PosiTector 6000 Manual PDF
PosiTector 6000 Manual PDF
PosiTector 6000 Manual PDF
7
Table of Contents
Introduction ......................................................... 1
Quick Start .......................................................... 1
Certification ......................................................... 2
Probes ................................................................. 4
Calibration, Verification and Adjustment ............. 7
Menu Operation .................................................. 9
Cal Settings Menu ............................................... 10
Zero ................................................................ 10
1 Pt Adjust ...................................................... 11
2 Pt Adjust ...................................................... 11
N Lock ............................................................ 12
Cal Lock ......................................................... 12
Cal Memory .................................................... 13
Setup Menu ......................................................... 14
Reset .............................................................. 14
Gage Info ....................................................... 15
Hi Res Mode................................................... 15
Fast Mode ...................................................... 15
Scan Mode ..................................................... 15
Statistics Menu .................................................... 17
HiLo Alarm ..................................................... 17
Memory Management ......................................... 18
Standard Models Menu .................................. 18
Advanced Models Menu ................................ 19
New PA2 ........................................................ 20
New 90/10 ...................................................... 20
Annotate ......................................................... 21
Display ........................................................... 22
Summaries ..................................................... 23
Screen Capture .............................................. 23
Accessing Stored Measurement Data ................ 24
PosiSoft.net ................................................... 24
PosiSoft Desktop............................................ 24
PosiTector App .............................................. 24
Connect Menu ..................................................... 25
WiFi......... ....................................................... 25
Access Point................................................... 25
USB.......... ...................................................... 27
USB Serial Streaming..................................... 27
Sync.net Now.................................................. 28
Bluetooth Smart................ ............................. 28
Bluetooth......................................................... 29
Updates .......................................................... 30
Temperature ........................................................ 31
Power Supply / Battery Indicator ........................ 31
Additional Accessories ........................................ 32
Bluetooth Wireless Printer ............................. 32
Troubleshooting - General................................... 33
Probe takes measurements in the air ............ 33
Thickness readings are inconsistent .............. 33
Gage powers up but will not take readings ... 33
Gage will not print to Bluetooth wireless printer .... 33
Technical Data .................................................... 34
Returning for Service .......................................... 35
Warranty .............................................................. 35
Introduction
The PosiTector 6000 hand-held, electronic Gage
non-destructively measures the thickness of coatings on all metals,
quickly and accurately. It consists of a Gage body
(Standard or Advanced) and probe (integral or cabled).
Principles of Operation
F probes use the magnetic principle to measure the thickness of
non-magnetic coatings on ferrous metals.
N probes use the eddy current principle to measure the thickness of
non-conductive coatings on non-ferrous metals.
FN probes combine the full abilities of both the "F" and "N" probes.
PosiTector 6000 Included Accessories:
- Probe Only:
- Protective rubber holster with belt clip
- Certificate of Calibration traceable to NIST or PTB
- Protective Cap for Probe (some probes only)
- Quick Guide Instructions
-Gage (in addition to above Probe accessories):
- Protective Lens Shield
- Wrist strap
- 3 Alkaline AAA batteries
- Nylon carrying case with shoulder strap
- USB Cable
- Precision Plastic Shim(s)
Quick Start
The PosiTector 6000 powers-up when the center navigation button is
pressed. To preserve battery life, it powers-down after approximately
5 minutes of no activity. All settings are retained.
1. Remove the protective plastic cap (if supplied) from probe.
2. Power-up Gage by pressing the center navigation button.
3. Place the probe FLAT on the surface to be measured.
HOLD STEADY. When a valid measurement is calculated, the Gage
BEEPS twice and the measurement is displayed.
4. Lift probe AT LEAST 2 INCHES (5cm) from the surface between
measurements - OR - leave probe on the surface in the same
location for continuous measurements.
1
If memory is ON while continuous measurements are being taken,
only the last value on the display (when the probe is lifted) is
stored into memory. Scan (pg.15) stores ALL measurements into
memory.
Protective Cap
Some PosiTector 6000 models are shipped with a protective
plastic cap over the probe. Remove this cap prior to use.
Replace it when the Gage is not in use to protect the probe.
Wrist Strap
2
We recommend attaching and wearing the
supplied wrist strap.
