TICAS 67A Instalation
TICAS 67A Instalation
TICAS 67A Instalation
CAS 67A
TCAS II
SYSTEM
COPYRIGHT NOTICE
Including:
TPU 67A TCAS II Processor
CM 67A Configuration Module
CM 2000 Configuration Module
ANT 67A Directional Antenna
IVA-81A TA/RA/VSI Display
IVA-81B RA/VSI Display
IVA-81C, IVA-81D TA/RA/VSI Display
GC 362A TCAS Graphics Processor
MST 67A Mode S Transponder
KFS 578A Mode S/TCAS Control Unit
CD 671C Mode S/TCAS Control Unit
CTA-81A Mode S/TCAS Control Unit
CTA-81D Mode S/TCAS Control Unit
PS-550 Mode S/TCAS Control Unit
PS-578A Mode S/TCAS Control Unit
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PROPRIETARY NOTICE
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REVISION HIGHLIGHTS
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RECORD OF REVISIONS
Complete through
Revision 7
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Revision TR-05340-1
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
IB 439 MAR/1999 APPROVAL FOR THE REPLACEMENT OF IVA 81A INDICATORS WITH IVA
81C INDICATORS
IB 447 MAY/1999 CLARIFICATION OF CAS 67A TCAS II SYSTEM AND ACAS II SYSTEM
PILOT S GUIDES
IB 456 NOV/2000 TCASDIAG FOR WINDOWS AND TCAS PROCESSOR FIELD DIAGNOSTIC
PROGRAM FOR USER MANUAL
The following is service literature information applicable to the CAS 67A system
and TPU 67A unit. For current service literature information for related units
and/or systems, refer to the Installation or Maintenance Manual of the applica-
ble unit.
EFFECTIVE
BULLETIN NUMBER DATE COVERAGE
S/N
SA CAS 67A-102 JAN/1998 TEST PROCEDURES FOR SWR AND CABLE LOSS FOR ECS RF N.A.
TROUBLESHOOTER KIT
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EFFECTIVE
BULLETIN NUMBER DATE COVERAGE
S/N
SA TPU 67A-103 JUN/2000 REPLACEMENT FOR OBSOLETE FLASH AND REAL-TIME CLOCK N.A.
SB TPU 67A-4 MAY/1997 STABILIZE SWITCHING SPEED OF DISCRETE INPUT CIR- 10505
CUITS
SB TPU 67A-5 SEP/1998 ADDITIONAL LIGHTNING PROTECTION FOR THE UNIT S +28 10960
VDC POWER LINES
SB TPU 67A-7 MAR/2002 UNIT MOD 13 ALLEVIATE TIMING ISSUES IN CONFIGURA- 11130
TION MODULE INTERFACE
SB TPU 67A-12 NOV/2001 PREVENT ACCIDENTAL WRITES TO THE FLASH MEMORY DUR- VERSION
ING NORMAL OPERATION DEPENDENT
SB TPU 67A-18 AUG/2002 PREVENT THE TPU 67A FRO INTERFERING WITH THE PRI- VERSION
MUS DME DURING EQUIPMENT START-UP DEPENDENT
SB TPU 67A-19 FEB/2003 UNIT WILL NOT INITIALIZE AND LED DISPLAY ON THE VERSION
SIDE OF THE PROCESSOR IS BLANK DEPENDENT
SB TPU 67A-21 MAR/2003 REPLACE THREE TRANSORBS ON INTERCONNECT BOARD WITH VERSION
A LOWER VOLTAGE VARIETY DEPENDENT
SB-2
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EFFECTIVE
BULLETIN NUMBER DATE COVERAGE
S/N
SB TPU 67A-22 AUG/2003 REPLACES OBSOLETE RECEIVER ASSY PART NUMBER 200- VERSION
09882-0000 WITH 200-09882-0010 DEPENDENT
SB TPU 67A-23 SEP/2003 GIVES ADDITIONAL PROTECTION FROM ARCING BETWEEN VERSION
THE SWITCH DRIVER BOARD AND THE MAINFRAME CASTING DEPENDENT
AND INCREASES CONDUCTIVITY AT CERTAIN PIN CONNEC-
TIONS
SB TPU 67A-24 SEP/2003 GIVES ADDITIONAL PROTECTION FROM ARCING TO THE RF VERSION
BOARD THE IF BOARD THE TRANSMIT MODULATOR BOARD DEPENDENT
AND THE REFERENCE BOARD
SWB TPU 67A-SW5 JUN/2000 INCORPORATE SOFTWARE 01/13 COMPATIBLE WITH NEW N.A.
FLASH OR REAL-TIME CLOCK
SWB TPU 67A-SW6 JUN/2000 INCORPORATE SOFTWARE 11/03. CORRECTS INCORRECT VERSION
TCAS FAIL MESSAGE WHILE UNIT IN STANDBY MODE. ALSO DEPENDENT
COMPATIBLE WITH NEW FLASH OR REAL-TIME CLOCK
SWB TPU 67A-SW7 DEC/2001 INCORPORATE SOFTWARE 11/04. ENABLES UNIT TO INTER- VERSION
FACE WITH COLLINS TDR 94D TRANSPONDERS DEPENDENT
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TABLE OF CONTENTS
ITEM PAGE
SYSTEM DESCRIPTION
1. General ...............................................................1
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TC-2
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FAULT ISOLATION
1. General ............................................................1001
1. General ............................................................2001
2. Unpacking ..........................................................2001
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TC-4
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DIAGNOSTIC APPENDICES
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TC-7
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TC-8
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TC-9
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TC-10
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TC-11
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TC-12
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TC-13
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Table 2012 GC 362A TCAS Graphics Proc. -0203, Connector Pin Names ....2044
Table 2013 Inspection/Check Procedure ................................2051
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
INTRODUCTION
INTRO-1
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INTRO-2
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
SYSTEM DESCRIPTION
1. General
The CAS 67A TCAS II system monitors airspace around its "own" aircraft by
interrogating an "intruder" aircraft’s transponder. The TCAS processor
computes the range, differential altitude, bearing and closure rate of the
intruder. It then compares this data to its own position and determines
the potential for collision. Audio messages and visual displays of traf-
fic advisories (TAs) and collision resolution advisories (RAs) are pro-
duced when required.
2. System Configuration
Components of the CAS 67A TCAS II system are listed in Table 1 CAS 67A
TCAS II System Components and shown in Figure 1 CAS 67A TCAS II System
Components. Versions, features, and specifications of system components
are listed in following paragraphs.
NOTE: Some part numbers may not be currently available. Consult the
current Honeywell catalog or contact a Honeywell representative
for equipment availability.
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FEATURE DESCRIPTION
Basic Unit TCAS II transmitter-receiver. Primary component of CAS 67A system.
Contains circuitry necessary for functions of a TCAS II system and
interfacing with configuration module, antennas, graphic
processors, controls, and displays.
Primary Power 28 Vdc power input
Single or Dual Designed for installations having top-mounted directional antenna,
Directional Antenna and bottom-mounted directional or omnidirectional antenna.
Extended Environmental TPU 67A p/n’s 066-01146-0201,-1211 have been TSO’d with additional
Protection environmental testing (Radio Frequency Susceptibility [Radiated and
Conducted], Emission of Radio Frequency Energy, and Lightning
Induced Transient Susceptibility categories). Refer to Figure 2
TPU 67A Environmental Qualification Form for details.
Attitude/Heading TPU 67A p/n’s 066-01146-0201,-1211 have an additional secondary
Secondary Input ARINC429 AHRS/IRU Attitude/Heading Input Port.
NOTE: One or two directional antennas may be used in a TCAS II system. A top-mounted ANT
67A is always required. For intruder bearing to be determined on the bottom-antenna an ANT
67A must be used on bottom of aircraft.
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CHARACTERISTIC DESCRIPTION
Form Factor 4 MCU ARINC 600 (1/2 long ATR)
Physical Dimensions See Figure 2012 TPU 67A TCAS II Processor Outline
Drawing
Weight See Figure 2012 TPU 67A TCAS II Processor Outline
Drawing
Power Requirements
Primary +28 Vdc (22-30 Vdc), 70 watts (maximum)
Reference 26 Vac synchro reference power (ARINC 413A)
Altitude Category A2 15,000 ft; F2 55,000 ft
Temperature Range
Operating -55 °C to +70 °C
Storage -55 °C to +85 °C
Cooling Convection
Surveillance Capacity 45 aircraft. Some TCAS display up to 30 of the
closest-range intruders.
Voice Synthesizer Output Speaker: 6.5 watts into 8 ohms.
Headphones: 40 milliwatts (nominal) into 600 ohms
(strap selectable).
Receiver Frequency 1087 to 1093 MHz
Minimum Trigger Level (MTL) -74 dBm ±2 dB at antenna end of coax
Decoding Ratio
Input at -78 dBm or less 10% maximum
at antenna
Input at MTL +3 dB to -21 dBm 99% minimum
Out-of-Band Rejection
(reply signal level required
to provide 90% decoding ratio)
At 1084.5 and 1095.5 MHz 3 dB above MTL minimum
At 1075 and 1105 MHz 40 dB above MTL minimum
At 1065 and 1115 MHz 60 dB above MTL minimum
Dynamic Minimum Trigger
Level (DMTL) Threshold
ATCRBS MTL + 13 dB
Mode S MTL + 10 dB
Minimum Pulse Width 300 µsec
Maximum Pulse Rise Time 0.50 µsec
Table 4 TPU 67A TCAS II Processor Specifications
(Sheet 1 of 4)
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CHARACTERISTIC DESCRIPTION
Delay Difference (between top and 0.05 µsec
bottom antenna channels,
including transmission lines)
Transmitter:
Frequency 1030.00 ±0.01 MHz
Warm up time 3 minutes for frequency stabilization
Input VSWR: 1.35:1
Rf Peak Output Power at unit
connector
Omni Antenna
Minimum +47.0 dBm (50 W)
Maximum +51.0 dBm (126 W)
Directional Antenna
(per port)
Minimum +47 dBm (50 W)
Maximum +51 dBm (126 W)
Nominal +49 dBm (79 W)
Unwanted Output Power -70 dBm maximum
(inactive state)
Interrogation Repetition 1 second
Interval
Broadcast Interrogation 10 seconds in each direction (nominal)
Interval
Interrogation Interval
Jitter
Mode S and ATCRBS Mode C +0.1 to -0.1 seconds about the nominal 1-second
interval.
TCAS Broadcast -1.0 to +1.0 seconds about the nominal 10-second
interval.
Transmitter Delay Difference 0.050 µsec maximum
(between top and bottom
antenna channels, including
transmission lines)
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CHARACTERISTIC DESCRIPTION
Transmitter (Cont.)
Transmitter Pulse
Characteristics
Mode C Only All-Call
(S1, P1, P2, P3, P4)
Pulse Duration 0.80 ±0.05 µsec
Rise Time 0 to 0.10 µsec
Decay Time 0 to 0.20 µsec
Pulse Spacing
P1 to P2 2.00 ±0.10 µsec
P1 to P3 21.00 ±0.10 µsec
P3 to P4 2.00 ±0.04 µsec
S1 to P1 2.00 ±0.10 µsec
Mode S
Pulse Duration
P1, P2 0.80 ±0.05 µsec
P6 (short) 16.250 ±0.125 µsec
P6 (long) 30.250 ±0.125 µsec
Rise Time 0.05 to 0.10 µsec
Decay Time 0.05 to 0.20 µsec
S1 Pulse 10 dB below the P1 pulse in the current set of
pulses. The level is dependent on the whisper-shout
level.
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CHARACTERISTIC DESCRIPTION
Transmitter Pulse
Pulse Spacing
P1 to P2 2.00 ±0.04 µsec
P2 to P6 sync 2.75 ±0.04 µsec
phase reversal
P6 leading edge 1.25 ±0.04 µsec
to P6 sync phase reversal
High Resolution Whisper-Shout
Mode C Power Levels
S1 Pulse 2 dB or 3 dB below the P1 pulse in the current set
of pulses. The level is dependent on the whisper-
shout level.
Minimum Basic Whisper-Shout
Mode C Power Levels
(066-01146-1111,-1211 only)
Connectors ARINC 404. See Figure 2001 TPU 67A TCAS Processor
Rear Connector Key & Pin Locations
TSO C119a p/n 066-01146-0101,-0201
C119b p/n 066-01146-1111,-1211
Environmental Certification See Figure 2 TPU 67A Environmental Qualification
Form
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FEATURE DESCRIPTION
Basic Unit Contains two 9356 EEPROMS stored with hardware strap and bearing
calibration information. Screw mounted within two (2) feet of wire
harness from the TCAS processor rack.
CHARACTERISTIC DESCRIPTION
Physical Dimensions See Figure 2013 CM 67A/CM 2000 Configuration Module
Outline Drawing
Weight See Figure 2013 CM 67A/CM 2000 Configuration Module
Outline Drawing
Components Solid state, no mechanical parts
Mounting Remote. See Figure 2013 CM 67A/CM 2000 Configuration
Module Outline Drawing
Power Requirements +5 Vdc, via TPU 67A TCAS II processor
Temperature -55 °C to +70 °C
Electrical Connector See Figure 2013 CM 67A/CM 2000 Configuration Module
Outline Drawing
TSO C119a and C63c
Environmental Certification See Figure 3 CM 67A Environmental Qualification Form
or Figure 4 CM 2000 Environmental Qualification Form
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
FEATURE DESCRIPTION
Basic Unit Four-element passive array. Screw mounted to aircraft fuselage.
Radiates 1030 MHz, pulse-modulated inputs from TPU 67A TCAS processor.
Detects radiated 1090 MHz, pulse-modulated signals.
Table 9 ANT 67A Directional Antenna Features
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CHARACTERISTIC DESCRIPTION
Form Factor ARINC 735 (teardrop shape)
Physical Dimensions See Figure 2014 ANT 67A Directional Antenna Outline
Drawing
Weight See Figure 2014 ANT 67A Directional Antenna Outline
Drawing
Antenna Base Types Flat base (071-01548-0100,-0200)
Altitude Category F2 55,000 ft.
