Taco Wiring Guide

The All New . . .
TACO ZONE CONTROLS WIRING GUIDE

Pages
Switching Relays – Single Zone Wiring 2 – 4
Switching Relays – Oil Boiler Wiring Safety Notice – 5
Switching Relays – NON EXP Connected Together with Priority 6 – 9
Switching Relays – EXP Connected Together with Priority 10 – 13
Switching Relays – Multiple Indirect Hot Water Heaters 14 – 15
Switching Relays – EXP Connected To Reset Controls (PC700, 702 & 705) 16 – 27
Zone Valve Controls – NON EXP Connected Together with Priority 28 – 32
Zone Valve Controls – EXP Connected Together with Priority 33 – 36
Zone Valve Controls – Connected To Reset Controls (PC700, 702 & 705) 37 – 44
Hydro Air Fan Controls (HAFC 201) 45 – 47
New Expandable Zone Control – Connected to Older Expandable Zone Control 48 – 50
Specialty Thermostat and Zone Valve Wiring 51 – 59
Radiant Mixing Block 60 – 61
X-Pump Block 62 – 64
iSeries Mixing Valves 65 – 66
Low Water Cutoffs and Electric Water Feeders 67 – 82
Aquastat Wiring 83 – 89
Instruction Sheets 90 – 102
Standard Terms and Definitions – 103
Zone Controls Cross Reference 104 – 105
Do it once.
Do it right.
© Taco Catalog No. 100-92 Effective Date: November 27, 2014
Supersedes Date: September 20, 2013
TACO Zone Control Product Information
Switching Relays
Product No. Description
SR501-4 1 Zone Switching Relay
SR501-HC-4 1 or 2 Zone Switching Relay, High Current Capacity
SR501-OR-4 1 Zone Switching Relay with Outdoor Reset
SR502-4 2 Zone Switching Relay with Priority
Expandable Switching Relays – Expandable to 120 Zones (20 Zoning Panels)

SR501-EXP-4 1 Zone Switching Relay
SR503-EXP-4 3 Zone Switching Relay with Priority
Zone Valve Controls

ZVC403-4 3 Zone Valve Control with Priority
Expandable Zone Valve Controls – Expandable to 120 Zones (20 Zoning Panels)
ZVC404-EXP-4 4 Zone Valve Control with Priority
Add-On Power Controls (For use with all -EXP controls)

PC700 Boiler Reset Control
PC702 2-Stage Boiler Reset Control
PC705 Variable Speed Pump Injection Mixing Control
Fan Controls
HAFC201-4 Hydro Air Fan Control with Optional Time Delays
Do it once.
Do it right.
2
SR501-4 Switching Relay Wiring
TYPICAL WIRING ALTERNATIVE WIRING ALTERNATIVE WIRING

(COLD START) (TANKLESS COIL) (24 VAC POWERED INPUT SIGNAL)
THERMOSTAT THERMOSTAT
24 VAC
SIGNAL
24 24 24
R W VAC R W VAC R W VAC
T T COM COM T T COM

T T
ONE ZONE LED ONE ZONE LED ONE ZONE LED
SWITCHING RELAY INDICATORS SWITCHING RELAY INDICATORS SWITCHING RELAY INDICATORS
POWER POWER POWER *
ZONE 1 ZONE 1 ZONE 1 *
FUSE FUSE FUSE FUSE FUSE FUSE

6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP
SR 501-4 SR 501-4 SR 501-4
120 VAC 120 VAC 120 VAC

COM N/O N/C N/C N/O COM COM N/O N/C N/C N/O COM COM N/O N/C N/C N/O COM
INPUT INPUT INPUT
N H 3 4 4 6 6 5 N H 3 4 4 6 6 5 N H 3 4 4 6 6 5
JUMPER
TO: TT ON
BOILER TO: ZC H
TO: ZR TO: TT ON BOILER
TO: 120 VAC POWER TO: 120 VAC POWER
CIRCULATOR
N
TO: 120 VAC POWER CIRCULATOR
CIRCULATOR
REMOVE JUMPER. * T STAT LIGHT WILL GO

Note: When using Alternative Wiring diagram, the boiler oper- DO NOT CONNECT POWER ON AND OFF WITH 24 VAC
TO N AND H TERMINALS. SIGNAL. POWER LIGHT
ating control’s ZC terminal will see the load of the circulator(s).
WILL ALWAYS BE OFF.
Warning: When using Alternative Wiring diagram, wiring
instructions must be followed so power originates from the boiler
aquastat. Failure to follow these wiring instructions may result in
a secondary source of power being connected to the boiler that
may activate it under certain circumstances, causing injury or death.
SR501-HC-4 – One Zone Switching Relay with or without Boiler Enable
Typical Alternative
Wiring Wiring 24 VAC THERMOSTAT
24 VAC THERMOSTAT
24 24
R W1 W2 VAC R W1 W2 VAC
T T T COM T T T COM
ONE ZONE HC ONE ZONE HC
LED LED
SWITCHING RELAY SWITCHING RELAY
INDICATORS INDICATORS
POWER POWER
RELAY 1 RELAY 1
RELAY 2 RELAY 2
SR 501-HC-4 SR 501-HC-4
120 VAC 120 VAC

INPUT RELAY 1 RELAY 2 INPUT RELAY 1 RELAY 2
N H X1 X1 X2 X2 N H X1 X1 X2 X2
BOILER POWER INPUT N 120 VAC

POWER N CONTROL CIRCULATOR
INPUT (120 VAC) H
(120 VAC) H
ZR
120 VAC
CIRCULATOR ZC
RELAY RATING: 3⁄4 HP (13.8 FLA, 82.8 LRA at 120 VAC) NOTE: When using Alternative Wiring diagram, refer to important NOTE
(6.9 FLA, 41.4 LRA at 240 VAC) and WARNING in SR501-HC Instruction Sheet on page 91 of this booklet.
THERMOSTAT #1 THERMOSTAT #2
(24 VAC) (24 VAC)
24 VAC THERMOSTAT
24
24
T T T COM T T T COM

LED
SWITCHING RELAY LED SWITCHING RELAY
INDICATORS
INDICATORS
POWER
POWER
RELAY 1
RELAY 1
RELAY 2
RELAY 2
SR 501-HC-4 SR 501-HC-4
24 VAC THERMOSTAT 120 VAC

120 VAC
RELAY 1 RELAY 2 INPUT RELAY 1 RELAY 2
INPUT
N H X1 X1 X2 X2 N H X1 X1 X2 X2
CIRCULATOR #2
(120 VAC)
POWER
INPUT
N 24
R W1 W2 VAC CONTROL POWER
INPUT (120 VAC) { H1N
(120 VAC) H T T T COM
CIRCULATOR #1
ONE ZONE HC
LED
(240 VAC) { H2 240 VAC
SWITCHING RELAY CIRCULATOR
INDICATORS
(120 VAC)
POWER
TWO ZONE, NO BOILER ENABLE RELAY 1

ONE ZONE, NO BOILER ENABLE
RELAY 2
(CONTROL & CIRCULATOR SAME POWER SOURCE)
SR 501-HC-4
120 VAC
INPUT RELAY 1 RELAY 2
N H X1 X1 X2 X2
240 VAC
CONTROL POWER
INPUT (120 VAC) { NH CIRCULATOR
H1
(240 VAC) { H2
(CONTROL & CIRCULATOR DIFFERENT POWER SOURCE) 3
SR501-OR-4 – One Zone Switching Relay with Outdoor Reset
THERMOSTATS
(24VAC)
TRANSFORMER
120 VAC
24 VAC
INPUT
ZONE VALVE
24 VAC OUTDOOR
THERMOSTAT
END SWITCH(S)
SENSOR
BOILER
SUPPLY
BOILER SENSOR BOILER OUTDOOR
CONTROL CONTROL SENSOR
BOILER
OFF ON OFF ON SUPPLY
SENSOR
SW1 SW1
DESIGN OUTDOOR DESIGN OUTDOOR
TEMPERATURE X X R W C R W OUTDOOR SUPPLY TEMPERATURE
FOR 180°F SUPPLY
X X R W C R W OUTDOOR SUPPLY
FOR 180°F SUPPLY SENSOR SENSOR SENSOR SENSOR
TEMPERATURE BOILER TSTAT DHW TEMPERATURE BOILER TSTAT DHW
-10 0 10 -10 0 10
-20 20 ONE ZONE -20 20 ONE ZONE
-30 POT1 30 SWITCHING RELAY LED -30 POT1 30 SWITCHING RELAY LED
WITH OUTDOOR RESET INDICATORS WITH OUTDOOR RESET INDICATORS
OFF 40 OFF 40
POWER POWER
TSTAT TSTAT
DHW DHW
OVERRIDE OVERRIDE
SR 501-OR-4
SR 501-OR-4
BOILER 6 BOILER
6 RELAY
AMP RELAY AMP
INPUT ZONE 1 INPUT ZONE 1