1
Plastic Lens Shield
The LCD is covered with a thin plastic film for protection against
fingerprints and other marks during shipment. This film, while
usually removed before using the Gage, can be left in place to
protect against paint overspray. Replacements can be purchased.
Golden Rule
Measure your uncoated part first! This quick zero-check
determines if a Calibration Adjustment is needed for your
substrate. (see pg. 10)
Next, lay the included plastic shims onto a bare surface and
measure them individually to ensure the Gage measures a known
thickness within tolerance.
Certification
All probes include a Certificate of Calibration. For organizations
with re-certification requirements, instruments may be returned at
regular intervals for calibration. DeFelsko recommends that
customers establish calibration intervals based upon their own
experience and work environment. Based on our product
knowledge, data and customer feedback, a one year calibration
interval from either the date of calibration, date of purchase, or
date of receipt is a typical starting point. Written calibration
procedures are available from DeFelsko Corporation at
no charge.
2
Typical Screen
Current Calibration
Substrate Setting
(Advanced Only)
Current
Measurement
Factory Calibration
in Use
Unit of
Battery Indicator Measurement
3
Magnetic & Eddy Current
Theory of Operation
The PosiTector 6000 probes calculate coating thickness
measurements using either the magnetic principle
(F probes - ferrous models) or the eddy current principle
(N probes - non-ferrous models). Combination FN probes
(ferrous/non-ferrous) use both principles.
Probes
The PosiTector 6000 consists of a body and
a probe. A wide selection of interchangeable
probes are available. Each retain their own
unique calibration information. Gage bodies
(Standard or Advanced) accept ALL probes. See
Gage Info (pg. 15) to find your body and probe type. More probe
information is available at www.defelsko.com/p6000.
To disconnect a probe from a body, slide the plastic
probe connector horizontally (in the direction of the
arrow) away from the body. Reverse these steps to
attach a different probe. It is not necessary to power-
down the Gage when switching probes.
When powered-up the PosiTector automatically determines what
type of probe is attached and does a self-check. Coating
thickness probes “sense” when they are near metal and
immediately attempt a measurement followed by another every
2 seconds. They stop when removed from the vicinity of metal and
power-down after 5 minutes of no activity.
This continuous measurement feature is intended to allow careful
probe placement on small or odd-shaped surfaces. Ignore all
readings taken before the probe is properly placed.
4
Two Probe Styles:
* Integral - sensor protrudes from bottom of probe connector
* Cabled - sensor is attached to the probe connector by a
1.2 meter (3 foot) cable.
(Extended cables lengths available.)
Available PosiTector 6000 Probes:
“Regular” - These constant-pressure, stainless
steel probes are hermetically sealed to be totally waterproof -
ideal for underwater use.
”Micro” - ideal for measuring small parts and
hard-to-reach areas. Available in 0, 45 or 90 degree angles.
”Thick” - ideal for thick, protective coatings.
“Xtreme” - ideal for measuring rough and/or hot surfaces up to
250° C (500° F).
5
Why is Measurement Important?
Dry Film Thickness (DFT) is arguably the single most important
measurement made during the application and inspection of
protective coatings. Coatings are designed to perform their
intended function when applied within a tight DFT range as
specified by the manufacturer. Correct thickness ensures optimum
product performance. Even the most basic specification will
require DFT to be measured.
Many physical and appearance properties of the finished coating
are directly affected by the film thickness including the color, gloss,
surface profile, adhesion, flexibility, impact resistance, and
hardness of the coating. The fit of pieces assembled after coating
can be affected when film thickness isn’t within tolerance.
Regular film thickness measurement helps control material costs,
manage application efficiency, maintain finish quality and ensure
compliance with contract specifications. Paint manufacturers
recommend target ranges to achieve optimum performance
characteristics and clients expect these parameters to be met.
Precisely measuring finish thickness has other benefits, too.
Whether to meet International Organization for Standardization
(ISO), quality, or customer requirements for process control,
companies need to verify coating quality to avoid wasting money
reworking product.
6
Calibration, Verification & Adjustment
PosiTector 6000 probes non-destructively measure the thickness
of coatings on metals. Three steps ensure best accuracy…
1. Calibration - typically done by the manufacturer. All probes
include a Certificate of Calibration.
2. Verification - typically done by the user on known reference
standards such as plastic shims or coated thickness standards.
