MAHARASHTRA POLLUTION CONTROL BOARD

Phone : 4010437/4020781 Kalpataru Point, 3rd & 4th floor, Sion- Matunga
/4037124/4035273 Scheme Road No. 8, Opp. Cine Planet Cinema, Near
Fax : 24044532/4024068/4023516 Sion Circle, Sion (E),
Email : [email protected] Mumbai - 400 022
Visit At : http://inDcb.gov.in

Consent order No: - J3O/CAC-Cell/EIC No:-AM-6072- 14/CAC/ S \S Date- ffi\ 3 Jla

To,
M/s. VHM Industries Ltd.,
Plot No T-02, MIDC Nandgaon Peth, (Textile Park)
Tq. & Dist. Amravati

Subject: Consent to Establish in RED category.

Ref : Your application approved in CAC meeting held on 02.02.2015.

Your application:- CE1410000471

Dated: 07.10.2014
For: Consent to Establish under Section 25 of the Water (Pr$yent|aji & Control of
Pollution) Act, 1974 & under Section 21 of the Air (Pre^etftipn & Control of
Pollution) Act, 1981 and Authorization under Rule 5 of the Hazardous Wastes (M, H
& T M) Rules 2008 is considered and the consent is hereby granted subject to the
following terms and conditions and as detailed in the schedule I, II ,111 & IV
annexed to this order:

1. The consent is granted for the period upto Commissioning of the unit or 5 years
whichever is earlier.

2. The proposed capital investment of the industry is Rs. 186.92 Crs. (As per
undertaking submitted by industry),
'\. The Consent is valid for the manufacture of

c
^•i^^^^^^^^^^^H^^^^^^^B^^^faHSBBBBBBBi

-, ' Product / By-Product Name Maximum Quantity

•«wn.««—_^^^^^^^i^^^^^^ii|i^^^^^—•••^•••••••••••^HII.
1 Yarn Dyeing 240 MT/Month
2 Cotton GrayWabric Weaving & Sizing 6 lakh Mtrs/Month
3 Cotton Fabric Processing and Dying 22.50 lakh Mtrs./Month

4. Conditions under Water (P&CP), 1974 Act for discharge of effluent:

Permitted Standards
Description quantity of to be Disposal
discharge (CMD) achieved
1. le effluent 1125 As per CETP
Schedule -I
2. Domestic 29 As per On land for
effluent Schedule -I gardening/plantation

5. Conditions under Air (P& CP) Act, 1981 for air emissions:
Sr. Description of stack / XT . 1.0^.1 Standards to be
Number ol htack ,. ,
no. source achieved
1. Boiler 01 As per Schedule -II
2. Thermo-pack 01 As per Schedule -II
3. D. G. Set 01 As per Schedule -II

M/s. VHM Industries Ltd., SRO Amravati I/I/R/L/07422000 Page 1 of8

6. Conditions about Non Hazardous Wastes:
Sr. „, nwtr + Quantity & „, ,
Type Of Waste ^ ,T » T Treatment „. ,
no. UoM Disposal
1. Empty Drums .... -- Sale to
2. Waste Yarn & Fabrics -- authorized re-
processor
3 Coal Ash 10 Ton/day Sale to brick
manufactures

7. Conditions under Hazardous Waste (MH & TM) Rules, 2008 for treatment and
lisposal 01 hazardous waste:
Sr. Type Of Waste Category Quantity UOM Treatment Disposal
No.
1 Used Spent 20 Lit/M Sale to Authorized
5.1
Oil Re-processor
2 ETP Sludge 34.3 500 Kg/day -- CHW*£§09F,

8. The Board reserves the right to review, amend, suspend, revoke etc. of this consent
and the same shall be binding on the industry.

9. This consent should not be construed as exemption from obtaining necessary

NOC/permission from any other Government authorities, *

10. Consent to 1st Operate will be considered after commissioning of their ETP
comprising of primary secondary & tertiary treatment & also after commissioning
of CETP proposed in MIDC.

11. If CETP is not commissioned, C to 1st Operate of the industry will be considered
only if the industry installs Reverse Osmosis for 100% recycle & reuse in process
followed by Multiple Effective Evaporator so as to achieve zero discharge.

