CF-II M30C

Prepared For
HMM
TK 40663-3.13

Printed ( Friday, May 05, 2006)

Copyright©1993 - Thermo King Corp. - Minneapolis, MN, U.S.A.

Printed (May 5, 2006)

Copyright © 1993 - Thermo King Corp. - Minneapolis, MN U.S.A.

Electronically printed in U.S.A.
General Information Assemblies and Subassemblies
When parts are indented in the description list, they are
Tables of Contents
preceded with a bullet ( • ). This indicates that the
This Parts Manual contains a numerical table of con- part(s) is available separately or included in an assem-
tents listing each assembly name, its associated Grid bly.
number and page number. The numerical table of con-
tents is arranged numerically by Grid number. There GRID NO. 67D6
are references in a parts list referring to other Grid num- SWITCH PANEL ASSEMBLY
bers, the numerical table of contents is arranged to facil- REF PART# DESCRIPTION QTY
itate finding the referenced illustrations. At the rear of
45-1239 PANEL - assy, switch 1
this parts manual are two indexes, a numerical and
alphabetical. The indexes contain all of the part num- 1 99-1960 • PANEL 1
bers and descriptions which appear in this manual. 99-6280 • • NAMEPLATE - panel 1
2 33-743 • GASKET 1

For example: the switch panel nameplate (99-6280) is

available separately, available as part of the switch
panel (99-1960) and with the panel assembly (45-1239).

ABBREVIATIONS The following abbreviations appear in parts manuals

A AC . . . . . . . . . alternating E (continued) O os . . . . . . . . . . oversized
current evap . . . . . . . . evaporator od . . . . . . . . . . outside diameter
A/R . . . . . . . . as required exch . . . . . . . . exchanger
P pcb . . . . . . . . . printed circuit
accum . . . . . . accumulator exp . . . . . . . . . expansion
board
adj . . . . . . . . . adjusting ext . . . . . . . . . external
pkg . . . . . . . . . package
al . . . . . . . . . . aluminum
F F. . . . . . . . . . . Farenheit ph . . . . . . . . . . phase
alt. . . . . . . . . . alternator
fill . . . . . . . . . . fillister pos . . . . . . . . . positive
A or amp . . . . ampere
fi . . . . . . . . . . . fuel injection psi . . . . . . . . . . pounds per
assy . . . . . . . . assembly
fl . . . . . . . . . . . flare square inch
B bd . . . . . . . . . board fpt . . . . . . . . . . female pipe
R rad . . . . . . . . . radiator
brg . . . . . . . . . bearing thread
rcvr . . . . . . . . . receiver
brkr . . . . . . . . breaker ft . . . . . . . . . . . feet
ref . . . . . . . . . . reference
brkt . . . . . . . . bracket ftg . . . . . . . . . . fitting
reg . . . . . . . . . regulator
C C . . . . . . . . . . Celsius H hex . . . . . . . . . hexagon req . . . . . . . . . required
cw . . . . . . . . . clockwise hh . . . . . . . . . . hexagon head rpm . . . . . . . . . revolutions per
ccw . . . . . . . . counter- hd . . . . . . . . . . head minute
clockwise hp . . . . . . . . . . horsepower
S sec . . . . . . . . . second
cam . . . . . . . . camshaft hsg . . . . . . . . . housing
sld . . . . . . . . . . solder
compr . . . . . . compressor
I id . . . . . . . . . . inside diameter soc hd . . . . . . . socket head
cond. . . . . . . . condenser
in . . . . . . . . . . inch (2.54 sol . . . . . . . . . . solenoid
conn. . . . . . . . connecting,
centimeters) spl . . . . . . . . . . special
connector
incl . . . . . . . . . includes sq . . . . . . . . . . square
cyl . . . . . . . . . cylinder
inj . . . . . . . . . . injection ss . . . . . . . . . . stainless steel
D def . . . . . . . . . defrost int . . . . . . . . . . internal std. . . . . . . . . . standard
deg . . . . . . . . degree int th . . . . . . . . internal tooth stl . . . . . . . . . . steel
dehyd. . . . . . . dehydrator suct . . . . . . . . . suction
L liq . . . . . . . . . . liquid
dia . . . . . . . . . diameter sw . . . . . . . . . . switch
lg . . . . . . . . . . long
DC . . . . . . . . . direct current
T term . . . . . . . . terminal
disch . . . . . . . discharge M mm . . . . . . . . . milimeter
temp . . . . . . . . temperature
diff . . . . . . . . . differential mpt . . . . . . . . . male pipe thread
thk. . . . . . . . . . thick
mod . . . . . . . . modulating
E EMI . . . . . . . . Extended
U us . . . . . . . . . . undersize
. . . . . . . . . . . Maintenance N neg . . . . . . . . . negative
Interval No. . . . . . . . . . number V vib . . . . . . . . . . vibrasorber
EEC . . . . . . . . European NS . . . . . . . . . not supplied
W W . . . . . . . . . . watt
Economic NSS . . . . . . . . not sold
w/ . . . . . . . . . . with
Community separately
w/o . . . . . . . . . without
eng . . . . . . . . engine
CF-II M30C Prepared For HMM
Contents
Name Grid Page
CF-II M30C REFERENCE SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . .2U33. . . . . . . . . . . . . . . . . . . . . .3
MICROPROCESSOR CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . .95F6 . . . . . . . . . . . . . . . . . . . . .57
BATTERY & BATTERY CHARGER GROUP . . . . . . . . . . . . . . . . . . . .102B14 . . . . . . . . . . . . . . . . . . .63
AIR EXCHANGER GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102C7. . . . . . . . . . . . . . . . . . . . .5
DEFROST GROUP - THERMOSTAT SENSORS. . . . . . . . . . . . . . . . .102E14 . . . . . . . . . . . . . . . . . . .75
EVAPORATOR COIL & BLOWER GROUP . . . . . . . . . . . . . . . . . . . . .102F1 . . . . . . . . . . . . . . . . . . . .11
TRANSFORMER GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102F4 . . . . . . . . . . . . . . . . . . . .67
RECORDING THERMOMETER ASSEMBLY - 31 DAY . . . . . . . . . . . .107D14. . . . . . . . . . . . . . . . . . .73
COMPRESSOR X430 (CONTAINER UNITS w/ R134a) . . . . . . . . . . . .107E6 . . . . . . . . . . . . . . . . . . . .27
POWER TRAY GROUP & GAUGES. . . . . . . . . . . . . . . . . . . . . . . . . . .112G14. . . . . . . . . . . . . . . . . . .17
DISCHARGE SERVICE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113A11 . . . . . . . . . . . . . . . . . . .41
REFRIGERATION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . .114G6. . . . . . . . . . . . . . . . . . . .21
CONTROL BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114G7. . . . . . . . . . . . . . . . . . . .49
HIGH VOLTAGE TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114G8. . . . . . . . . . . . . . . . . . . .53
CIRCUIT BREAKER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114G9. . . . . . . . . . . . . . . . . . . .61
THERMOMETER GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114G10. . . . . . . . . . . . . . . . . . .69
STRUCTURAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114G11. . . . . . . . . . . . . . . . . . .77
NAMEPLATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114G12. . . . . . . . . . . . . . . . . . .79
ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115A9 . . . . . . . . . . . . . . . . . . . .47
CONDENSER COIL & MOTOR GROUP . . . . . . . . . . . . . . . . . . . . . . .115B2 . . . . . . . . . . . . . . . . . . . . .7
SOLENOID VALVE - NORMALLY CLOSED. . . . . . . . . . . . . . . . . . . . .116G10. . . . . . . . . . . . . . . . . . .43
MODULATION VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .123A8 . . . . . . . . . . . . . . . . . . . .45
COMPRESSOR GASKET SET (30-243). . . . . . . . . . . . . . . . . . . . . . . .131F1 . . . . . . . . . . . . . . . . . . . .39
COMPRESSOR X430 (DRY - NO OIL) . . . . . . . . . . . . . . . . . . . . . . . . .149C10. . . . . . . . . . . . . . . . . . .33
 2U33 CF-II M30C REFERENCE SHEET
Revised
11/26/97

CF-II M30C REF-

ERENCE SHEET
2U33
11/26/97

3
Revised
11/26/97 CF-II M30C REFERENCE SHEET 2U33
B/M DESCRIPTION Date
090188 CF-II M30C 7/93
914124 System - CF-II M30C 7/93

4
 102C7 AIR EXCHANGER GROUP
Revised
1/4/95

AIR EXCHANGER
GROUP
102C7
1/4/95

5
Revised
1/4/95 AIR EXCHANGER GROUP 102C7
REF PART# DESCRIPTION QTY
1 98-3541 DOOR - evaporator (upper) 1
2 98-3540 DOOR - air exchanger 1
55-2979 SCREW - door 28
55-2086 FLATWASHER 28
55-1800 LOCKWASHER 28
3 91-3461 COVER - air exchange 1
4 33-2015 GASKET - air exchanger 2
5 99-6748 BRACKET - air exchanger 1
6 55-4012 WASHER - special 1
7 55-2550 PIN - cotter 1
8 55-5120 SCREW - wing 1
9 98-2998 DUCT - air exchanger 1
33-1318 GASKET - duct 3
10 99-7115 STRIP - gasket (door, 25 ft) A/R
11 91-4086 NAMEPLATE - Fresh Air Exchange 1
91-3443 NAMEPLATE - CO2 Sampling 1
12 33-1712 GASKET - air exchanger 1
13 99-6783 NAMEPLATE - arrow 1
14 91-374 BRACKET - duct 1
55-3049 SCREW - duct 3
55-2001 FLATWASHER 3

6
 115B2 CONDENSER COIL & MOTOR GROUP
Revised
6/6/97

CONDENSER COIL
& MOTOR GROUP
115B2
6/6/97

7
Revised
6/6/97 CONDENSER COIL & MOTOR GROUP 115B2
REF PART# DESCRIPTION QTY
1 67-1392 COIL - condenser (complete, incl 7, 12, 13) 1
55-2969 SCREW - coil 3
55-2959 LOCKWASHER 3
55-2958 FLATWASHER 3
2 99-5966 STRIP - gasket (condenser, 50 ft) A/R
3 98-4236 BRACKET - condenser motor 1
55-4931 SPACER 4
55-4955 NUT 4
55-6526 INSERT - threaded (1/4-20) 6
4 104-627 MOTOR - condenser 1
77-1498 • BEARING - motor 2
44-6259 • PROTECTOR - motor 1
77-1424 • SEAL - shaft 1
55-7410 • KEY - shaft 1
44-5316 CONNECTOR - barb (1/2 mpt) 1
55-2788 FITTING - barb (3/4 mpt) 1
55-5018 NUT - connector (3/4 mpt) 1
99-9084 NAMEPLATE - arrow 1
55-2969 SCREW - motor 4
55-4727 WASHER 4
55-2958 FLATWASHER 4
55-4954 LOCKNUT 4
5 44-8834 HARNESS - condenser 1
11-3305 SLEEVING - hose (25 ft, pvc) A/R
6 78-520 FAN - condenser 1
55-3089 • SCREW - hub 2
55-2959 • LOCKWASHER 2
55-2958 • FLATWASHER 2
7 99-7088 NUTSTRIP 4
55-3010 RIVET 8
55-2969 SCREW - bracket 6
55-2959 LOCKWASHER 6
55-2958 FLATWASHER 6
8 91-3801 BRACKET - orifice 2
55-1587 SCREW - bracket 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
9 98-3035 ORIFICE 1
10 98-3202 GRILLE - condenser 1
91-731 ANGLE - grille 1
55-4953 NUT 4