120 VAC 120 VAC 120 VAC 120 VAC
N H N H N H N H
SYSTEM ZONE VALVE

POWER N CIRCULATOR POWER N CIRCULATOR
INPUT INPUT
(120 VAC) H (120 VAC) H
ONE ZONE INSTALLATION ZONE VALVE INSTALLATION

W/O INDIRECT DHW W/O ZONE CONTROL, W/O INDIRECT DHW
THERMOSTATS DHW
THERMOSTATS (24VAC) A AQUASTAT
(24VAC)
ZONE 3 ZONE 3
PRIORITY PRIORITY
X X R W C R W C R W C ON X X R W C R W C R W C ON
POWER IN
POWER IN
ZONE 1 ZONE 2 ZONE 3

5 AMP
ZONE 1 ZONE 2 ZONE 3 ISOLATED

24 VAC
5 AMP
ISOLATED
24 VAC
FUSE
FUSE
OFF LED END SWITCH THERMOSTATS PRIORITY OFF LED

END SWITCH THERMOSTATS PRIORITY
POWER POWER
EXISTING T STAT 1 VALVE 1 EXISTING T STAT 1 VALVE 1
ZONE VALVE CONTROL T STAT 2 VALVE 2

T STAT 3 VALVE 3 T STAT 3 VALVE 3
24 VAC ZONE VALVES PRIORITY 24 VAC ZONE VALVES PRIORITY

PUMP END ZONE 3 PUMP ZONE 1 ZONE 2 ZONE 3 PUMP END ZONE 3 PUMP ZONE 1 ZONE 2 ZONE 3
SWITCH END SWITCH
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C X X N/O COM N/C
JUMPER JUMPER 1
1 1 1
3&4 3&4
2 2 2 2
2 WIRE ZONE VALVE 3 3 2 WIRE ZONE VALVE 3 3
(NO END SWITCH) (NO END SWITCH)
TACO 3 WIRE TACO 3 WIRE TACO 3 WIRE TACO 3 WIRE
MUST USE JUMPER MUST USE JUMPER
ZONE VALVE ZONE VALVE ZONE VALVE ZONE VALVE
OUTDOOR BOILER
BOILER OUTDOOR
SENSOR CONTROL
CONTROL SENSOR
BOILER BOILER
OFF ON SUPPLY OFF ON SUPPLY
SENSOR SENSOR
SW1 SW1
DESIGN OUTDOOR DESIGN OUTDOOR
TEMPERATURE X X R W C R W OUTDOOR SUPPLY TEMPERATURE
FOR 180°F SUPPLY
X X R W C R W OUTDOOR SUPPLY
FOR 180°F SUPPLY SENSOR SENSOR SENSOR SENSOR
TEMPERATURE BOILER TSTAT DHW TEMPERATURE BOILER TSTAT DHW
-10 0 10 -10 0 10
-20 20 ONE ZONE -20 20 ONE ZONE
-30 POT1 30 SWITCHING RELAY LED -30 POT1 30 SWITCHING RELAY LED
WITH OUTDOOR RESET INDICATORS WITH OUTDOOR RESET INDICATORS
OFF 40 OFF 40
POWER POWER
TSTAT TSTAT
DHW DHW
OVERRIDE OVERRIDE
SR 501-OR-4
SR 501-OR-4
BOILER 6 BOILER
6 RELAY
AMP RELAY AMP
INPUT ZONE 1 INPUT ZONE 1

120 VAC 120 VAC 120 VAC 120 VAC
N H N H N H N H
ZONE VALVE ZONE VALVE

POWER N CIRCULATOR
POWER N CIRCULATOR
INPUT INPUT
(120 VAC) H (120 VAC) H
MULTI-ZONE INSTALLATION MULTI-ZONE INSTALLATION

WITH ZONE CONTROL, W/O INDIRECT DHW WITH ZONE CONTROL, WITH INDIRECT DHW
4
L1 L2
(HOT) (NEUTRAL)
T THERMOSTATS
CIRCUIT
BREAKER ZONE 4 THERMOSTATS
PRIORITY
24 VAC X X R W R W R W R W
ON T
ISOLATED ZONE 1 ZONE 2 ZONE 3 ZONE 4
END OFF
SWITCH THERMOSTATS (24 VAC) PRIORITY LED
CUSTOMER
INDICATORS L1 L2 T T
EMERGENCY COM
SWITCH FOUR ZONE SWITCHING RELAY POWER
HONEYWELL L8124
ZONE 1 OR EQUAL
ZONE 2 C1 ZC
THERMAL FUSE FUSE FUSE FUSE FUSE
FUSE 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP
ZONE 3 B2 C2 ZR B1
(FIROMATIC)
ZONE 4
120 VAC 120 VAC CIRCULATORS PRIORITY INPUT CIRCULATOR

ON BOILER
SERVICE ZC ZR ZONE1 ZONE2 ZONE3 ZONE4 120 VAC (IF ATTACHED)
SWITCH H H N H N H N H N H N H
SR 504-4 LINE VOLTAGE

OIL BURNER RELAY
LOW
WATER
CUTOFF
120 VAC INPUT
NOTE: Tankless coil has priority.
5
Two Switching Relays Connected Together
INDIRECT
WATER HEATER
AQUASTAT OR
THERMOSTATS THERMOSTAT
TO: "TT" ON BOILER T T T
ZONE 4
PRIORITY
ON
END OFF
COM
INDICATORS
FOUR ZONE SWITCHING RELAY POWER
ZONE 1
ZONE 2
FUSE FUSE FUSE FUSE FUSE
6 AMP 6 AMP 6 AMP 6 AMP 6 AMP
ZONE 3
ZONE 4
120 VAC 120 VAC CIRCULATORS PRIORITY INPUT

ZC ZR ZONE1 ZONE2 ZONE3 ZONE4 120 VAC
H H N H N H N H N H N H
SR 504-4
120 VAC INPUT

JUMPER
DHW
HEATER
CIRCULATOR
THERMOSTATS
T T T
TO: "TT" ON BOILER
BOILER ZONE 4
PRIORITY
ON
END OFF
COM
INDICATORS
ZONE 1
ZONE 2
ZONE 3
ZONE 4

SR 504-4
OUTPUT H
JUMPER 120 VAC INPUT
NOT
USED N
6
Priority Zoning Circulator Controlling Switching Relay
MASTER
PRIORITY ZONING CIRC.
PRIORITY CIRCULATOR ON
MASTER/SLAVE
SWITCH
MASTER
(on)
PRIORITY
ON
PRIORITY POWER IN
H
120 VAC INPUT
N
P
THERMO- END 24 VAC
STAT SWITCH POWER
R W X X R C
INDIRECT
WATER HEATER
AQUASTAT OR
THERMOSTAT 24 VAC
OUTPUT
(OPTIONAL)
THERMOSTATS
PRIORITY
TO: "TT" ON BOILER SLAVE OFF
ZONE 6
BOILER 24 VAC
PRIORITY
X X R W R W R W R W R W R W
ON
ISOLATED ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6
END OFF
INDICATORS
COM
SIX ZONE SWITCHING RELAY POWER
ZONE 1
ZONE 2
FUSE FUSE FUSE FUSE FUSE FUSE FUSE
6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP
ZONE 3
ZONE 4
120 VAC 120 VAC CIRCULATORS INPUT PRIORITY ZONE 5

ZC ZR ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 120 VAC
ZONE 6
H H N H N H N H N H N H N H N H
SR 506-4
H
REMOVE
JUMPER N
120 VAC
INPUT
7
8
Priority Zoning Circulator Controlling 2 Switching Relays
MASTER
PRIORITY ZONING CIRC.
PRIORITY CIRCULATOR ON
MASTER/SLAVE
SWITCH
PRIORITY
ON
MASTER
(on)
H
120 VAC INPUT
N
P
TO: "TT" ON BOILER
PRIORITY POWER IN
THERMO- END 24 VAC
STAT SWITCH POWER
R W X X R C
BOILER
INDIRECT
WATER HEATER 24 VAC
AQUASTAT OR OUTPUT
THERMOSTAT (OPTIONAL)
TO: "TT" ON BOILER
THERMOSTATS THERMOSTATS
T T T T PRIORITY T T T T PRIORITY
SLAVE OFF SLAVE OFF
ZONE 4 ZONE 4
PRIORITY PRIORITY
24 VAC X X R W R W R W R W 24 VAC X X R W R W R W R W
ON ON
ISOLATED ZONE 1 ZONE 2 ZONE 3 ZONE 4 ISOLATED ZONE 1 ZONE 2 ZONE 3 ZONE 4
END OFF END OFF
SWITCH THERMOSTATS (24 VAC) PRIORITY LED SWITCH THERMOSTATS (24 VAC) PRIORITY LED
COM
COM
FOUR ZONE SWITCHING RELAY POWER FOUR ZONE SWITCHING RELAY POWER
ZONE 1 ZONE 1
ZONE 2 ZONE 2
FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE
6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP
ZONE 3 ZONE 3
ZONE 4 ZONE 4
120 VAC 120 VAC CIRCULATORS PRIORITY INPUT 120 VAC 120 VAC CIRCULATORS PRIORITY INPUT
ZC ZR ZONE1 ZONE2 ZONE3 ZONE4 120 VAC ZC ZR ZONE1 ZONE2 ZONE3 ZONE4 120 VAC
H H N H N H N H N H N H H H N H N H N H N H N H
SR 504-4 SR 504-4
REMOVE REMOVE
JUMPER JUMPER
H
120 VAC INPUT 120 VAC INPUT
N
SR501 Switching Relay Controlling 2 Switching Relays
INDIRECT
WATER HEATER
AQUASTAT OR
THERMOSTAT
24
R W VAC
T T COM
ONE ZONE LED

