched to give additional resonant placement and performance, it is
modes and wider effective frequency recommended that Tyco Electronics be
response. The mechanical impedance of consulted for exact damper requirements.
the damper is matched to the conductor
to optimize performance. The offset dog- Option
bone shaped masses introduces a tor- Armor Rods can be supplied for added
sional mode of vibration damping not protection to OPGW Cable (see page
present in conventional Stockbridge type 85).
dampers.

Selection Information
(Std. material is cardboard)

Approx. Max.
Part Number Qty. per Box Weight per Box
DB05 15 48 lbs.
DB1 10 53.4 lbs.
DB2 5 53.4 lbs.
DB3 3 48.06 lbs.
DB4 2 42.72 lbs.
DB5 Special packaging “Made to Order”
(Cardboard or Wood Crating)
Damper

Dogbone Damper Conductor and


Static Wire Applications
ACSR, All-Aluminum, Aluminum Alloy, Compacted All-Aluminum,
Compacted ACSR, AWAC, Galvanized Steel, Alumoweld, ACAR

DB T2 2 27 SH M
Product Type
Blank = Standard Unit
T2 = Sleeves for T2 conductor

Weight Size (05, 1, 2, 3, 4, 5)


Clamp Code
Bolt Type 123
Blank = Standard Stainless Steel Bolt
SH = Shear Head
Thread Type
Blank = Imperial
M = Metric

Selection Information

Conductor Approx. Clamp


Catalog Diameter Range Nominal Nominal Strand and Bolt Weight
Number Inches (mm) Conductor Size Size Pounds (Kg)
DB xx 06 0.250 - 0.370 #4, 6/1, 7/1 5/16" (0.312) 0.34 (0.2)
(6.3 - 9.3) #2, 6/1, 7/1 7 #9 (0.343)
#2, 7W, All Alum.
77.47, 7W, Alum. Alloy
DB xx 09 0.371 - 0.490 1/0, 7W, All Alum. 3/8" (0.360") 0.34 (0.2)
(9.4 - 12.3) 1 /0, 6/1 7/16" (0.435")
2/0, 7/1 7 #7 (0.433")
123.3, 7W Alum. Alloy 7 #8 (0.385")
154.4, 7W Alum. Alloy
DB xx 12 0.491 - 0.600 3/0, 6/1 0.47 (0.2)
(12.4 - 5.2) 4/0, 6/1
4/0, 7W All Alum.
159, 12/7
195.7, 7W, Alum. Alloy
246.9, 7W, Alum. Alloy
DB xx 15 0.601 - 0.710 266.8, 7W, 19W, All Alum. 0.47 (0.2)
(15.3 - 18.0) 211.3, 12/7
266.8, 18/1, 26/7
312.8, 19W, Alum. Alloy
336.4, 18/1
336.4. 19W, All Alum.
DB xx 18 0.711 - 0.860 203.2, 16/19 0.66 (0.3)
(18.1 - 21.8) 336.4, 26/7, 30/7
394.5, 19W, Alum. Alloy
397.5, 18/1, 24/7, 26/7, 30/7
397.5, 19W, All Alum.
465.4, 19W, Alum. Alloy
477, 18/1
477, 19W, 37W, All Alum.
DB xx 21 0.861 - 0.950 477, 30/7,24/7, 26/7 0.97 (0.4)
(21.9 - 24.1) 556.5, 18/1, 24/7, 26/7
556.5, 19W, All Alum.
636, 37W, All Alum.
649.5, ACAR
652.4, 19W, Alum. Alloy
continued on next page
Damper

Dogbone Damper Conductor and


Static Wire Applications
ACSR, All-Aluminum, Aluminum Alloy, Compacted All-Aluminum,
Compacted ACSR, AWAC, Galvanized Steel, Alumoweld, ACAR

Selection Information

Conductor Approx. Clamp


Catalog Diameter Range Nominal Nominal Strand and Bolt Weight
Number Inches (mm) Conductor Size Size Pounds (kg)
DB xx 24 0.951 - 1.090 556.5, 30/7 0.97 (0.4)
(24.2 - 27.6) 605, 24/7, 26/7, 30/19
124 636, 36/1, 24/7, 26/7, 30/19
666.6, 24/7, 26/7
715.5, 26/7
715.5, 37W, All Alum.
740.8, 37W, Alum. Alloy
795, 36/1, 45/7
795, 37W, All Alum.
DB xx 27 1.091 - 1.210 715.5, 30/19 1.31 (0.6)
(27.7 - 30.7) 795, 24/7, 26/7, 54/7, 30/19
900, 45/7, 54/7
927.2, ACAR
927.2, 37W, Alum. Alloy
954, 45/7, 54/7
954, 37W, All Alum.
1024.5 ACAR, 1033.5 45/7
DB xx 30 1.211-1.330 1033.5, 54/7 1.31 (0.6)
(30.8 - 33.7) 1113, 45/7, 54/19
1113, 61W, All Alum.
1192.5, 45/7, 54/7
1272, 61W, All Alum.
DB xx 34 1.331 - 1.486 1272, 45/7, 54/19 1.58 (0.7)
(33.8 - 37.7) 1351.5, 45/7, 54/19
1431, 45/7, 54/19
1510.5, 45/7
1590, 61W, All Alum.
DB xx 38 1.500 - 1.700 1510.5, 54/19 1.40 (0.6)
(38.1 - 43.1) 1590, 45/7, 54/19
1780,84/19
DB xx 42 1.710 - 1.890 2034, 72/7 1.75 (0.8)
(43.4 - 47.9) 2156, 84/19
2167, 72/7
2312, 76/19
2515, 76/19
DB xx 48 2.00 - 2.161 3500, 127w 1.95 (0.9)
(50.0 - 54.9) 3000, 54/37, 72/19
Note: to calculate the total weight, add the clamp and bolt weight above to the mass and messenger weight shown in the Mass Size Selection
Guide on the following page (125).
Damper

Dogbone Damper Conductor and


Static Wire Applications
ACSR, All-Aluminum, Aluminum Alloy, Compacted All-Aluminum,
Compacted ACSR, AWAC, Galvanized Steel, Alumoweld, ACAR

Mass Size Selection Chart

Dogbone
Mass ACSR Range AAC, AAAC, ACAR Galvanized Steel Alumoweld
Code Inches (mm) Range - Inches (mm) Range - Inches (mm) Range - Inches (mm)
05 0.250 - 0.609 0.250 - 0.609 0.250 - 0.386 0.250 - 0.386
1 0.610 - 0.858 0.610 - 0.858 0.387 - 0.550 0.387 - 0.550
2 0.859 - 1.302 0.859 - 1.302 0.551 - 0.750 0.551 - 0.750
3 1.303 - 1.505 1.303 - 1.505
4 1.506 - 1.805 1.506 - 1.805
5 1.806 - 2.100 1.806 - 2.100 125

Clamp Bolt Torque Requirements

Clamp Clamp Specified Torque


Number Range - Inches Bolt Size ft./lbs.
06 0.250 - 0.370 7/16 x 1-3/4 20
09 0.371 - 0.490 7/16 x 1-3/4 20
12 0.491 - 0.600 1/2 x 2-1/4 25
15 0.601 - 0.710 1/2 x 2-1/4 25
18 0.711 - 0.860 1/2 x 2-1/4 25
21 0.861 - 0.950 1/2 x 2-1/4 25
24 0.951 - 1.080 1/2 x 2-1/4 25
27 1.091 - 1.210 1/2 x 2-1/4 30
30 1.211 - 1.330 1/2 x 2-1/4 30
34 1.331 - 1.486 5/8 x 2-1/2 40
38 1.500 - 1.700 5/8 x 2-1/2 40
42 1.710 - 2.000 5/8 x 2-1/2 40
Damper

Stockbridge Dogbone Damper


For Conductor, Static Wires, and OPGW Fiber Optic Cables

Selection Information

Catalog Range
Number (mm) Drawing No. Application
DUL-SD1.5 7.6 -11.94 A3DD3601T - Rev. 2 Conductor
DUL-SD1.5F 11.95 -17.79 A4DD07486T - Rev 2 Fiber Optic
DUL-SD3 11.95 - 17.79 A3DD1028T - Rev. 5 Conductor
DUL-SD5 17.80 - 24.64 A3DD1030T - Rev. 3 Conductor
DUL-SD65 17.80-24.64 A3DD4670T - Rev. 0 Conductor
DUL-SD65T 24.65 - 28.98 A3DD4750T - Rev. 2 Conductor
DUL-SD7 27.00 - 32.84 A4DD1241T - Rev. 5 Conductor
126 DUL-SD75 27.00 - 32.84 A4DD07483T - Rev. 1 Conductor
DUL-SD8 27.00 - 32.84 A4DD08854T - Rev. 2 Conductor
DUL-SD9 32.85 - 36.80 A4DD10215T - Rev. 0 Conductor
DUL-SD9S 32.85 - 36.80 A3DD4603T - Rev. 1 Conductor
Damper

Stockbridge Dogbone Damper


For OPGW Fiber Optic Cables

General Recommendations Damper Selection Chart


Tyco Electronics’ enhanced For installing dampers directly onto the FOHSU RODS or FOAR Armor Rods
Stockbridge Dogbone dampers are FOHSU FOAR Rod
designed to eliminate cable fatigue Cable Range Catalog Catalog Catalog
damage and line maintenance cost by Inches Millimeters Number Number Number
effectively diminishing aeolian vibra- 0.354 - 0.373 9.0 - 9.5 FOHSU 1640 FOAR 0880 DB 05-15SH
tion. The messenger cable and damper 0.374 - 0.393 9.5 - 10.0 FOHSU 1710 FOAR 0930 DB 05-15SH
weights are matched to give additional 0.394 - 0.416 10.0 - 10.6 FOHSU 1755 FOAR 0990 DB 05-15SH
resonant modes and wider effective fre- 0.417 - 0.434 10.6 - 11.0 FOHSU 1910 FOAR 1050 DB 05-18SH
quency response. The unique offset 0.435 - 0.461 11.0 - 11.7 FOHSU 1955 FOAR 1110 DB 05-18SH
masses introduces a 0.462 - 0.490 11.7 - 12.4 FOHSU 2020 FOAR 1180 DB 05-18SH
torsional dampening mode not 0.491 - 0.493 12.4 - 12.5 FOHSU 2095 FOAR 1245 DB 05-18SH 127
present in conventional stockbridge 0.494 - 0.511 12.5 - 13.0 FOHSU 2095 FOAR 1245 DB 05-18SH
type dampers. Shearhead bolts are 0.512 - 0.536 13.0 - 13.6 FOHSU 2150 FOAR 1245 DB 05-21SH
standard to prevent overtightening 0.537 - 0.559 13.6 - 14.2 FOHSU 2210 FOAR 1325 DB 05-21SH
which could result in attenuation. 0.560 - 0.573 14.2 - 14.6 FOHSU 2290 FOAR 1400 DB 05-21SH
0.574 - 0.586 14.6 - 14.9 FOHSU 2305 FOAR 1400 DB 05-21SH
Option 0.587 - 0.603 14.9 - 15.3 FOHSU 2340 FOAR 1490 DB 05-21SH
Armor Rods can be supplied for added 0.604 - 0.611 15.3 - 15.5 FOHSU 2385 FOAR 1540 DB 05-21SH
protection to OPGW cable. 0.612 - 0.628 15.5 - 16.0 FOHSU 2385 FOAR 1540 DB 05-24SH
0.629 - 0.652 16.0 - 16.6 FOHSU 2445 FOAR 1605 DB 05-24SH
Materials 0.653 - 0.671 16.6 - 17.0 FOHSU 2505 FOAR 1665 DB 05-24SH
Clamp - High strength aluminum alloy. 0.672 - 0.688 17.1 - 17.5 FOHSU 2555 FOAR 1725 DB 05-24SH
Masses - High grade zinc. 0.689 - 0.706 17.5 - 17.9 FOHSU 2600 FOAR 1725 DB 05-24SH
Messenger - Heliformed 19-strand EHS 0.707 - 0.727 18.0 - 18.5 FOHSU 2645 FOAR 1790 DB 05-27SH
galvanized steel. 0.728 - 0.748 18.5 - 19.0 FOHSU 2770 FOAR 1790 DB 05-27SH
0.749 - 0.754 19.0 - 19.2 FOHSU 2770 FOAR 1790 DB 1-27SH
0.755 - 0.772 19.2 - 19.6 FOHSU 2840 FOAR 1880 DB 1-27SH
0.773 - 0.788 19.6 - 20.0 FOHSU 2890 FOAR 1880 DB 1-27SH
DB XX XX 0.789 - 0.811 20.0 - 20.6 FOHSU 2930 FOAR 1990 DB 1-27SH
SH 0.812 - 0.844 20.6 - 21.4 FOHSU 2985 FOAR 2070 DB 1-27SH
Weight Size 0.845 - 0.856 21.5 - 21.7 FOHSU 3070 FOAR 2150 DB 1-30SH
05 - .5 KG 0.857 - 0.862 21.8 - 21.9 FOHSU 3070 FOAR 2150 DB 1-30SH
1 - 1.0 KG 0.863 - 0.895 21.9 - 22.7 FOHSU 3115 FOAR 2150 DB 1-30SH
Clamp Size 0.896 - 0.922 22.8 - 23.4 FOHSU 3200 FOAR 2305 DB 1-30SH
Shearhead Bolt Option 0.923 - 0.931 23.4 - 23.6 FOHSU 3270 FOAR 2340 DB 1-34SH
0.932 - 0.947 23.7 - 24.1 FOHSU 3270 FOAR 2340 DB 1-34SH
(Drop suffix “SH” if shearhead bolt is 0.948 - 0.975 24.1 - 24.8 FOHSU 3445 FOAR 2340 DB 1-34SH
not required 0.976 - 0.986 24.8 - 25.0 FOHSU 3445 FOAR 2340 DB 1-34SH
0.987 - 1.008 25.1 - 25.6 FOHSU 3545 FOAR 2480 DB 1-34SH
1.009 - 1.034 25.6 - 26.3 FOHSU 3600 FOAR 2565 DB 1-34SH
1.035 - 1.069 26.3 - 27.2 FOHSU 3665 FOAR 2630 DB 1-34SH

Dogbone Damper Selection Chart


For installing damper directly onto the cable

Cable Range Catalog


mm in. Number
6.0 - 8.9 0.236 - 0.354 DB05-06SH
9.0 - 11.9 0.355 - 0.472 DB05-09SH
12.0 - 14.9 0.473 - 0.591 DB05-12SH
15.0 - 17.9 0.592 - 0.709 DB05-15SH
18.0 - 18.9 0.710 - 0.748 DB05-18SH
19.0 - 20.9 0.750 - 0.827 DB1-18SH
21.0 - 23.9 0.828 - 0.945 DB1-21SH
24.0 - 26.9 0.946 - 1.063 DB1-24SH
27.0 - 30.9 1.064 - 1.220 DB1-27SH
31.0 - 33.9 1.220 - 1.339 DB1-31SH
Damper

Substation Bus Dogbone


Vibration Damper

Selection Information

DB - X - X - BD

Damper Mass Size


Bus IPS Dimension
Bus Damper

128
Catalog
Number Bus IPS
DB2-3-BD 3 inch IPS
DB2-3.5-BD 3 1/2 inch IPS
DB2-4-BD 4 inch IPS
DB2-4.5-BD 4 1/2 inch IPS
DB3-6-BD 6 inch IPS
Contact Tyco Electronics for sizes not shown.

Dogbone Vibration Damper


For Communication Tower Down Guys

Selection Information

TDB - X - XX
Tower Dogbone Damper
Weight Size (Kg)
Clamp Size

Catalog Strand Size


Number Inches mm
TDB1-12 1/2 12.7
TDB2-12 9/16 14.3
TDB2-18 3/4 19.1
TDB3-21 7/8 22.2
TDB3-24 1, 1-1/16 25.4, 27
TDB3-27 1-1/8, 1-3/16 28.6, 30.2
TDB3-30 1-1/4, 1-5/16 31.8, 33.3
TDB4-34 1-3/8 34.9
TDB4-38 1-5/8, 1-1/2, 1-9/16 41.3, 38.1, 39.7
TDB5-38 1-11/16 42.9
TDB5-42 1-3/4, 1-7/8, 2 44.5, 47.6, 50.8
TDB5-56 2-1/16, 2-1/4 52.4, 57.2
TDB5-56SP 2-3/8, 2-5/16 60.3, 58.7
TDB5-66 2-1/2, 2-19/16 63.5, 65.1
TDB5-66SP 2-7/16 61.9
TDB5-70 2-7/8, 2-3/4 73.1, 69.9
Damper Recommendation Request For Fiber Optic Cable (ADSS & OPGW)

Fax Information to Tyco Electronics Fax: 1-800-527-8350

General Information

Requester’s Name __________________________________________________________ Telephone# ______________________

Company __________________________________________________________________ Fax #____________________________

Address ____________________________________________________________________________________________________

Email Address ________________________________________________________________________________________________

Line Identification 129

Cable Parameters ____________________________________________________________________________________________

Cable Manufacturer __________________________________________________________________________________________

Cable Type (check one) ________________ ADSS ____________ OPGW ____________ Lay Direction ____________________

Overall Diameter (inches) ______________ Weight (lbs./ft.) ________________________

Max. Operating Tension (lbs.) ______________________________Rate Breaking Strength (lb.) ____________________________

System Parameters

Final Tension 60 degree F (lb.) __________________________________________________________________________________

Suspension Hardware ________________________________________________________________________________________

Manufacturer ________________________Type ________________________________Rod Length ______________________

Deadend Hardware

Manufacturer ________________________Type ________________________________Rod Length_______________________

Span Lengths

Ruling Span ____________________________________________Minimum Tangent Span ______________________________

Maximum Span __________________________________________Deadend Span Length ________________________________

Terrain

Typical Terrain (check one) Flat ____________________________Rolling ____________Treed____________________________

River Crossings ________________________Number ______________________________Span Lengths ____________________

Comments __________________________________________________________________________________________________

____________________________________________________________________________________________________________
Damper

Spiral Vibration Damper

General Recommendations Installation


The Spiral Vibration Damper is consid- It is recommended that one Spiral
ered the most effective method of Vibration Damper be installed on both
reducing high frequency aeolian sides of the support point about one
vibration on conductor and static sizes hand’s width from the ends of the
under 3/4" diameter. Armor Rods or the hardware.

All Tyco Electronics damping devices Overhead shield wires


are designed for the single purpose of Spiral Vibration Dampers are exception-
reducing vibration. This unitary function ally effective against high frequency
is entirely different from that of protect- aeolian vibration of EHS or Alumoweld
ing against: (1) stress concentrations, shield wires. In special cases it is some-
130 (2) fretting or abrasion and (3) arc- times recommended that a combination
over burning. with Dogbone vibration dampers at one
span end with at least one Spiral
Because of this, damping devices Vibration Damper at the other end will
should be considered only as supple- adequately reduce vibration amplitudes
mental to Longspan Ties, Distribution of all frequencies to acceptable levels.
Ties, Side Ties, Spool Ties, Armor Rods,
Line Guards, Heliformed Support Units, Option
Credel Support Units, or other hardware Available for ADSS cable.
at tangent supports. Spiral Vibration
Dampers are also used as a supple- Voltage Rating: 138 kV
mental protection at dead ends.
Materials
The degree of protection needed on a Spiral Vibration Dampers are manufac-
specific line depends upon a number of tured from solid polyvinyl chloride
factors such as line design, tempera- helically formed. It is non-corrosive and
ture, tension, exposure to wind flow and has a surface hardness which does not
vibration history on similar construction abrade the conductor. Designed to be
in the same area. As a general guide, used in ambient temperatures ranging
the following recommendations may be from -40 degrees to 150 degrees F, it
adopted to the specific conditions. has a flow temperature of about 200
degrees F, U.V. stabilized with titanium
Spiral Vibration Dampers should be dioxide.
given serious consideration when
distribution spans exceed 350 feet Identification
and/or 15% tension at 60 degrees F. Each unit is either indelibly marked
Spiral Vibration Dampers should be along its entire length with the catalog
used on conductors between .174 number and the conductor diameter
inches and .760 inches. O.D. in areas range or color coded on its end.
experiencing or having a history of
vibration. These conductor sizes are Gripping and damping sections
normally associated with tietop The smaller helix is designed to grip the
insulators and rural construction. conductor. The larger helix is designed
for damping.

Operational theory
To provide the action/reaction motion
that opposes the natural vibration of a
conductor, the damping section of the
Spiral Vibration Damper is helically
sized to provide mechanical interaction
between damper and conductor.
Damper

Spiral Vibration Damper


Bare Conductor and OPGW Fiber Cable

Selection Information

Grip
Catalog Diameter Nominal Diameter Length Weight Length Standard
Number Range (mm) Conductor Size Inches (mm) In. (mm) Lbs. (Kg) In. (mm) Package
SVD 0441 .174-.249 #6, 6/1 .500 .49 0.75 8.5 50
(4.41 - 6.34) #4, 7W AAC, CU (12.7) (1245) (0.3) (215.9)
8A, CW/CU
3 #9AW
SVD 0635 .250-.326 #4, 6/1, 7/1 .500 48.5 0.75 8.5 50
(6.35 - 8.29) #4, 7W Alum. Alloy (12.7) (1245) (0.3) (215.9) 131
#2, 6/1, 7/1
#2, 7W AAC, CU
5/16” -7 STR. GALV.
3 #8 AW
SVD 0830 .327-.461 #1, 6/1 .500 53 0.76 10 50
(8.30 - 11.72) 1/0, 6/1 (12.7) (1350) (0.3) (254)
1/0, 7W-19W AAC, CU
2/0, 6/1, 7/1
2/0, 7W-19W All Alum.
101.8, 12/7
3/8”, 7/16”-7 STR. GALV.
7#8AW
SVD 1173 .462-.563 3/0, 6/1 .500 53 0.76 10 50
(11.73 - 14.32) 3/0, 7W-19W AAC, CU (12.7) (1350) (0.3) (254)
4/0, 6/1
4/0, 7W- 19W AAC, CU
134.6 12/7
1/2” -7 STR. GALV.
7 #6 AW
SVD 1432 .564-.760 266.9,18/1 .750 66 1.75 13 25
(14.33 - 19.30) 266.8, 7W-19W AAC (19.1) (1680) (0.8) (330.2)
336.4, 18/1, 36/1
336.4, 19W-37W AAC
397.5, 18/1, 36/1
397.5, 19W AAC
19 #9 AW
Damper

Spiral Vibration Damper


ADSS Cable

Both ends are ball-ended

GrippingM
Damping Section
M Section

132 General Recommendations General Guideline for the Number of


Spiral Vibration Dampers are consid- Dampers Required
ered the most effective means of reduc- The degree of protection needed on a
ing damaging levels of aeolian vibration specific line is dependent upon line
to acceptable limits on ADSS cables. design, temperature, tension, exposure
The PSVD is an interference type to wind flow and vibration history on
damper designed to attenuate vibration similar construction. The following
amplitude by impact with the cable recommendations may be used as a
within its dampening section. general guide only. Contact Tyco
Electronics for specific recommenda-
Installation tions to determine product application,
For final installation, the “Gripping placement, and quantity.
Section” should be at least 6" from any
component of the cable’s suspension or
dead end device.

Selection Information

Span Length
Feters Feet PSVD Placement
0 - 75 0 - 225 0 Not required
75 - 200 226 - 600 2 One on each side of support
201 - 400 601 - 1200 4 Two on each side of support
401 - 800 1201 - 2400 6 Three on each side of support

ADSS Cable
Diameter Rod Carton
Catalog Range Length Weight (Approx.) Std.
Number mm in. mm in. kg lbs. Pkg.
PSVD 0441-BE 4.42 - 6.34 .174 - .249 1245 49 15 33 50
PSVD 0635-BE 6.35 - 8.29 .250 - .326 1246 48 15 33 50
PSVD 0830-BE 8.30 - 11.72 .327 - .461 1350 53 15 33 50
PSVD 1173-BE 11.73 - 14.32 .462 - .563 1350 53 15 33 50
PSVD 1432-BE 14.33 - 19.30 .564 - .760 1680 66 19 42 20
PSVD 1930-BE 19.32 -22.25 .761 - .876 1680 66 19 42 20
PSVD 2225-BE 22.26 - 25.40 .877 - 1.00 1680 66 19 42 20
PSVD 2565-BE 25.41 - 30.48 1.01 - 1.20 1680 66 19 42 20
Vibration Damper Recommendation Request Form for Conductor and Static Wires

Fax Information to Tyco Electronics Fax: 1-800-527-8350

Requester’s Name Telephone#

Company Fax #
Address

Email

Project Information

Line ID Line Voltage (kV)


133

Phase Conductor

Size Name Conductor Configuration (Single, double, triple, etc.)

Suspension Type Bolted Armor Rods HSU Line Guards

Rod Length (in.) Other

Units RS1 RS2 RS3 RS4 RS5 RS6


Ruling Span ft.
Min. Span Length ft.
Max. Span Length ft.
Final Tension* lbs.
*Final tension at average annual temperature or 60°F.

Shield Wire

Strand Size Suspension Type Bolted Armor Rods HSU


Number of Runs Single Double

Units RS1 RS2 RS3 RS4 RS5 RS6


Ruling Span ft.
Min. Span Length ft.
Max. Span Length ft.
Final Tension* lbs.
*Final tension at average annual temperature.

Terrain Flat Rolling Mountains/Treed Line Direction

Note any river crossings

Comments
134
Insulators

Line Post Insulators 137

Vertical Mounting Line Post Insulators 139

Horizontal Mounting Line Post Insulators 140

Line Post Insulator Stud 140

Solid-Core Station Post Insulators 141

Station Post Insulators


ANSI Standard Type 142

135
136
Insulators

Line Post Insulators

Materials General Recommendations


Glaze color – light gray Line Post Insulators are designed,
manufactured, and tested per ANSI
Body – solid core wet process porcelain. C-29.7/C29.1. All insulator hardware
is ferrous.

137

Selection Information (dimensions in inches (millimeters))

Catalog Number With No Stud 5127AX 5128AX 5129AX


With Short Stud 5014AX 5100AX 5016AX
With Long Stud 5000AX 5099AX 5002AX
ANSI Class 57-1 57-2 57-3
RUS Approved RUS Approved RUS Approved RUS Approved
Stud Thread 5/8 (1.6) 3/4 (1.9) 3/4 (1.9)
Leakage Distance 14 (355.6) 22 (558.8) 29 (736.6)
Dry Arcing Distance 6-1/2 (165) 9-1/2 (241.3) 12-1/4 (311.2)
Cantilever Strength, lb. (Kg) 2,800 (1260) 2,800 (1260) 2,800 (1260)
Power. Frequency Dry, kV 80 110 125
Flashover Voltage Wet, kV 60 85 100
Critical Impulse Pos., kV 130 180 210
Flashover Voltage Neg., kV 155 205 260
Radio Influence Test Voltage 15 22 30
to Ground, kV
Voltage Data Max, RIV at 100 100 200
1000kHz, V
Net Weight, Each 11.5 (5.2) 19.8 (8.9) 24.2 (10.9)
Approx, lb. (Kg)
#Standard Package 6 3 3

57–1S 57–2S 57–3S


Insulators

Line Post Insulators

138

Selection Information (dimensions in inches (millimeters))

Catalog Number With No Stud 5130AX 5131AX


With Short Stud 5102AX 5108AX
With Long Stud 5104AX 5110AX
ANSI CLASS 57-4 57-5
Stud Thread, inch (mm) 3/4 (19.05) 3/4 (19.05)
Leakage Distance, inch (mm) 40 (1016) 45 (1143)
Dry Arching Distance, inch (mm) 14-1/2 (368.3) 17-1/4 (438.2)
Cantilever Strength, lb. (Kg) 2,800 (1260) 2,800 (1260)
Low Frequency Dry, kV 150 175
Flashover Voltage Wet, kV 125 150
Critical Impulse Pos, kV 255 290
Flashover Voltage Neg, kV 340 380
Radio Influence Test Voltage 44 44
to Ground, kV
Voltage Data Max RIV at 200 200
1000kHz, V
Net Weight, Each 35.2 (15.8) 39.6 (17.8)
Approx, lb. (Kg)
# Standard Package 2 1

57–4S 57–5S
Insulators

Vertical Mounting
Line Post Insulators

Materials
Glaze color – light gray

Body – solid core wet process porcelain

General Recommendations
Line Post Insulators are designed,
manufactured, and tested per ANSI
C-29.7/C29.1. All insulator hardware 139
is ferrous.

Selection Information (dimensions in inches (millimeters))

Catalog Number 5022AX 5024AX 5113AX 5115AX 5117AX


ANSI Class 57-11 57-12 57-13 57-14 57-15
Leakage, Distance 14 (355.6) 22 (558.8) 29 (736.6) 40 (1016) 45 (1143)
Dry Arching Distance 6-1/2 (165) 9 (228.6) 12-1/4 (311.2) 14 (355.6) 17-1/4 (438.2)
Cantilever Strength, 2,800 (1260) 2,800 (1260) 2,800 (1260) 2,800 (1260) 2,800 (1260)
lb. (Kg)
Low Frequency Dry, kV 80 110 125 150 175
Flashover Voltage Wet, kV 60 85 100 125 150
Critical Impulse Pos, kV 130 180 210 255 290
Flashover Voltage Neg, kV 155 205 260 340 380
Radio Influence Test Voltage 15 22 30 44 44
to Ground, kV
Voltage Data Max RIV at 100 100 200 200 200
1OOOkHz, V
Net Weight, Each 15 (6.75) 22 (9.9) 26 (11.7) 35 (15.8) 41 (18.5)
Approx., lb. (Kg)
# Standard Package 4 3 2 2 1

57–11 57–12 57–13 57–14 57–15


Insulators

Horizontal Mounting
Line Post Insulators
Materials General Recommendations
Glaze color – light gray Line Post Insulators are designed,
manufactured, and tested per ANSI
Body – solid core wet process porcelain. C-29.7/C29.1. All insulator hardware
is ferrous.

140

Selection Information (dimensions in inches (millimeters))

Catalog Number 5021AX 5023AX 5121AX 5123AX 5125AX


ANSI Class 57-21 57-22 57-23 57-24 57-25
Leakage, Distance 14 (355.6) 22 (558.8) 29 (736.6) 40 (1016) 45 (1143)
Dry Arching Distance 6 -1/2 (165) 9 -1/2 (241.3) 12-1/4 (311.2) 14-1/2 (368.3) 17-1/4 (438.2)
Cantilever Strength, 2800 (1260) 2,800 (1260) 2,800 (1260) 2,800 (1260) 2 000 (900)
lb. (Kg)
Tensile Strength, 5000 (2250) 5,000 (2250) 5,000 (2250) 5,000 (2250) 5,000 (2250)
lb. (Kg)
Low Frequency Dry, kV 80 110 125 150 175
Flashover Voltage Wet, kV 70 100 115 135 160
Critical Impulse Pos., kV 130 180 210 255 290
Flashover Voltage Neg., kV 155 205 260 340 380
Radio Influence Test Voltage 10 22 30 44 44
to Ground, kV
Voltage Data Max RIV 100 100 200 200 200
at 1000, V
Net Weight, Each 16.5 (7.4) 23 (10.4) 28(12.6) 37 (16.7) 43 (19.4)
Approx., lb. (Kg)
# Standard Package 3 3 3 2 2

57-21 57-22 57-23

57-24 57-25
Insulators

Solid-Core Station Post Insulators

Materials General Recommendations


Glaze color – light gray Solid-core Station Post Insulators are
designed, manufactured, and tested
Body – solid core wet process porcelain per ANSI C29.9. Many other designs
exist and can be supplied for various
specific applications.

Contact your Tyco Electronics represen-


tative for complete product listing.

141

Selection Information (dimensions in inches (millimeters))

Catalog Number 4418AX 4038AX 4044AX 4004AX 4090AX 4091AX


ANSI Class TR-202 TR-205 TR-208 TR-210 TR-214 TR-216
Leakage, Distance 10-1/2 (267) 15-1/2 (394) 24 (610) 37 (940) 43 (1092) 72 (1829)
Cantilever Strength, 2,000 (8.9) 2,000 (8.9) 2,000 (8.9) 2,000 (8.9) 2,000 (8.9) 1,500 (6.7)
lb. (kN)
Tensile Strength, 7,000 (31) 8,500 (38) 10,000 (44.5) 12,000 (53.4) 14,000 (62.3) 16,000 (71.2)
lb. (kN)
Torsion Strength 6,000 (678) 7,000 (791) 8,000 (904) 10,000 (1130) 12,000 (1356) 15,000 (1695)
in lb. (Kg)
Compression, lb (kN) 10,000 (44.5) 10,000 (44.5) 10,000 (44.5) 15,000 (66.7) 15,000 (66.7) 25,000 (111.2)
Critical Impulse 105 125 170 225 280 390
Pos, kV
Withstand Voltage 30 45 60 80 100 145
Wet, kV
B.I.L., kV 95 110 150 200 250 350
RIV, Test Voltage 5 10 15 22 30 44
to Ground, kV
Maximum RIV at 50 50 100 100 200 200
1,000 kHz, uV
Net Weight, Each 11.8 (5.3) 15.4 (7.0) 24.25 (10.9) 34 (15.3) 45 (20.3) 64 (28.8)
Approx, lb. (Kg)
# Standard Package 5 4 3 2 1 1

Dimensions in Inches (mm)

ANSI
Designation H D A B (P.C.D.)
TR-202 7-1/2 (191) 6-1/4 (158) 4-1/2 UNC 3 (76)
TR-205 10 (254) 7 (178) 4-1/2 UNC 3 (76)
TR-208 14 (356) 6-1/4 (160) 4-1/2 UNC 3 (76)
TR-210 18 (457) 6-1/4 (160) 4-1/2 UNC 3 (76)
TR-214 22 (559) 7-3/8 (186) 4-1/2 UNC 3 (76)
TR-216 30 (762) 7-3/4 (196) 4-1/2 UNC 3 (76)
Insulators

Station Post Insulators


ANSI Standard Type

Dimensions in Inches (mm)

ANSI
Designation H D A B (P.C.D.)
TR-225 12 (305) 6-3/4 (170) 4-5/8 UNC 5 (127)
TR-227 15 (381) 7-1/2 (190) 4-5/8 UNC 5 (127)
TR-231 20 (508) 7-3/4 (195) 4-5/8 UNC 5 (127)
TR-267 24 (610) 7-7/8 (200) 4-5/8 UNC 5 (127)
TR-278 30 (762) 8-5/8 (220) 4-5/8 UNC 5 (127)
142

Selection Information (dimensions in inches (millimeters))

Catalog Number 4294AX 4130AX 4243AX 4131AX 4200AX


ANSI Class TR-225 TR-227 TR-231 TR-267 TR-278
Nominal Creepage Distance 15-1/2 (394) 24 (610) 37 (940) 43 (1092) 72 (1829)
B.I.L., kV 110 150 200 250 350
Wet p.f. Withstand, kV 45 60 80 100 145
Critical Impulse 125 170 225 280 390
Flashover Positive, kV
RIV, Test Voltage 10 15 22 30 44
to Ground, kV
Maximum RIV at 50 100 100 200 200
1,000 kHz, uV
Cantilever, lb. (kN) 4,000 (17.8) 4,000 (17.8) 4,000 (17.8) 4,000 (17.8) 3,000 (13,3)
Torsion, lb., in. (N-m) 14,000 (1582) 16,000 (1808) 20,000 (2260) 20,000 (2260) 40,000 (4520)
Compression, lb. (kN) 20,000 (89) 20,000 (89) 30,000 (133.4) 60,000 (267) 60,000 (267)
Tension, Lb. (kN) 20,000 (89) 20,000 (89) 25,000 (111.2) 25,000 (111.2) 25,000
(111.2)
Net Weight, lb. (kg) 33.3 (15.00 47.8 (21.5) 66.7 (30.0) 80 (36.0) 108.2 (48.7)
Fiber Optic Hardware
and Splice Closures

OptiLoop
ADSS Storage 145
Heliformed Single Layer Deadend
Low Tension Fiber Optic Dead End for ADSS Cable 146
Fiber Optic Dead End
ADSS Cable 147
Fiber Optic Limited Tension Dead End
ADSS Cable (FDES) 148
Fiber Optic Medium Tension Dead End
ADSS Cable (FDEM) 149
Fiber Optic High Tension Dead End
ADSS Cable (FDEL) 150 143
Fiber Optic Extra High Strength Dead End
Track Resistant (HS) ADSS Cable 152
Fiber Optic Dead End
OPGW Cable 153
Optical Tension Device (OTD)
OPGW Fiber Cable 155
Fiber Optic Bolted Dead End
OPGW Cable 156
Heliformed Suspension Assemblies
ADSS Cable Spans < 75m (250 ft.) 157
Fiber Optic Support Clamp (FOSC)
ADSS Cable Spans < 200m (600 ft.) 158
Fiber Optic Fixed Suspension Unit (FOS-F)
ADSS Cable Spans < 200m (600 ft) 159
Fiber Optic Suspension Unit (FOS-S)
ADSS Cable Span < 200m (600 ft.) 160
Fiber Optic Heliformed Suspension Unit (FOHSU)
Single Suspension 161
Heliformed Support Unit (FOHSS)
OPGW and ADSS 163
Double Suspension (DFOHSU)
Heliformed Suspension Unit 163
Bilateral Tension Dead End Assembly
With Joint For OPGW Cable 164
Unilateral Tension Dead End Assembly
For OPGW Cable 164
Bilateral Tension Dead End “By Pass” Assembly
Without Joint For OPGW Cable 165

Note: For Downlead Clamps and Accessories, see page 197.


Fiber Optic Single Layer (HSU) Suspension 165
Double Fiber Optic Heliformed Suspension
Assembly and Hardware 166
Bolted Unilateral Dead End 166
Bolted Bilateral Dead End Non-Splicing 167
Bolted Bilateral Dead End with Splice 167
Double Tower Aluminum Download Clamp 168
5” Extension Tower Aluminum Fiber Optic Downlead Clamp 168
Double Aluminum Fiber Optic Downlead Clamp 169
144 ADSS Support Clamp on a Fiberglass Stand-Off Bracket 170
ADSS Suspension Clamp on a Fiberglass Stand-Off Bracket 170
Fiber Optic ADSS Double Dead End
With Pole Band Clamps 171
Fiber Optic Single Layer (FHSU) Suspension 171
Guardian II - 570 Series
Dome Splice Closure for OPGW Cable 172
Guardian II - 790 Series
Dome Splice Closure for OPGW Cable 174
Guardian I OPGW Splice Closure 176
8” Guardian I Splice Closure 178
6” Guardian I Splice Closure 178
Centurion II - 570 Series
Dome Splice Closure for ADSS Applications 179
Centurion II - 790 Series
Dome Splice Closure for ADSS Applications 181
Centurion I ADSS Splice Closure 183
OPGW Splice Closure Accesories 185
Centurion I or Guardian I Mounting Options 187
Centurion I Mounting Options 188
Fiber Storage Options for Guardian or Centurion Closures 189
Splice Closure for OPGW and ADSS Fiber Cable 190
Fiber Optic Hardware
and Splice Closures

Opti-Loop
ADSS Storage

Features and Benefits • Provides a convenient and safe splice


• Extremely lightweight and compact to closure mounting point - splice clo-
minimize stress and ice loading on the sures are mounted directly to the
fiber cable. Weight is evenly spread Dead-End hardware, keeping it neatly
between two spans. secured with no load on the fiber
• Cost effective - Installation of the Opti- cable. Designed for use with Through
Loop fiber optic strand mounted stor- or Butt Splices.
age system is designed to be a one • Approved for use in both the commu-
man, one tool, one truck, 30-45 nication and supply regions of the 145
minute operation. The stored length of pole.
cable can be lowered and reinstalled • Can be used with wood, steel or
in minutes without disturbing the main concrete poles.
run. The reduced cost associated with • Figure “8” storage pattern prevents
hardware, labor and equipment allows twists in the fiber sheath when the
several Opti-Loop systems to be stored cable is retrieved for use.
placed for the cost of one under- • No limit on amount of cable that can
ground system. be stored.
• Aesthetically neat and pleasant - All
reserve cable and splice closures are See page 191 for OPGW storage configuration.
safely and neatly secured aerially.
There are no coil, boxes, “arm” assem-
blies or unsightly cable runs up and
down the pole.

