Chapter 5 PSM

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PSM CHAPTER 5: FIRE AND EXPLOSION -Ignition sources are so plentiful that it is not a reliable control method.

 THE FIRE TRIANGLE -Robust Control: Prevent existence of flammable mixtures.


-Fire=release energy slowly
-Explosion=release energy rapidly
-fire and explosion may trigger each other
-Flammability limits: Vapor-air mixtures will
ignite and burn only over
a well-specified range
of compositions.
-The mixture will not burn if the composition is
lower than the lower flammable limit (LFL) or
higher than the upper flammable limit (UFL)
-Too little fuel (lean mixture) not enough fuel to
burn.
-Too much fuel (rich mixture) not enough oxygen to burn.
- 𝐿𝐹𝐿 =

Both are for at 25℃


 THE FLAMMABLE DIAGRAM - 𝑈𝐹𝐿 =

.
- 𝐿𝐹𝐿 , = 𝐿𝐹𝐿 ℃ −∆ (𝑇 − 25)
Both are for at Other temperature
.
- 𝑈𝐹𝐿 , = 𝐿𝐹𝐿 ℃ +∆ (𝑇 − 25)

- Limiting Oxygen Concentration (LOC), below LOC, the reaction cannot generate
enough energy to heat the entire mixture of gases. LOC has units of % of moles of O2
in total moles. Value of LOC can be obtained in table or can be calculated using
stoichiometry of the combustion reaction and LFL.
Estimation of overpressure
Two types of explosion: Deflagration and Detonation. -Overpressure can be estimated using an equivalent mass of TNT,
-Deflagration: An explosion in which the reaction front moves at speed less mTNT.
than the speed of sound in the unreacted medium.
𝒁𝒆 𝟐
-Detonation: An explosion in which the reaction front moves at speed greater 𝒓 𝑷𝑶 𝟏𝟔𝟏𝟔 𝟏
𝟒.𝟓
than the speed of sound in the unreacted medium - 𝒁𝒆 = 𝟏/𝟑 𝑷𝒔 = 𝑷𝒂
= 𝟐 𝟐 𝟐
𝒎𝑻𝑵𝑻 𝒁𝒆 𝒁𝒆 𝒁𝒆
𝟏 𝟏 𝟏
-Explosions result in a blast or pressure wave moving out from the explosion 𝟎.𝟎𝟒𝟖 𝟎.𝟑𝟐 𝟏.𝟑𝟓

centre at the speed of sound. 𝒏𝒎∆𝑯𝒄


- 𝒎𝑻𝑵𝑻 =
-Blast wave: A pressure wave propagating in air because the pressure wave is 𝑬𝑻𝑵𝑻
followed by a strong wind.
–A shock wave results if the pressure front has an abrupt pressure change.
-The maximum ambient pressure is called peak overpressure.
Designs to Prevents Fires and Explosions
-The possibility of a confined explosion can be considerably reduced by
operating outside flammability limits; this can be performed by the appropriate
use of an inert gas
Inerting
-A process of adding an inert gas to a combustible mixture to reduce the
concentration of oxygen below the limiting oxygen concentration (LOC)
-Inert gas usually nitrogen or carbon dioxide but sometimes steam
-Inerting begins with an initial purge of the vessel with inert gas to bring the
oxygen concentration down to safe concentrations
-For many gases the LOC is approximately 10%, and for many dusts it is
approximately 8%
-A commonly used control point is 4% below the LOC, that is, 6% oxygen if the
LOC is 10%
-There are several purging* methods used to initially reduce the oxygen
concentration to the low set point:
-purging - replacing the atmosphere in a container by an inert substance to
prevent formation of explosive mixtures
(i) Vacuum purging
(ii) Pressure purging
(iii) Combined pressure-vacuum purging
(iv) Vacuum and pressure purging with nitrogen
(v) Sweep-through purging
(vi) Siphon purging

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