Teco Ma7200 2 PDF
Teco Ma7200 2 PDF
Teco Ma7200 2 PDF
MA7200 PLUS
AC Inverter
Installation Manual
380 to 480V 3Ø 1 – 75 HP
500 to 600V 3Ø 1 – 10 HP
No. XXXXXXX
MA7200 PLUS Operating Manual
Table of Contents
Page
8.0 Parameter Groups, The Digital Operator, Menus and Keypad Navigation............
8.1 Parameter Groups................................................................................................................
8.2 Digital Operator Layout and Description...........................................................................
8.3 Digital Operator Key Functions...........................................................................................
8.4 Run / Stop Status Indicators...............................................................................................
8.5 Display Menu for DRIVE and PRGM Modes.......................................................................
8.6 Some Examples of keypad navigation...............................................................................
Cont.
Warranty.............................................................................................................................
■ Inverter Nameplate:
Inverter Model
Input PowerSpecifications
N1: NEMA 1
N4: NEMA 4*
*1 - 20 HP Only
2: 200 - 240V
4: 380 - 480V 0001: 1 HP
5: 500 – 600V
(575V 1 - 10 HP Only)
0075: 75 HP
NOTES-
1.2 Installation
When installing the inverter, ensure that there is adequate space around the unit to allow normal heat dissipation
as per the following Fig. 1.2.1
1.97in.
50mm 4.72in.
120mm
Ambient
temperature
-10 to +40°C
1.18in. 1.18in.
30mm 30mm
4.72in.
1.97in. 120mm Air Flow
50mm
PRGM
RUN STOP DSPL
DRIVE
LOCAL EDIT
REMOTE ENTER
FWD
REV
RESET
RUN STOP
TECO – Westinghouse Motor Company Installation; Wall Mount Clearance & NEMA 4
MA7200 PLUS Operating Manual
CAUTION
Location of equipment is important to achieve proper performance and normal operating life. The MA7200
PLUS inverter should be installed in area meeting the following conditions.
Ambient temperature: +14 to 104oF, (-10 to 40oC).
The location is protected from rain, moisture and direct sunlight.
The location is free from harmful mists, gases, liquids, airborne dusts and metallic particles.
The location is free from vibration and electromagnetic noise. (i.e. welding machines, power units, etc…)
When mounting multiple units in a common enclosure, install a cooling fan or some other means to
maintain the enclosure temperature below 104oF (+40oC).
CAUTION
Before making any wiring connections to the MA7200 PLUS, the front cover needs to be removed.
For models 230V, 1-25HP; 460V, 1-30HP and 575V 1-10HP: (Plastic cover) -The Digital Operator must
be disassembled first before disassembling the front cover. After completing the wiring connection, assemble
front cover first then the Digital Operator.
For models 230V, 30HP&40HP and 460V, 40- 75HP: (Metal cover)- The front cover can be removed for
wiring connection without disassembling the Digital Operator. Reinstall the front cover after completing
the wiring.
The procedure for disassembly / assembly for the MA7200 PLUS inverter will be dependent on the model as follows:
Cont.
TECO – Westinghouse Motor Company Cautions, Front Cover & Digital Operator Removal
MA7200 PLUS Operating Manual
Cont.
TECO – Westinghouse Motor Company Front Cover & Digital Operator Removal Cont.
MA7200 PLUS Operating Manual
Front cover
■ Removing the front cover:
Loosen the two screws a and b of the front cover. Then
loosen the two screws c and d and lift the front cover
upwards. (Do not removing the digital operator.)
■ Mounting the front cover:
Place the front cover on the inverter housing and then
secure with screws a, b, c and d.
TECO – Westinghouse Motor Company Front Cover & Digital Operator Removal Cont . & General Wiring Diagrams
MA7200 PLUS Operating Manual
Braking Resistor
AC Input Voltage
Ground
-
E < 100?
Main Power Section
DRIVE FWD REV REMOTE
SEQ REF
1 PRGM
DRIVE
DSPL Analog AO1
FWD Output 1
FWD / STOP LOCAL
REMOTE
EDIT
ENTER
2 Analog Outputs
Analog AO2
FWD
0 – 10 VDC
RUN STOP
Output 2
Inputs 3
External Fault Eb
GND
4 RESET
Fault Reset Note 1
Digital Input 5
Section Multi-Step Speed Ref. 1 Control Section
(RA)
Multi- Multi-Step Speed Ref. 2 6
NO
Functional (RC) Multi-Functional
Digital Inputs 7 Relay Output
Jog NC
(RB)
Accel / Decel 8
Contact rating:
Factory Default Digital 250 VAC@ <1.0A,
DG
Common 30 VDC@ <1.0A
MA7200 PLUS
Potentiometer +12V
NOTES:
1 – Use shielded wiring for digital inputs and analog outputs and shielded twisted pair for analog inputs
2 - Terminals A(+) and A(-) can be used as a pulse frequency input command , 50Hz - 32kHz, with an H of 3-12V. (Input resistance 27K).
In this case jumper TP1 must be set in the OPEN position. ( CN2 connector wire code: 4H339D0250001)
TECO – Westinghouse Motor Company 230V: 1-2HP & 460: 1-2HP General Wiring Diagram
MA7200 PLUS Operating Manual
PRGM
DSPL
DRIVE
LOCAL EDIT
REMOTE ENTER
FWD
REV
RESET
RUN STOP
NEMA 1 - 230V: 3 – 40HP, 460V: 3- 75HP (NEMA4 up to 20HP) and 575: 1-10HP
(230V Models: MA7200-2003 thru MA7200-2040-N1), (460 Models: MA7200-4003-N1 thru MA7200-4075-N1)
and (575V Models: MA7200-5001-N1 thru MA7200-5010-N1)
TECO – Westinghouse Motor Company 230V: 3-40HP, 460: 3-75HP & 575: 1-10HP General Wiring Diagram
MA7200 PLUS Operating Manual
5.0 Power Section Terminal Layout, Wiring and Ratings
R/L1
S/L2 Input Power Supply (For single phase use terminals R/L1 and S/L2)
T/L3
B1/P B1/P, B2: External Braking Resistor
B2 B1/P, : DC Power Supply Input
_ : DC Power Supply or
Braking Unit
B1/R
U/T1
V/T2 Inverter Output to 3Ø Induction Motor
W/T3
E Ground (3rd type grounding)
Do Not remove any protective covers or attempt any wiring while input power is
applied. Connect all wiring before applying input power. When making wiring changes
after power up, remove input power and wait a minimum of five minutes after power
has been turned off before starting. Also confirm that the charge lamp is off and that
! DC voltage between terminals B1/P or (+) and (-) does not exceed 25V, otherwise
electric shock may result.
Only authorized personnel should work on the equipment. (Take off metal jewelry
such as watches and rings and use insulated tools.), otherwise electric shock or
injury may result.
Phase-to-phase voltage drop (V) = 3 ×resistance of wire (Ω/km) × length of line m) × current×10-3.
(km=3280 x feet) (km=3.28 x feet )
3.3.2 Cable Length vs. Carrier Frequency
The allowable setting of the PWM carrier frequency is also determined by motor cable length and is specified in the
following Table 3.3.2.1.
NOTES-
3.4 Power Input Wire Size, NFB and MCB Part Numbers
A non-fusible-breaker (NFB) should be installed between the AC source and the R/L1-S/L2-T/L3 input terminals of
MA7200 PLUS inverter. Depending on the application an optional electromagnetic contactor (MCB) may be installed.
To protect against nuisance trips, a ground fault detector should have sensitivity of >200mA and operation time>0.1
sec. The following Tables 3.4.1a (NEMA 1) and 3.4.1b (NEMA 4) show the ratings and part numbers for the various
horsepower.
Cont.
TECO – Westinghouse Motor Company Power Input Wire Size & NFB and MCB Part Numbers
MA7200 PLUS Operating Manual
Table 3.4.1a NEMA 1 Wire Size, NFB & MCB Part Numbers vs. HP
Phase-to-phase voltage drop (V) = 3 ×resistance of wire (Ω/km) × length of line m) × current×10-3.
*3 - In Table 3.4.1a, the specified NFB and MCB are TECO Part No’s. Similar products with equivalent ratings
from other sources may be used. To decrease noise interference, add a R-C surge suppressor having a
rating of (R:10Ω / 5W, C: 0.1uF / 1000VDC) at the terminals of the coils of the electromagnetic contactor.
*4 - Use 140 / 167F (60 / 75C) copper wire only).
TECO – Westinghouse Motor Company Power Input Wire Size & NFB and MCB Part Numbers
MA7200 PLUS Operating Manual
Table 3.4.1b NEMA 4 Wire Size, NFB & MCB Part Numbers vs. HP
*3 - In Table 3.4.1b, the specified NFB and MCB are TECO Part No’s. Similar products with equivalent ratings
from other sources may be used. To decrease noise interference, add a R-C surge suppressor having a
rating of (R:10Ω / 5W, C: 0.1uF / 1000VDC) at the terminals of the coils of the electromagnetic contactor.
*4 - Use 140 / 167F (60 / 75C) copper wire only).
Circuit Protection
The MA7200 PLUS is suitable for use in a circuit capable of delivering not more than the RMS value symmetrical
amperes and V maximum shown in the following table 3.5.1.
Environmental Ratings
The MA7200 is intended for use in pollution degree 2 environments.
TECO – Westinghouse Motor Company Power Input Wire Size & NFB and MCB Part Numbers
MA7200 PLUS Operating Manual
Table 3.6.1a Electrical Ratings for Constant Torque and Quadratic Torque
The above ratings are based on the following conditions shown in table 3.6b.
Cont.
TECO – Westinghouse Motor Company Electrical Ratings for Constant and Quadratic Torque
MA7200 PLUS Operating Manual
Conditions
Item
Constant Torque Quadratic Torque
Output Overload 150% for 60s 110% for 60s
Operation Ambient
+14 - 104°F +14 - 104°F
Temperature
Allowable Voltage
-15% - +10% -15% - +10%
Fluctuation
Internal 65 77 185 248 409 474 529 742 889 1510 2059
W
Total Heat Loss 76 90 215 288 475 551 615 863 1034 1756 2394
Internal 99 129 249 278 393 442 772 965 1218 1449 1608 1993 2270 2957
W
Total Heat Loss 115 150 290 323 457 514 898 1122 1416 1685 1870 2317 2639 3438
Internal ? ? ? ? ? ?
W
Free-wheeling diode
(100V, > 100mA)
MA7200 PLUS
(4) In Fig. 4.1.1b the control boards referenced have a jumper TP2 that can select the digital input to terminals
- to be set for SINK or SOURCE. The following Fig. 4.2.3 (a.) – (d.) show examples for the various
SINK / Source interfaces.
Sink Configuration
24VG NPN
24VG
Source Configuration
+24V TP2
Source
+24V TP2
Sink
Source
Input Digital
Sink Terminals 1 - 8
PNP
Input Digital
Terminals 1 - 8 24VG
(5) The MA7200 PLUS inverter has a built-in PG (Encoder) interface and no external PG feedback option card is
required. An external DC source of +12V is required to provide power to the PG.
The following Fig.4.2.4 shows the wiring required for the PG interface.
Cont.
Notes:
1 - Use twisted pair shielded cable and connect the shields to ground as shown.
2 - Terminal description:
Terminal Description
A(+) PG signal input terminal.
Voltage level (H: 4 -12V, L: 1V).
A(-) Max. frequency is < 32767 Hz
IP12
External power source input (+12V 10%@ 40mA max.)
IG12
+12V
External Power source (+12V 10%, @ 0.5A min.)
0V
E Inverter ground.
3 - The A(+), A(-), IP12 and IG12 terminals are integrated in connector CN2 in compact version. (See Fig. 2.1.1).
The code No. for the wiring is 4H339D0250001.
4 - The PG interface only supports an open-collector or complementary interface.
5 - The jumper TP1 is set to the PULL UP position for an open-collector interface (factory setting) and to the
OPEN position for a complementary interface.
6 - The shielded twisted-pair cable used between the inverter and the PG should be less than 150 feet in length.
7 - Refer to the parameters in Section 9.0 for the settings used in the PG set-up.
Cont.
(6) The MA7200 PLUS inverter terminals S(+) and S(-) provide a serial communication RS485 interface with a
MODBUS protocol. PROFIBUS protocol for communication is possible with an optional PROFIBUS
Communication Card (MA-SP).
Notes:
1. A Host Controller with an RS485 interface can communicate with the MA7200 PLUS directly. If the Host
Controller does not have an RS485 port but does have an RS-232 port (such as PC programming), an
RS485 / RS232 converter can be used to connect between the Host Controller and the MA7200
PLUS as shown in Fig. 4.2.5.
2. A MODBUS Host Controller can network up to 31 inverters using the MODBUS communication standard.
The last MA7200 PLUS inverter at the end of the network must have a 220Ω terminating resistor.
3. Please refer to “MA7200 RS485 MODBUS Communication Application Manual”.
Cont.
220Ω
+
-
S(+)
S(-)
E
S(+)
S(-)
E
S(+) 220Ω
S(-)
E
CAUTION
Use the control circuit terminals VIN, AIN according the setting of parameterSn-24.
The MAX. Output current at terminal (+24V or +12V) is 20mA.
The multi-function analog output terminals AO1, AO2 are dedicated outputs to monitor frequency, amps, etc.
Do not use these 2 analog outputs for feedback control or any other control purpose.
Power supply:
Table 5.1.1 below shows the AC Reactor ratings, specifications, and the TECO part number for the various MA7200
PLUS horsepower ratings
Table 5.1.1 AC Reactor Ratings and Specifications
Inverter Ratings AC reactor
Specification
Voltage HP Rated current Part No.
(mH/A)
1 4.8A 3M200D1610021 2.1mH / 5A
230V
2 6.5A 3M200D1610030 1.1mH / 10A
1Φ / 3Φ
3 9.6A 3M200D1610048 0.71mH / 15A
5.4 17.5A 3M200D1610056 0.53mH / 20A
7.5 24A 3M200D1610064 0.35mH / 30A
10 32A 3M200D1610072 0.265mH / 40A
230V
15 48A 3M200D1610081 0.18mH / 60A
3Φ
20 64A 3M200D1610099 0.13mH / 80A
25 80A 3M200D1610102 0.12mH / 90A
30 96A 3M200D1610111 0.09mH / 120A
40 130A 3M200D1610269 0.07mH / 160A
1 2.6A 3M200D1610137 8.4mH / 3A
2 4A 3M200D1610145 4.2mH / 5A
3 4.8A 3M200D1610153 3.6mH / 7.5A
5.4 8.7A 3M200D1610161 2.2mH / 10A
7.5 12A 3M200D1610170 1.42mH / 15A
Note: The AC reactors are applied only to input side of the inverter. Do not apply to the output side.
Cont.
L1 L2 L3
L1 L2 L3
PE
PE
LINE LINE
LOAD PE LOAD
PE
L1 L2 L3
L1 L2 L3
w
Fig. 5.3.1c
The zero-sequence noise ferrite core can be installed either on the input side or on the output side. The wire
around the core for each phase should be wound by following the same convention and in one direction. The
more turns without resulting in saturation the better the attenuation. If the wire size is too large to be wound, all
the wiring can be grouped and put through several cores together in one direction.
0
(dB)
value(dB)
-10
Attenuation
-20
atteuatoin
-30
-40
1 2 3 4
10 10 10 10 10
Interference Frequency (kHz)
Induction
Motor
Ground
Ground
Note: All the wiring of phases U/T1, V/T2, W/T3 must pass through the same zero-phase
core without crossing over.
TECO – Westinghouse Motor Company Input or Output Zero Phase Core Filters
MA7200 PLUS Operating Manual
575V
3 4.2 - - JNBR-260W250 260W/250Ω 1 126%,10%ED
3Φ 5 6.6 - - JNBR-400W150 400W/150Ω 1 126%,10%ED
7.5 9.9 - - JNBR-600W130 800W/100Ω 1 170%,9%ED
10 12.2 - - JNBR-800W100 800W/100Ω 1 125%,9%ED
MA7200
The following Fig.6.1.1 shows the dimensional information for the remote mounting of the Digital Operator.
5.51 / 140
5.16 / 131
TECO – Westinghouse Motor Company Digital Operator Extension Cables & Mounting Dimensions
MA7200 PLUS Operating Manual
All MA7200 PLUS inverters are supplied with a Digital Operator. An Analog Operator, P/N JNEP-16 shown below in
Fig. 6.2.1 is also available and can be connected as a portable operator. The wiring diagram is also shown.
B1/P B2
R/L1 R/L1 U/T1
S/L2 S/L2 V/T2 IM
T/L3 T/L3 W/T3
FWD RUN MA7200 PLUS
1
Stop
DG
Master Freq. Ref.
976Ω, ¼ W 12 V
0 – 10V
2kΩ VIN
Gnd (0V)
FM
A01
Analog
JNEP-16 Analog Operator Output
Gnd
Analog Operator
Connecting Diagram
NOTES-
TECO – Westinghouse Motor Company Analog Operator & Profibus Communication Card
MA7200 PLUS Operating Manual
(A)
Max. Output Voltage
3-Phase, 380V - 480V
(V)
Max. Output
Using Parameter Setting 0.1 - 400.0 Hz
Frequency (Hz)
Rated Voltage,
3-Phase, 380V - 480V, 50/60Hz
Power Supply
Frequency
Allowable Voltage
-15% - +10%
Fluctuation
Allowable Frequency
± 5%
Fluctuation
Cont.
(A)
Max. Output Voltage
3-Phase: 500 / 550 - 600VAC
(V)
Max. Output
Using Parameter Setting 0.1 - 400.0 Hz
Frequency (Hz)
Rated Voltage,
3-Phase, 500 - 600VAC, 50/60Hz
Power Supply
Frequency
Allowable Voltage
-15% - +10%
Fluctuation
Allowable Frequency
± 5%
Fluctuation
NOTES-
Table 7.3.1- MA7300 PLUS Open Chassis and NEMA 1 Dimensions and Weights
Inverter Open Chassis Type (IP00) Wt. Enclosed Type (NEMA1) Wt. Ref.
Voltage In. (mm) In. (mm) ACL/
Capacity Ib. lbs Fig.
Rating DCL
(HP) W H D W1 H1 d (kg) W H D W1 H1 d (kg) 6.3.1
1 5.2 8.54 5.65 4.80 8.15 5.07
230V (132) (217) (143.5) (122) (207)
M5
(2.3) (a)
2 -
1 / 3Φ 5.51 11.0 6.95 4.96 10.5 9.48
3 (140) (279.5) (176.5) (126) (266) (4.3)
5.51 6.95 4.96 10.5 9.48
5 (140)
279.5
(176.5) (126) (266) (4.3) External
7.5 8.31 11.0 8.46 7.56 11.3 12.6
ACL
M6
10 (211.2) (279.5) (215) (192) (286) (5.7) (optional) (b)
-
15 26.5
230V 20 10.43 14.17 8.86 9.65 13.4 (12)
3Φ (265) (360) (225) (245) (340)
28.7
25 (13)
Top 8.27 66.2 Top 8.27 68.4
30 (210) (30) (210) (31) DCL Built-
10.6 21.8 10.9 20.9 10.59 25.47 10.91 20.9
(269) (553 277)
Bottom
(530)
M10
68.4 (269) (647) (277)
Bottom
(530)
M10
70.6
in (c)
40 7.1
(31)
7.1
(32) (Standard)
(180) (180)
1 5.2 8.54 5.65 4.80 8.15 5.07
(132) (217) (143.5) (122) (207)
M5
(2.3 (a)
2
3 5.51 11.0 6.95 4.96 10.5 9.48
5 (140) (279.5) (176.5) (126) (266) (4.3)
External
7.5 8.31 11.81 8.46 7.56 11.3 12.6
-
(211.2) (300) (215) (192) (286) (5.7) ACL
10 M6
(option) (b)
15 26.5
20 (12)
10.43 14.17 8.86 9.65 13.4
460V (265) (360) (225) (245) (340)
25 28.7
3Φ (13)
30
40 Top 8.27 Top 8.27
(210) (210)
10.6 21.8 10.9 20.9 66.2 10.59 25.47 10.91 20.9 68.4
Bottom M10 Bottom
50 (269) (553 277) (530) (30) (269) (647) (277 (530) (31)
7.1 7.1 DCL Built-
(180) (180) M10
Top 9.84 Top 9.84
in (c)
60 (Standard)
(250) (250)
12.2 25.7 11.1 24.8 101.4 12.13 29.41 11.1 24.8 103.6
Bottom M10 Bottom
75 (308) (653) (282) (630) (46) (308) (747) (282) (630) (47)
8.66 8.66
(220) (220)
1 9.48
5.51 11.0 6.95 4.96 10.5
2 (140) (279.5) (176.5) (126) (266)
(4.3)
3 External
575V
- M6 ACL (b)
3Φ 5
8.31 11.81 8.46 7.56 11.3 12.6 (option)
7.5 (211.2) (300) (215) (192) (286) (5.7)
10
Cont.
TECO – Westinghouse Motor Company MA7200 PLUS Open Chassis & NEMA 1 Dimensions & Weights
MA7200 PLUS Operating Manual
W1 D
W W1
4-d
W1 D
d4-d
1
H1 H H1 H
H2
W
W W1
D D
W1
H1
H1
H H
d
d
(Open Chassis Type-IP00)
(Enclosed, Wall-mounted Type-NEMA1)
TECO – Westinghouse Motor Company MA7200 PLUS Open Chassis & NEMA 1 Outline Drawings
MA7200 PLUS Operating Manual
20
TECO – Westinghouse Motor Company MA7200 PLUS NEMA 4 Dimensions, Weights & Outline Drawing
MA7200 PLUS Operating Manual
The parameter setting of Sn – 03 (Operation Status) shown in Table 8.1.2 below determines if the values of
the various parameter groups are allowed to be changed or can be monitored only.
*1 Factory setting
*2 When in the DRIVE mode, the parameter groups Sn- and Cn- can only be monitored if the RESET
and the DSPL keys are to be pressed simultaneously.
*3 Parameters P4-01 to P4-04 can be monitored only during the DRIVE mode. Parameter P4-05 can be set
and monitored during the DRIVE mode.