3. Adjustment - to a known thickness
Calibration
Calibration is the high-level, controlled and documented process of
measuring traceable calibration standards over the full operating
range of the probe, and verifying that the results are within the
stated accuracy of the probe. Calibrations are performed by the
manufacturer, their authorized agent, or by an accredited
calibration laboratory in a controlled environment using a
documented process.
PosiTector 6000 probes are shipped with a Certificate of
Calibration showing traceability to a National Metrology Institution.
For organizations with re-certification requirements, probes may
be returned at regular intervals for calibration. DeFelsko
recommends that customers establish calibration intervals based
upon their own experience and work environment. Based on
DeFelsko’s product knowledge, data and customer feedback, a
one year calibration interval from either the last date of calibration,
date of purchase, or date of receipt is a typical starting point.
Written Calibration Procedures are available online at no charge.
Verification
Verification is an accuracy check performed by the user on known
reference standards. A successful verification requires the Gage to
read within the combined accuracy of the probe and the reference
standards.
7
A reference standard is a sample of known thickness(es) against
which a user may verify probe accuracy. Reference standards may
be plastic shims, coated thickness standards, or sample parts
whose coating thickness has been determined using other means.
Verify accuracy at the beginning and the end of each work shift.
During the work shift, if the Gage is dropped or suspected of giving
erroneous readings, its accuracy should be re-verified.
In the event of physical damage, wear, high usage, or after an
established calibration interval, the probe should be returned to the
manufacturer for repair or calibration.
Adjustment
Adjustment, or Cal Adjustment, is the physical act of aligning the
probe’s thickness readings to match those of a known thickness
sample (removal of bias) in order to improve the accuracy of the
probe on a specific surface or in a specific portion of its
measurement range. 1-point or 2-point Cal adjustments are
possible.
Probes are factory calibrated and perform an automatic self-check
each time a measurement is taken. For many applications no
further adjustment is necessary after a Reset (pg. 14). Just check
ZERO on the uncoated substrate, then measure. However,
sometimes probe readings can be influenced by changes in
substrate shape, composition, and surface roughness or by
measuring in a different location on the part. That is why Cal
adjustments are made possible. The XX symbol disappears
whenever a Cal adjustment is made.
8
Menu Operation
Gage functions are menu controlled. To access the Menu,
power-up the Gage, then press the center navigation button.
Memory
Statistics Some buttons have a tick box to their
Cal Settings
right to indicate current status. An empty
box indicates that feature is not active.
Previous Page Up Next Page Press the (+) button to switch pages in a
(Exit) multipage menu.
9
Cal Settings Menu
1-point Calibration Adjustment
Also known as an offset or correction value, there are 4 ways to
perform this adjustment:
(i) Simple Zero Calibration Adjustment
Measure your uncoated part. If the Gage does not read "0" within the
tolerance of the probe being used, lift the probe from the surface and
adjust the display down (-) or up (+) until it reads "0". Measure and
adjust until the average of a series of readings on the uncoated
surface is within tolerance of "0" .
Zero
(ii) Average Zero Calibration Adjustment
To establish “0” on a rough or curved surface a preferred method
to (i) is to take several readings on the uncoated part and
average the result.
(a) Select Zero from the Cal Settings menu.
(b) Press (+) to select the number of readings to be used to
obtain an average, typically 3 to 10 readings. The greater the
variation between readings, the more readings should be taken
to obtain an average.
(c) Repeatedly measure the uncoated part. The Gage will wait
2 seconds after placing the probe on the surface to allow the
user to correctly position the probe on the surface. After the last
measurement the Gage will calculate a Zero which represents
the average of all the Zero readings taken.
10
1 Pt Adjust
(iv) Average Adjustment to a Known Thickness
On rough or curved surfaces a preferred method to (iii) is to take
several readings on the known thickness and average the result.
(a) Select 1 Pt Adjust from the Cal Settings menu.
(b) Press (+) to select the number of readings to be used to
obtain an average, typically 3 to 10 readings. The greater the
variation between readings, the more readings should be taken
to obtain an average.
(c) Repeatedly measure the known thickness reference. The
Gage will wait 2 seconds between readings to allow the user to
correctly position the probe on the surface. After the last
measurement the Gage will calculate and display the reading
which represents the average of all the measurements taken.
