PANEL QC & PROCESS FLOW DIAGRAM

Station 1 Station 2 Station 3 Station 4 Station 5 Station 6 Station 7

Dimensions & Pipe & AL Case

Welding Pressure Test Paint & Coating Final Product Final Pre-Shipment
Materials Dimensions
Checkpoint Checkpoint Checkpoint Checkpoint Checkpoint
Checkpoint Checkpoint
Use "Process Defect Form" in case of Non-conformity

Use "Process Defect Form" in case of Non-conformity

Use "Process Defect Form" in case of Non-conformity

Use "Process Defect Form" in case of Non-conformity

Use "Process Defect Form" in case of Non-conformity

Use "Process Defect Form" in case of Non-conformity

QC Action: QC Action: QC Action: QC Action: Worker in QC Action: QC ACTION: QC ACTION:
Warehouse Rep. And QC Worker in each station is Worker in each station is each station is responsible Worker in each station is QC Engineer checks "QC" Stamp is marked on
Engineer checks the specs responsible for the QC of responsible for the QC of for the QC of the production responsible for the QC of conformity of each panel the carton box when the
for the material during the previous station. the previous station. + process carried out at the the production process with the "Final QC Form". pacakage is ready for
arrival of material. Each welder marks his previous station. carried out at the previous Possible QC defects are loading.
initials on the bottom Pressure Test is inspected station. marked on the form. QC
corner of the fintube on the at this station. "T" sign is label is stamped with "ok" if
rightmostside. marked next to the initials of conformity is met.
the welder, signifiying that
the panel is tested at 9 bar
pressure.

Reference Source +

Use Final QC form

Reference Source Raw Reference Source "Order Reference Source Hydrostatic test Procedure
Materials Technical Spec Form" Welding Procedure for panels Reference Source: Final
Sheets QC Form + QC label Reference Source: Final
QC Form + Packaging
QC ZONE

QC ZONE

QC ZONE

QC ZONE

QC ZONE

QC ZONE

QC ZONE
Procedure

EACH PERSONNEL IS ALSO A QC PERSON.

QC ENGINEER IS RESPONSIBLE FOR THE QUALITY CONTROL OF ENTIRE PRODUCTION PROCESSES AND PERSONNEL.
BOILER QC & PROCESS FLOW DIAGRAM
PART I - BEFORE INNER COATING
Station 1 Station 2 Station 3 Station 4 Station 5

Dimensions & Close Loop

Boiler Assembly Welding Pressure Test
Materials Assembly
Checkpoint Checkpoint Checkpoint
Checkpoint Checkpoint

---
->
Use "Process Defect Form" in case of Non-conformity

Use "Process Defect Form" in case of Non-conformity

Use "Process Defect Form" in case of Non-conformity

Use "Process Defect Form" in case of Non-conformity

Use "Process Defect Form" in case of Non-conformity

---------------------- ------------------------------ ------------------------------ ------------------
QC Action: QC Action: QC Action: QC Action: Worker in QC Action:
Warehouse Rep. And QC Worker in each station is Worker in each station is each station is responsible Worker in each station is
Engineer checks the specs responsible for the QC of responsible for the QC of for the QC of the production responsible for the QC of
for the material during the previous station. the previous station. + process carried out at the the production process
arrival of material. Each welder marks his previous station. carried out at the previous
initials on the tank body. Pressure Test Inlet station.
orientation and welding
defects are inspected at Note: After assembly of the
this station. "T" sign is close loop, tank moves to
marked signifiying that the station 2 and follows the
tank is tested at 9 bar same QC steps.
pressure.

Reference Source Boiler Reference Source Tank

Reference Source Raw Reference Source Raw Reference Source Technical Drawings + Technical Drawings
Materials Technical Spec Tank Technical Drawings Welding Procedure + Boiler Hydrostatic test Procedure
Sheets Technical Drawings
QC ZONE

QC ZONE

QC ZONE

QC ZONE

QC ZONE
NOTES
HEACH PERSONNEL IS ALSO A QC PERSON.
QC ENGINEER IS RESPONSIBLE FOR THE QUALITY CONTROL OF ENTIRE PRODUCTION PROCESSES AND PERSONNEL.
BOILER QC & PROCESS FLOW DIAGRAM
PART- II AFTER INNER COATING
Station 1 Station 2 Station 3 Station 4 Station 5

Asignment of Serial Insulation and Final Product Final Packaging

Coating Checkpoint

Take note on the "Final QC form" in case of Non-conformity

Take note on the "Final QC form" in case of Non-conformity

Numbes Casing Checkpoint Checkpoimt Checkpoint

Use "Process Defect Form" in case of Non-conformity

Use "Process Defect Form" in case of Non-conformity

Use "Process Defect Form" in case of Non-conformity

QC Action: QC Action: Each tank QC Action: QC ACTION: QC ACTION:
Boilers that arrive after that has the coating QC Worker in each station is QC Engineer checks All components that need
coating are inspected one mark is given a serial responsible for the QC of conformity of each tank with to be inside the package
by one visually by the QC number by the QC the previous station. the "Final QC Form". are listed in the "Order
engineer and are marked Engineer. The serial Alumunium labels are Possible QC defects are Form". "Final QC Form" is
as follows: numbers are recorded in marked as stated by the marked on the form. QC marked as each component
the "Boiler serial numbers "Order Form". AL labels are label is stamped with "ok" if is placed in the package.
OK: Good coating Database". screwed on the tank conformity is met. "QC" Stamp is marked on
XOK: Minor problems at together with the QC label. the carton box when the
coating If order is OEM, only QC pacakage is ready for
XX: Problematic coating / label with the serial number loading.
should be consulted with is sticked on the product.
Production Manager

Reference Source: Final

Reference Source: "Tank Reference Source: "Tank Reference Source: Final QC Form + Packaging
Serial Numbers Database" Serial Numbers Database" QC Form + QC label Procedure
Reference Source:
QC ZONE

QC ZONE

QC ZONE

QC ZONE

QC ZONE
"Coating QC forms"
"Coating QC Procedure"

NOTES
EACH PERSONNEL IS ALSO A QC PERSON.
QC ENGINEER IS RESPONSIBLE FOR THE QUALITY CONTROL OF ENTIRE PRODUCTION PROCESSES AND PERSONNEL.