Omron Frek - Regulator J7az
Omron Frek - Regulator J7az
Omron Frek - Regulator J7az
I63E-EN-01
VS mini J7
USER’S Manual
VS mini J7
USER’S MANUAL
NOTICE
1. This manual describes the functions of the product and relations with other
products. You should assume that anything not described in this manual is
not possible.
2. Although care has been given in documenting the product, please contact
your OMRON representative if you have any suggestions on improving this
manual.
3. The product contains potentially dangerous parts under the cover. Do not
attempt to open the cover under any circumstances. Doing so may result
in injury or death and may damage the product. Never attempt to repair or
disassemble the product.
4. We recommend that you add the following precautions to any instruction
manuals you prepare for the system into which the product is being
installed.
• Precautions on the dangers of high-voltage equipment.
• Precautions on touching the terminals of the product even after power has
been turned OFF. (These terminals are live even with the power turned
OFF.)
5. Specifications and functions may be changed without notice in order to
improve product performance.
II
Notice
OMRON-YASKAWA products are manufactured for use according to proper
procedures by a qualified operator and only for the purposes described in this
manual.
The following conventions are used to indicate and classify precautions in this
manual. Always heed the information provided with them. Failure to heed
precautions can result in injury to people or damage to property.
Visual Aids
The following headings appear in the left column of the manual to help you
locate different types of information.
III
General Precautions
Observe the following precautions when using the VARISPEED Inverters and
peripheral devices.
This manual may include illustrations of the product with protective covers
removed in order to describe the components of the product in detail. Make
sure that these protective covers are on the product before use.
Consult your OMRON-YASKAWA representative when using the product after
a long period of storage.
Do not touch the inside of the Inverter. Doing so may result in electrical shock.
! WARNING
Do not touch the rotating parts of the motor under operation. Doing so may
! WARNING result in injury.
Do not modify the product. Doing so may result in injury or damage to the
! Caution product.
Do not store, install, or operate the product in the following places. Doing so
! Caution may result in electrical shock, fire or damage to the product.
• Locations subject to direct sunlight.
• Locations subject to temperatures or humidity outside the range specified
in the specifications.
• Locations subject to condensation as the result of severe changes in
temperature.
• Locations subject to corrosive or flammable gases.
• Locations subject to exposure to combustibles.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
Do not touch the Inverter radiator, regenerative resistor, or Servomotor while
! Caution the power is being supplied or soon after the power is turned OFF. Doing so
may result in a skin burn due to the hot surface.
Do not conduct a dielectric strength test on any part of the Inverter. Doing so
! Caution may result in damage to the product or malfunction.
IV
Transportation Precautions
Do not hold by front cover or panel , instead, hold by the radiation fin (heat
! Caution sink) while transporting the product. Doing so may result in injury.
Do not pull on the cables. Doing so may result in damage to the product or
! Caution malfunction.
Use the eye-bolts only for transporting the Inverter. Using them for
! Caution transporting the machinery may result in injury or malfunction.
Installation Precautions
Provide an appropriate stopping device on the machine side to secure safety.
! WARNING (A holding brake is not a stopping device for securing safety.) Not doing so
may result in injury.
Provide an external emergency stopping device that allows an instantaneous
! WARNING stop of operation and power interruption. Not doing so may result in injury.
Be sure to install the product in the correct direction and provide specified
! Caution clearances between the Inverter and control panel or with other devices. Not
doing so may result in fire or malfunction.
Do not allow foreign objects to enter inside the product. Doing so may result in
! Caution fire or malfunction.
Do not apply any strong impact. Doing so may result in damage to the product
! Caution or malfunction.
Wiring Precautions
Wiring must be performed only after confirming that the power supply has
! WARNING been turned OFF. Not doing so may result in electrical shock.
Be sure to confirm operation only after wiring the emergency stop circuit. Not
! WARNING doing so may result in injury.
Always connect the ground terminals to a ground of 100 W or less for the
! WARNING 200V AC class, or 10 W or less for the 400-V AC class. Not connecting to a
proper ground may result in electrical shock.
Install external breakers and take other safety measures against short-
! Caution circuiting in external wiring. Not doing so may result in fire.
Confirm that the rated input voltage of the Inverter is the same as the AC
! Caution power supply voltage. An incorrect power supply may result in fire, injury, or
malfunction.
Connect the Braking Resistor and Braking Resistor Unit as specified in the
! Caution manual. Not doing so may result in fire.
Be sure to wire correctly and securely. Not doing so may result in injury or
! Caution damage to the product.
Be sure to firmly tighten the screws on the terminal block. Not doing so may
! Caution result in fire, injury, or damage to the product.
V
Operation and Adjustment Precautions
Turn ON the input power supply only after mounting the front cover, terminal
! WARNING covers, bottom cover, Operator, and optional items. Not doing so may result in
electrical shock.
Do not remove the front cover, terminal covers, bottom cover, Operator, or
! WARNING optional items while the power is being supplied. Doing so may result in
electrical shock or damage to the product.
Do not operate the Operator or switches with wet hands. Doing so may result
! WARNING in electrical shock.
Do not touch the inside of the Inverter. Doing so may result in electrical shock.
! WARNING
Do not come close to the machine when using the error retry function
! WARNING because the machine may abruptly start when stopped by an alarm. Doing so
may result in injury.
Do not come close to the machine immediately after resetting momentary
! WARNING power interruption to avoid an unexpected restart (if operation is set to be
continued in the processing selection function after momentary power
interruption is reset). Doing so may result in injury.
Provide a separate emergency stop switch because the STOP Key on the
! WARNING Operator is valid only when function settings are performed. Not doing so may
result in injury.
Be sure to confirm that the RUN signal is turned OFF before turning ON the
! WARNING power supply, resetting the alarm, or switching the LOCAL/REMOTE selector.
Doing so while the RUN signal is turned ON may result in injury.
Be sure to confirm permissible ranges of motors and machines before
! Caution operation because the Inverter speed can be easily changed from low to high.
Not doing so may result in damage to the product.
Provide a separate holding brake when necessary. Not doing so may result in
! Caution injury.
Do not perform a signal check during operation. Doing so may result in injury
! Caution or damage to the product.
VI
Maintenance and Inspection Precautions
Do not touch the Inverter terminals while the power is being supplied.
! WARNING
Do not attempt to take the Unit apart or repair. Doing either of these may
! WARNING result in electrical shock or injury.
Warning Labels
Warning labels are pasted on the product as shown in the following
illustration. Be sure to follow the instructions given there.
Warning Labels
VII
Contents of Warning
• For CIMR-J7AZ20P1 to 20P7 (0.1 to 0.75 kW) and CIMR-J7AZB0P1 to
B0P4 (0.1 to 0.4 kW):
CIMR—J7AZ20P1
Inverter Max. applicable motor output
0P1: 0.1 kW
J7 series
4P0: 4.0 kW
VIII
Maximum Applicable Motor Capacity
0P1 0.1 (0.1) kW
0P2 0.25/0.37 (0.2) kW
0P4 0.55 (0.4) kW
0P7 1.1 (0.75) kW
1P5 1.5 (1.5) kW
2P2 2.2 (2.2) kW
4P0 4.0 (4.0) kW
Note The figures in parentheses indicate capacities for motors used outside Japan.
Voltage Class
2 Three-phase 200-V AC input (200-V class)
B Single-phase 200-V AC input (200-V class)
4 Three-phase 400-V AC input (400-V class)
Checking for Damage Check the overall appearance and check for damage or scratches resulting
form transportation.
IX
Warranty and Limitations of Liability
WARRANTY
OMRON-YASKAWA’s exclusive warranty is that the products are free from defects in materials and workmanship for a
period of one year (or other period if specified) from date of sale by OMRON-YASKAWA.
OMRON-YASKAWA MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-
INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY
BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PROD-
UCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON-YASKAWA SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH
CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall the responsibility of OMRON-YASKAWA for any act exceed the individual price of the product on which
liability is asserted.
IN NO EVENT SHALL OMRON-YASKAWA BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS
REGARDING THE PRODUCTS UNLESS OMRON-YASKAWA’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE
PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE,
MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON-YASKAWA shall not be responsible for conformity with any standards, codes, or regulations that apply to the
combination of products in the customer’s application or use of the products.
At the customer’s request, OMRON-YASKAWA will provide applicable third party certification documents identifying
ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete
determination of the suitability of the products in combination with the end product, machine, system, or other application
or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an
exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the
products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not
described in this manual.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment,
amusement machines, vehicles, safety equipment, and installations subject to separate industry or government
regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY
WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND
THAT THE OMRON-YASKAWA PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE
WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON-YASKAWA shall not be responsible for the user’s programming of a programmable product, or any consequence
thereof.
X
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construc-
tion changes are made. However, some specifications of the products may be changed without any notice. When in doubt,
special model numbers may be assigned to fix or establish key specifications for your application on your request. Please
consult with your OMRON-YASKAWA representative at any time to confirm actual specifications of purchased products.
PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute
a warranty. It may represent the result of OMRON-YASKAWA’s test conditions, and the users must correlate it to actual
application requirements. Actual performance is subject to the OMRON-YASKAWA Warranty and Limitations of Liability.
XI
XII
Table of Contents
CHAPTER 1
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 Nomenclature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
CHAPTER 2
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2-1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2-2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CHAPTER 3
Preparing for Operation and Monitoring . . . . . . . . . . 33
3-1 Nomenclature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3-2 Outline of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
CHAPTER 4
Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4-1 Procedure for Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4-2 Operation Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
CHAPTER 5
Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5-1 Initial Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5-2 V/f Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5-3 Setting the Local/Remote Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5-4 Selecting the Operation Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5-5 Setting the Frequency Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5-6 Setting the Acceleration/Deceleration Time . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
5-7 Selecting the Reverse Rotation-prohibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
5-8 Selecting the Interruption Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
5-9 Multi-function I/0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5-10 Analog Monitor Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
CHAPTER 6
Advanced Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6-1 Setting the Carrier Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
6-2 DC Injection Braking Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
6-3 Stall Prevention Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6-4 Overtorque Detection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6-5 Torque Compensation Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
6-6 Slip Compensation Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
6-7 Other Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
XIII
Table of Contents
CHAPTER 7
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
7-1 RS-422/485 Communications Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
7-2 Inverter Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
7-3 Message Communications Basic Format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
7-4 DSR Message and Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
7-5 Enter Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
7-6 Setting the Communications Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
7-7 Register Number Allocations in Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
7-8 Communications Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
7-9 Self-diagnostic Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
CHAPTER 8
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
8-1 Protective and Diagnostic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
8-2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
8-3 Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
CHAPTER 9
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
9-1 Inverter Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
9-2 Specifications of Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
9-3 Option Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
CHAPTER 10
List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
CHAPTER 11
Using the Inverter for a Motor. . . . . . . . . . . . . . . . . . 159
XIV
CHAPTER 1
Overview
1-1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 Nomenclature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1
Function Chapter 1-1
1-1 Function
The compact simple VARISPEED J7-Series Inverter ensures greater ease of
use than any conventional model. The VARISPEED J7 Inverter meets EC
Directives and UL/cUL standard requirements for worldwide use.
2
Nomenclature Chapter 1-2
1-2 Nomenclature
Panel
Digital operator
Operation key
Display selection key Press to run the motor. The RUN
Switch functions among function light is ON while running.
display LEDs.
Alarm LED
Enter key
Enter data when setting constants.
After selecting constant no. at
PRGM mode, data are displayed.
Run LED
Increment key
Increase constant no. or data. Frequency setting volume
Set operational frequency with
volume.
Decrement key
Decrease constant no. or data.
Stop/Reset key
Press to stop the motor. If fault
occurs, reset the inverter.
Note 1. The front cover functions as a terminal cover. The Digital Operator Unit
cannot be removed.
2. Instead of mounting holes, each of the following models has two U-shaped
cutouts located diagonally.
CIMR-J7AZ20P1 (0.1 kW),
CIMR-J7AZ20P2 (0.25 kW),
CIMR-J7AZ20P4 (0.55 kW), and
CIMR-J7AZ20P7 (1.1 kW)
CIMR-J7AZB0P1 (0.1 kW),
CIMR-J7AZB0P2 (0.25 kW), and
CIMR-J7AZB0P4 (0.55 kW)
3
Nomenclature Chapter 1-2
Digital Operator
Indicators
Data display (Setting/Monitor
item indicators)
FREQ adjuster Sets the frequency reference within a range between 0 Hz and the maximum
frequency.
FREF indicator The frequency reference can be monitored or set while this indicator is lit.
