Full Guide v. 7.

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 Table of Contents
Introduction ......................................................... 1
Quick Start .......................................................... 1
Certification ......................................................... 2
Probes ................................................................. 4
Calibration, Verification and Adjustment ............. 7
Menu Operation .................................................. 9
Cal Settings Menu ............................................... 10
Zero ................................................................ 10
1 Pt Adjust ...................................................... 11
2 Pt Adjust ...................................................... 11
N Lock ............................................................ 12
Cal Lock ......................................................... 12
Cal Memory .................................................... 13
Setup Menu ......................................................... 14
Reset .............................................................. 14
Gage Info ....................................................... 15
Hi Res Mode................................................... 15
Fast Mode ...................................................... 15
Scan Mode ..................................................... 15
Statistics Menu .................................................... 17
HiLo Alarm ..................................................... 17
Memory Management ......................................... 18
Standard Models Menu .................................. 18
Advanced Models Menu ................................ 19
New PA2 ........................................................ 20
New 90/10 ...................................................... 20
Annotate ......................................................... 21
Display ........................................................... 22
Summaries ..................................................... 23
Screen Capture .............................................. 23
Accessing Stored Measurement Data ................ 24
PosiSoft.net ................................................... 24
PosiSoft Desktop............................................ 24
PosiTector App .............................................. 24
Connect Menu ..................................................... 25
WiFi......... ....................................................... 25
Access Point................................................... 25
USB.......... ...................................................... 27
USB Serial Streaming..................................... 27
Sync.net Now.................................................. 28
Bluetooth Smart................ ............................. 28
Bluetooth......................................................... 29
Updates .......................................................... 30
Temperature ........................................................ 31
Power Supply / Battery Indicator ........................ 31
Additional Accessories ........................................ 32
Bluetooth Wireless Printer ............................. 32
Troubleshooting - General................................... 33
Probe takes measurements in the air ............ 33
Thickness readings are inconsistent .............. 33
Gage powers up but will not take readings ... 33
Gage will not print to Bluetooth wireless printer .... 33
Technical Data .................................................... 34
Returning for Service .......................................... 35
Warranty .............................................................. 35
 Introduction
The PosiTector 6000 hand-held, electronic Gage
non-destructively measures the thickness of coatings on all metals,
quickly and accurately. It consists of a Gage body
(Standard or Advanced) and probe (integral or cabled).
Principles of Operation
F probes use the magnetic principle to measure the thickness of
non-magnetic coatings on ferrous metals.
N probes use the eddy current principle to measure the thickness of
non-conductive coatings on non-ferrous metals.
FN probes combine the full abilities of both the "F" and "N" probes.
PosiTector 6000 Included Accessories:
- Probe Only:
- Protective rubber holster with belt clip
- Certificate of Calibration traceable to NIST or PTB
- Protective Cap for Probe (some probes only)
- Quick Guide Instructions
-Gage (in addition to above Probe accessories):
- Protective Lens Shield
- Wrist strap
- 3 Alkaline AAA batteries
- Nylon carrying case with shoulder strap
- USB Cable
- Precision Plastic Shim(s)
Quick Start
The PosiTector 6000 powers-up when the center navigation button is
pressed. To preserve battery life, it powers-down after approximately
5 minutes of no activity. All settings are retained.
1. Remove the protective plastic cap (if supplied) from probe.
2. Power-up Gage by pressing the center navigation button.
3. Place the probe FLAT on the surface to be measured.
HOLD STEADY. When a valid measurement is calculated, the Gage
BEEPS twice and the measurement is displayed.
4. Lift probe AT LEAST 2 INCHES (5cm) from the surface between
measurements - OR - leave probe on the surface in the same
location for continuous measurements.
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If memory is ON while continuous measurements are being taken,
only the last value on the display (when the probe is lifted) is
stored into memory. Scan (pg.15) stores ALL measurements into
memory.

Protective Cap
Some PosiTector 6000 models are shipped with a protective
plastic cap over the probe. Remove this cap prior to use.
Replace it when the Gage is not in use to protect the probe.
Wrist Strap
2
We recommend attaching and wearing the
supplied wrist strap.
1
Plastic Lens Shield
The LCD is covered with a thin plastic film for protection against
fingerprints and other marks during shipment. This film, while
usually removed before using the Gage, can be left in place to
protect against paint overspray. Replacements can be purchased.

Golden Rule
Measure your uncoated part first! This quick zero-check
determines if a Calibration Adjustment is needed for your
substrate. (see pg. 10)
Next, lay the included plastic shims onto a bare surface and
measure them individually to ensure the Gage measures a known
thickness within tolerance.
Certification
All probes include a Certificate of Calibration. For organizations
with re-certification requirements, instruments may be returned at
regular intervals for calibration. DeFelsko recommends that
customers establish calibration intervals based upon their own
experience and work environment. Based on our product
knowledge, data and customer feedback, a one year calibration
interval from either the date of calibration, date of purchase, or
date of receipt is a typical starting point. Written calibration
procedures are available from DeFelsko Corporation at
no charge.

2
Typical Screen
Current Calibration
Substrate Setting
(Advanced Only)

Current
Measurement
Factory Calibration
in Use
Unit of
Battery Indicator Measurement

Button Functions- Normal Operation

Scroll through Pause / Resume
Trend Charts
(Advanced only) Restore brightness
after dimming
Access the Menu (Advanced only)

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 Magnetic & Eddy Current
Theory of Operation
The PosiTector 6000 probes calculate coating thickness
measurements using either the magnetic principle
(F probes - ferrous models) or the eddy current principle
(N probes - non-ferrous models). Combination FN probes
(ferrous/non-ferrous) use both principles.

