B-64113en 03 090827 PDF
B-64113en 03 090827 PDF
B-64113en 03 090827 PDF
B-64113EN/03
• No part of this manual may be reproduced in any form.
• All specifications and designs are subject to change without notice.
The products in this manual are controlled based on Japan’s “Foreign Exchange and
Foreign Trade Law”. The export from Japan may be subject to an export license by the
government of Japan.
Further, re-export to another country may be subject to the license of the government of
the country from where the product is re-exported. Furthermore, the product may also be
controlled by re-export regulations of the United States government.
Should you wish to export or re-export these products, please contact FANUC for advice.
In this manual we have tried as much as possible to describe all the various matters.
However, we cannot describe all the matters which must not be done, or which cannot be
done, because there are so many possibilities.
Therefore, matters which are not especially described as possible in this manual should be
regarded as ”impossible”.
This manual contains the program names or device names of other companies, some of
which are registered trademarks of respective owners. However, these names are not
followed by ® or ™ in the main body.
B–64113EN/03 DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the user and preventing damage to the
machine. Precautions are classified into Warning and Caution according to their bearing on safety.
Also, supplementary information is described as a Note. Read the Warning, Caution, and Note
thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a danger of both the user
being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
s–1
B–64113EN/03 PREFACE
PREFACE
Applicable models The models covered by this manual, and their abbreviations are:
Product name Abbreviation
p–1
PREFACE B–64113EN/03
Chapter 1 Outlines connections for the Series 0i/0i Mate and guides the reader
CONFIGURATION concerning additional details.
Chapter 3 This chapter describes the installation conditions for the Series 0i/0i Mate.
INSTALLATION 1) Required power supply
2) Heat generated
3) Connector arrangement on the control unit
4) Noise prevention
Chapter 5 This chapter describes how to connect the following peripheral devices:
CONNECTING PERIPHERAL UNITS 1) MDI units
2) I/O devices (via RS232C)
3) Manual pulse generators
Chapter 6 This chapter describes how to connect the spindle servo unit, the spindle
CONNECTING THE SPINDLE UNIT motor.
Chapter 7 This chapter describes how to connect the servo unit and the servo unit.
SERVO INTERFACE
Chapter 8 This chapter describes the use of FANUC I/O Link to expand the machine
CONNECTION TO FANUC I/O Link interface I/O.
Chapter 9 This chapter describes the addresses and connector pins for signals
CONNECTION OF I/O Link SLAVE transferred between the Series 0i/0i Mate and the machine.
DEVICES Describes the I/O unit for Series 0i.
Chapter 10 This chapter describes the handling of emergency stop signals. The user
EMERGENCY STOP SIGNAL must read this chapter before attempting to operate the CNC.
Chapter 11 This chapter lists manuals related to the Ethernet, DeviceNet, and other
OTHER NETWORK CONNECTION networks
p–2
B–64113EN/03 PREFACE
Related manuals of The following table lists the manuals related to Series 0i–C, Series 0i
Series 0i–C/0i Mate–C Mate–C.
This manual is indicated by an asterisk(*).
Specification
Manual name
number
FANUC Series 0i–MODEL C/0i Mate–MODEL C B–64112EN
DESCRIPTIONS
PROGRAMMING MANUAL
PMC
Network
p–3
PREFACE B–64113EN/03
Specification
Manual name
number
OPEN CNC
Related manuals of The following table lists the manuals related to SERVO MOTOR
SERVO MOTOR αis/αi/βis αis/αi/βis series
series Specification
Manual name
number
FANUC AC SERVO MOTOR αis/αi series B–65262EN
DESCRIPTIONS
p–4
B–64113EN/03 Table of Contents
DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . . . . . . . . . s–1
PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–1
1. CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 CONTROL UNIT CONFIGURATION AND COMPONENT NAMES . . . . . . . . . . . . . . . . . . . . . . 2
1.1.1 Configurations of Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 HARDWARE OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1 ENVIRONMENTAL REQUIREMENTS OUTSIDE THE CABINET . . . . . . . . . . . . . . . . . . . . . . . 16
3.1.1 Environmental Conditions outside the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1.2 Installation Conditions of the CNC and Servo Unit in the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2 POWER SUPPLY CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.1 Power Supply Capacities of CNC–related Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3 DESIGN AND INSTALLATION CONDITIONS OF THE MACHINE TOOL
MAGNETIC CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.4 THERMAL DESIGN OF THE CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.4.1 Temperature Rise within the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.4.2 Cooling by Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.4.3 Heat Output of Each Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4.4 Thermal Design of Operator’s Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.5 ACTION AGAINST NOISE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.5.1 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.5.1.1 Grounding types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.5.1.2 Grounding methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.5.1.3 Cable clamp and shield processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.5.1.4 Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.5.2 Connecting the Ground Terminal of the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.5.3 Separating Signal Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.5.4 Noise Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.5.5 Measures Against Surges due to Lightning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.6 CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.6.1 Installation of the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.7 CABLING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.8 DUSTPROOF MEASURES FOR CABINETS AND PENDANT BOXES . . . . . . . . . . . . . . . . . . . . 43
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Table of Contents B–64113EN/03
6. SPINDLE CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
6.1 SERIAL SPINDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
6.1.1 Connection of One to Two Serial Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
6.2 ANALOG SPINDLE INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6.3 POSITION CODER INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
7. SERVO INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
7.1 CONNECTION TO THE SERVO AMPLIFIERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
7.1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
7.1.2 Interface to the Servo Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
7.1.3 Separate Detector Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
7.1.4 Separate Detector Interface Unit Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
7.1.5 Connection of Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
7.1.6 Linear Scale Interface (Parallel Interface) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
7.1.7 Separate Type Pulse Coder Interface (Parallel Interface) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
7.1.8 Input Signal Requirements (Parallel Interface) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
7.1.9 Connection of Battery for Separate Absolute Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
7.1.10 Connection Between the Basic Unit and Expansion Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
7.1.11 Connector Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
7.1.12 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
7.1.13 Notes on Installing a Separate Detector Interface Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
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B–64113EN/03 Table of Contents
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Table of Contents B–64113EN/03
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B–64113EN/03 Table of Contents
APPENDIX
A. EXTERNAL DIMENSIONS OF EACH UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
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Table of Contents B–64113EN/03
c–6
B–64113EN/03 1. CONFIGURATION
1 CONFIGURATION
1
1. CONFIGURATION B–64113EN/03
1.1 The configuration and component names of control units are shown in the
figures given below. This manual explains how to attach the connectors
CONTROL UNIT shown in these figures to devices. The numbers in parentheses () in the
CONFIGURATION figures are keyed to the item numbers of the descriptions in this manual.
AND COMPONENT The numbers in brackets [] in the figures are connector numbers.
NAMES
1.1.1 Control units (A circle in the table denotes that a unit is available.)
Configurations of Expan- Soft 0i
Display MDI 0i
Control Units sion slot key Mate
The control unit of the Series 0i/0i Mate–C has a basic unit drawing
number for each model as shown in the table below. There are two
hardware configurations for the control unit.
Model Basic unit drawing No.
Note that the how to connect the printed circuit board and how to connect
cables depend on the hardware configuration. The differences are
described for each case in the following chapters.
The drawing number of the basic unit is provided on the face plate
attached or printed on the back of the control unit.
2
B–64113EN/03 1. CONFIGURATION
Control unit
Memory card
Soft key switch
interface
NOTE
This figure is a front view of the control unit with an LCD. The
configurations of other control units are basically the same
as that shown above.
The numbers in parentheses () in the figures are keyed to
the item numbers of the descriptions in this manual.
3
1. CONFIGURATION B–64113EN/03
Control unit
Power supply
connector [CP1]
Power supply
Fuse
module
Serial spindle or
position coder connector
Soft key
[JA7A] (6.1, 6.3)
NOTE
This figure is a rear view of the control unit without option slots.
The numbers in brackets [] in the figures are connector numbers.
4
B–64113EN/03 1. CONFIGURATION
Ethernet
connector
[CD38R]
NOTE
The above figures are rear views of a control unit with option
slots.
The numbers in parentheses () in the figures are keyed to
the item numbers of the descriptions in this manual. The
numbers in brackets [] in the figures are connector numbers.
Power LED
Power connector
(9.1.3)
Machine interface
connector (9.1.4)
Manual pulse
generator connector
(9.1.7)
Machine interface
connector (9.1.4)
5
1. CONFIGURATION B–64113EN/03
1.2
HARDWARE
OVERVIEW
Main board
CPU for controlling CNC
· Power supply
· 2–axis to 4–axis control
· Spindle interface
· LCD/MDI
· I/O link
· PMC–SA1/SB7
· Analog output/high–
speed DI
· RS–232C × 2
· Memory card interface
Basic system
Network board
DATA SERVER board
· Ethernet board
· Profibus–DP board DATA SERVER function
Options
The control unit for the Series 0i has two option slots
or no option slots.
The control unit for the Series 0i Mate has no option slots, so an option board cannot be added.
On a unit with option slots, as many option boards as the number of option slots can be mounted.
(However, the option board must satisfy the mounting conditions. See the mounting conditions for addi-
tional options.)
6
B–64113EN/03 1. CONFIGURATION
Data server Data server board (ATA flash card and 100BASE–TX) 10BASE–T is also enabled
Ethernet and
data server functions
PROFIBUS board
PROFIBUS PROFIBUS Master
function
+ application
+ /slave
CAUTION
Each option listed above occupies one option slot. These option slots do not necessarily accept
all option types. When selecting option slots, therefore, pay attention to the number of option
slots. In this table, the symbol “ ” indicates the option slot that does not accept the indicated
options. Some combinations of options are unacceptable.
7
2. TOTAL CONNECTION DIAGRAMS B–64113EN/03
8
B–64113EN/03 2. TOTAL CONNECTION DIAGRAMS
Control unit
Main board
L 24V–IN(CP1A) 24 VDC power
C
(CN2)
MDI UNIT
D Soft key cable
MDI(CA55) CK1
(JA2)
R232(JD36A) RS–232C I/O unit
R232(JD36B) RS–232C I/O unit
The maximum allowable number of controlled axes varies with the model. (In this figure, a 1–axis
amplifier is used.)
Separate detector interface unit 1
24VDC CP11A JF101 Linear scale, axis 1
JF102 Linear scale, axis 2
COP10B JF103 Linear scale, axis 3
COP10A JF104 Linear scale, axis 4
CNF1 JA4A Absolute scale battery
(Required only when an absolute scale is used)
9
2. TOTAL CONNECTION DIAGRAMS B–64113EN/03
NOTE
See page 11 for the Series 0i–MC for five controlled axes
(HRV3) or see page 12 for the Series 0i–TTC for 2–path
lathes.
10
B–64113EN/03 2. TOTAL CONNECTION DIAGRAMS
Connection for the Series 0i–MC for five controlled axes (HRV3)
Circuit breaker
200VAC
AC reactor
200VAC
MCC Circuit breaker
Position coder
The maximum allowable number of controlled axes varies with the model.
(In the figure, a 1–axis amplifier is used.)
11
2. TOTAL CONNECTION DIAGRAMS B–64113EN/03
Position coder
Serial spindle
To 2nd spindle
Position coder
Serial spindle
12
B–64113EN/03 2. TOTAL CONNECTION DIAGRAMS
ATA
flash card
(for Data
Server only)
100BASETX(CD38R) Ethernet
13
2. TOTAL CONNECTION DIAGRAMS B–64113EN/03
– For Series 0i
DI/DO–4
(CB107)
Main board
I/O Link JA3 Manual pulse generator
I/O Link (JD1A) JD1B
(up to three)
JD1A
JD1B
JD1A
I/O Link βi servo amplifier (For the 0i Mate, only one servo amplifier
can be connected.)
14
B–64113EN/03 3. INSTALLATION
3 INSTALLATION
15
3. INSTALLATION B–64113EN/03
3.1
ENVIRONMENTAL
REQUIREMENTS
OUTSIDE THE
CABINET
3.1.1 The peripheral units and the control unit have been designed on the
assumption that they are housed in closed cabinets. In this manual
Environmental
“cabinet” refers to the following:
Conditions outside the
D Cabinet manufactured by the machine tool builder for housing the
Cabinet
control unit or peripheral units;
D Operation pendant, manufactured by the machine tool builder, for
housing the LCD/MDI unit or operator’s panel.
D Equivalent to the above.
The environmental conditions when installing these cabinets shall
conform to the following table. Section 3.3 describes the installation and
design conditions of a cabinet satisfying these conditions.
Condition Control unit
16
B–64113EN/03 3. INSTALLATION
NOTE
If the CNC is installed 1000 m or higher above sea level, the allowable upper ambient
temperature of the CNC in the cabinet is changed as follows.
Assume that the allowable upper ambient temperature of the CNC in the cabinet installed 1000
m or higher above sea level decreases by 1.0°C for every 100 m rise in altitude.
Example)
The upper allowable ambient temperature of the CNC in the cabinet installed 1750 m above
sea level is:
55°C – (1750–1000)/100 × 1.0°C = 47.5°C
Therefore, the allowable ambient temperature range is from 0°C to 47.5°C.
3.1.2
Installation Conditions Condition Control unit
of the CNC and Servo
Operating 0°C to 58°C
Unit in the Cabinet
Ambient
Storage, Transport –20°C to 60°C
temperature
Temperature change 0.3°C/minute or less
0.5G or less
FANUC conducted an evaluation test
under the following conditions:
10 to 58 Hz: 0.075 mm (amplitude)
Operating 58 to 500Hz: 1G
Vibration Direction of vibration: Each of the X, Y,
and Z directions
Number of sweep cycles: 10
Conforming to IEC68–2–6
NOTE
When installation conditions are stated separately for any
unit other than the control unit, the conditions must also be
met.
17
3. INSTALLATION B–64113EN/03
3.2
POWER SUPPLY
CAPACITY
3.2.1 The following CNC–related units require an input power supply that
Power Supply satisfies the indicated current capacities with a power supply voltage of
24 VDC "10%. Here, note that momentary voltage changes and ripples
Capacities of are also within "10% of the power supply voltage.
CNC–related Units
Table 3.2.1 (a) Power supply capacity
Power
0i
Unit 0i supply Remarks
Mate
capacity
NOTE
1 The liquid–crystal display and MDI unit are included. Option
boards are not included.
2 For other peripheral units (such as I/O units), see Table
3.2.1 (b) and also refer to the relevant manuals.
3 When you select the input DC power supply for the CNC
control section, consider the restrictions other than the
power supply capacity. Be sure to see also Subsection
4.4.1.
4 When an RS–232–C device using power from NC is
connected to the RS–232–C port, the power capacity
increases by one ampere.
Power supply
Unit Remarks
capacity
MDI unit 0A
Operator’s panel I/O module 0.3A+7.3mA×DI
Connector panel I/O module (basic) 0.2A+7.3mA×DI
Connector panel I/O module (additional) 0.1A+7.3mA×DI
I/O unit for 0i 0.3A+7.3mA×DI
Separate detector interface unit 0.9A Basic 4–axis unit only
NOTE
For the units related to I/O, the capacity of power for DO is
not included.
18
B–64113EN/03 3. INSTALLATION
CAUTION
If the air blows directly from the fan to the unit, dust easily
adheres to the unit. This may cause the unit to fail. (This
is not necessary for a unit with fan.)
19
3. INSTALLATION B–64113EN/03
D The installation conditions of the I/O unit and connector panel I/O
module must be satisfied.
To obtain good ventilation in the module, the I/O unit and connector
panel I/O module must be installed in the direction shown in the
following figure. Clearances of 100 mm or more both above and
below the I/O unit are required for wiring and ventilation.
Equipment radiating too much heat must not be put below the I/O unit
and connector panel I/O module.
Top
Connector panel I/O module or
I/O base unit
(No screws or protrusions shall
extend from the bottom of this
unit.)
Bottom
20
B–64113EN/03 3. INSTALLATION
3.4 The internal air temperature of the cabinet increases when the units and
parts installed in the cabinet generate heat. Since the generated heat is
THERMAL DESIGN radiated from the surface of the cabinet, the temperature of the air in the
OF THE CABINET cabinet and the outside air balance at certain heat levels. If the amount
of heat generated is constant, the larger the surface area of the cabinet, the
less the internal temperature rises. The thermal design of the cabinet
refers to calculating the heat generated in the cabinet, evaluating the
surface area of the cabinet, and enlarging that surface area by installing
heat exchangers in the cabinet, if necessary. Such a design method is
described in the following subsections.
3.4.1 The cooling capacity of a cabinet made of sheet metal is generally 6 W/°C
Temperature Rise per 1m2 surface area, that is, when the 6W heat source is contained in a
cabinet having a surface area of 1 m2, the temperature of the air in the
within the Cabinet cabinet rises by 1°C. In this case the surface area of the cabinet refers to
the area useful in cooling , that is, the area obtained by subtracting the area
of the cabinet touching the floor from the total surface area of the cabinet.
The air in the cabinet must be circulated by the fan to prevent an extreme
uneven temperature distribution.
For example, the following expression must be satisfied to limit the
difference in temperature between the air in the operator’s panel cabinet,
which accommodates the control unit, and the outside air to 13°C or less
even when the temperature in the cabinet rises.
Internal heat loss P [W] x
6[W/m2⋅°C] × surface area S[m2]×13[°C] of rise in temperature
(A cooling capacity of 6 W/°C assumes the cabinet is so large that
agitation with the fan motor does not make the temperature distribution
uniform. For a small cabinet like the operator’s panel, a cooling capacity
of 8 W/°C, indicated in Subsection 3.4.4, may be used.)
For example, a cabinet having a surface area of 4m2 has a cooling capacity
of 24W/°C. To limit the internal temperature increase to 13°C under these
conditions, the internal heat must not exceed 312W. If the actual internal
heat is 360W, however, the temperature in the cabinet rises by 15°C or
more. When this happens, the cooling capacity of the cabinet must be
improved using the heat exchanger.
For the power magnetic cabinet containing an I/O unit for Series 0i, the
internal temperature rise must be suppressed to 10°C or less, instead of
13°C.
3.4.2 If the temperature rise cannot be limited to 10°C by the cooling capacity
Cooling by Heat of the cabinet, a heat exchanger must be added. The heat exchanger
forcibly applies the air from both the inside and outside of the cabinet to
Exchanger the cooling fin to obtain effective cooling. The heat exchanger enlarges
the surface area.
21
3. INSTALLATION B–64113EN/03
3.4.3
Heat Output of Each Table 3.4.3 (a) Heat output
Unit Heat
0i
Unit 0i output Remarks
Mate
(W)
NOTE
1 The liquid–crystal display and MDI unit are included. Option
boards are not included.
2 When option boards are used, the total heat output of the
selected option boards must not exceed the following value:
MDI unit 0W
NOTE
1 The indicated values are when 50% of the module input
signals are ON.
2 Heat output generated within the separate detector is not
included.
22
B–64113EN/03 3. INSTALLATION
3.4.4 With a small cabinet like the operator’s panel, the heat dissipating
Thermal Design of capacity of the cabinet is as shown below, assuming that there is sufficient
mixing of the air inside the cabinet.
Operator’s Panel Coated metal surfaces: 8 W/m2@°C
Plastic surfaces: 3.7 W/m2@°C
An example of the thermal design for the cabinet shown in Fig. 3.4.4 is
shown below.
Air guide
chamber
Machine operator’s panel
Fig. 3.4.4
23
3. INSTALLATION B–64113EN/03
Table 3.4.4
NOTE
The 12 W quoted for the I/O module of the distribution–type
operator’s panel represents an example heat output value
when half of all the input signals are turned on. This value
varies, depending on the mechanical configuration.
24
B–64113EN/03 3. INSTALLATION
3.5 The CNC has been steadily reduced in size using surface–mount and
custom LSI technologies for electronic components. The CNC also is
ACTION AGAINST designed to be protected from external noise. However, it is difficult to
NOISE measure the level and frequency of noise quantitatively, and noise has
many uncertain factors. It is important to prevent both noise from being
generated and generated noise from being introduced into the CNC. This
precaution improves the stability of the CNC machine tool system.
The CNC component units are often installed close to the parts generating
noise in the power magnetics cabinet. Possible noise sources into the
CNC are capacitive coupling, electromagnetic induction, and ground
loops.
When designing the power magnetics cabinet, guard against noise in the
machine as described in the following section.
3.5.1 Grounding the power magnetics cabinet and devices is very important to
prevent an electric shock and suppress a noise influence. The following
Grounding
describes the grounding methods for suppressing the noise influence.
3.5.1.1 The CNC system uses the following three types of grounding:
Grounding types (1) Signal grounding
This type of grounding is used to supply a reference potential (0 V) for
the electrical signal system.
(2) Frame grounding
This type of grounding is used for safety reasons as well as to suppress
external and internal noise. For example, grounding is provided for
the device frames, panels, and shielding on the interface cables
connecting the devices.
(3) System grounding (PE)
This type of grounding is used to connect frame grounds, which are
provided for the individual devices or between the units, to the ground
as a system at a single point.
25
3. INSTALLATION B–64113EN/03
NOTE
Impedance includes a resistance component that converts
electric current to heat as well as a component called
“reactance”, and indicates a characteristic of resistance to
the flow of alternating current at a certain frequency.
26
B–64113EN/03
27
3. INSTALLATION
28
B–64113EN/03
3.5.1.3 Signal lines basically require shield clamps. The influence of external
Cable clamp and shield noise can be suppressed by properly providing the signal lines with the
shield clamps.
processing
Partially peel the sheath off a cable and expose the shield, and press the
exposed portion against the ground bar with the clamp. Care should be
taken so that the ground bar and shield have a surface contact in a larger
area. (See the figure below.)
When the multipoint grounding scheme is used, care should be taken so
that the ground bar for the shield clamp and cabinet are connected at low
impedance by, for example, preventing the cabinet side contact surface
from being coated.
Cable
Clamp
29
3. INSTALLATION B–64113EN/03
ÇÇ
Machine side
installation
ÇÇ board
ÇÇ
Control unit
ÇÇ
ÇÇ
ÇÇ
ÇÇ
ÇÇ
ÇÇ
ÇÇ
ÇÇ
Ground plate
ÇÇ
ÇÇ
ÇÇ
Metal fittings
ÇÇ
ÇÇ
for clamp
Shield cover
Ground terminal
(grounded)
For the ground plate, use a metal plate of 2 mm or thicker, which surface
is plated with nickel.
30
B–64113EN/03 3. INSTALLATION
Ground
8mm
plate
12mm
20mm
Max. 55mm
28mm
6mm
17mm
31
3. INSTALLATION B–64113EN/03
NOTE
For improved noise immunity, how to provide low–impedance electrical continuity in the cabinet
is described here. To construct a protective circuit, a protective grounding connection must be
made between the metal plates by using electric wires with a cross–sectional area appropriate
for the AC input power capacity of the unit mounted on each metal plate.
32
B–64113EN/03 3. INSTALLATION
33
3. INSTALLATION B–64113EN/03
3.5.2
Connecting the Ground
Terminal of the Control
Unit
Approx. 16mm
Connect the 0–V line in the control unit to the ground plate of the cabinet
via the protective ground terminal (shown in the above figure).
For the locations of the ground terminals of the other units, see the
external dimensions of each unit in the appendix.
34
B–64113EN/03 3. INSTALLATION
3.5.3 The cables used for the CNC machine tool are classified as listed in the
Separating Signal following table.
Process the cables in each group as described in the action column.
Lines
Group Signal line Action
Cable between the CNC and I/O unit Bind the cables in group
C separately from group
Cable for position and velocity feedback A, or cover group C with
an electromagnetic
Cable between the CNC and spindle shield.
amplifier Separate group C as far
from group B as
Cable for the position coder possible.
Be sure to perform shield
Cable for the manual pulse generator processing as described
C
in Subsection 3.5.5.
Cable between the CNC and the MDI
(Note 3)
35
3. INSTALLATION B–64113EN/03
NOTE
1 Binding the cables in one group separately from another
means that the groups are placed 10 cm or more apart from
one another.
2 Covering a group with an electromagnetic shield means that
shielding is provided between groups with grounded steel
plates.
3 The shield is not required when the cable between the CNC
and MDI is no more than 30 cm in length.
3.5.4 The AC/DC solenoid, AC/DC relay, and other devices are used in the
power magnetics cabinet.
Noise Suppressor
A high pulse voltage is caused by coil inductance when these devices are
turned on or off.
This pulse voltage is induced through a cable or any other component,
causing the electronic circuits to be disturbed.
Take the following measures against the pulse voltage:
1) See Subsection 3.5.3 for groups A and B, and use spark killers for
AC circuits or diodes for DC circuits.
2) See “Notes on selecting the spark killer” below for information
about selection of spark killers or diodes.
36
B–64113EN/03 3. INSTALLATION
Notes on selecting the D Use a CR–type spark killer. (Use it for AC circuits.)
spark killer (A varistor is useful in clamping the peak pulse voltage, but cannot
suppress the sudden rise of the pulse voltage. FANUC therefore
recommends the use of a CR–type spark killer.)
D The reference CR values of the spark killer shall conform to the
following based on the current ((I (A)) and DC resistance of the coil
in the stationary state:
1) Resistance (R): Equivalent of the DC resistance of the coil
I2 I2
2) Capacitance (C) : to (µF)
10 20
I : Current of the coil in the stationary state [A]
NOTE
Use a CR–type noise suppressor. A varistor–type noise
suppressor is useful in clamping the peak pulse voltage, but
cannot suppress the sudden rise of the pulse voltage.
37
3. INSTALLATION B–64113EN/03
Installation procedure The surge–absorbing elements used for measures against surges due to
lightening must be installed in the input power unit as shown in the figure
below. The figure below shows an example in which an insulating
transformer, shown by dotted lines, is not installed. If an insulating
transformer is installed, surge–absorbing element 2 (between line and
ground) is not required.
Nonfuse To CNC
breaker
R Servo unit
Input Insulating M AC
AC S trans- Nonfuse power
break- breaker C reac-
input T er former C tor supply
module
PE
5A a
Nonfuse
breaker
Surge–absorbing element 1
(between lines)
Surge–absorbing element 2
(between line and ground)
38
B–64113EN/03 3. INSTALLATION
Notes (1) For a better surge absorbing effect, the wiring shown by heavy line
must be as short as possible.
Wire Size: The wire diameter must be 2 mm2 or greater.
Wire length: The sum of the length (a) of the wire for the
connection of surge–absorbing element 1 and
that (b) of surge–absorbing element 2 must be 2
m or less.
(2) If conducting dielectric strength tests by applying overvoltages (1000
VAC and 1500 VAC) to the power line, remove surge–absorbing
element 2. Otherwise, the overvoltages would activate the element.
(3) The nonfuse breaker (5A) is required to protect the line when a surge
voltage exceeding the capacity of the surge–absorbing elements is
applied and the surge–absorbing elements are short–circuited.
(4) Because no current flows through surge–absorbing elements 1 and 2
during normal operation, the nonfuse breaker (5A) can be shared by
other electric devices on the machine. It can be used with the control
power supply of the servo unit power supply module or with the power
supply for the fan motor of the spindle motor.
39
3. INSTALLATION B–64113EN/03
3.6
CONTROL UNIT
40
B–64113EN/03 3. INSTALLATION
Unit : mm
Fig. 3.6.1
41
3. INSTALLATION B–64113EN/03
ÊÊÊÊ
ÊÊÊÊ ÊÊÊÊÊÊÊÊÊ
ÊÊÊÊÊÊÊÊÊ
ÊÊÊÊ ÊÊÊÊÊÊÊÊÊ
ÊÊÊÊ
ÊÊÊÊ ÊÊÊÊÊÊÊÊÊ
ÊÊÊÊÊÊÊÊÊ
ÊÊÊÊ ÊÊÊÊÊÊÊÊÊ
Keep the space required
to replace the print circuit Unit : mm
board.
42
B–64113EN/03 3. INSTALLATION
3.7 For the cabling diagram, see the control unit configuration and
component names in Section 1.1.
CABLING DIAGRAM
3.8 The cabinet and pendant box that house a display and a operator’s panel
that are to be designed and manufactured by the machine tool builder are
DUSTPROOF susceptible to dust, cutting debris, oil mist, etc. Note the following and
MEASURES FOR make sure that they are structured to prevent their entry.
CABINETS AND 1) The cabinet and pendant box must be of a hermetically sealed
PENDANT BOXES structure.
2) Apply packing to the panel mounting surface to which a display and
operator’s panel are to be mounted.
Apply packing to the cabinet or pendant to prepare for the replacement
of the display unit, operator’s panel, or the like.
