EMISSION SUB SYSTEMS - Closed Loop Feedback Control System

EMISSION SUB SYSTEMS - Closed Loop Feedback Control System
Emission Control Sub-Systems
Closed Loop Feedback Control System

The heart of the emissions control system is the closed loop fuel feedback control system. It is
responsible for controlling the content of the catalytic converter feed gas and ultimately
determines how much HC, CO and NOx leaves the tailpipe. The closed loop control system
works primarily during idle and cruise operations and makes adjustments to injection duration
based on signals from the exhaust oxygen sensor.
During closed loop operation, the ECM keeps the air/fuel mixture modulated around the ideal
14.7 to 1 air/fuel ratio (stoichiometry). By precisely controlling fuel delivery, the oxygen content of
the exhaust stream is held within a narrow range that supports efficient operation of the three-
way catalytic converter. However, if the air/fuel ratio begins to deviate from its preprogrammed
swings, catalyst efficiency falls dramatically, especially the reduction of NOx.
Page 1 © Toyota Motor Sales, U.S.A., Inc. All Rights Reserved.

Closed Loop Operation

When the ECM has determined conditions suitable for entering closed loop operation (based
on many sensor values), it uses the oxygen sensor signal to determine the exact concentration
of oxygen in the exhaust stream. From this signal, the ECM determines whether the mixture is
richer (low 02) or leaner (high 02) than the ideal 14.7 to I air/fuel ratio:
• If the oxygen sensor signal is above 0.45 volt, the ECM determines that the air/fuel
mixture is richer than ideal and decreases the injection duration.
• If the oxygen sensor signal is below 0.45 volt, the ECM determines that the air/fuel
mixture is leaner than ideal and increases the injection duration.
During normal closed loop operation, the oxygen sensor signal switches rapidly between these
two conditions, at a rate of more than 8 cycles in 10 seconds at 2500 rpm. Small injection
corrections take place each time the signal switches above and below the 0.45 threshold
voltage.

Closed loop control works on the premise of the command changing the condition and can be
summarized as follows:
• 02S indicates rich = ECM commands leaner injection duration
• 02S indicates lean = ECM commands richer injection duration
In short, the oxygen sensor informs the ECM of needed adjustments to injector duration based
on exhaust conditions. After adjustments are made, the oxygen sensor monitors the correction
accuracy and informs the ECM of additional adjustments. This monitor/command cycle occurs
continuously during closed loop operation in an effort to keep the air/fuel mixture modulated
around the ideal ratio.

Open Loop Operating Conditions

There are certain operating conditions that require the mixture to be richer or leaner than ideal.
During these conditions the ECM ignores the oxygen sensor signal and controls fuel duration
using other sensor information. This operation, called Open Loop, typically occurs during
engine start "clock out", cold engine operation, acceleration, deceleration, moderate to heavy
load conditions, and wide open throttle (WOT).
Effects of Incorrect Closed Loop Control on Emissions and Driveability

Generally, incorrect fuel control affects emissions and driveability as follows:
• Air/fuel ratio too rich may result in emissions failure for CO and HC, rich misfire, engine
stalling, rough idle, hesitation, overheated converter, etc.
• Air/fuel mixture too lean may result in failure for HC and NOx, lean misfire, engine
stalling, stumble, flat spot, hesitation, rough idle, poor acceleration, etc.

Closed Loop Control System Functional Checks

If you suspect that the closed loop system is not properly controlling fuel delivery, one of the first
checks you should perform is an Oxygen (02) Sensor signal check. Since the ECM relies on the
02S signal to fine tune injection duration during closed loop operation, an accurate check of the
02S signal is crucial in diagnosing problems that you suspect are the result of improper closed
loop control.
Remember, the engine (and engine control system) must meet certain conditions prior to
checking the 02S signal or your results may be inaccurate. This usually means that the engine
and 02 sensor must reach operating temperature, the feedback system is in closed loop, and
engine speed is maintained at a specified rpm. 02S signal checks can be performed on
OBD/OBD-II vehicles by using the Diagnostic Tester. Older vehicles may require you to
backprobe the 02S signal wire using the Autoprobe or digital multimeter.
Oxygen Sensor (02S) Signal Checks

Monitoring oxygen sensor signal switching frequency and amplitude is the key to a quick
functional test of the entire closed loop control subsystem. The check can be performed as
follows:
• Start engine and allow it reach operating temperature
• Make sure all accessories are off
• Run engine at 2500 rpm for at least two minutes to ensure 02 sensor is at normal
operating temperature
• 02S signal frequency should be at least eight cycles in ten seconds (0.8 hz) in order to
ensure efficient catalyst operation.
• Also, signal amplitude should consistently exceed 550 mv on the rich swing and fall
below 400 mv on the lean swing. If the sensor is degraded, either signal frequency or
amplitude or both will be effected.