FN probes first attempt a measurement using the magnetic

principle and will display a reading with the letter "F" if the coating
is non-magnetic over steel. If the coating is non-conductive over
metal, then the probe will automatically attempt a measurement
using the eddy current principle and display a reading with the
letter "N” (see also N Lock pg. 12).

Probes
The PosiTector 6000 consists of a body and
a probe. A wide selection of interchangeable
probes are available. Each retain their own
unique calibration information. Gage bodies
(Standard or Advanced) accept ALL probes. See
Gage Info (pg. 15) to find your body and probe type. More probe
information is available at www.defelsko.com/p6000.
To disconnect a probe from a body, slide the plastic
probe connector horizontally (in the direction of the
arrow) away from the body. Reverse these steps to
attach a different probe. It is not necessary to power-
down the Gage when switching probes.
When powered-up the PosiTector automatically determines what
type of probe is attached and does a self-check. Coating
thickness probes “sense” when they are near metal and
immediately attempt a measurement followed by another every
2 seconds. They stop when removed from the vicinity of metal and
power-down after 5 minutes of no activity.
This continuous measurement feature is intended to allow careful
probe placement on small or odd-shaped surfaces. Ignore all
readings taken before the probe is properly placed.

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Two  Probe Styles:
* Integral - sensor protrudes from bottom of probe connector
* Cabled - sensor is attached to the probe connector by a
1.2 meter (3 foot) cable.
(Extended cables lengths available.)
Available PosiTector 6000 Probes:
“Regular” - These constant-pressure, stainless
steel probes are hermetically sealed to be totally waterproof -
ideal for underwater use.
”Micro” - ideal for measuring small parts and
hard-to-reach areas. Available in 0, 45 or 90 degree angles.
”Thick” - ideal for thick, protective coatings.
“Xtreme” - ideal for measuring rough and/or hot surfaces up to
250° C (500° F).

For complete details, see:

http://www.defelsko.com/p6000/p6000_probe_details.htm
Additional PosiTector Probes:
The PosiTector body accepts a wide variety of probe types
including magnetic, eddy current and ultrasonic coating thickness,
surface profile,environmental, Shore hardness durometer, salt
contamination and ultrasonic wall thickness probes. See
www.defelsko.com/probes

PosiTector bodies accept all PosiTector DPM, 6000, 200, SPG,

RTR, SST, SHD and UTG probes

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Why is Measurement Important?
Dry Film Thickness (DFT) is arguably the single most important
measurement made during the application and inspection of
protective coatings. Coatings are designed to perform their
intended function when applied within a tight DFT range as
specified by the manufacturer. Correct thickness ensures optimum
product performance. Even the most basic specification will
require DFT to be measured.
Many physical and appearance properties of the finished coating
are directly affected by the film thickness including the color, gloss,
surface profile, adhesion, flexibility, impact resistance, and
hardness of the coating. The fit of pieces assembled after coating
can be affected when film thickness isn’t within tolerance.
Regular film thickness measurement helps control material costs,
manage application efficiency, maintain finish quality and ensure
compliance with contract specifications. Paint manufacturers
recommend target ranges to achieve optimum performance
characteristics and clients expect these parameters to be met.
Precisely measuring finish thickness has other benefits, too.
Whether to meet International Organization for Standardization
(ISO), quality, or customer requirements for process control,
companies need to verify coating quality to avoid wasting money
reworking product.

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 Calibration, Verification & Adjustment
PosiTector 6000 probes non-destructively measure the thickness
of coatings on metals. Three steps ensure best accuracy…
1. Calibration - typically done by the manufacturer. All probes
include a Certificate of Calibration.
2. Verification - typically done by the user on known reference
standards such as plastic shims or coated thickness standards.
3. Adjustment - to a known thickness

Calibration
Calibration is the high-level, controlled and documented process of
measuring traceable calibration standards over the full operating
range of the probe, and verifying that the results are within the
stated accuracy of the probe. Calibrations are performed by the
manufacturer, their authorized agent, or by an accredited
calibration laboratory in a controlled environment using a
documented process.
PosiTector 6000 probes are shipped with a Certificate of
Calibration showing traceability to a National Metrology Institution.
For organizations with re-certification requirements, probes may
be returned at regular intervals for calibration. DeFelsko
recommends that customers establish calibration intervals based
upon their own experience and work environment. Based on
DeFelsko’s product knowledge, data and customer feedback, a
one year calibration interval from either the last date of calibration,
date of purchase, or date of receipt is a typical starting point.
Written Calibration Procedures are available online at no charge.

Verification
Verification is an accuracy check performed by the user on known
reference standards. A successful verification requires the Gage to
read within the combined accuracy of the probe and the reference
standards.

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A reference standard is a sample of known thickness(es) against
which a user may verify probe accuracy. Reference standards may
be plastic shims, coated thickness standards, or sample parts
whose coating thickness has been determined using other means.
Verify accuracy at the beginning and the end of each work shift.
During the work shift, if the Gage is dropped or suspected of giving
erroneous readings, its accuracy should be re-verified.
In the event of physical damage, wear, high usage, or after an
established calibration interval, the probe should be returned to the
manufacturer for repair or calibration.