For and on behalf of the

Maharashtra-JPollution Control Board

(Dr. P. Anbalagkn, IAS)

Member Secretary
Received Consent fee of -
Sr.
Amount (Rs.) DD. No. Date Drawn On
No.
1 ^h^>,73,840/- 491507 27.09.2014 State Bank of India
2 tkii 100/- 957855 04.10.2014 State Bank of India

Copy to:
1. Regional Officer -Amravati and Sub-Regional Officer- Amravati -I, They are
directed to ensure the compliance of the consent conditions.
2. Chief Accounts Officer, MPCB, Mumbai.
3. CC/CAC desk- for record & website updation purposes.

M/s. VMM Industries Ltd., SRO Amravati l/l/R/L/07422000 Page 2 of 8

 Schedule-I
Terms & conditions for compliance of Water Pollution Control:

1) A] As per your application, you have proposed to provide the Effluent

Treatment Plant with the design capacity 1200 CMD
2) B] The Applicant shall operate the effluent treatment plant (ETP) to treat
the trade effluent so as to achieve the following standards prescribed by
the Board or under EP Act, 1986 and Rules made there under from time to
time, whichever is stringent.

SrNo. Parameters Standards prescribed by

Board (If any)
Sr. I. Compulsory Limiting Concentration in
no. Parameters mg/1, except for pH
01 pH 5.5 to 9.0
02 BOD 100
03 COD 250
04 ss 100
05 O&G 10 •-->- "
06 Total chromium as Cr 24 •: '•< j
07 Sulphide as S 2.0
08 Residual Chlorine _< - I:o
09 Phenolic compounds t.o
as CeHsOH

C] The treated effluent shall be sent to-CETP after confirming the above
standards for further treatment and disposal on HRTS developed by MIDC.
In no case effluent shall find its .way for gardening/outside factory premises.

3) A] As per your consent application, you have proposed to provide the

sewage treatment system with the design capacity 30 CMD.

B] The Applicant shall- operate the sewage treatment system to treat the
sewage so as to achieve the following standards/ prescribed under EP Act,
1986 and Rules made there under from time to time, whichever is stringent.
(1) Suspended Solids. Not to exceed 50 mg/1.
(2) BOD 3 days 27°C. Not to exceed 30 rag/1.
(8) COD Not to exceed 100 mg/1.

C] The treated sewage shall be used for gardening/plantation purpose after

confirming the above standards. In no case effluent shall find its way for
gardening/outside factory premises.

D] In case the treatment system is combined for trade effluent and sewage then
the standards and disposal path prescribed at sr. no.l B & C of schedule I shall
be applicable.

4) The Board reserves its rights to review plans, specifications or other data
relating to plant setup for the treatment of waterworks for the purification
thereof & the system for the disposal of sewage or trade effluent or in
connection with the grant of any consent conditions. The Applicant shall
obtain prior consent of the Board to take steps to establish the unit or establish
any treatment and disposal system or and extension .or addition thereto.

M/s. VHM Industries Ltd., SROAmravati l/l/R/L/07422000 Page 3 of8

5) The industry shall ensure replacement of pollution control system or its parts
after expiry of its expected life as defined by manufacturer so as to ensure the
compliance of standards and safety of the operation thereof.
6) The Applicant shall comply with the provisions of the Water (Prevention &
Control of Pollution) Cess Act, 1977 and as amended, by installing water
meters, filing water cess returns in Form-I and other provisions as contained
in the said act.
Si'. „ ,. , Water consumption
Purpose tor water consumed ,.^ ir^,,^
no. quantity (CMD)
1. Industrial Cooling, spraying in mine pits or 349
boiler feed
2. Domestic purpose 30
3. Processing whereby water gets polluted & 1255
pollutants are easily biodegradable
4. Processing whereby water gets polluted & Nil:
pollutants are not easily biodegradable and are
toxic

7) The Applicant shall provide Specific Water Pollution -control system as per
the conditions of EP Act,1986 and rule made there uj£ider;,from time to time/
Environmental Clearance / CREP guidelines.