Note: After the required modifications have been made, it is recommended that parameter SN-03 be set
to 1 to prevent unwanted modifications to parameter groups other than An- (Frequency Command).
Remote/Local function:
• Local mode – The RUN command is input from the LCD Digital Operator (SEQ LED off)
– The Frequency command is input from the LCD Digital Operator (REF LED off)
• Remote mode – The RUN command is input from the control circuit terminals (when Sn-04=1) or the
RS-485 comm. port (when Sn-04=2) (SEQ LED on)
– The Frequency command is input from the control circuit terminals (when Sn-05=1) or the
RS-485 comm. port (when Sn-05=2) (REF LED on)
Cont.
PRGM Switches over between the program mode (PRGM) and the drive
DRIVE PRGM/DRIVE mode (DRIVE).
LOCAL LOCAL /REMOTE When parameter P1-03 = 0, it toggles the Local/Remote Function.
REMOTE
When parameter P1-03 = 1, it act as the Jog key when in the DRIVE
(JOG) mode.
FWD
REV FWD / REV Sets the direction of rotation the Digital Operator.
Digit Select Selects a particular digit to be changed when setting values on the
RESET
& LCD display. (Used with the Increment and Decrements keys).
RESET It also acts as the RESET key when a fault has occurred.
EDIT (EDIT) - select menu items, groups, functions and sets values.
ENTER
EDIT / ENTER (ENTER) - saves a particular operation or value to memory.
RUN
Starts inverter operation in the (DRIVE) mode when the
RUN
using the Digital Operator. (The LED will come ON.)
Stops inverter operation from the Digital Operator. The STOP key can
STOP STOP be enabled or disabled by the setting of parameter Sn-07 when
operating from the control circuit terminals.
To avoid keypad damage, do not operate it with a screwdriver or any sharp or hard tool.
POWER ON
DSPL DSPL
Frequency reference
An- monitor / Set value displayed
DSPL DSPL
*2
Bn- monitor / Set Display monitor / Set item
DSPL
DSPL
DSPL
*1 When powered up, the inverter immediately enters the DRIVE mode. Pressing the PRGM / DRIVE key will switch to
the PRGM mode. If a fault occurs, press the PRGM / DRIVE key and enter the DRIVE mode and then the DSPL key
to access the corresponding Un-□□ fault contents. Once the fault is cleared, press the RESET key.
*2 The monitored items will be displayed according to the settings of parameters Bn-12 and Bn-13.
*3 When in the DRIVE mode, press the DSPL key and the RESET key; the set values of parameters Sn- □□ and Cn-□□ will
be displayed for monitoring only and can not be changed or set here.
Example B: Operation from power up, setting input voltage and output frequency.
Steps 1 through 7
The following Fig. 8.6.3 shows the keypad navigation for Example B following Steps 1 to 7. It will acquaint the
user with the process of changing other parameters and settings.
Cont.
DRIVE FWD STOP Press the PRGM / DRIVE FWD STOP Press the DSPL key Set Input Voltage to 380.0V
DRIVE key to enter 8 times to access
Program mode parameter group Cn-01
LED’s Off LED On
LED’s On
An-01 Cn-01
PRGM DSPL
LED’s On
mode DRIVE
Flashing Flashing
EDIT
ENTER
Entry Accepted
TECO TECO
Using the digit select and
the UP / Down keys set the Entry Accepted will display for 0.5 sec. and
output frequency to then the previous screen will be displayed
DRIVE FWD 15.00Hz
Flashing
DSPL
EDIT
ENTER
1 - The values assigned to parameters An-01 to An-02 are selected by the multi-function input terminals 5-8 and
set by parameters Sn-25 to Sn-28. (See Table 9.3.2.4)
2- The units to be displayed can be changed through the parameter Cn-28 and P1-01.
Table 9.1.2 Bn- □□ Parameter Groups that can be Changed During Running
(In the drive mode the parameters can be monitored and their values set.)
Parameter LCD display Setting Factory
Function Name Setting range Ref.
No. (English) Unit Setting
Bn-01= 0010.0s
Bn-01 Acceleration Time 1
Acc. Time 1
Bn-02= 0010.0s Sec.
Bn-02 Deceleration Time 1
Acc/Dec Dec. Time 1 9.2.1
0.0 - 6000.0s 0.1s 30.0s
time Bn-03= 0010.0s &
Bn-03 Acceleration Time 2
Acc. Time 2 App-1
Bn-04= 0010.0s
Bn-04 Deceleration Time 2
Dec. Time 2
Analog Frequency Bn-05= 0100.0%
Bn-05 0.0 -1000.0% 100.00%
Cmd. Gain (Voltage) Voltage Cmd. Gain
Analog Frequency Bn-06= 000.0%
Bn-06 -100.0% -100.0% 0.00%
Analog Cmd. Bias (Voltage) Voltage Cmd. Bias
Frequency Analog Frequency Bn-07= 0100.0%
Bn-07 0.0 - 1000.0% 100.00%
Cmd Gain. (Current) Current Cmd. Gain 0.10%
Analog Frequency Bn-08= 000.0%
Bn-08 -100.0% - 100.0% 0.00%
Cmd Bias (Current) Current Cmd. Bias
Multi- Multi-Function Bn-09= 0100.0%
Bn-09 0.0 - 1000.0% 100.00%
Function Analog Input Gain Multi_Fun. ~Gain
Analog Multi-Function Bn-10= 000.0% Sec.
Bn-10 -100.0% - 100.0% 0.00% 9.2.1
Input Analog Input Bias Multi_Fun. ~Bias
Torque Auto Torque Boost Bn-11= 0.5
Bn-11 0.0 - 2.0 0.1 0.5
Boost Gain Auto_Boost Gain
Bn-12= 01
Bn-12 Monitor 1 1
Display: Freq.Cmd.
Monitor 1 - 30 1
Bn-13= 19
Bn-13 Monitor 2 19
Display: PID FBK.
Multi-Function
Bn-14= 1.00
Multi- Bn-14 Analog
-Output AO1 Gain
Function Output AO1 Gain
0.01- 2.55 0.01 1
Analog Multi-Function
Bn-15= 1.00
Output Bn-15 Analog Output AO2
-Output AO2 Gain
Gain
Bn-16= 01.00
Bn-16 PID Detection Gain
PID Cmd. Gain
0.01 - 10.00 0.01 1
PID Proportional Bn-17= 01.00
Bn-17
Gain PID P_gain Sec.
PID Bn-18= 10.00s 9.2.1
Bn-18 PID integral time 0.00 -100.00s 10.00s
Control PID I_Time &
0.01s
Bn-19= 0.00s APP-1
Bn-19 PID Differential Time 0 -1.00s 0.00s
PID D_Time
Bn-20= 0%
Bn-20 PID Bias 0 -109% 1% 0%
PID Bias
Cont.
Cont.
*1 - These parameters are not available for 77.01 and later software versions.
TECO – Westinghouse Motor Company Bn-41 – Bn-46 Cont. & Cn-01 – Cn-13 Parameter Summary
MA7200 PLUS Operating Manual
Cont.
Cont.
Cont.
TECO – Westinghouse Motor Company Cn-57 – Sn-65 Cont & Sn-01 – Sn-03 Parameter Summary
MA7200 PLUS Operating Manual
Cont.
Cont.
Cont.
Cont.
Cont.
_ _ 1 _: Reserved
_ _ 0 _: Reserved
*2
Sn-68=0000 _ 1 _ _: ±10V analog voltage input
Control
Sn-68 Control function is valid 0
selection *2
selection _ 0 _ _: ±10V analog voltage input Sec.
function is invalid 9.2.3
*1. The default setting will depend upon the inverter capacity.
*2. These parameters are not available for version 77.01 and later.
Cont.
Engineering Engineering
Setting Description Setting Description
Unit Unit
0 Set by Cn - 28 13 MPM meter / minute
meter3 /
1 % % 14 CMM
minute
2 PSI PSI 15 W W
3 GPH gallon / hour 16 kW kW
gallon /
4 GPM 17 °C °C
minute
5 inW Inch water 18 m meter
6 FPM feet / minute 19 A A
7 CFM feet3 / minute 20 RPM RPM
8 in inch 21 SPM stroke/minute
9 ft feet 22 /s unit / s
10 HP HP 23 /m unit / m
11 °F °F 24 /h unit / h
meter /
12 m/s 25 - none
second
Multi-function
Parameter LCD display
Name Unit Description Analog Output
No. (English
Level
Un-01 = 60.00Hz Display frequency command.
Frequency 10V / MAX.
Un-01 Frequency 0.01Hz The displayed unit is determined by
Command Output Frequency
Command Cn-28.
Display output frequency.
Output Un-02 = 60.00Hz 10V / MAX.
Un-02 0.01Hz The displayed unit is determined by
Frequency Output Frequency Output Frequency
Cn-28.
Output Un-03 =12.5A 10V / Inverter
Un-03 0.1A Display inverter output current.
Current Output current Rated Current
Output Un-04 =220.0V Display output voltage command of 10V / 230V or
Un-04 0.1V
Voltage Output Voltage inverter 10V / 460V
Main Circuit Un-05 =310.0V 10V / 400V or
Un-05 0.1V Display DC voltage of inverter main circuit.
DC Voltage DC Voltage 10V / 800V
External
Analog Un-06 =100%
Un-06 0.1% - 10V/100%
Command Voltage -Cmd.
VIN
External
Analog Un-07 =100%
Un-07 0.1% - 20mA/100%
Command Current -Cmd.
AIN
Multi-
Function
Analog Un-08 =100%
Un-08 0.1% - 10V/100%
Input Multi_Fun -Cmd.
Command
AUX
External
Un-09 =100%
Un-09 Analog 0.1% - 10V/100%
Term.AO1 Output
Output AO1
External
Un-10 =100%
Un-10 Analog 0.1% - 10V/100%
Term.AO2 Output
Output AO1
000 00000 0:OPEN
1:CLOSE
Input terminal 1
Input terminal 2
Input Input terminal 3
Un-11= 00000000
Un-11 Terminal - -
I/P Term. Status Input terminal 4
Status
Input terminal 5
Input terminal 6
Input terminal 7
Input terminal 8
Cont.
Multi-function
Parameter LCD display
Name Unit Description Analog Output
No. (English
Level
0 0 0 00 0 00 0:O PEN
1:C LO SE
Relay Contact
RA-RC (or R1A-R1C)
Photo-Contact
Output
Un-12= 00000000 D O 1-D O G
Un-12 Terminal - -
O/P Term. Status Photo-Contact
Status DO2-DO G(or R2A-R2C)
Reserved
Reserved
Reserved
Reserved
Reserved
Amount of
Un-13 = 100.0%
Un-13 PG Speed
PG Feedback.
Feedback
-
Amount of
Un-14 = 100.0%
Un-14 PG Speed
PG Compen.
Compen.
0.1% 100.0%=MAX. output frequency
PID Control Un-15 = 100%
Un-15
Input PID Input
PID Control Un-16 = 100% 10V / Max. output
Un-16
Output 1 PID Output1 frequency
PID Control Un-17 = 00%
Un-17
Output 2 PID Output2
Fault Overcurrent
Un-18 - Fault message occurred last -
Message 1 Message 1
Fault Overcurrent Fault message occurred
Un-19 - -
Message 2 Message 2 previous
Fault Overheat Fault message occurred
Un-20 - -
Message 3 Message 3 two times previous
Fault Excess Load Fault message occurred
Un-21 - -
Message 4 Message 4 three times pevious
The Time
Period
Between Un-22 = 2400Hr The value of ‘Run Elapse Time’ parameter
Un-22 Last Fault Last Fault Run 1Hr will be cleared after fault has been -
And The Time cleared.
Current
Fault.
Frequency
Un-23 = 60.00Hz
Command
Un-23 Last Fault 0.01Hz - -
When Fault
Freq.Cmd.
Occurs
Output
Un-24 = 60.00Hz
Freq.
Un-24 Last Fault O/P 0.01Hz - -
When Fault
Freq.
Occurs
Output
Current Un-25 = 12.5A
Un-25 0.1A - -
When Fault Last Fault O/P I
Occurs
Cont.
Multi-function
Parameter LCD display
Name Unit Description Analog Output
No. (English
Level
Output
Voltage Un-26 = 220.0V
Un-26 0.1V - -
When Fault Last Fault O/P V
Occurs
DC Voltage
Un-27 = 310.0V
Un-27 When Fault 0.1V - -
Last Fault O/P V
Occurs
I/P Terminal
Un-28 = 00000000
Status Same as Un-11,
Un-28 Last Fault I/P - -
While Fault display terminal status
Term.
Occurs
O/P
Terminal Un-29 = 00000000
Same as Un-12,
Un-29 Status Last Fault O/P - -
display terminal status
When Fault Term.
Occurs
Time
Elapsed Un-31 = 00002Hr Display total time elapsed
Un-30 1Hr -
After P Elapsed Time after power ON
Power-On
Time
Un-31= 00002Hr Display total time elapsed
Un-31 Elapsed 1Hr -
R Elapsed Time after pressing RUN
After Run
EPROM
Un-32 = 00001
Un-32 S/W - -Manufacturing use- -
Soft Number
Version
Feedback Un-33 =
Display motor speed while PG feedback is 10V/MAX. Motor
Un-33 Motor 00000rpm 1rpm
set. Speed
Speed Motor Speed
PID
Un-34 = 00000
Un-34 Feedback *1 Displays PID feedback signal
PID Feedback
Display
During PID Un-35 Displays whether or not the inverter is in
Un-35 0 or 1
Sleep During PID Sleep the sleep mode.
Output Un-36 0.0 - 999.9
Un-36 Displays the power output in kW
Power Output Power kW
Energy Un-37
0.0 - 999.9
Un-37 Used Energy Used in Displays the energy usage in kWh
kWh
in kWh kWh
Energy Un-38 0.0 - 50000
Un-38 Used Energy Used in MWh Displays the energy usage in MWh
in MWh MWh
Energy Un-39 0 - 9999 $
Un-39 Displays the energy usage in Dollars ($)
Cost in $ Energy Cost in $
Energy 0 - 25000
Un-40 Displays the energy usage in Ten
Un-40 Cost in (0$ - 250
Cost in 10000$ Thousand Dollar Units ($)
10000$ Mil$)
Cont.
Multi-function
Parameter LCD display
Name Unit Description Analog Output
No. (English
Level
Un-41
Un-41 Flow Meter GPM Displays Gallons per Minute (GPM)
Flow Meter
Ext. PID Un-42
Un-42 % Displays the External PID Feedback Value
Feedback Ext. PID Feedback
Ext. PID Un-43
Un-43 % Displays the External PID Set Point Value
Input Ext. PID Input
Ext. PID Un-44
Un-44 % Displays the External PID Output Value
Output 1 Ext. PID Output 1
Ext. PID Un-45
Un-45 % Displays the External PID Output (2) Value
Output 2 Ext. PID Output 2
9.2.1 Parameters Bn- (Parameter Groups that can be Changed During Running)
Using one of the multi-function inputs terminals -, two different acceleration / deceleration times set by
(1st) Bn-01& Bn-02 and (2nd) Bn-03 & Bn-04 may be selected by opening or closing an external switch contact.
This switching can be done while the drive is operating. (See Fig. 9.2.1.1 below)
For each analog input frequency command (voltage or current) and multi-function analog inputs, the corresponding
gain and bias should be set using parameters Bn-05 to Bn-10. (See Fig. 9.2.1.2)
Fig. 9.2.1.3 Adjust Auto Torque Boost Gain to Increase Output Torque
If the drive motor capacity is less than the inverter capacity (Max. applicable motor capacity), increase the setting.
If the motor oscillates excessively, lower the setting.
For versions 77.01 and later, eight additional monitor items were added for HVAC applications and are listed in
Table 9.2.1.1b below.
Some examples:
Example Bn - Display
Bn-12= 02 O/P Freq. 15.00Hz
(1)
Bn-13= 01 Freq.Cmd. 15.00Hz
Bn-12= 03 O/P I 21.0A
(2)
Bn-13= 05 DC Volt 311V
Bn-12= 11 I/P Term. 00101010
(3)
Bn-13= 12 O/P Term. 00010010
Note: While monitoring, use the or key to display the information for the next lower-row. The setting of
Bn-12 and Bn-13 does not change.
The output voltage of the Multi-function analog outputs AO1 and AO2 can be set (scaled) using parameters
Bn-14 and Bn-15 respectively.
TECO – Westinghouse Motor Company Bn-11 – Bn-13 Cont. & Bn-15 –Bn15 Parameter Details
MA7200 PLUS Operating Manual
Bn-16 - PID Detection Gain (0.01 – 10.00)
Bn-17 - PID Proportional Gain (0.01 – 10.00)
Bn-18 - PID Integral Time (0.00 – 100.00s)
Bn-19 - PID Differential Time (0 – 1.00s)
Bn-20 - PID Bias (0 -109%)
Refer to: App-1 PID Application Note for further information and application details.
Bn-21 to Bn-36 - Time Setting in Auto_Run Mode In Auto_Run mode, the time setting for individual steps is
described in “(Sn-44-60) auto run mode selection and enable”. (0.0 – 6000.0s)
Bn-37 - Timer ON_Delay Time (0.0 – 6000.0s)
Bn-38 - Timer OFF_Delay Time (0.0 – 6000.0s)
The timer function is enabled when the timer function input setting (Sn-25-28=19) and the output setting
(Sn-30-32=21) are set for multi-function input and output respectively.
These inputs and outputs serve as general-purpose I/O’s. Setting ON/OFF delay time (Bn-37 / Bn-37) for the
timer can prevent input switch contact bounce etc.
When the timer input ON time is longer than the value set for Bn-37, the timer function output turns ON.
When the timer input OFF time is longer than the value set for Bn-38, the timer function output turns OFF.
An example is shown below in Fig. 9.2.1.4.
Timer Input ON ON
Timer Output ON ON
Cn-01 - Input Voltage Setting (Range depends on inverter voltage class. See parameter summary)
Set the inverter voltage to match the input power supply voltage (e.g. : 200V / 230V, 380V /415V /440V /460V /
575V)
Cn-02 to Cn-08 - V/F Curve Parameter Settings (See parameter summary for setting range)
The V/F curve can be set to either one of the preset curves (Sn-02 = 0 -14) or a customer set curve (Sn-02 = 15).
Cn-02 - Cn-08 can be set by the user when Sn-02 is set to 15. The user-defined V/F curve can be specified
using the settings of Cn-02 - Cn-08 as shown in Fig. 9.2.2.1a. The factory default setting is a straight line for the
V/F curve (Cn-05=Cn-07, Cn-06 is not used) as shown below in Fig. 9.2.2.1b for the 230V / 60Hz example.
When operating at low speed (<3Hz), a larger torque can be generated by increasing the slope of V/F curve.
However, the motor temperature will increase due to over-excitation and may result in a fault. Based on the
applied load, adjust the V/F curve and observe the magnitude of the motor current.
The four frequency settings must satisfy the following relationship, otherwise an error message “V/F Curve
Invalid” will be displayed.
(a) Max. output freq. ≥ Max. voltage freq. > Mid. Output freq. ≥ Min. output freq.
(Cn-02) (Cn-04) (Cn-05) (Cn-07)
(b) Max. output volt. ≥ Mid. output volt. > Min. output voltage
(Cn-03) (Cn-06) (Cn-08)
If Mid. Output frequency (Cn-05) = Min. output frequency (Cn-07), the setting (Cn-06) is not effective.
Cn-09 Motor Rated Current (10% - 200% of the inverter rated output current)
Electronic overload thermal reference current
The factory setting depends upon the capacity type of inverter (Sn-01).
The setting range is 10% - 200% of the inverter rated output current.
Set the rated current to that shown on the motor nameplate if not using a TECO 4-pole motor.
The slip compensation is enabled when the output current is greater than motor no-load current (Cn-10).
The output frequency will shift from f1 to f2 (>f1) for the positive change of load torque. (See Fig. 9.2.2.2)
Cont.
When the frequency command is zero and a run command is input, the motor operates at the frequency set by
the lower bound parameter (Cn-19). However, the motor will not operate if the lower limit is set below the
Min. output frequency (Cn-07).
Operation within the jump frequency range is not allowed, but transitions during acceleration and deceleration
through these set ranges are smooth with no jump. To disable this function, set the jump frequencies 1-3
(Cn-20 - Cn-22) to 0.0Hz.
For the jump frequencies 1 - 3 (Cn-20 - Cn-22), set the center frequency to be jumped.
Be sure to set the jump frequencies so that Cn-20 Cn-21 Cn-22. If not, a message “Jump frequency setting
error” will be displayed. Parameter Cn-23 sets the jump frequency bandwidth. If Cn-23 is set to 0.0Hz, the jump
frequency function is disabled.
Example 1:
If 200.0 represents a speed of 100%, Cn-28 = 12000.
60% speed is displayed as 120.0
Example 2:
If 65.00 represents a speed of 100%, Cn-28 = 26500.
60% speed is displayed as 39.00
The function of Cn-28 is valid while the Engineering Unit (P1-01) is 0 (invalid). If the Engineering Unit (P1-01)
is set to nonzero value, the frequency command display format is then set by P1-01 and P1-02.
Cont.
Output Cn-31
FWD Cn-31 During acceleration, when the Output freq. is less
Frequency Cn-29
Cn-30 than Freq. agree detection level (Cn-29), Output
freq. detection 1 is “ON”.
Output REV Cn-30
During deceleration, when the Output freq. is
Cn-29 Cn-31
Frequency less than Freq. agree detection level (Cn-30),
Cn-31
Detection 1 Output freq. detection 1 is “ON”.
Output Frequency
Detection Signal 1 ON ON ON Set Sn-30 - Sn-32 to 04 (Output freq. detection 1)
OFF
Output Cn-31
FWD Cn-31 During acceleration, when the Output freq. is
Frequency Cn-29 Cn-30 greater than Freq. agree detection level (Cn-29),
Output freq. detection 2 is “ON”.
Output REV Cn-30
During deceleration, when the Output freq. is
Cn-29 Cn-31
Frequency Cn-31 greater than Freq. agree detection level(Cn-30),
Detection 2 Output freq. detection 2 is “ON”.