Adjustment
Adjustment, or Cal Adjustment, is the physical act of aligning the
probe’s thickness readings to match those of a known thickness
sample (removal of bias) in order to improve the accuracy of the
probe on a specific surface or in a specific portion of its
measurement range. 1-point or 2-point Cal adjustments are
possible.
Probes are factory calibrated and perform an automatic self-check
each time a measurement is taken. For many applications no
further adjustment is necessary after a Reset (pg. 14). Just check
ZERO on the uncoated substrate, then measure. However,
sometimes probe readings can be influenced by changes in
substrate shape, composition, and surface roughness or by
measuring in a different location on the part. That is why Cal
adjustments are made possible. The XX symbol disappears
whenever a Cal adjustment is made.

Where a Cal adjustment method has not been specified, use a

1-point method first. If measuring the included shims on your
uncoated surface reveals inaccuracies, use the 2-point method.
Factory Cal settings can be restored at any time by performing a
Reset (pg. 14), creating a NEW Cal setting (See Cal Memory
pg. 13), or by DELETING the adjustments made to the Cal 1
calibration setting (pg. 13). The XX symbol appears on the display
whenever factory Cal settings are in use.
With “FN” probes, calibration adjustments are made only to the
“F” or “N” mode (stored independently under a particular Cal),
whichever was measured last.

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 Menu Operation
Gage functions are menu controlled. To access the Menu,
power-up the Gage, then press the center navigation button.

Below is a sample menu for a PosiTector 6000 Advanced Model:

Memory
Statistics Some buttons have a tick box to their

Cal Settings
right to indicate current status. An empty
box indicates that feature is not active.

Setup Sync Now

Connect USB Drive
Help Auto SYNC ü
Power Off Bluetooth
Exit WiFi
Powder Probes
Current selection is displayed
with darkened background Updates
Exit
To navigate, use the Up and Down buttons to scroll vertically and to SELECT.

Previous Page Up Next Page Press the (+) button to switch pages in a
(Exit) multipage menu.

Press the (-) button to return to the previous

menu or page.
Access the Menu
(Center/Select) Down
Select Exit to exit from any menu.

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 Cal Settings Menu
1-point Calibration Adjustment
Also known as an offset or correction value, there are 4 ways to
perform this adjustment:
(i) Simple Zero Calibration Adjustment
Measure your uncoated part. If the Gage does not read "0" within the
tolerance of the probe being used, lift the probe from the surface and
adjust the display down (-) or up (+) until it reads "0". Measure and
adjust until the average of a series of readings on the uncoated
surface is within tolerance of "0" .
Zero
(ii) Average Zero Calibration Adjustment
To establish “0” on a rough or curved surface a preferred method
to (i) is to take several readings on the uncoated part and
average the result.
(a) Select Zero from the Cal Settings menu.
(b) Press (+) to select the number of readings to be used to
obtain an average, typically 3 to 10 readings. The greater the
variation between readings, the more readings should be taken
to obtain an average.
(c) Repeatedly measure the uncoated part. The Gage will wait
2 seconds after placing the probe on the surface to allow the
user to correctly position the probe on the surface. After the last
measurement the Gage will calculate a Zero which represents
the average of all the Zero readings taken.

(iii) Simple Adjustment to a Known Thickness

It is sometimes desirable to adjust the Gage to a known
thickness, such as a shim, rather than adjusting it to zero.
Measure the object. If the expected reading is not obtained
(within tolerance), lift the probe from the surface and adjust the
displayed reading down (-) or up (+) to the expected thickness.
Hold the button down to increase the rate of adjustment.

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 1 Pt Adjust
(iv) Average Adjustment to a Known Thickness
On rough or curved surfaces a preferred method to (iii) is to take
several readings on the known thickness and average the result.
(a) Select 1 Pt Adjust from the Cal Settings menu.
(b) Press (+) to select the number of readings to be used to
obtain an average, typically 3 to 10 readings. The greater the
variation between readings, the more readings should be taken
to obtain an average.
(c) Repeatedly measure the known thickness reference. The
Gage will wait 2 seconds between readings to allow the user to
correctly position the probe on the surface. After the last
measurement the Gage will calculate and display the reading
which represents the average of all the measurements taken.
If the expected reading is not obtained (within tolerance) lift the
probe from the surface and adjust the reading down (-) or up
(+) to the expected thickness and press .

2 Pt Adjust
2-point Calibration Adjustment
Preferred method for very unusual substrate materials, shapes or
conditions. Provides greater accuracy within a limited, defined
range.

1. Select 2 Pt Adjust from the Cal Settings menu.

2. Press (+) to select the number of readings to be used to obtain

an average on the thinner item, typically 3 to 10 readings. The
greater the variation between readings, the more readings
should be taken to obtain an average.
3. Repeatedly measure the thinner item. The Gage will wait for 2
seconds on the surface to allow the user to correctly position the
probe on the surface. After the last measurement the Gage will
calculate and display a thickness value which represents the
average of all the readings taken using the factory calibration
settings.

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 4. Lift the probe from the surface and adjust the displayed reading
down (-) or up (+) to the known thickness value of the thin item. Press
to accept this value.

5. Repeat steps 2 - 4 for the thicker item.

Cal Lock ü
When selected, the icon will appear and all calibration settings
are “locked” to prevent further user adjustments. Uncheck to make
further adjustments.