Product Information

Catalog Cable Range


Number Description mm Inches
10.16 - 25.4 .400 - 1.000
DFOS18-AD-100 Without tie wraps
DFOS18-AD-100T With tie wraps

Tie Wraps Description Standard Pkg.


DT-120 50K2 Tie Black UV Stable 120# 8 7/8" 50
Fiber Optic Hardware
and Splice Closures

Heliformed Single Layer Deadend


Low Tension Fiber Optic Dead End for ADSS Cable

Material Extension links, when required to control


Dead End – Galvanized Steel the bending radius, are eliminated since
the required length, normally 150mm (6
Clevis Thimble – Aluminum Alloy in.) can be built into the dead ends them-
Rated Holding Strength: 2.6 kN selves as shown in the drawing.
(600 lbs.)

Fiber Optic Heliformed dead end cable


clamps are designed for use on ADSS
cable at termination points on installa-
tions with tensions less than 2.6kN. The
dead end consists of dead end compo-
146 nents made from heliformed material.

New Catalog Old Catalog Diameter Range Weight


Number Number mm Inches Color Code kg lbs.
FOHDE-15-0950 N/A 9.5 - 9.9 .375 - .393 Blue .33 .74
FOHDE-15-1010 FSSD-20-1010 10.0-10.4 .394 - .413 Orange .33 .74
FOHDE-15-1070 FSSD-20-1070 10.5-10.9 .414 - .433 Green .33 .74
FOHDE-15-1130 FSSD-20-1130 11-11.5 .434 - .452 Red .33 .74
FOHDE-15-1190 FSSD-20-1190 11.9 - 12.4 .466 - .491 Black .33 .74
FOHDE-15-1250 FSSD-20-1250 12.5 - 12.9 .492 - .507 Yellow .33 .74
FOHDE-15-1300 FSSD-20-1300 13.0 - 13.5 .508 - .531 Purple .33 .74
FOHDE-15-1360 FSSD-20-1360 13.6 - 14.1 .532 - .555 Brown .33 .74
FOHDE-15-1420 FSSD-20-1420 14.2 - 14.5 .556 - .571 Blue .33 .74
FOHDE-15-1460 FSSD-20-1460 14.6 - 14.9 .572 - .587 Orange .33 .74
FOHDE-15-1500 FSSD-20-1500 15.0 - 15.4 .588 - .606 Green .33 .74
FOHDE-15-1550 FSSD-20-1550 15.5 - 15.9 .607 - .626 Red .33 .74
FOHDE-15-1600 FSSD-20-1600 16.0 - 16.5 .627 - .650 Black .33 .74
FOHDE-15-1660 FSSD-20-1660 16.6 - 17.1 .651 - .675 Yellow .33 .74
Fiber Optic Hardware
and Splice Closures

Fiber Optic Dead End


For ADSS Cable

Materials General Recommendations


Dead End (FODE) – Heliformed galva- Fiber optic dead ends may be installed
nized steel wire provides excellent once as a temporary (less than 30 days)
tensile holding strength without pulling device prior to its final installa-
stressing cable. tion; as long as it is not stressed over
50% of its rated strength.
Reinforcing Rods (FORR) – Heliformed
galvanized steel wire protects and pro- Fiber optic low tension dead ends
vides extra cushioning to the ADSS (FDES) – are designed for low tension
cable. The ends are bent outward to applications, i.e. when the maximum
provide stress relief. Rods are factory cable tension (usually occurring during
assembled into four subsets and are heavy loading conditions) does not
color marked at both ends for exceed 12kN (2400 lbs.) Sold as an 147
reversibility. assembly, including reinforcing rods, a
dead end and a clevis thimble, exten-
Extension Link – Ductile iron hot dip gal- sion link and oval eye nut.
vanized extension link rated at
75 KN (15,000 lbs.) Fiber optic medium tension dead ends
(FDEM) — are designed for medium
Clevis Thimble – Galvanized ductile iron tension applications, i.e. when the maxi-
thimble rated for limited and medium mum cable tension (usually occurring
span dead end assemblies. during heavy loading conditions) does
not exceed 18kN (3600 lbs.). The dead
Oval Eye Nut (11EN5-12) – Ductile ends are sold as an assembly, including
Iron Hot Dip Galvanized 16mm (5/8") reinforcing rods, a dead end and a
Oval Eye Nut. clevis thimble, extension link and oval
eye nut.
For Anti-Tracking Cable Applications,
complete and submit form located on Fiber optic high tension dead ends
page 154. (FDEL) — are designed for high tension
applications where the maximum heavy
loading conditions does not exceed 36
kN (7,300 lbs.). The dead ends are sold
as an assembly including reinforcing
rods, dead end, clevis thimble, exten-
sion link, and oval eye nut.

Dead End Clevis Extension


Grip (FODE) Thimble Link

Reinforcing Color Code & Oval Eye Nut


Rods (FORR) Alignment Mark
Fiber Optic Hardware
and Splice Closures

Fiber Optic Limited Tension Dead End


For ADSS Cable (FDES)

Selection Information

AS XX - FDE X - XXXX

Assembly Hardware Code Cable Range


For FDES, FDEM, FDEL Load Rating
02 - 35cm (14") Extension Link and Oval Eye Nut S - 12 kN (2,400 lbs.)
30 - Metric Eye Nut and Extension Link M - 18 kN (3,600 lbs.)
Blank - Extension Link and Oval Eye Nut Not Included L - 36 kN (7,200 lbs.)
148 HS - Track resistant cable
For FDHS (Designed to Order)
05 - 25cm (12": 150 KN (30K) Ext. Link and Oval Eye Nut

Catalog Cable Range Color Weight


Number mm Inches Component Numbers Code kg lbs
AS02-FDES 0825 7.6 - 8.8 0.300 - 0.349 FORR 0825L40 Blue 3.2 7.0
FODE 1260R30
11CT-88,11EL14-15,11EN5-12
AS02-FDES 0950 8.9 - 10.1 0.350 - 0.399 FORR 0950L40 Orange 3.2 7.0
FODE 1390R30
11CT-88,11EL14-15,11EN5-12
AS02-FDES 1080 10.2 - 11.4 0.400 - 0.449 FORR 1080L40 Green 3.2 7.0
FODE 1545R30
11CT-88,11EL14-15,11EN5-12
AS02-FDES 1205 11.5 - 12.6 0.450 - 0.499 FORR 1205L40 Red 3.2 7.0
FODE 1675R30
11CT-88,11EL14-15,11EN5-12
AS02-FDES 1335 12.7 - 13.9 0.500 - 0.549 FORR 1335L40 Black 3.2 7.0
FODE 1800R30
11CT-88,11EL14-15,11EN5-12
AS02-FDES 1460 14.0 - 15.2 0.550 - 0.599 FORR 1460L40 Yellow 3.3 7.3
FODE 1925R30
11CT-88,11EL14-15,11EN5-12
AS02-FDES 1590 15.3 - 16.4 0.600 - 0.649 FORR 1590L40 Purple 3.3 7.3
FODE 2055R30
11CT-88,11EL14-15,11EN5-12
AS02-FDES 1715 16.5 - 17.7 0.650 - 0.699 FORR 1715L40 Brown 3.4 7.4
FODE 2180R30
11CT-88,11EL14-15,11EN5-12
AS02-FDES 1840 17.8 - 19.0 0.700 - 0.749 FORR 1840L40 Blue 3.4 7.5
FODE 2310R30
11CT-88,11EL14-15,11EN5-12
AS02-FDES 1970 19.1 - 20.2 0.750 - 0.799 FORR 1970L40 Orange 3.4 7.6
FODE 2435R30
11CT-88,11EL14-15,11EN5-12
AS02-FDES 2095 20.3 - 21.5 0.800 - 0.849 FORR 2095L40 Green 3.5 7.7
FODE 2560R30
11CT-88,11EL14-15,11EN5-12
AS02-FDES 2220 21.6 - 22.8 0.850 - 0.899 FORR 2220L40 Red 3.5 7.7
FODE 2690R30
11CT-88,11EL14-15,11EN5-12
AS02-FDES 2350 22.9 - 24.1 0.900 - 0.949 FORR 2350L40 Black 3.5 7.7
FODE 2815R30
11CT-88,11EL14-15,11EN5-12
AS02-FDES 2415 24.2 - 25.3 0.950 - 0.999 FORR 2415L40 Yellow 3.5 7.7
FODE2850R30
11CT-88,11EL14-15,11EN5-12
AS02-FDES 2540 25.4 - 26.6 1.000 - 1.049 FORR 2540L40 Purple 3.6 7.8
FODE 2975R30
11CT-88,11EL14-15,11EN5-12

Accessory Hardware
11EL14-15 35 cm (14") Extension Link .95 2.1
11EN5-12 16mm (5/9") Oval Eye Nut .26 .6
11CT-88 Clevis Thimble .68 1.5
Fiber Optic Hardware
and Splice Closures

Fiber Optic Medium Tension Dead End


For ADSS Cable (FDEM)

Selection Information
Catalog Cable Range Color Weight
Number mm Inches Component Numbers Code kg lbs
AS02-FDEM 0825 7.6 - 8.8 0.300 - 0.349 FORR 0825L60 Blue 3.6 8.0
FODE 1260R40
11CT-88,11EL14-15,11EN5-12
AS02-FDEM 0950 8.9 - 10.1 0.350 - 0.399 FORR 0950L60 Orange 3.6 8.0
FODE 1390R40
11CT-88,11EL14-15,11EN5-12
AS02-FDEM 1080 10.2 - 11.4 0.400 - 0.449 FORR 1080L60 Green 3.7 8.1
FODE 1545R40 149
11CT-88,11EL14-15,11EN5-12
AS02-FDEM 1205 11.5 - 12.6 0.450 - 0.499 FORR 1205L60 Red 3.8 8.3
FODE 1675R40
11CT-88,11EL14-15,11EN5-12
AS02-FDEM 1335 12.7 - 13.9 0.500 - 0.549 FORR 1335L60 Black 3.8 8.5
FODE 1800R40
11CT-88,11EL14-15,11EN5-12
AS02-FDEM 1460 14.0 - 15.2 0.550 - 0.599 FORR 1460L60 Yellow 3.9 8.6
FODE 1925R40
11CT-88,11EL14-15,11EN5-12
AS02-FDEM 1590 15.3 - 16.4 0.600 - 0.649 FORR 1590L60 Purple 3.9 8.7
FODE 2055R40
11CT-88,11EL14-15,11EN5-12
AS02-FDEM 1715 16.5 - 17.7 0.650 - 0.699 FORR 1715L60 Brown 4.0 8.8
FODE 2180R40
11CT-88,11EL14-15,11EN5-12
AS02-FDEM 1840 17.8 - 19.0 0.700 - 0.749 FORR 1840L60 Blue 4.1 9.2
FODE 2310R40
11CT-88,11EL14-15,11EN5-12
AS02-FDEM 1970 19.1 - 20.2 0.750 - 0.799 FORR 1970L60 Orange 4.1 9.2
FODE 2435R40
11CT-88,11EL14-15,11EN5-12
AS02-FDEM 2095 20.3 - 21.5 0.800 - 0.849 FORR 2095L60 Green 4.1 9.2
FODE 2560R40
11CT-88,11EL14-15,11EN5-12
AS02-FDEM 2220 21.6 - 22.8 0.850 - 0.899 FORR 2220L60 Red 4.1 9.2
FODE 2690R40
11CT-88,11EL14-15,11EN5-12
AS02-FDEM 2350 22.9 - 24.1 0.900 - 0.949 FORR 2350L60 Black 4.1 9.2
FODE 2815R40
11CT-88,11EL14-15,11EN5-12
AS02-FDEM 2415 24.2 - 25.3 0.950 - 0.999 FORR 2415L60 Yellow 3.5 7.7
FODE2850R40
11CT-88,11EL14-15,11EN5-12
AS02-FDEM 2540 25.4 - 26.6 1.000 - 1.049 FORR 2540L60 Purple 3.6 7.8
FODE 2975R60
11CT-88,11EL14-15,11EN5-12

Accessory Hardware
11EL14-15 35 cm (14") Extension Link .95 2.1
11EN5-12 16mm (5/9") Oval Eye Nut .26 .6
11CT-88 Clevis Thimble .68 1.5
Fiber Optic Hardware
and Splice Closures

Fiber Optic High Tension Dead End


For ADSS Cable (FDEL)

Selection Information
Catalog Cable Range Color Weight
Number mm Inches Component Numbers Code kg lbs.
AS02-FDEL 1040 10.4 - 11 0.410 - 0.434 FORR 1040L90 Orange 3.9 8.6
FODE 1480R60
11CT-88, 11EN5-12, 11EL14-15
ASO2-FDEL 1105 11.1 - 11.6 0.435 - 0.459 FORR 1105L90 Black 4.2 9.3
FODE 1540R60
11CT-88, 11EN5-12, 11EL14-15
150 AS02-FDEL 1170 11.7 - 12.2 0.460 - 0.484 FORR 1170L90 Yellow 4.2 9.3
FODE 1605R60
11CT-88, 11EN5-12, 11EL14-15
ASO2-FDEL 1230 12.3 - 12.8 0.485 - 0.509 FORR 1230L90 Brown 4.5 10.0
FODE 1670R60
11CT-88, 11EN5-12, 11EL14-15
AS02-FDEL 1295 12.9 - 13.5 0.510 - 0.534 FORR 1295L90 Orange 4.5 10.0
FODE 1730R60
11CT-88, 11EN5-12, 11EL14-15
AS02-FDEL 1360 13.6 - 14.1 0.535 - 0.559 FORR 1360L90 Green 4.5 10.0
FODE 1845R60
11CT-88, 11EN5-12, 11EL14-15
AS02-FDEL 1420 14.2 - 14.7 0.560 - 0.579 FORR1240L90 Red 4.7 10.3
FODE 1890R60
11CT-88, 11EN5-12, 11EL14-15
AS02-FDEL 1475 14.8 - 15.2 0.580 - 0.600 FORR 1475L90 Black 4.7 10.3
FODE 1975R60
11CT-88, 11EN5-12, 11EL14-15
AS02-FDEL 1525 15.3 - 15.7 0.601 - 0.619 FORR 1525L90 Yellow 4.7 10.3
FODE 1990R60
11CT-88, 11EN5-12, 11EL14-15
AS02-FDEL1575 15.8 - 16.3 0.620 - 0.645 FORR 1575L90 Purple 4.9 10.7
FODE 2070R60
11CT-88, 11EN5-12, 11EL14-15
AS02-FDEL 1640 16.4 - 17.0 0.646 - 0.670 FORR 1640L90 Brown 5.0 10.9
FODE 2140R60
11CT-88, 11EN5-12, 11EL14-15
AS02-FDEL 1705 17.1 - 17.6 0.671 - 0.695 FORR 1705L90 Blue 5.0 11.1
FODE 2220R60
11CT-88, 11EN5-12, 11EL14-15
AS02-FDEL 1765 17.7 - 18.2 0.696 - 0.720 FORR 1765L90 Orange 5.0 11.1
FODE 2280R60
11CT-88, 11EN5-12, 11EL14-15
AS02-FDEL 1830 18.3 - 18.8 0.721 - 0.745 FORR1830L90 Green 5.2 11.4
FODE 2310R60
11CT-88, 11EN5-12, 11EL14-15
AS02-FDEL 1895 18.9 - 19.5 0.746 - 0.770 FORR 1895L90 Red 5.2 11.4
FODE 2400R60
11CT-88, 11EN5-12, 11EL14-15
AS02-FDEL 1960 19.6 - 20.1 0.771 - 0.795 FORR 1960L90 Black 5.2 11.4
FODE 2450R60
11CT-88, 11EN5-12, 11EL14-15
AS02-FDEL 2020 20.2 - 20.8 0.796 - 0.820 FORR 2020L90 Yellow 5.2 11.5
FODE2500R60
11CT-88, 11EN5-12, 11EL14-15
AS02-FDEL 2085 20.9 - 21.4 0.821 - 0.845 FORR 2085L90 Purple 5.2 11.5
FODE 2585R60
11CT-88, 11EN5-12, 11EL14-15
AS02-FDEL 2150 21.5 - 22.0 0.846 - 0.870 FORR 2150L90 Brown 5.4 11.7
FODE 2655R60
11CT-88, 11EN5-12, 11EL14-15
Fiber Optic Hardware
and Splice Closures

Fiber Optic High Tension Dead End


For ADSS Cable (FDEL)

Selection Information
Catalog Cable Range Color Weight
Number mm Inches Component Numbers Code kg lbs.
AS02-FDEL 2210 22.1 - 22.7 0.871 - 0.895 FORR 2210L90 Blue 5.4 11.7
FODE 2670R60
11CT-88, 11EN5-12, 11EL14-15
AS02-FDEL 2275 22.8 - 23.4 0.896 - 0.920 FORR 2275L90 Orange 5.4 11.9
FODE 2740R60
11CT-88, 11EN5-12, 11EL14-15
AS02-FDEL 2340 23.5 - 24.0 0.921 - 0.945 FORR 2340L90 Green 5.5 12.1 151
FODE 2775R60
11CT-88, 11EN5-12, 11EL14-15
AS02-FDEL 2400 24.1 - 24.6 0.946 - 0.970 FORR 2400L90 Red 5.5 12.1
FODE 2840R60
11CT-88, 11EN5-12, 11EL14-15
AS02-FDEL 2465 24.7 - 25.2 0.971 - 1.995 FORR 2465L90 Black 5.5 12.1
FODE 2900R60
11CT-88, 11EN5-12, 11EL14-15
AS02-FDEL 2530 25.3 - 25.9 .996 - 1.020 FORR 2530L90 Yellow 5.6 12.2
FODE 2970R60
11CT-88, 11EN5-12, 11EL14-15
AS02-FDEL 2595 25.0 - 26.5 1.021 - 1.045 FORR 2595L90 Purple 5.6 12.2
FODE 3030R60
11CT-88, 11EN5-12, 11EL14-15
Fiber Optic Hardware
and Splice Closures

Fiber Optic
Extra High Strength Dead End
For Track Resistant (HS) ADSS Cable

Reinforcing Rods Clevis Thimble 19mm (3/4”) Pin. Dia. To order, photocopy page and fax
Information below to Tyco Electronics.
Fax: 1-800-527-8350

Dead End 22mm


(7/8”)

152

General Information

Requester Name Telephone #

Email

Company Fax#

Address

Line Identification

Cable Parameters

Cable Supplier Cable Code #

Cable Diameter Final Installation Tension (Long Term)

Maximum Installation Tension (Short Term)__________

Maximum Rated Cable Load

Cable Rated Breaking Strength

Note: Include Cable Spec. Sheet if Available

To Be Used By Tyco Electronics Only

Catalog # Designed By Date

Title
Fiber Optic Hardware
and Splice Closures

Fiber Optic Dead End


For OPGW Cable

Material Design Criteria


Dead End (OPDE) and Reinforcing Rods Maximum Rated Holding Strength is
(OPRR) are Heliformed aluminum cov- 95% of the OPGW RTS.
ered steel wire. The reinforcing rods are
subsetted for ease of installation.

General Recommendations
The fiber optic dead end may be
installed once as a temporary (less than
30 days) pulling device prior to its final
installation; as long as, it is not stressed
over 50% of its rated strength. A
ground clamp may be ordered with the 153
dead end. Clamping over the OPDE or
the OPRR assemblies is not permitted.

Extension Link (available


upon request)
Anchor Shackle
(available upon request)

Clevis Thimble Dead End Reinforcing Rods


(OPDE) (OPRR)

OPGW Cable
Ground Clamp
(available upon request)
Fiber Optic Hardware
and Splice Closures

Fiber Optic Dead End


For OPGW Cable

Selection Information

i.e. ODE2SL0 1590-GH2 ODE X X X - XXXX - G X X Ground Clamp - OPGW Diameter


Clevis Thimble Type Range
0 - No Clevis Thimble Supplied mm Inches
1 - 20K CT88 (Not Standard) A 8.3 - 9.3 0.328 - 0.372
2 - Standard Pin Type (30 k Standard) B 9.4 - 10.6 0.373 - 0.418
3 - Bolt, Nut, Cotter Pin (BNK) 40K
Strand Layer
C 10.7 - 11.8 0.419 - 0.646
S - Standard Strength ≤ 30k lbs. D 11.9 - 12.9 0.465 - 0.510
154 E 13.0 - 14.1 0.511 - 0.557
H - High Strength > 30k lbs.
F 14.2 - 15.2 0.558 - 0.600
Outer Strand Lay Direction H 15.3 - 16.5 0.601 - 0.646
L - Left Hand Lay I 16.6 - 17.5 0.647 - 0.690
R - Right Hand Lay J 17.6 - 18.3 0.691 - 0.720
K 18.4 - 19.0 0.721 - 0.750
Cable Range L 19.1 - 20.2 0.751 - 0.796
See chart below
Ground Clamp - OPGW diameter grove
M 20.3 - 21.4 0.797 - 0.842
See chart to right N 21.5 - 22.6 0.843 - 0.888
Ground Clamp - Ground wire groove O 22.7 - 23.7 0.889 - 0.934
See chart to right P 23.8 - 24.9 0.935 - 0.980
Q 25.0 - 26.0 0.981 - 1.026
Note: Cable spec. sheet required with order for designs exceeding 30k lbs. R 26.1 - 27.2 1.027 - 10.72
S 27.3 - 28.4 1.073 - 1.118
T 28.5 - 29.6 1.119 - 1.164

Ground Clamp - Ground Wire


Cable Cable Diameter Components Color
Range mm Inches Numbers Code Range
mm Inches
1080 10.2 - 11.4 0.400 - 0.449 OPRR 1080R62 Brown
1 3.9 - 5.1 .155 - .203
OPDE 1545L50
2 5.2 - 9.8 .204 - .385
1205 11.5 - 12.6 0.450 - 0.499 OPRR 1205R62 Green
3 9.9 -10.6 .386 - .418
OPDE 1675L50
4 10.7 -11.8 .419 - .464
1335 12.7 - 13.9 0.500 - 0.549 OPRR 1335R62 Black
5* 11.9 -13.0 .465 - .512
OPDE 1800L50
6 13.1 -14.1 .513 - .557
1460 14.0 - 15.2 0.550 - 0.599 OPRR 1460R62 Red
7 14.2 -15.2 .558 - .600
OPDE 1925L50
8 15.3 - 16.4 .601 - .646
1590 15.3 - 16.4 0.600 - 0.649 OPRR 1590R62 Purple
9 16.5 - 17.5 .647 - .690
OPDE 2055L50
*Code when using Dulmison supplied
1715 16.5 - 17.8 0.650 - 0.699 OPRR 1715R62 Brown
4/0 AL ground wire. (Code 5)
OPDE 2180L50
1840 17.9 - 19.0 0.700 - 0.749 OPRR 1840R62 Green
OPDE 2310L50
1970 19.1 - 20.3 0.750 - 0.799 OPRR 1970R62 Orange
OPDE 2435L50
Accessories Hardware
2095 20.4 - 21.6 0.800 - 0.849 OPRR 2095R62 Red
Catalog Weight
OPDE 2560L50
Number Description KG. lbs.
2220 21.7 - 22.8 0.850 - 0.899 OPRR 2220R62 Blue
OPDE 2690L50 11EL-12-30 12" Ext. Link 1.6 3.5
2350 22.9 - 24.1 0.900 - 0.949 OPRR 2350R62 Black 11AS-30-L An. Shackle .5 1.2
OPDE 2815L50 11CT-100 Clevis Thimble 1.2 2.5
2415 24.2 - 25.4 0.950 - 0.999 OPRR 2415R62 Brown
OPDE 2875L50
2540 25.5 - 26.6 1.000 - 1.049 OPRR 2540R62 Green
OPDE 3000L50
Fiber Optic Hardware
and Splice Closures

Optical Tension Device (OTD)


For OPGW Fiber Cable

Material Load Rating


Body - High strength Aluminum Alloy 50% of the rated cable breaking strength
Bolts - High Strength Forged Steel or 5000 lbs. (22.4 kN) which ever is less.
Bail - High Strength Steel
Safety Tips
Tyco Electronics’ new Optical Tensioning • Check for cracks and chipped areas
Device is designed for pulling OPGW along the cable groove and eyebolt
fiber cable to final sag tension. Once the areas. Do not reuse if any of these
final sag has been achieved, a perma- conditions exist. 155
nent type dead end device should be • Eyebolts should be kept clean and
installed promptly, followed by the lubricated.
removal of the tensioning device. This • Conductor groove should be clean
device should not be subjected to sag and dry.
tension for an extended time period and • The units should be requalified by
it should never be utilized as a perma- Tyco Electronics after six months of
nent dead end device. use or prior to each job.

When installing the unit, partially tighten Qualification Test


successive eye bolts in the following Prior to release for shipment, each unit is
torque sequence: pull tested to 125% of its rated load for
First Sequence to 20 ft-lbs. the specified cable. The customer is
Second Sequence to 30 ft-lbs. responsible for suppling Tyco Electronics
Final Torque to 40 ft-lbs. with 25 ft. of cable to conduct this test-
ing. Each unit is marked with the Tyco
Electronics order number, the cable
OPGW Cable Range manufacturer, and the cable diameter.
8.890 - 20.820 mm
0.350 - 0.820 inches

OTD - X - XXX
OPGW Supplier
A - Alcoa - Fujikura
B - Brugg
C - Siemens
F - Focus
P - Philips - Fitel
R - Pirelli
S - Simplex
O - Other
Cable Diameter
(in inches)
Fiber Optic Hardware
and Splice Closures

Fiber Optic Bolted Dead End


For OPGW Cable

Material
Body - High Strength Aluminum Alloy

Keeper Bolts - Aluminum Shear Head

Ground Bolt - Stainless Steel


Shear Head Bolts
19mm (3/4") Dia. Pulling Eye Keepers - High Strength Aluminum
Alloy

Grippers - Galvanized Steel


156 Design Criteria
Maximum rated Holding Strength is
Keeper 95% of the OPGW RTS
Ground Point
Features
Optional Cable Guide • Pulling eye allows convenient
500mm (20") Bend Radius sagging attachment for tensioning
device.
Grippers • Rubber grommets suppress aeolian
vibration fatigue at the exit point.
19mm (3/4") Dia. Pulling Eye • Compact length allows for complete
installation from the structure.
• Shear head bolts ensure proper
OBDE - X - X - XXX - X torquing necessary to achieve
Cable Supplier maximum holding strength.
A - Alcoa • Cable guide ensures that the
B - Brugg minimum bend radius is not
E - Siemens exceeded
F - Focas
S - Simplex Note: Cable spec. sheet must be supplied with
order.
P - Philips Filel
O - Other
Cable Strand Configuration
1 - All outer strands are aluminum
2 - All outer strands are galvanized steel
3 - All outer strands are aluminum clad steel
4 - All outer strands are aluminum and
aluminum clad steel
Cable Diameter
Cable Guide
G - Include Cable Guide
N - Not Included

Example:
OBDE-O-4-557-G = Other OPGW cable, 0.557" diameter,
outer stranding a mixture of Alum. Clad Steel and Aluminum
with the cable guide.
Fiber Optic Hardware
and Splice Closures

Heliformed Suspension Assemblies


For ADSS Cable Spans < 75m (250 ft. )

Material The Thimble Clevis is then suspended


Heliformed Suspension- Galvanized over the bracket’s suspension hook.
Steel
Steel or Concrete Poles - The suspension
Circular Thimble (TC) - Hot Dipped bracket (SSFOC-B-1) can be easily band-
Galvanized Steel ed to the pole.

Bracket (SSFOC-B-1) - Aluminum alloy General Recommendations


The Heliformed fiber optic tangent sus-
Design Criteria pensions are designed for use on ADSS
Maximum Span Length - 75 meters cable at suspension points with span
(250 ft.) lengths less than 75 meters. The ends
are end relieved to prevent any damage 157
Maximum Line Angle - 30 degrees to the cable jacket.

Mounting Options Note: Use on certain cables may be


Wood Poles - A 22mm (7/8") hole is pro- subject to meeting specific type test
vided to secure the suspension bracket requirements.
(SSFOCB-1) using a 16M (5/8") bolt.

New Catalog Old Catalog Diameter Range Applied Lengths Color Weight
Number Number mm Inches mm Inches Code kg lbs.
FOHTS-0950-TC-B N/A 9.5 - 9.9 .375 - .393 875 34 Blue .1 .220
FOHTS-1010-TC-B FTSS 1010-TC-B 10 - 10.4 .394-.413 875 34 Orange .1 .220
FOHTS-1070-TC-B FTSS 1070-TC-B 10.5 - 10.9 .414-.433 875 34 Green .1 .220
FOHTS-1130-TC-B FTSS 1130-TC-B 11.0 - 11.5 .434 - .452 875 34 Red .1 .220
FOHTS-1190-TC-B FTSS 1190-TC-B 11.9 - 12.4 .466 - .491 875 34 Black .1 .220
FOHTS-1250-TC-B FTSS 1250-TC-B 12.5 - 12.9 .492 - .508 875 34 Yellow .1 .220
FOHTS-1300-TC-B FTSS 1300-TC-B 13.0 - 13.5 .509 - .531 875 34 Purple .1 .220
FOHTS-1360-TC-B FTSS 1360-TC-B 13.6 - 14.1 .532 - .555 875 34 Brown .1 .220
FOHTS-1420-TC-B FTSS 1420-TC-B 14.2 - 14.5 .556 - .571 875 34 Blue .1 .220
FOHTS-1460-TC-B FTSS 1460-TC-B 14.6 - 14.9 .572 - .587 875 34 Orange .1 .220
FOHTS-1500-TC-B FTSS 1500-TC-B 15.0 - 15.4 .588 - .606 1100 43 Green .1 .220
FOHTS-1550-TC-B FTSS 1550-TC-B 15.5 - 15.9 .607 - .626 1100 43 Red .1 .220
FOHTS-1600-TC-B FTSS 1600-TC-B 16.0 - 16.5 .627 - .650 1100 43 Black .1 .220
Note: Drop the suffix “B” if the bracket (SSFOC-B-1) is not to be quoted

2.1”
Thimble Clevis 11TC-20

Note: Use on certain cables may be


subject to meeting specific type
test requirements.

Aluminum Bracket: SSFOC-B-1 (included


in package)
Fiber Optic Hardware
and Splice Closures

Fiber Optic Support Clamp


For ADSS Cable Spans < 200m (600 ft. )

General Recommendations Mounting


The Fiber Optic Support Clamp may be Wood Poles - Use a standard 16mm
used as a pull-through device for enhanc- (5/8") machine or double arming bolt. The
ing installation times involving ADSS clamp's unique design captivates the bolt
cable. Line angles up to 20 degrees are head or nut to prevent rotation when
acceptable when used as a pulling device. tightened.
Please consult your cable supplier to
obtain approval for use of this device for Steel or Concrete Poles - When the
stringing purposes. thru holes are provided, a 16mm (5/8")
mounting bolt is acceptable. For
For the stringing option, attach the clamp banding systems, a 3mm x 35mm
to the pole using the appropriate attach- (1/8" x 1 3/8") slot is provided to affix the
158 ment means. Then, open the top keeper, band material.
lay in the pull rope, secure the top keeper
with the locking bolt, then pull in the Ground Attachment Bolt - An optional
ADSS cable. Once tensioning has been 10mm (3/8") aluminum bolt and lock
achieved, open the top keeper and install washer are available as an option to allow
the rubber inserts, then for a ground lug attachment.
re-secure the top keeper. Note: The grounding lug is not provided.
Add suffix “GA” to part number if desired
The clamp has an optional pole banding (i.e. FOSC 6055-PB-GA).
feature which eliminates the need for
purchasing additional brackets normally Insert (FOSC-I-XX) - Constructed of EPDM,
required to secure hardware used in con- compounded for resistance to ozone,
junction with banding systems. A slot is weathering and extreme high and low
provided for insertion of the temperature variations and compression
banding material. set. The conductor range is molded into
the inside of each insert.
Design Criteria
Maximum span length – Approximately Captive Assembly Bolt - Constructed
200 meters (600 ft.) of 10mm (3/8") stainless steel bolt
and flat washer with an “O” ring to ensure
Slip strength - Fiber Optic Support Clamp the bolt remains captive
units are designed to slip on the cable during assembly.
when an uneven axial load is experienced
well before the damage limit of the cable Black Anodized Coating - An anodized
is reached. Consult Tyco Electronics for coating may be applied which provides
specific slip strength requirements. excellent corrosion resistance. Hard
anodized coatings typically pass the 1000
Maximum line angle - 20 degrees hr. 5 percent salt spray test. This option is
(Consult Tyco Electronics for exceptions priced to order.
that allow 30-degree angles).
Housing (FOSC-6000H) - High
Aeolian vibration - Consult Tyco strength aluminum.
Electronics for recommendation
concerning available motion control
devices.

Catalog Cable Range Components Weight


Number mm Inches Clamp Insert kg lbs.
FOSC 6030-PB 7.0 - 8.2 .276 - .325 FOSC-6000-PB-H FOSC-I-030 1.1 2.5
FOSC 6035-PB 8.3 - 9.5 .326 - .375 FOSC-6000-PB-H FOSC-I-035 1.1 2.5
FOSC 6040-PB 9.6 - 10.7 .376 - .425 FOSC-6000-PB-H FOSC-I-040 1.1 2.5
FOSC 6045-PB 10.8 - 12.0 .426 - .475 FOSC-6000-PB-H FOSC-I-045 1.1 2.5
FOSC 6050-PB 12.1 - 13.3 .476 - .525 FOSC-6000-PB-H FOSC-I-050 1.1 2.5
FOSC 6055-PB 13.4 - 14.6 .526 - .575 FOSC-6000-PB-H FOSC-I-055 1.1 2.5
FOSC 6060-PB 14.7 - 15.8 .576 - .625 FOSC-6000-PB-H FOSC-I-060 1.1 2.5
FOSC 6065-PB 15.9 - 17.1 .626 - .675 FOSC-6000-PB-H FOSC-I-065 1.1 2.5
FOSC 6070-PB 17.2 - 18.4 .676 - .725 FOSC-6000-PB-H FOSC-I-070 1.1 2.5
FOSC 6075-PB 18.5 - 19.6 .726 - .775 FOSC-6000-PB-H FOSC-I-075 1.1 2.5
FOSC 6080-PB 19.7 - 21.0 .776 - .825 FOSC-6000-PB-H FOSC-I-080 1.1 2.5
FOSC 6085-PB 21.1 - 22.2 .826 - .875 FOSC-6000-PB-H FOSC-I-085 1.1 2.5
FOSC 6090-PB 22.3 - 23.5 .876 - .925 FOSC-6000-PB-H FOSC-I-090 1.1 2.5
FOSC 6095-PB 23.6 - 24.7 .926 - .975 FOSC-6000-PB-H FOSC-I-095 1.1 2.5
FOSC 6100-PB 24.8 - 26.0 .976 - 1.025 FOSC-6000-PB-H FOSC-I-100 1.1 2.5
FOSC 6105-PB 26.1 - 27.2 1.026 - 1.075 FOSC-6000-PB-H FOSC-I-105 1.1 2.5
FOSC 6110-PB 27.3 - 28.7 1.076 - 1.125 FOSC-6000-PB-H FOSC-I-110 1.1 2.5
Fiber Optic Hardware
and Splice Closures

Fiber Optic Fixed Suspension Unit


(FOS-F) Sleeve
for ADSS Cable Spans < 200m (600 ft)
Materials General Recommendations
Housing - High strength cast aluminum The fiber optic fixed suspension unit is
halves are equivalent in size, joined by a low cost assembly for installing ADSS
a hinge pin assembly, and are con- cable utilizing a 5/8 inch through bolt.
toured to relieve cable bending stress. The aluminum housing is joined with
stainless steel roll pins, which ensure
Insert - Constructed of EPDM, positive alignment. The housing is
compounded for resistance to ozone, cushioned on the inside with an EPDM
weathering and extreme high and liner which is specially sized to provide
low temperature variations and excellent slip strength ability and yet
compression set. not impart any undue clamping stress-
es on the cable. A grounding lug, con-
Hinge pin - Stainless steel roll pin sisting of a 3/8 inch aluminum bolt 159
restricts housing movement for ease tapped in the housing, is available as an
of installation option.

Captive Assembly Bolt - Constructed of Design Criteria


3/8 inch stainless steel bolt and flat Maximum span length - Approximately
washer with an “O” ring to ensure the 600 feet or 200 meters
bolt remains captive during assembly.
Slip strength - FOS units are designed
Sleeve (Fixed Assembly only) - A 3/4 to slip on the cable when an uneven
inch diameter aluminum tube which axial load is experienced well before
prevents bending of the housing ears the damage limit of the cable is
during installation. Note: Through bolt reached. Consult Tyco Electronics for
not included. specific slip strength requirements.

Ground Attachment Bolt - An optional Maximum line angle - 20 degrees


3/8 inch aluminum bolt and flat wash-
er are available as an option to allow for Aeolian vibration - Consult Tyco
a ground lug attachment. Note: The Electronics for recommendations
grounding lug is not provided. concerning available motion
control techniques.

Catalog Cable Diameter Weight


Number mm Inches kg lbs.
FOS 5030 - F 7.0 - 8.2 0.276 - 0.325 1.0 2.1
FOS 5035 - F 8.3 - 9.5 0.326 - 0.375 1.0 2.1
FOS 5040 - F 9.6 - 10.7 0.376 - 0.425 1.0 2.1
FOS 5045 - F 10.8 - 12.0 0.426 - 0.475 1.0 2.1
FOS 5050 - F 12.1 - 13.3 0.476 - 0.525 1.0 2.1
FOS 5055 - F 13.4 - 14.6 0.526 - 0.575 1.0 2.1
FOS 5060 - F 14.7 - 15.8 0.576 - 0.625 1.0 2.1
FOS 5065 - F 15.9 - 17.1 0.626 - 0.675 1.0 2.1
FOS 5070 - F 17.2 - 18.4 0.676 - 0.725 1.0 2.1
FOS 5075 - F 18.5 - 19.6 0.726 - 0.775 1.0 2.1
FOS 5080 - F 19.7 - 21.0 0.776 - 0.825 1.0 2.1
FOS 5085 - F 21.1 - 22.2 0.826 - 0.875 1.0 2.1
FOS 5090 - F 22.3 - 23.5 0.876 - 0.925 1.9 4.1
FOS 5095 - F 23.6 - 24.7 0.926 - 0.975 1.9 4.1
FOS 5100 - F 24.8 - 26.0 0.976 - 1.025 1.9 4.1
FOS 5105 - F 26.1 - 27.2 1.026 - 1.075 1.9 4.1
FOS 5110 - F 27.3 - 28.7 1.076 - 1.125 1.9 4.1
Fiber Optic Hardware
and Splice Closures

Fiber Optic Suspension Unit (FOS-S)


for ADSS Cable Span < 200m (600 ft.)

