Labor Requirement Guide: C9 Diesel Engine

July 2010
Labor Requirement Guide

C9 Diesel Engine
C9 Diesel Engine
Combined Repair Times For

C9 Diesel Engine
COMP JOB MOD QTY Code Description

1052 000 Turbocharger, Comb Repair Time (Wrnt)
Notes: If turbo cartridge was repaired/replaced, add code (1053-010--) for R&I Turbocharger Cartridge.
If complete turbo was replaced with an exchange turbo, add code (1052-040--) for Turbocharger, Inspect, diagnosing cause of
failure.
Time Includes: C9
2.1
Labor Code Code Description
1052-074 Wash Turbocharger 0.3
1052-030 Test After Repair Turbocharger 0.3
1052-035 Troubleshoot Turbocharger 0.6
1052-010 Remove & Install Turbocharger 0.9

1053 000 Turbocharger Cartridge, Comb Repair Time (Wrnt)
Notes: If required, add code (1052-010--) for R&I Turbocharger.
Time Includes: C9
1.5
1052-074 Wash Turbocharger 0.3
1053-030 Test After Repair Turbocharger Cartridge 0.3
1053-035 Troubleshoot Turbocharger Cartridge 0.6
1053-010 Remove & Install Turbocharger Cartridge 0.3

1059 000 Exhaust Manifold, Comb Repair Time (Wrnt)
Notes: If required, add code (1059-017--) for D&A Exhaust Manifold.
Time Includes: C9
2.6
1059-030 Test After Repair Exhaust Manifold 0.3
1059-035 Troubleshoot Exhaust Manifold 0.5
1059-010 Remove & Install Exhaust Manifold 1.8

1100 000 Cylinder Head Assembly, Comb Repair Time (Wrnt)
Notes: If exchange head is used, add code (1100-002--) for Cylinder Head, Transfer Components To/From.
If head is machined/replaced, add codes (1101-063--) and (1100-002--).
If required, add code (1051-010-HG-) for R&I Air Cleaner Housing.
Time Includes: C9
13.4
1100-074 Wash Cylinder Head Assembly 0.5
1100-030 Test After Repair Cylinder Head Assembly 1.0
1100-035 Troubleshoot Cylinder Head Assembly 1.2
1100-010 Remove & Install Cylinder Head Assembly 10.7

1151 000 Front Cover/Housing, Comb Repair Time (Wrnt)
Notes:
None
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C9 Diesel Engine
Time Includes: C9
8.7
1151-074 Wash Front Cover/Housing 0.5
1151-030 Test After Repair Front Cover/Housing 0.3
1151-035 Troubleshoot Front Cover/Housing 0.6
1151-010 Remove & Install Front Cover/Housing 7.3

1157 000 Flywheel Housing, Comb Repair Time (Wrnt)
Notes: None
Time Includes: C9
6.7
1157-035 Troubleshoot Flywheel Housing 0.6
1157-074 Wash Flywheel Housing 0.5
1157-030 Test After Repair Flywheel Housing 0.3
1157-010 Remove & Install Flywheel Housing 5.3

1160 000 Crankshaft Front Seal, Comb Repair Time (Wrnt)
Notes: If required, add code (1359-010-ES-) for R&I Fan Drive, Excludes Some R&I.
Time Includes: C9
2.1
1160-074 Wash Crankshaft Front Seal 0.3
1160-035 Troubleshoot Crankshaft Front Seal 0.6
1160-030 Test After Repair Crankshaft Front Seal 0.3
1160-010 Remove & Install Crankshaft Front Seal 0.9

1161 000 Crankshaft Rear Seal, Comb Repair Time (Wrnt)
Notes: None
Time Includes: C9
2.9
1161-074 Wash Crankshaft Rear Seal 0.3
1161-030 Test After Repair Crankshaft Rear Seal 0.3
1161-035 Troubleshoot Crankshaft Rear Seal 0.6
1161-010 Remove & Install Crankshaft Rear Seal 1.7

1202 000 Crankshaft, Comb Repair Time (Wrnt)
Notes: For test after repair, add one of the following codes: (1000-031-OX-) for Engine Dynamometer Test or (1202-030--) for Crankshaft
Test After Repair.
Time is based on cylinder head & pistons remaining installed.
Time Includes: C9
16.3
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C9 Diesel Engine
1202-074 Wash Crankshaft 0.5

1202-030 Test After Repair Crankshaft 1.0
1202-035 Troubleshoot Crankshaft 1.2
1202-010 Remove & Install Crankshaft 13.6

1210 000 IS Camshaft, Comb Repair Time (Wrnt), Includes R&I Some Comp
Notes: This code includes R&I cylinder head and cam followers.
Time Includes: C9
15.4
1210-074 Wash Camshaft 0.5
1210-030 Test After Repair Camshaft 1.0
1210-035 Troubleshoot Camshaft 1.2
1210-010-IS Remove & Install Camshaft, Includes R&I Some Comp 12.7

1239 000 F Cylinder Pack, Comb Repair Time (Wrnt), First One
Notes: If required, add code (1051-010-HG-) for R&I Air Cleaner Housing.
If cylinder head is machined/replaced, add codes (1101-063--) and (1100-002--).
If exchange head is used, add code (1100-002--) to transfer components.
If cylinder pack is reconditioned, add appropriate cylinder liner recondition code.
Time Includes: C9
15.8
1239-035 Troubleshoot Cylinder Pack 1.2
1239-074 Wash Cylinder Pack 0.5
1239-030 Test After Repair Cylinder Pack 1.0
1239-010-F Remove & Install Cylinder Pack, First One 13.1

1239 000 S Cylinder Pack, Comb Repair Time (Wrnt), Set (All)
Notes: If required, add code (1051-010-HG-) for Air Cleaner Housing.
If exchange head is used, add code (1100-002--) for Cylinder Head, Transfer Components To/From.
If cylinder pack is reconditioned, add appropriate cylinder liner recondition code.
Time Includes: C9
18.5
1239-074 Wash Cylinder Pack 0.5
1239-030 Test After Repair Cylinder Pack 1.0
1239-035 Troubleshoot Cylinder Pack 1.2
1239-010-S Remove & Install Cylinder Pack, Set (All) 15.8

1302 000 Engine Oil Pan, Comb Repair Time (Wrnt)
Notes: None
Time Includes: C9
2.4
1302-074 Wash Engine Oil Pan 0.3
1302-030 Test After Repair Engine Oil Pan 0.3
1302-035 Troubleshoot Engine Oil Pan 0.5
1302-010 Remove & Install Engine Oil Pan 1.3
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C9 Diesel Engine

1355 000 Thermostat/Water Temp Reg, Comb Repair Time (Wrnt)
Notes: None
Time Includes: C9
2.6
1355-074 Wash Thermostat/Water Temp Reg 0.3
1355-030 Test After Repair Thermostat/Water Temp Reg 0.5
1355-035 Troubleshoot Thermostat/Water Temp Reg 0.6
1355-010 Remove & Install Thermostat/Water Temp Reg 1.2

1361 000 Water Pump, Comb Repair Time (Wrnt)
Notes: None
Time Includes: C9
3.6
1361-074 Wash Water Pump 0.3
1361-030 Test After Repair Water Pump 0.3
1361-035 Troubleshoot Water Pump 0.5
1361-010 Remove & Install Water Pump 2.5
SEGMENTED REPAIR TIMES FOR

C9 Diesel Engine

1000 002 Engine, Tfr Components To/From
Notes: Use this code for transferring peripheral accessory components and fittings from a removed engine to a new/exchange engine.
Time Includes: C9
3.5
Tfr Components To/From 3.5

Load/Unload Engine, On Mating Component
Tfr Components To/From Inlet Manifold
Tfr Components To/From Alternator
Tfr Components To/From Turbocharger
Tfr Components To/From Electric Starting Motor
Tfr Components To/From Water Pump
Remove & Install Wiring Harness, Connector(S)
Tfr Components To/From Flywheel
Tfr Components To/From Eng Electronic Cont Mod
Tfr Components To/From Crankshaft Damper/Pulley
Tfr Components To/From Engine, Plug(S)

1000 029 Engine, Separate & Connect
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C9 Diesel Engine
Notes: Per product warranty statement responsibilities, refer to the appropriate warranty statement for further information.
This code claimable only when necessary to make the repair.
Time Includes: C9
15.0
Separate & Connect 15.0

Separate & Connect Engine

1000 031 OX Engine, Dynamometer Test, Out F/Out Hull/Off Site
Notes: This time has been adjusted to include the 1.2 times claimable labor rate for a warranty repair.
This dyno test should only be performed in conjunction with a major repair, such as R&I crankshaft.
To be eligible for this time the dealer technician performing the PAR “must be” PAR Certified.
Time Includes: C9
5.0
Dynamometer Test 5.0

Move Engine, With Dynamometer Test
Connect Engine, Out F/Out Hull/Off Site
Separate Engine Coolant, Line(S)
Separate Fuel, Line(S)
Connect Engine Test Equipment, Battery
Connect Auxiliary Power Unit
Dynamometer Test Engine, Out F/Out Hull/Off Site
Separate Auxiliary Power Unit
Separate Engine Test Equipment, Battery
Connect Fuel, Line(S)
Connect Engine Coolant, Line(S)
Separate Engine, Out F/Out Hull/Off Site
Move Engine, Includes R&I Some Comp

1000 031 P0 Engine, Dynamometer Test, Par Preliminary Inspect
Notes: This time is not eligible to be adjusted to the 1.2 times labor for claimable labor rate for a Dyno warranty repair.
Time Includes: C9
0.9

Dynamometer Test Engine, Par Preliminary Inspect

1000 031 P1 Engine, Dynamometer Test, Par
If par rerun is required, add code (1000-031-P2-) or (1000-031-P3-) .
This test is for evaluating engine performance problems.
This test is not for diagnosing engine problems, like engine miss.
Time includes only the dyno test, evaluation & preparing report. If other checks are performed prior to dyno, add appropraite codes.
Claim (1000-031-P0-) for preliminary inspection.
To be eligible for this time, the dealer technician performing the PAR “must be” PAR Certified.
If equipped with a PTO, Auxiliary Transmission, Transfer case or other non-typical accessories, add reasonable time to calculate the
number of accessories to be added to PAR. Use the Truck PAR Accessory Worksheet.
A stationary regeneration commanded by Cat ET must be completed prior to running an EPA ’07 engine for a PAR test.
Time Includes: C9
2.8

Dynamometer Test Engine, Par
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C9 Diesel Engine

1000 031 P2 Engine, Dynamometer Test, Par After Repair
Add this code to (1000-031-P1-) for initial par dyno test.
Time Includes: C9
0.8

Dynamometer Test Engine, Par After Repair

1000 031 P3 Engine, Dynamometer Test, Par After Repair & Unhook
Add this code to (1000-031-P1-) for initial par dyno test .
Time Includes: C9
2.4

Dynamometer Test Engine, Par After Repair & Unhook

1000 072 Engine, Paint
Notes: This time is for a complete painting of the engine as necessary, after a major repair.
Time Includes: C9
1.7
Paint 1.7
Paint Engine

1000 072 MN Engine, Paint, Minor
Notes: This time is for a component touch-up after a minor repair.
Use only if not already included & documented in service report.
Time Includes: C9
0.2
Paint 0.2
Paint Engine, Minor

1000 074 Engine, Wash
Notes: None
Time Includes: C9
0.3
Wash 0.3
Wash Engine
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C9 Diesel Engine

1050 034 Air Induction & Exh Sys, Crack/Leak Test
Notes: Use this code when diagnosing engine performance problems.
Time Includes: C9
0.2
Crack/Leak Test 0.2

Crack/Leak Test Air Induction & Exh Sys

1050 040 Air Induction & Exh Sys, Inspect
Notes: This code is a combination of inspect (1050-040--) & leak test (1050-034--) . It includes R&I air filter for inspection and inspecting the
intake and exhaust system components for damage and leaks with the engine running.
Time Includes: C9
0.2
Inspect 0.2
Inspect Air Induction & Exh Sys

1051 010 FQ Air Cleaner, Remove & Install, Element
Notes: None
Time Includes: C9
0.2
Remove 0.1
Remove Air Cleaner, Cover
Remove Air Cleaner, Element
Install 0.1
Install Air Cleaner, Element
Install Air Cleaner, Cover

1051 010 HG Air Cleaner, Remove & Install, Housing
Notes: None
Time Includes: C9
0.4
Remove 0.2
Remove Air Cleaner, Housing
Install 0.2
Install Air Cleaner, Housing

1052 010 Turbocharger, Remove & Install
Notes: If complete turbo was replaced with an exchange turbo, add code (1052-040--) for Turbocharger, Inspect, diagnosing cause of
failure.
If turbo cartridge was repaired/replaced, add code (1053-010--) for R&I Turbocharger Cartridge.
Time Includes: C9
0.9
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C9 Diesel Engine
Remove 0.3
Remove Exhaust Pipe, Turbocharger To Exhaust
Remove Turbocharger, Drain Line
Remove Turbocharger, Supply Line
Remove Turbocharger, Nut(S), Set (All)
Remove Turbocharger
Clean 0.2
Clean Turbocharger, Line(S), Both
Clean Exhaust Manifold, Limited Quantity
Clean Turbocharger
Install 0.4
Install Turbocharger
Install Turbocharger, Nut(S), Set (All)
Install Turbocharger, Supply Line
Install Turbocharger, Drain Line
Install Exhaust Pipe, Turbocharger To Exhaust

1052 010 LI S Turbocharger, Remove & Install, Line(S), Set (All)
Notes: None
Time Includes: C9
0.3
Remove 0.1
Clean 0.1
Install 0.1

1052 017 Turbocharger, Disassemble & Assemble
Notes: Claim this code to R&I both housings to determine cause of failure.
Time Includes: C9
0.2
Disassemble & Assemble 0.2

Disassemble & Assemble Turbocharger

1052 030 Turbocharger, Test After Repair
Notes: None
Time Includes: C9
0.3
Test After Repair 0.3

Test After Repair Turbocharger
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C9 Diesel Engine

1052 035 Turbocharger, Troubleshoot
Notes: None
Time Includes: C9
0.6
Troubleshoot 0.6
Troubleshoot Turbocharger

1052 040 Turbocharger, Inspect
Notes: Use this code to inspect turbo shaft for end play, side play, and compressor wheel damage.
Time Includes: C9
0.2
Inspect 0.2
Inspect Turbocharger

1052 074 Turbocharger, Wash
Notes: None
Time Includes: C9
0.3
Wash 0.3
Wash Turbocharger

1052 082 Turbocharger, Measure
Notes: Use this code when diagnosing engine performance problems, do not also submit code (1052-040--) .
Time Includes: C9
0.4
Measure 0.4
Measure Turbocharger