N Lock ü (FN ferrous/non-ferrous combination probes only)

Select N Lock (Non-Ferrous Lock) when operating regularly on

non-ferrous substrates. The icon will appear and the probe will
only use the eddy current principle to shorten measurement time
and extend battery life.
N Lock is useful when measuring coatings on plated steel.
Normally the probe measures both the coating + plating over the
steel using the magnetic principle. N Lock makes the Gage
measure the coating over the plating only.
Select N Lock to measure over slightly magnetic substrates; i.e.
clear-coat on gold over nickel-plated brass. Although the probe's
magnet is used for the magnetic principle, it is also used in N Lock
to magnetically saturate a slightly magnetic substrate and allow
the eddy current principle to operate unhindered.
CAUTION: With N Lock engaged it is possible to obtain a reading
when measuring non-conductive coatings on steel. This is not
recommended.

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 Calibration Memory
Cal Memory (Advanced models only)

It is often convenient to store a particular calibration adjustment

before making another. Then, if you return to that part, the
corresponding calibration setting can be restored.
A “setting” is any calibration adjustment. The PosiTector 6000
always displays the current calibration setting (ex. Cal 3) in the
upper right corner of the display.

The setting called Cal 1 has unique features. It can be adjusted

but never deleted, and is always made active with factory settings
after a Reset (pg.14).

New
Creates a new calibration setting using the next available number
(Maximum of 10). By default, these new Cal settings are initially
created with the Gage’s factory settings. This is indicated with the
icon which appears at the bottom of the display. A warning
message will prevent the creation of a new Cal Memory if a batch
is open and has readings. Delete the batch first (pg. 21).

Open
Loads an existing setting. Use the Up or Down buttons to scroll
until the desired setting appears, then press . A warning
message will prevent the opening of a stored Cal setting if a batch
is open and has readings. Create a new batch first or open a batch
containing no readings (pg. 21).

Delete
Removes a setting completely from the list. That Cal number can
be reused later with the New command. A setting cannot be
deleted if readings have been stored into a batch using that
calibration setting. Delete all readings in that batch first (pg. 21).
Although Cal 1 cannot be deleted, the Delete function will return
it to factory settings.
View
View stored Calibration Settings.

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 Setup Menu
Reset
Reset (menu reset) restores factory settings and returns the Gage
to a known condition. The following occurs:
- All batches, stored measurements, images, and batch names
are erased.
- The icon will appear on the display.
- Menu settings are returned to the following:
Memory = OFF Cal Lock = OFF
High Res = OFF Bluetooth = OFF
Statistics Mode = OFF Display = None
Hi Lo Alarm = OFF N Lock = OFF
Scan Mode = OFF
Perform a more thorough Hard Reset as follows:
1. Power down the Gage and wait 5 seconds.
2. Simultaneously press and hold the (+) and center buttons
until the Reset symbol appears.
This returns the Gage to a known, “out-of-the-box” condition and
performs the same function as a menu Reset with the addition of:
- All calibration adjustments and Cal Memory are cleared and
returned to the Gage’s factory calibration settings.
- Bluetooth Pairing info is cleared.
- Menu settings are returned to the following:
Units = microns Language = English
Flip Display = Normal Battery Type = Alkaline
Auto Sync = OFF Backlight = Normal
Fast Mode = OFF Bluetooth Streaming = OFF
USB Drive= ON
NOTES: - Keep the Gage away from metal during a Reset.
- Date, Time and WiFi are not affected by either Reset.

Backlight
Selects display brightness (Sun, Normal or Night). All settings will
dim slightly after a period of no activity to conserve battery life.
Press the Down button to brighten the display.

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 Hi Res ü
Increases the displayed Gage resolution as follows:
Resolution Range
0.01 mil 0.00 - 99.00 mils
0.1 mil 100.0 - 999.9 mils
0.1 um 0.0 - 999.9 um
1.0 um over 1000 um
NOTE: Gage accuracy is not affected.

Fast ü
Increases measurement speed for most probes. Useful for quick
inspection or when measuring large areas with thick coatings
where proper probe positioning is not critical. Swift up/down probe
movement is required. Reduced accuracy may be noted.

Scan ü (Advanced models only)

By default, the PosiTector 6000 takes approximately 1 reading

per second. Scan mode allows the user to take multiple readings
in rapid succession (3 readings per second) without lifting the
probe. Choose from 3 Scan modes:

•Normal - continuously measures when placed on the surface

•Statistics - displays real-time scan statistics when placed on the
surface. Average, max., min., and standard deviation are displayed.
•Limited # Avg. - continuously measures until user-specified number of
readings is reached, then displays the average for the scan.

When Memory is on (pg.6), Scan measurement data is

recorded. However, in Statistics and Limited # Avg. Scan
modes, only the statistics and/or avergage is saved, not
individual readings. Note that performing a scan may reduce the
life of the probe and is recommended for smooth surfaces only.
For additional information concerning Scan mode, visit
http://www.defelsko.com/scan

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 Gage Info
Displays the model number & serial number, probe type & serial
number, PosiSoft.net registration key, the amount of remaining
memory for storage of readings, date and time, and software
packages.
For security purposes, the registration key is required to add the
Gage to your free PosiSoft.net account.

Flip Display
This option causes the display to rotate 180°. Ideal for right-side-
up viewing when the sensors are pointed away from the user.