Output Frequency
Detection Signal 2
ON ON Set Sn-30 - Sn-32 to 05 (Output freq. detection 2)
OFF
Cont.
The output frequency does not normally need to be adjusted, except in the following cases.
a. If the wiring distance between the inverter and motor is excessively long, lower the carrier frequency
as shown below to minimize leakage current.
The speed search command can be set through one of the multi-function contact input terminals - using
parameters Sn-25 - Sn-28.
If Sn-25 - Sn-28= 21: Speed search is performed from the Max. output frequency and motor is coasting freely.
If Sn-25 - Sn-28= 22: Speed search starts from the frequency command when the speed search command is
enabled.
After the inverter output is blocked, the user should input the speed search command and then enable the run
operation. The inverter will begin to search the motor speed after the min. baseblock time set by parameter Cn-37.
In speed search operation, if the inverter output current is less than Cn-35, the inverter will take the output
frequency as the real frequency at that time. Using the values of real frequency, the inverter will accelerate or
decelerate to the set frequency according to the acceleration or deceleration time.
While the speed search command is being performed, the user can slightly decrease the setting of the V/F curve
(Cn-38) in order to prevent the OC protection function from being enabled. Normally, the V/F curve need not be
changed. (As below)
The speed search operating V/F curve = Cn-38 x (normal operating V/F curve )
Notes: 1- The speed search operation will be disabled if the speed search command is enacted from the Max.
frequency and the setting frequency. (I.e., Sn-25=20, Sn-26=21 and multi-function input terminals ,
is used at the same time).
2- The FWD/REV command must be performed after or at the same time the speed search
command is enabled. A typical operation sequence is shown below.
3- When the speed search and DC injection braking are enabled, the Min. baseblock time (Cn-37) must
be set long enough to allow for the motor’s residual voltage to decrease. If an overcurrent is detected
when starting a speed search and DC injection braking is active, increase the setting of Cn-37 to
prevent a fault from occurring. As a result, the Cn-37 setting cannot be set too small.
Cn-39 Low Voltage Alarm Detection Level (Range depends on the inverter voltage class)
In most cases, the default setting of Cn-39 need not be changed. If an external AC reactor is used, decrease
the low voltage alarm detection level by decreasing the value of Cn-39. Be sure to set a main-circuit DC voltage
so that a main circuit undervoltage is detected.
After the S-curve time is set, the final acceleration and deceleration time will be as follows:
Cn-58 Motor Rotor Equivalent Resistance R2 (0.001 – 60.000Ω) (See parameter summary)
This parameter is used to set the motor’s rotor Y-equivalent model resistance in Ohm’s Ω.
The default setting depends upon the inverter capacity. Normally this value is not shown on the motor’s
nameplate, therefore it may be necessary to contact motor manufacturer.
This value will be automatically set during auto-tuning. “Appendix A Auto-tuning Procedure / Sensorless
Vector Control”
Ls
R1
Id
R2
Lm s
S = Slip
NOTES-
Cn-12 0.159 0.109 0.109 0.077 0.077 0.077 0.060 0.041 0.041 0.041
impedance (Ω)
Core loss torque
Cn-13 370 471 471 425 425 425 582 536 536 536
compensation (W)
Cn-34 Carrier freq.(kHz) 10 5 10 5 10 10 10 5 10 10
Min. baseblock
Cn-37 0.7 0.7 0.7 0.7 1.0 1.0 1.0 1.0 1.0 1.0
time (sec)
*1 *1 *1 *1 *1
Sn-02 V/F curve 01 07 01 07 01 07 01 07 01 07
Max. carrier freq. (kHz) 10 5 10 5 10 10 10 5 10 10
Cont.
TECO – Westinghouse Motor Company Sn-01 Parameter Details (230V Class Inverter Capacity)
MA7200 PLUS Operating Manual
Core loss
torque
Cn-13 64 64 108 108 142 142 208 252 252 285 285 370 370 471
compensation
(W)
Carrier freq.
Cn-34 10 5 10 5 10 10 10 5 10 10 10 5 10 5
(kHz)
Min. baseblock
Cn-37 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.7 0.7 0.7 0.7 0.7 0.7 0.7
time (sec)
*1 *1 *1 *1 *1 *1 *1
Sn-02 V/F curve 01 07 01 07 01 07 01 07 01 07 01 07 01 07
Max. carrier freq. (kHz) 15 5 15 5 15 15 15 5 15 10 15 5 10 5
Core loss
torque
Cn-13 471 425 425 582 582 582 536 641 641 641 737 790 790 1800
compensation
(W)
Carrier freq.
Cn-34 10 5 10 5 10 10 10 5 10 10 10 5 10 5
(kHz)
Min. baseblock
Cn-37 0.7 0.7 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
time (sec)
*1 *1 *1 *1 *1 *1 *1
Sn-02 V/F curve 01 07 01 07 01 07 01 07 01 07 01 07 01 07
Max. carrier freq. (kHz) 10 5 10 5 10 10 10 5 10 10 10 5 10 5
Cont.
TECO – Westinghouse Motor Company Sn-01 Parameter Details (460V Class Inverter Capacity)
MA7200 PLUS Operating Manual
*1 Use the variable torque patterns when there is a quadratic or cubic relationship between the speed and load,
such as in fan or pump applications. The user can properly choose the desired (V/f) patterns (Sn-02=04, 05,
06, or 07) based upon the torque load characteristics.
*2 In fan or pump applications, the torque load has a quadratic or cubic relationship between the speed and load.
The inverter capacity rating can be increased to a value that doubles its own specified capacity rating
in some special cases. However, due to the real hardware limitation, 230V: 1HP, 2HP, 3HP, 10HP, 25HP, 40HP
and 460V: 1HP, 2HP, 3HP, 30HP, 50HP can not be adapted to any larger capacity.
NOTES-
TECO – Westinghouse Motor Company Sn-01 Parameter Details (575V Class Inverter Capacity)
MA7200 PLUS Operating Manual
Sn- Sn-
Specifications V/F Pattern† Specifications V/F Pattern†
02 02
Low (V)
Starting 08 230
Torque
(09)
50Hz 00 50Hz
(V)
60Hz Low
01
Satu- Starting 10 230
15
ration Torque (11)
60Hz 60Hz 16.7
50Hz High 16.1 (10)
Satu- 02 Starting 11 8.5
8.3
ration Torque 0 1.5 3.0 60
(Hz)
72Hz 03 90Hz 12
Rated Output Operation (Machine Tool)
(V)
Variable
Torque 04 230
Variable Torque Characteristic
1 (05)
50Hz 57.5 120Hz 13
Variable 40.2 (04)
Torque 05 8.2
7.4
2 0 1.3 25 50
(Hz)
(V)
Variable
Torque 06 230
3 (07)
60Hz 57.5 180Hz 14
Variable 40.2 (06)
Torque 07 8.2
7.4
4 0 1.5 30 60
(Hz)
* These values are for the 230V class; double the values for 460V class inverters.
†
Consider the following items as the conditions for selecting a V/f pattern.
(1) The voltage and frequency characteristic of motor.
(2) The maximum speed of motor.
‡
Select high starting torque only for the following conditions.
(1) The power cable length is > 492ft (150m).
(2) Voltage drop at startup is high.
(3) An AC reactor is inserted at the input side or output side of the inverter.
(4) A motor with a capacity smaller than the maximum applicable inverter capacity is used. Cont.
Sn- Sn-
Specifications V/F Pattern† Specifications V/F Pattern†
02 02
(V)
Low
Starting 08 230
Torque (09)
50Hz 00 50Hz
(V) (V)
General Purpose
60Hz Low
01
Satu- 230 Starting 10 230
15
ration Torque (11)
(02)
60Hz 60Hz 15.2
50Hz High 14.6 (10)
14
Satu- 02 7.5
Starting 11 7.7
7.6
ration 0 1.5 3.0 50 60
(Hz) Torque 0 1.5 3.0 60
(Hz)
(V) (V)
230 230
(03) (12)
72Hz 03 90Hz 12
Rated Output Operation (Machine Tool)
14 14
7.5 7.5
(Hz) (Hz)
0 1.5 3.0 60 72 0 1.5 3.0 60 90
(V) (V)
Variable
Torque 04 230 230
Variable Torque Characteristic
1 (05) (13)
50Hz 55 120Hz 13
Variable 38.5 (04)
14
Torque 05 7.5
6.8 7.5
2 0 1.3 25 50
(Hz)
0 1.5 3.0 60 120
(Hz)
(V) (V)
Variable
Torque 06 230 230
3 (07) (14)
60Hz 55 180Hz 14
Variable 38.5 (06)
14
Torque 07 7.5
6.8 7.5
4 0 1.5 30 60
(Hz)
0 1.5 3.0 60 180
(Hz)
*
These values are for the 230V class; double the values for 460V class 3~75HP inverters and multiply
the value by 2.61 for the 575V class.
†
Consider the following items as the conditions for selecting a V/f pattern.
(1) The voltage and frequency characteristic of motor.
(2) The maximum speed of motor.
‡
Select high starting torque only for the following conditions.
(5) The power cable length is > 492ft (150m).
(6) Voltage drop at startup is high.
(7) An AC reactor is inserted at the input side or output side of the inverter.
A motor with a capacity smaller than the maximum applicable inverter capacity is used.
By setting Sn-03 = 7-12, some parameters are reset to factory default for the
associated voltage. If these parameters had been previously set by the user the
values will be lost.
Setting Function
0 Deceleration to stop
1 Coast to stop
2 DC braking to stop: Stops faster than coast to stop, without regenerative operation.
3 Coast to stop with timer: Run sources are disregarded during decel. time.
Cont.
Fig. 9.2.3.1 Sn-06 = 0 Deceleration to Stop Fig. 9.2.3.2 Sn-06=1 Coast to Stop
After the stop command is input and the minimum baseblock time (Cn-37) has elapsed, DC injection braking
is applied and the motor stops.
The DC injection braking time depends on the output frequency when the stop command is input and the
setting of parameter Cn-16 (DC injection time at stop) is as shown in Fig.9.2.21.
When the power applied to an induction motor is turned off, the counter-electromotive force generated by the
residual magnetic field in the motor can cause an overcurrent to be detected when DC injection braking stop is
applied. In this case, lengthen the minimum baseblock time (Cn-37) to prevent an overcurrent (OC) during
stopping.
Cont.
After the stop command is executed, the run sources are disregarded until the time T1 has elapsed.
The time T1 depends upon the output frequency when the stop command is executed and also on the deceleration
time set by parameter (Bn-02 or Bn-04).
Sn10=1 (For 30.16 software versions or earlier, set Sn-68= –1––) The positive and negative characteristics of
the analog frequency command (-10 - +10V) is as per the following Fig. 9.2.3.5b.
Note- Only 230V: 3-40HP and 460V: 3-75HP inverters support an input of -10V - 10V analog voltage.
+10V +10V
-100% 0V 0V 100%
0% 100% -100% 0%
-10V -10V
Set Sn-23=0 (Disable) when 2 or more motors are connected to a single inverter. An alternate method can be
used to provide overload protection separately to each motor, such as connecting a thermal overload relay to
the power line of each motor.
The motor overload protection function should be set to Sn-23 = (2 or 4) (hot start protection characteristic
curve) when the power supply is turned on and off frequently since the thermal values are reset each time the
power is turned off.
For a motor without a forced cooling fan, the heat dissipation capability is lower at low speed operation. In this
case the setting for Sn-23 can be either (1 or 2).
For a motor with a forced cooling fan, the heat dissipation capability is not dependent upon the rotating speed
Therefore, the setting Sn-23 can be either (3 or 4).
To protect the motor from overload by the use of electronic overload protection, ensure that the parameter
Cn-09 is set the rated current value shown on the motor nameplate.
See Fig. 9.2.3.9. Cont.
For inverters rated 230V: 3-40HP and 460V: 3-75HP, VIN accepts an input of ±10V if parameters Sn-68=–1––
and Sn-05=1. Set Sn-24 to select the main frequency as follows:
Sn-24= 0: The frequency command is controlled by VIN (-10 - +10V).
(Corresponding command frequency: -10V - +10V→ Reverse frequency 100% -
forward frequency 100%)
1: The frequency command in controlled by AIN (4 - 20mA).
(The status of forward/ reverse is set by the user)
2: The frequency command is controlled by the sum of VIN and AIN.
3: The frequency command is controlled by the difference of VIN and AIN.
(When (VIN + AIN) < 0 or (VIN - AIN) < 0, main frequency switched to reverse status. When Sn-24 = 0, 2 or 3,
forward or reverse is controlled by main the frequency command polarity.)
The settings and functions for the multi-function input are listed in Table 9.2.3.3.
Table 9.2.3.3 Multi-function Input Settings
Note: An error message of “Multi-Fun. Parameter” / “Setting Error” will be displayed if:
1 - Setting combination of (Sn-25 - Sn28) is not organized in monotonically increasing order.
2 - Setting 21, 22 (both for speed search command) are set at the same time. Cont.
TECO – Westinghouse Motor Company (Sn-25 – Sn-28) Multi-Function Input Terminals 5-8 Parameter Details.
MA7200 PLUS Operating Manual
a. b.
Note: 1. With the exception of Sn-28= 00 or 01, the external operation mode is defaulted to 2-wire operation
and no self-sustaining function. i.e., the inverter will stop when the input contact at terminals and
are not closed.
2. In 2-wire mode, the error message “Freq. Comm. Error” will be displayed by the digital operator
when terminals and are both ON at the same time, and the inverter will stop. When cleared,
the inverter will return normal.
Cont.
TECO – Westinghouse Motor Company (Sn-25 – Sn-28) Multi-Function Input Terminals 5-8 Cont. Parameter Details.
MA7200 PLUS Operating Manual
Sn-25=02 Multi-Step Speed Command 1
Sn-26=03 Multi-Step Speed Command 2
Sn-27=04 Multi-Step Speed Command 3
Sn-28=05 Multi-Step Speed Command 4
Sn-28=06 Jog Frequency Selection
There are 16 (maximum) step speed command selections from the combination of the 4 Multi-Step Speed
Commands and the jog frequency command.
Multi-Step Speed command 1 - 4 and Jog Frequency Selection Setting Table 9.2.3.4.
Table 9.2.3.4
Fig. 9.2.3.12 Timing Chart for Multi-Step Speed and Jog Command
*1 When parameter Sn-05=0, the frequency reference command is set by An-01.When Sn-05= 1,
the reference command is input from the analog terminals VIN and AIN.
*2 If parameter Sn-29= 0, the auxiliary frequency (the 2nd step frequency setting: AUX frequency) is
input from the AUX terminal. If the parameter Sn-29 0, the 2nd step frequency setting is determined by
parameter An-02. Cont.
TECO – Westinghouse Motor Company (Sn-25 – Sn-28) Multi-Function Input Terminals 5-8 Cont. Parameter Details
MA7200 PLUS Operating Manual
Sn-25-28=07 Acceleration Time And Deceleration Time Change
The acceleration time and deceleration time can be changed through the control terminals - as
described on page 3-4.
Sn-25-28=08 External Baseblock (N.O. Contact)
Sn-25-28 =09 External Baseblock (N.C. Contact)
Either of these settings will control inverter baseblock operation, through the multi-function input terminals.
During running when an external baseblock signal is detected, the digital operator will display “B.B. Alarm”
and the inverter output is blocked. After the baseblock signal is cleared, the motor will resume operationl.
During deceleration, when an external baseblock signal is input, the digital operator will display “ B.B. Alarm”
and the inverter output is blocked and the output frequency will drop to zero. The motor will then coast to stop
freely. After the external baseblock signal is cleared, the inverter will remain in the stop mode.
Sn-25-28=10 Acceleration and Deceleration Ramp Hold
This setting will pause the acceleration or deceleration of the motor and maintain the current output frequency.
The motor will coast to stop if an OFF command is input while the acceleration / deceleration ramp hold input is
ON and the current output frequency will be stored. When the ramp hold signal is released the acceleration /
deceleration ramp will resume at the stored frequency. (See Fig. 9.2.3.13 below)
TECO – Westinghouse Motor Company (Sn-25 – Sn-28) Multi-Function Input Terminals 5-8 Cont. Parameter Details
MA7200 PLUS Operating Manual
Remote Control:
The Run command and Frequency command is performed through the control terminal inputs
OFF
or the RS-485 communication port. It is set by the combination of settings of parameters Sn-
04 and Sn-05. The REMOTE-REF and the SEQ LED’s are ON.
Local Control:
ON The Run and Frequency commands are performed through digital operator. The REMOTE-
REF and SEQ LED’s are OFF.
The LOCAL to REMOTE mode can only be changed when the inverter is in the STOP mode.
TECO – Westinghouse Motor Company (Sn-25 – Sn-28) Multi-Function Input Terminals 5-8 Cont. Parameter Details
MA7200 PLUS Operating Manual
Upper Limit
Output Freq.
Lower Limit
TECO – Westinghouse Motor Company (Sn-25 – Sn-28) Multi-Function Input Terminals 5-8 Cont. Parameter Details
MA7200 PLUS Operating Manual
Cont.
TECO – Westinghouse Motor Company (Sn-25 – Sn-28) Terminals 5-8 Cont. & Sn-29 Parameter Details
MA7200 PLUS Operating Manual
The AUX analog input can provide two groups of gain and bias; Sn-29 =1-3 and Sn-29=13-15. When
Sn-29=13-15, the adjustment of gain and bias is similar to the GA series. (See Fig. 9.2.3.17)
The following Fig. 9.2.3.18 shows the multi – function analog input characteristics.
Cont.
100% 2.00
FGAIN
Aux. Freq.
Command
1.00
0%
0V 0V 10V
Multi-function Analog Input 10V 5.0V
Multi-function Analog Input
10% 10%
FBAIS 2
FBAIS 1
0%
0V 5V 10V
0% -10%
0V Multi-function Analog Input 10V
200%
Detection Level
Excess Load
100%
VBAIS
0% 0%
0V Multi-function Analog Input 10V 0V Multi-function Analog Input 10V
10
DC Braking
100%
Coefficient
Reduction
Current
1
0V 1V 10V 0%
0V Multi-function Analog Input 10V
Multi-function Analog Input
ACC/DEC Time (Bn-01 to 04
Real ACC/DEC Time =
Reduction Coefficient (TK)
Stall Prevention
0V 1.5V 10V
Freq. Command
Frequency 4
100% 100%
Lower Limit
Jump
0% 0%
0V Multi-function Analog Input 10V 0V Multi-function Analog Input 10V
: This parameter is used for serial communication (RS485). The analog value of AUX 0-10V
can be read through serial communication. The scaling is (0 -10V = 0-1023). Refer to the
‘RS-485 MODBUS/PROFIBUS Application Manual’ for further details.
Cont.
Remote Mode:
When parameter Sn-04=1or 2, or one of multi-function input terminals - is set as
OFF
Local/remote control I mode or Local/remote control II mode and the input to the terminal is
OFF. The Remote SEQ LED on digital operator is ON.
Local Mode:
When parameter Sn-04 = 0 or the multi-function input terminal - is set as Local/remote
ON
control I mode and contact terminal is ON. The Remote-SEQ LCD is OFF, and the RUN
command is from the digital operator.
Remote mode:
When parameter Sn-05 = 1,2 or one of the multi- function input terminals - is set as
OFF
Local/remote control I mode or Local/remote control II mode and the input to the terminal is
OFF. The Remote-REF LED on the digital operator is ON.
Local mode:
When Sn-05 = 0 or one of the multi- function input terminasl - is set as Local/remote
ON
control I mode and contact terminal is ON. The Remote-REF LED is OFF and the RUN
command is from digital operator.
TECO – Westinghouse Motor Company (Sn-30–Sn-32) Multi-Function Output Cont. Parameter Details
MA7200 PLUS Operating Manual
Sn-30-32=13 Fault
If a fault occurs, the multi-function output terminal is ON. However, no response will occur if a
communication fault occurs.
TECO – Westinghouse Motor Company (Sn-30–Sn-32) Multi-Function Output Cont. Parameter Details
MA7200 PLUS Operating Manual
Description
Sn-33 & Sn-34
Monitored Items
Setting
Input Output
TECO – Westinghouse Motor Company (Sn-30–Sn-32) Multi-Function Output Cont. -Sn-34 Parameter Details
MA7200 PLUS Operating Manual
Description
Sn-33 & Sn-34
Monitored Items
Setting
Input Output
The output gain (Bn-14 and Bn-15) will determine the actual output voltage at the multi-function analog output
terminals AO1, AO2. The specified multiple of 10V will correspond to the 100% output monitored value.
The following Table 9.2.3.8 shows the pulse output frequency for various Sn-35 settings.
Table 9.2.3.8
Sn-35 Setting Pulse Output Frequency Applicable Freq. Range
0 1 × Inverter output frequency 3.83 -400.0Hz
1 6 × Inverter output frequency 2.56 - 360.0Hz
2 10 ×Inverter output frequency 1.54 - 210.0Hz
3 12 × Inverter output frequency 1.28 - 180.0Hz
4 36 × Inverter output frequency 0.5 - 60.0Hz
TECO – Westinghouse Motor Company (Sn-33–Sn-34) Multi-Function Output Cont. - Sn-38 Parameter Details
MA7200 PLUS Operating Manual
In auto operation mode, presetting the frequency by the multifunction input terminals - , and the
frequency UP/DOWN function is invalid. However, if the input JOG command is set as FJOG, RJOG, they will
have priority (refer to Sn-25 - 28) .
Example: Fig. 9.2.3.21a shows single cycle auto-run using the following parameter values.
Sn-44=1 Sn-45 - 47=1(FWD) Sn-48=2(REV) Sn-49 - 60=0
An-01=15Hz An-02=30Hz An-03=50Hz An-04=20Hz
Bn-21=20s Bn-22=25s Bn-23=30s Bn-24=40s
An-05 - 16=0Hz Bn-25 - 36=0s
Hz
(An-03) (An-03)
50Hz
(An-02) (An-02)
30Hz
(An-01) (An-01)
15Hz
t
(An-04) (An-04)
20Hz
20s 25s 30s 40s 20s 25s 30s 40s
(Bn-21) (Bn-22) (Bn-23) (Bn-24) (Bn-21) (Bn-22) (Bn-23) (Bn-24)
(An-03)
50Hz
(An-02)
30Hz (An-04)
20Hz
(An-01)
15Hz
The ACC/DEC times will follow the settings of Bn-01, Bn-02 in Auto_Run Mode.