3) Make sure that the door packing of the cabinet and pendant box is
sealed firmly.
4) For a cabinet or pendant box with a rear cover, apply packing to the
mounting surface.
5) Fill the opening between the cable and the cable entrance with a
packing or connector for conduits.
6) Make sure that all other openings are blocked, if any.
7) Make sure that the display and operator’s panel do not receive cutting
debris and coolant directly.
8) Oil can easily stay on the top of the cabinet and pendant box, possibly
dripping down the display and operator’s panel. Make sure that the
cabinet and pendant box is of such a structure that oil do not collect
or that oil do not drip down the display or panel.
Apply packing.
Cable Display/
Packing Cable operator’s
panel
43
4. POWER SUPPLY CONNECTION B–64113EN/03
44
B–64113EN/03 4. POWER SUPPLY CONNECTION
4.1 This section explains the connection of power supply for Series 0i/Series
0i Mate control unit.
GENERAL
45
4. POWER SUPPLY CONNECTION B–64113EN/03
4.2
TURNING ON AND
OFF THE POWER TO
THE CONTROL UNIT
4.2.1 Supply power (24VDC) to the control uint of Series 0i/Series 0i Mate
Power Supply for the from an external sources.
Control Unit Provide ON/OFF circuit A for turning the AC power on and off on the
input side of the 24VDC power supply as shown in Fig. 4.2.1. Avoid
turning the DC power on and off (ON/OFF circuit B).
Main circuit Magnetic AC line Servo converter Servo inverter CNC control unit
breaker contractor filter
3–phase 200
200 VAC VAC for power
line
Single–phase
200 VAC for
control line 24 VDC
input
Fig. 4.2.1
46
B–64113EN/03 4. POWER SUPPLY CONNECTION
Instantaneous Instantaneous
interruption interruption
(–100%) (–50%)
10mS 20mS
AC input voltage
26.4V
Output voltage
21.6V
Abrupt load
change
Output current
0A
Fig. Example of ripple voltage and noise due to switching power supply
26.4V
Noise
Ripple
Allowable range
voltage
Noise
21.6V
47
4. POWER SUPPLY CONNECTION B–64113EN/03
S Notes to take when the When the vertical axis exists, select the DC power supply that has a long voltage
vertical axis exists hold time to decrease the amount of vertical axis falling during power–off
(including a power failure).
If the operating voltage drops to less than or equal to 21.6V, the CNC releases
servo activation. Therefore, when the hold time for 24 VDC during AC
power–off is too short, servo activation is released before the breaks are applied
because some peripheral circuit detects power–off. This may increase the
amount of vertical axis falling.
Generally, a power supply with sufficient power capacity tends to increase the
hold time during power–off.
Example 2
NOTE
The rectifier circuit means a circuit using diodes for
full–wave rectification.
Regulated
AC input power CNC unit
supply
Device with
remarkable
load fluc-
tuations
48
B–64113EN/03 4. POWER SUPPLY CONNECTION
Example 2
Regulated
AC input power CNC unit
supply
Device with
large rush
current
On
Power to the CNC
Off
t1 t2
Power to units On
(including the
Power Mate) Off
49
4. POWER SUPPLY CONNECTION B–64113EN/03
On/off Regulated
AC input power CNC
circuit A
supply
β amplifier
with an I/O link
50
B–64113EN/03 4. POWER SUPPLY CONNECTION
4.2.3 Turn on the power to each unit in the following order or all at the same
Procedure for Turning time.
On the Power
1. Power to the overall machine (200 VAC)
2. Servo amplifier control power supply (200 VAC)
3. Power to the slave I/O units connected via the I/O link,
power to the display unit (24VDC),
the CNC control unit,
power to the separate detector (scale),
and power to the separate detector interface unit (24VDC)
“Turning on the power to all the units at the same time” means completing
the power–on operations in 1 and 2 above within 500 ms of performing
power–on in 3.
Do not disconnect the battery for memory backup (3 VDC) or the battery
for the separate absolute pulse coders (6 VDC) regardless of whether the
power to the control unit is on or off. If batteries are disconnected when
the power to the control unit is turned off, current data stored in the control
unit for the pulse coders, parameters, programs etc, are lost.
Make sure that the power to the control unit is on when replacing batteries.
See Section 4.4.1 for how to replace the batteries for memory backup.
51
4. POWER SUPPLY CONNECTION B–64113EN/03
4.2.4 Turn off the power to each unit in the following order or all at the same
Procedure for Turning time.
Off the Power
1. Power to the slave I/O units connected via the I/O link,
power to the display unit (24VDC),
the CNC control unit (24 VDC),
and power to the separate detector interface unit (24 VDC)
2. Servo amplifier control power supply (200 VAC)
and power to the separate detector (scale)
3. Power to the overall machine (200 VAC)
“Turning off the power to all units at the same time” means completing
the power–off operations in 2 and 3 above within 500 ms before the
power–off operation described in 1 above. If the power to the units
indicated in 2 or 3 is turned off other than within 500 ms of the power in
1 being turned off, alarm information is left in the NC.
Motors cannot be controlled when the power is turned off or momentarily
interrupted. Take appropriate action on the machine side when necessary.
For example, when the tool is moved along a gravity axis, apply brakes
to prevent the axis from falling. Apply a brake that clamps the motor
when the servo is not operating or the motor is not rotating. Release the
clamp only when the motor is rotating. When the servo axis cannot be
controlled when the power is turned off or momentarily interrupted,
clamp the servo motor. In this case, the axis may fall before the relay for
clamping starts operating. The designer should make sure if the distance
results in trouble.
52
B–64113EN/03 4. POWER SUPPLY CONNECTION
Cable
CP1A (CP1)
AMP Japan
1–178288–3 (housing)
1–175218–5 (Contact) External power
53
4. POWER SUPPLY CONNECTION B–64113EN/03
4.4.1 Part programs, offset data, and system parameters are stored in CMOS
Battery for Memory memory in the control unit. The power to the CMOS memory is backed
up by a lithium battery mounted on the front panel of the control unit. The
Backup (3VDC) above data is not lost even when the main battery goes dead. The backup
battery is mounted on the control unit at shipping. This battery can
maintain the contents of memory for about a year.
When the voltage of the battery becomes low, alarm message “BAT”
blinks on the display and the battery alarm signal is output to the PMC.
When this alarm is displayed, replace the battery as soon as possible. In
general, the battery can be replaced within two or three weeks, however,
this depends on the system configuration.
If the voltage of the battery becomes any lower, memory can no longer
be backed up. Turning on the power to the control unit in this state causes
system alarm 935 (ECC error) to occur because the contents of memory
are lost. Clear the entire memory and reenter data after replacing the
battery.
Therefore, FANUC recommends that the battery be replaced once a year
regardless of whether alarms are generated.
The power to the control unit must be turned on when the battery is
replaced. If the battery is disconnected when the power is turned off, the
contents of memory are lost.
Observe the following precautions for lithium batteries:
WARNING
If an unspecified battery is used, it may explode.
Replace the battery only with the specified battery
(A02B–0200–K102.)
In addition to the Lithium battery built into the CNC control unit,
commercial D–size alkaline batteries can be used by installing the battery
case externally.
NOTE
A lithium battery is installed as standard at the factory.
54
B–64113EN/03 4. POWER SUPPLY CONNECTION
Replacing the lithium If the drawing number of the basic unit is A02B–0309–B50n,
battery A02B–0311–B50n, or A02B–0311–B51n (where n is 0, 1, ..., 9)
(1) Prepare a new lithium battery (ordering drawing number:
A02B–0200–K102).
(2) Turn on the power of the control unit once for about 30 seconds.
(3) Turn off the power of the control unit.
(4) Remove the old battery from the top of the CNC control unit.
First unplug the battery connector then take the battery out of its case.
The battery case of a control unit without option slots is located at the
top right end of the unit. That of a control unit with 2 slots is located
in the central area of the top of the unit (between fans).
(5) Insert a new battery and reconnect the connector.
NOTE
Complete steps (3) to (5) within 10 minutes. Do not leave
the control unit without a battery for any longer than the
period shown, as this will result in the contents of memory
being lost.
Battery
case
Connector
Lithium battery
A02B–0200–K102
55
4. POWER SUPPLY CONNECTION B–64113EN/03
(3) Mount the new battery unit. (Push the battery unit in until the claw is
latched into the case.) Ensure that the latch is engaged securely.
56
B–64113EN/03 4. POWER SUPPLY CONNECTION
WARNING
Using other than the recommended battery may result in the
battery exploding. Replace the battery only with the
specified battery (A02B–0200–K102, A02B–0309–K102).
CAUTION
Steps (1) to (3) should be completed within 30 minutes. Do
not leave the control unit without a battery for any longer
than the specified period. Otherwise, the contents of
memory may be lost.
If steps (1) to (3) may not be completed within 30 minutes,
save all contents of the SRAM memory to the memory card
beforehand. Thus, if the contents of the SRAM memory are
lost, the contents can be restored easily.
57
4. POWER SUPPLY CONNECTION B–64113EN/03
When using commercial To use commercial alkaline dry cells (size D) instead of the lithium battery
alkaline dry cells (size D) attached to the control unit, install the battery unit in other than the control
unit.
Connection method The connection method differs for each drawing number of the basic unit.
(1) If the drawing number of the basic unit is A02B–0309–B50n,
A02B–0311–B50n, or A02B–0311–B51n (where n is 0, 1, ..., 9)
Remove the factory–mounted lithium battery mounted from the
control unit as described in the battery replacement method above and
connect the battery cable that comes with the battery case
(A02B–0236–C281) to the lithium battery connector as shown in the
figure below.
NOTE
1 The battery case (A02B–0236–C281) needs to be installed
in a position where dry cells can be replaced even when the
control unit is powered on.
2 The connector part of this battery cable engages with a
simple lock system. Therefore, fix a cable portion up to 500
mm long from the connector side without the portion being
yanked to prevent the connector being removed by the
cable weight or tensile stress.
58
B–64113EN/03 4. POWER SUPPLY CONNECTION
NOTE
1 The battery case (A02B–0236–C282) needs to be installed
in a position where dry cells can be replaced even when the
control unit is powered on.
2 The connector part of this battery cable engages with a
simple lock system. Therefore, fix a cable portion up to 500
mm long from the connector side without the portion being
yanked to prevent the connector being removed by the
cable weight or tensile stress.
59
4. POWER SUPPLY CONNECTION B–64113EN/03
Replacing the alkaline (1) Prepare two new alkaline dry cells (size D).
dry cells (size D) (2) Turn on the power of the control unit once for about 30 seconds.
(3) Turn off the power of the control unit.
(4) Remove the battery case cover.
(5) Replace the batteries, paying careful attention to their orientation.
(6) Replace the battery case cover.
NOTE
When replacing the dry cells, use the same procedure as
that for lithium battery replacement procedure, described
above.
Dry cell × 2
Cover
Connection terminal
on the rear
Mounting hole × 4
Battery case
60
B–64113EN/03 4. POWER SUPPLY CONNECTION
4.4.2 One battery unit can maintain current position data for six absolute pulse
Battery for Separate coders for a year.
When the voltage of the battery becomes low, APC alarms 3n6 to 3n8 (n:
Absolute Pulse Coders axis number) are displayed on the LCD display. When APC alarm 3n7
(6VDC) is displayed, replace the battery as soon as possible. In general, the battery
should be replaced within one or two weeks, however, this depends on the
number of pulse coders used.
If the voltage of the battery becomes any lower, the current positions for
the pulse coders can no longer be maintained. Turning on the power to
the control unit in this state causes APC alarm 3n0 (reference position
return request alarm) to occur. Return the tool to the reference position
after replacing the battery.
Therefore, FANUC recommends that the battery be replaced once a year
regardless of whether APC alarms are generated.
See Section 7.1.3 for details of connecting the battery to separate absolute
pulse coders.
Replacing batteries Obtain four commercially available alkaline batteries (size D).
(1) Turn on the power of the machine (turn on the servo amplifier).
(2) Loosen the screws of the battery case, and remove the cover.
(3) Replace the dry batteries in the case.
Note the polarity of the batteries as shown in the figure below (orient
two batteries one way and the other two in the opposite direction).
Screws
 Â
 ÇÇÂ
  Ç
  Cover
Â
(4) After installing the new batteries, replace the cover.
(5) Turn off the power to the machine.
WARNING
If the batteries are installed incorrectly, an explosion may
occur. Never use batteries other than the specified type
(Size D alkaline batteries).
61
4. POWER SUPPLY CONNECTION B–64113EN/03
CAUTION
The battery must be replaced with the power of the machine
turned on (the servo amplifier turned on).
Note that, if batteries are replaced while no power is
supplied to the CNC, the recorded absolute position is lost.
4.4.3 The battery for the absolute pulse coder built into the motor is installed
in the servo amplifier. For how to connect and replace the battery, refer
Battery for Absolute
to the following manuals:
Pulse Coder Built into
D FANUC SERVO MOTOR αis series Maintenance Manual
the Motor (6VDC)
D FANUC SERVO MOTOR βi series Maintenance Manual
D FANUC SERVO MOTOR βi series (I/O Link Option) Maintenance
Manual
62
B–64113EN/03 5. CONNECTION TO CNC PERIPHERALS
63
5. CONNECTION TO CNC PERIPHERALS B–64113EN/03
5.1
CONNECTION OF
MDI UNIT
5.1.1 For this LCD–mounted type CNC, the controller, and display unit are
connected in the unit, so a machine tool builder does not need to connect
General
them. The MDI cable is also included except for the 10.4″ LCD, so a
machine tool builder does not need to connect it. Therefore, this
subsection shows connections with the MDI unit for the 10.4″ LCD.
5.1.2
Connection to MDI Unit
MDI
CA55
(Note 1)
MDI Cable
MDI unit
CK1
NOTE
If the drawing number of the basic unit is A02B–0309–B50n, A02B–0311–B50n, or
A02B–0311–B51n (where n is 0, 1, ..., 9), Connect the MDI cable to the connector CA55.
If the drawing number of the basic unit is A02B–0309–B52n, A02B–0311–B52n, or
A02B–0311–B53n (where n is 0, 1, ..., 9), Connect the MDI cable to the connector JA2.
64
B–64113EN/03 5. CONNECTION TO CNC PERIPHERALS
CA55 CK1
*KEY00 A1 1 *KEY00
*KEY02 B1 2 *KEY02
*KEY01 A2 11 *KEY01
B2 12
*KEY03 *KEY03
A3 3
*KEY04 *KEY04
B3 4
*KEY06 *KEY06
A4 13
*KEY05 *KEY05
B4 14
*KEY07 *KEY07
A5 5
*COM00 *COM00
B5 6
*COM02 *COM02
A6 15
*COM01 *COM01
B6 16
*COM03 *COM03
A7 7
*COM04 *COM04
B7 8
*COM06 *COM06
A8 17
*COM05 *COM05
B8 18
*COM07 *COM07
A9 9
*COM08 *COM08
B9 10
*COM10 *COM10
*COM09 A10 19
*COM09
B10 20
*COM11 *COM11
Recommended cable specification: SHIELD
A02B–0236–K812 (25 cm) GROUNDING PLATE
A02B–0236–K813 (45 cm)
Recommended wire specification:
A66L–0001–0284#10P (#28AWG × 10 pairs)
NOTE
For MDI cable connector mating on the CA55 side, a simple lock mechanism is employed.
Ensure that a load greater than 1 kg is not applied to the connectors. Moreover, clamp the cable
so that excessive force is not applied due to vibration. However, shielding and clamping are
not required for a cable of up to 50 cm.
65
5. CONNECTION TO CNC PERIPHERALS B–64113EN/03
*KEY00 01 01 *KEY00
*KEY02 02 02 *KEY02
*KEY01 11 11 *KEY01
12 12
*KEY03 *KEY03
03 03
*KEY04 *KEY04
04 04
*KEY06 *KEY06
13 13
*KEY05 *KEY05
14 14
*KEY07 *KEY07
05 05
*COM00 *COM00
06 06
*COM02 *COM02
15 15
*COM01 *COM01
16 16
*COM03 *COM03
07 07
*COM04 *COM04
08 08
*COM06 *COM06
17 17
*COM05 *COM05
18 18
*COM07 *COM07
09 09
*COM08 *COM08
10 10
*COM10 *COM10
19 19
*COM09 *COM09
20 20
*COM11 *COM11
shield
Earth
NOTE
In case of Cable–length is less than 50 centimeter, shield and clamp disposal is unnecessary.
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B–64113EN/03 5. CONNECTION TO CNC PERIPHERALS
5.1.3
Key Layout of
Separate–type MDI
Compact keys for lathe
series (T series)
(horizontal type)
67
5. CONNECTION TO CNC PERIPHERALS B–64113EN/03
68
B–64113EN/03 5. CONNECTION TO CNC PERIPHERALS
69
5. CONNECTION TO CNC PERIPHERALS B–64113EN/03
70
B–64113EN/03 5. CONNECTION TO CNC PERIPHERALS
5.2
CONNECTION WITH
INPUT/OUTPUT
DEVICES
71
5. CONNECTION TO CNC PERIPHERALS B–64113EN/03
5.2.2
Connecting I/O Devices
R232–1 R232–2
JD36B Punch panel
JD36A
Handy File
NOTE
This interface is the RS–232C interface on the CNC side.
This RS–232C interface on the CNC side can be used on the 0i–C/0i Mate–C only for the
following purposes:
72
B–64113EN/03 5. CONNECTION TO CNC PERIPHERALS
5.2.3
RS–232–C Serial Port
CNC
NOTE
1 +24 V can be used as the power supply for FANUC
RS–232–C equipment.
Do not use it for any other equipment.
2 Do not connect anything to those pins for which signal
names are not indicated.
3 Pins 18 and 20 (+5V) are provided for touch channel
connection.
73
5. CONNECTION TO CNC PERIPHERALS B–64113EN/03
CABLE CONNECTION
1 3 RD
RD
2
0V
3 6 DR
DR
0V 4
5 5 CS
CS
6
0V
7 8 CD
CD
8
0V
9
10
+24V
11 2 SD
SD
12
0V
13 20 ER
ER
14
0V
15 4 RS
RS
16 7 SG
0V
17
18
19 25 +24V
+24V
20 1
FG
SHIELD
GND
GROUNDING PLATE
NOTE
Do not connect anything to those pins for which signal
names are not indicated.
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B–64113EN/03 5. CONNECTION TO CNC PERIPHERALS
5.2.4
RS–232–C Interface
Specification
RS–232–C Interface Generally signals as follows are used in RS–232–C interface.
signals
CNC
Output
SD (Send data)
Input
RD (Recieve data)
SG (Signal ground)
FG (Frame ground)
75
5. CONNECTION TO CNC PERIPHERALS B–64113EN/03
SG 102 Signal
grounding
FG 101 Frame
grounding
NOTE
Signal on/off state is defined as follows;
–3V or lower +3V or higher
Function OFF ON
Signal Condition Marking Spacing
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B–64113EN/03 5. CONNECTION TO CNC PERIPHERALS
Transmission Method of
RS–232–C interface
Start–stop Generally, two transmission methods are available at the serial interface.
this CNC use the start–stop method. With this method, start and stop
signals are output before and after each data bit.
b1 b2 b3 b4 b5 b6 b7 b8
(ii)ISO code and Control codes DC1 to DC4 (Optional ISO code input is
necessary.)
The connected external device must be able to recognize the following
control codes, sent from NC.
Control code 8 7 6 5 4 3 2 1
NOTE
The listed control codes are used for both EIA and ISO.
77
5. CONNECTION TO CNC PERIPHERALS B–64113EN/03
Table 5.2.4
ISO code EIA code
Meaning
Character 8 7 6 5 4 3 2 1 Character 8 7 6 5 4 3 2 1
0 f f F 0 f F Numeral 0
1 f f f F f 1 F f Numeral 1
2 f f f F f 2 F f Numeral 2
3 f f F f f 3 f F f f Numeral 3
4 f f f F f 4 F f Numeral 4
5 f f F f f 5 f F f f Numeral 5
6 f f F f f 6 f F f f Numeral 6
7 f f f F f f f 7 F f f f Numeral 7
8 f f f f F 8 f F Numeral 8
9 f f f F f 9 f f F f Numeral 9
A f F f a f f F f Address A
B f F f b f f F f Address B
C f f F f f c f f f F f f Address C
D f F f d f f F f Address D
E f f F f f e f f f F f f ? Address E
F f f F f f f f f f F f f Address F
G f F f f f g f f F f f f Address G
H f f F h f f f F Address H
I f f f F f i f f f f F f Address I
J f f f F f j f f F f Address J
K f f F f f k f f F f Address K
L f f f F f l f F f f Address L
M f f F f f m f f F f Address M
N f f F f f n f F f f Address N
O f f f F f f f o f F f f Address O
P f f F p f f F f f f Address P
Q f f f F f q f f f F Address Q
R f f f F f r f f F f Address R
S f f F f f s f f F f Address S
T f f f F f t f F f f Address T
U f f F f f u f f F f Address U
V f f F f f v f F f f ? Address V
W f f f F f f f w f F f f Address W
X f f f f F x f f F f f f Address X
Y f f f F f y f f f F ? Address Y
Z f f f F f z f f F f Address Z
DEL f f f f f F f f f Del f f f f F f f f :
NUL F Blank F :
BS f f F BS f f F f :
HT f F f Tab f f f F f f :
LF or NL f F f CR or EOB f F
CR f f F f f :
SP f f F SP f F :
% f f F f f ER f F f f
( f f F ( 2–4–5 ) f f F f
) f f f F f ( 2–4–7 ) f f F f
+ f f F f f + f f f F :
– f f F f f – f F
: f f f F f
/ f f f F f f f / f f F f
. f f F f f . f f f F f f
# f f F f f
$ f F f
& f f F f f & f F f f
’ f F f f f :
: f f f F f :
, f f f F f , f f f F f f :
; f f f f F f f :
< f f f F f :
= f f f f F f f :
> f f f f F f f :
? f f f F f f f :
@ f f F :
” f F f :
78
B–64113EN/03 5. CONNECTION TO CNC PERIPHERALS
NOTE
1 When the external device is equipped with an ISO/EIA
converter, the following items must be noted in Table 5.3.4
(a).
Control out (Comment field start)
Control in (Comment field end)
Condition1
Left parenthesis “(”of the ISO code punches holes at bits 2, 4 and 5
when used in the EIA code.
Right parenthesis “)”of the ISO code punches holes at bits 2, 4 and 7
when used in the EIA code.
Condition2
EIA code CR is LF in ISO code.
Condition3
EIA code O is : in ISO code.
79
5. CONNECTION TO CNC PERIPHERALS B–64113EN/03
ER(Output)
RS(Output)
DC1 CD3 DC1 DC3
SD(Output)
ER code
RD(Input)
DR(Input)
CS(Input)
Up to 10 characters
1ms or longer
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B–64113EN/03 5. CONNECTION TO CNC PERIPHERALS
ER(Output)
RS(Output)
DC2 DC4
SD(Output)
RD(Input)
CS(Input)
ER(Output)
RS(Output)
DC2 DC4
SD(Output)
DC3 DC1
RD(Input)
Within 10 characters
DR(Input)
CS(Input)
1ms or longer
81
5. CONNECTION TO CNC PERIPHERALS B–64113EN/03
Connection between
RS–232–C interface and
I/O device
CNC I/O device side
SD SD
RD RD
RS RS
CS CS
ER ER
DR DR
CD CD
SG SG
FG FG
82
B–64113EN/03 5. CONNECTION TO CNC PERIPHERALS
D When the ER signal and the DR signal are not used for a handshake,
the following connection is used.
RD RD
RS RS
CS CS
ER ER
DR DR
CD CD
SG SG
FG FG
Serial
interface
SD
RD
RS
CS
SG
ER
DR
83
5. CONNECTION TO CNC PERIPHERALS B–64113EN/03
5.2.5
FANUC Handy File
Connection
NOTE
1 Machine tool builder shall furnish relay connector and relay cable.
2 Use a totally shielded cable for the signal cable.
Recommended cable specification: A66L–0001–0284#10P
3 Open all terminals other than illustrated.
4 Set suitable parameters on reader/puncher interface for FANUC Handy File. The baud rate is
4800 baud in standard.
5 Only one FANUC Handy File unit can be connected to a system. If FANUC Handy File units
are connected to multiple channels, a power capacity of +24V will be exceeded.
6 Make no connections to pins 18 (+5V) and 20 (+5V).
84
B–64113EN/03 5. CONNECTION TO CNC PERIPHERALS
5.3
CONNECTING THE
HIGH–SPEED SKIP
(HDI)
5.3.1
General
Switch
85
5. CONNECTION TO CNC PERIPHERALS B–64113EN/03
5.3.2
Connection to the
CNC
High–speed Skip (HDI)
JA40
PCR–E20MDK–SL–A
1 HDI0 11 HDI1
2 0V 12 0V
3 HDI2 13 HDI3
4 0V 14 0V
5 (ES)0V 15
6 16
7 (SVC) 17
8 (ENB1) 18
9 (ENB2) 19
10 20
NOTE
Leave connector pins unconnected if they are not intended
for use.
86
B–64113EN/03 5. CONNECTION TO CNC PERIPHERALS
Cable connections
JA40
1
HDI0
2
0V
11
HDI1
12
0V
3
HDI2
4
0V
13
HDI3
14
0V
6
5
15
16
17
18
19
20
7
8
9
10
Shield
Ground plate
87
5. CONNECTION TO CNC PERIPHERALS B–64113EN/03
5.3.3
Input Signal Rules for
the High–speed Skip
(HDI)
Circuit configuration
CNC
VH/VL
SHIELD
11 max mA Vin = 10 V
NOTE
1 The plus (+) sign of IiH/IiL represents the direction of flow
into the receiver. The minus (–) sign of IiH/IiL represents the
direction of flow out of the receiver.
2 The high–speed skip signal is assumed to be 1 when the
input voltage is at the low level and 0 when it is at the high
level.
3 The input level for the CNC receiver is high when the circuit
is open. So, the input level for the external driver must be
low.
88
B–64113EN/03 6. SPINDLE CONNECTION
6 SPINDLE CONNECTION
The figure below shows the spindle–related connections. Note that the
number of connectable spindles depends on the model. So, see the tables that
follow the figure below.
See also Chapter 12 for the 0i–TTC.
Position
coder
Analog output f f f
Position coder f f
89
6. SPINDLE CONNECTION B–64113EN/03
6.1
SERIAL SPINDLE
6.1.1
Connection of One to
Two Serial Spindles CNC Spindle amplifier module
JA7A JA7B
PCR–E20MDK–SL–A (PCR–E20MDT)
1 SIN 11 1 SIN 11 0V
2 *SIN 12 0V 2 *SIN 12 0V
3 SOUT 13 3 SOUT 13 0V
4 *SOUT 14 0V 4 *SOUT 14 0V
5 [ ] 15 [ ] 5 15 0V
6 [ ] 16 0V 6 16 0V
7 [ ] 17 [ ] 7 17
8 [ ] 18 (+5V) 8 18 (+5V)
9 (+5V) 19 [ ] 9 (+5V) 19
10 [ ] 20 (+5V) 10 20 (+5V)
NOTE
1 When an optical cable is used for connection between the
NC and a spindle amplifier, the +5V signals indicated in
parentheses are used to feed power to the optical I/O
adapter. Do not connect these signals when an optical
cable is not used. The signals in brackets ([ ]) are used
when a position coder is used with an analog spindle is
used.
2 The second serial spindle is connected as a branch from the
spindle amplifier module.
3 The αi spindle cannot be connected to the conventional
optical I/O link adapter. The optical adapter
(A13B–0154–B003) must be used instead.
90
B–64113EN/03 6. SPINDLE CONNECTION
Cable connection
*SOUT 4 2 *SIN
CNC
SIN 1 3 SOUT Spindle
amplifier
*SIN 2 4 *SOUT module
12,14,16 12,14,16
NOTE
In any of the following cases, make a connection via an
optical fiber cable by using an optical I/O link adapter:
D When the cable is 20 m or longer
D When the power magnetics cabinet containing a spindle
amplifier cannot be connected with the operator’s panel
cabinet containing a CNC control unit via a ground wire
with a cross–sectional area of 5.5 mm2 or more
D When the cable is subject to significant noise. For
example, when there is a strong electromagnetic noise
source such as a welding machine near the cable, or
when the cable runs in parallel with a power line or power
magnetics cable that can generate noise.
