Storage Tank Design Calculation - Api 650: Close Floating Roof
Storage Tank Design Calculation - Api 650: Close Floating Roof
Storage Tank Design Calculation - Api 650: Close Floating Roof
1 .1 TANK
Item number : 7061T-3901
Roof ( Open/Close ) : Close
Type of roof ( Cone-roof / Dome-roof / Flat-roof / NA ) : Floating Roof
1 .2 GEOMETRIC DATA
Inside diameter , Di ( corroded ) (@ 4,500 mm ) = 4,506 mm
Nominal diameter, Dn ( new ) ( based on 1st shell course ) = 4,506 mm
Nominal diameter, Dc ( corroded ) ( based on 1st shell course ) = 4,509 mm
Tank height (tan/tan), H = 8,000 mm
Specific gravity of operating liquid , S.G. (Actual) = 0.790
Specific gravity of operating liquid , S.G. (Design) = 1.00
Nominal capacity , V = 128 m³
Maximum design liquid level, HHL = 7,500 mm
Mim. design liquid level, LLL = 100 mm
1 .3 PRESSURE & TEMPERATURE
Design pressure : Upper , Pu (Atmospheric) = 5.00 mbarg
: Lower , Pl = 0.00 mbarg Vac
Design temperature : Upper , Tu = 70 °C
: Lower , Tl = -17 °C
1 .4 WIND &SIESMIC
Wind Speed = 165 kmph
Siesmic :
Importance factor, I = 1.00
Site Class = D
Seismic Use Group, SUG = III
1 5 PUMPING
No Material Specified Specified Yield stressMax. allow Max. allow Corrosion Joint
used min. tensile min. yield reduction fac design hydro.test allowance Efficiency
stress stress ( App. M ) stress stress
St (N/mm²) Sy (Nmm²) k Sd (N/mm²) St (N/mm²) c.a (mm) E
1 A 516 GR. 65N 448.00 241.00 1.000 160.67 180.75 3.00 0.70
2 A 516 GR. 65N 448.00 241.00 1.000 160.67 180.75 3.00 0.70
3 A 516 GR. 65N 448.00 241.00 1.000 160.67 180.75 3.00 0.70
4 A 516 GR. 65N 448.00 241.00 1.000 160.67 180.75 3.00 0.70
5 - - - - - - - -
6 - - - - - - - -
Notes : Let all tsc = "-" if no height exist at that shell course
BOTTOM & ANNULAR PLATE DESIGN
3 .0 BOTTOM PLATE & ANNULAR PLATE DESIGN
Annular plate used ? ( yes/no ) : NO
BOTTOM PLATE
(i) Minimum thickness as per API 650 Clause 5.4.1 = 6.00 mm
Minimum thickness required (@ 3.00 mm c.a ) = 9.00 mm
Therefore, use thickness of 9.00 mm (tb) is satisfactory.
MINIMUM REQUIREMENT
Minimum required size as per API 650 clause 5.9.3.2 = L 64 x 64 x 4.8
Actual size for top curb a 70 x 70 x 7 (Detail a)
(i)
Part of Shell ,Wc=0.6 (Rc+ts)0.5 = 28.492104169 mm
(ii)
Part of Roof Wr=0.6 (R2+tr) = 1.2307070227 mm
(iii)
Area of Shell As = 142.46052085 mm
(iv)Area of Roof Ar = 5.1779939136 mm
(v) Available Area = 1078.6385148 mm2
As per API 650 clause 5.2.1(j), the wind pressure are as follows:-
Wind pressure on conical surfaces, wr (@ 30.00 psf ) = 0.0014369 N/mm²
Wind pressure on cylindrical surfaces, ws (@ 18.00 psf ) = 0.0008621 N/mm²
Wind correction factor, kw (= V /190)² = 1.00
D/2
Wind load on H
shell, Fr
For tank to be structurally stable without anchorage, the following uplift criteria shall satisfy:
Criteria 1: 0.6 Mw + Mpi < MDL / 1.5
Criteria 2: Mw + 0.4 Mpi < (MDL +MF) / 2
where:
Mpi = Moment about the shell-to-bottom joint from design internal pressure
= Uplift thrust on roof due to internal pressure x 1/2 tank diameter
= ( 1/4 p. D2. Pi ). 1/2. D = ### Nmm
Mw = Overturning moment about the shell-to-bottom joint from horizontal
plus vertical wind pressure
= Total wind moment on tank, ( = Fr.Lr + Fs.Ls ) = 138,851,384 Nmm
MDL = Moment about the shell-to-bottom joint from the weight of the
shell and the roof supported by the shell.