M/s. VMM Industries Ltd., SRO Amravati I/l/R/L/07422000 Page 4 of8

 ScheduIe-II
Terms & conditions for compliance of Air Pollution Control;
1. As per your application, you have proposed to provide the Air pollution
control (APC) system and also proposed to erect following stack (s) and to
observe the following fuel pattern-

Sr. Stack APC System Height Type of Quantity S % SO-

No Attached in Mtrs. Fuel & UoM K» UH
To
1 Boiler MDC with 30 Coal
bag filters
2 Thermopac
k 3289
3 Boiler MDC with 30 Kg/hr
bag filters
4 Thermopae
k
5 DGset ... 12 Diesel 2l6'Lit/hr
(1000 KVA)

2. The Applicant shall provide Specific Air Ppllu|ion control equipments as

per the conditions of EP Act, 1986 and rule it|ad| there under from time to
time / Environmental Clearance / CREP guidelines. (Concern section shall
mention specific control equipments) * ^ „ ^
3. The applicant shall operate and maintain above mentioned air pollution
control system, so as to achieve the level of pollutants to the following
standards:

Particulate exceed
matter 150 mg/Nm3.

4. The Applicant shall obtain necessary prior permission for providing

additional control equipment with necessary specifications and operation
thereof or alteration or replacement/alteration well before its life come to
an end or erection of new pollution control equipment.
5. The Board reserves its rights to vary all or any of the condition in the
consent, if due to any technological improvement or otherwise such
variation (including the change of any control equipment, other in whole or
in part is necessary).

M/s. VHM Industries Ltd., SROAmravati l/I/R/L/07422000 Page 5 of8

 Schedule-Ill
Details of Bank Guarantees

Proposed BG

Cy Oil SO lit
Sv. .„ AmtofBG Submissio „ .. „,, Complianc Validity
M (C to , . TJ • i Purpose of BG n • i TA ^ '
F/O/R4 Imposed n Period e Period Date
1 CtoE Rs. 10 Lakh 15 days Towards COU 31.01.2017
compliance of
consent conditions

M/s. VHM Industries Ltd., SROAmravati l/l/R/L/07422000 Page 6 of 8

General Conditions*
1) The applicant shall provide facility for collection of environmental samples and
samples of trade and sewage effluents, air emissions and hazardous waste to the
Board staff at the terminal or designated points and shall pay to the Board for the
services rendered in this behalf.
2) If the MIDC pipeline is broken/ overflowing chamber, in such cases industry shall not
discharge their treated effluent into MIDC drain, it shall be sent to CETP by tanker.
3) Industry should monitor effluent quality, stack emissions and ambient air quality
monthly/quarterly.
4) The applicant shall provide ports in the chimney/(s) and facilities such as ladder,
platform etc. for monitoring the air emissions and the same shall be open for
inspection to/and for use of the Board's Staff. The chimney(s) vents attached to
various sources of emission shall be designated by numbers such as S-l, S-2, etc. and
these shall be painted/ displayed to facilitate identification.
5) Whenever due to any accident or other unforeseen act or even, such emissions occur
or is apprehended to occur in excess of standards laid down, such information shall be
forthwith Reported to Board, concerned Police Station, office qf Directorate of Health
Services, Department of Explosives, Inspectorate of Factories and Local Body. In case
of failure of pollution control equipments, the production process connected to it shall
be stopped.
6) The applicant shall provide an alternate electric power source sufficient to operate all
pollution control facilities installed to maintain compliance with the terms and
conditions of the consent. In the absence, the applicant shall stop, reduce or
otherwise, control production to abide by terms and conditions of this consent.
7) The firm shall submit to this office, the 30th day of September every year , the
Environmental Statement Report for the financial year ending 31st March in the
prescribed Form-V as per the provisions of,rule 14 of the Environment (Protection)
(Second Amendment) Rules, 1992.
8) The industry shall recycle/repr/xjess/reuse/recover Hazardous Waste as per the
provision contain in the HW(MH^M) Rules 2008, which can be recycled
/processed/reused/recovered a|id^only waste which has to be incinerated shall go to
incineration and waste which can be used for land filling and cannot be
recycled/reprocessed etc should go for that purpose, in order to reduce load on
incineration and landfill site/environment.
9) The industry should'comply with the Hazardous Waste (M,H & TM) Rules, 2008 and
submit the Annual Returns as per Rule 5(6) & 22(2) of Hazarsous Waste (M,H & TM)
Rules, 2008 for the preceding year April to March in Form-IV by 30th June of every
year.
10) An inspection book shall be opened and made available to the Board's officers during
their visit to the applicant.
11) The applicant shall make an application for renewal of the consent at least 60 days
before the date of the expiry of the consent (in case of Renewal of consent).
12) Industry shall strictly comply with the Water (P&CP) Act, 1974, Air (P&CP) Act,1981
and Environmental Protection Act, 1986 and industry specific standard under EP
Rules 1986 which are available on MPCB website(www.mpcb.gov.in).
13) The industry shall constitute an Environmental cell with qualified
staff/personnel/agency to see the day to day compliance of consent condition towards
Environment Protection.
14) Separate drainage system shall be provided for collection of trade and sewage
effluents. Terminal manholes shall be provided at the end of the collection system
with arrangement for measuring the flow. No effluent shall be admitted in the
pipes/sewers downstream of the terminal manholes. No effluent shall find its way
other than in designed and provided collection system.
15) Neither storm water nor discharge from other premises shall be allowed to mix with
the effluents from the factory.