INDICATORS
SWITCHING RELAY
POWER
ZONE 1
MASTER FUSE FUSE

6 AMP 6 AMP
SR 501-4
120 VAC
COM N/O N/C N/C N/O COM
INPUT
TO: "TT" ON BOILER N H 3 4 4 6 6 5
BOILER JUMPER
H
120 VAC INPUT
N
CIRCULATOR
T T T T PRIORITY T T T T PRIORITY
SLAVE OFF SLAVE OFF
ZONE 4 ZONE 4
PRIORITY PRIORITY
ON ON
END OFF END OFF
COM
COM
ZONE 1 ZONE 1
ZONE 2 ZONE 2
ZONE 3 ZONE 3
ZONE 4 ZONE 4
SR 504-4 SR 504-4
120 VAC INPUT

REMOVE REMOVE
JUMPER
120 VAC INPUT
JUMPER
9
SR501-EXP Switching Relay Controlling Another Switching Relay
INDIRECT
WATER HEATER
AQUASTAT OR
THERMOSTAT
TO: "TT" ON BOILER
NOTE 1: Terminals C are for

optional 24V thermostat
MASTER COMMON connections.
POWER
CONTROLS
END RESET
EXPANSION THERMOSTAT
SWITCH OVERRIDE
X X A B C R W C 1 2
SLAVE MASTER 24 VOLTS AC ONLY
PRIORITY ON OFF
RESET NORMAL
PRIMARY PUMP ON OFF
POST PURGE ON OFF ACCESSORY
PRIORITY PROTECT ON OFF PORT
PUMP EXERCISE ON OFF LED
30 SEC/2 WK 4 MIN/24 HOUR INDICATORS
POWER
FUSE FUSE ZONE 1

6 AMP 6 AMP
SINGLE ZONE
EXPANDABLE SWITCHING RELAY
SR 501-EXP-4
N/O N/C H N H
120 VAC PRIMARY INPUT
CIRCULATOR OUTPUT 120 VAC
120 VAC INPUT
DHW HEATER
CIRCULATOR
TO: "TT"
ON BOILER
T THERMOSTATS
PRIORITY
SLAVE OFF
BOILER
ZONE 6
PRIORITY
24 VAC X X R W R W R W R W R W R W
ON
END OFF
SWITCH THERMOSTATS (24 VAC) PRIORITY
LED
INDICATORS
COM
SIX ZONE SWITCHING RELAY POWER
ZONE 1
ZONE 2
FUSE FUSE FUSE FUSE FUSE FUSE FUSE
6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP
ZONE 3
ZONE 4
120 VAC 120 VAC CIRCULATORS PRIORITY INPUT ZONE 5

ZC ZR ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 120 VAC
ZONE 6
SR 506-4
REMOVE H
120 VAC INPUT
JUMPER N
10
SR501-EXP Switching Relay Controlling a Zone Valve Control
INDIRECT
WATER HEATER
AQUASTAT OR
THERMOSTAT
TO BOILER AQUASTAT RELAY

MASTER optional 24V thermostat
COMMON connections.
POWER
CONTROLS
END RESET
SWITCH OVERRIDE
X X A B C R W C 1 2
PRIORITY ON OFF
RESET NORMAL
PRIMARY PUMP ON OFF
POWER
FUSE FUSE ZONE 1

6 AMP 6 AMP
SINGLE ZONE
BOILER SR 501-EXP-4
N/O N/C H N H
DHW HEATER
CIRCULATOR
120 VAC INPUT
Powered from Transformer A Powered from Transformer B
THERMOSTATS (24VAC)
TO BOILER AQUASTAT RELAY

T T T
PRIORITY
See NOTE 1
SLAVE ON
ZONE 6
TRANSFORMER
WHITE PRIORITY
INSTALLED
FACTORY
N 120 VAC FUSE X X R W C R W C R W C R W C R W C R W C ON

POWER IN
A 24 VAC 5 AMP ISOLATED ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6

24 VAC
INPUT
H END SWITCH THERMOSTATS (24 VAC) PRIORITY OFF LED
BLACK INDICATORS
FUSE
120 VAC 5 AMP
POWER
INPUT
ZVC 406 – 4 T STAT 1 VALVE 1
T STAT 2 VALVE 2
TRANSFORMER
WHITE SIX ZONE VALVE 3

INSTALLED
T STAT 3
FACTORY
120 VAC
ZONE VALVE CONTROL
INPUT B 24 VAC T STAT 4 VALVE 4
BLACK T STAT 5 VALVE 5

24 VAC ZONE VALVES PRIORITY VALVE 6
T STAT 6
PUMP END ZONE 6 PUMP ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
3&4 3&4 NOTE 2: When a circulator
DRY
CONTACTS is used on the priority zone
PRIORITY instead of a zone valve,
1 MOTOR END ZONE
SYSTEM jumper 3 and 4 of the
2 SWITCH
PUMP priority zone.
3
2 WIRE ZONE VALVE TACO 4 WIRE ZONE VALVE

(NO END SWITCH) 3 WIRE (POWER OPEN,
BOILER TURNS ON WHEN ANY ZONE VALVE OPENS. MUST USE JUMPER ZONE VALVE SELF CLOSING)
SYSTEM PUMP TURNS ON WHEN ANY ZONE VALVE OPENS
EXCEPT WHEN THE DHW HEATER (SR501-EXP) CALLS. Powered from Transformer A Powered from Transformer B
11
2 Expandable Switching Relays Connected Together

optional 24V thermostat THERMOSTATS
COMMON connections. T
SLAVE See NOTE 1
POWER SLAVE MASTER

CONTROLS PRIORITY ON OFF
SWITCH SETTINGS RESET NORMAL X X X X A B C R W C R W C R W C R W C 1 2
PRIMARY PUMP ON OFF MAIN PRIORITY EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 NET
Master/Slave: Slave POST PURGE ON OFF END SWITCH THERMOSTATS (24 VAC) PRIORITY
PRIORITY PROTECT ON OFF
Priority Zone: Off PUMP EXERCISE ON OFF
FOUR ZONE LED
30 SEC/2 WK 4 MIN/24 HOUR
Reset/Normal: Normal LOW LIMIT (ZC) ON OFF EXPANDABLE
INDICATORS
ACCESSORY SWITCHING RELAY POWER

PORT
ZONE 1
ZONE 2
6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP ZONE 3
ZONE 4
120 VAC 120 VAC CIRCULATORS PRIORITY N/C INPUT

ZC ZR PRIMARY ZONE1 ZONE2 ZONE3 ZONE4 ZONE4 120 VAC
SR 504-EXP-4
120 VAC INPUT
BOILER INDIRECT
TO: "TT" ON BOILER WITH WATER HEATER
DHW "TT" INPUT AQUASTAT OR
THERMOSTAT
THERMOSTATS
TO: "TT" ON BOILER
T
MASTER See NOTE 1
POWER SLAVE MASTER

SWITCH SETTINGS RESET NORMAL X X X X A B C R W C R W C R W C R W C R W C R W C 1 2
PRIMARY PUMP ON OFF MAIN PRIORITY EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 NET
Master/Slave: Master POST PURGE ON OFF END SWITCH THERMOSTATS (24 VAC) PRIORITY
Priority Zone: On PUMP EXERCISE ON OFF
LED
Reset/Normal: Normal 30 SEC/2 WK
LOW LIMIT (ZC) ON
4 MIN/24 HOUR
OFF
SIX ZONE INDICATORS
ACCESSORY EXPANDABLE SWITCHING RELAY POWER