1053 010 Turbocharger Cartridge, Remove & Install
Notes: If required, add code (1052-010--) for R&I Turbocharger.
Time Includes: C9
0.3
Remove 0.1
Loosen Turbo Compressor Housing, Clamp
Loosen Turbo Turbine Housing, Clamp
Remove Turbocharger Cartridge
Clean 0.1
Clean Turbo Cartridge Housing, Housing, Set (All)
Install 0.1
Install Turbocharger Cartridge
Page 10 of 97
C9 Diesel Engine
Tighten Turbo Turbine Housing, Clamp

Tighten Turbo Compressor Housing, Clamp

1053 030 Turbocharger Cartridge, Test After Repair
Notes: None
Time Includes: C9
0.3

Test After Repair Turbocharger Cartridge

1053 035 Turbocharger Cartridge, Troubleshoot
Notes: None
Time Includes: C9
0.6
Troubleshoot 0.6
Troubleshoot Turbocharger Cartridge

1058 010 Inlet Manifold, Remove & Install
Notes: If equipped with an air inlet heater, claim code (1090-010--) instead.
Time Includes: C9
0.6
Remove 0.2
Loosen Crankcase Breather, Fitting
Separate Atmospheric Press Sensor, Wiring Harness
Loosen Wiring Harness, Bracket
Remove Inlet Manifold, Bolt(S)
Remove Inlet Manifold
Clean 0.2
Clean Cylinder Block, Wear Surface, Limited Quantity
Clean Inlet Manifold
Install 0.2
Add Inlet Manifold, Gasket
Install Inlet Manifold
Install Inlet Manifold, Bolt(S)
Tighten Wiring Harness, Bracket
Connect Atmospheric Press Sensor, Wiring Harness
Tighten Crankcase Breather, Fitting

1058 082 PX Inlet Manifold, Measure, Pressure(S)
Notes: Claim this code when this procedure is performed as part of the troubleshooting process.
Time Includes: C9
0.3
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C9 Diesel Engine
Measure 0.3
Measure Inlet Manifold, Pressure(S)

1059 010 Exhaust Manifold, Remove & Install
Notes: If required, add code (1059-017--) for D&A Exhaust Manifold.
Time Includes: C9
1.8
Remove 0.6
Remove Exhaust Pipe, Turbocharger To Exhaust
Remove Turbocharger, Bolt(S), Set (All)
Remove Turbocharger
Remove Exhaust Manifold, Nut(S), Set (All)
Remove Exhaust Manifold
Clean 0.4
Clean Turbocharger
Clean Exhaust Manifold
Install 0.8
Install Exhaust Manifold
Install Exhaust Manifold, Nut(S), Set (All)
Install Turbocharger
Install Turbocharger, Bolt(S), Set (All)
Install Exhaust Pipe, Turbocharger To Exhaust

1059 017 Exhaust Manifold, Disassemble & Assemble
Notes: If required, add code (1059-010--) for R&I Exhaust Manifold.
Time Includes: C9
0.3
Disassemble & Assemble 0.3

Disassemble & Assemble Exhaust Manifold

1059 030 Exhaust Manifold, Test After Repair
Notes: None
Time Includes: C9
0.3

Test After Repair Exhaust Manifold

1059 035 Exhaust Manifold, Troubleshoot
Notes:
None
Page 12 of 97
C9 Diesel Engine
Time Includes: C9
0.5
Troubleshoot 0.5
Troubleshoot Exhaust Manifold

1061 010 AD Exhaust Pipe, Remove & Install, Adapter
Notes: None
Time Includes: C9
0.3
Remove 0.1
Remove Exhaust Pipe, Adapter
Install 0.2
Install Exhaust Pipe, Adapter

1090 010 Air Inlet Heater, Remove & Install
Notes: None
Time Includes: C9
0.7
Remove 0.2
Loosen Crankcase Breather, Fitting
Separate Air Inlet Heater, Wiring, Set (All)
Remove Inlet Manifold, Bolt(S), Set (All)
Remove Inlet Manifold, Elbow
Remove Air Inlet Heater
Clean 0.2
Clean Air Inlet Heater
Install 0.3
Install Air Inlet Heater
Install Inlet Manifold, Elbow
Install Inlet Manifold, Bolt(S), Set (All)
Connect Air Inlet Heater, Wiring, Set (All)
Tighten Crankcase Breather, Fitting

1100 002 Cylinder Head Assembly, Tfr Components To/From
Notes: Add this code to repair codes that include R&I Cylinder Head, when replacing with an exchange Cylinder Head.
Time Includes: C9
2.8
Tfr Components To/From 2.8

Tfr Components To/From Lifting Eye/Bracket
Page 13 of 97
C9 Diesel Engine
Tfr Components To/From Inlet Manifold

Tfr Components To/From Exhaust Manifold, With Turbocharger
Clean Exhaust Manifold, With Turbocharger
Remove & Install Exhaust Manifold, Stud(S), Set (All)
Tfr Components To/From Water Temp Regulator Hsg
Tfr Components To/From Water Temperature Sensor
Tfr Components To/From Inlet Air Temp Sensor
Tfr Components To/From Inj Actuation Press Sns
Tfr Components To/From Cylinder Head Assembly, Fitting, Set (All)
Unpack & Pack Cylinder Head Assembly

1100 010 Cylinder Head Assembly, Remove & Install
If head is machined/replaced, add codes (1101-063--) and (1100-002--).
Time Includes: C9
10.7
Remove 2.6
Time Flywheel, With Pin
Separate Fuel Injection Pump, Line(S)
Remove Coolant Hose/Lines, One Side
Separate Cylinder Head Assembly, Wiring Harness
Separate Alternator, Wiring Harness
Separate Alternator, Bracket
Remove V-Belt(S), Set (All)
Separate Fan Drive, Line(S)
Remove Fan Drive
Separate Water Temperature Sensor, Wiring Harness
Separate Inlet Air Temp Sensor, Wiring Harness
Separate Inj Actuation Press Sns, Wiring Harness
Remove Crankcase Breather, Hose(S)
Remove Valve Cover, Bolt(S), Set (All)
Remove Valve Cover
Separate Unit Injector, Wiring Harness, Set (All)
Separate Valve Cover Base, Wiring Harness
Remove Valve Cover Base, Bolt(S), Set (All)
Remove Valve Cover Base
Remove Rocker Shaft Assembly, Bolt(S), Set (All)
Remove Rocker Shaft Assembly
Remove Push Rod, Set (All)
Remove Valve Bridge, Set (All)
Remove Cylinder Head Assembly, Bolt(S), Set (All)
Remove Cylinder Head Assembly
Remove Cylinder Head Assembly, Gasket
Measure 0.9
Install Meas & Ck Fixt M&A Tools
Measure Cylinder Liner, Liner Projection, Set (All)
Remove Meas & Ck Fixt M&A Tools
Clean 2.5
Clean Cylinder Head Assembly
Clean Cylinder Block, Top End
Clean Valve Cover Base
Clean Valve Cover
Page 14 of 97
C9 Diesel Engine
Clean Rocker Shaft Assembly, Set (All)

Install 4.3
Install Cylinder Head Assembly, Gasket
Install Cylinder Head Assembly
Remove Lifting Eye/Bracket
Install Cylinder Head Assembly, Bolt(S), Set (All)
Torque Cylinder Head Assembly, Bolt(S), Set (All)
Install Valve Bridge, Set (All)
Install Push Rod, Set (All)
Install Rocker Shaft Assembly
Torque Rocker Shaft Assembly, Bolt(S), Set (All)
Install Valve Cover Base
Install Valve Cover Base, Bolt(S), Set (All)
Connect Valve Cover Base, Wiring Harness
Connect Unit Injector, Wiring Harness, Set (All)
Install Valve Cover
Install Valve Cover, Bolt(S), Set (All)
Install Crankcase Breather, Hose(S)
Connect Inj Actuation Press Sns, Wiring Harness
Connect Inlet Air Temp Sensor, Wiring Harness
Connect Water Temperature Sensor, Wiring Harness
Install Fan Drive
Install V-Belt(S)
Connect Alternator, Bracket
Connect Alternator, Wiring Harness
Connect Cylinder Head Assembly, Wiring Harness
Install Coolant Hose/Lines, One Side
Connect Fuel Injection Pump, Line(S)
Prime Fuel System
Adjust 0.4
Adjust Inlet/Exhaust Valve, Limited Quantity
Time Flywheel, With Pin, Each Additional
Adjust Inlet/Exhaust Valve, Remaining
Remove Flywheel, Pin

1100 030 Cylinder Head Assembly, Test After Repair
Notes: None
Time Includes: C9
1.0

Test After Repair Cylinder Head Assembly

1100 035 Cylinder Head Assembly, Troubleshoot
Notes: None
Time Includes: C9
Page 15 of 97
C9 Diesel Engine
1.2
Troubleshoot 1.2
Troubleshoot Cylinder Head Assembly

1100 074 Cylinder Head Assembly, Wash
Notes: None
Time Includes: C9
0.5
Wash 0.5
Wash Cylinder Head Assembly

1101 034 Cylinder Head (Bare), Crack/Leak Test
Notes: If required, add code (1100-002--) for Cylinder Head Transfer Components and (1105-010--S) for R&I Inlet/Exhaust Valve (Set).
Time Includes: C9
1.4
Crack/Leak Test 1.4

Crack/Leak Test Cylinder Head (Bare)

1101 063 Cylinder Head (Bare), Machine/Grind/Mill
Notes: When milling cylinder heads that are not disassembled for repair, add code (1100-002--) for Cylinder Head, Transfer Components
To/From.
Time Includes: C9
1.8
Machine/Grind/Mill 1.8
Machine/Grind/Mill Cylinder Head (Bare)

1102 010 Rocker Shaft Assembly, Remove & Install
Notes: None
Time Includes: C9
2.1
Remove 0.6
Remove Valve Cover
Clean 0.2
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C9 Diesel Engine
Clean Valve Cover

Adjust 0.4
Install 0.9
Install Valve Cover

1102 017 Rocker Shaft Assembly, Disassemble & Assemble
Notes: None
Time Includes: C9
0.5
Disassemble 0.1
Disassemble Rocker Shaft Assembly
Clean 0.2
Clean Rocker Shaft Assembly
Assemble 0.2
Assemble Rocker Shaft Assembly

1103 010 E Valve Seat/Insert, Remove & Install, Each
Notes: This code does not include R&I Valves.
If required, add code (1103-063--E) for Machine Valve Seat/Insert (4 seats per cylinder).
Time Includes: C9
0.1
Remove & Install 0.1

Remove & Install Valve Seat/Insert, Each

1103 063 E Valve Seat/Insert, Machine/Grind/Mill, Each
Notes: This code is for each cylinder (4 seats).
Time Includes: C9
0.2
Machine/Grind/Mill 0.2
Machine/Grind/Mill Valve Seat/Insert, Each

1104 010 E Valve Guide, Remove & Install, Each
Notes: This code does not include R&I Valves.
If required, add code (1103-063--E) for Machine Valve Seat/Insert (4 seats per cylinder).
Page 17 of 97
C9 Diesel Engine
Time Includes: C9
0.1

Remove & Install Valve Guide, Each

1105 010 E Inlet/Exhaust Valve, Remove & Install, Each
Notes: This time is for each cylinder and includes checking the valves for straightness.
Time Includes: C9
0.1

Remove & Install Valve Spring, Each
Remove & Install Inlet/Exhaust Valve, Each
Remove & Install Valve Guide, Seal, Each
Check Valve Guide, Each

1105 010 S Inlet/Exhaust Valve, Remove & Install, Set (All)
Notes: This time is for all cylinders and includes checking the valves for straightness.
Time Includes: C9
0.6

Remove & Install Valve Spring, Set (All)
Remove & Install Inlet/Exhaust Valve, Set (All)
Remove & Install Valve Guide, Seal, Set (All)
Check Valve Guide, Set (All)

1105 025 S Inlet/Exhaust Valve, Adjust, Set (All)
Notes: None
Time Includes: C9
1.2
Remove 0.3
Remove Valve Cover
Adjust 0.4
Clean 0.2
Clean Valve Cover
Install 0.3
Install Valve Cover
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C9 Diesel Engine

1107 010 Valve Cover, Remove & Install
Notes: None
Time Includes: C9
0.6
Remove 0.2
Remove Valve Cover
Clean 0.1
Clean Valve Cover
Install 0.3
Install Valve Cover

1120 010 Valve Cover Base, Remove & Install
Notes: None
Time Includes: C9
1.7
Remove 0.6
Remove Valve Cover
Clean 0.2
Clean Valve Cover
Install 0.9
Install Valve Cover

1151 010 Front Cover/Housing, Remove & Install
Notes: None
Page 19 of 97
C9 Diesel Engine
Time Includes: C9
7.3
Remove 2.3
Drain Engine Oil
Remove Accessory Drive, Bracket
Remove Crankcase Breather, Tube
Separate Unit Injector Hyd Pump, Wiring Harness
Separate Unit Injector Hyd Pump, Line(S), Set (All)
Remove Unit Injector Hyd Pump, Bolt(S), Set (All)
Remove Unit Injector Hyd Pump
Separate Eng Speed/Timing Sensor, Both
Remove Crankshaft Damper/Pulley
Remove Engine Front Support
Remove Crankshaft Front Seal
Remove Fan Drive
Loosen Water Separator, Line(S)
Separate Water Separator, Sensor, One Or Both
Remove Water Separator, Bolt(S), Set (All)
Remove Water Separator
Remove Engine Oil Filler
Remove Timing Gear Housing Cover, Bolt(S), Set (All)
Remove Valve Cover
Raise Cam Rlr Fol/Valve Lifter, Set (All)
Remove Camshaft, Plate
Remove Camshaft
Remove Timing/Accessory Gears
Loosen Front Cover/Housing, Wiring Harness
Raise Engine
Remove Engine Oil Pan, Bolt(S), Set (All)
Remove Engine Oil Pan
Remove Front Cover/Housing, Bolt(S), Set (All)
Remove Front Cover/Housing
Clean 1.2
Clean Cylinder Block, Front
Clean Front Cover/Housing, Bolt(S)
Clean Front Cover/Housing, Gasket
Clean Front Cover/Housing, Cover
Clean Camshaft
Clean Crankshaft Damper/Pulley
Clean Valve Cover
Install 3.4
Install Front Cover/Housing
Install Front Cover/Housing, Bolt(S), Set (All)
Install Engine Oil Pan
Install Engine Oil Pan, Bolt(S), Set (All)
Lower Engine
Tighten Front Cover/Housing, Wiring Harness
Install Camshaft
Install Camshaft, Plate
Install Timing/Accessory Gears
Lower Cam Rlr Fol/Valve Lifter, Set (All)
Page 20 of 97
C9 Diesel Engine