Materials General Recommendations


Housing - High strength cast aluminum The fiber optic suspension unit is a low
halves are equivalent in size, joined by a cost assembly for installing ADSS cable.
hinge pin assembly, and are contoured The aluminum housing is joined with
to relieve cable bending stress. stainless steel roll pins, which ensure
positive alignment. The housing is cush-
Insert - Constructed of EPDM, com- ioned on the inside with an EPDM liner
pounded for resistance to ozone, which is specially sized to provide excel-
weathering and extreme high and lent slip strength ability and yet not
low temperature variations and impart any undue clamping stresses on
compression set. the cable. A grounding lug, consisting of
a 10mm (3/8") aluminum bolt tapped in
160 Hinge pin - Stainless steel roll pin the housing, is available as an option.
restricts housing movement for ease The grounding lug is not provided.
of installation
Design Criteria
Captive Assembly Bolt - Constructed Maximum span length - Approximately
of 10mm (3/8") stainless steel bolt and 200 meters (600 ft.)
flat washer with an “O” ring to ensure
the bolt remains captive during Slip strength - FOS units are designed to
assembly. slip on the cable when an uneven axial
load is experienced well before the
Assembly Bolt (Suspension Assembly damage limit of the cable is reached.
only) - A 16mm (5/8") galvanized bolt Consult Tyco Electronics for specific slip
with lock washer, flat washer, and nut. strength requirements.
Note: Through bolt not included.
Maximum line angle - 30 degrees
Ground Attachment Bolt - An optional
10mm (3/8") aluminum bolt and lock Aeolian vibration - Consult Tyco
washer are available as an option to Electronics for recommendations
allow for a ground lug attachment. concerning available motion control
Note: The grounding lug is not provided. techniques.
Add suffix “GA” to part number if
desired (i.e. AS01-FOS 5055-S-GA)

Catalog Cable Diameter Weight


Number mm Inches kg lbs.
AS01-FOS 5030 - S 7.0 - 8.2 0.276 - 0.325 1.9 4.1
AS01-FOS 5035 - S 8.3 - 9.5 0.326 - 0.375 1.9 4.1
AS01-FOS 5040 - S 9.6 - 10.7 0.376 - 0.425 1.9 4.1
AS01-FOS 5045 - S 10.8 - 12.0 0.426 - 0.475 1.9 4.1
AS01-FOS 5050 - S 12.1 - 13.3 0.476 - 0.525 1.9 4.1
AS01-FOS 5055 - S 13.4 - 14.6 0.526 - 0.575 1.9 4.1
AS01-FOS 5060 - S 14.7 - 15.8 0.576 - 0.625 1.9 4.1
AS01-FOS 5065 - S 15.9 - 17.1 0.626 - 0.675 1.9 4.1
AS01-FOS 5070 - S 17.2 - 18.4 0.676 - 0.725 1.9 4.1
AS01-FOS 5075 - S 18.5 - 19.6 0.726 - 0.775 1.9 4.1
AS01-FOS 5080 - S 19.7 - 21.0 0.776 - 0.825 1.9 4.1
AS01-FOS 5085 - S 21.1 - 22.2 0.826 - 0.875 1.9 4.1
AS01-FOS 5090 - S 22.3 - 23.5 0.876 - 0.925 1.9 4.1
AS01-FOS 5095 - S 23.6 - 24.7 0.926 - 0.975 1.9 4.1
AS01-FOS 5100 - S 24.8 - 26.0 0.976 - 1.025 1.9 4.1
AS01-FOS 5105 - S 26.1 - 27.2 1.026 - 1.075 1.9 4.1
AS01-FOS 5110 - S 27.3 - 28.7 1.076 - 1.125 1.9 4.1
Drop prefix “ASO1” if the anchor shackle and oval eye nut is not required.
Fiber Optic Hardware
and Splice Closures

Fiber Optic Heliformed


Suspension Unit (FOHSU)
Single Suspension

Materials General Recommendations


Housing - Cast aluminum halves are Fiber optic Heliformed suspension is
equivalent in size. intended for use on OPGW and ADSS
cable. They are designed to reduce stat-
Bolt, locknut, splitwasher - ic stresses at the support point as well
Galvanized steel as ensure that the cable is cushioned
against the dynamic stress of aeolian
Strap - High strength aluminum alloy for vibration. The combination of the Armor
aluminum housing. Rods and Reinforcing Rods provides
protection against cable bending stress.
Inserts - Compounded for resistance to The two housing halves easily assemble
ozone, weathering and extreme high around the EPDM insert and are held
and low temperature variations and firmly in place by the assembly strap. A 161
compression set. An aluminum alloy ground attachment can be installed by
reinforcement is molded into the larger utilizing a mechanical lug that is
elastomers. The cable range is molded attached to the housing by a
into the inside of each insert. threaded bolt.

Reinforcing Rods - High strength Aeolian Vibration - Consult Tyco


aluminum alloy Electronics for recommendations
concerning available motion
Armor Rods - High strength control techniques.
aluminum alloy
Design Criteria
Blue Identification Mark - Signifies Recommended Span Length
material used on fiber optic cable. Greater than 200 Meters (600 ft.)

Center Mark/Color Code - Identifies Nominal Slip Strength - FOHSU are


centers, starting location, and designed to slip at an uneven axial load
diameter range. well before the damage limit of the
cable is reached. Consult Tyco
Identification Tag - Attached to Electronics for specific slip
Reinforcing and Armor rods. Shows strength requirements.
cable range.
Maximum Line Angle -
Y-Clevis Eye 90° - Ductile iron hot dip Single Suspension: up to 30 degrees
galvanized with a stainless steel cotter Double Suspension: 30 to 60 degrees
pin with a unit rating of 150 kN
(30,000 lbs.) Note: Not quoted
unless prefix code 'AS02' is added
to catalog number.

Oval Eye Nut (EN5-12) - Ductile iron hot


dipped galvanized 16mm (5/8") oval
eye nut rated at 60 KN (12,000 lbs.)
Note: Not quoted unless prefix code
'AS02' is added to catalog number.

AS XX FOHSU XXXX GX

Assembly Hardware Options


02 - Y-Clevis Eye 90 & 5/8 Oval Eye Nut
03 - Y-Clevis Eye 90 and anchor shackle
Cable Range
See Chart on Next Page
Grounding Options
5 - 1/2 Aluminum Bolt without Lug (standard)
3 - 3/8 Aluminum Bolt without Lug
1 - Copper Mechanical Lug #8 - 2/0 CU
Note: For parallel ground clamp option, you must order separately.
Fiber Optic Hardware
and Splice Closures

Fiber Optic Heliformed


Suspension Unit (FOHSU)
Single Suspension

Optional
Ground Point Bolt

EPDM Insert
Armor Rods

Fiber Cable Reinforcing Rods

162

Catalog Cable Range Reinforcing Weight Color Armor Rod Weight Color Weight
Number mm Inches Rod Number kg lbs. Code Number kg lbs. Code Housing kg lbs.
FOHSU 1640 9.0 - 9.4 0.354 - 0.373 AAR 0880 L66 .5 1.2 Green HSU 1640 L54 1.0 2.2 Blue H203 1.5 3.2
FOHSU 1710 9.5 - 10.0 0.374 - 0.393 AAR 0930 L66 .5 1.2 Black HSU 1710 L54 1.0 2.2 Green H203 1.5 3.2
FOHSU 1755 10.1 - 10.5 0.394 - 0.416 AAR 0990 L66 .5 1.2 Yellow HSU 1755 L54 1.0 2.2 Yellow H203 1.5 3.2
FOHSU 1910 10.6 - 11.0 0.417 - 0.434 AAR 1050 L72 .7 1.5 Brown HSU 1910 L60 1.4 3.1 Brown H235 1.9 4.2
FOHSU 1955 11.1 - 11.7 0.435 - 0.461 AAR 1110 L72 .7 1.6 Blue HSU 1955 L60 1.5 3.4 Orange H235 1.9 4.2
FOHSU 2020 11.8 - 12.4 0.462 - 0.490 AAR 1180 L73 .8 1.7 Green HSU 2020 L61 1.6 3.5 Purple H235 1.9 4.2
FOHSU 2095 12.5 - 12.9 0.491 - 0.511 AAR 1245 L76 .8 1.8 Red HSU 2095 L64 1.6 3.6 Red H235 1.9 4.2
FOHSU 2150 13.0 - 13.5 0.512 - 0.536 AAR 1245 L76 .9 1.9 Blue HSU 2150 L64 1.6 3.6 Blue H235 1.9 4.2
FOHSU 2210 13.6 - 14.1 0.537 - 0.559 AAR 1325 L77 .8 1.8 Black HSU 2210 L65 1.8 4.1 Green H235 1.9 4.2
FOHSU 2290 14.2 - 14.5 0.560 - 0.573 AAR 1400 L77 1.0 2.1 Red HSU 2270 L65 1.8 4.0 Green H235 1.9 4.2
FOHSU 2305 14.6 - 14.8 0.574 - 0.586 AAR 1400 L78 1.0 2.2 Red HSU 2305 L66 1.8 4.0 Yellow H205 2.5 5.5
FOHSU 2340 1.49 - 15.3 0.587 - 0.603 AAR 1490 L78 1.0 2.3 Black HSU 2340 L66 1.8 4.0 Black H205 2.5 5.5
FOHSU 2385 15.4 - 15.9 0.604 - 0.628 AAR 1540 L79 1.1 2.4 Purple HSU 2385 L67 1.9 4.1 White H205 2.5 5.5
FOHSU 2445 16.0 - 16.5 0.629 - 0.652 AAR 1605 L80 1.1 2.4 Yellow HSU 2445 L68 2.0 4.5 Brown H205 2.5 5.5
FOHSU 2505 16.6 - 17.0 0.653 - 0.671 AAR 1665 L81 1.0 2.3 Brown HSU 2505 L69 1.8 3.9 Orange H205 2.5 5.5
FOHSU 2555 17.1 - 17.4 0.672 - 0.688 AAR 1725 L92 1.2 2.7 Blue HSU 2555 L80 3.1 6.9 Purple H206 3.5 7.5
FOHSU 2600 17.5 - 17.9 0.689 - 0.706 AAR 1725 L94 1.4 3.1 Blue HSU 2600 L82 3.2 7.1 Red H206 3.5 7.5
FOHSU 2645 18.0 - 18.4 0.707 - 0.727 AAR 1790 L94 1.5 3.2 Green HSU 2645 L82 3.2 7.1 Blue H206 3.5 7.5
FOHSU 2770 18.5 - 19.1 0.728 - 0.754 AAR 1790 L94 1.5 3.2 Green HSU 2770 L82 3.5 7.8 Yellow H206 3.5 7.5
FOHSU 2840 19.2 - 19.6 0.755 - 0.772 AAR 1880 L94 1.5 3.2 Orange HSU 2840 L82 3.5 7.8 Black H206 3.5 7.5
FOHSU 2890 19.7 - 20.0 0.773 - 0.788 AAR 1880 L94 1.5 3.2 Orange HSU 2890 L82 3.5 7.8 White H206 3.5 7.5
FOHSU 2930 20.1 - 20.5 0.789 - 0.811 AAR 1990 L94 1.7 3.7 Purple HSU 2930L82 3.5 7.8 Brown H206 3.5 7.5
FOHSU 2985 20.6 - 21.4 0.812 - 0.844 AAR 2070 L94 1.8 3.9 Red HSU 2985 L82 3.5 7.8 Orange H206 3.5 7.5
FOHSU 3070 21.5 - 21.8 0.845 - 0.862 AAR 2150 L100 1.9 4.3 Blue HSU 3070 L88 4.8 10.5 Purple H207 3.8 8.5
FOHSU 3115 21.9 - 22.7 0.863 - 0.895 AAR 2150 L100 2.0 4.5 Blue HSU 3115 L88 4.8 10.5 Red H207 3.8 8.5
FOHSU 3200 22.8 - 23.4 0.896 - 0.922 AAR 2305 L100 2.0 4.5 Green HSU 3200L88 5.2 11.5 Blue H207 3.8 8.5
FOHSU 3270 23.5 - 24.0 0.923 - 0.947 AAR 2340 L100 2.1 4.7 White HSU 3270 L88 5.5 12.0 Green H207 3.8 8.5
FOHSU 3445 24.1 - 25.0 0.948 - 0.986 AAR 2340 L100 2.1 4.7 White HSU 3445 L88 5.6 12.4 Black H208 5.0 11.0
FOHSU 3545 25.1 - 25.6 0.987 - 1.008 AAR 2480 L100 2.1 4.7 Yellow HSU 3545 L88 5.7 12.6 White H208 5.0 11.0
FOHSU 3600 25.7 - 26.2 1.009 - 1.034 AAR 2565 L100 2.3 5.0 Brown HSU 3600 L88 5.7 12.5 Brown H208 5.0 11.0
FOHSU 3665 26.3 - 27.1 1.035 - 1.069 AAR 2630 L100 2.5 5.4 Blue HSU 3665 L88 5.7 12.5 Orange H208 5.0 11.0
FOHSU 3755 27.2 - 27.8 1.070 - 1.093 AAT 2630 L100 2.5 5.4 Blue HSU 3755 L88 5.7 12.5 Purple H208 5.0 11.0
FOHSU 3855 27.9 - 28.6 1.094 - 1.127 AAR 2790 L100 2.5 5.4 Orange HSU 3855 L88 5.7 12.5 Red H208 5.0 11.0
FOHSU 3955 28.7 - 29.1 1.128 - 1.150 AAR 2895 L110 2.7 6.0 Purple HSU 3955 L100 5.9 13.0 Blue H209 6.8 15.0
FOHSU 4195 29.2 - 30.2 1.151 - 1.188 AAR 2950 L110 2.7 6.0 Red HSU 4195 L100 5.9 13.0 Black H209 6.8 15.0
Fiber Optic Hardware
and Splice Closures

Heliformed Support Unit (FOHSS)


for OPGW and ADSS

Armor RodsY ReinforcingY


Rubber InsertsY RodsY

HSS SupportY Trunion ClampY


HousingY (Sold Separately)Y

Select the catalog number correspon-


ding to the appropriate cable range from
163
the FOHSU Section (163-164) and sub-
stitute “FOHSS” for “FOHSU” (i.e. FOHSS
2505)

Add prefix “D” to the single support cata-


log number for Double Suspension Unit.
(i.e. DFOHSS 1910)

Double Suspension (DFOHSU)


Heliformed Suspension Unit

Double Fiber Optic Heliformed Catalog Number


Suspension Unit (DFOHSU) for line DFOHSU Length
angles between 30° and 60°. 1640 - 2290 18
2305 - 2505 22
Add prefix “D” to the appropriate 2555 - 2985 26
FOHSU code on pages 163 and 164 3070 - 3270 29
(i.e. DFOHSU 2770-G5) 3445 - 3855 32
Fiber Optic Tyical Assemblies

Bilateral Tension Dead End Assembly With Joint For OPGW Cable

Tower Bond Clamp

Ground Line

Heliformed®
Dead End

164

Downlead
Clamp
(supplied separately)

Assembly Part Number: DUL-XX-HBILDE- XXX

Cable Diameter in Inches

Unilateral Tension Dead End Assembly For OPGW Cable

Tower Bond Clamp

Ground Cable

Parallel Groove
Clevis Thimble Ground Clamp
Extension Link

Heliformed
Anchor Shackle Dead End

Assembly Part Number: DUL-XX-HUNIDE- XXX

Cable Diameter in Inches


Fiber Optic Tyical Assemblies

Bilateral Tension Dead End “By Pass” Assembly Without Joint For OPGW Cable

Tower Bond Clamp

Ground Wire

Heliformed®
Parallel
Ground ClampGroove 165
Ground Clamp
Dead End

Assembly Part Number: DUL-XX-HBILDEBP - XXX

Cable Diameter in Inches

Fiber Optic Single Layer (HSU) Suspension

Anchor Shackle

Tower Bond Clamp


Y-Clevis
Eye 90

Ground Wire

Parallel Groove
Ground Clamp Suspension
RodsRods
Ground Clamp

Assembly Part Number: DUL- AS - FHSU- XXX

Cable Diameter in Inches


Fiber Optic Typical Assemblies

Double Fiber Optic Heliformed Suspension Assembly and Hardware

Y Clevis Eye 90°

Yoke Plate

Clevis Eye

DFOHSU
F.O. Cable F.O. Cable

166

Bolted Unilateral Dead End

Tower
Ground
Ground
Wire
Clamp

OPGW
12" Extension Ground
Link Clamps
Bolted Deadend

OPGW
Cable

Tower Downlead Clamp


(ordered separately,
not in assembly)

Assembly Part Number: DUL-XX-BUNIDE- XXX

Cable Diameter in Inches


Fiber Optic Typical Assemblies

Bolted Bilateral Dead End Non-Splicing

Tower Ground Clamp

Ground Wire

OPGW
Bolted Ground
12" Extension Clamps
Deadend
Link

167

Assembly Part Number: DUL-XX-BBILDEBP- XXX

Cable Diameter in Inches

Bolted Bilateral Dead End with Splice

Tower Ground Clamp


Ground Wire

Bolted OPGW Ground


12" Extension Deadend Clamps
Link

Tower Clamp
Ordered Separately (not in assembly)

Assembly Part Number: DUL-XX-BBILDE- XXX

Cable Diameter in Inches


Fiber Optic Typical Assemblies

Double Tower Aluminum Downlead Clamp

Tower Lattice Clamp

1/2" Hex Nut


Fiber Optic
Fiber Optic 1/2" Lock Washer
Download Clamp
Downlead Clamp

1/2" Flat Washer


4"
Washer
1/2" Lock Washer
1/2" Hex Nut
168
1/2" Steel Bolt

3"
Assembly Part Number: DTAF- X - XXXX - /Y - XXXX

Number of cables
Range Code
Number of Cables
Range Code
NOTE: Maximum number of cables is 4

5” Extension Tower Aluminum Fiber Optic Downlead Clamp

Tower Lattice Clamp

1.83"
Assembly Part Number: TAFODLC-X6 - XXXX

Range Code 1/2" Hex Nut

1/2" Galvanized Steel Bolt

6"

1/2" Hex Nut


1/2" Flat Washer
Fiber Optic
Downlead Clamp

1/2" Flat Washer


Washer
1/2" Lock Washer 1/2" Hex Nut

3"
Fiber Optic Typical Assemblies

Double Aluminum Fiber Optic Downlead Clamp

Tower Flange

Fiber Optic
Downlead Clamp

4"

1/2" Flat Washer


1/2" Hex Nut
1/2" Lock Washer 1/2" Steel Bolt

169

Assembly Part Number: AF- X - XXXX - /Y - XXXX

Number of cables
Range Code
Number of Cables
Range Code
NOTE: Maximum number of cables is 4
Fiber Optic Typical Assemblies

ADSS Support Clamp on a Fiberglass Stand-Off Bracket

c
amt - ADSS

170

ADSS Suspension Clamp on a Fiberglass Stand-Off Bracket

Oval Eye Nut

Anchor
Shackle

Fiberglass
FOS-S
Stand-Off Bracket ADSS
Suspension
Clamp
Fiber Optic Typical Assemblies

Fiber Optic ADSS Double Dead End


With Pole Band Clamps

Pole Band Clamp


ADSS Dead End ADSS Cable

Downlead Clamp
with Pole Band
Adapter

171
Downlead Clamp

Fiber Optic Single Layer (FHSU) Suspension

Anchor Shackle

Y-Clevis Eye 90

Suspension Rods

ADSS Cable
Fiber Optic Hardware
and Splice Closures

Guardian II - 570 Series


Dome Splice Closure for OPGW Cable

Tyco Electronics’ new second-genera- Benefits


tion Dulmison Guardian II-570 series • Clamping system provides at least
fiber optic splice closure provides the 1000 lbs ( 5kN) pull out resistance
customer with same superior Guardian (OPGW Only)
series fiber management qualities but • Re-entry is simple and quick requiring
with an added emphasis on competitive no special tools, parts, or kits
value. The new oval dome shape allows
maximum utilization of space and Features
provides a very user-friendly splice • Sectional compression seals allow
management environment and greater cable additions, removals, or closure
flexibility as compared to the conven- replacement – cables are not trapped.
172 tional cylindrical designs. The Guardian • New Oval Dome constructed of glass
closures’ unique clamping cable system filled polypropylene
secures the OPGW cable soundly thus • 3 1/2" bend radius for tight buffer tube
eliminating the possibility of cable cable
rotation during installation that could • 6 cable ports: 4 backbone ports accept
damage the fibers. cable up to 0.875" diameter; 2 lateral
ports for cables up to 0.750" diameter.
The new cable entry port system utilizes • Tray Holder: Built in stacking tray hold-
a new technology involving a concentric er for 8 trays max.
tear out seal incorporated into the elas-
tomeric end seal thus eliminating the Fiber Capacity
need for field drilling, sealing tapes, or • 192 fiber loose tube capacity utilizing
special re-entry kits. Cable port prepara- standard 12, 18, or 24 fiber capacity
tion is achieved by simply removing the trays
appropriate number of grommet materi-
al layers, 0.030" increments, as indicat- Tray Capacity
ed by a sizing chart provided in the • Loose tube: 8 trays from 12 to 24
installation kit. The elastomeric UV splices per tray
resistant EDPM compression seal
ensures a watertight seal. The seals are
also sectionalized along the cable port
area that allows replacement of the clo-
sure without re-splicing since the cables
are not trapped.

The end cap has options for butt,


branch, or mid-sheath splicing. Six cable
ports are standard on all end plates: 4
OPGW ports and 2 ADSS or buried
lateral cable ports.
Fiber Optic Hardware
and Splice Closures

Guardian II - 570 Series


Dome Splice Closure for OPGW Cable

SOMDS - Y X - XXX - XXX ADSS ports


(0.250" max.)
Splice OPGW Medium Dome

OPGW ports
173

Number of OPGW Cables (max. @ 4)


Note: 2 lateral ports to accommodate ADSS Cable
Cable Type
A - Alcoa End view of split
B - Brugg seal design with
P - Philips Fitel tear out seals.
F - Focas
O - Other
Diameter of Cable (decimal inches)
Diameter of Core
Enter “000” for stainless steel buffer tube design

i.e. SODS-2B-557-000

Splice Trays for Closures with Narrow Tray Holders (SODS and SODI) Cable Dia. Core Dia.
FC-205-12 12 Fiber Capacity
FC-205-18 18 Fiber Capacity
FC-205-24 24 Fiber Capacity
FC-205-14TT Transition trays to split out fibers (has furcation tubing)

Mounting Brackets for All Sizes


FC-570-VCB Vertical Closure Brackets (Not Required w/BRC)
FC-570-BRC Bullet Resistant Canister
FC-570-CB Coil Bracket
FC-570-TPMB Tower Post Mounting Bracket

Accessory Hardware
FC-100-02 Fusion Splice Sleeves (each)
FC-570-CK Conduit OH to UG Transition Kit
FC-570-PK Potting Kit for Stainless Buffer Tubes for 2 cables
FC-570-BRD Bullet Resistant Stainless Steel Dome Cover (Replaces the
plastic dome)

Potting Kit - FC-730-PK Application


Fiber Optic Hardware
and Splice Closures

Guardian II - 790 Series


Dome Splice Closure for OPGW Cable

The second generation Guardian II The Advantages


series fiber optic splice closure is • Clamping system provides at least
designed with high fiber counts in mind 1000 lbs ( 5kN) pull out resistance
for OPGW fiber cable applications. The • Re-entry is simple and quick requiring
new oval dome shape allows the maxi- no special tools, parts, or kits
mum utilization of space and provides a • Sectional compression seals allow
very user-friendly splice management cable additions, removals, or closure
environment and greater flexibility as replacement – cables are not
compared to conventional cylindrical trapped.
designs. The Guardian’s unique
clamping cable system secures the Features
OPGW cable soundly thus eliminating • New Oval Dome constructed of glass
174
the possibility of cable rotation during filled polypropylene
installation that could damage the fibers. • 3 1/2" bend radius for tight buffer
tube cable
The new cable entry port system utilizes • 8 cable ports: 4 backbone ports
a new technology involving a concentric accept cable up to 1.25" diameter;
tear out seal incorporated into the elas- 4 lateral ports for cables up to
tomeric end seal thus eliminating the 0.875" diameter.
need field drilling, sealing tapes, or spe- • Tray Holders: Standard Stacking or
cial reentry kits. Cable port preparation Index type available – 12 trays max.
is achieved by simply removing the each type
Core Tube Clamp appropriate number of grommet mate-
rial layers, 0.030" increments, as indi- Fiber Capacity
cated by a sizing chart provided in the • 288 fiber loose tube capacity
installation kit. The elastomeric UV utilizing standard 12, 18, or 24 fiber
resistant EDPM compression seal capacity trays
ensures a watertight seal. The seals are • 648 fiber loose tube capacity utilizing
also sectionalized along the cable port out new wide fiber trays with 36, 48,
area that allows replacement of the clo- and 54 fiber capacities
sure without resplicing since the cables • 1,728 fiber ribbon capacity utilizing
are not trapped. 144 or 288 fiber capacity trays

The end cap has options for butt, Tray capacity


branch, or mid-sheath splicing. Eight • Loose tube: 12 trays from 12 to 54
Outside Cable Clamp cable ports are standard on all end splices per tray
plates: 4 OPGW ports and 4 ADSS or • Ribbon fiber: 6 trays from 144 to 288
buried lateral cable ports. splices per tray

Potting Kit

Splice Tray
Fiber Optic Hardware
and Splice Closures

Guardian II - 790 Series


Dome Splice Closure for OPGW Cable

Selection Information
SODX - X X - XXX - XXX ADSS ports
(0.875" max.)
Type Tray Holder
S - Stacking tray holder
12 tray capacity, 288 max splices
I - Index Holder
12 tray capacity, 288 max. splices OPGW ports
SW - Stacking Holder Wide Type (1.25" max.)
12 trays capacity, 648 max. splices 175
IW - Index Wider Holder
12 tray capacity, 648 max. splices
Number of OPGW Cables (max. @ 4)
Note: 4 lateral ports to accommodate ADSS Cable End view of split
Cable Type seal design with
A - Alcoa tear out seals.
B - Brugg
P - Philips Fitel
F - Focas
O - Other
Diameter of Cable (decimal inches)
Diameter of Core
Enter “000” for stainless steel buffer tube design

i.e. SODS-2B-557-000

Splice Trays for Closures with Narrow Tray Holders (SODS, SOMDS, and SODI)
FC-205-12 12 Fiber Capacity
FC-205-18 18 Fiber Capacity
FC-205-24 24 Fiber Capacity
FC-205-14TT Transition trays to split out fibers (has furcation tubing) Cable Dia. Core Dia.

Splice Trays for Closures with Wide Tray Holder (SODSW and SODIW): 790 Series
only
FC-205W-36 36 Fiber Capacity
FC-205W-48 48 Fiber Capacity
FC-205W-54 54 Fiber Capacity
FC-205W-14TT Transition tray to split out fibers (has furcation tubing)

Mounting Brackets for All Sizes


FC-790-VCB Vertical Closure Brackets (Not Required W/BRC)
FC-790-BRC Bullet Resistant Canister
FC-790-CB Coil Bracket
FC-790-TPMB Tower Post Mounting Bracket

Accessory Hardware
FC-100-02 Fusion Splice Sleeves (each)
FC-790-CK Conduit OH to UG Transition Kit
Potting Kit - FC-730-PK
FC-790-PK Potting Kit for Stand
Buffer Tubes for 2
cables
FC-790-BRC Bullet Resistant
Stainless Steel Dome
Fiber Optic Hardware
and Splice Closures

Guardian I
OPGW Splice Closure

The Advantages Features


• Elastomeric UV resistant • Heavily constructed outer closure
polyurethane compression seal body material is schedule 40 PVC.
ensures watertight seal. • External end caps are 3mm (1/4")
• No sealing tape or special kits thick aluminum.
required. • Closure available in 150mm (6") and
• Re-entry is simple and quick requiring 200mm (8") diameters.
no special tools, parts, kits, or training. • 15 tray capacity on 200mm (8")
• Clamping system provides at least versions for 360 splices.
5kN (1000 lbs.) pull out resistance. • 8 tray capacity on 150mm (6")
• Factory drilled or field drillable for versions for 192 splices.
ADSS application. • End cap options will accommodate
176 butt, branch, straight or hot splicing.
• Custom manufactured closures and
enclosure kits are available upon
request.

Selection Information
SO X X - X X - XXX - XXX

Size Closure
6 - 150mm (6") Closure 150mm x 800mm (6" x 32") 192 max. splices
8 - 200mm (8") Closure 200mm x 800mm (8" x 32") 360 max. splices
Alpha Code Tray Type
6" Closure
S - Stacking Tray Holder, 8 tray max. 192 fibers
I - Index Tray Holder, 8 tray max. 192 fibers
8" Closure
S - Stacking Tray Holder, 15 tray max. 360 fibers
I - Index Tray Holder, 8 tray max. 192 fibers
J - Index Tray Holder, 15 tray max. 360 fibers
No. of Ports Required
1 - 4 ports with maximum of 4 ports
Cable Manufacturer Code
A - Alcoa - Fujikura
B - Brugg Telecom
E - Siemens
F - Focas
P - Philips - Fitel
R - Pirelli
S - Simplex
O - Other
Cable Diameter
3 position code - cable diameter in inches
(i.e.: SO8S-2P - 501 - 378, 501 = .501 inches)
4 position code - cable diameter in millimeters (2 decimal places)
(i.e.: SO8S-2P - 1272 - 0960, 1272 = 12.72mm)
Core Diameter
3 position code - core tube diameter in inches
(i.e.: SO8S-2P - 501 - 378, 378 = .378 inches)
4 position code - core tube diameter in millimeters (2 decimal places)
(i.e.: SO8S2P - 1272 - 0960, 0960 = 9.60mm)
Note: For steel buffer tube designs, no core tube, enter the code “000”.
(i.e.: SO8S-2P - 501 - 000)
Cable Dia. Core Dia.
Fiber Optic Hardware
and Splice Closures

Standard 6" and 8" Closure


Capacity: 6" - 192 fibers, 4 cables
8" - 360 fibers, 4 cables

OPGW Clamping Blocks


Raceway Holder

177
152mm - 6"
196mm - 8"

Bottom End Plate

Termination Bracket
Stacking Tray Holder
Top End Plate
Fiber Optic Hardware
and Splice Closures

8” Guardian I Splice Closure

178

6” Guardian I Splice Closure


Shown with Transition Splice Tray and 24-Splice Capacity Trays
Fiber Optic Hardware
and Splice Closures

Centurion II - 570 Series


Dome Splice Closure for ADSS Applications

Tyco Electronics’ new third-generation The Advantages


Dulmison Centurian II - 570 series fiber • Re-entry is simple and quick, requiring
optic splice closure provides the cus- no special tools, parts, or kits
tomer with the same superior Centurion • Sectional compression seals allow
series fiber management qualities but cable additions, removals, or closure
with an added emphasis on cometitive replacement – cables are not trapped.
value. The new oval 5” x 7” dome shape
allows the maximum utilization of space Features
and provides a very user-friendly splice • New oval dome constructed of glass
management environment and greater filled polypropylene
flexibility as compared to the conven- • 6 cable ports: 4 backbone ports accept
tional cylindrical designs for ADSS cable up to 0.875" diameter; 2 lateral
fiber applications. ports for cables up to 0.750" diameter 179

The new cable entry port system utilizes • Tray Holders: Standard Stacking – 8
a new technology involving a concentric trays max. each type
tear out seal incorporated into the elas-
tomeric end seal thus eliminating the Fiber Capacity
need for field drilling, sealing tapes, or • 192 fiber loose tube capacity utilizing
special re-entry kits. Cable port prepara- standard 12, 18, or 24 fiber capacity
tion is achieved by simply removing the trays
appropriate number of grommet materi-
al layers, 0.030" increments, as indicat- Tray Capacity:
ed by a sizing chart provided in the • Loose tube: 8 trays from 12 to 24
installation kit. The elastomeric UV splices per tray
resistant EDPM compression seal
ensures a watertight seal. The seals are
also sectionalized along the cable port
area that allows replacement of the clo-
sure without resplicing since the cables
are not trapped.

The end cap has options for butt,


branch, or mid-sheath splicing. Six cable
ports are standard on all end plates: 6
ADSS or buried lateral cable ports.
Fiber Optic Hardware
and Splice Closures

CADS - 570 - Y - XX
C - Centurion Type Closure
A - ADSS Type Cable
D - Dome Style Housing Cover
End view of split 4 Ports
seal design with (0.875"
tear out seals max. dia.)
Y - Number of Trays (0-8)

XX - Tray splice capacity (12.18 or 24)


2 Lateral Ports
(0.750" max. dia.)

Closure with Stacking Tray Holder


CADS-570 Dome closure with a stacking tray holder - 8 tray capacity
180

Splice Trays for Stacking Tray Holders


FC-205-12 Splice Tray - 12 fiber capacity - Fusion sleeve holders
FC-205-18 Splice Tray - 18 fiber capacity - Fusion sleeve holders
FC-205-24 Splice Tray - 24 fiber capacity - Fusion sleeve holders
FC-205-14TT Transition trays to split fibers (has furcation tubing)

Mounting Bracket for all Sizes


FC-570-VCB Vertical Closure Brackets (not required w/BRC)
FC-570-BRC Bullet resistant canister
FC-570-CB3 Coil bracket
FC-570-TPMB Tower post mounting bracket

Accessory Hardware
FC-100-02 Fusion splice sleeves (50 per pack)
FC-570-AB Aerial bracket
FC-570-BRD Bullet resistant dome (replaces black dome cover)
Fiber Optic Hardware
and Splice Closures

Centurion II - 790 Series


Dome Splice Closure for ADSS Applications

The second generation Centurion II The Advantages


series fiber optic splice closure is • Re-entry is simple and quick requir-
designed with high fiber counts in mind ing no special tools, parts, or kits
for ADSS or buried fiber cable applica- • Sectional compression seals allow
tions. The new oval dome shape allows cable additions, removals, or closure
the maximum utilization of space and replacement – cables are not
provides a very user-friendly splice trapped.
management environment and greater
flexibility as compared to the conven- Features
tional cylindrical designs. • New Oval Dome constructed of glass
filled polypropylene 181
The new cable entry port system uti- • 3-1/2" bend radius for tight buffer
lizes a new technology involving a con- tube cable
centric tear out seal incorporated into • 8 cable ports: 4 backbone ports
the elastomeric end seal thus eliminat- accept cable up to 1.25" diameter;
ing the need for field drilling, sealing 4 lateral ports for cables up to
tapes, or special reentry kits. Cable port 0.875" diameter
preparation is achieved by simply • Tray Holders: Standard Stacking or
removing the appropriate number of Index type available – 12 trays max.
grommet material layers, 0.030" incre- each type
ments, as indicated by a sizing chart
provided in the installation kit. The elas- Fiber Capacity
tomeric UV resistant EDPM compres- • 288 fiber loose tube capacity
sion seal ensures a watertight seal. The utilizing standard 12, 18, or 24 fiber
seals are also sectionalized along the capacity trays
cable port area that allows replacement • 648 fiber loose tube capacity utiliz-
of the closure without resplicing since ing out new wide fiber trays with 36,
the cables are not trapped. 48, and 54 fiber capacities
• 1,728 fiber ribbon capacity utiliz-
The end cap has options for butt, ing144 or 288 fiber capacity trays.
branch, or mid-sheath splicing. Eight
cable ports are standard on all end Tray capacity
plates: 8 ADSS or buried lateral • Loose tube: 12 trays from 12 to 54
cable ports. splices per tray
• Ribbon fiber: 6 trays from 144 to
288 splices per tray
Fiber Optic Hardware
and Splice Closures

Selection Information
CAD X - 790 End view of split
seal design with
C - Centurion Type Closure
tear out seals
A - ADSS Type Cable
D - Dome Style Housing Cover

Tray Holder
S - Stacking tray
I - Index tray
SW - Stacking holder wide type
IW - Index wide holder 4 Lateral Ports 4 Ports
(0.875" max. dia.) (1.25" max. dia.)

182
Closure with Narrow Tray Holder
CADS-790 288 Dome Closure with a stacking tray holder - 12 tray capacity
CADSIG-790 288 Dome with isolated ground terminals and stacking tray design
CADI-790 288 Dome Closure with index tray holders - 12 tray capacity

Splice Trays for Narrow Tray Holders


FC-205-12 Splice Tray - 12 fiber capacity - Fusion sleeve holders
FC-205-18 Splice Tray - 18 fiber capacity - Fusion sleeve holders
FC-205-24 Splice Tray - 24 fiber capacity - Fusion sleeve holders
FC-205-14TT Transition trays to split fibers (has furcation tubing)
FC-205WR-144 144 Ribbon fiber capacity

Closure with Wide Tray Holder


CADSW-790 648 Dome closure with a wide stacking tray holders - 12 tray capacity
CADIW-790 648 Dome closure with a wide index tray holders - 12 tray capacity

Splice Trays
FC-205W-36 36 fiber capacity - Fusion sleeve holders
FC-205W-48 48 fiber capacity - Fusion sleeve holders
FC-205W-54 54 fiber capacity - Fusion sleeve holders
FC205WR-288 288 Ribbon fiber capacity
FC-205W-14TT Transition trays to split fibers (has furcation tubing)

Mounting Bracket for all Sizes


FC-790-VCB Vertical Closure Brackets (not required w/BRC)
FC-790-BRC Bullet resistant canister
FC-790-CB3 Coil bracket ADSS
FC-790-TPMB Tower post mounting bracket

Accessory Hardware
FC-790-ES Mid Sheath splice storage bracket
FC-100-02 Fusion splice sleeves (50 per pack)
FC-790-AB Aerial bracket
FC-790-BRD Bullet resistant dome (replaces black dome cover)
Fiber Optic Hardware
and Splice Closures

Centurion I
ADSS Splice Closure

The Advantages Features


• Elastomeric UV resistant • Three shell options available:
polyurethane compression seal Schedule 40PVC
ensures watertight seal. • Lightweight fiberglass and stainless
• No sealing tape or special kits steel
required. • Closure available in 4, 6, and 8 inch
• Re-entry is simple and quick requiring versions
no special tools, parts, kits, or - 8", 360 max. splice capacity
training. - 6", 192 max. splice capacity
• Factory drilled or field drillable for - 4", 24 max. splice capacity
ADSS application. • End cap options will accommodate
butt, branch, straight or hot splicing.
183
Fiber Optic Hardware
and Splice Closures

Selection Information

CA X X X X - XXX - X - XX

Shell Type
P - PVC Schedule 40
F - Black Fiberglass
S - Stainless Steel
Closure Size
4 - 100mm (4") closure, 100mm x 550mm (4" x 22")
24 max. splices with termination bracket
6 - 150mm (6") closure, 160mm x 725mm (6" x 28.5")
192 max. splices with termination bracket
8 - 200mm (8") closure, 200mm x 725mm (8" x 28.5")
360 max. splices with termination bracket
184 Stacking Tray Holder
S - (4 inch unit ) Stacking tray holder 2 tray max., 24 fibers
S - (6 inch unit) Stacking tray holder 8 tray max., 192 fibers
I - (6 inch unit) Index tray holder 8 tray max., 192
S - (8 inch unit) Stacking holder 15 tray max., 360 fibers
I - (8 inch unit) Index tray holder 8 tray max., 192 fibers
J - (8 inch unit) Index tray holder 16 tray max., 360 fibers
Number of Ports
1 to 8 ports, unit can be field drilled to 8 ports max.
Cable Diameter
3 position code = cable diameter in inches x 1000
(i.e.: CAF6S2-502-4-12 = .0502 inch cable)
Note: f units are filled drilled, under the code “0-000”
Number of Splice Trays
0-2 - 4 inch unit, 2 tray max.
0-8 - 6 inch unit, 8 tray max.
0-15 - 8 inch unit, 15 tray max.
Number of Splices Per Tray
12 - (4 inch unit) 12 capacity splice tray
12 - (6 or 8 inch unit) 12 capacity splice tray
18 - (6 or 8 inch unit) 18 capacity splice tray
24 - (6 or 8 inch unit) 24 capacity splice tray
Fiber Optic Hardware
and Splice Closures

OPGW Splice Closure Accesories

Selection Information
Items to be ordered separately

Weight
Catalog Closure 200mm (8") 150mm (6")
Number Description Models kg lbs kg lbs

Splice Trays

185

FC-205-12 Splice Tray 12 fiber capacity All Sizes .18 .4 .18 .4

FC-205-18 Splice Tray 18 fiber capacity All sizes .18 .4 .18 .4

FC-205-24 Splice Tray 24 fiber capacity All sizes .18 .4 .18 .4

Accessories

FC-100-02 Fusion Splice Sleeve Protector All sizes .02 .05 .02 .05
25/pkg.
Furcation Tubing
Transition splice tray

Conduit Kits - Overhead to Underground transition

FC-730-CK Conduit Kit 730 Series 14.5 32 14.5 32


FC-720-CK 720 Series
FC-790-CK 790 Series
FC-570-CK 570 Series
Fiber Optic Hardware
and Splice Closures

OPGW Splice Closure Accesories

Selection Information
Items to be ordered separately

Weight
Catalog Closure 200mm (8") 150mm (6")
Number Description Models kg lbs kg lbs

Kit for molding a terminating point on stainless steel loose tubing type cable.
One size fits all.