If the set values of Bn-21to Bn-36 are all zero, the Auto_Run Mode is disabled.
TECO – Westinghouse Motor Company (Sn-44 - Sn-60) & Sn-61 – Sn-62 Cont. Parameter Details
MA7200 PLUS Operating Manual
The P parameters, together with interacting parameters from other groups, are used to set and control the following
eleven categories In this section only the P parameters are described in detail. The other related parameters are
described in their own individual sections
1. Scaled Feedback and Engineering units
2. Programmable Local / Remote Switch
3. PID Sleep Functions
4. External PID Functions (Input / Output Terminal)
5. External PID Functions (Gain Setting and Monitoring)
6. Load Loss Detection Function
7. Over Feedback Function for PID Feedback Signal
8. Low Feedback Function for PID Feedback Signal
9. Low Suction Detection Function
10. Flow Meter Display
11. Power Meter, KWh Meter, and Energy Cost Usage.
Table 9.2.4.1
TECO – Westinghouse Motor Company P1-03 - P2-04 cont. – P1-07 Parameter Details
MA7200 PLUS Operating Manual
Table 9.2.4.2 shows the engineering units that can be selected by P1-01.
Engineering Engineering
Setting Description Setting Description
Unit Unit
0 Set by Cn - 28 13 MPM meter / minute
meter3 /
1 % % 14 CMM
minute
2 PSI PSI 15 W W
3 GPH gallon / hour 16 kW kW
gallon /
4 GPM 17 °C °C
minute
5 inW Inch water 18 m meter
6 FPM feet / minute 19 A A
7 CFM feet3 / minute 20 RPM RPM
8 in inch 21 SPM stroke/minute
9 ft feet 22 /s unit / s
10 HP HP 23 /m unit / m
11 °F °F 24 /h unit / h
meter /
12 m/s 25 - none
second
Example: P1-01 = 2 (PSI), P1-02 = 300, then the PID Feedback Signal
(0 – 10V / 4-20mA) = 0 - 300PSI.
P1-01 must be set first and P1-02 must be set second before any other Engineering Units related parameters
can be set.
Monitor point Un-34, PID Feedback Display, is used to monitor the PID feedback signal applied to terminal AIN or
VIN as set by parameter Sn-24. The Engineering Units and maximum value are set by parameters P1-01 and
P1-02. The monitor value is zero if PID function is disabled. (See Fig. 9.2.4.1 below)
Fig. 9.2.4.1
TECO – Westinghouse Motor Company P1-03 - P2-04 cont. – P1-07 Parameter Details
MA7200 PLUS Operating Manual
][
P1-03 Local / Remote Key (0 -1)
P1-03=0: Local / Remote key is enabled.
1: Local / Remote key is disabled. (When disabled this key is used as a JOG key)
When P1-03 is enabled, the local / remote function is effective when the inverter is in stop mode. Below is a list
of Run Source, Frequency Source, SEQ LED Status, and REF LED Status during Remote Mode and Local Mode.
When P1-03 is enabled, the inverter is in remote mode after power-on and the Local / Remote switch is effective
only when the inverter is in stop mode.
Generally, the local / remote switch is used when Sn-04 and Sn-05 = 0 at the same time (either the RUN source
or Frequency source is controlled by the keypad). The local / remote function is disabled if both Sn-04 and Sn-05
are set to 0.
When P1-03 is disabled, the Local / Remote key operates as a JOG key. The JOG function is effective if:
1 -The inverter is in stop mode and
2 - Sn-04 = 0 (Run source is from the keypad).
P2-01 Sleep start level (000.00 – 100.00%) Can be changed during operation.
P2-02 Sleep start delay (000.1 – 600.0sec.) Can be changed during operation.
P2-03 Sleep wake up level (000.00 – 099.99%) Can be changed during operation.
P2-04 Sleep wake up delay (000.1 – 600.0sec.) Can be changed during operation.
Figs. 9.2.4.2a and 9.2.4.2b below show a block diagram and a graph illustrating the sleep function.
TECO – Westinghouse Motor Company P1-03 - P2-04 cont. – P1-07 Parameter Details
MA7200 PLUS Operating Manual
When the PID output falls below the Sleep Start Level P2-01 for a time exceeding the Sleep Start Delay P2-02
setting, the sleep function will be activated.
The PID Sleep function can also be activated using a digital input. When the corresponding digital input
Sn-25 –28 = 33 is ON for a time exceeding Sleep Start Delay P2-02 setting, the sleep function will be activated.
If the sleep start level P2-01 is less than the minimum output frequency set by Cn-07, and none of the multi-
Functional input terminals Sn-25-28 are set to =33 (PID Sleep), the sleep function will be disabled.
A "DI PID Sleep Setting Error" will occur if any of Sn-25-28 is set to =33 (PID Sleep) and:
1.The PID function is disabled, Sn-64 = 0 or,
2.The PID sleep function is disabled, P1-04 = 0.
The PID Wakeup Direction P1-05 is used to set the condition for PID Wakeup Check.
0: PID Wakeup while the PID feedback rises above the wakeup level.
1: PID Wakeup while the PID feedback falls below the wakeup level.
While the PID sleep function is valid, the PID wakeup direction also affects the PID function.
Sleep Wakeup Level P2-03 and Sleep Wakeup Delay P2-04, are used for PID Wakeup Check. When the inverter
is in the PID sleep mode, and the PID feedback falls below or rises above (direction set by P1-05 PID Wakeup
Direction) the sleep wakeup level P2-03 for a time exceeding the programmed wakeup delay time P2-04, the
inverter will exit the sleep mode and resume run.
If PID sleep is enabled and the inverter is in PID sleep mode, the During PID Sleep Monitor Un-35 will be 1.
If any of Multi-Function Output Functions Sn-30 -32 is set as "During PID Sleep", the corresponding output will be
ON.
If the inverter is in PID sleep mode, the accumulated integration error of the PID function will be cleared.
External PID
The following parameters pertain to the external PID function input and output terminals.
TECO – Westinghouse Motor Company P1-03 - P2-04 cont. – P1-07 Parameter Details
MA7200 PLUS Operating Manual
The External PID Function P1-06 is used to activate the external PID function and to set output terminal AO1
or AO2 to external PID output signal.
The External PID Function is enabled when P1-06 is set to a nonzero value and the inverter is in the DRIVE
mode, independent of the RUN / STOP status of the inverter
If the External PID Function P1-06 is set to select output AO1 or AO2, the corresponding parameter Sn-33 or
Sn-34 will be set to = 14 (Ext. Output 2) automatically, and cannot be changed until P1-06 is set = 0 (Invalid).
The External PID Set Point Source P1-07 and External PID Feedback Source P1-08, are used to select the input
source of the set point and feedback of the external PID function as shown in the following table 9.2.4.3.
If P1-07 and P1-08 set to the same source, the "Ext PID Setting Error" message will be displayed.
Generally, each of the analog input terminals AIN (0/4-20mA), VIN (0-10V), and AUX (0-10V), can be used for the
following provided that certain conditions are met :
1-Frequency Command Source, when Sn-05=1
2-Main PID function, when SN-64=1 for both set point and feedback.
3-External PID, when P1-06= 1 or 2 for both set point and feedback.
When selected by a given function, that analog input is not available for any other function, and must be
considered when planning for a particular application. If any of the unavailable terminals are selected as the
External PID Function set point or feedback source, an "Ext PID Setting Error" message will occur.
The following tables 9.2.4.4a and 9.2.4.4b serve to further illustrate the terminals that are available to the external
PID loop under the conditions specified.
Table 9.2.4.4a
Terminals available for external PID while (main) PID is DISABLED (Sn-64 = 0)
Terminals
Sn-05 Sn-24 Sn-29
Available to Ext. Comment
Setting Setting Setting
PID
0 AIN, AUX VIN (0-10V) is used as the Frequency command
1 1 VIN, AUX AIN (0/4-20mA) is used as the Frequency command
0
2 or 3 AUX (0-10V) VIN & AIN are used as the Frequency command
0, 2 or 3 ----- VIN, AIN, & AUX -------
Cont.
Table 9.2.4.4b
Terminals available for external PID while (main) PID is ENABLED (Sn-64 ≠ 0)
Terminals
Sn-05 Sn-24 Sn-29
Available to Ext. Comment
Setting Setting Setting
PID
VIN is used as main PID feedback
0 9* AIN (0/4-20mA)
AUX is used as main PID set point
AIN is used as main PID feedback
9 VIN (0-10V)
AUX is used as main PID set point
1
1 AIN is used as main PID feedback
≠9 AUX (0-10V)
VIN is used as main PID set point
None
VIN and AIN are used as main PID feedback
2 or 3 9* (External PID is
AUX is used as main PID set point
unavailable)
0 AIN, AUX VIN is used as main PID feedback
0, 2, or 3 1 ----- VIN, AUX AIN is used as main PID feedback
2 or 3 AUX VIN and AIN are used as main PID feedback
*Terminal VIN is used as the main PID feedback and Sn-29 must equal 9 to set terminal AUX as the main PID set
point, otherwise an error message will be displayed.
If the AUX input is selected for use by the External PID Functions (P1-07=3) or (P1-08=3), Sn-29 will be set to 18
(Ext PID Set point) or 19 (Ext PID Feedback) automatically, and can not be edited until input AUX is not selected
as an External PID Function Source.
The following parameters pertain to the external PID function gain settings and monitoring.
Cont.
Fig. 9.2.4.5 below is a block diagram depicting the external PID function.
When the External PID Set Point P1-07 is set to 0 (keypad), P2-05 is used to the value of the set point in percent.
External PID Feedback Gain P2-06 is used to set the feedback gain for the External PID Feedback Source P1-08.
Note: If the Set Point Source P1-07 and Feedback Source P1-08 are set to the same input an ERROR
MESSAGE will occur.
External PID P Gain P2-07 is used to set the proportion gain (01 – 10).
External PID I Time P2-08 is used to set the integral time (0 – 100 sec.). Setting I to= 0, disables the integral
function.
External PID D Time P2-09 is used to set the differential time (0 – 1 sec.). Setting D to =0, disables the differential
function.
External PID Bias P2-10 is used to set the offset (-100 to +100%).
External PID I Limit P1-09 is used to set the integral limit (1 – 100%).
External PID Filter P1-10 is used to set the filter time constant (0 – 2.5 sec.).
External PID Feedback Un-42, is used to monitor the feedback of the External PID Function.
External PID Input, External PID Output, and External PID Output 2 are monitored by Un-43, Un-44, and Un-45
respectively.
The PID Input and Output 2 can be accessed through Analog Output Terminal AO1 or AO2 by setting the
corresponding parameter Sn-33 and Sn-34 to =12 (External PID Input) or to =13 (External PID Output)
By setting one of the digital inputs Sn25-28 to =31 (External PID Invalid), the External PID function can be
disabled by activating that input. During the External PID Invalid mode, the PID feedback, Input, Output 1, and
Output 2 are equal to zero.
By setting one of the digital inputs Sn25-28 to =32 (External PID Integration Reset), the accumulated integration
error can be reset by activating that input.
The Load Loss Detection Level can be set by Multi –function Analog Input parameter Sn-29 (AUX Function)
when it is set to 16 or by P3-01 Load Loss Det. Level, when Sn-29 is ≠ 16.
Note: When Sn-29 is set to =16 (Aux Function), the load loss level is determined by the analog value applied
to the AUX input terminal and parameter P3-01Load Loss Detect Level is invalid.
P3-01 Load Loss Detect Level is set as a percentage of inverter rated current. When Sn-29 = 16, the Load Loss
Detect Level is determined by the voltage applied to the AUX input terminal as shown in Fig. 9.2.4.6 below.
200%
Inverter Rated
Output Current
0% Multi-function
0V Analog Input
10V
When the inverter output current falls below the Load Loss Detect Level for a time exceeding the programmed
Load Loss Detect Time P3-02, the inverter status will be as set by parameter P3-03 Load Loss Action as shown in
the following table 9.2.4.5. Also, if any of the Multi-Function Outputs Sn-30 (Relay), Sn-31 (DO1), or Sn-32 (DO2)
are set to =24 (Load Loss Detect), that output will be turned ON.
Below Fig. 9.2.4.6 shows a block diagram and graph illustrating the Load Loss Detection Function.
Relay
Inverter output current (Sn-30=24)
Motor
Current
Load Loss
Detection ON ON
Signal
P3-02 P3-02
P3-05 Over feedback detection delay time (Cannot change during operation)
P3-05 Range: 0000.0 – 6000.0 sec.
If PID is enabled (Sn-64 ≠ 0), Over Feedback Detection is enabled if P3-06 Over Feedback Action is set to =1 or 2
or at least one of Multi-Function Outputs Sn-30 (Relay), Sn-31 (DO1), or Sn-32 (DO2 or R2 Relay) is set to =25
(Over Feedback)
When PID feedback rises above the Over Feedback Level set via P3-04 for the time exceeding the programmed
Over Feedback Delay Time P3-05, the inverter status will be controlled by parameter P3-06 Over Feedback Action
as shown in the following table 9.2.4.6. Also if any of the Multi-Function Outputs Sn-30 (Relay), Sn-31 (DO1), or
Sn-32 (DO2 or R2 Relay) are set to =25 (Over Feedback), that output will be turned ON.
P3-08 Low feedback detection delay time (Cannot change during operation)
P3-07 Range: 0000.0 – 6000.0 sec.
P3 – 07 Relay
Low Feedback (Sn-30=26)
Level P3 – 08 Low Feedback DO1
PID Feedback Low Feedback Detect Digital (Sn-31=26)
Delay Time Output Select DO2 or
R2 Relay
(Sn-32=26)
Sn-64 ≠ 0
PID Enabled
=1 Load Loss
P3 – 09 Alarm
Low Feedback
=2 Load Loss
Action
Fault
If PID is enabled (Sn-64 ≠ 0), Low Feedback Detection is enabled if P3-09 Low Feedback Action is set to =1 or 2
or at least one of Multi-Function Outputs Sn-30 (Relay), Sn-31 (DO1), or Sn-32 (DO2 or R2 Relay) is set to =26
(Low Feedback)
When the PID Feedback falls below the Low Feedback Level set via P3-07 for the time exceeding the
programmed Low Feedback Delay Time P3-08, the inverter status will be controlled by parameter P3-09 (Low
Feedback Action) as shown in the following Table 9.2.4.7. Also if any of the Multi-Function Outputs Sn-30 (Relay),
Sn-31 (DO1), or Sn-32 (DO2 or R2 Relay) are set to =26 (Low Feedback), that output will be turned ON.
P3-10 Low Suction Detect is used to select which signal is used for low suction detection as shown in the
following Table 9.2.4.8.
Table 9.2.4.8 Low Suction Detect Signal Selection
P3-10 Detection Signal
Value PID Error (PID Input) Output Current
1 1 0
2 0 1
3 BOTH
When P3-10 Low Suction Detect is set to =1, (Detect PID Error), the PID Error (PID Input, Un-15) is used for low
suction detection.
When P3-10 Low Suction Detect is set to =2, (Detect Current), the output current is used for low suction
detection.
When P3-10 Low Suction Detect is set to =3, both the PID Error and Output Current are used for low suction
detection.
In order to generate a Low Suction Detection output, the following conditions must be satisfied for the time
specified by P3-11Low Suction Det. Time.
1. Sn-64 ≠ 0 (PID is enabled) and the Un-15 PID Input (PID Error) is higher than P3-12 Low Suc. PID Error set
level.
2. The output frequency is > Cn-01 (Max. Output Frequency) - Cn-31(Frequency Agree Detection Width)
The Low Suction Detection function block diagram is shown in the following Fig. 9.2.4.9.
Cont.
P3 – 12
Low Suction
PID Error
P3 – 10
Un-15 Low Suction
PID Error Detection Select
1 - PID Error
P3-11 Low ( P3-14) Low
2 - Output Current
Suction Suction Action &
3 - Both Detection Time Digital Outputs
Output Current
P3-13
Current
Detection Level
P 3-14 Low Suction Action, is used to set the inverter action after low suction detection has occurred per
the following Table 9.2.18.
Table 9.2.4.9 Inverter Action vs. P3-14 Value
P3-14 Inverter Status Message Fault Contact Output
0 Continue Running No Message No operation
1 Continue Running Over Feedback Alarm No operation
2 Shut Down Over Feedback Fault Operation
Over Feedback Fault Operation
3 Shut Down and Restart
(before restart) (before restart)
The following Fig. 9.2.4.10, is a block diagram showing the Low Suction Output function.
P3-16 Low Suction Restart Selection, determines the action while the inverter restarts as per the following
Table 9.2.4.10.
Table 9.2.4.10 Low Suction Restart Action
Action during Restart
P3-16 DC-injection Description
Speed Search
braking
This setting is used when the restart delay time is
0 Valid Invalid short and the motor is still running because of
inertia.
Depends on the This setting is used when the restart delay time is
1 Invalid
setting of Cn-17 long enough to stop the motor before restart.
If low suction is detected and any of the Multi-Function Output Functions (Sn-30 -32) are set to 28 (Low Suction),
the corresponding terminal will be ON. If P3-11Low Suction Action is set to =3 (Shut Down and Restart), the
corresponding terminal will be OFF after the inverter restarts.
P4-01Flow Meter Selection, is used to enable or disable the flow meter function and to select one of two the inputs
for this function as follows.
1. Terminal Aux: 0-10V or 4-20mA signal. (Note – If using a 4-20 mA input signal, place
a 500Ω resistor from the AUX input terminal to GND).
2. Terminal A(+) / A(-): Pulse Train Input with open-collector or complementary interface.
The pulse input frequency range is 50Hz - 32kHz.
The following Table 9.2.4.12 shows the P4-01 function and the parameters used with selection 1 or 2.
TECO – Westinghouse Motor Company P3-10 - P3-16 Cont. & P4-01 – P4-05 Parameter Details
MA7200 PLUS Operating Manual
Flow Meter monitor point Un-41 is used to display the output of the flow meter function in GPM. If the P4-01 is
set to 0, the Flow Meter is zero.
Fig. 9.2.4.11below is a diagram of the flow meter function when Flow Meter Selection P4-01 is set to =1
(AUX input).
When P4-01 is set to =1(AUX Input), the Flow Meter signal is input to terminal AUX and parameters P4-02 (Max
Flow for 10V AUX) and P4-03 (AUX for No Flow) are used to set flow meter functions. Also, the parameters below
will be set automatically.
1. Parameters P4-04 and P4-05.
2. AUX Function Selection (Sn-29)
3. Terminal AUX Gain and Bias (Bn-09 and Bn-10).
These parameters can not be edited until the setting of P4-01 is changed. Also when P4-01 is set to =1 any
previous AUX Function (Sn-29) setting will become invalid.
An error message "Flow Meter Setting Error" will be displayed if P4-01 is set to 1 and one of the conditions below
is satisfied.
1. Sn-29 (AUX Function Selection) =9 (PID Target).
2. P1-07 (External PID Set Source) =3 (AUX Function).
3. P1-08 (External PID Feedback Source) =3 (AUX Function).
P4-02 Max Flow for 10V AUX, is used to set the maximum flow level in GPM, which corresponds to a 10 V input
to the Aux input.
Example: P4-02 is set to = 2500 GPM (max flow level).
Aux input 0 – 10 V = 0 - 2500GPM.
P4-03 Aux for No Flow, is used to offset the input signal to terminal AUX, which corresponds to zero flow.
An example of this would be if the input flow signal is 4-20mA, where 4mA = 0 GPM, and a 500 resistor is used
between AUX and GND. The input voltage to the AUX terminal would be 4mA x 500 = 2V. P4-03 would then be
set to =2V so that 4 mA would represent zero flow. The maximum flow would be as set in the previous example
by P4-02.
Fig. 9.2.4.12 below is a diagram of the flow meter function while Flow Meter Selection P4-01 is set to 2 (Pulse Train
Input).
CN2
IP12 1
+12V >
(External Pulse Train
Supply) Circuit P4-04
IG12 2
P4-01=2 > Pulse
Un-41
Pulse Multiplier
Monitor Point
Train Input A(+) P4-05 GPM
3
> TP1 Flow Meter
OPEN Offset
A(-) 4 PULL UP
>
The following parameters pertain to Power Meter, kWH and Energy use.
The following Table 9.2.4.13, sows the parameters for these functions.
Un-36 Output Power, is used to monitor the output power in kW. The display range is 0.0 - 999.9kW.
Un-37 Energy Used in kWh and Un-38 Energy Used in MWh, are used to monitor the total energy used by
the inverter. The maximum value of monitor energy is 50000MWh.
Example: If 800 kWh of energy is used, Un-37 = 800 kWh and Un-38 = 0 MWh.
If 32.3 MWh of energy is used, Un-37 = 300 kWh and Un-38 = 32 MWh.
P5-01 Energy Cost per kWh, is used to set the unit energy cost per kWh.
Cont.
TECO – Westinghouse Motor Company P5-01 –P5-02 Cont. & Un-01 –Un-11Parameter Details
MA7200 PLUS Operating Manual
Un-39 Energy Cost in $ and Un-40 Energy Cost in 10000, are used to monitor the total energy cost of inverter.
The maximum value of monitor energy cost is 250 Million $
Example: If the energy cost is 2,000$, Un-39 = 2000$ and Un-40 = 0.
If the energy cost is 123,200$, Un-39 = 3200$ and Un-40 = 12.
When the power is OFF, the inverter will retain the values of energy used (Un-37, Un-38) and energy cost
(Un-39, Un-40), and the stored data will be available after power up.
P5-02 Reset Energy Usage is used to clear the monitor variables for energy usage and energy cost.
P5-02 = 0: No Reset
P5-02 = 1: Reset (The data will be cleared automatically after P5-02 is set to =1)
Through the settings of Sn-33, Sn-34, the above contents can be output to at the multi-function analog
output terminals (AO1, AO2) at various set voltage levels between 0 and 10V.
