Electric Power Train Vehicles - CMVR Type Approval For Electric Power Train Vehicles
Electric Power Train Vehicles - CMVR Type Approval For Electric Power Train Vehicles
Electric Power Train Vehicles - CMVR Type Approval For Electric Power Train Vehicles
1):2016
(Revision 1)
PRINTED BY
THE AUTOMOTIVE RESEARCH ASSOCIATION OF INDIA
P.B. NO. 832, PUNE 411 004
ON BEHALF OF
AUTOMOTIVE INDUSTRY STANDARDS COMMITTEE
UNDER
CENTRAL MOTOR VEHICLE RULES – TECHNICAL STANDING COMMITTEE
SET-UP BY
MINISTRY OF ROAD TRANSPORT & HIGHWAYS
(DEPARTMENT OF ROAD TRANSPORT & HIGHWAYS)
GOVERNMENT OF INDIA
March 2016
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AIS-049 (Rev.1):2016
Status chart of the Standard to be used by the Purchaser for updating the record
General Remarks:
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AIS-049 (Rev.1):2016
Introduction
The Government of India felt the need for a permanent agency to expedite the
publication of Standards and development of test facilities in parallel when the
work of preparation of Standards is going on, as the development of improved
safety critical parts can be undertaken only after the publication of the Standard
and commissioning of test facilities. To this end, the Ministry of Surface
Transport (MOST) has constituted a permanent Automotive Industry Standard
Committee (AISC) vide order no. RT-11028/11/97-MVL dated September 15,
1997. The Standards prepared by AISC will be approved by the permanent
CMVR Technical Standing Committee (CTSC) after approval, The Automotive
Research Association of India, (ARAI), Pune, being the secretariat of the AIS
Committee, has published this Standard. For better dissemination of this
information, ARAI may publish this document on their website.
The AISC panel and the Automotive Industry Standards Committee (AISC)
responsible for preparation of this standard are given in Annex F and Annex G
respectively.
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AIS-049 (Rev.1):2016
List of Annexes
Annex: A Requirements of Brake and Braking Systems for Electric 5/19
Power Train Vehicles
IV
AIS-049 (Rev.1):2016
1.1 The following rules are not applicable for Electric Power Train
Vehicles
1.2 The following rules are applicable, after taking into consideration the
amendments listed in Annex A.
1.3 All other rules of CMVR shall be applicable as detailed in each rule.
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The changes needed in the test procedure (IS 14664 and IS 11852 as
applicable) for evaluating the prescribed performance requirements of
braking systems for Electric Power Train Vehicles, to take into
account regenerative braking system, are given in Annex B.
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3.2.2 In all other cases the approach speed shall be same as prescribed in
IS 3028:1998.
4.0 DEFINITIONS
5.0 TECHNICAL S P E C I F I C A T I O N S :
6.2 If the changes are in parameters not related to the provisions, no further
action need be taken.
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6.3 In case of 6.2 b), verification for only those parameters which are
affected by the modifications needs to be carried out.
7.1 General guidelines for transitional provisions for this standard shall be as
per AIS-000, as amended from time to time, as applicable, with the
following requirement.
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Annex: A
(See para 3.1)
A1.0 Definitions:
Category A:
Category B:
A2.2.2 The service braking system control shall also actuate the action of the
electric regenerative braking system simultaneously.
A2.2.3 The service braking system shall not be adversely affected by the
disengagement of the motor(s) or gear ratio used, except during the
short duration of operation of gear shifting.
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A3.2 If the brake control (front or rear or both) actuates the electric
regenerative brake system (Category B), the prescribed performance
requirements shall be complied with the use of the electric regenerative
system.
A3.3 If the brake control (front or rear or both) does not actuate the
electric regenerative brake system (Category A) the prescribed
performance requirements shall be obtained without the use of the
electric regenerative system.
A4.2 In the case of three wheelers with GVW not exceeding 1 ton
(Category1 & 2 as defined in IS 14664:1999) the conditions of
regenerative braking system shall be same as those given in para
A3.2 and A3.3
A5.2 If the service brake control actuates the electric regenerative brake
system (Category B), the prescribed performance requirements shall
be obtained with the electric regenerative system.
A5.3 If the service brake control does not actuate the electric
regenerative brake system (Category A) the prescribed performance
requirements shall be obtained without the use of the electric
regenerative system.