FC-Potting Kit Potting Kit All models .45 1.0 .45 1.0
186

Tower Post Mounting Bracket: for attaching closure to self-supporting


towers. 200mm (8") max. angle steel. Must use in conjunction with a ballistic
canister (FC-BRC) or vertical mounting brackets (FC-VCB), ordered separately.

FC-TPMB Tower Post Mounting Bracket All models 9.0 20 9.0 20

Bullet-Resistant Canister: Stainless Steel

FC-730-BRC Bullet-resistant canister 730 Series 16.0 35 13.2 29


FC-720-BRC 720 Series
FC-790-BRC 790 Series
FC-570-BRC 570 Series

Coil Fiber Storage Bracket: must use in conjunction with the ballistic canister
(FC-BRC) or vertical mounting brackets (FC-VCB), ordered separately. Shipped as
three disassembled components.

FC-730-CB Coil Fiber Storage Basket 730 Series 16.8 37 16.8 37


FC-720-CB 720 Series
FC-790-CB 790 Series
FC-570-CB 570 Series

Typical Configuration

FC-730-VCB Vertical Closure Basket 730 Series 4.1 9 3.2 7


FC-720-VCB 720 Series
FC-790-VCB 790 Series
FC-570-VCB 570 Series
Fiber Optic Hardware
and Splice Closures

Centurion I or Guardian I
Mounting Options

Mounting Options - Pole

Option 1 Option 2 Option 1


Closure Mounted using vertical closure
bracket (VCB). Can be bolted or banded
in place. 187
Option 2
Closure mounted using vertical closure
bracket (VCB) in conjunction with coil
storage bracket (CB). Can be bolted or
banded in place. Note: Bolts supplied to
mount VCB to coil bracket.

Option 3
Closure mounted using bullet resistant
canister (BRC). Can be bolted or banded
in place.

Option 4
Closure mounted using bullet resistant
canister (BRC) in conjunction with coil
Option 3 Option 4 storage bracket (CB). Can be bolted or
banded in place. Note: Bolts supplied to
mount BRC to coil bracket.

Mounting Options - ordered separately

Catalog Number Weights Kg (lbs)


4" unit 6" unit 8" unit Description 4" unit 6" unit 8" unit
FC-710-PMB FC-720-VCB FC-730-VCB Pole Mounting Bracket (can be banded to pole) 2.2 (5) 3.2 (7) 4.1 (9)
FC-710-BRC FC-720-BRC FC-730-BRC Stainless steel bullet resistant canister 8.2 (18) 13.0 (29) 16 (35)
FC-710-010 FC-720-010 FC-730-010 Aerial Hanging Messenger Bracket (2/pkg) n/a n/a n/a
Fiber Optic Hardware
and Splice Closures

Centurion I
Mounting Options

Mounting Options - Aerial

See Page 145 for Opti-Loop


storage system

188

Closure mounted to dead end using


ring mount.

Closure mounted to dead end


using rod adapter bracket (DUB-1)
and a messenger type closure
mounting bracket.

Catalog Number
DUB-1

FC-030-010 8" Closure


FC-020-010 6" Closure
Fiber Optic Hardware
and Splice Closures

Fiber Storage Options


For Guardian or Centurion Closures

Selection Information

26"

189
1 1/2"
3"
3"
r
62" ete
D iam 1 1/2"
oil
"C
60

3" 33"

4"

44"
4"

Fiber Storage Systems


Catalog Number Weights Kg (lbs.)
6" unit 8" unit Description 6" unit 8" unit
FC-720-CB FC-730-CB Galvanized Coil storage Bracket 60" dia. 16.8 (37) 16.8 (37)
Note: Must be used with a mounting option shown
above. Can be bolted or banded to mount
FC-720-CB3 FC-730-CB3 Galvanized Coil Storage Bracket 30" dia. 11.8 (26) 11.8 (26)
Note: Must be used with a mounting option shown
above. Can be bolted or banded to mount
Fiber Optic Hardware
and Splice Closures

Splice Closure for OPGW and ADSS


Fiber Cable
The new OPGW/ADSS fiber splice closure Cable Capacity
was designed for the customer that 4 cables total, OPGW or ADSS
demands performance at an economical
price. The unit, a 6 inch diameter (152mm), Fiber Capacity
22 inch (559mm) long tubular shape, is 144 fibers using six 24 splice capacity
equipped with our unique sealing system trays (FC-205-24)
consisting of water resistant end caps 108 fiber using six 18 splice capacity trays
made with 1/8” (3 mm) thick aluminum (FC-205-18)
external end plates, two at each end, that 72 fibers using six 12 splice capacity trays
have an elastomeric UV resistant (FC-205-12)
polyurethane compression seal between
the plates. When the bolts are tightened, Tray Capacity
the seal expands against the interior of the Loose Tube: 6 trays at 12, 18, or 24 splices
190 tube, making a watertight seal. This mecha- per tray
nism also provides easy access to the
interior for fiber replacement, additions or Cover
repairs. Installation or re-entry does not High Impact PVC Schedule 40 or Stainless
require any special tools, sealing tapes, or Steel
sealant kits.
Closure
Our splice closure can be used as a termi- FC-720-70-OPGW 6”x22” with PVC
nal, jointing or tap closure. Each closure Shell
can accept up to four fiber optic cables, in FC-720-70-OPGWSS 6”x22” with
any combination of ADSS and OPGW
cables. stainless steel
bullet resistant
Each closure can accept up to 6 splice shell
trays, available in 12, 18 or 24 splices per
tray, for a maximum of 144 fibers (6 trays x Splice Trays
24 splices per tray). FC-205-12 12 Fiber Capacity
FC-205-18 18 Fiber Capacity
The diameter of the cables to be spliced is FC-205-24 24 Fiber Capacity
needed to provide the appropriate hole FC-205-14TT Transition trays to
sizes. The holes are plugged with a water-
tight seal prior to shipment. The holes can split out fibers
also be drilled onsite for the appropriate (has furcation
cable size if not available at the time of tubing)
order placement.
Accessory Hardware
FC-100-02 Fusion Splice
Sleeves (each)

Mounting Brackets for All Sizes


FC-720-VCB Vertical Closure
Brackets (Not
Required W/BRC)
FC-720-BRC Bullet Resistant
Canister
FC-720-CB Coil Bracket
Fiber Optic Hardware
and Splice Closures

Splice Closure for OPGW and ADSS


Fiber Cable

FC-205-12 191

FC-100-02

Option 1 Option 2 Splice Closure Installed


Closure mounted using vertical closure bracket Closure mounted using vertical closure bracket
(VCB). Can be bolted or banded in place. (VCB) in conjunction with coil storage bracket
(CB). Can be bolted or banded in place. Note:
Bolts supplied to mount VCB to coil bracket.

Option 3 Option 4
Closure mounted using bullet resistant canister Closure mounted using bullet resistant canister
(BRC). Can be bolted or banded in place. (BRC) in conjunction with coil storage bracket
(CB). Can be bolted or banded in place. Note:
Bolts supplied to mount BRC to coil bracket.
192
Hardware Accessories

Yoke Plate and Clevis Eye 195

Heliformed Support Clamp (TMB-5) 196

Y-Clevis Eye and Y-Clevis Eye (90 Degree) 196

Tower Bond Ground Clamp 197

Aluminum Fiber Optic Downlead Clamp 197

Hanger Links for Heliformed Suspension Units 198

Polypropylene Fiber Optic Downlead Clamp 199


193
Cable Abrasion Protector (FOAP) 199

Pole Band Clamp 200

Extension Links 200

Strap Links 200

Anchor Shackles/Chain Links/Oval Eye Nuts/Socket Eyes 201

Grounding Hardware (Ground Clamps GC Series) 202

Ground Wire 202

Grounding Hardware (Ground Clamps PG Series) 203

Clevis Thimbles 203

Fiberglass Bracket w/16mm (5/8”) Stud Bolt (15 degree angle) 204

Fiberglass Stand-Off Bracket Adapter 204

Fiberglass Bracket 3 Position 204

5 U-Bolts Strain Clamp 205

Bow Shackle (Anchor Shackle) 206

Ball Clevis 207


BS & IEC Standard

Ball Eye Link 208

Ball Clevis 209


ANSI Standard

Ball Y Clevis 210


ANSI Standard
Chain Link 211

Clevis Eye 212

Clevis Suspension Clamp 213


Pin Style 213
Bolt Style 214

Earthwire Suspension Clamp 215

Eye Eye Extension Links 216

Pivot Suspension Clamp 217


194

Rectangle Quad Yoke Plate 218

Socket Y Clevis 219

Triangle Yoke Plate 220

Twisted Eye Eye Extension Link 221

Twisted Bow Shackle 222

Twisted Y Clevis 223


Hardware Accessories

Yoke Plate and Clevis Eye

H
20 mm (13/16) Dia. Hole 195

Yoke Plate Dimensions


HSU or FOHSU Dimensions Plate Ultimate
Catalog Numeric L H D Thickness Strength
Number Code mm Inches mm Inches mm Inches mm Inches KN lbs.
11YPT–3012 0770 - 1540 305 12 102 4) 20 13/16 13 1/2 135 30K
11YPT–4018 1525 - 2290 460 18 160 6-1/4 25 1 16 5/8 180 40K
11YPT–4022 2305 - 2505 560 22 185 7-1/4 25 1 16 5/8 180 40K
11YPT–5026 2555 - 2985 660 26 216 8-1/2 25 1 19 3/4 225 50K
11YPT–5029 3070 - 3270 736 29 240 9-1/2 25 1 19 3/4 225 50K
11YPT–5032 3445 - 3855 813 32 265 10-1/2 25 1 19 3/4 225 50K
11YPT-5037 3955 - 4645 940 37 298 11-3/4 25 1 19 3/4 225 50K

Clevis Eye Dimensions


HSU or FOHSU Dimensions
Catalog Numeric A B C D E Rating
Number Code mm Inches mm Inches mm Inches mm Inches mm Inches KN lbs.
DCE–555 0770 - 2505 13 1/2 73 2-7/8 17 11/16 16 5/8 21 13/16 135 30K
DCE–557 2555 - 2985 19 3/4 73 2-7/8 17 11/16 16 5/8 21 13/16 180 40K
DCE–558 3070 - 3855 25 1 73 2-7/8 20 13/16 16 5/8 21 13/16 180 40K
Hardware Accessories

Heliformed Support Clamp (TMB–5)

4"
1.12"

3"

3.5"

196

Part Number: TMB-5


3" 3.54"

Y-Clevis Eye and


Y-Clevis Eye (90 Degree)

Y-Clevis Eye Dimensions


HSU or FOHSU
Catalog Numeric Rating Width Hole Diameter Pin
Number Code KN lbs. mm Inches mm Inches mm Inches
YCE500 - 625 - 20 0770 - 1860 90 20K 12 1/2 17 11/16 19 3/4
YCE750 - 625 - 25 1910 - 2985 110 25K 19 3/4 17 11/16 19 3/4
YCE1062 - 750 3070 - 3545 130 30K 27 1-1/16 21 13/16 19 3/4

Y-Clevis Eye (90 Degree) Dimensions


HSU or FOHSU
Catalog Numeric Rating Width Hole Diameter Pin
Number Code KN lbs. mm Inches mm Inches mm Inches
YCE500 - 625 - 2090 0770 - 2505 90 20k 12 1/2 17 11/16 19 3/4
YCE750 - 625 - 2590 2555 - 2985 110 25k 19 3/4 17 11/16 19 3/4
YCE1062 - 750 - 90 3070 - 3855 130 30k 27 1-1/16 20 13/16 19 3/4
Hardware Accessories

Tower Bond Ground Clamp

Materials Contact Tyco Electronics for sizes


Clamp – Aluminum not shown.

Bolt – Stainless Steel Catalog


Diameter Range
General Recommendations Number mm Inches
– Designed for securing 4/0 Aluminum TGC 1300 13.1 - 14.1 0.495
ground to towers without drilling the
structure.
– Groove contains oxide inhibitor.
– Installation torque: 47NM (35 ft. lbs.)
197

Aluminum Fiber Optic


Downlead Clamp
ADSS and OPGW Cables
Materials TAFODLCX – A 3-inch extension fitted
Aluminum alloy with oxide inhibitor to a TAFODLC used to provide sufficient
applied in the grooves. clearance between the tower and the
fiber optic cables. To order add prefix
Installation application – “T” and suffix “X” to catalog number for
Torque: 25 ft. lbs. AFODLC (i.e. TAFODLCX 1180).

AFODLC – Aluminum Downlead Clamp AFODLC-PBC – Downlead with pole


attachable to steel towers. To order add band clamp (i.e AFODLC 1180-PBC).
prefix “T” to the catalog number for
AFODLC (i.e. TAFODLC 1180). AFODLC-LB – Aluminum downlead with
4’ lag bolt (i.e AFODLC 1180-LB).

OPGW Range
Range Code mm Inches
0940 9.5 - 10.5 .374 - .418
1065 10.6 - 11.7 .419 - .464
1180 11.8 - 13.0 .465 - .510
1300 13.1 - 14.1 .511 - .557
1415 14.2 - 15.2 .558 - .600
1530 15.3 - 16.4 .601 - .646
1640 16.4 - 17.5 .646 - .690
1755 17.6 - 18.2 .691 - .720
AFODLC
1830 18.3 - 19.0 .721 - .750
1910 19.1 - 20.2 .751 - .796
2025 20.3 - 21.3 .797 - .842
2140 21.4 - 22.6 .843 - .888
2260 22.7 - 23.7 .889 - .934
2370 23.8 - 24.9 .935 - .980
2490 25.0 - 26.1 .981 - 1.026

TAFODLC TAFODLCX AFODLC-PBC


Hardware Accessories

Hanger Links for Heliformed


Suspension Units
Material Bolt Diameter
Galvanized Steel
Top Diameter
General Recommendations
The hanger link system is used to
attach two suspension units in a verti-
cal bundle configuration. Standard
spacing between the 2 suspensions
is 18 inches (457 mm).
Applied Length

Assembly Link Diameter


198 2 links, bolts, nut and cotter key.

Bottom Diameter

Selection Information (All dimensions shown in inches)

Catalog Conductor Link Top Bottom Bolt Bolt Applied


Number Diameter Range In. HSU Range Code Dia. In. Dia. In. Dia. In. Dia. In. Length In. Length In.
(millimeters) (mm) (mm) (mm) (mm) (mm) (mm)
LINK18-1701-1 .482 - .542 HSU 1225 - 1350 1/2 7/16 1/4 5/8 4 1/2 18
(12.2 - 13.8) (12.7) (11.1) (6.4) (15.9) (114.3) (457.2)
LINK18-1701-2 .543 - .645 HSU 1380 - 1575 1/2 7/16 1/4 5/8 4 1/2 18
(13.8 - 16.4) (12.7) (11.1) (6.4) (15.9) (114.3) (457.2)
LINK18-1701-3 .646 - .750 HSU 1640 - 1860 1/2 7/16 5/16 5/8 4 1/2 18
(16.4 - 19.0) (12.7) (11.1) (7.9) (15.9) (114.3) (457.2)
LINK18-1701-4 .751 - .907 HSU 1910 - 2290 5/8 9/16 5/16 5/8 5 1/4 18
(19.1 - 23) (15.9) (14.3) (7.9) (15.9) (133) (457.2)
LINK18-1701-5 .908 - 1.005 HSU 2305 -2505 5/8 9/16 5/16 5/8 5 1/2 18
(23 - 25.5) (15.9) (14.3) (7.9) (15.9) (139.7) (457.2)
LINK18-1701-6 1.006 - 1.208 HSU 2555 - 2985 5/8 9/16 1/2 5/8 6 1/4 18
(25.5 - 30.7) (15.9) (14.3) (12.7) (15.9) (158.8) (457.2)
LINK18-1701-7 1.209 - 1.355 HSU 3070 - 1.226 5/8 9/16 1/2 3/4 6 3/4 18
(30.7 - 34.4) (15.9) (14.3) (12.7) (19) (171.5) (457.2)
LINK18-1701-8 1.356 - 1.557 HSU 3115 - 1.882 3/4 5/8 5/8 3/4 7 18
(34.4 - 39.5) (19) (15.9) (15.9) (19) (177.8) (457.2)
LINK18-1701-9 1.558 - 1.882 HSU 3955 - 4645 3/4 5/8 3/4 3/4 7 7/8 18
(39.6 - 47.8) (19) (15.9) (19) (19) (200) (457.2)
LINK18-1701-10 1.883 - 2.333 HSU 4785 - 5390 3/4 5/8 3/4 3/4 7 7/8 18
(47.8 - 59.3) (19) (15.9) (19) (19) (200) (457.2)
Hardware Accessories

Polypropylene Fiber Optic


Downlead Clamp
Material base can be installed to either a curved
Weather Resistant Fiberglass pole surface or flat surfaces. Mounting
Reinforced Polypropylene hardware is only included when the
Tower Attachment or Banding option
General Recommendations is selected. Lag or machine bolts are
Fiber optic downlead clamps are not included.
designed to attach fiber cables to struc-
tures without causing undue stress to
the optical fibers. The downlead clamp
consists of two parts; the clamp base
and keeper. Each clamp contains two
grooves which accommodates a specific
range of ADSS cable diameters. The 199

Catalog Catalog Catalog Catalog Diameter Range


Number Number Number Number mm Inches
FODLC 1190 TFODLC 1190 FODLC X 1190 FODLC 1190 PBC 11.9 - 14.2 0.469 - 0.562
FODLC 1430 TFODLC 1430 FODLC X 1430 FODLC 1430 PBC 14.3 - 16.6 0.563 - 0.656
FODLC 1670 TFODLC 1670 FODLC X 1670 FODLC 1670 PBC 16.7 - 19.0 0.657 - 0.750
FODLC 1910 TFODLC 1910 FODLC X 1910 FODLC 1910 PBC 19.1 - 21.6 0.751 - 0.849
FODLC 2160 TFODLC 2160 FODLC X 2160 FODLC 2160 PBC 21.7 - 24.1 0.850 - 0.948
FODLC 2410 TFODLC 2410 FODLC X 2410 FODLC 2410 PBC 24.2 - 26.6 0.949 - 1.047

FODLC TFODLC TFODLCX FODLC-PBC

Cable Abrasion Protector (FOAP) Pole

Application General Information


The Cable Abrasion Protector (FOAP) is The Abrasion Protector (FOAP), made
designed to protect ADSS jacket from from black low density polyethylene,
abrasion. is available in 6' and 8" lengths having
ADSS Cable
diameters of 0.5", 1", and 1.5". The tube
is slit from end to end to allow applica-
tion on completed fiber installations. Abrasion Protector
Special lengths are available upon
request only and are priced to order.

Catalog Cable OD Protector ID Protector


Number mm (in.) mm (in.) Length
FOAP-05-8 6.04-12.70 12.70 20.3CM (8")
FOAP-05-6 (.238-.500) (.5) 1.8M (6')

FOAP-10-8 12.72-25.40 25.40 20.3CM (8")


FOAP-10-6 (.501-1.000) (1) 1.8M (6')

FOAP-15-8 25.41-38.10 38.10 203CM (8")


FOAP-15-6 (1.001-1.500) (1.5) 1.8M (6')
Hardware Accessories

Pole Band Clamp

Tension Load Rating Maximum


Part For Clamp Only Band Width
Number Material kN lbs. mm in.
PBC-625 Aluminum 17 4K 30 mm 1-1/4
PBC-500 Aluminum N/A 30 mm 1-1/4

PBC-625

PBC-500

200

Downlead Clamp not included when


individual PBC-500 is ordered.

Extension Links
Hole Pin

“L”
Catalog For Use Length Dimension Hole Diameter Pin Diameter Rating Wgt.
Number With mm in. mm in. mm in. kN lbs. KG lbs.
11EL10-15 FDES,FDEM, & 254 10 17 11/16 16 5/8 66 15K .80 1.7
11EL14-15 FDEL SERIES 355 14 17 11/16 16 5/8 66 15K .95 2.1
11EL12-30 FDTR & ODE 300 12 20 13/16 19 3/4 133 30K 1.4 3.0

Strap Links
L

DWG.#1

DWG.#2

“L”
Catalog Length Dimension Thickness (in.) Diameter Rating Drawing
Number mm in. Dimension (W) mm in. kN lbs. Number
SLINK 12-15 305 12 6.3 1/4 17.4 11/16 66 15k 1
SLINK 24-30 610 24 12.7 1/2 20.6 13/16 133 30k 2
Hardware Accessories

Anchor Shackles / Chain Links / Oval Eye Nuts

Rating
Catalog Number Description kN lbs.
11AS-30-L Anchor Shackle - Pin Type 133 30K 201
11AS-30-L-BNK Anchor Shackle - Bolted 133 30K
11EN5-12 5/8" Oval Eye Nut 53 12K
11CLINK-30 Chain Link13 mm (.5") Rod 133 30K

Socket Eyes

Conductor HSU Hole Size Width Rating


Catalog Number Range Range Inches Inches kN lbs.
11SE-554 0.304 - 0.750 HSU 0770 - 1860 11/16 1/2 88 20K
11SE-555 0.751 - 1.005 HSU 1910 - 2505 11/16 5/8 88 20K
11SE-556 1.006 - 1.208 HSU 2555 - 2985 11/16 7/8 120 25K
11SE-557 1.209 - 1.557 HSU 3070 - 3855 13/16 1-1/16 133 30K
11SE-558 1.558 - 2.233 HSU 3955 - 5390 13/16 2-1/8 133 30K
Hardware Accessories

Grounding Hardware
Ground Clamps (GC Series)

General Recommendations
– Designed for OPGW Cable
– Installation Torque: 25 ft.-lbs.
– Groove contains oxide inhibitor
– Aluminum Alloy material

Ground Clamp – 2 Grooves Ground Clamp


202 Groove A: Groove B:
OPGW Diameter Range mm Inches Ground Wire Range mm Inches
A 8.3 - 9.3 0.328 - 0.372 1 3.9 - 5.1 .155 - .203
B 9.4 - 10.6 0.373 - 0.418 2 5.2 - 9.8 .204 - .385
C 10.7 - 11.8 0.419 - 0.464 3 9.9 - 10.6 .386 - .418
D 11.9 - 12.9 0.465 - 0.510 4 10.7 - 11.8 .419 - .464
E 13.0 - 14.1 0.511 - 0.557 5* 11.9 - 13.0 .465 - .512
F 14.2 - 15.2 0.558 - 0.600 6 13.1 - 14.1 .513 - .557
H 15.3 - 16.5 0.601 - 0.646 7 14.2 - 15.2 .558 - .600
I 16.6 - 17.5 0.647 - 0.690 8 15.3 - 16.4 .601 - .646
J 17.6 - 18.3) 0.691 - 0.720 9 16.5 - 17.5 .647 - .690
K 18.4 - 19.0 0.721 - 0.750
L 19.1 - 20.2 0.751 - 0.796 * Code when using supplied 4/0 AL Ground Wire
M 20.3 - 21.4 0.797 - 0.842
N 21.5 - 22.6 0.843 - 0.888
O 22.7 - 23.7 0.889 - 0.934
P 23.8 - 24.9 0.935 - 0.980
Q 25.0 - 26.0 0.981 - 1.026
R 26.1 - 27.2 1.027 - 10.72
S 27.3 - 28.4 1.073 - 1.118
T 28.5 - 29.6 1.119 - 1.164

Ground Wire
4/0 Aluminum 19-Strand

General Recommendations
The 4/0 Al. Ground Wire is used in con-
junction with the OPGW Dead End and
Suspensions for grounding purposes.

Catalog Number Description Length in feet (m)


AGW-1300-5 AL Ground Wire - 4/0 Al 5 (1.53)
AGW-1300-10 10 (3.05)
AGW-L-1300-5 AL Ground Wire - One Compression Lug 5 (1.53)
AGW-L-1300-10 10 (3.05)
AGW-DL-1300-5 AL Ground Wire - Two Compression Lug 5 (1.53)
AGW-DL-1300-10 10 (3.05)
Hardware Accessories

Grounding Hardware
Ground Clamps (PG Series)

Single Bolt Parallel Groove Clamp Catalog Clamp Range


Number mm inches
General Recommendations PG1-0500 5 - 20 0.197 - 0.787
– For use at tower
(requires hole in structure)
– Installation Torque: 25 ft.-lbs.
– Groove contains oxide inhibitor
– Aluminum Alloy material
203

Two Bolt Parallel Groove Clamp Catalog Clamp Range


Number mm inches
General Recommendations PG2 - 0500 5 - 20 0.197 - 0.787
– Designed for OPGW Cable
– Installation Torque: 25 ft.-lbs.
– Groove contains oxide inhibitor
– Aluminum Alloy material

Clevis Thimbles

11CTA-88 11CT-88 11CT-100

Catalog Weight Pin Diameter Clevis Width Rating


Number Material Kg lbs mm in. mm in. kN lbs.
11CTA-88 Aluminum 0.4 0.8 16 5/8 22 7/8 45 10K
11CT-88 Galvanized 0.7 1.5 16 5/8 24 15/16 90 20K
11CT-100 Galvanized 1.2 2.6 19 3/4 27 1-1/16 180 40K
Note: For Bolted Type, add suffix “BNK” (ie 11CT-100-BNK)
Hardware Accessories

A Fiberglass Bracket
w/ 16mm (5/8") Stud Bolt (15 Degree Angle)

D
Catalog Dimensions in Inches (mm)
Number A D
FPBS-15-18 18 (457.2) 1-1/2 (38.1)

Shown with ASO1-FOS-S

204

Fiberglass Stand-Off Bracket Adapter


D

Note: Fiberglass bracket ordered separately.

FPB-ADP-1

Catalog Dimensions in Inches (mm)


Shown with ASO1-FOS-S
Number D
FPB-ADP-1 1-1/2 (38.1)
(Suspension Adapter)

Fiberglass Bracket 3 Position


A

D Catalog Dimensions in Inches


Number A D
FPB3-15-18 18 (457.2) 1-1/2 (38.1)

11/16” diameter
Hardware Accessories

5 U-bolts Strain Clamp


Strain Clamp for ACSR and AAC Conductors
Material
Body, Keeper – LM 6 Aluminium alloy
U-bolt – galvanized steel
Rivet pin – galvanized steel
Flat washer – galvanized Mild steel
Split pin – stainless steel

Application
ACSR and AAC conductor

205

Selection Information

Approx.
Catalog Max. Weight Dimensions in millimeters (inches)
Number Drawing No. Marking kN. (lbs) Kg. (lbs) A B C D E F G
DUL-STC13-30 A4DD10978T STC 13-30 MM 120 4.00 330 290 602 30 21 210 90
(27K) (8.8) (12.9) (11.4) (2.36) (1.18) (.82) (8.26) (3.5)
DUL-STC17.5-31 A3DD3009T STC 17.5-31MM 80 7.0 350 489 73 38 28 394 107
(18K) (15.4) (13.7) (19.2) (2.87) (1.49) (1.10) (15.5) (4.2)
DUL-STC28.5-47 A3DD3365T STC 28.5-47MM 120 7.0 350 489 73 38 28 394 107
(27K) (15.4) (13.7) (19.2) (2.87) (1.49) (1.10) (15.5) (4.2)

A A
C
C
G
G
D
D E
E
B
F B

DUL-STC 13-30 only DUL-STC 17.5-31 or 28.5-47


Hardware Accessories

Bow Shackle (Anchor Shackle)

Material
Body – Galv. Forged Steel
Grade S45C
Rivet – Galv. Steel Grade 8.8
Flat washer – Galv. Mild steel
Split pin – stainless steel
A Finish – Hot-dip Galv. To
ASTM 153A or ISO1461
206
E

A B A D
Bow Shackle (Pin Type)

Ultimate Approx.
Catalog Drawing Strength Weight Dimensions (mm)
Number Number Marking Kg (kN.) Kg. A B C D E F
DUL-BS 120 A4DD06402T BS 120 12,300 (120) 0.55 16 25 73 32 20 16
DUL-BS 160 A4DD06430T BS 160 16,500 (160) 1.00 20 27 84 40 23 19

E
C

F
A B A D

Bow Shackle (Bolt Type)ow Shackle (Pin Type)

Ultimate Approx.
Catalog Drawing Strength Weight Dimensions (mm)
Number Number Marking Kg (kN.) Kg. A B C D E F
DUL-BSD 120 A4DD08008T BS 120B 12,300 (120) 0.55 16 25 73 32 20 16
DUL-BSD 160 A4DD3514T BS 160 16,500 (160) 1.00 20 27 84 32 23 19
DUL-BSD 260 A4DD06404T BS 260 26,500 (260) 1.50 22 27 92 46 22 22
DUL-BSD 350 A3DD06491T BS 350 35,700 (350) 2.80 25 30 110 60 27 25
DUL-BSD 460 A3DD05767T BS 460 47,000 (460) 3.80 32 38 110 66 25 32
Hardware Accessories

Ball Clevis
BS & IEC Standard

Material
Body – Galvanized Forged Steel Bolt Type Pin Type
Grade S45C
Pin – Galvanized Steel
Bolt – Galvanized Steel Grade 8.8 B A B C
Split pin – stainless steel
Finish – Hot-dip Galvanized to
ASTM A153 or ISO1461
F 207
D

E
G

Ball Clevis (Pin Type) BS & IEC Standard

Size Ultimate Approx.


Catalog Drawing in mm Strength Weight Dimensions (mm)
Number Number Marking (inches) Kg (kN.) Kg. A B C D E F G
DUL-BC120 A4DD06406T BC120 16 12,300 0.6 21 11 44 33 76 16 16
(5/8) (120) (1.3) (.82) (.43) (1.73) (1.29) (2.99) (.62) (.62)
DUL-BC160 A4DD06407T BC160 20 16,500 1.2 26 13 50 38 89 19 20
(3/4) (160) (2.6) (1.02) (.51) (1.96) (1.49) (3.50) (.74) (.78)

B A B C

E
G

Ball Clevis (Bolt Type) BS & IEC Standard

Size Ultimate Approx.


Catalog Drawing in mm Strength Weight Dimensions (mm)
Number Number Marking (inches) Kg (kN.) Kg. A B C D E F G
DUL-BC120B A4DD3923T BC120B 16 12,300 0.6 21 11 44 33 76 16 16
(5/8) (120) (1.3) (.82) (.43) (1.73) (1.29) (2.99) (.62) (.62)
DUL-BC160B A4DD4303T BC160B 20 16,500 1.2 26 13 50 38 89 19 20
(3/4) (160) (2.6) (1.02) (.51) (1.96) (1.49) (3.50) (.74) (.78)
Hardware Accessories

Ball Eye Link


Material
Body – Galv. Forged Steel Grade S45C
Finish – Hot-dip Galvanized to ASTM
A153 or ISO1461

ANSI BS & IEC

208
A

D
B
C

Ball Eye Link ANSI Standard

Ultimate Approx.
Catalog Drawing Strength Weight Dimensions mm (In.)
Number Number Marking Kg (kN.) Kg. (lbs.) A B C D Type
DUL-16BEL A4DD1114T 16BEL 12,300 (120) 0.5 (1.1) 16(.62) 51(2.00) 97(3.81) 26(1.02) B
DUL-BEL140 A4DD07527T BEL140 14,200 (140) 0.5 (1.1) 18(.70) 51(2.00) 97(3.81) 25(.98) J
DUL-22BEL A4DD1433T 22BEL 16,500 (160) 1.0 (2.2) 22(.86) 76(2.99) 137(5.39) 32(1.25) K

D
B
C

Ball Eye Link BS & IEC Standard

Ultimate Approx.
Catalog Drawing Strength Weight Dimensions mm (In.)
Number Number Marking Kg (kN.) Kg. (lbs.) A B C D Type
DUL-BEL120 A4DD07339T BEL120 12,300 (120) 0.5 (1.1) 16(.62) 51(2.00) 97(3.81) 26(1.02) B
Hardware Accessories

Ball Clevis
ANSI Standard

Material
Body – Galvanized Forged Steel Grade
S45C
Pin – Galvanized Steel Grade
Flat washer – Galvanized Mild steel
Split pin – stainless steel
Finish – Hot-dip Galvanized To ASTM
A153 or ISO1461

B A B C
209
F

E
G

Ball Clevis ANSI Standard

Ultimate Approx.
Catalog Drawing Strength Weight Dimensions (mm)
Number Number Marking Type kN (lbs.) Kg. A B C D E F G
DUL-BC82 A4DD08248T BC 82 B 80 (17K) 0.65 20 11 42 61 102 16 16
(1.4) (.78) (.43) (1.65) (2.40) (4.01) (.62) (.62)
DUL-BC227 A4DD08249T BC 227 J 223 (50K) 1.10 24 14 54 49 106 22 18
(2.4) (.94) (.55) (2.12) (1.92) (4.17) (.86) (.70)
Hardware Accessories

Ball Y Clevis
ANSI Standard

Material
Body – Galvanized Forged Steel Grade
S45C
Bending bolt – Galvanized Steel Grade
8.8
Split pin – stainless steel
Finish – Hot-dip Galvanized to ASTM
A153 or ISO1461

210

A A B

C E

Ball ‘Y’ Clevis ANSI Standard

Ultimate Approx.
Catalog Drawing Strength Weight Dimensions mm (inches)
Number Number Marking Type Kg (lbs) Kg. A B C D E F
DUL-BYC80 A4DD1130T BYC80 B 13,300 (30K) 0.8 (1.7) 12 45 38 80 20 16
(.47) (1.77) (1.49) (3.14) (.78) (.62)
DUL-BYC136 A4DD08250T BYC136 B 13,300 (30K) 0.8 (1.7) 12 45 38 80 20 16
(.47) (1.77) (1.49) (3.14) (.78) (.62)
DUL-22BYC A4DD07033T 22BYC K 22,300 (50K) 1.2 (2.6) 14 55 60 100 22 22
(.55) (2.16) (2.36) (3.93) (.86) (.86)
Hardware Accessories

Chain Link

Material
Body – Galvanized Forged Steel Grade
S45C
Finish – Hot-dip Galvanized To ASTM
A153 or ISO1461

211

B A
C

Chain Link

Ultimate Approx.
Catalog Drawing Strength Weight Dimensions mm (In.)
Number Number Marking kN (lbs.) Kg. (lbs.) A B C
DUL-CL120 A4DD08542T CL120 120 (25K) 0.3 (0.6) 16(.62) 26(1.02) 51(2.00)
DUL-CL160 A4DD06405T CL160 160 (35K) 0.6 (1.3) 20(.78) 30(1.18) 64(2.51)
DUL-CL260 A4DD1202T CL260 260 (55K) 0.8 (1.7) 22(.86) 32(1.25) 76(2.99)
DUL-CL454 A4DD06905T CL454 454 (100K) 1.5 (3.3) 26(1.02) 51(2.00) 102(4.01)
Hardware Accessories

B A B C Clevis Eye
H
D
Material
E
Body – Galv. Cast Steel Grade SC450
Pin – Galv. Steel
Bolt – Galv. Steel Grade 8.8
Split pin – stainless steel
Galvanizing – Hot-dip to ASTM A153 or ISO1461
F G

212
Clevis Eye (Pin Type)

Ultimate Approx.
Catalog Drawing Marking Strength Weight Dimensions mm (inches)
Number Number kN (lbs.) Kg. (lbs.) A B C D E F G H
DUL-CE120 A4DD3909T CE120 120 (25K) 1.2(2.6) 20 12 46 35 76 44 17.5 16
(0.79) (0.47) (1.81) (1.38) (2.99) (1.73) (0.69) (0.63)

B A B C

H
D

F G

Clevis Eye (Bolt Type)

Ultimate Approx.
Catalog Drawing Strength Weight Dimensions mm (inches)
Number Number Marking kN (lbs) Kg. (lbs.) A B C D E F G H
DUL-CE120B A4DD11367T CE120 120 (25K) 1.2(2.6) 20 12 46 35 76 44 17.5 16
(0.79) (0.47) (1.81) (1.38) (2.99) (1.73) (0.69) (0.63)
Hardware Accessories

Clevis Suspension Clamp


Pin style

Material
Body – Aluminium Alloy Grade LM6
Pin – Galv. Steel Grade 8.8
Split pin – stainless steel

A
213

D B
E

Clevis Suspension Clamp (Pin style)

Conductor Range mm (inches)


Ultimate Approx.
Catalog Drawing Strength Weight Dimensions mm (inches)
Number Number Marking Kg. (lbs) Kg. (lbs.) A B C D E
DUL-C11A A4DD11590T C11A 5,100 (10K) 1.0(2.2) 22(0.87) 32(1.26) 58(2.28) 76(2.99) 172(6.77)
9.0 - 18.0 (0.35-0.71)
DUL-C12A A4DD09782T C12A 8,200 (18K) 1.4(3.1) 35(1.38) 48(1.89) 68(2.68) 70(2.75) 190(7.48)
18.0 - 30.0 (0.71-1.18)
DUL-C13A A3DD06286T C13A 8,200 (18K) 2.0(4.4) 47.5(1.87) 56(2.20) 85(3.35) 80(3.15) 245(9.64)
30.0 - 42.5 (1.18-1.67)
Hardware Accessories

Clevis Suspension Clamp


Bolt style

Material
Body – Aluminium Alloy Grade LM6
Bolt – Galv. Steel Grade 8.8
Galvanizing – Hot-dip Galv. To ASTM
A153 or ISO1461

214

Clevis Suspension Clamp (Bolt style)

Ultimate Approx.
Catalog Drawing Strength Weight Dimensions mm (inches) Conductor
Number Number Marking kN (lbs.) Kg. (lbs.) A B C Range mm (in.)
DUL-C13AA A4DD10298T C13AA 120 (25K) 3.0 (6.6) 47.5(1.87) 85(3.34) 267(10.51) 30.0 - 45.0 (1.18-1.77)
DUL-C14A A4DD07979T C14A 120 (25K) 4.0 (8.8) 67(2.63) 105(4.13) 300(11.81) 45.0 - 65.0 (1.77-2.56)
Hardware Accessories

Earthwire Suspension Clamp

Material
Body – Galv. Ductile Iron
Galvanizing – Hot-dip Galv. To ASTM
A153 or ISO1461

215

C
A
G B

E
F D

Earthwire Suspension Clamp

Conductor Range mm (In.)