Temperature Range
Operating -55 °C to +70 °C
Storage -55 °C to +85 °C
Antenna Mounting Footprint See Figure 2014 ANT 67A Directional Antenna Outline
Drawing
Antenna Mounting Mounts directly to aircraft using mounting
instructions, defined in Figure 2011 ANT 67A
Directional Antenna Adapter and Moldable Shim,
Figure 2014 ANT 67A Directional Antenna Outline
Drawing, and paragraph 11. ANT 67A Directional
Antenna Adapter Plate Installation.
An antenna adapter is required for mounting flat-
base antenna on a curved surface.
Exterior Material High-strength composite
Number of Antenna Array Elements Four
Polarization Vertical
Power Requirements None
Transmission Frequency 1030 ±1 MHz
Receiving Frequency 1090 ±3 MHz
Connectors See Figure 2014 ANT 67A Directional Antenna Outline
Drawing
Quantity Four
Type See Figure 2014 ANT 67A Directional Antenna Outline
Drawing
Pressurization Withstands a pressure differential of 25 P.S.I.A.
Lighting Protection Meets swept zone 2A lightning strike
requirements
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CHARACTERISTIC DESCRIPTION
Main Beam Characteristics
Operational Beam Positions 4
Half Power Azimuth Beam Width > 90 degrees
(measured over -15 to +20
elevation)
Steering Quantization 90°
Omni Beam Characteristics
Operational Beam Positions 360°
Beam Null Compared to Main > 9 dB
Beam (at each elevation from
-15 to +20)
Input Port VSWR 1.35:1 maximum
Antenna Cable Loss Requirement 2.5 ± 0.5 dB at 1030 MHz for each coaxial cable
including connectors
Antenna Cable Differential Phase Delay 135° maximum electrical length
Maximum Peak Input Power 1000 W pulsed
Maximum Average Input Power 10 W continuous
ARINC Characteristic ARINC 735
TSO C118 and C119a
Environmental Certification See Figure 5 ANT 67A Environmental Qualification
Form
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FEATURE DESCRIPTION
Basic Unit Screw mounted to aircraft fuselage. Radiates 1030 MHz, pulse-modulated
inputs from TPU 67A TCAS processor. Detects radiated 1090 MHz, pulse-
modulated signals. Vertically polarized.
Table 12 Omnidirectional Antenna Features
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E. IVA-81A TA/RA/VSI
UP⋅DN TA
HONEYWELL PART VERSION FACE PRIMARY PANEL RANGE SELECT DIM SW
NUMBER NUMBER PLATE POWER LIGHTING CONTROL SWITCH (POT) IDENT
066-50001 -8101 Black 115 Vac 5 Vac/Vdc 01/06
-8102 Gray 115 Vac 5 Vac/Vdc 01/06
-8103 Brown 115 Vac 5 Vac/Vdc 01/06
-8104 Blue 115 Vac 5 Vac/Vdc 01/06
-8105 Black 115 Vac 5 Vac/Vdc X 01/06
-8106 Gray 115 Vac 5 Vac/Vdc X 01/06
-8107 Brown 115 Vac 5 Vac/Vdc X 01/06
-8108 Blue 115 Vac 5 Vac/Vdc X 01/06
-0901 Black 115 Vac 5 Vac/Vdc X X 01/06
-1001 Gray 115 Vac 5 Vac/Vdc X X 01/06
-1101 Brown 115 Vac 5 Vac/Vdc X X 01/06
-1201 Blue 115 Vac 5 Vac/Vdc X X 01/06
-1301 Black 28 Vdc 5 Vac/Vdc 01/06
-1401 Gray 28 Vdc 5 Vac/Vdc 01/06
-1501 Black 28 Vdc 5 Vac/Vdc X 01/06
-1601 Gray 28 Vdc 5 Vac/Vdc X 01/06
-1701 Black 28 Vdc 5 Vac/Vdc X X 01/06
-1801 Gray 28 Vdc 5 Vac/Vdc X X 01/06
-1901 Black 28 Vdc 28 Vdc 01/06
-2001 Gray 28 Vdc 28 Vdc 01/06
-2101 Black 28 Vdc 28 Vdc X 01/06
-2201 Gray 28 Vdc 28 Vdc X 01/06
-2301 Black 28 Vdc 28 Vdc X X 01/06
-2401 Gray 28 Vdc 28 Vdc X X 01/06
-2502 Black 28 Vdc 5 Vac/Vdc X 02/03
-2602 Gray 28 Vdc 5 Vac/Vdc X 02/03
-2702 Black 28 Vdc 5 Vac/Vdc X X 02/03
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UP⋅DN TA
HONEYWELL PART VERSION FACE PRIMARY PANEL RANGE SELECT DIM SW
NUMBER NUMBER PLATE POWER LIGHTING CONTROL SWITCH (POT) IDENT
066-50001 -2802 Gray 28 Vdc 5 Vac/Vdc X X 02/03
-2902 Black 28 Vdc 28 Vdc X 02/03
-3002 Gray 28 Vdc 28 Vdc X 02/03
-3102 Black 28 Vdc 28 Vdc X X 02/03
-3202 Gray 28 Vdc 28 Vdc X X 02/03
-0903 Black 115 Vac 5 Vac/Vdc X X 03/03
-1003 Gray 115 Vac 5 Vac/Vdc X X 03/03
-0904 Black 115 Vac 5 Vac/Vdc X X 04/03
-1004 Gray 115 Vac 5 Vac/Vdc X X 04/03
-1704 Black 28 Vdc 5 Vac/Vdc X X 04/03
-1804 Gray 28 Vdc 5 Vac/Vdc X X 04/03
-2304 Black 28 Vdc 28 Vdc X X 04/03
-2404 Gray 28 Vdc 28 Vdc X X 04/03
-2504 Black 28 Vdc 5 Vac/Vdc X 04/03
-2604 Gray 28 Vdc 5 Vac/Vdc X 04/03
-2704 Black 28 Vdc 5 Vac/Vdc X X 04/03
-2804 Gray 28 Vdc 5 Vac/Vdc X X 04/03
-2904 Black 28 Vdc 28 Vdc X 04/03
-3004 Gray 28 Vdc 28 Vdc X 04/03
-3104 Black 28 Vdc 28 Vdc X X 04/03
-3204 Gray 28 Vdc 28 Vdc X X 04/03
-3304 Black 115 Vac 5 Vac/Vdc X 04/03
-3404 Gray 115 Vac 5 Vac/Vdc X 04/03
-3504 Black 115 Vac 5 Vac/Vdc X X 04/03
-3604 Gray 115 Vac 5 Vac/Vdc X X 04/03
-3705 Black 115 Vac 5 Vac/Vdc X X 05/03
-3706 Black 115 Vac 5 Vac/Vdc X X 06/01
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FEATURE DESCRIPTION
Basic Unit Displays resolution advisories, traffic advisories, and indicates
vertical speed.
Faceplate Choice of faceplate colors
Primary Power Choice of 115 Vac or 28 Vdc versions
Panel Lighting Choice of 5 Vac/Vdc or 28 Vdc versions
UP/DN Pushbutton range control mounted on front panel of TA/RA/VSI display.
Range Control The range control allows the selection of 1, 3, 5, 10, 15, 20, or 40
nautical mile display ranges. Specific ranges and range groups
available are defined by the software version in use.
TA SEL Switch Declutters all traffic symbols from display. If a TA or RA occurs, the
All Traffic is automatically displayed.
BRT Control Allows manual adjustment of display brightness
Table 14 IVA-81A TA/RA/VSI Features
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
CHARACTERISTIC DESCRIPTION
Form Factor 3 ATI x 7.5 inches deep
Components Solid state. No mechanical parts
Physical Dimensions See Figure 2015 IVA 81A (TA/RA/VSI) Outline Drawing
Weight See Figure 2015 IVA 81A (TA/RA/VSI) Outline Drawing
Mounting Front, panel mount
Primary Power 115 V 400 Hz, 22 W; or 28 Vdc, 29 W.
Reference Power +/-12 Vdc reference power if altitude rate source
input is ARINC 575 analog.
26 Vac reference power if altitude rate source input
is ARINC 565 analog.
Lighting Power 5 Vac or 5 Vdc, 195 mA; or 28 Vdc, 135 mA.
Operating Temperature Range -15 °C to + 70 °C
Number of Intruder Symbol 3-30 Maximum determined by TCAS processor
program strap configuration.
Display High resolution, full color dot matrix LCD.
Combination vertical speed and traffic display.
Vertical Speed Input The IVA-81A meets the requirements of both type B
and type C VSI indicators, pneumatic or air data
electrical input. Both ARINC 500 and 700 series air
data input accepted.
Data Input High-speed ARINC 429
Front-Mounted Range Control Optional
Front-Mounted TA SEL Switch and BRT Optional
Control
Pneumatic Connector (Located on See Figure 2002 IVA-81A/B/C/D Rear Connector
indicator rear panel) Locations
Electrical Connector (Located on See Figure 2003 IVA-81A/B/C/D Electrical Connector
indicator rear panel) Pin Locations
TSO C119a, C8c
Environmental Certification See Figure 16 IVA 81A/B Environmental Certification
Categories
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
F. IVA-81B RA/VSI
FEATURE DESCRIPTION
Basic Unit Displays resolution advisories and indicates vertical speed
Faceplate Choice of faceplate colors
Primary Power Choice of 115 Vac or 28 Vdc versions
Panel Lighting Choice of 5 Vac/Vdc or 28 Vdc versions
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
CHARACTERISTIC DESCRIPTION
Form Factor 3 ATI x 7.5 inches deep
Components Electromechanical and solid state
Physical Dimensions See Figure 2016 IVA 81B (RA/VSI) Outline Drawing
Weight See Figure 2016 IVA 81B (RA/VSI) Outline Drawing
Mounting Front, panel mount
Primary Power 115 V 400 Hz, 20 W; or 28 Vdc, 29 W
Reference Power +/-12 Vdc reference power if altitude rate source
input is ARINC 575 analog.
26 Vac reference power if altitude rate source input
is ARINC 565 analog.
Lighting Power 5 Vac or 5 Vdc; or 28 Vdc
Operating Temperature Range -15 °C to + 70 °C
Display Lamps around the periphery of a fixed vertical speed
scale and electromechanical needle. Combination
vertical speed and resolution advisory display.
Vertical Speed Input The IVA-81B meets the requirements of both type B
and type C VSI indicators, pneumatic or air data
electrical input.
Data Input from TCAS High speed ARINC 429
CHARACTERISTIC DESCRIPTION
Pneumatic Connector See Figure 2002 IVA-81A/B/C/D Rear Connector
Locations
Electrical Connector See Figure 2003 IVA-81A/B/C/D Electrical Connector
Pin Locations
TSO C119a, C8c
Environmental Certification See Figure 16 IVA 81A/B Environmental Certification
Categories
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
G. IVA-81C/IVA-81D TA/RA/VSI
FEATURE DESCRIPTION
Basic Unit Displays resolution advisories, traffic advisories, and indicates
vertical speed.
UP/DN Pushbutton range control mounted on front panel of TA/RA/VSI display.
Range Control The range control allows selection of 3, 5, 10, 20, or 40 nautical
mile display ranges. Specific ranges and range groups available are
defined by the software version in use.
TA SEL Switch Declutters all traffic symbols from display. If a TA or RA occurs, All
Traffic is automatically displayed.
BRT Control Allows manual adjustment of display brightness.
Table 20 IVA-81C TA/RA/VSI Features
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FEATURE DESCRIPTION
Basic Unit Displays resolution advisories, traffic advisories, and indicates
vertical speed.
UP/DN Pushbutton range control mounted on front panel of TA/RA/VSI display.
Range Control The range control allows selection of 3, 5, 10, 20, or 40 nautical
mile display ranges. Specific ranges and range groups available are
defined by the software version in use.
TA SEL Switch Declutters all traffic symbols from display. If a TA or RA occurs, All
Traffic is automatically displayed.
BRT Control Allows manual adjustment of display brightness.
Table 22 IVA-81D TA/RA/VSI Features
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
CHARACTERISTIC DESCRIPTION
Form Factor 3 ATI x 7.5 inches deep
Components Solid state. No mechanical parts
Overall Dimensions See Figure 2017 IVA 81C (TCAS) Outline Drawing or
Figure 2018 IVA 81D (TCAS) Outline Drawing
Maximum Weight See Figure 2017 IVA 81C (TCAS) Outline Drawing or
Figure 2018 IVA 81D (TCAS) Outline Drawing
Mounting Front, panel mount, Marmon clamp or equivalent
Power Requirements
Primary 115 V ac 400 Hz, or 28 V dc. Maximum power
dissipation 40 watts (short term at cold
temperature), at full brightness including display
warm-up at low temperature.
Lighting 5 V ac or dc or 28 V dc
Reference +12 V dc if altitude rate source input is ARINC 575
analog. 26 V ac if altitude rate source input is
ARINC 565 analog.
Operating Temperature Range -20 °C to + 70 °C
Number of Intruder Symbol Maximum determined by TCAS processor
3-30 program strap configuration
Display High resolution, full color dot matrix LCD.
Combination vertical speed, and traffic display
Vertical Speed Input The IVA 81C / IVA 81D meet the requirements of both
type B and type C VSI indicators. Pneumatic or air
data electrical input. Both ARINC 500 and 700
series air data input accepted.
Data Input High-speed ARINC 429
Front-Mounted Range Control Optional
Front-Mounted TA SEL Switch and BRT Optional
Control
Pneumatic Connector (Located on See Figure 2002 IVA-81A/B/C/D Rear Connector
indicator rear panel) Locations
Electrical Connector (Located on See Figure 2003 IVA-81A/B/C/D Electrical Connector
indicator rear panel) Pin Locations
TSO C118, C119a, C8d (81C)
C118, C119b, C8d (81D)
Software Certification DO-178B, Level B
Environmental Certification See Figure 17 IVA 81C Environmental Qualification
Form or Figure 18 IVA 81D Environmental
Qualification Form
Table 23 IVA-81C/IVA-81D TA/RA/VSI Specifications
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FEATURE DESCRIPTION
Basic Unit Remote mounted graphics processor, converts high speed 429 from ARINC
735 processor for display on weather radar indicator.