Install Valve Cover
Install Timing Gear Housing Cover, Bolt(S), Set (All)
Install Engine Oil Filler
Install Water Separator
Install Water Separator, Bolt(S), Set (All)
Connect Water Separator, Sensor, One Or Both
Tighten Water Separator, Line(S)
Install Fan Drive
Install Crankshaft Front Seal
Install Engine Front Support
Install Crankshaft Damper/Pulley, Bolt(S)
Install V-Belt(S), Set (All)
Connect Eng Speed/Timing Sensor, Both
Install Unit Injector Hyd Pump
Install Unit Injector Hyd Pump, Bolt(S), Set (All)
Connect Unit Injector Hyd Pump, Line(S), Set (All)
Connect Unit Injector Hyd Pump, Wiring Harness
Install Crankcase Breather, Tube
Install Accessory Drive, Bracket
Refill Engine Oil
Prime Fuel System
Adjust 0.4

1151 030 Front Cover/Housing, Test After Repair
Notes: None
Time Includes: C9
0.3

Test After Repair Front Cover/Housing

1151 035 Front Cover/Housing, Troubleshoot
Notes: None
Time Includes: C9
0.6
Troubleshoot 0.6
Troubleshoot Front Cover/Housing
Page 21 of 97
C9 Diesel Engine
1151 074 Front Cover/Housing, Wash

Notes: None
Time Includes: C9
0.5
Wash 0.5
Wash Front Cover/Housing

1152 029 RE Engine Mount, Separate & Connect, Rear
Notes: None
Time Includes: C9
0.9
Separate 0.4
Separate Engine Mount, Rear
Connect 0.5
Connect Engine Mount, Rear

1153 010 Engine Front Support, Remove & Install
Notes: None
Time Includes: C9
0.2
Remove 0.1
Install 0.1

1156 010 Flywheel, Remove & Install
Notes: None
Time Includes: C9
1.3
Remove 0.7
Install Lifting Devices, Cover
Remove Flywheel Housing, Cover
Install Lifting Devices
Remove Flywheel, Gear
Remove Flywheel, Bolt(S)
Remove Flywheel
Inspect Flywheel Ring Gear
Install 0.6
Install Flywheel
Page 22 of 97
C9 Diesel Engine
Install Flywheel, Bolt(S)

Torque Flywheel, Bolt(S), Set (All)
Install Flywheel, Gear
Install Lifting Devices, Cover
Install Flywheel Housing, Cover

1157 010 Flywheel Housing, Remove & Install
Notes: None
Time Includes: C9
5.3
Remove 1.6
Install Electric Starting Motor, Lift
Separate Electric Starting Motor, Wiring, Set (All)
Remove Electric Starting Motor, Bolt(S), Set (All)
Remove Electric Starting Motor
Install Lifting Devices, Both
Install Flywheel Housing, Lift, Both
Remove Flywheel
Drain Engine Oil
Remove Crankshaft Rear Seal
Remove Flywheel Housing, Bolt(S), Set (All)
Remove Flywheel Housing
Clean 1.3
Clean Flywheel Housing
Clean Cylinder Block, Rear
Clean Engine Oil Pan, Gasket
Install 2.4
Install Flywheel Housing, Gasket
Install Flywheel Housing
Install Flywheel Housing, Bolt(S), Set (All)
Torque Flywheel Housing, Bolt(S), Set (All)
Install Crankshaft Rear Seal
Install Engine Oil Pan, Gasket
Refill Engine Oil
Install Flywheel
Remove Flywheel Housing, Lift, Both
Remove Lifting Devices, Both
Install Electric Starting Motor
Install Electric Starting Motor, Bolt(S), Set (All)
Connect Electric Starting Motor, Wiring, Set (All)
Remove Electric Starting Motor, Lift
Page 23 of 97
C9 Diesel Engine

1157 030 Flywheel Housing, Test After Repair
Notes: None
Time Includes: C9
0.3

Test After Repair Flywheel Housing

1157 035 Flywheel Housing, Troubleshoot
Notes: None
Time Includes: C9
0.6
Troubleshoot 0.6
Troubleshoot Flywheel Housing

1157 074 Flywheel Housing, Wash
Notes: None
Time Includes: C9
0.5
Wash 0.5
Wash Flywheel Housing

1160 010 Crankshaft Front Seal, Remove & Install
Notes: If required, add code (1359-010-ES-) for R&I Fan Drive, Excludes Some R&I.
Time Includes: C9
0.9
Remove 0.3
Remove Crankshaft Damper/Pulley, Bolt(S)
Clean 0.1
Clean Crankshaft Front Seal, Housing
Install 0.5
Install Crankshaft Damper/Pulley
Adjust V-Belt(S), Set (All)
Page 24 of 97
C9 Diesel Engine

1160 030 Crankshaft Front Seal, Test After Repair
Notes: None
Time Includes: C9
0.3

Test After Repair Crankshaft Front Seal

1160 035 Crankshaft Front Seal, Troubleshoot
Notes: None
Time Includes: C9
0.6
Troubleshoot 0.6
Troubleshoot Crankshaft Front Seal

1160 074 Crankshaft Front Seal, Wash
Notes: None
Time Includes: C9
0.3
Wash 0.3
Wash Crankshaft Front Seal

1161 010 Crankshaft Rear Seal, Remove & Install
Notes: None
Time Includes: C9
1.7
Remove 0.8
Install Flywheel, Lift
Remove Flywheel
Remove Eng Output Transfer Gears, Gear
Remove Idler Gear, Both
Clean 0.1
Page 25 of 97
C9 Diesel Engine
Clean Crankshaft Rear Seal

Install 0.8
Install Idler Gear, Both
Install Eng Output Transfer Gears, Gear
Install Flywheel
Remove Flywheel, Lift

1161 030 Crankshaft Rear Seal, Test After Repair
Notes: None
Time Includes: C9
0.3

Test After Repair Crankshaft Rear Seal

1161 035 Crankshaft Rear Seal, Troubleshoot
Notes: None
Time Includes: C9
0.6
Troubleshoot 0.6
Troubleshoot Crankshaft Rear Seal

1161 074 Crankshaft Rear Seal, Wash
Notes: None
Time Includes: C9
0.3
Wash 0.3
Wash Crankshaft Rear Seal

1165 010 HG Eng Power Takeoff Drive, Remove & Install, Housing
Notes: Use this code for rear seal cover, (behind flywheel housing) oil leak repairs.
Time Includes: C9
5.8
Remove 1.8
Page 26 of 97
C9 Diesel Engine

Install Lifting Devices, Both
Install Flywheel Housing, Lift, Both
Remove Flywheel
Remove Eng Output Transfer Gears, Gear
Remove Idler Gear, Both
Separate Flywheel Housing, Supply Line
Drain Engine Oil
Clean 1.4
Clean Idler Gear, Both
Install 2.6
Refill Engine Oil
Connect Flywheel Housing, Supply Line
Install Idler Gear, Both
Install Eng Output Transfer Gears, Gear
Install Flywheel
Remove Lifting Devices, Both

1166 010 Timing Gear Housing Cover, Remove & Install
Notes: None
Time Includes: C9
1.0
Remove 0.3
Page 27 of 97
C9 Diesel Engine

Remove Timing Gear Housing Cover
Clean 0.1
Clean Timing Gear Housing Cover
Install 0.6
Install Timing Gear Housing Cover

1200 002 Short Block, Tfr Components To/From
Time Includes: C9
15.4
Remove 4.1
Drain Engine Oil
Remove Engine Front Support, Out F/Out Hull/Off Site
Separate Eng Oil Level Ga/Dipstick, Out F/Out Hull/Off Site
Separate Thermostat/Water Temp Reg, Hose(S)
Separate Turbocharger, Line(S)
Remove Engine Oil Cooler, Cover
Remove Engine Oil Cooler, Out F/Out Hull/Off Site
Remove Fuel Supply/Return Lines, Out F/Out Hull/Off Site
Remove Eng Electronic Cont Mod, Out F/Out Hull/Off Site
Remove Unit Injector Hyd Pump, Out F/Out Hull/Off Site
Remove Eng Speed/Timing Sensor, Out F/Out Hull/Off Site
Remove Fuel Filter, Out F/Out Hull/Off Site
Remove Fuel Filter Housing/Base, Out F/Out Hull/Off Site
Remove Engine Oil Pump, Tube
Remove Engine Oil Pump, Out F/Out Hull/Off Site
Remove Electric Starting Motor, Out F/Out Hull/Off Site
Remove Flywheel, Out F/Out Hull/Off Site
Remove Flywheel Housing, Out F/Out Hull/Off Site
Remove Crankshaft Rear Seal, Out F/Out Hull/Off Site
Remove Alternator
Remove Turbocharger, Supply
Remove Fuel Transfer Pump, Line(S)
Remove Fuel, Line(S)
Remove Fan, Assembled
Remove Inlet Manifold, Out F/Out Hull/Off Site
Remove Valve Cover, Out F/Out Hull/Off Site
Remove Rocker Shaft Assembly, Out F/Out Hull/Off Site
Remove Push Rod, Out F/Out Hull/Off Site, Set (All)
Remove Cylinder Head Assembly, Wiring Harness
Remove Valve Cover Base, Out F/Out Hull/Off Site
Remove Unit Injector, Out F/Out Hull/Off Site, Set (All)
Remove Cylinder Head Assembly, Out F/Out Hull/Off Site
Remove Cam Rlr Fol/Valve Lifter, Out F/Out Hull/Off Site, Set (All)
Page 28 of 97
C9 Diesel Engine
Remove Timing Gear Housing Cover, Out F/Out Hull/Off Site

Remove Camshaft, Out F/Out Hull/Off Site
Remove Belt Tightener, Out F/Out Hull/Off Site
Separate Water Pump, V-Belt
Remove Water Pump, Out F/Out Hull/Off Site
Remove Crankshaft, Pulley
Remove Timing/Accessory Gears, Out F/Out Hull/Off Site
Remove Engine Oil Lines, Out F/Out Hull/Off Site
Remove Timing Gear Housing, Out F/Out Hull/Off Site
Remove Idler Gear, Out F/Out Hull/Off Site
Remove Crankshaft Front Seal, Out F/Out Hull/Off Site
Remove Cylinder Block, Plug(S)
Clean 2.1
Clean Timing Gear Housing, Gasket
Clean Flywheel Housing, Gasket
Clean Timing Gear Housing Plate, Gasket
Clean Short Block
Install 9.2
Install Cylinder Block, Plug(S)
Install Crankshaft Front Seal, Out F/Out Hull/Off Site
Install Idler Gear, Out F/Out Hull/Off Site
Install Timing Gear Housing, Out F/Out Hull/Off Site
Install Engine Oil Lines, Out F/Out Hull/Off Site
Install Timing/Accessory Gears, Out F/Out Hull/Off Site
Install Water Pump, Out F/Out Hull/Off Site
Install Belt Tightener, Out F/Out Hull/Off Site
Install Camshaft, Out F/Out Hull/Off Site
Install Timing Gear Housing Cover, Out F/Out Hull/Off Site
Install Engine Front Support, Out F/Out Hull/Off Site
Install Cam Rlr Fol/Valve Lifter, Out F/Out Hull/Off Site, Set (All)
Install Crankshaft, Pulley
Install Unit Injector, Out F/Out Hull/Off Site, Set (All)
Install Valve Cover Base, Out F/Out Hull/Off Site
Install Cylinder Head Assembly, Out F/Out Hull/Off Site
Install Cylinder Head Assembly, Wiring Harness
Install Push Rod, Out F/Out Hull/Off Site
Install Rocker Shaft Assembly, Out F/Out Hull/Off Site
Adjust Inlet/Exhaust Valve, Out F/Out Hull/Off Site
Install Valve Cover, Out F/Out Hull/Off Site
Install Inlet Manifold, Out F/Out Hull/Off Site
Install Fan, Assembled
Install Fuel, Line(S)
Install Fuel Transfer Pump, Line(S)
Install Turbocharger, Line(S)
Install Alternator, Out F/Out Hull/Off Site
Install Electric Starting Motor, Out F/Out Hull/Off Site
Install Crankshaft Rear Seal, Out F/Out Hull/Off Site
Install Flywheel Housing, Out F/Out Hull/Off Site
Install Flywheel, Out F/Out Hull/Off Site
Install Engine Oil Pump, Out F/Out Hull/Off Site
Install Crankcase Breather, Out F/Out Hull/Off Site
Install Fuel Filter Housing/Base, Out F/Out Hull/Off Site
Install Fuel Filter, Out F/Out Hull/Off Site
Install Eng Speed/Timing Sensor, Out F/Out Hull/Off Site
Install Unit Injector Hyd Pump, Out F/Out Hull/Off Site
Install Eng Electronic Cont Mod, Out F/Out Hull/Off Site
Install Fuel Supply/Return Lines, Out F/Out Hull/Off Site
Install Engine Oil Cooler
Page 29 of 97
C9 Diesel Engine
Connect Turbocharger, Line(S)

Connect Thermostat/Water Temp Reg, Hose(S)
Connect Eng Oil Level Ga/Dipstick, Out F/Out Hull/Off Site
Refill Engine Oil

1201 010 Cylinder Block, Remove & Install
Notes: If any cylinder packs are reconditioned, add code (1239-020--E) or (1239-020--S).
If exchange head is used, add code (1100-002--) for Cylinder Head Transfer Components To/From.
If required, add code (1000-031-OX-) for Engine Dynamometer Test.
Time Includes: C9
25.5
Remove 8.3
Drain Engine Oil
Separate Fuel Pressure Sensor, Wiring Harness
Remove Fuel Pressure Sensor
Remove Fuel Filter
Separate Fuel Filter Housing/Base, Line(S), Set (All)
Remove Fuel Filter Housing/Base, Bolt(S), Set (All)
Remove Fuel Filter Housing/Base
Remove Crankcase Breather, Bolt(S), Set (All)
Remove Crankcase Breather, Element
Remove Crankcase Breather, Manifold
Separate Eng Oil Filter Hsg/Base, Line(S)
Remove Engine Oil Filter
Remove Eng Oil Filter Hsg/Base, Bolt(S), Set (All)
Remove Eng Oil Filter Hsg/Base
Remove Engine Oil Cooler
Separate Wiring Harness, 40-Pin Connector
Separate Fuel, Line(S), Limited Quantity
Remove Eng Electronic Cont Mod, Bolt(S), Set (All)
Remove Eng Electronic Cont Mod
Remove Fan Drive, Bolt(S), Set (All)
Remove Fan Drive
Separate Alternator, Wiring
Remove Alternator, Bolt(S), Set (All)
Remove Alternator, With Bracket
Remove Water Pump, Hose(S), Both
Remove Water Pump, Elbow
Remove Water Pump, Bolt(S), Set (All)
Remove Water Pump
Page 30 of 97
C9 Diesel Engine

