271-123 221-Bge
271-123 221-Bge
271-123 221-Bge
GMM 10
DESCRIPTION OF OPERATION
Contents
Page
1. Generator Protection 4
2. Basic Functions 5
4. Connection of Peripherals 11
4.1 Digital Inputs 11
4.2 Relay Outputs 13
4.3 Analogue and Transformer Inputs 16
4.4 Module's Power Supply 17
4.5 Analogue Outputs 18
4.6 Serial Interfaces 19
5. Synchronization 19
8. Differential Protection 23
9. Earth-Fault Protection 26
9.1 Mains earth-Fault Protection with high impedance
earthing generator starpoint
26
9.2 Generator Earth-Fault Protection with high impedance
mains-earthing and collective-current-transformer 27
9.3 Mains earth-fault protection and generator earth-fault
protection with high impedance starpoint earthing and
collective-current-transformer 28
1. Generator Protection
2. Basic Functions
Phase failure
U < 0.5*Urated in one phase (par 3.1), delay 1s, not
active for short-circuit
Opens generator circuit-breaker
Optional extensions:
R) Differential Protection
Exceeding of the permissible differential current
between generator output and starpoint leads to
immediate de-excitation and opening of the generator
circuit-breaker. The current differential is a
function of the generator current. The threshold and
slope of the characteristic can be set with
potentiometers and code switches in case of analog PC
boards (GDS401).
If digital PC boards are used (GDE404) (available
about since 5.97) The threshold and slope of the
characteristic can be set via Parameter 4.10 and 6A.8
S) Earth-Fault Protection
The mains or the generator starpoint shall be
connected to earth with a high impedance resistor. An
earth-fault is detected with a current transformer at
the star point of the generator to ship ground or with
a summary current transformer.
- Earth-fault external to the generator :
Only displays alarm, does not disconnect the
generator circuit-breaker
- Earth-fault inside the generator :
Opening of circuit-breaker
All faults that lead to the generator's circuit-
breaker opening are displayed visually on the module
and are stored. The circuit-breaker can be switched on
again if all trip- fault are acknowledged.
Trip alarms can be acknowledged local or remote. But
the following faults can only be acknowledged local:
- stator protection tripped
- short-circuit protection tripped
- differential protection tripped
- short-circuit inside the generator
- circuit-breaker failure
- phase asymmetry
Acknowledge push-button
4. Connection of Peripherals
The connections of the inputs and outputs of the generator
management module are shown on the complete circuit diagram
(see chapter 15) . The functions of the inputs and outputs
are explained below :
4.1 Digital Inputs
The GMM 10 can be controlled with digital inputs. The
digital input "Generator circuit-breaker is ON" is essential
for the operation of the unit. All of the other inputs can
be freely selected as required.
- Automatic (X4 : 1,2) switch DI5
o Preselecting "Automatic" activates active load
sharing.
Depending on the parameters set for the automatic
mode, once the diesel has been run up to speed,
automatic synchronization and connection are carried
out
o either automatically
o or only when the "Connect generator" button is
pressed
(compare parameters 4.1 / 4.2 / 4.3)
- Connect generator (X3 : 5,6) button DI3
If the automatic mode is not selected, the
synchronization and connection can be initiated with
the "Connect generator" button.
"Automatic" must likewise be selected for this.
- Generator circuit-breaker OFF
(switch-off diesel) (X3 : 1,2) button DI1
In the automatic mode, and when there is active load
sharing, the generator is relieved of load first, and
then its circuit-breaker opened, and disconnection of
the diesel can also be initiated.
(See Spare Relay, section 4.2 and Parameter 5.1)
After standstill of the unit, re-starting is possible
with the load or mains monitor.
5. Synchronization
The synchronization unit carries out the following:
- frequency matching of the governermotor before the
circuit-breaker is closed
- frequency matching of the ship's mains supply before a
synchronous shaft-driven generator is connected
- closing the generator circuit-breaker when its
voltage, frequency and phase are identical to those of
the supply (circuit-breaker time of 100 ms is taken
into consideration);
allowable phase difference 20 degrees (par 5.3);
allowable frequency difference -0.15 / +0.35 Cy
- connecting one generator in the event of a blackout.
The generating set with the lowest number has the highest
priority. Generating sets with preselected priority will be
started. Precondition for starting is the automatic mode.