Primary Power 28 Vdc power input
Remote Switch Discrete switch that allows for manual mode control of the graphic
processor. Modes available are WX Radar Only, WX Radar/TCAS overlay,
and TCAS Only.
TCAS Processor Compatible with Honeywell TPU 67A
Radar Systems: All versions compatible with Honeywell RDS 81, RDS 82, RDS 84, RDS 86,
RDR 2000, and RDR 2100.
-0102 Compatible with Honeywell Primus 200, 300SL, 400, 800 and P90
series radars.
-0103 Compatible with Honeywell Primus 200, 300SL, 400, 650, 800, 870
and P90 series radars.
-0203 Compatible with Collins IND-270 radar indicator.
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
CHARACTERISTIC DESCRIPTION
Physical Dimensions See Figure 2019 GC 362 TCAS Graphics Processor
Outline Drawing
Weight See Figure 2019 GC 362 TCAS Graphics Processor
Outline Drawing
Mounting Remote
Power Requirements 28 Vdc, 0.9 A max.
TSO C105
Temperature:
Operating -55 °C to +70 °C
Storage -55 °C to +85 °C
Data Input High Speed ARINC 429
Altitude 55,000 ft.
Symbology:
Red-filled square (TCAS II only) Resolution Advisory (RA) intruder
Yellow-filled square Traffic Advisory (TA)
White-filled diamond Proximity intruder
White unfilled diamond Non-threat intruder
Self-test Capability Initiated by TCAS system with label 270 set to
functional test.
Environmental Certification See Figure 15 GC 362A Environmental Qualification
Form
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
HONEYWELL PART VERSION PRIMARY BITE DIVER- BURST REMOTE DATA FLIGHT ID
NUMBER NUMBER POWER SITY TUNING IDENT LINK REPORTING
066-01143 -0301* 14-28 V FULL X 2
-0601 14-28 V FULL X X X 2
-1101 14-28 V LIMITED X 3 X
-1301 14-28 V FULL X 3 X
-1602 14-28 V FULL X 3 X
* Version -0301 replaced by version -0601.
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
FEATURE DESCRIPTION
Basic Unit Provides microprocessor controlled processing of ATCRBS and Mode S
interrogations and replies. Provides ATC transponder functions for
ATCRBS Mode A, ATCRBS Mode C, and SPI. Processes Mode S interrogations
and replies in accordance with RTCA DO-181A and ARINC 718. Interfaces
with TCAS and various data sources. Contains automatic self-test.
Primary Power 13.75 to 28 Vdc power input.
BITE The Built In Test Equipment will annunciate faults. The faults will be
displayed externally by the control unit or internally by an LED
segment on the I/O processor board.
Antenna Diversity Provides improved air-to-air surveillance and communication by
employing two antennas; one mounted on the top, and the other mounted
on the bottom. Antenna selection is automatic, and accomplished on the
basis of the relative strengths of the detected interrogation signals.
TCAS Compatibility Versions with antenna diversity are certified compatible with TCAS
operation.
Burst Tuning Compatible with “burst mode” control word format, where tuning data is
transmitted only during tuning activity and not refreshed in between.
Remote Ident Allows for IDENT transmission from a source other than a control unit.
Data Link Level 2 limited capability that supports TCAS only, as defined by DO-
181A MOPS.
Level 3 (Comm A/B and Comm C ELM) datalink and Flight ID reporting,
with separate ADLP input/output ARINC 429 ports, as defined by DO-181A
MOPS and ARINC 718.
Flight ID Flight ID ARINC 429 input port, as defined by DO-181A MOPS and ARINC
Reporting 718.
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
CHARACTERISTIC DESCRIPTION
TSO Compliance C112 2A1 101 011 (-0301, -0601 versions)
C112 3A2 121 011 (-1101, -1301, -1602 versions)
Form Factor 1 MCU ARINC 600 (1/4 ATR short).
Physical Dimensions See MST 67A Install Manual 34-54-01, outline drawing
Weight See MST 67A Install Manual 34-54-01, outline drawing
Power Requirements +13.75-28 Vdc, 45 watts max.
Temperature Range A2 -15 °C to +70 °C
F2 -55 °C to +85 °C
Maximum Humidity 95%
Cooling No forced air cooling required
Vibration Constant total excursion of 0.02" from 5 to 50 Hz with a
maximum acceleration of 1.5 G. Constant acceleration of 0.5 G
from 50 to 200 Hz.
Shock Rigid mounting 6 G operational, 15 G crash safety.
Connector ARINC 404A
Transmitter Power 400 watts (nominal)
Transmit Reply Rate Rate limits of replies:
Capability ATCRBS 750 PRF, Mode S 50 PRF.
Transmit Frequency 1090 ±1 MHz
Input VSWR 1.5:1
Receive Frequency 1030 ±0.2 MHz
Altitude Inputs Dual ARINC 575 Air Data (ARINC 419), Dual ARINC 706 Air Data
(ARINC 429), Dual ARINC 407 Synchro, Dual Gillham (Mode C Gray
Code)
Control Inputs Dual ARINC 720 (ARINC 429)
Maintenance Inputs Per ARINC 604 (ARINC 429)
Datalink I/O Per ARINC 718 (ARINC 429)
Flight ID Input Per ARINC 718 (ARINC 429)
TCAS I/O Per ARINC 735 (High Speed ARINC 429)
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
CHARACTERISTIC DESCRIPTION
Squitter Transmitted at 1 ±0.2 sec random, full self verification of
every squitter’s data and occurrence.
Suppression ARINC 718
Receiver Sensitivity and The MTL for ATCRBS and ATCRBS/Mode S All-Call interrogations
Dynamic Range will be -73 ±4 dB.
The MTL for Mode S format interrogations will be -74 ±3 dB.
The reply efficiency will be at least 90% for all Mode S
interrogations between MTL +3 dB and -21 dB.
The reply efficiency will be not more than 10% for
interrogations at signal levels below -81 dB.
The variation of the MTL between ATCRBS Mode A and Mode C
interrogations will not exceed 1 dB.
The reply efficiency will be at least 90% for ATCRBS and
ATCRBS/Mode S All-Call interrogations between MTL +3 dB and -21
dB.
Receiver Sensitivity The RF input level required to produce 90% replies will not
Variations with Frequency vary more than 1 dB, nor will it increase above -69 dBm level
for standard ATCRBS interrogation signals between 1029.8 and
1030.2 MHz.
Receiver Selectivity The standard ATCRBS interrogation signal required to trigger
the transponder below 1005 MHz and above 1055 MHz will be at
least 60 dB stronger than that required to trigger the
transponder at 1030 MHz with the same reply efficiency.
Unwanted RF Output When not transmitting, the transponder will not emit more than
-70 dBm at any frequency within 3 MHz of 1090 MHz. This “not
transmitting” period of time allows for 10 µsec transition
zones preceding and following any transmission.
ATCRBS Reply Pulse Shape All ATCRBS reply pulses and the SPI pulse will have rise times
between 0.05 and 0.1 µsec and decay times between 0.05 and 0.2
µsec. Each pulse will have a duration of 0.45 ±0.1 µsec.
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
CHARACTERISTIC DESCRIPTION
ATCRBS Reply Pulse The pulse amplitude of any one ATCRBS reply pulse relative to
Amplitude Variation another in any one reply train will not exceed 1 dB.
Mode S Reply Pulse The pulse amplitude of any one Mode S reply pulse relative to
Amplitude Variation another in any one reply train will not exceed 2 dB.
Mode S Reply Pulse Shape All Mode S reply pulses will have a rise time ≤0.1 µsec and a
fall time ≤0.2 µsec. Each pulse will have a duration of 0.5
±0.05 µsec.
The shape will also be consistent with the following spectrum
requirements:
Deviation from Relative
Carrier (MHz) Amplitude (dB)
1.3 ≤ Freq < 7.0 3
7.0 ≤ Freq < 23 20
23 ≤ Freq < 78 40
78 ≤ Freq 60
Environmental See Figure 12 MST 67A Environmental Qualification Form (-0000),
Certification Figure 13 MST 67A Environmental Qualification Form (-0010),or
Figure 14 MST 67A Environmental Qualification Form (-0020).
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
HONEYWELL VERSION FACE PANEL ON/OFF DUAL TCAS RANGE TDR 94D “POPUP”
PART NUMBER PLATE LIGHTING SWITCH XPNDR SWITCH COMPAT- COMPAT-
1/2 IBLE IBLE
071-01507 -1701 Black 28 Vdc X Normal
-1801 Gray 28 Vdc X Normal
-1901 Black 5 Vac/Vdc X Normal
-2001 Gray 5 Vac/Vdc X Normal
-2201 Gray 28 Vdc Normal
-2301 Black 5 Vac/Vdc Normal
-3502 Black 5 Vac/Vdc X X EXTND
-4102 Black 28 Vdc X EXTND
-4202 Gray 28 Vdc X EXTND
-4302 Black 5 Vac/Vdc X EXTND
-4402 Gray 5 Vac/Vdc X EXTND
-4902 Black 28 Vdc X X No
-5002 Gray 28 Vdc X X No
-5102 Black 5 Vac/Vdc X X No
-5202 Gray 5 Vac/Vdc X X No
-3303 Black 28 Vdc X X EXTND X
-3403 Gray 28 Vdc X X EXTND X
-3503 Black 5 Vac/Vdc X X EXTND X
-3603 Gray 5 Vac/Vdc X X EXTND X
-4903 Black 28 Vdc X X No X
-5003 Gray 28 Vdc X X No X
-5103 Black 5 Vac/Vdc X X No X
-5203 Gray 5 Vac/Vdc X X No X
-5503 Black 5 Vac/Vdc X No X
-5603 Gray 5 Vac/Vdc X No X
-4304 Black 5 Vac/Vdc X EXTND/SLCT X X
-4404 Gray 5 Vac/Vdc X EXTND/SLCT X X
* -XX04 software versions provide "POP-UP” display mode as a switched or strap option
and “Select (SLCT)” range as a strap option.
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
FEATURE DESCRIPTION
Basic Unit Microprocessor based control unit for controlling a transponder. The
unit contains all controls required for transponder operation
including: TEST, STANDBY, ON (transponder), ALTITUDE, VFR and IDENT.
Some versions are compatible with the Collins TDR 94D.
Faceplate Choice of faceplate colors
Primary Power 28 Vdc power input
Panel Lighting Choice of 5 Vac/Vdc or 28 Vdc version dimming source
ON/OFF Switch Turns the system ON or OFF
Dual Xpndr 1/2 Provides control of two individually selected transponders
TCAS Range Selects the TCAS traffic display range according to the KFS 578A
Control Switch version configuration:
-NORMAL 3, 5, 10, or 15 nm;
-EXTENDED (EXTND) 3, 5, 10, 15, 20, or 40 nm;
-SELECT (SLCT) 5, 10, 20, or 40 nm. “Select” range is an installation
strap option available on -XX04 versions. Refer to Table 2005 KFS 578A
Control Unit Connector Pin Names (P5781).
-NO RANGE control units annunciate on the display.
TCAS The TCAS configuration contains the following elements:
ABOVE/NORMAL/BELOW: Selects relative altitude display limits for non-
threat category aircraft on traffic display.
TA: Places the TCAS in the Traffic Advisory Only mode.
TA/RA: Places the TCAS in the Traffic Advisory/Resolution
Advisory mode.
FL: TCAS Flight Level function causes the TCAS indicator to change
displayed altitude from Relative Altitude (intruder to own aircraft)
to absolute altitude.
POP-UP On -XX04 units an external strap or switch is required to select
one of two options: MANUAL or AUTO mode. In Honeywell EFIS in-
stallations, the Traffic display can be brought up on the Multi-
Functional Display (MFD) by a deep toggle of the TCAS button lo-
cated on the EFIS controller. If the "AUTO" mode is active, the
Traffic display can "POP-UP", initiated by the presence of traf-
fic.
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
CHARACTERISTIC DESCRIPTION
Physical Dimensions See Figure 2020 KFS 578A Control Unit Outline
Drawing
Weight See Figure 2020 KFS 578A Control Unit Outline
Drawing
Mounting Front panel rail mount
Power Requirements
Primary 28 Vdc, 350 mA, 10 W.
Display 27.5 Vdc, 10.5 W.
Lighting 5 Vac 400 Hz or 5 Vdc, 300 mA, 1.5 W; or 28 Vdc, 75
mA, 2.1 W.