Set Clock
All measurements are date and time stamped (24 hour format)
when stored into memory. It is therefore important to keep both the
date and time current using this menu option. Use the Up and
Down buttons to scroll, and the (-) and (+) buttons to adjust a
value. The Gage’s data and time can also be viewed in Gage Info
(pg. 15).
Battery Type
Selects the type of batteries used in the Gage from a choice of
“Alkaline”, “Lithium” or “NiMH” (Nickel-metal hydride
rechargeable). If NiMH is selected, the Gage will trickle charge the
batteries while connected via USB to a PC or optional AC charger
(Gage must be powered ON). The battery state indicator icon is
calibrated for the selected battery type. No damage will occur if the
wrong battery type is selected.
DeFelsko recommends eneloop (NiMH) rechargeable batteries.
Units
Converts the display from inch to metric or vice versa. Stored
measurements in memory are not converted.
Switching units will turn off Statistics, HiLo Alarm and closes
Memory.

Language
Converts displayed and printed words to the selected language.

16
 Statistics Menu
Statistics ü
When selected, a x icon and statistical summary will appear on
the display.
Mean Standard
(average) Deviation
# of
measurements n6

50
49.8 x 1.3 σ Minimum
Maximum 52 ↨ 48 ↨ measurement
measurement

Last
Statistics reading
Icon x microns

Remove the last measurement by pressing the (-) button. Press

(+) to clear statistics.

HiLo Alarm ü
Allows the Gage to visibly and audibly alert the user when
measurements exceed user-specified limits.

When HiLo Alarm is selected, the current Lo setting is displayed.

Adjust down (-) or up (+). Alternatively, measure a coating with a
thickness close to the required value and make final adjustments
with the buttons. Select NEXT to accept this value. The current Hi
setting is now displayed. Follow the same procedure to adjust the
Hi setting.

The icon will appear on the display.

Measurements will be compared to your defined HiLo limits. The

Gage beeps if results are within those limits. A single low tone will
sound if the reading is below the Lo limit, and a high tone if it is
above the Hi limit. Press (+) to clear HiLo readings.

Clear
Clears all on-screen Statistics and HiLo tabulations.

17
 Memory Management
The PosiTector 6000 has internal memory storage for recording
measurement data. Stored measurements can be reviewed
on-screen or accessed via computers, tablets and smart phones.
Measurements are date and time-stamped.
The symbol appears and basic statistics are displayed when
the Gage is set to store measurement data.
Button functions with Memory ON:
Scroll through Store a dataset in
display modes memory
(Advanced only)
Restore brightness
Delete last dataset
after dimming
Access the Menu

Standard models store up to 250 readings in one batch.

The Memory Menu includes the following options...
On: turns memory on and begins recording
Off: stops recording (stored readings remain in memory)
Clear: removes all readings from memory
View: lists group statistics and all stored readings on the dis-
play. It will begin by showing statistics based on all readings in
memory. Use the Up and Down buttons to scroll through all
readings. Press to exit.

Standard model display with Memory ON shows measurement

statistics:
Mean
(average) # of readings
in memory
Standard Deviation

Maximum Minimum
measurement measurement

Last
reading

18
Advanced models store 100,000 readings in up to 1,000
batches. The Memory Menu includes the following options...

New Batch
Closes any currently opened batch and creates a new batch name
using the lowest available number. For example, if only Batch 1
and Batch 3 exist, then Batch 2 would be created and made the
current batch. Each measurement will be displayed and stored into
this new batch. On screen statistics are immediately updated with
each measurement. New batch names are date stamped at the
time they are created.

Shortcut: When a batch is open, press (+) to create a new batch

current batch # readings in current batch

Mean (average) Standard Deviation

Maximum Minimum
measurement measurement

Last reading

NOTES:
• Remove the last reading from the current open batch by
pressing (-).
• Calibration adjustments cannot be made if readings are
stored in memory.

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 New Sub-Batch (appears only if a batch is currently open)
Creates a new sub-batch within the currently opened batch.
Shortcut: When a sub-batch is open, create a new sub-batch by
pressing (+)
In the following example, B2s2 is a sub-batch of Batch 2.
Sub-batching allows the user to group related batches so that
statistics can be accumulated for them. Batch 2 contains the
statistics for B2s1 and B2s2.
current batch B2 s=3 # of sub-batches in
71.3 x 1.5 σ current batch

72
n5
0.9 σ
current sub-batch s3 # readings in current
72.4 x
72 ↨
statistics sub-batch
74↨
(see pg. 17)
current reading
microns

New PA2
Helps determine if film thickness over a large area conforms to
user specified min/max levels. See www.defelsko.com/pa2

New 90/10
Determines if a coating system complies with the IMO
performance standard for protective coatings.
See www.defelsko.com/9010

Open
Selects a previously created batch or sub-batch name to open and
make current. If it contains measurements, on-screen statistics will
immediately reflect values calculated from this batch. The
calibration setting (i.e. Cal 2) associated with this batch is also
opened (pg. 13).
NOTE: A solid triangle is displayed to the right of the batch
name when sub-batches are present. Press to view
sub-batches. This also applies to the Delete, View and Print
options.
Close
Stops the recording process, closes the current batch, and
removes batch information from the display.

20
 Delete
Removes a batch or sub-batch completely from memory.
The name is deleted and all measurements are erased.
Sub-batches can be deleted individually. To delete all related
sub-batches, simply delete the top-level batch.

View
Scroll using the Up or Down buttons through information,
statistical summary, and a list of each reading in the currently
opened batch. Press to exit.

Annotate (Advanced models only)

Create meaningful batch names and

enter notes directly on the Gage using a
familiar onscreen QWERTY
keyboard.

Use the Gages navigation and (-)(+)

buttons to enter annotations.