Ultimate Approx.
Catalog Drawing Strength Weight Dimensions mm (inches)
Number Number Marking kN (lbs.) Kg. (lbs.) A B C D E F G
DUL-ESC1 A3DD3469T ESC1 70 (15K) 3.0 (6.6) 30 48 10 40 95 230 25°
8.0 - 18.0 (0.31-0.71) (1.18) (1.89) (0.39) (1.57) (3.74) (9.05)
DUL-ESC2 A3DD7270T ESC2 120 (25K) 3.2 (7.1) 46 58 12 40 95 280 29°
8.0 - 20.0 (0.31-0.79) (1.81) (2.28) (0.47) (1.57) (3.74) (11.02)
Hardware Accessories

Eye Eye Extension Links

Material
Body – Galv. Forged Steel Grade S45C
Galvanizing – Hot-dip to ASTM A153 or ISO1461

216
D
A B A

Eye Eye Extension Link (short neck)

Ultimate Approx.
Catalog Drawing Strength Weight Dimensions mm (inches)
Number Number Marking kN (lbs.) Kg. (lbs.) A B C D
DUL-EEL4503 A4DD07978T EEL4503 445 (100K) 3.6 (7.9) 100 356 38 25
(3.94) (14.01) 1.50) (0.98)

D
A B A

Eye Eye Extension Link (long neck)

Ultimate Approx.
Catalog Drawing Strength Weight Dimensions mm (inches)
Number Number Marking kN (lbs.) Kg. (lbs.) A B C D
DUL-EEL1605 A3DD06903T EEL1605 160 (35K) 2.85(6.3) 80(3.15) 559(22.01) 38(1.50) 19(0.75)
DUL-EEL1610 A3DD06903T EEL1610 160 (35K) 4.15(9.1) 80(3.15) 1037(40.82) 38(1.50) 19(0.75)
DUL-EEL3305 A4DD07988T EEL3305 320 (70K) 5.30(11.7) 80(3.15) 559(22.01) 38(1.50) 25(0.98)
DUL-EEL3317 A4DD07988T EEL3317 320 (70K) 15.45(34.1) 80(3.15) 1700(66.93) 38(1.50) 25(0.98)
Hardware Accessories

Pivot Suspension Clamp

Material
Body – Aluminium Alloy Grade LM6
Clamp Support – Galv. Steel
Bolt – Galv. Steel Grade 8.8
Split pin – stainless steel
Galvanizing – Hot-dip to ASTM A153 or ISO1461

217

A B

E D
F

Pivot Suspension Clamp

Ultimate Approx.
Catalog Drawing Strength Weight Dimensions mm (inches)
Number Number Marking kN (lbs.) Kg. (lbs.) A B C D E F
DUL-P11A A3DD3694T P11A 80 (18K) 1.8(4.0) 38 20 90 40 80 180
(1.50) (0.79) (3.54) (1.57) (3.15) (7.09)
DUL-P12A A4DD07462T P12A 80 (18K) 3.0(6.6) 50 33 110 50 90 217
(1.97) (1.30) (4.33) (1.97) (3.54) (8.54)
DUL-P13A A4DD07454T P13A 120 (25K) 4.3(9.5) 50 33 120 64 100 267
(1.97) (1.30) (4.72) (2.52) (3.94) (10.51)
DUL-P14A A3DD3814T P14A 120 (25K) 6.0(13.2) 50 47 140 86 120 320
(1.97) (1.85) (5.51) (3.38) (4.72) (12.60)
Hardware Accessories

Rectangle Quad Yoke Plate

Material
Body – Galv. Steel Plate Grade SS400
Galvanizing – Hot-dip to ASTM A153 or ISO1461

218

Rectangle Quad Yoke Plate

Ultimate Approx.
Catalog Drawing Strength Weight Dimensions mm (inches)
Number Number Marking kN (lbs.) Kg. (lbs.) ø1 ø2 ø3 A B
DUL-YPR454-142 A3DD06465T YPR454-142 445 (100K) 9.0(19.8) 25(0.98) 28(1.10) 20.5(0.81) 457(18.0) 22(0.87)

Rectangle Quad Yoke Plate (for Arcing Horn)

Ultimate Approx.
Catalog Drawing Strength Weight Dimensions mm (inches)
Number Number Marking kN (lbs.) Kg. (lbs.) ø1 ø2 ø3 A B
DUL-QYAH2001 A4DD07991T QYAH2001 445 (100K) 9.0(19.8) 25(0.98) 28(1.10) 20.5(0.81) 457(18.0) 22(0.87)
Hardware Accessories

Socket Y Clevis
ANSI Standard

Material
Body – Galv. Forged Steel Grade S45C
Bolt – Galv. Steel Grade 8.8
Split pin – stainless steel
Galvanizing – Hot-dip to ASTM A153 or ISO1461

219

D
C
E

A A B

Socket Y Clevis (With Nut)

Ultimate Approx.
Catalog Drawing Strength Weight Dimensions mm (inches)
Number Number Marking Type kN (lbs.) Kg. A B C D E
DUL-SYC227 A4DD06459T SYC227 K 225 (50K) 3.0(6.6) 18(0.71) 60(2.36) 55(2.16) 83(3.26) 22(0.86)

D
C

A A B

Socket Y Clevis (With Dome Nut)

Ultimate Approx.
Catalog Drawing Strength Weight Dimensions mm (inches)
Number Number Marking Type kN (lbs.) Kg. A B C D E
DUL-SYC227D A4DD07985T SYC227 K 225 (50K) 3.0(6.6) 18(0.71) 60(2.36) 55(2.36) 83(3.26) 22(0.86)
Hardware Accessories

Triangle Yoke Plate

Material
Body – Steel Plate Grade SS400
Galvanizing – Hot-dip Galv. To ASTM A153 or ISO1461

220

G
C

F F
E
A B

Triangle Yoke Plate

Ultimate Approx.
Catalog Drawing Strength Weight Dimensions mm (inches)
Number Number Marking kN (lbs) Kg. (lbs.) A B C D E F G
DUL-TY61 A4DD10569T TY61 120 (25K) 2.5(5.5) 200 16 76 30 24 17.5 17.5
(7.87) (0.62) (2.99) (1.18) (0.94) (0.68) (0.68)
DUL-TY200 A4DD4372T TY200 120 (25K) 2.5(5.5) 200 16 76 30 24 17.5 20.5
(7.87) (0.62) (2.99) (1.18) (0.94) (0.68) (0.81)
DUL-TY201 A4DD07458T TY201 120 (25K) 2.5(5.5) 200 16 76 30 24 17.5 23.5
(7.87) (0.62) (2.99) (1.18) (0.94) (0.68) (0.92)
DUL-TY76 A4DD09299T TY76 160 (35K) 3.0(6.6) 200 19 50 25 25 20.5 20.5
(7.87) (0.74) (1.96) (0.98) (0.98) (0.81) (0.81)
DUL-TY70 A4DD11101T TY70 160 (35K) 3.0(6.6) 200 19 76 30 24 20.5 20.5
(7.87) (0.74) (2.99) (1.18) (0.94) (0.81) (0.81)
DUL-TY45 A4DD07720T TY45 160 (35K) 3.0(6.6) 200 19 76 32 28 17.5 23.5
(7.87) (0.74) (2.99) (1.26) (1.10) (0.68) (0.92)
DUL-TY4 A4DD1426T TY4 120 (25K) 4.5(9.9) 400 16 76 26 24 17.5 7.5
(15.7) (0.62) (2.99) (1.02) (0.94) (0.68) (0.68)
DUL-TY8 A3DD4702T TY8 120 (25K) 4.5(9.9) 400 16 76 26 24 17.5 20.5
(15.7) (0.62) (2.99) (1.02) (0.94) (0.68) (0.81)
DUL-TY9 A3DD4703T TY9 160 (35K) 4.5(9.9) 400 19 76 26 24 21.5 23.5
(15.7) (0.74) (2.99) (1.02) (0.94) (0.84) (0.92)
DUL-TY77 A4DD07913T TY77 162 (36K) 5.5(12.1) 457 19 90 30 35 20.5 20.5
(17.9) (0.74) (3.54) (1.18) (1.37) (0.81) (0.81)
Hardware Accessories

Twisted Eye Eye Extension Link

Material
Body – Galv. Forged Steel Grade S45C
Galvanizing – Hot-dip to ASTM A153 or ISO1461

221

B
C D
A
A
D C

Twisted Eye Eye Extension Link

Ultimate Approx.
Catalog Drawing Strength Weight Dimensions mm (inches)
Number Number Marking kN (lbs) Kg. (lbs.) A B C D
DUL-EET1603 A4DD07990T EET1603 160 (35K) 2.34(5.2) 76(2.99) 330(12.99) 38(1.50) 19(0.75)
DUL-EET1606 A4DD07990T EEL1606 160 (35K) 3.59(7.9) 76(2.99) 654(25.75) 38(1.50) 19(0.75)
DUL-EET1609 A4DD07990T EET1609 160 (35K) 4.85(10.7) 76(2.99) 983(38.70) 38(1.50) 19(0.75)
DUL-EET1610 A4DD07990T EET1610 160 (35K) 5.20(11.5) 76(2.99) 1069(42.09) 38(1.50) 19(0.75)
DUL-EET1619 A4DD07990T EET1619 160 (35K) 8.54(18.8) 76(2.99) 1939(76.34) 38(1.50) 19(0.75)
DUL-EET1621 A4DD07990T EET1621 160 (35K) 9.38(20.7) 76(2.99) 2155(84.84) 38(1.50) 19(0.75)
Hardware Accessories

Twisted Bow Shackle

Material
Body – Galv. Forged Steel
Grade S45C
Pin – Galvanized Steel
pin type bolt type
Boltr – Galvanized Steel Grade 8.8
Split pin – stainless steel
Finish – Hot-dip Galv. To
ASTM 153A or ISO1461

222
A
E

C
F

D A B A

Twisted Bow Shackle (Pin Type)

Ultimate Approx.
Catalog Drawing Strength Weight Dimensions (mm)
Number Number Marking Kg (lbs.) Kg. A B C D E F
DUL-TBS120 A4DD1528T TBS 120 120 (25K) 0.6 (1.3) 16(.62) 25(.98) 69(2.71) 32(1.25) 16(.62) 16(.62)
DUL-20TBS A4DD1057T 20 TBS 160 (35K) 0.9 (2.0) 20(.78) 25(.98) 75(2.95) 40(1.57) 20(.78) 19(.74)
DUL-22TBS A3DD4633T 22 TBS 260 (55K) 1.5 (3.3) 22(.86) 26(1.02) 85(3.34) 46(1.81) 22(.86) 22(.86)

A
E

C
F

D A B A

Twisted Bow Shackle (Bolt Type)

Ultimate Approx.
Catalog Drawing Strength Weight Dimensions (mm)
Number Number Marking Kg (lbs.) Kg. A B C D E F
DUL-TBS120B A4DD09791T TBS 120B 120 (25K) 0.6 (1.3) 16(.62) 25(.98) 69(2.71) 32(1.25) 16(.62) 16(.62)
DUL-20TBSB A4DD08439T 20 TBSB 160 (35K) 0.9 (2.0) 20(.78) 25(.98) 75(2.95) 40(1.57) 20(.78) 19(.74)
DUL-BSTB A3DD08566T 22 BSTB 210 (47K) 1.5 (3.3) 22(.86) 26(1.02) 85(3.34) 46(1.81) 22(.86) 22(.86)
Hardware Accessories

Twisted Y Clevis

Material with nut


Body – Galv. Forged Steel Grade S45C
Bolt – Galv. Steel Grade 8.8
Split pin – stainless steel
Galvanizing – Hot-dip to ASTM A153 or ISO1461
with dome nut

A A B 223

D G
C

E F

Twisted Y Clevis (with nut)

Ultimate Approx.
Catalog Drawing Strength Weight Dimensions mm (inches)
Number Number Marking Kg (lbs.) Kg. (lbs.) A B C D E F G
DUL-TYCE1A A4DD11509T TYCE1 80(18K) 0.9(2.0) 13 50 85 55 44 30 16
(0.51) (1.96) (3.34) (2.16) (1.73) (1.18) (0.62)
DUL-TYCE2A A4DD11573T TYCE2 120(25K) 1.0(2.2) 14 50 85 55 44 44 20
(0.55) (1.96) (3.34) (2.16) (1.73) (1.73) (0.78)

A A B

D G
C

E F

Twisted Y Clevis (with dome nut)

Ultimate Approx.
Part Drawing Strength Weight Dimensions mm (inches)
Number Number Marking Kg (lbs.) Kg. (lbs.) A B C D E F G
DUL-TYCE120 A4DD07993T TYCE120 120(25K) 1.2(2.6) 14 50 85 55 44 60 19
(0.55) (1.96) (3.34) (2.16) (1.73) (2.36) (0.74)
224
Miscellaneous Products

Marker Balls 227


Spanguard 227
Economy/Redbell Marker “A” 229
Flashing 230

Guy Guards 231

Bird Flight Diverters 232

NASAT 234

225
226
Miscellaneous Products

SpanGuard Marker Ball

Materials General Recommendations


Heliformed Attachment – The secret of The FAA recommends that 36" markers
the SpanGuard marker ball is its unique be used on high, hazardous river cross-
construction and method of attach- ings. Smaller 20" markers are permitted
ment. SpanGuard marker balls are fas- on less extensive power lines or on lines
tened to the conductor by means of in approaches to airports below 50 feet.
Heliformed armor rods. These spiral Each marker should be a solid color: avi-
rods actually reinforce the conductor at ation orange, white, or yellow with alter-
the point of attachment and are com- nating colors.
pletely slip-proof. SpanGuard marker
balls can be installed in a matter of EHV Coating – Standard SpanGuard line
minutes without special tools. markers without EHV coating treatment
have been used very successfully when 227
Better Color Retention – SpanGuard mounted on the power lines from
power line markers are the best on the 150kV to 300kV or when mounted on
market. Each marker is constructed of the static ground wire of high voltage
Centrex ABS, a material that has 10 systems. Tests have revealed that above
times the weather ability and color 150kV corona starts to develop at sharp
retention of fiberglass. Centrex ABS is edges and flanges. Therefore, the 24"
much more durable and, unlike fiber- and 36" EHV without flanges and with a
glass, will not crack if struck by gun- special corona-free inside surface coat-
shots. SpanGuard markers are available ing has been developed. The EHV coat-
in three colors: International Orange, ing is recommended for all installations
White, and Yellow. where the marker is to be mounted on
an energized power line above 150kV.
Clam Shell Design – The new EHV models have been successfully
SpanGuard clamshell design makes it installed directly on 500kV.
easy to install power line markers from
helicopters, buckets, or bosuns chairs.
First, the Heliformed attachment is bolt-
ed to the inside of the marker with the
Heliformed device going outward from
the marker instead of being inside the
marker. This enables the installer to
almost completely assemble the marker
on the ground. They install the bolts on
the far side of the marker before the
marker goes into the air. This leaves
only the three bolts nearest the installer
to install up in the air.
Miscellaneous Products

SpanGuard Marker Balls

Ordering Information: Please provide


the conductor on strand type along with
the diameter on the order.

228

Selection Information

Line Voltage is less than or equal to 115 KV

Conductor Diameter is less than or equal to 3/4"


Weight Diameter
Catalog Number Ordering Information Pounds (Kg) Inches (mm)
MB-SG9-X X=Color Code: Y=Yellow, O=Orange, W=White 4 (1.8) 9 (229)
MB-SG20-X X=Color Code: Y=Yellow, O=Orange, W=White 5 (2.3) 20 (508)
MB-SG24-X X=Color Code: Y=Yellow, O=Orange, W=White 10 (5.0) 24 (610)
MB-SG36-X X=Color Code: Y=Yellow, O=Orange, W=White 19 (8.0) 36 (914)

Conductor Diameter is greater than 3/4"


Weight Diameter
Catalog Number Ordering Information Pounds (Kg) Inches (mm)
MB-SG9L-X X=Color Code: Y=Yellow, O=Orange, W=White 4 (1.8) 9 (229)
MB-SG20L-X X=Color Code: Y=Yellow, O=Orange, W=White 5 (2.3) 20 (508)
MB-SG24L-X X=Color Code: Y=Yellow, O=Orange, W=White 10 (5.0) 24 (610)
MB-SG36L-X X=Color Code: Y=Yellow, O=Orange, W=White 19 (8.0) 36 (914)

EHV Application Line Voltage is greater than115 KV

Conductor Diameter is less than or equal to 3/4"


Weight Diameter
Catalog Number Ordering Information Pounds (Kg) Inches (mm)
MB-SG36-E-X X=Color Code: Y=Yellow, O=Orange, W=White 20 (9.0) 36 (914)

Conductor Diameter is greater than 3/4"


Weight Diameter
Catalog Number Ordering Information Pounds (Kg) Inches (mm)
MB-SG36L-E-X X=Color Code: Y=Yellow, O=Orange, W=White 20 (9.0) 36 (914)
Miscellaneous Products

Economy Marker Ball:


Redbell Marker “A”
Materials General Recommendations
Redbell first introduced the original, The universal Model A Marker can be
successful fiberglass power line marker applied on all lines up to 200kV and the
in 1952 and has produced markers same marker can be installed on any
installed on power lines of over 400 line between .1 inch and 1 inch diame-
utilities. Redbell’s experience has ter. Shipping cost is reduced because
proven that the acrylic construction is a the halves are nested in shipment.
major improvement over fiberglass. For lines greater than 1 inch diameter
Certainly acrylic is recognized as #1 in or where it is desired to have a much
weather ability, retaining its brilliant firmer grip on the line due to anticipated
color much better than fiberglass and is heavy ice loading etc., we offer the
more rugged. SpanGuard marker balls (high voltage
229
applications).
The Redbell Marker utilizes exclusive
TygrGrip rubber strips to firmly hold the Coating – Based on experience, when
marker on the line. The rubber is wound markers are installed on lines above
around the line to a 1 inch diameter and 200kV, a corona problem exists that
the halves are bolted together, clamping can burn down the marker; therefore,
the rubber strips firmly into the strands the markers must be coated with an
for long, trouble-free life. exclusive corona-free coating.

Selection Information

Diameter
Catalog Number Ordering Information Inches (mm)
MB-RB9-X X=Color Code: Y=Yellow, O=Orange, W=White 9 (229)
MB-RB20-X X=Color Code: Y=Yellow, O=Orange, W=White 20 (508)
Miscellaneous Products

Flashing Marker Ball

Materials General Recommendations


SpanFLASH power line markers utilize SpanFLASH Markers, Model SFC are
four exclusive C-Tubes in the flash designed for all power lines carrying at
mode, each rated 50 million flashes. least 50 amperes, and models are avail-
Long life is assured by flashing the able for energized power lines from
C-Tubes in sequence. If one fails, the 12kV to 500 kV.
others still flash in sequence every
3-5 seconds. Ordering Information:
– 24-inch or 36-inch diameter
SpanFLASH power line markers have no – energized line to line voltage
physical electrical connection to the – maximum and minimum line current
conductor for the power supply. The cur- – orange, yellow or white half
230
rent transformer picks up the power. – size, diameter, and type of line
The power line must be carrying at least
50 amperes. A conductive coating
inside of the marker creates a Faraday
Cage effect, insuring that the
SpanFLASH power line marker and its
internal components are at line poten-
tial, eliminating all problems of corona
and radio interference.

Selection Information

Diameter
Catalog Number Ordering Information Inches (mm)
FMB-SFC36-X X=Color Code: Y=Yellow, O=Orange, W=White 36 (914)
FMB-SFC24-X X=Color Code: Y=Yellow, O=Orange, W=White 24 (610)
Miscellaneous Products

Guy Guards
HGG-0L8Y-C

Plastic Guy Guards offer the optimum in Product Specifications


guy wire protection. Material - Low density polyethylene
UV stabilized, impact resistant at
Features low temperatures.
• Manufactured by the extrusion process Length - Standard 8 feet.
assuring high production quality
and consistency. Ordering Information
• Utilizes a special blend of polyethylene, Guy Guards can be ordered with or
UV stabilized to ensure optimum out- without clamps. Use suffix “O” for with-
door performance. out; use suffix “C” for clamps.
• The material is impact resistant at
normal and low temperatures giving it Clamp Max. Range: 5/8” strand.
optimum resistance to vandalism. 231
• Exceptional performance in cold envi-
ronments and will not split or crack in
the harsh winter temperatures of
Minnesota, North Dakota, and
Montana where usage and success
has been high.
• Made in a highly visible yellow color
providing optimum warning and safety
for persons nearing guy wires.
• Not easily dislodged or damaged
by farm animals thus yielding them
optimum safety.
Miscellaneous Products

Bird Flight Diverters

Bird Flight Diverters sized to fit a certain diameter that does


Tyco Electronics’ Bird Flight Diverters, not abrade the conductor on which it is
commonly referred to as BFD, provide applied. The larger helical end is
a visual image that helps migratory birds designed to provide the birds a more
avoid collisions with utility power lines. visual reference of the line. It is designed
Studies have shown that proper installa- to be used in ambient temperatures
tion of BFD’s may reduce collisions by from –40 to 150˚F with a flow tempera-
up to 90%. A technical paper supporting ture of about 200˚F.
this claim is available upon request
through your local Tyco Electronics Application
representative. Studies have determined the most effec-
232 tive spacing to be 15ft. (5meters) apart
Material on the topmost outside conductors.
These units are made from high impact
UV stabilized, PVC material. The stan-
dard color is gray with yellow being the
second most common. Other colors are
available upon request; however, stud-
ies conducted do not prove the color to
be a determining factor in the BFD’s
effectiveness.

Performance
These units have a Heliformed rod grip-
ping section, the smaller end, that is
Miscellaneous Products

Bird Flight Diverters


Materials
Made from high impact PVC.
Standard color is grey. Also available in
yellow. Other colors available upon
O.D. OF
DIVERTER COIL
request only.
All colors are UV stabilized.
Bird Flight Diverters provide a visual
image that help migratory birds avoid
OVERALL LENGTH collisions with power lines.

Overall
Catalog Cond. Range Rod Diameter Length O.D. of Color Weight
Number Inches (mm) Inches (mm) Inches (mm) Diverter Coil Code Pounds (Kg)
BFD 0445 0.175 - 0.249 (4.4 - 6.3) 0.375 (9.5) 7.0 (177.8) 2.25 Black 0.10 (0.05)
BFD 0635 0.250 - 0.349 (6.4 - 8.9) 0.375 (9.5) 8.5 (215.9) 2.5 Blue 0.12 (0.05)
BFD 0890 0.350 - 0.449 (9.0 - 11.4) 0.375 (9.5) 9.5 (241.3) 2.75 Brown 0.13 (0.06)
BFD 1140 0.450 - 0.599 (11.4 - 15.2) 0.375 (9.5) 11.0 (279.4) 3.0 Green 0.16 (0.07)
BFD 1520 0.600 - 0.770 (15.2 - 19.6) 0.5 (12.7) 13.0 (330.2) 4.0 Purple 0.33 (0.15)
BFD 1960 0.771 - 0.858 (19.6 - 21.8) 0.5 (12.7) 15.0 (381) 4.0 Red 0.38 (0.17)
BFD 2220 0.859 - 0.969 (21.8 - 24.6) 0.5 (12.7) 19.0 (482.6) 4.5 Blue 0.39 (0.18)
BFD 2460 0.970 - 1.050 (24.6 - 26.7) 0.5 (12.7) 19.0 (482.6) 4.5 Brown 0.43 (0.20)
BFD 2700 1.051 - 1.131 (26.7 - 28.7) 0.5 (12.7) 23.5 (596.9) 5.0 Green 0.53 (0.24) 233
BFD 3035 1.132 - 1.212 (28.8 - 30.8) 0.5 (12.7) 23.5 (596.9) 5.5 Red 0.55 (0.25)

Note: Add suffix “Y” to part numbers for yellow color (i.e. BFD 0445-Y).

Swan Flight Diverters

O.D. OF
DIVERTER COIL

GRIPPING
SECTION

Overall
Catalog Cond. Range Rod Diameter Length O.D. of Color Weight
Number Inches (mm) Inches (mm) Inches (mm) Diverter Coil Code Pounds (Kg)
SFD 0445 0.175 - 0.249 (4.4 - 6.3) 0.375 (9.5) 20 (508) 7.0 Black 0.40 (.18)
SFD 0635 0.250 - 0.349 (6.4 - 8.9) 0.375 (9.5) 23 (584.2) 7.0 Blue 0.46 (.21)
SFD 0890 0.350 - 0.449 (9.0 - 11.4) 0.375 (9.5) 25 (635) 7.5 Brown 0.50 (.23)
SFD 1140 0.450 - 0.599 (11.4 - 15.2) 0.375 (9.5) 35 (889) 8.0 Green 0.70 (.32)
SFD 1520 0.600 - 0.770 (15.2 - 19.6) 0.5 (12.7) 38 (965.2) 8.0 Purple 1.40 (.64)
SFD 1960 0.771 - 0.858 (19.6 - 21.8) 0.5 (12.7) 38 (965.2) 8.0 Red 1.40 (.64)
SFD 2220 0.859 - 0.969 (21.8 - 24.6) 0.5 (12.7) 40 (1016) 8.0 Blue 1.50 (.68)
SFD 2460 0.970 - 1.050 (24.6 - 26.7) 0.5 (12.7) 40 (1016) 8.0 Brown 1.50 (.68)
SFD 2700 1.051 - 1.131 (26.7 - 28.7) 0.5 (12.7) 46 (1168.4) 8.0 Green 2.0 (.91)
SFD 3035 1.132 - 1.212 (28.8 - 30.8) 0.5 (12.7) 46 (1168.4) 8.0 Red 2.0 (.91)
Note: Add suffix “Y” to part numbers for yellow color (i.e. SFD 0445-Y).
Miscellaneous Products

NASAT

The NASAT MC recloser actuator adds Product Specifications


remote control convenience to your Compact Size – 10W x 8H x 5.5D
reclosers. The unit also features a dupli- (inches); 250W x 220H x 140D (mil-
cate set of manual recloser operating limeters)
levers, so the reclosers can be manually Not including sleet hood
operated as well. Innovative electro- Weight – 9 lbs. (8.5 kg)
magnetic clutches that switch from Material Options – Cast Aluminum
manual operations to remote control Weather Proofing – IP53 Rated
make the NASAT MC Recloser
Actuator simple and effective. The Operating Specifications
device will remotely trip and reset the Power Supply – 12, 24, or 48 Volts, DC
recloser and control the non-recloser Control Relay Closing Time – 0.05 sec.
234 facility. Quiescent Current – 0.03 amps
Heater Current – 0.83 amps
Max. Motor Current – 4 amps over
Materials 2.5 sec.
The digital control module features 12 Volt Supply Tolerance – 14.8 to
hard-wired control and indication func- 11.5 Volts (operating clutches lose their
tions. A 16-core umbilical cable con- holding power at low voltage)
nects the MC Actuator to the control Counter Control – Counter is a NC
box. Standard control functions include contact of the limit switch
trip and reset plus non-reclose on/off.
Customized communications solutions
available range from push-button con-
trol to full SCADA options.

General Recommendations
Standard models are available to fit
single and three-phase reclosers manu-
factured by Kyle, McGraw, Cooper, and
Lexington. Other makes and models
can be accommodated upon request.
The NASAT MC actuator can be
retrofitted on-site in less than one hour
providing a low-cost distribution
automation solution for existing or new
installations.
Miscellaneous Products

Selection Information
NA X X X - X
Manufacturer
C - Cooper, KYLE
L - Lexington
Type
E - E, 4E, L, V4E, VE
W - WV (normally 3 phase unit)
H - H, V4H
D-D
Recloser Phase 235
1 - single phase unit
3 - three phase unit
Voltage Setup
1 - 12 volt DC
2 - 24 or 48 volt DC
3 - 110 volt AC

Control Cable Connection Details

Plug Pin Cable Color Application


1 Red together with Red/White +ve 12v-48v dc supply
2 Black together with 0v/Negative
Green/Red together Control Cable (Ordered Separately)
3 Red/Brown 110 volt AC NCABLE-16-25 - 16 Pin Connector 25 ft.
4 Light Blue 110 volt AC NCABLE-16-30 - 16 Pin Connector 30 ft.
5 White Control Trip/Lockout NCABLE-16-35 - 16 Pin Connector 35 ft.
6 Red/Blue Control Close/Reset NCABLE-16-40 - 16 Pin Connector 40 ft.
7 Grey Control R Switch Open NCABLE-16-45 - 16 Pin Connector 45 ft.
8 Purple Control R Switch Closed NCABLE-16-50 - 16 Pin Connector 50 ft.
9 Orange Control Common (+ve 12v) see note 1
10 Pink Indication Tripped to Lockout
11 Brown Indication Closed/Reset
12 Yellow Indication R Switch Open
13 Green Indication R Switch Closed
14 Blue Indication Common
15 Red/Black Indication Counter
16 Yellow/Red Not used

Notes:
1. The orange Control Common has a potential of +ve 12v dc supplied from the actuator’s control circuit board.
2. Completing the circuit between any individual control core and the control common will initiate the associated operation by
the actuator.
3. The indication cores come directly from clean normally open limit switch contacts. The counter is clean normally closed
contacts. One side of each contact has been connected together to become the indication common.
4. “R Switch” is the common field name for the recloser’s non-reclose handle. R Sw Closed (handle up) is the normal operating
position. R Sw open (handle down) disables the auto reclose function allowing just one trip to lockout.
5. Heater operates on 110 volts AC.
6. The heater is not thermostatically controlled. It can be controlled by the control box thermostat.
236
Cross Reference Charts

Conductor to Fitting Cross Reference Chart 239


Aluminum Alloy (AAAC) 239
All Aluminum (AAC) 240
ACSR 242
ACAR 244

Strength Restoration Application 246


Armor Rods, Line Guards 246
Conductor Splices 246

Application Guide 247 237


Heliformed Ties over Armor Rods 247
Heliformed Ties on T-2 Cable 248

Comparative Catalog Number Cross Reference Guide 249


Guy Dead Ends, Coated Dead End 249
Distribution Dead End, Guylok/Wrap Guy Link, Overhead,
Service, and Slack Span Dead Ends 250
Longspan Tie, Side Tie With Pad 251
Side Tie Without Pad, Distribution Tie With Pad 252
Double Support Tie, Double Side Tie, Spool Tie, 253
Armor Rods 254
Amor Rods, Line Guards 255
Heliformed Suspension 256
Aluminum Heliformed Support, Conductor Splice,
Hairpin Spacer/Helical Rod Spacer, Full Tension
Conductor Splice, Spiral Vibration Damper 257
False Dead Ends, Overhead Dead End (Cabled Loop and
Open Helix), Strand Splices, Reducing Strand Splices 258
238
Conductor to Fitting
Cross Reference Charts

Aluminum Alloy (AAAC)

No. Cable Heliformed Spiral Posilok Bolted Heliformed Heliformed


Code AWG of O.D. Suspension Heliformed Dogbone Vibration Hairpin Posilok Spacer Spacer Armor Line Conductor
Name KCM Wire In. /mm Unit Support Damper Damper Spacer Spacer Damper Damper Rod Guard Splice
Akron 30.58 7 0.198/5.0 SVD 0441 AAR 0495 ALG 0495 ALS 0470
Alton 48.69 7 0.250/6.35 DB 05 06 SVD 0635 AAR 0620 ALG 0620 ALS 0625
Ames 77.47 7 0.316/8.0 HSU 0805 DB 05 06 SVD 0635 AAR 0785 ALG 0785 ALS 079
Azusa 123.3 7 0.398/10.1 HSU 0990 HSS 0990 DB 05 09 SVD 0830 AAR 0990 ALG 0990 ALS 0970
Anaheim 155.4 7 0.447/11.4 HSU 1105 HSS 1105 DB 05 09 SVD 0830 AAR 1110 ALG 1110 ALS 113
Amherst 195.7 7 0.502/12.8 HSU 1270 HSS 1270 DB 05 12 SVD 1173 AAR 1245 ALG 1245 ALS 1225
Alliamce 246.9 7 0.563/14.3 HSU 1410 HSS 1410 DB 05 12 SVD 1173 AAR 1400 ALG 1400 ALS 1385
239
Butte 312.8 19 0.642/16.3 HSU 1575 HSS 1575 DB 1 15 SVD 1432 AAR 1605 ALG 1605 ALS 1570
Canton 394.5 19 0.721/18.3 HSU 1805 HSS 1805 DB 1 18 SVD 1432 PS 1700 SDP 1700 AAR 1790 ALG 1790 ALS 1780
Cairo 465.4 19 0.783/19.9 HSU 1955 HSS 1955 DB 1 18 PS 1860 SDP 1860 AAR 1990 ALG 1880 ALS 1935
Dairen 559.5 19 0.858/21.8 HSU 2150 HSS 2150 DB 1 18 HPS 2123 PS 2155 SDP 2155 SDB 2180 AAR 2150 ALG 2135 ALS 2160
Elgin 652.4 19 0.927/23.4 HSU 2340 HSS 2340 DB 2 21 HPS 2314 PS 2290 SDP 2290 SDB 2320 AAR 2305 ALG 2285 ALS 2255
Flint 740.8 37 0.991/25.2 HSU 2505 HSS 2505 DB 2 24 HPS 2416 PS 2415 SDP 2415 SDB 2460 AAR 2480 ALG 2505 ALS 2460
Greely 927.2 37 1.108/28.4 HSU 2770 HSS 2770 DB 2 27 SVD 2766 HPS 2765 PS 2765 SDP 2780 SDB 2770 AAR 2790 ALG 2790 ALS 2775

No. Cable Service


Code AWG of O.D. Longspan Distribution* Double* Double* Spool Dead Distribution Overhead Slack*
Name KCM Wires In. /mm Tie* Tie Support Tie Sidetie* Side Tie Tie End Dead End Dead End Span
Akron 30.58 7 0.198/5.0 DT 0480P ST 0485P SPL 0480P SG 0430 AWDG 0505 SSDE 0580
Alton 48.69 7 0.250/6.35 LT 0630 DT 0620P DST 0620 ST 0620P DBST 0620 SPL 0620P SG 0570 AWDG 0635 SSDE 0580
Ames 77.47 7 0.316/8.0 LT 0800 DT 0805P DST 0800 ST 0805P DBST 0805 SPL 0800P SG 0735 AWDG 0805 AWOH 0735 SSDE 0735
Azusa 123.3 7 0.398/10.1 LT 1005 DT 0910P DST 0910 ST 0910P DBST 0910 SPL 0910P SG 0915 AWDG 0990 AWOH 0725 SSDE 0925
Anaheim 155.4 7 0.447/11.4 LT 1115 DT 1030P DST 1030 ST 1030P DBST 1030 SPL 1030P SG 1020 AWDG 1135 AWOH 1140 SSDE 1040
Amherst 195.7 7 0.502/12.8 LT 1250 DT 1170P DST 1170 ST 1170P DBST 1170 SPL 1170P SG 1145 AWDG 1275 AWOH 1170 SSDE 1170
Alliance 246.9 7 0.563/14.3 LT 1410 DT 1325P DST 1325 ST 1325P DBST 1325 SPL 1325P SG 1300 AWDG 1430 AWOH 1315 SSDE 1315
Butte 312.8 19 0.642/16.3 LT 1605 DT 1465P DST 1495 ST 1495P DBST 1495 SPL 1495P AWDG 1470 SSDE 1470
Canton 394.5 19 0.721/18.3 LT 1795 DT 1695P DST 1695 ST 1695P DBST 1695 SPL 1695P AWDG 1660 SSDE 1690
Cairo 465.4 19 0.783/19.9 LT 1900 DT 1920P DST 1920 ST 1920P DBST 1920 SPL 1920P AWDG 1880 SSDE 1690
Darien 559.5 19 0.858/21.8 LT 2150 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P AWDG 2130 SSDE 1990
Elgin 652.4 19 0.927/23.4 LT 2290 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P AWDG 2130 SSDE 2245
Flint 740.8 37 0.991/25.2 LT 2435 DT 2460P DST 2460 ST 2460P DBST 2460 AWDG 2410 SSDE 2245
Greely 927.2 37 1.108/28.4 LT 2755 DT 2785P DST 2785 ST 2785P DBST 2785 AWDG 2730 SSDE 2605
* Need to include insulator neck size to complete part number. (i.e. STF 0805P, DTC 0805P, etc.)
Conductor to Fitting
Cross Reference Charts

Aluminum (AAC)
Transmission Application

No. Cable Heliformed SVD/ Posilok Bolted Heliformed


Code AWG of O.D. Suspension Heliformed Dogbone Hairpin Posilok Spacer Spacer Armor Line
Name KCM Wires In./mm Unit Support Damper Spacer Spacer Damper Damper Rod Guard
Peachbell #6 7 0.184/4.7 SVD 0441 ALG 0460
Rose #4 7 0.232/5.9 SVD 0441 AAR 0580 ALG 0580
Iris #2 7 0.292/7.4 DB 05 06 SVD 0635 AAR 0735 ALG 0735
Pansey #1 7 0.328/8.3 HSU 0835 DB 05 06 SVD 0830 AAR 0830 ALG 0830
Poppy 1/0 7 0.368/9.3 HSU 0905 DB 05 09 SVD 0830 AAR 0930 ALG 0930
Aster 2/0 7 0.414/10.5 HSU 1030 HSS 1030 DB 05 09 SVD 0830 AAR 1050 ALG 1050
Phlox 3/0 7 0.464/11.8 HSU 1145 HSS 1145 DB 05 09 SVD 1173 AAR 1180 ALG 1180
Oxlip 4/0 7 0.522/13.3 HSU 1305 HSS 1305 DB 05 12 SVD 1173 AAR 1325 ALG 1325
240 Sneezewort 250 7 0.567/14.4 HSU 1410 HSS 1410 DB 05 12 AAR 1400 ALG 1400
Valerian 250 19 0.574/14.6 HSU 1460 HSS 1460 DB 05 12 SVD 1432 AAR 1400 ALG 1400
Daisy 266.8 7 0.586/14.9 HSU 1460 HSS 1460 DB 05 12 SVD 1432 AAR 1490 ALG 1490
Laurel 266.8 19 0.593/15.1 HSU 1460 HSS 1460 DB 05 15 SVD 1432 AAR 1490 ALG 1490
Peony 300 19 0.629/16.0 HSU 1575 HSS 1575 DB 1 15 SVD 1432 AAR 1540 ALG 1540
Tulip 336.4 19 0.666/17.0 HSU 1640 HSS 1640 DB 1 15 SVD 1432 AAR 1665 ALG 1665
Daffodil 350 19 0.679/17.2 HSU 1710 HSS 1710 DB 1 15 SVD 1432 PS 1700 SDP 1700 AAR 1665 ALG 1665
Canna 397.5 19 0.724/18.4 HSU 1805 HSS 1805 DB 1 18 SVD 1432 PS 1700 SDP 1700 AAR 1790 ALG 1790
Goldentuft 450 19 0.769/19.5 HSU 1955 HSS 1955 DB 1 18 PS 1860 SDP 1860 AAR 1880 ALG 1880
Cosmos 477 19 0.793/20.1 HSU 1955 HSS 1955 DB 1 18 PS 2015 SDP 2015 AAR 1990 ALG 2015
Syringa 477 37 0.795/20.2 HSU 1955 HSS 1955 DB 1 18 PS 2015 SDP 2015 AAR 1990 ALG 2015
Zinnia 500 19 0.811/20.6 HSU 2020 HSS 2020 DB 1 18 HPS 2032 PS 2015 SDP 2015 SDB 2050 AAR 1990 ALG 2015
Hyacinth 500 37 0.813/20.7 HSU 2020 HSS 2020 DB 1 18 HPS 2032 PS 2015 SDP 2015 SDB 2050 AAR 1990 ALG 2015
Dahlia 556.5 19 0.856/21.7 HSU 2150 HSS 2150 DB 1 18 HPS 2123 PS 2155 SDP 2155 SDB 2110 AAR 2150 ALG 2135
Mistletoe 556.5 37 0.858/21.8 HSU 2150 HSS 2150 DB 1 18 HPS 2123 PS 2155 SDP 2155 SDB 2180 AAR 2150 ALG 2135
Meadowsweet 600 37 0.891/22.6 HSU 2210 HSS 2210 DB 2 21 HPS 2207 PS 2155 SDP 2155 SDB 2250 AAR 2150 ALG 2135
Orchid 636 37 0.918/23.3 HSU 2305 HSS 2305 DB 2 21 HPS 2314 PS 2290 SDP 2290 SDB 2320 AAR 2305 ALG 2285
Heuchera 650 37 0.928/23.6 HSU 2340 HSS 2340 DB 2 21 HPS 2314 PS 2290 SDP 2290 SDB 2320 AAR 2305 ALG 2285
Verbena 700 37 0.963/24.5 HSU 2445 HSS 2445 DB 2 24 HPS 2416 PS 2415 SDP 2415 SDB 2390 AAR 2360 ALG 2425
Flag 700 61 0.964/24.5 HSU 2445 HSS 2445 DB 2 24 HPS 2416 PS 2415 SDP 2415 SDB 2390 AAR 2360 ALG 2425
Violet 715.5 37 0.974/24.7 HSU 2445 HSS 2445 DB 2 24 HPS 2415 PS 2415 SDP 2415 SDB 2460 AAR 2360 ALG 2425
Nasturtium 715.5 61 0.975/24.8 HSU 2445 HSS 2445 DB 2 24 HPS 2416 PS 2415 SDP 2415 SDB 2460 AAR 2360 ALG 2425
Petunia 750 37 0.97/24.7 HSU 2505 HSS 2505 DB 2 24 HPS 2527 PS 2415 SDP 2415 SDB 2460 AAR 2480 ALG 2505
Cattail 750 61 0.998/25.3 HSU 2505 HSS 2505 DB 2 24 HPS 2527 PS 2415 SDP 2415 SDB 2460 AAR 2480 ALG 2505
Arbutus 795 37 1.026/26.1 HSU 2600 HSS 2600 DB 2 24 HPS 2527 PS 2550 SDP 2550 SDB 2540 AAR 2585 ALG 2585
Lilac 795 61 1.028/26.1 HSU 2600 HSS 2600 DB 2 24 HPS 2527 PS 2550 SDP 2550 SDB 2540 AAR 2585 ALG 2585
Cockscomb 900 37 1.092/27.7 HSU 2770 HSS 2770 DB 2 27 HPS 2766 PS 2765 SDP 2765 SDB 2700 AAR 2705 ALG 2705
Snapdragon 900 61 1.094/27.8 HSU 2770 HSS 2770 DB 2 27 HPS 2766 PS 2765 SDP 2765 SDB 2700 AAR 2705 ALG 2705
Magnolia 354 37 1.124/28.5 HSU 2840 HSS 2840 DB 2 27 HPS 2766 PS 2765 SDP 2765 SDB 2780 AAR 2790 ALG 2790
Goldenrod 954 61 1.126/28.6 HSU 2840 HSS 2840 DB 2 27 HPS 2766 PS 2765 SDP 2765 SDB 2780 AAR 2790 ALG 2790
Hawkweed 1000 37 1.150/29.2 HSU 2890 HSS 2890 DB 2 27 HPS 2898 PS 2865 SDP 2865 SDB 2870 AAR 2895 ALG 2790
Camelia 1000 61 1.152/29.3 HSU 2890 HSS 2890 DB 2 27 HPS 2898 PS 2865 SDP 2865 SDB 2870 AAR 2895 ALG 2790
Bluebell 1033.5 37 1.170/29.7 HSU 2930 HSS 2930 DB 2 27 HPS 2898 PS 2865 SDP 2865 SDB 2960 AAR 2950 ALG 2930
Larkspur 1033.5 61 1.172/29.8 HSU 2930 HSS 2930 DB 2 27 HPS 2898 PS 2865 SDP 2865 SDB 2960 AAR 2950 ALG 2930
Marigold 1113 61 1.216/30.9 HSU 3070 HSS 3070 DB 2 30 HPS 3040 PS 3075 SDP 3075 SDB 3050 AAR 3070 ALG 3070
Hawthorne 1192.5 61 1.258/32.0 HSU 3115 HSS 3115 DB 2 30 HPS 3178 PS 3170 SDP 3170 SDB 3150 AAR 3070 ALG 3070
Narcissus 1272 61 1.300/33.0 HSU 3270 HSS 3270 DB 2 30 HPS 3178 PS 3230 SDP 3230 SDB 3240 AAR 3225 ALG 3225
Columbine 1351.5 61 1.340/34.0 HSU 3340 HSS 3340 DB 3 34 HPS 3317 PS 3375 SDP 3375 SDB 3330 AAR 3375 ALG 3375
Carnation 1431 61 1.379/35.0 HSU 3445 HSS 3445 DB 3 34 HPS 3470 PS 3495 SDP 3495 SDB 3440 AAR 3375 ALG 3375
Gladiolus 1510.5 61 1.417/36.0 HSU 3600 HSS 3600 DB 3 34 HPS 3470 PS 3550 SDP 3550 SDB 3550 AAR 3535 ALG 3535
Coreopsis 1590 61 1.454/36.9 HSU 3665 HSS 3665 DB 3 34 HPS 3622 PS 3655 SDP 3655 SDB 3660 AAR 3660 ALG 3660
Jessamine 1750 61 1.525/38.7 HSU 3855 HSS 3855 DB 4 38 HPS 3792 PS 3860 SDP 3860 SDB 3770 AAR 3835 ALG 3835
Cowslip 2000 91 1.630/41.4 HSU 4100 HSS 4100 DB 4 38 HPS 4115 PS 1070 SDP 4070 SDB 4135 AAR 4010 ALG 4010
Sagebrush 2250 91 1.729/43.9 HSU 4350 HSS 4350 DB 4 42 HPS 4 42 PS 4265 SDP 4355 SDB 4390 AAR 4390 ALG 4390
Lupine 2500 91 1.823/46.3 HSU 4550 HSS 4550 DB 5 42 HPS 4562 PS 4600 SDP 4600 SDB 4525 AAR 4595 ALG 4390
Bitterroot 2750 91 1.913 HSU 4785 DB 5 42x HPS 4714 PS 4850 SDP 4850 SDB 4805 AAR 4825
Trilium 3000 127 1.996 HSU 4785 DB 5 42x PS 5045 SDP 5045 SDB 4950 AAR 5060
Bluebonnet 3500 127 2.158 HSU 5390 DB 5 42x PS 5045 SDP 5045 SDB 4950 AAR 5310
Conductor to Fitting
Cross Reference Charts