- blackout
- 3 min. diesel stop (DI6 X4: 2,3)
- excitation fault (par. 4.6). To effectively
protect the mains in the event of an excitation
fault, a further generating set is started. As
soon as the power balance permits, the disturbed
set is switched off. To prevent the remaining
sets from being under-excited during switch-off,
the faulty set is de-excited 3 seconds prior to
opening of the circuit-breaker. The reactive
power is thus transferred to the functional sets
prior to a stop.
- Shaftgenerator fault or reduction main engine
(par 2.15 / 2.16)
o Sets are available for the mains monitor if
- they are in automatic mode
- they are ready (DI6 X4: 2,3); in the case of the
DMU 10, ready message via the GEAPAS bus
8. Differential Protection
The differential protection system monitors generators and
transformers for internal faults. To achieve this, the input
(star point) and output currents of each phase are compared
with one another. The protected area is that one between the
two current transformers of each phase. Within its range of
effectiveness the differential protection system detects all
two and three-pole short circuits, as well as double-earth
faults, on the condition that one earth-fault is within the
protected area. In the case of machines with permanently
earthed star point, single-pole short circuits (earth-fault)
are also detected when such faults arise within the
protected area of the current transformers.
µP
sensivity
+ +
Generator +
-
+
currentdifference
6
triggering function
5
4
K
3
B Generatorphasecurrent(I1-I11 )/2[A]
A
0 1 2 3 4 5 6 7 8 9 10 11
B) The increase of the sensivity is 0,2A/A from zero to the break-point B. Adjustment break-point B is
done via small switches on PC-board GDS401:
switch S1.7 on GDS401 S1.8 break-point-volt (TB4.5)
off off 3.97V ≡ 3.97A
off on
3.5V ≡ 3.5A
on x
3.0V ≡ 3.0A **
K) Slope K determinates unsensivity in case of great currents. The increase outside the break-point
can be adjusted too on PC-board GDS401
S1.1 = S1.3 = S1.5 S1.2 = S1.4 = S1.6 R15 = R16 = R17 K
off off 0 0.89
off on 0 0.71
on x 0 0.56
off off 4.99kΩ 0.94
off on 4.99kΩ 0.76
on x 4.99kΩ 0.61
off off 10kΩ 0.99 **
off on 10kΩ 0.81
on x 10kΩ 0.66
** adjustment in factory
9. Earth-Fault Protection
For the monitoring of the earth-fault it is important to know,
that all earthing-transformers, earthing-resistances, current
transformers are not part of GMM 10. They have to be
dimensioned and delivered to the requirements of each special
system.
9.1 Earth-Fault Protection with high impedance earthing generator
starpoint
Because of high impedance earthing of the generator starpoint an
assumed earth fault-current has a calculated limit. On the figure
below an earth-fault current in the mains or in the generator will
cause a current over the transformer in the starpoint of the
generator. With the PC-board SWK402 (separate supply, not
incorporates in the GMM10) the earth-fault current will be
transformed into a DC-Voltage signal and connected to the GMM10. The
earth-resistance should be dimensioned in that way, that the earth-
current will not exceed about 5 to 20 A. The primary current
transformer should be so dimensioned, that in case of earth-fault an
earth current Iearth on the transformer secondary side is limited to
maximum 1 Ampere. The trigger level in GMM 10 is adjustable between
0.01 A and 0.55 A. The adjustment of the earth-fault protection is
done by par 4.8 / 4.11 and 7.9:
- To release alarm earth-fault set
parameter 4.8 to 1 or 2, depending on
used inputs to GMM10. The connection via
X19 is only foreseen, if the PC-boards of
differential protection are incorporated.
- Trigger level and delaytime for U(Iearth)
GMM10
SWK402 can be parameterized with parameter 4.11
I X1 X2 0Volt X19 or X1
and 7.9.
:1 :4 :1 :8
U U(Iear) :2 :2
:4 :3
GMM10
either or
SWK402 GDS401 GDE404
X19 X19
Iearth X1 X2 0Volt :1 :4
:1 :4
U(Iearth) :2 :3
:4 :3
GMM10
either or
SWK402 GDS401 GDE404
X1 X2 X19 X19
IGen earth 0Volt :1 :4
:1 :4
:2 :3
U(I earth)
:4 :3
SWK402
I earth X1 X2 0Volt X1 X19
:1 :4 :8 :2
U(Iearth) :2 :1
:4 :3
The first alarm to arise is shown on the display. The display "Ù"
and display "Ú" buttons can be used to scroll through the
display in order to find out whether there are more alarms. The
alarms are acknowledged and hence deleted with the Quit button.