Remove Valve Cover
Separate Eng Oil Pressure Sensor, Wiring Harness
Remove Eng Oil Pressure Sensor
Remove Inj Actuation Press Sns
Remove Engine Wiring Harness
Remove Cam Rlr Fol/Valve Lifter, Set (All)
Remove Camshaft
Remove Flywheel
Remove Engine Oil Pump, Bolt(S), Set (All)
Remove Engine Oil Pump
Remove Connecting Rod Bearing, Cap(S), Set (All)
Remove Crankshaft Main Bearing, Out F/Out Hull/Off Site, Set (All)
Remove Crankshaft Thrust Plate, Set (All)
Remove Crankshaft
Remove Piston Cooling Jet, Set (All)
Remove Piston & Connecting Rod, Set (All)
Remove Cylinder Liner, Set (All)
Measure 0.9
Clean 3.1
Inspect Crankshaft
Clean Cylinder Block, Gasket, Limited Quantity
Page 31 of 97
C9 Diesel Engine

Clean Camshaft
Clean Valve Cover
Clean Cylinder Block
Install 12.8
Install Cylinder Pack, Set (All)
Install Connecting Rod Bearing, Set (All)
Install Piston Cooling Jet, Set (All)
Install Crankshaft
Install Crankshaft Thrust Plate, Set (All)
Torque Crankshaft Main Bearing, Out F/Out Hull/Off Site, Set (All)
Install Connecting Rod Bearing, Cap(S), Set (All)
Check Crankshaft, End Play
Install Engine Oil Pump
Install Engine Oil Pump, Bolt(S), Set (All)
Install Flywheel
Install Camshaft
Install Cam Rlr Fol/Valve Lifter, Set (All)
Install Engine Wiring Harness
Install Inj Actuation Press Sns
Install Eng Oil Pressure Sensor
Connect Eng Oil Pressure Sensor, Wiring Harness
Page 32 of 97
C9 Diesel Engine
Install Valve Cover

Install Water Pump
Install Water Pump, Bolt(S), Set (All)
Install Water Pump, Elbow
Install Water Pump, Hose(S), Both
Install Water Pump, Belt
Install Alternator, With Bracket
Install Alternator, Bolt(S), Set (All)
Connect Alternator, Wiring
Install Fan Drive
Install Eng Electronic Cont Mod
Install Eng Electronic Cont Mod, Bolt(S), Set (All)
Connect Fuel, Line(S), Limited Quantity
Connect Wiring Harness, 40-Pin Connector
Install Eng Oil Filter Hsg/Base
Install Eng Oil Filter Hsg/Base, Bolt(S), Set (All)
Install Engine Oil Filter
Connect Eng Oil Filter Hsg/Base, Line(S)
Install Crankcase Breather, Manifold
Install Crankcase Breather, Element
Install Crankcase Breather, Bolt(S), Set (All)
Install Fuel Filter Housing/Base
Install Fuel Filter Housing/Base, Bolt(S), Set (All)
Connect Fuel Filter Housing/Base, Line(S), Set (All)
Install Fuel Filter
Install Fuel Pressure Sensor
Connect Fuel Pressure Sensor, Wiring Harness
Refill Engine Oil
Prime Fuel System
Adjust 0.4
Page 33 of 97
C9 Diesel Engine
1201 014 PG E Cylinder Block, Replace Gasket/Reseal, Plug(S), Each

Notes: None
Time Includes: C9
0.3
Replace Gasket/Reseal 0.3

Replace Gasket/Reseal Cylinder Block, Plug(S), Each

1201 082 PX Cylinder Block, Measure, Pressure(S)
Time Includes: C9
0.3
Measure 0.3
Measure Cylinder Block, Pressure(S)

1202 010 Crankshaft, Remove & Install
Notes: Time is based on cylinder head & pistons remaining installed.
For test after repair, add one of the following codes: (1000-031-OX-) for Engine Dynamometer Test or (1202-030--) for Crankshaft
Test After Repair.
Time Includes: C9
13.6
Remove 3.9
Drain Engine Oil
Remove Fan Drive
Remove Valve Cover
Page 34 of 97
C9 Diesel Engine
Remove Camshaft
Raise Engine
Remove Flywheel
Install Crankshaft, Lift
Remove Crankshaft
Clean 2.6
Clean Crankshaft
Clean Camshaft
Clean Valve Cover
Install 6.7
Install Crankshaft
Remove Crankshaft, Lift
Install Flywheel
Page 35 of 97
C9 Diesel Engine

Install Camshaft
Install Valve Cover
Install Fan Drive
Refill Engine Oil
Adjust 0.4

1202 010 WX Crankshaft, Remove & Install, With Named Component(S)
Notes: If required, add code (1216-082-LJ-S) for Cylinder Liner, Measure Liner Projection (Set).
This code is to be claimed for engines with piston/rod damage and includes R&I only one cylinder pack (other pistons remain
installed).
For test after repair, add one of the following codes: (1000-031-OX-) for Engine Dynamometer Test or (1202-030--) for Crankshaft
Test After Repair.
Time Includes: C9
15.0
Remove 4.5
Drain Engine Oil
Page 36 of 97
C9 Diesel Engine

Remove Fan Drive
Remove Valve Cover
Remove Camshaft
Raise Engine
Remove Flywheel
Install Crankshaft, Lift
Remove Crankshaft
Remove Piston Cooling Jet, First One
Remove Connecting Rod Bearing, First One
Remove Piston & Connecting Rod, First One
Remove Cylinder Liner, First One
Remove Cylinder Liner, Seal, First One
Disassemble Piston & Connecting Rod, First One
Remove Piston Rings, First One
Clean 2.6
Clean Crankshaft
Page 37 of 97
C9 Diesel Engine

Clean Camshaft
Clean Valve Cover
Install 7.5
Install Piston Rings, First One
Assemble Piston & Connecting Rod, First One
Install Cylinder Liner, Seal, First One
Install Cylinder Liner, First One
Install Piston & Connecting Rod, First One
Install Connecting Rod Bearing, First One
Install Piston Cooling Jet, First One
Install Crankshaft
Remove Crankshaft, Lift
Install Flywheel
Install Camshaft
Install Valve Cover
Page 38 of 97
C9 Diesel Engine

Install Fan Drive
Refill Engine Oil
Adjust 0.4

1202 030 Crankshaft, Test After Repair
Notes: None
Time Includes: C9
1.0

Test After Repair Crankshaft

1202 035 Crankshaft, Troubleshoot
Notes: None
Time Includes: C9
1.2
Troubleshoot 1.2
Troubleshoot Crankshaft

1202 074 Crankshaft, Wash
Notes: None
Time Includes: C9
0.5
Wash 0.5
Wash Crankshaft
Page 39 of 97
C9 Diesel Engine
1203 010 A Crankshaft Main Bearing, Remove & Install, Each Additional
Notes: This time is for either replacement or inspection of each main bearing.
Time Includes: C9
0.3

Remove Crankshaft Main Bearing, Each Additional
Clean Crankshaft Main Bearing, Each Additional
Install Crankshaft Main Bearing, Each Additional

1203 010 F Crankshaft Main Bearing, Remove & Install, First One
Notes: This time is for either replacement or inspection of the first main bearing.
Time Includes: C9
2.3
Remove 1.0
Loosen V-Belt(S), Adjuster
Drain Engine Oil
Remove Crankshaft Main Bearing, First One
Clean 0.3
Clean Crankshaft Main Bearing, First One
Install 1.0
Install Crankshaft Main Bearing, First One
Refill Engine Oil
Tighten V-Belt(S), Adjuster

1203 010 S Crankshaft Main Bearing, Remove & Install, Set (All)
Notes: This time is for either replacement or inspection of the main bearing set.
Time Includes: C9
2.7
Remove 0.9
Drain Engine Oil
Rotate Crankshaft, Set (All)
Remove Crankshaft Main Bearing, Set (All)
Clean 0.5
Clean Crankshaft Main Bearing, Set (All)
Install 1.3
Install Crankshaft Main Bearing, Set (All)
Page 40 of 97
C9 Diesel Engine

Refill Engine Oil

1203 010 ES E Crankshaft Main Bearing, Remove & Install, Excludes Some R&I, Each
Notes: This code excludes R&I engine oil, oil pan and oil pump.
This time is for either replacement or inspection of each main bearing.
Time Includes: C9
0.4

Remove Ckshft Main & Rod Brg, Excludes Some R&I, Each
Clean Ckshft Main & Rod Brg, Excludes Some R&I, Each
Install Ckshft Main & Rod Brg, Excludes Some R&I, Each

1203 010 ES S Crankshaft Main Bearing, Remove & Install, Excludes Some R&I, Set (All)
Notes: This code excludes R&I engine oil, oil pan and oil pump.
This time is for either replacement or inspection of main bearing set.
Time Includes: C9
2.4

Remove Ckshft Main & Rod Brg, Excludes Some R&I, Set (All)
Clean Ckshft Main & Rod Brg, Excludes Some R&I, Set (All)
Install Ckshft Main & Rod Brg, Excludes Some R&I, Set (All)

1205 010 Crankshaft Damper/Pulley, Remove & Install
Notes: If required, add code (1359-010--) for R&I Fan Drive.
Time Includes: C9
0.5
Remove 0.2
Install 0.3

1209 010 S Cam Rlr Fol/Valve Lifter, Remove & Install, Set (All)
Notes: None
Time Includes: C9
10.3
Page 41 of 97
C9 Diesel Engine
Remove 2.7
Remove Fan Drive
Remove Valve Cover
Clean 2.5
Clean Valve Cover
Install 4.7
Install Valve Cover
Page 42 of 97
C9 Diesel Engine
Install Fan Drive

Install V-Belt(S)
Prime Fuel System
Adjust 0.4

1210 010 Camshaft, Remove & Install
Notes: If required, add code (1051-010-HG-) for R&I Air Cleaner Housing.
This code excludes R&I cylinder head, as the valve lifters are wired-up from the camshaft.
Use this code only if cam followers do not require replacement. If cam followers do require replacement, use code (1210-010-IS-)
instead.
Time Includes: C9
6.6
Remove 1.7
Drain Engine Oil
Remove Valve Cover
Remove Fan Drive
Remove Camshaft, Bolt(S), Both
Remove Camshaft
Clean 1.7
Clean Timing Gear Housing
Clean Valve Cover
Page 43 of 97
C9 Diesel Engine

Clean Camshaft, Bearing, Set (All)
Install 2.8
Install Camshaft
Install Camshaft, Bolt(S), Both
Install Fan Drive
Install Valve Cover
Refill Engine Oil
Prime Fuel System
Adjust 0.4

1210 010 ES Camshaft, Remove & Install, Excludes Some R&I
Notes: Use this code when the cylinder head has already been removed.
Time Includes: C9
3.1
Remove 0.7
Page 44 of 97
C9 Diesel Engine

Remove Camshaft
Clean 1.1
Clean Camshaft, Bearing, Set (All)
Clean Crankshaft Front Seal, Housing
Install 1.3
Install Camshaft
Install Fan Drive

1210 010 IS Camshaft, Remove & Install, Includes R&I Some Comp
Notes: This code includes R&I cylinder head and cam followers.
Time Includes: C9
12.7
Remove 3.3
Remove Fan Drive
Remove Valve Cover
Page 45 of 97
C9 Diesel Engine

Remove Camshaft
Clean 3.4
Clean Valve Cover
Clean Camshaft
Install 5.6
Install Camshaft
Install Valve Cover
Page 46 of 97
C9 Diesel Engine

Install Fan Drive
Install V-Belt(S)
Prime Fuel System
Adjust 0.4

1210 030 Camshaft, Test After Repair
Notes: None
Time Includes: C9
1.0

Test After Repair Camshaft

1210 035 Camshaft, Troubleshoot
Notes: None
Time Includes: C9
1.2
Troubleshoot 1.2
Troubleshoot Camshaft

1210 074 Camshaft, Wash
Notes: None
Time Includes: C9
0.5
Wash 0.5
Wash Camshaft
Page 47 of 97
C9 Diesel Engine
1211 010 A Camshaft Bearing, Remove & Install, Each Additional

Notes: None
Time Includes: C9
0.2
Remove 0.1
Remove Camshaft Bearing, Each Additional
Install 0.1
Install Camshaft Bearing, Each Additional

1211 010 F Camshaft Bearing, Remove & Install, First One
Notes: If cam bearing requires replacement, add this code to R&I Camshaft (1210-010--).
This code does not include R&I Camshaft.
Time Includes: C9
0.7
Remove 0.3
Remove Camshaft Bearing, First One
Install 0.4
Install Camshaft Bearing, First One

1211 010 S Camshaft Bearing, Remove & Install, Set (All)
Notes: If cam bearings require replacement, add this code to R&I Camshaft (1210-010--).
This code does not include R&I Camshaft.
Time Includes: C9
2.1
Remove 0.8
Remove Camshaft Bearing, Set (All)
Install 1.3
Install Camshaft Bearing, Set (All)

1212 010 Camshaft Gear, Remove & Install
Notes: None
Time Includes: C9
0.9

Remove & Install Camshaft Gear

1214 020 A Piston, Recondition, Each Additional
Notes: None
Time Includes: C9
0.2
Page 48 of 97
C9 Diesel Engine
Recondition 0.2
Recondition Piston, Each Additional

1214 020 F Piston, Recondition, First One
Notes: None
Time Includes: C9
0.4
Recondition 0.4
Recondition Piston, First One

1214 020 S Piston, Recondition, Set (All)
Notes: None
Time Includes: C9
1.5
Recondition 1.5
Recondition Piston, Set (All)

1216 010 A Cylinder Liner, Remove & Install, Each Additional
Notes: None
Time Includes: C9
0.6

Remove Piston & Connecting Rod, Each Additional
Remove Cylinder Liner, Each Additional
Remove & Install Cylinder Liner, Seal, Each Additional
Install Cylinder Liner, Each Additional
Install Piston & Connecting Rod, Each Additional

1216 010 F Cylinder Liner, Remove & Install, First One
Notes: If cylinder pack is reconditioned, add appropriate cylinder liner recondition code.
Time Includes: C9
12.6
Remove 3.3
Drain Engine Oil
Page 49 of 97
C9 Diesel Engine

Remove Fan Drive
Remove Valve Cover
Remove Piston & Connecting Rod, First One
Remove Cylinder Liner, First One
Package Cylinder Liner, First One
Measure 0.9
Clean 2.6
Clean Valve Cover
Install 5.4
Unpack Cylinder Liner, First One
Assemble Piston & Liner, First One
Install Cylinder Pack, First One
Remove Lifting Devices
Page 50 of 97
C9 Diesel Engine

Install Valve Cover
Install Fan Drive
Install V-Belt(S)
Refill Engine Oil
Prime Fuel System
Adjust 0.4

1216 010 S Cylinder Liner, Remove & Install, Set (All)
Time Includes: C9
15.7
Remove 5.2
Drain Engine Oil
Remove Fan Drive
Remove Valve Cover
Page 51 of 97
C9 Diesel Engine