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Annex: B
b) Add the following: “c) Category 3--- Three wheeled motor vehicles
with gross vehicle weight exceeding 1.0 T.”
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B7 Table 2 Page 5:
a) Substitute the words “For Category 2 & 3” for the words “For
category 2” appearing in the first row.
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Annex: C
Definitions
C1.0 This Chapter Annexure gives the definitions of the terminology used
for Electric Power Train Vehicles.
C1.2 "Active driving possible mode" means the vehicle mode when
application of pressure to the accelerator pedal (or activation of an
equivalent control) or release of the brake system will cause the electric
power train to move the vehicle.
C1.4 “Auxiliary battery” means the battery unit whose reserve of energy
is used only for the auxiliary network supply.
C1.6 “Barrier” means the part providing protection against direct contact to
the live parts from any direction of access.
C1.10 “Coupling system” means all the parts used to connect the vehicle to
an external electric power supply (alternative or direct current supply).
C1.12 “Direct contact” means contact of persons with the live parts.
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C1.14 “Drive Train” means specific components of power train, such as the
traction motors, electronic control of the traction motor, the associated
wiring harness and connectors.
C1.20 "Enclosure" means the part enclosing the internal units and providing
protection against direct contact from any direction of access.
C1.21 "Exposed conductive part" means the conductive part which can be
touched under the provisions of the protection IPXXB, and which
becomes electrically energized under isolation failure conditions. This
includes parts under a cover that can be removed without using tools.
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C1.25 "High voltage bus" means the electrical circuit, including the coupling
system for charging the REESS that operates on high voltage.
Where electrical circuits, that are galvanically connected to each other,
are galvanically connected to the electrical chassis and the maximum
voltage between any live part and the electrical chassis or any exposed
conductive part is 30 V AC and 60 V DC, only the components or
parts of the electric circuit that operate on high voltage are classified as a
high voltage bus."
C1.26 "Live parts" means the conductive part(s) intended to be electrically
energized in normal use.
C1.28 "Open type traction battery" means a liquid type battery requiring
refilling with water and generating hydrogen gas released to the
atmosphere.
C1.32 "Service disconnect" means the device for deactivation of the electrical
circuit when conducting checks and services of the REESS, fuel cell
stack, etc.
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C1.35 "Net power" means the power obtained on a test bench at the
end of the crankshaft or its equivalent at the corresponding motor
speed with the auxiliaries listed in Table 1 of AIS-041 (Rev.1) and
determined under reference atmospheric condition;
C1.38 “Electric range”, for vehicles powered by an electric power train only,
means distance that can be driven electrically on one fully charged
REESS.
C1.39 “Hazardous Live Part” means a live part, which, under certain
conditions of external influences can give an electric shock (see IEC
536, at present Document 64 (CO) 196).
C1.45 "Luggage compartment" means the space in the vehicle for luggage
accommodation, bounded by the roof, hood, floor, side walls, as well as
by the barrier and enclosure provided for protecting the power train
from direct contact with live parts, being separated from the passenger
compartment by the front bulkhead or the rear bulk head.
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C1.47 “Maximum Thirty Minute Power” means the maximum net power
at wheels of an electric vehicle drive train at appropriate rated voltage,
which the vehicle drive train can deliver over a period of 30 minutes
as an average.
C1.48 “Maximum Net Power” means the power obtained at the wheels
of electric vehicle when tested on chassis dynamometer or at Motor
shaft when measured at bench dynamometer at corresponding
vehicle/motor speed at reference atmospheric conditions and full load
on wheels of vehicle/motor.
C1.49 “Nominal voltage” means the root –mean – square (r.m.s.) value of
the voltage specified by the Manufacturer, for which the electrical
circuit is designed and to which its characteristics are referred.
C1.50 “Object Probe” means a test probe simulating a solid foreign object
to verify the possibility of ingress into an enclosure.
C1.56 "Power train" means the system of energy storage device(s), energy
converter(s) and transmission(s) that converts stored energy to
mechanical energy delivered at the wheels for propulsion of the vehicle;
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C1.59 “Unladen Mass” means the mass of the vehicle in running order
without driver, crew, passengers or load, but with the fuel tank full
(if any), cooling liquid, service and traction batteries, oils, onboard
charger, portable charger, tools and spare wheel, whatever is
appropriate for the vehicle considered and if provided by the
manufacturer of the vehicle.