Aluminum (AAC)
Distribution Application

Double Double
Code Conductor Longspan Distribution Support Side Spool Service Distribution Overhead Slack
Name Splice Tie* Tie* Tie* Side Tie* Tie* Tie Dead End Dead End Dead End Span
Peachbell ALS 0450 SG 0430 AWDG 0505
Rose ALS 0580 DT 0550P ST 0550P SPL 0550P SG 0570 AWDG 0635 AOH 0580 SSDE 0580
Iris ALS 0735 LT 0740 DT 0705P DST 0705 ST 0705P DBST 0705 SPL 0705P SG 0735 AWDG 0830 AOH 0735 SSDE 0735
Pansey ALS 0830 LT 0835 DT 0805P DST 0800 ST 0805P DBST 0805 SPL 0800P SG 0830 AWDG 0900 AOH 0830 SSDE 0830
Poppy ALS 0935 LT 0935 DT 0910P DST 0910 ST 0910P DBST 0910 SPL 0910P SG 0915 AWDG 0990 AOH 0935 SSDE 0925
Aster ALS 1050 LT 1045 DT 1030P DST 1030 ST 1030P DBST 1030 SPL 1030P SG 1020 AWDG 1135 AOH 1050 SSDE 1040
Phlox ALS 1175 LT 1180 DT 1030P DST 1170 ST 1170P DBST 1170 SPL 1170P SG 1145 AWDG 1275 AOH 1175 SSDE 1170
Oxlip ALS 1325 LT 1250 DT 1325P DST 1325 ST 1325P DBST 1325 SPL 1325P SG 1300 AWDG 1430 AOH 1325 SSDE 1315
241
Sneezewort ALS 1385 LT 1410 DT 1325P DST 1325 ST 1325P DBST 1325 SPL 1325P SG 1300 SSDE 1315
Valerian ALS 1445 LT 1410 DT 1325P DST 1325 ST 1325P DBST 1325 SPL 1325P SG 1300 SSDE 1315
Daisy ALS 1445 LT 1410 DT 1325P DST 1325 ST 1325P DBST 1325 SPL 1325P SSDE 1470
Laurel ALS 1445 LT 1410 DT 1495P DST 1495 ST 1495P DBST 1495 SPL 1495P AWDG 1470 SSDE 1470
Peony ALS 1570 LT 1510 DT 1495P DST 1495 ST 1495P DBST 1495 SPL 1495P SSDE 1470
Tulip ALS 1640 LT 1690 DT 1695P DST 1695 ST 1695P DBST 1695 SPL 1695P AWDG 1660 SSDE 1690
Daffodil ALS 1705 LT 1690 DT 1695P DST 1695 ST 1695P DBST 1695 SPL 1695P SSDE 1690
Canna ALS 1780 LT 1795 DT 1695P DST 1695 ST 1695P DBST 1695 SPL 1695P SSDE 1690
Goldentuft ALS 1935 LT 1900 DT 1920P DST 1920 ST 1920P DBST 1920 SPL 1920P AWDG 1880 SSDE 1690
Cosmos ALS 2015 LT 1900 DT 1920P DST 1920 ST 1920P DBST 1920 SPL 1920P AWDG 1880 SSDE 1990
Syringa ALS 2015 LT 1900 DT 1920P DST 1920 ST 1920P DBST 1920 SPL 1920P SSDE 1990
Zinnia ALS 2015 LT 2020 DT 1920P DST 1920 ST 1920P DBST 1920 SPL 1920P SSDE 1990
Hyacinth ALS 2015 LT 2020 DT 1920P DST 1920 ST 1920P DBST 1920 SPL 1920P AWDG 1880 SSDE 1990
Dahlia ALS 2160 LT 2150 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P SSDE 1990
Mistletoe ALS 2160 LT 2150 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P SSDE 1990
Meadowsweet ALS 2255 LT 2150 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P SSDE 2245
Orchid ALS 2255 LT 2290 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P AWDG 2130 SSDE 2245
Heuchera ALS 2255 LT 2290 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P SSDE 2245
Verbena ALS 2360 LT 2435 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P SSDE 2245
Flag ALS 2360 LT 2435 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P SSDE 2245
Violet ALS 2460 LT 2435 DT 2460P DST 2460 ST 2460P DBST 2460 AWDG 2410 SSDE 2245
Nasturtium ALS 2460 LT 2435 DT 2460P DST 2460 ST 2460P DBST 2460 SSDE 2245
Petunia ALS 2460 LT 2435 DT 2460P DST 2460 ST 2460P DBST 2460 SSDE 2245
Cattail ALS 2460 LT 2435 DT 2460P DST 2460 ST 2460P DBST 2460 SSDE 2245
Arbutus ALS 2565 LT 2590 DT 2460P DST 2460 ST 2460P DBST 2460 SSDE 2605
Lilac ALS 2565 LT 2590 DT 2460P DST 2460 ST 2460P DBST 2460 AWDG 2410 SSDE 2605
Cockscomb ALS 2775 LT 2755 DT 2460P DST 2460 ST 2460P DBST 2460 SSDE 2605
Snapdragon ALS 2775 LT 2755 DT 2460P DST 2460 ST 2460P DBST 2460 SSDE 2605
Magnolia ALS 2775 LT 2755 DT 2785P DST 2785 ST 2785P DBST 2785 SSDE 2605
Goldenrod ALS 2775 LT 2755 DT 2785P DST 2785 ST 2785P DBST 2785 AWDG 2730 SSDE 2605
Hawkweed ALS 2890 LT 2755 DT 2785P DST 2785 ST 2785P DBST 2785 SSDE 2605
Camelia ALS 2890 LT 2925 DT 2785P DST 2785 ST 2785P DBST 2785 SSDE 2605
Bluebell ALS 2890 LT 2925 DT 2785P DST 2785 ST 2785P DBST 2785 SSDE 2605
Larkspur ALS 2890 LT 2925 DT 2785P DST 2785 ST 2785P DBST 2785 AWDG 2730 SSDE 2605
Marigold ALS 3005 LT 2925 DT 2785P DST 2785 ST 2785P DBST 2785 SSDE 2605
Hawthorne ALS 3130
Narcissus ALS 3300
Columbine ALS 3300
Carnation
Gladiolus
Coreopsis
Jessamine
Cowslip
Sagebrush
Lupine
Bitterroot
Trilium
Bluebonnet
* Include insulator neck size (C, F, or J) in catalog number prefix.
Conductor to Fitting
Cross Reference Charts

ACSR
Transmission Applications

Heliformed Heliformed Dogbone SVD/ Posilok Bolted -------- Heliformed --------


Code AWG Cable Dia. Suspension Support Vibration Hairpin Posilok Spacer Spacer Armor Line
Name KCM Strand In./mm Unit Unit Damper Spacer Spacer Damper Damper Rod Guard
Turkey #6 6/1 0.198/5.0 SVD 0441 ALG 0495 AAR 0495
Swan #4 6/1 0.250/6.4 DB 05 06 SVD 0635 ALG 0620 AAR 0620
Swanate #4 7/1 0.257/6.5 DB 05 06 SVD 0635 ALG 0620 AAR 0620
Sparrow #2 6/1 0.316/8.0 HSU 0805 DB 05 06 SVD 0635 ALG 0785 AAR 0785
Sparate #2 7/1 0.325/8.3 HSU 0805 DB 05 06 SVD 0635 ALG 0785 AAR 0785
Robin #1 6/1 0.355/9.0 HSU 0870 DB 05 06 SVD 0830 ALG 0880 AAR 0880
Grouse 80.00 8/1 0.367/9.3 HSU 0905 DB 05 06 SVD 0830 ALG 0930 AAR 0930
Raven 1/0 6/1 0.398/10.1 HSU 0990 HSS 0990 DB 05 09 SVD 0830 ALG 0990 AAR 0990
Quail 2/0 6/1 0.447/11.4 HSU 1105 HSS 1105 DB 0509 SVD 0830 ALG 1110 AAR 1110
Petrel 101.8 27/7 0.460/11.7 HSU 1145 HSS 1145 DB 05 09 SVD 0830 ALG 1110 AAR 1110
Minorca 110.8 12/7 0.481/12.2 HSU 1195 HSS 1195 DB 05 09 SVD 1173 ALG 1180 AAR 1180
Pigeon 3/0 6/1 0.502/12.8 HSU 1270 HSS 1270 DB 05 12 SVD 1173 ALG 1245 AAR 1245
242 Leghorn 134.6 12/7 0.530/13.5 HSU 1305 HSS 1305 DB 05 12 SVD 1173 ALG 1325 AAR 1325
Penguin 4/0 6/1 0.563/14.3 HSU 1410 HSS 1410 DB 05 12 SVD 1173 ALG 1400 AAR 1400
Guinea 159.0 12/7 0.576/14.6 HSU 1460 HSS 1460 DB 05 12 SVD 1432 ALG 1400 AAR 1400
Dotterel 176.9 12/7 0.607/15.4 HSU 1540 HSS 1540 DB 05 15 SVD 1432 ALG 1540 AAR 1540
Waxwing 266.8 18/1 0.609/15.5 HSU 1540 HSS 1540 DB 05 15 SVD 1432 ALG 1540 AAR 1540
Dorking 190.8 12/7 0.631/16.0 HSU 0575 HSS 0575 DB 1 15 SVD 1432 ALG 1605 AAR 1605
Partridge 266.8 26/7 0.642/16.3 HSU 1575 HSS 1575 DB 1 15 SVD 1432 ALG 1605 AAR 1605
Cochin 211.3 12/7 0.664/16.9 HSU 1640 HSS 1640 DB 1 15 SVD 1432 ALG 1662 AAR 1665
Ostrich 300.0 26/7 0.680/17.3 HSU 1710 HSS 1710 DB 1 15 SVD 1432 PS 1700 SDP 1700 ALG 1725 AAR 1725
Merlin 336.4 18/1 0.684/17.4 HSU 1710 HSS 1710 DB 1 15 SVD 1465 PS 1700 SDP 1700 ALG 1725 AAR 1725
Brahma 203.2 16/19 0.714/18.1 HSU 1805 HSS 1805 DB 1 18 SVD 1432 PS 1700 SDP 1700 ALG 1790 AAR 1790
Linnet 336.4 26/7 0.721/18.3 HSU 1805 HSS 1805 DB 1 18 SVD 1432 PS 1700 SDP 1700 ALG 1790 AAR 1790
Oriole 336.4 30/7 0.741/18.8 HSU 1860 HSS 1860 DB 1 18 SVD 1432 PS 1860 SDP 1860 ALG 1880 AAR 1880
Chickadee 397.5 24/7 0.772/19.6 HSU 1955 HSS 1955 DB 1 18 SVD 1432 PS 1860 SDP 1860 ALG 1880 AAR 1880
Brant 397.5 24/7 0.772/19.6 HSU 1955 HSS 1955 DB 1 18 PS 1860 SDP 1860 ALG 1880 AAR 1880
Ibis 397.5 26/7 0.783/19.9 HSU 1955 HSS 1955 DB 1 18 PS 1860 SDP 1860 ALG 1880 AAR 1990
Lark 397.5 30/7 0.806/20.5 HSU 2020 HSS 2020 DB 1 18 HPS 2032 PS 2015 SDP 2015 ALG 2015 AAR 1990
Pelican 477.0 18/1 0.814/20.7 HSU 2020 HSS 2020 DB 1 18 HPS 2032 PS 2015 SDP 2015 SDB 2050 ALG 2015 AAR 1990
Flicker 477.0 24/7 0.846/21.5 HSU 2150 HSS 2150 DB 1 21 HPS 2123 PS 2015 SDP 2015 SDB 2110 ALG 2135 AAR 2150
Hawk 477.0 26/7 0.858/21.8 HSU 2150 HSS 2150 DB 1 21 HPS 2123 PS 2155 SDP 2155 SDB 2180 ALG 2135 AAR 2150
Osprey 556.5 18/1 0.879/22.3 HSU 2210 HSS 2210 DB 2 21 HPS 2207 PS 2155 SDP 2155 SDB 2180 ALG 2135 AAR 2150
Hen 477.0 30/7 0.883/22.4 HSU 2210 HSS 2210 DB 2 21 HPS 2207 PS 2155 SDP 2155 SDB 2180 ALG 2135 AAR 2150
Parakeet 556.5 24/7 0.914/23.2 HSU 2305 HSS 2305 DB 2 21 HPS 2314 PS 2290 SDP 2290 SDB 2320 ALG 2285 AAR 2305
Dove 556.5 26/7 0.927/23.5 HSU 2340 HSS 2340 DB 2 21 HPS 2314 PS 2290 SDP 2290 SDB 2320 ALG 2285 AAR 2305
Swift 636.0 36/1 0.930/23.6 HSU 2340 HSS 2340 DB 2 21 HPS 2314 PS 2290 SDP 2290 SDB 2320 ALG 2285 AAR 2360
Kingbird 636.0 18/1 0.940/23.9 HSU 2385 HSS 2385 DB 2 21 HPS 2314 PS 2290 SDP 2290 SDB 2320 ALG 2285 AAR 2360
Eagle 556.5 30/7 0.953/24.2 HSU 2385 HSS 2385 DB 2 24 HPS 2416 PS 2415 SDP 2415 SDB 2390 ALG 2285 AAR 2360
Peacock 605.0 24/7 0.953/24.2 HSU 2385 HSS 2385 DB 2 24 HPS 2416 PS 2415 SDP 2415 SDB 2390 ALG 2285 AAR 2360
Squab 605.0 26/7 0.966/24.5 HSU 2445 HSS 2445 DB 2 24 HPS 2416 PS 2415 SDP 2415 SDB 2390 ALG 2425 AAR 2360
Rook 636.0 24/7 0.977/24.8 HSU 2445 HSS 2445 DB 2 24 HPS 2416 PS 2415 SDP 2415 SDB 2460 ALG 2415 AAR 2480
Grosbeak 636.0 26/7 0.990/25.1 HSU 2505 HSS 0205 DB 2 24 HPS 2416 PS 2415 SDP 2415 SDB 2460 ALG 2505 AAR 2480
Teal 605.0 30/19 0.994/25.2 HSU 2505 HSS 2505 DB 2 24 HPS 2416 PS 2415 SDP 2415 SDB 2460 ALG 2505 AAR 2480
Flamingo 666.6 24/7 1.000/25.4 HSU 2505 HSS 2505 DB 2 24 HPS 2527 PS 2415 SDP 2415 SDB 2540 ALG 2505 AAR 2480
Gannet 666.6 26/7 1.014/25.8 HSU 2555 HSS 2555 DB 2 24 HPS 2527 PS 2550 SDP 2550 SDB 2540 ALG 2505 AAR 2480
Egret 636.0 30/19 1.019/25.9 HSU 2555 HSS 2555 DB 2 24 HPS 2527 PS 2550 SDP 2550 SDB 2540 ALG 2585 AAR 2585
Coat 795.0 36/1 1.040/26.4 HSU 2600 HSS 2600 DB 2 24 HPS 2639 PS 2550 SDP 2550 SDB 2620 ALG 2585 AAR 2585
Starling 715.5 26/7 1.051/26.7 HSU 2645 HSS 2645 DB 2 24 HPS 2639 PS 2660 SDP 2660 SDB 2620 ALG 2585 AAR 2630
Tern 795.0 45/7 1.063/27.0 HSU 2645 HSS 2645 DB 2 24 HPS 2639 PS 2660 SDP 2660 SDB 2700 ALG 2585 AAR 2630
Redwing 715.5 30/19 1.081/27.5 HSU 2730 HSS 2730 DB 2 24 HPS 2639 PS 2660 SDP 2660 SDB 2700 ALG 2705 AAR 2705
Cuckoo 795.0 24/7 1.092/27.7 HSU 2770 HSS 2770 DB 2 27 HPS 2766 PS 2765 SDP 2765 SDB 2700 ALG 2705 AAR 2705
Condor 795.0 54/7 1.093/27.8 HSU 2770 HSS 2770 DB 2 27 HPS 2766 PS 2765 SDP 2765 SDB 2700 ALG 2705 AAR 2705
Drake 795.0 26/7 1.108/28.1 HSU 2770 HSS 2770 DB 2 27 HPS 2766 PS 2765 SDP 2765 SDB 2780 ALG 2790 AAR 2790
Ruddy 900.0 45/7 1.131/28.7 HSU 2840 HSS 2840 DB 2 27 HPS 2766 PS 2865 SDP 2865 SDB 2870 ALG 2790 AAR 2790
Mallard 795.0 30/19 1.140/29.0 HSU 2890 HSS 2890 DB 2 27 HPS 2766 PS 2865 SDP 2865 SDB 2870 ALG 2790 AAR 2895
Canary 900.0 54/7 1.162/29.5 HSU 2930 HSS 2930 DB 2 27 HPS 2898 PS 2865 SDP 2865 SDB 2870 ALG 2930 AAR 2950
Rail 954.0 45/7 1.165/29.5 HSU 2930 HSS 2930 DB 2 27 HPS 2898 PS 2865 SDP 2865 SDB 2870 ALG 2930 AAR 2950
Cardinal 954.0 54/7 1.196/30.4 HSU 2985 HSS 2985 DB 2 27 HPS 2898 PS 2990 SDP 2990 SDB 2960 ALG 2930 AAR 2950
Ortolan 1033.5 45/7 1.212/30.8 HSU 3070 HSS 3070 DB 2 30 HPS 3040 PS 3075 SDP 3075 SDB 3050 ALG 3070 AAR 3070
Curlew 1033.5 54/7 1.246/31.6 HSU 3115 HSS 3115 DB 2 30 HPS 3040 PS 3155 SDP 3155 SDB 3150 ALG 3070 AAR 3070
Bluejay 1113.0 45/7 1.259/32.0 HSU 3115 HSS 3115 DB 2 30 HPS 3178 PS 3170 SDP 3170 SDB 3150 ALG 3070 AAR 3070
Finch 1113.0 24/19 1.293/32.8 HSU 3270 HSS 3270 DB 2 30 HPS 3178 PS 3230 SDP 3230 SDB 3240 ALG 3225 AAR 3225
Bunting 1192.5 45/7 1.302/33.1 HSU 3270 HSS 3270 DB 2 30 HPS 3178 PS 3305 SDP 3305 SDB 3240 ALG 3225 AAR 3225
Grackle 1192.5 54/19 1.338/34.0 HSU 3340 HSS 3340 DB 3 34 HPS 3317 PS 3375 SDP 3375 SDB 3330 ALG 3375 AAR 3375
Bittern 1272.0 45/7 1.345/34.2 HSU 3340 HSS 3340 DB 3 34 HPS 3317 PS 3375 SDP 3330 SDB 3340 ALG 3375 AAR 3375
Pheasant 1272.0 54/19 1.382/35.1 HSU 3445 HSS 3445 DB 3 34 HPS 3470 PS 3495 SDP 3495 SDB 3440 ALG 3375 AAR 3375
Dipper 1351.5 45/7 1.386/35.2 HSU 3445 HSS 3445 DB 3 34 HPS 3470 PS 3495 SDP 3495 SDB 3440 ALG 3775 AAR 3375
Martin 1351.5 54/19 1.424/36.2 HSU 3600 HSS 3600 DB 3 34 HPS 3470 PS 3605 SDP 3605 SDB 3550 ALG 3535 AAR 3535
Bobolink 1431.0 45/7 1.427/36.2 HSU 3600 HSS 3600 DB 3 34 HPS 3622 PS 3605 SDP 3605 SDB 3550 ALG 3535 AAR 3535
Plover 1431.0 54/19 1.465/37.2 HSU 3665 HSS 3665 DB 3 34 HPS 3622 PS 3700 SDP 3700 SDB 3660 ALG 3660 AAR 3660
Nuthatch 1510.5 45/7 1.466/37.2 HSU 3665 HSS 3665 DB 3 34 HPS 3622 PS 3700 SDP 3700 SDB 3660 ALG 3660 AAR 3660
Lapwing 1590.0 45/7 1.504/38.2 HSU 3755 HSS 3755 DB 3 38 HPS 3792 PS 3785 SDP 3785 SDB 3770 ALG 3660 AAR 3660
Parrot 1510.5 54/19 1.505/38.2 HSU 3755 HSS 3755 DB 3 38 HPS 3792 PS 3785 SDP 3785 SDB 3770 ALG 3660 AAR 3660
Falcon 1590.0 54/19 1.545/39.2 HSU 3855 HSS 3855 DB 4 38 HPS 3792 PS 3895 SDP 3895 SDB 3890 ALG 3885 AAR 3835
Chukar 1780.0 84/19 1.602/40.7 HSU 4015 HSS 4015 DB 4 38 HPS 3970 PS 4070 SDP 4070 SDB 4010 ALG 4010 AAR 4010
------- 2034.0 72/7 1.681/42.7 HSU 4195 HSS 4195 DB 4 42 HPS 4265 PS 4260 SDP 4260 SDB 4260 ALG 4195 AAR 4195
Kiwi 2167.0 72/7 1.735/44.1 HSU 4350 HSS 4350 DB 4 42 HPS 4399 PS 4355 SDP 4355 SDB 4390 ALG 4390 AAR 4390
Bluebird 2156.0 84/19 1.762/44.8 HSU 4455 HSS 4455 DB 4 42 HPS 4399 PS 4450 SDP 4450 SDB 4390 ALG 4390 AAR 4390
Thrasher 2312.0 76/19 1.802/45.8 HSU 4550 HSS 4550 DB 4 42 HPS 4562 PS 4525 SDP 4525 SDB 4525 ALG 4390 AAR 4390
Joree 2515.0 76/19 1.880/47.8 HSU 4645 DB 5 42 HPS 4714 PS 4730 SDP 4730 SDB 4660 AAR 4595
Conductor to Fitting
Cross Reference Charts

ACSR
Transmission Applications

Full Double Slack


Code Catalog Tension Longspan Distribution Support Double Service Distribution Overhead Span
Name Number Conductor Tie* Tie* Tie* *Sidetie* Sidetie* Spool Tie Deadend Deadend Deadend Deadend
Turkey ALS 0470 DT 0480P ST 0485P SPL 0480P SG 0430 AWDG 0505
Swan ALS 0625 FTCS 0635 LT 0630 DT 0620P DST 0620 ST 0620P DBST 0620 SPL 0620P SG 0570 AWDG 0635 AWOH 0580 SSDE 0580
Swanate ALS 0625 FTCS 0655 LT 0630 DT 0620P DST 0620 ST 0620P DBST 0620 SPL 0620P SG 0570 AWDG 0635 AWOH 0580 SSDE 0580
Sparrow ALS 0790 FTCS 0805 LT 0800 DT 0805P DST 0800 ST 0805P DBST 0805 SPL 0800P SG 0735 AWDG 0805 AWOH 0735 SSDE 0735
Sparate ALS 0790 FTCS 0825 LT 0800 DT 0805P DST 0800 ST 0805P DBST 0805 SPL 0800P SG 0735 AWDG 0805 AWOH 0735 SSDE 0735
Robin ALS 0895 FTCS 1010 LT 0900 DT 0805P DST 0800 ST 0805P DBST 0805 SPL 0800P SG 0830 AWDG 0900 AWOH 0830 SSDE 0830
Grouse ALS 0895 LT 0900 DT 0910P DST 0910 ST 0910P DBST 0910 SPL 0910P SG 0915 AWOH 0925 SSDE 0925
Raven ALS 0970 FTCS 1010 LT 1005 DT 0910P DST 0910 ST 0910P DBST 0910 SPL 0910P SG 0915 AWDG 0990 AWOH 0925 SSDE 0925
Quail ALS 1130 FTCS 1135 LT 1115 DT 1030P DST 1030 ST 1030P DBST 1030 SPL 1030P SG 1020 AWDG 1135 AWOH 1040 SSDE 1040
Petrel ALS 1130 LT 1115 DT 1170P DST 1170 ST 1170P DBST 1170 SPL 1170P SG 1145 AWOH 1040 SSDE 1040
Minorca ALS 1175 FTCS 1220 LT 1180 DT 1170P DST 1170 ST 1170P DBST 1170 SPL 1170P SG 1145 AWOH 1170 SSDE 1170
Pigeon ALS 1225 FTCS 1275 LT 1250 DT 1170P DST 1170 ST 1170P DBST 1170 SPL 1170P SG 1145 AWOH 1170 SSDE 1170 243
Leghorn ALS 1325 FTCS 1345 LT 1330 DT 1325P DST 1325 ST 1325P DBST 1325 SPL 1325P SG 1300 AWDG 1275 AWOH 1315 SSDE 1315
Penguin ALS 1385 FTCS 1430 LT 1410 DT 1325P DST 1325 ST 1325P DBST 1325 SPL 1325P SG 1300 AWDG 1430 AWOH 1315 SSDE 1315
Guinea ALS 1445 LT 1410 DT 1325P DST 1325 ST 1325P DBST 1325 SPL 1325P SG 1300 AWOH 1315 SSDE 1315
Dotterel ALS 1510 LT 1510 DT 1495P DST 1495 ST 1495P DBST 1495 SPL 1495P AWDG 1470 SSDE 1470
Waxwing ALS 1510 LT 1510 DT 1495P DST 1495 ST 1495P DBST 1495 SPL 1495P AWDG 1470 SSDE 1470
Dorking ALS 1570 FTCS 1630 LT 1605 DT 1495P DST 1495 ST 1495P DBST 1495 SPL 1495P AWDG 1470 SSDE 1470
Partridge ALS 1640 LT 16056 DT 1495P DST 1495 ST 1495P DBST 1495 SPL 1495P AWDG 1660 SSDE 1470
Cochin ALS 1705 LT 1690 DT 1695P DST 1695 ST 1695P DBST 1695 SPL 1695P AWDG 1660 SSDE 1690
Ostrich ALS 1705 FTCS 1735 LT 1690 DT 1695P DST 1695 ST 1695P DBST 1695 SPL 1695P AWDG 1660 SSDE 1690
Merlin ALS 1780 LT 1795 DT 1695P DST 1695 ST 1695P DBST 1695 SPL 1695P AWDG 1660 SSDE 1690
Brahma ALS 1780 FTCS 1830 LT 1795 DT 1695P DST 1695 ST 1695P DBST 1695 SPL 1695P AWDG 1660 SSDE 1690
Linnet ALS 1855 FTCS 1880 LT 1795 DT 1695P DST 1695 ST 1695P DBST 1695 SPL 1695P AWDG 1880 SSDE 1690
Oriole ALS 1855 LT 1795 DT 1695P DST 1695 ST 1695P DBST 1695 SPL 1695P AWDG 1880 SSDE 1690
Chickadee ALS 1935 LT 1900 DT 1920P DST 1920 ST 1920P DBST 1920 SPL 1920P AWDG 1880 SSDE 1690
Brant ALS 1935 FTCS 1990 LT 1900 DT 1920P DST 1920 ST 1920P DBST 1920 SPL 1920P AWDG 1880 SSDE 1690
Ibis ALS 2015 LT 2020 DT 1920P DST 1920 ST 1920P DBST 1920 SPL 1920P AWDG 1880 SSDE 1990
Lark ALS 2015 LT 2020 DT 1920P DST 1920 ST 1920P DBST 1920 SPL 1920P AWDG 1880 SSDE 1990
Pelican ALS 2100 FTCS 2150 LT 2121 DT 1920P DST 1920 ST 1920P DBST 1920 SPL 1920P AWDG 2130 SSDE 1990
Flicker ALS 2160 FTCS 2180 LT 2150 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P AWDG 2130 SSDE 1990
Hawk ALS 2160 LT 2150 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P AWDG 2130 SSDE 1990
Osprey ALS 2160 LT 2150 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P AWDG 2130 SSDE 1990
Hen ALS 2255 LT 2290 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P AWDG 2130 SSDE 2245
Parakeet ALS 2255 FTCS 2355 LT 2290 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P AWDG 2130 SSDE 2245
Dove ALS 2360 LT 2290 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P AWDG 2130 SSDE 2245
Swift ALS 2360 FTCS 2290 LT 2175 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P AWDG 2130 SSDE 2245
Kingbird ALS 2360 FTCS 2290 LT 2175 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P AWDG 2410 SSDE 2245
Eagle ALS 2360 FTCS 2290 LT 2175 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P AWDG 2410 SSDE 2245
Peacock ALS 2360 FTCS 2435 LT 2175 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P AWDG 2410 SSDE 2245
Squab ALS 2460 FTCS 2480 LT 2435 DT 2460P DST 2460 ST 2460P DBST 2460 SPL 2460P AWDG 2410 SSDE 2245
Rook ALS 2460 FTCS 2515 LT 2435 DT 2460P DST 2460 ST 2460P DBST 2460 AWDG 2410 SSDE 2245
Grosbeak ALS 2460 LT 2435 DT 2460P DST 2460 ST 2460P DBST 2460 AWDG 2410 SSDE 2245
Teal ALS 2460 LT 2435 DT 2460P DST 2460 ST 2460P DBST 2460 AWDG 2410 SSDE 2245
Flamingo ALS 2565 LT 2435 DT 2460P DST 2460 ST 2460P DBST 2460 AWDG 2410 SSDE 2245
Gannet ALS 2565 LT 2490 DT 2460P DST 2460 ST 2460P DBST 2460 AWDG 2410 SSDE 2245
Egret ALS 2565 LT 2590 DT 2460P DST 2460 ST 2460P DBST 2460 AWDG 2410 SSDE 2605
Coat ALS 2670 LT 2590 DT 2460P DST 2460 ST 2460P DBST 2460 AWDG 2410 SSDE 2605
Starling ALS 2670 FTCS 2700 LT 2590 DT 2460P DST 2460 ST 2460P DBST 2460 AWDG 2410 SSDE 2605
Tern ALS 2670 LT 2590 DT 2460P DST 2460 ST 2460P DBST 2460 AWDG 2730 SSDE 2605
Redwing ALS 2775 LT 2755 DT 2460P DST 2460 ST 2460P DBST 2460 AWDG 2730 SSDE 2605
Cuckoo ALS 2775 LT 2775 DT 2460P DST 2460 ST 2460P DBST 2460 AWDG 2730 SSDE 2605
Condor ALS 2775 FTCS 2815 LT 2755 DT 2785P DST 2785 ST 2785P DBST 2785 AWDG 2730 SSDE 2605
Drake ALS 2775 LT 2775 DT 2785P DST 2785 ST 2785P DBST 2785 AWDG 2730 SSDE 2605
Ruddy ALS 2890 LT 2755 DT 2785P ST 2785P DBST 2785 AWDG 2730 SSDE 2605
Mallard ALS 2890 LT 2925 DT 2785P ST 2785P DBST 2785 AWDG 2730 SSDE 2605
Canary ALS 2890 LT 2925 DT 2785P ST 2785P DBST 2785 AWDG 2730 SSDE 2605
Rail ALS 3005 LT 3925 DT 2785P ST 2785P DBST 2785 AWDG 2730 SSDE 2605
Cardinal ALS 3005 LT 2925 DT 2785P ST 2785P DBST 2785 AWDG 2730 SSDE 2605
Ortolan ALS 3130
Curlew ALS 3130
Bluejay ALS 3130
Finch ALS 3300
Bunting ALS 3300
Grackle ALS 3300 FTCS 3415
* Add insulator neck size (C, F, or J) in catalog number prefix (i.e. DTC 1495P, LTF 1005)
Conductor to Fitting
Cross Reference Charts

