Proportional

valve amplifier
with position
feedback AMP08F

Ring injenering
Bulgaria
Plovdiv 4000,ul.Tzarevo 10
tel./fax: +359 32 622 146
e-mail:[email protected]
web: www.ring-bg.com

AMP08F is amplifier for control of hydraulic proportional valves with one solenoid
and with electrical feedback for the position of valve spool. By using of microprocessor
the position is adjusted proportional to the input reference. The main features of
AMP08F are:

switching power supply with a wide input voltage range

bright 3-digit 7-segment LED display

trimmers for adjustment of the offset, gain and ramps

digital input for enable of the amplifier

PID algorithm for control of the valve spool position

PI algorithm for control of the solenoid current

alarm output

test analog output

protection against reverse connection of the power supply

protection against overvoltage in the power supply

protection against overload and short circuit in the output

protection against short-circuit or break in cable to position transducer

internal replaceable fuse
The amplifier is suitable for control of pressure valves for machines with hydraulic
drive system such as injectors, hydraulic machines and positioners and more.

„RING injenering” – Proportional valve amplifier with position feedback AMP08F 1

 Technical specifications

Power supply:
nominal 24 VDC / 50 VA
range 20 – 40 VDC
rectified 21 – 28 VAC
overvoltage protection 43 VDC
reverse connection protection internal replaceable fuse 4 A / 5 х 20 mm
PS cables 1,5 mm2
Input command signal 0 – 10 VDC
dead zone 0 - 0,25 V
Enable input 15 – 30 VDC on pin EN
Position transducer (LVDT):
output 8 kHz / 8 Vrms short-circuit protected
cable 20m max 100 pF/m max
Solenoid output:
open source MOS transistor 3,0Amax / 40VDC
current protections 5А instantaneous value
3,0Arms for 1s
output voltage PWM 200 Hz
cable 1,5 mm2 20m max
Alarm output:
open emitter NPN transistor 0,1A max / 40VDC
activation conditions Short circuit or break in the sensor or activated
current protection of the coil
ON level 24 VDC
Test output 0 – 2,5 VDC short-circuit protected with Ri= 10kΩ
Control algorithm:
on the position PID on 100 ms
on the current PI on 10 ms
Front panel:
Indication 3-digit 7-segment
and LEDs:
- for the input voltage IN (green)
- for the output current OUT (green)
- for the position POS (green)
Buttons arrows UP,DOWN and ENTER
LEDs:
- power supply POW (green)
- enable ENABLE (green)
- error ERROR (red)
- transducer error LVDT (red)
- current protection Imax (red)
Trimmers to adjust: multiturn
zero(Z) 0 - 80%
gain(G) 50 – 150%
Acceleration ramp() 0,1 – 5 s / step 0,1s (at full input range)
Deceleration ramp() 0,1 – 5 s / step 0,1s (at full input range)

Oder specifications:
Dimensions (w, h, d) 105х86х58 mm
Installation DIN rail 35 mm
2
Connectors 1,5 mm screw, removable
Protection: IP40
Working conditions 0 – 50 °С / 0 – 70 % RH without
condensations
Storage conditions -20 – 80 °С / 0 – 95 % RH

„RING injenering” – Proportional valve amplifier with position feedback AMP08F 2

Block diagram
 Wiring diagram and pin assignment

+ - + - O I -

PO W OUT IN EN + ER LVDT TST

2 0-40 8Veff
VDC 3,7A 0 ,1A
8kHz
max 0-10 m ax
VDC 15-30
VDC

PIN NAME DESCRIPTION VALUE

1 POW+ Power supply voltage "+"
20 – 40 VDC
2 POW- Power supply voltage "-"
3 OUT
Output for solenoid connection 3,0 Arms max
4 OUT
5 IN+ Command voltage "+"
0 – 10 VDC
6 IN- Command voltage "-"
7 EN Enable input 15 – 30 VDC
8 + Internal connected to POW+
Open emitter
9 ER Output for error indication
0,1A max
10 LVDT O Output to position transducer 8 Vrms / 8 kHz
11 LVDT I Input from position transducer 8 Vrms max
12 LVDT - Common connection to transducer
0 – 2,5 V
13 TST Test output
Ri=10 kΩ

Caution!

Pin IN- must be connected externally to pin POW-.

The load of pin ER must be connected to power supply "-".

Do not use free-wheeling diode on solenoid output.

On TST outputs:
o When the LED "IN" is ON – the input voltage (command value)
o When the LED "OUT" is ON– the output current
o When the LED "POS" is ON– the feedback voltage from LVDT

„RING injenering” – Proportional valve amplifier with position feedback AMP08F 4

 Front panel
condition LEDs trimme rs to adj ust

Z G
POWE R IN OUT POS 3-digit 7-segment
ENABLE indication with LEDs,
AMP08F showing the meaning
RING ERROR of the indic ation
LVDT