FOUT indicator The output frequency of the Inverter can be monitored while this indicator is lit.
IOUT indicator The output current of the Inverter can be monitored while this indicator is lit.
MNTR indicator The values set in U01 through U10 are monitored while this indicator is lit.
F/R indicator The direction of rotation can be selected while this indicator is lit when
operating the Inverter with the RUN Key.
LO/RE indicator The operation of the Inverter through the Digital Operator or according to the
set parameters is selectable while this indicator is lit.
Note This status of this indicator can be only monitored while the Inverter is in
operation. Any RUN command input is ignored while this indicator is lit.
PRGM indicator The parameters in n01 through n79 can be set or monitored while this
indicator is lit.
Note While the Inverter is in operation, the parameters can be only monitored
and only some parameters can be changed. Any RUN command input
is ignored while this indicator is lit.
Mode Key Switches the setting and monitor item indicators in sequence.
Parameter being set will be canceled if this key is pressed before entering the
setting.
Increment Key Increases multi-function monitor numbers, parameter numbers, and parameter
set values.
Enter Key Enters multi-function monitor numbers, parameter numbers, and internal data
values after they are set or changed.
RUN Key Starts the Inverter running when the J7AZ is in operation with the Digital
Operator.
STOP/RESET Key Stops the Inverter unless parameter n06 is set to disable the STOP Key.
Functions as a Reset Key when an Inverter error occurs. (See note.)
Note For safety reasons, the reset will not work while a RUN command (forward or
reverse) is in effect. Wait until the RUN command is OFF before resetting the
Inverter.
4
CHAPTER 2
Design
2-1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2-1-1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2-1-2 Installations Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-2-1 Removing and Mounting the Covers . . . . . . . . . . . . . . . . . . . . . . . . 11
2-2-2 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2-2-3 Standard Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2-2-4 Wiring around the Main Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2-2-5 Wiring Control Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2-2-6 Conforming to EC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5
Installation Chapter 2-1
2-1 Installation
2-1-1 Dimensions
CIMR-J7AZ20P1 to CIMR-J7AZ20P7 (0.1 to 0.75 kW) 3-phase 200-V AC Input
CIMR-J7AZB0P1 to CIMR-J7AZB0P4 (0.1 to 0.4 kW) Single-phase 200-V AC Input
118
128
5 t
D1
6 56 8.5 D
68
6
Installation Chapter 2-1
118
128
5 5
D1
6 96 8.5
D
108
7
Installation Chapter 2-1
128
118
5 5
D1
6 128 8.5 D
140
Be sure to install the product in the correct direction and provide specified
! Caution clearances between the Inverter and control panel or with other devices. Not
doing so may result in fire or malfunction.
Do not allow foreign objects to enter inside the product. Doing so may result in
! Caution fire or malfunction.
Do not apply any strong impact. Doing so may result in damage to the product
! Caution or malfunction.
8
Installation Chapter 2-1
Direction Install the Inverter on a vertical surface so that the characters on the
nameplate are oriented upward.
Dimensions When installing the Inverter, always provide the following clearances to allow
normal heat dissipation from the Inverter.
9
Wiring Chapter 2-2
2-2 Wiring
Wiring must be performed only after confirming that the power supply has
! WARNING been turned OFF. Not doing so may result in electrical shock.
Be sure to confirm operation only after wiring the emergency stop circuit. Not
! WARNING doing so may result in injury.
Always connect the ground terminals to a ground of 100 Ω or less for the
! WARNING 200V AC class, or 10 Ω or less for the 400V AC class. Not connecting to a
proper ground may result in electrical shock.
Install external breakers and take other safety measures against short-
! Caution circuiting in external wiring. Not doing so may result in fire.
Confirm that the rated input voltage of the Inverter is the same as the AC
! Caution power supply voltage. An incorrect power supply may result in fire, injury, or
malfunction.
Connect the Braking Resistor and Braking Resistor Unit as specified in the
! Caution manual. Not doing so may result in fire.
Be sure to wire correctly and securely. Not doing so may result in injury or
! Caution damage to the product.
Be sure to firmly tighten the screws on the terminal block. Not doing so may
! Caution result in fire, injury, or damage to the product.
10
Wiring Chapter 2-2
1 2
Removing the Top and Bottom Protection Covers and Optional Cover
Removing the Top and Bottom Protection Covers
• After removing the front cover, pull the top and bottom protection covers in
the arrow 1 directions.
Removing the Optional Cover
• After removing the front cover, lift the optional cover in the arrow 2
direction based on position A as a fulcrum.
Positon A
2
1
11
Wiring Chapter 2-2
12
Wiring Chapter 2-2
U/T1 Motor output terminals 3-phase power supply output for driving motors.
CIMR-J7AZ2_: 3-phase 200 to 230 V AC
V/T2
CIMR-J7AZB_: 3-phase 200 to 240 V AC
W/T3 CIMR-J7AZ4_: 3-phase 380 to 460 V AC
+1 Connection terminals +1 and +2: Connect the DC reactor for suppressing harmonics to terminals
DC reactor connection terminals +1 and +2.
+2 +1 and –: When driving the Inverter with DC power, input the DC power to
DC power supply input terminals terminals +1 and –.
– (Terminal +1 is a positive terminal.)
Ground terminal Be sure to ground the terminal under the following conditions.
CIMR-J7AZ2_: Ground at a resistance of 100 Ω or less.
CIMR-J7AZB_: Ground at a resistance of 100 Ω or less.
CIMR-J7AZ4_: Ground at a resistance of 10 Ω or less, and connect
to the power supply’s neutral phase to conform to EC Directives.
Note Be sure to connect the ground terminal directly to the
motor frame ground.
Note The maximum output voltage corresponds to the power supply input voltage
of the Inverter.
13
Wiring Chapter 2-2
SW7 SW8
Control circuit
terminal block
14
Wiring Chapter 2-2
Selecting Frequency By using SW7, NPN or PNP input can be selected as shown below.
Reference Input Method
24V
NPN
SW7
GND
S1 to
S1 to 55 0.1µ
3.3k
360
SC
GND
24V
PNP
SW7
GND
S1 to55
S1 to 0.1µ
3.3k
24
24VVDC
DC 360
(+10%)
(+10%)
SC
GND
Selecting Frequency By using SW8, frequency reference voltage or current input can be selected.
Reference Input Method Parameter settings are required together with the selection of the frequency
reference input method.
Frequency SW8 setting Frequency
reference input reference selection
method (parameter n03)
Voltage input V (OFF) Set value 2
Current input I (ON) Set value 3 or 4
15
Wiring Chapter 2-2
DC reactor
(optional)
Noise Filter
3-phase 200 V AC
Single-phase 200 V AC
(see note 1)
3-phase 400 V AC
Note 1. Connect single-phase 200 V AC to terminals R/L1 and S/L2 of the CIMR-
J7AZB_.
2. The braking resistor cannot be connected because no braking transistor is
incorporated.
Example of 3-wire Sequence Connections
Stop RUN
switch switch
(NC) (NO)
RUN input (Operates with the stop switch and RUN switch closed.)
16
Wiring Chapter 2-2
20P2 R/L1, S/L2, T/L3, –, +1, +2, M3.5 0.8 to 1.0 0.75 to 2 2 5
U/T1, V/T2, W/T3
20P4 R/L1, S/L2, T/L3, –, +1, +2, M3.5 0.8 to 1.0 0.75 to 2 2 5
U/T1, V/T2, W/T3
20P7 R/L1, S/L2, T/L3, –, +1, +2, M3.5 0.8 to 1.0 0.75 to 2 2 10
U/T1, V/T2, W/T3
21P5 R/L1, S/L2, T/L3, –, +1, +2, M3.5 0.8 to 1.0 2 to 5.5 2 20
U/T1, V/T2, W/T3
22P2 R/L1, S/L2, T/L3, –, +1, +2, M3.5 0.8 to 1.0 2 to 5.5 3.5 20
U/T1, V/T2, W/T3
24P0 R/L1, S/L2, T/L3, –, +1, +2, M4 1.2 to 1.5 2 to 5.5 5.5 30
U/T1, V/T2, W/T3
17
Wiring Chapter 2-2
B0P2 R/L1, S/L2, T/L3, –, +1, +2, M3.5 0.8 to 1.0 0.75 to 2 2 5
U/T1, V/T2, W/T3
B0P4 R/L1, S/L2, T/L3, –, +1, +2, M3.5 0.8 to 1.0 0.75 to 2 2 10
U/T1, V/T2, W/T3
B0P7 R/L1, S/L2, T/L3, –, +1, +2, M3.5 0.8 to 1.0 2 to 5.5 3.5 20
U/T1, V/T2, W/T3
2
B1P5 R/L1, S/L2, T/L3, –, +1, +2, M3.5 0.8 to 1.0 2 to 5.5 5.5 20
U/T1, V/T2, W/T3
2
40P4 R/L1, S/L2, T/L3, –, +1, +2, M3.5 0.8 to 1.0 2 to 5.5 2 5
U/T1, V/T2, W/T3
40P7 R/L1, S/L2, T/L3, –, +1, +2, M3.5 0.8 to 1.0 2 to 5.5 2 5
U/T1, V/T2, W/T3
41P5 R/L1, S/L2, T/L3, –, +1, +2, M3.5 0.8 to 1.0 2 to 5.5 2 10
U/T1, V/T2, W/T3
18
Wiring Chapter 2-2
Inverter
Power
MCCB
supply
3-phase/Single-phase R/L1
200 V AC S/L2
3-phase 400 V AC
T/L3
MB
Fault output
OFF ON (NC)
MC
Installing a Ground Inverter outputs use high-speed switching, so high-frequency leakage current
Fault Interrupter is generated.
In general, a leakage current of approximately 100 mA will occur for each
Inverter (when the power cable is 1 m) and approximately 5 mA for each
additional meter of power cable.
Therefore, at the power supply input area, use a special-purpose breaker for
Inverters, which detects only the leakage current in the frequency range that
is hazardous to humans and excludes high-frequencyleakage current.
• For the special-purpose breaker for Inverters, choose a ground fault
interrupter with a sensitivity amperage of at least 10 mA per Inverter.
• When using a general leakage breaker, choose a ground fault interrupter
with a sensitivity amperage of 200 mA or more per Inverter and with an
operating time of 0.1 s or more.
Installing a If the power supply of the main circuit is to be shut off because of the
Magnetic Contactor sequence, a magnetic contactor can be used instead of a molded-case circuit
breaker.
When a magnetic contactor is installed on the primary side of the main circuit
to stop a load forcibly, however, the regenerative braking does not work and
the load coasts to a stop.
• A load can be started and stopped by opening and closing the magnetic
contactor on the primary side. Frequently opening and closing the
magnetic contactor, however, may cause the Inverter to break down. In
order not to shorten the service life of the Inverter’s internal relays and
electrolytic capacitors, it is recommended that the magnetic contactor is
used in this way no more than once every 30 minutes.
• When the Inverter is operated with the Digital Operator, automatic
operation cannot be performed after recovery from a power interruption.
19
Wiring Chapter 2-2
Connecting Input Input power supply can be connected to any terminal on the terminal block
Power Supply to the because the phase sequence of input power supply is irrelevant to the phase
Terminal Block sequence (R/L1, S/L2, and R/L3).
Installing an AC Reactor If the Inverter is connected to a large-capacity power transformer (660 kW or
more) or the phase advance capacitor is switched, an excessive peak current
may flow through the input power circuit, causing the converter unit to break
down.
To prevent this, install an optional AC reactor on the input side of the Inverter.
This also improves the power factor on the power supply side.
Installing a Always use a surge absorber or diode for the inductive loads near the Inverter.
Surge Absorber These inductive loadsinclude magnetic contactors, electromagnetic relays,
solenoid valves, solenoid, and magnetic brakes.
Installing a Noise Filter The Inverter’s outputs uses high-speed switching, so noise may be
on the Power Supply Side transmitted from the Inverter to the power line and adversely effect other
devices in the vicinity. It is recommended that a Noise Filter be installed at the
Power Supply to minimize noise transmission. Noise will also be reduced from
the power line to the Inverter.
Wiring Example 1
Power
MCCB CIMR-J7AZ
supply
Noise VARISPEED
Filter
MCCB
Programmable
Controller
Note Use a Noise Filter designed for the Inverter. A general-purpose Noise Filter
will be less effective and may not reduce noise.