8
115B2 CONDENSER COIL & MOTOR GROUP
Revised
6/6/97

9
Revised
6/6/97 CONDENSER COIL & MOTOR GROUP 115B2
REF PART# DESCRIPTION QTY
55-2977 SCREW - grille (1 in lg) 2
55-2979 SCREW - grille (1-1/4 in lg) 2
55-4742 WASHER - spacer 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 4
11 99-9702 STRIP - gasket (grille) 1
12 99-9021 BRACKET - coil 1
13 99-9338 ANGLE - condenser coil 1
55-1587 SCREW - angle 4
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
55-3059 NUT - speed 4

10
 102F1 EVAPORATOR COIL & BLOWER GROUP
Revised
8/21/02

EVAPORATOR
COIL & BLOWER
GROUP
102F1
8/21/02

11
Revised
8/21/02 EVAPORATOR COIL & BLOWER GROUP 102F1
REF PART# DESCRIPTION QTY
1 99-8958 ORIFICE - blower 4
55-1587 SCREW - orifice 12
55-2086 FLATWASHER 12
55-5223 WASHER - special 12
55-1800 LOCKWASHER 12
55-3059 NUT - captive 12
2 99-8960 DOOR - blower housing 2
99-5966 STRIP - gasket (0.25 thk x 50 ft) A/R
33-1790 STRIP - gasket (0.12 thk x 12 ft) A/R
55-2995 SCREW - door 8
55-2964 LOCKWASHER 8
55-2001 FLATWASHER 8
55-4526 NUT - captive 2
3 91-6210 PLATE - blower housing 2
55-1587 SCREW - plate 4
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
55-1801 NUT 4
4 98-2982 HOUSING - blower (curbside) 1
99-9234 NAMEPLATE - Fan Universal 1
55-1587 SCREW - housing 12
55-1800 LOCKWASHER 12
55-2086 FLATWASHER 12
55-5691 INSERT - threaded 12
5 78-551 WHEEL - blower (curbside) 1
77-968 • HUB 1
55-2962 • SCREW - hub to shaft (5/16-18) 2
55-2963 • SCREW - blower to hub 4
55-2958 • FLATWASHER 6
55-2959 • LOCKWASHER 6
6 99-7099 BAND - motor 2
55-2958 FLATWASHER - band 4
55-4954 NUT (hexstop) 4
7 104-628 MOTOR - evaporator blower (220/230V) 2
77-1498 • BEARING - motor 2
44-6258 • PROTECTOR - high speed 1
44-6260 • PROTECTOR - low speed 1
77-1424 • SEAL - shaft 1
55-7140 • KEY - shaft 1
44-5316 CONNECTOR - barb (1/2 mpt) 2
55-2788 FITTING - barb (3/4 mpt) 1

12
102F1 EVAPORATOR COIL & BLOWER GROUP
Revised
8/21/02

13
Revised
8/21/02 EVAPORATOR COIL & BLOWER GROUP 102F1
REF PART# DESCRIPTION QTY
55-5018 NUT - fitting (3/4 mpt) 1
99-9084 NAMEPLATE - arrow 4
55-2995 SCREW - motor 8
55-2001 FLATWASHER 8
55-2964 LOCKWASHER 8
8 78-550 WHEEL - blower (roadside) 1
77-968 • HUB 1
55-2962 • SCREW - hub to shaft 2
55-2963 • SCREW - blower to hub 4
55-2958 • FLATWASHER 6
55-2959 • LOCKWASHER 6
9 98-2983 HOUSING - blower (roadside, see item 4 for hardware) 1
99-9234 NAMEPLATE - Fan Universal 1
10 33-1725 GASKET - evaporator 2
55-3035 RIVET - gasket 8
11 99-9529 MOUNT - motor 2
55-1587 SCREW - mount 8
55-1800 LOCKWASHER 8
55-2086 FLATWASHER 8
55-5691 INSERT - threaded 8
12 99-8962 GUSSET - support 2
13 98-2984 SUPPORT - motors/blowers 1
55-2969 SCREW - support 2
55-2959 LOCKWASHER 2
55-2958 FLATWASHER 10
55-4954 NUT 8
14 33-810 GROMMET 2
15 91-3442 PLATE - defrost switch access 1
33-1724 GASKET - plate 1
33-314 GROMMET 1
55-5636 SCREW - plate 4
16 67-1272 COIL - evaporator 1
99-8963 BLOCK - air (neoprene, 5 wide x 62 lg) 1
99-5966 STRIP (neoprene, 1 in wide x 50 ft) A/R
55-2969 SCREW - coil 2
55-4954 NUT - coil 10
55-2958 FLATWASHER 12
91-5302 ANGLE - coil support 2
55-6010 PLUG (black, poly) 2
17 98-2985 PAN - drain 1
55-1587 SCREW - pan 8
55-2086 FLATWASHER 8
14
102F1 EVAPORATOR COIL & BLOWER GROUP
Revised
8/21/02

15
Revised
8/21/02 EVAPORATOR COIL & BLOWER GROUP 102F1
REF PART# DESCRIPTION QTY
55-1800 LOCKWASHER 4
55-4953 NUT 4
55-3059 NUT - captive 4
18 99-8964 BRACKET - evaporator drain 1
19 44-9169 HARNESS - evaporator fan (#1) 1
20 44-9170 HARNESS - evaporator fan (#2) 1
11-3305 SLEEVING - hose (25 ft, pvc) A/R

16
 112G14 POWER TRAY GROUP & GAUGES
Revised
2/4/03

POWER TRAY
GROUP &
GAUGES
112G14
2/4/03

17
Revised
2/4/03 POWER TRAY GROUP & GAUGES 112G14
REF PART# DESCRIPTION QTY
1 104-515 MOTOR - compressor drive (10hp, incl 39 thru 43) 1
77-1895 • BEARING (drive end) 1
77-1896 • BEARING (opposite drive end) 1
55-3089 SCREW - bracket to frame 4
3 55-2959 LOCKWASHER 4
4 55-4727 FLATWASHER 4
5 91-4076 BRACKET - motor 2
6 55-4955 NUT - motor 4
7 99-6908 NAMEPLATE - Voltage (220/230) 1
8 91-1340 PLATE - cover 1
9 55-3021 SCREW - plate 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
55-2993 LOCKWASHER (internal threaded) 1
10 55-2961 SCREW - motor 4
55-2641 FLATWASHER 8
11 55-2683 SCREW - motor to compressor 6
55-2363 LOCKWASHER 6
12 77-1002 HUB 1
13 77-1286 PLATE - drive coupling 1
14 55-1123 • PIN - dowel 6
15 55-4316 SCREW - coupling to compressor 1
203-392 SEALER - antiseize A/R
16 77-2498 SPACER 1
17 55-3675 SCREW - plate to motor 3
55-1800 LOCKWASHER 3
18 77-809 COUPLING - compressor drive 1
77-2748 • BUSHING - coupling 6
19 22-693 HOUSING - drive coupling 1
55-878 SCREW - housing 9
55-896 FLATWASHER 9
20 33-2513 GASKET - housing to compressor 1
21 55-2959 LOCKWASHER 4
55-4727 FLATWASHER 4
22 55-2969 SCREW - compressor 4
23 102-519 COMPRESSOR - X430 (complete, ASQ, R134a) 1
102-620 COMPRESSOR - X430 (see 149C10) 1
24 33-1221 O-RING 1
25 22-711 ADAPTER - compressor suction 1
26 55-2641 FLATWASHER 4
27 55-2683 SCREW - adapter 4
28 55-9024 KEY - crankshaft 1

18
112G14 POWER TRAY GROUP & GAUGES
Revised
2/4/03

19
Revised
2/4/03 POWER TRAY GROUP & GAUGES 112G14
REF PART# DESCRIPTION QTY
29 22-782 MANIFOLD - discharge 1
30 55-6822 SCREW - manifold 4
31 55-6804 WASHER - sealing 4
32 33-2805 GASKET - manifold 2
33 41-1626 SWITCH - hpco 1
44-5835 • CONNECTOR (2 pin, male) 1
44-5836 • TERMINAL (male) 2
44-5837 • SEAL - pin 2
34 22-1100 SEAL - crankshaft 1
35 33-2120 SEAL - oil 1
36 66-7031 GAUGE - compound 1
37 99-9402 BRACKET - gauge 1
55-2991 SCREW - bracket 2
55-2001 FLATWASHER 4
55-4560 NUT 2
38 44-5840 SWITCH - 2 speed condenser fan 1
44-5841 • SWITCH - only 1
44-5835 • CONNECTOR (2 pin, male) 1
44-5836 • TERMINAL (male) 2
44-5837 • SEAL - pin 2
39 33-2446 GASKET - cover plate 1
40 55-2921 PLUG - pipe 1
41 91-3552 HOSE - pvc 1
42 77-2156 FAN - motor 1
43 77-2226 COVER - fan 1
44 204-972 TOOL - keyway alignment 1

CAUTION: Both discharge manifold gaskets must be the same part number (thickness).

20
 114G6 REFRIGERATION COMPONENTS
Revised
3/16/01

REFRIGERATION
COMPONENTS
114G6
3/16/01

21
Revised
3/16/01 REFRIGERATION COMPONENTS 114G6
REF PART# DESCRIPTION QTY
1 67-1272 COIL - evaporator 1
2 66-6601 VALVE - expansion 1
66-9378 • HOSE - engine to radiator 1
66-6567 • ELEMENT - power 1
91-1874 BRACKET - valve 1
55-1587 SCREW - bracket 2
55-2086 FLATWASHER 2
55-5211 U-BOLT - valve 1
55-2001 FLATWASHER - U-bolt 2
55-4560 NUT - u-bolt 2
3 66-5367 TUBE - equalizer 1
4 66-5366 TUBE - exchanger to expansion valve 1
5 67-1073 HEAT EXCHANGER (incl 6, 7, 8) 1
99-8949 CLAMP - heat exchanger 2
55-5639 SCREW - clamp 4
55-2001 FLATWASHER 4
6 66-4537 TUBE - exchanger to coil 1
7 66-6403 TUBE - suction 1
8 66-4466 TUBE - liquid 1
9 66-6834 TUBE - dehydrator to exchanger 1
10 66-6603 VALVE - dehydrator inlet 1
11 66-9015 DEHYDRATOR 1
55-2070 GASKET - flare nut 2
12 66-7121 TUBE - receiver to dehydrator 1
13 N/A TANK - receiver (see note) 1
67-1342 TANK - receiver 1
66-4571 • INDICATOR - liquid (for 67-974) 2
66-7420 • INDICATOR - liquid (for 67-1342) 2
203-393 SEALER - thread A/R
55-1587 SCREW - tank 2
55-1800 LOCKWASHER (1/4) 2
55-2086 FLATWASHER (1/4) 2
14 66-5745 TUBE - condenser to receiver tank 1
66-3295 • FITTING 1
66-7392 VALVE - relief 1
33-1015 O-RING - relief valve 1
16 66-7123 TUBE - exchanger to modulator 1
17 66-4538 TUBE - exchanger to coil 1
18 66-7036 TUBE - valve to coil 1
19 66-3942 VALVE - service (discharge, see 113A11) 1
20 22-782 MANIFOLD - discharge (see 112G14) 1
21 102-620 COMPRESSOR - X430 (see 107E6) 1
22
114G6 REFRIGERATION COMPONENTS
Revised
3/16/01