ACAR
Transmission Applications

Cable Heliformed Posilok Bolted Spiral


Diameter Suspension Heliformed Hairpin Posilok Spacer Spacer Dogbone Vibration
KCM Stranding Inches mm Unit Support Spacer Spacer Damper Damper Damper Damper
355.1 15/4 0.684 17.4 HSU 1710 HSS 1710 PS 1700 SDP 1700 DB 1 15 SVD 1432
400 12/7 0.726 18.4 HSU 1805 HSS 1805 PS 1700 SDP 1700 DB 1 18 SVD 1432
500 12/7 0.811 20.6 HSU 2020 HSS 2020 HPS 2032 PS 2015 SDP 2015 SDB 2050 DB 1 18
500 24/13 0.813 20.7 HSU 2020 HSS 2020 HPS 2032 PS 2015 SDP 2015 SDB 2050 DB 1 18
503 15/4 0.814 20.7 HSU 2020 HSS 2020 HPS 2032 PS 2015 SDP 2015 SDB 2050 DB 1 18
587.2 15/4 0.879 22.3 HSU 2210 HSS 2210 HPS 2207 PS 2155 SDP 2155 SDB 2180 DB 2 21
600 12/7 0.889 22.6 HSU 2210 HSS 2210 HPS 2207 PS 2155 SDP 2155 SDB 2250 DB 2 21
600 24/13 0.891 22.6 HSU 2210 HSS 2210 HPS 2207 PS 2155 SDP 2155 SDB 2250 DB 2 21
649.5 18/19 0.928 23.6 HSU 2340 HSS 2340 HPS 2314 PS 2290 SDP 2290 SDB 2320 DB 2 21
649.5 24/13 0.928 23.6 HSU 2340 HSS 2340 HPS 2314 PS 2290 SDP 2290 SDB 2320 DB 2 21
649.5 30/7 0.928 23.6 HSU 2340 HSS 2340 HPS 2314 PS 2290 SDP 2290 SDB 2320 DB 2 21
700 18/19 0.963 24.5 HSU 2445 HSS 2445 HPS 2416 PS 2415 SDP 2415 SDB 2390 DB 2 24
244 700 24/13 0.963 24.5 HSU 2445 HSS 2445 HPS 2416 PS 2415 SDP 2415 SDB 2390 DB 2 24
700 30/7 0.963 24.5 HSU 2445 HSS 2445 HPS 2416 PS 2415 SDP 2415 SDB 2390 DB 2 24
800 18/19 1.029 26.1 HSU 2600 HSS 2600 HPS 2427 PS 2550 SDP 2550 SDB 2540 DB 2 24
800 24/13 1.029 26.1 HSU 2600 HSS 2600 HPS 2527 PS 2550 SDP 2550 SDB 2540 DB 2 24
800 30/7 1.029 26.1 HSU 2600 HSS 2600 HPS 2527 PS 2550 SDP 2550 SDB 2540 DB 2 24
853.7 18/19 1.063 27.0 HSU 2645 HSS 2645 HPS 2639 PS 2660 SDP 2660 SDB 2660 DB 2 24
853.7 24/13 1.063 27.0 HSU 2645 HSS 2645 HPS 2639 PS 2660 SDP 2660 SDB 2700 DB 2 24
853.7 30/7 1.063 27.0 HSU 2645 HSS 2645 HPS 2639 PS 2660 SDP 2660 SDB 2700 DB 2 24
900 18/19 1.092 27.7 HSU 2770 HSS 2770 HPS 2766 PS 2665 SDP 2765 SDB 2700 DB 2 24
900 24/13 1.092 27.7 HSU 2770 HSS 2770 HPS 2766 PS 2665 SDP 2765 SDB 2700 DB 2 27
900 30/7 1.092 27.7 HSU 2770 HSS 2770 HPS 2766 PS 2665 SDP 2765 SDB 2700 DB 2 27
927.2 18/19 1.108 28.1 HSU 2770 HSS 2770 HPS 2766 PS 2665 SDP 2765 SDB 2780 DB 2 27
927.2 24/13 1.108 28.1 HSU 2770 HSS 2770 HPS 2766 PS 2665 SDP 2765 SDB 2780 DB 2 27
927.2 30/7 1.108 28.1 HSU 2770 HSS 2770 HPS 2766 PS 2665 SDP 2765 SDB 2780 DB 2 27
1000 18/19 1.151 29.2 HSU 2890 HSS 2890 HPS 2898 PS 2865 SDP 2865 SDB 2870 DB 2 27
1000 24/13 1.151 29.2 HSU 2890 HSS 2890 HPS 2898 PS 2865 SDP 2865 SDB 2870 DB 2 27
1000 30/7 1.151 29.2 HSU 2890 HSS 2890 HPS 2898 PS 2865 SDP 2865 SDB 2870 DB 2 27
1024.5 18/19 1.165 29.6 HSU 2930 HSS 2930 HPS 2898 PS 2865 SDP 2865 SDB 2960 DB 2 27
1024.5 24/13 1.165 29.6 HSU 2930 HSS 2930 HPS 2898 PS 2865 SDP 2865 SDB 2960 DB 2 27
1024.5 30/7 1.165 29.6 HSU 2930 HSS 2930 HPS 2898 PS 2865 SDP 2865 SDB 2960 DB 2 27
1080.6 18/19 1.196 30.4 HSU 2985 HSS 2985 HPS 2898 PS 2990 SDP 2990 SDB 2960 DB 2 27
1080.6 24/13 1.196 30.4 HSU 2985 HSS 2985 HPS 2898 PS 2990 SDP 2990 SDB 2960 DB 2 27
1080.6 30/7 1.196 30.4 HSU 2985 HSS 2985 HPS 2898 PS 2990 SDP 2990 SDB 2960 DB 2 27
1200 18/19 1.261 32.0 HSU 3200 HSS 3200 HPS 3178 PS 3170 SDP 3170 SDB 3150 DB 2 30
1200 24/13 1.261 32.0 HSU 3200 HSS 3200 HPS 3178 PS 3170 SDP 3170 SDB 3150 DB 2 30
1200 30/7 1.261 32.0 HSU 3200 HSS 3200 HPS 3178 PS 3170 SDP 3170 SDB 3150 DB 2 30
1200 42/19 1.263 32.1 HSU 3200 HSS 3200 HPS 3178 PS 3170 SDP 3170 SDB 3150 DB 2 30
1277 42/19 1.302 33.1 HSU 3270 HSS 3270 HPS 3178 PS 3305 SDP 3305 SDB 3240 DB 2 30
1277 54/7 1.302 33.1 HSU 3270 HSS 3270 HPS 3178 PS 3305 SDP 3305 SDB 3240 DB 2 30
1300 42/19 1.314 33.4 HSU 3270 HSS 3270 HPS 3317 PS 3305 SDP 3305 SDB 3330 DB 3 30
1300 42/19 1.314 33.4 HSU 3270 HSS 3270 HPS 3317 PS 3305 SDP 3305 SDB 3330 DB 3 30
1300 54/7 1.314 33.4 HSU 3270 HSS 3270 HPS 3317 PS 3305 SDP 3305 SDB 3330 DB 3 30
1400 42/19 1.364 34.6 HSU 3445 HSS 3445 HPS 3317 PS 3435 SDP 3435 SDB 3440 DB 3 34
1500 42/19 1.411 35.8 HSU 3545 HSS 3545 HPS 3470 PS 3550 SDP 3550 SDB 3550 DB 3 34
1500 54/7 1.411 35.8 HSU 3545 HSS 3545 HPS 3470 PS 3550 SDP 3550 SDB 3550 DB 3 34
1534 42/19 1.427 36.2 HSU 3600 HSS 3600 HPS 3622 PS 3605 SDP 3605 SDB 3550 DB 3 34
1534 54/7 1.427 36.2 HSU 3600 HSS 3600 HPS 3622 PS 3605 SDP 3605 SDB 3550 DB 3 34
1600 42/19 1.458 37.0 HSU 3665 HSS 3665 HPS 3622 PS 3700 SDP 3700 SDB 3660 DB 3 34
1600 54/7 1.458 37.0 HSU 3665 HSS 3665 HPS 3622 PS 3700 SDP 3700 SDB 3660 DB 3 34
1700 42/19 1.502 38.2 HSU 3755 HSS 3755 HPS 3792 PS 3785 SDP 3785 SDB 3770 DB 3 38
1700 54/7 1.502 38.2 HSU 3755 HSS 3755 HPS 3792 PS 3785 SDP 3785 SDB 3770 DB 3 38
1750 42/19 1.525 38.7 HSU 3855 HSS 3855 HPS 3792 PS 3860 SDP 3860 SDB 3770 DB 4 38
1750 54/7 1.525 38.7 HSU 3855 HSS 3855 HPS 3792 PS 3860 SDP 3860 SDB 3770 DB 4 38
1800 42/19 1.546 39.3 HSU 3855 HSS 3855 HPS 3792 PS 3925 SDP 3925 SDB 3890 DB 4 38
1800 54/7 1.546 39.3 HSU 3855 HSS 3855 HPS 3792 PS 3925 SDP 3925 SDB 3890 DB 4 38
1900 42/19 1.588 40.3 HSU 4015 HSS 4015 HPS 3970 PS 3965 SDP 3965 SDB 4010 DB 4 38
1900 54/7 1.588 40.3 HSU 4015 HSS 4015 HPS 3970 PS 3965 SDP 3965 SDB 4010 DB 4 38
1933 42/19 1.602 40.7 HSU 4015 HSS 4015 HPS 3970 PS 4070 SDP 4070 SDB 4010 DB 4 38
1933 54/7 1.602 40.7 HSU 4015 HSS 4015 HPS 3970 PS 4070 SDP 4070 SDB 4010 DB 4 38
2000 42/19 1.630 41.4 HSU 4100 HSS 4100 HPS 4115 PS 4070 SDP 4070 SDB 4135 DB 4 38
2000 54/37 1.630 41.4 HSU 4100 HSS 4100 HPS 4115 PS 4070 SDP 4070 SDB 4135 DB 4 38
2000 72/19 1.630 41.4 HSU 4100 HSS 4100 HPS 4115 PS 4070 SDP 4070 SDB 4135 DB 4 38
2303.5 54/37 1.750 44.5 HSU 4350 HSS 4350 HPS 4399 PS 4355 SDP 4355 SDB 4390 DB 4 42
2303.5 63/28 1.750 44.5 HSU 4350 HSS 4350 HPS 4399 PS 4355 SDP 4355 SDB 4390 DB 4 42
2338 42/19 1.762 44.8 HSU 4455 HSS 4455 HPS 4399 PS 4450 SDP 4450 SDB 4390 DB 4 42
2338 54/37 1.763 44.8 HSU 4455 HSS 4455 HPS 4399 PS 4450 SDP 4450 SDB 4390 DB 4 42
2338 63/28 1.763 44.8 HSU 4455 HSS 4455 HPS 4399 PS 4450 SDP 4450 SDB 4390 DB 4 42
2493 54/37 1.821 46.3 HSU 4550 HSS 4550 HPS 4562 PS 4600 SDP 4600 SDB 4525 DB 5 42
2493 63/28 1.821 46.3 HSU 4550 HSS 4550 HPS 4562 PS 4600 SDP 4600 SDB 4525 DB 5 42
2500 24/37 1.823 46.4 HSU 4550 HSS 4550 HPS 4562 PS 4600 SDP 4600 SDB 4525 DB 5 42
2500 72/19 1.823 46.4 HSU 4550 HSS 4550 HPS 4562 PS 4600 SDP 4600 SDB 4525 DB 5 42
3000 54/37 1.998 50.7 HSU 4785 PS 5040 SDP 5045 SDB 4950 DB 5 42
3000 72/19 1.998 50.7 HSU 4785 PS 5040 SDP 5045 SDB 4950 DB 5 42
Conductor to Fitting
Cross Reference Charts

ACAR
Distribution Applications

-------Heliformed------- Slack
Armor Line Conductor Longspan Distribution Double Side Double Spool Span
KCM Stranding Rods Guard Splice Tie* Tie* Support* Tie* Side* Tie Dead End*
355.1 15/4 AAR 1725 ALG 1725 ALS 1705 LT 1690 DT 1695P DST 1695 ST 1695P DBST 1695 SPL 1695P SSDE 1690
400 12/7 AAR 1790 ALG 1790 ALS 1780 LT 1795 DT 1695P DST 1695 ST 1695P DBST 1695 SPL 1695P SSDE 1690
500 12/7 AAR 1990 ALG 2015 ALS 2015 LT 2020 DT 1920P DST 1920 ST 1920P DBST 1920 SPL 1920P SSDE 1990
500 24/13 AAR 1990 ALG 2015 ALS 2015 LT 2020 DT 1920P DST 1920 ST 1920P DBST 1920 SPL 1920P SSDE 1990
503 15/4 AAR 1990 ALG 2015 ALS 2015 LT 2020 DT 1920P DST 1920 ST 1920P DBST 1920 SPL 1920P SSDE 1990
587.2 15/4 AAR 2150 ALG 2135 ALS 2160 LT 2150 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P SSDE 1990
600 12/7 AAR 2150 ALG 2135 ALS 2255 LT 2150 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P SSDE 2245
600 24/13 AAR 2150 ALG 2135 ALS 2255 LT 2150 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P SSDE 2245
649.5 18/19 AAR 2305 ALG 2285 ALS 2255 LT 2290 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P SSDE 2245
649.5 24/13 AAR 2305 ALG 2285 ALS 2255 LT 2290 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P SSDE 2245
649.5 30/7 AAR 2305 ALG 2285 ALS 2255 LT 2290 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P SSDE 2245
700 18/19 AAR 2360 ALG 2425 ALS 2360 LT 2465 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P SSDE 2245
700 24/13 AAR 2360 ALG 2425 ALS 2360 LT 2435 DT 2175P DST 2175 ST 2175P DBST 2175 SPL 2175P SSDE 2245 245
800 18/19 AAR 2585 ALG 2585 ALS 2565 LT 2590 DT 2460P DST 2460 ST 2460P DBST 2460 SSDE 2605
800 24/13 AAR 2585 ALG 2585 ALS 2565 LT 2590 DT 2460P DST 2460 ST 2460P DBST 2460 SSDE 2605
800 30/7 AAR 2585 ALG 2585 ALS 2565 LT 2590 DT 2460P DST 2460 ST 2460P DBST 2460 SSDE 2605
853.7 18/19 AAR 2630 ALG 2585 ALS 2670 LT 2590 DT 2460P DST 2460 ST 2460P DBST 2460 SSDE 2605
853.7 24/13 AAR 2630 ALG 2585 ALS 2670 LT 2590 DT 2460P DST 2460 ST 2460P DBST 2460 SSDE 2605
853.7 30/7 AAR 2630 ALG 2585 ALS 2670 LT 2590 DT 2460P DST 2460 ST 2460P DBST 2460 SSDE 2605
900 18/19 AAR 2705 ALG 2705 ALS 2775 LT 2755 DT 2460P DST 2460 ST 2460P DBST 2460 SSDE 2605
900 24/13 AAR 2705 ALG 2705 ALS 2775 LT 2755 DT 2460P DST 2460 ST 2460P DBST 2460 SSDE 2605
900 30/7 AAR 2705 ALG 2705 ALS 2775 LT 2755 DT 2460P DST 2460 ST 2460P DBST 2460 SSDE 2605
927.2 18/19 AAR 2790 ALG 2790 ALS 2775 LT 2755 DT 2785P DST 2785 ST 2785P DBST 2785 SSDE 2605
927.2 24/13 AAR 2790 ALG 2790 ALS 2775 LT 2755 DT 2785P DST 2785 ST 2785P DBST 2785 SSDE 2605
927.2 30/7 AAR 2790 ALG 2790 ALS 2775 LT 2755 DT 2785P DST 2785 ST 2785P DBST 2785 SSDE 2605
1000 18/19 AAR 2895 ALG 2790 ALS 2890 LT 2755 DT 2785P DST 2785 ST 2785P DBST 2785 SSDE 2605
1000 24/13 AAR 2895 ALG 2790 ALS 2890 LT 2755 DT 2785P DST 2785 ST 2785P DBST 2785 SSDE 2605
1000 30/7 AAR 2895 ALG 2790 ALS 2890 LT 2755 DT 2785P DST 2785 ST 2785P DBST 2785 SSDE 2605
1024.5 18/19 AAR 1950 ALG 1930 ALS 2890 LT 2925 DT 2785P DST 2785 ST 2785P DBST 2785 SSDE 2605
1024.5 24/13 AAR 2950 ALG 2930 ALS 2890 LT 2925 DT 2785P DST 2785 ST 2785P DBST 2785 SSDE 2605
1024.5 30/7 AAR 2950 ALG 2930 ALS 2890 LT 2925 DT 2785P DST 2785 ST 2785P DBST 2785 SSDE 2605
1080.6 18/19 AAR 2950 ALG 2930 ALS 3005 LT 2925 DT 2785P DST 2785 ST 2785P DBST 2785 SSDE 2605
1080.6 24/13 AAR 2950 ALG 2930 ALS 3005 LT 2925 DT 2785P DST 2785 ST 2785P DBST 2785 SSDE 2605
1080.6 30/7 AAR 2950 ALG 2930 ALS 3005 LT 2925 DT 2785P DST 2785 ST 2785P DBST 2785 SSDE 2605
1200 18/19 AAR 3070 ALG 3070 ALS 3130
1200 24/13 AAR 3070 ALG 3070 ALS 3130
1200 30/7 AAR 3070 ALG 3070 ALS 3130
1200 42/19 AAR 3070 ALG 3070 ALS 3130
1277 42/19 AAR 3225 ALG 3225 ALS 3300
1277 54/7 AAR 3225 ALG 3225 ALS 3300
1300 42/19 AAR 3225 ALG 3225 ALS 3300
1300 54/7 AAR 3225 ALG 3225 ALS 3300
1400 42/19 AAR 3375 ALG 3375
1400 54/7 AAR 3375 ALG 3375
1500 42/19 AAR 3535 ALG 3535
1500 54/7 AAR 3535 ALG 3535
1534 42/19 AAR 3535 ALG 3535
1534 54/7 AAR 3535 ALG 3535
1600 42/19 AAR 3660 ALG 3660
1600 54/7 AAR 3660 ALG 3660
1700 42/19 AAR 3660 ALG 3660
1700 54/7 AAR 3660 ALG 3660
1750 42/19 AAR 3835 ALG 3835
1800 42/19 AAR 3835 ALG 3835
1800 54/7 AAR 3835 ALG 3835
1900 42/19 AAR 4010 ALG 4010
1900 54/7 AAR 4010 ALG 4010
1933 42/19 AAR 4010 ALG 4010
1933 54/7 AAR 4010 ALG 4010
2000 42/19 AAR 4010 ALG 4010
2000 54/37 AAR 4390 ALG 4010
2000 72/19 AAR 1390 ALG 4010
2303.5 54/37 AAR 4390 ALG 4390
2303.5 63/28 AAR 4390 ALG 4390
2338 42/19 AAR 4390 ALG 4390
2338 54/37 AAR 4595 ALG 4390
2338 63/28 AAR 4595 ALG 4390
2493 53/37 AAR 4595 ALG 4390
2493 63/28 AAR 4595 ALG 4390
2500 54/37 AAR 5060 ALG 4390
2500 72/19 AAR 5060 ALG 4390
3000 54/37
3000 72/19
* Add insulator neck size (C, F, or J) in catalog number prefix (i.e. DTC 1495P, LTF 1005)
Strength Restoration
Application Charts

Armor Rods and Line Guards


Strength Restoration
ACSR, All Aluminum, and Aluminum Alloy Conductors

Material ACSR AAC AAAC

246

Configuration 5/1 6/1 7/1 8/1 18/1 12/7 24/7 26/7 30/7 45/7 54/7 7W 19W 37W 61W 7W 19W

Maximum number of broken strands allowed


Armor Rods* 2 3 3 4 6 6 7 8 9 10 12 2 6 9 12 3 6

Line Guards* 1 1 1 2 3 3 3 4 5 5 6 1 3 4 6 1 3
*Not Applicable if steel core is damaged

Conductor Splices and Full Tension


Splices Strength Restoration
ACSR, All Aluminum, and Aluminum Alloy Conductors

Material ACSR AAC AAAC

Construction 5/1 6/1 7/1 8/1 18/1 12/7 24/7 26/7 30/7 45/7 54/7 7W 19W 37W 61W 7W 19W
Maximum number of broken strands allowed
Conductor Splice* 5 6 7 8 18 12 24 26 30 45 54 7 19 37 61 7 19

ACSR Full 6 7 8 9 19 19 31 33 37 52 61 n/a n/a n/a n/a n/a n/a


Tension Splice
*Not Applicable if steel core is damaged

Steel Core
Aluminum Material
Application Guide

Heliformed Ties Over Armor Rods


Diameter in Inches/mm Longspan Tie Distribution Tie Spool Tie
ACSR Conductor Armor Overall C-Neck F-Neck J-Neck Color C-Neck F-Neck J-Neck Color 1-3/4” Neck Color
#4
(6/1) .250/6.4 .146/3.7 .542/13.8 LTC-1330 LTF-1330 LTJ-1330 Black DTC-1325P DTF-1325P DTJ-1325P Red SPL-1325P Red
(7/1) .257/6.4 .146/3.7 .549/13.8 LTC-1410 LTF-1410 LTJ-1410 Red DTC-1325P DTF-1325P DTJ-1325P Red SPL-1325P Red

#2
(6/1) .316/8.0 .136/3.5 .588/14.9 LTC-1510 LTF-1510 LTJ-1410 Purple DTC-1495P DTF-1495P DTJ-1495P Purple SPL-1495P Purple

#2
(7/1) .325/8.3 .136/3.5 .597/15.2 1/0
(6/1) .398/10.1 .167/4.2 .732/18.6 LTC-1795 LTF-1795 LTJ-1795 Green DTC-1695P DTF-1695P DTJ-1695P Brown SPL-1695P Brown

2/0 247
(6/1) .447/11.4 .167/4.2 .781/19.3 LTC-1900 LTF-1900 LTJ-1900 Orange DTC-1920P DTF-1920P DTJ-1920P Red SPL-1920P Red

3/0
(6/1) .502/12.8 .167/4.2 .836/21.2 LTC-2020 LTF-2020 LTJ-2020 Purple DTC-1920P DTF-1920P DTJ-1920 Red SPL-1920P Red

4/0
(6/1) .563/14.3 .182/4.6 .927/23.5 LTC-2290 LTF-2290 LTJ-2290 Green DTC-2175P DTF-2175 DTJ-2175 Blue SPL-2175P Blue

266.8
(18/1) .609/15.5 .182/4.6 .973/24.7 LTC-2435 LTF-2435 LTJ-2435 White DTC-2460P DTF-2406P DTJ-2406P Green
(26/7) .642/16.3 .182/4.6 1.006/25.6

336.4
(18/1) .684/17.4 .204/5.2 1.092/27.7 DTC-2460P DTF-2460P DTJ-2460P Green
(26/7) .721/18.3 .204/5.2 1.129/28.7 LTC-2755 LTF-2755 LTJ-2755 Orange DTC-2785P DTC-2785P DTJ-2785P Yellow

397.5
(18/1) .743/18.9 .204/5.2 1.191/30.3 LTC-2925 LTF-2925 LTJ-2925 Purple DTC-2785P DTF-2785P DTJ-2785 Yellow

Diameter in Inch/mm Side Tie Double Support Tie Double Side Tie
ACSR Cndctr Armor Overall C-Neck F-Neck J-Neck Color C&F Neck J-Neck Color C&F Neck J-Neck Color
#4
(6/1) .250/6.4 .146/3.7 .542/13.8 STC-1325P STF-1325P STJ-1325P Red DSTCF-1325 DSTJ-1325 Red DBST-1325 DBSTJ-1325 Red
(7/1) .257/6.5 .146/3.7 .549/13.9

#2
(6/1) .316/8.0 .136/3.5 .588/14.9 STC-1325P STF-1325P STJ-1325P Red DSTCF-1325 DSTJ-1325 Red DBST-1325 DBSTJ-1325 Red

#2
(7/1) .325/8.3 .136/3.5 .597/15.2 STC-1495P STF-1695P STJ-1695P Purple DSTCF-1495 DSTJ-1495 Purple DBST-1495 DBSTJ-1495 Purple

1/0
(6/1) .398/10.1 .167/4.2 .732/18.6 STC-1695P STF-1695P STF-1695P Brown DSTCF-1695 DSTJ-1695 Brown DBST-1695 DBSTJ-1695 Brown

2/0
(6/1) .447/11.4 .167/4.2 .781/19.8 STC-1920P STF-1920P STJ-1920P Red DSTCF-1920 DSTJ-1920 Red DBST-1920 DBSTJ-1920 Red

3/0
(6/1) .502/12.8 .167/4.2 .836/21.2 STC-1920P STF-1920P STJ-1920P Red DSTCF-1920 DSTJ-1920 Red DBST-1920 DBSTJ-1920 Red

4/0
(6/1) .563/14.3 .182/4.6 .927/23.5 STC-2175P DTF-2175P STJ-2175P Blue DSTCF-2175 DSTJ-2175 Blue DBST-2175 DBSTJ-2175 Blue

266.8
(18/1) .609/15.5 .182/4.6 .973/24.7
(26/7) .642/16.3 .182/4.6 1.006/25.6 STC-2460P STF-2460P STJ-2460P Green DSTCF-2460 DSTJ-2175 Green DBST-2460 DBSTJ-2460 Green

336.4
(18/1) .684/17.4 .204/5.2 1.092/27.7 STC-2460P STF-2460P STJ-2460P Green DSTCF-2460 DSTJ-2175 Green DBST-2460 DBSTJ-2460 Green

336.4
(26/7) .721/18.3 .204/5.2 1.129/28.7 STC-2785P STF-2785P STJ-2785P Yellow DSTCF-2785 DSTJ-2785 Yellow DBST-2785 DBSTJ-2785 Yellow

397.5
(18/1) .743/18.9 .204/5.2 1.191/30.3 STC-2785P STF-2785P STJ-2785P Yellow DSTCF-2785 DSTJ-2785 Yellow DBST-2785 DBSTJ-2785 Yellow
Application Guide

Heliformed Ties Over T-2 Cable

Distribution Longspan Double Double


T-2 Tie Tie Spool Tie Quick Spool Support Tie Side Tie Side Tie
Cables (C, F, J Neck) (C, F, J Neck) 1 3/4 Neck 1 3/4 Neck (C & F, J Neck) (C&F, J Neck) (C, F, J Neck)
T-2 Swan DTC 1030P LTC 1005 SPL 1030P QSPL 1030P DSTCF 1030 DBST 1030 STC 1170P
2 X #4 (6/1) ACSR DTF 1030P LTF 1005 DSTJ 1030 DBSTJ 1030 STF 1170P
DTJ 1030P LTJ 1005 STJ 1170P
T-2 Sparrow DTC 1325P LTC 1250 SPL 1325P QSPL 1170P DSTCF 1325 DBST 1325 STC 1325P
2 x #2 (6/1) ACSR DTF 1325P LTF 1250 DSTJ 1325 DBSTJ 1325 STF 1325P
248 DTJ 1325P LTJ 1250 STJ 1325P
T-2 Poppy DTC 1495P LTC 1510 SPL 1495P QSPL 1325P DSTCF 1495 DBST 1495 STC 1495P
2 x 1/0 (7W) AAC DTF 1495P LTF 1510 DSTJ 1495 DBSTJ 1496 STF 1495P
DTJ 1495P LTJ 1510 STJ 1495P
T-2 Raven DTC 1695P LTC 1605 SPL 1695P QSPL 1495P DSTCF 1695 DBST 1695 STC 1695P
2 x 1/0 (6/1) ACSR DTF 1695P LTF 1605 DSTJ 1695 DBSTJ 1695 STF 1695P
DTJ 1695P LTJ 1605 STJ 1695P
T-2 Quail DTC 1920P LTC 1795 SPL 1920P QSPL 1695P DSTCF 1920 DBST 1920 STC 1920P
2 x 2/0 (6/1) ACSR DTF 1920P LTF 1795 DSTJ 1920 DBSTJ 1920 STF 1920P
DTJ 1920P LTJ 1795 STJ 1920P
T-2 Pigeon DTC 2175P LTC 2020 SPL 2175P QSPL 2175P DSTCF 2175 DBST 2175 STC 2175P
2 x 3/0 (6/1) ACSR DTF 2175P LTF 2020 DSTJ 2175 DBSTJ 2175 STF 2175P
DTJ 2175P LTJ 2020 STJ 2175P
T-2 Penguin DTC 2175P LTC 2150 SPL 2175P QSPL 2175P DSTCF 2175 DBST 2175 STC 2175P
2x 4/0 (6/1) ACSR DTF 2175P LTF 2150 DSTJ 2175 DBSTJ 2175 STF 2175P
DTJ 2175P LTJ 2150 STJ 2175P
T-2 Partridge DTC 2460P LTC 2435 * * DSTCF 2460 DBST 2460 STC 2175P
2 x 266.8 (18/1) DTF 2460P LTF 2435 DSTJ 2460 DBSTJ 2460 STF 2175P
DTJ 2460P LTJ 2435 STJ 2175P
2 x 336.4 (18/1) ACSR DTC 2460P LTC 2590 * * DSTCF 2460 DBST 2460 STC 2175P
DTF 2460P LTF 2590 DSTJ 2460 DBSTJ 2460 STF 2175P
DTJ 2460P LTJ 2590 STJ 2175P
2 x 336.4 (26/7) ACSR DTC 2785P LTC 2755 * * DSTCF 2785 DBST 2785 STC 2785P
DTF 2785P LTF 2755 DSTJ 2785 DBSTJ 2785 STF 2785P
DTJ 2785P LTJ 2755 STJ 2785P
Note: “*” T-2 conductor’s effective diameter exceeds the insulator groove radius.
Comparative Catalog Number
Cross Reference

Comparative Catalog Number Cross Reference

These comparative catalog number cross-reference lists are intended only as a guide. Tyco Electronics does not assume respon-
sibility for errors, omissions or subsequent changes.

Dulmison Helical PLP Dulmison Helical PLP Dulmison PLP

Guy Dead Ends Coated Dead End

Galvanized Coating Alumoweld


SGG 0470 HG 205 3/16 GDE-1102 AWGG 0440 HG 5103 #12 AWDE-4102 AND 0615 ND-0500
SGG 0550 HG 206 7/32 GDE-1103 AWGG0555 HG 515 4M AWDE-4108 AND 0645 ND-0501 249
SGG 0610 HG 207 1/4 GDE-1104 AWGG0600 HG 517 6M AWDE-4110 AND 0675 ND-0502
SGG 0710 HG 208 9/32 GDE-1105 AWGG0685 HG 519 8M AWDE-4113 AND 0695 ND-0503
SGG 0790 HG 209 5/16 GDE-1106 AWGG0770 HG 521 10M AWDE-4116 AND 0725 ND-0100
SGG 0915 HG 210 3/8 GDE-1107 AWGG0825 AWDE-4118 AND 0755 ND-0101
SGG 1105 HG 211 7/16 GDE-1108 AWGG0870 HG 523 12.5M AWDE-4119 AND 0790 ND-0102
SGG 0610-C HG 307 1/4 GDE-2104 AWGG0905 HG 524 14M AWDE-4120 AND 0825 ND-0103
SGG 0710-C HG 308 9/32 GDE-2105 AWGG0965 HG 525 16M AWDE-4122 AND 0860 ND-0104
SGG 0790-C HG 309 5/16 GDE-2106 AWGG1040 HG 526 18M AWDE-4124 AND 0900 ND-0105
SGG 0915-C HG 310 3/8 GDE 2107 AWGG1085 HG 528 20M AWDE-4125 AND 0955 ND-0106
SGG 1105-C HG 311 7/16 GDE 2108 AWGG1125 HG 528 20M AWDE-4126 AND 1010 ND-0107
SGG 1255-C BG-2115 AWGG1205 HG 530 7 #6 AWDE-4128 AND 1070 ND-0108
SGG 1435-C BG-2116 AWGG1310 HG 531 25M AWDE-4130 AND 1135 ND-0109
SGG 1575-C BG-2111 AWGG1365 HG 532 7 #5 AWDE-4131 AND 1210 ND-0110
SGG 1905-C BG-2112 AWGG1205 BG-4168 AND 1290 ND-0111
SGG 2250-C BG-MS-7023 AWGG1255 BG-4169 AND 1365 ND-0112
SGG 2540-C BG-MS-7047 AWGG1310 BG-4170 AND 1455 ND-0113
AWGG1365 BG-4171 AND 1545 ND-0114
AWGG1410 BG-4172 AND 1650 ND-0115
Aluminized Steel
AWGG1450 BG-4173 AND 1755 ND-0116
AZGG 0470 AZDE-7100
AWGG 1505 BG-4174 AND 1870 ND-0117
AZGG 0610 AZDE-7102
AWGG 1555 BG-4175 AND 1990 ND-0118
AZGG 0710 AZDE-7103
AWGG 1615 BG-4176 AND 2121 ND-0119
AZGG 0790 AZDE-7104
AWGG 1680 BG-4177 AND 2260 ND-0120
AZGG 0915 AZDE-7106
AWGG 1745 BG-4178 AND 2405 ND-0121
AZGG 1105 AZDE-7107
AWGG 1810 BG-4179 AND 2555 ND-0122
AWGG 1885 BG-4180 AND 2720 ND-0123
AWGG 2010 BG-4181 AND 2895 ND-0124
Copperweld AWGG 2035 BG-4183 AND 3080 ND-0125
CWGG 0415 CDE-8100 AWGG 2155 BG-4185 AND 3275 ND-0126
CWGG 0440 CDE-8102 AWGG 2285 BG-4187 AND 3485 ND-0127
CWGG 0530 CDE-8106 AWGG 2490 BG-4188 AND 3705 ND-0128
CWGG 0560 HG 408 CDE-3101 AWGG 2565 BG-4189
CWGG 0655 HG 411 CDE-3104 AWGG 2795 BG-4190
CWGG 0700 HG 413 CDE-3106 AWGG 2880 BG-4191
CWGG 0770 HG 415 CDE-3109 AWGG 3225 BG-4192
CWGG 0870 HG 417 CDE-3112
CWGG 0915 HG 418 CDE-3113
CWGG 0980 HG 419 CDE-3115
CWGG 1050 HG 421 CDE-3117
CWGG 1100 HG 422 CDE-3118
CWGG 1235 HG 424 CDE-3121
CWGG 1335 HG 425 CDE-3123
CWGG 1385 HG 426 CDE-3124
Conductor to Fitting
Cross Reference Charts

Dulmison Helical PLP Dulmison Helical PLP Dulmison PLP

Distribution Dead End Guylok/Wrap Guy Link Slack Span Dead End

Aluminized Galvanized Steel C&F Neck


AWDG 0505 HD 510 DG-4554 SSL 0610 WGL-2100 SSDE 0580 SSDE-9122
AWDG 0635 HD 514 DG-4541 SSL 0710 WGL-2101 SSDE 0735 SSDE-9124
AWDG 0805 HD 518 DG-4542 SSL 0790 WGL-2102 SSDE 0830 SSDE-9125
AWDG 0900 HD 520 DG-4543 SSL 0915 WGL-2103 SSDE 0925 SSDE-9126
250 AWDG 0990 HD 522 DG-4544 SSL 1105 WGL-2104 SSDE 1040 SSDE-9127
AWDG 1135 HD 524 DG-4545 SSL 1255 WGL-2105 SSDE 1170 SSDE-9128
AWDG 1275 HD 526 DG-4546 SSL 1430 WGL-2106 SSDE 1315 SSDE-9129
AWDG 1430 HD 528 DG-4547 SSL 1575 WGL-2107 SSDE 1470 SSDE-9130
AWDG 1470 HD 530 DG-4548 SSDE 1690 SSDE-9131
AWDG 1660 HD 533 DG-4549 SSDE 1990 SSDE-9132
AWDG 1880 DG-4550
Overhead Dead End SSDE 2245 SSDE-9133
AWDG 2130 DG-4551 SSDE 2605 SSDE-9134
AWDG 2410 DG-4552 Aluminized
AWDG 2730 DG-4553 AWOH 0580 OHDE-9534
AWDG 0665 HD 560 DG-4560 AWOH 0735 OHDE-9536
AWDG 0745 HD 561 DG-4561 AWOH 0830 OHDE-9537 J Neck
AWDG 0840 HD 562 DG-4562 AWOH 0925 OHDE-9538 SSDEJ 0580 SSDE-9142
AWDG 0940 HD 563 DG-4563 AWOH 1040 OHDE-9539 SSDEJ 0735 SSDE-9144
AWDG 1010 HD 564 DG-4564 AWOH 1170 OHDE-9540 SSDEJ 0830 SSDE-9145
AWDG 1090 HD 565 DG-4565 AWOH 1315 OHDE-4577 SSDEJ 0925 SSDE-9146
AWDG 1185 HD 566 DG-4566 SSDEJ 1040 SSDE-9147
AWDG 1280 HD 567 DG-4567 SSDEJ 1170 SSDE-9148
AWDG 1375 HD 568 DG-4568 SSDEJ 1315 SSDE-9149
Service Dead End
AWDG 1460 DG-4100 SSDEJ 1470 SSDE-9150
Coated Steel SSDEJ 1690 SSDE-9151
SG 0430 HSG 510 SG-4500 SSDEJ 1990 SSDE-9152
Galvanized Steel SG 0505 HSG 512 SG-4501 SSDEJ 2245 SSDE-9153
SDG 0580 DG-2510 SG 0570 HSG 514 SG-4502 SSDEJ 2605 SSDE-9154
SDG 0655 DG-2511 SG 0655 HSG 516 SG-4503
SDG 0830 DG-2513 SG 0735 HSG 518 SG-4504
SDG 0925 DG-2514 SG 0830 HSG 520 SG-4505
SDG 1040 DG-2515 SG 0915 HSG 522 SG-4506
SDG 1170 DG-2516 SG 1020 HSG 524 SG-4507
SDG 1315 DG-2517 SG 1145 HSG 526 SG-4508
SDG 1470 DG-2100 SG 1300 HSG 528 SG-4509
SDG 1660 DG-2101
SDG 1880 DG-2102
SDG 2130 DG-2103
SDG 2410 DG-2104
SDG 2725 DG-2105
Conductor to Fitting
Cross Reference Charts

Dulmison PLP Dulmison PLP Dulmison PLP

Longspan Tie

C Neck F Neck J Neck


LTC 0630 WTC-0100 LTF 0630 WTF-0200 LTJ 0630 WTJ-0400
LTC 0660 WTC-0101 LTF 0660 WTF-0201 LTJ 0660 WTJ-0401
LTC 0685 WTC-0102 LTF 0685 WTF-0202 LTJ 0685 WTJ-0402
LTC 0715 WTC-0103 LTF 0715 WTF-0203 LTJ 0715 WTJ-0403
LTC 0740 WTC-0104 LTF 0740 WTF-0204 LTJ 0740 WTJ-0404
LTC 0770 WTC-0105 LTF 0770 WTF-0205 LTJ 0770 WTJ-0405 251
LTC 0800 WTC-0106 LTF 0800 WTF-0206 LTJ 0800 WTJ-0406
LTC 0835 WTC-0107 LTF 0835 WTF-0207 LTJ 0835 WTJ-0407
LTC 0865 WTC-0108 LTF 0865 WTF-0208 LTJ 0865 WTJ-0408
LTC 0900 WTC-0109 LTF 0900 WTF-0209 LTJ 0900 WTJ-0409
LTC 0935 WTC-0110 LTF 0935 WTF-0210 LTJ 0935 WTJ-0410
LTC 0970 WTC-0111 LTF 0970 WTF-0211 LTJ 0970 WTJ-0411
LTC 1005 WTC-0112 LTF 1005 WTF-0212 LTJ 1005 WTJ-0412
LTC 1045 WTC-0113 LTF 1045 WTF-0213 LTJ 1045 WTJ-0413
LTC 1115 WTC-0114 LTF 1115 WTF-0214 LTJ 1115 WTJ-0414
LTC 1180 WTC-0115 LTF 1180 WTF-0215 LTJ 1180 WTJ-0415
LTC 1250 WTC-0116 LTF 1250 WTF-0216 LTJ 1250 WTJ-0416
LTC 1330 WTC-0117 LTF 1330 WTF-0217 LTJ 1330 WTJ-0417
LTC 1410 WTC-0118 LTF 1410 WTF-0218 LTJ 1410 WTJ-0418
LTC 1510 WTC-0119 LTF 1510 WTF-0219 LTJ 1510 WTJ-0419
LTC 1605 WTC-0120 LTF 0605 WTF-0220 LTJ 1605 WTJ-0420
LTC 1690 WTC-0121 LTF 1690 WTF-0221 LTJ 1690 WTJ-0421
LTC 1795 WTC-0122 LTF 1795 WTF-0222 LTJ 1795 WTJ-0422
LTC 1900 WTC-0123 LTF 1900 WTF-0223 LTJ 1900 WTJ-0423
LTC 2020 WTC-0124 LTF 2020 WTF-0224 LTJ 2020 WTJ-0424
LTC 2150 WTC-0125 LTF 2150 WTF-0225 LTJ 2150 WTJ-0425
LTC 2290 WTC-0126 LTF 2290 WTF-0226 LTJ 2290 WTJ-0426
LTC 2435 WTC-0127 LTF 2435 WTF-0227 LTJ 2435 WTJ-0427
LTC 2590 WTC-0128 LTF 2590 WTF-0228 LTJ 2755 WTJ-0428
LTC 2755 WTC-0129 LTF 2755 WTF-0229 LTJ 2755 WTJ-0429
LTC 2925 WTC-0130 LTF 2925 WTF-0230 LTJ 2925 WTJ-0430
LTC 3110 WTC-0131 LTF 3110 WTF-0231 LTJ 3110 WTJ-0431

Side Tie With Pad

C Neck F Neck J Neck


STC 0485P STC-1250P STF 0485P STF-0200P STJ 0485P STJ-0400P
STC 0550P STC-1251P STF 0550P STF-1151P STJ 0550P STJ-1501P
STC 0620P STC-1252P STF 0620P STF-1152P STJ 0620P STJ-1502P
STC 0705P STC-1253P STF 0705P STF-1153P STJ 0705P STJ-1503P
STC 0805P STC-1254P STF 0805P STF-1154P STJ 0805P STJ-1504P
STC 0910P STC-1255P STF 0910P STF-1155P STJ 0910P STJ-1505P
STC 1030P STC-1256P STF 1030P STF-1156P STJ 1030P STJ-1506P
STC 1170P STC-1257P STF 1170P STF-1157P STJ 1170P STJ-1507P
STC 1325P STC-1258P STF 1325P STF-1158P STJ 1325P STJ-1508P
STC 1495P STC-1259P STF 1495P STF-1159P STJ 1495P STJ-1509P
STC 1695P STC-1260P STF 1695P STF-1160P STJ 1695P STJ-1510P
STC 1920P STC-1261P STF 1920P STF-1161P STJ 1920P STJ-1511P
STC 2175P STC-1262P STF 2175P STF-1162P STJ 2175P STJ-1512P
STC 2460P STC-1263P STF 2460P STF-1163P STJ 2460P STJ-1513P
STC 2785P STC-1264P STF 2785P STF-1164P STJ 2785P STJ-1514P
Comparative Catalog Number
Cross Reference