PORT
ZONE 1
ZONE 2
FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE
6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP ZONE 3
ZONE 4
ZONE 5
120 VAC 120 VAC CIRCULATORS PRIORITY N/C INPUT ZONE 6
ZC ZR PRIMARY ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 ZONE6 120 VAC
H H N H N H N H N H N H N H N H N H N H
SR 506-EXP-4
H
120 VAC INPUT
N
PRIMARY SYSTEM DHW

CIRCULATOR CIRCULATOR
(OPTIONAL)
12
3 Expandable Switching Relays Connected Together
TO: "TT" ON BOILER WITH

DHW "TT" INPUT
THERMOSTATS INDIRECT
TO: "TT" ON BOILER
WATER HEATER
T AQUASTAT OR
THERMOSTAT
MASTER
BOILER
POWER SLAVE MASTER
See NOTE 1
SWITCH SETTINGS RESET NORMAL X X X X A B C R W C R W C R W C R W C 1 2
FOUR ZONE LED
Reset/Normal: Normal INDICATORS
LOW LIMIT (ZC) ON OFF EXPANDABLE
ACCESSORY POWER
PORT SWITCHING RELAY
ZONE 1
ZONE 2
ZONE 4

NOTE 1: Terminals C are for SR 504-EXP-4
COMMON connections.
120 VAC INPUT
PRIMARY SYSTEM
CIRCULATOR
DHW
(OPTIONAL) CIRCULATOR
SWITCH SETTINGS SWITCH SETTINGS

Master/Slave: Slave T Master/Slave: Slave
T
Priority Zone: Off Priority Zone: Off
Reset/Normal: Normal See NOTE 1 See NOTE 1
SLAVE SLAVE Reset/Normal: Normal
POWER SLAVE MASTER POWER SLAVE MASTER
CONTROLS PRIORITY ON OFF CONTROLS PRIORITY ON OFF
RESET NORMAL X X X X A B C R W C R W C R W C R W C 1 2 RESET NORMAL X X X X A B C R W C R W C R W C R W C R W C R W C 1 2
PRIMARY PUMP ON OFF MAIN PRIORITY EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 NET PRIMARY PUMP ON OFF MAIN PRIORITY EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 NET
POST PURGE ON OFF POST PURGE ON OFF END SWITCH THERMOSTATS (24 VAC) PRIORITY
END SWITCH THERMOSTATS (24 VAC) PRIORITY
PRIORITY PROTECT ON OFF PRIORITY PROTECT ON OFF
PUMP EXERCISE ON OFF
FOUR ZONE LED 30 SEC/2 WK 4 MIN/24 HOUR
30 SEC/2 WK 4 MIN/24 HOUR SIX ZONE INDICATORS
INDICATORS LOW LIMIT (ZC) ON OFF
LOW LIMIT (ZC) ON OFF EXPANDABLE ACCESSORY EXPANDABLE SWITCHING RELAY POWER
ACCESSORY POWER PORT
PORT SWITCHING RELAY
ZONE 1
ZONE 1
ZONE 2
ZONE 2 FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE
FUSE FUSE FUSE FUSE FUSE FUSE 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP ZONE 3
ZONE 4
ZONE 4
ZONE 5
120 VAC 120 VAC CIRCULATORS PRIORITY N/C INPUT 120 VAC 120 VAC CIRCULATORS PRIORITY N/C INPUT ZONE 6
ZC ZR PRIMARY ZONE1 ZONE2 ZONE3 ZONE4 ZONE4 120 VAC ZC ZR PRIMARY ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 ZONE6 120 VAC
H H N H N H N H N H N H N H N H H H N H N H N H N H N H N H N H N H N H
SR 504-EXP-4 SR 506-EXP-4
H
120 VAC INPUT
N
13
14
2 Indirect Water Heaters with Priority Connected to Standard Switching Relays
INDIRECT
WATER HEATER
AQUASTAT OR
THERMOSTAT INDIRECT
WATER HEATER
MASTER AQUASTAT OR
ZONE 2 PRIORITY THERMOSTAT
PRIORITY OFF
24 VAC X X R W R W
ON
ISOLATED ZONE 1 ZONE 2
END PRIORITY OFF
SWITCH THERMOSTATS LED
COM INDICATORS
TWO ZONE SWITCHING RELAY
POWER
ZONE 1
FUSE FUSE FUSE
6 AMP 6 AMP 6 AMP
ZONE 2
120 VAC CIRCULATORS

TO: "TT" ON BOILER INPUT
ZONE2
ZC ZR ZONE1 120 VAC
PRIORITY
H H N H N H N H
SR 502-4
BOILER
JUMPER
120 VAC 120 VAC INPUT
T T T PRIORITY T T T PRIORITY
SLAVE ON SLAVE ON
ZONE 4 ZONE 4
PRIORITY PRIORITY
ON ON
END OFF END OFF
COM
COM
ZONE 1 ZONE 1
ZONE 2 ZONE 2
ZONE 3 ZONE 3
ZONE 4 ZONE 4
SR 504-4 SR 504-4
ZONE ZONE
JUMPER JUMPER
NOT NOT
USED USED
H
120 VAC INPUT 120 VAC INPUT
N
2 Indirect Water Heaters with Priority Connected to EXP Switching Relays
INDIRECT
WATER HEATER
AQUASTAT OR
THERMOSTAT INDIRECT
WATER HEATER
AQUASTAT OR
THERMOSTAT
ZONE 2 PRIORITY
PRIORITY OFF
24 VAC X X R W R W
ON
ISOLATED ZONE 1 ZONE 2
END PRIORITY OFF
COM INDICATORS
TWO ZONE SWITCHING RELAY
POWER
ZONE 1
FUSE FUSE FUSE
6 AMP 6 AMP 6 AMP
ZONE 2
TO: "TT" ON BOILER 120 VAC CIRCULATORS

INPUT
ZONE2
ZC ZR ZONE1 120 VAC
PRIORITY
H H N H N H N H NOTE 1: Terminals C are for
BOILER optional 24V thermostat
SR 502-4 COMMON connections.
JUMPER
DHW CIRCULATORS 120 VAC INPUT
THERMOSTATS
SWITCH SETTINGS THERMOSTATS SWITCH SETTINGS
Master/Slave: Master Master/Slave: Slave T
Priority Zone: On T Priority Zone: Off
MASTER Reset/Normal: Normal SLAVE Reset/Normal: Normal See NOTE 1
POWER SLAVE MASTER POWER SLAVE MASTER

CONTROLS PRIORITY ON OFF CONTROLS PRIORITY ON OFF
RESET NORMAL X X X X A B C R W C R W C R W C R W C 1 2 RESET NORMAL X X X X A B C R W C R W C R W C R W C 1 2
PRIMARY PUMP ON OFF MAIN PRIORITY EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 NET PRIMARY PUMP ON OFF MAIN PRIORITY EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 NET
POST PURGE ON OFF END SWITCH THERMOSTATS (24 VAC) PRIORITY POST PURGE ON OFF END SWITCH THERMOSTATS (24 VAC) PRIORITY
PRIORITY PROTECT ON OFF PRIORITY PROTECT ON OFF
PUMP EXERCISE ON OFF PUMP EXERCISE ON OFF
FOUR ZONE LED FOUR ZONE LED
30 SEC/2 WK 4 MIN/24 HOUR 30 SEC/2 WK 4 MIN/24 HOUR
LOW LIMIT (ZC) ON OFF EXPANDABLE LOW LIMIT (ZC) ON OFF EXPANDABLE
ACCESSORY POWER ACCESSORY POWER
PORT SWITCHING RELAY PORT SWITCHING RELAY
ZONE 1 ZONE 1
ZONE 2 ZONE 2
FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE
6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP ZONE 3 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP ZONE 3
ZONE 4 ZONE 4
120 VAC 120 VAC CIRCULATORS PRIORITY N/C INPUT 120 VAC 120 VAC CIRCULATORS PRIORITY N/C INPUT
ZC ZR PRIMARY ZONE1 ZONE2 ZONE3 ZONE4 ZONE4 120 VAC ZC ZR PRIMARY ZONE1 ZONE2 ZONE3 ZONE4 ZONE4 120 VAC
H H N H N H N H N H N H N H N H H H N H N H N H N H N H N H N H
SR 504-EXP-4 SR 504-EXP-4
H
ZONE
NOT N
USED
120 VAC INPUT
PRIMARY SYSTEM
CIRCULATOR
(OPTIONAL)
15
PC700 Boiler Reset Control Connected to SR501-EXP Switching Relay
OUTDOOR
SENSOR
THERMOSTAT
T
PC700 NOTE 1: Terminals C are for
COMMON connections.
BOIL OUT ZONE
SEN SEN CONTROL
To: DHW Aquastat if PC700
Boiler Reset Temperature is
BOILER SENSOR TO: "TT" ON BOILER
to be overridden during
DHW call.
POWER
CONTROLS
END RESET
SWITCH OVERRIDE
X X A B C R W C 1 2
PRIORITY ON OFF
RESET NORMAL
PRIMARY PUMP ON OFF
POWER
SWITCH SETTINGS FUSE FUSE ZONE 1
6 AMP 6 AMP
Master/Slave: Master
Reset/Normal: Reset
SINGLE ZONE
SR 501-EXP-4
BOILER
N/O N/C H N H
N SYSTEM
CIRCULATOR
120 VAC INPUT
H
16
SR501-EXP and PC700 Boiler Reset Control Connected to an Existing Switching Relay
OUTDOOR
SENSOR
Note: If Zone Control comes on without a call for heat,
reverse Reset Override input (1 & 2) wires on SR501-EXP.
TO: "TT" ON BOILER
INDIRECT
WATER HEATER
AQUASTAT OR
PC700 MASTER THERMOSTAT
POWER EXISTING THERMOSTATS T
BOIL OUT ZONE
CONTROLS
END RESET
ZONE
SEN SEN CONTROL SWITCH OVERRIDE
CONTROL
X X A B C R W C 1 2
24 VOLTS AC ONLY ZONE 4
SLAVE MASTER
PRIORITY
PRIORITY ON OFF SR 504 ON
RESET NORMAL ZONE1 ZONE2 ZONE3 ZONE4
BOILER SENSOR PRIMARY PUMP ON OFF OFF
POST PURGE ON OFF ACCESSORY FOUR ZONE SWITCHING RELAY
WITH OPTIONAL PRIORITY POWER
PUMP EXERCISE ON OFF LED ZONE 1
ZONE 2
POWER ZONE 3
ZONE 4
SWITCH SETTINGS FUSE FUSE ZONE 1 120V RELAY
6 AMP 6 AMP
Reset/Normal: Reset
24 VAC
POWER
X X ZONE1 ZONE2 ZONE3 ZONE4 POWER
END ZC ZR
SINGLE ZONE SWITCH 120 VOLT CIRCULATORS INPUT
FUSE 1 AMP
SR 501-EXP-4
N/O N/C H N H
120 VAC PRIMARY INPUT JUMPER
PRIMARY
SYSTEM
CIRCULATOR DHW
BOILER (Optional) HEATER
CIRCULATOR 120 VAC
INPUT
H
N
Connecting a DHW Heater to an Existing Heating Only Switching Relay