20
Wiring Chapter 2-2
Controller AM radio
21
Wiring Chapter 2-2
Countermeasures against As described previously, a Noise Filter can be used to prevent induction noise
Induction Noise from being generated on the output side. Alternatively, cables can be routed
through a grounded metal pipe to prevent induction noise. Keeping the metal
pipe at least 30 cm away from the signal line considerably reduces induction
noise.
Metal pipe
Power supply MCCB CIMR-J7AZ
VARISPEED
30 cm min.
Signal line
Controller
Countermeasures against Radio noise is generated from the Inverter as well as the input and output
Radio Interference lines. To reduce radio noise, install Noise Filters on both input and output
sides, and also install the Inverter in a totally enclosed steel box.
The cable between the Inverter and the motor should be as short as possible.
Steel box
Noise Noise
VARISPEED
Filter Filter
Cable Length between As the cable length between the Inverter and the motor is increased, the
Inverter and Motor floating capacity between the Inverter outputs and the ground is increased
proportionally. The increase in floating capacity at the Inverter outputs causes
the high-frequency leakage current to increase, and this may adversely affect
peripheral devices and the current detector in the Inverter’s output section. To
prevent this from occurring, use a cable of no more than 100 meters between
the Inverter and the motor. If the cable must be longer than 100 meters, take
measures to reduce the floating capacity by not wiring in metallic ducts, by
using separate cables for each phase, etc.
Also, adjust the carrier frequency (set in n46) according to the cable length
between the Inverter and the motor, as shown in the following table.
Cable length 50 m or less 100 m or less More than 100 m
Carrier frequency 10 kHz max. 5 kHz max. 2.5 kHz
22
Wiring Chapter 2-2
Ground Wiring
• Always use the ground terminal with the following ground resistance:
200-V Inverter: 100 W or less
400-V Inverter: separate ground,10 W or less
• Do not share the ground wire with other devices such as welding
machines or power tools.
• Always use a ground wire that complies with technical standards on
electrical equipment and minimize the length of the ground wire.
Leakage current flows through the Inverter. Therefore, if the distance
between the ground electrode and the ground terminal is too long, the
potential on the ground terminal of the Inverter will become unstable.
• When using more than one Inverter, be careful not to loop the ground
wire.
23
Wiring Chapter 2-2
Harmonics
■ Definiton
Harmonics consist of electric power produced from AC power and alternating
at frequencies that are integral multiples of the frequency of the AC power.
The following frequencies are harmonics of a 60- or 50-Hz commercial power
supply.
Second harmonic: 120 (100) Hz
Third harmonic: 180 (150) Hz
24
Wiring Chapter 2-2
Causes of Harmonics Usually, electric machines have built-in circuitry that converts commercial AC
Generation power supply into DC power.
Such AC power, however, contains harmonics due to the difference in current
flow between DC and AC.
Obtaining DC from AC Using Rectifiers and Capacitors
DC voltage is obtained by converting AC voltage into a pulsating one-side
voltage with rectifiers and smoothing the pulsating one-side voltage with
capacitors. Such AC current, however, contains harmonics.
Inverter
The Inverter as well as normal electric machines has an input current
containing harmonics because the Inverter converts AC into DC. The output
current of the Inverter is comparatively high. Therefore, the ratio of harmonics
in the output current of the Inverter is higher than that of any other electric
machine.
Voltage
Time
Rectified
Voltage
Time
Smoothed
Voltage
Time
Current
25
Wiring Chapter 2-2
DC reactor
(optional)
MCCB
Power supply
3-phase 200 V AC
Single-phase 200 V AC
3-phase 400 V AC VARISPEED
CIMR-J7AZ
DC reactor
(optional)
MCCB
Power supply
3-phase 200 V AC
Single-phase 200 V AC AC reactor
VARISPEED
3-phase 400 V AC (optional)
CIMR-J7AZ
Reactor Effects Harmonics are effectively suppressed when the DC reactor is used with the
AC reactor as shown in the following table.
Harmonics Harmonic generation rate (%)
suppression method 5th 7th 11th 13th 17th 19th 23rd 25th
harmonic harmonic harmonic harmonic harmonic harmonic harmonic harmonic
No reactor 65 41 8.5 7.7 4.3 3.1 2.6 1.8
AC reactor 38 14.5 7.4 3.4 3.2 1.9 1.7 1.3
DC reactor 30 13 8.4 5 4.7 3.2 3.0 2.2
DC and AC reactors 28 9.1 7.2 4.1 3.2 2.4 1.6 1.4
26
Wiring Chapter 2-2
Solderless Terminal Size The use of solderless terminals for the control circuit terminals is
recommended for the reliability and ease of connection.
Note Make sure that the wire size is 0.5 mm2 when using the following solderless
terminal.
1.0 dia.
14
(Size: mm)
2.6 dia.
27
Wiring Chapter 2-2
Note 1. Always separate the control signal line from the main circuit cables and
other power cables.
2. Do not solder the wires to the control circuit terminals. The wires may not
contact well with the control circuit terminals if the wires are soldered.
3. The end of each wire connected to the control circuit terminals must be
stripped for approximately 5.5 mm.
4. Connect the shield wire to the ground terminal of the CIMR-J7AZ. Do not
connect the shield wire to the device side being controlled.
5. Be sure to insulate the shield wire with tape so that the shield wire will not
come into contact with other signal wires or equipment.
Thin-slotted screwdriver
Terminal block
28
Wiring Chapter 2-2
Standard Connection
Main Circuit Terminals
3-phase 200 V AC
Single-phase 200 V AC
3-phase 400 V AC
29
Wiring Chapter 2-2
Wiring the Power Supply Make sure that the Inverter and Noise Filter are grounded together.
• Always connect the power input terminals (R/L1, S/L2, and T/L3) and
power supply via a dedicated Noise Filter.
• Reduce the length of the ground wire as much as possible.
• Locate the Noise Filter as close as possible to the Inverter. Make sure that
the cable length between the Noise Filter and the Inverter does not
exceed 40 cm.
• The following Noise Filters are available.
3-phase 200-V AC Noise Filter
Inverter 3-phase 200-V AC Noise Filter
Model CIMR-J7AZ- Schaffner model Rasmi model Rated current (A)
20P1/20P2/20P4/20P7 3G3JV-PFI2010-SE 3G3JV-PFI2010-E 10
21P5/22P2 3G3JV-PFI2020-SE 3G3JV-PFI2020-E 16
24P0 --- 3G3JV-PFI2030-E 26
Connecting a Motor to the • When connecting a motor to the Inverter, be sure to use a cable with a
Inverter braided shield.
• Reduce the length of the cable as short as possible and ground the shield
on the Inverter side as well as the motor side. Make sure that the cable
length between the Inverter and the motor does not exceed 20 cm.
Furthermore, connect a clamp core (Clamp Filter) close to the output
terminals of the Inverter.
Wiring a Control Cable • Be sure to connect a cable with a braided shield to the control circuit
terminals.
• Ground the shield on the Inverter side only.
30
Wiring Chapter 2-2
Grounding the Shield In order to ground the shield securely, it is recommended that a cable clamp
be directly connected to the ground plate as shown below.
Cable clamp
Ground plate
Cable
Shield
LVD Conformance
• Always connect the Inverter and power supply via a molded case circuit
breaker (MCCB) suitable to the Inverter for protecting the Inverter from
damage that may result from short-circuiting.
• Use one MCCB per Inverter.
• Select a suitable MCCB from the following table.
• With 400-V Inverters, it is necessary to ground to the power supply’s
neutral phase.
300V Models
Inverter MCCB (Mitsubishi Electric)
Model CIMR-J7AZ- Type Rated current (A)
20P1 NF30 5
20P2 5
20P4 5
20P7 10
21P5 20
22P2 20
24P0 30
B0P1 NF30 5
B0P2 5
B0P4 10
B0P7 20
B1P5 20
31
Wiring Chapter 2-2
400-V Models
Inverter MCCB (Mitsubishi Electric)
Model CIMR-J7AZ- Type Rated current (A)
40P2 NF30 5
40P4 5
40P7 5
41P5 10
42P2 10
44P0 20
32
CHAPTER 3
Preparing for Operation and Monitoring
3-1 Nomenclature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3-2 Outline of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
33
Nomenclature Chapter 3-1
3-1 Nomenclature
Indicators
Data display Setting/Monitor item indicators
FREQ adjuster Sets the frequency reference within a range between 0 Hz and the maximum
frequency.
FREF indicator The frequency reference can be monitored or set while this indicator is lit.
FOUT indicator The output frequency of the Inverter can be monitored while this indicator is lit.
IOUT indicator The output current of the Inverter can be monitored while this indicator is lit.
MNTR indicator The values set in U01 through U10 are monitored while this indicator is lit.
F/R indicator The direction of rotation can be selected while this indicator is lit, when
operating the Inverter with the RUN Key.
LO/RE indicator The operation of the Inverter through the Digital Operator or according to the
parameters set is selectable while this indicator is lit.
Note Note This status of this indicator can be only monitored while the
Inverter is in operation. Any RUN command input is ignored while this
indicator is lit.
PRGM indicator The parameters in n01 through n79 can be set or monitored while this
indicator is lit.
Note While the Inverter is in operation, the parameters can be only monitored
and only some parameters can be changed. Any RUN command input
is ignored while this indicator is lit.
Mode Key Switches the setting and monitor item indicators in sequence.
Parameter setting being made is canceled if this key is pressed before
entering the setting.
Increment Key Increases multi-function monitor numbers, parameter numbers, and
parameter set values.
Enter Key Enters multi-function monitor numbers, parameter numbers, and internal data
values after they are set or changed.
RUN Key Starts the Inverter running when the CIMR-J7AZ is in operation with the
Digital Operator.
STOP/RESET Key Stops the Inverter unless n06 is set to disable the STOP Key.
Functions as a Reset Key when an Inverter error occurs. (See note.)
Note For safety’s reasons, the reset will not work while a RUN command (forward
or reverse) is in effect. Wait until the RUN command is OFF before resetting
the Inverter.
34
Outline of Operation Chapter 3-2
Power ON
LO/RE (Local/Remote)
Selects the operation of the Inverter through the Digital Operator or
according to the parameters.
35
Outline of Operation Chapter 3-2
Note 1. The Enter Key need not be pressed when performing the setting for n08.
The frequency reference will change when the set value is changed with
the Increment or Decrement Key while the data display is continuously lit.
2. The frequency reference can be set in either of the following cases.
• Parameter n03 for frequency reference selection is set to 1 (i.e., frequen-
cy reference 1 is enabled) and the Inverter is in remote mode.
• Parameter n07 for frequency selection in local mode is set to 1 (i.e., the
Digital Operator is enabled) and the Inverter is in local mode.
• Frequency references 2 through 8 are input for multi-step speed
operation.
3. The frequency reference can be changed, even during operation.
36
Outline of Operation Chapter 3-2
Status Monitor
Item Display Display unit Function
U01 Frequency reference Hz Monitors the frequency reference. (Same as FREF)
U02 Output frequency Hz Monitors the output frequency. (Same as FOUT)
U03 Output current A Monitors the output current. (Same as IOUT)
U04 Output voltage V Monitors the internal output voltage reference value of the
Inverter.
U05 DC bus voltage V Monitors the DC voltage of the internal main circuit of the
Inverter.
U06 Input terminal status --- Shows the ON/OFF status of inputs.
: Input ON : No input
Terminal S1: Forward/Stop
Terminal S2: Multi-function input 1 (S2)
Terminal S3: Multi-function input 2 (S3)
Terminal S4: Multi-function input 3 (S4)
Not
Terminal S5: Multi-function input 4 (S5)
used
U07 Output terminal status --- Shows the ON/OFF status of outputs.
: Closed : Open
Error
U10 Software No. --- OMRON use only.
37
Outline of Operation Chapter 3-2
Note The direction of motor rotation can be changed, even during operation.
Note 1. Local or remote selection is possible only when the Inverter is not in
operation. The present setting can be monitored when the Inverter is in
operation.
2. Local or remote settings in multi-function input terminals can be changed
through the multifunction input terminals only.
3. Any RUN command input will be ignored while the LO/RE indicator is lit. To
enable a RUN command, first turn the RUN command OFF and then press
the Mode Key to display an item that has a green indicator (FREF to
MNTR). Then input the RUN command again.
38
Outline of Operation Chapter 3-2
In approximately 1 s.
Note 1. To cancel the set value, press the Mode Key instead. The parameter
number will be displayed.