Only the alarm shown on the display is acknowledged. If there are
several alarms, the QUIT button must be pressed several times.
Meaning of the status:
S h o r t c i r c 1
PARAMETER DISPLAY
- + Ú Ù
P1 P2 TEST QUIT
PARAMETER ALARM
T: trip
Q: must be acknowledged (at unit/control computer/Bat 406)
E: must be unlocked (acknowledged). Remote acknowledgement
via Bat 406 or via control computer not possible
M: message; alarm remains as long as cause exists and then
disappears automatically
V: unimportant loads disconnected
Alarms possible:
EEPROM error E Parameter checksum wrong -> take over default values
for parameters, the unit has to become new
parametrized
Failure ± 15V M Failure of ± 15V voltage for electronics
SPI bus SLE/A69 Q Serial/parallel interface to SLE401 on card place A69
has fault
SPI bus SLE/A1 Q Serial/parallel interface to SLE401 on card place A1
has fault
Power fuse Q NEG437 power supply fuse or only 2-phase power
supply for module
Cablebr PicUp E Fault in pick up speed sensor (with electronic diesel
controller only)
Parameters
Once all of the settings have been made a code other than
'91' is to be entered to act as a lock providing continued
security.
F r a t e d 60.0Cy
PARAMETER DISPLAY
- + Ú Ù
P1 P2 TEST QUIT
PARAMETER ALARM
F g e n 60.0Cy
PARAMETER DISPLAY
- + Ú Ù
P1 P2 TEST QUIT
PARAMETER ALARM
Display Meaning
Display Meaning
DI 1______8_A
PARAMETER DISPLAY
- + Ú Ù
P1 P2 TEST QUIT
PARAMETER ALARM
Display Meaning
V_____St.__ Load monitor function: summary of loads selected. Start from load monitor
V_____Sp.__ /mains monitor and Stop from load monitor
T____________ Display of all set-numbers of the members of the serial interface in the ring
communication
Display Meaning
V_______St.___ Load monitor function: Summary of loads selected. Loads selected for
connection will flash (V1 to V6). The ident. number of loads connected is
displayed permanently. If no loads are selected, the numbers are suppressed.
Summary of start command passed on from load monitor/mains monitor and
V_______Sp.___ stop from load monitor. The ident. number of sets which are started or stopped
is displayed. The command is passed on to the GMM 10 with the set number.
This GMM 10 is then responsible for the execution; see DA test item number 2
and 4. The start number appears prior to commencement of start up to 15
seconds after the set is on the bus bar. The stop number appears for 4 sec.
Display Meaning
Sp____kVA__s Apparent power reserve for initiating stop: limit values parameters 8.9/8.10
Display Meaning
All digital outputs at a glance. Set number means the digital output has been
set. The numbers 1 to 4 are not actual digital outputs but are digital conditions.
Refer to chapter 4 for relay outputs not mentioned here.
DO________
DO123456789A "1" º set automatic, ready for start, load monitor/mains monitor. Remains if
set is on the bus.
"2" º start contact (can be parameterized as relay output or is transmitted to
DMU 10 by telegram)
"3" º disconnection, means not only the load relieving phase but also the time
for dieseling, transmitted to DMU 10 by telegram
"4" º stop contact (can be parameterized as relay output or is transmitted to
DMU10 by telegram)
"5" º DO5; X4:7,8 relay output via DEA401
function can be parameterized; default: de-excitation
"6" º DO6; X8:9,10 relay output via DEA401
function can be parameterized; default: thermistor trigger
"7" º DO7; X8:6,8 relay output via DEA401
function can be parameterized; default: start contact
"8" º DO8;X8:7,8 relay output via DEA401
function can be parameterized: default: stop contact
"9" º servo motor HIGH relay output; X7:3,4
"A" º servo motor LOW relay output; X7:4,5
Display Meaning
DI________ All digital inputs at a glance. Set number means the digital output has been set
(contact closed)
Imax___A_s Indication of max. value of all three phase currents and tripping time/residual
time for overcurrent. Counts with flashing numbers from 0 until circuit breaker is
Imax1444A20s tripped when the allowable current has been exceeded.