Using an SR501-EXP and PC700 Boiler Reset Control
OUTDOOR NOTE 1: Terminals C are for
SENSOR INDIRECT
WATER HEATER optional 24V thermostat
AQUASTAT OR COMMON connections.
THERMOSTAT
TO: "TT" ON BOILER See NOTE 1
MASTER
PC700 T THERMOSTATS
POWER
CONTROLS EXISTING
BOIL OUT ZONE
END
SWITCH
RESET
OVERRIDE
ZONE
SEN SEN CONTROL
X X A B C R W C 1 2 CONTROL SLAVE
ZONE 4
PRIORITY ON
RESET
OFF
NORMAL SR 504 PRIORITY
ON
ZONE1 ZONE2 ZONE3 ZONE4
BOILER SENSOR PRIMARY PUMP ON OFF
OFF
PRIORITY PROTECT ON OFF PORT FOUR ZONE SWITCHING RELAY
PUMP EXERCISE ON OFF LED WITH OPTIONAL PRIORITY POWER
30 SEC/2 WK 4 MIN/24 HOUR INDICATORS ZONE 1
ZONE 2
POWER ZONE 3
SWITCH SETTINGS FUSE FUSE ZONE 1 ZONE 4
6 AMP 6 AMP 120V RELAY
Reset/Normal: Reset
24 VAC
POWER

SINGLE ZONE END ZC ZR
SWITCH 120 VOLT CIRCULATORS INPUT
SR 501-EXP-4 FUSE 1 AMP
N/O N/C H N H
DHW REMOVE
HEATER JUMPER
BOILER CIRCULATOR 120 VAC
INPUT
H
N
17
SR501-EXP and PC700 Boiler Reset Control Connected to an Existing Zone Valve Control
OUTDOOR
SENSOR
TO: "TT" ON BOILER
MASTER WATER HEATER
EXISTING
TRANSFORMER
PC700 WHITE T T T AQUASTAT OR
INSTALLED
FACTORY
POWER
CONTROLS 120 VAC 24 ZONE THERMOSTAT
INPUT VAC
BOIL OUT ZONE

END
SWITCH
RESET
OVERRIDE
BLACK CONTROL 24 VAC
SEN SEN CONTROL
X X A B C R W C 1 2 MODE ZONE 4
NORMAL RESET
PRIORITY
24 VOLTS AC ONLY OFF
SLAVE MASTER
PRIORITY ON OFF ON
POWER IN T T T T T T T T
ZONE 1 ZONE 2 ZONE 3 ZONE 4 T STAT 1
BOILER SENSOR RESET NORMAL
PRIMARY PUMP ON OFF VALVE 1
T STAT 2
(3 AMP MAX)
ZVC 404 VALVE 2
FUSE
PUMP EXERCISE ON OFF LED FOUR ZONE ZONE VALVE CONTROL T STAT 3
30 SEC/2 WK 4 MIN/24 HOUR INDICATORS VALVE 3
WITH OPTIONAL PRIORITY
T STAT 4
POWER VALVE 4
SWITCH SETTINGS POWER
MAIN EXTRA N/O COM N/C ZONE 1 ZONE 2 ZONE 3 ZONE 4
Master/Slave: Master FUSE FUSE ZONE 1 END END
SWITCH SWITCH ZONE 4 RELAY
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
6 AMP 6 AMP
Reset/Normal: Reset
JUMPER JUMPER
SINGLE ZONE 3&4
3&4
SEE NOTE
EXPANDABLE SWITCHING RELAY PRIORITY
ZONE
1 MOTOR END
SR 501-EXP-4
SWITCH
2
3
N/O N/C H N H 2 WIRE ZONE VALVE TACO 4 WIRE ZONE VALVE

120 VAC PRIMARY INPUT (NO END SWITCH) 3 WIRE ZONE VALVE (POWER OPEN,
CIRCULATOR OUTPUT 120 VAC SELF CLOSING)
ZONE VALVE SYSTEM

CIRCULATOR
Note: When a circulator is used on the
priority zone instead of a zone valve,
DHW HEATER jumper 3 and 4 of the priority zone.
BOILER
CIRCULATOR
PRIMARY SYSTEM
CIRCULATOR H 120 VAC
(Optional) INPUT
N
Connecting a DHW Heater to an Existing Heating Only Zone Valve Control

Using an SR501-EXP and PC700 Boiler Reset Control
INDIRECT
OUTDOOR WATER HEATER NOTE 1: Terminals C are for
AQUASTAT OR optional 24V thermostat
SENSOR
THERMOSTAT
COMMON connections.
TO: "TT" ON BOILER
See NOTE 1
THERMOSTATS
MASTER
EXISTING T T T
TRANSFORMER
PC700 POWER WHITE

INSTALLED
FACTORY
CONTROLS
END RESET
120 VAC
INPUT
24
VAC
ZONE
BOIL OUT ZONE
SWITCH
OVERRIDE BLACK CONTROL 24 VAC SLAVE
SEN SEN CONTROL X X A B C R W C 1 2 MODE ZONE 4
24 VOLTS AC ONLY NORMAL RESET
PRIORITY
SLAVE MASTER
OFF
PRIORITY ON OFF
RESET NORMAL
POWER IN T T T T T T T T ON
BOILER SENSOR PRIMARY PUMP ON OFF
VALVE 1
POST PURGE ON OFF ACCESSORY T STAT 2
(3 AMP MAX)
PRIORITY PROTECT ON OFF PORT ZVC 404 VALVE 2

FUSE
PUMP EXERCISE ON OFF LED T STAT 3

30 SEC/2 WK 4 MIN/24 HOUR INDICATORS FOUR ZONE ZONE VALVE CONTROL
VALVE 3
T STAT 4
POWER VALVE 4
SWITCH SETTINGS
POWER
Master/Slave: Master FUSE FUSE ZONE 1 MAIN
END
EXTRA
END
N/O COM N/C ZONE 1 ZONE 2 ZONE 3 ZONE 4
6 AMP 6 AMP SWITCH SWITCH ZONE 4 RELAY
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Reset/Normal: Reset
SINGLE ZONE JUMPER JUMPER