23
Revised
3/16/01 REFRIGERATION COMPONENTS 114G6
REF PART# DESCRIPTION QTY
22 22-711 ADAPTER - compressor suction (see 112G14) 1
23 66-2171 FLANGE 1
55-3486 SCREW - flange 2
55-2159 LOCKWASHER 2
55-2173 FLATWASHER 2
24 66-7122 TUBE - suction 1
66-7004 TUBE - compound gauge 1
25 33-728 O-RING - suction 1
26 67-1392 COIL - condenser (see 115B1) 1
27 66-5748 VALVE - modulation 1
66-5749 • VALVE (see 123A8) 1
44-5838 • CONNECTOR 1
44-5884 • CONNECTOR 2
44-5885 • SEAL - connector 2
28 66-6844 FITTING - tube 1
66-7124 TUBE - standoff 1
29 91-2455 BRACKET - tube support 1
55-1587 SCREW - bracket 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
55-4127 CLAMP - tube 1
55-2991 SCREW - clamp 1
55-2001 FLATWASHER 1
55-4560 NUT 1
30 55-4390 HANGER - dehydrator 1
55-3121 SCREW - dehydrator 1
55-1587 SCREW - hanger 1
55-2086 FLATWASHER 4
55-4953 NUT 2
31 66-5752 FITTING - header 1
32 66-6607 FITTING - charge port (lowside) 1
66-6605 FITTING - adapter (lowside) 1
33 66-6610 FITTING - charge port (highside) 1
66-6609 FITTING - adapter (highside) 1
34 41-309 SWITCH - thermostat 1
66-7125 FITTING - switch 1
35 66-7126 TUBE - liquid injector 1
36 66-6835 TUBE - tee to solenoid 1
37 66-6384 VALVE - solenoid (see 116G10) 1
44-5838 CONNECTOR (2 pin, female) 1
44-5884 CONNECTOR - sleeve (female) 2
44-5885 SEAL - sleeve 2

24
114G6 REFRIGERATION COMPONENTS
Revised
3/16/01

25
Revised
3/16/01 REFRIGERATION COMPONENTS 114G6
REF PART# DESCRIPTION QTY
38 66-7127 TUBE - solenoid valve to tube 1
39 55-2181 TEE (1/2 x 1/2 x 3/8) 1
40 66-6833 TUBE - tee to exchanger 1
41 91-4694 BRACKET - valve 1
55-4523 SCREW - bracket 2
55-2202 LOCKWASHER 2
55-2201 FLATWASHER 2

NOTE: Receiver tank 67-974 has been replaced with 67-1342 after 12/95.

26
 107E6 COMPRESSOR X430 (CONTAINER UNITS w/ R134a)
Revised
9/17/03

COMPRESSOR
X430 (CONTAINER
UNITS w/ R134a)
107E6
9/17/03

27
Revised
9/17/03 COMPRESSOR X430 (CONTAINER UNITS w/ R134a) 107E6
REF PART# DESCRIPTION QTY
102-567 COMPRESSOR (w/ regular heads, R134a) 1
1 23-129 • BODY - compressor 1
2 51-115 • NUT (12 point) 2
3 55-5062 • BOLT - connecting rod 2
4 22-639 • ROD - connecting (incl 2, 3 & 6) 4
5 22-1246 • BEARING SET - connecting rod (standard) 4
22-1004 • BEARING SET (0.005 us) 4
22-1005 • BEARING SET (0.010 us) 4
22-1006 • BEARING SET (0.020 us) 4
22-1007 • BEARING SET (0.030 us) 4
6 11-475 • BUSHING - connecting rod 4
7 NSS • PIN - piston 4
8 22-850 • PISTON (incl 7, 9, 10, 30, 31) 4
9 55-2122 • RING - snap 8
10 51-115 • NUT 4
55-895 • WASHER - compressor 4
11 77-167 • BEARING (drive end) 1
12 22-123 • PLUG - oil metering 1
13 22-655 • CRANKSHAFT 1
55-4720 •• PLUG 3
55-1409 •• RIVET (steel) 4
14 77-169 • BEARING (pump end) 1
15 55-4213 • PIN - dowel 1
16 22-306 • SCREEN - suction 1
33-1221 • O-RING 1
17 * 55-6750 • PLUG 1
33-1223 •• O-RING 1
18 22-656 • SLEEVE (X430) 4
19 * 33-408 • O-RING 4
20 22-990 • PLATE - valve 4
21 * 33-822 • O-RING 3
22 22-350 • SIGHT GLASS 3
23 * 33-2552 • GASKET - compressor cylinder head 2
24 22-789 • HEAD - cylinder 2
25 55-6805 • SCREW (2 in lg) 12
55-6806 • SCREW (2-5/8 in lg) 8
26 55-6804 • WASHER - sealing 20

28
107E6 COMPRESSOR X430 (CONTAINER UNITS w/ R134a)
Revised
9/17/03

29
Revised
9/17/03 COMPRESSOR X430 (CONTAINER UNITS w/ R134a) 107E6
REF PART# DESCRIPTION QTY
33-2019 • O-RING 20
27 * 33-2805 • GASKET - manifold 2
28 Not Used
29 55-3364 • PLUG 1
30 NSS • REED - piston 4
31 NSS • HEAD - piston 4
32 55-6751 • PLUG - magnetic 1
33-2095 •• O-RING 1
33 22-653 • VALVE - check 2
34 33-1549 • GASKET - oil pump 1
35 22-663 • HOUSING - oil pump 1
822-663 • HOUSING - oil pump (remanufactured) 1
55-4210 •• PIN - dowel 1
36 * 33-239 • O-RING 2
37 * 33-1175 • O-RING 1
38 55-6752 • PLUG - oil pump 1
33-2095 •• O-RING 1
39 22-555 • COVER - pump 1
55-4211 • PIN - dowel 1
40 55-681 • SCREW - cover 2
* 55-895 • FLATWASHER 2
41 55-183 • SCREW 8
* 55-896 • WASHER - compressor 8
42 * 33-672 • O-RING 1
43 22-784 • REGULATOR - oil pressure 1
44 33-2513 • GASKET - drive plate 1
45 22-611 • SCREEN - oil pickup 1
46 99-4848 • CLAMP 1
55-366 • LOCKWASHER 2
55-291 • NUT 2
47 99-4849 • BRACKET - oil pickup 1
48 55-165 • SCREW 2
55-366 • LOCKWASHER 2
49 11-5513 • VALVE (90 deg) 1
50 22-1160 • PUMP - oil 1
51 * 33-1223 •• O-RING 1
52 22-1149 •• SHAFT - oil pump 1

30
107E6 COMPRESSOR X430 (CONTAINER UNITS w/ R134a)
Revised
9/17/03

31
Revised
9/17/03 COMPRESSOR X430 (CONTAINER UNITS w/ R134a) 107E6
REF PART# DESCRIPTION QTY
53 55-9760 • KEY 1
54 55-529 • SCREW - plate 9
55-896 • FLATWASHER 9
55 * 33-2515 • GASKET - oil sump 1
56 22-694 • SUMP - oil 1
57 55-1417 • SCREW - oil sump 16
* 55-896 • FLATWASHER 16
58 22-787 • VALVE - check (oil return) 1
59 22-568 • VALVE - check 2
60 * 33-2205 • O-RING 1
203-513 OIL - compressor (1 gal) A/R
203-513 OIL - compressor (1 quart) A/R
* 30-243 KIT - gasket (X426/X430, see 131F1) 1

NOTE: This Compressor (102-567) has been replaced with Compressor (102-620), see Grid 149C10.
NOTE: The heads on Compressor 102-567 do not have ports. If needed - use cylinder head 22-788 which
has a 1/8 pipe port.
NOTE: Both discharge manifold gaskets MUST be the same part number (thickness).

32
 149C10 COMPRESSOR X430 (DRY - NO OIL)
Revised
9/17/03

COMPRESSOR
X430 (DRY - NO
OIL)
149C10
9/17/03

33
Revised
9/17/03 COMPRESSOR X430 (DRY - NO OIL) 149C10
REF PART# DESCRIPTION QTY
102-620 COMPRESSOR - X430 (dry, no oil) 1
1 23-129 • BODY - compressor 1
2 22-639 • ROD - connecting 4
3 55-5062 •• BOLT - connecting rod 2
4 51-115 •• NUT (12 point) 2
5 11-475 •• BUSHING - piston pin 4
6 22-1246 • BEARING SET - connecting rod (standard) 4
22-1004 BEARING SET (0.005 us) 4
22-1005 BEARING SET (0.010 us) 4
22-1006 BEARING SET (0.020 us) 4
22-1007 BEARING SET (0.030 us) 4
7 22-850 • PISTON 4
8 NSS •• PIN - piston 4
9 55-2122 •• RING - retaining 8
10 51-115 •• NUT 1
55-895 •• FLATWASHER 1
11 NSS •• REED - piston 1
12 NSS •• HEAD - piston 1
14 77-169 • BEARING - ball 1
15 55-4213 • PIN - dowel 1
16 22-306 • SCREEN - suction 1
17 55-6750 • PLUG - oil fill 1
18 22-656 • SLEEVE - cylinder 4
19 * 33-408 • O-RING 4
20 22-990 • PLATE - valve 4
21 * 33-822 • O-RING 1
22 22-350 • SIGHT GLASS 1
23 * 33-2552 • GASKET - compressor cylinder head 2
24 22-789 • HEAD - cylinder 2
25 55-6805 • SCREW (2 in lg) 12
26 55-6806 • SCREW (2-5/8 in lg) 8
27 55-6804 • WASHER - sealing 24
28 33-2019 • O-RING 20
29 * 33-2805 • GASKET - manifold 2
30 55-6822 • SCREW - manifold 4
31 * 22-782 • MANIFOLD - discharge 1
32 55-6751 • PLUG - magnetic 1
33-2095 • O-RING 4

34
149C10 COMPRESSOR X430 (DRY - NO OIL)
Revised
9/17/03

35
Revised
9/17/03 COMPRESSOR X430 (DRY - NO OIL) 149C10
REF PART# DESCRIPTION QTY
33 22-653 • VALVE - check 2
34 * 33-1549 • GASKET - pump end 1
35 22-663 • HOUSING - oil pump 1
822-663 • HOUSING - pump (remanufactured) 1
55-4210 • PIN - dowel 1
36 * 33-239 • O-RING 2
37 * 33-1175 • O-RING 1
38 55-6752 • PLUG - oil pump cover 1
33-2095 •• O-RING 4
39 22-555 • COVER - pump 1
55-4211 • PIN - dowel 1
40 55-681 • SCREW - cover to housing 2
* 55-895 • FLATWASHER 2
* 55-896 • FLATWASHER 8
42 22-784 • REGULATOR (incl 42-46) 1
43 * 33-672 •• O-RING 1
44 99-6545 PLATE - suction inlet 1
45 55-329 SCREW - plate 4
46 91-5629 PLATE - discharge 1
47 11-5513 • VALVE - elbow (90 deg) 1
203-393 SEALER - thread A/R
55-1983 • CAP - valve 1
48 22-1160 PUMP - oil (incl 49, 50 & 51) 1
49 * 33-1223 • O-RING 2
50 22-1149 • SHAFT - oil pump 1
51 55-9760 • KEY - shaft 1
52 77-2306 • BEARING - ball 1
53 22-763 • PLUG - metering 1
54 22-655 • CRANKSHAFT 1
55-1409 •• RIVET - counterweight 4
55-4720 • PLUG 3
55 * 33-2515 • GASKET - oil sump 1
56 22-694 • SUMP - oil 1
57 55-1417 • SCREW - oil sump 16
* 55-896 • FLATWASHER 16
58 22-787 • VALVE - check (oil return) 1
59 22-568 • VALVE - check 2
60 * 33-2205 • O-RING 1

36
149C10 COMPRESSOR X430 (DRY - NO OIL)
Revised
9/17/03

37
Revised
9/17/03 COMPRESSOR X430 (DRY - NO OIL) 149C10
REF PART# DESCRIPTION QTY
61 22-611 • SCREEN - oil pickup 1
62 99-4848 • CLAMP - screen 1
55-366 • LOCKWASHER 2
55-291 • NUT 2
63 99-4849 • BRACKET - screen 1
64 55-165 • SCREW - bracket 2
55-366 • LOCKWASHER 2
65 22-693 • HOUSING - drive coupling 1
66 33-2513 • GASKET - drive end 1
67 55-878 • SCREW - housing 9
55-896 • FLATWASHER 9
68 22-778 • SEAL - crankshaft 1
69 55-3364 • PLUG - manifold 1
67-404 OIL - synthetic A/R
67-426 OIL - petroleum A/R
* 30-243 KIT - gasket 1
70 33-2120 • SEAL - dirt 1

38
 131F1 COMPRESSOR GASKET SET (30-243)
Revised
10/11/05

COMPRESSOR
GASKET SET (30-
243)
131F1
10/11/05

39
Revised
10/11/05 COMPRESSOR GASKET SET (30-243) 131F1
REF PART# DESCRIPTION QTY
30-243 KIT - gasket 1
1 33-110 • GASKET - pump housing (X426) 1
2 33-235 • O-RING - dust seal 1
3 33-239 • O-RING - oil galley 2
4 33-408 • O-RING - cylinder sleeve 4
5 33-2205 • O-RING - oil pickup tube 1
6 33-672 • O-RING - regulator 1
7 33-822 • O-RING - sight glass 1
8 33-1175 • O-RING - oil pump cover 1
9 33-1221 • O-RING - throttling valve 1
10 33-1223 • O-RING - oil pump 1
11 33-1549 • GASKET - pump housing (X430) 1
12 33-2019 • O-RING - cylinder head screw 24
13 33-2095 • O-RING - oil pump plug 2
14 33-2513 • GASKET - drive plate 1
15 33-2515 • GASKET - oil sump 1
16 33-2805 • GASKET - manifold 3
17 33-2552 • GASKET - cylinder head 2
18 55-381 • WASHER - oil fill 1
19 55-895 • WASHER - oil pump 2
20 55-896 • WASHER - compressor seal (3/8) 57
21 33-3797 • GASKET - oil sump (7 qt) 1

CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).
NOTE: The 7 qt oil sump gasket (33-3797) is not included in Kit 30-243. Order gasket 33-3797 separately.