If the expected reading is not obtained (within tolerance) lift the
probe from the surface and adjust the reading down (-) or up
(+) to the expected thickness and press .
2 Pt Adjust
2-point Calibration Adjustment
Preferred method for very unusual substrate materials, shapes or
conditions. Provides greater accuracy within a limited, defined
range.
11
4. Lift the probe from the surface and adjust the displayed reading
down (-) or up (+) to the known thickness value of the thin item. Press
to accept this value.
Cal Lock ü
When selected, the icon will appear and all calibration settings
are “locked” to prevent further user adjustments. Uncheck to make
further adjustments.
12
Calibration Memory
Cal Memory (Advanced models only)
New
Creates a new calibration setting using the next available number
(Maximum of 10). By default, these new Cal settings are initially
created with the Gage’s factory settings. This is indicated with the
icon which appears at the bottom of the display. A warning
message will prevent the creation of a new Cal Memory if a batch
is open and has readings. Delete the batch first (pg. 21).
Open
Loads an existing setting. Use the Up or Down buttons to scroll
until the desired setting appears, then press . A warning
message will prevent the opening of a stored Cal setting if a batch
is open and has readings. Create a new batch first or open a batch
containing no readings (pg. 21).
Delete
Removes a setting completely from the list. That Cal number can
be reused later with the New command. A setting cannot be
deleted if readings have been stored into a batch using that
calibration setting. Delete all readings in that batch first (pg. 21).
Although Cal 1 cannot be deleted, the Delete function will return
it to factory settings.
View
View stored Calibration Settings.
13
Setup Menu
Reset
Reset (menu reset) restores factory settings and returns the Gage
to a known condition. The following occurs:
- All batches, stored measurements, images, and batch names
are erased.
- The icon will appear on the display.
- Menu settings are returned to the following:
Memory = OFF Cal Lock = OFF
High Res = OFF Bluetooth = OFF
Statistics Mode = OFF Display = None
Hi Lo Alarm = OFF N Lock = OFF
Scan Mode = OFF
Perform a more thorough Hard Reset as follows:
1. Power down the Gage and wait 5 seconds.
2. Simultaneously press and hold the (+) and center buttons
until the Reset symbol appears.
This returns the Gage to a known, “out-of-the-box” condition and
performs the same function as a menu Reset with the addition of:
- All calibration adjustments and Cal Memory are cleared and
returned to the Gage’s factory calibration settings.
- Bluetooth Pairing info is cleared.
- Menu settings are returned to the following:
Units = microns Language = English
Flip Display = Normal Battery Type = Alkaline
Auto Sync = OFF Backlight = Normal
Fast Mode = OFF Bluetooth Streaming = OFF
USB Drive= ON
NOTES: - Keep the Gage away from metal during a Reset.
- Date, Time and WiFi are not affected by either Reset.
Backlight
Selects display brightness (Sun, Normal or Night). All settings will
dim slightly after a period of no activity to conserve battery life.
Press the Down button to brighten the display.
14
Hi Res ü
Increases the displayed Gage resolution as follows:
Resolution Range
0.01 mil 0.00 - 99.00 mils
0.1 mil 100.0 - 999.9 mils
0.1 um 0.0 - 999.9 um
1.0 um over 1000 um
NOTE: Gage accuracy is not affected.
Fast ü
Increases measurement speed for most probes. Useful for quick
inspection or when measuring large areas with thick coatings
where proper probe positioning is not critical. Swift up/down probe
movement is required. Reduced accuracy may be noted.
15
Gage Info
Displays the model number & serial number, probe type & serial
number, PosiSoft.net registration key, the amount of remaining
memory for storage of readings, date and time, and software
packages.
For security purposes, the registration key is required to add the
Gage to your free PosiSoft.net account.
Flip Display
This option causes the display to rotate 180°. Ideal for right-side-
up viewing when the sensors are pointed away from the user.
Set Clock
All measurements are date and time stamped (24 hour format)
when stored into memory. It is therefore important to keep both the
date and time current using this menu option. Use the Up and
Down buttons to scroll, and the (-) and (+) buttons to adjust a
value. The Gage’s data and time can also be viewed in Gage Info
(pg. 15).