91
6. SPINDLE CONNECTION B–64113EN/03
6.2
ANALOG SPINDLE CNC
INTERFACE Signal Name Description
SVC, ES Spindle command voltage
JA40 and common line
PCR–E20MDK–SL–A ENB1, ENB2 Spindle enable signal (Note 1)
1 ( ) 11 ( )
2 (0V) 12
3 ( ) 13 ( )
4 14
5 ES 15 ( )
6 ( ) 16
7 SVC 17 ( )
8 ENB1 18
9 ENB2 19 ( )
10 20
SVC 7 DA2
ES 5 E
ENB1 8 SHIELD
ENB2 9
GROUNDING PLATE
NOTE
1 Signals ENB1 and ENB2 turn on when the spindle
command voltage is effective. These signals are used when
the FANUC Analog Spindle Servo Unit is used.
2 The analog output ratings are as follows:
Output voltage: "10 V
Output current: 2 mA (maximum)
Output impedance: 100 ohms
3 The parenthesized signals are used for the high–speed skip
function (HDI).
92
B–64113EN/03 6. SPINDLE CONNECTION
6.3
POSITION CODER CNC
INTERFACE Signal Name Description
JD7A
SC, :SC Position coder phase C signals
PCR–E20MDK–SL–A
PA, :PA Position coder phase A signals
1 ( ) 11
PB, :PB Position coder phase B signals
2 ( ) 12 0V
3 ( ) 13 SOUT, :SOUT Serial spindle signals (Note)
4 ( ) 14 0V SIN, :SIN
5 PA 15 SC
6 :PA 16 0V
7 PB 17 :SC
8 :PB 18 +5V
9 +5V 19 ( )
10 ( ) 20 +5V
POSITION CODER
CNC
5
PA A (PA)
6
:PA N (:PA)
7
PB 8 C (PB)
:PB R (:PB)
SC 15 B (:PZ)
17
:SC P (:PZ)
9,18,20
+5V H
12,14,16
0V K
SHIELD
GROUNDING
PLATE
RECOMMENDED CABLE–SIDE CONNECTOR
PCR–E20FA (Honda Tsushin Kogyo Co., Ltd.)
FCN–247J020–G/E (Fujitsu, Ltd.)
52622–2011 (Molex Japan Co., Ltd.)
RECOMMENDED CABLE SPECIFICATION:
A66L–0001–0286 (#20AWG 6 + #24AWG 3),
MAX. LENGTH 20 m
NOTE
1 The signals for a serial spindle are parenthesized. These
signals are not used for an analog spindle.
2 As the connector on the cable side, the solder–type 15–pin
connector (FI40B–2015S, or conventional FI40–2015S)
manufactured by Hirose Electric cannot be used.
93
7. SERVO INTERFACE B–64113EN/03
7 SERVO INTERFACE
94
B–64113EN/03 7. SERVO INTERFACE
7.1
CONNECTION TO
THE SERVO
AMPLIFIERS
Control unit
COP10A-1 COP10A-2
95
7. SERVO INTERFACE B–64113EN/03
7.1.1 This chapter describes how to connect the servo units to the Series 0i/0i
General Mate. For details of the connection of the Servo amplifier, refer to the
each servo amplifier manual.
7.1.2
Interface to the Servo
Control unit
Amplifiers
Servo amplifier modules
COP10A COP10B
COP10A
COP10B
Optical fiber cable
COP10A
Series 0i Mate–TC: Maximum 2 axes
Series 0i Mate–MC: Maximum 3 axes COP10B
Series 0i–TC: Maximum 4 axes
0i–MC: Maximum 5 axes COP10A
0i–TTC: Maximum 7 axes
COP10B
Cable Length Restriction
Within 100 m between units COP10A
Total length within 500 m
The connection between the CNC control unit and the servo amplifiers
should use only one optical fiber cable, except when the 0i–MC performs
HRV3 control. See APPENDIX D for details on the optical fiber cable.
In the control unit, the COP10A connector is placed on the servo card
installed on the main PC board.
96
B–64113EN/03 7. SERVO INTERFACE
97
7. SERVO INTERFACE B–64113EN/03
7.1.3
Separate Detector
Interface
Separate detector
interface unit
Control unit or
the previous–stage servo
amplifier module
Linear scale
98
B–64113EN/03 7. SERVO INTERFACE
CNC
ÂÂ COP10A
ÂÂ
ÂÂ
ÂÂ
COP10B
COP10A
ÂÂ
|
ÂÂ COP10B
ÂÂ
Optical fiber cable
COP10A
 ÂÂ
 ÂÂ
COP10B JF101 Linear scale axis 1
 ÂÂ
COP10A JF102 Linear scale axis 2
24VDC
ÂÂ
CP11A JF103 Linear scale axis 3
ÂÂ
JF104 Linear scale axis 4
CNF1 JA4A Battery for absolute
separate detector
99
7. SERVO INTERFACE B–64113EN/03
7.1.4 The interface unit can feed 0.35 A (5 V) to each separate detector.
Separate Detector Item Specification
Interface Unit
Power supply capacity Voltage 24 VDC ±10%
Specification Current 0.9 A (basic unit only)
1.5 A (basic unit + expansion unit)
7.1.5 Power to the separate detector interface unit should be supplied from an
external 24 V DC power supply.
Connection of Power
Extended units are powered by the basic unit.
Supply
Separate detector interface unit (basic) External power supply
CP11A
1 +24V 24 V DC regulated
2 0V power supply
3 24 V DC "10%
Cable
CP11A
AMP JAPAN
1–178288–3 (Housing) External power
1–175218–5 (Contact) supply
Select a connector that
+24V (1) matches the pin layout
0V (2) of the external power
supply.
100
B–64113EN/03 7. SERVO INTERFACE
7.1.6
Linear Scale Interface Separate detector interface unit
(Parallel Interface) JF101 to JF104
Linear scale
(PCR–EV20MDT)
1 PCA 11
2 *PCA 12 0V
3 PCB 13
4 *PCB 14 0V
5 PCZ 15
6 *PCZ 16 0V
7 (+6V) 17
+6V and REQ are for separate
absolute pulse coders.
8 (REQ) 18 +5V
9 +5V 19
10 20 +5V
Cable wiring
1
PCA PCA
2
*PCA *PCA
3
PCB PCB
4
*PCB *PCB
5
PCZ PCZ
6
*PCZ *PCZ
9
+5V +5V
18
+5V +5V
20
+5V +5V
12
0V 0V
14
0V 0V
16
0V 0V
SHIELD
GROUNDING PLATE
NOTE
The +5V signals above can be used to feed power to the
linear scales. The supply current per linear scale is 0.35 A
maximum.
Minimum tolerance to 5 V: 4.95 V for main unit and 4.9 V
for expanded section
101
7. SERVO INTERFACE B–64113EN/03
7.1.7
Separate Type Pulse Separate detector interface unit
Coder Interface JF101 to JF104 Separate detector
(PCR–EV20MDT)
(Parallel Interface) 1 PCA 11
Pulse coder
Cable wiring
1 A
PCA PCA
2 B
*PCA *PCA
3 C
PCB PCB
4 D
*PCB *PCB
5 E
PCZ PCZ
6 F
*PCZ *PCZ
7 T
+6V +6VA
8 S
REQ REQ
9
+5V
18
+5V
20 L
+5V +5V
12 M
0V 0V
14
0V
16 U
0V 0VA
N
SHLD
SHIELD (Shield)
GROUNDING PLATE
RECOMMENDED CABLE MATERIAL
A66L–0001–0286 (#20AWG 6 + #24AWG 3–pair)
Recommended connectors:
PCR–E20FA (Honda Tsushin Kogyo)
FI30–20S (Hirose Electric)
FCN–247J020–G/E (Fujitsu)
52622–2011 (Molex)
FI40B–2015S (Hirose Electric)
NOTE
The +5V signals above can be used to feed power to linear
scales. The supply current per linear scale is 0.35 A
maximum.
Minimum tolerance to 5 V: 4.95 V for main unit and 4.9 V
for expanded section
102
B–64113EN/03 7. SERVO INTERFACE
(Parallel interface)
Cable wiring
1 A
PCA PCA
2 D
*PCA *PCA
3 B
PCB PCB
4 E
*PCB *PCB
5 F
PCZ PCZ
6 G
*PCZ *PCZ
9 C
+5V +5V
18 J
+5V +5V
20 K
+5V +5V
12 N
0V 0V
14 P
0V 0V
16 T
0V 0V
H
SHLD
(Shield)
SHIELD
GROUNDING PLATE
RECOMMENDED CABLE MATERIAL
A66L–0001–0286 (#20AWG 6 + #24AWG 3–pair)
Recommended connectors:
PCR–E20FA (Honda Tsushin Kogyo)
FI30–20S (Hirose Electric)
FCN–247J020–G/E (Fujitsu)
52622–2011 (Molex)
FI40B–2015S (Hirose Electric)
NOTE
The +5V signals above can be used to feed power to linear
scales. The supply current per linear scale is 0.35 A
maximum.
Minimum tolerance to 5 V: 4.95 V for main unit and 4.9 V
for expanded section
103
7. SERVO INTERFACE B–64113EN/03
Connection to a detector
Separate detector interface unit Detector made by another
made by another manufacturer
manufacturer (Serial JF101 to JF108
interface) (PCR–EV20MDT)
1 SD 11
2 *SD 12 0V
3 13
4 14 0V
5 REQ 15
6 *REQ 16 0V
7 +6V 17
8 18 +5V The +6V signal is for an absolute–position
9 +5V 19 detector requiring battery backup.
10 20 +5V
Cable wiring
1
SD SD
2
*SD *SD
5
REQ REQ
6
*REQ *REQ
7
+6V +6V
18
+5V +5V
20
+5V +5V
12
0V 0V
14
0V 0V
16 Shield drain line
0V FG
(Frame
Shield
ground)
Ground plate
Recommended cable:
A66L–0001–0286 (#20AWG × 6 + #24AWG × 3 pairs)
Recommended connector:
PCR–E20FA (Honda Tsushin Kogyo)
FI30–20S (Hirose Electric)
FCN–247J020–G/E (Fujitsu)
52622–2011 (Molex Japan)
FI40B–2015S (Hirose Electric)
NOTE
1 The +5V signals above can be used to feed power to
detectors. The supply current per detector is 0.35 A
maximum.
Minimum tolerance to 5 V: 4.95 V for main unit and 4.9 V
for expanded section
2 When the 9096 series servo software is used, the serial
interface cannot be used.
104
B–64113EN/03 7. SERVO INTERFACE
1 SD 11 A SD B C D :SD
2 :SD 12 0V E F REQ G REQ H SHLD
3 13 J +5V K +5V L M
4 14 0V N 0V P R +6VA S 0VA
5 REQ 15 T 0V
6 :REQ 16 0V
7 +6V 17
8 18 +5V
MS3106B20–29SW
9 +5V 19
10 20 +5V
Cable connection
1 A
SD SD
2 D
:SD :SD
5 F
REQ REQ
6 G
:REQ :REQ
7 R
+6V +6VA
18 J
+5V +5V
20 K
+5V +5V
12 N
0V 0V
14 T
0V 0V
16 S
0V 0VA
H
SHLD
(Shield) (Shield)
Ground plate
Recommended cable:
A66L–0001–0286 (#20AWG × 6 + #24AWG × 3 pairs)
Recommended connector:
PCR–E20FA (Honda Tsushin Kogyo)
FI30–20S (Hirose Electric)
FCN–247J020–G/E (Fujitsu)
52622–2011 (Molex Japan)
FI40B–2015S (Hirose Electric)
NOTE
1 The +5V signals above can be used to feed power to linear
scales. The supply current per linear scale is 0.35 A
maximum.
Minimum tolerance to 5 V: 4.95 V for main unit and 4.9 V
for expanded section
2 When the 9096 series servo software is used, the serial
interface cannot be used.
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7. SERVO INTERFACE B–64113EN/03
7.1.8 The standard of the feedback signal from the additional detector is as
Input Signal shown below.
Requirements (1) A and B phase signal input
(Parallel Interface) This is a method to input position information by the mutual 90 degree
phase slip of A and B phase signals.
Detection of the position is performed with the state in which the B phase
is leading taken as a shift in the plus direction, and the state in which the
A phase is leading as a shift in the minus direction.
A phase signal
Shift in plus direction
B phase signal
A phase signal
Shift in minus direction
B phase signal
Td Td Td Td
Tp
For the Z phase signal (1 rotation signal), a signal width of more than 1/4
frequency of the A phase or B phase signals is necessary.
Z phase signal
Tw
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B–64113EN/03 7. SERVO INTERFACE
Time requirements Requirements for the signals at the input pins of input connectors JF101
to JF108.
TD y 0.15 µsec
The signals for these connectors are differential input signals with A and
B phases. An important factor is time TD from point A, when the
potential difference between PCA and *PCA exceeds 0.5V, to point B,
when the potential difference between PCB and *PCB becomes lower
than 0.5V. The minimum value of TD is 0.15 µs. The period and pulse
width of the signals must be long enough to satisfy the above
requirements.
Receiver circuit
5V
Relationship between If the separate pulse coder rotates in the opposite direction to that of the
the direction of rotation servo motor, reconnect the interface cable of the separate pulse coder as
of the servo motor and described below.
that of the separate (1) Exchange signal PCA with signal PCB.
pulse coder (2) Exchange signal *PCA with signal *PCB.
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7. SERVO INTERFACE B–64113EN/03
7.1.9
Connection of Battery
for Separate Absolute
Detector
108
B–64113EN/03 7. SERVO INTERFACE
JA4A
(PCR–EV20MDT)
01 11 (M3 terminal)
02 12
+ –
03 0V 13
+6V 0V
04 14
05 15
06 16
07 +6V 17
08 18
09 19
10 20
CABLE CONNECTION
JA4A Battery case
+6V 7 + +6V
0V 3 – 0V
NOTE
The battery for the separate absolute detector is required
only when the separate absolute detector is used. When an
absolute pulse coder with built–in motor is used, it is
powered by the built–in battery of the amplifier, such that the
battery for the separate absolute detector is not required.
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7. SERVO INTERFACE B–64113EN/03
7.1.10 A flat cable is used to make a connection between the basic unit and
Connection Between expansion unit as shown below.
the Basic Unit and A flat cable not longer than 100 mm must be used.
Expansion Unit Units viewed from top
CNF1 CNF2
Marking
B mark
B mark
110
B–64113EN/03 7. SERVO INTERFACE
111
7. SERVO INTERFACE B–64113EN/03
When using both a basic unit and expansion unit, install the units as
shown above, with the mounting holes horizontally separated by 70
to 80 mm.
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B–64113EN/03 7. SERVO INTERFACE
7.1.13
Notes on Installing a
Separate Detector CAUTION
Interface Unit To install/remove the unit, a screwdriver must be inserted
obliquely. So, sufficient access clearances are required on
both sides of the unit. As a guideline, if the front of an
adjacent unit appears flush with the unit or slightly set back,
allow a clearance of about 20 mm between the unit and the
adjacent unit. If the front of an adjacent unit protrudes
beyond the front of the unit, allow a clearance of about 70
mm between the unit and the adjacent unit. Also, when
installing the unit near a side of the cabinet, allow a
clearance of about 70 mm between the unit and the side of
the cabinet.
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7. SERVO INTERFACE B–64113EN/03
DIN rail
Removing
the unit from
the DIN rail
DIN rail
CAUTION
When removing the unit, be careful not to damage the lock
by applying excessive force. When installing and removing
the unit, hold the upper and lower ends of the unit so that
stress is not applied to the side (that surface with the slits)
of the unit.
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B–64113EN/03 8. CONNECTION TO FANUC I/O Link
115
8. CONNECTION TO FANUC I/O Link B–64113EN/03
8.1 The FANUC I/O Link is a serial interface which connects the CNC, cell
controller, dispersed I/O, machine operator’s panel, or Power Mate and
GENERAL transfers I/O signals (bit data) at high speeds between each device. The
FANUC I/O Link regards one device as the master and other devices as
slaves when more than one device is connected. Input signals from the
slaves are sent to the master at specified intervals. Output signals from
the master are also sent to the slaves at specified intervals.
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B–64113EN/03 8. CONNECTION TO FANUC I/O Link
8.2 For the Series 0i–C and Series 0i Mate–C, the interface connector for I/O
Link (JD1A) is located on the main board of the control unit.
CONNECTION In the I/O Link there are the master station and its slave stations. As the
Series 0i/0i Mate control unit, the master is connected to slaves such as
a distributed I/O slave. The slaves are divided into groups, and up to 16
groups can be connected to one I/O Link. (For the Series 0i Mate,
however, the number of I/O points is restricted.)
The I/O Link is connected in different ways depending on the types of
units actually used and the I/O points. To connect the I/O Link, the
assignment and addresses of the I/O signals have been made
programmable with the PMC program. The maximum total number of
points is 1024 for both inputs and outputs in each I/O Link channel.
The Series 0i–TTC unit has 24 channels.
See also Chapter 12 for the I/O Link connection for the Series 0i–TTC.
The two connectors of the I/O Link are named JD1A and JD1B, and are
common to all units (that have I/O Link function). A cable is always
connected from JD1A of a unit to JD1B of the next unit. Although JD1A
of the last unit is not used and left open, it need not be connected with a
terminator.
The pin assignments of connectors JD1A and JD1B are common to all
units on the I/O Link, and are illustrated on Subsec. 8.2.1. Use the figures
when connecting the I/O Link irrespective of the type of unit.
Slave unit
JD1B
Magnetic
JD1A
circuit
Max.
JD1B
16 group
(Max. 15 JD1A
groups
for 0i–B) ⋅
⋅
⋅
JD1B
JD1A
117
8. CONNECTION TO FANUC I/O Link B–64113EN/03
JD1A
I/O Link
I/O module for operator’s panel
(DI:48 points, DO:32 points)
(without M.P.G.) 24VDC
(See Sec. 9.5.)
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B–64113EN/03 8. CONNECTION TO FANUC I/O Link
The following is an example in which two operator’s panel I/O boards and
one machine operator’s panel are used.
DI space map DO space map
X4 Operator’s panel I/O Y0 Operator’s panel I/O
DI 48 points DO 32 points
X5 Y1
S Y2
X9 Y3
X10 Reserved Y4 Operator’s panel I/O
DO 32 points
S Reserved Y5
X15 Reserved Y6
X16 First MPG Y7
X17 Second MPG Y8 Machine operator’s
panel
X18 Third MPG Y9
X19 DO alarm detection Y10
X20 Operator’s panel I/O Y11
DI 48 points
X21 Y12
S Y13
X25 Y14
X26 Reserved Y15
S Reserved
S Reserved
X34 Reserved
X35 DO alarm detection
X36 Machine operator’s
panel
S
X47
NOTE
1 Since readout from the manual pulse generator (X16 to
X18) is directly performed by the CNC, only the above
assignment must be performed by the PMC.
2 See Subsec. 9.5.10 for details on DO alarm detection (X19
and X35).
3 For the Series 0i Mate, up to 240 DI points and up to 160 DO
points can be used.
119
8. CONNECTION TO FANUC I/O Link B–64113EN/03
JD1A
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B–64113EN/03 8. CONNECTION TO FANUC I/O Link
NOTE
1 Since readout from the manual pulse generator (X12 to
X14) is directly performed by the CNC, only the above
assignment must be performed by the PMC.
2 See Subsec. 9.1.1 for details on DO alarm detection (X15).
121
8. CONNECTION TO FANUC I/O Link B–64113EN/03
8.2.1
Connection of FANUC
I/O Link by Electric
Cable
Control unit or preceding slave unit
JD1A JD1B
(PCR–EV20MDT) (PCR–E20LMD) JD1A
(PCR–E20LMD)
1 SIN 11 0V JD1B 1 SIN 11 0V
2 :SIN 12 0V 2 :SIN 12 0V
3 SOUT 13 0V 3 SOUT 13 0V
Next slave
4 :SOUT 14 0V 4 :SOUT 14 0V unit
5 15 5 15
6 16 6 16
7 17 7 17
8 18 (+5V) 8 18 (+5V)
9 (+5V) 19 9 (+5V) 19
10 20 (+5V) 10 20 (+5V)
+5 V terminals are for an optical I/O Link adapter. They are not necessary
when connecting with a metal cable.
A line for the +5V terminal is not required when the Optical I/O Link
Adapter is not used.
Cable wiring
SIN 1 3 SOUT
:SIN 2 4 :SOUT
SOUT 3 1 SIN
:SOUT 4 2 :SIN
0V 11 11 0V
0V 12 12 0V
0V 13 13 0V
0V 14 14 0V
Shield
Ground Plate
Recommended Cable Material
A66L–0001–0284#10P(#28AWG 10pair)
8.2.2 Take the following precautions about the power supply of a slave unit
Power Supply connected through the FANUC I/O Link.
Precautions D During power–up, supply +24 V when or before turning on the CNC.
D During power–down, stop supplying +24 V when or after turning off
the CNC.
D When turning off a slave unit, be sure to turn off the other units
connected through the same I/O Link.
These are general rules. Therefore, when additional rules are specified for
each unit, be sure to observe them.
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B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
123
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.1
CONNECTION OF I/O
UNITS FOR 0i
9.1.1 For the Series 0i–C, it is possible to use the I/O unit for 0i having the same
General functions as the I/O card built into the Series 0i–B as machine interface
I/O. The number of DI/DO points of the I/O unit for 0i is 96 or 64.
I/O Link is used to connect to controls. For the connection method, see
Subsection 8.2.1.
For the I/O unit for 0i, it is necessary to perform I/O Link assignment.
Power magnetic
panel circuit
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B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
NOTE
Since readout from a manual pulse generator (X12 to X14)
is directly performed by the CNC, only the above
assignment must be performed by the PMC.
If the number of DI/DO points is not sufficient, external I/O units such as
the dispersed I/O can be added using the FANUC I/O Link.
A MIL–compatible ribbon cable connector is used as the interface
connector of the I/O unit for 0i to simplify connection to the connector
panel.
The connector can also be used for the Series 0i–Mate.
DO signal reaction to a If a system alarm occurs in a CNC using this I/O module, or if I/O Link
system alarm communication between the CNC and operator’s panel I/O module fails,
all the DO signals of the I/O module are turned off. Therefore, due care
must be taken when setting up the machine sequence. Also, the same
phenomenon occurs if the power of the CNC or the I/O module is turned
off.
125
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
DO (output signal) alarm The DO driver of the I/O unit for 0i is capable of detecting an overcurrent
detection and measuring its own temperature. If an accident, such as the connecting
of the cable to ground, causes an abnormal increase in the load current or
in the driver temperature, a protection circuit, which is provided for each
DO driver (1 byte), is activated and keeps the DO signal for the relevant
1 byte in the OFF state until the cause of the problem is eliminated. Even
if this occurs, the CNC and I/O module continue operating. The DI
address (Xm+15) identifies the DO driver which has detected the alarm.
The following table shows the correspondence between the DI address
(Xm+15) bits and the DO addresses. Bit value “1” indicates that the
corresponding DO driver has detected an alarm. The contents of the
Xm+15 area can be checked by using the DGN screen of the CNC or by
performing alarm processing for the area in advance by using Ladder. This
helps alarm detection and recovery.
Alarm detection address and bit DO address
Xm+15.0 Yn+0
Xm+15.1 Yn+1
Xm+15.2 Yn+2
Xm+15.3 Yn+3
Xm+15.4 Yn+4
Xm+15.5 Yn+5
Xm+15.6 Yn+6
Xm+15.7 Yn+7
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B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
9.1.2 The following cautions must be observed when using I/O signal receivers
Cautions and drivers for the machine interface.
DI Signals and Receivers DI signals are basically of the sink type (a type that drains energy). Some
DI signals, however, can be set to either sink type or source type (a type
that supplies energy). See the description of the I/O board in the following
section for details.
A common signal is provided for selectable receivers. Whether the
common signal is connected to 0 V or 24 V determines whether a DI
signal is of sink or source type.
A source type DI signal is undesirable from the viewpoint of safety,
however, because if the input signal line is grounded, it will be latched in
the same state as that existing when the contact is closed. It is
recommended that all DI signals be set to sink type.
Always connect the common signal to either 0 or 24 V; do not leave it
open.
DO Signals and Drivers The driver of DO signals is source type (a type that supplies energy,
non–insulating).
If a system alarm occurs in a control unit of the Series 0i, all I/O board
drivers are turned off. Keep this in mind when setting up a machine
sequence.
The same situation can occur if the power to the control unit is turned off
independently.
9.1.3 Supply power to the I/O unit for 0i from external resouce.
Cable for Power
I/O unit for 0i External power
Supply to Control Unit
CP1
1 +24V 24VDC stabilized
2 0V power
3 24VDC "10%
Cable
CP1
AMP Japan
1–178288–3 (housing)
1–175218–5 (Contact) External power
127
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
Part of the 24 VDC power input to CP1 can be taken out from CP2 by
branching. CP2 should be connected as shown below. In this case, the
rating of the external 24 VDC power supplied to CP1 must be the sum of
the power consumed within the control unit and that supplied to external
equipment via CP2. The maximum capacity of power that can be
obtained from a branch is 1.0 A.
CP2
1 +24V
2 0V
3
Cable
CP2
AMP JAPAN
2–178288–3 (Housing)
1–175218–5 (Contact) External device
+24V (1) Select a connector that
matches the pin layout of
0V (2) the external device.
NOTE
Do not interrupt +24 V supplied to this connector during
operation. Otherwise, an alarm about communication with
the CNC is issued.
A voltage of +24 V must not be supplied after power–on of
the CNC and +24 V must not be interrupted before
power–off of the CNC. When powering off the CNC body,
be sure to power off the I/O unit for 0i.
128
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
9.1.4
Connector Pin
Arrangement
CB104 CB105 CB106 CB107
A B A B A B A B
01 0V +24V 01 0V +24V 01 0V +24V 01 0V +24V
02 Xm+0.0 Xm+0.1 02 Xm+3.0 Xm+3.1 02 Xm+4.0 Xm+4.1 02 Xm+7.0 Xm+7.1
03 Xm+0.2 Xm+0.3 03 Xm+3.2 Xm+3.3 03 Xm+4.2 Xm+4.3 03 Xm+7.2 Xm+7.3
04 Xm+0.4 Xm+0.5 04 Xm+3.4 Xm+3.5 04 Xm+4.4 Xm+4.5 04 Xm+7.4 Xm+7.5
05 Xm+0.6 Xm+0.7 05 Xm+3.6 Xm+3.7 05 Xm+4.6 Xm+4.7 05 Xm+7.6 Xm+7.7
06 Xm+1.0 Xm+1.1 06 Xm+8.0 Xm+8.1 06 Xm+5.0 Xm+5.1 06 Xm+10.0 Xm+10.1
07 Xm+1.2 Xm+1.3 07 Xm+8.2 Xm+8.3 07 Xm+5.2 Xm+5.3 07 Xm+10.2 Xm+10.3
08 Xm+1.4 Xm+1.5 08 Xm+8.4 Xm+8.5 08 Xm+5.4 Xm+5.5 08 Xm+10.4 Xm+10.5
09 Xm+1.6 Xm+1.7 09 Xm+8.6 Xm+8.7 09 Xm+5.6 Xm+5.7 09 Xm+10.6 Xm+10.7
10 Xm+2.0 Xm+2.1 10 Xm+9.0 Xm+9.1 10 Xm+6.0 Xm+6.1 10 Xm+11.0 Xm+11.1
11 Xm+2.2 Xm+2.3 11 Xm+9.2 Xm+9.3 11 Xm+6.2 Xm+6.3 11 Xm+11.2 Xm+11.3
12 Xm+2.4 Xm+2.5 12 Xm+9.4 Xm+9.5 12 Xm+6.4 Xm+6.5 12 Xm+11.4 Xm+11.5
13 Xm+2.6 Xm+2.7 13 Xm+9.6 Xm+9.7 13 Xm+6.6 Xm+6.7 13 Xm+11.6 Xm+11.7
14 14 14 COM4 14
15 15 15 15
16 Yn+0.0 Yn+0.1 16 Yn+2.0 Yn+2.1 16 Yn+4.0 Yn+4.1 16 Yn+6.0 Yn+6.1
17 Yn+0.2 Yn+0.3 17 Yn+2.2 Yn+2.3 17 Yn+4.2 Yn+4.3 17 Yn+6.2 Yn+6.3
18 Yn+0.4 Yn+0.5 18 Yn+2.4 Yn+2.5 18 Yn+4.4 Yn+4.5 18 Yn+6.4 Yn+6.5
19 Yn+0.6 Yn+0.7 19 Yn+2.6 Yn+2.7 19 Yn+4.6 Yn+4.7 19 Yn+6.6 Yn+6.7
20 Yn+1.0 Yn+1.1 20 Yn+3.0 Yn+3.1 20 Yn+5.0 Yn+5.1 20 Yn+7.0 Yn+7.1
21 Yn+1.2 Yn+1.3 21 Yn+3.2 Yn+3.3 21 Yn+5.2 Yn+5.3 21 Yn+7.2 Yn+7.3
22 Yn+1.4 Yn+1.5 22 Yn+3.4 Yn+3.5 22 Yn+5.4 Yn+5.5 22 Yn+7.4 Yn+7.5
23 Yn+1.6 Yn+1.7 23 Yn+3.6 Yn+3.7 23 Yn+5.6 Yn+5.7 23 Yn+7.6 Yn+7.7
24 DOCOM DOCOM 24 DOCOM DOCOM 24 DOCOM DOCOM 24 DOCOM DOCOM
25 DOCOM DOCOM 25 DOCOM DOCOM 25 DOCOM DOCOM 25 DOCOM DOCOM
NOTE
1 The B01 +24 V pins of the connectors (CB104, CB105,
CB106, and CB107) are used for the DI input signals, and
which output 24 VDC.