40
 113A11 DISCHARGE SERVICE VALVE
Revised
5/12/97

DISCHARGE SER-
VICE VALVE
113A11
5/12/97

41
Revised
5/12/97 DISCHARGE SERVICE VALVE 113A11
REF PART# DESCRIPTION QTY
1 55-2921 PLUG - pipe 1
2 66-3942 VALVE - discharge (incl 3 & 4) 1
3 66-2296 CAP - valve (plastic) 1
66-3015 CAP - valve (brass) 1
4 33-3007 • GASKET - plastic cap 1
33-350 • GASKET - brass cap 1
5 33-2805 GASKET - valve 1
6 55-3149 SCREW - valve 2
7 55-7469 WASHER - belleville 2
55-2363 LOCKWASHER 2

CAUTION: Both discharge manifold gaskets must be the same part number (thickness).

42
 116G10 SOLENOID VALVE - NORMALLY CLOSED
Revised
9/8/00

SOLENOID VALVE
- NORMALLY
CLOSED
116G10
9/8/00

43
Revised
9/8/00 SOLENOID VALVE - NORMALLY CLOSED 116G10
REF PART# DESCRIPTION QTY
1 66-6102 VALVE - solenoid 1
2 66-6384 VALVE - solenoid 1
3 66-5305 VALVE - solenoid 1
4 66-2859 VALVE - solenoid 1
5 60-181 • KIT - internal parts 1
6 41-3681 • COIL 1

44
 123A8 MODULATION VALVE ASSEMBLY
Revised
9/20/95

MODULATION
VALVE ASSEMBLY
123A8
9/20/95

45
Revised
9/20/95 MODULATION VALVE ASSEMBLY 123A8
REF PART# DESCRIPTION QTY
1 60-203 KIT - repair 1
2 44-5175 • COIL 1
3 66-7791 SCREEN - inlet strainer (1.375 dia tube) 1
66-7790 SCREEN - inlet strainer (1.125 dia tube) 1

46
 115A9 ELECTRICAL COMPONENTS
Revised
11/28/00

ELECTRICAL
COMPONENTS
115A9
11/28/00

47
Revised
11/28/00 ELECTRICAL COMPONENTS 115A9
REF PART# DESCRIPTION QTY
1 104-628 MOTOR - evaporator fan (see 102F1) 2
2 44-6565 SENSOR - defrost (see 102E14) 1
3 44-5568 SENSOR - return air (see 102E14) 1
4 44-5448 SENSOR - discharge air (see 102E14) 1
5 45-1391 HEATER - evaporator coil (see 102E14) 2
6 45-1471 HEATER - drip pan (see 102E14) 1
7 45-1831 THERMOMETER (see 107D14) 1
8 203-382 BATTERY & HARNESS (see 102B14) 1
9 104-627 MOTOR - condenser fan (see 115B1) 1
10 66-5748 VALVE - modulation (see 114G6) 1
11 41-1626 SWITCH - hpco (see 112G14) 1
12 104-515 MOTOR - compressor drive (see 112G14) 1
13 45-1303 TRANSFORMER (see 102F4) 1
14 98-3860 BOX - control (see 114G7) 1
15 41-309 SWITCH - thermostat (see 114G6) 1
44-5838 CONNECTOR - switch (2 pin, male) 1
44-5837 SEAL - pin 2
44-5883 TERMINAL (male) 2
16 44-5840 SWITCH - 2 speed condenser fan (see 112G14) 1
17 66-6384 VALVE - solenoid (liquid/refrigeration, see 116G10) 1

48
 114G7 CONTROL BOX
Revised
11/22/99

CONTROL BOX
114G7
11/22/99

49
Revised
11/22/99 CONTROL BOX 114G7
REF PART# DESCRIPTION QTY
1 98-3860 BOX - control 1
55-2977 SCREW - box 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
99-3281 MOUNT - cable tie 3
2 44-6822 SOCKET - remote monitor 1
55-4437 SCREW - socket 4
55-2359 FLATWASHER 8
55-2360 LOCKWASHER 4
55-2361 NUT 4
3 44-9111 RELAY 3
4 44-5537 SOCKET - relay 3
55-3511 SCREW - socket 2
55-3023 WASHER - sealing 2
55-2201 FLATWASHER 2
55-4223 NUT 2
5 44-2368 SWITCH - on/off (2pdt) 1
6 44-2099 SWITCH - defrost (1p) 1
44-739 BOOT - switch 2
55-2998 LOCKWASHER 4
7 99-8981 ANGLE 1
55-1587 SCREW - angle 2
55-3028 WASHER - sealing 2
55-4953 NUT 2
8 99-8149 LATCH - door 1
9 55-4953 NUT 1
55-2086 FLATWASHER 3
55-2363 LOCKWASHER 1
10 99-8994 SPACER - tube 1
11 99-8993 BRACKET - latch 1
12 55-2957 SCREW 1
13 99-9240 ANGLE - microcontroller 1
55-3059 NUT - captive 3
55-2991 SCREW - angle 2
55-3008 WASHER - sealing 2
55-2001 FLATWASHER 2
55-4560 NUT 2
14 55-4953 NUT 1
15 99-8162 ROLLER - door latch 1
99-8151 SPACER 1
16 55-2086 FLATWASHER 2
17 55-2977 SCREW - roller 1

50
114G7 CONTROL BOX
Revised
11/22/99

51
Revised
11/22/99 CONTROL BOX 114G7
REF PART# DESCRIPTION QTY
18 99-8164 WINDOW 1
19 91-230 NAMEPLATE - On/Off Defrost 1
20 91-5299 COVER - control box 1
21 99-8986 STRIP - gasket (25 ft) A/R
22 99-7900 ROD - cover 2
203-393 SEALER - thread A/R
55-3473 PIN 2
203-392 SEALER - antiseize A/R
23 44-8910 BOARD - pc/LED 1
41-2558 • BOARD - pc/LED 1
24 99-8161 SHIELD - light 2
55-7149 RIVET - shield (plastic) 8
25 99-9401 NAMEPLATE - Lights Display 1
26 55-4954 NUT - cover (hexstop) 2
27 55-2958 FLATWASHER 4
28 55-3034 WASHER - sealing 2
29 55-2959 LOCKWASHER 2
30 55-2114 NUT - cover 2
31 91-3254 NAMEPLATE - Mode Lite Indicator 1
32 91-4424 SPACER - board 2
55-6036 SCREW - spacer 2
55-3023 WASHER - sealing 2

52
 114G8 HIGH VOLTAGE TRAY
Revised
4/20/04

HIGH VOLTAGE
TRAY
114G8
4/20/04

53
Revised
4/20/04 HIGH VOLTAGE TRAY 114G8
REF PART# DESCRIPTION QTY
1 91-3235 PANEL - high voltage 1
2 55-5018 LOCKNUT 6
3 55-2788 FITTING - barb 5
4 44-8812 CONTACTOR 6
55-3842 SCREW - contactor 12
55-2964 LOCKWASHER 12
55-2001 FLATWASHER 12
5 44-8813 INTERLOCK - contactor 2
6 44-8811 TRANSFORMER 1
44-3710 JUMPER 2
44-3311 TERMINAL - connecting (splice) 2
99-3407 NAMEPLATE - Caution 230 Volts 1
55-3842 SCREW - transformer 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4
7 44-8832 TRANSFORMER - current 1
55-3022 SCREW - transformer 2
55-2202 LOCKWASHER 2
8 40-863 KIT - overload replacement 1
55-3684 SCREW - relay 2
55-2202 LOCKWASHER 2
55-2201 FLATWASHER 2
9 55-5111 CONNECTOR - cable 10
33-1435 GROMMET - connector 6
10 55-5112 CONNECTOR - cable 1
11 55-1587 SCREW - panel to box 12
12 55-3028 WASHER - sealing 12
13 55-2086 FLATWASHER 12
14 55-4953 NUT (stop) 12
15 55-3000 SCREW - ground 3
55-3008 WASHER - sealing 3
16 55-2996 LOCKWASHER 6
55-2001 FLATWASHER 6
17 55-2965 NUT (stop) 6
18 44-5753 CONTACTOR - phase correction 1
44-5752 • CONTACTOR - only 1
44-4889 •• COIL - contactor 1
40-333 •• KIT - points 1
19 44-6002 • BOARD - phase correction 1
99-5226 •• BRACKET - board 1
44-5149 •• BOARD - circuit 1

54
114G8 HIGH VOLTAGE TRAY
Revised
4/20/04

55
Revised
4/20/04 HIGH VOLTAGE TRAY 114G8
REF PART# DESCRIPTION QTY
44-3832 •• RECTIFIER 2
20 44-4298 •• RESISTOR 2
99-6511 • BRACKET - resistor 2
21 44-4299 • CAPACITOR 1
22 99-5225 • BRACKET - capacitor 1
55-3842 SCREW - contactor 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4
23 44-8833 HARNESS - high voltage tray to microprocessor 1
24 44-8844 HARNESS - heater 1
11-3305 SLEEVING - hose (25 ft, pvc) A/R
25 41-308 HARNESS - main (assembly) 1
44-5838 • CONNECTOR - tower (2 pin) 3
44-5884 • CONNECTOR - sleeve (female) 8
44-5885 • SEAL - sleeve & pin 12
44-5835 • CONNECTOR - shroud (2 pin) 1
44-5883 • TERMINAL (male) 4
204-209 LEAD - thermistor 1
26 55-2789 FITTING - barb 1
33-144 O-RING 1
27 99-2702 PLUG - oil tight seal 1