Remove Piston & Connecting Rod, Set (All)
Remove Cylinder Liner, Set (All)
Package Cylinder Liner, Set (All)
Measure 0.9
Clean 2.6
Clean Valve Cover
Install 6.6
Unpack Cylinder Liner, Set (All)
Assemble Piston & Liner, Set (All)
Install Valve Cover
Install Fan Drive
Install V-Belt(S)
Page 52 of 97
C9 Diesel Engine

Refill Engine Oil
Prime Fuel System
Adjust 0.4

1216 020 FH E Cylinder Liner, Recondition, Flex Hone, Each
Notes: None
Time Includes: C9
0.3
Recondition 0.3
Recondition Cylinder Liner, Flex Hone, Each

1216 020 FH S Cylinder Liner, Recondition, Flex Hone, Set (All)
Notes: None
Time Includes: C9
1.6
Recondition 1.6
Recondition Cylinder Liner, Flex Hone, Set (All)

1216 020 HH E Cylinder Liner, Recondition, Hard Hone, Each
Notes: None
Time Includes: C9
0.7
Recondition 0.7
Recondition Cylinder Liner, Hard Hone, Each

1216 020 HH S Cylinder Liner, Recondition, Hard Hone, Set (All)
Notes: None
Time Includes: C9
3.8
Page 53 of 97
C9 Diesel Engine
Recondition 3.8
Recondition Cylinder Liner, Hard Hone, Set (All)

1216 082 LJ S Cylinder Liner, Measure, Liner Projection, Set (All)
Notes: None
Time Includes: C9
0.9
Measure 0.9

1217 012 A Liner Seat/Insert, Install, Each Additional
Notes: Counterboring one cylinder does not require R&I liner of adjacent cylinder(s) on either side, when using Caterpillar service tooling.
Time Includes: C9
0.8
Install 0.8
Install Liner Seat/Insert, Each Additional

1217 012 F Liner Seat/Insert, Install, First One
Time Includes: C9
1.6
Install 1.6
Install Liner Seat/Insert, First One

1217 012 S Liner Seat/Insert, Install, Set (All)
Time Includes: C9
5.4
Install 5.4
Install Liner Seat/Insert, Set (All)

1218 020 MJ A Connecting Rod, Recondition, Major, Each Additional
Notes: None
Time Includes: C9
0.8
Recondition 0.8
Page 54 of 97
C9 Diesel Engine
Recondition Connecting Rod, Major, Each Additional

1218 020 MJ F Connecting Rod, Recondition, Major, First One
Notes: If connecting rod requires only measure/check, use code (1218-082--F) instead.
Major recondition includes measure/check rod and machine crankshaft and piston pin bore.
Time Includes: C9
1.6
Recondition 1.6
Recondition Connecting Rod, Major, First One

1218 020 MJ S Connecting Rod, Recondition, Major, Set (All)
Notes: If connecting rods require only measure/check, use code (1218-082--S) instead.
Major recondition includes measure/check rods and machine crankshaft and piston pin bore.
Time Includes: C9
5.4
Recondition 5.4
Recondition Connecting Rod, Major, Set (All)

1218 020 MN A Connecting Rod, Recondition, Minor, Each Additional
Notes: None
Time Includes: C9
0.3
Recondition 0.3
Recondition Connecting Rod, Minor, Each Additional

1218 020 MN F Connecting Rod, Recondition, Minor, First One
Notes: If connecting rod requires only measure/check, use code (1218-082--F) instead.
Minor recondition includes measure/check rod and machining piston pin bore.
Time Includes: C9
1.1
Recondition 1.1
Recondition Connecting Rod, Minor, First One

1218 020 MN S Connecting Rod, Recondition, Minor, Set (All)
Notes: Minor recondition includes measure/check rods and machining piston pin bore.
If connecting rods require only measure/check, use code (1218-082--S) instead.
Time Includes: C9
2.7
Recondition 2.7
Recondition Connecting Rod, Minor, Set (All)
Page 55 of 97
C9 Diesel Engine

1218 082 A Connecting Rod, Measure, Each Additional
Notes: None
Time Includes: C9
0.2
Measure 0.2
Measure Connecting Rod, Each Additional

1218 082 F Connecting Rod, Measure, First One
Notes: If pin bore and/or crank journal bore require machining, use either (1218-020-MN-F) or (1218-020-MJ-F) instead.
Time Includes: C9
0.5
Measure 0.5
Measure Connecting Rod, First One

1218 082 S Connecting Rod, Measure, Set (All)
Notes: If pin bore and/or crank journal bore require machining, use either (1218-020-MN-S) or (1218-020-MJ-S) instead.
Time Includes: C9
1.4
Measure 1.4
Measure Connecting Rod, Set (All)

1219 010 A Connecting Rod Bearing, Remove & Install, Each Additional
Notes: None
Time Includes: C9
0.3

Remove & Install Connecting Rod Bearing, Each Additional

1219 010 F Connecting Rod Bearing, Remove & Install, First One
Notes: If R&I Connecting Rod Bearing was done in conjunction with another labor repair that included R&I Oil Pan or Oil Pump, use (1219-
010--A) for Connecting Rod Bearing, Each Additional instead.
This time is for either replacement or inspection of connecting rod bearing.
Time Includes: C9
2.3
Remove 0.8
Drain Engine Oil
Page 56 of 97
C9 Diesel Engine

Rotate Crankshaft
Clean 0.4
Clean Connecting Rod Bearing, First One
Install 1.1
Refill Engine Oil

1219 010 S Connecting Rod Bearing, Remove & Install, Set (All)
Notes: This time is for either replacement or inspection of connecting rod bearings.
Time Includes: C9
3.2
Remove 1.2
Drain Engine Oil
Rotate Crankshaft, Set (All)
Remove Connecting Rod Bearing, Set (All)
Clean 0.6
Clean Connecting Rod Bearing, Set (All)
Install 1.4
Refill Engine Oil

1223 040 IT S Cylinder Block Cylinder, Inspect, Using Borescope, Set (All)
Time includes inspecting all cylinders with bore-o-scope through injector tip hole (includes rotating the crankshaft).
Time Includes: C9
0.6
Page 57 of 97
C9 Diesel Engine
Inspect 0.6
Inspect Cylinder Block Cylinder, Using Borescope, Set (All)

1223 082 E Cylinder Block Cylinder, Measure, Each
Notes: Use dial bore to check and record roundness, size and taper for each liner or cylinder.
Time Includes: C9
0.1
Measure 0.1
Measure Cylinder Block Cylinder, Each

1230 010 S Ckshft Main & Rod Brg, Remove & Install, Set (All)
Notes: This time is for either replacement or inspection of main & rod bearings.
Time Includes: C9
7.0
Remove 2.7
Drain Engine Oil
Remove Ckshft Main & Rod Brg, Set (All)
Clean 1.0
Clean Ckshft Main & Rod Brg, Set (All)
Install 3.3
Install Ckshft Main & Rod Brg, Set (All)
Refill Engine Oil

1239 010 A Cylinder Pack, Remove & Install, Each Additional
Notes: None
Time Includes: C9
0.9
Remove 0.3
Remove & Install Cylinder Pack, Each Additional
Clean 0.3
Clean Cylinder Pack, Each Additional
Page 58 of 97
C9 Diesel Engine
Install 0.3
Install Cylinder Pack, Each Additional
Measure Cylinder Liner, Each Additional

1239 010 F Cylinder Pack, Remove & Install, First One
If exchange head is used, add code (1100-002--) to transfer components.
Time Includes: C9
13.1
Remove 3.6
Drain Engine Oil
Remove Fan Drive
Remove Valve Cover
Remove Cylinder Pack, First One
Package Cylinder Pack, First One
Measure 0.9
Clean 2.6
Clean Valve Cover
Page 59 of 97
C9 Diesel Engine

Install 5.6
Unpack Cylinder Pack, First One
Install Cylinder Liner, Seal, First One
Install Cylinder Pack, First One
Install Valve Cover
Install Fan Drive
Install V-Belt(S)
Refill Engine Oil
Prime Fuel System
Adjust 0.4

1239 010 S Cylinder Pack, Remove & Install, Set (All)
If required, add code (1051-010-HG-) for Air Cleaner Housing.
Time Includes: C9
15.8
Remove 5.0
Page 60 of 97
C9 Diesel Engine
Drain Engine Oil

Remove Fan Drive
Remove Valve Cover
Remove Connecting Rod Bearing, Set (All)
Remove Cylinder Pack, Set (All)
Package Cylinder Pack, Set (All)
Measure 0.9
Clean 2.6
Clean Valve Cover
Install 6.9
Unpack Cylinder Pack, Set (All)
Install Cylinder Liner, Seal, Set (All)
Page 61 of 97
C9 Diesel Engine

Install Valve Cover
Install Fan Drive
Install V-Belt(S)
Refill Engine Oil
Prime Fuel System
Adjust 0.4

1239 020 E Cylinder Pack, Recondition, Each
Notes: None
Time Includes: C9
0.6
Recondition 0.6
Remove Piston & Connecting Rod, Out F/Out Hull/Off Site, Each
Disassemble Piston & Connecting Rod, Each
Remove Piston Rings, Each
Clean Piston, Each
Hone Cylinder Liner, Each
Assemble Piston & Connecting Rod, Each
Install Piston Rings, Each
Install Piston & Connecting Rod, Out F/Out Hull/Off Site, Each

1239 020 S Cylinder Pack, Recondition, Set (All)
Notes:
None
Page 62 of 97
C9 Diesel Engine
Time Includes: C9
3.7
Recondition 3.7
Remove Piston & Connecting Rod, Out F/Out Hull/Off Site, Set (All)
Disassemble Piston & Connecting Rod, Set (All)
Remove Piston Rings, Set (All)
Clean Piston, Set (All)
Hone Cylinder Liner, Set (All)
Assemble Piston & Connecting Rod, Set (All)
Install Piston Rings, Set (All)
Install Piston & Connecting Rod, Out F/Out Hull/Off Site, Set (All)

1239 030 Cylinder Pack, Test After Repair
Notes: None
Time Includes: C9
1.0

Test After Repair Cylinder Pack

1239 035 Cylinder Pack, Troubleshoot
Notes: None
Time Includes: C9
1.2
Troubleshoot 1.2
Troubleshoot Cylinder Pack

1239 074 Cylinder Pack, Wash
Notes: None
Time Includes: C9
0.5
Wash 0.5
Wash Cylinder Pack

1250 036 ES Fuel System, Test/Check & Adjust, Excludes Some R&I
Notes: As per the HEUI Complaint: Stutter, Stumble, Miss troubleshooting flowchart, this time varies from 0.8 to 9.5 allowable.
Time Includes: C9
9.5
Test/Check & Adjust 9.5
Page 63 of 97
C9 Diesel Engine
Test/Check & Adjust Fuel System, Excludes Some R&I

1250 036 IO Fuel System, Test/Check & Adjust, Includes Other Activities
Time Includes: C9
9.8

Test/Check & Adjust Fuel System, Includes Other Activities

1250 036 P5 Fuel System, Test/Check & Adjust, Performance Complaint
Time Includes: C9
8.7

Test/Check & Adjust Fuel System, Performance Complaint

1250 046 Fuel System, Flush
Notes: Claim this code when an engine component failure has contaminated the fuel (i.e. coolant in fuel from a defective injector sleeve),
fuel tank is not included.
Time Includes: C9
0.5
Flush 0.5
Flush Fuel System

1250 082 PX Fuel System, Measure, Pressure(S)
Time Includes: C9
0.3
Measure 0.3
Measure Fuel System, Pressure(S)

1256 030 Fuel Transfer Pump, Test After Repair
Notes: None
Time Includes: C9
0.5

Test After Repair Fuel Transfer Pump
Page 64 of 97
C9 Diesel Engine
1256 035 Fuel Transfer Pump, Troubleshoot

Notes: None
Time Includes: C9
0.6
Troubleshoot 0.6
Troubleshoot Fuel Transfer Pump

1256 074 Fuel Transfer Pump, Wash
Notes: None
Time Includes: C9
0.3
Wash 0.3
Wash Fuel Transfer Pump

1258 010 Fuel Priming Pump, Remove & Install
Notes: None
Time Includes: C9
0.2
Remove 0.1
Remove Fuel Priming Pump, Bolt(S), Set (All)
Remove Fuel Priming Pump
Install 0.1
Install Fuel Priming Pump
Install Fuel Priming Pump, Bolt(S), Set (All)
Prime Fuel System

1261 010 Fuel Filter, Remove & Install
Notes: None
Time Includes: C9
0.1
Remove 0.0
Remove Fuel Filter
Clean 0.1
Clean Fuel Filter, Gasket
Install 0.0
Install Fuel Filter

1262 010 Fuel Filter Housing/Base, Remove & Install
Page 65 of 97
C9 Diesel Engine
Notes: None
Time Includes: C9
0.7
Remove 0.3
Remove Fuel Priming Pump, Bolt(S), Set (All)
Remove Fuel Priming Pump
Remove Fuel Filter
Separate Fuel Filter Housing/Base, Line(S), Set (All)
Remove Fuel Filter Housing/Base, Bolt(S), Set (All)
Remove Fuel Filter Housing/Base
Install 0.4
Install Fuel Filter Housing/Base
Install Fuel Filter Housing/Base, Bolt(S), Set (All)
Connect Fuel Filter Housing/Base, Line(S), Set (All)
Install Fuel Filter
Install Fuel Priming Pump
Install Fuel Priming Pump, Bolt(S), Set (All)
Prime Fuel System

1263 010 Water Separator, Remove & Install
Notes: None
Time Includes: C9
0.2
Remove 0.1
Install 0.1

1274 042 Fuel Supply/Return Lines, Inspect & Maintain
Notes: This code is a visual inspection of the fuel lines for cracks and/or leaks.
Time Includes: C9
0.1
Inspect & Maintain 0.1

Inspect & Maintain Fuel Supply/Return Lines

1280 038 PX Fuel, Diagnostic Test, Pressure(S)
Page 66 of 97
C9 Diesel Engine
Notes: This code does not include time to isolate and repair problem.
Time Includes: C9
0.5
Diagnostic Test 0.5

Diagnostic Test Fuel, Pressure(S)

1280 082 AP Fuel, Measure, Api Gravity
Notes: Do not use this code with (1000-031-P0-) for Engine Dynamometer Test, since this check is included in the Par Preliminary
Inspection.
Includes obtaining sample of fuel from the fuel tank, measure fuel api and temperature.
Time Includes: C9
0.2
Measure 0.2
Measure Fuel, Api Gravity