02S Check Using Autoprobe

If the Autoprobe feature of the Diagnostic Tester is used, set up the oscilloscope to read the
02S signal. Follow these steps:
• Calibrate the Autoprobe

• Set time to 1 sec/div (use 0.2 sec/div when measuring switch time)
• Set volts to 0.2 v/div
• Set trigger to automatic
• Use the single shot trigger to capture and freeze the signal
02S Check Using a Digital Multimeter

If a digital multimeter (DMM) is used, like the Fluke 80 series, set up the meter as follows:
• DC volts
• Select the MIN/MAX feature
• Press the MIN/MAX button to toggle between maximum, minimum, and average signal
voltage
Tests can be performed by connecting your test instrument to the OX1 / OX2 terminal of DLC1,
or by back probing directly at the oxygen sensor connector.
Many factors can contribute to the degradation of the oxygen sensor including age and
contamination. Since this topic relates closely with catalytic converter operation, it will be
discussed in detail later.

Closed Loop Control Quick Check

If you suspect that the ECM is not responding correctly to the oxygen sensor signal, a quick
check of the closed loop system can be made by artificially driving the system rich or lean and
observing the corresponding change in closed loop fuel control. This check can be performed
as follows:
• Temporarily remove the fuel pressure regulator signal hose and plug it, to create a rich
condition. The ECM should respond by commanding the injectors to lean the mixture.
• Temporarily create an intake manifold vacuum leak to make a lean condition. The ECM
should respond by commanding the injectors to enrich the mixture.
On vehicles with serial data, changes to 02S signal, fuel trim, and injection duration can be
observed using the Diagnostic Tester.
CAUTION: When performing this type of check, avoid prolonged mixture imbalances (both lean
or rich) for any extended length of time, as this may cause the catalyst to overheat and
permanently damage the converter.

Closed loop control has the ability to provide approximately ± 20% correction range from the
basic fuel calculation. This allows the system to easily compensate for small mixture
imbalances; however, major air/fuel imbalances (such as large vacuum leaks, leaky fuel
pressure regulator, etc.) may push its correction abilities to the limit without bringing the air/fuel
mixture back to the "ideal" ratio. If this occurs, whether the mixture is driven too rich or too lean,
increased emission levels and driveability problems may result from the systems inability to
correct for these problems.
Check For Major Fuel Correction

A quick check of the adaptive fuel correction will show the ECM's intentions of correcting this
condition. Depending on the model, this adaptive correction factor may be called VF Voltage,
Target AN, or Long-Term Fuel Trim, and on serial data equipped vehicles may be checked
using the Diagnostic Tester.

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EMISSION SUB SYSTEMS - Closed Loop Feedback Control System

Emission Control Sub-Systems

Closed Loop Feedback Control System

Page 1 © Toyota Motor Sales, U.S.A., Inc. All Rights Reserved.

Closed Loop Operation

Page 2 © Toyota Motor Sales, U.S.A., Inc. All Rights Reserved.

• 02S indicates rich = ECM commands leaner injection duration

• 02S indicates lean = ECM commands richer injection duration

Page 3 © Toyota Motor Sales, U.S.A., Inc. All Rights Reserved.

Open Loop Operating Conditions

Effects of Incorrect Closed Loop Control on Emissions and Driveability

Page 4 © Toyota Motor Sales, U.S.A., Inc. All Rights Reserved.

Closed Loop Control System Functional Checks

Oxygen Sensor (02S) Signal Checks

Page 5 © Toyota Motor Sales, U.S.A., Inc. All Rights Reserved.

02S Check Using Autoprobe

• Calibrate the Autoprobe

02S Check Using a Digital Multimeter

Page 6 © Toyota Motor Sales, U.S.A., Inc. All Rights Reserved.

Closed Loop Control Quick Check

Page 7 © Toyota Motor Sales, U.S.A., Inc. All Rights Reserved.

Check For Major Fuel Correction

Page 8 © Toyota Motor Sales, U.S.A., Inc. All Rights Reserved.

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