56
 95F6 MICROPROCESSOR CONTROLLER
Revised
11/23/98

MICROPROCES-
SOR CONTROL-
LER
95F6
11/23/98

57
Revised
11/23/98 MICROPROCESSOR CONTROLLER 95F6
REF PART# DESCRIPTION QTY
1 45-1764 CONTROLLER - microprocessor (MPA+) 1
845-1453 CONTROLLER - microprocessor (remanufactured) 1
2 44-5571 • RELAY - microprocessor 9
3 44-7120 • JUMPER - terminal (5 fin) 1
4 44-7253 • JUMPER - terminal (3 fin) 1
5 99-8165 • PANEL - microprocessor (rear, w/o battery hole) 1
91-6574 • PANEL - microprocessor (rear, w/ battery hole) 1
6 55-3845 • SCREW - rear panel 6
55-3014 • LOCKWASHER 6
55-3013 • FLATWASHER 6
7 99-8166 • HINGE 4
55-4199 • SCREW - hinge 4
55-3014 • LOCKWASHER 4
55-2999 • NUT 4
8 99-8167 • BLOCK - hinge 2
55-2997 • SCREW - block 4
55-3014 • LOCKWASHER 4
55-3013 • FLATWASHER 4
9 91-3458 • COVER - assembly (MPA) 1
91-3459 •• NAMEPLATE - cover (MPA) 1
91-2304 • COVER (MP) 1
91-2305 •• NAMEPLATE - cover (MP) 1
10 44-6564 • CONNECTOR & CABLE - data port 1
55-3427 • SCREW - connector 2
11 44-7468 • BULB - alarm 1
44-7469 • LENS (red) 1
12 91-2304 • COVER (top) 1
91-1109 •• NAMEPLATE - digital display 1
13 99-9341 • COVER - connector 1
55-4437 • SCREW - cover 2
55-2359 • FLATWASHER 2
55-2360 • LOCKWASHER 2
55-2361 • NUT 2
14 55-6771 • SCREW - assembly 3
15 55-5396 • SCREW 2
55-3059 • NUT - captive 2
16 44-9393 • KEYPAD 1
17 40-467 • KIT - chip (MPA) 1

58
95F6 MICROPROCESSOR CONTROLLER
Revised
11/23/98

59
Revised
11/23/98 MICROPROCESSOR CONTROLLER 95F6
REF PART# DESCRIPTION QTY
18 203-439 • BATTERY - lithium (3.0V) 1
19 91-6575 • NAMEPLATE - Real Time Clock 1
20 55-5425 • PLUG - button 1
21 91-4019 • NAMEPLATE - Caution, Sensitive Electronic Devices 1
22 44-8187 • JUMPER 1
23 99-8168 HINGE 2
24 99-8169 ANGLE - hinge 1
55-2991 SCREW - angle & hinge 7
55-3008 WASHER - sealing (angle) 3
55-2001 FLATWASHER - hinge 4
55-4560 NUT - hinge (stop) 4
25 204-635 INSTALLER - integrated circuit 1
26 204-636 REMOVER - integrated circuit 1
27 204-622 WRIST STRAP - electrostatic 1

NOTE: The printed circuit boards are not sold separately. The microprocessor must be replaced as a com-
plete unit. General Safety Equipment Precautions for Servicing Units Equipped with THERMOGUARD
Microprocessor Controllers.The Thermoguard Microprocessor, like all micro-electronic circuits in use
today, requires special precautions in handling to avoid damaging sensitive electronic components.
While these circuits are extremely reliable and immune to most environmental extremes, they are sen-
sitive to static electricity and damage from certain external causes. Precautions must be taken when
servicing units and/or containers with these Controllers installed to ensure that the Controller and other
sensitive electronic components are not damaged. If these precautionary measures are not followed,
the risk of significant damage to the electronic components of the unit is possible. The primary risk
potential results from the failure to wear adequate electrostatic discharge preventative equipment
when handling and/or servicing the Controller. The second cause results from electric welding on the
unit and/or container chassis without taking precautionary steps.

60
 114G9 CIRCUIT BREAKER ASSEMBLY
Revised
4/22/96

CIRCUIT
BREAKER ASSEM-
BLY
114G9
4/22/96

61
Revised
4/22/96 CIRCUIT BREAKER ASSEMBLY 114G9
REF PART# DESCRIPTION QTY
1 91-4603 BRACKET - circuit breaker 1
55-2991 SCREW - bracket 3
55-3008 WASHER - sealing 3
2 91-5300 NAMEPLATE - Circuit Breaker 1
3 44-3280 RECTIFIER 2
203-454 MASTIC - heat transfer A/R
55-3256 SCREW - rectifier 4
55-3013 FLATWASHER 4
55-3014 LOCKWASHER 4
55-2999 NUT (hex) 4
4 44-6977 BREAKER - circuit (40 amp) 1
55-2997 SCREW - breaker 4
55-3014 LOCKWASHER 4
55-3013 FLATWASHER 4
5 99-9245 BRACKET - relay 1
6 55-3025 SCREW - bracket 2
55-2964 LOCKWASHER 2
55-2001 FLATWASHER 2
7 44-3184 SOCKET - relay 1
8 41-135 RELAY (3pdt) 1
55-2771 CLAMP - relay 1
9 99-2027 SPRING 1
55-2270 RIVET 2
10 44-6557 BREAKER - circuit (3.0 amp) 3
11 44-6180 BREAKER - circuit (1.0 amp) 1
12 44-5996 BREAKER - circuit (5.0 amp) 1
13 44-6558 BREAKER - circuit (1.5 amp) 1
14 44-8845 HARNESS - circuit breaker 1
44-8973 • CONNECTOR 1

62
 102B14 BATTERY & BATTERY CHARGER GROUP
Revised
4/23/96

BATTERY & BAT-

TERY CHARGER
GROUP
102B14
4/23/96

63
Revised
4/23/96 BATTERY & BATTERY CHARGER GROUP 102B14
REF PART# DESCRIPTION QTY
1 91-3377 BRACKET - battery & box 1
2 91-3378 BOX - battery charger 1
55-1587 SCREW - bracket/box 10
55-1800 LOCKWASHER 10
55-2086 FLATWASHER 10
3 91-3382 COVER - battery 1
4 203-382 BATTERY & HARNESS 1
5 44-5835 • CONNECTOR - shroud (2 pin, see 115D14) 1
44-5883 • TERMINAL (male) 2
44-5885 • SEAL - pin 2
6 44-6553 TIMER - solid state 1
55-4148 SCREW - timer 1
55-2001 FLATWASHER 1
55-3008 WASHER - sealing 1
55-4560 NUT 1
7 55-3000 SCREW - ground 1
55-3008 WASHER - sealing 1
55-2996 LOCKWASHER 1
55-2001 FLATWASHER 1
55-2965 NUT 2
8 91-3381 COVER - box 1
9 99-8986 STRIP - gasket (0.75 in wide x 25 ft) A/R
99-7246 STRIP (neoprene, .5 in wide x 50 ft) A/R
10 91-2493 NAMEPLATE - setpoint enable 1
11 91-3253 NAMEPLATE - CB-8 inside 1
12 44-5534 BOARD - terminal 1
55-5070 SCREW - terminal board 2
55-3013 FLATWASHER 2
55-4156 WASHER - sealing 2
55-5754 NUT 2
13 91-3380 MARKSTRIP 1
14 91-3379 ANGLE - relay 1
55-2269 SCREW - angle 2
55-2001 FLATWASHER 4
55-3008 WASHER - sealing 2
15 44-3186 RELAY (3pdt) 1
16 44-3184 SOCKET - relay 1
55-2270 RIVET - socket 2
17 99-2027 SPRING - holddown 1
18 55-2771 CLAMP - speednut 1
19 44-6557 BREAKER - circuit 1
20 55-5111 CONNECTOR - liquid tite 1

64
102B14 BATTERY & BATTERY CHARGER GROUP
Revised
4/23/96

65
Revised
4/23/96 BATTERY & BATTERY CHARGER GROUP 102B14
REF PART# DESCRIPTION QTY
21 44-9255 HARNESS - battery charger 1
22 44-6559 SWITCH - setpoint enable 1
55-2998 LOCKWASHER - internal tooth 2
23 44-6591 CHARGER - battery 1
203-454 MASTIC - heat transfer A/R
24 55-2977 SCREW - cover 1
55-3319 WASHER - sealing 1
55-2086 FLATWASHER 1
25 55-3059 NUT - captive 1
26 91-3241 NAMEPLATE - CB-8 on/tripped 1
27 44-739 BOOT - switch 1

66
 102F4 TRANSFORMER GROUP
Revised
1/11/99

TRANSFORMER
GROUP
102F4
1/11/99

67
Revised
1/11/99 TRANSFORMER GROUP 102F4
REF PART# DESCRIPTION QTY
1 45-1303 TRANSFORMER 1
55-4955 NUT - transformer 4
55-2641 FLATWASHER 4
2 44-5035 SWITCH - rotary (w/ knob) 1
99-9241 NAMEPLATE - Rotary switch 1
3 55-2977 SCREW - cover & clamp 11
55-1800 LOCKWASHER 11
55-2086 FLATWASHER 7
55-5121 INSERT - threaded (cover) 7
55-4953 NUT - clamp 4
4 99-9532 CLAMP - cable 1
55-2977 SCREW - clamp 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
5 * 44-4051 PLUG - power (MIPCO, use w/ yellow cable, 460V) 1
41-1976 PLUG - power (Minnekes) 1
41-2820 PLUG - power (ESL) 1
44-9891 TERMINAL - pin (cable end) 3
44-6310 TERMINAL - pin (plug end) 4
33-1878 BUSHING - cable 1
6 44-7121 CABLE - power (black, 88 in lg) 1
7 45-1320 CABLE - power (yellow, 69 ft lg) 1
8 99-9753 CLAMP - cable 2
33-1841 GASKET - clamp 1
9 99-9242 COVER - bottom 1
10 45-1358 CABLE - power (black, 69 ft lg) 1
11 91-258 KNOB - rotary switch 1
12 55-8685 LEVER - screw 1
13 55-2964 LOCKWASHER 1
14 55-4806 SCREW - knob 1
15 55-3507 SCREW - ground (brass) 1
55-401 FLATWASHER (brass) 2
55-1852 LOCKWASHER (brass) 1
55-346 NUT (brass) 2

NOTE: Plug 44-4051 used for testing unit. Customer installed plug may be different.

68
 114G10 THERMOMETER GROUP
Revised
7/23/98

THERMOMETER
GROUP
114G10
7/23/98

69
Revised
7/23/98 THERMOMETER GROUP 114G10
REF PART# DESCRIPTION QTY
1 45-1831 THERMOMETER - recording (see 107D14) 1
55-1587 SCREW - thermometer 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
55-1801 NUT (hex) 4
2 91-5003 COVER - box 1
3 99-7849 STRIP - gasket (0.62 in wide, bulk) A/R
91-5004 STRIP - gasket (1.0 in wide, bulk) A/R
4 91-4217 WINDOW - cover 1
5 91-5007 PLATE - latch 1
55-2988 RIVET - blind 2
6 91-5005 LATCH - cover 1
55-2988 RIVET - blind 2
7 91-4223 BRACKET - box (bottom) 1
8 91-4222 BRACKET - box (top) 1
55-2997 SCREW - bracket 4
55-2086 FLATWASHER 8
55-1800 LOCKWASHER 4
55-4953 NUT (hexstop) 4
9 91-5002 BOX - thermometer 1
10 99-7230 GUIDE - latch 1
55-3027 SCREW - guide (top) 1
55-3000 SCREW - guide (bottom) 1
55-2001 FLATWASHER 4
55-4560 NUT (hexstop) 2
55-2964 LOCKWASHER 1
55-2965 NUT (hex) 1
11 91-4219 HINGE - right hand 1
12 91-4220 HINGE - left hand 1
55-3308 SCREW - hinge 8
55-2001 FLATWASHER 8
55-2964 LOCKWASHER 8
13 91-4597 PLATE - box (bottom) 1
55-1844 SCREW - plate/bracket 3
55-2290 NUT 3
55-2201 FLATWASHER 3
55-2202 LOCKWASHER 3
14 91-5006 BRACKET - latch 1
15 33-451 GROMMET 1
16 91-758 CLAMP - sensor 2
55-5698 SCREW - clamp 2
55-2001 FLATWASHER 2