(b) Nature and type of electric power train and the galvanically
connected high voltage components.
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Annex: D
(See 6.0)
Criteria for Extension
D1.0 In case of following changes, the verification tests which are necessary
for establishing compliance are listed below
D1.9 For changes other than the above, the provisions given in the AIS-017
(Procedure for Type Approval and Certification of Vehicles for
Compliance to Central Motor Vehicles Rules) may be followed.
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ANNEX E
(See clause 3.4 b of AIS 039 (Rev 1):2015)
DELHI DRIVING CYCLE FOR BUSES
Table 1: Phase wise operation and duration of the Delhi bus Driving cycle
(DBDC)
No. of Operation Phase Speed Acceleration Duration Cumulative Distance,
Operation 2 of time, s m
Km/h m/s
Operation
,s
1 Idling 1 0 0 20 20 0
2 Acceleration 2 0-10 0.46 6 26 10
3 Cruising 3 10 0 2 28 6
4 Acceleration 4 10-18 0.44 5 33 23
5 Cruising 5 18 0 2 35 10
6 Acceleration 6 18-25 0.39 5 40 31
7 Deceleration 7 25-15 -0.46 6 46 35
8 Acceleration 8 15-30 0.42 10 56 69
9 Cruising 9 30 0 2 58 17
10 Deceleration 10 30-0 -0.49 17 75 79
11 Idling 11 0 0 17 92 0
12 Acceleration 12 0-10 0.46 6 98 10
13 Cruising 13 10 0 2 100 6
15 Cruising 15 18 0 2 107 10
16 Acceleration 16 18-30 0.42 8 115 58
17 Cruising 17 30 0 2 117 17
18 Acceleration 18 30-40 0.31 9 126 71
19 Cruising 19 40 0 2 128 22
20 Acceleration 20 40-50 0.31 9 137 91
21 Deceleration 21 50-0 -0.48 29 166 219
837
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Speed, km/h 50
40
30
20
10
0
0.00 50.00 100.00 150.00 200.00
Time, Secs
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ANNEX F
(See introduction)
COMPOSITION OF AISC PANEL ON
Electric Power Train Vehicles - CMVR Type Approval for Electric Power
Train Vehicles
Convener
Mr. A.A. Deshpande The Automotive Research Association of
India (ARAI)
Members Representing
Mr. M.M.Desai The Automotive Research Association of
India (ARAI)
Mr. D. P. Saste/ Mr. Karthikeyan K Central Institute of Road Transport (CIRT)
(Alternate)
Representative from International Centre for Automotive
Technology (ICAT)
Mr. Vinod Kumar Vehicle Research & Dev. Estt. (VRDE)
Dr. N. Karuppaiah National Automotive Testing and R&D
Infrastructure Project (NATRIP)
Mr. K. K. Gandhi / Society of Indian Automobile
Manufacturers (SIAM)
Shri Sourabh Rohila
Shri. S Ravishankar Ashok Leyland Ltd. – Technical Center
(SIAM)
Mr. T. M. Balaraman/Mr. Adish Hero MotoCorp Ltd.(SIAM)
Agrawal
Mr. Rajendra Khile General Motors Technical Center India Pvt.
Ltd. (SIAM)
Mr. Kiran Mulki Mahindra & Mahindra Ltd. (SIAM)
Mr. K. Kiran Kumar Mahindra Reva Electric Vehicles Pvt. Ltd.
(SIAM)
Mr. Vijeth R Gatty Toyota Kirloskar Motor Pvt. Ltd. (SIAM)
Mr. Firoz Khan Tata Motors Ltd (SIAM)
Mr. Vivekraj S Renault Nissan Pvt Ltd(SIAM)
Mr. Uday Harite Automotive Components Manufacturers
Association of India (ACMA)
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ANNEX G
(See Introduction)
COMMITTEE COMPOSITION *
Automotive Industry Standards Committee
Chairman
Mrs. Rashmi Urdhwareshe Director
The Automotive Research Association of India, Pune
Members Representing
Representative from Ministry of Road Transport and Highways, New
Delhi
A. S. Bhale
Member Secretary