Temperature
Operating -35 °C to +55 °C
Storage -55 °C to +85 °C
Cooling No forced cooling required
Operational Characteristics ARINC 718
Data Output Low speed ARINC 429
TSO Compliance TSO C112
Environmental Certification See Figure 7 KFS 578A Environmental Qualification
Form (-0000) or Figure 8 KFS 578A Environmental
Qualification Form (-0010)
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
KFS 578A KFS PS-578A FACE DISPLAY DUAL XPNDR ON/OFF RANGE
TCAS
071-01507 LAMP 071-01618 PLATE COLOR 1/2 SWITCH CONTROL
-1701 28V -0026 BLK White YES NO 2 Limited
-0126 BLK Amber
-0226 BLK NVIS
-1801 28V -0025 GRY White YES NO 2 Limited
-0125 GRY Amber
-0225 GRY NVIS
-1901 5V -0026 BLK White YES NO 2 Limited
-0126 BLK Amber
-0226 BLK NVIS
-2001 5V -0025 GRY White YES NO 2 Limited
-0125 GRY Amber
-0225 GRY NVIS
-2201 28V -0027 GRY White NO NO 2 Limited
-0127 GRY Amber
-0227 GRY NVIS
-2301 5V -0028 BLK White NO NO 2 Limited
-0128 BLK Amber
-0228 BLK NVIS
-3502 5V -0022 BLK White YES YES 2 Extended
-0122 BLK Amber
-0222 BLK NVIS
-4102 28V -0026 BLK White YES NO 2 Extended
-0126 BLK Amber
-0226 BLK NVIS
-4202 28V -0025 GRY White YES NO 2 Extended
-0125 GRY Amber
-0225 GRY NVIS
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
KFS 578A KFS PS-578A FACE DISPLAY DUAL XPNDR ON/OFF RANGE
TCAS
071-01507 LAMP 071-01618 PLATE COLOR 1/2 SWITCH CONTROL
-4302 5V -0026 BLK White YES NO 2 Extended
-0126 BLK Amber
-0226 BLK NVIS
-4402 5V -0025 GRY White YES NO 2 Extended
-0125 GRY Amber
-0225 GRY NVIS
-4902 28V -0022 BLK White YES YES 2 No
-0122 BLK Amber
-0222 BLK NVIS
-5002 28V -0021 GRY White YES YES 2 No
-0121 GRY Amber
-0221 GRY NVIS
-5102 5V -0022 BLK White YES YES 2 No
-0122 BLK Amber
-0222 BLK NVIS
-5202 5V -0021 GRY White YES YES 2 No
-0121 GRY Amber
-0221 GRY NVIS
-3303 28V -0022 BLK White YES YES 2 Extended
-0122 BLK Amber
-0222 BLK NVIS
-3403 28V -0021 GRY White YES YES 2 Extended
-0121 GRY Amber
-0221 GRY NVIS
-3503 5V -0022 BLK White YES YES 2 Extended
-0122 BLK Amber
-0222 BLK NVIS
-3603 5V -0021 GRY White YES YES 2 Extended
-0121 GRY Amber
-0221 GRY NVIS
-4903 28V -0022 BLK White YES YES 2 No
-0122 BLK Amber
-0222 BLK NVIS
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
KFS 578A KFS PS-578A FACE DISPLAY DUAL XPNDR ON/OFF RANGE
TCAS
071-01507 LAMP 071-01618 PLATE COLOR 1/2 SWITCH CONTROL
-5003 28V -0021 GRY White YES YES 2 No
-0121 GRY Amber
-0221 GRY NVIS
-5103 5V -0022 BLK White YES YES 2 No
-0122 BLK Amber
-0222 BLK NVIS
-5203 5V -0021 GRY White YES YES 2 No
-0121 GRY Amber
-0221 GRY NVIS
-5503 5V -0024 BLK White NO YES 2 No
-0124 BLK Amber
-0224 BLK NVIS
-5603 5V -0023 GRY White NO YES 2 No
-0123 GRY Amber
-0223 GRY NVIS
-4304 5V -0026 BLK White YES NO 2 Select
-0126 BLK Amber
-0226 BLK NVIS
-4404 5V -0025 GRY White YES NO 2 Select
-0125 GRY Amber
-0225 GRY NVIS
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
FEATURE DESCRIPTION
Basic Unit Microprocessor based transponder control unit. The unit contains all
controls required for transponder operation including: TEST, STANDBY, ON
(transponder), ALTITUDE, VFR and IDENT.
Faceplate A choice of faceplate colors are available
ON/OFF Switch Turns the control unit ON or OFF
1/2 Dual Provides control of two, individually selected transponders
TCAS Range Selects the TCAS traffic display range according to the emulated KFS 578A
Control configuration:
Switch
-NORMAL 3, 5, 10, or 15 nm;
-EXTENDED 3, 5, 10, 15, 20, or 40 nm;
-SELECT 5, 10, 20, or 40 nm. “Select” range is an installation strap option
available to units emulating KFS 578A -XX04 versions. Refer to Table 2006
PS-578A Control Unit Connector (J1) Pin Definitions.
-NO RANGE control units flash “RNG CNTRL” for 1 sec and “ON DSPL” for 1 sec
when the Range rotary is activated.
TCAS The TCAS configuration contains the following elements:
FL: TCAS Flight Level function causes the TCAS indicator to change
displayed altitude from Relative Altitude (intruder to own aircraft) to
absolute altitude.
POP-UP On units emulating KFS 578A -XX04 versions an external switch or strap is
required to select one of two options: MANUAL or AUTO mode. In Honeywell
EFIS installations, the Traffic display can be brought up on the Multi-
Functional Display (MFD) by a deep toggle of the TCAS button located on the
EFIS controller. If the "AUTO" mode is active, the Traffic display can
"POP-UP," initiated by the presence of traffic.
FID Pushbutton Allows entry of alpha numeric flight identification and annunciates “FID”
on display.
Lamp Voltage Lamps can be powered by 5 Vac, 5 Vdc, or 28 Vdc dimming source.
Table 35 PS-578A Control Unit Features
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
CHARACTERISTIC DESCRIPTION
Dimensions: See Figure 2021 PS-578A Control Unit Outline Drawing
Weight: See Figure 2021 PS-578A Control Unit Outline Drawing
Center of Gravity: See Figure 2021 PS-578A Control Unit Outline Drawing
Power Requirements: 28 Vdc at 7 watts, maximum
Connectors: One 29-pin sub-D, one 9-pin sub-D. See Figure 2005 PS-
578A Mode S/TCAS Control Unit Rear Connector (J1) and
Figure 2006 PS-578A Mode S/TCAS Control Unit Rear
Connector (J2)
Temperature:
Operating -20 °C to +70 °C
Storage -55 °C to +85 °C
Cooling: No forced cooling required
TSO: C112, C119b
Environmental Certification: See Figure 9 PS-578A Environmental Qualification Form
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
FEATURE DESCRIPTION
Basic Unit Microprocessor based control unit for controlling a transponder. The unit
contains all controls required for transponder operation including: TEST,
STANDBY, ON (transponder), ALTITUDE, VFR and IDENT. Compatible with the
COLLINS TDR-94D transponder.
1/2 Dual Provides control of two individually selected transponders
TCAS Range Selects the TCAS nautical mile traffic display according to the installed
Switch discrete range option (see Table 2008 PS-550 Control Unit Connector Pin Name
Definitions):
-NORMAL 3, 5, 10, 15 nm
-EXTENDED 3, 5, 10, 15, 20, 40 nm
-RANGE DISABLED. INOP is displayed as TCAS Range switch is rotated.
TCAS The TCAS configuration contains the following elements:
ABOVE/NORMAL/BELOW: Selects relative altitude display limits for non-threat
category aircraft on traffic display.
TA: Places the TCAS in the Traffic Advisory mode.
TA/RA: Places the TCAS in the Traffic Advisory/Resolution
Advisory mode.
FL: TCAS Flight Level function causes the TCAS indicator to change displayed
altitude from Relative Altitude (intruder to own aircraft) to absolute
altitude.
MODE ATC Mode - allows entry of the four-digit ATC code.
Pushbutton
FID Mode - allows entry of alpha numeric flight identification and
annunciates “FID” on display.
TFC Mode - (Collins TDR-94D) selects traffic display operating mode: pop-up
(AUTO) or full-time display (ON) and annunciates on display.
ADC Mode - selects which air data computer is used by TCAS and annunciates
“ADC” and “1” or “2” on display.
Lamp Voltage Lamps can be powered by 5 Vac, 5 Vdc, or 28 Vdc dimming source.
Lighting Dim and bright values for panel lighting and LCD backlighting may be
Brightness adjusted independently.
Control
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DUAL TCAS
HONEYWELL VERSION FACE PRIMARY PANEL LIGHTING XPNDR RANGE T/Wx
PART NUMBER NUMBER PLATE POWER CHOICE 1/2 SWITCH SWITCH
071-01542 -0601 Black 28 Vdc 5 Vac/Vdc, 28 Vdc X X X
-0701 Black 28 Vdc 5 Vac/Vdc, 28 Vdc X X
-0801* Black 28 Vdc 5 Vac/Vdc, 28 Vdc X X
-0901 Black 28 Vdc 5 Vac/Vdc, 28 Vdc X
-1601 Black 28 Vdc 5 Vac/Vdc, 28 Vdc X X
-1701 Black 28 Vdc 5 Vac/Vdc, 28 Vdc X
-1801 Black 28 Vdc 5 Vac/Vdc, 28 Vdc X
-1901 Black 28 Vdc 5 Vac/Vdc, 28 Vdc
-2601 Gray 28 Vdc 5 Vac/Vdc, 28 Vdc X X X
-2701 Gray 28 Vdc 5 Vac/Vdc, 28 Vdc X X
-2801 Gray 28 Vdc 5 Vac/Vdc, 28 Vdc X X
-2901 Gray 28 Vdc 5 Vac/Vdc, 28 Vdc X
-3601 Gray 28 Vdc 5 Vac/Vdc, 28 Vdc X X
-3701 Gray 28 Vdc 5 Vac/Vdc, 28 Vdc X
-3801 Gray 28 Vdc 5 Vac/Vdc, 28 Vdc X
-3901 Gray 28 Vdc 5 Vac/Vdc, 28 Vdc
* Dim Select
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FEATURE DESCRIPTION
Basic Unit Microprocessor based unit contains all controls required for
transponder operation including: TEST, STANDBY, ON (transponder),
ALTITUDE, VFR and IDENT. Compatible with the Collins TDR 94D
transponder.
Faceplate Choice of faceplate colors
Primary Power 28 Vdc power input
Panel Lighting All versions can use either 5 Vac/Vdc, or 28 Vdc lamp dimming source.
ON/OFF Turns the system ON or OFF
Dual XPNDR 1/2 Provides control of two, individually selected transponders
TCAS Range Switch Selects nautical mile ranges for the traffic display. Nautical mile
range scales are 3, 5, 10, 15, 20, and 40.
TCAS The TCAS configuration contains the following elements:
ABOVE/NORMAL/BELOW: Selects relative altitude display limits for non-
threat category aircraft on traffic display.
TA: Places the TCAS in the Traffic Advisory Only mode.
TA/RA: Places the TCAS in the Traffic Advisory/Resolution Advisory
mode.
T/Wx: On the weather radar display selects Weather only, Weather with
TCAS traffic, or Traffic Only mode.
FL: TCAS Flight Level function causes the TCAS indicator to change
displayed altitude from Relative Altitude (intruder to own aircraft)
to absolute altitude.
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CHARACTERISTIC DESCRIPTION
Physical Dimensions See Figure 2023 CD 671C Control Unit Outline Drawing
Weight See Figure 2023 CD 671C Control Unit Outline Drawing
Mounting Front panel rail mount
Power Requirements
Primary 28 Vdc; 350 mA, 10 W
Lighting 5 Vac 400 Hz, 5 Vdc, or 28 Vdc
Temperature:
Operating -35 °C to +55 °C
Storage -55 °C to +85 °C
Cooling No forced cooling required
Display RCTN LCD
Data Output Low-speed ARINC 429
Front-Mounted Range Control Optional
Front-Mounted TCAS/WX Control Optional
Connector Dual filtered sub-miniature twenty-five pin female.
See Figure 2008 CD 671C Control Unit, Rear
Connectors
TSO C112
Software Criticality Level DO-178A, Level 2 (Essential)
Environmental Certification: See Figure 6 CD 671C Environmental Qualification
Form
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HONEYWELL VERSION FACE PRIMARY TCAS ABOVE/ ALT ATC ATC XPNDR
PART NO. PLATE POWER RANGE NORM/ 1/2 1/2 FAIL FAIL
SWITCH BELOW SWITCH SWITCH LAMP INPUT
SWITCH VOLTS
071-01503 -0101 Black 115 Vac 3-15 X X 12-28 OPEN
-0201 Gray 115 Vac 3-15 X X 12-28 OPEN
-1301 Black 115 Vac No X 12-28 OPEN
-1401 Gray 115 Vac No X 12-28 OPEN
-2101 Black 115 Vac 3-15 X X 12-28 OPEN
-2201 Gray 115 Vac 3-15 X X 12-28 OPEN
-2501 Black 115 Vac No X X 12-28 OPEN
-2601 Gray 115 Vac No X X 12-28 OPEN
-3801 Gray 115 Vac 5-40 X X 12-28 OPEN
-3901 Gray 115 Vac 5-40 X X 12-28 OPEN
-4001 Black 115 Vac 5-40 X X 12-28 OPEN
-4201 Black 115 Vac 5-40 X X 12-28 OPEN
-5901 Gray 115 Vac No X X 12-28 OPEN
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FEATURE DESCRIPTION
Basic Unit A microprocessor based transponder control unit for two Mode S
transponders and a TCAS processor.
Faceplate Choice of faceplate colors
Primary Power 115 Vac input power
Panel Lighting 5 Vac/Vdc dimming source
TCAS RANGE Switch Four position rotary switch. Depending on unit version, selects
either 3, 5, 10, or 15 nautical mile ranges or 5, 10, 20, or 40
nautical mile ranges for the traffic display.
ABOVE/NORM/BELOW Selects relative altitude display limits: normal, above normal, or
Switch below normal.
ALT 1/2 Switch Selects either altitude source 1 or 2
ATC 1/2 Switch Selects either transponder 1 or 2
ATC FAIL Lamp Voltage The ATC FAIL lamp lights when the selected transponder 1 or 2 fails.
The ATC FAIL lamp is powered by 12-28 Vdc.
XPNDR FAIL Input An OPEN from the MST 67A transponder (Transponder Failure Discrete #2)
causes the ATC FAIL lamp to light.
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CHARACTERISTIC DESCRIPTION
Physical Dimensions See MST 67A Installation Manual 34-54-01, outline
drawings
Weight See MST 67A Installation Manual 34-54-01, outline
drawings
Mounting Dzus mounted per ARINC 718
Power Requirements
Primary 115 Vac, 400 Hz, 6 W
Display and Panel Lighting 0-5 Vac 400 Hz, or 0-5 Vdc, 10.5 W
ATC Fail Lamp 12-28 Vdc, 0.3 W
Temperature
Operating -35 °C to +55 °C
Storage -55 °C to +85 °C
Cooling No forced cooling required
Operational Characteristics ARINC 718/735
Data Output ARINC 429, 12.5 to 14 kbits/sec
TSO Compliance TSO C112
Environmental Certification See Figure 11 CTA 81() Environmental Qualification
Form
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Listed below are versions and features of the CTA-81D control unit.
For unit specifications refer to Table 45 CTA-81A/CTA-81D Control
Unit Specifications.