70
114G10 THERMOMETER GROUP
Revised
7/23/98

71
Revised
7/23/98 THERMOMETER GROUP 114G10
REF PART# DESCRIPTION QTY
55-4560 NUT (hexstop) 2
17 91-5301 ANGLE - post 1
55-3037 SCREW - angle 2
55-2001 FLATWASHER 2
55-2964 LOCKWASHER 2
18 44-5114 POST - binding 1
19 204-209 LEAD - thermistor 1
55-2332 BANDWRAP 1

72
 107D14 RECORDING THERMOMETER ASSEMBLY - 31 DAY
Revised
7/23/98

RECORDING
THERMOMETER
ASSEMBLY - 31
DAY
107D14
7/23/98

73
Revised
7/23/98 RECORDING THERMOMETER ASSEMBLY - 31 DAY 107D14
REF PART# DESCRIPTION QTY
45-1831 THERMOMETER - recording (temperature) 1
1 91-4382 • LIFTER - assembly 1
2 44-9782 • TIMER - assembly 1
3 44-9780 • ELEMENT - power 1
4 91-4380 • PLATE - recorder 1
5 203-219 • CHART - recording paper 1
6 91-4381 • NUT - chart 1
7 44-9781 • INDICATOR - voltage 1
8 NSS • BATTERY 1
9 NSS • HOLDER - battery 1
10 NSS • BRACKET - voltage indicator 1
11 NSS • BRACKET - sensor 1
12 NSS • BODY - mounting 1
13 NSS • BRACKET 1
14 NSS • BOARD - terminal 1
15 NSS • PAD (neoprene) 1

74
 102E14 DEFROST GROUP - THERMOSTAT SENSORS
Revised
6/2/98

DEFROST GROUP
- THERMOSTAT
SENSORS
102E14
6/2/98

75
Revised
6/2/98 DEFROST GROUP - THERMOSTAT SENSORS 102E14
REF PART# DESCRIPTION QTY
1 91-2197 BRACKET - sensor 1
55-5639 SCREW - bracket 4
2 55-6388 CLAMP - sensor 2
55-3031 SCREW - clamp 2
55-2001 FLATWASHER 4
55-4560 NUT (hexstop) 2
3 45-1391 HEATER - evaporator coil 2
4 91-3228 BRACKET - heater 4
5 99-8973 BRACKET - drip pan heater 4
55-5639 SCREW - bracket 20
6 45-1471 HEATER - drip pan 1
7 91-2203 BRACKET - sensor 1
8 99-8977 TUBE - drain 2
9 99-9230 CLIP - drain tube retainer 2
10 99-7103 HOSE - drain (74 in) 2
11 91-2462 BRACKET - sensor 1
55-1587 SCREW - bracket 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
12 44-5448 SENSOR - discharge air 1
13 67-1272 COIL - evaporator 1
14 44-6565 SENSOR - defrost 1
15 44-5568 SENSOR - return air 1
91-519 PLATE - switch access 1

76
 114G11 STRUCTURAL COMPONENTS
Revised
10/14/97

STRUCTURAL
COMPONENTS
114G11
10/14/97

77
Revised
10/14/97 STRUCTURAL COMPONENTS 114G11
REF PART# DESCRIPTION QTY
1 98-5222 FRAME - unit (foamed, complete) 1
99-3281 MOUNT - cable tie 17
55-2988 RIVET - blind 17
2 99-6968 STRIP - sealing (0.12 x 1 x 50 ft) A/R
3 98-3141 SCREEN - air (poly) 1
55-3035 RIVET 12
4 98-3038 PANEL - upper rear 1
5 33-1693 GASKET - panel (rear, top) 2
6 99-8967 STRIP - gasket support 2
55-3010 RIVET 6
7 98-4345 PANEL (lower, rear) 1
55-2988 RIVET - blind 32
55-3059 NUT - speed 5
8 33-1694 GASKET - panel (rear, bottom) 2
9 99-6968 STRIP - sealing (0.12 x 1 x 50 ft) A/R
10 98-3202 GRILLE - condenser (see 115B1) 1
11 99-9702 STRIP - gasket (grille) 2
12 98-4493 PANEL - compressor 1
55-1587 SCREW - panel 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
13 98-3056 SCREEN - evaporator (rear) 1
14 99-9233 SCREEN - evaporator (side) 2
55-2840 RIVET - container 2
55-2001 FLATWASHER 12
55-2864 RIVET - blind 12
15 99-9531 MEMBER - screen (right) 1
16 99-9530 MEMBER - screen (left) 1
33-1725 GASKET - member 2
99-8962 GUSSET - member 2
17 91-5314 DOOR - retention 1
55-2977 SCREW - door 2
55-2086 FLATWASHER 2
91-5315 SPACER 2
55-4414 WASHER - special 2
55-4953 NUT (hexstop) 2

78
 114G12 NAMEPLATES
Revised
7/15/98

NAMEPLATES
114G12
7/15/98

79
Revised
7/15/98 NAMEPLATES 114G12
REF PART# DESCRIPTION QTY
1 91-4086 NAMEPLATE - Fresh Air Exchange 1
2 99-7104 NAMEPLATE - Thermo King 1
3 91-8755 NAMEPLATE - Temperature Conversion 1
4 91-5316 NAMEPLATE - R134a liquid level 1
5 91-4250 NAMEPLATE - HFC 134a 1
6 99-9241 NAMEPLATE - Rotary switch 1
7 99-6783 NAMEPLATE - arrow 1
8 91-4249 NAMEPLATE - HFC 134a 1
9 91-3443 NAMEPLATE - CO2 Sampling 1
10 99-3407 NAMEPLATE - Caution 230 Volts 1
11 91-5311 NAMEPLATE - Wiring Diagram 1
12 91-5312 NAMEPLATE - Schematic diagram 1
13 99-9401 NAMEPLATE - Lights Display 1
14 99-9534 NAMEPLATE - American Bureau of Shipping 1
15 99-9234 NAMEPLATE - Fan Universal 1
16 91-3460 NAMEPLATE - Caution, Sensitive Electronic Devices 1
17 99-9084 NAMEPLATE - arrow 1
18 91-3254 NAMEPLATE - Mode Lite Indicator 1
19 91-230 NAMEPLATE - On/Off Defrost 1
20 91-5313 NAMEPLATE - Operating instructions 1

80
 INDEX NUMERICAL BY PART NUMBER

102-519 18 33-1435 54 44-5175 46

102-567 28 33-144 56 44-5316 8, 12
102-620 18, 22, 34 33-1549 30, 36, 40 44-5448 48, 76
104-515 18, 48 33-1693 78 44-5534 64
104-627 8, 48 33-1694 78 44-5537 50
104-628 12, 48 33-1712 6 44-5568 48, 76
11-3305 8, 16, 56 33-1724 14 44-5571 58
11-475 28, 34 33-1725 14, 78 44-5752 54
11-5513 30, 36 33-1790 12 44-5753 54
203-219 74 33-1841 68 44-5835 20, 56, 64
203-382 48, 64 33-1878 68 44-5836 20
203-392 18, 52 33-2015 6 44-5837 20, 48
203-393 22, 36, 52 33-2019 30, 34, 40 44-5838 24, 48, 56
203-439 60 33-2095 30, 34, 36, 40 44-5840 20, 48
203-454 62, 66 33-2120 20, 38 44-5841 20
203-513 32 33-2205 32, 36, 40 44-5883 48, 56, 64
204-209 56, 72 33-235 40 44-5884 24, 56
204-622 60 33-239 30, 36, 40 44-5885 24, 56, 64
204-635 60 33-2446 20 44-5996 62
204-636 60 33-2513 18, 30, 38, 40 44-6002 54
204-972 20 33-2515 32, 36, 40 44-6180 62
22-1004 28, 34 33-2552 28, 34, 40 44-6258 12
22-1005 28, 34 33-2805 20, 30, 34, 40, 42 44-6259 8
22-1006 28, 34 33-3007 42 44-6260 12
22-1007 28, 34 33-314 14 44-6310 68
22-1100 20 33-350 42 44-6553 64
22-1149 30, 36 33-3797 40 44-6557 62, 64
22-1160 30, 36 33-408 28, 34, 40 44-6558 62
22-123 28 33-451 70 44-6559 66
22-1246 28, 34 33-672 30, 36, 40 44-6564 58
22-306 28, 34 33-728 24 44-6565 48, 76
22-350 28, 34 33-810 14 44-6591 66
22-555 30, 36 33-822 28, 34, 40 44-6822 50
22-568 32, 36 40-333 54 44-6977 62
22-611 30, 38 40-467 58 44-7120 58
22-639 28, 34 40-863 54 44-7121 68
22-653 30, 36 41-135 62 44-7253 58
22-655 28, 36 41-1626 20, 48 44-739 50, 66
22-656 28, 34 41-1976 68 44-7468 58
22-663 30, 36 41-2558 52 44-7469 58
22-693 18, 38 41-2820 68 44-8187 60
22-694 32, 36 41-308 56 44-8811 54
22-711 18, 24 41-309 24, 48 44-8812 54
22-763 36 41-3681 44 44-8813 54
22-778 38 44-2099 50 44-8832 54
22-782 20, 22, 34 44-2368 50 44-8833 56
22-784 30, 36 44-3184 62, 64 44-8834 8
22-787 32, 36 44-3186 64 44-8844 56
22-789 28, 34 44-3280 62 44-8845 62
22-850 28, 34 44-3311 54 44-8910 52
22-990 28, 34 44-3710 54 44-8973 62
23-129 28, 34 44-3832 56 44-9111 50
30-243 32, 38, 40 44-4051 68 44-9169 16
33-1015 22 44-4298 56 44-9170 16
33-110 40 44-4299 56 44-9255 66
33-1175 30, 36, 40 44-4889 54 44-9393 58
33-1221 18, 28, 40 44-5035 68 44-9780 74
33-1223 28, 30, 36, 40 44-5114 72 44-9781 74
33-1318 6 44-5149 54 44-9782 74