Battery Type
Selects the type of batteries used in the Gage from a choice of
“Alkaline”, “Lithium” or “NiMH” (Nickel-metal hydride
rechargeable). If NiMH is selected, the Gage will trickle charge the
batteries while connected via USB to a PC or optional AC charger
(Gage must be powered ON). The battery state indicator icon is
calibrated for the selected battery type. No damage will occur if the
wrong battery type is selected.
DeFelsko recommends eneloop (NiMH) rechargeable batteries.
Units
Converts the display from inch to metric or vice versa. Stored
measurements in memory are not converted.
Switching units will turn off Statistics, HiLo Alarm and closes
Memory.
Language
Converts displayed and printed words to the selected language.
16
Statistics Menu
Statistics ü
When selected, a x icon and statistical summary will appear on
the display.
Mean Standard
(average) Deviation
# of
measurements n6
50
49.8 x 1.3 σ Minimum
Maximum 52 ↨ 48 ↨ measurement
measurement
Last
Statistics reading
Icon x microns
HiLo Alarm ü
Allows the Gage to visibly and audibly alert the user when
measurements exceed user-specified limits.
Clear
Clears all on-screen Statistics and HiLo tabulations.
17
Memory Management
The PosiTector 6000 has internal memory storage for recording
measurement data. Stored measurements can be reviewed
on-screen or accessed via computers, tablets and smart phones.
Measurements are date and time-stamped.
The symbol appears and basic statistics are displayed when
the Gage is set to store measurement data.
Button functions with Memory ON:
Scroll through Store a dataset in
display modes memory
(Advanced only)
Restore brightness
Delete last dataset
after dimming
Access the Menu
Maximum Minimum
measurement measurement
Last
reading
18
Advanced models store 100,000 readings in up to 1,000
batches. The Memory Menu includes the following options...
New Batch
Closes any currently opened batch and creates a new batch name
using the lowest available number. For example, if only Batch 1
and Batch 3 exist, then Batch 2 would be created and made the
current batch. Each measurement will be displayed and stored into
this new batch. On screen statistics are immediately updated with
each measurement. New batch names are date stamped at the
time they are created.
Maximum Minimum
measurement measurement
Last reading
NOTES:
• Remove the last reading from the current open batch by
pressing (-).
• Calibration adjustments cannot be made if readings are
stored in memory.
19
New Sub-Batch (appears only if a batch is currently open)
Creates a new sub-batch within the currently opened batch.
Shortcut: When a sub-batch is open, create a new sub-batch by
pressing (+)
In the following example, B2s2 is a sub-batch of Batch 2.
Sub-batching allows the user to group related batches so that
statistics can be accumulated for them. Batch 2 contains the
statistics for B2s1 and B2s2.
current batch B2 s=3 # of sub-batches in
71.3 x 1.5 σ current batch
72
n5
0.9 σ
current sub-batch s3 # readings in current
72.4 x
72 ↨
statistics sub-batch
74↨
(see pg. 17)
current reading
microns
New PA2
Helps determine if film thickness over a large area conforms to
user specified min/max levels. See www.defelsko.com/pa2
New 90/10
Determines if a coating system complies with the IMO
performance standard for protective coatings.
See www.defelsko.com/9010
Open
Selects a previously created batch or sub-batch name to open and
make current. If it contains measurements, on-screen statistics will
immediately reflect values calculated from this batch. The
calibration setting (i.e. Cal 2) associated with this batch is also
opened (pg. 13).
NOTE: A solid triangle is displayed to the right of the batch
name when sub-batches are present. Press to view
sub-batches. This also applies to the Delete, View and Print
options.
Close
Stops the recording process, closes the current batch, and
removes batch information from the display.
20
Delete
Removes a batch or sub-batch completely from memory.
The name is deleted and all measurements are erased.
Sub-batches can be deleted individually. To delete all related
sub-batches, simply delete the top-level batch.
View
Scroll using the Up or Down buttons through information,
statistical summary, and a list of each reading in the currently
opened batch. Press to exit.
21
Display
The following user selectable display options are available:
(appears only if a batch is currently open)
22
NOTES:
• PosiSoft.net and the PosiTector App are used to insert an
Image and Notes into a batch.
• Remove the last reading from the current open batch by
pressing (-).
• Calibration adjustments cannot be made if any measurements
were taken with that setting and stored into a batch.
• If memory is ON while continuous measurements are being
taken, only the last value on the display (when the probe is
lifted) is stored into memory. Scan Mode stores ALL
measurements into memory (pg. 15).