Do not connect +24 V of an external power supply to these
pins.
2 Each DOCOM is connected in the printer board. If using the
DO signal (Y) of a connector, be sure to input 24 VDC to
each pin of the DOCOM of that connector.
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.1.5
Connecting DI/DO
Xm+0.0 CB104(A02)
RV
Xm+0.1 CB104(B02)
RV
Xm+0.2 CB104(A03)
RV
Xm+0.3 CB104(B03)
RV
Xm+0.4 CB104(A04)
RV
Xm+0.5 CB104(B04)
RV
Xm+0.6 CB104(A05)
RV
Xm+0.7 CB104(B05)
RV
0V
Xm+1.0 CB104(A06)
RV
Xm+1.1 CB104(B06)
RV
Xm+1.2 CB104(A07)
RV
Xm+1.3 CB104(B07)
RV
Xm+1.4 CB104(A08)
RV
Xm+1.5 CB104(B08)
RV
Xm+1.6 CB104(A09)
RV
Xm+1.7 CB104(B09)
RV
0V
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B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
Terminal No.
Address No.
Bit No. +24V
CB104(B01),CB105(B01)
Xm+2.0 CB104(A10)
RV
Xm+2.1 CB104(B10)
RV
Xm+2.2 CB104(A11)
RV
Xm+2.3 CB104(B11)
RV
Xm+2.4 CB104(A12)
RV
Xm+2.5 CB104(B12)
RV
Xm+2.6 CB104(A13)
RV
Xm+2.7 CB104(B13)
RV
0V
Xm+3.0 CB105(A02)
RV
Xm+3.1 CB105(B02)
RV
Xm+3.2 CB105(A03)
RV
Xm+3.3 CB105(B03)
RV
Xm+3.4 CB105(A04)
RV
Xm+3.5 CB105(B04)
RV
Xm+3.6 CB105(A05)
RV
Xm+3.7 CB105(B05)
RV
0V
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
Terminal No.
Address No.
Bit No. +24V
CB106(B01)
Xm+4.0 CB106(A02)
RV
Xm+4.1 CB106(B02)
RV
Xm+4.2 CB106(A03)
RV
Xm+4.3 CB106(B03)
RV
Xm+4.4 CB106(A04)
RV
Xm+4.5 CB106(B04)
RV
Xm+4.6 CB106(A05)
RV
Xm+4.7 CB106(B05)
RV
COM4 CB106(A14)
CB106(A01)
0V
Xm+5.0 CB106(A06)
RV
Xm+5.1 CB106(B06)
RV
Xm+5.2 CB106(A07)
RV
Xm+5.3 CB106(B07)
RV
Xm+5.4 CB106(A08)
RV
Xm+5.5 CB106(B08)
RV
Xm+5.6 CB106(A09)
RV
Xm+5.7 CB106(B09)
RV
0V
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B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
Terminal No.
Address No.
Bit No. +24V
CB106(B01),CB107(B01)
Xm+6.0 CB106(A10)
RV
Xm+6.1 CB106(B10)
RV
Xm+6.2 CB106(A11)
RV
Xm+6.3 CB106(B11)
RV
Xm+6.4 CB106(A12)
RV
Xm+6.5 CB106(B12)
RV
Xm+6.6 CB106(A13)
RV
Xm+6.7 CB106(B13)
RV
0V
Xm+7.0 CB107(A02)
RV
Xm+7.1 CB107(B02)
RV
Xm+7.2 CB107(A03)
RV
Xm+7.3 CB107(B03)
RV
Xm+7.4 CB107(A04)
RV
Xm+7.5 CB107(B04)
RV
Xm+7.6 CB107(A05)
RV
Xm+7.7 CB107(B05)
RV
0V
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
Terminal No.
Address No.
Bit No. +24V
CB105(B01)
Xm+8.0 CB105(A06)
RV
Xm+8.1 CB105(B06)
RV
Xm+8.2 CB105(A07)
RV
Xm+8.3 CB105(B07)
RV
Xm+8.4 CB105(A08)
RV
Xm+8.5 CB105(B08)
RV
Xm+8.6 CB105(A09)
RV
Xm+8.7 CB105(B09)
RV
0V
Xm+9.0 CB105(A10)
RV
Xm+9.1 CB105(B10)
RV
Xm+9.2 CB105(A11)
RV
Xm+9.3 CB105(B11)
RV
Xm+9.4 CB105(A12)
RV
Xm+9.5 CB105(B12)
RV
Xm+9.6 CB105(A13)
RV
Xm+9.7 CB105(B13)
RV
0V
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B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
Terminal No.
Address No.
Bit No. +24V
CB107(B01)
Xm+10.0 CB107(A06)
RV
Xm+10.1 CB107(B06)
RV
Xm+10.2 CB107(A07)
RV
Xm+10.3 CB107(B07)
RV
Xm+10.4 CB107(A08)
RV
Xm+10.5 CB107(B08)
RV
Xm+10.6 CB107(A09)
RV
Xm+10.7 CB107(B09)
RV
0V
Xm+11.0 CB107(A10)
RV
Xm+11.1 CB107(B10)
RV
Xm+11.2 CB107(A11)
RV
Xm+11.3 CB107(B11)
RV
Xm+11.4 CB107(A12)
RV
Xm+11.5 CB107(B12)
RV
Xm+11.6 CB107(A13)
RV
Xm+11.7 CB107(B13)
RV
0V
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
+24V 0V
+24V stabilized
power supply
DV
Yn+0.0 CB104(A16)
Relay
Yn+0.1 CB104(B16)
DV
Yn+0.2 CB104(A17)
DV
Yn+0.3 CB104(B17)
DV
Yn+0.4 CB104(A18)
DV
Yn+0.5 CB104(B18)
DV
Yn+0.6 CB104(A19)
DV
Yn+0.7 CB104(B19)
DV
Yn+1.0 CB104(A20)
DV
Yn+1.1 CB104(B20)
DV
Yn+1.2 CB104(A21)
DV
Yn+1.3 CB104(B21)
DV
Yn+1.4 CB104(A22)
DV
Yn+1.5 CB104(B22)
DV
Yn+1.6 CB104(A23)
DV
Yn+1.7 CB104(B23)
DV
CB104(A01)
0V
136
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
Terminal No.
Address No.
Bit No. CB104(A24,B24,A25,B25)
CB105(A24,B24,A25,B25)
CB106(A24,B24,A25,B25)
DOCOM CB107(A24,B24,A25,B25)
+24V 0V
+24V stabilized
power supply
DV
Yn+2.0 CB105(A16)
Relay
Yn+2.1 CB105(B16)
DV
Yn+2.2 CB105(A17)
DV
Yn+2.3 CB105(B17)
DV
Yn+2.4 CB105(A18)
DV
Yn+2.5 CB105(B18)
DV
Yn+2.6 CB105(A19)
DV
Yn+2.7 CB105(B19)
DV
Yn+3.0 CB105(A20)
DV
Yn+3.1 CB105(B20)
DV
Yn+3.2 CB105(A21)
DV
Yn+3.3 CB105(B21)
DV
Yn+3.4 CB105(A22)
DV
Yn+3.5 CB105(B22)
DV
Yn+3.6 CB105(A23)
DV
Yn+3.7 CB105(B23)
DV
CB105(A01)
0V
137
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
Terminal No.
Address No.
Bit No. CB104(A24,B24,A25,B25)
CB105(A24,B24,A25,B25)
CB106(A24,B24,A25,B25)
DOCOM CB107(A24,B24,A25,B25)
+24V 0V
+24V stabilized
power supply
DV
Yn+4.0 CB106(A16)
Relay
Yn+4.1 CB106(B16)
DV
Yn+4.2 CB106(A17)
DV
Yn+4.3 CB106(B17)
DV
Yn+4.4 CB106(A18)
DV
Yn+4.5 CB106(B18)
DV
Yn+4.6 CB106(A19)
DV
Yn+4.7 CB106(B19)
DV
Yn+5.0 CB106(A20)
DV
Yn+5.1 CB106(B20)
DV
Yn+5.2 CB106(A21)
DV
Yn+5.3 CB106(B21)
DV
Yn+5.4 CB106(A22)
DV
Yn+5.5 CB106(B22)
DV
Yn+5.6 CB106(A23)
DV
Yn+5.7 CB106(B23)
DV
CB106(A01)
0V
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B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
Terminal No.
Address No.
Bit No. CB104(A24,B24,A25,B25)
CB105(A24,B24,A25,B25)
CB106(A24,B24,A25,B25)
DOCOM CB107(A24,B24,A25,B25)
+24V 0V
+24V stabilized
power supply
DV
Yn+6.0 CB107(A16)
Relay
Yn+6.1 CB107(B16)
DV
Yn+6.2 CB107(A17)
DV
Yn+6.3 CB107(B17)
DV
Yn+6.4 CB107(A18)
DV
Yn+6.5 CB107(B18)
DV
Yn+6.6 CB107(A19)
DV
Yn+6.7 CB107(B19)
DV
Yn+7.0 CB107(A20)
DV
Yn+7.1 CB107(B20)
DV
Yn+7.2 CB107(A21)
DV
Yn+7.3 CB107(B21)
DV
Yn+7.4 CB107(A22)
DV
Yn+7.5 CB107(B22)
DV
Yn+7.6 CB107(A23)
DV
Yn+7.7 CB107(B23)
DV
CB107(A01)
0V
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.1.6
I/O Signal Requirements Contact capacity :
Requirements and for DI signals 30 VDC 16 mA or more
External Power Supply Leakage current between contact points for an open circuit :
1 mA or less (at 26.4 V)
for DO Voltage drop between contact points for a closed circuit :
2 V or less (including the voltage drop in the cables)
Ratings for the Maximum load current when turned on :
DO output driver 200 mA or less, including momentary surges (The
maximum current for one DOCOM (power supply)
pin must be 0.7 A or less.)
Saturation voltage when turned on :
1.0 V max when the load current is 200 mA
Dielectric strength :
24 V +20% or less, including momentary surges
Leakage current when turned off :
100 µA or less
CAUTION
1 Never use the following DO parallel connection.
DOCOM
+24V 0V
DV
Relay
DV
0V
140
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
CAUTION
2 When using a dark lighting resistor as shown in the following
figure, use a leakage–proof diode.
DOCOM
+24V 0V
Dark
lighting
resister
DV Lamp
Leakage–proof diode
0V
141
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
NOTE
Output signal driver
Each of the output signal driver devices used on this I/O
board outputs eight signals.
A driver device monitors the current of each output signal.
If it detects an overcurrent on an output, it turns off the
output. Once an overcurrent causes an output to turn off,
the overcurrent is no longer present. Then, the output is
turned on again. In ground–fault or overload conditions,
outputs may turn on and off alternately. This phenomenon
also occurs when a load with a high surge current is
connected.
Each driver device contains an overheat detector circuit. If
an overcurrent is observed on an output continuously
because of a ground–fault or similar reason and the
temperature in the device rises, the overheat detector circuit
turns off all eight outputs. The output–off state is
maintained. This state can be released by logically turning
off then on again the outputs after the internal temperature
of the device drops to a specified level. This state can also
be released by turning off the system power supply.
The output signals of the driver devices are assigned the
following addresses:
Device #0: Yn+0.0 to Yn+0.7
Device #1: Yn+1.0 to Yn+1.7
Device #2: Yn+2.0 to Yn+2.7
Device #3: Yn+3.0 to Yn+3.7
Device #4: Yn+4.0 to Yn+4.7
Device #5: Yn+5.0 to Yn+5.7
Device #6: Yn+6.0 to Yn+6.7
Device #7: Yn+7.0 to Yn+7.7
If NC diagnosis shows that an output is on but the output is
actually not turned on, an overload on that output or another
output in the same device may have turned off the eight
outputs of that device. In such a case, turn off the system
power supply and remove the cause of the overload.
142
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
DOCOM
OHD
CONTROL
IN#0 OUT#0
LOGIC
OCD
CONTROL
IN#1 OUT#1
LOGIC
OCD
⋅ ⋅
⋅ ⋅ ⋅ ⋅
⋅ ⋅ ⋅ ⋅
CONTROL
IN#7 OUT#7
LOGIC
OCD
143
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.1.7 Manual pulse generators are used to manually move an axis in the handle
Connecting the Manual feed mode.
Pulse Generator
MPG
JA3B
144
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
Connection to Manual
Pulse Generators
Manual Pulse Generator
Cable connection
Manual Pulse
T.B.
Generator
#1
1 7 RD HA1 5 HA1
HA1 2 7 WH 6
HB1 HB1 HB1
9 5 RD 3
+5V +5V +5V
12 2 BK 4
0V 0V 0V
#2
3 8 RD HA2 5 HA2
HA2 4 8 BK 6
HB2 HB2 HB2
18 4 RD 3
+5V +5V +5V
14 3 BK 4
0V 0V 0V
#3
5 9 BK 5
HA3 HA3
HA3 6 9 WH 6
HB3 HB3 HB3
20 6 RD 3
+5V 16 1 BK +5V +5V
4
0V 0V 0V
shield
Ground Plate
Cable Wires
145
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
Cable Length When Manual pulse generators are supplied with 5 VDC power the same as
Manual Pulse Generator pulse coders. The drop in voltage due to cable resistance must not exceed
is Used 0.2V (on 0V and 5V lines in total).
0.1 R 2L where 0.1 :Power supply current for the
0.2y manual pulse generator = 0.1 A
m R : Wire resistance per unit length [Ω/m]
m : Number of 0–V wires
Therefore, (= number of 5–V wires)
L : Cable length [m]
m
Lx
R
Manual Handle Usually, if two or more units equipped with a manual handle interface are
Allocation Function connected with an I/O LINK, the manual handle interface of the first unit
connected to the I/O LINK will be automatically enabled.
The use of this function enables the manual handle interfaces of the
second and subsequent units. By setting bit 1 of parameter No. 7105, the
manual handles associated with the X addresses set in parameters Nos.
12305 to 12307 can be allocated as the first, second, and third manual
handles, respectively.
Up to three manual handles can be allocated. For the Series 0i Mate–TC,
however, up to two manual handles can be allocated.
Connection example Connection example in which more than one unit equipped with a manual
handle interface is connected with an I/O LINK
Operator’s
JA3 panel I/O
Manual pulse
JD1B JA3 generator
(No. 3)
JD1B JD1A
JD1A
I/O unit
146
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
7105 HDX
147
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.2
CONNECTION TO
MACHINE
OPERATOR’S PANEL
9.2.1 This machine operator’s panel is connected with CNC by I/O Link, which
Overview is composed with the following 2 operator’s panels.
148
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
9.2.2
Total Connection
Diagram
JD1A
JA3 MPG
MPG
Next I/O unit
MPG
+24V Power CA64(IN)
Pendant
JA58 type MPG
+24V Power CA64(OUT)
CM66
NOTE
1 Usually, CNC is only possible to use the MPG interface on this operator’s panel. If CNC uses
some I/O unit having MPG interface (ex. Dispersion type I/O module for panel) and this
operator’s panel, the MPG interface nearest the CNC is only available on the I/O Link
connection.
To enable the MPG interface of the second or later unit, use the manual handle assignment
function described in Subsection 9.1.7.
2 MPG cannot be connected with either of JA3 and JA58.
149
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.2.3
Connections
9.2.3.1
Pin assignment
CA64 (Power source) CA65 (Power magnetic cabinet)
3 2 0V 1 +24V A01 EON B01 EOFF
6 5 0V 4 +24V A02 COM1 B02 COM2
NOTE
1 Input/output Pins shaded by are in pairs. Only one in each pair is usable.
2 Pins shaded by are those for forwarding signals. Pins with the same name are connected
directly to one another.
150
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
JA3 (Manual pulse generator) JA58 (Pendant type manual pulse generator)
1 HA1 11 1 HA1 11 Xm+1.5
2 HB1 12 0V 2 HB1 12 0V
3 HA2 13 3 Xm+2.2 13 Xm+1.6
4 HB2 14 0V 4 Xm+2.3 14 0V
5 HA3 15 5 Xm+2.4 15 Xm+1.7
6 HB3 16 0V 6 Xm+2.5 16 0V
7 17 7 Yn+5.3 17 Xm+2.0
8 18 +5V 8 Xm+2.1 18 +5V
9 +5V 19 9 +5V 19 +24V
10 20 +5V 10 +24V 20 +5V
Recommended connector for cable of JA3 and JA58
When the depth of the operator’s panel is 60mm min.
Recommended connector for cable:
Hirose electric : FI30–20S (Connector)
FI–20–CV7 (Case)
When the depth of the operator’s panel is 80mm min.
Recommended connector for cable of JA3:
Hirose electric : FI40B–2015S (Connector)
FI–20–CV (Case)
Recommended connector for cable of JA58:
Honda : PCR–E20FA (Connector)
PCR–V20LA (Case)
Hirose electric : FI30–20S (Connector)
FI–20–CV2 (Case)
Fujitsu : FCN–247J020–G/E (Connector)
FCN–240C020–Y/S (Case)
Molex : 52622–2011 (Connector)
52624–2015 (Case)
151
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.2.3.2 To the connector CA64 (IN), shown in the figure below, supply the power
Power supply necessary for this operator’s panel to operate and the power necessary for
general–purpose DI. To facilitate power branching, the powers supplied
connection
to CA64 (IN) are output directly to CA64 (OUT). If power branching is
required, use CA64 (OUT).
CA64 (IN)
01 +24V
24VDC power 02 0V
03
CA64 (OUT)
01 +24V
24VDC power 02 0V
03
NOTE
1 Both connectors CA64 (IN) and CA64 (OUT) are same
specification. And there is not indication of (IN) and (OUT)
on the PCB.
2 Power supply for the operator’s panel must not turn off at
operation. If +24V is turned off at operation, CNC happen
to get system alarm (Communication alarm between CNC
and operator’s panel). +24V for operator’s panel must be
supplied before or same time CNC power on.
152
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
9.2.3.3
I/O link connection
JD1A JD1B
(PCR–E20MDK–SL–A) (PCR–E20MDK–SL–A)
JD1A
1 SIN 11 0V JD1B 1 SIN 11 0V
2 :SIN 12 0V 2 :SIN 12 0V
3 SOUT 13 0V 3 SOUT 13 0V
Next slave
4 :SOUT 14 0V 4 :SOUT 14 0V unit
5 15 5 15
6 16 6 16
7 17 7 17
8 18 (+5V) 8 18 (+5V)
9 (+5V) 19 9 (+5V) 19
10 20 (+5V) 10 20 (+5V)
+5V terminals are for an optical I/O Link adapter. They are not necessary
when connecting with a metal cable.
If not using the optical I/O link adapter, do not connect the +5 V pin.
JD1A JD1B
SIN 1 3 SOUT
:SIN 2 4 :SOUT
SOUT 3 1 SIN
:SOUT 4 2 :SIN
0V 11 11 0V
0V 12 12 0V
0V 13 13 0V
0V 14 14 0V
Shield
Ground Plate
Recommended wire material:
A66L–0001–0284#10P (AWG28 10 pairs)
153
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.2.3.5 Signal generated by the power ON/OFF control switches on the machine
Power ON/OFF control operator’s panel can be sent to the power magnetic cabinet. (This signal
cannot be sent to the FANUC I/O Link.)
signal connection
Sub panel B1 is not included Emergency stop button.
Main panel B
ON switch P.C.B.
CM67 CA65
EON
A01 A01 EON
COM1
A02 A02 COM
OFF switch
EOFF
B01 B01 EOFF
COM2
B02 B02
154
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
9.2.3.6
General–purpose
DI connection
Pin number
+24V
CM68(A1),CM69(A1),
Address number JA58(10),JA58(19)
Bit
Sub panel B1
CM65(A04) D Rotary switch
CM65(B05) A (SA1)
Xm+0.0
RV
Xm+0.1 CM65(A03) F
RV
Xm+0.2 CM65(A05) B
RV
Xm+0.3 CM65(B03) E
RV
Xm+0.4 CM65(B04) C
RV
Xm+0.5 CM65(B02) G
RV
CM66(A04) D Rotary switch
CM66(B05) A (SA2)
Xm+0.6
RV
Xm+0.7 CM66(A03) F
RV
Xm+1.0 CM66(A05) B
RV
Xm+1.1 CM66(B03) E
RV
Xm+1.2 CM66(B04) C
RV
Xm+1.3 CM66(B02) G
RV
CM67(B03)
Xm+1.4 CM67(A03)
RV
(SA3)
JA58(11)
Xm+1.5 CM68(B01)
RV
JA58(13)
Xm+1.6 CM68(A02)
RV
JA58(15)
Xm+1.7 CM68(B02)
RV
+24V
0V
155
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
0V
Xm+3.0 CM69(B02)
RV
Xm+3.1 CM69(A03)
RV
Xm+3.2 CM69(B03)
RV
Xm+3.3 CM69(A04)
RV
Xm+3.4 CM69(B04)
RV
Xm+3.5 CM69(A05)
RV
Xm+3.6 CM69(B05)
RV
Xm+3.7 CM69(A06)
RV
DICOM CM69(B06) 0V
NOTE
1 Xm+3.0 to 3.7 have a common line that is possible to select the source/sink type. If DICOM
(CM69–B06pin) is connected to +24V, the DI signal logic is negative. But in this connection,
if the DI signal wires happen to drop the ground level, the status of the DI signal is same as the
DI signal is “ON”. From the safety viewpoint, DICOM should be connected 0V.
2 Xm+0.0 to 0.7, Xm+1.0 to 1.7 and Xm+2.0 to 2.7 common lines are fixed. So, if these DI pins
in this address open, the status of these one stay “0”. And in case of Xm+3.0 to 3.7 which have
a selectable common line, if the DICOM(CM69–B06pin) is connected to 0V and these DI pins
open, the status of these one stay “0”. And if the DICOM are connected to +24V and these DI
pins open, the status of these one stay “1”. And if the DICOM is not connected to 0V or +24V
and these DI pins open, the status of these one don’t care.
156
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
9.2.3.7
General–purpose
DO signal
Pin number
DOCOM
CM68(A10),CM69(A10)
Address No.
Bit +24V 0V
+24V Power
JA58(7)
Yn+5.3 CM68(A08)
Relay
DV
Yn+5.7
DV CM68(B08)
Yn+6.3
DV CM68(A09)
Yn+6.7
DV CM68(B09)
Yn+7.3
DV CM69(A08)
Yn+7.4
DV CM69(B08)
Yn+7.5
DV CM69(A09)
Yn+7.6
DV CM69(B09)
CM68(B10),CM69(B10)
0V
157
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.2.3.8
Manual pulse generator
connection
3 4 5 6
JA3 +5V 0V HA1 HB1
1 HA1 11 Manual pulse generator # 1
2 HB1 12 0V (M3 Screw)
3 HA2 13 3 4 5 6
4 HB2 14 0V +5V 0V HA1 HB1
5 HA3 15 Manual pulse generator # 2
6 HB3 16 0V (M3 Screw)
7 17 3 4 5 6
8 18 +5V +5V 0V HA1 HB1
9 +5V 19
Manual pulse generator # 3
10 20 +5V
(M3 Screw)
Ground
Cable Wiring
NOTE
For an explanation of the length of the cable for the manual
pulse generator, see Subsection 9.1.7.
158
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
9.2.3.9
When a pendant–type
Main panel A/B/A1/B1 Pendant–type manual
manual pulse generator pulse generator
JA58
1 HA1 11 Xm+1.5
2 HB1 12 0V
3 Xm+2.2 13 Xm+1.6 Axis Multiplier
4 Xm+2.3 14 0V Selection setting
5 Xm+2.4 15 Xm+1.7
6 Xm+2.5 16 0V
7 Yn+5.3 17 Xm+2.0
8 Xm+2.1 18 +5V
9 +5V 19 +24V
10 +24V 20 +5V
NOTE
1 When Xm+1.5 to Xm+2.5 of connector JA58 are allocated
as the Dis used for the axis selection and multiplier setting,
Xm+1.5 to Xm+2.5 of connector CM68 cannot be used.
2 One DO is available for the manual pulse generator side at
the user’s direction. When this is used, Yn+5.3 of CM68
cannot be used, as in the case for DIs above.
159
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.2.3.10
Connector (on the cable Order specifi
side) specifications Connector Maker Specification
cation
Hirose
FI30–20S (Connector)
FI–20–CV2 (Case)
160
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
9.2.4
I/O Address
9.2.4.1 I/O address of Keyswitches and LED on the keyboard of Main panel B
Keyboard of main panel are as follows.
BIT
7 6 5 4 3 2 1 0
Key/LED
Xm+4/Yn+0 B4 B3 B2 B1 A4 A3 A2 A1
Xm+5/Yn+1 D4 D3 D2 D1 D4 C3 C2 C1
Xm+6/Yn+2 A8 A7 A6 A5 E4 E3 E2 E1
Xm+7/Yn+3 C8 C7 C6 C5 B8 B7 B6 B5
Xm+8/Yn+4 E8 E7 E6 E5 D8 D7 D6 D5
Keyswitches/LED position
Address 1 2 3 4 5 6 7 8 9 10 11
161
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.2.4.2 Table of gray code output is as follows when the Sub panel B1 is used
Override signals
Rotary switch (SA1)
Xm+0.0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0
Xm+0.1 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1
Xm+0.2 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1
Xm+0.3 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1
Xm+0.4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1
Xm+0.5 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0
NOTE
Xm+0.5 is a parity bit.
Xm+0.6 0 1 1 0 0 1 1 0
Xm+0.7 0 0 1 1 1 1 0 0
Xm+1.0 0 0 0 0 1 1 1 1
Xm+1.1 0 0 0 0 0 0 0 0
Xm+1.2 0 1 0 1 0 1 0 1
Xm+1.3 0 0 0 0 0 0 0 0
NOTE
Xm+1.2 is a parity bit.
162
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
DI map DO map
Xm+0 Yn+0
Xm+1 General–purpose Yn+1
Xm+2 DI Yn+2 Keyboard of
Xm+3 Yn+3 Main Panel
(LED)
Xm+4 Yn+4 Include general–
Xm+5 Yn+5 Purpose DO
Xm+6 Yn+6
Xm+7 Keyboard of Yn+7
Main panel
Xm+8 (Keyswitches)
Xm+9
Xm+10
Xm+11
Xm+12 (1st MPG)
Xm+13 (2nd MPG) MPG
Xm+14 (3rd MPG)
Xm+15 Reserve
9.2.6
Connector Locations
of Main Panel B
Fuse(1A) Unit=mm
View from rear side
163
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.2.7
Specifications
9.2.7.1
Environmental
requirement
Atmosphere Normal FA atmosphere(Consult us when using the system under environments with higher
degree of dust, coolant, or organic solution.)
9.2.7.2
Order specification
Set of blank key tops A02B–0236–K171 55 key tops with no symbols printed
Set of symbolic key tops A02B–0236–K172 34 symbol key tops + 21 blank key tops
164
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
9.2.7.3
Main panel B, B1
specification
Interface to CNC FANUC I/O Link connection Max. 16 modules or total points max.
1024/1024 will be available.