1290 010 A Unit Injector, Remove & Install, Each Additional
Notes: None
Time Includes: C9
1.1
Remove 0.4
Separate Unit Injector, Wiring Harness, Each Additional
Remove Unit Injector, Bolt(S), Each Additional
Install Unit Injector, Puller Group, Each Additional
Remove Unit Injector, Each Additional
Remove Unit Injector, Seal, Each Additional
Clean 0.1
Clean Valve Cover
Clean Unit Injector Sleeve, Each Additional
Clean Unit Injector, Each Additional
Install 0.6
Install Unit Injector, Seal, Each Additional
Install Unit Injector, Each Additional
Remove Unit Injector, Puller Group, Each Additional
Install Unit Injector, Bolt(S), Each Additional
Connect Unit Injector, Wiring Harness, Each Additional
Reprogram Unit Injector, Each

1290 010 F Unit Injector, Remove & Install, First One
Notes: None
Time Includes: C9
2.2
Remove 0.9
Page 67 of 97
C9 Diesel Engine
Remove Valve Cover

Drain Cylinder Head Assembly, Fuel Charged
Separate Unit Injector, Wiring Harness, First One
Remove Unit Injector, Bolt(S), First One
Install Unit Injector, Puller Group, First One
Remove Unit Injector, First One
Remove Unit Injector, Seal, First One
Clean 0.1
Clean Valve Cover
Clean Unit Injector Sleeve, First One
Clean Unit Injector, First One
Install 1.2
Remove Unit Injector, Seal, First One
Install Unit Injector, First One
Remove Unit Injector, Puller Group, First One
Install Unit Injector, Bolt(S), First One
Connect Unit Injector, Wiring Harness, First One
Install Cylinder Head Assembly, Rear Plug
Install Valve Cover
Reprogram Unit Injector, Each
Prime Fuel System

1290 010 S Unit Injector, Remove & Install, Set (All)
Notes: None
Time Includes: C9
5.7
Remove 2.2
Remove Valve Cover
Drain Cylinder Head Assembly, Fuel Charged
Remove Unit Injector, Bolt(S), Set (All)
Install Unit Injector, Puller Group, Set (All)
Remove Unit Injector, Set (All)
Remove Unit Injector, Seal, Set (All)
Clean 0.8
Clean Valve Cover
Clean Unit Injector Sleeve, Set (All)
Clean Unit Injector, Set (All)
Install 2.7
Install Unit Injector, Seal, Set (All)
Install Unit Injector, Set (All)
Remove Unit Injector, Puller Group, Set (All)
Install Unit Injector, Bolt(S), Set (All)
Install Cylinder Head Assembly, Rear Plug
Install Valve Cover
Reprogram Unit Injector, Set (All)
Prime Fuel System
Page 68 of 97
C9 Diesel Engine

1290 010 WW Unit Injector, Remove & Install, Wiring Harness
Notes: None
Time Includes: C9
1.7
Remove 0.6
Remove Valve Cover
Remove Wiring Harness, Bolt(S), Set (All)
Remove Wiring Harness
Clean 0.1
Clean Valve Cover
Install 1.0
Install Wiring Harness
Install Wiring Harness, Bolt(S), Set (All)
Install Valve Cover

1290 030 Unit Injector, Test After Repair
Notes: None
Time Includes: C9
0.5

Test After Repair Unit Injector

1290 035 Unit Injector, Troubleshoot
Notes: None
Time Includes: C9
0.6
Troubleshoot 0.6
Troubleshoot Unit Injector

1290 036 Unit Injector, Test/Check & Adjust
Notes: As per the HEUI Complaint: Stutter, Stumble, Miss troubleshooting flowchart, maximum claimable time is 3.3.
Page 69 of 97
C9 Diesel Engine
Time Includes: C9
3.3

Test/Check & Adjust Unit Injector

1290 038 I3 S Unit Injector, Diagnostic Test, Using Cyl Cut-Out Test, Set (All)
Notes: Claim this code when this procedure is performed as part of the troubleshooting and test after repair process.
Time Includes: C9
0.5
Diagnostic Test 0.5

Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Set (All)

1290 074 Unit Injector, Wash
Notes: None
Time Includes: C9
0.3
Wash 0.3
Wash Unit Injector

1290 081 OD S Unit Injector, Test, Solenoid, Set (All)
Time Includes: C9
0.5
Test 0.5
Test Unit Injector, Solenoid, Set (All)

1302 010 Engine Oil Pan, Remove & Install
Notes: None
Time Includes: C9
1.3
Remove 0.4
Drain Engine Oil
Clean 0.3
Install 0.6
Page 70 of 97
C9 Diesel Engine

Refill Engine Oil

1302 030 Engine Oil Pan, Test After Repair
Notes: None
Time Includes: C9
0.3

Test After Repair Engine Oil Pan

1302 035 Engine Oil Pan, Troubleshoot
Notes: None
Time Includes: C9
0.5
Troubleshoot 0.5
Troubleshoot Engine Oil Pan

1302 074 Engine Oil Pan, Wash
Notes: None
Time Includes: C9
0.3
Wash 0.3
Wash Engine Oil Pan

1304 010 Engine Oil Pump, Remove & Install
Notes: None
Time Includes: C9
1.5
Remove 0.5
Drain Engine Oil
Remove Engine Oil Pan, Gasket
Clean 0.3
Clean Engine Oil Pump
Page 71 of 97
C9 Diesel Engine

Install 0.7
Refill Engine Oil

1304 010 ES Engine Oil Pump, Remove & Install, Excludes Some R&I
Notes: This time excludes R&I oil/filter, inspecting oil pump and some cleaning.
Use this code for R&I oil pan and oil pump on an exchange engine when the work is done out-of-frame.
Time Includes: C9
0.6
Remove 0.2
Remove Engine Oil Pump, Excludes Some R&I
Clean 0.2
Clean Cylinder Block, Limited Quantity
Clean Engine Oil Pump
Install 0.2
Install Engine Oil Pump, Excludes Some R&I

1306 010 Eng Oil Filter Hsg/Base, Remove & Install
Notes: None
Time Includes: C9
0.9
Remove 0.3
Loosen Turbocharger, Supply Line
Clean 0.3
Clean Turbocharger, Supply Line
Clean Eng Oil Filter Hsg/Base
Install 0.3
Tighten Turbocharger, Supply Line
Install Eng Oil Filter Hsg/Base, Line(S)

1308 010 KY Engine Oil Filter, Remove & Install, Canister-Type
Notes: None
Time Includes: C9
0.4
Page 72 of 97
C9 Diesel Engine
Remove 0.1
Remove Engine Oil Filter, Canister-Type
Clean 0.2
Clean Engine Oil Filter, Canister-Type
Install 0.1
Install Engine Oil Filter, Canister-Type

1308 010 NN Engine Oil Filter, Remove & Install, Spin-On Type
Notes: None
Time Includes: C9
0.1
Remove 0.0
Remove Engine Oil Filter, Spin-On Type
Install 0.1
Install Engine Oil Filter, Spin-On Type

1308 507 Engine Oil Filter, Cut & Analyze
Notes: None
Time Includes: C9
0.3
Cut & Analyze 0.3

Cut & Analyze Engine Oil Filter

1316 010 Engine Oil Filler, Remove & Install
Notes: None
Time Includes: C9
0.2
Remove 0.1
Remove Engine Oil Filler, Bolt(S), Set (All)
Install 0.1
Install Engine Oil Filler, Bolt(S), Set (All)

1317 010 Crankcase Breather, Remove & Install
Notes: None
Time Includes: C9
0.3
Page 73 of 97
C9 Diesel Engine
Remove 0.1
Install 0.2

1317 010 M9 Crankcase Breather, Remove & Install, Manifold
Notes: None
Time Includes: C9
0.8
Remove 0.2
Remove Crankcase Breather, Manifold
Clean 0.3
Clean Crankcase Breather
Clean Crankcase Breather, Manifold
Install 0.3
Install Crankcase Breather, Manifold

1318 010 Engine Oil & Filter, Remove & Install
Notes: If equipped with an auxiliary filter, add (1318-010-AF-).
Time Includes: C9
0.5
Remove 0.2
Drain Engine Oil
Install 0.3
Refill Engine Oil

1318 010 AF Engine Oil & Filter, Remove & Install, Auxiliary Filter
Notes: If equipped with an Auxiliary Filter, add this code to (1318-010--) for R&I Engine Oil & Filter, or to any repair code that includes R&I
Engine Oil & Filter.
Time Includes: C9
0.4
Page 74 of 97
C9 Diesel Engine
Remove 0.2
Remove Engine Oil & Filter, Auxiliary Filter
Install 0.2
Install Engine Oil & Filter, Auxiliary Filter

1326 010 Eng Oil Level Ga/Dipstick, Remove & Install
Notes: None
Time Includes: C9
0.4
Remove 0.2
Remove Eng Oil Level Ga/Dipstick
Install 0.2
Install Eng Oil Level Ga/Dipstick

1326 025 Eng Oil Level Ga/Dipstick, Adjust
Notes: Use this code to calibrate dipstick.
Time Includes: C9
1.1
Adjust 1.1
Adjust Eng Oil Level Ga/Dipstick

1348 008 SM Engine Oil, Take & Analyze S-O-S From, Sample
Notes: None
Time Includes: C9
0.2
Take & Analyze S-O-S From 0.2

Take & Analyze S-O-S From Engine Oil, Sample

1348 044 Engine Oil, Drain & Refill
Notes: This code does not include R&I oil filters.
Time Includes: C9
0.4
Drain 0.1
Drain Engine Oil
Refill 0.3
Refill Engine Oil

1348 082 PX Engine Oil, Measure, Pressure(S)
Page 75 of 97
C9 Diesel Engine
Time Includes: C9
0.3
Measure 0.3
Measure Engine Oil, Pressure(S)

1350 034 Engine Cooling System, Crack/Leak Test
Time Includes: C9
0.3
Crack/Leak Test 0.3

Crack/Leak Test Engine Cooling System

1350 038 Q3 Engine Cooling System, Diagnostic Test, Using Bottle Test
Time Includes: C9
0.5
Diagnostic Test 0.5

Diagnostic Test Engine Cooling System, Using Bottle Test

1350 046 Engine Cooling System, Flush
Notes: None
Time Includes: C9
0.9
Flush 0.9
Drain Engine Cooling System
Refill Engine Cooling System
Separate Radiator Hose, Lower
Drain Engine Coolant
Connect Radiator Hose, Lower
Refill Engine Coolant

1352 010 HG Coolant Conditioner, Remove & Install, Housing
Notes: None
Time Includes: C9
0.2

Remove & Install Coolant Conditioner, Housing
Page 76 of 97
C9 Diesel Engine
1352 010 NN Coolant Conditioner, Remove & Install, Spin-On Type

Notes: None
Time Includes: C9
0.1

Remove & Install Coolant Conditioner, Spin-On Type

1355 010 Thermostat/Water Temp Reg, Remove & Install
Notes: None
Time Includes: C9
1.2
Remove 0.4
Remove Alternator, Bracket
Remove Water Temp Regulator Hsg, Hose(S), One Side
Remove Water Temp Regulator Hsg, Top
Remove Thermostat/Water Temp Reg, Both
Remove Thermostat/Water Temp Reg, Seal
Clean 0.3
Clean Water Temp Regulator Hsg
Install 0.5
Install Thermostat/Water Temp Reg, Seal
Install Thermostat/Water Temp Reg, Both
Install Water Temp Regulator Hsg, Top
Install Water Temp Regulator Hsg, Hose(S), One Side
Install Alternator, Bracket

1355 030 Thermostat/Water Temp Reg, Test After Repair
Notes: None
Time Includes: C9
0.5

Test After Repair Thermostat/Water Temp Reg

1355 035 Thermostat/Water Temp Reg, Troubleshoot
Notes: None
Time Includes: C9
0.6
Troubleshoot 0.6
Troubleshoot Thermostat/Water Temp Reg
Page 77 of 97
C9 Diesel Engine

1355 038 Thermostat/Water Temp Reg, Diagnostic Test
Notes: None
Time Includes: C9
0.3
Diagnostic Test 0.3

Diagnostic Test Thermostat/Water Temp Reg

1355 074 Thermostat/Water Temp Reg, Wash
Notes: None
Time Includes: C9
0.3
Wash 0.3
Wash Thermostat/Water Temp Reg

1356 010 Fan, Remove & Install
Notes: None
Time Includes: C9
1.5
Remove 0.6
Remove Fan Guard, Bolt(S), Set (All)
Remove Fan Guard, Set (All)
Remove Fan, Bolt(S), Set (All)
Remove Fan
Install 0.9
Install Fan
Install Fan, Bolt(S), Set (All)
Install Fan Guard, Set (All)
Install Fan Guard, Bolt(S), Set (All)

1356 082 VF Fan, Measure, Speed
Time Includes: C9
0.3
Measure 0.3
Measure Fan, Speed

1357 010 V-Belt(S), Remove & Install
Page 78 of 97
C9 Diesel Engine
Notes: None
Time Includes: C9
0.3
Remove 0.1
Remove V-Belt(S)
Install 0.2
Install V-Belt(S)

1359 010 Fan Drive, Remove & Install
Notes: None
Time Includes: C9
2.3
Remove 0.9
Remove Fan, Bolt(S), Set (All)
Remove Fan
Remove V-Belt(S)
Remove Fan Drive, Bolt(S), Set (All)
Remove Fan Drive
Install 1.4
Install Fan Drive
Install Fan Drive, Bolt(S), Set (All)
Install V-Belt(S)
Install Fan
Install Fan, Bolt(S), Set (All)

1359 010 ES Fan Drive, Remove & Install, Excludes Some R&I
Notes: Excludes R&I belts and adjust belts.
Time Includes: C9
0.5

Remove & Install Fan Drive, Excludes Some R&I

1360 010 S Fan Guard, Remove & Install, Set (All)
Notes: None
Time Includes: C9
Page 79 of 97
C9 Diesel Engine
0.7
Remove 0.3
Install 0.4

1361 010 Water Pump, Remove & Install
Notes: None
Time Includes: C9
2.5
Remove 0.9
Remove Fan Guard, Right Front, Limited Quantity
Remove V-Belt(S), Both
Remove Alternator, With Bracket
Remove Water Pump, Belt
Remove Water Pump, Hose(S), Both
Remove Water Pump, Elbow
Remove Water Pump, Bolt(S), Set (All)
Remove Water Pump
Clean 0.3
Clean Water Pump
Install 1.3
Install Water Pump
Install Water Pump, Bolt(S), Set (All)
Install Water Pump, Elbow
Install Water Pump, Hose(S), Both
Install Water Pump, Belt
Install Alternator, With Bracket
Install V-Belt(S), Both
Install Fan Guard, Right Front, Limited Quantity

1361 030 Water Pump, Test After Repair
Notes: None
Time Includes: C9
0.3

Test After Repair Water Pump
Page 80 of 97
C9 Diesel Engine

1361 035 Water Pump, Troubleshoot
Notes: None
Time Includes: C9
0.5
Troubleshoot 0.5
Troubleshoot Water Pump

1361 074 Water Pump, Wash
Notes: None
Time Includes: C9
0.3
Wash 0.3
Wash Water Pump