If the test button is held during a test display (and only as long as it is held), the
current is increased by the current increase factor (see parameter 1.5). Actual
circuit breaker tripping can therefore be tested even if the mains power is not
sufficient for this. Depending on the selection of the factor, short-circuit tripping
and the disconnection of unimportant loads can become active.
1lul____A__s Indication of maximum value of all three phase currents and the tripping
time/residual time for the disconnection of unimportant loads 1. Flashing
numbers towards 0 until the loads have been disconnected if the allowable
1lul956A10s current is exceeded.
Current increase factor, see Imax.
Display Meaning
2lul___A__S Indication of maximum value of all three phase currents and tripping
time/residual time for the disconnection of unimportant loads 2. Flashing
2lul956A10s numbers towards 0 until the loads have been disconnected if the allowable
current is exceeded.
Current increase factor, see Imax.
3lul___A__S Indication of maximum value of all three phase currents and tripping
time/residual time for the disconnection of unimportant loads 3. Flashing
3lul956A10s numbers towards 0 until the loads have been disconnected if the allowable
current is exceeded.
Current increase factor, see Imax.
Vmax____V__s Indication of maximum value of all three phase voltages and tripping
time/residual time for overvoltage: Flashing numbers towards 0 until the circuit
Vmax_440V18s breaker has tripped, if the allowable voltage has been exceeded.
Vmin____V__s Indication of minimum value of all three phase voltages and tripping
time/residual time for undervoltage: Flashing numbers towards 0 until the circuit
Vmin_440V18s breaker has tripped, if the voltage is below allowable voltage
Fmax__._Cy_s Indication of generator frequency and tripping time/residual time for circuit
breaker tripping due to overfrequency. Flashing numbers towards 0 until the
Fmax60.1C10s circuit breaker is switched off, if the allowable frequency is exceeded.
Fmin__._Cy_s Indication of generator frequency and tripping time/residual time for circuit
breaker tripping due to underfrequency. Flashing numbers towards 0 until the
Fmin60.1C10s circuit breaker is switched off, if the frequency is below the allowable value.
Display Meaning
lasy____A__s Indication of greatest difference between all three phase currents and tripping
time/residual time for switch-off due to phase asymmetry. Flashing numbers
towards 0 until circuit breaker has tripped due to allowable current differential
lasy 300A20s being exceeded
Prev___kW__s Indication of active power and tripping time/residual time for reverse power.
Flashing numbers towards 0 until the circuit breaker has tripped if the allowable
Pre1000kW-5s reverse power is not reached
Qre____kVA__s Indication of reactive power difference to that generators who is the nearest
to the own generator and tripping time / residual time for excitation faults.
Flashing numbers towards 0, until the warning is triggered if the allowable
Qre800kVA__7s reactive power difference has been exceeded.
In the case of differently large generators, the percentage reactive power
difference is multiplied by the own rated power.
T____________ Display of all set-numbers which are members of the serial interface in the ring
communication
In the serial interface GMM-bus telegrams are send in the ring. Each member
T012345678EF (each GMM10) marks its telegram with its unit number (par 1.3). If a telegram is
received, so the number in the display is fired for 200 ms. In case of three to four
units in the ring, the numbers of the members should be continuously fired. In
case of more members, the numbers will show a flashlight (the telegram-runtime
per member accounts about 60 ms). The test-display is useful to check the
distribution of the set-numbers and the function of the GMM-bus.
11. Automatic Power Supply with GMM 10, Diesel Control DMU 10
and Remote Display BAT 406
If a BAT406 and the DMU are used, the parameter 7.1 is set
and parameter 1.17 is reset (the BAT 406 is controlled from
the DMU 10). If only a BAT 406 is used without a DMU 10
(e.g. for shaft generators or external diesel control units)
only the parameter 1.17 must be set.
1
Located on DEA 401: jumper X2:5-6 and 7-8
Coastal traffic
If an additional power reserve is desired, the operating
personnel can request the start of one or all available
diesel sets via the button "coastal traffic". The desired
reserve power for coastal traffic is set with parameter
8.11.