Annotations can be synchronized with

PosiSoft.net and the PosiTector App and
are included in PosiSoft USB Drive
reports.
Print
Sends a statistical summary and individual measurements to the
optional Bluetooth wireless printer.
NOTE: To cancel printing, press and hold the (-) and (+) buttons
simultaneously

21
 Display
The following user selectable display options are available:
(appears only if a batch is currently open)

Chart: A real-time chart of batch readings

x-y Chart for
Single Layer Application

Notes: Instructions, descriptions or notes (see Annotate, pg.21)

None: Default screen shows statistics

Shortcut: When a batch is open, press Up to scroll through the

above display options.

22
NOTES:
• PosiSoft.net and the PosiTector App are used to insert an
Image and Notes into a batch.
• Remove the last reading from the current open batch by
pressing (-).
• Calibration adjustments cannot be made if any measurements
were taken with that setting and stored into a batch.
• If memory is ON while continuous measurements are being
taken, only the last value on the display (when the probe is
lifted) is stored into memory. Scan Mode stores ALL
measurements into memory (pg. 15).
• Each batch can contain a maximum of 10,000 readings.

Summaries (Advanced models only)

Displays a summary of all stored

batches including the name, probe
type, number of readings and type.

In the following example, Batch 3

(B3) indicates an “F” 6000 coating
thickness probe was used to record a
total of “6” readings in “PA2” mode.

Screen Capture
Press both (-)(+) buttons at any time to capture and save an image
copy of the current display. The last 10 screen captures are stored
in memory and can be accessed when connected to a computer
(see PosiSoft USB Drive pg. 27).
Sample Screen Captures

23
 Accessing Stored Measurements Data
DeFelsko offers the following free solutions for viewing, analyzing
and reporting data:

PosiSoft USB Drive - Connect the

Gage to a PC/Mac using the supplied
USB cable. View and print readings
and graphs using universal PC/Mac
web browsers or file explorers. No
software or internet connection required. USB Drive must be
selected in the Gage’s “Connect > USB” menu (pg. 24).

PosiSoft Desktop - Powerful desktop software (PC/Mac) for

downloading, viewing, printing and storing measurement data.
Includes a customizable, templated PDF Report Generator. No
internet connection required.

PosiSoft.net - Web-based application offering secure, centralized

storage of measurement data. Access your data from any web-
connected device.

PosiTector App - (Advanced models only, s/n 784000+) App for

compatible iOS and Android smart devices. Permits users to
create, save and share professional PDF reports. Add images and
notes using the smart device’s camera and keyboard.

Learn more at http://www.defelsko.com/posisoft/posisoft.htm

24
 Connect Menu

WiFi (Advanced models only)

Allows connection to your local wireless network or mobile hot
spot. Ideal for using your network’s internet connection for
synchronizing stored measurements with PosiSoft.net (pg.24).
See www.defelsko.com/wifi

Enable ü
Turns WiFi functionality ON. When selected, the icon will
appear on the display. To deactivate WiFi, uncheck the Enable
box.

Access Point ü
Connect your smart device/computer to a PosiTector Advanced
body wirelessly without the need for a separate network.
Wirelessly import readings into PosiSoft Desktop v4.0 Software
whenever a WiFi network is not available or out-of-range.

To enable, select Access Point from the Connect > WiFi menu.
The Access Point icon will display in the upper left of the
PosiTector display.

Securing your Access Point -

To ensure the PosiTector is only accessible to authorized devices,
it is important that you enter a passphrase (password) for the
Access Point. The default Passphrase is password.

In the Connect > WiFi > Setup menu, select AP Passphrase.

Press button to display on-screen keyboard. Enter a

Passphrase for the Access Point. The Passphrase will be required
for all devices connecting to the PosiTectors Access Point.

25
The PosiTector is now visible to all WiFi enabled devices. Simply connect
your devices WiFi to the new PosiTector Access point. All PosiTectors are
uniquely identified by their respective gage body serial numbers.

AP Channel - Default Channel: 6

For most users the default channel will not have to be altered. If you are
experiencing poor connection or are unable to connect, try another channel.

In the Connect > WiFi > Setup menu, select AP Channel.

Press the UP center navigation button to highlight the channel. Use the (-)
or (+) buttons to change the channel. Press the DOWN navigation button
and select OK. Press the button.

Networks: With WiFi Enabled (pg. 11) the Gage will allow the user to add a
new network and will automatically check for available local networks.
Available networks detected by the Gage are listed on the screen along with
any networks that the Gage has previously been connected to that are not
currently within connection range.

Information: Gage displays information about the local WiFi network

connection including...
• SSID: the network’s name
• State: displays if the Gage is connected to the network or not
• IP Address: the network’s IP Address
Setup: Allows user to setup a WiFi connection
• IP Settings: enter the IP information as follows...
IP Type (DHCP or Static), IP Address,
Gateway, Netmask, DNS1, DNS2
• Server Enable: enables a connection between the network and the Gage
• Gage Name: enter a name for the Gage (up to 14 Characters).
AP Channel: The access point channel corresponding to a frequency range. (Default
Channel: 6)
AP Passphrase: A series of characters, numbers or symbols used to log on to a WiFi
network. (Default Passphrase: password)
• WiFi Reset: erases all WiFi settings

26
 USB
When USB Drive is checked ü , the PosiTector gage uses a USB mass
storage device class which provides users with a simple interface to
retrieve stored data in a manner similar to USB flash drives, digital cam-
eras and digital audio players.