1361 535 PX Water Pump, Check, Pressure(S)
Time Includes: C9
0.3
Check 0.3
Check Water Pump, Pressure(S)

1378 010 Engine Oil Cooler, Remove & Install
Notes: If oil was contaminated & cooler replaced, add (1348-044--) for drain & refill engine oil, unless bearings were checked, which
includes drain & refill engine oil.
Time Includes: C9
1.1
Remove 0.4
Drain Cylinder Block, Coolant
Loosen Turbocharger, Supply Line
Remove Engine Oil Cooler
Clean 0.3
Clean Eng Oil Filter Hsg/Base
Clean Engine Oil Cooler
Install 0.4
Tighten Turbocharger, Supply Line
Page 81 of 97
C9 Diesel Engine
Connect Eng Oil Filter Hsg/Base, Line(S)

1378 030 Engine Oil Cooler, Test After Repair
Notes: None
Time Includes: C9
0.5

Test After Repair Engine Oil Cooler

1378 034 Engine Oil Cooler, Crack/Leak Test
Notes: None
Time Includes: C9
0.6
Crack/Leak Test 0.6

Crack/Leak Test Engine Oil Cooler

1378 035 Engine Oil Cooler, Troubleshoot
Notes: None
Time Includes: C9
0.6
Troubleshoot 0.6
Troubleshoot Engine Oil Cooler

1378 074 Engine Oil Cooler, Wash
Notes: None
Time Includes: C9
0.3
Wash 0.3
Wash Engine Oil Cooler

1393 010 Water Temp Regulator Hsg, Remove & Install
Notes: None
Time Includes: C9
1.4
Page 82 of 97
C9 Diesel Engine
Remove 0.5
Remove Alternator, Bracket
Remove Water Temp Regulator Hsg, Hose(S), One Side
Remove Water Temp Regulator Hsg, Top
Remove Thermostat/Water Temp Reg, Both
Remove Thermostat/Water Temp Reg, Seal
Remove Water Temp Regulator Hsg, Bottom
Clean 0.3
Clean Water Temp Regulator Hsg
Install 0.6
Install Water Temp Regulator Hsg, Bottom
Install Thermostat/Water Temp Reg, Seal
Install Thermostat/Water Temp Reg, Both
Install Water Temp Regulator Hsg, Top
Install Water Temp Regulator Hsg, Hose(S), One Side
Install Alternator, Bracket

1395 081 Engine Coolant, Test
Notes: Claim this code to test coolant concentration and conditioner levels.
Time Includes: C9
0.2
Test 0.2
Test Engine Coolant

1395 082 TA Engine Coolant, Measure, Temperature(S)
This test is done using a infrared gun and assumes engine is already heated.
Time Includes: C9
0.2
Measure 0.2
Measure Engine Coolant, Temperature(S)

1400 038 VO Electric System, Diagnostic Test, Using Voltmeter
This code may only be claimed once per job.
Time Includes: C9
0.2
Diagnostic Test 0.2

Diagnostic Test Electric System, Using Voltmeter

1401 038 G3 Battery, Diagnostic Test, Using Battery Load Test
This code does not include charging.
Time Includes: C9
0.2
Page 83 of 97
C9 Diesel Engine
Diagnostic Test 0.2

Diagnostic Test Battery, Using Battery Load Test

1405 010 Alternator, Remove & Install
Notes: For warranty repairs, use this code only if the failed alternator is a Caterpillar alternator.
Time Includes: C9
1.1
Remove 0.5
Remove Fan Guard, Right Front, Limited Quantity
Remove V-Belt(S), Both
Remove Alternator
Install 0.6
Install Alternator
Install V-Belt(S), Both
Install Fan Guard, Right Front, Limited Quantity

1405 010 BK Alternator, Remove & Install, Bracket
Notes: The bracket must be replaced to claim this code.
This is the additional time to R&I the bracket after the alternator is removed.
Time Includes: C9
0.2

Remove & Install Alternator, Bracket

1408 010 C5 Wiring Harness, Remove & Install, 12-Pin Connector
Notes: None
Time Includes: C9
0.5
Replace 0.5
Replace Wiring Harness, 12-Pin Connector

1408 010 C6 Wiring Harness, Remove & Install, 40-Pin Connector
Notes: This code may also be claimed for 70-pin connectors as well.
Time Includes: C9
1.2
Replace 1.2
Page 84 of 97
C9 Diesel Engine

1408 010 C7P Wiring Harness, Remove & Install, 70-Pin Connector
Notes: None
Time Includes: C9
1.0

Remove & Install Wiring Harness, 70-Pin Connector

1408 510 C4 Wiring Harness, Replace, 3-Pin Connector
Notes: None
Time Includes: C9
0.1
Replace 0.1

1408 510 SA Wiring Harness, Replace, Seal
Notes: Claim this code when replacing the receptacle or seal located at the valve cover base where the internal and external harnesses plug
in.
This time does not include R&I valve cover.
Time Includes: C9
0.2
Replace 0.2
Replace Wiring Harness, Seal

1453 010 Electric Starting Motor, Remove & Install
Notes: For warranty repairs, use this code only if the failed starter is a Caterpillar starter.
Time Includes: C9
1.0
Remove 0.4
Install 0.6
Connect Electric Starting Motor, Wiring Harness, Set (All)

1713 010 A Unit Injector Sleeve, Remove & Install, Each Additional
Notes:
None
Page 85 of 97
C9 Diesel Engine
Time Includes: C9
0.7
Remove 0.3
Install Engine Tools, Puller Group, Each Additional
Remove Unit Injector Sleeve, Each Additional
Clean 0.1
Clean Unit Injector Sleeve, Each Additional
Install 0.3
Install Unit Injector Sleeve, Each Additional
Remove Engine Tools, Puller Group, Each Additional

1713 010 F Unit Injector Sleeve, Remove & Install, First One
Notes: If required, add code (1250-046--) for Fuel System Flush and/or (1350-046--) for Cooling System Flush.
Time Includes: C9
1.2
Remove 0.5
Install Unit Injector Sleeve, Puller Group, First One
Remove Unit Injector Sleeve, First One
Clean 0.1
Clean Unit Injector Sleeve, First One
Install 0.6
Install Unit Injector Sleeve, First One
Remove Unit Injector Sleeve, Puller Group, First One

1713 010 S Unit Injector Sleeve, Remove & Install, Set (All)
Notes: If required, add code (1250-046--) for Fuel System Flush and/or (1350-046--) for Cooling System Flush.
Time Includes: C9
4.5
Remove 1.8
Install Engine Tools, Puller Group, Set (All)
Remove Unit Injector Sleeve, Set (All)
Clean 0.7
Clean Unit Injector Sleeve, Set (All)
Install 2.0
Install Unit Injector Sleeve, Set (All)
Remove Engine Tools, Puller Group, Set (All)

1714 010 Unit Injector Hyd Pump, Remove & Install
Notes: None
Time Includes: C9
1.1
Remove 0.5
Page 86 of 97
C9 Diesel Engine

Install 0.6
Prime Fuel System

1714 030 Unit Injector Hyd Pump, Test After Repair
Notes: None
Time Includes: C9
0.5

Test After Repair Unit Injector Hyd Pump

1714 035 Unit Injector Hyd Pump, Troubleshoot
Notes: None
Time Includes: C9
1.2
Troubleshoot 1.2
Troubleshoot Unit Injector Hyd Pump

1714 035 QV Unit Injector Hyd Pump, Troubleshoot, Pressure Control Valve
Notes: None
Time Includes: C9
1.7
Troubleshoot 1.7
Troubleshoot Unit Injector Hyd Pump, Pressure Control Valve

1714 074 Unit Injector Hyd Pump, Wash
Notes: None
Time Includes: C9
0.3
Wash 0.3
Wash Unit Injector Hyd Pump
Page 87 of 97
C9 Diesel Engine

1715 010 Fuel Press Regulator Vlv, Remove & Install
Notes: None
Time Includes: C9
1.1
Remove 0.5
Remove Fuel Press Regulator Vlv
Install 0.6
Install Fuel Press Regulator Vlv

1718 010 Fuel Pressure Sensor, Remove & Install
Notes: None
Time Includes: C9
0.2
Remove 0.1
Install 0.1
Prime Fuel System

1901 010 Eng Electronic Cont Mod, Remove & Install
Notes: If required, add code (1453-010--) for R&I Electric Starting Motor.
Time Includes: C9
1.4
Remove 0.3
Remove Start Relay, Bracket
Separate Wiring Harness, 40-Pin Connector
Separate Fuel, Line(S), Limited Quantity
Remove Eng Electronic Cont Mod, Bolt(S), Set (All)
Remove Eng Electronic Cont Mod
Install 1.1
Install Eng Electronic Cont Mod
Install Eng Electronic Cont Mod, Bolt(S), Set (All)
Connect Fuel, Line(S), Limited Quantity
Connect Wiring Harness, 40-Pin Connector
Install Start Relay, Bracket
Prime Fuel System
Connect Engine Test Equipment
Reprogram Eng Electronic Cont Mod
Separate Engine Test Equipment
Page 88 of 97
C9 Diesel Engine
1901 025 V3 Eng Electronic Cont Mod, Adjust, Full Load/Torque Setting
This time includes obtaining the password.
Time Includes: C9
0.5
Adjust 0.5
Adjust Eng Electronic Cont Mod, Full Load/Torque Setting

1901 030 Eng Electronic Cont Mod, Test After Repair
Notes: None
Time Includes: C9
0.5

Test After Repair Eng Electronic Cont Mod

1901 074 Eng Electronic Cont Mod, Wash
Notes: None
Time Includes: C9
0.3
Wash 0.3
Wash Eng Electronic Cont Mod

1901 081 E3 Eng Electronic Cont Mod, Test, Using Test Ecm
Time Includes: C9
1.0
Test 1.0
Test Eng Electronic Cont Mod, Using Test Ecm

1901 554 XW Eng Electronic Cont Mod, Obtain, Password(S)
Time Includes: C9
0.2
Obtain 0.2
Obtain Eng Electronic Cont Mod, Password(S)

1901 591 Eng Electronic Cont Mod, Reprogram
Notes:
None
Page 89 of 97
C9 Diesel Engine
Time Includes: C9
0.7
Reprogram 0.7
Connect Engine Test Equipment
Reprogram Eng Electronic Cont Mod
Separate Engine Test Equipment

1906 010 Water Temperature Sensor, Remove & Install
Notes: None
Time Includes: C9
0.3
Remove 0.1
Remove Water Temperature Sensor
Install 0.2
Install Water Temperature Sensor

1912 010 Eng Speed/Timing Sensor, Remove & Install
Notes: None
Time Includes: C9
0.3
Remove 0.1
Separate Eng Speed/Timing Sensor, Wiring Harness
Remove Eng Speed/Timing Sensor
Install 0.2
Install Eng Speed/Timing Sensor
Connect Eng Speed/Timing Sensor, Wiring Harness
Calibrate Eng Speed/Timing Sensor

1912 025 Eng Speed/Timing Sensor, Adjust
Notes: Timing calibration is only necessary after replacing an ECM that will not communicate.
Time Includes: C9
0.5
Adjust 0.5
Adjust Eng Speed/Timing Sensor

1917 010 Boost Pressure Sensor, Remove & Install
Notes: None
Page 90 of 97
C9 Diesel Engine
Time Includes: C9
0.2
Remove 0.1
Separate Boost Pressure Sensor, Wiring Harness
Remove Boost Pressure Sensor
Install 0.1
Install Boost Pressure Sensor
Connect Boost Pressure Sensor, Wiring Harness

1917 081 Boost Pressure Sensor, Test
Notes: Claim this code for testing boost pressure sensors, including those in transducers.
Time Includes: C9
0.3
Test 0.3
Test Boost Pressure Sensor

1921 010 Inlet Air Temp Sensor, Remove & Install
Notes: None
Time Includes: C9
0.2
Remove 0.1
Remove Inlet Air Temp Sensor
Install 0.1
Install Inlet Air Temp Sensor

1923 010 Atmospheric Press Sensor, Remove & Install
Notes: None
Time Includes: C9
0.2
Remove 0.1
Remove Atmospheric Press Sensor
Install 0.1
Install Atmospheric Press Sensor

1924 010 Eng Oil Pressure Sensor, Remove & Install
Notes: None
Page 91 of 97
C9 Diesel Engine
Time Includes: C9
0.2
Remove 0.1
Separate Eng Oil Pressure Sensor, Wiring Harness
Remove Eng Oil Pressure Sensor
Install 0.1
Install Eng Oil Pressure Sensor
Connect Eng Oil Pressure Sensor, Wiring Harness

1925 010 Inj Actuation Press Sns, Remove & Install
Notes: None
Time Includes: C9
0.2
Remove 0.1
Remove Inj Actuation Press Sns
Install 0.1
Install Inj Actuation Press Sns

1925 030 Inj Actuation Press Sns, Test After Repair
Notes: None
Time Includes: C9
0.3

Test After Repair Inj Actuation Press Sns

1925 035 Inj Actuation Press Sns, Troubleshoot
Notes: None
Time Includes: C9
0.6
Troubleshoot 0.6
Troubleshoot Inj Actuation Press Sns

1925 074 Inj Actuation Press Sns, Wash
Notes: None
Time Includes: C9
0.3
Page 92 of 97
C9 Diesel Engine
Wash 0.3
Wash Inj Actuation Press Sns

7422 010 Low Liq Lvl Switch/Sensor, Remove & Install
Notes: None
Time Includes: C9
0.2
Remove 0.1
Separate Low Liq Lvl Switch/Sensor, Wiring Harness
Remove Low Liq Lvl Switch/Sensor
Install 0.1
Install Low Liq Lvl Switch/Sensor
Connect Low Liq Lvl Switch/Sensor, Wiring Harness
Page 93 of 97
Index of Repair Times
Part or Component Failure Page Part or Component Failure Page
A CONNECTING ROD BEARING