Dulmison PLP Dulmison PLP Dulmison PLP

Side Tie Without Pad

C Neck F Neck J Neck


STC 0485T STC-1250T STF 0485T STF-0200T STJ 0485T STJ-0400T
STC 0550T STC-1251T STF 0550T STF-1151T STJ 0550T STJ-1501T
STC 0620T STC-1252T STF 0620T STF-1152T STJ 0620T STJ-1502T
252 STC 0705T STC-1253T STF 0705T STF-1153T STJ 0705T STJ-1503T
STC 0805T STC-1254T STF 0805T STF-1154T STJ 0805T STJ-1504T
STC 0910T STC-1255T STF 0910T STF-1155T STJ 0910T STJ-1505T
STC 1030T STC-1256T STF 1030T STF-1156T STJ 1030T STJ-1506T
STC 1170T STC-1257T STF 1170T STF-1157T STJ 1170T STJ-1507T
STC 1325T STC-1258T STF 1325T STF-1158T STJ 1325T STJ-1508T
STC 1495T STC-1259T STF 1495T STF-1159T STJ 1495T STJ-1509T
STC 1695T STC-1260T STF 1695T STF-1160T STJ 1695T STJ-1510T
STC 1920T STC-1261T STF 1920T STF-1161T STJ 1920T STJ-1511T
STC 2175T STC-1262T STF 2175T STF-1162T STJ 2175T STJ-1512T
STC 2460T STC-1263T STF 2460T STF-1163T STJ 2460T STJ-1513T
STC 2785T STC-1264T STF 2785T STF-1164T STJ 2785T STJ-1514T

Distribution Tie With Pad

C Neck F Neck J Neck


DTC 0485P UTC-1100 DTF 0485P UTF-1200 DTJ 0485P UTJ-1300
DTC 0550P UTC-1101 DTF 0550P UTF-1201 DTJ 0550P UTJ-1301
DTC 0620P UTC-1102 DTF 0620P UTF-1202 DTJ 0620P UTJ-1302
DTC 0705P UTC-1103 DTF 0705P UTF-1203 DTJ 0705P UTJ-1303
DTC 0805P UTC-1104 DTF 0805P UTF-1204 DTJ 0805P UTJ-1304
DTC 0910P UTC-1105 DTF 0910P UTF-1205 DTJ 0910P UTJ-1305
DTC 1030P UTC-1106 DTF 1030P UTF-1206 DTJ 1030P UTJ-1306
DTC 1170P UTC-1107 DTF 1170P UTF-1207 DTJ 1170P UTJ-1307
DTC 1325P UTC-1108 DTF 1325P UTF-1208 DTJ 1325P UTJ-1308
DTC 1495P UTC-1109 DTF 1495P UTF-1209 DTJ 1495P UTJ-1309
DTC 1695P UTC-1110 DTF 1695P UTF-1210 DTJ 1695P UTJ-1310
DTC 1920P UTC-1111 DTF 1920P UTF-1211 DTJ 1920P UTJ-1311
DTC 2175P UTC-1112 DTF 2175P UTF-1212 DTJ 2175P UTJ-1312
DTC 2460P UTC-1113 DTF 2460P UTF-1213 DTJ 2460P UTJ-1313
DTC 2785P UTC-1114 DTF 2785P UTF-1214 DTJ 2785P UTJ-1314
Comparative Catalog Number
Cross Reference

Dulmison PLP Dulmison PLP Dulmison PLP

Double Support Tie Spool Tie

C & F Neck J Neck Conventional


DSTCF 0620 DST-0150 DSTJ 0620 DST-0350 SPL-0480P SPL-1350-P
DSTCF 0705 DST-0151 DSTJ 0705 DST-0351 SPL-0550P SPL-1351-P
DSTCF 0800 DST-0152 DSTJ 0800 DST-0352 SPL-0620P SPL-1352-P
DSTCF 0910 DST-0153 DSTJ 0910 DST-0353 SPL-0705P SPL-1353-P 253
DSTCF 1030 DST-0154 DSTJ 1030 DST-0354 SPL-0800P SPL-1354-P
DSTCF 1170 DST-0155 DSTJ 1170 DST-0355 SPL-0910P SPL-1355-P
DSTCF 1325 DST-0156 DSTJ 1325 DST-0356 SPL-1030P SPL-1356-P
DSTCF 1495 DST-0157 DSTJ 1495 DST-0357 SPL-1170P SPL-1357-P
DSTCF 1695 DST-0158 DSTJ 1695 DST-0358 SPL-1325P SPL-1358-P
DSTCF 1920 DST-0159 DSTJ 1920 DST-0359 SPL-1495P SPL-1359-P
DSTCF 2175 DST-0160 DSTJ 2175 DST-0360 SPL-1695P SPL-1360-P
DSTCF 2460 DST-0161 DSTJ 2460 DST-0361 SPL-1920P SPL-1361-P
DSTCF 2785 DST-0162 DSTJ 2785 DST-0362 SPL-2175P SPL-1362-P

Quick Spool Tie


Double Side Tie QSPL 0620P EZSP-4372
QSPL 0800P EZSP-4373
C & F Neck J Neck QSPL 0800P EZSP-4374
DBST 0620 DBST-1100 DBSTJ 0620 DBST-1300 QSPL 0910P EZSP-4375
DBST 0620 DBST-1100 DBSTJ 0620 DBST-1300 QSPL 1030P EZSP-4376
DBST 0705 DBST-1101 DBSTJ 0705 DBST-1301 QSPL 1170P EZSP-4377
DBST 0805 DBST-1102 DBSTJ 0805 DBST-1302 QSPL 1325P EZSP-4378
DBST 0910 DBST-1103 DBSTJ 0910 DBST-1303 QSPL 1495P EZSP-4379
DBST 1030 DBST-1104 DBSTJ 1030 DBST-1304 QSPL 1695P EZSP-4380
DBST 1170 DBST-1105 DBSTJ 1170 DBST-1305 QSPL 1920P EZSP-4381
DBST 1325 DBST-1106 DBSTJ 1325 DBST-1306 QSPL 2175P EZSP-4382
DBST 1495 DBST-1107 DBSTJ 1495 DBST-1307
DBST 1695 DBST-1108 DBSTJ 1695 DBST-1308
DBST 1920 DBST-1109 DBSTJ 1920 DBST-1309
DBST 2175 DBST-1110 DBSTJ 2175 DBST-1310
DBST 2460 DBST-1111 DBSTJ 2460 DBST-1111
DBST 2785 DBST-1112 DBSTJ 2785 DBST-1312
Comparative Catalog Number
Cross Reference

Dulmison Helical PLP Dulmison Helical PLP Dulmison Helical PLP

Armor Rods Armor Rods

Single & Double Aluminum Single & Double Alumoweld


AAR 0495 AAR-510 AR-0106 AAR 1490 AAR-529 AR-0125 AWAR 0430 AWAR-510 AR-2113
DAAR 0495 AAR-610 AR-0306 DAAR 1490 AAR-629 AR-0325 DAWAR 0430 AWAR-610 AR-2313
AAR 0530 AAR-511 AR-0107 AAR 1540 AAR-530 AR-0126 AWAR 0500 AWAR-513 AR-2116
254 DAAR 0530 AAR-611 AR-0307 DAAR 1540 AAR-630 AR-0326 DAWAR 0500 AWAR-613 AR-2316
AAR 0560 AAR-512 AR-0108 AAR 1605 AAR-531 AR-0127 AWAR 0555 AWAR-515 AR-2118
DAAR 0560 AAR-612 AR-0308 DAAR 1605 AAR-631 AR-0327 DAWAR 0555 AWAR-615 AR-2318
AAR 0580 AAR-513 AR-0109 AAR 1665 AAR-532 AR-0128 AWAR 0600 AWAR-517 AR-2120
DAAR 0580 AAR-613 AR-0309 ÎAAR 1665 AAR-632 AR-0328 DAWAR 0600 AWAR-617 AR-2320
AAR 0620 AAR-514 AR-0110 AAR 1725 AAR-533 AR-0129 AWAR 0670 AWAR-519 AR-2122
DAAR 0620 AAR-614 AR-0310 DAAR 1725 AAR-633 AR-0329 DAWAR 0670 AWAR-619 AR-2322
AAR 0660 AAR-515 AR-0111 AAR 1790 AAR-534 AR-0130 AWAR 0750 AWAR-521 AR-2124
DAAR 0660 AAR-615 AR-0311 DAAR 1790 AAR-634 AR-0342 DAWAR 0750 AWAR-621 AR-2324
AAR 0695 AAR-516 AR-0112 AAR 1880 AAR-535 AR-0131 AWAR 0850 AWAR-523 AR-2126
DAAR 0695 AAR-616 AR-0312 AAR 1990 AAR-536 AR-0132 DAWAR 0850 AWAR-623 AR-2326
AAR 0735 AAR-517 AR-0113 AAR 2070 AAR-537 AR-0133 AWAR 0950 AWAR-525 AR-2128
DAAR 0735 AAR-617 AR-0313 AAR 2150 AAR-538 AR-0134 DAWAR 0950 AWAR-526 AR-2328
AAR 0785 AAR-518 AR-0114 AAR 2305 AAR-539 AR-0135 AWAR 1040 AWAR-526 AR-2130
DAAR 0785 AAR-618 AR-0314 AAR 2360 AAR-540 AR-0136 DAWAR 1040 AWAR-626 AR-2330
AAR 0830 AAR-519 AR-0115 AAR 2480 AAR-541 AR-0137 AWAR 1080 AWAR-528 AR-2131
DAAR 0830 AAR-619 AR-0315 AAR 2585 AAR-542 AR-0138 DAWAR 1080 AWAR-628 AR-2331
AAR 0880 AAR-520 AR-0116 AAR 2630 AAR-543 AR-0139 AWAR 1210 AWAR-530 AR-2133
DAAR 0880 AAR-620 AR-0316 AAR 2705 AAR-544 AR-0140 DAWAR 1210 AWAR-630 AR-2333
AAR 0930 AAR-521 AR-0117 AAR 2790 AAR-545 AR-0141 AWAR 1360 AWAR-532 AR-2135
DAAR 0930 AAR-621 AR-0317 AAR 2895 AAR-546 AR-0142 DAWAR 1360 AWAR-632 AR-2335
AAR 0990 AAR-522 AR-0118 AAR 2950 AAR-547 AR-0143 AWAR 1505 AWAR-534 AR-2137
DAAR 0990 AAR-622 AR-0318 AAR 3070 AAR-548 AR-0144 DAWAR 1505 AWAR-634 AR-2337
AAR 1050 AAR-523 AR-0119 AAR 3225 AAR-549 AR-0145
DAAR 1050 AAR-623 AR-0319 AAR 3375 AAR-550 AR-0146
AAR 1110 AAR-524 AR-0120 AAR 3535 AAR-551 AR-0147 Steel
DAAR 1110 AAR-624 AR-0320 AAR 3660 AAR-552 AR-0163 SAR 0580 AR-1123
AAR 1180 AAR-525 AR-0121 AAR 3835 AAR-553 AR-0164 SAR 0620 GAR-524 AR-1124
DAAR 1180 AAR-625 AR-0321 AAR 4010 AAR-554 AR-0165 SAR 0785 GAR-526 AR-1128
AAR 1245 AAR-526 AR-0122 AAR 4195 AAR-555 AR-0166 SAR 0880 GAR-528 AR-1130
DAAR 1245 AAR-626 AR-0322 AAR 4390 AAR-556 AR-0167 SAR 1050 GAR-531 AR-1133
AAR 1325 AAR-527 AR-0123 AAR 4595 AAR-557 AR-0168 SAR 1245 GAR-534 AR-1136
DAAR 1325 AAR-627 AR-0323 AAR 4825 -----------------
AAR 1400 AAR-528 AR-0124 AAR 5060 -----------------
DAAR 1400 AAR-628 AR-0324 AAR 5310 -----------------
Comparative Catalog Number
Cross Reference

Dulmison Helical PLP Dulmison Helical PLP Dulmison Helical PLP

Armor Rods Line Guards

Copperweld
CWAR 0405 CAR-503 AR-5100 ALG 0460 MG-0122 ALG 1665 ALG-532 MG-0145
DCWAR 0405 CAR-603 AR-5300 DALG 0460 MG-0305 DALG 1665 ALG-632 MG-0328
CWAR 0430 CAR-504 AR-5101 ALG 0460 MG-0123 ALG 1725 ALG-533 MG-0146
DCWAR 0430 CAR-604 AR-5301 DALG 0460 MG-0306 DALG 1725 ALG-633 MG-0329 255
CWAR 0455 CAR-505 AR-5102 ALG 0560 ALG-512 MG-0125 ALG 1790 ALG-534 MG-0330
DCWAR 0455 CAR-605 AR-5302 DALG 0560 ALG-612 MG-0308 DALG 1790 ALG-634 MG-0148
CWAR 0500 CAR-507 AR-5104 ALG 0580 ALG-513 MG-0126 ALG 1880 ALG-535 MG-0148
DCWAR 0500 CAR-607 AR-5304 DALG 0580 ALG-613 MG-0309 DALG 1880 ALG-635 MG-0331
CWAR 0550 CAR-508 AR-5106 ALG 0620 ALG-514 MG-0127 ALG 2015 ALG-536 MG-0149
DCWAR 0550 CAR-608 AR-5306 DALG 0620 ALG-614 MG-0310 DALG 2015 ALG-636 MG-0332
CWAR 0575 CAR-510 AR-5107 ALG 0660 ALG-515 MG-0128 ALG 2135 ALG-537 MG-0150
DCWAR 0575 CAR-610 AR-5307 DALG 0660 ALG-615 MG-0311 DALG 2135 ALG-637 MG-0333
CWAR 0600 CAR-511 AR-5108 ALG 0695 ALG-516 MG-0129 ALG 2285 ALG-538 MG-0151
DCWAR 0600 CAR-611 AR-5308 DALG 0695 ALG-616 MG-0312 DALG 2285 ALG-638 MG-0334
CWAR 0635 CAR-512 AR-5109 ALG 0735 ALG-517 MG-0130 ALG 2425 ALG-539 MG-0152
DCWAR 0635 CAR-612 AR-5309 DALG 0735 ALG-617 MG-0313 DALG 2425 ALG-639 MG-0335
CWAR 0670 CAR-513 AR-5110 ALG 0785 ALG-518 MG-0131 ALG 2505 ALG-540 MG-0153
DCWAR 0670 CAR-613 AR-5310 DALG 0785 ALG-618 MG-0314 DALG 2505 ALG-640 MG-0336
CWAR 0705 CAR-514 AR-5111 ALG 0830 ALG-519 MG-0132 ALG 2585 ALG-541 MG-0154
DCWAR 0705 CAR-614 AR-5311 DALG 0830 ALG-619 MG-0315 DALG 2585 ALG-641 MG-0337
CWAR 0750 CAR-515 AR-5112 ALG 0880 ALG-520 MG-0133 ALG 2705 ALG-542 MG-0155
DCWAR 0750 CAR-615 AR-5312 DALG 0880 ALG-620 MG-0316 DALG 2705 ALG-642 MG-0338
CWAR 0800 CAR-516 AR-5113 ALG 0930 ALG-521 MG-0134 ALG 2790 ALG-543 MG-0156
DCWAR 0800 CAR-616 AR-5313 DALG 0930 ALG-621 MG-0317 DALG 2790 ALG-643 MG-0339
CWAR 0850 CAR-517 AR-5114 ALG 0990 ALG-522 MG-0135 ALG 2930 ALG-544 MG-0157
DCWAR 0850 CAR-617 AR-5314 DALG 0990 ALG-622 MG-0318 DALG 2930 ALG-644 MG-0340
CWAR 0895 CAR-518 AR-5115 ALG 1050 ALG-523 MG-0136 ALG 3070 ALG-545 MG-0158
DCWAR 0895 CAR-618 AR-5315 DALG 1050 ALG-623 MG-0319 DALG 3070 ALG-645 MG-0341
CWAR 0950 CAR-519 AR-5116 ALG 1110 ALG-524 MG-0137 ALG 3225 ALG-546 MG-0159
DCWAR 0950 CAR-619 AR-5316 DALG 1110 ALG-624 MG-0320 DALG 3225 ALG-646 MG-0342
CWAR 1040 CAR-521 AR-5118 ALG 1180 ALG-525 MG-0138 ALG 3375 ALG-547 MG-0160
DCWAR 1040 CAR-621 AR-5318 DALG 1180 ALG-625 MG-0321 DALG 3375 ALG-647 MG-0343
CWAR 1080 CAR-522 AR-5119 ALG 1245 ALG-526 MG-0139 ALG 3535 ALG-548 MG-0161
DCWAR 1080 CAR-622 AR-5319 DALG 1245 ALG-626 MG-0322 DALG 3535 ALG-648 MG-0344
CWAR 1145 CAR-523 AR-5120 ALG 1325 ALG-527 MG-0140 ALG 3660 ALG-549 MG-0162
DCWAR 1145 CAR-623 AR-5320 DALG 1325 ALG-627 MG-0323 DALG 3660 ALG-649 MG-0345
CWAR 1210 CAR-524 AR-5121 ALG 1400 ALG-528 MG-0141 ALG 3835 ------------------
DCWAR 1210 CAR-624 AR-5321 DALG 1400 ALG-628 MG-0324 DALG 3835 -------------------
CWAR 1280 CAR-525 AR-5122 ALG 1490 ALG-529 MG-0142 ALG 4010 ------------------
DCWAR 1280 CAR-625 AR-5322 DALG 1490 ALG-629 MG-0325 DALG 4010 ------------------
CWAR 1360 CAR-526 AR-5123 ALG 1605 ALG-531 MG-0144 ALG 4390 ------------------
DCWAR 1360 CAR-626 AR-5323 DALG 1605 ALG-631 MG-0327 DALG 4390 ------------------
CWAR 1440 CAR-527 AR-5124
DCWAR 1440 CAR-627 AR-5324
CWAR 1505 CAR-528 AR-5125
DCWAR 1505 CAR-628 AR-5325
Comparative Catalog Number
Cross Reference

Dulmison PLP Dulmison PLP Dulmison PLP


Heliformed Suspension
Single Aluminum Double Aluminum Alumoweld
HSU 0770 AGS-5156 DHSU 0770 AGS-5888 AWGSU 0690 AGS-8097
HSU 0805 AGS-5157 DHSU 0805 AGS-5889 DAWGSU 0690 AGS-8797
HSU 0835 AGS-5158 DHSU 0835 AGS-5890 AWGSU 0720 AGS-8098
HSU 0870 AGS-5159 DHSU 0870 AGS-5891 DAWGSU 0720 AGS-8798
HSU 0905 AGS-5160 DHSU 0905 AGS-5892 AWGSU 0750 AGS-8099
HSU 0955 AGS-5161 DHSU 0955 AGS-5893 DAWGSU 0750 AGS-8799
HSU 0990 AGS-5162 DHSU 0990 AGS-5894 AWGSU 0770 AGS-8100
HSU 1030 AGS-5163 DHSU 1030 AGS-5895 DAWGSU 0770 AGS-8800
HSU 1065 AGS-5164 DHSU 1065 AGS-5896 AWGSU 0805 AGS-8101
HSU 1105 AGS-5165 DHSU 1105 AGS-5897 DAWGSU 0805 AGS-8801
HSU 1145 AGS-5166 DHSU 1145 AGS-5898 AWGSU 0835 AGS-8102
HSU 1195 AGS-5167 DHSU 1195 AGS-5899 DAWGSU 0835 AGS-8802
256 HSU 1225 AGS-5155 DHSU 1225 AGS-5800 AWGSU 0870 AGS-8103
HSU 1270 AGS-5100 DHSU 1270 AGS-5801 DAWGSU 0870 AGS-8803
HSU 1305 AGS-5101 DHSU 1305 AGS-5802 AWGSU 0905 AGS-8104
HSU 1350 AGS-5102 DHSU 1350 AGS-5803 DAWGSU 0905 AGS-8804
HSU 1380 AGS-5103 DHSU 1380 AGS-5804 AWGSU 0955 AGS-8105
HSU 1410 AGS-5104 DHSU 1410 AGS-5805 DAWGSU 0955 AGS-8805
HSU 1460 AGS-5105 DHSU 1460 AGS-5806 AWGSU 0990 AGS-8106
HSU 1510 AGS-5106 DHSU 1510 AGS-5807 DAWGSU 0990 AGS-8806
HSU 1540 AGS-5107 DHSU 1540 AGS-5808 AWGSU 1030 AGS-8107
HSU 1575 AGS-5108 DHSU 1575 AGS-5809 DAWGSU 1030 AGS-8807
HSU 1640 AGS-5109 DHSU 1640 AGS-5810 AWGSU 1065 AGS-8108
HSU 1710 AGS-5110 DHSU 1710 AGS-5811 DAWGSU 1065 AGS-8808
HSU 1755 AGS-5111 DHSU 1755 AGS-5812 AWGSU 1105 AGS-8109
HSU 1805 AGS-5112 DHSU 1805 AGS-5813 DAWGSU 1105 AGS-8809
HSU 1860 AGS-5113 DHSU 1860 AGS-5814 AWGSU 1145 AGS-8110
HSU 1910 AGS-5114 DHSU 1910 AGS-5815 DAWGSU 1145 AGS-8810
HSU 1955 AGS-5115 DHSU 1955 AGS-5816 AWGSU 1195 AGS-8111
HSU 2020 AGS-5116 DHSU 2020 AGS-5817 DAWGSU 1195 AGS-8811
HSU 2095 AGS-5117 DHSU 2095 AGS-5818 AWGSU 1225 AGS-8112
HSU 2150 AGS-5118 DHSU 2150 AGS-5819 DAWGSU 1225 AGS-8812
HSU 2210 AGS-5119 DHSU 2210 AGS-5820
HSU 2270 AGS-5120 DHSU 2270 AGS-5821
HSU 2305 AGS-5121 DHSU 2305 AGS-5822 Steel
HSU 2340 AGS-5122 DHSU 2340 AGS-5823 SGSU 0690 AGS-7097
HSU 2385 AGS-5123 DHSU 2385 AGS-5824 DSGSU 0690 AGS-7797
HSU 2445 AGS-5124 DHSU 2445 AGS-5825 SGSU 0720 AGS-7098
HSU 2505 AGS-5125 DHSU 2505 AGS-5826 DSGSU 0720 AGS-7798
HSU 2555 AGS-5126 DHSU 2555 AGS-5827 SGSU 0750 AGS-7099
HSU 2600 AGS-5127 DHSU 2600 AGS-5828 DSGSU 0750 AGS-7799
HSU 2645 AGS-5128 DHSU 2645 AGS-5829 SGSU 0770 AGS-7100
HSU 2730 AGS-5129 DHSU 2730 AGS-5830 DSGSU 0770 AGS-7800
HSU 2770 AGS-5130 DHSU 2770 AGS-5831 SGSU 0805 AGS-7101
HSU 2840 AGS-5131 DHSU 2840 AGS-5832 DSGSU 0805 AGS-7801
HSU 2890 AGS-5132 DHSU 2890 AGS-5833 SGSU 0835 AGS-7102
HSU 2930 AGS-5133 DHSU 2930 AGS-5834 DSGSU 0835 AGS-7802
HSU 2985 AGS-5134 DHSU 2985 AGS-5835 SGSU 0870 AGS-7103
HSU 3070 AGS-5135 DHSU 3070 AGS-5836 DSGSU 0870 AGS-7803
HSU 3115 AGS-5136 DHSU 3115 AGS-5837 SGSU 0905 AGS-7104
HSU 3200 AGS-5137 DHSU 3200 AGS-5838 DSGSU 0905 AGS-7804
HSU 3270 AGS-5138 DHSU 3270 AGS-5839 SGSU 0955 AGS-7105
HSU 3340 AGS-5139 DHSU 3340 AGS-5840 DSGSU 0955 AGS-7805
HSU 3445 AGS-5140 DHSU 3445 AGS-5841 SGSU 0990 AGS-7106
HSU 3545 AGS-5141 DHSU 3545 AGS-5842 DSGSU 0990 AGS-7806
HSU 3600 AGS-5142 DHSU 3600 AGS-5843 SGSU 1030 AGS-7107
HSU 3665 AGS-5143 DHSU 3665 AGS-5844 DSGSU 1030 AGS-7807
HSU 3755 AGS-5144 DHSU 3755 AGS-5845 SGSU 1065 AGS-7108
HSU 3855 AGS-5145 DHSU 3855 AGS-5846 DSGSU 1065 AGS-7808
HSU 3955 AGS-5146 DHSU 3955 AGS-5847 SGSU 1105 AGS-7109
HSU 4015 AGS-5147 DHSU 4015 AGS-5848 DSGSU 1105 AGS-7809
HSU 4100 AGS-5148 DHSU 4100 AGS-5849 SGSU 1145 AGS-7110
HSU 4195 AGS-5149 DHSU 4195 AGS-5850 DSGSU 1145 AGS-7810
HSU 4290 AGS-5150 DHSU 4290 AGS-5851 SGSU 1195 AGS-7111
HSU 4350 AGS-5151 DHSU 4350 AGS-5852 DSGSU 1195 AGS-7811
HSU 4455 AGS-5152 DHSU 4455 AGS-5853 SGSU 1225 AGS-7112
HSU 4550 AGS-5153 DHSU 4550 AGS-5854 DSGSU 1225 AGS-7812
HSU 4645 AGS-5168
HSU 5580 AGS-5177
Comparative Catalog Number
Cross Reference

Dulmison PLP Dulmison PLP Dulmison PLP

Aluminum Heliformed Support Unit Conductor Splice Hairpin Spacer/ Helical Rod Spacer

HSS 0990 AGS-5265 Aluminum HPS XX 2032 SU-MS-7424


HSS 1030 AGS-5266 ALS 0450 LS-0106 HPS XX 2123 SU-MS-3352
HSS 1065 AGS-5267 ALS 0470 LS-0108 HPS XX 2207 SU-MS-7425
HSS 1105 AGS-5268 ALS 0580 LS-0112 HPS XX 2314 SU-MS-3540
HSS 1145 AGS-5269 ALS 0625 LS-0114 HPS XX 2416 SU-MS-5423
HSS 1195 AGS-5270 ALS 0655 LS-0115 HPS XX 2527 SU-MS-7426
HSS 1225 AGS-5255 ALS 0690 LS-0116 HPS XX 2639 SU-MS-5504
HSS 1270 AGS-5200 ALS 0735 LS-0118 HPS XX 2766 SU-MS-1245
HSS 1305 AGS-5201 ALS 0760 LS-0119 HPS XX 2898 SU-MS-3850
HSS 1350 AGS-5202 ALS 0790 LS-0120 HPS XX 6040 SU-MS-6070
HSS 1380 AGS-5203 ALS 0830 LS-0121 HPS XX 3178 SU-MS-5276
HSS 1410 AGS-5204 ALS 0865 LS-0122 HPS XX 3317 SU-MS-5519 257
HSS 1460 AGS-5205 ALS 0895 LS-0123 HPS XX 3470 SU-MS-7228
HSS 1510 AGS-5206 ALS 0935 LS-0124 HPS XX 3622 SU-MS-5285
HSS 1540 AGS-5207 ALS 0970 LS-0125 HPS XX 3792 SU-MS-4397
HSS 1575 AGS-5208 ALS 1050 LS-0127 HPS XX 3970 SU-MS-5056
HSS 1640 AGS-5209 ALS 1130 LS-0129 HPS XX 4115 SU-MS-4767
HSS 1710 AGS-5210 ALS 1175 LS-0130 HPS XX 4265 SU-MS-5462
HSS 1755 AGS-5211 ALS 1225 LS-0131 HPS XX 4399 SU-MS-4656
HSS 1508 AGS-5212 ALS 1325 LS-0133 HPS XX 4562 SU-MS-3807
HSS 1860 AGS-5213 ALS 1385 LS-0134 HPS XX 4714 SU-MS-6183
HSS 1910 AGS-5214 ALS 1445 LS-0135
HSS 1955 AGS-5215 ALS 1510 LS-0136
HSS 2020 AGS-5216 ALS 1570 LS-0137
HSS 2095 AGS-5217 ALS 1640 LS-0138 Full Tension Conductor Splice
HSS 2150 AGS-5218 ALS 1705 LS-0139
HSS 2210 AGS-5219 ALS 1780 LS-0140 ACSR
HSS 2270 AGS-5220 ALS 1855 LS-0141 FTCS 0635 FTS-5100
HSS 2305 AGS-5221 ALS 1935 LS-0142 FTCS 0655 FTS-5101
HSS 2340 AGS-5222 ALS 2015 LS-0143 FTCS 0805 FTS-5102
HSS 2385 AGS-5223 ALS 2100 ----------- FTCS 0825 FTS-5103
HSS 2445 AGS-5224 ALS 2160 LS-0145 FTCS 1010 FTS-5104
HSS 2505 AGS-5225 ALS 2255 LS-0146 FTCS 1135 FTS-5105
HSS 2555 AGS-5226 ALS 2360 LS-0147 FTCS 1170 FTS-5106
HSS 2600 AGS-5227 ALS 2460 LS-0148 FTCS 1220 FTS-5107
HSS 2646 AGS-5228 ALS 2565 LS-0149 FTCS 1275 FTS-5108
HSS 2730 AGS-5229 ALS 2670 LS-0150 FTCS 1345 FTS-5109
HSS 2770 AGS-5230 ALS 2775 LS-0151 FTCS 1430 FTS-5110
HSS 2840 AGS-5231 ALS 2890 LS-0152 FTCS 1630 FTS-5111
HSS 2890 AGS-5232 ALS 3005 LS-0153 FTCS 1735 FTS-5112
HSS 2930 AGS-5233 ALS 3130 ----------- FTCS 1830 FTS-5113
HSS 2985 AGS-5234 ALS 3300 LS-0155 FTCS 1880 FTS-5114
HSS 3070 AGS-5235 FTCS 1990 FTS-5115
HSS 3115 AGS-5236 Aluminum-AWAC FTCS 2150 FTS-5116
HSS 3200 AGS-5237 AMLS 0715 LS-0185 FTCS 2180 FTS-5117
HSS 3270 AGS-5238 AMLS 0805 LS-0186 FTCS 2355 FTS-5118
HSS 3340 AGS-5239 AMLS 0840 LS-0187 FTCS 2480 FTS-5119
HSS 3445 AGS-5240 AMLS 0870 LS-0188 FTCS 2515 FTS-5120
HSS 3545 AGS-5241 AMLS 0980 LS-0189 FTCS 2700 FTS-5121
HSS 3600 AGS-5242 AMLS 1055 LS-0190 FTCS 2815 FTS-5122
HSS 3665 AGS-5243 AMLS 1135 LS-0191 FTCS 3415 FTS-5123
HSS 3755 AGS-5244 AMLS 1185 LS-0192
HSS 3855 AGS-5245 AMLS 1235 LS-0193
HSS 3955 AGS-5246 AMLS 1435 LS-0194 Spiral Vibration Damper
HSS 4015 AGS-5247 SVD 0441 5050102
HSS 4100 AGS-5248 Alumoweld-AWAC SVD 0635 5050103
HSS 4195 AGS-5249 AWLS 0775 LS-5112 SVD 0830 5050104
HSS 4290 AGS-5250 AWLS 0865 LS-5113 SVD 1173 5050105
HSS 4350 AGS-5251 AWLS 0970 LS-5114 SVD 1432 5050106
HSS 4455 AGS-5252 AWLS 1090 LS-5115
HSS 4550 AGS-5253 AWLS 1225 LS-5116
AWLS 1375 LS-5117
Comparative Catalog Number
Cross Reference

Dulmison PLP Dulmison PLP Dulmison PLP

False Dead Ends Strand Splices Reducing Strand Splices

Galvanized Galvanized Galvanized


GFDE-2121 FSGG 0610 SGS 0470 GLS-2102 SRS 0915-0790 LSR2123
GFDE-2123 FSGG 0790 SGS 0550 GLS-2103 SRS 0915-0610 LSR 2125
GFDE-2124 FSGG 0915 SGS 0610 GLS-2104 SRS 0790-0610 LSR 2122
GFDE-2125 FSGG 1107 SGS 0710 GLS-2105 SRS 1105-0915 LSR 2124
SGS 0790 GLS-2106
258 SGS 0915 GLS-2107
SGS 1105 GLS-2108
SGS 1255 GLS-2109 Yoke Plates
SGS 1435 GLS-2110 11YPT-3012 YP-5907
11YPT-4018 YP-5908
11YPT-4022 YP-5909
11YPT-4026 YP5910
Overhead Dead End Alumoweld 11YPT-4029 YP-5911
AWGS 0440 AWLS-4102 11YPT-5032 YP-5912
Aluminum - Cabled Loop AWGS 0555 AWLS-4108 11YPT-5037 YP-5913
AOH 0580 DE-0129 AWGS 0600 AWLS-4110
AOH 0625 DE-0131 AWGS 0685 AWLS-4113
AOH 0735 ED-0135 AWGS 0880 AWLS-4116
AOH 0790 DE-0134 AWGS 0870 AWLS-4119
AEH 0830 DE-0138 AWGS 0905 AWLS-4120
AOH 0935 DE-0141 AWGS 0965 AWLS-4122
AOH 0980 DE-0142 AWGS 1040 AWLS-4124
AOH 1050 DE-0144 AWGS 1095 AWLS-4125
AOH 1130 DE-0146 AWGS 1125 AWLS-4126
AOH 1175 DE-0147 AWGS 1205 AWLS-4128
AOH 1225 DE-0148
AOH 1325
AOH 1385
AOH 1660 DE-0155
AOH 1880 DE-MS-4314

Open Helix
AOH 0580-OH DE-0512
AOH 0625-OH DE-0514
AOH 0790-OH DE-0520
AOH 0830-OH DE-0521
AOH 0935-OH DE-0524
AOH 0970-OH DE-0525
AOH 1050-OH DE-0527
AOH 1130-OH DE-0529
AOH 1175-OH DE-0530
AOH 1225-OH DE-0534
AOH-1325-OH DE 0540
AOH-1385-OH DE-0541
AOH-1660-OH DE-0555
AOH 1880-OH
Index

Part Prefix Page Number Part Description

11AS 203 Anchor Shackles


11CLINK 203 Chain Link Rod
11CT 205 Clevis Thimbles
11EL 202 Extension Links
11EN 203 Oval Eye Nut
11SE-xxx 203 Socket Eyes
11YPT 197 Yoke Plate
259

A
AAR 86 Armor Rod EHV End
AFODLC 199 Alumimum Down Lead Clamp
AGW 204 Alumimum. Ground Wire
ALG 91 Alumimum Line Guard
ALS 76 Line Splice
AND 20 Coated Dead End
AOH 30 Overhead Distribution Dead End
AS02-FDES 150 Fiber Optic Dead End
AS02-FDEM 151 Fiber Optic Dead End
AS02-FDEL 152 Fiber Optic Dead End
AS-FOHSU XXXX GX 163 Fiber Optic Heliformed Suspension with Y-Clevis Eye and oval eye nut
AS01-FOS XXXX-S 162 Fiber Optic Suspension Unit (FOS-S)
AWAR 88 Alumoweld Armor Rod
AWDG 23 Distribution Dead End
AWGG 13 Alumoweld Guy Dead End
AWGL 26 Alumoweld Guy Lok
AWGS 82 Alumoweld Guy Splice
AWGSU 100 Alumoweld Heliformed Suspension
AWOH 29 Overhead Dead End
AZGG 15 Aluminized Guy Dead End

B
BFD 11-5 Bird Flight Diverter

C
CWAR 89 Copperweld Armor Rod
CWGG 16 Copperweld Guy Dead End
D
DAAR 86 Double Armor Rod - Alum.
DALG 91 Double Line Guard
DAWAR 88 Double Armor Rod - Alumoweld
DAWGSU 100 Double Alumoweld Heliformed Suspension
DB 123 Dogbone Damper
DB2, 3 128 Substation Bus Dogbone Damper
DBST 64 Double Side Tie
DBSTJ 65 Double Side Tie J Neck
DCE 197 Clevis Eye
DCWAR 89 Long Copperweld Armor Rod
DFOHSU 165 Double Fiber Optic Heliformed Suspension Unit
DFOS18-AD 147 Opti loop Storage Device
260
DHSU 103 Double Heliformed Suspension Unit
DSTCF 54 Double Support Tie C & F neck
DSTJ 55 Double Support Tie J neck
DSGSU 99 Double Heliformed Suspension Unit - Steel
DT-120 147 Plastic Tie
DTC 47 Distribution Top Tie C neck
DTF 49 Distribution Top Tie F neck
DTJ 51 Distribution Top Tie J Neck
DUL-SD 126 Stockbridge Dogbone Damper
DUL-STC 207 5 U-bolts Strain Clamp
DUL-BC 208, 211 Ball Clevis
DUL-BEL 210 Ball Eye Link
DUL-BYC 212 Ball Y Clevis
DUL-CL 213 Chain Link
DUL-CE 214 Clevis Eye
DUL-Cxx 215 Clevis Suspension Clamp
DUL-ESCx 217 Earthwire Suspension Clamp
DUL-EEL 218 Eye Eye Extension Links
DUL-EET 223 Twisted Eye Eye Extension Link
DUL-Pxx 219 Pivot Suspension Clamp
DUL-QYAH 220 Rectangle Quad Yoke Plate for Arcing Horn
DUL-SYC 221 Socket Y Clevis
DUL-TBS 224 Twisted Bow Shackle
DUL-TY 222 Triangle Yoke Plate
DUL-TYCE 225 Twisted Y Clevis
DUL-YPR 220 Rectangle Quad Yoke Plate

F
FC XXX 145-194 Fiber Optic Splice Closure Accessories
FMB-SFC 232 Flashing Marker Balls
FOAP 201 Fiber Optic Abrasion Protector
FODLC 201 Downlead Clamp - Plastic
FOHDE 148 Heliformed Single Layer Deadend
FOHSS 165 Heliformed Support Unit
FOHSU 164 Fiber Optic Heliformed Suspension Unit
FOHTS 159 Heliformed Suspension Assemblies
FOS 161 Fiber Optic Fixed Suspension Unit
FOSC 160 Fiber Optic Support Clamp
FPB 206 Fiberglass Brackets
FSGG 18 False Dead End
FTCS 74 Full Tension Splice

G
GM 7-25 Gallop Master
H
HPS 121 Hairpin Spacer
HSS 107 Heliformed Support Unit
HSU 97 Heliformed Suspension Unit

L
LINK18 200 Hanger Links for Heliformed Suspension Units
LTC 40 Longspan Tie C Neck
LTF 42 Longspan Tie F Neck
LTJ 44 Longspan Tie J Neck

M
MB-SG 230 Spanguard Marker Balls 261
MB-RB 231 Redbell Economy Marker Balls

N
NA 237 NASAT

O
ODE 156 OPGW Dead End
OPRR 156 Reinforcing Rods for OPGW Dead End
OPDE 156 Dead End component for OPGW Dead End
OTD 157 OPGW Tensioning Device
OBDE 158 Bolted DE for OPGW Cable

P
PBC 202 Pole Band Clamp
PG1 or PG2 205 Parallel Groove Clamp 1 & 2 Bolt Style
PS 118 Posilok Spacers
PSVD 132 Spiral Vibration Damper ADSS cable

Q
QSPL 69 Quick Spool Tie

S
SAR 88 Armor Rod - Steel
SDB 114 Bolted Spacer Damper
SDG 25 Steel Distribution Dead End
SDP 112 Posilok Spacer Damper
SFD 235 Swan Flight Diverter
SG 32 Service dead end
SGG 12 Guy dead end
SGL 26 Guylok - Galvanized
SGS 82 Splice - Galvanized Steel
SGSU 99 Heliformed Suspension - Galvanized Steel
SLINK 202 Strap Link
SPL 67 Spool Tie
SSDE 35 Slack Span Dead End
SSL 27 Surlok
STC 57 Side Tie ‘C’ Neck
STF 60 Side Tie ‘F’ Neck
STJ 61 Side Tie ‘J’ Neck
SVD 131 Spiral Vibration Damper
T
TDBXX-XX 128 Dogbone Damper - Telecommunications Tower
TMB-5 198 Heliformed Support Clamp
TGC 199 Tower Bond Clamp
TR-xxx 141 Solid Core Station Post Insulators

Y
YCE 198 Y Clevis Eye (90 degree)

262

Dulmison, Dogbone, Gallop Master, Heliform, Posilok, and Strip Grip are trademarks of Tyco Electronics Corporation.

The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, Tyco Electronics makes no warranties
as to its accuracy or completeness and disclaims any liability in connection with its use. Tyco Electronics’ obligations shall only be as set forth in Tyco Electronics’ Standard Terms and Conditions of Sale
for this product and in no case will Tyco Electronics be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the product. Users of Tyco Electronics
products should make their own evaluation to determine the suitability of each such product for the specific application.

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