2. There are parameters that cannot be changed while the Inverter is in
operation. Refer to the list of parameters. When attempting to change such
parameters, the data display will not change by pressing the Increment or
Decrement Key.
3. Any RUN command input will be ignored while the Parameter Setting
(PRGM) indicator is lit. To enable a RUN command, first turn the RUN
command OFF and then press the Mode Key to display an item that has a
green indicator (FREF to MNTR). Then input the RUN command again.
39
Outline of Operation Chapter 3-2
40
CHAPTER 4
Test Run
41
Chapter 4
Turn ON the input power supply only after mounting the front cover, terminal
! WARNING
covers, bottom cover, Operator, and optional items. Not doing so may result in
electrical shock.
Do not remove the front cover, terminal covers, bottom cover, Operator, or
! WARNING
optional items while the power is being supplied. Not doing so may result in
electrical shock or damage to the product.
Do not operate the Operator or switches with wet hands. Doing so may result
! WARNING
in electrical shock.
Do not touch the inside of the Inverter. Doing so may result in electrical shock.
! WARNING
Do not come close to the machine when using the error retry function
! WARNING
because the machine may abruptly start when stopped by an alarm. Doing so
may result in injury.
Be sure confirm that the RUN signal is turned OFF before turning ON the
! WARNING
power supply, resetting the alarm, or switching the LOCAL/REMOTE selector.
Doing so while the RUN signal is turned ON may result in injury.
Provide a separate holding brake when necessary. Not doing so may result in
! Caution
injury.
Do not perform a signal check during operation. Doing so may result in injury
! Caution
or damage to the product.
42
Procedure for Test Run Chapter 4-1
43
Procedure for Test Run Chapter 4-1
9. Operation
Basic Operation:
Operation based on the basic settings required to start and stop the
Inverter. Refer to page 5-1.
Advanced Operation:
Operation that uses PID control or other functions. Refer to page 6-1.
• For operation within standard parameters, refer to Chapter 5 Basic
Operation.
• Refer to Chapter 5 Basic Operation and Chapter 6 Advanced
Operation for the various advanced functions, such as stall prevention,
carrier frequently setting, overtorque detection, torque compensation,
and slip compensation.
44
Operation Example Chapter 4-2
45
Operation Example Chapter 4-2
Note 1. The standard rated current of the maximum applicable motor is the default
rated motor current.
2. Motor overload detection (OL1) is disabled by setting the parameter to 0.0.
Key Indicator Display Explanation
sequence example
Displays the parameter number.
46
Operation Example Chapter 4-2
Note Before operating the Digital Operator, check that the FREQ adjuster is set to
MIN.
47
Operation Example Chapter 4-2
Note Before operating the Digital Operator, check that the FREQ adjuster is set to
MIN.
48
CHAPTER 5
Basic Operation
49
Initial Settings Chapter 5-1
This section explains the basic settings required to operate and stop the
Inverter. The settings of parameters described here will be sufficient for
simple Inverter operations. First, make these basic settings, then skip to the
explanations of those special functions, even when your application requires
special functions, such as stall prevention, carrier frequency setting,
overtorque detection, torque compensation, slip compensation. Refer to
Chapter 6 Advanced Operation.
Note 1. The standard rated current of the maximum applicable motor is the default
rated motor current.
2. Motor overload detection (OL1) is disabled by setting the parameter to 0.0.
50
V/f Control Chapter 5-2
Note 1. Values will be set in 0.1-Hz increments if the frequency is less than 100 Hz
and 1-Hz increments if the frequency is 100 Hz or greater.
51
V/f Control Chapter 5-2
2. With 400-V Inverters, the values for the upper limit of setting ranges and
the default settings will be twice those given in the above table.
Output voltage
(V)
Note 1. Set the parameters so that the
n10(VMAX) following condition will be satisfied.
n14 ≤ n12 < n11 ≤ n09
Note 2. The value set in n13 will be ignored if
parameters n14 and n12 are the same
in value.
n13(VC)
n15(VMIN)
Frequency
Frequency (Hz)
(Hz)
0 n14 n12 n11 n09
(FMIN (FB) (FA) (FMA
• Set the rated motor input frequency to the maximum voltage frequency
(FMAX) while the rated motor input voltage is set to the maximum output
voltage (VMAX).
• The vertical-axis load or the load with high viscous friction may require
high torque at low speed. If the torque is insufficient at low speed,
increase the voltage in the low-speed range by 1 V, provided that no
overload (OL1 or OL2) is detected. If an overload is detected, decrease
the set values or consider the use of an Inverter model with a higher
capacity.
• The required torque of fan or pump control increases in proportion to the
square of the speed. By setting a quadratic V/f pattern to increase the
voltage in the low-speed range, the power consumption of the system will
increase.
52
Setting the Local/Remote Mode Chapter 5-3
Basic Conecpt
Operation mode Basic concept Description
Remote The Inverter in a system operates RUN Command
according to the control signal of Selectable from two types and set in n02.
the host controller.
Frequency Reference
Selectable from five types and set in n03.
Local The Inverter in a system operates RUN Command
independently in this mode so that Starts with the RUN Key of the Digital Operator and
the Inverter can be checked stops with the STOP/RESET Key.
independently.
Frequency Reference
Set with the Digital Operator or the FREQ adjuster.
Set with frequency reference selection in local
mode in n07.
Note If the above setting is made, mode selection will be possible only with multi-
function input, and not with the Digital Operator.
The Inverter always goes into remote mode when the power is turned ON.
Therefore, to operate immediately after power-up, set up the RUN command
and frequency reference settings in remote mode in advance.
53
Selecting the Operation Command Chapter 5-4
Set Values
Value Description
0 The RUN and STOP/RESET Keys of the Digital Operator are enabled.
1 Multi-function input in 2- or 3-wire sequence through the control circuit terminals is enabled.
2 Operation commands via RS-422A/485 communications are enabled.
Set Values
Value Description
0 The STOP/RESET Key of the Digital Operator is enabled.
1 The STOP/RESET Key of the Digital Operator is disabled. This setting is available only when the Digital
Operator is selected for operation command input.
54
Setting the Frequency Reference Chapter 5-5
Set Values
Value Description
0 The FREQ adjuster of the Digital Operator is enabled. (see note 1)
1 Frequency reference 1 (n21) is enabled.
2 The frequency reference control terminal (for 0- to 10-V input) is enabled. (see note 2)
3 The frequency reference control terminal (for 4- to 20-mA current input) is enabled. (see note 3)
4 The frequency reference control terminal (for 0- to 20-mA current input) is enabled. (see note 3)
6 The frequency reference via RS-422A/485 communications is enabled.
Note 1. The maximum frequency (FMAX) is set when the FREQ adjuster is set to
MAX.
2. The maximum frequency (FMAX) is set with 10 V input.
3. The maximum frequency (FMAX) is set with 20 mA input, provided that
SW8 on the control PCB is switched from V to I.
The frequency reference set in n03 works as frequency reference 1 when the
Inverter is in multi-step speed operation. The set values in n22 through n28 for
frequency references 2 through 8 are enabled.
Set Values
Value Description
0 The FREQ adjuster of the Digital Operator is enabled. (see note 1)
1 Key sequences on the Digital Operator are enabled. (see note 2)
55
Setting the Frequency Reference Chapter 5-5
Setting the Frequency Reference Upper and Lower Limits (n30 and n31)
• Set the upper and lower frequency reference limits as percentage based
on the maximum frequency as 100%.
n30 Frequency Reference Upper Limit Changes during No
operation
Setting 0% to 110% Unit of 1% Default setting 100
range (Max. frequency = 100%) setting
Note If n31 is set to a value less than the minimum output frequency (FMIN), the
Inverter will have no output when a frequency reference less than the
minimum output frequency input is ON.
56
Setting the Frequency Reference Chapter 5-5
Note 1. Values will be set in 0.1-Hz increments if the frequency is less than 100 Hz
and 1-Hz increments if the frequency is 100 Hz or over.
2. Frequency reference 1 is enabled with n03 for frequency reference
selection set to 1.
3. Frequency references 2 through 8 are enabled by setting multi-step speed
references 1, 2, and 3 in n36 through n39 for multi-function input. Refer to
the following table for the relationship between multi-step speed references
1 through 3 and frequency references 1 through 8.
57
Setting the Frequency Reference Chapter 5-5
Note 1. The value will be set in 0.1-Hz increments if the frequency is less than 100
Hz and 1-Hz increments if the frequency is 100 Hz or over.
2. In order to use the inching frequency command, one of the n36 through
n39 parameters for multi-function input must be set to 10 as an inching
frequency command. Parameter n29 is selectable by turning on the multi-
function input set with the inching frequency command. The inching
frequency command takes precedence over the multi-step speed
reference (i.e., when the inching frequency command is ON, all multi-step
speed reference input will be ignored).
58
Setting the Frequency Reference Chapter 5-5
Setting the Key Sequential • The Enter Key need not be pressed when changing the setting in n08. In
Frequency (n08) that case, the frequency reference will change when the set value is
changed with the Increment or Decrement Key while the data display is
continuously lit.
Set Values
Value Description
0 Enter Key enabled (The set value is entered with the Enter Key pressed.)
1 Enter Key disabled (The set value set is entered immediately.)
59
Setting the Acceleration/Deceleration Time Chapter 5-6
Note Values will be set in 0.1-Hz increments if the frequency is less than 100 Hz
and 1-Hz increments if the frequency is 100 Hz or over.
60
Setting the Acceleration/Deceleration Time Chapter 5-6
Set Values
Value Description
0 No S-shape acceleration/deceleration characteristic (Trapezoidal acceleration/deceleration)
1 S-shape acceleration/deceleration characteristic time is 0.2 s
2 S-shape acceleration/deceleration characteristic time is 0.5 s
3 S-shape acceleration/deceleration characteristic time is 1.0 s
61
Selecting the Reverse Rotation-prohibit Chapter 5-7
Set Values
Value Description
0 Accept
1 Not accept
Set Values
Value Description
0 Frequency deceleration stop (See notes 1 and 2.)
1 Free running (See note 3.)
Note 1. The Inverter will decelerate to stop according to the setting in n17 for
deceleration time 1 if any of the n36 through n39 parameters for multi-
function input is not set to 11 for acceleration/deceleration time selection.
If any one of the n36 through n39 multi-function input parameters is set to
acceleration/deceleration time selection, the Inverter will decelerate to
stop according to the selected setting of deceleration time when the STOP
command is input.
2. If the RUN signal is input again during a deceleration stop, deceleration will
be stopped at the point of the input and acceleration will proceed at that
frequency.
3. Do not input a RUN signal during a free-running stop if the motor’s rotation
speed is not sufficient slowed. If a RUN signal is input under these
conditions, a main circuit overvoltage (OV) or overcurrent (OC) will be
detected.
To restart a free-running motor, set a speed search command in one of the
multi-function inputs 1 to 4 (n36 to n39), use the speed search to detect the
speed of the free running motor, and then accelerate smoothly.
62
Multi-function I/0 Chapter 5-9
63
Multi-function I/0 Chapter 5-9
Set Values
Value Function Description
0 Forward/Reverse rotation 3-wire sequence (to be set in n37 only)
command By setting n37 to 0, the set value in n36 is ignored and the following setting
are forcibly made.
S1: RUN input (RUN when ON)
S2: STOP input (STOP when OFF)
S3: Forward/Reverse rotation command
(OFF: Forward; ON: Reverse)
2 Reverse/Stop Reverse rotation command (2-wire sequence)
3 External fault (NO) ON: External fault (FP_detection: _is a terminal number)
4 External fault (NC) OFF: External fault (EF_detection: _is a terminal number)
5 Fault reset ON: Fault reset (disabled while RUN command is input)
6 Multi-step speed Signals to select frequency references 2 through 8.
reference 1 Note Refer to 5-5-4 Setting Frequency References through Key
7 Multi-step speed reference 2 Sequences for the relationship between multi-step speed references
8 Multi-step speed reference 3 and frequency references.
Note Any multi-step speed reference not set is regarded as turned-OFF
input.
10 Inching frequency command ON: Inching frequency command (taking precedence over the multi-step
speed reference)
11 Acceleration/Deceleration ON: Acceleration time 2 and deceleration time 2 are selected.
time selection
12 External base block ON: Output shut off (while motor coasting to a stop and “bb” flashing)
command (NO)
13 External base block OFF: Output shut off (with motor free running and “bb” flashing)
command (NC)
14 Search command (Searching ON: Speed search (Searching starts from n09)
starts from maximum
frequency)
15 Search command ON: Speed search
(Searching starts from preset
frequency)
16 Acceleration/Deceleration- ON: Acceleration/Deceleration is on hold (running at parameter frequency)
prohibit command
17 Local or remote selection ON: Local mode (operated with the Digital Operator)
Note After this setting is made, mode selection with the Digital Operator is
not possible.