HONEYWELLP VERSION PRIMARY FACE TCAS ABOVE/ ALT ATC ATC XPNDR
ART POWER PLATE RANGE NORM/ 1/2 1/2 FAIL FAIL
NUMBER SWITCH BELOW SWITCH SWITCH LAMP INPUT
SWITCH VOLTS
071-01561 -0101 115 Vac Gray 5-40 X X 12-28 OPEN
-0201 115 Vac Gray No X X 12-28 OPEN
FEATURE DESCRIPTION
Basic Unit A microprocessor based transponder control unit for two Mode S
transponders and a TCAS processor, compatible with the Collins TDR
94D.
Primary Power 115 Vac input power
Panel Lighting 5 Vac/Vdc dimming source
Faceplate A gray faceplate is available
TCAS RANGE Switch Four position rotary switch. Selects 5, 10, 20, or 40 nautical mile
ranges for the traffic display.
ABOVE/NORM/BELOW Selects relative altitude display limits: normal, above normal, or
Switch below normal.
ALT 1/2 Switch Selects either altitude source 1 or 2.
ATC 1/2 Switch Selects either transponder 1 or 2.
ATC FAIL Lamp The ATC FAIL lamp lights when the selected transponder 1 or 2 fails.
Voltage The ATC FAIL lamp is powered by 12-28 Vdc.
XPNDR FAIL Input An OPEN from the MST 67A transponder (Transponder Failure Discrete #2)
causes the ATC FAIL lamp to light.
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4. Related Publications
Listed below are publications related to the CAS 67A TCAS II system and
test equipment supporting the system.
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Listed below are installation kits required to install CAS 67A TCAS II
system components.
Kit provides hardware for mounting one TPU 67A TCAS II processor in
a new installation.
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Kit provides hardware for mounting one TPU 67A TCAS II processor as
an upgrade replacement for a TCAS I processor.
Kit provides hardware for mounting one TPU 67A TCAS II processor as
an upgrade replacement for a TCAS I processor (Gulfstream).
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CAUTION: MAKE SURE THE SELECTED MOUNTING CLAMP DOES NOT COVER THE
VENTILATION HOLES ON THE UNIT.
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6. System Description
A. General
The basic TCAS II system performs traffic alert and collision avoid-
ance functions to provide safe separation between own aircraft and
other aircraft equipped with Mode S, ATCRBS Mode C, or ATCRBS Mode
A/C transponders.
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C. System Integration
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Encoding Altimeter #2
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• Synchro ALT #2
Coarse X (MP 7A) • Synchro ALT #2
Coarse Y (MP 7B) • Synchro ALT #2
Coarse Z (MP 7C)
• Synchro reference volts ALT #2
H (MP 7D) • Synchro common ALT #2
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A = (P671A 50)
B = (P671A 51)
C = (P671A 52)
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• Synchro attitude
Roll X (P67A1 A94) • Synchro attitude
Roll Y (P67A1 A95) • Synchro attitude
Roll Z (P67A1 A96) • Synchro attitude
H (P67A1 A97) • Synchro reference voltage
C (P67A1 B101) • Synchro common
Valid (P67A1 A85) • Synchro attitude system
failure status.
VALID = 20-30 Vdc
28 Attitude/ Inertial Navigation ARINC 704/705 (High Speed 429) TCAS Processor
Heading System /AHRS magnetic heading from AHRS.
Hdg/Att 1A
(P67A1 B97)
Hdg/Att 1B
(P67A1 B93)
Hdg/Att 2A • HDG/ATT 2A/2B available
(P67A1 B69) only
Hdg/Att 2B w/ TPU 67A versions
(P67A1 B70) 066-01146-0201,-1211.
29 Performance Flight Management ARINC 702 (429) (Reserved) TCAS Processor
Data System
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Bottom Antenna
(P671B 1)
34 Discrete TCAS Processor FAN ON (Reserved) Fan
(Output) (P67A1 B37)
Output for cooling fan where
forced air cooling is not
available.
35 Discrete TCAS Processor TA AURAL TRAFFIC Audio Tone
(Output) (P67A1 A90) Generator/
• Ground = Active Audio
• Open = Not active Distribution
Center
Active for TA advisory.
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• Ground = Active
• Open = Not active
• Self Test = Not Active
37 Discrete TCAS Processor TA DISPLAY ENABLE TA Display
(Output) (P67A1 B6)
• Ground = Active
• Open = Not active
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RA Display TX 1A
(P67A1 B35)
RA Display TX 1B
(P67A1 B36)
RA Display TX 2A
(P67A1 B33)
RA Display TX 2B
(P67A1 B34)
46 Audio TCAS Processor Speaker (8 Ω) output Speaker
Interface
(Speaker) Spk Hi (P67A1 A67)
Spk Lo (P67A1 A68)
47 Audio TCAS Processor Headphone (600 Ω ) output. Headphone
Interface
(Headphone) PH Hi (P67A1 A69)
PH Lo (P67A1 A70)
48 Top Antenna TCAS Processor 4 Element Directional Bi-directional
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A. TCAS Processor
(1) General
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(a) The TPU 67A receives 1030 MHz TCAS broadcasts through
the transponder via ARINC 429 bus (TCAS receivers re-
ceive at 1090 MHz). The TPU 67A 1030 MHz receiver is
not used with TCAS II. The TCAS processor formats and
transmits broadcast messages. Broadcast messages are
transmitted at 1030 MHz by each TCAS system to notify
other TCAS equipped aircraft that own TCAS equipped air-
craft is present.
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B. Directional Antenna
(1) General
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TCAS may use one omni antenna mounted on the bottom of the aircraft
instead of a directional antenna.
The TCAS omni antenna connects to the TPU 67A TCAS processor (P67A2
A2 BOTJ1). This connection is made via a coaxial cable. The three
remaining unit bottom antenna coaxes must be connected to 50 Ω ter-
minations.
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D. TA/RA/VSI Display
(1) General
Text messages are displayed for TCAS and display modes and
intruder information.
The TA/RA/VSI accepts air data ARINC 565 or ARINC 575 analog
inputs, ARINC 575 digital or ARINC 429 high and low speed in-
puts, and pneumatic vertical speed input.
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Traffic display data from the TCAS processor, via the high-
speed ARINC data link, includes the following:
E. RA/VSI Display
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The RA/VSI accepts air data ARINC 565 or ARINC 575 analog inputs,
ARINC 575 digital, ARINC 429 high and low speed data, or a pneumatic
vertical speed input.
F. Mode S Transponder
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G. Control Units
(2) The KFS 578A, PS-578A, PS-550, and CD 671C illuminate “FAIL”
on the display to indicate a transponder fail condition. The
CTA-81A/CTA-81D illuminate a FAIL lamp to indicate a transpon-
der fail condition.
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(4) The KFS 578A, PS-578A, PS-550, and CD 671C control units re-
quire 28 Vdc input power and 5 Vdc/Vac and 28 Vdc panel light-
ing power from aircraft power sources (depending on unit and
configuration).
(5) The CTA-81A/CTA-81D receives 115 Vac input power and 5 Vac 400
Hz panel lighting power from aircraft power sources.
A. General
The primary manual controls used to operate the TCAS II are con-
tained on the Mode S transponder/TCAS control unit.
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CONTROL/INDICATOR FUNCTION
1/2 Switch Selects one of two Mode S transponders to be under control
(KFS 578A/PS-578A/ of the control unit. The non-selected Mode S transponder is
PS-550/CD 671C) placed in either STANDBY or OFF mode.
ATC 1-2 Switch
(CTA-81A/CTA-81D)
ALT 1-2 Switch Selects one of two Mode S transponder altitude source input
(CTA-81A) ports.
ALT ON / ALT OFF
(CTA-81D)
Function Selector Switch: Rotary switch. Controls operating modes of Mode S
transponder and requests TCAS operating modes.
TST/TEST Position Initiates TCAS and Mode S transponder functional self-test.
If TCAS processor Functional Test Inhibit program pin is
strapped, TCAS functional test is inhibited while aircraft
is airborne. The TCAS flag displays “TCAS” on the RA/VSI
display for the duration of the functional test
(approximately 8 seconds). The traffic display displays
"TEST." A test pattern appearing on the traffic display
allows verification of each type of intruder symbol. During
the first three seconds a lamp test is performed on all
segments of the RA/VSI. If a failure is detected during
functional test, the TCAS flag continues to display “TCAS”.
Following the lamp test, a test fixed command is displayed
until end of test.
SBY/STBY Position In-flight or on-the-ground places Mode S transponder and
TCAS in STANDBY mode (TCAS sensitivity level #1). In
STANDBY mode, transponder’s power is turned on but
transponder does not transmit squitters or reply to
interrogations. In STANDBY mode, all TCAS broadcast,
surveillance, and tracking operations are disabled and the
traffic display is blanked except for a "TCAS STBY" mode
annunciation.
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CONTROL/INDICATOR FUNCTION
Function Selector Switch
(Cont.)
ON Position In-Flight - Turns on Mode S transponder to fully active
(KFS 578A/PS-578A/ state and places TCAS in STANDBY mode (TCAS sensitivity
PS-550/CD 671C) level #1). Mode S transponder transmits squitters and
ALT OFF Position replies to Mode S and ATCRBS Mode C and Mode A
(CTA-81A/CTA-81D) interrogations. The Mode S transponder’s reply to Mode C
and Mode S interrogations does not contain an altitude
report. The transponder’s reply to Mode A interrogations
contains the ATC transponder code (normal Mode A reply).
All TCAS broadcasts, surveillance, and tracking functions
are disabled. Traffic display screen is blanked except for
a "TCAS STBY" mode annunciation.
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CONTROL/INDICATOR FUNCTION
Function Selector Switch
(Cont.)
TA Position In-Flight - Turns on Mode S transponder to fully active
(TA ONLY Mode) state and places TCAS in TA ONLY mode (traffic advisory only
mode) (TCAS sensitivity level #2). Mode S transponder
transmits squitters and replies fully to Mode S and ATCRBS
Mode C and Mode A interrogations. TCAS broadcasts and
performs all Mode S and ATCRBS surveillance and tracking
functions. TCAS provides traffic displays for TA,
proximity, and non-threat category aircraft but does not
categorize or display any aircraft as an RA threat symbol.
TCAS provides traffic advisory alerts but does not issue
resolution advisory alerts (i.e. voice RA alerts or RA
indications on the traffic display are not generated). A TA
ONLY annunciation appears on the traffic display.
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CONTROL/INDICATOR FUNCTION
Function Selector Switch
(Cont.)
TCAS RANGE Switch Rotary switch, clockwise increases range and counter
clockwise decreases range. Selects 3 - 40 nautical mile
range scaling for the traffic display. The selected display
scaling is annunciated as 40 nmi, 20 nmi, 15 nmi, 10 nmi, 5
nmi, 3 nmi, or 1 nmi on the traffic display. Specific ranges
and range groups available are defined by the software
version in use.
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CONTROL/INDICATOR FUNCTION
FID Pushbutton ATC Mode - (default mode) allows entry of the four-digit
PS-578A ATC code.
FID Mode - allows entry of alpha numeric flight identi-
fication and annunciates “FID” on display.
ABOVE/NORM/BELOW Switch: Three position toggle switch. Selects relative altitude
(Arrow symbols on display limits for non-threat category aircraft (open-white
(KFS 578A/PS-578A/ diamond symbols) on the traffic display.
PS-550/CD 671C)
ABOVE Position Selects display of non-threat aircraft up to +8700 feet
(+9000 feet MOPS Change 7) above own aircraft and down to -
2700 feet below own aircraft. ABOVE is annunciated on
screen of traffic display. An up carrot is shown on the
control unit.
NORM Position Selects display of non-threat aircraft up to 2700 feet above
own aircraft and down to 2700 feet below own aircraft on
traffic display. An up/down carrot is shown on the control
unit.
BELOW Position Selects display of non-threat aircraft down to -8700 feet (-
9000 feet MOPS Change 7) below own aircraft and up to +2700
feet above own aircraft. BELOW is annunciated on screen of
traffic display. A down carrot is shown on the control
unit.
IDENT Pushbutton: When this switch is pressed and released, a Special ATC
(KFS 578A/PS-578A/CD 671C) IDENT Position Identifier (SPI) is inserted temporarily into
SEL ID Pushbutton (PS-550) transponder Mode S replies to interrogations from ground
ATC IDENT stations. The SPI pulse is not used by TCAS.
CTA-81A/CTA-81D)
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CONTROL/INDICATOR FUNCTION
Code Select Knobs Allows selection of transponder identification code. The
transponder inserts this code into replies to Mode A
interrogations and Mode S ATC identification requests from
ground stations. The ATC IDENT code is not used by TCAS.
ATC IDENT Code Display Displays transponder ATC identification code selected by the
Code Select Knobs and annunciates which xponder is selected
by the ATC 1-2 Switch.
FAIL Illuminates on the display.
(KFS 578A/PS-578A/
PS-550/CD 671C)
FAIL (KFS 578A, CD 671C) Illuminates on the display for failure of the selected
Mode S transponder.
CP FAIL (PS-578A, PS-550) Illuminates on the display for internal control panel fail
modes.
XPDR FAIL (PS-578A,PS-550) Illuminates on the display for failure of the selected
Mode S transponder.
ATC FAIL Lamp Illuminates (amber) for failure of the selected Mode S
CTA-81A/D transponder.
T/Wx (CD 671C) Three position rotary switch used to control traffic
advisories displayed on a weather radar indicator. The
annunciations appearing on the weather radar display are
"WX" for weather only; "TCAS" for TCAS only; "T/WX" for
TCAS and weather information.
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NOTE 1: TCAS operating modes are requested from the transponder/TCAS control unit [i.e.
TA/RA mode is requested by rotating function selector switch to TA/RA]. The
TCAS processor may or may not enter the requested mode dependent on prevailing
conditions. For example: If TA/RA mode is requested from the control unit and
own aircraft is below 1000 feet AGL, TCAS automatically defaults to TA ONLY
mode (TCAS sensitivity level #2) regardless of the TA/RA mode request from the
panel.
NOTE 2: TCAS can be strapped to display either all traffic all the time or only when a
TA or RA is present.
NOTE 3: Holding the FL switch pressed for longer than 15 seconds will not display
flight level altitudes for any longer than 15 seconds.