= 0.5. D. WDL = 901,825,630 Nmm
I
Ai = 2.5 Q Fa So = 0.41
Rwi
When Tc ≤ TL
Ts I
Ac = 2.5 K Q Fa So ≤ Ai = 0.51
Tc Rwc
When Tc > TL
Ts .TL I
Ac = 2.5 K Q Fa So ≤ Ai = -
Tc 2
Rwc
where
Q = Scaling factor = 1
K = Coefficient to adjust the spectral damping from 5% - 0.5% = 2
Fa = Acceleration based site coefficient as per Table E-1 = 2.2
Fv = Velocity-based site coefficient as per Table E-2 = 1.6500
So = Substitution for seismic peak ground acceleration Sp = 0.3
Rwi = Force reduction coefficient for impulsive mode as per Table E= 4
Rwc = Force reduction coefficient for convective mode as per Table = 2
TL = Regional dependent transition period for longer period = 4 s
ground motion
Tc = First mode sloshing wave period for convective mode = 2.21 s
Ts = Fv. S1/ Fa. Ss = 0.69
7 .1.3 CONVECTIVE (SLOSHING ) PERIOD
The first mode sloshing wave period,
Tc = 1.8 Ks √ D = 2.21 s
where,
Ks = sloshing period coefficient
0.578
Ks = 3.68 H = 0.58
tanh
D
Fa . Ss
= 0.69
where,
Fa = Acceleration based site coefficient (at 0.2 sec perios)
as per Table E-1 = 1.2
Fv = Velocity-based site coefficient (at 1 sec. period) as per Table = 1.6500
Since /H < 1.333 , effective impulsive portion of the liquid weight, = 1,016,796.80 N
Xi = 0.375H = - mm
The height from the bottom of the Tank Shell to the center of action of the lateral
seismic forces related to the convective liquid force for ringwall moment,
3.67 H
cosh -1
D
Xc = 1.0 - .H = 6,276.86 mm
3.67H 3.67 H
sinh
D D
7 .2.3 OVERTURNING MOMENT
The seismic overturning moment at the base of the tank shell shall be the SRSS summation of the
impulsive and convective components multiplied by the respective moment arms to the center of action of
the forces.
Ringwall moment,
Mrw = [Ai ( Wi. Xi + Ws. Xs + Wr. Xr)]2 + [Ac (Wc. Xc)]2 = 1900885627.6 Nmm
= 1900885.6276 Nm
7 .2.4 SHEAR FORCE
The seismic base shear shall be defined as the SRSS combination of the impulsive and convective components.
Anchorage Ratio, J
Mrw
J= = 1.35
D2 ( Wt (1 - 0.4 Av) + Wa )
where,
Av = Vertical earthquake acceleration coefficient = 0.7
Wt = Tank and roof weight acting at base of shell = 17.05 N/mm
wa = Resisting force of the annulus = 57.14 N/mm
where:
For SUG I and II,
When Tc ≤ 4
1 Ts
Af = K. SD1. I. = 2.5 K Q Fa S = 1.03
Tc Tc
When Tc > 4
4 4Ts
Af = K. SD1. I. = 2.5 K Q Fa S = 1.86
Tc 2 Tc 2
When Tc > TL
TL Ts. TL
Af = K. SD1 = 2.5 K Q Fa S = 1.86
Tc 2
Tc 2
7 .5 TANK ANCHORAGE
7 .5.1 GEOMETRIC DATA
Number of bolts , N = 8
Dia. of anchor bolt, d = 42 mm
Dia. of anchor bolt,d.corr (less c.a.= 3.000 mm) (min.size.25.4 mm = 36 mm
Bolts circle diameter, Da = 4,512 mm
Root area of each hold down bolt, Ab = 1,018 mm²
Spacing between anchor bolts, Sp = 1,772 mm
where
Mrw = Overturing moment due to seismic = 1900885627.6 Nmm
Dc = Nominal diameter of tank = 4,509 mm
wt = Tank and roof weight acting at base of shell, = 17.05 N/mm
Av = Vertical earthquake acceleration coefficient = 0.70
wint = Uplift thrust due to internal pressure = 0 N/mm
Tensile stress,
sb = WAB / N.Ab = 185.69 N/mm²
OPERATING VENTING
### .2 NORMAL VACUUM VENTING
### .2.1 Maximum liquid movement out of a tank
Flow rate of free air, Vv1 ( = Vo/15.9 x 15.89 ) = 1097.23 m³/hr
Q= K. A. 2. g. H
where
K= Discharge coefficient 0.62
A= cross sectional area of vent
g= acceleration due to gravity
H= Head as measure pressure differential
Dp
H= = 21 m
g
14 WEIGHT ANALYSIS
ITEM NO : 7061T-3901
1 GENERAL
Design Type of roof support : Type of roof
code : API 650 11th Edition NA :Floating Roof
Inside Tank height
diameter : 4,500 mm : 8,000 mm
Steel density Roof plates lapping Annular/Bottom plates lapping
Shell / Btm : 7,850 kg/m³ factor : #REF! factor : 1
Roof : 8,027 kg/m³
2 SHELL COURSES
3 BOTTOM PLATES Y
Material Thickness Outside Dia. Weight
(mm) (mm) (kg)
A 516 GR. 65N 9.00 4,630 1,189 = 1,189 kg
7 NOZZLES Y
Total weight of nozzles 1,500 = 1,500 kg
8 MISCELLANEOUS Y
Assuming 5.00 % of total weight 371 = 371 kg
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