USB Drive is also required to import stored measurements into PosiSoft

Desktop software (pg.24). Once connected, any computer can view meas-
urements stored in memory by navigating a virtual drive labeled
"PosiTector” using the included USB cable.

A formatted HTML report is viewed by selecting the "index.html" or

“START_HERE.html” file found in the root directory. Optionally, text ".txt"
files located in each batch folder provide access to measurement values.
Stored datasets and graphs can be viewed or copied using universal
PC/Mac web browsers or file explorers.

When your PosiTector is first connected to your Windows PC via a USB

cable, an enumeration process is started that installs device drivers with-
out re-booting your computer. You may see several pop-up windows in the
taskbar at the bottom right of your screen. Wait for the entire process to be
completed before proceeding.

Serial Streaming via USB (Advanced models only, serial numbers 784000 and greater)
Advanced gage bodies have the ability to serial stream live readings from
the USB port

The following document links will help operators use this feature:

http://www.defelsko.com/usb/PosiTectorAdvanced-USBserial.pdf
PosiTector Advanced USB Serial Streaming Instructions --

http://www.defelsko.com/usb/gserial.zip
Required driver (referenced in above document) --

Retrieving stored screen captures:

The last 10 screen captures stored in memory can be accessed by navi-
gating to the “screen capture” directory within the “PosiTector” virtual drive.

NOTE: When connected, power is supplied through the USB cable. The
batteries are not used and the body will not automatically power down. If
rechargeable (NiMH) batteries are installed, the instrument will trickle
charge the batteries.

27
 Sync .net Now
The below WiFi, USB and Bluetooth menus contain a Sync .net
Now option. When selected, the Gage immediately synchronizes
stored measurement data via its respective communication
method (internet connection required).

Alternatively, select Auto Sync .net from within the USB connect
menu to automatically synchronize upon connection to a PC.
Additional measurements added to memory while connected are
synchronized only when the USB cable is disconnected and
reconnected, or when the Sync .net Now option is selected.

WiFi connected gages automatically attempt synchronization

upon power-up.

NOTE: PosiSoft Desktop (pg. 24) is required when using USB

or Bluetooth connections to synchronize measurements with
PosiSoft.net.
Bluetooth Smart (Advanced models only, serial
numbers 784000 and greater)

When Enabled ü , allows communication with a smart device

running the PosiTector App (pg. 24) via auto-pairing Bluetooth
Smart (BLE) wireless technology.

Select ü batches to flag them for synchronization to the

PosiTector App. New batches created while Bluetooth Smart is
enabled are automatically selected.

Sync Batches
With Bluetooth Smart enabled, select Sync Batches to transfer
selected batches to the PosiTector App. This is useful when
switching between smart devices, as only readings and batches
that have yet to be synchronized with any smart device are syn-
chronized automatically.

NOTE: If Bluetooth Smart is disabled, data from batches select-

ed in the Sync Batches menu are held in a queue until commu-
nication with the PosiTector App is re-established.

28
 Send Batches
Transfers selected ü batches to the PosiTector App (useful when
switching between devices).

The Send Batches option is visible in the menu when the Gage is
connected to a smart device running the PosiTector App.

Bluetooth (Advanced models only)

Allows individual readings to be sent to a computer, printer or

compatible device as they are taken using Bluetooth wireless
technology. See www.defelsko.com/bluetooth
Pairing
The instrument and receiving device must be paired before
stored or streamed datasets can be transmitted. For pairing
instructions, see http://www.defelsko.com/bluetooth

Info
Lists information about your current Bluetooth connection, includ-
ing the currently paired device and MAC address.

Stream
When checked, the instrument will stream datasets to the paired
Bluetooth Device as they are taken. Datasets can be streamed
as they are taken to the optional Bluetooth printer or third-party
computer software.

Powder Probes
Displays menu options that enable the PosiTector Advanced body
to communicate with wireless PosiTector PC probes. See
http://www.defelsko.com/pc

29
 Updates
Determines if a software update is available for your Gage. If an
update is available, a prompt will appear allowing the user to
choose to perform the update at this time or not.

To perform an update the Gage must be connected to an internet

connected computer with PosiSoft Desktop (pg. 24), or WiFi
network (pg. 24).
NOTE: Ensure that stored measurements are backed up to a PC
or PosiSoft.net. The Gage may perform a Hard Reset (pg. 14)
after completion of the update and ALL readings in memory will be
erased.
Updates - Sample Screen

Currently installing 2/3

update 2 of 3 total
Progress bar

! DO NOT unplug the Gage during the update operation.

30
 Temperature
Operating Range: +32° to +120°F (0 to +50°C)
The PosiTector 6000 compensates automatically for
temperature. Allow a few minutes for the probe to reach ambient
temperature before measuring.
Discard the first measurement taken in a notably different
temperature condition. When measuring surfaces much hotter or
colder than ambient, lift the probe at least 6 inches (15cm) and
allow at least 1 second off the surface between measurements.

Power Supply / Battery Indicator

Power Source: 3 AAA alkaline, Lithium or optional Nickel-metal
hydride (NiMH) rechargeable batteries. For best battery indicator
results, ensure the appropriate Battery Type is selected in the
Setup > Battery Type menu (pg. 16).
The battery indicator displays a full bar with fresh alkaline
or fully charged batteries installed. As the batteries weaken, the
bar will be reduced. When the battery symbol is low
the Gage can still be used, but the batteries should be changed or
recharged at the earliest opportunity. The Gage will turn off
automatically when batteries are very low, preceded by a Low
Battery Warning on the display.
! To retain all user settings and stored memory readings, only
replace the batteries after the Gage has powered-down.
Battery performance decreases at low temperatures.