The parameter can monitor the external analog terminal voltage VIN (0 - 100% / 0 - 10V). The voltage can be
output through the multi-function analog output terminal AO1, AO2 (Sn-33=05 or Sn-34=05). The output voltage
is the PID feedback voltage when the PID function is used. Refer to App-1 PID Application Note.
The parameter can monitor the external analog terminal current AIN (0 -100% / 0 -20mA). The current can be
output through the multi-function analog output terminal AO1, AO2 (Sn-33=06 or Sn-34=06). The output current
is the PID feedback voltage when the PID function is used. Refer to App-1 PID Application Note.
The parameter can monitor the multi-function analog input terminal AUX voltage (0 -100% / 0 -20mA). The voltage
can be output through the multi-function analog output terminal AO1, AO2 (Sn-33=07 or Sn-34=07). The output
voltage is the PID target voltage (reference) when the PID function is used. Refer to App-1 PID Application Note.
The parameter monitors the analog output terminals AO1, AO2 voltage (0 - 10V). The output gain can be
adjusted through the setting of parameters Bn-14 or Bn-15.The outputs are determined and varied proportionally
according to the setting of (Sn-33 or Sn-34).
The parameter monitors the status (ON or OFF) of input terminals 1 thru 8.
TECO – Westinghouse Motor Company P5-01 –P5-02 Cont. & Un-01 –Un-11Parameter Details
MA7200 PLUS Operating Manual
The parameter will monitor the status (ON or OFF) of output terminals RA-RC or R1A-R1C, or DO1-DOG,
DO2-DOG, or R2A-R2C.
Un-13 - PG Feedback
Un-14 - PG Speed Compensation
These parameters will monitor the PG speed feedback and the PG speed compensation signal if the PG
feedback function is used.
The values in Fig. 46, 47 (on page APP-5, APP-6) can be monitored through the parameters of Un-15, Un-16
and Un-17. Moreover, the multi-function analog output terminal AO1, AO2 can be used to monitor the output
value through the proper setting of Sn-33 and Sn-34.
Un-18 - Message 1
Un-19 - Message 2
Un-20 - Message 3
Un-21 - Message 4
These parameters are used to display the fault messages whenever a fault has occurred. The user can take
proper action for trouble-shooting based upon the displayed message.
The parameter is used to count the elapsed time from the previous fault to the latest fault. The setting range
is 0 - 65536 Hr. After the fault(s) has been cleared and system reset, Un-22 will be reset to zero.
The above parameters will display the inverter status at the time of the latest fault. The contents of parameters
Un-23 -29 will be cleared after the fault(s) has been cleared and the system is reset.
This parameter will record the cumulative operation time from input power-on to input power-off. Its value is
0 - 65535 Hr. If the value exceeds 65535, it will restart from 0.
This parameter will record the cumulative operation time from output power-on to output power-off. Its value is
0 - 65535 Hr. If the value exceeds 65535, it will restart from 0.
10.1 General
The MA7200 PLUS has basically two modes of operation when a problem occurs during operation; A Fault or a
Warning.
10.1.1 Fault
When a Fault occur, the Fault code is displayed on the Digital Operator and the Fault output contact (RA-RB-RC or
R1A-R1B-R1C, DO1, DO2 or R2A-R2C) activates. The inverter shuts off and the motor stops. In order to restart the
Inverter, the Fault must be identified and cleared and then the Reset key on the Digital Operator can be pressed or
the digital input to terminal 4 can be activated. The main power to the inverter can also be cycled.
The following Table 10.1.1.1shows the Fault display on the Digital Operator, the Fault description, the possible cause
and suggested remedy.
Cont.
TECO – Westinghouse Motor Company Fault Messages, Causes and Remedies Cont.
MA7200 PLUS Operating Manual
EEPROM fault ON
Inverter
EEPROM Disturbance of external
EEPROM (BCC, no.) is bad. ON Reset NVRAM by running Sn-03.
noise
Replace the control board if the fault
Excessive impact or
can’t be cleared.
vibration
Inverter A/D A/D converter (inside the CPU)
ON
fault
Cont.
TECO – Westinghouse Motor Company Fault Messages, Causes and Remedies Cont.
MA7200 PLUS Operating Manual
TECO – Westinghouse Motor Company Fault Messages, Causes and Remedies Cont.
MA7200 PLUS Operating Manual
The following table 10.1.2.1 shows the Warning display on the Digital Operator, the Warning description, the
possible cause and suggested remedy.
Cont.
TECO – Westinghouse Motor Company Warning Messages, Causes and Remedies Cont.
MA7200 PLUS Operating Manual
Cont.
TECO – Westinghouse Motor Company Warning Messages, Causes and Remedies Cont.
MA7200 PLUS Operating Manual
NOTES-
TECO – Westinghouse Motor Company Warning Messages, Causes and Remedies Cont.
MA7200 PLUS Operating Manual
In V/f control motor parameters Cn-09 – Cn-13, max. & min. values are determined by the TWMC standard motor
specification limit.
Cont.
TECO – Westinghouse Motor Company Appendix A Control Mode Selection & Auto-Tuning Cont.
MA7200 PLUS Operating Manual
Auto-tuning Procedure
1. Disconnect the motor from the load and ensure that the wiring between the inverter and the motor is sized and
connected properly. The difference between inverter capacity and motor rating should not be greater than two frame
sizes.
2. Switch to PRGM operation mode by pressing the Digital Operator PRGM / DRIVE key.
3. Input the Motor Rated Voltage Data to parameter Cn-03 (Maximum Output Voltage), the Motor Rated Frequency to
parameter Cn-04 (Maximum Voltage Frequency) and the motor rated current (FLA) to parameter Cn-09, using the
data from the motor’s nameplate. Enable the Sensorless Vector Control Mode by setting parameter Sn-67 = 1.
4. Enable the Auto-tuning Function by setting parameter Sn-66 = 1.
5. Switch to DRIVE operation mode by pressing the PRGM / DRIVE key and then run the inverter by pressing the
RUN key.
6. The inverter immediately enters into the auto-tuning process, taking approximately 25 seconds for completion. The
inverter will then return to a stopped condition. If an abnormality occurs during the auto-tuning operation press the
STOP key to stop the auto-tuning process.
7. When complete, press the STOP key to return the system to the normal operation mode. The value of motor
parameters will be automatically stored in these parameters: Cn-57 (Motor Line-to-Line Resistance R1), Cn-58
(Motor Rotor Equivalent Resistance R2), Cn-59 (Motor Leakage Inductance Ls) and Cn-60 (Mutual Inductance Lm).
TECO – Westinghouse Motor Company Appendix A Control Mode Selection & Auto-Tuning Cont.
MA7200 PLUS Operating Manual
MODEL - - FP15R06W1E3
*1
1 MA7200-2001-N1 CODE 4H300D6730027 4P106C01600A1 4LA32X025S01
Q’TY 1 1 1
MODEL - - FP20R06W1E3
*1
2 MA7200-2002-N1 CODE 4H300D6730027 4P106C0160003 4LA32X026S01
Q’TY 1 1 1
7MBR30SA MUBW20-
MODEL - -
060 06A7
3 MA7200-2003-N1 CODE 4H300D6740022
*2
4P106C01800B1 277831619 277830132
Q’TY 1 1 1
7MBR50SA MUBW30-
MODEL - -
060 06A7
5 MA7200-2005-N1 CODE 4H300D6740022
*2
4P106C01800C9 277831627 277830141
Q’TY 1 1 1
MODEL - - 7MBP50RA060 DF75LA80
*2
7.5 MA7200-2007-N1 CODE 4H300D6740022 4P106C0210001 277831660 4M903D1480016
Q’TY 1 1 1 1
Q’TY 1 1 1 1
Q’TY 1 1 1 1
Q’TY 1 1 1 1
Q’TY 1 1 1 3
Cont.
TECO – Westinghouse Motor Company Appendix B Spare Parts - 230V Class (NEMA1) 1– 40 HP
MA7200 PLUS Operating Manual
Table B.1.1 - 230V Class (NEMA1): Control Board, Power Board, Power Module and Diode Module (Cont.)
INVERTER & PARTS NAME
Control PC Power Power Module
Diode Module
Board Board (IGBT)
HP MODEL SPEC.
Table B.1.2 - 230V Class (NEMA1): Cooling Fan and Braking Resistor
INVERTER & PARTS NAME
Braking
Cooling Fan
Resistor
HP MODEL SPEC.
Q’TY 1 1 1
Q’TY 1 1 1
Cont.
TECO – Westinghouse Motor Company Appendix B Spare Parts - 230V Class (NEMA1) 1– 40 HP
MA7200 PLUS Operating Manual
Table B.1.2 - 230V Class (NEMA1): Cooling Fan and Braking Resistor (Cont.)
INVERTER & PARTS NAME
Cooling Fan Resistor
HP MODEL SPEC.
Table B.1.3 - 230V Class (NEMA1): Relay, DCCT, Capacitor and Digital Operator
INVERTER & PARTS NAME
Digital
Relay DCCT Capacitor
Operator
HP MODEL SPEC.
Cont.
TECO – Westinghouse Motor Company Appendix B Spare Parts - 230V Class (NEMA1) 1– 40 HP
MA7200 PLUS Operating Manual
Table B.1.3 - 230V Class (NEMA1): Relay, DCCT, Capacitor and Digital Operator (Cont.)
INVERTER & PARTS NAME
Digital
Relay DCCT Capacitor
Operator
HP MODEL SPEC.
841-S-1A-D-H-
MODEL SY-25T2 TK25 470uF/400v JNEP-36A
24VDC
5 MA7200-2005-N1 CODE 271608969 3M903D3860009 3M903D3860009S1 4M903D0300022 4KA93X030T01
Q’TY 1 3 4 1
841-S-2A-D-H-
MODEL HY37-P TC-37.5A 1500uF/400V JNEP-36A
24VDC
7.5 MA7200-2007-N1 CODE 271608977 4M903D1020015 4M903D1020015S1 4M903D0310010 4KA93X030T01
Q’TY 1 3 2 1
841-S-2A-D-H-
MODEL HY50-P TC-50A 1800uF/400V JNEP-36A
24VDC
10 MA7200-2010-N1 CODE 271608977 4M903D1020023 4M903D1020023S1 4M903D0310010 4KA93X030T01
Q’TY 1 3 2 1
MODEL G7J-4A-B-DC24V HC-PT075V4B15 TP75 3300uF/400V JNEP-36A
15 MA7200-2015-N1 CODE 3K3A2390 3M903D4030034 3M903D4030034S1 4M903D0310061 4KA93X030T01
Q’TY 1 1 2 1
MODEL G7J-4A-B-DC24V HC-PT100V4B15 TP100 4400uF/400V JNEP-36A
20 MA7200-2020-N1 CODE 3K3A2390 3M903D4030042 3M903D4030042S1 4M903D0310052 4KA93X030T01
Q’TY 1 1 2 1
MODEL 942H-2C-24-DS L08P150D15 TD 150A 400V/6800uF JNEP-36A
25 MA7200-2025-N1 CODE 4M903D2800006 4M903D3960031 4M903D4390034S1 4M903D4110007 4KA93X030T01
Q’TY 1 3 2 1
MODEL 942H-2C-24-DS CT/Board CAP./Board JNEP-36A
30 MA7200-2030-N1 CODE 4M903D2800006 4P108C00800A2 4P108C0050008 4KA93X030T01
Q’TY 1 1 1 1
MODEL 942H-2C-24-DS CT/Board CAP./Board JNEP-36A
40 MA7200-2040-N1 CODE 4M903D2800006 4P108C0090000 4P108C0060003 4KA93X030T01
Q’TY 1 1 1 1
TECO – Westinghouse Motor Company Appendix B Spare Parts - 230V Class (NEMA1) 1– 40 HP
MA7200 PLUS Operating Manual
MODEL - - FP10R12NT3
*1
1 MA7200-4001-N1 CODE 4H300D6730027 4P106C0250002 4LB34D001S01
Q’TY 1 1 1
MODEL - - FP10R12NT3
*1
2 MA7200-4002-N1 CODE 4H300D6730027 4P106C02500A1 4LB34D001S01
Q’TY 1 1 1
MODEL - MUBW10-12A7
*2
3 MA7200-4003-N1 CODE 4H300D6740022 4P106C0240007 277830159
Q’TY 1 1 1
MODEL - - MUBW15-12A7
*2
5 MA7200-4005-N1 CODE 4H300D6740022 4P106C02400A5 277830167
Q’TY 1 1 1
MODEL - 31NAB12 6RI30G-160
*2
7.5 MA7200-4007-N1 CODE 4H300D6740022 4P106C0110006 277830621 277191067
Q’TY 1 1 1 1
MODEL - 31NAB12 6RI30G-160
*2
10 MA7200-4010-N1 CODE 4H300D6740022 4P106C0110006 277830621 277191067
Q’TY 1 1 1 1
MODEL - 7MBP75RA120 DF75AA160
*2
15 MA7200-4015-N1 CODE 4H300D6740022 4P106C0150008 277831538 277192128
Q’TY 1 1 1
MODEL - 7MBP75RA120 DF75AA160
*2
20 MA7200-4020-N1 CODE 4H300D6740022 4P106C0150016 277831538 277192128
Q’TY 1 1 1 1
MODEL - MIG100Q6CMB1X SKKH72/16E
*2
25 MA7200-4025-N1 CODE 4H300D6740022 4P106C0330006 277830094 277112337
Q’TY 1 1 1 3
MODEL - MIG150Q6CMB1X SKKH72/16E
*2
30 MA7200-4030-N1 CODE 4H300D6740022 4P106C03300A4 277830108 277112337
Q’TY 1 1 1 3
Cont.
TECO – Westinghouse Motor Company Appendix B Spare Parts - 460V Class (NEMA1) 1- 75HP
MA7200 PLUS Operating Manual
Table B.2.1 - 460V Class (NEMA1): Control Board, Power Board, Power Module and Diode Module (Cont.)
INVERTER & PARTS NAME Control PC Power Power Module
Diode Module
HP MODEL SPEC. Board Board (IGBT)
Table B.2.2 - 430V Class (NEMA1): Cooling Fan and Braking Resistor
INVERTER & PARTS NAME
Cooling Fan Resistor
HP MODEL SPEC.
MODEL KD1204PFBX MGA4012YR-A10(L) 5W/40Ω
1 MA7200-4001-N1 CODE 4M903D0880002 4M903D0880002S2 3M112Z0010006
Q’TY 1 2
MODEL KD1204PFBX MGA4012YR-A10(L) 5W/40Ω
2 MA7200-4002-N1 CODE 4M903D0880002 4M903D0880002S2 3M112Z0010006
Q’TY 1 2
MODEL AFB0624H MGA6024XR-O25(L) 8W/120Ω
3 MA7200-4003-N1 CODE 4H300D0190004 4H300D0190012S2 4M903D0180060
Q’TY 1 1
MODEL AFB0624H MGA6024XR-O25(L) 8W/120Ω
5 MA7200-4005-N1 CODE 4H300D0190004 4H300D0190012S2 4M903D0180060
Q’TY 1 1
MODEL AFB0824SH MGA8024YR-O25(L) 10W/16Ω 10W/16Ω
4M903D019002
7.5 MA7200-4007-N1 CODE 4H300D0200000 4H300D0200018S1 2
4M903D2330026
Q’TY 1 1 1
Cont.
TECO – Westinghouse Motor Company Appendix B Spare Parts - 460V Class (NEMA1) 1- 75HP
MA7200 PLUS Operating Manual
Table B.2.2 - 430V Class (NEMA1): Cooling Fan and Braking Resistor (Cont.)
INVERTER & PARTS NAME
Cooling Fan Resistor
HP MODEL SPEC.
MODEL AFB0824SH MGA8024YR-O25(L) 10W/16Ω 10W/16Ω
MA7200-4010-
10 CODE 4H300D0200000 4H300D0200018S1 4M903D0190022 4M903D2330026
N1
Q’TY 1 1 1
MODEL AFB0824SH MGA8024YR-O25(L) 80W/6.2 Ω
MA7200-4015-
15 CODE 4H300D1440004 4H300D1440004S1 3H300D2360001
N1
Q’TY 1 1
MODEL AFB0824SH MGA8024YR-O25(L) 80W/6.2 Ω
MA7200-4020-
20 CODE 4H300D1440004 4H300D1440004S1 3H300D2360001
N1
Q’TY 1 1
MODEL EEB0824EHE MGA8024XB-O38 ASB0624H-B MGA6024XR-O25(L) 60W/240Ω
MA7200-4025- 4H300D606001
25 CODE 4H300D5590001 4H300D5590001S1
3
4H300D0190012S2 3K3A4879
N1
Q’TY 2 1 1
MODEL EEB0824EHE MGA8024XB-O38 ASB0624H-B MGA6024XR-O25(L) 60W/240Ω
MA7200-4030- 4H300D606001
30 CODE 4H300D6050000 4H300D5590001S1
3
4H300D0190012S2 3K3A4879
N1
Q’TY 2 1 1
MGA12024UB-
MODEL PSD2412PMB1
O38(L)
KD2406PTB1 MGA6024XR-O25(L) 60W/240Ω
MA7200-4040- 4H300D606002
40 CODE 4H300D6040004 4H300D5790000S1 4H300D1060007S1 3K3A4881
N1 1
Q’TY 2 1 1
MGA12024UB-
MODEL PSD2412PMB1
O38(L)
KD2406PTB1 MGA6024XR-O25(L) 60W/240Ω
MA7200-4050- 4H300D606002
50 CODE 4H300D6040004 4H300D5790000S1 4H300D1060007S1 3K3A4881
N1 1
Q’TY 2 1 1
MGA12024UB-
MODEL PSD2412PMB1
O38(L)
KD2406PTB1 MGA6024XR-O25(L) 60W/240Ω
MA7200-4060- 4H300D606002
60 CODE 4H300D6040004 4H300D5790000S1 4H300D1060007S1 3K3A4881
N1 1
Q’TY 2 1 1
MGA12024UB-
MODEL PSD2412PMB1
O38(L)
KD2406PTB1 MGA6024XR-O25(L) 60W/240Ω
MA7200-4075- 4H300D606002
75 CODE 4H300D6040004 4H300D5790000S1 4H300D1060007S1 3K3A4881
N1 1
Q’TY 2 1 1
Table B.2.3 - 460V Class (NEMA1): Relay, DCCT, Capacitor and Digital Operator
INVERTER & PARTS NAME
Relay DCCT Capacitor OPERATOR
HP MODEL SPEC.
MODEL RT444012 TB5A 4V 330uF/400V JNEP-36A
1 MA7200-4001-N1 CODE 4M903D1040008 4M903D2210012 3K3A1868 4KA93X030T01
Q’TY 1 2 2 1
MODEL RT444012 TB5A 4V 330uF/400V JNEP-36A
2 MA7200-4002-N1 CODE 4M903D1040008 4M903D2210012 3K3A1868 4KA93X030T01
Q’TY 1 2 4 1
Cont.
TECO – Westinghouse Motor Company Appendix B Spare Parts - 460V Class (NEMA1) 1- 75HP
MA7200 PLUS Operating Manual
B.2.3 - 460V Class (NEMA1): Relay, DCCT, Capacitor and Digital Operator (Cont.)
INVERTER & PARTS NAME
Relay DCCT Capacitor OPERATOR
HP MODEL SPEC.
HC-
MODEL 953-1A-24DG-DC24V
PSG075V4B15
TK7.5 330uF/400V JNEP-36A
3 MA7200-4003-N1 CODE 271603711 4M903D2220026 4M903D2220026S1 4M903D0300014 4KA93X030T01
Q’TY 1 3 4 1
HC-
MODEL 953-1A-24DG-DC24V
PSG125V4B15
TK12.5 560uF/400V JNEP-36A
5 MA7200-4005-N1 CODE 271603711 4M903D2220042 4M903D2220042S1 4M903D0300031 4KA93X030T01
Q’TY 1 3 4 1
MODEL 841-S-2A-D-H TC25A 4V 2200uF/400V JNEP-36A
7.5 MA7200-4007-N1 CODE 271608977 4M903D2210063 4M903D0310036 4KA93X030T01
Q’TY 1 3 2 1
MODEL 841-S-2A-D-H TC25A 4V 2200uF/400V JNEP-36A
10 MA7200-4010-N1 CODE 271608977 4M903D2210063 4M903D0310036 4KA93X030T01
Q’TY 1 3 2 1
HC-
MODEL G7J-4A-B-DC24V
PT0375V4B15
TP37.5 3300uF/400V JNEP-36A
15 MA7200-4015-N1 CODE 3K3A2390 3M903D4030018 3M903D4030018S1 4M903D0310061 4KA93X030T01
Q’TY 1 1 2 1
MODEL G7J-4A-B-DC24V HC-PT050V4B15 TP50 4400uF/400V JNEP-36A
20 MA7200-4020-N1 CODE 3K3A2390 3M903D4030026 3M903D4030026S1 4M903D0310052 4KA93X030T01
Q’TY 1 1 2 1
MODEL 942H-2C-24-DS L08P075D15 TD75A 400V/6800uF JNEP-36A
25 MA7200-4025-N1 CODE 4M903D2800006 4M903D3960015 4M903D4390018S1 4M903D4110007 4KA93X030T01
Q’TY 1 3 2 1
MODEL 942H-2C-24-DS L08P100D15 TD100A 400V/6800uF JNEP-36A
30 MA7200-4030-N1 CODE 4M903D2800006 4M903D3960023 4M903D4390026S1 4M903D4110007 4KA93X030T01
Q’TY 1 3 2 1
MODEL 942H-2C-24-DS CT/Board CAP./Board JNEP-36A
40 MA7200-4040-N1 CODE 4M903D2800006 4P108C0080004 4P108C0040002 4KA93X030T01
Q’TY 1 1 1 1
MODEL 942H-2C-24-DS CT/Board CAP./Board JNEP-36A
50 MA7200-4050-N1 CODE 4M903D2800006 4P108C00800A2 4P108C00400A1 4KA93X030T01
Q’TY 1 1 1 1
MODEL 942H-2C-24-DS CT/Board CAP./Board JNEP-36A
60 MA7200-4060-N1 CODE 4M903D2800006 4P108C0100005 4P108C0020001 4KA93X030T01
Q’TY 1 1 1 1
MODEL 942H-2C-24-DS CT/Board CAP./Board JNEP-36A
75 MA7200-4075-N1 CODE 4M903D2800006 4P108C0100005 4P108C00200A0 4KA93X030T01
Q’TY 1 1 1 1
TECO – Westinghouse Motor Company Appendix B Spare Parts - 460V Class (NEMA1) 1- 75HP
MA7200 PLUS Operating Manual
Table B.3.1 - 230V Class (NEMA 4): Control Board, Power Board, Rectifier Board, Transistor and Cover Ass’y
INVERTER & PARTS NAME
Control Rectifier Main Circuit Cover
Power Board
PC Board Board Transistor Ass’y
HP MODEL SPEC.