3&4
3&4 SEE NOTE
EXPANDABLE SWITCHING RELAY PRIORITY
ZONE
SR 501-EXP-4 1
2
MOTOR END
SWITCH
3
N/O N/C H N H
120 VAC PRIMARY INPUT (NO END SWITCH) 3 WIRE ZONE VALVE (POWER OPEN,
CIRCULATOR OUTPUT 120 VAC SELF CLOSING)
Note: When a circulator is used on the

priority zone instead of a zone valve,
ZONE VALVE SYSTEM jumper 3 and 4 of the priority zone.
BOILER
CIRCULATOR
DHW HEATER
CIRCULATOR H 120 VAC
N INPUT
18
SR501-EXP and PC702 Boiler Reset Control Connected to an Existing Switching Relay
OUTDOOR
SENSOR Note: If Zone Control comes on without a call for heat,
DHW INDIRECT
DEMAND WATER HEATER
AQUASTAT OR
MASTER THERMOSTAT
PC702 POWER EXISTING THERMOSTATS T

CONTROLS
END RESET
ZONE
SWITCH OVERRIDE
CONTROL
STAGE STAGE BOIL OUT ZONE X X A B C R W C 1 2
1 2 SEN SEN CONTROL
24 VOLTS AC ONLY ZONE 4
SLAVE MASTER
PRIORITY
PRIORITY ON OFF SR 504 ON
RESET NORMAL ZONE1 ZONE2 ZONE3 ZONE4
PRIMARY PUMP ON OFF OFF
BOILER SENSOR POST PURGE ON OFF ACCESSORY FOUR ZONE SWITCHING RELAY
WITH OPTIONAL PRIORITY POWER
ZONE 2
POWER ZONE 3
SWITCH SETTINGS
ZONE 4
Master/Slave: Master FUSE FUSE ZONE 1 120V RELAY
6 AMP 6 AMP
Reset/Normal: Reset
24 VAC
POWER
BOILER END ZC ZR
SINGLE ZONE SWITCH 120 VOLT CIRCULATORS INPUT
#1
FUSE 1 AMP
SR 501-EXP-4
N/O N/C H N H
PRIMARY JUMPER
BOILER
#2 SYSTEM
CIRCULATOR
(Optional)
DHW
HEATER 120 VAC
CIRCULATOR INPUT
WIRING NEEDED ONLY IF
PRIORITY ZONE IS DHW H
N
SR501-EXP and PC705 Variable Speed Pump Injection Control Connected

to an Existing Switching Relay
TO: "TT" ON BOILER

reverse Reset Override input (1 & 2) wires on SR501-EXP. INDIRECT
BOILER WATER HEATER
AQUASTAT OR
THERMOSTAT
MASTER THERMOSTATS
POWER
CONTROLS EXISTING
END
SWITCH
RESET
OVERRIDE
ZONE T
OUTDOOR
SENSOR X X A B C R W C 1 2 CONTROL SLAVE
GREEN/GROUND SLAVE MASTER 24 VOLTS AC ONLY
ZONE 4
(SEE NOTE B
PRIORITY ON
RESET
OFF
NORMAL SR 504 PRIORITY
ON
PRIMARY PUMP ON OFF ZONE1 ZONE2 ZONE3 ZONE4
ON PAGE 22) OFF
PRIORITY PROTECT ON OFF PORT FOUR ZONE SWITCHING RELAY
RED
PUMP EXERCISE ON OFF LED WITH OPTIONAL PRIORITY POWER
SYSTEM 30 SEC/2 WK 4 MIN/24 HOUR INDICATORS ZONE 1
CIRCULATOR ZONE 2
BLUE
POWER ZONE 3
PC705-2 SWITCH SETTINGS
FUSE FUSE ZONE 1 ZONE 4
Master/Slave: Master 6 AMP 6 AMP 120V RELAY
BOIL SUP OUT ZONE
SEN SEN SEN CONTROL INJECTION Reset/Normal: Reset
BLACK CIRCULATOR
24 VAC
POWER

SINGLE ZONE END ZC ZR
SUPPLY SENSOR
SR 501-EXP-4 FUSE 1 AMP
BOILER SENSOR N/O N/C H N H

PRIMARY
SYSTEM JUMPER
CIRCULATOR
(Optional)
120 VAC
INPUT
H
N
19
20
PC700 Boiler Reset Control Connected to EXP Switching Relay
T THERMOSTATS
BOILER SWITCH SETTINGS
Priority Zone: On or Off
Reset/Normal: Reset COMMON connections.
POWER SLAVE MASTER

RESET NORMAL X X X X A B C R W C R W C R W C R W C 1 2
POST PURGE ON OFF END SWITCH THERMOSTATS (24 VAC) PRIORITY
FOUR ZONE LED
INDICATORS
OUTDOOR
SENSOR ACCESSORY SWITCHING RELAY POWER
PORT
ZONE 1
ZONE 2
ZONE 4
PC700 120 VAC 120 VAC CIRCULATORS PRIORITY N/C INPUT

BOIL OUT ZONE
SEN SEN CONTROL
SR 504-EXP-4
BOILER SENSOR H
120 VAC INPUT
PRIMARY SYSTEM N
CIRCULATOR
(OPTIONAL)
PC702 2–Stage Boiler Reset Control Connected to EXP Switching Relay
OUTDOOR
SENSOR
DHW
DEMAND
T THERMOSTATS
SWITCH SETTINGS
PC702 Master/Slave: Master
Priority Zone: On or Off optional 24V thermostat
STAGE STAGE BOIL OUT ZONE Reset/Normal: Reset COMMON connections.
1 2 SEN SEN CONTROL
POWER SLAVE MASTER

BOILER SENSOR PRIMARY PUMP ON OFF MAIN PRIORITY EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 NET
FOUR ZONE LED
INDICATORS
PORT
ZONE 1
ZONE 2
ZONE 4
BOILER 120 VAC 120 VAC CIRCULATORS PRIORITY N/C INPUT

#1 ZC ZR PRIMARY ZONE1 ZONE2 ZONE3 ZONE4 ZONE4 120 VAC
SR 504-EXP-4
H
120 VAC INPUT
PRIMARY SYSTEM N
CIRCULATOR
(OPTIONAL)
BOILER
#2

PRIORITY ZONE IS DHW
21
22
PC705 Variable Speed Pump Injection Control Connected to EXP Switching Relay
TO: "TT" ON BOILER
SWITCH SETTINGS T THERMOSTATS

BOILER
Master/Slave: Master NOTE 1: Terminals C are for
Priority Zone: On or Off optional 24V thermostat
Reset/Normal: Reset COMMON connections.
POWER SLAVE MASTER

OUTDOOR PRIORITY PROTECT ON OFF
SENSOR PUMP EXERCISE ON OFF
FOUR ZONE LED
GREEN/GROUND INDICATORS
PORT
(SEE NOTE B) ZONE 1
RED ZONE 2
SYSTEM 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP ZONE 3
AND/OR BOILER
BLUE CIRCULATOR ZONE 4
PC705-2
BOIL SUP OUT ZONE
SEN SEN SEN CONTROL INJECTION H H N H N H N H N H N H N H N H
BLACK CIRCULATOR
SR 504-EXP-4
SUPPLY SENSOR
BOILER SENSOR SYSTEM

AND/OR BOILER
CIRCULATOR
(SEE NOTE A)
N
120 VAC INPUT
H
NOTE A: WHEN SYSTEM CIRCULATOR IS CONNECTED TO PRIMARY CIRCULATOR TERMINAL ON SWITCHING RELAY,
THE PRIMARY PUMP DIP SWITCH SETS OPERATION OF THIS OUTPUT.
NOTE B: WHEN SYSTEM CIRCULATOR IS CONNECTED TO RED WIRE ON PC705-2, THE CIRCULATOR WILL OPERATE ONLY WHEN THERMOSTAT CALLS FOR HEAT
AND THE OUTDOOR TEMPERATURE IS BELOW THE WARM WEATHER SHUT DOWN (WWSD) TEMPERATURE. THE WWSD CAN BE ADJUSTED OR TURNED
OFF SO THAT THE CIRCULATOR IS NOT AFFECTED BY OUTDOOR TEMPERATURE.
PC700 Boiler Reset Control Connected to 2 EXP Switching Relays
SWITCH SETTINGS THERMOSTATS

BOILER
T
MASTER Reset/Normal: Reset
See NOTE 1
POWER SLAVE MASTER

FOUR ZONE LED
INDICATORS
OUTDOOR
SENSOR ACCESSORY SWITCHING RELAY POWER
PORT
ZONE 1
ZONE 2
ZONE 4
PC700 120 VAC 120 VAC CIRCULATORS PRIORITY N/C INPUT

BOIL OUT ZONE
CONTROL
SEN SEN
SR 504-EXP-4
BOILER SENSOR
120 VAC INPUT
PRIMARY SYSTEM
CIRCULATOR
(OPTIONAL)

COMMON connections.
SWITCH SETTINGS
Master/Slave: Slave
T THERMOSTATS
Priority Zone: Off