64
Multi-function I/0 Chapter 5-9
Forward-rotation
switch Forward/Stop (Forward rotation with the forward-rotation switch
S1 closed and reverse-rotation switch opened)
Reverse-rotation
switch Reverse/Stop (Reverse rotation with the reverse-rotation switch
S_
closed and forward-rotation switch opened) _: 2 to 5
Note The external base block only shuts OFF the Inverter’s output frequency, and
the Inverter’s internal frequency continues to be calculated as usual.
Therefore, if the external base block is clearedwhen the frequency is other
than zero, the frequency calculated at that point will be output. Because of
this, if the baseblock is cleared during deceleration while the motor is free
running, a large discrepancy between the motor speed at that moment and
the Inverter output frequency may result in a main circuit overvoltage (OV) or
overcurrent (OC).
65
Multi-function I/0 Chapter 5-9
Forward (reverse)
RUN command ON
Time
High-speed frequency
or set frequency
(frequency reference)
Time
Minimum base block time (0.5 s) Speed search operation
66
Multi-function I/0 Chapter 5-9
Note Use “operation in progress” (set value: 1) or “idling“ (set value: 3) setting for
the timing for stopping the motor using a brake. To specify a precise stop
timing, set “frequency detection 1” (set value: 4) or “frequency detection 2”
(set value: 5), and set the frequency detection level (n58).
67
Analog Monitor Output Chapter 5-10
Set Value
Value Description
0 Output frequency (Reference: 10 V at max. frequency)
1 Output current (Reference: 10 V with rated output current)
Note 1. Set the multiplication ratio based on the set value in n44.
For example, if an output of 5 V is desired at maximum frequency
(with n44 set to 0), set n45 to 0.50.
2. The maximum output voltage of the analog monitor output terminals
are 10 V.
68
CHAPTER 6
Advanced Operation
69
Setting the Carrier Frequency Chapter 6-1
Note The default setting varies with the capacity of the Inverter model.
Set Values
Value Description
1 2.5 kHz
2 5.0 kHz
3 7.5 kHz
4 10.0 kHz
7 2.5 kHz (12×): 12 times as high as output frequency (between 1.0 and 2.5 kHz)
8 2.5 kHz (24×): 24 times as high as output frequency (between 1.0 and 2.5 kHz)
9 2.5 kHz (36×): 36 times as high as output frequency (between 1.0 and 2.5 kHz)
• The default setting does not need any changes in normal operation.
• Change the default setting in the following cases.
The wiring distance between the Inverter and motor is long:
Set the Inverter to a lower carrier frequency.
Reference carrier frequency: 10 kHz at a maximum wiring distance
of 100 m and 5 kHz at a wiring distance exceeding 100 m.
Excessive speed or torque dispersion at low speed:
Set the carrier frequency to a lower value.
Note The carrier frequency changes as shown in the following graph with 7 through
9 set in n46.
1.0kHz
Output frequency
83.3 Hz (Set value: 7) 208.3 Hz (Set value: 7)
41.6 Hz (Set value: 8) 104.1 Hz (Set value: 8)
27.7 Hz (Set value: 9) 69.4 Hz (Set value: 9)
70
Setting the Carrier Frequency Chapter 6-1
The Inverter cannot maintain rated output current with the carrier frequency
set to a value higher than the default one.
The following table shows the default value and a decrease in the output
current of each Inverter model.
Be sure to use the Inverter so that there will be no decrease in rated output
current.
Voltage Model Default setting Rated output Set to 3 Reduced Set to 4 Reduced
CIMR-J7AZ- current (A) rated output rated output
current (A) current (A)
3-phase 20P1 4 (10 kHz) 0.8 Q Q
200 V 20P2 4 (10 kHz) 1.6 Q Q
20P4 4 (10 kHz) 3.0 Q Q
20P7 4 (10 kHz) 5.0 Q Q
21P5 3 (7.5 kHz) 8.0 Q 7.0
22P2 3 (7.5 kHz) 11.0 Q 10.0
24P0 3 (7.5 kHz) 17.5 Q 16.5
Single-phase B0P1 4 (10 kHz) 0.8 Q Q
200 V B0P2 4 (10 kHz) 1.6 Q Q
B0P4 4 (10 kHz) 3.0 Q Q
B0P7 4 (10 kHz) 5.0 Q Q
B1P5 3 (7.5 kHz) 8.0 Q 7.0
3-phase 400 V 40P2 3 (7.5 kHz) 1.2 Q 1.0
40P4 3 (7.5 kHz) 1.8 Q 1.6
40P7 3 (7.5 kHz) 3.4 Q 3.0
41P5 3 (7.5 kHz) 4.8 Q 4.0
42P2 3 (7.5 kHz) 5.5 Q 4.8
44P0 3 (7.5 kHz) 8.6 Q 7.6
Set Values
Value Description
0 Low carrier frequency at low speed disabled.
1 Low carrier frequency at low speed enabled.
71
DC Injection Braking Function Chapter 6-2
Minimum
output
frequency Time
(n14) n54 n53
Startup DC control time Interruption DC control time
72
Stall Prevention Function Chapter 6-3
Set Values
Value Description
0 Stall prevention during deceleration
1 Stall prevention during deceleration
Time
73
Stall Prevention Function Chapter 6-3
Set Values • This function is used to stop accelerating the load if the output current
exceeds the set current value so that the Inverter will continue operating
without stalling. The Inverter accelerates the load while the output current
is the same as or less than the set value.
• Set the parameter as percentage based on the rated Inverter current as
100%.
• The default setting does not need any changes in normal operation.
• Decrease the set value if the capacity of the motor is smaller than that of
the Inverter or the motor stalls with the default value.
The set value is normally 2 or 3 times higher than the rated current of the
motor. Set this current as percentage based on the rated inverter current
as 100%.
Time
Output
frequency
Time
74
Stall Prevention Function Chapter 6-3
Set Values • This function will decrease the output frequency if the output current
exceeds the set current value by a minimum of approximately 100 ms so
that the Inverter will continue operating without stalling. The Inverter will
increase the output frequency to return to the set frequency reference
level when the output current is less than the set value.
• The Inverter accelerates or decelerates the output frequency according to
the preset acceleration or deceleration time. (Acceleration time 1: n16,
n17 or acceleration time 2: n18, n19)
• Set the parameter as percentage based on the rated Inverter current as
100%.
• The default setting does not need any changes in normal operation.
• Decrease the set value if the capacity of the motor is smaller than that of
the Inverter or the motor stalls with the default value.
The set value is normally 2 or 3 times higher than the rated current of the
motor. Set this current in percentage based on the rated Inverter current
as 100%.
Time
Output
frequency
Time
75
Overtorque Detection Function Chapter 6-4
Set Values
Value Description
0 Inverter does not monitor overtorque.
1 Inverter monitors overtorque only when speed is matched. It continues operation (issues warning) even
after overtorque is detected.
2 Inverter monitors overtorque only when speed is matched. It discontinues operation (through protective
function) when overtorque is detected.
3 Inverter always monitors overtorque during operation. It continues operation (issues warning) even after
overtorque is detected.
4 Inverter always monitors overtorque during operation. It discontinues operation (through protective
function) when overtorque is detected.
• Set n60 for overtorque detection level and n61 for overtorque detection
time to enable the overtorque detection function. The Inverter will detect
overtorque when the current the same as or higher than the detection
level is output for the preset detection time.
• Set n40 for multi-function output to either of the following so that external
overtorque detection output will be ON.
Set Value: 6 for overtorque detection (NO)
Set Value: 7 for overtorque detection (NC)
Overtorque Detection
See note.
Output n60 (Overtorque
current detection level)
Time
n61
Overtorque detection time
Overtorque
detection (NO) ON
Time
Note Overtorque detection will be canceled if the output current decreases from the detection level
by approximately 5% of the Inverter rated current.
76
Torque Compensation Function Chapter 6-5
Set Values Set the parameter as percentage based on the rated Inverter current as
100%.
n61 Overtorque Detection Time Changes during No
operation
Setting 0.1 to 10.0 (s) Unit of 0.1 s Default setting 0.1
range setting
Set Values • The default setting does not need any changes in normal operation.
• Change the default setting in the following cases.
The wiring distance between the Inverter and motor is long:
Set the gain to a larger value.
The capacity of the motor is lower than the maximum applicable motor
capacity of the Inverter:
Set the gain to a larger value.
The motor vibrates:
Set the gain to a smaller value.
• The torque compensation gain must be adjusted so that the output
current at low speed will not exceed 50% of the rated output current of the
Inverter, otherwise the Inverter may be damaged.
77
Slip Compensation Function Chapter 6-6
Note The default setting varies with the capacity of the Inverter model.
Set Values • Set the rated slip value of the motor in use.
• This parameter is used as a slip compensation constant.
• Calculate the rated motor slip value from the rated frequency (Hz) and
rpm on the motor nameplate by using the following formula.
Note The default setting varies with the capacity of the Inverter model.
Set Values • Set the motor current with no load in percentage based on the rated
motor current as 100%.
• Contact the motor manufacturer for the motor current with no load.
• This parameter is used as a slip compensation constant.
Set Values • This parameter is used for the response adjustment of the slip
compensation function.
• The default setting does not need any changes in normal operation.
• Change the default setting in the following cases.
The motor vibrates: Set the value to a larger value.
The motor response is low: Set the value to a smaller value.
78
Other Functions Chapter 6-7
Set Values
Value Description
0 Protection characteristics for general-purpose induction motors
1 Protection characteristics for Inverter-dedicated motors
2 No protection
Set Values • This parameter is used to set the electronic thermal protection constant of
motor overload detection OL1.
• The default setting does not need any changes in normal operation.
• To set the parameter according to the characteristics of the motor, confirm
the thermal time constant with the motor manufacturer and set the
parameter with some margin. In other words, set the value a little shorter
than the thermal time constant.
• To detect motor overloading more quickly, reduce the set value, provided
that it does not cause any application problems.
79
Other Functions Chapter 6-7
Set Values
Value Description
0 The fan rotates only while the RUN command is input and for 1 minute after the Inverter stops
operating.
1 The fan rotates while the Inverter is turned on.
Set Values
Value Description
0 Disabled. (An undervoltage fault will be detected when there is momentary power interruption for 15 ms
or more.)
1 The Inverter will continue operating if power is restored within 0.5 s. (see note 1)
2 The Inverter will restart when power is restored. (see note 2)
80
Other Functions Chapter 6-7
81
Other Functions Chapter 6-7
Note Values will be set in 0.1-Hz increments if the frequency is less than 100 Hz
and 1-Hz increments if the frequency is 100 Hz or greater.
Set Values • Set n49 and n50 for jump frequencies 1 and 2 to the central values of
jumping frequencies.
• These values must satisfy the following condition.
n49 ≥ n50
• The value in n51 must be set for the jump width.
• This function is disabled with n51 set to 0.0.
• The operation of the Inverter within the dead bands is prohibited. While
the Inverter is in acceleration or deceleration control, however, the
Inverter does not jump the bands but changes the frequency smoothly.
Reference frequency
n50 n49
82
Other Functions Chapter 6-7
Frequency Detection
The parameter n40 for multi-function output must be set for frequency
detection output.
Set value: 2 for frequency detection
Time
Frequency
ON
detection Time
83
Other Functions Chapter 6-7
Note The value will be set in 0.1-Hz increments if the frequency is less than 100 Hz
and 1-Hz increments if the frequency is 100 Hz or over.
Output
frequency
Reset width ±2 Hz
n58 (Frequency
detection level)
Time
Frequency
detection level 1 ON
Time
Output
frequency
Reset width +2 Hz
n58 (Frequency
detection level)
Time
Frequency ON ON
detection level 2 Time
84
Other Functions Chapter 6-7
Note While this function is used, frequency references can be used with the UP/
DOWN command or inching frequency command. All multi-step speed
references are disabled.
n62 Frequency Hold Function Selector Changes during No
operation
Setting 0, 1 Unit of 1 Default setting 0
range setting
85
Other Functions Chapter 6-7
Set Values
Value Description
0 The frequency on hold is not retrained.
1 The frequency on hold for 5 s or more is retailed.
DOWN command
(S5) Time
Output frequency
Upper limit
Lower limit
Time
Status
Frequency
detection Time
With the UP/DOWN function used, the output frequency has the following
restrictions for upper and lower limits.