Imax

buttons

Indication. -LVDT (red) – lights when there is

AMP08F has а three-digit 7-segment short- circuit or break in the sensor cable
LED display. Above display has 3 LEDs -Imax (red) – lights when is detected
indicating the meaning of the indicated over current on output of solenoid.
number: Adjustment trimmers.
-IN – lights when is indicating the There are provided four multiturn
value of the input voltage (in V) trimmers:
-OUT – lights when is indicating the -Z- It adjusts the position at the
solenoid current (in A) minimum value of the input reference
-POS – lights when is indicating the -G- It adjusts the position at the
voltage feedback from position maximum value of the input reference
transducer (in % ). The trimmers Z and G have minimum
Scrolling is done by pressing the difference 8%.
button ENTER. -- It adjusts the length of the leading
Buttons. edge of the output to reach the position
There are 3 keys- to UP, DOWN and reference (0V->10V)
ENTER. With them you can set the -- It adjusts the length of the trailing
parameter or can move over the amplifier edge of the output to reach the position
menu. reference (10V->0V).
Condition LEDs.
-POWER (green) – lights when the
power supply voltage is between working
limits
-ENABLE (green) – lights when on
terminal EN is applied voltage (with the
necessary value) for permission of the
amplifier
-ERROR (red) – lights when the CPU
detected error

„RING injenering” – Proportional valve amplifier with position feedback AMP08F 5

 Trimmers adjustment

Turning the adjustment trimmer the display automatically shows the value of the
trimmer while the LEDs IN, OUT and POS does not light. The values shown for
trimmers Z and G are in % and for  and  - in seconds.

POS,% POS,% 100

G=100
100 100

G=75 G

50 50

Z G=25

0 Uin,V G=0 Uin,V

0 0,25 10 0 0,25 10

The figure shows the change of the The figure shows the change of the
amplifier characteristic by adjusting the amplifier characteristic by adjusting the
trim of the offset (Z), at two values of the trimmer for the gain (G) at two values of
trimmer for the gain (G) - 100% and 75%. the offset trim (Z) - 25% and 0%.

Uin Uin
2,5s

0,05s
5V 5V

OUT OUT
=0,1

=5
=5
=0,1

t,s t,s
0 0,05 2,5

The figure shows the change in The figure shows the change in
output over time when changing the output over time when changing the
reference from 0V to 5V, at two settings of reference from 5V to 0V, at two settings of
leading edge trimmer ()- 0,1s and 5s. trailing edge trimmer ()- 0,1s and 5s.

„RING injenering” – Proportional valve amplifier with position feedback AMP08F 6

 Description of the coefficients of regulators

Indi- Factory
Parameter Designation Range
cation setting
Proportional Set the coefficient of
coefficient for the P_i proportionality of the current 200 0..999
current regulator.
Integral coefficient Set the integral coefficient for
I_i 150 0..999
for the current the current regulator.
Proportional Set the coefficient of
coefficient for the P_P proportionality of the position 100 0..999
position regulator.
Integral coefficient Set the integral coefficient for
I_P 50 0..999
for the position the position regulator.
Differential
Set the differential coefficient for
coefficient for the d_P 10 0..999
the position regulator.
position

To access the coefficient of regulators must be pressed and hold ENT for 3
seconds.

Setting of the coefficients of regulators

If there is a need for adjustment of the value is greater than the optimum, then
coefficients, it is recommended to do such are obtained slowly set point achievement
only for the position regulator. This can be and error in the steady state mode.
performed when the screen displays the
I<Iopt
value of the position (the diode POS lit), to I=Iopt
the input is submitted position reference
SP
(eg 5V) and on terminal TST with an SP

oscilloscope is observed the change of I>Iopt

the position..

Proportional coefficient. If its value t

is greater than the optimum, it creates a

Differential coefficient. The
large overshoot at a change of the
reference. If the value is less than the controller is adjusting according to the
optimum, then are obtained slowly set following graphic.
point achievement.
D<Dopt
P>Popt D>Dopt
P=Popt

SP SP
SP SP
D=Dopt

P<Popt

t
t

Integral coefficient. If its value is

less than optimal, then are obtained small
fluctuations in steady state mode. If the
 Alarms

Alarm is obtained in case of emergency situation.

ALARM INDICATION
lit diodes ERROR and LVDT and activates
disconnected position sensor
the output ER
Short- circuit in the wires of the position lit diodes ERROR and LVDT and activates
transducer the output ER
the measured value of the current through
the coil of the valve is greater than the lit diodes ERROR and Imax and activates
maximum instantaneous value (measured the output ER
every 30 µs)
the measured value of the current through
the coil of the valve is greater than the lit diodes ERROR and Imax and activates
maximum effective value (there is a filter the output ER
for 1 s)
The alarm automatically turns off in case of emergency loss.

Mechanical dimensions and mounting

57,2
105,0 48,0

Z G
POWER IN OUT POS

ENABLE
AMP08F
35,0

ERROR
86,0

RING

LVDT

Imax

The device is mounted on a DIN rail 35 мм.

„RING injenering” – Proportional valve amplifier with position feedback AMP08F 8

 Warnings

The amplifier can be operated only at specified operating conditions.

The amplifier not be operated in the presence of corrosive gas and a large
dusty conditions.

The amplifier should not be installed near the equipment and devices emitting
strong electromagnetic fields.

Wiring of the amplifier can be made only when the power is off.

The wires connected to the inputs must be shielded and separated from those
that are connected to the outputs and the power supply to avoid mutual influence.

For proper operation of the amplifier thesupply voltage is necessary to be well
filtered. Closest to the power terminals must have electrolytic capacitor with a minimum
value 2000 µF / 50V.

Parallel to the coil of the valve should not be connected free-wheeling diode or
oder protective device.

The manufacturer has set the parameters so that the amplifier to work well in
certain situations. The user needs to set parameters alone according to the specific
object and needs.

„RING injenering” – Proportional valve amplifier with position feedback AMP08F 9