SLAVE Reset/Normal: Normal See NOTE 1
POWER SLAVE MASTER

FOUR ZONE LED
INDICATORS
PORT
ZONE 1
ZONE 2
ZONE 4

SR 504-EXP-4
H
120 VAC INPUT
N
23
PC702 2–Stage Boiler Reset Control Connected to 2 EXP Switching Relays
OUTDOOR
SWITCH SETTINGS
T THERMOSTATS
SENSOR Master/Slave: Master
MASTER Reset/Normal: Reset See NOTE 1
POWER SLAVE MASTER

DHW RESET NORMAL X X X X A B C R W C R W C R W C R W C 1 2
DEMAND PRIMARY PUMP ON OFF MAIN PRIORITY EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 NET
PC702 30 SEC/2 WK 4 MIN/24 HOUR
FOUR ZONE LED
INDICATORS
STAGE STAGE BOIL OUT ZONE PORT
1 2 SEN SEN CONTROL
ZONE 1
ZONE 2
BOILER SENSOR
ZONE 4

SR 504-EXP-4
120 VAC INPUT
PRIMARY SYSTEM
BOILER CIRCULATOR
#1 (OPTIONAL)

SWITCH SETTINGS
T THERMOSTATS
BOILER Master/Slave: Slave
#2 Priority Zone: Off
POWER SLAVE MASTER

FOUR ZONE LED
INDICATORS
PORT
ZONE 1
ZONE 2
ZONE 4

SR 504-EXP-4

COMMON connections.
H
120 VAC INPUT
N
24
PC705 Variable Speed Pump Injection Control Connected to 2 EXP Switching Relays
TO: "TT" ON BOILER

BOILER
T
POWER SLAVE MASTER

OUTDOOR PRIORITY PROTECT ON OFF
SENSOR
FOUR ZONE LED
GREEN/GROUND INDICATORS
(SEE NOTE B PORT
ON PAGE 22) ZONE 1
RED ZONE 2
SYSTEM 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP ZONE 3
CIRCULATOR
BLUE ZONE 4
PC705-2
BOIL SUP OUT ZONE
SEN SEN SEN CONTROL INJECTION H H N H N H N H N H N H N H N H
BLACK CIRCULATOR
SR 504-EXP-4
SUPPLY SENSOR
PRIMARY SYSTEM 120 VAC INPUT
CIRCULATOR
BOILER SENSOR (OPTIONAL)
(SEE NOTE A
ON PAGE 22)

COMMON connections. SWITCH SETTINGS
Master/Slave: Slave
T THERMOSTATS
Priority Zone: Off

POWER SLAVE MASTER

FOUR ZONE LED
INDICATORS
PORT
ZONE 1
ZONE 2
ZONE 4

SR 504-EXP-4
H
120 VAC INPUT
N
25
PC700 and PC705 Controls Connected to 2 EXP Switching Relays
TO: "TT" ON BOILER

BOILER
T
POWER SLAVE MASTER

FOUR ZONE LED
OUTDOOR INDICATORS
SENSOR
PORT
ZONE 1
ZONE 2
ZONE 4
PC700
BOIL OUT ZONE
CONTROL
SEN SEN
SR 504-EXP-4
BOILER SENSOR
120 VAC INPUT
PRIMARY SYSTEM
CIRCULATOR
(OPTIONAL)
OUTDOOR
(SEE NOTE A
SENSOR
ON PAGE 22)
GREEN/GROUND
(SEE NOTE B
ON PAGE 22)
SWITCH SETTINGS
RED
Master/Slave: Slave
T THERMOSTATS
SYSTEM Priority Zone: Off
BLUE
CIRCULATOR SLAVE Reset/Normal: Reset See NOTE 1
PC705-2
POWER SLAVE MASTER
BOIL SUP OUT ZONE RESET NORMAL X X X X A B C R W C R W C R W C R W C 1 2
SEN SEN SEN CONTROL INJECTION PRIMARY PUMP ON OFF MAIN PRIORITY EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 NET
BLACK CIRCULATOR POST PURGE ON OFF END SWITCH THERMOSTATS (24 VAC) PRIORITY
FOUR ZONE LED
SUPPLY SENSOR INDICATORS
PORT
BOILER SENSOR ZONE 1
ZONE 2
ZONE 4

SR 504-EXP-4

COMMON connections.
N
120 VAC INPUT
H
26
PC702 and PC705 Controls Connected to 2 EXP Switching Relays
OUTDOOR
SENSOR
SWITCH SETTINGS
Master/Slave: Master T THERMOSTATS
DHW
DEMAND
POWER SLAVE MASTER
PC702 PRIMARY PUMP ON OFF MAIN PRIORITY EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 NET
STAGE STAGE BOIL OUT ZONE PUMP EXERCISE ON OFF
1 2 SEN SEN CONTROL
FOUR ZONE LED
INDICATORS
PORT
ZONE 1
BOILER SENSOR
ZONE 2
ZONE 4

BOILER SR 504-EXP-4
#1
120 VAC INPUT
PRIMARY SYSTEM
CIRCULATOR
(OPTIONAL)
BOILER
#2 WIRING NEEDED ONLY IF
SWITCH SETTINGS
OUTDOOR T THERMOSTATS
SENSOR
Master/Slave: Slave
Priority Zone: Off
GREEN/GROUND SLAVE Reset/Normal: Reset
See NOTE 1
(SEE NOTE B
ON PAGE 22) POWER SLAVE MASTER
RED PRIMARY PUMP ON OFF MAIN PRIORITY EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 NET
SYSTEM POST PURGE ON OFF END SWITCH THERMOSTATS (24 VAC) PRIORITY
CIRCULATOR PRIORITY PROTECT ON OFF
BLUE PUMP EXERCISE ON OFF
PC705-2 30 SEC/2 WK 4 MIN/24 HOUR
FOUR ZONE LED
INDICATORS
BOIL SUP OUT ZONE PORT
SEN SEN SEN CONTROL INJECTION
BLACK ZONE 1
CIRCULATOR
ZONE 2
SUPPLY SENSOR
ZONE 4
BOILER SENSOR 120 VAC 120 VAC CIRCULATORS PRIORITY N/C INPUT
SR 504-EXP-4

COMMON connections.
N
120 VAC INPUT
H
27
28
ZVC403/404/405/406 with System Pump
BOILER
INDIRECT
THERMOSTATS (24VAC) WATER HEATER
TO: BOILER AQUASTAT RELAY AQUASTAT OR
THERMOSTAT
T T T
See NOTE 1
ZONE 6
PRIORITY
WHITE
N FUSE X X R W C R W C R W C R W C R W C R W C ON
120 VAC A 24 VAC 5 AMP ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6
INPUT ISOLATED
OFF LED
FACTORY
INSTALLED
H BLACK INDICATORS
24 VAC
TRANSFORMER
FUSE
POWER IN
5 AMP
POWER
T STAT 1 VALVE 1
ZVC 406 – 4
T STAT 2 VALVE 2
WHITE SIX ZONE T STAT 3 VALVE 3

120 VAC
ZONE VALVE CONTROL
B 24 VAC T STAT 4 VALVE 4
INPUT
FACTORY
INSTALLED
TRANSFORMER
T STAT 6
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
is used on the priority zone
1 MOTOR END ZONE
SWITCH
jumper 3 and 4 of the
DRY 2
CONTACTS
priority zone.
3
SYSTEM 2 WIRE ZONE VALVE TACO 4 WIRE ZONE VALVE

PUMP (NO END SWITCH) 3 WIRE (POWER OPEN, NOTE 1: Terminals C are for
MUST USE JUMPER ZONE VALVE SELF CLOSING) optional 24V thermostat
COMMON connections.
SYSTEM PUMP AND BOILER TURN ON Powered from Transformer A Powered from Transformer B
WHEN ANY ZONE VALVE OPENS.
ZVC403/404/405/406 with Domestic Hot Water (DHW) Pump
BOILER
INDIRECT
THERMOSTAT
T T T
See NOTE 1
ZONE 6
PRIORITY
WHITE
INPUT ISOLATED
OFF LED
FACTORY
INSTALLED
H BLACK INDICATORS
24 VAC
TRANSFORMER
FUSE
POWER IN
5 AMP
POWER
T STAT 1 VALVE 1
ZVC 406 – 4
T STAT 2 VALVE 2

120 VAC
ZONE VALVE CONTROL
INPUT
FACTORY
INSTALLED
TRANSFORMER
T STAT 6
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
1 MOTOR END ZONE
2 SWITCH
priority zone.
3
DHW 2 WIRE ZONE VALVE TACO 4 WIRE ZONE VALVE