INDEX - 1
 INDEX NUMERICAL BY PART NUMBER

44-9891 68 55-2962 12, 14 55-4210 30, 36

45-1303 48, 68 55-2963 12, 14 55-4211 30, 36
45-1320 68 55-2964 12, 14, 54, 56, 62, 68, 55-4213 28, 34
45-1358 68 70, 72 55-4223 50
45-1391 48, 76 55-2965 54, 64, 70 55-4316 18
45-1471 48, 76 55-2969 8, 14, 18 55-4390 24
45-1764 58 55-2977 10, 50, 66, 68, 78 55-4414 78
45-1831 48, 70, 74 55-2979 6, 10 55-4437 50, 58
51-115 28, 34 55-2988 70, 78 55-4523 26
55-1123 18 55-2991 20, 24, 50, 60, 62 55-4526 12
55-1409 28, 36 55-2993 18 55-4560 20, 22, 24, 50, 60, 64,
55-1417 32, 36 55-2995 12, 14 70, 72, 76
55-1587 8, 10, 12, 14, 22, 24, 50, 55-2996 54, 64 55-4720 28, 36
54, 64, 70, 76, 78 55-2997 58, 62, 70 55-4727 8, 18
55-165 30, 38 55-2998 50, 66 55-4742 10
55-1800 6, 8, 10, 12, 14, 16, 18, 55-2999 58, 62 55-4806 68
22, 24, 50, 64, 68, 70, 55-3000 54, 64, 70 55-4931 8
76, 78 55-3008 50, 54, 60, 62, 64 55-4953 8, 16, 24, 50, 54, 68, 70,
55-1801 12, 70 55-3010 8, 78 78
55-183 30 55-3013 58, 62, 64 55-4954 8, 12, 14, 52
55-1844 70 55-3014 58, 62 55-4955 8, 18, 68
55-1852 68 55-3021 18 55-5018 8, 14, 54
55-1983 36 55-3022 54 55-5062 28, 34
55-2001 6, 12, 14, 20, 22, 24, 50, 55-3023 50, 52 55-5070 64
54, 56, 60, 62, 64, 70, 55-3025 62 55-5111 54, 64
72, 76, 78 55-3027 70 55-5112 54
55-2070 22 55-3028 50, 54 55-5120 6
55-2086 6, 8, 10, 12, 14, 18, 22, 55-3031 76 55-5121 68
24, 50, 54, 64, 66, 68, 55-3034 52 55-5211 22
70, 76, 78 55-3035 14, 78 55-5223 12
55-2114 52 55-3037 72 55-529 32
55-2122 28, 34 55-3049 6 55-5396 58
55-2159 24 55-3059 10, 12, 16, 50, 58, 66, 78 55-5425 60
55-2173 24 55-3089 8, 18 55-5636 14
55-2181 26 55-3121 24 55-5639 22, 76
55-2201 26, 50, 54, 70 55-3149 42 55-5691 12, 14
55-2202 26, 54, 70 55-3256 62 55-5698 70
55-2269 64 55-329 36 55-5754 64
55-2270 62, 64 55-3308 70 55-6010 14
55-2290 70 55-3319 66 55-6036 52
55-2332 72 55-3364 30, 38 55-6388 76
55-2359 50, 58 55-3427 58 55-6526 8
55-2360 50, 58 55-346 68 55-6750 28, 34
55-2361 50, 58 55-3473 52 55-6751 30, 34
55-2363 18, 42, 50 55-3486 24 55-6752 30, 36
55-2550 6 55-3507 68 55-6771 58
55-2641 18, 68 55-3511 50 55-6804 20, 28, 34
55-2683 18 55-366 30, 38 55-6805 28, 34
55-2771 62, 64 55-3675 18 55-6806 28, 34
55-2788 8, 12, 54 55-3684 54 55-681 30, 36
55-2789 56 55-381 40 55-6822 20, 34
55-2840 78 55-3842 54, 56 55-7140 12
55-2864 78 55-3845 58 55-7149 52
55-291 30, 38 55-401 68 55-7410 8
55-2921 20, 42 55-4012 6 55-7469 42
55-2957 50 55-4127 24 55-8685 68
55-2958 8, 12, 14, 52 55-4148 64 55-878 18, 38
55-2959 8, 12, 14, 18, 52 55-4156 64 55-895 28, 30, 34, 36, 40
55-2961 18 55-4199 58 55-896 18, 30, 32, 36, 38, 40

INDEX - 2
 INDEX NUMERICAL BY PART NUMBER

55-9024 18 77-1424 8, 12 91-4250 80

55-9760 32, 36 77-1498 8, 12 91-4380 74
60-181 44 77-167 28 91-4381 74
60-203 46 77-169 28, 34 91-4382 74
66-2171 24 77-1895 18 91-4424 52
66-2296 42 77-1896 18 91-4597 70
66-2859 44 77-2156 20 91-4603 62
66-3015 42 77-2226 20 91-4694 26
66-3295 22 77-2306 36 91-5002 70
66-3942 22, 42 77-2498 18 91-5003 70
66-4466 22 77-2748 18 91-5004 70
66-4537 22 77-809 18 91-5005 70
66-4538 22 77-968 12, 14 91-5006 70
66-4571 22 78-520 8 91-5007 70
66-5305 44 78-550 14 91-519 76
66-5366 22 78-551 12 91-5299 52
66-5367 22 822-663 30, 36 91-5300 62
66-5745 22 845-1453 58 91-5301 72
66-5748 24, 48 91-1109 58 91-5302 14
66-5749 24 91-1340 18 91-5311 80
66-5752 24 91-1874 22 91-5312 80
66-6102 44 91-2197 76 91-5313 80
66-6384 24, 44, 48 91-2203 76 91-5314 78
66-6403 22 91-230 52, 80 91-5315 78
66-6567 22 91-2304 58 91-5316 80
66-6601 22 91-2305 58 91-5629 36
66-6603 22 91-2455 24 91-6210 12
66-6605 24 91-2462 76 91-6574 58
66-6607 24 91-2493 64 91-6575 60
66-6609 24 91-258 68 91-731 8
66-6610 24 91-3228 76 91-758 70
66-6833 26 91-3235 54 91-8755 80
66-6834 22 91-3241 66 98-2982 12
66-6835 24 91-3253 64 98-2983 14
66-6844 24 91-3254 52, 80 98-2984 14
66-7004 24 91-3377 64 98-2985 14
66-7031 20 91-3378 64 98-2998 6
66-7036 22 91-3379 64 98-3035 8
66-7121 22 91-3380 64 98-3038 78
66-7122 24 91-3381 64 98-3056 78
66-7123 22 91-3382 64 98-3141 78
66-7124 24 91-3442 14 98-3202 8, 78
66-7125 24 91-3443 6, 80 98-3540 6
66-7126 24 91-3458 58 98-3541 6
66-7127 26 91-3459 58 98-3860 48, 50
66-7392 22 91-3460 80 98-4236 8
66-7420 22 91-3461 6 98-4345 78
66-7790 46 91-3552 20 98-4493 78
66-7791 46 91-374 6 98-5222 78
66-9015 22 91-3801 8 99-2027 62, 64
66-9378 22 91-4019 60 99-2702 56
67-1073 22 91-4076 18 99-3281 50, 78
67-1272 14, 22, 76 91-4086 6, 80 99-3407 54, 80
67-1342 22 91-4217 70 99-4848 30, 38
67-1392 8, 24 91-4219 70 99-4849 30, 38
67-404 38 91-4220 70 99-5225 56
67-426 38 91-4222 70 99-5226 54
77-1002 18 91-4223 70 99-5966 8, 12, 14
77-1286 18 91-4249 80 99-6511 56

INDEX - 3
 INDEX NUMERICAL BY PART NUMBER

99-6545 36
99-6748 6
99-6783 6, 80
99-6908 18
99-6968 78
99-7088 8
99-7099 12
99-7103 76
99-7104 80
99-7115 6
99-7230 70
99-7246 64
99-7849 70
99-7900 52
99-8149 50
99-8151 50
99-8161 52
99-8162 50
99-8164 52
99-8165 58
99-8166 58
99-8167 58
99-8168 60
99-8169 60
99-8949 22
99-8958 12
99-8960 12
99-8962 14, 78
99-8963 14
99-8964 16
99-8967 78
99-8973 76
99-8977 76
99-8981 50
99-8986 52, 64
99-8993 50
99-8994 50
99-9021 10
99-9084 8, 14, 80
99-9230 76
99-9233 78
99-9234 12, 14, 80
99-9240 50
99-9241 68, 80
99-9242 68
99-9245 62
99-9338 10
99-9341 58
99-9401 52, 80
99-9402 20
99-9529 14
99-9530 78
99-9531 78
99-9532 68
99-9534 80
99-9702 10, 78
99-9753 68

INDEX - 4
 INDEX ALPHABETICAL BY DESCRIPTION

A BRACKET - voltage indicator 74 DOOR - evaporator 6

ADAPTER - compressor suction 18, 24 BREAKER - circuit 62, 64 DOOR - retention 78
ANGLE 50 BULB - alarm 58 DUCT - air exchanger 6
ANGLE - coil support 14 BUSHING - cable 68
ANGLE - condenser coil 10 BUSHING - connecting rod 28 E
ANGLE - grille 8 BUSHING - coupling 18 ELEMENT - power 22, 74
ANGLE - hinge 60 BUSHING - piston pin 34
ANGLE - microcontroller 50 F
ANGLE - post 72 C FAN - condenser 8
ANGLE - relay 64 CABLE - power 68 FAN - motor 20
CAP - valve 36, 42 FITTING 22
B CAPACITOR 56 FITTING - adapter 24
BAND - motor 12 CHARGER - battery 66 FITTING - barb 8, 12, 54, 56
BANDWRAP 72 CHART - recording paper 74 FITTING - charge port 24
BATTERY 74 CLAMP 30 FITTING - header 24
BATTERY - lithium 60 CLAMP - cable 68 FITTING - switch 24
BATTERY & HARNESS 48, 64 CLAMP - heat exchanger 22 FITTING - tube 24
BEARING 18, 28 CLAMP - relay 62 FLANGE 24
BEARING - ball 34, 36 CLAMP - screen 38 FLATWASHER 6, 8, 10, 12, 14, 18,
BEARING - motor 8, 12 CLAMP - sensor 70, 76 20, 22, 24, 26, 30, 32,
BEARING SET 28, 34 CLAMP - speednut 64 34, 36, 38, 50, 52, 54,
BEARING SET - connecting rod 28, 34 CLAMP - tube 24 56, 58, 62, 64, 66, 68,
BLOCK - air 14 CLIP - drain tube retainer 76 70, 72, 76, 78
BLOCK - hinge 58 COIL 44, 46 FLATWASHER - band 12
BOARD - circuit 54 COIL - condenser 8, 24 FLATWASHER - hinge 60
BOARD - pc/LED 52 COIL - contactor 54 FLATWASHER - U-bolt 22
BOARD - phase correction 54 COIL - evaporator 14, 22, 76 FRAME - unit 78
BOARD - terminal 64, 74 COMPRESSOR 28
BODY - compressor 28, 34 COMPRESSOR - X430 18, 22, 34 G
BODY - mounting 74 CONNECTOR 20, 24, 62 GASKET - air exchanger 6
BOLT - connecting rod 28, 34 CONNECTOR - barb 8, 12 GASKET - brass cap 42
BOOT - switch 50, 66 CONNECTOR - cable 54 GASKET - clamp 68
BOX - battery charger 64 CONNECTOR - liquid tite 64 GASKET - compressor cylinder head
BOX - control 48, 50 CONNECTOR - shroud 56, 64 28, 34
BOX - thermometer 70 CONNECTOR - sleeve 24, 56 GASKET - cover plate 20
BRACKET 74 CONNECTOR - switch 48 GASKET - cylinder head 40
BRACKET - air exchanger 6 CONNECTOR - tower 56 GASKET - drive end 38
BRACKET - battery & box 64 CONNECTOR & CABLE - data port 58 GASKET - drive plate 30, 40
BRACKET - board 54 CONTACTOR 54 GASKET - duct 6
BRACKET - box 70 CONTACTOR - only 54 GASKET - evaporator 14
BRACKET - capacitor 56 CONTACTOR - phase correction 54 GASKET - flare nut 22
BRACKET - circuit breaker 62 CONTROLLER - microprocessor 58 GASKET - housing to compressor 18
BRACKET - coil 10 COUPLING - compressor drive 18 GASKET - manifold 20, 30, 34, 40
BRACKET - condenser motor 8 COVER 58 GASKET - member 78
BRACKET - drip pan heater 76 COVER - air exchange 6 GASKET - oil pump 30
BRACKET - duct 6 COVER - assembly 58 GASKET - oil sump 32, 36, 40
BRACKET - evaporator drain 16 COVER - battery 64 GASKET - panel 78
BRACKET - gauge 20 COVER - bottom 68 GASKET - plastic cap 42
BRACKET - heater 76 COVER - box 64, 70 GASKET - plate 14
BRACKET - latch 50, 70 COVER - connector 58 GASKET - pump end 36
BRACKET - motor 18 COVER - control box 52 GASKET - pump housing 40
BRACKET - oil pickup 30 COVER - fan 20 GASKET - valve 42
BRACKET - orifice 8 COVER - pump 30, 36 GAUGE - compound 20
BRACKET - relay 62 CRANKSHAFT 28, 36 GRILLE - condenser 8, 78
BRACKET - resistor 56 GROMMET 14, 70
BRACKET - screen 38 D GROMMET - connector 54
BRACKET - sensor 74, 76 DEHYDRATOR 22 GUIDE - latch 70
BRACKET - tube support 24 DOOR - air exchanger 6 GUSSET - member 78
BRACKET - valve 22, 26 DOOR - blower housing 12 GUSSET - support 14