Upper limit: The maximum frequency in n09 or the frequency reference
upper limit in n30, whichever is smaller.
Lower limit: The minimum output frequency in n14 or frequency reference
lower limit in n31, whichever is smaller.
86
Other Functions Chapter 6-7
• When the RUN command for forward or reverse rotation is input, the
Inverter will start operating at the lower limit regardless of whether the UP/
DOWN command is input or not.
• When the UP/DOWN function and inching frequency command are both
assigned to multi-function inputs, an inching frequency command input
will have the highest priority.
• If n62 for UP/DOWN command frequency memory is set to 1, the output
frequency held by the UP/DOWN function for 5 s or more will be stored in
the memory. The output frequency will be held by the UP/DOWN function
when both UP and DOWN commands are ON or OFF together.
uU 1
Fault code
To clear the error history, set n01 for parameter write-prohibit selection/
parameter initialization to 6.
87
Other Functions Chapter 6-7
88
CHAPTER 7
Communications
89
RS-422/485 Communications Unit Chapter 7-1
12 4 x 3.8 = 15.2
29
13
63 8 19 8
90
RS-422/485 Communications Unit Chapter 7-1
Terminal block
Terminal Block
1 2 3 4 5
S– S+ Shield R– R+
SW
OFF ON
91
RS-422/485 Communications Unit Chapter 7-1
4. Align the Unit with the Inverter’s connector, and push the Unit onto the
Inverter (so that the 3 catches enter the corresponding holes) until it is
securely mounted.
Connector
Note When not using the RS-422/485 Communications Unit, be sure to mount the
optional cover. Not mounting the optional cover will leave charged parts
exposed and may result in electric shock or damage to equipment.
92
Inverter Settings Chapter 7-2
Set Values
Value Description
0 Detects a time-over and fatal error and coasts to a stop (See note 1.)
1 Detects a time-over and fatal error and decelerates to a stop in deceleration time 1 (See note 1.)
2 Detects a time-over and fatal error and decelerates to a stop in deceleration time 2 (See note 1.)
3 Detects a time-over and nonfatal error warning and continues operating.
The warning is canceled when the communications return to normal. (See note 2.)
4 No time-over is detected.
93
Inverter Settings Chapter 7-2
Set Values
Value Description
0 0.1 Hz
1 0.01 Hz
2 Converted value based on 30,000 as max. frequency
3 0.1% (Max. frequency: 100%)
Set Values
Value Description
00 Only receives broadcast messages from the Master (See note.)
01 to 32 Slave address
Note Address 00 is for broadcast purposes only. Do not set the Slave to this
address, otherwise the Slave will not communicate.
Set Values
Value Description
0 2,400 bps
1 4,800 bps
2 9,600 bps
3 19,200 bps
94
Inverter Settings Chapter 7-2
Set Values
Value Description
0 Even
1 Odd
2 No parity
Note The entire message is checked by a separate check code called “CRC-16,” so
the communications data will be checked even if no special parity check is
performed.
Set Values When the DSR message is received from the Master, the Inverter must wait
for a communications time of 24-bit length plus the set value in n73 before
returning a response. Set this value according to the response time of the
Master.
Set Values
Value Description
0 Enabled
1 Disabled (Available to 1-to-1 RS-422A communication only)
95
Inverter Settings Chapter 7-2
Set Values
Value Description
0 The RUN Key and STOP/RESET Key on the Digital Operator are enabled.
1 Multi-function input terminals are enabled in 2- or 3-wire sequence.
2 RS-422A/485 communications are enabled.
Set Values
Value Description
0 The FREQUENCY adjuster on the Digital Operator is enabled.
1 Frequency reference 1 (n21) is enabled.
2 Frequency reference control terminal for 0- to 10-V voltage input is enabled.
3 Frequency reference control terminal for 4- to 20-mA current input is enabled.
4 Frequency reference control terminal for 0- to 20-mA current input is enabled.
6 Frequency reference through communications is enabled.
96
Inverter Settings Chapter 7-2
97
Message Communications Basic Format Chapter 7-3
Communications Format
• The following format is used for message data communications.
• Message data consists of a Slave address, function code, communica-
tions data, and error check block.
Message data Slave address Function code Communications data Error check block
(DSR message 1 byte 1 byte 2 bytes
and response)
Message Interval
• When the Inverter receives a DSR message from the Master, the Inverter
waits for a period that is equivalent to 24 bits in length and a Send Wait
Time set in n73. Then the Inverter will return a response. Set n73
according to the Master’s processing time or the timing adjustment.
• When the Master issues the next message after receiving the response
from the Inverter, the Master must wait for a 24-bit period plus another
period of at least 10 ms.
DSR message from Master Response from Inverter DSR message from Master
24-bit (or 3-byte) Standby period 24-bit (3-byte) Set a standby period
standby period set in n73 standby period of 10 ms or more for
the Master
Note In the above communications, the default is –1 (65535) and the LSB (least-
significant byte) is converted as MSB (most-significant byte) (in the opposite
direction). The CRC-16 check is automatically performed by using the
protocol macro function of OMRON’s SYSMAC CS/CJ-series, C200HX/HG/
HE, or CQM1H Programmable Controllers.
98
Message Communications Basic Format Chapter 7-3
Slave Address
• The Master can communicate with a maximum of 32 Slaves over RS-
422A/485. A unique Slave address is allocated to each Slave (Inverter) for
communications.
• Slave addresses are within a range from 00 to 32 (00 through 20 Hex). If a
DSR message is issued to Slave address 00, the message will be a
broadcast message.
Note The broadcast message is addressed to all Slaves. Only the RUN command
(register 0001 Hex) and frequency command (register 0002 Hex) can be
written to the message. The Inverter receiving this message does not return a
response regardless of whether or not the message is received properly.
Therefore, for measures against communications errors, the monitor function
of the Inverter should be used for checking the reception of broadcast
messages.
Function Code
• The function code is a command giving instructions of the details of
processing to the Inverter.
• The following three functions codes are available.
#
Note 1. Do not use any code other than the above, otherwise the Inverter will
detect a communications error and return an error message.
2. The Inverter uses the same function code for the response. If an error
occurs, however, the MSB of the function code will be set to 1. For
example, if an error occurs in a DSR message with function code 03, the
function code of the response will be 83.
Communications Data
Communications data is attached to the command. The contents and its
arrangement of communications data vary with the function code. For details,
refer to 7-4 DSR Message and Response.
99
Message Communications Basic Format Chapter 7-3
Error Check
The CRC-16 check code is the remainder (16 bits) when all of the message
blocks from the Slave address to the final communications data are
connected in series, as shown in the following diagram, and this data is
divided by a fixed 17-digit binary number (1 1000 0000 0000 0101).
8 bits
The LSB of the Slave address is handled as the MSB in CRC-16 calculation.
Slave address
Function code
100
DSR Message and Response Chapter 7-4
101
DSR Message and Response Chapter 7-4
Response
Normal
Byte No. Data
1 Slave address
2 Function code (03 Hex)
3 Number of bytes of attached data
4 Data of start register MS B
5 LSB
6 Data of next register MSB
7 LSB
8 Data of next register MSB
9 LSB
: : :
n–1 CRC-16 check
n
Error
Byte No. Data
1 Slave address
2 Function code (83 Hex)
3 Error code
4 CRC-16 check
5
Note When an error occurs, the MSB of the function code will be set to 1.
102
DSR Message and Response Chapter 7-4
Response
Normal
Byte No. Data Data example
(Hex)
1 Slave address 02
2 Function code 03
3 Number of bytes of attached data 08
4 Data in register No. 0020 MS B 00
5 LSB 65
6 Data in register No. 0021 MSB 00
7 LSB 00
8 Data in register No. 0022 MSB 00
9 LSB 00
10 Data in register No. 0023 MSB 01
11 LSB F4
12 CRC-16 check AF
13 82
Error
Byte No. Data Data example
(Hex)
1 Slave address 02
2 Function code 83
3 Error code 03
4 CRC-16 check F1
5 31
103
DSR Message and Response Chapter 7-4
DSR Message
Byte No. Data
1 Slave address
2 Function code (10 Hex)
3 Register No. of write start data
4
5 Number of registers of write data (max. 16)
6
7 Data of start register
8 Data of next register MSB
9 LSB
10 Data of next register MSB
11 LSB
12 Data of next register MSB
13 LSB
: : :
n–1 CRC-16 check
n
Response
Normal
Byte No. Data
1 Slave address
2 Function code (10 Hex)
3 Register No. of write start data MS B
4 LSB
5 Number of registers of write data MSB
6 LSB
7 CRC-16 check
8
Error
Byte No. Data
1 Slave address
2 Function code (90 Hex)
3 Error code
4 CRC-16 check
5
Note 1. When an error occurs, the MSB of the function code will be set to 1.
2. A broadcast message uses the same DSR message format. The Slave
address is, however, always set to 00 and only register 0001 Hex (the RUN
command) and register number 0002 Hex (the frequency reference) can
be written.
104
DSR Message and Response Chapter 7-4
Response
Normal
Byte No. Data Data example
(Hex)
1 Slave address 01
2 Function code 10
3 Register No. of write start data 00
4 01
5 Number of registers of write data 00
6 02
7 CRC-16 check 10
8 08
Error
Byte No. Data Data example
(Hex)
1 Slave address 01
2 Function code 90
3 Error code 02
4 CRC-16 check DC
5 C1
105
DSR Message and Response Chapter 7-4
Response
Normal
Byte No. Data
1 Slave address
2 Function code (08 Hex)
3 Test data 1
4
5 Test data 2
6
7 CRC-16 check
8
Error
Byte No. Data
1 Slave address
2 Function code (88 Hex)
3 Error code
4 CRC-16 check
5
Note When an error occurs, the MSB of the function code will be set to 1.
106
DSR Message and Response Chapter 7-4
Response
Normal
Byte No. Data Data example
(Hex)
1 Slave address 01
2 Function code 08
3 Test data 1 00
4 00
5 Test data 2 A5
6 37
7 CRC-16 check DA
8 8D
Error
Byte No. Data Data example
(Hex)
1 Slave address 01
2 Function code 88
3 Error code 01
4 CRC-16 check 86
5 50
107
Enter Command Chapter 7-5
Note The Enter command is not accepted while the Inverter is running. Be sure to
issue the Enter command while the Inverter is not running.
Note 1. Only the parameter constants (in and after register 0101 Hex) are stored
in the EEPROM with the Enter command.
The RUN command (in register No. 0001 Hex) is in the RAM area. The
frequency reference (in register 0002 Hex) or any other data in registers
with a number up to 003D Hex is also in the RAM area. Therefore, the
EEPROM does not store these parameters.
2. Data can be written to the EEPROM a maximum of approximately 100,000
times. Therefore, be sure to reduce the number of Enter commands sent
as much as possible.
108
Setting the Communications Data Chapter 7-6
Note 1. The minimum unit of setting of each parameter is indicated whenever the
parameter is explained in Section 10 List of Parameters. For registers other
than those of parameters, refer to 7-7 Register Number Allocations in
Detail.
2. The minimum unit of setting of frequency reference data or frequency
monitor data is determined by n69 (register 0145 Hex: RS-422A/485
communications frequency reference/monitor unit selection). The unit of
setting of each of the three registers below is determined by the set value
in n69. For the units of setting of these constants, refer to the List of
Parameters. The set value in n69 has nothing to do with frequency data
items set as parameter constants (e.g., frequency references 1 through 8,
inching frequency reference, maximum frequency, minimum output
frequency, jump frequency).
• Monitor Items
Register 0023: Frequency reference monitor
Register 0024: Output frequency monitor
• Communications-dedicated Register
Register 0002: Frequency reference
In spite of the set value in n69, however, set the maximum frequency to
3000 when the frequency reference is executed with a broadcast
message. In this case, the Inverter rounds off any value less than 0.01 Hz.
3. There are parameters that make setting unit changes when the values are
increased with the Digital Operator. The smaller units are, however, used
for communications in such cases. For example, the value in n49 (register
0131 Hex: jump frequency 1) will be set in 0.01-Hz increments if the
frequency is less than 100 Hz and 0.1-Hz increments if the frequency is
100 Hz or over. The value 0.01 Hz is always 1 Hex for communications.
If the jump frequency is 100.0 Hz, the minimum unit of setting will be
0.01 Hz and the data will be converted as follows:
100.0 (Hz)/0.01 (Hz) = 10000 = 2710 Hex
109
Setting the Communications Data Chapter 7-6
Bit reversed.