NOTE 4: The range at which resolution or traffic advisories are generated by TCAS is
unaffected by the TCAS RANGE switch.
NOTE 5: The presence of intruder aircraft that are categorized as RA (resolution
advisory threats) or TA (traffic advisories) that are beyond the selected
display range is indicated by 1/2 target symbols at edge of screen. The
position of the 1/2 symbol represents approximate bearing of the intruder.
The 1/2 symbol color and shape represents whether the off-scale intruder is an
RA (1/2 red square for off-scale RA) or TA (1/2 yellow circle for off-scale
TA). When this occurs, the aircraft symbol can be displayed by increasing the
selected range on the TCAS RANGE switch.
NOTE 6: RA (threat), TA (traffic advisory), and proximity category aircraft displays
are unaffected by the ABOVE/NORM/BELOW switch. (RA and TA aircraft within ±8700
feet (±9000 feet MOPS Change 7) of own aircraft are displayed regardless of the
ABOVE/NORM/BELOW switch position. Proximity category aircraft are always
within ±1200 feet altitude of own aircraft.)
NOTE 7: TCAS RANGE switch is not provided on all versions of the KFS 578A, CD 671C, or
CTA-81A/CTA-81D. When a TA/RA/VSI or dedicated traffic display having optional
range selectors is used, range selection is made at the traffic display. Other
versions have range selections to 40 nautical miles.
NOTE 8: The MODE pushbutton at the right center of unit sets the unit in ATC, FID, ADC,
TFC, or FL operating mode and annunciates on the LCD panel.
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When interfaced to a CAS 67A TCAS II system, the GC 362A will display
traffic information on the radar indicator. The unit has three dis-
play modes that may be controlled by an external pushbutton or
through 429 control via external control unit. This option is se-
lected by the state of the “mode select” pin (P3621-10).
Option 2: In TCAS Only mode, a full time 360° TCAS traffic display
is presented and the weather information is not displayed.
External red, green, and blue inputs are provided for use with a NAV
graphics computer such as the GC 360A or GC 361A. This allows nav-
igation graphics to be presented from various navigation systems.
NOTE: The CAS 67A TCAS II Pilot’s Guide, p/n 006-08499-(), de-
scribes the radar/TCAS display operation in detail.
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E. TA/RA/VSI
The limits of the red arc are provided to the TA/RA/VSI from
the TCAS via the 429 bus. The limits of the green arc are not
provided from TCAS. The green arc will be immediately adja-
cent to the red arc and have a width approximately equal to
the space between 1500 ft/min and 2000 ft/min.
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NOTE: The CAS 67A TCAS II Pilot’s Guide, p/n 006-08499-(), de-
scribes the TA/RA/VSI operation in detail.
F. RA/VSI
The VSI used for TCAS applications is also equipped with flags that
indicate TCAS operating conditions.
NOTE: The CAS 67A TCAS II Pilot’s Guide, p/n 006-08499-(), de-
scribes the RA/VSI operation in detail.
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NOTE: The CAS 67A TCAS II Pilot’s Guide, p/n 006-08499-(), de-
scribes the radar/TCAS display operation in detail.
The aural advisory outputs are used to generate tones that accompany
corrective, preventive, and traffic advisories generated by the TCAS
processor. The activated aural advisory discrete output is gener-
ated for a 1.0 ±0.2 second period. When the aural advisory discrete
outputs are used in an installation, the audio output program should
be configured (by configuration module) to provide a 1.0 ±0.2 second
delay of the synthesized voice output in order to be properly phased
with the aural advisories.
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FAULT ISOLATION
1. General
TCAS faults and fault codes can be viewed on the left side of the TCAS
processor (as viewed from the front) or on a diagnostic computer with the
appropriate diagnostic programs. Real-time failures can be observed and
fault memory can be searched for recurring problems by the diagnostic com-
puter. TCAS faults can be recorded and analyzed using special recording
programs with dedicated computer equipment.
For these reasons, it is very important that the TCAS installation con-
tains accessible diagnostic and recorder connections. Additionally, the
diagnostic computer is necessary for system checkout and installation
fault isolation.
2. Fault Isolation
A. General
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(2) There are three methods for initiating and observing function-
al self-test results or failure causes of the Mode S/TCAS sys-
tem:
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• TCAS PROCESSOR•
• UPPER ANTENNA
• LOWER ANTENNA
• RADIO ALT #1
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(1) Normally, with no fault, the seven LED segments light one at
a time in a figure eight pattern. The decimal also blinks.
(2) Typically, the fault codes shown in Table 1003 TCAS Processor
Fault Codes are associated with external inputs to the TCAS
processor. Use these fault codes for fault isolation of the
TCAS system in the aircraft.
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CODE FAILURE
A RAM address line stuck low
d RAM address line stuck high
F CPU reserved RAM data test
b Program memory boot block checksum failure
C CPU Instruction
H Program memory main block checksum failure
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F 02 07 Heading (CS) - 429 (computer bd) or Synchro (I/O bd) data invalid based
on selected source
F 02 08 Radio Altimeter (SPM) - 429 (computer bd) or Analog (I/O bd) data invalid
based on selected source
F 02 09 Radio Altimeter (CS) - 429 (computer bd) or Analog (I/O bd) data invalid
based on selected source
F 02 11 RA Display Integrity - One display valid line to RA #1 or #2 must be
valid (I/O bd)
F 02 12 TA Display Integrity - One display valid line to TA #1 or #2 must be
valid (I/O bd)
F 02 13 XPNDR #1 failure - 429 (computer bd) data invalid
F 02 14 XPNDR #2 failure - 429 (computer bd) data invalid
F 02 15 XPNDR #1 - Control Panel failure - 429 (computer bd) data invalid,
specifically label 013, 015, and 016
F 02 16 XPNDR #1 - Altitude failure - 429 (computer bd) data invalid,
specifically label 203
F 02 17 XPNDR #1 - Gillham Compare failure - must be strapped for gillham compare
to be done by TCAS in the config. module and have gillham inputs from
port 1 and 2 differ by more than 500 feet
F 02 18 XPNDR #2 - Control Panel failure - 429 (computer bd) data invalid,
specifically label 013, 015, and 016
F 02 19 XPNDR #2 - Altitude failure - 429 (computer bd) data invalid,
specifically label 203
F 02 20 XPNDR #2 - Gillham Compare failure - must be strapped for gillham compare
to be done by TCAS in the config. module and have gillham inputs from
port 1 and 2 differ by more than 500 feet
F 04 01 VIDEO Ram data (CS, WS, FT) - Ram on video bd. not reliable
F 04 02 VIDEO Ram address stuck low - video bd.
F 04 03 VIDEO Ram address stuck high - video bd.
F 04 04 VIDEO Suppression Latch Clear Error - Video bd suppression latch will not
clear
F 04 05 VIDEO Suppression Latch Mode C Error - Video bd suppression latch will
not set
F 04 06 VIDEO Suppression Latch Mode S Error - Video bd suppression latch will
not set
F 04 07 VIDEO Set End of Interrogation (EOI) - EOI line on video bd will not set
F 04 08 VIDEO Clear EOI - EOI line on video bd will not clear
F 04 09 VIDEO Top/Bottom Switch - Top Error video bd.
F 04 10 VIDEO Top/Bottom Switch - Bottom Error video bd.
F 04 11 VIDEO MS_ATCX True error - Mode S/Mode C bit, ATCX bit video bd.
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F 04 12 VIDEO MS_ATCX False error - Mode S/Mode C bit, ATCX bit video bd.
F 04 13 VIDEO SQ_MODEX True error - Squitter Mode bit, video bd.
F 04 14 VIDEO SQ_MODEX False error - Squitter Mode bit, video bd.
F 04 15 VIDEO EXT_CNTL True error - External control bit on video bd.
F 04 16 VIDEO EXT_CNTL False error - External control bit on video bd.
F 04 17 VIDEO MD3X Mode C error - MD3X bit on video bd
F 04 18 VIDEO MD3X Mode S error - MD3X bit on video bd
F 10 XX Software task duration failure - XX is !MultiTask task number (software
problem)
F 20 XX Software task frequency failure - XX is !MultiTask task number (software
problem)
F 81 00 Bite Ram Data Exception - software error
F 81 01 Bite Task in Progress - BITE test not completed before starting again,
software error
F 81 02 Bite Software Monitor - Invalid MT! task number during SW monitor test,
software error
F 81 03 TPU Initialization Timeout Error - Initialization taking too long, bad
cable cal. at startup causes this failure, see also F-89-33 through F-89-
36. Additionally, previous releases to 01/10 had this problem due to
high suppression bus activity during cal.
F 82 00 MT_RELMEM_ERROR-MT! memory error, software error
F 82 01 MT_PERIOD_ERROR-MT! periodic event error, software error
F 82 02 MT_TASK_ERROR-MT! task initialization error, software error. Also have
received in the factory when 429 inputs on xpndr channels on 8876
computer boards.
F 82 03 MT_RETURN_ERROR - Return from MT! error, software error
F 82 04 MT_GENERAL_ERROR - Invalid MT! task number, software error
F 82 05 CRIT_REG_ERROR - Incorrect critical region type requested, software error
F 82 06 MT_INVALID_SLOT - Invalid task slot number, software error
F 82 07 PWR_BAD_PDR_RAM_CS_ - RAM copy of Power Down Record has bad checksum
F 82 08 PWR_BAD_BITE_CS_- BITE fault record has bad checksum
F 82 09 PWR_BAD_VIDEO_CS - Video warm start record has bad checksum
F 82 10 BAD_EEPROM_WRITE - Error writing to EEPROM
F 84 01 INVALID_RANGE_EXCEPTION - software error
F 84 02 DMA_422_TIMEOUT_EXCEPTION - DMA interrupt does not occur or is not seen
at end of 422 transmission
F 84 03 INVALID_DISPLAY_TACODE - software error
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(1) The 9-pin diagnostic test connector must be installed and ac-
cessible in the aircraft, to use the diagnostic computer.
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Rad. Alt. Type (A 53, 40, 42) will indicate ARINC 429, KRA
405, SPERRY, COLLINS, ARINC 552A data. This program option
should agree with the voltage scale used from the radio alti-
tude source; i.e., the KRA 405 has outputs to match the KING,
SPERRY or COLLINS voltage scales. Configure the TPU 67A for
COLLINS when using a Collins (dual slope) output from the KRA
405 unit. Program option 0 = ARINC 552A, option 1 = Collins
(ALT50/55), option 2 = Sperry, option 3 = King (KRA 405), op-
tion 4 = ARINC 429.
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Max. Airspeed (B 74, 75, 76) indicates NO MAX, < 75 kts, 75-
150 kts, 150-300 kts, 300-600 kts, 600-1200 kts, > 1200 kts,
or Invalid. The configuration should reflect the aircraft
type; typically turbo-props are 150 to 300 kts and jets are
300 to 600 kts.
Display Intruder Limit (B 77, 78, 79) indicates MAX. (30), 24,
20, 16, 12, 8, 4, MIN. (3). Program options limit the number
of intruders that can be displayed. Typically radar indica-
tors are set to Max. (30) and the 3 ATI indicators are set to
12 intruders.
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Air Volume will indicate the speaker audio level program op-
tion in watts. Program options: 0=4, 1=2, 2=1, 3=0.5, 4=0.25,
5=0.125, 6=0.0625, or 7=6.5 watts are the values that will be
annunciated. Four watts is the default indication. The head-
phone audio level program option in milli-Watts (mW) 0=40,
1=20, 2=10, 3=5, 4=2.5, 5=1.25, 6=100, or 7=80 mW are the val-
ues that will be annunciated. Forty mW is the default indi-
cation. Insure this value agrees with the design specifica-
tion.
Ground Volume (A 76, 77, 78) (A 82, 83, 84) program options
for the speaker and headphone audio output levels are the same
as listed under Air Volume above. Insure this value agrees
with the design specification.
Increase Climb Inhibit 1-2 (A98, 99) indicates when the air-
craft cannot climb at a rate of 2500 fpm. If inputs #1 and
#2 are grounded, increase climb is inhibited.
TA Flag #1, #2 (A34, 35) and RA Flag #1, #2 (B85, 86) indicates
INV (Invalid) when the appropriate pin is invalid or open and
Valid when the input is LO or grounded. At least one TA and
one RA input must be Valid for TCAS to operate (display traf-
fic).
Top & Bottom Antenna Elements (J1 - J4) annunciates a HEX val-
ue that indicates the status of the antenna elements. A HEX
value between 72H and 8DH is annunciated if the processor con-
firms the correct directional antenna element resistance. If
ANT 67A directional antennas are installed and a different
value is shown, then the antenna installation must be inspect-
ed to determine the fault.
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(d) Fault Data: During each power cycle, the TPU will
record the three highest priority failures (if any oc-
curred) in the Diagnostic Log. The following informa-
tion is recorded for each fault:
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CUMULATIVE DATA
---------------
Current Hobbs Meter :125.0 hrs
Minimum Temp. Experienced :-12 C
Hobbs at Minimum Temp. :10.0 hrs
Maximum Temp. Experienced :55° C
Hobbs at Maximum Temp. :105.0 hrs
Cumulative Power Cycles :25
Operating Temperature
---------------------
< -65° C :0.0 hrs
>= -65° C to < -55° C :0.0 hrs
>= -55° C to < -45° C :0.0 hrs
>= -45° C to < -35° C :0.0 hrs
>= -35° C to < -25° C :0.0 hrs
>= -25° C to < -15° C :0.0 hrs
>= -15° C to < -5° C :1.0 hrs
>= -5° C to < 5° C :5.0 hrs
>= 5° C to < 15° C :50.0 hrs
>= 15° C to < 25° C :50.0 hrs
>= 25° C to < 35° C :17.0 hrs
>= 35° C to < 45° C :1.9 hrs
>= 45° C to < 55° C :0.1 hrs
>= 55° C to < 65° C :0.0 hrs
>= 65° C to < 75° C :0.0 hrs
>= 75° C to < 85° C :0.0 hrs
>= 85° C to < 95° C :0.0 hrs
>= 95° C to < 105° C :0.0 hrs
>= 105° C to < 115° C :0.0 hrs
>= 115° C :0.0 hrs
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Fault Data
----------
Fault 1
Description: Heading failure during SPM
Class :0x2
Code :0x6
Priority :0x1
# of Occurrences :1
Hobbs at most recent :124.1 hrs
Temp. at most recent :45 C
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
CAUTION: ALL TCAS INSTALLATIONS MUST INCLUDE A BEARING ACCURACY TEST US-
ING A RAMP TESTER. THIS TEST IS REQUIRED REGARDLESS OF THE NUM-
BER OF IDENTICAL TCAS INSTALLATIONS PRECEDING THE CURRENT ONE.