9.2.7.4
Sub panel A, B1
specification
Override rotary switch 2 2 5 bit Gray code output (with a parity bit)
9.2.7.5
Power supply
specification
165
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.2.7.6
General–purpose DI
signal definition
Interconnect voltage drop in closed circuit 2V or less (including the voltage drop in the cables)
9.2.7.7
General–purpose DO
signal definition
166
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9.2.8
Key Symbol Indication
on Machine Operator’s
Panel
9.2.8.1
Meaning of key symbols
Symbol
Meaning of key
indication
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Symbol
Meaning of key
indication
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9.2.8.2 Keyboard of main panel B has 55 keys. All key tops are detachable. MTB
Detachable key top can customize keys and make his original key layout easily. And using
transparent key top (optional), a film sheet with marking is inserted into
the key.
Film sheet*
(12.5mm 12.5mm, t=0.1mm Max.)
NOTE
* Use the oil–proof sheet in the environment which oil is used
for.
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9.2.9 The keyboard of this operator’s panel is a matrix composition. When three
Others or more keys are pushed, the bypass current cause unrelated key to be
available. Measures against the malfunction must be taken in the ladder
program.
One example is shown as follows.
(Elimination rule of malfunction)
When three keyinputs or more is input, all the keyinput since the third is
made invalid.
However, when the number of all keyinput becomes two or less because
keyinput was lost, all keyinputs are made effective.
Dataline(bit7)
Dataline(bit6)
Dataline(bit5)
Dataline(bit4)
Dataline(bit3)
Dataline(bit2)
Dataline(bit1)
Dataline(bit0)
Dataline(bit7)
Dataline(bit6)
Dataline(bit5)
Dataline(bit4)
Dataline(bit3)
Dataline(bit2)
Dataline(bit1)
Dataline(bit0)
State (d) State (e) State (f)
Com.line1(Xm+4) Com.line1(Xm+4) Com.line1(Xm+4)
Com.line2(Xm+5) Com.line2(Xm+5) Com.line2(Xm+5)
Com.line3(Xm+6) Com.line3(Xm+6) Com.line3(Xm+6)
Com.line4(Xm+7) Com.line4(Xm+7) Com.line4(Xm+7)
Com.line5(Xm+8) Com.line5(Xm+8) Com.line5(Xm+8)
Com.line6(Xm+9) Com.line6(Xm+9) Com.line6(Xm+9)
Com.line7(Xm+10) Com.line7(Xm+10) Com.line7(Xm+10)
Com.line8(Xm+11) Com.line8(Xm+11) Com.line8(Xm+11)
Dataline(bit7)
Dataline(bit6)
Dataline(bit5)
Dataline(bit4)
Dataline(bit3)
Dataline(bit2)
Dataline(bit1)
Dataline(bit0)
Dataline(bit7)
Dataline(bit6)
Dataline(bit5)
Dataline(bit4)
Dataline(bit3)
Dataline(bit2)
Dataline(bit1)
Dataline(bit0)
Dataline(bit7)
Dataline(bit6)
Dataline(bit5)
Dataline(bit4)
Dataline(bit3)
Dataline(bit2)
Dataline(bit1)
Dataline(bit0)
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[2] Judgment 1
(1) If there is no dataline where the keyinput exists.
³ Any key switch is not pushed.: Ex. State (a)
(2) When the keyinput exists in two datalines or less.
³ To [3]
(3) When the keyinput exists in three data lines or more.
³ There are three keyinputs or more.
It is invalid keyinput.: Ex. State (f)
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9.3
CONNECTION TO
THE SMALL
MACHINE
OPERATOR’S PANEL
OR SMALL MACHINE
OPERATOR’S PANEL
B
9.3.1 The small machine operator’s panel or small machine operator’s panel B
Overview is a machine operator’s panel connected to the CNC with an I/O Link. The
operator’s panel contains 30 keys, an emergency stop switch, and two
override rotary switches.
Be sure to see Subsection 9.3.12, for notes on using the keyboard.
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9.3.2
Overall Connection
Diagram
MPG JA3
CE54 CE54
MPG
MPG
CPD1 (OUT) CPD (IN)
+24 V power CPD1 (IN)
supply
CM65 CM66
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NOTE
1 If this operator’s panel is used together with a unit (such as an I/O module for branching)
connected to an I/O Link having another MPG interface, only the MPG interface of the unit
(module) nearest the CNC connected to the I/O Link will be enabled by default. To enable the
MPG interfaces of the second and subsequent units, set appropriate parameters. For details,
refer to the manual supplied with the NC used.
2 The following screw–on connectors cannot be used for the connection of an I/O Link and
manual pulse generator.
Connectors that cannot used on the cable side
Specification Manufacturer
9.3.3
Connection of Each
Section
9.3.3.1 To the CPD1 connector, shown in the figure below, supply the power
Power connection necessary for this operator’s panel to operate, as well as the power for the
general–purpose DI.
CPD1
01 +24V
24VDC power
supply 02 0V
03
NOTE
The +24V power supplied to this connector must be turned
OFF during operation. Turning it OFF will cause a CNC
communication alarm to be generated. Make sure that at
power ON, the supply of this +24V power is at the same time
as or earlier than the supply of the power to the CNC and
that at power OFF, it is at the same time as or later than the
interruption of the power to the CNC.
When the CNC connected to this operator’s panel with an
I/O Link is to be turned off, the power to this operator’s panel
must also be turned off.
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9.3.3.2 The emergency stop switch has contact A in two circuits and contact B
Emergency stop switch in two circuits. (This signal is not sent to the CNC with a FANUC I/O
Link.)
The machine tool builder is required to connect the switch to other DI/DO
devices.
With the small machine operator’s panel B, the input (pin 02) of the
emergency stop input connector (CE74) is connected to general–purpose
DI address Xm2+4.4 in the I/O board as shown below.
When the general–purpose DI start address is X0004, the input of CE74
is X0008.4, to which the signal of the emergency stop switch can be
directly connected.
When the input signal (Xm2+4.4) is used as an emergency stop signal, the
signal should be input to pin 02 of the emergency stop input connector
(CE74) or pin A08 of the general–purpose DI/DO connector (CE73).
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GROUNDING PLATE
Cable Wiring
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Calculate the maximum allowable length of the cable for the manual pulse
generator, with the method described below.
Manual pulse generators are supplied with 5 VDC power. The drop in
voltage due to cable resistance must not exceed 0.2V (on 0V and 5V lines
in total).
0.1 R 2L Where
0.2y 0.1 : Power supply current for the manual
m pulse generator = 0.1 A
R : Wire resistance per unit length [Ω/m]
Therefore, m : Number of 0–V wires (= number of 5–V wires)
L : Cable length [m]
m
Lx
R
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9.3.4
DI Signal Connection
(Rotary Switch
Connection)
+24V
CM65(A04) D
Rotary switch
CM65(B05) A (SA1)
Xm+0.0
RV
Xm+0.1 CM65(A03) F
RV
Xm+0.2 CM65(A05) B
RV
Xm+0.3 CM65(B03) E
RV
Xm+0.4 CM65(B04) C
RV
Xm+0.5 CM65(B02) G
RV
CM66(A04) D
Rotary switch
Xm+1.0 CM66(B05) A (SA2)
RV
Xm+1.1 CM66(A03) F
RV
Xm+1.2 CM66(A05) B
RV
Xm+1.3 CM66(B03) E
RV
Xm+1.4 CM66(B04) C
RV
Xm+1.5 CM66(B02) G
RV
0V
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9.3.5
General–purpose
DI/DO Connection
(Only for the Small
Machine Operator’s
Panel B)
9.3.5.1
Connector pin allocation
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NOTE
1 Xm2 and Yn2 indicate the general–purpose DI/DO start addresses in the I/O Link.
2 The B01 pin, +24 V, is 24 VDC output for DI signals. Do not supply 24 VDC to this pin from the
outside.
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9.3.5.2
General–purpose DI
(input signal) connection
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9.3.5.3
General–purpose DO
(output signal)
connection
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9.3.6
I/O Address
9.3.6.1 The I/O address correspondence between the key switches on the machine
Keyboard of the operator’s panel and LEDs are as follows.
operator’s panel
BIT
5 4 3 2 1 0
Key/LED
Xm+4/Yn+0 A6 A5 A4 A3 A2 A1
Xm+8/Yn+4 E6 E5 E4 E3 E2 E1
Address 1 2 3 4 5 6
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Xm+0.0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0
Xm+0.1 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1
Xm+0.2 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1
Xm+0.3 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1
Xm+0.4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1
Xm+0.5 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0
Xm+1.0 0 1 1 0 0 1 1 0
Xm+1.1 0 0 1 1 1 1 0 0
Xm+1.2 0 0 0 0 1 1 1 1
Xm+1.3 0 0 0 0 0 0 0 0
Xm+1.4 0 1 0 1 0 1 0 1
Xm+1.5 0 0 0 0 0 0 0 0
NOTE
1 Xm+0.5 and Xm+1.4 are parity bits.
2 If parity bits are used, the output timing of override signals
may differ from that of the parity bits.
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9.3.7 The I/O address maps for the main panel are as follows.
I/O Address Allocation
9.3.7.1
For small machine
operator’s panel
9.3.7.2 For I/O Link allocation, each unit is usually allocated as one group.
For small machine However, as shown below, one unit of the small machine operator’s panel
B has two functions, the machine operator’s panel section and the
operator’s panel B
general–purpose DI/DO section, which are allocated as sequential groups
in that order.
The following is an example in which the machine operator’s panel
section is allocated as group 0.
In this case, the general–purpose DI/DO section is allocated as group 1.
The I/O module in the next stage is allocated as group 2.
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Xm1 and Yn1 indicate the start addresses for the machine operator’s panel
section of the small machine operator’s panel B in the I/O Link, while
Xm2 and Yn2 indicate the start addresses for the general–purpose DI/DO
section.
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Module name
DI DO
X005
X006
X007
X008 *ESP
9.3.8
External Dimensions
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9.3.8.1
Outline drawing and
panel–cut drawing of the
small machine
operator’s panel
Umit: mm
Weight : 1.5kg
Panel–cut drawing
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Small machine
operator’s panel B
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9.3.8.2 (Same for both the small machine operator’s panel and small machine
Layout of the key sheet operator’s panel B)
(1) M series
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(2) T series
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9.3.9
Connector Layout of
the Small Machine
Operator’s Panel
Unit: mm
Fuse (1A)
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9.3.10
Specifications
9.3.10.1
Environmental
requirement
Atmosphere Normal FA atmosphere (Consult us when using the system under environments with higher
degree of dust, coolant, or organic solution.)
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9.3.10.2
Order specification
9.3.10.3
Operator’s panel
specification
9.3.10.4
Power supply
specification
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9.3.11
Key Symbol Indication
on Machine Operator’s
Panel
9.3.11.1
Meaning of key symbols
Symbol
English Meaning of key
indication
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Symbol
English Meaning of key
indication
+Z –Z
Traverse; Performs jog feed at rapid traverse
RAPID
rate when this button is set to on.
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9.3.11.2 If a customer wishes to partially modify the standard key sheet, he or she
Customization of the key can customize the key sheet.
sheet D The machine tool builder prints out the desired key indication on a
sticker prepared by the machine tool builder.
D Apply the sticker on the standard key sheet.
D Remove the screws from the front side, remove the escutcheon, apply
a transparent key sheet on the standard key sheet, taking care not to get
dust or air caught between them. Finally, put back the escutcheon.
D The transparent key sheet is an option.
Specification:
A02B–0299–K210 (set of three transparent key sheets)
13 mm
13 mm
NOTE
If a small machine operator’s panel customized in this way
is to be maintained (replaced), the application of the sticker
must be performed by the customer. The customer must
prepare a sticker. Once peeled off, the transparent sheet
cannot be reused. Another transparent sheet must be
used.
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9.3.13 Consumables
Maintenance Parts Name Ordering specification Remarks
Items to be repaired
Name Ordering specification Remarks
A20B–0299–C150#M M series
Small machine operator’s panel
A20B–0299–C150#T T series
A20B–0309–C151#M M series
Small machine operator’s panel B
A20B–0309–C151#T T series
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9.4
CONNECTION OF
CONNECTOR PANEL
I/O MODULE
9.4.1
Configuration
Direction to be
used when the
Direction to be used when
modules are
the modules are connected
directly to the connection mounted using
printed circuit board DIN rails or
screws
Expansion module 3
JD1A
JD1B Expansion module 2
Expansion module 1
(with manual pulse generator)
Basic module
I/O Link cable
NOTE
For direction connection to the connection printed circuit board, expansion modules are
installed to the right of the basic module on the installation plane. For installation using DIN
rails or screws, expansion modules are installed to the left of the basic module on the installation
plane.
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9.4.2
Connection Diagram
CNC
I/O UNIT
I/O Link
JD1B
JD1A
(JD44A)
JD1B
JD1A
CA52 CB150
Basic module
MPG
DI/DO
module
MPG
Connector panel
CA53
Expansion module
(with MPG (Note 1))
2A output
CA53 module
CB154
CA52
Expansion module 2
Analog
CA53 input
module
CB157
CA52
Expansion module 3
NOTE
1 Ensure that the expansion module with the MPG interface is located nearest to the basic
module, as shown in the figure.
2 The connection diagram above shows an example of using a DI/DO module, 2A output module,
and analog input module as expansion modules. These expansion modules can be used in
any combination.
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Installation conditions
Ambient temperature Operation: 0°C to 55°C
for the unit Storage and transportation: –20°C to 60°C
Other conditions (1) Use each I/O module in a completely sealed cabinet.
(2) For ventilation within each I/O module, each module
must be installed in the orientation shown below.
Moreover, for ventilation and wiring, allow a
clearance of 100 mm or more above and below each
module. Never place a device that generates a large
amount of heat below an I/O module.
(3) While referring to Section 9.4.17, ensure that the
vent hole of the basic module is not obstructed by the
flat cable.
Upper side
Basic module
Expansion
Expansion
Expansion
module 1
module 2
module 3
I/O Link connection
MPG connection Lower side
Expansion 0.1A
module D
(analog input
module)
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9.4.4 This section describes the DI/DO connector pin allocation of the basic
DI/DO Connector Pin module and expansion modules A and B.
Assignment CB150 (HONDA MR–50RMA)
33 DOCOM 01 DOCOM 50 male pins with fittings for
34 Yn+0.0 02 Yn+1.0 fixing the connector covers
19 0V
35 Yn+0.1 03 Yn+1.1
20 0V
36 Yn+0.2 04 Yn+1.2
21 0V
37 Yn+0.3 05 Yn+1.3
22 0V
38 Yn+0.4 06 Yn+1.4
23 0V
39 Yn+0.5 07 Yn+1.5
24 DICOM0
40 Yn+0.6 08 Yn+1.6
25 Xm+1.0
41 Yn+0.7 09 Yn+1.7
26 Xm+1.1
42 Xm+0.0 10 Xm+2.0
27 Xm+1.2
43 Xm+0.1 11 Xm+2.1
28 Xm+1.3
44 Xm+0.2 12 Xm+2.2
29 Xm+1.4
45 Xm+0.3 13 Xm+2.3
30 Xm+1.5
46 Xm+0.4 14 Xm+2.4
31 Xm+1.6
47 Xm+0.5 15 Xm+2.5
32 Xm+1.7
48 Xm+0.6 16 Xm+2.6
49 Xm+0.7 17 Xm+2.7
50 +24V 18 +24V
NOTE
1 The DI and DO addresses for the basic and expansion
modules run contiguously. These basic and expansion
module DI and DO addresses are allocated to the I/O Link
as a group. For example, when the DI and DO top
addresses are X0004 and Y0000 (m = 4 and n = 0),
respectively, then the addresses are allocated as shown in
the following table.
2 Pins 18 and 50 (+24V) of connector CB150 are used to
apply 24 V externally to a module. Be sure to connect these
pins because the +24 V applied to the module is used
internally.
DI DO
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9.4.5 This section describes the DI (input signal) connections of the basic
DI (Input Signal) module and expansion modules A and B.
Connection d A maximum of 96 points are provided
(24 points per module; 1 basic module + 3 expansion modules).
Pin number
Xm+0.0 CB150(42)
RV +24V 0V
+24 V stabilized
Xm+0.1 CB150(43) power supply
RV
Xm+0.2 CB150(44)
RV
Xm+0.3 CB150(45)
RV
Xm+0.4 CB150(46)
RV
Xm+0.5 CB150(47)
RV
Xm+0.6 CB150(48)
RV
Xm+0.7 CB150(49)
RV
CB150(24)
DICOM0
CB150 (19),(20),(21)
0V (22),(23)
Xm+1.0 CB150(25)
RV
Xm+1.1 CB150(26)
RV
Xm+1.2 CB150(27)
RV
Xm+1.3 CB150(28)
RV
Xm+1.4 CB150(29)
RV
Xm+1.5 CB150(30)
RV
Xm+1.6 CB150(31)
RV
Xm+1.7 CB150(32)
RV
0V
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Pin number
Xm+2.0 CB150(10)
RV +24V 0V
+24 V stabilized
Xm+2.1 CB150(11) power supply
RV
Xm+2.2 CB150(12)
RV
Xm+2.3 CB150(13)
RV
Xm+2.4 CB150(14)
RV
Xm+2.5 CB150(15)
RV
Xm+2.6 CB150(16)
RV
Xm+2.7 CB150(17)
RV
0V
CB150 (19),(20),(21)
0V (22),(23)
NOTE
Xm+0.0 through Xm+0.7 are DI pins for which a common voltage can be selected. That is, by
connecting the DICOM0 CB150(24) pin to the +24 V power supply, a DI signal can be input with
its logical state reversed. If, however, a cable is connected to ground, it has the same effect
as inputting an ON state DI signal. To prevent such accidents, the connection of the DICOM0
CB150(24) pin to the 0 V power supply is recommended whereever possible.
For safety reasons, the emergency stop signal needs to be allocated to an appropriate bit of
the addresses for which the common voltage is fixed, ranging from Xm+1.0 to Xm+1.7 or from
Xm+2.0 to Xm+2.7. See 9.4.19 for information about how to allocate the emergency stop
signal.
For unused DI pins allocated to the addresses for which the common voltage is fixed (from
Xm+1.0 to Xm+1.7 and from Xm+2.0 to Xm+2.7), the logic is fixed to “0”. For unused pins
allocated to Xm+0.0 to Xm+0.7 for which the common voltage can be selected, the logic is fixed
to “0” when the DICOM0 CB150(24) pin is connected to the 0 V power supply. When the
DICOM0 CB150(24) pin is connected to the +24 V power supply, the logic is fixed to “1”. The
logic of the unused pins allocated to Xm+0.0 to Xm+0.7 is variable when the contact of the
DICOM0 CB150(24) pin is open.
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9.4.6 This section describes the DO (output signal) connections of the basic
DO (Output Signal) module and expansion modules A and B.
Connection d A maximum of 64 points are provided (16 points per module; 1 basic
module + 3 expansion modules).
Pin number
DOCOM
CB150(01),(33)
Address number
Bit number +24V 0V
+24 V stabilized
power supply
Yn+0.0 CB150(34)
Relay
DV
Yn+0.1 CB150(35)
DV
Yn+0.2 CB150(36)
DV
Yn+0.3 CB150(37)
DV
Yn+0.4 CB150(38)
DV
Yn+0.5 CB150(39)
DV
Yn+0.6 CB150(40)
DV
Yn+0.7 CB150(41)
DV
Yn+1.0 CB150(02)
DV
Yn+1.1 CB150(03)
DV
Yn+1.2 CB150(04)
DV
Yn+1.3 CB150(05)
DV
Yn+1.4 CB150(06)
DV
Yn+1.5 CB150(07)
DV
Yn+1.6 CB150(08)
DV
Yn+1.7 CB150(09)
DV
CB150 (19),(20),(21)
0V (22),(23)
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9.4.7 This section describes the specifications of the DI/DO signals used with
DI/DO Signal the basic module and expansion modules A and B.
Specifications
DI (input signal specifications)
ON
DOCOM
OFF
DO state when ON
DO is on in the
sequence OFF
DO state when ON
DO is off in the
sequence OFF
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NOTE
When DO is on in the sequence, the ON/OFF state of
DOCOM is directly reflected in the DO state as indicated
above by the dashed box. The +24 V signal to be supplied
to the I/O module must not be turned off during operation.
Otherwise, a CNC communication alarm is issued. Ensure
that +24 V is supplied either when or before the power to the
CNC is turned on, and that +24 V is removed either when
or after the power to the CNC is turned off.
DOCOM
CB150(01),(33)
+24V 0V
+24 V regulated
power supply
Relay
DV
DV
0V
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NOTE
1 The DI/DO addresses of an expansion module and the
DI/DO addresses of the basic module are contiguous.
Addresses allocated to I/O Link are handled as a group
covering the basic and expansion modules. That is, when
the first addresses allocated are X0004 and Y0000 (m = 4,
n = 0), the DI/DO addresses are as listed below.
2 When the 2A output module is used, the DI addresses of the
module cannot be used. (When the 2A output module is
used as expansion module 3, X13 through X15 cannot be
used.)
DI DO
Basic module X4 to X6 Y0 to Y1
Expansion module 1 X7 to X9 Y2 to Y3
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
V+ 0V
Address number
Bit number
24VDC
DV
Solenoid,
etc.
0V
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9.4.10 This section describes the specifications of the 2A output DO signals used
2A Output DO Signal with expansion module C.
Specifications DO (output signal specifications)
Number of points 32 points (per module)
ON
DOCOM
OFF
DO state when ON
DO is on in the
OFF
sequence
DO state when ON
DO is off in the
sequence OFF
NOTE
When DO is on in the sequence, the ON/OFF state of
DOCOM is directly reflected in the DO state as indicated
above by the dashed box. The +24 V signal to be supplied
to the I/O module must not be turned off during operation.
Otherwise, a CNC communication alarm is issued. Ensure
that +24 V is supplied either when or before the power to the
CNC is turned on, and that +24 V is removed either when
or after the power to the CNC is turned off.
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9.4.11 This section describes the analog input connector pin allocation of
Analog Input expansion module D.
Connector Pin CB157 (HONDA MR–50RMA)
Allocation 33 INM3 01 INM1 50 pins, male,
34 COM3 02 COM1 with a metal fitting for securing
19 FGND the connector cover
35 FGND3 03 FDND1
20 FGND
36 INP3 04 INP1
21 FGND
37 JMP3 05 JMP1
22 FGND
38 INM4 06 INM2
23 FGND
39 COM4 07 COM2
24
40 FGND4 08 FGND2
25
41 INP4 09 INP2
26
42 JMP4 10 JMP2
27
43 11
28
44 12
29
45 13
30
46 14
31
47 15
32
48 16
49 17
50 18
NOTE
1 The DI/DO addresses of an expansion module and the
DI/DO addresses of the basic module are contiguous.
Addresses allocated to I/O Link are handled as a group
covering the basic and expansion modules. That is, when
the first addresses allocated are X0004 and Y0000 (m = 4,
n = 0), the DI/DO addresses are as listed below.
2 With the analog input module, the DO space is also used as
an input channel selection area.
DI DO
Basic module X4 to X6 Y0 to Y1
Expansion module 1 X7 to X9 Y2 to Y3
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Pin number
Not connected
For voltage input
Voltage
source
0V
Pin number
Current
source
0V
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NOTE
1 In the diagram above, n represents each channel (n = 1, 2,
3, 4).
2 Current input or voltage input can be selected on a
channel–by–channel basis. For current input, connect
JMPn to INPn.
3 For the connection, use a shielded twisted pair.
4 In the diagram above, the shield of each channel is
connected to FGNDn, and FGND is used for shield
processing of all channels. However, the shield of a channel
may be directly connected to frame ground with a cable
clamp, instead of using FGNDn.
5 If the voltage (current) source has a GND pin, as shown in
the figure above, connect COMn to this pin. Otherwise,
connect INMn and COMn together in the analog input
module.
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9.4.13 This section describes the specifications of the analog input signals used
Analog Input Signal with expansion module D.
Specifications Item Specifications Remarks
0V or 0mA 0
–10V –2000
Resolution 5 mV or 20 µA
NOTE
This analog input module has four input channels. The
digital output section consists of a group of 12 bits within the
three–byte occupied input points. This means that the
channel to be used can be dynamically selected by the
ladder. The channel switching DO point for channel
selection is included in the two–byte occupied output points.
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
D00 to D11 represent 12–bit digital output data. D00 and D11 correspond
to weightings of 20 and 211, respectively.
D11 is a sign bit expressed as a two’s complement. CHA and CHB
represent analog input channels.
This means that when the two bytes above are read with a PMC program,
the A–D converted data of the CHA and CHB input channels can be read
from D11 to D00. For CHA and CHB, see the description of channel
selection, below.
Section 6.3 provides notes on reading data with a PMC program.
(Channel selection)
With this analog input module, which of the four channels is to be output
to the digital output section must be determined with a PMC program.
The DO points used for this selection are CHA and CHB (two–byte
occupied output points). These are mapped as indicated below.
Address in the module 7 6 5 4 3 2 1 0
Yn X X X X X X X X
Yn+1 X X X X X X CHB CHA
0 0 Channel 1
0 1 Channel 2
1 0 Channel 3
1 1 Channel 4
(Address)
The start address of X (DI) of the basic modules including the analog input
module must always be allocated at an even–numbered address. With this
allocation, the digital output addresses of the analog input module are as
described below, depending on where the analog input module is
allocated
D When the analog input module is allocated in the space for expansion
module 1 (m represents the allocation start address.)
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D When the analog input module is allocated in the space for expansion
module 2 (m represents the allocation start address.)
Address in the module 7 6 5 4 3 2 1 0
Xm+6 (even–numbered address) D07 D06 D05 D04 D03 D02 D01 D00
Xm+7 (odd–numbered address) 0 0 CHB CHA D11 D10 D09 D08
Xm+8 (even–numbered address) Undefined
D When the analog input module is allocated in the space for expansion
module 3 (m represents the allocation start address.)
Address in the module 7 6 5 4 3 2 1 0
Xm+9 (odd–numbered address) Undefined
Xm+10 (even–numbered address) D07 D06 D05 D04 D03 D02 D01 D00
Xm+11 (odd–numbered address) 0 0 CHB CHA D11 D10 D09 D08
NOTE
When two–byte digital output addresses are to be
referenced with a PMC program, a read must always be
performed word–by–word (16 bits).
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
Ground plate
Cable Wire
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(These cables do not include the wire shown in the above figure.)
NOTE
The number of connectable manual pulse generators
depends on the type and option configuration.
9.4.16 Like a pulse coder, the manual pulse generator operates on 5 VDC. The
Cable Length for supply voltage drop due to the cable resistance must be held below 0.2 V
(when those of the 0–volt and 5–volt wires are combined), as expressed
Manual Pulse in the following expression:
Generator
0.2 u
+
0.1 R
m
2L
Where
0.1 = manual pulse generator supply current (0.1 A)
R = resistance per unit cable length (W/m)
m = number of 0–volt and 5–volt wires
L = cable length (m).
Lt
+R
m
In the case of the A66L–0001–0286 cable, for example, when three pairs
of signal wires and six power supply wires (20/0.18, 0.0394 W/m) are
used (three power supply wires connected to 5 V and the other three to 0
V), the cable length is:
Lt
+
3 + 76.75[m]
0.0394
However, the maximum pulse transmission distance for the manual pulse
generator is 50 m. Taking this into consideration, the cable length may
be extended to:
38.37 m (when two generators are used), or
25.58 m (when three generators are used).
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.4.17 Modules can be connected in the same way, regardless of whether you are
Connection of Basic connecting the basic module to an expansion module or connecting two
expansion modules. Connect the modules by using 34–pin flat cable
and Expansion connectors as shown in the figure below. Ensure that all 34 pins at one
Modules end of the cable are connected to the corresponding pins at the other end;
e.g., connect the A1 pin to the pin having the same designation (A1) at
the other end.
A1 pin mark
CA55
CA52
CA53
CA52
Ventilation
slot
Basic module Expansion module Expansion module
Top view
Flat cable–side connector specification:
HIF3BA–34DA–2.54R (Hirose Electric Co., Ltd.)
Module connector–side specification:
HIF3BA–34PA–2.54DS (Hirose Electric Co., Ltd.) or
FAP–3403–1202–0BS (Yamaichi Denki Co., Ltd.)
NOTE
Modules need to be spaced at least 32 mm apart, in which case a flat cable of about 20 mm
in length is required. To install modules further away from each other, the cable length will be
20 mm plus the extra distance. Note that the maximum length of a flat cable is 300 mm. To
ensure adequate ventilation, install the modules in such a way that the flat cables lie on top of
them. The basic module has a vent at the top (as indicated by the dotted lines in the above
figure). When connecting modules, install expansion modules so that the flat cables do not
cover the vent, as shown in the above figure.