M/s. VHMIndustries Ltd, SROAmravatiI/l/R/L/07422000 ' '\\^ Page 7 of 8

16) The applicant shall install a separate meter showing the consumption of energy for
operation of domestic and industrial effluent treatment plants and air pollution
control system. A register showing consumption of chemicals used for treatment shall
be maintained.
17) Conditions for D.G. Set
a) Noise from the D.G. Set should be controlled by providing an acoustic enclosure or
by treating the room acoustically.
b) Industry should provide acoustic enclosure for control of noise. The acoustic
enclosure/ acoustic treatment of the room should be designed for minimum 25 dB
(A) insertion loss or for meeting the ambient noise standards, whichever is on
higher side. A suitable exhaust muffler with insertion loss of 25 dB (A) shall also
be provided. The measurement of insertion loss will be done at different points at
0.5 meters from acoustic enclosure/room and then average.
c) Industry should make efforts to bring down noise level due to DG* set, outside
industrial premises, within ambient noise requirements by proper "sitting and
control measures.
d) Installation of DG Set must be strictly in compliance with recommendations of DG
Set manufacturer.
e) A proper routine and preventive maintenance procedure for DG set should be set
and followed in consultation with the DG manufacture.!, which would help to
prevent noise levels of DG set from deteriorating withjuse
f) D.G. Set shall be operated only in case of power failure:1
g) The applicant should not cause any nuisance in the surrounding area due to
operation of D.G. Set.
h) The applicant shall comply with the notification of MoEF dated 17.05.2002
regarding noise limit for generator sets rjwn with diesel
18) The industry should not cause any nuisance in^ surrounding area.
19) The industry shall take adequate measure,^ for control of noise levels from its own
sources within the premises so as to maintain ambient air quality standard in respect
of noise to less than 75 dB (A) during day time and 70 dB (A) during night time. Day
time is reckoned in between 6 a.m. and 10 p.m. and night time is reckoned between
10 p.m. and 6 a.m.
20) The applicant shall maintain good housekeeping.
21) The applicant shall bringrmiriimum 33% of the available open land under green
coverage/ plantation. {The applicant shall submit a statement on available open plot
area, number of trees surviving as on 31st March of the year and number of trees
planted by September end, with the Environment Statement.
22) The non-hazardous solid waste arising in the factory premises, sweepings, etc. be
disposed qf scientifically so as not to cause any nuisance / pollution. The applicant
shall ta|fe necessary permissions from civic authorities for disposal of solid waste.
23) The applicant shall not change or alter the quantity, quality, the rate of discharge,
temperature or the mode of the effluent/emissions or hazardous wastes or control
equipments provided for without previous written permission of the Board. The
industry will not carry out any activity, for which this consent has not been
granted/without prior consent of the Board.
24) The industry shall ensure that fugitive emissions from the activity are controlled so
as to maintain clean and safe environment in and around the factory premises.
25) The industry shall submit quarterly statement in respect of industries' obligation
towards consent and pollution control compliance's duly supported with documentary
evidences (format can be downloaded from MPCB official site).
26) The industry shall submit official e-mail address and any change will be duly
informed to the MPCB.
27) The industry shall achieve the National Ambient Air Quality standards prescribed
vide Government of India, Notification dt. 16.11.2009 as amended.

QOOO

M/s. raAf/ndustriesLtd./SRO/lmravat/////«/V07422000 / Page 8 of 8