1 is added.
Note Whether the data is positive or negative is determined by the parameter set
value. The MSB of negative-value data is always set to 1. Data with its MSB
set to 1 is not, however, always negative-value data.
Setting All Unused Bits to 0
Bits 9 through 15 of the RUN command (register 0001 Hex) are unused.
When writing the data, be sure to set all of these bits to 0. These bits when
read are set to 0.
No Data Settings in Unused Registers
Registers described “not used” may be used for internal processing. Do not
write any data to such registers.
110
Register Number Allocations in Detail Chapter 7-7
Note 1. The V/f gain is a rate to be multiplied by the output voltage obtained from
V/f operation. If 1000 (03E8 Hex) is set, the multiplication rate will be 1.
2. When the above registers are read, values that are set through
communications will be read. For example, when the RUN command
(register 0001) is read, the control input in the register that was previously
set through communications will be returned. This is not a value monitored
through the input signal terminal. To monitor the actual status of the
Inverter, use the monitor functions (refer to 7-7-2 Monitor Functions.
RUN Command (Register 0001 Hex)
Bit No. Function
0 RUN command (1: RUN)
1 Forward/Reverse (1: Reverse)
2 External fault (External fault EF0)
3 Fault reset (1: Fault reset)
4 Not used.
5 Multi-function input 1 (1: ON)
6 Multi-function input 2 (1: ON)
7 Multi-function input 3 (1: ON)
8 Multi-function input 4 (1: ON)
9 to 15 Not used.
Note There is an OR relationship between input from the control terminals and
input through communications, except for the RUN command and forward/
reverse rotation command.
Inverter Output (Register 0009 Hex)
Bit No. Function
0 Multi-function contact output (1: ON)
1 to 15 Not used.
Note The settings will be enabled if multi-function output n40 is set to 18 for
communications output. Then the output terminals (MA to MC) will be turned
ON and OFF through communications.
111
Register Number Allocations in Detail Chapter 7-7
Note 1. Data can be written to registers 0001 and 0002 only. Assumed previous
values are held for unused registers.
2. No data can be written to multi-function input.
3. The unit of setting of the broadcast message is different from that in the
DSR message to communicate with a single Slave.
RUN Command (Register 0001 Hex)
Bit No. Function
0 RUN command (1: RUN)
1 Forward/Reverse (1: Reverse)
2 to 3 Not used.
4 External fault (1: External fault EF0)
5 Fault reset (1: Fault reset)
4 to 15 Not used.
112
Register Number Allocations in Detail Chapter 7-7
113
Register Number Allocations in Detail Chapter 7-7
114
Communications Error Codes Chapter 7-8
115
Self-diagnostic Test Chapter 7-9
116
CHAPTER 8
Communications
117
Protective and Diagnostic Functions Chapter 8-1
118
Protective and Diagnostic Functions Chapter 8-1
119
Protective and Diagnostic Functions Chapter 8-1
120
Protective and Diagnostic Functions Chapter 8-1
Note Some warnings or some cases stop the operation of the Inverter as described
in the table.
121
Protective and Diagnostic Functions Chapter 8-1
Fault display Warning name and Meaning Probable cause and remedy
ef Forward- and reverse-rotation input (EF) • A sequence error has occurred.
(flashing) The forward and reverse commands are → Check and adjust the local or remote selection
input to the control circuit terminals sequence.
simultaneously for 0.5 s or more.
Note The Inverter stops according to the
method set in n04.
stp Emergency stop (STP) • The parameter setting was incorrect.
(flashing) The Digital Operator stops operating. The → Turn off the forward or reverse command once,
STOP/RESET Key on the Digital Operator check that the n06 parameter setting for
is pressed while the Inverter is operating STOP/RESET Key function selection, and restart
according to the forward or reverse the Inverter.
command through the control circuit
terminals.
Note The Inverter stops according to the
method set in n04.
The emergency stop alarm signal is input as • An emergency stop alarm is input to a multi-function
multi-function input. A multi-function input 1, input.
2, 3, or 4 set to 20 or 22 has been used. → Remove the cause of the fault.
Note The Inverter stops according to the • The sequence is incorrect.
method set in n04. → Check and change the external fault input sequence
including the input timing and NO or NC contact.
fRn Cooling fan fault (FAN) • The cooling fan wiring has a fault.
(flashing) The cooling fan has been locked. → Turn off the Inverter, dismount the fan, and check
and repair the wiring.
• The cooling fan in not in good condition.
→ Check and remove the foreign material or dust on
the fan.
• The cooling fan is beyond repair.
→ Replace the fan.
ce Communications time-over (CE) • A short-circuit, ground fault, or disconnection has
Normal RS-422A/485 communications occurred on the communications line.
were not established within 2 s. The Inverter → Check and correct the line.
will detect this error if n68 (RS-422A/485 • The termination resistance setting is incorrect.
communications time-over detection selec- → Set the termination resistance of only the Inverter
tion) is set to 0, 1, or 2. located at each end of the network to ON.
• Noise influence.
→ Do not wire the communications line along with
power lines in the same conduit.
→ Use the twisted-pair shielded wire for the
communications line, and ground it at the Master.
• Master’s program error.
→ Check and correct the program so that
communications will be performed more than once
every 2-s period.
• Communications circuit damage.
→ If the same error is detected as a result of a
self-diagnostic test, change the Inverter.
%p1 Operation error (OP_) • The values in n36 through n39 for multi-function inputs
(flashing) (Parameter setting error) 1 through 4 have been duplicated. .
→ Check and correct the values.
%p2 • The V/f pattern settings do not satisfy the following
(flashing) condition. n14 O n12 < n11 O n09
→ Check and correct the set value.
%p3 • The rated motor current set in n32 exceeds 150% of
(flashing) the rated output current of the Inverter.
→ Check and correct the value.
%p4 • The frequency reference upper limit set in n30 and the
(flashing) frequency reference lower limit set in n31 do not satisfy
the following condition. n30 P n31
→ Check and correct the set values.
%p5 • The jump frequencies set n49, n50 do not satisfy the
(flashing) following condition. n49 P n50
→ Check and correct the set values.
122
Troubleshooting Chapter 8-2
8-2 Troubleshooting
Due to parameter setting errors, faulty wiring, and so on, the Inverter and
motor may not operate as expected when the system is started up. If that
should occur, use this section as a reference and apply the appropriate
measures.
Refer to 8-1 Protective and Diagnostic Functions, if the contents of the fault
are displayed.
123
Troubleshooting Chapter 8-2
The wiring on the Inverter The Inverter cannot check input signals if the input wiring on the control
control circuit terminals is circuit terminals is incorrect.
incorrect.
Operate the Digital Operator and check the input terminal status of multi-
function monitor U06.
The NPN or PNP input sequence is selectable. The NPN input sequence
is the default setting.
Refer to 2-2-2 Terminal Block and check that the setting of switch SW7 and
wiring are correct.
The motor does not operate with input through the control circuit terminals.
(The frequency reference is zero or different from the set value.)
The frequency reference The analog input of frequency references is ignored with the Digital
setting is incorrect. Operator selected. The digital input of frequency references is ignored
unless the Digital Operator is selected.
Check that the setting in n03 for frequency reference selection coincides
with the actual method of giving frequency instructions.
Before using analog input, refer to 2-2-2 Terminal Block and check that the
setting of SW8 and the actual method (with voltage and current) of
providing frequency references are correct.
The Inverter is in local Frequency references can be provided only through key sequences on the
mode. Digital Operator or with the FREQ adjuster to the Inverter in local mode.
Check the LO/RE indicator. If the display is “Lo,” the Inverter is in local
mode. Press the Increment Key and set the Inverter to remote mode with
“rE” displayed.
If the above operation is not possible, the multi-function input will be set to
local/remote selection. In that case, the mode can be changed with the
multi-function input only. Turn the corresponding input terminal OFF so that
the Inverter will be set to remote mode.
The analog input gain or Check that the frequency reference gain in n41 and frequency reference
bias setting is incorrect. bias in n42 are set according to the actual analog input characteristics.
124
Troubleshooting Chapter 8-2
125
Troubleshooting Chapter 8-2
126
Troubleshooting Chapter 8-2
Section A
Controller (Output unit) Inverter (Control input)
S1 to S5
SC
GND
127
Maintenance and Inspection Chapter 8-3
Do not attempt to take the Unit apart or repair. Doing either of these may
! WARNING result in electrical shock or injury.
Daily Inspection
Check the following items with the system in operation.
• The motor should not be vibrating or making unusual noises.
• There should be no abnormal heat generation.
• The output current value shown on the monitor display should not be
higher than normal.
• The cooling fan on the bottom of the Inverter should be operating
normally, if the Inverter model has the cooling fan.
Periodic Inspection
Check the following items during periodic maintenance.
Before beginning inspection, be sure to turn off the power supply. Confirm that
all the indicators on the front panel have turned off, and then wait until at least
1 minute has elapsed before beginning the inspection.
Be sure not to touch the terminals right after the power has been turned off.
Otherwise, an electric shock may occur.
• The terminal screws of the Inverter should not loose.
• There should be no conductive dust or oil mist on the terminal block or
inside the Inverter.
• The mounting screws of the Inverter should not be loose.
• No dirt or dust should be accumulating on the radiation fin.
• No dust should be accumulating on the vents of the Inverter.
• There should be no abnormalities in the outward appearance of the
Inverter.
• There should be no unusual noises or vibration and the accumulated
operating time should not exceeded the specifications.
128
Maintenance and Inspection Chapter 8-3
Wind direction
129
Maintenance and Inspection Chapter 8-3
2. Hold the fan wire and pull the protective tube of the cover in the arrow 3
direction.
Protective tube
There is a connector inside.
Wiring groove
Heat radiation fin
(Heat sink)
2. Press the left and right sides of the fan cover located on the lower part of
the radiation fin in the arrow 1 directions. Then lift the bottom of the Fan in
the arrow 2 direction to remove the fan as shown in the following
illustration.
Disconnect the wire from the electrical inlet on the bottom of the plastic
casing.
3. Remove the Fan from the fan cover.
4. Mount the new Fan on the fan cover. At this time, make sure that the wind
direction of the fan will be in the direction of the heat radiation fin.
5. Mount the fan cover with the new Fan to the lower part of the heat radiation
fin. Make sure that the fan cover snaps on securely with the heat radiation
fin.
6. Wire the power line through the electrical inlet on the bottom of the plastic
casing and the wiring groove into the internal circuitry of the Inverter.
7. Attach the wire to connector CN4 and attach the bottom cover and front
cover.
130
CHAPTER 9
Specifications
131
Inverter Specifications Chapter 9-1
Single- Model CIMR-J7AZ B0P1 B0P2 B0P4 B0P7 B1P5 --- ---
phase Power Rated voltage and Single-phase 200 to 240 V AC at 50/60 Hz
200-V AC supply frequency
models
Allowable voltage –15% to 10%
fluctuation
Allowable frequency ±5%
fluctuation
Power supply capacity (kVA) 0.5 0.9 1.6 2.7 4.3 --- ---
(See note 1.)
Heat radiation (W) 14.1 20.0 31.9 51.4 82.8 --- ---
(See note 2.)
Weight (kg) 0.5 0.5 0.9 1.5 1.5 --- ---
Cooling method Natural cooling Cooling fan
Max. applicable motor capacity (kW) 0.1 0.2 0.4 0.75 1.5 2.2 3.7
Output Rated output capacity (kVA) 0.3 0.6 1.1 1.9 3.0 4.2 6.7
specifi- Rated output current (A) 0.8 1.6 3.0 5.0 8.0 11.0 17.5
cations
Rated output voltage (V) 3-phase 200 to 240 V AC (according to the input voltage)
Max. output frequency 400 Hz parameter setting
Control Harmonic-current DC reactor (option) connection possible
charac- countermeasures
teristics Control method Sine wave PWM (V/f control)
Carrier frequency 2.5 to 10.0 kHz (in vector control)
Frequency control range 0.1 to 400 Hz
Frequency precision Digital commands: ±0.01% (–10°C to 50°C)
(temperature characteristics) Analog commands: ±0.5% (25°C ±10°C)
Frequency setting resolution Digital commands: 0.1 Hz (less than 100 Hz) and 1 Hz (100 Hz or over)
Analog commands: 0.06 Hz/60 Hz (equivalent to 1/1000)
Output frequency resolution 0.01 Hz
132
Inverter Specifications Chapter 9-1
Note 1. The power supply capacity is the capacity for the Inverter’s rated output. It
will vary depending on the impedance at the input power supply. (This is
due to fluctuations in the power factor. The power factor can be improved
by inserting an AC reactor.) There will also be variations in the ratio
between the rated current of the motor that is used and the rated output
current of the Inverter.