• Each batch can contain a maximum of 10,000 readings.
Screen Capture
Press both (-)(+) buttons at any time to capture and save an image
copy of the current display. The last 10 screen captures are stored
in memory and can be accessed when connected to a computer
(see PosiSoft USB Drive pg. 27).
Sample Screen Captures
23
Accessing Stored Measurements Data
DeFelsko offers the following free solutions for viewing, analyzing
and reporting data:
24
Connect Menu
Enable ü
Turns WiFi functionality ON. When selected, the icon will
appear on the display. To deactivate WiFi, uncheck the Enable
box.
Access Point ü
Connect your smart device/computer to a PosiTector Advanced
body wirelessly without the need for a separate network.
Wirelessly import readings into PosiSoft Desktop v4.0 Software
whenever a WiFi network is not available or out-of-range.
To enable, select Access Point from the Connect > WiFi menu.
The Access Point icon will display in the upper left of the
PosiTector display.
25
The PosiTector is now visible to all WiFi enabled devices. Simply connect
your devices WiFi to the new PosiTector Access point. All PosiTectors are
uniquely identified by their respective gage body serial numbers.
Press the UP center navigation button to highlight the channel. Use the (-)
or (+) buttons to change the channel. Press the DOWN navigation button
and select OK. Press the button.
Networks: With WiFi Enabled (pg. 11) the Gage will allow the user to add a
new network and will automatically check for available local networks.
Available networks detected by the Gage are listed on the screen along with
any networks that the Gage has previously been connected to that are not
currently within connection range.
26
USB
When USB Drive is checked ü , the PosiTector gage uses a USB mass
storage device class which provides users with a simple interface to
retrieve stored data in a manner similar to USB flash drives, digital cam-
eras and digital audio players.
Serial Streaming via USB (Advanced models only, serial numbers 784000 and greater)
Advanced gage bodies have the ability to serial stream live readings from
the USB port
The following document links will help operators use this feature:
http://www.defelsko.com/usb/PosiTectorAdvanced-USBserial.pdf
PosiTector Advanced USB Serial Streaming Instructions --
http://www.defelsko.com/usb/gserial.zip
Required driver (referenced in above document) --
NOTE: When connected, power is supplied through the USB cable. The
batteries are not used and the body will not automatically power down. If
rechargeable (NiMH) batteries are installed, the instrument will trickle
charge the batteries.
27
Sync .net Now
The below WiFi, USB and Bluetooth menus contain a Sync .net
Now option. When selected, the Gage immediately synchronizes
stored measurement data via its respective communication
method (internet connection required).
Alternatively, select Auto Sync .net from within the USB connect
menu to automatically synchronize upon connection to a PC.
Additional measurements added to memory while connected are
synchronized only when the USB cable is disconnected and
reconnected, or when the Sync .net Now option is selected.
Sync Batches
With Bluetooth Smart enabled, select Sync Batches to transfer
selected batches to the PosiTector App. This is useful when
switching between smart devices, as only readings and batches
that have yet to be synchronized with any smart device are syn-
chronized automatically.
28
Send Batches
Transfers selected ü batches to the PosiTector App (useful when
switching between devices).
The Send Batches option is visible in the menu when the Gage is
connected to a smart device running the PosiTector App.
Info
Lists information about your current Bluetooth connection, includ-
ing the currently paired device and MAC address.
Stream
When checked, the instrument will stream datasets to the paired
Bluetooth Device as they are taken. Datasets can be streamed
as they are taken to the optional Bluetooth printer or third-party
computer software.
Powder Probes
Displays menu options that enable the PosiTector Advanced body
to communicate with wireless PosiTector PC probes. See
http://www.defelsko.com/pc
29
Updates
Determines if a software update is available for your Gage. If an
update is available, a prompt will appear allowing the user to
choose to perform the update at this time or not.
30
Temperature
Operating Range: +32° to +120°F (0 to +50°C)
The PosiTector 6000 compensates automatically for
temperature. Allow a few minutes for the probe to reach ambient
temperature before measuring.
Discard the first measurement taken in a notably different
temperature condition. When measuring surfaces much hotter or
colder than ambient, lift the probe at least 6 inches (15cm) and
allow at least 1 second off the surface between measurements.