Therefore, for direct connection to the connection printed circuit board, expansion modules are
installed to the right of the basic module on the installation plane. For installation using DIN
rails or screws, expansion modules are installed to the left of the basic module on the installation
plane.
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No. 1
pin
Square
hole
I/O Link
I/O interface interface
MPG interface
(for expansion
module)
JD1A JD1B
NOTE
1 A connector with a fitting (HONDA MRH–50RMA) is used for the module–side I/O interface.
Always use a connector having no fitting for the connector panel printed circuit board.
2 Area where pattern printing is prohibited
: Prohibited area on soldered side
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
Hook
Stopper
Connector panel
printed circuit board
NOTE
When mounting and dismounting a module, hold the module by its top and bottom surfaces.
Avoid applying force to the sides where there are slits.
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B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
When mounting a DIN rail (external module view and mounting diagram)
MPG interface
I/O Link interface
(for expansion
module)
Note
I/O interface
NOTE
Recommended connector: A02B–0098–K891 (including the following connector and case)
(Connector: HONDA MR–50FH solder type)
(Case: HONDA MR–50NSB angled type)
Recommended wire material: A66L–0001–0042 (7/0.18, 50 pins)
227
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
Hook
DIN rail
Stopper
Slotted screwdriver
NOTE
When dismounting the module, take care not to damage the stopper by applying excessive
force with the screwdriver.
When mounting and dismounting a module, hold the module by its top and bottom surfaces.
Avoid applying force to the sides where there are slits.
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B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
Note
Screw
holes
I/O interface
MPG interface
(for expansion module)
JD1A JD1B
NOTE
Recommended connector: A02B–0098–K891 (including the following connector and case)
(Connector: HONDA MR–50FH solder type)
(Case: HONDA MR–50NSB angled type)
Recommended wire material: A66L–0001–0042 (7/0.18, 50 pins)
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.4.19
Other Notes
DO signal reaction to a If a system alarm occurs in a CNC using the connector panel I/O module,
system alarm or if I/O Link communication between the CNC and connector panel I/O
module fails, all the DO signals of the I/O module are turned off.
Therefore, due care must be taken when setting up the machine sequence.
Also, the same phenomenon occurs if the power to the CNC or the I/O
module is turned off.
Address allocation For the connector panel I/O module, I/O addresses are mapped as follows.
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B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
The upper row indicates those signals used for the T series. Those in the
lower row are for the M series.
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
DO (output signal) alarm The DO driver of the Basic and Expansion module A/B is capable of
detection detecting an overcurrent and measuring its own temperature. If an
accident, such as the connecting of the cable to ground, causes an
abnormal increase in the load current or in the driver temperature, a
protection circuit, which is provided for each DO driver (1 byte), is
activated and keeps the DO signal for the relevant 1 byte in the OFF state
until the cause of the problem is eliminated. Even if this occurs, the CNC
and I/O module continue operating. The DI address (Xm+15) identifies
the DO driver which has detected the alarm. The following table shows
the correspondence between the DI address (Xm+15) bits and the DO
addresses. Bit value “1” indicates that the corresponding DO driver has
detected an alarm. The contents of the Xm+15 area can be checked by
using the DGN screen of the CNC or by performing alarm processing for
the area in advance by using Ladder. This helps alarm detection and
recovery.
Alarm detection
DO address Location
address and bit
NOTE
This function is not supported by the 2A output module or
analog input module.
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9.4.20 By changing the setting (rotary switch) for the expansion modules,
Distribution I/O Setting connections can be made by omitting some expansion modules as shown
below.
Expansion module 1
Expansion module 2
Expansion module 3
Expansion module 1
Expansion module 2
Expansion module 3
Expansion module 1
Expansion module 2
Expansion module 3
Basic module
Basic module
Basic module
Expansion module 1 Expansion module 2 Expansion modules 1 and 2
is omitted. is omitted. are omitted.
* This is a diagram in which each device is positioned so that the I/O interface connector (CB150)
is on the far side.
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
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Examples of setting
Expansion module 1
Expansion module 2
Expansion module 3
switch to setting position 1. On expan-
sion module 3, keep the rotary switch
Basic module
set to setting position 0.
Expansion module 2
Expansion module 3
switch to setting position 1. On expan-
sion module 1, keep the rotary switch
Basic module
Expansion module 2
Expansion module 3
NOTE
1 Expansion module A (DI/DO = 24/16, with manual pulse
interface) (A03B–0815–C002) is fitted with an additional
rotary switch as other types of modules are modified.
However, expansion module A is always mounted at the
location of expansion module 1, so that its factory setting
need not be changed.
2 This is a diagram in which each device is positioned so that
the I/O interface connector (CB150) is on the far side.
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.5
CONNECTION OF
OPERATOR’S PANEL
I/O MODULE
(FOR MATRIX INPUT)
9.5.1
Overall Connection
Diagram
CNC
I/O UNIT
JD1A
CE53
MPG JA3
Machine operator’s panel
MPG
MPG
CE54
NOTE
The MPG can be connected to this operator’s panel I/O module only when the i series CNC
is used. When the operator’s panel I/O module is used together with a unit (connector panel
I/O module) connected to the I/O Link supporting another MPG interface, only the MPG
interface of the unit (module) closest to the CNC connected to the I/O Link is enabled. The
following screw type connectors cannot be used to connect the I/O Link or MPG.
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9.5.2 Provide the CPD1 (IN) connector, shown below, with the power
Power Connection necessary for printed circuit board operation and that for DI operation.
To facilitate power division, the power is output to CPD1 (OUT) exactly
as it is input from CPD1 (IN). When power division is required, use
CPD1 (OUT).
Up to 1.0 A can be supplied by branching.
CPD1(IN)
01 +24V
24 V power
supply 02 0V
03
CPD1(OUT)
01 +24V
24 V power
supply 02 0V
03
NOTE
The specification of the power supply connector CPD1 (IN)
is the same as that for CPD1 (OUT). There are no
indications on the printed circuit board to distinguish
between the IN and OUT connectors. Do not turn off the
+24 V supply to the connector during operation. Turning off
the +24 V supply will cause a CNC communication alarm.
When turning on the power, the +24 V supply to the I/O
module must be turned on before or at the same time as the
power supply to the CNC. When turning off the power, the
+24 V supply to the I/O module must be turned off after or
at the same time as the power supply to the CNC.
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.5.3
DI/DO Connector Pin
CE53 CE54
Arrangement
A B A B
01 0V 0V 01 0V 0V
02 N.C. +24V 02 COM1 +24V
03 Xm+0.0 Xm+0.1 03 Xm+1.0 Xm+1.1
04 Xm+0.2 Xm+0.3 04 Xm+1.2 Xm+1.3
05 Xm+0.4 Xm+0.5 05 Xm+1.4 Xm+1.5
06 Xm+0.6 Xm+0.7 06 Xm+1.6 Xm+1.7
07 Yn+0.0 Yn+0.1 07 Yn+3.0 Yn+3.1
08 Yn+0.2 Yn+0.3 08 Yn+3.2 Yn+3.3
09 Yn+0.4 Yn+0.5 09 Yn+3.4 Yn+3.5
10 Yn+0.6 Yn+0.7 10 Yn+3.6 Yn+3.7
11 Yn+1.0 Yn+1.1 11 Yn+4.0 Yn+4.1
12 Yn+1.2 Yn+1.3 12 Yn+4.2 Yn+4.3
13 Yn+1.4 Yn+1.5 13 Yn+4.4 Yn+4.5
14 Yn+1.6 Yn+1.7 14 Yn+4.6 Yn+4.7
15 Yn+2.0 Yn+2.1 15 Yn+5.0 Yn+5.1
16 Yn+2.2 Yn+2.3 16 Yn+5.2 Yn+5.3
17 Yn+2.4 Yn+2.5 17 Yn+5.4 Yn+5.5
18 Yn+2.6 Yn+2.7 18 Yn+5.6 Yn+5.7
19 KYD0 KYD1 19 Yn+6.0 Yn+6.1
20 KYD2 KYD3 20 Yn+6.2 Yn+6.3
21 KYD4 KYD5 21 Yn+6.4 Yn+6.5
22 KYD6 KYD7 22 Yn+6.6 Yn+6.7
23 KCM1 KCM2 23 KCM5 KCM6
24 KCM3 KCM4 24 KCM7 DOCOM
25 DOCOM DOCOM 25 DOCOM DOCOM
NOTE
An output DC voltage of +24 V at CE53 (B02) and CE54
(B02) is for DI signals. Do not supply 24 VDC to these pins
from the outside.
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B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
9.5.4
DI (General–purpose
Input Signal) Pin number
Connection Address number CE53(B02)
+24V
Bit number CE54(B02)
Xm+0.0 CE53(A03)
RV
Xm+0.1 CE53(B03)
RV
Xm+0.2 CE53(A04)
RV
Xm+0.3 CE53(B04)
RV
Xm+0.4 CE53(A05)
RV
Xm+0.5 CE53(B05)
RV
Xm+0.6 CE53(A06)
RV
Xm+0.7 CE53(B06)
RV
0V
Xm+1.0 CE54(A03)
RV
Xm+1.1 CE54(B03)
RV
Xm+1.2 CE54(A04)
RV
Xm+1.3 CE54(B04)
RV
Xm+1.4 CE54(A05)
RV
Xm+1.5 CE54(B05)
RV
Xm+1.6 CE54(A06)
RV
Xm+1.7 CE54(B06)
RV
COM1 CE54(A02)
0V CE53(A01),(B01),
CE54(A01),(B01)
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
NOTE
1 Xm+1.0 through Xm+1.7 are DI pins for which a common
voltage can be selected. That is, by connecting the COM1
CE54(A02) pin to the +24 V power supply, a DI signal can
be input with its logical state reversed. If, however, a cable
is connected to ground, it has the same effect as inputting
an ON state DI signal. To prevent this from occurring, the
connection of the COM1 CE54(A02) pin to the 0 V power
supply is recommended whereever possible.
For safety reasons, the emergency stop signal needs to be
allocated to an appropriate bit of the addresses for which
the common voltage is fixed, ranging from Xm+0.0 to
Xm+0.7. See “Address allocation” in Section 9.5.10 for
details of how to allocate the emergency stop signal.
For unused DI pins allocated to the addresses for which the
common voltage is fixed (from Xm+0.0 to Xm+0.7), the logic
is fixed to “0”. For unused pins allocated to Xm+1.0 to
Xm+1.7 for which the common voltage can be selected, the
logic is fixed to “0” when the COM1 CE54(A02) pin is
connected to the 0 V power supply. When the COM1
CE54(A02) pin is connected to the +24 V power supply, the
logic is fixed to “1”. The logic of the unused pins allocated
to Xm+1.0 to Xm+1.7 is variable when the contact of the
COM1 CE54(A02) pin is open.
2 An output DC voltage of +24 V at CE53 (B02) and CE54
(B02) is for DI signals. Do not supply 24 VDC to these pins
from the outside.
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*KCM1 CE53(A23) Xn+4.0 Xn+4.1 Xn+4.2 Xn+4.3 Xn+4.4 Xn+4.5 Xn+4.6 Xn+4.7
CE53(A19)
*KYD0
CE53(B19)
*KYD1
CE53(A20)
*KYD2
CE53(B20)
*KYD3
CE53(A21)
*KYD4
CE53(B21)
*KYD5
CE53(A22)
*KYD6
CE53(B22)
*KYD7
NOTE
Detour prevention diodes must be incorporated for matrix
signal input, as shown in the following figure. Otherwise,
only two signals can be input at the same time. Inputting
three or more signals simultaneously without using detour
prevention diodes may result in data input errors.
*KCMn
*KYDn
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
Pin number
CE53(A25,B25)
DOCOM
CE54(A25,B24,B25)
Address number
Bit number +24V 0V
+24 V stabilized
power supply
Yn+0.0 CE53(A07)
Relay
DV
Yn+0.1 CE53(B07)
DV
Yn+0.2 CE53(A08)
DV
Yn+0.3 CE53(B08)
DV
Yn+0.4 CE53(A09)
DV
Yn+0.5 CE53(B09)
DV
Yn+0.6 CE53(A10)
DV
Yn+0.7 CE53(B10)
DV
Yn+1.0 CE53(A11)
DV
Yn+1.1 CE53(B11)
DV
Yn+1.2 CE53(A12)
DV
Yn+1.3 CE53(B12)
DV
Yn+1.4 CE53(A13)
DV
Yn+1.5 CE53(B13)
DV
Yn+1.6 CE53(A14)
DV
Yn+1.7 CE53(B14)
DV
CE53(A01,B01)
0V
CE54(A01,B01)
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Pin number
CE53(A25,B25)
DOCOM
CE54(A25,B24,B25)
Address number
Bit number +24V 0V
+24 V stabilized
power supply
Yn+2.0 CE53(A15)
Relay
DV
Yn+2.1 CE53(B15)
DV
Yn+2.2 CE53(A16)
DV
Yn+2.3 CE53(B16)
DV
Yn+2.4 CE53(A17)
DV
Yn+2.5 CE53(B17)
DV
Yn+2.6 CE53(A18)
DV
Yn+2.7 CE53(B18)
DV
Yn+3.0 CE54(A07)
DV
Yn+3.1 CE54(B07)
DV
Yn+3.2 CE54(A08)
DV
Yn+3.3 CE54(B08)
DV
Yn+3.4 CE54(A09)
DV
Yn+3.5 CE54(B09)
DV
Yn+3.6 CE54(A10)
DV
Yn+3.7 CE54(B10)
DV
0V CE53(A01,B01)
CE54(A01,B01)
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9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
Pin number
CE53(A25,B25)
DOCOM
CE54(A25,B24,B25)
Address number
Bit number +24V 0V
+24 V stabilized
power supply
Yn+4.0 CE54(A11)
Relay
DV
Yn+4.1 CE54(B11)
DV
Yn+4.2 CE54(A12)
DV
Yn+4.3 CE54(B12)
DV
Yn+4.4 CE54(A13)
DV
Yn+4.5 CE54(B13)
DV
Yn+4.6 CE54(A14)
DV
Yn+4.7 CE54(B14)
DV
Yn+5.0 CE54(A15)
DV
Yn+5.1 CE54(B15)
DV
Yn+5.2 CE54(A16)
DV
Yn+5.3 CE54(B16)
DV
Yn+5.4 CE54(A17)
DV
Yn+5.5 CE54(B17)
DV
Yn+5.6 CE54(A18)
DV
Yn+5.7 CE54(B18)
DV
0V CE53(A01,B01)
CE54(A01,B01)
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Pin number
CE53(A25,B25)
DOCOM
CE54(A25,B24,B25)
Address number
Bit number +24V 0V
+24 V stabilized
power supply
Yn+6.0 CE54(A19)
Relay
DV
Yn+6.1 CE54(B19)
DV
Yn+6.2 CE54(A20)
DV
Yn+6.3 CE54(B20)
DV
Yn+6.4 CE54(A21)
DV
Yn+6.5 CE54(B21)
DV
Yn+6.6 CE54(A22)
DV
Yn+6.7 CE54(B22)
DV
0V CE53(A01,B01)
CE54(A01,B01)
9.5.7 For details of the connection of the manual pulse generator, see Section
Manual Pulse 9.4.15.
Generator Connection
245
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.5.8
External View
5-φ3.2
65
95
95
24 V power
supply connection
Manual pulse
I/O Link signal connection generator connection
Machine operator’s panel DI/DO interface
Note) Lead wires and other components are mounted on the rear
Note face of the printed circuit board. Ensure that printed circuit
boards are spaced 5 mm or more from one another to prevent
interference.
: Polarity guide
: A1 pin mark
246
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
Other requirements (1) Install the I/O module in a fully enclosed cabinet.
Ordering specifications
Item Specification Remarks
Fuse A03B–0815–K001 1A
(replacement part)
Module specifications
Item Specification Remarks
247
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
NOTE
When detour prevention diodes are used, the voltage drop
across closed contacts indicated above must be
maintained, including the diode voltage drop.
248
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
NOTE
Ensure that the maximum current per DOCOM pin (DO
power supply pin) does not exceed 0.7 A.
249
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.5.10
Other Notes
DO signal reaction to a If a system alarm occurs in the CNC using the operator’s panel I/O
system alarm module, or if I/O Link communication between the CNC and operator’s
panel I/O module fails, all the DO signals of the I/O module are turned
off. Therefore, sufficient care is necessary when setting up the machine
sequence. Also, the same phenomenon occurs if the power to the CNC
or the I/O module is turned off.
Address allocation For the operator’s panel I/O module, I/O addresses are mapped as follows.
250
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
7 6 5 4 3 2 1 0
SKIP ESKIP –MIT2 +MIT2 –MIT1 +MIT1 ZAE XAE
X0004 SKIP6 SKIP5 SKIP4 SKIP3 SKIP2 SKIP8 SKIP7
SKIP ESKIP SKIP5 SKIP4 SKIP3 ZAE YAE XAE
SKIP6 SKIP2 SKIP8 SKIP7
X0005
X0006
X0007
X0008 *ESP
X0009 *DEC4 *DEC3 *DEC2 *DEC1
The upper row indicates those signals used for the T series. Those in the
lower row are for the M series.
Turning the DO (output All the DO signals can be turned off simultaneously by turning off
signal) power on and off (opening) the DO (output signal) power supply pin “DOCOM”. Doing
(DOCOM) so causes the DO signal status to change as shown below.
ON
DOCOM OFF
When DO is ON in ON
the sequence OFF
When DO is OFF
ON
in the sequence
OFF
251
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
NOTE
When the DO signal is in the ON state in the sequence, the
ON or OFF state of the DOCOM pin determines the state of
the signal, as indicated by the dotted lines in the above
figure. Do not turn off the +24 V supply, provided by the
CPD1 to the I/O module, during the operation. Turning off
the +24 V supply would cause a CNC communication alarm.
When turning on the power, the +24 V supply to the I/O
module must be turned on before or at the same time as the
power supply to the CNC. When turning off the power, the
+24 V supply to the I/O module must be turned off after or
at the same time as the power supply to the CNC.
Parallel DO (output The DO load current can be doubled by connecting two DO points in
signal) connection parallel and turning them on and off simultaneously in sequence, as
shown in the figure below. The maximum load current per DI point is 200
mA. Connecting two DO points in parallel and turning them on at the
same time produces a current of 400 mA. Note that, however, when two
DO points are connected in parallel, the leakage current also doubles
while they are off (max. 40 mA).
CE53(A25), (B25)
DOCOM CE54(B24), (A25), (B25)
+24V 0V
+24 stabilized
power supply
Relay
DV
DV
0V
252
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
DO (output signal) alarm The DO driver of the I/O module is capable of detecting an overcurrent
detection and measuring its own temperature. If an accident, such as connecting the
cable to ground, causes an abnormal increase in the load current or in the
driver temperature, a protection circuit, which is provided for each DO
driver (1 byte), is activated which keeps the DO signal for the relevant 1
byte in the OFF state until the cause of the problem is eliminated. Even
if this occurs, the CNC and the I/O module continue operating. The DI
address (Xm+15) identifies which DO driver has detected an alarm. The
following table shows the correspondence between the DI address
(Xm+15) bits and the DO addresses. Bit value “1” indicates that the
corresponding DO driver has detected an alarm. The contents of the
Xm+15 area can be checked by using the DGN screen of the CNC or by
performing the alarm processing for the area in advance by using Ladder.
This helps alarm detection and recovery.
Alarm detection address
DO address Remarks
and bit
Xm+15.0 Yn+0
Xm+15.1 Yn+1
Xm+15.2 Yn+2
Xm+15.3 Yn+3
Xm+15.4 Yn+4
Xm+15.5 Yn+5
Xm+15.6 Yn+6
253
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.6 The difference between the operator’s panel I/O module and the power
magnetics cabinet I/O module lies in whether an interface to a manual
CONNECTION OF pulse generator is provided. The power magnetics cabinet does not
OPERATOR’S PANEL provide an interface to a manual pulse generator.
I/O MODULE AND
POWER MAGNETICS
CABINET I/O
MODULE
9.6.1
Overall Connection
Diagram
CNC
I/O UNIT
JD1B
I/O LINK
JD1A
JD1B
JD1A
CE56
MPG JA3
Machine operator’s panel
MPG
MPG
CE57
Power
+24V CPD1(IN)
supply
Power
+24V CPD1(OUT)
supply
254
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
NOTE
The MPG can be connected to this operator’s panel I/O
module only when the i series CNC is used. When the
operator’s panel I/O module is used together with a unit
(connector panel I/O module) connected to the I/O Link
supporting another MPG interface, only the MPG interface
of the unit (module) closest to the CNC connected to the I/O
Link is enabled. The following screw type connectors
cannot be used to connect the I/O Link or MPG.
255
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.6.2 Provide the CPD1 (IN) connector, shown below, with the power
Power Connection necessary for the printed circuit board operation and that for DI operation.
To facilitate power division, the power is output to CPD1 (OUT) exactly
as it is input from CPD1 (IN). When power division is required, use
CPD1 (OUT).
Up to 1.0 A can be supplied by branching.
CPD1(IN)
01 +24V
24 V power
supply 02 0V
03
CPD1(OUT)
01 +24V
24 V power
supply 02 0V
03
NOTE
The specification of the power supply connector CPD1 (IN)
is the same as that for CPD1 (OUT). There are no
indications on the printed circuit board to distinguish
between the IN and OUT connectors. Do not turn off the +24
V supply to the connector during operation. Turning off the
+24 V supply will cause a CNC communication alarm.
When turning on the power, the +24 V supply to the I/O
module must be turned on before or at the same time as the
power supply to the CNC. When turning off the power, the
+24 V supply to the I/O module must be turned off after or
at the same time as the power supply to the CNC.
256
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
9.6.3
DI/DO Connector Pin
CE56 CE57
Arrangement
A B A B
01 0V +24V 01 0V +24V
02 Xm+0.0 Xm+0.1 02 Xm+3.0 Xm+3.1
03 Xm+0.2 Xm+0.3 03 Xm+3.2 Xm+3.3
04 Xm+0.4 Xm+0.5 04 Xm+3.4 Xm+3.5
05 Xm+0.6 Xm+0.7 05 Xm+3.6 Xm+3.7
06 Xm+1.0 Xm+1.1 06 Xm+4.0 Xm+4.1
07 Xm+1.2 Xm+1.3 07 Xm+4.2 Xm+4.3
08 Xm+1.4 Xm+1.5 08 Xm+4.4 Xm+4.5
09 Xm+1.6 Xm+1.7 09 Xm+4.6 Xm+4.7
10 Xm+2.0 Xm+2.1 10 Xm+5.0 Xm+5.1
11 Xm+2.2 Xm+2.3 11 Xm+5.2 Xm+5.3
12 Xm+2.4 Xm+2.5 12 Xm+5.4 Xm+5.5
13 Xm+2.6 Xm+2.7 13 Xm+5.6 Xm+5.7
14 DICOM0 14 DICOM5
15 15
16 Yn+0.0 Yn+0.1 16 Yn+2.0 Yn+2.1
17 Yn+0.2 Yn+0.3 17 Yn+2.2 Yn+2.3
18 Yn+0.4 Yn+0.5 18 Yn+2.4 Yn+2.5
19 Yn+0.6 Yn+0.7 19 Yn+2.6 Yn+2.7
20 Yn+1.0 Yn+1.1 20 Yn+3.0 Yn+3.1
21 Yn+1.2 Yn+1.3 21 Yn+3.2 Yn+3.3
22 Yn+1.4 Yn+1.5 22 Yn+3.4 Yn+3.5
23 Yn+1.6 Yn+1.7 23 Yn+3.6 Yn+3.7
24 DOCOM DOCOM 24 DOCOM DOCOM
25 DOCOM DOCOM 25 DOCOM DOCOM
NOTE
An output DC voltage of +24 V at CE56 (B01) and CE57
(B01) is for DI signals. Do not supply 24 VDC to these pins
from the outside.
257
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.6.4
DI (General–purpose
Input Signal)
Connection
Pin number
Address number CE56(B01)
Bit number +24V
CE57(B01)
Xm+0.0 CE56(A02)
RV
Xm+0.1 CE56(B02)
RV
Xm+0.2 CE56(A03)
RV
Xm+0.3 CE56(B03)
RV
Xm+0.4 CE56(A04)
RV
Xm+0.5 CE56(B04)
RV
Xm+0.6 CE56(A05)
RV
Xm+0.7 CE56(B05)
RV
DICOM0 CE56(A14)
CE56(A01)
0V
CE57(A01)
Xm+1.0 CE56(A06)
RV
Xm+1.1 CE56(B06)
RV
Xm+1.2 CE56(A07)
RV
Xm+1.3 CE56(B07)
RV
Xm+1.4 CE56(A08)
RV
Xm+1.5 CE56(B08)
RV
Xm+1.6 CE56(A09)
RV
Xm+1.7 CE56(B09)
RV
0V
258
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
Pin number
Address number CE56(B01)
Bit number +24V
CE57(B01)
Xm+2.0 CE56(A10)
RV
Xm+2.1 CE56(B10)
RV
Xm+2.2 CE56(A11)
RV
Xm+2.3 CE56(B11)
RV
Xm+2.4 CE56(A12)
RV
Xm+2.5 CE56(B12)
RV
Xm+2.6 CE56(A13)
RV
Xm+2.7 CE56(B13)
RV
0V
Xm+3.0 CE57(A02)
RV
Xm+3.1 CE57(B02)
RV
Xm+3.2 CE57(A03)
RV
Xm+3.3 CE57(B03)
RV
Xm+3.4 CE57(A04)
RV
Xm+3.5 CE57(B04)
RV
Xm+3.6 CE57(A05)
RV
Xm+3.7 CE57(B05)
RV
0V
259
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
Pin number
Address number CE56(B01)
Bit number +24V
CE57(B01)
Xm+4.0 CE57(A06)
RV
Xm+4.1 CE57(B06)
RV
Xm+4.2 CE57(A07)
RV
Xm+4.3 CE57(B07)
RV
Xm+4.4 CE57(A08)
RV
Xm+4.5 CE57(B08)
RV
Xm+4.6 CE57(A09)
RV
Xm+4.7 CE57(B09)
RV
0V
Xm+5.0 CE57(A10)
RV
Xm+5.1 CE57(B10)
RV
Xm+5.2 CE57(A11)
RV
Xm+5.3 CE57(B11)
RV
Xm+5.4 CE57(A12)
RV
Xm+5.5 CE57(B12)
RV
Xm+5.6 CE57(A13)
RV
Xm+5.7 CE57(B13)
RV
DICOM5 CE57(B14)
CE56(A01)
0V
CE57(A01)
260
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
NOTE
1 Xm+0.0 through Xm+0.7 and Xm+5.0 through Xm+5.7 are
DI pins for which a common voltage can be selected. That
is, by connecting the DICOM0 CE56(A14) or DICOM5
CE57(B14) pin to the +24 V power supply, a DI signal can
be input with its logical state reversed. If, however, a cable
is connected to ground, it has the same effect as inputting
an ON state DI signal. To prevent this from occurring, the
connection of the DICOM0 CE56(A14) and DICOM5
CE57(B14) pins to the 0 V power supply is recommended
whereever possible.
For safety reasons, the emergency stop signal needs to be
allocated to an appropriate bit of the addresses for which
the common voltage is fixed. See “Address allocation” in
Section 9.6.9 for details of how to allocate the emergency
stop signal.
For unused DI pins allocated to the addresses for which the
common voltage is fixed, the logic is fixed to “0”. For unused
pins allocated to the addresses for which the common
voltage can be selected, the logic is fixed to “0” when the
DICOM0 CE56(A14) or DICOM5 CE57(B14) pin is
connected to the 0 V power supply. When the DICOM0
CE56(A14) or DICOM5 CE57(B14) pin is connected to the
+24 V power supply, the logic is fixed to “1”. The logic of the
unused pins is variable when the contacts of the DICOM0
CE56(A14) and DICOM5 CE57(B14) pins are open.
2 An output DC voltage of +24 V at CE56 (B01) and CE57
(B01) is for DI signals. Do not supply 24 VDC to these pins
from the outside.