2. The heat radiation is the electric power consumed in the Inverter at the
Inverter’s rated output.
133
Inverter Specifications Chapter 9-1
Max. applicable motor capacity (kW) 0.2 0.4 0.75 1.5 2.2 3.7
Output Rated output capacity (kVA) 0.9 1.4 2.6 3.7 4.2 6.6
specifi- Rated output current (A) 1.2 1.8 3.4 4.8 5.5 8.6
cations
Rated output voltage (V) 3-phase 380 to 460 V AC (according to the input voltage)
Max. output frequency 400 Hz parameter setting
Control Harmonic-current DC reactor (option) connection possible
charac- countermeasures
teristics Control method Sine wave PWM (V/f control)
Carrier frequency 2.5 to 10.0 kHz (in vector control)
Frequency control range 0.1 to 400 Hz
Frequency precision Digital commands: ±0.01% (–10°C to 50°C)
(temperature characteristics) Analog commands: ±0.5% (25°C ±10°C)
Frequency setting resolution Digital commands: 0.1 Hz (less than 100 Hz) and 1 Hz (100 Hz or over)
Analog commands: 0.06 Hz/60 Hz (equivalent to 1/1000)
Output frequency resolution 0.01 Hz
Overload capacity 150% of rated output current for 1 min
External frequency set signal Selectable with FREQ adjuster: 0 to 10 V DC (20 kW),
4 to 20 mA (250 W), and 0 to 20 mA (250 W)
Acceleration/deceleration time 0.0 to 999 s (Independent acceleration and deceleration time settings:
2 types)
Braking torque Approx. 20% (Braking Resistor and Braking Unit cannot be connected.)
Voltage/frequency Set a user V/f pattern
characteristics
1. The power supply capacity is the capacity for the Inverter’s rated output. It
will vary depending on the impedance at the input power supply. (This is
due to fluctuations in the power factor. The power factor can be improved
by inserting an AC reactor.) There will also be variations in the ratio
between the rated current of the motor that is used and the rated output
current of the Inverter.
2. The heat radiation is the electric power consumed in the Inverter at the
Inverter’s rated output.
134
Specifications of Accessories Chapter 9-2
Dedicated Accessories
Name Model Description
Digital Operator (with adjuster) JVOP-140 Operator used to perform operations for J7AZ and V7AZ
Inverters. It is identical to the Digital Operator attached
to standard V7AZ Inverters, and has a built-in EEPROM
in which the Inverter’s parameter settings can be stored.
If the Digital Operator Case (3G3IV-PEZZ08386A) is
used, the Inverter can be mounted in a control panel, or
operated by remote control.
Digital Operator JVOP-146 Operator used to perform operations for J7AZ and V7AZ
(without adjuster) Inverters by remote control. It has a built-in EEPROM in
which the Inverter’s parameter settings can be stored.
Digital Operator Case 3G3IV-PEZZ08386A Case for JVOP-140 Digital Operator. Mounting a JVOP-
(for 3G3IV-PJVOP140) 140 in the Case allows the Inverter to mounted in a
control panel, or operated by remote control.
Digital Operator Connection 3G3IV-PCN126/326 Required when using a Digital Operator with J7AZ
Cable Inverters. Cable length: 1 m, 3 m.
DIN Track Mounting 3G3IV-PEZZ08122_ An adapter making it possible to easily mount the
Bracket Inverter to DIN tracks.
135
Specifications of Accessories Chapter 9-2
Connections
Digital Operator
JVOP-146
JVOP-140 + 3G3IV
PEZZ08386A (Digital Operator Case)
Digital Operator Connection
Cable
3G3IV-PCN126 (1 m)
3G3IV-PCN326 (3 m)
Dimensions (mm)
SI232/J7 (Permanent)
SI232/J7C (Removeable)
136
Specifications of Accessories Chapter 9-2
Dimensions (mm)
Applicable Models
Inverter Fan Unit
3-phase 200 V AC
CIMR-J7AZ21P5/-22P2 FAN001062
CIMR-J7AZ24P0 FAN001063
Single-phase 200 V AC CIMR-J7AZB1P5 FAN001062
3-phase 400 V AC CIMR-J7AZ41P5/-42P2 FAN001062
CIMR-J7AZ44P0 FAN001062
Replacement Method
Refer to 8-3 Maintenance and Inspection.
137
Specifications of Accessories Chapter 9-2
Note When a Digital Operator is connected, the Operator on the Inverter cannot be
used to control operation (i.e., only display functions will work).
Dimensions (mm)
JVOP-140
(with Adjuster)
8 max.
3.6 dia
JVOP-146
(without Adjuster)
138
Specifications of Accessories Chapter 9-2
Dimensions (mm)
9-2-8 DC Reactor
The DC Reactor suppresses harmonic current generated from the Inverter
and improves the power factor of the Inverter. The DC Reactor suppresses
harmonic current more effectively than the AC Reactor. Furthermore, the DC
Reactor can be used in combination with the AC Reactor.
Applicable Model
Inverter DC Reactor
Voltage Max. Rated current Inductance
class applicable motor (A) (mH)
capacity (kW)
200 V 0.1 to 0.75 5.4 8
1.5 to 4.0 18 3
400 V 0.2 to 0.75 3.2 28
1.5 to 2.2 5.7 11
4.0 12 6.3
139
Specifications of Accessories Chapter 9-2
Applicable Model
Inverter DIN Track Mounting Bracket
3-phase 200 V AC CIMR-J7AZ20P1/-20P2/-20P4/-20P7 3G3IV-PEZZ08122A
CIMR-J7AZ21P5/-22P2 3G3IV-PEZZ08122B
CIMR-J7AZ24P0 3G3IV-PEZZ08122C
Single-phase 200 V AC CIMR-J7AZB0P1/-B0P2/-B0P4 3G3IV-PEZZ08122A
CIMR-J7AZB0P7/-B1P5 3G3IV-PEZZ08122B
3-phase 400 V AC A4004/-A4007/-A4015/-A4022 3G3IV-PEZZ08122B
CIMR-J7AZ44P0 3G3IV-PEZZ08122C
DIN track
(35.1)
3G3IV-PEZZ08122C
6
1.6
DIN track
(35.1)
Four, M4 tap
140
Specifications of Accessories Chapter 9-2
9-2-10 AC Reactor
The AC Reactor suppresses harmonic current generated from the Inverter
and improves the power factor of the Inverter. Connect the AC Reactor to the
Inverter if the capacity of the power supply is much larger than that of the
Inverter. Select the AC Reactor model from the following table according to
the motor capacity.
Connection Example
MCCB AC Reactor
Motor
Applicable Range
AC Reactor required
for smooth operation
under present power
supply conditions
Power supply
capacity (kVA)
AC Reactor
not required
400-V Class
Max. applicable Current (A) Inductance (mH)
motor capacity (kW)
0.2 to 0.4 1.3 18.0
0.75 2.5 8.4
1.5 5 4.2
2.2 7.5 3.6
4.0 10 2.2
141
Option Specifications Chapter 9-3
Standard Specifications
Noise Filters for 3-phase
200 V AC Inverter Models
Inverter Noise Filter for 3-phase 200 V AC Inverter models
Model CIMR-J7AZ- Schaffner Rasmi Rated current (A) Weight (kg)
20P1/20P2/20P4/20P7 3G3JV-PFI2010-SE 3G3JV-PFI2010-E 10 0.68
21P5/22P2 3G3JV-PFI2020-SE 3G3JV-PFI2020-E 16 0.84
24P0 --- 3G3JV-PFI2030-E 26 1.0
Connection Example
3-phase 200 V AC or
single-phase 200 V AC
3-phase 400 V AC
142
Option Specifications Chapter 9-3
External Dimensions
Filters
Drive mounts
Output
flexes
143
Option Specifications Chapter 9-3
144
CHAPTER 10
List of Parameters
145
List of Parameters Chapter 10
List of Parameters
146
List of Parameters Chapter 10
Output
voltage
n10 Maximum 1 to 1V 200 No 5-4
(010A) voltage 255 (see
(VMAX) (see note 2)
note 2)
147
List of Parameters Chapter 10
n32 Rated motor Used to set the rated motor current for motor 0.0 to 0.1 A Varies No 5-2
(0120) current overload detection (OL1) based on the rated 120% with
motor current. of rated the
Note Motor overload detection (OL1) is output capac-
disabled by setting the parameter to current ity.
0.0. of the
Inverter
Note The rated motor current is default to .
the standard rated current of the
maximum applicable motor.
148
List of Parameters Chapter 10
149
List of Parameters Chapter 10
150
List of Parameters Chapter 10
151
List of Parameters Chapter 10
152
List of Parameters Chapter 10
n45 Analog Used to set the output characteristics of 0.00 to 0.01 1.00 Yes 5-22
(012D) monitor output analog monitor output. 2.00
gain
n46 Carrier Used to set the carrier frequency. 1 to 4, 1 Varies No 6-2
(012E) frequency Note The default setting does not need and 7 to 9 with
selection changes in normal operation. the
capacit
Note Refer to 6-1 Setting the Carrier y
Frequency for details.
n48 Fault retry Used to set the number of times the Inverter 0 to 10 1 0 No 6-15
(0130) is reset and restarted automatically in the
case the Inverter has an overvoltage fault,
overcurrent fault, or ground fault.
n49 Jump Used to set the frequency jump function. 0.0 to 0.1 Hz 0.0 No 6-16
(0131) frequency 1 400 (see
Output note 1)
frequency
n51
N50 Jump 0.0 to 0.1 Hz 0.0 No 6-16
(0132) frequency 2 400 (see
note 1)
Frequency
n51 Jump width reference 0.0 to 0.1 Hz 0.0 No 6-16
(0133) n50 n49 25.5
Note These values must satisfy the
following condition: n49 P n50
153
List of Parameters Chapter 10
154
List of Parameters Chapter 10
155
List of Parameters Chapter 10
156
List of Parameters Chapter 10
Display
Note 1. Values will be set in 0.1-Hz increments if the frequency is less than 100 Hz
and 1-Hz increments if the frequency is 100 Hz or over. With RS-422/485
communications, the unit is always 0.1 Hz.
2. With 400-V Inverters, the values for the upper limit of setting ranges and
the default settings will be twice those given in the above table.
3. The n68, n74, n76, and n77 parameters cannot be written via RS422/485
communications. They are read-only.
157
List of Parameters Chapter 10
158
CHAPTER 11
Using the Inverter for a Motor
159
Using the Inverter for a Motor Chapter 11
Using the Inverter for a Motor
0 3 10 20 6 0
Frequency (Hz)
High-speed Operation When using the motor at high-speed (60 Hz or more), problems may arise in
dynamic balance and bearing durability.
Torque Characteristics The motor may require more acceleration torque when the motor is operated
with the Inverter than when operated with a commercial power supply. Check
the load torque characteristics of the machine to be used with the motor to set
a proper V/f pattern.
Vibration The J7AZ Series employs high carrier PWM control to reduce motor vibration.
When the motor is operated with the Inverter, motor vibration is almost the
same as when operated with a commercial power supply.
Motor vibration may, however, become greater in the following cases.
• Resonance with the natural frequency of the mechanical system
Take special care when a machine that has been operated at a constant
speed is to be operated in variable speed mode.
If resonance occurs, install vibration-proof rubber on the motor base.
• Imbalance rotor
Take special care when the motor is operated at a high speed (60 Hz or
more).
Noise Noise is almost the same as when the motor is operated with a commercial
power supply. Motor noise, however, becomes louder when the motor is
operated at a speed higher than the rated speed (60 Hz).
160
Using the Inverter for a Motor Chapter 11
161
Using the Inverter for a Motor Chapter 11
Revision History
A manual revision code appears as a suffix to the catalog number on the front
cover of the manual.
Revision code
The following table outlines the changes made to the manual during each
revision. Page numbers refer to the previous version.
Revision code Date Revised content
01 February 2006 Original production
162
Manual No.
I63-EN-01
VS mini J7
USER’S Manual
VS mini J7
USER’S MANUAL