MODEL - - - FP15R06W1E3 -
1 MA7200-2001-N4 CODE 4H300D6730027 4P106C01600A1 - 4LA32X025S01 4LA41X371S01
Q’TY 1 1 - 1 1
MODEL - - - FP15R06W1E3 -
2 MA7200-2002-N4 CODE 4H300D6730027 4P106C0160003 - 4LA32X025S01 4LA41X371S01
Q’TY 1 1 - 1 1
MODEL - - - 7MBP50RA060 -
4P106C04900B0
3 MA7200-2003-N4 CODE 4H300D6740022
4P106C05000B5
- 277831660 4LA41X371S01
Q’TY 1 1 - 1 1
MODEL - - - 7MBP50RA060 -
4P106C04900B0
5 MA7200-2005-N4 CODE 4H300D6740022
4P106C05000B5
- 277831660 4LA41X371S01
Q’TY 1 1 - 1 1
MODEL - - - 7MBP50RA060 -
7.5 MA7200-2007-N4 CODE 4H300D6740022 4P106C01500C2 4P106C0480008 277831660 4LA41X372S01
Q’TY 1 1 1 1 1
MODEL - - - 7MBP75RA060 -
10 MA7200-2010-N4 CODE 4H300D6740022 4P106C01500D1 4P106C0480008 277831678 4LA41X372S01
Q’TY 1 1 1 1 1
MODEL - - - 7MBP100RTA060 -
4M903D4390026S
15 MA7200-2015-N4 CODE 4H300D6740022 4P106C01500A6 4P106C0470002
1 4LA41X372S01
Q’TY 1 1 1 1 1
MODEL - - - 7MBP160RTA060 -
20 MA7200-2020-N4 CODE 4H300D6740022 4P106C01500B4 4P106C0470002 277831708 4LA41X372S01
Q’TY 1 1 1 1 1
TECO – Westinghouse Motor Company Appendix B Spare Parts - 230V Class (NEMA 4) 1- 20HP
MA7200 PLUS Operating Manual
Table B.3.2 - 230V Class (NEMA 4): Main Diode, Cooling Fans, and Digital Operator
INVERTER & PARTS NAME Main
Cooling Fan Cooling Fan Digital
Circuit
( inside ) ( outside ) Operator
HP MODEL SPEC. Diode
MODEL - KDE1204PFVX MGA4012YR-A10(L) - JNEP-36A
1 MA7200-2001-N4 CODE - 4KA66X015T01 4M903D0880002S2 - 4P303C00100B7
Q’TY - 1 - 1
MODEL - KDE1204PFVX MGA4012YR-A10(L) - JNEP-36A
2 MA7200-2002-N4 CODE - 4KA66X015T01 4M903D0880002S2 - 4P303C00100B7
Q’TY - 1 - 1
MODEL DB35-16 AD0424HB-G70(T) MGA4024XS-O10(L) KD2406PTB1 MGA6024XR-O25(L) JNEP-36A
Q’TY 1 1 2 1
MODEL DB35-16 AD0424HB-G70(T) MGA4024XS-O10(L) KD2406PTB1 MGA6024XR-O25(L) JNEP-36A
Q’TY 1 1 2 1
PMD2408PMB1-
MODEL VVZ 70-16 AFB0624H MGA6024XR-O25(L)
A(2)I55
MGA8024XB-O38 JNEP-36A
7.5 MA7200-2007-N4 CODE 277111331 4H300D0190004 4H300D0190004S2 4M903D4730005 4M903D4730005S1 4P303C00100B7
Q’TY 1 1 2 1
PMD2408PMB1-
MODEL VVZ 70-16 AFB0624H MGA6024XR-O25(L)
A(2)I55
MGA8024XB-O38 JNEP-36A
10 MA7200-2010-N4 CODE 277111331 4H300D0190004 4H300D0190004S2 4M903D4730005 4M903D4730005S1 4P303C00100B7
Q’TY 1 1 2 1
PMD2408PMB1-
MODEL VVZ110-12 AFB0624H MGA6024XR-O25(L)
A(2)I55
MGA8024XB-O38 JNEP-36A
15 MA7200-2015-N4 CODE 277111322 4H300D0190004 4H300D0190004S2 4M903D4730005 4M903D4730005S1 4P303C00100B7
Q’TY 1 1 2 1
PMD2408PMB1-
MODEL VVZ175-12 AFB0624H MGA6024XR-O25(L)
A(2)I55
MGA8024XB-O38 JNEP-36A
20 MA7200-2020-N4 CODE 277111314 4H300D0190004 4H300D0190004S2 4M903D4730005 4M903D4730005S1 4P303C00100B7
Q’TY 1 1 2 1
TECO – Westinghouse Motor Company Appendix B Spare Parts - 230V Class (NEMA 4) 1- 20HP
MA7200 PLUS Operating Manual
B.4 - 460V Class (NEMA 4)
Table B.4.1 - 460V Class (NEMA 4): Control Board, Power Board, Rectifier Board, Transistor and Cover Ass’y
INVERTER & PARTS NAME
Control Rectifier Main Circuit Cover
Power Board
PC Board Board Transistor Assy
HP MODEL SPEC.
MODEL - - - FP10R12NT3 -
1 MA7200-4001-N4 CODE 4H300D6730027 4P106C0250002 - 4LB34D001S01 4LA41X371S01
Q’TY 1 1 - 1 1
MODEL - - - FP10R12NT3 -
2 MA7200-4002-N4 CODE 4H300D6730027 4P106C02500A1 - 4LB34D001S01 4LA41X371S01
Q’TY 1 1 - 1 1
MODEL - - - 7MBP25RA120 -
4P106C0490011
3 MA7200-4003-N4 CODE 4H300D6740022 - 277831716 4LA41X371S01
4P106C0500017
Q’TY 1 1 - 1 1
MODEL - - - 7MBP25RA120 -
4P106C0490003
5 MA7200-4005-N4 CODE 4H300D6740022 - 277831716 4LA41X371S01
4P106C0500009
Q’TY 1 1 - 1 1
MODEL - - - 7MBP50RA120 -
7.5 MA7200-4007-N4 CODE 4H300D6740022 4P106C0150032 4P106C0460007 277831686 4LA41X372S01
Q’TY 1 1 1 1 1
MODEL - - - 7MBP50RA120 -
10 MA7200-4010-N4 CODE 4H300D6740022 4P106C0150032 4P106C0460007 277831686 4LA41X372S01
Q’TY 1 1 1 1 1
MODEL - - - 7MBP75RA120 -
15 MA7200-4015-N4 CODE 4H300D6740022 4P106C0150024 4P106C0450001 277831538 4LA41X372S01
Q’TY 1 1 1 1 1
MODEL - - - 7MBP75RA120 -
20 MA7200-4020-N4 CODE 4H300D6740022 4P106C0150032 4P106C0450001 277831538 4LA41X372S01
Q’TY 1 1 1 1 1
TECO – Westinghouse Motor Company Appendix B Spare Parts - 460V Class (NEMA 4) 1- 20HP
MA7200 PLUS Operating Manual
Table B.4.2 - 460V Class (NEMA 4): Main Diode, Cooling Fans, and Digital Operator
INVERTER & PARTS NAME Main
Cooling Fan Cooling Fan Digital
Circuit
( inside ) ( outside ) Operator
HP MODEL SPEC. Diode
MODEL - KDE1204PFVX MGA4012YR-A10(L) - JNEP-36A
Q’TY - 1 - 1
MODEL - KDE1204PFVX MGA4012YR-A10(L) - JNEP-36A
Q’TY - 1 - 1
MGA4024XS- MGA6024XR-
MODEL DB35-16 AD0424HB-G70(T) KD2406PTB1 JNEP-36A
O10(L) O25(L)
3 MA7200-4003-N4 CODE 4M903D4410001 4M903D4630001 4KA66X022S01 4M903D4640006 4M903D4640006S1 4P303C00100B7
Q’TY 1 1 2 1
MGA4024XS- MGA6024XR-
MODEL DB35-16 AD0424HB-G70(T) KD2406PTB1 JNEP-36A
O10(L) O25(L)
5 MA7200-4005-N4 CODE 4M903D4410001 4M903D4630001 4KA66X022S01 4M903D4640006 4M903D4640006S1 4P303C00100B7
Q’TY 1 1 2 1
MGA6024XR- PMD2408PMB1-
MODEL VVZ40-16 AFB0624H MGA8024XB-O38 JNEP-36A
O25(L) A(2)I55
7.5 MA7200-4007-N4 CODE 27711349 4H300D0190004 4H300D0190004S2 4M903D4730005 4M903D4730005S1 4P303C00100B7
Q’TY 1 1 2 1
MGA6024XR- PMD2408PMB1-
MODEL VVZ40-16 AFB0624H MGA8024XB-O38 JNEP-36A
O25(L) A(2)I55
10 MA7200-4010-N4 CODE 27711349 4H300D0190004 4H300D0190004S2 4M903D4730005 4M903D4730005S1 4P303C00100B7
Q’TY 1 1 2 1
MGA6024XR- PMD2408PMB1-
MODEL VVZ 70-16 AFB0624H MGA8024XB-O38 JNEP-36A
O25(L) A(2)I55
15 MA7200-4015-N4 CODE 277111331 4H300D0190004 4H300D0190004S2 4M903D4730005 4M903D4730005S1 4P303C00100B7
Q’TY 1 1 2 1
MGA6024XR- PMD2408PMB1-
MODEL VVZ 70-16 AFB0624H MGA8024XB-O38 JNEP-36A
O25(L) A(2)I55
20 MA7200-4020-N4 CODE 277111331 4H300D0190004 4H300D0190004S2 4M903D4730005 4M903D4730005S1 4P303C00100B7
Q’TY 1 1 2 1
TECO – Westinghouse Motor Company Appendix B Spare Parts - 460V Class (NEMA 4) 1- 20HP
MA7200 PLUS Operating Manual
MODEL - - 7MBR10SA-140
1 MA7200-5001-N1 CODE 4LA41X258S01 4LA41X278S01 4LA32D019S01
Q’TY 1 1 1
MODEL - - 7MBR10SA-140
2 MA7200-5002-N1 CODE 4LA41X258S01 4LA41X279S01 4LA32D019S01
Q’TY 1 1 1
MODEL - 7MBR10SA-140
3 MA7200-5003-N1 CODE 4LA41X258S01 4LA41X280S01 4LA32D019S01
Q’TY 1 1 1
MODEL - - 7MBR15SA-140
5 MA7200-5005-N1 CODE 4LA41X258S01 4LA41X227S01 3K3A2834
Q’TY 1 1 1
MODEL - 7MBR25SA-140
7.5 MA7200-5007-N1 CODE 4LA41X258S01 4LA41X228S01 3K3A2835
Q’TY 1 1 1
MODEL - 7MBR25SA-140
10 MA7200-5010-N1 CODE 4LA41X258S01 4LA41X229S01 3K3A2835
Q’TY 1 1 1
Table B.5.2 - 575V Class (NEMA1): Cooling Fan and Braking Resistor
INVERTER & PARTS NAME
COOLING FAN Resistor
HP MODEL SPEC.
MODEL AFB0624H 8W/120Ω
1 MA7200-5001-N1 CODE 4H300D0190004 4M903D0180060
Q’TY 1 2
MODEL AFB0624H 8W/120Ω
2 MA7200-5002-N1 CODE 4H300D0190004 4M903D0180060
Q’TY 1 2
MODEL AFB0624H 8W/120Ω
3 MA7200-5003-N1 CODE 4H300D0190004 4M903D0180060
Q’TY 1 2
MODEL AFB0824SH KNY10W10J(10J10W)
5 MA7200-5005-N1 CODE 4H300D0200000 3K3A1923
Q’TY 1 2
Cont.
TECO – Westinghouse Motor Company Appendix B Spare Parts - 575V Class (NEMA 1) 1- 10HP
MA7200 PLUS Operating Manual
Table B.5.2 - 575V Class (NEMA1): Cooling Fan and Braking Resistor (Cont.)
INVERTER & PARTS NAME
COOLING FAN Resistor
HP MODEL SPEC.
MODEL AFB0824SH KNY10W10J(10J10W)
7.5 MA7200-5007-N1 CODE 4H300D0200000 3K3A1923
Q’TY 1 2
MODEL AFB0824SH KNY10W10J(10J10W)
10 MA7200-5010-N1 CODE 4H300D0200000 3K3A1923
Q’TY 1 2
Table B.5.3 – 575V Class (NEMA1): Relay, DCCT, Capacitor and Digital Operator
INVERTER & PARTS NAME
Relay DCCT Capacitor OPERATOR
HP MODEL SPEC.
MODEL 953-1A-24DG-DC24V TK5A 4V 120uF/500V JNEP-36
1 MA7200-5001-N1 CODE 271603711 4LA65D009S01 4LA11D003S01 4H300C0050000
Q’TY 1 3 4 1
MODEL 953-1A-24DG-DC24V TK5A 4V 120uF/500V JNEP-36
2 MA7200-5002-N1 CODE 271603711 4LA65D009S01 4LA11D003S01 4H300C0050000
Q’TY 1 3 4 1
MODEL 953-1A-24DG-DC24V TK5A 4V 120uF/500V JNEP-36
3 MA7200-5003-N1 CODE 271603711 4LA65D009S01 4LA11D003S01 4H300C0050000
Q’TY 1 3 6 1
MODEL 953-1A-24DG-DC24V TA10A4V FX22H122ID JNEP-36
5 MA7200-5005-N1 CODE 271603711 3K3A2826 3K3A4841 4H300C0050000 *1
Q’TY 1 3 2 1
MODEL 953-1A-24DG-DC24V TA17.5A 4V FX22H122ID JNEP-36
7.5 MA7200-5007-N1 CODE 271603711 4LA65D026S01 3K3A4841 4H300C0050000
Q’TY 1 3 2 1
MODEL 953-1A-24DG-DC24V TA17.5A 4V FX22H122ID JNEP-36
10 MA7200-5010-N1 CODE 271603711 4LA65D026S01 3K3A4841 4H300C0050000
Q’TY 1 3 2 1
TECO – Westinghouse Motor Company Appendix B Spare Parts - 575V Class (NEMA 1) 1- 10HP
MA7200 PLUS Operating Manual
Appendix C - Inverter Parameter Setting List
An Bn Cn
Para Setting Para Setting Para Setting Para Setting Para Setting
An-01 Bn-01 Bn-17 Bn-41 Cn-01
An-02 Bn-02 Bn-18 Bn-42 Cn-02
An-03 Bn-03 Bn-19 Bn-43 Cn-03
An-04 Bn-04 Bn-20 Bn-44 Cn-04
An-05 Bn-05 Bn-15 Bn-45 Cn-05
An-06 Bn-06 Bn-16 Bn-46 Cn-06
An-07 Bn-07 Bn-17 Cn-07
An-08 Bn-08 Bn-18 Cn-08
An-09 Bn-09 Bn-19 Cn-09
An-10 Bn-10 Bn-20 Cn-10
An-11 Bn-11 Bn-15 Cn-11
An-12 Bn-12 Bn-16 Cn-12
An-13 Bn-13 Bn-17 Cn-13
An-14 Bn-14 Bn-18 Cn-14
An-15 Bn-15 Bn-19 Cn-15
An-16 Bn-16 Bn-20 Cn-16
An-17 Bn-17 Bn-21 Cn-17
Bn-18 Bn-22 Cn-18
Bn-19 Bn-23 Cn-19
Bn-20 Bn-24 Cn-20
Bn-01 Bn-25 Cn-21
Bn-02 Bn-26 Cn-22
Bn-03 Bn-27 Cn-23
Bn-04 Bn-28 Cn-24
Bn-05 Bn-29 Cn-25
Bn-06 Bn-30 Cn-26
Bn-07 Bn-31 Cn-27
Bn-08 Bn-32 Cn-28
Bn-09 Bn-33 Cn-29
Bn-10 Bn-34 Cn-30
Bn-11 Bn-35 Cn-31
Bn-12 Bn-36 Cn-32
Bn-13 Bn-37 Cn-33
Bn-14 Bn-38 Cn-34
Bn-15 Bn-39 Cn-35
Bn-16 Bn-40 Cn-36
Cont.
Cn Sn P Un
Para Setting Para Setting Para Setting Para Setting Monitor Setting
Cn-37 Sn-03 Sn-39 P1-01 Un-01
Cn-38 Sn-04 Sn-40 P1-02 Un-02
Cn-39 Sn-05 Sn-41 P1-03 Un-03
Cn-40 Sn-06 Sn-42 P1-04 Un-04
Cn-41 Sn-07 Sn-43 P1-05 Un-05
Cn-42 Sn-08 Sn-44 P1-06 Un-06
Cn-43 Sn-09 Sn-45 P1-07 Un-07
Cn-44 Sn-10 Sn-46 P1-08 Un-08
Cn-45 Sn-11 Sn-47 P1-09 Un-09
Cn-46 Sn-12 Sn-48 P1-10 Un-10
Cn-47 Sn-13 Sn-49 P2-01 Un-11
Cn-48 Sn-14 Sn-50 P2-02 Un-12
Cn-49 Sn-15 Sn-51 P2-03 Un-13
Cn-50 Sn-10 Sn-52 P2-04 Un-14
Cn-51 Sn-11 Sn-53 P2-05 Un-15
Cn-52 Sn-12 Sn-54 P2-06 Un-16
Cn-53 Sn-13 Sn-55 P2-07 Un-17
Cn-54 Sn-14 Sn-56 P2-08 Un-18
Cn-55 Sn-15 Sn-57 P2-09 Un-19
Cn-56 Sn-16 Sn-58 P2-10 Un-20
Cn-57 Sn-17 Sn-59 P3-01 Un-21
Cn-58 Sn-18 Sn-60 P3-02 Un-22
Cn-59 Sn-19 Sn-61 P3-03 Un-23
Cn-60 Sn-20 Sn-62 P3-04 Un-24
Cn-61 Sn-21 Sn-63 P3-05 Un-25
Cn-62 Sn-22 Sn-64 P3-06 Un-26
Cn-63 Sn-23 Sn-65 P3-07 Un-27
Cn-64 Sn-24 Sn-66 P3-08 Un-28
Cn-65 Sn-25 Sn-67 P3-09 Un-29
Sn-26 Sn-68 P3-10 Un-30
Sn-27 Sn-69 P3-11 Un-31
Sn-28 Sn-70 P3-12 Un-32
Sn-29 P3-13 Un-33
Sn-30 P3-14 Un-34
Sn-31 P3-15
Sn-32 P3-16
Sn-33 P4-01
Sn-34 P4-02
Sn-35 P4-03
Sn-36 P4-04
Sn-37 P4-05
Sn-38 P5-01
P5-02
TECO – Westinghouse Motor Company Appendix C- Inverter Parameter Setting List Cont.
MA7200 PLUS Operating Manual
The PID control (loop) serves to maintain a given process within certain limits whether it be, pressure, flow etc. To do this
a feedback signal representing the actual process value is compared to a set-point, the desired process value, and the
difference becomes the error signal for the PID control. The PID control then responds by trying to minimize this error.
How small the difference becomes is dependent upon the value of the Proportional Gain set by parameter Bn-17(P-gain).
The greater the gain, the lower the difference becomes. However, in any system as the gain is increased there is a point
that the system may become unstable (oscillate). To correct this instability, the response time of the system can be
adjusted by using parameter Bn-18 (Integral Time) to slow the response and / or Bn-17 (Derivative Time) to increase the
response. However slowing the system down too much may be unsatisfactory for the process and too high a response
can result in instability. The end result is that these parameters in conjunction with parameters Bn-01 (acceleration) and
Bn-02 (deceleration) times are adjusted to achieve optimum performance for a particular application.
The MA7200 PLUS supports two independent PID loops; a Main PID control and an External PID control. The main PID
control is used for a process that is controlled by the motor. The external PID control may be used to regulate an external
function such as temperature, using the inverter output terminal AO1 or AO2. Both PID loops can be used simultaneously
but there are certain parameters that are common to both that must be assigned to one or the other. This is covered in
detail later in this application note.
Cont.
Some parameters have been developed mainly for fan and pump application functions as shown below and are
covered in detail in application note App-2.
Scaled PID Feedback Signal and Engineering Units.
PID Sleep Function.
Over Feedback Detection for PID Feedback Signal.
Low Feedback Detection for PID Feedback Signal.
Low Suction Detection Function.
An error message “PID Setting Error” will be displayed if all the conditions below are satisfied.
1. The PID function is enabled (Sn-64 = 1 - 8)
2. Sn-05 = 1 and the value of Sn-29 is not 9 (VIN is used as the PID set-point).
3. Sn-24 = 0, 2 or 3 (VIN is also included in the PID feedback).
Table 1.2.2 below shows the functions affected when setting the PID target / feedback signals.
Table1.2.2
Function Description
Terminals VIN, AIN and AUX used in main PID function
External PID function
cannot be used for external PID function.
If terminal AUX is used in main PID function, the analog flow
Flow Meter Display (App-2)
meter display function (P4-01 = 1) is not allowed
Cont.
If multi-step speed reference 1- 4 is used, An-02 - An-16 can be selected to be the PID set-point signal as
shown below in Table 1.2.3.
Table 1.2.3
Input of Differential
Characteristic Actual PID Output
Controller
Sn-64 Difference
(PID Mode) PID Output
of Target Feedback
Positive Negative PID Output plus Target
and Value
Value
Feedback
0 PID Unavailable
1 V V V
2 V V V
3 V V V
4 V V V
5 V V V
6 V V V
7 V V V
8 V V V
Fig. 1.3.1 below shows a block diagram of the PID function with the various parameters used.