Maintenance information for the GC 362A TCAS Graphics Processor and asso-
ciated radar systems are described in separate manuals. Installation and
maintenance information for the Mode S transponder/TCAS control units and
associated equipment are described in the applicable Mode S transponder
manual. Refer to Table 49 Related Publications.
2. Unpacking
Use care when unpacking the CAS 67A TCAS II system components. Open ship-
ping cartons and carefully remove all items. Check the contents to ensure
that all items identified on the packing list are included. Visually in-
spect each component for damage incurred during shipment. Inspect for
dents, deep abrasions, chipped paint, etc. If any component is damaged,
notify the transportation carrier immediately.
3. Pre-Installation Testing
All components of the CAS 67A TCAS II system have been adjusted and tested
before shipment. Pre-installation testing is not required. If pre-in-
stallation bench testing of a unit is desired, refer to bench test section
of the appropriate maintenance manual. For a list of maintenance manuals
refer to Table 49 Related Publications.
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
A. General
B. Location of Equipment
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
The top directional TCAS antenna MUST be the most forward an-
tenna and be as far forward on the constant radius portion of
the fuselage as possible.
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
(1) General
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
The CAS 67A TCAS II system operates primarily from the air-
craft’s 28 Vdc power system. The displays use 5 Vac 400 Hz/
5 Vdc or 28 Vdc lighting power. A 26 Vac 400 Hz input is
provided for reference for the synchro-to-digital converters.
Power dissipation varies with the system configuration. Power
connections are shown in interface diagrams. Circuit breaker
requirements for each component and wire sizes are also de-
fined.
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
(a) The total dB loss in any of the coaxial cable runs and
associated interconnects between the TCAS Processor and
each antenna port connector must not be less than 2 dB
and must not be greater than 3 dB at 1030 MHz.
(b) The electrical lengths of the four coax cables for ei-
ther the top or the bottom directional antennas must
match within 135°.
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
(6) Connectors
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 2001 TPU 67A TCAS Processor Rear Connector Key & Pin Locations
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Table 2001 TPU 67A TCAS Processor, Rear Connector Pin Names
(Sheet 1 of 9)
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Table 2001 TPU 67A TCAS Processor, Rear Connector Pin Names
(Sheet 2)
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Table 2001 TPU 67A TCAS Processor, Rear Connector Pin Names
(Sheet 3)
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Table 2001 TPU 67A TCAS Processor, Rear Connector Pin Names
(Sheet 4)
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Table 2001 TPU 67A TCAS Processor, Rear Connector Pin Names
(Sheet 5)
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Table 2001 TPU 67A TCAS Processor, Rear Connector Pin Names
(Sheet 6)
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Table 2001 TPU 67A TCAS Processor, Rear Connector Pin Names
(Sheet 7)
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Table 2001 TPU 67A TCAS Processor, Rear Connector Pin Names
(Sheet 8)
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Connector P67A2
COAX # SIGNAL NAME DESCRIPTION
A1 Top Directional Antenna J1 (Yell) Input Signal
A2 Bottom Omni(50Ω)/or Directional Input Signal
Antenna J1 (Yell)
B1 Top Directional Antenna J2 (Blk) Input Signal
B2 Bottom Directional Antenna J2 (Blk) Input Signal
C1 Top Directional Antenna J3 (Blu) Input Signal
C2 Bottom Directional Antenna J3 (Blu) Input Signal
D1 Top Directional Antenna J4 (Red) Input Signal
D2 Bottom Directional Antenna J4 (Red) Input Signal
Table 2001 TPU 67A TCAS Processor, Rear Connector Pin Names
(Sheet 9)
Connector P101
PIN # SIGNAL NAME DESCRIPTION
1 Power Ground Ground
2 Chip Select 1 (CS1)
3 No Connection
4 Data From Module
5 VCC (+5 Vdc) Power Input
6 Clock
7 No Connection
8 Data To Module
9 Chip Select 2 (CS2)
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
NOTE: For additional connector pin information see Figure 2037 TA/RA
Display (ARINC 429 High Speed) Interface Drawing .
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
The KFS 578A Control Unit has one 29-pin (P5781) and one
9-pin (P5782) connector mounted on the rear of the unit.
The connectors are keyed to prevent improper connector
insertion. The connectors are shown in Figure 2004 KFS
578A Control Unit, Rear Connectors and the signals con-
nected to each pin are defined in Table 2004 KFS 578A
Control Unit Connector (P5782) Pin Definitions and Ta-
ble 2005 KFS 578A Control Unit Connector Pin Names
(P5781).
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Table 2005 KFS 578A Control Unit Connector Pin Names (P5781)
(Sheet 1 of 2)
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Manual/Auto:
(-XX04 Unit versions)
Gnd = Auto Pop-Up
Open = Manual
16 Dim Select I Gas Discharge Display Dimming:
Gnd = Follows A/C lighting bus
Open = Follows photocell
+28 Vdc = Maximum brightness.
17
18
19 Transponder 1 Fail DSC #2 I Gnd = Normal operation
Open = Transponder 1 failure
20 Transponder 2 Fail DSC #2 I Gnd = Normal operation
Open = Transponder 2 failure
21 External Ident I Gnd = Activated
Open = Not Activated
22 Spare
23 Spare
24 ATE Test I Gnd = Activated
Open = Not Activated
25 Warning and Caution (not) O A/C Warning/Caution Panel:
Gnd = Unit Failure
Open = Valid (No Failure)
26 Polarizer Key Polarizer key
27 Antenna Transfer #2 output O Gnd = Xpndr #2 Selected/Active
Open = Xpndr #2 Not Selected
28 On #1(not) O On transponder #1
29 On #2(not) O On transponder #2 (dual)
Table 2005 KFS 578A Control Unit Connector Pin Names (P5781)
(Sheet 2 of 2)
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The PS-578A control unit has one 29-pin (J1) and one 9-
pin (J2) connector mounted on the rear of the unit. The
connectors are keyed to prevent improper connector in-
sertion. The connectors are shown in Figure 2005 PS-
578A Mode S/TCAS Control Unit Rear Connector (J1) and
Figure 2006 PS-578A Mode S/TCAS Control Unit Rear Con-
nector (J2) and the signals connected to each pin are
defined in Table 2006 PS-578A Control Unit Connector
(J1) Pin Definitions and Table 2007 PS-578A Control Unit
Connector (J2) Pin Definitions.
Figure 2005 PS-578A Mode S/TCAS Control Unit Rear Connector (J1)
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Manual/Auto:
(KFS 578A -XX04 emulations)
Gnd = Auto Pop-Up
Open = Manual
16 Dim Select I Display Brightness:
Gnd = Follows A/C lighting bus
Open = Follows photocell
17
Table 2006 PS-578A Control Unit Connector (J1) Pin Definitions
(Sheet 1 of 2)
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
ATE Test:
Gnd = Activated
Open = Not Activated
25 Warning and Caution (not) O A/C Warning/Caution Panel:
Gnd = Unit Failure
Open = Valid (No Failure)
26 Polarizer Key Polarizer key
27 Antenna Transfer #2 output O Gnd = Xpndr #2 Selected/Active
Open = Xpndr #2 Not Selected
28 On #1(not) O On transponder #1
29 On #2(not) O On transponder #2 (dual)
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Figure 2006 PS-578A Mode S/TCAS Control Unit Rear Connector (J2)
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Connector P6711
PIN SIGNAL NAME I/O DESCRIPTION
1 Antenna Transfer #1 O Antenna Switching
2 Standby/On #1 O Standby Switching
3 Transponder #2 Fail #3 I Transponder #1 Fail (Fail=Open; No Fail=18-33
V dc)
4 Standby/On #2 O Standby Switching (Dual)
5 Transponder #1 Fail #3 I Transponder #1 Fail (Fail=Open; No Fail=18-33
V dc)
6 Warning and Caution O Warning and Caution (Computer)
7 Transponder #2 Fail #2 I Transponder #2 Fail (Fail=Open)
8 Antenna Transfer #2 O Antenna Switching
9 Transponder #1 Fail #2 I Transponder #2 Fail (Fail=Open)
10 On #2 O On Transponder #2 (Dual)
11 Aircraft Ground I Aircraft Ground
12 Transponder #2 Fail #1 I Transponder #2 Fail (Fail=Open)
13 Aircraft Ground I Aircraft Ground
14 Transponder #1 Fail #1 I Transponder #1 Fail (Fail=5 V)
15 ATE Test I External ATE Test Enable
16 Aircraft Ground I Aircraft Ground
17 Reply Input I Reserved
18 External Ident I External Ident
19 Aircraft Ground I Aircraft Ground
20 Control Disable I Control Unit Disable
21 Aircraft Ground I Aircraft Ground
22 Spare Input Discrete #2
23 Spare
24 Emergency I Squawk Code 7700
25 Polarizer Key Polarizer Key
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Connector P6712
PIN SIGNAL NAME I/O DESCRIPTION
1 ARINC 429 #1 (A) O Low Speed
2 Polarizer Key
3 ARINC 429 #1 (B) O Low Speed
4 ARINC 429 #2 (A) O Low Speed
5 Aircraft Ground I Aircraft Ground
6 ARINC 429 #2 (B) O Low Speed
7 ARINC 429 Control (A) O Low Speed (Altitude Data)
8 Aircraft Ground I Aircraft Ground
9 ARINC 429 Control (B) O Low Speed (Altitude Data)
10 Aircraft Ground I Aircraft Ground
11 External Standby I External Standby
12 Aircraft Ground I Aircraft Ground
13 Master/Slave I Master/Slave
14 Remote Functional Test I Remote Functional Test
15 Aircraft Ground I Aircraft Ground
16 Spare Input Discrete
17 Aircraft Ground I Aircraft Ground
18 28 Vdc Lighting Bus I 28 Vdc Lighting Bus
19 5 Vdc Lighting Bus I 5 Vdc Lighting Bus
20 Lighting Low I Lighting Common
21 5 Vac Lighting Bus I 5 Vac Lighting Bus
22 On #1 O On Transponder #1 (Dual)
23 Aircraft Ground I Aircraft Ground
24 28 Vdc Aircraft Power I 28 Vdc Aircraft Power
25 Aircraft Ground I Aircraft Ground
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Connector P3621
PIN SIGNAL NAME I/O DESCRIPTION
1 Polarizer Pin
2 Program 1 I Indicator Sweep Characteristic
3 Program 2 I Indicator Manufacturer
4 Program 3 I Indicator Sweep Characteristic
5 HS429+ I 429 High Speed +
6 HS429- I 429 High Speed -
7 LS429+ I 429 Low Speed +
8 LS429- I 429 Low Speed -
9 CMIN I Circle Mode In (NAV Interface)
10 Mode I Pushbutton Wx/TCAS Mode Select
11 RNG0 I Honeywell/Collins Range 0
12 RNG1 I Honeywell/Collins Range 1
13 RNG2 I Honeywell/Collins Range 2
14 EXTRED- I External Red In -
15 EXTRED+ I External Red In +
16 EXTGRN- I External Green In -
17 EXTGRN+ I External Green In +
18 EXTBLU- I External Blue In -
19 EXTBLU+ I External Blue In +
20 EXTSEL- I External Select In -
21 EXTSEL+ I External Select In +
22 EXT EXT I External External Enable
(NAV Graphics Active)
23 EXTENA O External Enable Out
24 Visual O Display Valid
25 Red + O Red Out +
Table 2010 GC 362A TCAS Graphics Proc. -0101, Connector Pin Names
(Sheet 1 of 2)
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Connector P3621
PIN SIGNAL NAME I/O DESCRIPTION
26 Red - O Red Out -
27 GRN + O Green Out +
28 GRN - O Green Out -
29 BLUE + O Blue Out +
30 BLUE - O Blue Out -
31 SEL - O Select Out -
32 SEL + O Select Out +
33 SSBY O Honeywell Standby
34 SVR + I Honeywell Vertical Ret. +
35 SVR - I Honeywell Vertical Ret. -
36 SHR + I Honeywell Horizontal Ret.+
37 SHR - I Honeywell Horizontal Ret.-
38 BVR + I Bendix Vertical Ret.+
39 BVR - I Bendix Vertical Ret.-
40 GND I Aircraft Ground
41 GND I Aircraft Ground
42 Polarizer Pin
43 No Connection
44 Aircraft Power I + 28 V dc Aircraft Power
45 Aircraft Power I + 28 V dc Aircraft Power
46 POP I Pop Up Discrete
47 DISP I Display Discrete
48 No Connection
49 No Connection
50 SGND I Shield Ground
Table 2010 GC 362A TCAS Graphics Proc. -0101, Connector Pin Names
(Sheet 2)
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Connector P3621
PIN SIGNAL NAME I/O DESCRIPTION
1 Polarizer Pin
2 Program 1 I Indicator Sweep Characteristic
3 Program 2 I Indicator Manufacturer
4 Program 3 I Indicator Sweep Characteristic
5 HS429+ I 429 High Speed +
6 HS429- I 429 High Speed -
7 LS429+ I 429 Low Speed +
8 LS429- I 429 Low Speed -
9 CMIN I Circle Mode In (NAV Interface)
10 Mode I Pushbutton Wx/TCAS Mode Select
11 RNG0 I Honeywell/Collins Range 0
12 RNG1 I Honeywell/Collins Range 1
13 RNG2 I Honeywell/Collins Range 2
14 EXTRED- I External Red In -
15 EXTRED+ I External Red In +
16 EXTGRN- I External Green In -
17 EXTGRN+ I External Green In +
18 EXTBLU- I External Blue In -
19 EXTBLU+ I External Blue In +
20 EXTSEL- I External Select In -
21 EXTSEL+ I External Select In +
22 EXT EXT I External External Enable
(NAV Graphics Active)
23 EXTENA O External Enable Out
24 Visual O Display Valid
25 Red + O Red Out +
Table 2011 GC 362A TCAS Graphics Proc. -0103, Connector Pin Names
(Sheet 1 of 2)
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Connector P3621
PIN SIGNAL NAME I/O DESCRIPTION
26 Red - O Red Out -
27 GRN + O Green Out +
28 GRN - O Green Out -
29 BLUE + O Blue Out +
30 BLUE - O Blue Out -
31 SEL - O Select Out -
32 SEL + O Select Out +
33 SSBY O Honeywell/Collins Standby
34 SVR + I Honeywell/Collins Vertical Ret. +
35 SVR - I Honeywell/Collins Vertical Ret. -
36 SHR + I Honeywell/Collins Horizontal Ret.+
37 SHR - I Honeywell/Collins Horizontal Ret.-
38 BVR + I Bendix Vertical Ret.+
39 BVR - I Bendix Vertical Ret.-
40 GND I Aircraft Ground
41 GND I Aircraft Ground
42 Polarizer Pin
43 No Connection
44 Aircraft Power I + 28 V dc Aircraft Power
45 Aircraft Power I + 28 V dc Aircraft Power
46 POP I Pop Up Discrete
47 DISP I Display Discrete
48 RNG3 I Honeywell Range 3
49 No Connection
50 SGND I Shield Ground
Table 2011 GC 362A TCAS Graphics Proc. -0103, Connector Pin Names
(Sheet 2)