The stop sequence for the generator sets has a vice versa
priority in comparison with the start sequence:
- First stop priority for aggregates without preselection
- Aggregates with higher set numbers are stopped
Aggregates in manual mode will not be stopped. If the power
calculation demands a stop of one set, but no set is in
automatic mode or the key no diesel stop is pressed, the
alarm "DG underload" will be set.
If a load is to be connected, the load must be selected. The
selection indicator flashes until the load has been
connected after which the indicator illuminates with a
permanent light. The power of the loads 1 to 6 is set via
the parameters 8.12 to 8.17. The selection of a load can be
canceled, by a second push on the selection key. Normally
the selection will be deactivated, if the load is connected.
In case of two bus bars with coupling breaker, each bus bar
will be fit out with its own load monitor. While the bus
bars are coupled, the one load monitor works as a master and
the other as a slave. The slave does never stop an unit but
he can start as well. This is necessary because only he is
responsible for the connecting of the single loads on his
side. The load monitor slave becomes active for stopping, if
the master is missed. This takes place if the tiebreaker is
opened. He detects this, because he does not recognize a
master in the serial line gmm-bus. Each load monitor has to
get his own extension ZDM401. The parameters in group 8 have
to be adjusted to the same start and stop-conditions.
Differences in parameter adjustment are in parameter 8.1.
Digital Inputs
Relay Outputs
Digital Inputs
Relay Outputs
In some mains the limit for the maximum allowed generators can
become exceeded for a short time. So you are able to change the
sets. If one additional aggregate (over the limit from par 7.6)
is started, it will be synchronized by GMM 10, and after 15 sec
an other aggregate will be relieved of load and stopped. This
relative limit is adjusted with parameter 7.5 .
For instance, if parameter 7.5 is adjusted to 3 ("MaxNoGen
3"), and parameter 7.6 is adjusted to 4 ("MaxGen60s 4") it
works as following: There will never be more then 4 sets on the
mains. The fourths only will be connected for load take over.
If it is connected, an other aggregate becomes stopped.
16.1 Vector-surge-relay
0,5
0
0 90 180 270 360 450 540 630
-0,5
-1
Problem
Display-function
Umit V Vps
/
V
According to the common definition the voltage of the
positive-sequence-system in a net without failures
correspondents to the conductor-earth-voltage
(respectively conductor-neutral-point-voltage. For an
easier operation the voltage of the positive-sequence-
system here is shown as linked voltage.
parameter settings
This protect function has two parameters:
On the one hand a minimum admissible limit for the voltage
of the positive-sequence-system can be set via parameter
6A.8 :
Umit % /
Vps %
Presetting is 60 % of the rated Voltage, minimum 0 and
maximum 100%). A reasonable alarm limit accounts about 60%
of the net-voltage. (50 % correspondents to the failure of
one phase!)
/
TD-Umit . s TD-Vps . s
Preset is done with 50 ms, minimum 0 ms and maximum 9,99s.
The parameter saving and setting can be done with the aid of a
personal computer. It is recommended, after commissioning to
store and save the parameter-list. So the parameter settings
are documented without errors, and anytime they can be
reproduced for spare part delivering, Because it is possible
too, if necessary to change the PC-board ZKG404 to load the
parameters from PC to GMM10. Further on it is possible to
change the parameters on the PC, and then load down the changed
parameters to the GMM10.
The following functions are available:
• Store parameters from GMM10 on PC-discs and make a file-copy.
• View and edit parameters at the PC.
• Print out parameter-list from PC to printer.
• Load parameters from PC to GMM10
The following tools are required:
- A disc with the installation-program GMMPAR.EXE
- The supply of the ZKG404 with the IC D6 (serial-interface IC
MAX232 Copics No. 272.341 036). On newer central units ZKG404
it is supplied mass-produced.
- PC/laptop with serial interface COM1 or COM2
- Interconnection cable PC to GMM10 (9-poles SubD - 25-poles
SubD)
with pin connections like below:
PC(9-poles-socket): GMM10(25-poles-plug):
Carrier Detect 1 •
Receive Data 2 • 3 Transmit Data
Transmit Data 3 • 2 Receive Data
Data Terminal Ready 4 • 5 Data Terminal ready
Signal Ground 5 • 7 Signal Ground
Data Set ready 6 •
Request to send 7 •
Clear to send 8 •
Ring indicator 9 •