AIR CLEANER Remove & Install – (Each Additional)............................ 56
Remove & Install – (Element)…………………..………... 8 Remove & Install – (First One)...................................... 56
Remove & Install – (Housing)………………………..…... 8 Remove & Install – (Set [All])........................................ 57
AIR INDUCTION & EXHAUST SYSTEM COOLANT CONDITIONER
Crack/Leak Test………………………………………….. 7 Remove & Install – (Housing)....................................... 76
Inspect……………………………………………………... 7 Remove & Install – (Spin-on Type)..........................…… 76
AIR INLET HEATER COOLING SYSTEM – (SEE ENGINE COOLING SYS)
Remove & Install…………………………………………... 13 CRANKCASE BREATHER
ALTERNATOR Remove & Install....................................................…… 73
Remove & Install...……………………………………….... 83 Remove & Install – (Manifold)....................................... 73
Remove & Install – (Bracket[s])……...…………….…….… 84 CRANKSHAFT
ATMOSPHERIC PRESSURE SENSOR Combined Repair Time................................................. 3
Remove & Install…………………………………...……… 91 Remove & Install........................................................... 34
Remove & Install – (With Named Components).....…… 36
B Test After Repair........................................................... 39
BATTERY Troubleshoot................................................................. 39
Diagnostic Test – (Using Battery Load Test)………....... 83 Wash............................................................................. 39
BOOST PRESSURE SENSOR CRANKSHAFT DAMPER/PULLEY
Remove & Install…………………………………………... 90 Remove & Install........................................................... 41
Test ……………….......................................................... 90 CRANKSHAFT FRONT SEAL
Combined Repair Time................................................. 3
C Remove & Install........................................................... 24
CAMSHAFT Test After Repair........................................................... 24
Combined Repair Time - (Includes R&I Some Comp).... 4 Troubleshoot................................................................. 25
Remove & Install…………………………………………... 43 Wash............................................................................. 25
Remove & Install – (Excludes Some R & I)…………….. 44 CRANKSHAFT MAIN & ROD BEARING
Remove & Install – (Includes Some R & I)…………….... 45 Remove & Install – (Set [All]).............................…........ 58
Test After Repair………………………………………..... 47 CRANKSHAFT MAIN BEARING
Troubleshoot…………………………………………....... 47 Remove & Install – (Each Additional)..........….............. 39
Wash………………………………………………..……. 47 Remove & Install – (First One).........................…......... 39
CAMSHAFT BEARING Remove & Install – (Set [All])...............................…...... 40
Remove & Install – (Each Additional)............................. 47 Remove & Install – (Excludes Some R & I) – (Each)… 40
Remove & Install – (First One)........................................ 48 Remove & Install – (Excludes Some R & I) – (Set [All]… 41
Remove & Install – (Set [All]).......................................... 48 CRANKSHAFT REAR SEAL
CAMSHAFT GEAR Combined Repair Time......................................…........ 3
Remove & Install............................................................. 48 Remove & Install................................................…........ 25
CAMSHAFT ROLLER FOLLOWER/VALVE LIFTER Test After Repair...............................................…......... 25
Remove & Install – (Set [All]).....................................…. 41 Troubleshoot....................................................….......... 26
CONNECTING ROD Wash..............................................................…............ 26
Measure – (Each Additional).......................................... 55 CYLINDER BLOCK
Measure – (First One)..................................................... 56 Measure – (Pressure[s])....................................…........ 33
Measure – (Set [All])....................................................... 56 Remove & Install...................................................…..... 29
Recondition – (Major) – (Each Additional)...................... 54 Replace Gasket/Reseal – (Plug[s]) – (Each)........…..... 33
Recondition – (Major) – (First One)................................ 54 CYLINDER BLOCK CYLINDER
Recondition – (Major) – (Set [All])................................... 55 Inspect – (Using Borescope) – (Set [All])........…........... 57
Recondition – (Minor) – (Each Additional)...................... 55 Measure – (Each).................................................…..... 57
Recondition – (Minor) – (First One)................................ 55
Recondition – (Minor) – (Set [All])................................... 55
Page 94 of 97
CYLINDER HEAD ASSEMBLY ENGINE ELECTRONIC CONTROL MODULE

Combined Repair Time…………………………………… 2 Adjust – (Full Load/Torque Setting).............................. 88
Transfer Components To/From………………………….. 13 Obtain – (Password[s]).................................................. 89
Remove & Install…………………………………………. 14 Remove & Install........................................................... 88
Test After Repair...................................................…...... 15 Reprogram.......................................................……….. 89
Troubleshoot........................................................….…... 15 Test – (Using Test ECM).....................................…….… 89
Wash……………………………………………………… 15 Test After Repair………………………………………… 88
CYLINDER HEAD (BARE) Wash...........................................................................… 89
Cylinder Head (Bare) Crack/Leak Test…………………. 16 ENGINE FRONT SUPPORT
Cylinder Head (Bare) Machine/Grind/Mill………………. 16 Remove & Install........................................................... 22
CYLINDER LINER ENGINE MOUNT(S)
Measure Liner Projection - (Set [All])………………..….. 53 Separate & Connect – (Rear)........................................ 21
Remove & Install – (Each Additional)............................. 49 ENGINE OIL
Remove & Install – (First One)........................................ 49 Drain & Refill................................................................. 75
Remove & Install – (Set [All]).......................................... 51 Measure – (Pressure[s])................................................ 75
Recondition – (Flex Hone) – (Each).................……….... 53 Take & Analyze S O S From – (Sample)....................... 75
Recondition – (Flex Hone) – (Set [All])........................... 53 ENGINE OIL COOLER
Recondition – (Hard Hone) – (Each)..........……….......... 53 Crack/Leak Test............................................................ 82
Recondition – (Hard Hone) – (Set [All]).......................... 53 Remove & Install........................................................... 81
Test After Repair........................................................... 81
CYLINDER PACK Troubleshoot................................................................. 82
Combined Repair Time (First) ……..…………………… 4 Wash............................................................................. 82
Combined Repair Time (Set) ……..…………………… 4 ENGINE OIL FILLER
Recondition – (Each).................………...………………. 62 Remove & Install ………............................................... 73
Recondition – (Set [All]).............................……………… 62 ENGINE OIL FILTER HOUSING/BASE
Remove & Install – (Each Additional)............................. 58 Remove & Install.............................................……....... 72
Remove & Install – (First One)........................................ 58 ENGINE OIL FILTER
Remove & Install – (Set [All]).......................................... 60 Cut & Analyze.................................................…........... 73
Test After Repair............................................................. 63 Remove & Install – (Canister-Type).............................. 72
Troubleshoot................................................................... 63 Remove & Install – (Spin-On Type)............................... 72
Wash............................................................................... 63 ENGINE OIL & FILTER
Remove & Install........................................................... 74
E Remove & Install – (Auxiliary Filter).............................. 74
ELECTRIC STARTING MOTOR ENGINE OIL LEVEL GAUGE/DIPSTICK
Remove & Install.................................................…….... 85 Adjust............................................................................ 75
ELECTRIC SYSTEM Remove & Install........................................................... 74
Diagnostic Test – (Using Voltmeter)....................…....... 83 ENGINE OIL PAN
ENGINE Combined Repair Time………………………………… 4
Dynamometer Test – (Out F/Out Hull/ Off Site).............. 6 Remove & Install........................................................... 70
Dynamometer Test – (PAR)............................................ 6 Test After Repair........................................................... 70
Dynamometer Test – (PAR After Repair)....................... 6 Troubleshoot................................................................. 71
Dynamometer Test – (PAR After Repair And Unhook)... 7 Wash………………………………………………………. 71
Dynamometer Test – (PAR Preliminary Inspect)............ 6 ENGINE OIL PUMP
Paint................................................................................ 7 Remove & Install………………………………………...… 71
Paint – (Minor)................................................................ 7 Remove & Install – (Excludes Some R & I) – (Each)… 71
Separate & Connect ………............................................ 6 ENGINE OIL PRESSURE SENSOR
Transfer Components To/From....................................... 5 Remove & Install………………………………………..... 91
Wash …………............................................................... 7 ENGINE POWER TAKEOFF DRIVE
ENGINE COOLANT Remove & Install – (Housing)…….…………………...... 26
Measure – (Temperature[s])........................................... 83 ENGINE SPEED/TIMING SENSOR
Test................................................................................. 83 Adjust............................................................................ 90
ENGINE COOLING SYSTEM Remove & Install.........................................................… 90
Crack/Leak Test............................................................ 75 EXHAUST MANIFOLD
Diagnostic Test – (Using Bottle Test)............................ 76 Combined Repair Time................................................. 2
Flush............................................................................. 76 Disassemble & Assemble....................................…...... 12
Remove & Install..................................................…...... 11
Test After Repair.................................................…....... 12
Troubleshoot.......................................................…....... 12
EXHAUST PIPE
Remove & Install – (Adapter).......…………………........ 12
Page 95 of 97
F I
FAN INJ ACTUATION PRESSURE SENSOR
Measure – (Speed)............................................……...... 78 Remove & Install........................................................... 91
Remove & Install..................................................…....... 78 Test After Repair........................................................... 92
FAN DRIVE Troubleshoot................................................................. 92
Remove & Install.................................................…….... 78 Wash............................................................................. 92
FAN GUARD INLET AIR TEMPERATURE SENSOR
Remove & Install – (Set [All])........................................ 79 Remove & Install........................................................... 91
FLYWHEEL INLET MANIFOLD
Remove & Install.................................................……..... 22 Measure – (Pressure[s])................................................ 11
FLYWHEEL HOUSING Remove & Install........................................................... 11
Combined Repair Time................................................. 3 INLET/EXHAUST VALVE(S)
Remove & Install..................................................…....... 22 Adjust – (Set [All])......................................................... 18
Test After Repair........................................................... 23 Remove & Install – (Each)............................................ 17
Troubleshoot................................................................. 24 Remove & Install – (Set [All])........................................ 18
Wash............................................................................. 24
FRONT COVER / HOUSING L
Combined Repair Time................................................. 2 LINER SEAT / INSERT
Remove & Install..................................................…....... 19 Install – (Each Additional).........................…………….. 54
Test After Repair........................................................... 21 Install – (First One)..................................…………….... 54
Troubleshoot................................................................. 21 Install – (Set [All])................................……………........ 54
Wash............................................................................. 21 LOW LIQUID LEVEL SWITCH / SENSOR
FUEL Remove & Install........................................................... 92
Diagnostic Test – (Pressure[s])..................................... 66
Measure. - (API Gravity)................................................. 66 O
FUEL FILTER OIL PAN – (SEE ENGINE OIL PAN)
Remove & Install ..........................................………..… 65 OIL PUMP – (SEE ENGINE OIL PUMP)
FUEL FILTER HOUSING/BASE
Remove & Install........................................................... 65 P
FUEL PRESSURE REGULATOR VALVE PISTON
Remove & Install………………………………………...... 87 Recondition – (Each Additional).................................... 48
FUEL PRESSURE SENSOR Recondition – (First One).............................................. 48
Remove & Install........................................................... 88 Recondition – (Set [All])................................................ 49
FUEL PRIMING PUMP
Remove & Install........................................................... 65 R
FUEL SUPPLY/RETURN LINES ROCKER SHAFT ASSEMBLY
Inspect & Maintain......................................................... 66 Disassemble & Assemble....................................…...... 17
FUEL SYSTEM Remove & Install………………………........................... 16
Flush............................................................................. 64
Measure – (Pressure[s])................................................ 64 S
Test/Check & Adjust, Excludes Some R&I..................... 63 SHORT BLOCK
Test/Check & Adjust, Includes Other Activities............... 63 Transfer Components To/From....................…............. 28
Test/Check & Adjust, Performance Complaint................ 64
FUEL TRANSFER PUMP
Test After Repair........................................................... 64
Troubleshoot................................................................. 64
Wash............................................................................. 64
Page 96 of 97
T V
THERMOSTAT/WATER TEMPERATURE REGULATOR V-BELT (S)
Combined Repair Time................................................ 5 Remove & Install..................................................…….. 78
Diagnostic Test............................................................. 77 VALVE COVER
Remove & Install........................................................... 76 Remove & Install..................................................…….. 18
Test After Repair........................................................... 77 VALVE COVER BASE
Troubleshoot................................................................. 77 Remove & Install..................................................…..... 19
Wash............................................................................. 77 VALVE GUIDE
THROTTLE POSITION SENSOR Remove & Install – (Each)..............…........................... 17
Remove & Install........................................................... VALVE SEAT/INSERT(S)
TIMING GEAR HOUSING COVER Remove & Install – (Each)..................…....................... 17
Remove & Install...............................................….......... 27 Machine/Grind/Mill…………………………………..……. 17
TURBOCHARGER
Combined Repair Time …………………............…......... 2 W
Disassemble & Assemble...............................…............. 9 WATER PUMP
Inspect.............................................................…............ 10 Combined Repair Time................................................. 5
Measure..........................................................…............ 10 Check – (Pressure[s])................................................... 81
Remove & Install ………………….................................. 8 Remove & Install........................................................... 79
Remove & Install – (Line[s])............................…............ 9 Test After Repair........................................................... 80
Test After Repair …………………………………………. 9 Troubleshoot......................................................…........ 80
Troubleshoot ……………………………………………… 9 Wash....................................................................…...... 80
Wash ………………………………………………………. 10 WATER SEPARATOR
TURBOCHARGER CARTRIDGE Remove & Install............................................……........ 66
Combined Repair Time …………………............…......... 2 WATER TEMPERATURE REGULATOR HOUSING
Remove & Install ………………….................................. 10 Remove & Install............................................……........ 82
Test After Repair …………………………………………. 10 WATER TEMPERATURE SENSOR
Troubleshoot ……………………………………………… 11 Remove & Install............................................……........ 89
WIRING HARNESS
U Remove & Install – (12-pin Connector).............……..... 84
UNIT INJECTOR Remove & Install – (40-pin Connector).........…............. 84
Diagnostic Test – (Using Cyl. Cut-out Test) – (Set)……. 69 Remove & Install – (70-pin Connector)........………...... 84
Remove & Install – (Each Additional)..................…........ 67 Replace – (Seal)...............................….……………...... 85
Remove & Install – (First One).........................…........... 67 Replace – (3-pin Connector)...............................…....... 84
Remove & Install – (Set [All])..………………………….. 68
Remove & Install – (Wiring Harness)…......................... 69
Test/Check & Adjust………………………………..…….. 69
Test – (Solenoid) – (Set [All])........................................ 70
Test After Repair...........................................….............. 69
Troubleshoot....................................................……........ 69
Wash...............................................................……......... 70
UNIT INJECTOR HYDRAULIC PUMP
Remove & Install........................................................... 86
Test After Repair...........................................….............. 86
Troubleshoot....................................................……........ 87
Troubleshoot - (Pressure Control Valve).......…….......... 87
Wash...............................................................……......... 87
UNIT INJECTOR SLEEVE
Remove & Install – (Each Additional)............................ 85
Remove & Install – (First One)...................................... 86
Remove & Install – (Set [All])........................................ 86
Page 97 of 97

Labor Requirement Guide: C9 Diesel Engine

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July 2010

Labor Requirement Guide

Combined Repair Times For

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1202-074 Wash Crankshaft 0.5

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SEGMENTED REPAIR TIMES FOR

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Tfr Components To/From 3.5

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Separate & Connect 15.0

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Dynamometer Test 5.0

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Dynamometer Test 0.9

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Dynamometer Test 2.8

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Dynamometer Test 0.8

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Dynamometer Test 2.4

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Crack/Leak Test 0.2

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Disassemble & Assemble 0.2

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Test After Repair 0.3

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Tighten Turbo Turbine Housing, Clamp

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Test After Repair 0.3

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