261
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.6.5
DO (Output Signal)
Connection
Pin number
CE56(A24,B24,A25,B25)
DOCOM
CE57(A24,B24,A25,B25)
Address number
Bit number +24V 0V
+24 V stabilized
power supply
Yn+0.0 CE56(A16)
Relay
DV
Yn+0.1 CE56(B16)
DV
Yn+0.2 CE56(A17)
DV
Yn+0.3 CE56(B17)
DV
Yn+0.4 CE56(A18)
DV
Yn+0.5 CE56(B18)
DV
Yn+0.6 CE56(A19)
DV
Yn+0.7 CE56(B19)
DV
Yn+1.0 CE56(A20)
DV
Yn+1.1 CE56(B20)
DV
Yn+1.2 CE56(A21)
DV
Yn+1.3 CE56(B21)
DV
Yn+1.4 CE56(A22)
DV
Yn+1.5 CE56(B22)
DV
Yn+1.6 CE56(A23)
DV
Yn+1.7 CE56(B23)
DV
CE56(A01)
0V
CE57(A01)
262
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
Pin number
CE56(A24,B24,A25,B25)
DOCOM CE57(A24,B24,A25,B25)
Address number
Bit number +24V 0V
+24 V stabilized
power supply
Yn+2.0 CE57(A16)
Relay
DV
Yn+2.1 CE57(B16)
DV
Yn+2.2 CE57(A17)
DV
Yn+2.3 CE57(B17)
DV
Yn+2.4 CE57(A18)
DV
Yn+2.5 CE57(B18)
DV
Yn+2.6 CE57(A19)
DV
Yn+2.7 CE57(B19)
DV
Yn+3.0 CE57(A20)
DV
Yn+3.1 CE57(B20)
DV
Yn+3.2 CE57(A21)
DV
Yn+3.3 CE57(B21)
DV
Yn+3.4 CE57(A22)
DV
Yn+3.5 CE57(B22)
DV
Yn+3.6 CE57(A23)
DV
Yn+3.7 CE57(B23)
DV
0V CE56(A01)
CE57(A01)
263
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.6.6 For details of the connection of the manual pulse generator, see Section
Manual Pulse 9.4.15.
Generator Connection
9.6.7
External View
5-φ3.2
65
95
95
24 V power
supply connection
Manual pulse
I/O Link signal connection generator connection
Machine operator’s panel DI/DO interface
Note) Lead wires and other components are mounted on the rear
Note face of the printed circuit board. Ensure that the printed circuit
boards are spaced 5 mm or more from one another to prevent
interference.
: Polarity guide
: A1 pin mark
264
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
Other requirements (1) Install the I/O module in a fully enclosed cabinet.
Ordering specifications
Item Specification Remarks
Module specifications
Item Specification Remarks
265
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
NOTE
Ensure that the maximum current per DOCOM pin (DO
power supply pin) does not exceed 0.7 A.
266
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
9.6.9
Other Notes
DO signal reaction to a If a system alarm occurs in a CNC using this 48/32–point I/O module, or
system alarm if I/O Link communication between the CNC and operator’s panel I/O
module fails, all the DO signals of the I/O module are turned off.
Therefore, due care must be taken when setting up the machine sequence.
Also, the same phenomenon occurs if the power of the CNC or the I/O
module is turned off.
Address allocation For the operator’s panel I/O module, I/O addresses are mapped as follows.
267
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
The upper row indicates those signals used for the T series. Those in the
lower row are for the M series.
Turning the DO (output All the DO signals can be turned off simultaneously by turning off
signal) power on and off (opening) the DO (output signal) power supply pin “DOCOM”. Doing
(DOCOM) so causes the DO signal status to change as shown below.
ON
DOCOM OFF
When DO is ON in ON
the sequence OFF
When DO is OFF
ON
in the sequence
OFF
268
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
NOTE
When the DO signal is in the ON state in the sequence, the
ON or OFF state of the DOCOM pin determines the state of
the signal, as shown within dotted lines in the above figure.
Do not turn off the +24 V supply provided by the CPD1 to the
I/O module during the operation. Turning off the +24 V
supply causes a CNC communication alarm. When turning
on the power, the +24 V supply to the I/O module must be
turned on before or at the same time as the power supply
to the CNC. When turning off the power, the +24 V supply
to the I/O module must be turned off after or at the same time
as the power supply to the CNC.
Parallel DO (output The DO load current can be doubled by connecting two DO points in
signal) connection parallel and turning them on and off simultaneously in sequence, as
shown in the figure below. The maximum load current per DI point is 200
mA. Connecting two DO points in parallel and turning them on at the
same time produces a current of 400 mA. Note that, however, when two
DO points are connected in parallel, the leakage current also doubles
when they are off (max. 40 mA).
+24V 0V
+24 stabilized
power supply
Relay
DV
DV
0V
269
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
DO (output signal) alarm The DO driver of the I/O module is capable of detecting an overcurrent
detection and measuring its own temperature. If an accident, such as the connecting
of the cable to ground, causes an abnormal increase in the load current or
in the driver temperature, a protection circuit, which is provided for each
DO driver (1 byte), is activated and keeps the DO signal for the relevant
1 byte in the OFF state until the cause of the problem is eliminated. Even
if this occurs, the CNC and I/O module continue operating. The DI
address (Xm+15) identifies the DO driver which has detected the alarm.
The following table shows the correspondence between the DI address
(Xm+15) bits and the DO addresses. Bit value “1” indicates that the
corresponding DO driver has detected an alarm. The contents of the
Xm+15 area can be checked by using the DGN screen of the CNC or by
performing alarm processing for the area in advance by using Ladder.
This helps alarm detection and recovery.
Alarm detection address
DO address Remarks
and bit
Xm+15.0 Yn+0
Xm+15.1 Yn+1
Xm+15.2 Yn+2
Xm+15.3 Yn+3
270
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
A16B–2202–0730 96 64
A16B–2202–0731 64 32
Control unit
or
I/O unit JD1A JD1B JD1A To next device
(JD44A)
When no other device is
connected to the connec-
tion unit, leave JD1A open.
CM52 Machine
BURNDY 3P CONNECTOR (Brown) operation’s
Housing: SMS3PNS–5 CMB3 panel
Contact: RC16M–SCT3
CMB4
1 +24V
2 GND
CAUTION
Use 30/0.18 (0.75 mm2) or heavier wire as the power cable.
271
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.7.1 Most input signals for the source output type connection unit support a
Input Signal sink type non–isolated interface. For some input signals, however, either
sink or source type can be selected. (European safety standards demand
Specifications for the use of sink types.)
Source Output Type The machine’s contacts shall conform to the following specifications:
Connection Unit
Capacity: 30 VDC, 16 mA or higher
Intercontact leakage current in closed circuit:
1 mA or less (at 26.4 V)
Intercontact voltage drop in closed circuit:
2 V or less (including the voltage drop in the cables)
+24V
+24V
+24V
0V
Receiver
output
Input signal Filter and level signal
conversion cir-
Contact cuit
DICMN1 R
or
DICMN2
+24V
+24V
0V
272
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
DC input signal
OFF (High) (Signal) (Signal)
ON (Low) Logical 0
(18 V or
higher)
Logical 1
(6V or
lower)
Chattering of 5
ms or less is ig-
nored.
Receiver output
signal
5 to 22ms 5 to 22ms
WARNING
When a source interface is used, a ground fault in an input
signal has the same effect as closing the contacts. From the
viewpoint of safety, therefore, FANUC does not recommend
the use of such an interface for input signals.
Prepare the following external power supply for the output signals:
273
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
CAUTION
A power supply which satisfies the above specifications
shall be connected to the DOCOM and 0V power supply
terminals for the output signals. The maximum current that
can be carried by the DOCOM pin is 2.0 A. The total load
current must not exceed this value, therefore.
Output signal driver The output signal driver used with the operator’s panel connection unit
can output up to eight signals.
The driver element monitors the current of each output signal. If an
overcurrent is detected, the output of that signal is turned off. Once a
signal has been turned off, the overcurrent will no longer exist, such that
the driver turns the signal on again. Therefore, in the case of a ground fault
or overload, the output of a signal will be repeatedly turned on and off.
This also occurs when a load which causes a high surge current is
connected.
The driver element contains an overheat detector, which turns off all eight
output signals if the temperature in the device exceeds the set value as a
result of an overcurrent caused by a ground fault or some other failure.
This off state is held. To restore signal output, logically turn the output
off then back on again, for each signal, after the temperature falls below
the set value. Signal output can also be restored by turning the system
power off then back on again.
On the PCB, a red LED beside the driver element lights once the overheat
detection circuit operates.
NOTE
The overheat detection circuit also causes a system alarm
to be issued to the CNC. (When setting pins CP1 on the
PCB are closed (jumpered), this alarm is not issued to the
CNC.)
Correspondence
between red LEDs and Red LED name DO signals Remarks
DO signals
DAL1 Y q + 0.0 to Y q + 0.7
274
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
NOTE
The above red LED and alarm transfer to the CNC are
supported by PCBs of version 03B and later.
CONTROL
IN#0 LOGIC
OUT#0
OCD
CONTROL
IN#1 LOGIC
OUT#1
OCD
CONTROL
IN#7 LOGIC
OUT#7
OCD
The power for operating this driver element is supplied from DOCOM
(24 VDC).
275
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
CAUTION
Observe the following precautions when connecting output
signals:
Output pins shall not be connected in parallel, as shown
below.
DOCOM
+24V 0V
Relay
DV
DV
0V
CAUTION
When using a dimming resistor, connect a diode to prevent
leakage.
DOCOM
+24V 0V
Dimming
resistor
Lamp
276
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
9.7.3
Connector Pin Layout
for Source Output Type
Connection Unit
CM51 CM52
CMB3 CMB4
1 DO00 33 0V 1 DO61 14 DO60
8 DO62
2 DO03 34 DO02 2 DO64 15 DO63
19 DO01 9 DO65
3 DO06 35 DO05 3 DO67 16 DO66
20 DO04 10 DO70
4 DO11 36 DO10 4 DO72 17 DO71
21 DO07 11 DO73
5 DO14 37 DO13 5 DO75 18 DO74
22 DO12 12 DO76
6 DO17 38 DO16 6 DO56 19 DO77
23 DO15 13 DO57
7 DO22 39 DO21 7 0V 20 DOCOM
24 DO20
8 DO25 40 DO24
25 DO23
9 DO27 41 DO26
26 DO30
10 DO32 42 DO31
27 DO33
11 DO35 43 DO34
28 DO36
12 DO40 44 DO37
29 DO41
13 DO43 45 DO42
30 DO44
14 DO46 46 DO45
31 DO47
15 DO51 47 DO50
32 DO52
16 DO54 48 DO53
17 DOCOM 49 DO55
18 DICMN2 50 DOCOM
277
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
NOTE
When the operator’s panel connection unit having 64 DIs
and 32 DOs is selected, connector CMB4 is not mounted on
the PCB.
I/O addresses The following PMC addresses are assigned to the operator’s panel
connection unit, depending on the number of I/O points (DI/DO = 96/64
or 64/32):
[DI address] 7 6 5 4 3 2 1 0
278
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
[DO address] 7 6 5 4 3 2 1 0
279
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.7.4
Dimensions of Source
Output Type
Connection Unit
4–f5mm CP1
15 mm
336mm 50mm 10
mm
12 12
CP1
JD1B
43
1 2 3
JD1A
CP61
35
154 mm
120 mm
155
17.78 mm
CMB4
MR20RM
CMB3 CM52 CM51
11.72
20 50 50 50
Approx.
31.05mm 46.99mm 88.9mm 88.9mm 66.16mm 100 mm
7mm 322mm
7mm
The following LEDs, fuses, variable resistors, and setting pins are
mounted on the PCB:
[LEDs]
DB1 (green, pilot) : Lights while the power to the PCB is on.
DB2 (red, alarm) : Lights if an error occurs in the PCB or CNC.
DAL1 to DAL8 : See Subsec. 9.7.2
[Variable resistors]
VR1 and VR2 : Factory–set by FANUC. The machine tool builder
need not adjust these resistors.
[Setting pin]
CP1 : Used to specify whether the CNC will be notified of
a DO signal error as a system alarm (see Subsec.
9.7.2).
280
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
9.8
CONNECTING THE
FANUC SERVO UNIT
β SERIES WITH I/O
Link
9.8.1 The FANUC servo unit β series with I/O Link (called the β amplifier with
I/O Link) is a power motion control servo unit that can be easily connected
Overview
to a CNC control unit via the FANUC I/O Link.
The β amplifier with I/O Link can be connected to the Series 0i using the
FANUC I/O Link.
For the Series 0i Mate, however, only one β amplifier with I/O Link can
be connected.
281
9. CONNECTION OF I/O Link SLAVE DEVICES B–64113EN/03
9.8.2 The β amplifier with I/O Link is connected to the Series 0i using the usual
Connection FANUC I/O Link connection.
282
B–64113EN/03 9. CONNECTION OF I/O Link SLAVE DEVICES
9.8.3 The maximum number of β amplifiers with I/O Link that can be
Maximum Number of connected to a control unit depends on the maximum number of FANUC
I/O Link points provided by that control unit, as well as their assignments.
Units that can be For the Series 0i, the maximum number of FANUC I/O Link DI and DO
Connected points are 1024 and 1024, respectively. One β amplifier with I/O Link
occupies 128 DI/DO points in the FANUC I/O Link. If no units other than
the β amplifiers with I/O Link are connected to the control unit, up to eight
β amplifiers can be connected.
9.8.4 If the β amplifier with I/O Link is used as an I/O Link slave, I/O addresses
Address Assignment are assigned in the PMC in the CNC. Because data output from the slave
is made in 16–byte units, the number of input/output points must be set
by Ladder to 128.
283
10. EMERGENCY STOP SIGNAL B–64113EN/03
Using the emergency stop signal effectively enables the design of safe
WARNING machine tools. See ”Cautions for configuring emergency stop circuit in
compliance with safety standards.”
The emergency stop signal is provided to bring a machine tool to an
emergency stop. It is input to the CNC controller, servo amplifier, and
spindle amplifier. An emergency stop signal is usually generated by
closing the B contact of a pushbutton switch.
When the emergency stop signal (*ESP) contact is closed, the CNC
controller enters the emergency stop released state, such that the servo and
spindle motors can be controlled and operated.
When the emergency stop signal (*ESP) contact opens, the CNC
controller is reset and enters the emergency stop state, and the servo and
spindle motors are decelerated to a stop.
Shutting off the servo amplifier power causes a dynamic brake to be
applied to the servo motor. Even when a dynamic brake is applied,
however, a servo motor attached to a vertical axis can move under the
force of gravity. To overcome this problem, use a servo motor with a
brake.
While the spindle motor is running, shutting off the motor–driving power
to the spindle amplifier allows the spindle motor to continue running
under its own inertia, which is quite dangerous. When the emergency stop
signal (*ESP) contact opens, it is necessary to confirm that the spindle
motor has been decelerated to a stop, before the spindle motor power is
shut off.
The FANUC servo amplifier αi series products are designed to satisfy the
above requirements. The emergency stop signal should be input to the
power supply module (called the PSM). The PSM outputs a motor power
MCC control signal, which can be used to switch the power applied to the
power supply module on and off.
The CNC controller is designed to detect overtravel by using a software
limit function. Normally, no hardware limit switch is required to detect
overtravel. If the machine goes beyond a software limit because of a servo
feedback failure, however, it is necessary to provide a stroke end limit
switch, connected so that the emergency stop signal can be used to stop
the machine.
Fig. 10 shows an example showing how to use the emergency stop signal
with this CNC controller and αi series servo amplifier.
284
B–64113EN/03 10. EMERGENCY STOP SIGNAL
Spark killer
SK
EMG
Relay
CNC control unit
emg1
+24
*ESP
Spark killer
SK
3φ
Coil
200VAC
L1
L2
L3
Fig. 10
WARNING
To use a spindle motor and amplifier produced by a manufacturer other than FANUC, refer to
the corresponding documentation as well as this manual. Design the emergency stop
sequence such that, if the emergency stop signal contact opens while the spindle motor is
rotating, the spindle motor is decelerated until it stops.
285
10. EMERGENCY STOP SIGNAL B–64113EN/03
Cautions for config- To configure an emergency stop circuit in compliance with JIS safety
standards(*), observe the following cautions. Compliance with these JIS
uring an emergency safety standards is a prerequisite for complying with the EC Machine
stop circuit in com- Instructions.
pliance with safety
standards The method for shutting off the motor power section in the amplifier is
based on an IGBT (transistor) rather than an electromechanical scheme.
When configuring an emergency stop circuit, therefore, install a line
contactor on the power input line for motor power in the power supply
module in order to ensure electromechanical shut–off, and apply voltage
to the control coil of the contactor via the contactor control output of the
power supply module.
A failure in the amplifier may disable the output relay of the power supply
module from going off, thus preventing the line contactor from shutting
off the power, even when the emergency stop command input (*ESP) of
the amplifier becomes low.
If a spindle amplifier module is used, shutting off the motor power line
during spindle rotation disables the spindle from stopping quickly
because the power regenerative function does not work, allowing the
spindle to coast. So, provide the redundancy circuit mentioned above
with a delay function based on an off–delay timer that allows a usual stop
time.
NOTE
Examples of important safety standards. Enclosed in
parentheses are corresponding European standards.
286
B–64113EN/03 11. CONNECTION TO OTHER NETWORKS
287
12. 0i–TTC CONNECTION B–64113EN/03
12 0i–TTC CONNECTION
288
B–64113EN/03 12. 0i–TTC CONNECTION
Connections The connector allocation is the same as that for the 0i–TC.
The connections are different from those for the 0i–TC in the following:
D Servo amplifier connection
Up to seven axes can be connected. These axes are connected to one
FSSB interface channel.
D Separate detector interface unit
An expansion unit is required when five or more axes use a separate
detector.
D Serial spindle
Up to three serial spindle axes can be connected.
Two serial spindle interface channels can be used.
A serial spindle connector panel is required when the second channel
is used.
D I/O Link device connection
Two I/O Link channels can be used.
An I/O Link distribution adapter is required when the second channel
is used.
289
12. 0i–TTC CONNECTION B–64113EN/03
12.2
SERVO INTERFACE
NOTE
Servo HRV3 control is not available in the 0i–TTC.
290
B–64113EN/03 12. 0i–TTC CONNECTION
12.2.2 When four or less axes are used, the connection of the separate detector
Separate Detector interface unit is the same as that for the 0i–TC.
When five or more axes are used, connect another separate detector
Interface Unit interface unit as an expansion unit, as shown below.
Connection
A connection between the basic unit and expansion unit is made with a
flat cable.
291
12. 0i–TTC CONNECTION B–64113EN/03
12.2.2.1 A flat cable is used to make a connection between the basic unit and
Connection between the expansion unit as shown below.
The maximum flat cable length is 100 mm.
basic unit and expansion
unit
Place an order for a flat cable together with separate detector interface
units.
12.2.2.2
Mounting
1) Notes on mounting
(1) Use an interface unit in a completely enclosed cabinet.
(2) Mount the unit on a vertical surface, and provide a space of at least
100 mm above and below the unit. Below the unit, do not place
equipment that generates a large amount of heat.
(3) To use a basic unit and expansion unit, place the units as shown
below so that the flat cable connecting the units does not block the
vent holes.
The maximum flat cable length is 100 mm.
292
B–64113EN/03 12. 0i–TTC CONNECTION
To use both the basic unit and expansion unit, mount the units as shown
above, with 70 to 80mm spacing between the mounting holes.
293
12. 0i–TTC CONNECTION B–64113EN/03
NOTE
When the serial spindle interface is used, the position coder
interface for the analog spindle is disabled.
294
B–64113EN/03 12. 0i–TTC CONNECTION
Of the above three serial spindle axes and one analog spindle axis, up to
three axes can be used with the 0i–TTC, in any of the combinations shown
below.
Serial spindle
Position coder
Number of
Channel 1 Channel 2 Analog spindle for analog
spindles
spindle
First spindle Second spindle First spindle
1 f
f Enabled
2 f f
f f
f f Disabled
3 f f f
f f f Disabled
f f f Disabled
NOTE
When the serial spindle interface is used, the position coder
interface for the analog spindle is disabled.
295
12. 0i–TTC CONNECTION B–64113EN/03
12.3.1
Serial Spindle
Connection
12.3.1.1 The connections are the same as those for the 0i–TC.
Connections made when
only one serial spindle
interface channel is used
12.3.1.2 A serial spindle connector panel is required when the second serial spindle
Connections made when channel is used.
Serial spindle connector panel
two serial spindle
Specification: A13B–0180–B001
interface channels are External dimensions
used
Conditions for installing D The serial spindle connector panel does not have an enclosed structure.
the serial spindle Therefore, install the serial spindle connector panel in an enclosed
connector panel cabinet similar to the CNC.
D Be sure to ground the case by using the case mounting screws of the
serial spindle connector panel.
D The serial spindle connector panel is light, so that it need not be
secured with screws. However, ensure that the serial spindle
connector panel does not contact other electrical circuits and thus
cause a short circuit. When securing the serial spindle connector panel
to the cabinet or the like, use a case mounting screw (M3) of the panel
with, for example, an L–shaped metal fitting as shown below.
296
B–64113EN/03 12. 0i–TTC CONNECTION
Connection diagram
(Connection diagram when only electrical cables are used)
297
12. 0i–TTC CONNECTION B–64113EN/03
NOTE
When an optical cable is used for the connection between
the CNC and a spindle, the +5 V signals indicated in
parentheses are used to supply power to the optical
adapter. Do not connect these signals when an optical
cable is not used.
The signals indicated with angle brackets (< >) are reserved
for function enhancement. Do not connect anything to
those signals.
298
B–64113EN/03 12. 0i–TTC CONNECTION
NOTE
When this cable is installed close to other cables such as a
power line, a shielded wire must be connected to the ground
plate. When the CNC is installed close to the serial spindle
connector panel, however, a connection to the ground plate
is unnecessary.
Cable connection between the serial spindle connector panel and spindle
amplifier
(Interconnection cable 2)
NOTE
When an optical cable is used for the connection between
the CNC and a spindle, the +5 V signals indicated in
parentheses are used to supply power to the optical
adapter. Do not connect these signals when an optical
cable is not used.
299
12. 0i–TTC CONNECTION B–64113EN/03
NOTE
When this cable is installed close to other cables such as a
power line, a shielded wire must be connected to the ground
plate. When the serial spindle connector panel is installed
close to the spindle amplifier module, however, a
connection to the ground plate is unnecessary.
NOTE
The signals indicated with angle brackets (< >) are reserved
for function enhancement. Do not connect anything to
those signals.
300
B–64113EN/03 12. 0i–TTC CONNECTION
NOTE
When this cable is installed close to other cables such as a
power line, a shielded wire must be connected to the ground
plate. When the CNC is installed close to the serial spindle
connector panel, however, a connection to the ground plate
is unnecessary.
301
12. 0i–TTC CONNECTION B–64113EN/03
Cable connection between the serial spindle connector panel and optical
adapter, cable connection between the spindle amplifier and optical adapter
(Interconnection cable 4)
NOTE
Interconnection cable 3 can be used as a substitute.
12.3.2 The connections are the same as those for the 0i–TC.
Analog Spindle
Connection
12.3.3 The connections are the same as those for the 0i–TC.
Position Coder
Connection
302
B–64113EN/03 12. 0i–TTC CONNECTION
12.4 Up to two FANUC I/O Link interface channels can be used with the
0i–TTC.
FANUC I/O Link This allows the number of points to be increased to 2048 for both inputs
CONNECTION and outputs.
Signals for two channels are allocated to the FANUC I/O Link connector
(JD1A) on the main board.
When the second channel is used, use an I/O Link distribution adapter to
make a branch in the FANUC I/O Link.
Connections
The +5 V pins are provided to use the optical I/O Link adapter for optical
fiber transmission. When the optical I/O Link adapter is not used, leave
the +5 V pins unconnected.
Do not connect anything to the +24 V pins.
303
12. 0i–TTC CONNECTION B–64113EN/03
Cable connection
304
B–64113EN/03 12. 0i–TTC CONNECTION
Connection between the These connections are the same as the FANUC I/O Link connections for
I/O Link distribution the 0i–TC.
adapter and FANUC I/O
Link I/O units
Cable length
Installation of the I/O Install the I/O Link distribution adapter in an enclosed cabinet similar to
Link distribution adapter the CNC unit.
External dimensions of
the I/O Link distribution
adapter
305
12. 0i–TTC CONNECTION B–64113EN/03
306
APPENDIX
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
CNC control unit (7.2″/8.4″ LCD, MDI horizontal type) Fig. U1(a),(b)
CNC control unit (7.2″/8.4″ LCD, MDI vertical type) Fig. U2(a),(b)
CNC control unit (10.4″ LCD) Fig. U3(a),(b)
Horizontal type A02B–0281–C125#TBE, #MBE Fig. U4(a)
MDI unit for 10.4″ LCD type
Vertical type A02B–0281–C126#TBE, #MBE Fig. U4(b)
Installation position of the touch panel control printed circuit board Fig. U5(a),(b)
Portion in which the CNC control unit is installed Fig. U6
I/O unit for 0i A02B–0309–C001 Fig. U7
α position coder 10000min–1 A860–0309–T302 Fig. U17
Manual pulse generator A860–0203–T001 Fig. U18
A860–0203–T004
A860–0203–T005
A860–0203–T007
Pendant type manual pulse generator Fig. U19
A860–0203–T010
A860–0203–T012
A860–0203–T013
Separate detector interface unit A02B–0236–C205, C204 Fig. U20
Battery case for separate detector interface unit (ABS) A06B–6050–K060 Fig. U21
CNC battery unit for external installation A02B–0236–C281 Fig. U22
Cable length : 1m A02B–0120–C191
Punch panel Narrow width type Cable length : 2m A02B–0120–C192 Fig. U24
Cable length : 5m A02B–0120–C193
Main panel B A02B–0236–C231 Fig. U25
Machine
Sub panel A A02B–0236–C232 Fig. U26
operator’s panel
Sub panel B1 A02B–0236–C235 Fig. U27
309
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
Fig.U1 (a) CNC control unit (7.2″/8.4″ LCD, MDI horizontal type)
310
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
weight : 3kg
Painting color : MUNSELL sign N3 half luster finishing
Touch panel interface unit
(only with touch panel)
No option slot
Area for pasted packing.
Fig.U1 (b) CNC control unit (7.2″/8.4″ LCD, MDI horizontal type)
311
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
Fig.U2 (a) CNC control unit (7.2″/8.4″ LCD, MDI vertical type)
312
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
No option slot
Touch panel interface unit (This unit is only with touch panel)
NOTE 1 The unit is installed from outside cabinet.
NOTE 1 Fix with M4 nut from the reverse side. The tightening torque is 2.0 N⋅m.
NOTE 2 This figure assumes that the drawing number of the basic unit is B–0309–B52n, A02B–0311–B52n, or
NOTE 2 A02B–0311–B53n (n=0,1,...,9).
Fig.U2 (b) CNC control unit (7.2″/8.4″ LCD, MDI vertical type)
313
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
weight : 2.4kg
CNC Control unit (10.4 ″ LCD)
(Screw the unit from the outside of the cabinet then attach caps.)
Panel cut drawing
NOTE This figure assumes that the drawing number of the basic unit is B–0309–B50n (n=0,1,...,9).
314
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
No option slot
NOTE 1 The unit is stopped with the screw from outside of the cabinet, then install the screw cap.
NOTE 2 This figure assumes that the drawing number of the basic unit is B–0309–B52n (n=0,1,...,9).
315
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
52
16
33
18
11
Fig. U4 (a) External dimensions of MDI unit for 10.4″ LCD type (horizontal type)
316
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
72
52
33
semi–glossed
11
Fig. U4 (b) External dimensions of MDI unit for 10.4″ LCD type (vertical type)
317
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
Fig.U5 (a) Installation position of the touch panel control printed circuit panel (LCD, MDI horizontal type)
Fig.U5 (b) Installation position of the touch panel control printed circuit panel (LCD, MDI vertical type)
318
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
Packing
Unit Width
CAUTION
When installing the control unit, be sure to seal between the unit and the operator’s panel with packing.
For the installation margin (thickness) and width, see the table below.
319
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
320
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
MS connector: MS3102A–20–29P
321
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
3–M4
On the f72 circumference
322
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
90 38.0
25
Y Z X1 X10X100
X 4
M3 screw terminal
140
100.0
39.0
M3 screw terminal
90 38.0
25
Z 4 X1 X10 X100
Y
X 5
M3 screw terminal
140
100.0
39.0
M3 screw terminal
323
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
COP10B COP10A
JF101(JF105)
JF102(JF106)
JF103(JF107)
JF104(JF108)
CP11
JA4A
324
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
Plus terminal
with 3–M3
screw holes
103
93
Minus terminal
with 3–M3
screw holes
FANUC
40
4–f4.3 mounting hole
Arrow view A
14.1
106.3
92.2
13.2
78 78
325
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
Main unit
Cover
103
115
M4 tap × 4
70
81 93
145
326
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
Mounting hole
diagram
327
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
328
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
Earth stud
(M4)
6–φ4
5
60
80
70
5 280 5
5
290
70
270
6–M3
140 140
70
66
274 Unit : mm
Weight : 0.6kg
Panel cut drawing
329
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
Earth stud
(M4)
Unit = mm
Weight: 0.6kg Panel cut drawing
330
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
Connectors
Fig. title Specification No. Fig. No.