Fig.1.3.2 below shows the response of the PID function with a step input.
Set-point (Target)
Deviation
Detected Value
Proportional Gain
P
Bn-17 Bn-18
Deviation
Integral Time
I
Bn-18
Derivative Time
D
Bn-19
5 ms
Fig. 1.3.2 Response of PID Function with Step Input
Cont.
Bn-19
When Sn-64 = 1,3,5 or 7: D control block output = PID error ( )
5 m sec
Bn-19
When Sn-64 = 2,4,6,or 8: D control block output = PID feedback ( )
5 m sec
The parameter Cn-55 (I Upper limit bound) prevents the calculated value of the integral control block from
exceeding a fixed amount. The value is limited to within 0-109% of the maximum output frequency (100%).
Increasing the value of Cn-55 improves integral control. If hunting or speed oscillation cannot be reduced
by decreasing the value of Bn-18 or increasing the value of Cn-56 (PID primary delay constant) , then Cn-55
must be decreased. However, if the setting of Cn-55 is set too small, the output error between the set-point and
the feedback value increases. So the various parameters need to be adjusted to achieve optimum results for a
particular application.
The parameter Cn-56 is a low-pass (integral) filter setting for the PID control output. If the viscous friction of
the mechanical system is high, or if the rigidity is low, causing the mechanical system to become unstable
(oscillate), increase the setting Cn-56 so that it is higher than the oscillation period. This will decrease the
response time of the system, but it will result in system stability.
The parameters Cn-64 (PID Target Upper Limit) and Cn-65 (PID Target Lower Limit) limit the value of the PID
set-point (target) signal. The actual frequency command is limited by parameters Cn-18 (Frequency command
upper bound) and Cn-19 (Frequency command lower bound). This is shown in Fig. 1.3.3 below.
.
Limit
Sn-25 to Sn-28
Function Description
Setting
14 PID integration reset ON: Reset PID integration
15 PID control invalid ON: PID control not effective
ON: PID control not effective, using An-16
30 PID control invalid 2
as frequency command
Table 1.4.2
Frequency Command Source with PID control invalid
Sn-05 Sn-29
Sn-25 - 28 = 15 Sn-25 - 28 = 30
0 - From Keypad
9 From Terminal AUX (0 -10V / 0 -100%)
1 Other
From Terminal VIN (0 -10V / 0 -100%) An-16
Value
2 - From RS-485 Communication
3 - From Pulse Input
6- If both PID control invalid (Sn-25 - 28 = 15 and 30) are set, PID control invalid 2 (30) has the priority.
Reducing Overshoot
If overshoot occurs, decrease the derivative time (D) and lengthen the integral time (I).
Cont.
Rapid Stabilization
To rapidly stabilize the control conditions even when overshooting occurs, shorten the
integral time (I) and lengthen the derivative time (D).
Output
Overshoot
Before
After
Increase (I) Bn-18
External PID Function P1-06, is used to activate the external PID function and to set output terminal AO1or
AO2 to external PID output signal.
0: External PID Disabled
1: External PID Enabled. Terminal AO1 is the output signal of the external PID function.
2: External PID Enabled. Terminal AO2 is the output signal of the external PID function.
External PID Function is enabled when P1-06 is set to a nonzero value and the inverter is in the DRIVE mode,
independent of the RUN / STOP status of the inverter.
If the External PID Function P1-06 is set to select output AO1 or AO2, the corresponding
parameter Sn-33 or Sn-34 will be set to = 14 (Ext. Output 2) automatically, and cannot
be changed until P1-06 is set = 0 (Invalid).
External PID Set Point Source P1-07 and External PID Feedback Source P1-08, are used to select the input
source of the set point and feedback of the external PID function as shown in the following Table 2.1.2
Cont.
If P1-07 and P1-08 are set to the same source, the "Ext PID Setting Error" message will be displayed.
Generally, each of the analog input terminals AIN (0/4-20mA), VIN (0-10V), and AUX (0-10V), can be used for
the following provided that certain conditions are met :
1- Frequency Command Source, when Sn-05=1
2- Main PID function, when SN-64=1 for both set point and feedback.
3- External PID, when P1-06= 1 or 2 for both set point and feedback.
When selected by a given function, that analog input is not available for any other function, and must be
considered when planning for a particular application. If any of the unavailable terminals are selected as the
External PID Function set point or feedback source, an "Ext PID Setting Error" message will occur.
Cont.
Table 2.1.3 External PID Parameters (Gain Setting and Monitor) Cont.
Parameter Factory Change During Modbus
LCD Display Setting Range
No. Setting Operation Address
Un-42
Un-42 ---- ---- ---- 0x0048
Ext. PID Feedback
Un-43
Un-43 ---- ---- ---- 0x0049
Ext. PID Input
Un-44
Un-44 ---- ---- ---- 0x004A
Ext. PID Output
Un-45
Un-45 ---- ---- ---- 0x004B
Ext. PID Output 2
Multi-Function Input
Sn-25 31: External PID Invalid
Terminal 5, 6, 7,8
- Sn-28 32: External PID Integrator Reset
Function Selection
Multi-Function Analog
Sn-33 12: External PID Input
Output (AO1, AO2)
- Sn-34 13: External PID Output
Function Selection
Set Point
Source
0 – 100% (Offset)
P1-07 P2-07 P2-10
0 – Keypad (P Gain) Limit Limit
P2-05 Integral Limit (+/- 100 %) (0 - 100 %)
% value set by
1 - VIN P2-08 Filter P1-06
2 - AIN (I Time) 0 – PID Disable
3 - AUX 1 – AO1
4 - RS485 P1-09 P1-10 2 – AO2
P2-09
P1-08 P2-06 (D Time)
Ext PID Input Ext PID Output Ext PID Output 2
1 - VIN Feedback (Un-43)
2 - AIN Gain (Un-44) (Un-45)
3 - AUX
Feedback Ext PID Feedback
Source (Un-42)
When the External PID Set Point Source P1-07 is set to 0 (keypad), P2-05 is used to set the value of the set
point in percent.
External PID Feedback Gain P2-06 is used to set the feedback gain for the External PID Feedback Source P1-
08.
Note: If the Set Point Source P1-07 and Feedback Source P1-08 are set to the same input an
ERROR MESSAGE will occur.
External PID P Gain P2-07 is used to set the proportion gain (01 – 10).
Cont.
External PID I Time P2-08 is used to set the integral time (0 – 100 sec.). Setting I to= 0, disables the
integral function.
External PID D Time P2-09 is used to set the differential time (0 – 1 sec.). Setting D to =0, disables the
differential function.
External PID Bias P2-10 is used to set the offset (-100 to +100%).
External PID I Limit P1-09 is used to set the integral limit (1 – 100%).
External PID Filter P1-10 is used to set the filter time constant (0 – 2.5 sec.).
External PID Feedback Un-42 is used to monitor the feedback of the External PID Function.
External PID Input, External PID Output 1, and External PID Output 2 are monitored by Un-43, Un-44,
and Un-45 respectively.
The PID Input and Output 2 can be accessed through Analog Output Terminal AO1 or AO2 by setting the
corresponding parameter Sn-33 and Sn-34 to =12 (External PID Input) or to =13 (External PID Output)
By setting one of the digital inputs Sn25-28 to =31 (External PID Invalid), the External PID function can be
disabled by activating that input. During the External PID Invalid mode, the PID feedback, Input, Output 1,
and Output 2 are equal to zero.
By setting one of the digital inputs Sn25-28 to =32 (External PID Integration Reset), the accumulated integration
error can be reset by activating that input.
Cont.
The following features are provided by the MA7200 PLUS Inverter Series to facilitate the fan and pump application.
Scaled PID Feedback Signal and Engineering Units.
Programmable Local/Remote Switch with single key in keypad.
PID Sleep Function (Sleep based on PID output frequency or digital input, Wake-up based on feedback).
Load Loss Detection function with programmable shutdown.
Over Feedback for PID Feedback Signal with programmable shutdown.
Low Feedback for PID Feedback Signal with programmable shutdown.
Low Suction Detection function with programmable shutdown and restart.
Flow Meter Display (Input via analog input or pulse train).
Power Meter, kWh Meter, and Energy Cost Usage.
Each of the parameters affecting the above listed features will be described in some detail. Although the parameters
covered herein are mainly for fan and pump applications, they can be used in other applications as well.
As can be seen, the features listed mainly have to do with closed loop PID operations, although display functions and
energy monitoring are also covered. There are two PID loops available, the main PID loop and the external PID loop
and the reader is directed to application note App-1 PID Control for an in depth treatment of these functions. The main
PID loop is used for applications directly affecting the operation of the inverter with the motor and is used for fan and
pump control. The external PID loop, is available to control a non-drive function and will not be covered in this note.
Sections A-2.1 and A-2.2 summarize the P parameters that were developed mainly for fan and pump applications.
Sections A-2.11 to A-2.16 show block diagrams and control wiring diagrams for the 1 - 2 HP and 3 - 75 HP inverters.
These diagrams are used to show the terminal connections and are referred to in the various sections of this note.
Section A-2.17 covers the initial drive start up. It will allow the user to get the motor up and running and to set certain
parameters through the keypad.
In Section A-2.18, a step by step example for a simple PID loop will be given. This will familiarize the user with the
implementation of some of the parameters covered in Sections A-2.1 and A-2.2. The parameters will be set via the
keypad which will give the user some familiarity with keypad navigation. Although the parameters and control of the
inverter can also be set via serial communication, it is beyond the scope of this note. However, Modbus addresses are
given for the parameters in Sections A-2.1 and A-2.2. For further information on serial communication control or special
external control, the user is referred to the appropriate section of this manual.
1.0 P parameters (P1 thru P5) and Engineering Unit Selection Summary.
Table 1.0.1summarizes the P parameters and will be explained more in detail in the next section.
Table 1.0.2 summarizes the Engineering Units that can be used and displayed.
Cont.
Cont.
Note 1 - The following table A-2.1.2 shows the Engineering Units that can be selected by P1-01.
Note 2 - Parameter P1-02 may be assigned a value in the range shown (10 – 9999) only when an
Engineering Unit from 2 to 24 is selected for parameter P1-02.
Cont.
Although only the P parameters are explained in detail in this note, the user can refer to the appropriate sections of
this manual for further detailed information on the other parameters covered.
Table 1.1.1 Scaled Feedback and Engineering Units
Cont.
Note 1 - The previous Table 1.1.1 shows the Engineering Units that can be selected by P1-01.
Note 2 - Parameter P1-02 may be assigned a value in the range shown (10 – 9999) only when an Engineering Unit
from 2 to 24 is selected by parameter P1-02.
P1-01Engineering Unit is used to setup engineering units for normal and PID operation. It also sets the
display format and maximum value of the following parameters.
1 - Set point frequency command (An).
2 - The parameters for the engineering units.
3 - PID feedback monitor point Un-34.
When P1-01 is set to 00, parameter Cn-28 can be used to set the display format of the frequency commands
(See Section 9.0 for more details). When P1-01 is set to a value of 01 to 25, parameter Cn-28 is ineffective.
The following Table 1.1.2 shows the display format and maximum value according to the setting of P1-01.
Table 1.1.2
Display Format Maximum Value
Setting PID Feedback PID Feedback
of P1-01 Set Point and Monitor and Set Point and Monitor and
Freq. Command Engineering Freq. Command Engineering
parameters parameters
Follow the Follow the
0 XXX.XX % 100.00%
Setting of Cn-28 Setting of Cn-28
1 XXX.XX % 100.00%
2 - 25 XXXX Parameter P1-02
P1-02 Feedback Maximum is used to set the maximum value of the Engineering Units selected by P1-01,
provided P1-01 is not set to 00 or 01 (%). This value then becomes the maximum that can be set by all other
Engineering Unit parameters.
Example: P1-01 = 2 (PSI), P1-02 = 300, then the PID Feedback Signal (0 – 10V / 4-20mA) = 0 - 300PSI.
P1-01 must be set first and P1-02 must be set second before any other Engineering Units related parameters
can be set.
Monitor point Un-34, PID Feedback Display, is used to monitor the PID feedback signal applied to terminal AIN
or VIN, as set by parameter Sn-24. The Engineering Units and maximum value are set by parameters P1-01
and P1-02. The monitor value is zero if PID function is disabled. (See Fig.1.1.1 below)
PID Feedback
Gain and Bias Signal
VIN Bn-05
(0-10V) Bn-06
Fig. 1.1.1
Table 1.2.1
Parameter Change During Modbus
LCD Display Setting Range Factory Setting
No. Operation Address
P1-03 P1-03 0: Enabled 0
NO 0x0602
Local / Remote Key 1: Disabled
• P1-03 is used to set the function of the Local / Remote key.
0: Local / Remote key is enabled.
1: Local / Remote key is disabled. (When disabled this key is used as a JOG key)
• When P1-03 is enabled, the local / remote function is effective when the inverter is in stop mode. Table
1.2.2 Below is a list of Run Source, Frequency Source, SEQ LED Status, and REF LED Status during Remote
Mode and Local Mode.
Table 1.2.2
Run command source
Status SEQ LED Status REF LED Status
and frequency command source
Set by parameters Sn-04, Run ON if Sn-04 is not 0 ON if Sn-05 is not 0
Remote Source Selection and Sn-05, (Run source is (Frequency source is
Frequency Source Selection. not from keypad) not from keypad)
Local From keypad OFF OFF
• When P1-03 is enabled, the inverter is in remote mode after power-on and the
Local / Remote switch is effective only when the inverter is in stop mode.
• Generally, the local / remote switch is used when Sn-04 and Sn-05 = 0 at the same time (either the RUN source
or Frequency source is controlled by the keypad). The local / remote function is disabled if both Sn-04 and Sn-
05 are set to 0.
• When P1-03 is disabled, the Local / Remote key operates as a JOG key. The JOG function is effective if:
1 -The inverter is in stop mode and
2 - Sn-04 = 0 (Run source is from the keypad).
Cont.
• If the PID function is disabled, Sn-64 = 0, and the parameter P1-04 PID Sleep Function is set to 1 (PID Sleep
Valid), a "PID Sleep Setting Error" will occur.
• The following Fig.1.3.1 shows a block diagram and graph illustrating the PID sleep function.
When the PID output falls below the Sleep Start Level P2-01 for a time exceeding the Sleep Start Delay P2-02
setting, the sleep function will be activated.
The PID Sleep function can also be activated using a digital input. When the corresponding digital input
Sn-25 –28 = 33 is ON for a time exceeding Sleep Start Delay P2-02 setting, the sleep function will be activated.
If the sleep start level P2-01 is less than the minimum output frequency set by Cn-07, and none of the multi-
functional input terminals Sn-25-28 are set to =33 (PID Sleep), the sleep function will be disabled.
A "DI PID Sleep Setting Error" will occur if any of Sn-25-28 is set to =33 (PID Sleep) and:
1.The PID function is disabled, Sn-64 = 0 or,
2.The PID sleep function is disabled, P1-04 = 0.
The PID Wakeup Direction P1-05 is used to set the condition for PID Wakeup Check.
0: PID Wakeup while the PID feedback rises above the wakeup level.
1: PID Wakeup while the PID feedback falls below the wakeup level.
While the PID sleep function is valid, the PID wakeup direction also affects the PID function.
Sleep Wakeup Level P2-03 and Sleep Wakeup Delay P2-04, are used for PID Wakeup Check. When the
inverter is in the PID sleep mode, and the PID feedback falls below or rises above (direction set by P1-05 PID
Wakeup Direction) the sleep wakeup level P2-03 for a time exceeding the programmed wakeup delay time P2-
04, the inverter will exit the sleep mode and resume run.
If PID sleep is enabled and the inverter is in PID sleep mode, the During PID Sleep Monitor Un-35 will be 1. If
any of Multi-Function Output Functions Sn-30 -32 is set as "During PID Sleep", the corresponding output will
be ON.
If the inverter is in PID sleep mode, the accumulated integration error of the PID function will be cleared.
The Load Loss Detection Level can be set by Multi –function Analog Input parameter Sn-29 (AUX Function)
when it is set to 16 or by P3-01 Load Loss Det. Level, when Sn-29 is ≠ 16.
Note: When Sn-29 is set to =16 (Aux Function), the load loss level is determined by the analog value
applied to the AUX input terminal and parameter P3-01Load Loss Detect Level is invalid.
P3-01 Load Loss Detect Level is set as a percentage of inverter rated current. When Sn-29 = 16, the Load
Loss Detect Level is determined by the voltage applied to the AUX input terminal as shown in Fig.1.4.1.
Cont.
200%
Inverter Rated
Output Current
Multi-function
0%
Analog Input
0V 10V
Fig. 1.4.1
When the inverter output current falls below the Load Loss Detect Level for a time exceeding the programmed
Load Loss Detect Time P3-02, the inverter status will be as set by parameter P3-03 Load Loss Action as shown
in the following Table 1.4.2. Also, if any of the Multi-Function Outputs Sn-30 (Relay), Sn-31 (DO1), or Sn-32
(DO2) are set to =24 (Load Loss Detect), that output will be turned ON.
Table 1.4.2 Load Loss Action
P3-03 Inverter Status while Message
Value Load Loss while Load Loss
0 Continue Running ----
1 Continue Running Load Loss Alarm
2 Shut Down Load Loss Fault
The Fig. 1.4.2 below shows a block diagram and graph illustrating the Load Loss Detection Function.
If PID is enabled (Sn-64 ≠ 0), Over Feedback Detection is enabled if P3-06 Over Feedback Action is set to =1
or 2 or at least one of Multi-Function Outputs Sn-30 (Relay), Sn-31 (DO1), or Sn-32 (DO2 or R2 Relay) is set
to =25 (Over Feedback)
When PID feedback rises above the Over Feedback Level set via P3-04 for the time exceeding the
programmed Over Feedback Delay Time P3-05, the inverter status will be controlled by parameter P3-06 Over
Feedback Action as shown in the following Table 1.5.2. Also if any of the Multi-Function Outputs Sn-30 (Relay),
Sn-31 (DO1), or Sn-32 (DO2 or R2 Relay) are set to =25 (Over Feedback), that output will be turned ON.
Table 1.5.2 PID Over Feedback Signal Action
P3-06 Inverter Status while Message
Value Over Feedback while Over Feedback
0 Continue Running No Message
1 Continue Running Over Feedback Alarm
2 Shut Down Over Feedback Fault
Fig.1.5.1 below is a block diagram illustrating the Over Feedback Detection Function.
=1 Load Loss
P3 – 09 Alarm
Low Feedback
=2 Load Loss
Action
Fault
If PID is enabled (Sn-64 ≠ 0), Low Feedback Detection is enabled if P3-09 Low Feedback Action is set to =1
or 2 or at least one of Multi-Function Outputs Sn-30 (Relay), Sn-31 (DO1), or Sn-32 (DO2 or R2 Relay) is set
to =26 (Low Feedback)
When the PID Feedback falls below the Low Feedback Level set via P3-07 for the time exceeding the
programmed Low Feedback Delay Time P3-08, the inverter status will be controlled by parameter P3-09
Low Feedback Action as shown in the following Table1.6.2. Also if any of the Multi-Function Outputs Sn-30
(Relay), Sn-31 (DO1), or Sn-32 (DO2 or R2 Relay) are set to =26 (Low Feedback), that output will be turned ON.
P3-10 Low Suction Detect is used to select which signal is used for low suction detection as shown in the
following Table 1.7.2.
Table 1.7.2 P3-10 Selection
P3-10 Detection Signal
Value PID Error (PID Input) Output Current
1 1 0
2 0 1
3 BOTH
When P3-10 Low Suction Detect is set to =1, (Detect PID Error), the PID Error (PID Input, Un-15) is used for
low suction detection.
When P3-10 Low Suction Detect is set to =2, (Detect Current), the output current is used for low suction
detection.
When P3-10 Low Suction Detect is set to =3, both the PID Error and Output Current are used for low suction
detection.
In order to generate a Low Suction Detection output, the following conditions must be satisfied for the time
specified by P3-11 Low Suction Det. Time.
1. Sn-64 ≠ 0 (PID is enabled) and the Un-15 PID Input (PID Error) is higher than P3-12 Low Suc. PID
Error set level.
2. The output frequency is > Cn-01 (Max. Output Frequency) - Cn-31(Frequency Agree Detection Width)
Cont.
Fig.1.7.1 below shows a block diagram of the low suction detection function.
P3 – 10
Un-15 Low Suction
PID Error Detection Select
1 - PID Error
P3-11 Low ( P3-14) Low
2 - Output Current
Suction Suction Action &
3 - Both Detection Time Digital Outputs
P3-13
Current
Detection Level
P3-14 Low Suction Action, is used to set the inverter action after low suction detection has occurred per the
following Table1.7.3.
Table 1.7.3 Low Suction Action
P3-14 Inverter Status Message Fault Contact Output
0 Continue Running No Message No operation
1 Continue Running Over Feedback Alarm No operation
2 Shut Down Over Feedback Fault Operation
Over Feedback Fault Operation
3 Shut Down and Restart
(before restart) (before restart)
Fig.1.7.2 below is a block diagram of the low suction output function.
If P3-11 Low Suction Action, is set to =3 (Shut Down and Restart), the inverter will shut down and restart after
the time specified by P3-15 Low Suction Retry Delay. This retry function is enabled as long as:
1- Low Suction Detection is enabled
2- P3-11, Low Suction Action, is set to =3.
3- There is no STOP command during the low suction retry delay time.
Note -The setting of parameter Cn-24 (Number of Auto Restart Attempts) is independent of the retry
function of low suction detection.
Cont.
P3-16 Low Suction Restart Selection, determines the action while the inverter restarts as per the following
Table 1.7.4.
Table 1.7.4 Low Suction Restart Selection
Action during Restart
P3-16 DC-injection Description
Speed Search
braking
This setting is used when the restart delay time is
0 Valid Invalid short and the motor is still running because of
inertia.
Depends on the This setting is used when the restart delay time is
1 Invalid
setting of Cn-17 long enough to stop the motor before restart.