31
Additional Accessories
AC Power Cable Kit
An optional AC Power Cable Kit is available for continuous
operation or battery charging through the PosiTector’s built-in
USB port (as shown on pg. 24). This kit supplies several alternate
power solutions for your battery-operated PosiTector. They allow
the gage to operate continuously without the need for batteries.
Use the cable alone to connect a PosiTector to your PC's built-in
USB port that acts as a continuous power source. Or connect the
cable to the included power adaptor which plugs into any AC wall
electrical outlet, 110 or 220V.
A selection of electrical plugs is included which are capable of
dealing with most country’s outlets.The USB cable provided can
also be used for Accessing Stored Measurement Data
(See pg. 24).
USB Cable
A USB Cable is provided with every PosiTector.
32
Troubleshooting
Most conditions can be cleared with a Hard Reset (see pg. 14).
If not, visit our Service & Support page for information on
sending your Gage to us for a no charge evaluation.
See: http://www.defelsko.com/service
Probe takes a measurement even while held in the air:
The probe may have been left near metal, including jewelry,
during power up or at rest. Possibly a finger was held over the
probe. Try measuring on an uncoated object. Otherwise turn the
Gage off, and then on again. Finally try a Reset (pg. 14).
Thickness readings are inconsistent:
- Probe tip may be damaged, scratched or worn
- Make sure you lift the probe well clear of the surface between
measurements
- Try measuring on a different surface with the included plastic
shims
- Hold the probe on the surface and allow it to take several
measurements. If the second and subsequent measurements
are consistent, you are not putting the probe onto the surface
fast enough.
- The substrate and/or coating surface is uneven, in which case
inconsistent readings are to be expected. Take several
measurements and average them to get a meaningful result.
Gage powers up but will not take any readings:
- Substrate may not be metal. “F” probes measure coatings on
ferrous metals such as steel and iron, and “N” probes measure
over non-ferrous metals such as aluminum.
- Protective cap must be removed from probe (if outfitted with
one).
- An extreme calibration adjustment might have been made.
Gage will not print to the Bluetooth wireless printer:
- Ensure the Gage has been paired for use with the printer and
the Gage menu option Connect > Bluetooth > Stream box is
ticked.
- Check printer batteries. Switch it off and then on again.
33
Technical Data
Measuring Range: Gage Size:
varies depending 137 x 61 x 28 mm
probe model 5.4” x 2.4” x 1.1”
Conforms to:
ISO 2178/2360/2808, ISO 19840,
ASTMB499/D1186/D1400/D7091/E376/
G12, BS3900-C5, SSPC-PA2 and others
This device complies with part 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) this device
must accept any interference received, including interference that may cause undesired
operation.
34
Returning for Service
Before returning the instrument for service…
1. Install new batteries in the proper alignment as shown within battery
compartment.
2. Examine the sensor for debris or damage.
3. Perform a Hard Reset. (see pg. 14)
4. If issue is not resolved, Update (pg. 30) your PosiTector gage body and
re-attempt measurements.
IMPORTANT: If you must return the Gage for service, please fill out
and include the Service Form located at www.defelsko.com/support with
the Gage. Be sure to also include the probe, your company name,
company contact, telephone number and fax number or email address.
www.defelsko.com
© DeFelsko Corporation USA 2017
All Rights Reserved
This manual is copyrighted with all rights reserved and may not be reproduced or transmitted, in whole
or part, by any means, without written permission from DeFelsko Corporation.
DeFelsko and PosiTector are trademarks of DeFelsko Corporation registered in the U.S. and in other
countries. Other brand or product names are trademarks or registered trademarks of their respective
holders.
Every effort has been made to ensure that the information in this manual is accurate. DeFelsko is not
responsible for printing or clerical errors.
35
Simple. Durable. Accurate.
www.defelsko.com
© DeFelsko Corporation USA 2017
All Rights Reserved
This manual is copyrighted with all rights reserved and may not be
reproduced or transmitted, in whole or part, by any means, without
written permission from DeFelsko Corporation.
DeFelsko, PosiTector and PosiSoft are trademarks of DeFelsko
Corporation registered in the U.S. and in other countries. Other
brand or product names are trademarks or registered trademarks
of their respective holders.
Every effort has been made to ensure that the information in this
manual is accurate. DeFelsko is not responsible for printing or
clerical errors.
36