31
 Additional Accessories
AC Power Cable Kit
An optional AC Power Cable Kit is available for continuous
operation or battery charging through the PosiTector’s built-in
USB port (as shown on pg. 24). This kit supplies several alternate
power solutions for your battery-operated PosiTector. They allow
the gage to operate continuously without the need for batteries.
Use the cable alone to connect a PosiTector to your PC's built-in
USB port that acts as a continuous power source. Or connect the
cable to the included power adaptor which plugs into any AC wall
electrical outlet, 110 or 220V.
A selection of electrical plugs is included which are capable of
dealing with most country’s outlets.The USB cable provided can
also be used for Accessing Stored Measurement Data
(See pg. 24).

USB Cable
A USB Cable is provided with every PosiTector.

Bluetooth Wireless Printer

PosiTector Advanced models can output to
the optional battery powered Bluetooth
wireless printer one of two ways:
• Stream individual readings as they are taken.
• Print stored batch readings and summaries.
Begin by entering the Connect > Bluetooth menu. Turn Bluetooth
ON and “Pair” the PosiTector to the printer.
See: www.defelsko.com/bluetooth
Streaming: In the Connect > Bluetooth menu, select the Stream
tick box. All readings will now be simultaneously displayed on the
LCD and sent to the printer.
Printing: In the Memory menu, select Print.

32
 Troubleshooting
Most conditions can be cleared with a Hard Reset (see pg. 14).
If not, visit our Service & Support page for information on
sending your Gage to us for a no charge evaluation.
See: http://www.defelsko.com/service
Probe takes a measurement even while held in the air:
The probe may have been left near metal, including jewelry,
during power up or at rest. Possibly a finger was held over the
probe. Try measuring on an uncoated object. Otherwise turn the
Gage off, and then on again. Finally try a Reset (pg. 14).
Thickness readings are inconsistent:
- Probe tip may be damaged, scratched or worn
- Make sure you lift the probe well clear of the surface between
measurements
- Try measuring on a different surface with the included plastic
shims
- Hold the probe on the surface and allow it to take several
measurements. If the second and subsequent measurements
are consistent, you are not putting the probe onto the surface
fast enough.
- The substrate and/or coating surface is uneven, in which case
inconsistent readings are to be expected. Take several
measurements and average them to get a meaningful result.
Gage powers up but will not take any readings:
- Substrate may not be metal. “F” probes measure coatings on
ferrous metals such as steel and iron, and “N” probes measure
over non-ferrous metals such as aluminum.
- Protective cap must be removed from probe (if outfitted with
one).
- An extreme calibration adjustment might have been made.
Gage will not print to the Bluetooth wireless printer:
- Ensure the Gage has been paired for use with the printer and
the Gage menu option Connect > Bluetooth > Stream box is
ticked.
- Check printer batteries. Switch it off and then on again.

33
 Technical Data
Measuring Range: Gage Size:
varies depending 137 x 61 x 28 mm
probe model 5.4” x 2.4” x 1.1”

Accuracy: Weight: (without batteries)

varies depending 140 g
on probe model 4.9 oz

Resolution: Temperature Range:

varies depending +32° to +120°F
on probe model 0 to +50°C

Conforms to:
ISO 2178/2360/2808, ISO 19840,
ASTMB499/D1186/D1400/D7091/E376/
G12, BS3900-C5, SSPC-PA2 and others

This device complies with part 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) this device
must accept any interference received, including interference that may cause undesired
operation.

34
 Returning for Service
Before returning the instrument for service…
1. Install new batteries in the proper alignment as shown within battery
compartment.
2. Examine the sensor for debris or damage.
3. Perform a Hard Reset. (see pg. 14)
4. If issue is not resolved, Update (pg. 30) your PosiTector gage body and
re-attempt measurements.

IMPORTANT: If you must return the Gage for service, please fill out
and include the Service Form located at www.defelsko.com/support with
the Gage. Be sure to also include the probe, your company name,
company contact, telephone number and fax number or email address.

Limited Warranty, Sole Remedy

and Limited Liability
DeFelsko's sole warranty, remedy, and liability are the express
limited warranty, remedy, and limited liability that are set forth on
its website:
www.defelsko.com/terms

www.defelsko.com
© DeFelsko Corporation USA 2017
All Rights Reserved
This manual is copyrighted with all rights reserved and may not be reproduced or transmitted, in whole
or part, by any means, without written permission from DeFelsko Corporation.
DeFelsko and PosiTector are trademarks of DeFelsko Corporation registered in the U.S. and in other
countries. Other brand or product names are trademarks or registered trademarks of their respective
holders.
Every effort has been made to ensure that the information in this manual is accurate. DeFelsko is not
responsible for printing or clerical errors.

35
 Simple. Durable. Accurate.

www.defelsko.com
© DeFelsko Corporation USA 2017
All Rights Reserved

This manual is copyrighted with all rights reserved and may not be
reproduced or transmitted, in whole or part, by any means, without
written permission from DeFelsko Corporation.
DeFelsko, PosiTector and PosiSoft are trademarks of DeFelsko
Corporation registered in the U.S. and in other countries. Other
brand or product names are trademarks or registered trademarks
of their respective holders.
Every effort has been made to ensure that the information in this
manual is accurate. DeFelsko is not responsible for printing or
clerical errors.

36