AMP connector (3) for +24 V power supply AMP1–178288–3 Fig.C3 (c)
AMP connector (4) for +24 V power supply AMP2–178288–3 Fig.C3 (d)
Honda connector (for distribution I/O connection printed circuit board) MRH–50FD Fig. C9
331
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
A
n
2 1.27 1
7.3
n n)1
2
Display
HONDA
7
15.1
1.27
B
A B
PCR–E20FS 21.65 11.43
332
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
16.25 15_
11.43
1.27
Note
This connector does not
10 9 8 7 6 5 4 3 2 1 have contacts for positions
11,13,15,17, and 19.
5.5
2.2
9.2
1.7
20 19 18 17 16 15 14 13 12 11
13.35
19.2
Tab for
shield
connection
7
(4)
4.3
3
(3)
5
8.5
1.8 (1)
(2)
2.4 2.4
A A
Section AA S 20 18 16 14 12
(Standard 1/10)
See from the back (soldering side)
10 8 6 4 2
9 7 5 3 1
333
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
9.5
21 11.4
(1)
HONDA
(2)
37
30
(3) (6)
(5)
(4)
334
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
21±0.3
11.5±0.3
9.5±0.2
(5)
(6)
(4)
37"0.5
17.5"0.3
(3)
30±0.3
(2) (1)
335
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
9.5
21 11.4
(2)
F
C020–02
37
30
Cable clamp
Screw
Lock lever
336
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
337
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
TYPE : AMP1–178128–3
22.8
16.3
19.24
0.6
10.16
5.08
7.15
4.05
6.55
3.1
3 2 1
Circuit No.
338
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
TYPE : AMP2–178128–3
Circuit No.
(29.7)
DIMENSION
3 2 1
AMP D–3
16.3" 0.3
(19.24)
" 0.3
7.15
4.05
6.55
3.1
3 2 1
Cricuit No.
339
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
TYPE : AMP1–178288–3
X 22.8
16.3
16.7
0.6
7.62
3.81
7.15
4.05
6.55
3.1
3 2 1
Circuit No.
340
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
TYPE : AMP2–178288–3
0.6
7.15
6.55
3 2 1
Circuit No.
341
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
" 0.5
" 0.2
5.5
3.4
–AMP
" 0.2
(f2.6)
2.5
342
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
(2)
(4)
(1)
(3)
C
(5)
A (D)
(B)
Symbol Number of
Specification A (B) C (D) terminals
MR–20LMH (Plug)
39.3 44.9 39.8 17 20
MR–20LFH (Jack)
MR–50LMH (Plug)
67.9 73.5 44.8 18 50
MR–50LFH (Jack)
Symbol Name
Outer diameter of the cable
1 Connector cover MR–20L dia.10mm max
2 Cable clamp MR–50L dia.16mm max
3 Stopper
4 Screw for cable clamp
Plug (MR–20, 50MH)
5
Jack (MR–20, 50FH)
343
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
344
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
13 2–M2
A
B
(1)
2.4
18.1
(2)
8.5
(3)
14 15 16 17 18 19 20
HONDA
8 9 10 11 12 13
1 2 3 4 5 6 7
Number of
A B
terminals
MR–20RMH 32.8 27.8 20
MR–50RHF 61.4 56.4 50
Symbol Name
1 Cable clamp
2 Screw 2.6dia.×8
3 Connector (MR–20,–50MH)
345
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
13 2–M2
B
A
(1)
2.4
19.9
8.4
10.9
(2)
(3)
1 2 3 4 5 6 7
HONDA
8 9 10 11 12 13
14 15 16 17 18 19 20
Number of
A B terminals
MR–20RMH 32.8 27.8 20
MR–50RMH 61.4 56.4 50
Symbol Name
1 Cable clamp
2 Screw 2.6dia.×8
3 Connector ( MR–20,– 50FH)
346
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
HONDA
MR–50MH
19 20 21 22 23 24 25 26 27 28 29 30 31 32 (50–core,plug)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
MR–50FH
HONDA
19 20 21 22 23 24 25 26 27 28 29 30 31 32 (50–core, jack)
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
14 15 16 17 18 19 20
HONDA
MR–20MH
8 9 10 11 12 13 (20–core,plug)
1 2 3 4 5 6 7
1 2 3 4 5 6 7
HONDA
MR–20FH
8 9 10 11 12 13 (20–core, jack)
14 15 16 17 18 19 20
347
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
19.06" 0.2
3
32 max.
5.08
2
1
6 ±0.2
7.7
30
348
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
HIF3BB
15.6
14.4
1.27 1.27 1.09
1.27
A A A
2.54
D
6.0
A A’ B
3.6
6.0
6.0
1.27 2.54
B’ 3.81
B
D
3.8 :1
3.5
:2
:3
5.1
7.0 3.5
7.0
10.5
0.95
0.3
8.5
1.05
2.3 2.3
2.7
C 3.5
4.5
Dimensions
No.of
Description A B C D
contact
HIF3BB–34D–2.54R 34 47.75 40.64 41.91 43.23
ROW A
ROW B
01 03 05 07 09 11 13 15 17
02 04 06 08 10 12 14 16
OUTVIEW FROM CONNECTOR SIDE.
50PINS
ROW A
ROW B
01 03 05 07 09 11 13 15 17 19 21 23 25
02 04 06 08 10 12 14 16 18 20 22 24
OUTVIEW FROM CONNECTOR SIDE.
349
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
+0.2
18
2 (pitch)
±0.15
13
0
20.5 –0.3
+0.3
21.6 0
350
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
Section A–A
Contact position
Product name
351
A. EXTERNAL DIMENSIONS OF EACH UNIT B–64113EN/03
H
J
A 53.0 D 7.8 G 10.7
B 38.3 E 12.6 H 1.2
C 47.0 F 41.3 J 0.8
A
C A–A cross section
B F
A 10
E D G
6.1 10
A 10
2–3.05f
10.8
Small round
M2.6 P0.45 screw Interlock screw head screw
1.2groove
6.1
12.7
1.2
6.2 Spring washer
352
B–64113EN/03 A. EXTERNAL DIMENSIONS OF EACH UNIT
Honda MR type, 50 pins, male, connection printed circuit board soldering type connector
Type No. Honda Tsushin Kogyo Co., Ltd.
MRH–50FD
353
B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/03
354
B–64113EN/03 B. 20–PIN INTERFACE CONNECTORS AND CABLES
355
B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/03
B.3 Cable connectors consist of a connector main body and housing. The
models listed below are available. Those connectors not marked with an
CABLE asterisk are currently being mass–produced as manufacturer’s standard
CONNECTORS models. Those marked with an asterisk are produced according to custom
specifications by FANUC.
356
B–64113EN/03 B. 20–PIN INTERFACE CONNECTORS AND CABLES
PCR–E20FS (Honda) Soldering type connector for general signals. This is suitable for producing cable
assemblies in small quantities, as well as on–site.
FI40B–20S (Hirose) Has the same number of pins as the FI40–20S, but features a wider soldering pitch,
(formerly, FI40A–20S) facilitating soldering and enabling the use of thicker wires. Its reinforced pins allow
wires as thick as #17AWG to be soldered to the FI40B–20S (wires no thicker than
#20AWG can be used with the FI40A–20S). Note, however, that a thick wire, such
as #17AWG, should be used with a more robust housing like the FI–20–CV6.
FI40B–2015S (Hirose) Features a wider soldering pitch, attained by using the space provided by thinning
(formerly, FI40–2015S) out some pins. Also features tougher pins, compared with its predecessor, the
FI40–2015S. These pins can be soldered to wires as thick as #17AWG, provided
that the cable diameter does not exceed 8.5 mm.
D Housings
Housing model (manufacturer) Supplementary description
FI–20–CV5 (Hirose) Should be used with the FI40B–20S. This is a plastic housing designed for use
with a cable that is 9.2 mm in diameter.
FI–20–CV6 (Hirose) Should be used with the FI40B–20S. This housing, however, can be used with a
thicker cable (such as 10.25 mm) than is possible with the FI–20–CV6. Its
components are die cast.
FI–20–CV2
D FI40–20S (6.2mm in diameter) Those
listed on
FI40B–20S FI–20–CV5 the left
(formerly FI40A–20S) (9.2mm in diameter) can be
FI–20–CV6 used.
(10.25mm in diameter)
357
B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/03
B.4
RECOMMENDED
CONNECTORS,
APPLICABLE
HOUSINGS, AND
CABLES
Table B.4 Recommended connectors, applicable housings, and cables
Connector name
FANUC–approved FANUC–approved Compatible cable (cable diameter)
referenced in the
connector housing FANUC development Remark
Connection
(manufacturer) (manufacturer) FANUC specification number
Manual
NOTE
*1 Cable A66L–0001–0286 has been recommended for use as a pulse coder cable. It can be
up to 20 m long. Two cables, A66L–0001–0402 and A66L–0001–0403, have recently been
developed. A66L–0001–0402 and A66L–0001–0403 can be as long as 30 m and 50 m,
respectively. (See Page 325 for detailed specifications.)
Both cables have the same level of oil and bending resistance (cable, 100 mm in diameter,
capable of withstanding at least 10 million bending cycles) as conventional cables, and are
UL– and CSA–certified.
358
B–64113EN/03 B. 20–PIN INTERFACE CONNECTORS AND CABLES
Press–mount type
connector assembly
tools and jigs
Connector model FANUC–approved
Press–mounting
referenced in the connector Wire forming tool Remark
tool
Connection Manual (manufacturer)
FHAT–918A
FCN–237T–T062/H
NOTE
1 Those tools indicated by shading are available from FANUC (specification number
A02B–0120–K391).
2 The tools available from each manufacturer are specifically designed for use with the
connectors manufactured by that manufacturer.
359
B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/03
Materials for cable Machine tool builders are required to manufacture or procure the
assemblies materials for the cable assemblies to be used with their products. FANUC
recommends the following materials as being suitable for interface
connectors. Individual machine tool builders are encouraged to contact
each cable manufacturer for themselves, as required.
FANUC
Material Use Constitution specification Manufacturer Remark
number
360
B–64113EN/03 B. 20–PIN INTERFACE CONNECTORS AND CABLES
361
B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/03
Insulator color
Dot mark
Dot mark
color
Pair No.
(1 pitch)
Drain First Second
wire wire wire
The numbers assigned to the wires correspond to the numbers in the table at right.
Fig. B.4
362
B–64113EN/03 B. 20–PIN INTERFACE CONNECTORS AND CABLES
Pitch mm 20 or less
Thickness mm 0.3
Braid density % 70
363
B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/03
NOTE
The maximum outside diameter applies to portions other
than the drain wire.
Drain wire
Red
0.18–mm2 twisted pair wire
7
6 White 1
Red Black 0.5–mm2 insulated wire
364
B–64113EN/03 B. 20–PIN INTERFACE CONNECTORS AND CABLES
(c) Specifications
Item Specification
Insulation Color White, red, black Red, black White, red, black Red, black
(polyester)
Typical thickness (mm) 0.16 0.23 0.16 0.25
365
B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/03
Item Specification
Electrical Conductor resistance 103 or lower 25.5 or lower 103 or lower 15.0 or lower
performance Ω/km
/km (20°C)
(20 C)
Cable cross
section Tape Braided shielding
ÅÅÅÅÅÅÅÅ
ÅÅÅÅÅÅÅÅ
ÅÅÅÅÅÅÅÅ
White Red Twisted pair A
ÅÅÅÅÅÅÅÅ
Red
Black
ÅÅÅÅÅÅÅÅ
Red Black Red Black
ÅÅÅÅÅÅÅÅ
Solid wire B
ÅÅÅÅÅÅÅÅ
White Black
Black
Red
ÅÅÅÅÅÅÅÅ
Drain
Sheath
366
B–64113EN/03 B. 20–PIN INTERFACE CONNECTORS AND CABLES
Specification – A66L–0001–0371
Number of Conductors – 5
Diamter mm 0.48
Thickness mm 0.71
Diamter mm 1.90
Density % 95 or more
Thickness mm 0.2
Thickness mm 0.15
Diamter mm 2.6
Shield braiding Element wire diameter (material) mm 0.12 (tinned soft copper wire)
Thickness mm 0.3
Diameter mm 7.8
367
B. 20–PIN INTERFACE CONNECTORS AND CABLES B–64113EN/03
1 Red RD
2 Red RD
INTERPOSITION
9 Black BK 3 Green GN
4 Green GN
10 Black BK
SHEATH
8 White WH 6 Blue BU
7 White WH 5 Blue BU
.
.
.
Ω
Resistor
Check .
every pin .
.
PCR–E20LMD (Honda)
PCB connector This is a standard product from the manufacturer.
368
B–64113EN/03 C. CONNECTION CABLE (SUPPLIED FROM US)
NOTE
1 The maximum cable lengths listed above apply only when
the respective recommended cables stated in the text are
used. If a non–recommended cable is used, the maximum
cable length may not be guaranteed. Cables other than
those listed above are used between units in the CNC. See
the respective descriptions in this manual for details of
these cables.
2 This cable can be extended to up to 15 m if it is used within
the cabinet.
369
C. CONNECTION CABLE (SUPPLIED FROM US) B–64113EN/03
PCR–E20FA
Spindle signal
cable A02B–
0236– 5m
Electrical–to–electr K845
ical
FI–20–CV7
FI–20–CV7 A02B–
MDI signal cable 0236– 25 m
Control unit K812
á
MDI unit (CK1) A02B–
(Note 1) 0236– 45 m
LY10–DC20 K813
PCR–E20FA–F20SPF1A+
MDI signal cable
Control unit (JA2) A02B–
á 0309– 45 cm
MDI Unit (CK1) K813
(Note 2) PCR–E20FA–F20SPF1A+
Manual pulse
generator cable
(for one unit)
FI40–2015S A02B–
Control unit (JA3)
0120– 7m
á
K847
Manual pulse M3 crimp style terminal
generator terminal
board
NOTE
1 This cable can be used, if the drawing number of the basic unit is A02B–0309–B50n,
A02B–0311–B50n, or A02B–0311–B51n (where n is 0, 1, ..., 9)
2 This cable can be used, if the drawing number of the basic unit is A02B–0309–B52n,
A02B–0311–B52n, or A02B–0311–B53n (where n is 0, 1, ..., 9)
370
B–64113EN/03 C. CONNECTION CABLE (SUPPLIED FROM US)
Manual pulse
generator cable
(for two units)
FI40–2015S A02B–
Control unit (JA3)
0120– 7m
á
K848
Manual pulse M3 crimp style terminal
generator terminal
board
Manual pulse
generator cable
(for three units)
FI40–2015S A02B–
Control unit (JA3) 3 3 3 3
0120– 7m
á
K841
Manual pulse M3 crimp style terminal
generator terminal 2 2 2 2
board
Power supply
cable M3 crimp style terminal
Stabilized power
supply (24 VDC) A02B–
á 0124– 5m
K830
Control unit (CP1)
I/O Unit for 0i AMP1–178288–3
(CP1)
Serial spindle
signal cable
A02B–
Control unit (JA41)
0236– 5m
á
K810
α series amplifier PCR–E20FA
(JA7B)
371
D. OPTICAL FIBER CABLE B–64113EN/03
The Series 0i/0i Mate uses optical fiber cables for the following
interfaces. This table lists the usable combinations.
Maximum
Recommended allowable Applicable
Interface Junction Remark
Optical fiber cable transmission junction adapter
distance
None A66L–6001–0023#L~ 10 m
Serial servo bus (FSSB)
interface None A66L–6001–0026#L~ 100 m
NOTE
1 When an optical fiber cable is used for connection.
2 Only one relay point is permitted. And you can relay two
optical fiber cables on condition that the sum of the line
length of two cables is within the range of the maximum
allowable transmission distance or less.
372
B–64113EN/03 D. OPTICAL FIBER CABLE
Unit: mm
7
21
Code
Unit: mm
8.2
21
Code Bush
Reinforced cover
373
D. OPTICAL FIBER CABLE B–64113EN/03
A66L–6001–0023# A66L–6001–0026#
L50R03 50.0 m
L100R03 100.0 m
L200R03 200.0 m
2. Cable selection
D Always use an external cable (A66L–6001–0026#X) when the
cable is to be laid outside the power magnetics cabinet or main unit
cabinet, where it may be pulled, rubbed, or stepped on.
D Use an external cable when part of the cabling is to be subject to
movement. For example, when connecting a portable operation
pendant box to the power magnetics cabinet, the use of an external
cable is desirable because the cable is likely to be bent, pulled, or
twisted repeatedly even though frequent system operation is not
expected. However, the force likely to be applied when the cable
is installed or moved for maintenance purposes does not need to be
taken into consideration.
D Use an external cable in locations where sparks or flame are a
danger. Although the internal cord type cable
(A66L–6001–0023#X) is covered by nonflammable resin, the
cover, if exposed to frame for a long time, may melt, allowing the
fiber cable inside to burn.
D Use an external cable when the cable is expected to be pulled with
considerable force during installation (the force applied to the cable
must be within the specified tensile strength limit at all times). For
example, even though installing a cable in a cable duct can be
regarded as internal cabling, a cable of the appropriate type must
be selected according to the tensile force to be applied to the cable
during installation.
D Both the internal cord type and external cables have the same oil
and heat resistance properties.
374
B–64113EN/03 D. OPTICAL FIBER CABLE
4. Handling precautions
(1) Protection during storage
When the electrical/optical conversion module mounted on the
printed circuit board and the optical fiber cable are not in use, their
mating surfaces must be protected with the lid and caps with which
they are supplied. If left uncovered, the mating surfaces are likely
to become dirty, possibly resulting in a poor cable connection.
375
D. OPTICAL FIBER CABLE B–64113EN/03
Fig. D (c) Protection of electrical/optical conversion module and optical fiber cable (when not in use)
376
B–64113EN/03 D. OPTICAL FIBER CABLE
pull it. Because the combined tensile strength of the two cords is
only 14 kg, however, avoid applying too great a force to the cable
during installation, regardless of whether you have taken the
protective measures.
Optical connector
Reinforcing cover Optical connector
Tape Tape
2 cords combined
D Take care to keep both parts of the optical connector (cable side and
PCB side) clean. If they become dirty, wipe them with tissue paper or
absorbent cotton to remove dirt. The tissue paper or absorbent cotton
may be moistened with ethyl alcohol. Do not use any organic solvent
other than ethyl alcohol.
D Fix the reinforcing cover of the external cable or the cord binding
portion of the internal cord type cable by using a cable clamp, as shown
in Fig. D (e), to prevent the weight of the optical fiber cable from being
applied directly to the connecting part of the optical connector.
(Recommended cable clamp):
Recommended cable clamps are listed below. Use a clamp that
grasps the optical cable lightly; the clamp should not apply
excessive pressure to the cable.
For an external cable:
CKN–13SP (with sponge)(Kitagawa Industry Co., Ltd.)
For an internal cord type cable:
MN–1 (Kitagawa Industry Co., Ltd.)
377
D. OPTICAL FIBER CABLE B–64113EN/03
378
B–64113EN/03 D. OPTICAL FIBER CABLE
32"0.3
10.16
R1.6
6.6
8.2
21"0.5
3.2 42"0.5
18.2"0.5
2.2
Mounting board
NOTE
Up to one relay points are permitte.
379
D. OPTICAL FIBER CABLE B–64113EN/03
32"0.5
10.16
R1.6
6.6
8.2
21"0.3
3.2 42"1.0
18.1
2.2
Mounting board
NOTE
Only one relay point is permitted.
380
B–64113EN/03 D. OPTICAL FIBER CABLE
NOTE
Ferrule: Movable metal at the tip of an optical connector; the
fiber is bonded to the ferrule.
Ferrule
Protective cover
Optical cable
Optical connector
381
D. OPTICAL FIBER CABLE B–64113EN/03
10.Cleaning
If the optical fiber junction adapter, optical–to–electrical conversion
module, or optical cable are soiled, clean them according to the
following procedures.
D Cleaning the optical fiber junction adapter and optical-to-electrical
conversion module
First, clean the entire housing by wiping it with a cloth moistened
with, or by washing it in, ethyl alcohol or HCFC141B (alternative
CFC; High Shower spray can DS–2168, manufactured by Sun
Hayato). Similarly, wash the two sleeves in the adapter or wipe
them with a cotton swab or the like.
382
B–64113EN/03 D. OPTICAL FIBER CABLE
383
E. LIQUID CRYSTAL DISPLAY (LCD) B–64113EN/03
Brightness of the When the ambient temperature is low, the brightness of the LCD
monochrome LCD decreases. (The LCD screen is dark particularly immediately after the
power is turned on.) This phenomenon is not a failure but is a property
specific to the LCD. When the ambient temperature increases, the LCD
screen becomes brighter. The monochrome LCD has a brightness control
function. For the method of adjustment, see Section 1.17 in Maintenance
Manual (B–64115EN).
384
B–64113EN/03 F. MEMORY CARD INTERFACE
Overview Data I/O internal to the CNC can be performed for maintenance through
the memory card interface in the control unit. This appendix F describes
the memory card interface for data input/output.
Cards whose operation The table below lists available memory cards.
has been confirmed Table F–1. Recommended memory cards
Purpose
Purchase code Capacity Remarks
Data I/O Data server
f : Operation confirmed
NOTE
A CF card refers to a compact flash card.
385
F. MEMORY CARD INTERFACE B–64113EN/03
Notes on DNC operation Note the following when performing DNC operation or memory
by the memory card with operation by using the recommended CF card.
a PCMCIA port (1) The PCMCIA card attachment (A02B–0309–K160) shown below
must be used.
In addition, an adapter for conversion to an ATA card is required.
Fig. F–2) PCMCIA card attachment Fig. F–3) External view of attachment
for 0i–C/0i Mate–C when mounted
Notes on use with a data A fast data server (ordering code: A02B–0309–J146) can directly use a
server CF card. An adapter for conversion to an ATA card is not required.
When a CF card is used with the NC, the card must already be FAT
(FAT16) formatted. When formatting a CF card on the PC, ensure that
the card is in FAT16 format.
Miscellaneous
D The CF card uses a quick format.
If your CF card has not been formatted, do so using a personal
computer.
386
B–64113EN/03 G. PROCEDURE FOR FIXING THE MEMORY CARD
Insert the memory card into the Fix the memory card to the fixing
fixing bracket in the direction bracket.
indicated by the arrow.
387
G. PROCEDURE FOR FIXING THE MEMORY CARD B–64113EN/03
388
B–64113EN/03 Index
[Numbers] Connecting the Ground Terminal of the Control Unit,
34
0i–TTC Connection, 288 Connecting the High–speed Skip (HDI), 85
20–pin Interface Connectors and Cables, 354 Connecting the Manual Pulse Generator, 144
2A DO (Output Signal) Connection, 214 Connection, 117, 282
2A Output Connector Pin Allocation, 213 Connection Between the Basic Unit and Expansion
2A Output DO Signal Specifications, 215 Unit, 110
Connection between the basic unit and expansion unit,
292
Connection Cable (Supplied from Us), 369
[A] Connection Diagram, 204
Action Against Noise, 25 Connection of Basic and Expansion Modules, 224
Address Assignment by Ladder, 283 Connection of Battery for Separate Absolute Detector,
Analog Input Connector Pin Allocation, 216 108
Analog Input Signal Connections, 217 Connection of Connector Panel I/O Module, 203
Analog Input Signal Specifications, 219 Connection of Each Section, 176
Analog Input Specifications, 220 Connection of FANUC I/O Link by Electric Cable,
122
Analog Spindle Connection, 302 Connection of I/O Link Slave Devices, 123
Analog Spindle Interface, 92 Connection of I/O Units for 0i, 124
Connection of MDI Unit, 64
Connection of One to Two Serial Spindles, 90
[B] Connection of Operator’s Panel I/O Module (for Ma-
Batteries, 54 trix Input), 236
Battery for Absolute Pulse Coder Built into the Motor Connection of Operator’s Panel I/O Module and Pow-
(6VDC), 62 er Magnetics Cabinet I/O Module, 254
Battery for Memory Backup (3VDC), 54 Connection of Power Supply, 100
Battery for Separate Absolute Pulse Coders (6VDC), Connection of Source Output Type Connection Unit,
61 271
Connection to CNC Peripherals, 63
Board–mounted Connectors, 355
Connection to FANUC I/O Link, 115
Connection to Machine Operator’s Panel, 148
[C] Connection to MDI Unit, 64
Connection to other Networks, 287
Cabinet, 32
Connection to the High–speed Skip (HDI), 86
Cable clamp and shield processing, 29
Connection to the Servo Amplifiers, 95
Cable Connectors, 356
Connection to the Small Machine Operator’s Panel or
Cable for Power Supply to Control Unit, 53, 127 Small Machine Operator’s Panel B, 173
Cable Length for Manual Pulse Generator, 223 Connection with Input/Output Devices, 71
Cabling Diagram, 43 Connections, 150
Caution, 201 Connections made when only one serial spindle inter-
face channel is used, 296
Cautions, 127
Connections made when two serial spindle interface
Configuration, 1, 203 channels are used, 296
Configurations of Control Units, 2 Connector (on the cable side) specifications, 160
Connecting DI/DO, 130 Connector Layout of the Small Machine Operator’s
Connecting I/O Devices, 72 Panel, 196
Connector Locations, 111
Connecting the FANUC Servo Unit b Series with I/O
Link, 281 Connector Locations of Main Panel B, 163
i–1
Index B–64113EN/03
i–2
B–64113EN/03 Index
[N] [S]
Noise Suppressor, 36 Separate Detector Interface, 98
Notes on Installing a Separate Detector Interface Unit, Separate Detector Interface Unit Connection, 291
113
Separate Detector Interface Unit Specification, 100
Separate Type Pulse Coder Interface (Parallel Inter-
face), 102
[O] Separating Signal Lines, 35
Operator’s panel specification, 198 Serial Spindle, 90
Optical Fiber Cable, 372 Serial Spindle Connection, 296
Order specification, 164, 198 Servo Amplifier Connection, 290
Other Notes, 230, 250, 267 Servo Interface, 94, 290
Others, 170 Specifications, 164, 197, 247, 265
Spindle Connection, 89, 294
Outline drawing and panel–cut drawing of the small
machine operator’s panel, 192 Sub panel A, B1 specification, 165
Output Signal Specifications for Source Output Type
Connection Unit, 273
Overall Connection Diagram, 174, 236, 254 [T]
Override signals, 162, 187 Temperature Rise within the Cabinet, 21
i–3
Index B–64113EN/03
[W]
When a pendant–type manual pulse generator, 159
i–4
Revision Record
01 May, 2004
D a t e u1 i5 v/ /」2 0 0 9
General Manager of
CNC La
FANUC Series 02‐ MODEL A
FANUC Series O″ ‐ A/10DEL B/0″ ヽ空ate‐
mttODEL B
FANUC Series Oケ MODEL C/0,A/1ate‐ ヽ在ODEL C
The cOrrection and addition in CONNECTION酌 比 NUAL(HARDWARE)
○ Yourinformatton
Sales agency
End user
3.Notice
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e to cause rnisunderstanding isin the CONNECT10N MANUAL.
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4.Attached Document:
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B-64113EN/03-1
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21,7123
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FANUC Series 0i-MODEL C/0i Mate-MODEL C
The modification of CONNECTION MANUAL(HARDWARE)
Spec.No./Version B-64113EN/03
2. Summary of change
Maintenance
parts
Inside front cover
Notice Add、Correct Immediately
Item 8 CONNECTION TO FANUC I/O Link
Item 9.1.1 General
Item 9.1.2 Cautions
Item 9.2.9 Others
Item 9.3.12 Caution
Item 9.4.19 Other Notes
Item 9.5.10 Other Notes
Item 9.6.9 Other Notes
Item 9.7.5 Other Notes
Correction
Another
Warning
There is a possibility that I/O Link slave module will not operate normally due to a failure of
CNC or I/O module, or abnormally power supply voltage. To prevent accidents even in this case,
design the machine to operate safely by making a safety circuit outside the I/O Link slave
module.