INDEX - 1
 INDEX ALPHABETICAL BY DESCRIPTION

H LOCKNUT 8, 54 NUT - captive 12, 16, 50, 58, 66

HANGER - dehydrator 24 LOCKWASHER 6, 8, 10, 12, 14, 16, NUT - chart 74
HARNESS - battery charger 66 18, 22, 24, 26, 30, 38, NUT - clamp 68
HARNESS - circuit breaker 62 42, 50, 52, 54, 56, 58, NUT - coil 14
HARNESS - condenser 8 62, 64, 68, 70, 72, 76, 78 NUT - connector 8
HARNESS - evaporator fan 16 LOCKWASHER - internal tooth 66 NUT - cover 52
HARNESS - heater 56 NUT - fitting 14
HARNESS - high voltage tray to M NUT - hinge 60
microprocessor 56 MANIFOLD - discharge 20, 22, 34 NUT - motor 18
HARNESS - main 56 MARKSTRIP 64 NUT - speed 10, 78
HEAD - cylinder 28, 34 MASTIC - heat transfer 62, 66 NUT - transformer 68
HEAD - piston 30, 34 MEMBER - screen 78 NUT - u-bolt 22
HEAT EXCHANGER 22 MOTOR - compressor drive 18, 48 NUTSTRIP 8
HEATER - drip pan 48, 76 MOTOR - condenser 8
HEATER - evaporator coil 48, 76 MOTOR - condenser fan 48 O
HINGE 58, 60 MOTOR - evaporator blower 12 OIL - compressor 32
HINGE - left hand 70 MOTOR - evaporator fan 48 OIL - petroleum 38
HINGE - right hand 70 MOUNT - cable tie 50, 78 OIL - synthetic 38
HOLDER - battery 74 MOUNT - motor 14 ORIFICE 8
HOSE - drain 76 ORIFICE - blower 12
HOSE - engine to radiator 22 N O-RING 18, 28, 30, 32, 34, 36, 56
HOSE - pvc 20 NAMEPLATE - American Bureau of O-RING - cylinder head screw 40
HOUSING - blower 12, 14 Shipping 80 O-RING - cylinder sleeve 40
HOUSING - drive coupling 18, 38 NAMEPLATE - arrow 6, 8, 14, 80 O-RING - dust seal 40
HOUSING - oil pump 30, 36 NAMEPLATE - Caution 230 Volts 54, O-RING - oil galley 40
HOUSING - pump 36 80 O-RING - oil pickup tube 40
HUB 12, 14, 18 NAMEPLATE - Caution, Sensitive O-RING - oil pump 40
Electronic Devices 60, O-RING - oil pump cover 40
I 80 O-RING - oil pump plug 40
INDICATOR - liquid 22 NAMEPLATE - CB-8 inside 64 O-RING - regulator 40
INDICATOR - voltage 74 NAMEPLATE - CB-8 on/tripped 66 O-RING - relief valve 22
INSERT - threaded 8, 12, 14, 68 NAMEPLATE - Circuit Breaker 62 O-RING - sight glass 40
INSTALLER - integrated circuit 60 NAMEPLATE - CO2 Sampling 6, 80 O-RING - suction 24
INTERLOCK - contactor 54 NAMEPLATE - cover 58 O-RING - throttling valve 40
NAMEPLATE - digital display 58
J NAMEPLATE - Fan Universal 12, 14, P
JUMPER 54, 60 80 PAD 74
JUMPER - terminal 58 NAMEPLATE - Fresh Air Exchange 6, PAN - drain 14
80 PANEL 78
K NAMEPLATE - HFC 134a 80 PANEL - compressor 78
KEY 32 NAMEPLATE - Lights Display 52, 80 PANEL - high voltage 54
KEY - crankshaft 18 NAMEPLATE - Mode Lite Indicator 52, PANEL - microprocessor 58
KEY - shaft 8, 12, 36 80 PANEL - upper rear 78
KEYPAD 58 NAMEPLATE - On/Off Defrost 52, 80 PIN 52
KIT - chip 58 NAMEPLATE - Operating instructions PIN - cotter 6
KIT - gasket 32, 38, 40 80 PIN - dowel 18, 28, 30, 34, 36
KIT - internal parts 44 NAMEPLATE - R134a liquid level 80 PIN - piston 28, 34
KIT - overload replacement 54 NAMEPLATE - Real Time Clock 60 PISTON 28, 34
KIT - points 54 NAMEPLATE - Rotary switch 68, 80 PLATE - blower housing 12
KIT - repair 46 NAMEPLATE - Schematic diagram 80 PLATE - box 70
KNOB - rotary switch 68 NAMEPLATE - setpoint enable 64 PLATE - cover 18
NAMEPLATE - Temperature PLATE - defrost switch access 14
L Conversion 80 PLATE - discharge 36
LATCH - cover 70 NAMEPLATE - Thermo King 80 PLATE - drive coupling 18
LATCH - door 50 NAMEPLATE - Voltage 18 PLATE - latch 70
LEAD - thermistor 56, 72 NAMEPLATE - Wiring Diagram 80 PLATE - recorder 74
LENS 58 NUT 8, 12, 14, 16, 20, 24, 28, 30, 34, PLATE - suction inlet 36
LEVER - screw 68 38, 50, 54, 58, 62, 64, PLATE - switch access 76
LIFTER - assembly 74 68, 70, 72, 76, 78 PLATE - valve 28, 34

INDEX - 2
 INDEX ALPHABETICAL BY DESCRIPTION

PLUG 14, 28, 30, 36 SCREW - clamp 22, 24, 68, 70, 76 SENSOR - discharge air 48, 76
PLUG - button 60 SCREW - coil 8, 14 SENSOR - return air 48, 76
PLUG - magnetic 30, 34 SCREW - compressor 18 SHAFT - oil pump 30, 36
PLUG - manifold 38 SCREW - connector 58 SHIELD - light 52
PLUG - metering 36 SCREW - contactor 54, 56 SIGHT GLASS 28, 34
PLUG - oil fill 34 SCREW - coupling to compressor 18 SLEEVE 28
PLUG - oil metering 28 SCREW - cover 30, 58, 66 SLEEVE - cylinder 34
PLUG - oil pump 30 SCREW - cover to housing 36 SLEEVING - hose 8, 16, 56
PLUG - oil pump cover 36 SCREW - cover & clamp 68 SOCKET - relay 50, 62, 64
PLUG - oil tight seal 56 SCREW - dehydrator 24 SOCKET - remote monitor 50
PLUG - pipe 20, 42 SCREW - door 6, 12, 78 SPACER 8, 18, 50, 78
PLUG - power 68 SCREW - duct 6 SPACER - board 52
POST - binding 72 SCREW - flange 24 SPACER - tube 50
PROTECTOR - high speed 12 SCREW - grille 10 SPRING 62
PROTECTOR - low speed 12 SCREW - ground 54, 64, 68 SPRING - holddown 64
PROTECTOR - motor 8 SCREW - guide 70 STRIP 14, 64
PUMP - oil 30, 36 SCREW - hanger 24 STRIP - gasket 6, 8, 10, 12, 52, 64, 70,
SCREW - hinge 58, 70 78
R SCREW - housing 12, 18, 38 STRIP - gasket support 78
RECTIFIER 56, 62 SCREW - hub 8 STRIP - sealing 78
REED - piston 30, 34 SCREW - hub to shaft 12, 14 SUMP - oil 32, 36
REGULATOR 36 SCREW - knob 68 SUPPORT - motors/blowers 14
REGULATOR - oil pressure 30 SCREW - manifold 20, 34 SWITCH - 2 speed condenser fan 20,
RELAY 50, 62, 64 SCREW - motor 8, 14, 18 48
RELAY - microprocessor 58 SCREW - motor to compressor 18 SWITCH - defrost 50
REMOVER - integrated circuit 60 SCREW - mount 14 SWITCH - hpco 20, 48
RESISTOR 56 SCREW - oil sump 32, 36 SWITCH - only 20
RING - retaining 34 SCREW - orifice 12 SWITCH - on/off 50
RING - snap 28 SCREW - pan 14 SWITCH - rotary 68
RIVET 8, 28, 62, 78 SCREW - panel 78 SWITCH - setpoint enable 66
RIVET - blind 70, 78 SCREW - panel to box 54 SWITCH - thermostat 24, 48
RIVET - container 78 SCREW - plate 12, 14, 18, 32, 36
RIVET - counterweight 36 SCREW - plate to motor 18 T
RIVET - gasket 14 SCREW - plate/bracket 70 TANK - receiver 22
RIVET - shield 52 SCREW - rear panel 58 TEE 26
RIVET - socket 64 SCREW - rectifier 62 TERMINAL 20, 48, 56, 64
ROD - connecting 28, 34 SCREW - relay 54 TERMINAL - connecting 54
ROD - cover 52 SCREW - roller 50 TERMINAL - pin 68
ROLLER - door latch 50 SCREW - socket 50 THERMOMETER 48
SCREW - spacer 52 THERMOMETER - recording 70, 74
S SCREW - support 14 TIMER - assembly 74
SCREEN - air 78 SCREW - tank 22 TIMER - solid state 64
SCREEN - evaporator 78 SCREW - terminal board 64 TOOL - keyway alignment 20
SCREEN - inlet strainer 46 SCREW - thermometer 70 TRANSFORMER 48, 54, 68
SCREEN - oil pickup 30, 38 SCREW - timer 64 TRANSFORMER - current 54
SCREEN - suction 28, 34 SCREW - transformer 54 TUBE - compound gauge 24
SCREW 28, 30, 34, 50, 58 SCREW - valve 42 TUBE - condenser to receiver tank 22
SCREW - adapter 18 SCREW - wing 6 TUBE - dehydrator to exchanger 22
SCREW - angle 10, 50, 64, 72 SEAL - connector 24 TUBE - drain 76
SCREW - angle & hinge 60 SEAL - crankshaft 20, 38 TUBE - equalizer 22
SCREW - assembly 58 SEAL - dirt 38 TUBE - exchanger to coil 22
SCREW - block 58 SEAL - oil 20 TUBE - exchanger to expansion valve
SCREW - blower to hub 12, 14 SEAL - pin 20, 48, 64 22
SCREW - box 50 SEAL - shaft 8, 12 TUBE - exchanger to modulator 22
SCREW - bracket 8, 20, 22, 24, 26, 38, SEAL - sleeve 24 TUBE - liquid 22
62, 70, 76 SEAL - sleeve & pin 56 TUBE - liquid injector 24
SCREW - bracket to frame 18 SEALER - antiseize 18, 52 TUBE - receiver to dehydrator 22
SCREW - bracket/box 64 SEALER - thread 22, 36, 52 TUBE - solenoid valve to tube 26
SCREW - breaker 62 SENSOR - defrost 48, 76 TUBE - standoff 24

INDEX - 3
 INDEX ALPHABETICAL BY DESCRIPTION

TUBE - suction 22, 24

TUBE - tee to exchanger 26
TUBE - tee to solenoid 24
TUBE - valve to coil 22

U
U-BOLT - valve 22

V
VALVE 24, 30
VALVE - check 30, 32, 36
VALVE - dehydrator inlet 22
VALVE - discharge 42
VALVE - elbow 36
VALVE - expansion 22
VALVE - modulation 24, 48
VALVE - relief 22
VALVE - service 22
VALVE - solenoid 24, 44, 48

W
WASHER 8
WASHER - belleville 42
WASHER - compressor 28, 30
WASHER - compressor seal 40
WASHER - oil fill 40
WASHER - oil pump 40
WASHER - sealing 20, 28, 34, 50, 52,
54, 60, 62, 64, 66
WASHER - spacer 10
WASHER - special 6, 12, 78
WHEEL - blower 12, 14
WINDOW 52
WINDOW - cover 70
WRIST STRAP - electrostatic 60

INDEX - 4