If low suction is detected and any of the Multi-Function Output Functions (Sn-30 -32) are set to 28 (Low
Suction), the corresponding terminal will be ON.
If P3-11Low Suction Action is set to =3 (Shut Down and Restart), the corresponding terminal will be OFF after
the inverter restarts.
P4-01Flow Meter Selection, is used to enable or disable the flow meter function and to select one of two the
inputs for this function as follows.
1. Terminal Aux: 0-10V or 4-20mA signal. (Note – If using a 4-20 mA input signal, place a 500Ω resistor
from the AUX input terminal to GND).
2. Terminal A(+) / A(-): Pulse Train Input with open-collector or complementary interface.
The pulse input frequency range is 50Hz - 32kHz.
The following Table 1.8.2 shows the P4-01 function and the parameters used with selection 1 or 2.
Cont.
Flow Meter monitor point Un-41 is used to display the output of the flow meter function in GPM. If the P4-01
is set to 0, the Flow Meter is zero.
Fig.1.8.1 below is a block diagram of the flow meter function when Flow Meter Selection P4-01 is set
to =1 (AUX input).
When P4-01 is set to =1(AUX Input), the Flow Meter signal is input to terminal AUX and parameters P4-02
(Max Flow for 10V AUX) and P4-03 (AUX for No Flow) are used to set flow meter functions. Also, the
parameters below will be set automatically.
1. Parameters P4-04 and P4-05.
2. AUX Function Selection (Sn-29)
3. Terminal AUX Gain and Bias (Bn-09 and Bn-10).
These parameters can not be edited until the setting of P4-01 is changed. Also when P4-01 is set to =1 any
previous AUX Function (Sn-29) setting will become invalid.
An error message "Flow Meter Setting Error" will be displayed if P4-01 is set to 1 and one of the conditions
below is satisfied.
1. Sn-29 (AUX Function Selection) =9 (PID Target).
2. P1-07 (External PID Set Source) =3 (AUX Function).
3. P1-08 (External PID Feedback Source) =3 (AUX Function).
P4-02 Max Flow for 10V AUX, is used to set the maximum flow level in GPM, which corresponds to a 10 V input
to the Aux input.
Example: P4-02 is set to = 2500 GPM (max flow level).
Aux input 0 – 10 V = 0 - 2500GPM.
P4-03 Aux for No Flow, is used to offset the input signal to terminal AUX, which corresponds to zero flow. An
example of this would be if the input flow signal is 4-20mA, where 4mA = 0 GPM, and a 500 resistor is used
between AUX and GND. The input voltage to the AUX terminal would be 4mA x 500 = 2V. P4-03 would then
be set to =2V so that 4 mA would represent zero flow. The maximum flow would be as set in the previous
example by P4-02.
Fig.1.8.2 below is a diagram of the flow meter function while Flow Meter Selection P4-01 is set to 2 (Pulse Train
Input).
When P4-01 is set to 2 (Pulse Train Input), the Flow Meter signal is input to terminals A(+) and A(-) and the
parameters P4-04 (Pulse Multiplier) and P4-05 (Flow Meter Offset) are used to set the flow meter functions. In
this case, parameters P4-02 and P4-03 will be set automatically and can not be edited until the setting of P4-01
is changed. Cont.
The input to terminals A(+) and A(-) allows for open-collector or complementary interface by setting jumper TP1
to PULL-UP position for open-collector interface or to OPEN position for complementary interface.
An error message "Flow Meter Setting Error" will be displayed if P4-01 is set to 2 and one of the conditions
below is satisfied.
1. Sn-40 (PG Speed Control Settings) ≠ 0 (Speed Control Enabled).
2. Sn-05 (Frequency Command Setting) = 3 (Pulse Input).
P4-04 Flow Multiplier is used to scale the flow meter monitor value, while P4-05 Flow Offset is used to calibrate
the flow meter.
Output GPM = Input Pulse Train Frequency (Hz) x (P4-04 + P4-05).
Example: Input Pulse Train Frequency = 60Hz, P4-04 = 500.1 and P4-05 = 0.20
Flow Meter Monitor = 60 x (500.1 + 0.2) = 30018 GPM.
Table 1.9.1 Power Meter, KWh Meter, and Energy Cost Usage
Change During Modbus
Parameter No. LCD Display Setting Range Factory Setting
Operation Address
P5-01
P5-01 Energy Cost 0.000 - 5.000$ 0.000$ YES 0x08C0
per kWh
P5-02
0: No
P5-02 Reset Energy 0 YES 0x08C1
1: Reset
Usage
Un-36
Un-36 0.0 - 999.9 kW ---- ---- 0x0042
Output Power
Un-37
Un-37 Energy Used 0.0 - 999.9 kWh ---- ---- 0x0043
in kWh
Un-38
Un-38 Energy Used 0.0 - 50000 MWh ---- ---- 0x0044
in MWh
Un-39
Un-39 Energy Cost 0 - 9999 $ ---- ---- 0x0045
in $
Un-40
0 - 25000
Un-40 Cost in ---- ---- 0x0046
(0$ - 250 Mil$)
10000$
Un-36 Output Power, is used to monitor the output power in kW. The display range is 0.0 - 999.9kW.
Un-37 Energy Used in kWh and Un-38 Energy Used in MWh, are used to monitor the total energy used by
the inverter.
The maximum value of monitor energy is 50000MWh.
Example: If 800 kWh of energy is used, Un-37 = 800 kWh and Un-38 = 0 MWh.
If 32.3 MWh energy is used, Un-37 = 300 kWh and Un-38 = 32 MWh.
P5-01 Energy Cost per kWh, is used to set the unit energy cost per kWh.
Un-39 Energy Cost in $ and Un-40 Energy Cost in 10000, are used to monitor the total energy cost of inverter.
The maximum value of monitor energy cost is 250 Million $
Example: If the energy cost is 2,000$, Un-39 = 2000$ and Un-40 = 0.
If the energy cost is 123,200$, Un-39 = 3200$ and Un-40 = 12.
When the power is OFF, the inverter will retain the values of energy used (Un-37, Un-38) and energy cost
(Un-39, Un-40), and the stored data will be available after power up.
P5-02 Reset Energy Usage is used to clear the monitor variables for energy usage and energy cost.
P5-02 = 0: No Reset
P5-02 = 1: Reset (The data will be cleared automatically after P5-02 is set to =1)
FAN
MCCB 3Ø
ACL INDUCTION MOTOR
L1(R)
L1(R) T1(U)
L2(S) or
L2(S) T2(V)
L3(T)
L3(T) T3(W)
E PUMP
RUN / STOP NOTE : GROUND TO BE
1 100Ω OR LESS
2
EXTERNAL FAULT
3
A01
MA7200 PLUS
FAULT RESET
4 ANALOG OUTPUTS
(0-10 VDC)
5
1 to 2 HP A02
SHIELD
SC
Digital Common
+12V
D01
SHIELD
VIN
D02 OPEN COLLECTOR
OUTPUTS (35 VDC Max.)
AIN
D0G
PID Feedback
Current AUX
(SEE FIG’s 4a, 4b and 4c) Voltage
Feedback or Feedback
(4 – 20 mA)
(0 – +10V) (250 Ω)
GND
(0V)
IP12
IG12
ENCODER S (+)
CONNECTIONS A (+) RS485
S (-) PORT
A (-)
Cont.
L2(S) or
L2(S) T2(V)
* AN ACL is
L3(T) recommended when L3(T) T3(W)
a DC Link choke is
not used.
E PUMP
RUN / STOP NOTE : GROUND TO BE
1 100Ω OR LESS
2
EXTERNAL FAULT
3
A01
MA7200 PLUS
FAULT RESET
4 ANALOG OUTPUTS
(0 – 10V)
5
3 to 75 HP A02
SHIELD
E
+12 VDC supply can be used for external
functions such as powering PID feedback
devices. (not to exceed 20 mA max.)
+12V D01
SHIELD
VIN OPEN COLLECTOR
D0G OUPUTS (35 VDC Max.)
AIN
PID Feedback
Current AUX
(SEE FIG’s 5a,5b and 5c) Voltage
Feedback or Feedback
(4 – 20 mA)
(0 – +10V) (250 Ω)
GND
(0V)
IP12
IG12
ENCODER S (+)
CONNECTIONS A (+) RS485
S (-) PORT
A (-)
2.2 (1 – 2 HP) MA7200 PLUS Digital Input / Output Control Terminal Connections
Fig’s 2.2.1a, A-2.2.1b and 2.2.1c below show the terminal connections for input control functions for the
MA7200 PLUS 1 - 2 HP. The connections shown are typical and the user is referred to other sections of this manual
for additional information is required. Fig. 2.2.1d shows an example for the use of the Fault Output Relay.
STOP
RUN
Fig. 2.2.1 (1 – 2 HP) MA7200 PLUS Digital Input / Output Control Terminal Connections
Cont.
2.3 (3 – 75 HP) MA7200 PLUS Digital Input / Output Control Terminal Connections
Fig’s 2.3.1a, 2.3.1b and 2.3.1c below show the terminal connections for input control functions for the
MA7200 PLUS 3 – 75 HP. The connections shown are typical and the user is referred to the MA7200 PLUS Manual
if additional information is required. Fig. 2.3.1d shows an example for the use of the Fault Output Relay.
STOP
RUN
Fig. 2.3.1 (3 – 75 HP) MA7200 PLUS Digital Input / Output Control Terminal Connections
Cont.
Fig. 2.41 (1 –2HP) MA7200 PLUS Analog Feedback Control Terminal Connections
Cont.
Fig. 2.5.1 (3 –75HP) MA7200 PLUS Analog Feedback Control Terminal Connections
SAFETY FIRST!
Cont.
EDIT
3 - Press the key to save. 2 Seconds
ENTER Entry Accepted
TECO Flashing
NOTES
Cont.
1 - Press the
PRGM
key An – 01 -
DRIVE
Freq. Cmd. 1
Sn – 01 -
2 - Press the DSPL key twice
Inverter Capacity
Sn – 08 -
3 - Press the key until display shows
Reverse Operate
Flashing
EDIT
Sn – 08 = 0
4 - Press the ENTER key
Allow Reverse
Flashing
Sn – 08 = 1
5 - Press the key
Inhibit Reverse
EDIT
6 - Press the key to save 2 Seconds
ENTER Entry Accepted
Flashing
Sn – 08 = 1
Inhibit Reverse
PRGM
7 - Press the DRIVE Key to return to the main display.
Press the RUN key, and check the fan or pump direction of rotation. If the direction is not correct, press the STOP key
and wait until the fan or pump has come to a complete stop. Next, Power Down the inverter.
Danger
After the power has been turned OFF, wait at least 5 minutes until the charge indicator extinguishes
completely before touching any wiring, circuit boards or components.
Reverse any two of the fan or pump motor connections at the inverter ( U(T1),V(T2), or W(T3) ). Next, following STEP
2, Power-up the inverter; the motor direction should now be correct.
The start / stop method of control is set by parameter (Sn – 04) and is initially set to = 0 (keypad), as factory default.
If External contact control is desired then power down the drive and make the connections to the control terminals
following the previous wiring diagram A-2.13.1a or A-2.14.1a. After power-up, set Sn-01 = 1 (External Contact) using
the following keypad navigation procedure.
Cont.
Flashing
Flashing
1
5 - Press the key
Flashing
1
In the case of pump applications, it is normally required to limit the minimum speed that the pump will operate
regardless of the input speed command. The pump minimum speed is usually specified either by the pump
manufacturer or the application. Once this value has been established, the minimum output frequency of the
inverter and thus the minimum motor (pump) speed can be set by parameter Cn-19. This parameter sets the
minimum inverter frequency output, and thus a minimum motor (pump) speed to a percentage of the maximum
output command frequency.
The following is an example of setting the minimum motor (pump) speed to 1800 RPM, which is 50% of the
maximum pump speed, 3600 RPM.
Cont.
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0
4 - Press the key
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5 - Press the 0
key twice
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5
6 - Press the key 5 times
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Note- Although this PID setup procedure is mainly for Fan and Pump control it can be applied to any PID
set-up Cont.
In this step the external wiring connections will be made for the analog feedback device.
Before removing any covers or making any external control connections, Power Down the inverter.
Danger
After the power has been turned OFF, wait at least 5 minutes until the charge indicator extinguishes
completely before touching any wiring, circuit boards or components.
Remove the cover from the inverter and following the previous analog feedback diagrams 2.4.1a or 2.5.1,
make the connections for the feedback device to the control terminals.
Power -up the drive and proceed to the next Step.
Step 2 - Setting up the Main PID control loop, and Feedback input.
Before selecting the parameter(s), ensure the inverter is in the STOP mode.
To activate the main PID control parameter (Sn-64) must be set to 1.
The Feedback Input parameter (Sn –24) is set to 1 (AIN, 4-20 mA), as factory default. To select (VIN, 0-10 Vdc),
(Sn-24) must be set to 0. To set the parameter(s), follow the navigation procedure below.
1 - Press the
PRGM
key An – 01 -
DRIVE
Freq. Cmd. 1
Sn-01-
2 - Press the DSPL key twice
Inverter Capacity
Flashing
Flashing
Sn-64 =01
5 - Press the key
Normal PID 1
EDIT
6 - Press the key to save 2 Seconds
ENTER Entry Accepted
Flashing
Sn-64 =01
Normal PID 1
PRGM
7 - Press the DRIVE key to return to the main display.
Cont.
1 - Press the
PRGM An – 01 -
DRIVE key
Freq. Cmd. 1
Sn-01-
2 - Press the DSPL key twice
Inverter Capacity
EDIT Sn-24 = 1
4 - Press the ENTER
key
CMD. AIN
Flashing
EDIT
6 - Press the ENTER key to save Entry Accepted
2 Seconds
Flashing
Sn-64 =01
Normal PID 1
PRGM
7 - Press the DRIVE key to return to the main display.
Initially the display will read output frequency in (Hz) as the factory default and is set by parameter (Cn-28=0). If
(Cn-28) is changed to (1), then the display will read out in (%). The setting of (Cn-28) is only valid if (P1-01=0),
which is the factory default. Other engineering units may be selected by parameter setting (P1-01) as described on
the following page.
In this step, the feedback engineering units that the system is controlling such as CFM in Fan applications or PSI in
the case of Pumps can be selected by parameter (P1-01). (See Section 1 for additional selections). The maximum
value that the engineering units will be in any given application is set by parameter (P1-02). These selections will
now be displayed on the digital operator.
Example: A pump application that has a feeedback transducer with a maximum value of
150 PSI i.e. 150 PSI = 10 Vdc, can be set as follows.
Cont.
1 - Press the
PRGM
key An – 01 -
DRIVE
Freq. Cmd. 1
P1-01-
2 - Press the DSPL key 4 times
Engineering Unit
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EDIT
P1-01 = 02
3 - Press the key, then the key twice
ENTER Set by Cn-28
EDIT
4 - Press the ENTER key to save 2 Seconds
Entry Accepted
Flashing
P1-01 = 02
Go to next step
Unit: PSI
Next to set parameter P1-02 = 200
P1-02-
2 - Press the key
Feedback Maximum
Flashing
EDIT
3 - Press the ENTER key P1-02 = 1000
Feedback Maximum
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Flashing
EDIT
6 - Press the ENTER key to save 2 Seconds
Entry Accepted
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P1-02 = 0200
7 - Press the
PRGM
key to return to the main display. Feedback Maximum
DRIVE
Note: Once P1-01 is set to a non-zero value, then Cn-28 is no longer valid.
Step 4 – Setting PID Parameters; Proportional Gain (Bn-17) and Integral Time (Bn-18)
Proportional Gain Bn-17 = 2.0 and the Integral Time Bn-18 = 5.0s. To change these parameters, follow the
keypad navigation procedure on the next page.
Cont.
Acceleration and Deceleration times as well as the PID control [(P) Proportional Gain and/or the (I) Integral Time
(See STEP 10) directly control the system dynamic response. In general, the longer the acceleration and
deceleration time, the slower the system response, and the shorter time, the faster the response. An excessive
amount of time can result in sluggish system performance while too short of a time may result in system instability.
The starting values suggested by this guide normally result in good system performance for
the majority of Fan and Pump applications. If the values need to be adjusted, caution
should be exercised, and the changes should be in small increments to avoid system
instability.
Parameters Bn-01 (Acceleration) and Bn-02 (Deceleration) are both set at the factory for 10.0 seconds. For
Fan and Pump applications, the recommended starting values are 30 seconds. To change these parameters, follow
the keypad navigation procedure below.
1 - Press the
PRGM
key An – 01 -
DRIVE
Freq. Cmd. 1
3 - Press the
EDIT
key Bn-01=0010.0 S
ENTER
Acc. Time 1
Flashing
EDIT
5 - Press the key to save 2 Seconds
ENTER Entry Accepted
Flashing
Bn-17 = 02.00
Go to next step
PID P_Gain
Cont.
Bn-02=0030.0 S
3 - Press the key 3 times, then the Key twice
RESET
Dec. Time 1
EDIT
4 - Press the key to save 2 Seconds
ENTER Entry Accepted
Flashing
Bn-02=0030.0 S
Dec. Time 1
PRGM
5 - Press the DRIVE
key to return to the main display.
Step 6 – Setting PID Sleep Function Parameters (P1-04), (P2-01), (P2-02), (P2-03) and (P2-04).
(NOTE: In the case of a Fan application skip this step and go to Step7)
The PID Sleep function is turned on by parameter (P1-04) when set to (=1). This allows the system to turn off the
PID and thus the inverter output so that the pump does not run when the system level (PSI) is above the set-point.
This sleep start level is set by parameter (P2-01) in a range from 0 – 100% of the maximum inverter output. When
the system level drops below a value (the units are selected by Step 9) set by parameter (P2-03), the sleep wakeup
level, the output of the inverter will turn on. Parameters (P2-02) and (P2-04) provide delay times in seconds for
sleep start level and sleep wakeup level respectively. Fig. 2.7.1 below will serve to illustrate this.
To further cover the PID Sleep function, the following is an example of the various parameter settings that could be
used. In this example the system will have the following specifications:
- Max. Pump Motor Speed: 3600 RPM.
- Set Point: 150 PSI.
- Feedback Transducer Range: 0 – 200 PSI.
- Pump System Sleep Level: 2160RPM or 60% of max. speed set by (P2-01=060.00).
Sleep Level Delay Time: 10 sec. set by (P2-02=010.0 ).
- Pump System Wakeup Level: 100 PSI set by (P2-03=0100).
Wakeup Time: 5 sec. set by (P2-04=005.0).
Referring to Step 3, set the engineering units to PSI (P1-01=02) and then the range to 200 (P1-02=0200).
The following shows the keypad navigation sequence in setting the PID parameters.
NOTE: The inverter must be in the Stop mode in order to turn on the sleep function.
1 - Press the
PRGM
key An – 01 -
DRIVE
Freq. Cmd. 1
P1-01-
2 - Press the DSPL Key 4 times
Engineering Units
4 - Press the
EDIT
key P1-04 = 0
ENTER
PID Sleep Invalid
Flashing
P1-04 = 1
5 - Press the key
PID Sleep Valid
EDIT
6 - Press the ENTER key to save 2 Seconds
Entry Accepted
Flashing
P1-04 = 1
Go to next step
PID Sleep Valid
Cont.
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0
2 - Press the key
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Cont.
P2-04-
1 - Press the DSPL key and the the key
Sleep Wakeup Delay
Flashing
EDIT P2-04=000.0 s
2 - Press the ENTER key
Sleep Wakeup Delay
Flashing
P2-04=005.0 s
3 - Press the key 3 times and then the key 5 times
RESET Sleep Wakeup Delay
EDIT
4 - Press the key to save. 2 Seconds
ENTER
Entry Accepted
Flashing
P2-04=005.0 s
PRGM
Sleep Wakeup Delay
5 - Press the DRIVE key to return to the main display.
The system can now be tested for performance. To do this, set the set-point through the keypad and run the drive
at some low level and check that the motor is operating properly and that the feedback signal level and polarity are
correct.
Check the system for dynamic operation and make any adjustments necessary for optimum performance. This may
require making adjustments to parameters Bn-17 proportional gain and Bn-18 Integral Time. (Refer to Step 4)
NOTE: Parameters Bn-17 and Bn-18 may be changed through the keypad while the
system is operating.
A word of CAUTION ! - The parameter changes should be made in small increments and the results
checked to avoid highly unstable and possibly damaging conditions.
This should complete the example installation of a system with a PID loop.
Warranty
All Low Voltage Motor Control Products, such as Solid State Starters and Inverters, (“products”) sold by TECO-
Westinghouse Motors Company (“TWMC”), are warranted to be free from defects in material and workmanship for a
period of 24 months from the date of shipment. A warranty of 36 months from the date of manufacture is applicable when
a TWMC Low Voltage Motor Control Product and a TWMC Inverter Duty motor (per NEMA MG1-31.4.2.2) are purchased
together.
This warranty is conditioned upon the installation, operation, and maintenance of the products in accordance with
TWMC’s recommendations or standard industry practice, and that the products have at all times been operated or used
under the normal operating conditions for which they were designed. This warranty will not be applicable to products that
have been altered without prior written permission from TWMC.
TWMC shall, at its sole option and expense, repair or replace, F.O.B. warehouse or TWMC designated service center,
any such products, which are defective within the warranty period. In the event of warranty claims, TWMC must be
notified promptly following any product failure. The product shall be sent to a TWMC authorized service center for
diagnosis of the cause of failure. TWMC will not be responsible for any repair that has been performed without prior
written permission from TWMC.
The repair or replacement of defective material and workmanship shall constitute complete fulfillment of TWMC’s warranty
liability, whether the warranty claims are based on contract, tort (including negligence and strict liability), or otherwise.
THERE ARE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND ALL WARRANTIES ARISING FROM
COURSE OF DEALING AND USAGE OF TRADE. UNDER NO CIRCUMSTANCES, SHALL TWMC BE LIABLE FOR
ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING FREIGHT.
The Product must be returned prepaid to TECO-Westinghouse Motor Company factory. A completed Return Material
Authorization (RMA) form with an assigned RMA number must be included in the shipment. Contact the nearest TECO-
Westinghouse location or Factory directly for RMA forms.