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Connector P3621
PIN SIGNAL NAME I/O DESCRIPTION
1 Polarizer Pin
2 Program 1 I Indicator Sweep Characteristic
3 Program 2 I Indicator Manufacturer
4 Program 3 I Indicator Sweep Characteristic
5 HS429+ I 429 High Speed +
6 HS429- I 429 High Speed -
7 LS429+ I 429 Low Speed +
8 LS429- I 429 Low Speed -
9 CMIN I Circle Mode In (NAV Interface)
10 Mode I Pushbutton Wx/TCAS Mode Select
11 RNG0 I Honeywell/Collins Range 0
12 RNG1 I Honeywell/Collins Range 1
13 RNG2 I Honeywell/Collins Range 2
14 EXTRED- I External Red In -
15 EXTRED+ I External Red In +
16 EXTGRN- I External Green In -
17 EXTGRN+ I External Green In +
18 EXTBLU- I External Blue In -
19 EXTBLU+ I External Blue In +
20 EXTSEL- I External Select In -
21 EXTSEL+ I External Select In +
22 EXT EXT I External External Enable (NAV Graphics
Active)
23 EXTENA O External Enable Out
24 Visual O Display Valid
25 Red + O Red Out +
Table 2012 GC 362A TCAS Graphics Proc. -0203, Connector Pin Names
(Sheet 1 of 2)
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Connector P3621
PIN SIGNAL NAME I/O DESCRIPTION
26 Red - O Red Out -
27 GRN + O Green Out +
28 GRN - O Green Out -
29 BLUE + O Blue Out +
30 BLUE - O Blue Out -
31 SEL - O Select Out -
32 SEL + O Select Out +
33 SSBY O Collins Standby
34 SVR + I Collins Vertical Ret. +
35 SVR - I Collins Vertical Ret. -
36 SHR + I Collins Horizontal Ret.+
37 SHR - I Collins Horizontal Ret.-
38 BVR + I Bendix Vertical Ret.+
39 BVR - I Bendix Vertical Ret.-
40 GND I Aircraft Ground
41 GND I Aircraft Ground
42 Polarizer Pin
43 No Connection
44 Aircraft Power I + 28 V dc Aircraft Power
45 Aircraft Power I + 28 V dc Aircraft Power
46 POP I Pop Up Discrete
47 DISP I Display Discrete
48 No Connection
49 No Connection
50 SGND I Shield Ground
Table 2012 GC 362A TCAS Graphics Proc. -0203, Connector Pin Names
(Sheet 2)
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6. Equipment Installation
Once the mounting tray is installed, the TCAS processor unit may
easily be installed into the mounting tray. Place the TPU 67A on
the mounting base and slide it backward until the electrical con-
nector is fully engaged. Then secure the front of the unit to the
mount by tightening the two knurled screw clamps (located on front
of the mount) until they are firmly seated over the hold-down hooks
on the front of the TCAS processor.
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When the antenna has been mounted, connect the four coaxial
cables from the TCAS processor to the bottom of the antenna.
Refer to paragraph 5.B. (1) TCAS Antenna Location and 5.C. (5)
Antenna Cable Type Selection.
(2) Mounting
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
(1) Check that all cables and interwiring are installed according
to paragraph 5. C. Interwiring and Cable Fabrication.
• Airspeed Strap
• Display Configuration
(8) Check wiring for proper destinations, opens, and shorts using
the interface diagrams.
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
B. Visual Inspection
Check that all units and cables are mounted according to Inspection/
Check Procedure, Table 2013 Inspection/Check Procedure.
NOTE: For TCAS units not covered in this manual, refer to the
installation section of the associated maintenance manual
for proper inspection procedures.
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C. Post-Installation Test
This section and the self-test section confirm the proper op-
eration of the TCAS control unit and traffic displays. This
section sets initial conditions required for self-test of the
system.
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The pretest checks the CAS 67A system input power, configures
the operational controls, and verifies the system is ready for
testing. It is assumed that the person performing these tests
has a working knowledge of the CAS 67A TCAS II system and of
TCAS control and display units, and is qualified to perform
these tests on the aircraft.
(a) Ensure that all aircraft systems are secure and safe.
Check power bus meter to confirm that aircraft 28 Vdc
and 26 Vac 400 Hz power sources are operational.
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2 "TCAS STBY."
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(4) Self-Test
See Figure 1001 TCAS Test Pattern for a picture of the test
pattern. During the self-test, the word "TEST" is displayed
in the lower left corner of the display. The following sym-
bols are displayed:
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NOTE: In the test results space " ", enter "P" for
Passed, "F" for Failed and/or fill in the results
or comments. If the section does not apply, write
"N/A".
Pass/Fail _______
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Pass/Fail
Pass/Fail
Pass/Fail
Pass/Fail
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Pass/Fail
Traffic Display
Traffic Display
Traffic Display
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Radar Indicator
Radar Indicator
Radar Indicator
Radar Indicator
Radar Indicator
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Radar Indicator
Pass/Fail
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Pass/Fail
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Pass/Fail
b Encoding Altitude
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
c Attitude Interface
Pass/Fail
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Yes/No _______
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Alternate Method
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PASS/FAIL _______
PASS/FAIL
PASS/FAIL
PASS/FAIL
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PASS/FAIL .
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
PASS/FAIL
PASS/FAIL
PASS/FAIL .
PASS/FAIL .
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
2 System Set Up
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
NOTE 1: Bearing Error equals the heading to TCAS ramp tester less
the relative bearing of intruder. Relative bearing to
the intruder should be a positive number measured clock-
wise from north on the traffic display unit.
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
PASS/FAIL ______.
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
(1) Removal
(b) Gently pull the TPU 67A forward until unit disconnects
from rear connector on mounting tray and unit slips out
of guide pins on mount. Remove unit from mount.
(2) Reinstallation
(a) Slide TPU 67A onto mount and then gently push unit to-
ward rear until guide pins are aligned and connector is
fully engaged.
B. Directional Antenna
(1) Removal
(2) Reinstallation
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
C. Omnidirectional Antenna
(1) Removal
(2) Reinstallation
(1) Removal
(b) Pull unit forward from cockpit panel and detach mating
cable connector from rear of unit.
(2) Reinstallation
(1) Removal
(b) Pull unit forward from cockpit panel and detach mating
cable connector (and if applicable, the pneumatic tube)
from rear of unit.
(2) Reinstallation
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
(e) Ensure that unit is secure and check that rear cable is
not twisted or kinked.
(1) Removal
(a) Remove the wiring harness connector from the mating con-
nector on the front of the unit.
(2) Reinstallation
(a) Slide unit onto mount and then gently push unit toward
rear until rear lip engages the clasp.
(c) Insert the wiring harness connector into the unit mating
connector.
(1) Removal
(2) Reinstallation
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
9. Maintenance Procedures
A. In-Aircraft Adjustments
B. System Protection
C. Lubrication
D. Cleaning
A. General
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
The CAS 67A TCAS II system has been designed for "On Condition" main-
tenance. Automatic performance monitoring and self-test are con-
tinuously performed by the TPU 67A TCAS Processor BITE to detect
malfunctions that degrade or preclude TCAS protection to a high de-
gree of confidence. When properly installed and interfaced with
approved aircraft signal sources, it meets or exceeds the FAA AC 20-
131A.
This procedure outlines the installation of the adapter plate, (p/n 047-
50357-0001 through -0004), of 2024-T4 Alclad, to the skin of the aircraft.
The gap between the adapter plate and the skin determines whether Proce-
dure A or B is required for the installation of the adapter plate.
A. General Information
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
The adapter plate is mounted in places on the skin with cleco fas-
teners so a determination can be made as to which installation pro-
cedure A or B will be required.
If the edge gap between the adapter plate and the aircraft skin can
be closed without stressing the aircraft skin or distorting the flat
section of the adapter plate in excess of ±0.010 inches follow Pro-
cedure A. If the installer is unable to comply with the above cri-
teria, Procedure B must be used.
B. Installation Procedure A
Attach the adapter plate and complete the drilling and cleco attach-
ment. If corrosion or damage is detected on the mounting surface,
mask off area adjacent to adapter plate and strip paint from skin
on suspect area. Treat corrosion and/or damage in accordance with
approved practices regarding pressurized structures. Upon approval
of skin preparation, attach the adapter plate and complete the
drilling and riveting attachment.
(a) Drill and cleco for final rivet diameter from the cen-
terline outboard.
(b) Drill the attachment holes for the four nut plates.
(c) With a 1.125 inch transfer punch, locate the centers for
the four connectors and cut out the connector clearances
("F holes").
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
C. Installation Procedure B
(2) Attach adapter, stiffener plate and shims to skin, drill and
cleco at centerline and edge. If corrosion or damage is de-
tected on the mounting surface, mask off area adjacent to
adapter and strip paint from sheetmetal. Treat corrosion and/
or damage in accordance with approved practices regarding
pressurized structures.
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
(4) Attach the adapter with stiffener plate to the aircraft skin
with cleco fasteners at the centerline rivet holes. Carefully
cleco the left and right shim to the outboard edge rivet
holes. Allow several minutes for the pressure of assembly to
flow out excessive DMS4-828 material. After DMS4-828 has
stopped flowing, remove all excessive material, clean with MEK
and blend edges as indicated on installation drawing. A plas-
tic knife is recommended to remove excessive material and
blend along the edge of the adapter plate and edges of the
1.125 inch connector holes.
(5) After the specified cure time of DMS4-828, drill and cleco for
final rivet diameter from the centerline outboard.
(6) Drill the attachment holes for the four nut plates.
(7) Using a 1.125 inch transfer punch, locate the centers for the
four connectors and cut out the connector clearance ("F"
holes) through aircraft skin.
(9) De-burr all holes on aircraft skin and clean mounting surface
in accordance with BMS5-95 sealant specification. Clean and
brush alodine on all exposed surfaces.
D. Recommended Materials
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
• Acetone
E. Bonding Requirements
The DC resistance between the adapter plate surface and the adjacent
skin surface must measure less than 10 milliohms.
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CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 2011 ANT 67A Directional Antenna Adapter and Moldable Shim
P/N 004-50119
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Figure 2037 TA/RA Display (ARINC 429 High Speed) Interface Drawing
(Dwg. No. 155-05990-0014 Rev. AD, Sheet 1 of 9)
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Figure 2037 TA/RA Display (ARINC 429 High Speed) Interface Drawing
(Dwg. No. 155-05990-0014 Rev. AD, Sheet 2 of 9)
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Figure 2037 TA/RA Display (ARINC 429 High Speed) Interface Drawing
(Dwg. No. 155-05990-0014 Rev. AD, Sheet 3 of 9)
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Figure 2037 TA/RA Display (ARINC 429 High Speed) Interface Drawing
(Dwg. No. 155-05990-0014 Rev. AD, Sheet 4 of 9)
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Figure 2037 TA/RA Display (ARINC 429 High Speed) Interface Drawing
(Dwg. No. 155-05990-0014 Rev. AD, Sheet 5 of 9)
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Figure 2037 TA/RA Display (ARINC 429 High Speed) Interface Drawing
(Dwg. No. 155-05990-0014 Rev. AD, Sheet 6 of 9)
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Figure 2037 TA/RA Display (ARINC 429 High Speed) Interface Drawing
(Dwg. No. 155-05990-0014 Rev. AD, Sheet 7 of 9)
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Figure 2037 TA/RA Display (ARINC 429 High Speed) Interface Drawing
(Dwg. No. 155-05990-0014 Rev. AD, Sheet 8 of 9)
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Figure 2037 TA/RA Display (ARINC 429 High Speed) Interface Drawing
(Dwg. No. 155-05990-0014 Rev. AD, Sheet 9 of 9)
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DIAGNOSTIC APPENDICES
WARNING: DO NOT USE THE “TPUDIAG - TCAS PROCESSOR FIELD DIAGNOSTIC PRO-
GRAM” OR “TCASDIAG - TCAS PROCESSOR FIELD DIAGNOSTIC PROGRAM”
WHILE AIRBORNE. THE PROGRAM IS USED ONLY WHILE THE AIRCRAFT IS
ON THE GROUND. THE SYSTEM IS DEGRADED TO PERFORM MAINTENANCE
FUNCTIONS AND IS NOT AIRWORTHY WHILE RUNNING THE DIAGNOSTIC
SOFTWARE.
NOTE: The diagnostic tests are performed with TPU 67A installed in
aircraft.
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