COMMON connections.
BOILER TURNS ON WHEN ANY ZONE VALVE OPENS. Powered from Transformer A Powered from Transformer B
DHW PUMP TURNS ON ONLY WHEN PRIORITY ZONE CALLS.
29
30
ZVC403/404/405/406 with System and DHW Pumps
BOILER
INDIRECT
THERMOSTAT
T T T
See NOTE 1
ZONE 6
PRIORITY
WHITE
INPUT ISOLATED
OFF LED
FACTORY
INSTALLED
H BLACK INDICATORS
24 VAC
TRANSFORMER
FUSE
POWER IN
5 AMP
POWER
T STAT 1 VALVE 1
ZVC 406 – 4
T STAT 2 VALVE 2

120 VAC
ZONE VALVE CONTROL
INPUT
FACTORY
INSTALLED
TRANSFORMER
T STAT 6
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
1 MOTOR END ZONE
2 SWITCH
priority zone.
SYSTEM 3
PUMP DHW 2 WIRE ZONE VALVE TACO 4 WIRE ZONE VALVE
SYSTEM PUMP AND BOILER TURN ON WHEN ANY ZONE VALVE OPENS. COMMON connections.
ZVC403/404/405/406 with System, DHW and Secondary Pumps
BOILER
INDIRECT
THERMOSTAT
T T T
See NOTE 1
ZONE 6
PRIORITY
WHITE
INPUT ISOLATED
OFF LED
FACTORY
INSTALLED
H BLACK INDICATORS
24 VAC
TRANSFORMER
FUSE
POWER IN
5 AMP
POWER
T STAT 1 VALVE 1
ZVC 406 – 4
T STAT 2 VALVE 2

120 VAC
ZONE VALVE CONTROL
INPUT
FACTORY
INSTALLED
TRANSFORMER
T STAT 6
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
SYSTEM PRIORITY instead of a zone valve,
PUMP 1 MOTOR END ZONE
DHW 2 SWITCH
PUMP priority zone.
3
SECONDARY 2 WIRE ZONE VALVE TACO 4 WIRE ZONE VALVE

COMMON connections.
SYSTEM PUMP AND BOILER TURN ON WHEN ANY ZONE VALVE OPENS. Powered from Transformer A Powered from Transformer B
SECONDARY PUMP COMES ON WHEN ANY ZONE CALLS EXCEPT PRIORITY ZONE.
31
2 ZVC403/404/405/406 Connected Together with Priority
THERMOSTATS (24VAC)
TO: BOILER AQUASTAT RELAY
T T T
PRIORITY
See NOTE 1
ON
ZONE 4
PRIORITY
TRANSFORMER
WHITE X X R W C R W C R W C R W C ON
INSTALLED
N
FACTORY
POWER IN
5 AMP
24 VAC
FUSE
120 VAC 24 VAC OFF LED
INPUT END SWITCH THERMOSTATS (24 VAC) PRIORITY
INDICATORS
H BLACK
POWER
T STAT 2 VALVE 2
FOUR ZONE
T STAT 3 VALVE 3
ZONE VALVE CONTROL
T STAT 4 VALVE 4
24 VAC ZONE VALVES PRIORITY

PUMP END ZONE 4 PUMP ZONE 1 ZONE 2 ZONE 3 ZONE 4
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER
JUMPER 3&4 NOTE 2: When a circulator
TO 3&4 1 is used on the priority zone
CIRCULATOR 2 PRIORITY instead of a zone valve,
3 ZONE jumper 3 and 4 of the
DRY
CONTACTS
priority zone.
TACO MOTOR END
SWITCH
3 WIRE
ZONE VALVE
2 WIRE ZONE VALVE 4 WIRE ZONE VALVE optional 24V thermostat
(NO END SWITCH) (POWER OPEN, COMMON connections.
MUST USE JUMPER SELF CLOSING)
BOILER
INDIRECT
WATER HEATER
THERMOSTATS (24VAC) AQUASTAT OR
THERMOSTAT
T T T
See NOTE 1 PRIORITY
ON
ZONE 4
PRIORITY
TRANSFORMER
INSTALLED
FACTORY
POWER IN
5 AMP

24 VAC
FUSE
120 VAC 24 VAC OFF LED

INPUT END SWITCH THERMOSTATS (24 VAC) PRIORITY
INDICATORS
BLACK
POWER
T STAT 2 VALVE 2
FOUR ZONE VALVE 3
T STAT 3
ZONE VALVE CONTROL
T STAT 4 VALVE 4

SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER
JUMPER 3&4 NOTE 2: When a circulator
TO 3&4 1 is used on the priority zone
CIRCULATOR 2 PRIORITY instead of a zone valve,
3 ZONE jumper 3 and 4 of the
DRY
CONTACTS
priority zone.
TACO MOTOR END
SWITCH
3 WIRE
ZONE VALVE
2 WIRE ZONE VALVE 4 WIRE ZONE VALVE

(NO END SWITCH) (POWER OPEN,
MUST USE JUMPER SELF CLOSING)
32
2 EXP Zone Valve Controls Connected Together with System Pump

DHW "TT" INPUT

BOILER
SWITCH SETTINGS
INDIRECT
Master/Slave: Master WATER HEATER
THERMOSTATS (24 VAC)
Priority Zone: On AQUASTAT OR
THERMOSTAT
Reset/Normal: Normal
T T T
MASTER See NOTE 1
POWER
TRANSFORMER
CONTROLS
WHITE
INSTALLED
FACTORY
FUSE X X X X A B C R W C R W C R W C R W C R W C R W C 1 2
120 VAC
POWER IN
A 24 VAC 5 AMP
MAIN PRIORITY EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 NET
24 VAC
INPUT LED
END SWITCH THERMOSTATS (24 VAC) PRIORITY INDICATORS
BLACK
FUSE
5 AMP POWER
ZVC 406-EXP-4
T STAT 1 VALVE 1
ACCESSORY SLAVE MASTER SIX ZONE EXPANDABLE
PORT PRIORITY ON OFF
RESET NORMAL
POST PURGE ON OFF T STAT 3 VALVE 3
PRIORITY PROTECTION ON OFF
TRANSFORMER
PUMP EXERCISE ON OFF T STAT 4 VALVE 4

WHITE
INSTALLED
FACTORY

120 VAC T STAT 5 VALVE 5
INPUT B 24 VAC ZONE VALVES PRIORITY
BLACK ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6
PUMP END ZONE 6 PUMP
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
3&4 3&4 See NOTE 2
DRY
CONTACTS PRIORITY
MOTOR END
ZONE
1
SWITCH
2
3
N
SYSTEM TACO 4 WIRE ZONE VALVE
2 WIRE ZONE VALVE
H PUMP
MUST USE JUMPER ZONE VALVE SELF CLOSING)
120 VAC
INPUT SYSTEM PUMP AND BOILER TURN ON
WHEN ANY ZONE VALVE OPENS. Powered from Transformer A Powered from Transformer B
SWITCH SETTINGS THERMOSTATS (24 VAC)

Master/Slave: Slave optional 24V thermostat
Priority Zone: Off T T T COMMON connections.
SLAVE Reset/Normal: Normal
POWER
TRANSFORMER
WHITE CONTROLS
INSTALLED
FACTORY
120 VAC
A
POWER IN
24 VAC 5 AMP
INPUT MAIN PRIORITY EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 NET
24 VAC
LED
BLACK END SWITCH THERMOSTATS (24 VAC) PRIORITY INDICATORS
FUSE
5 AMP POWER
ZVC 406-EXP-4
T STAT 1 VALVE 1
RESET NORMAL

TRANSFORMER
WHITE T STAT 5 VALVE 5

INSTALLED
FACTORY
120 VAC 24 VAC ZONE VALVES PRIORITY T STAT 6 VALVE 6

INPUT B 24 VAC
SWITCH END SWITCH
BLACK 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
DRY 3&4 3&4
CONTACTS
PRIORITY NOTE 2: When a circulator
1 MOTOR END ZONE is used on the priority zone
SWITCH
2 instead of a zone valve,
3 jumper 3 and 4 of the
TACO 4 WIRE ZONE VALVE
priority zone.
2 WIRE ZONE VALVE
33
2 EXP Zone Valve Controls Connected Together with DHW Pump

DHW "TT" INPUT

BOILER
SWITCH SETTINGS
INDIRECT
THERMOSTAT
T T T
MASTER See NOTE 1
POWER
TRANSFORMER
CONTROLS
WHITE
INSTALLED
FACTORY
120 VAC
POWER IN
A 24 VAC 5 AMP
24 VAC
INPUT LED
BLACK
FUSE
5 AMP POWER
ZVC 406-EXP-4
T STAT 1 VALVE 1
RESET NORMAL
TRANSFORMER

WHITE
INSTALLED
FACTORY

SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
3&4 3&4 See NOTE 2
PRIORITY
H ZONE
1 MOTOR END
SWITCH
2
3
N
DHW
120 VAC PUMP
BOILER TURNS ON WHEN (NO END SWITCH) 3 WIRE (POWER OPEN,
INPUT MUST USE JUMPER ZONE VALVE SELF CLOSING)
ANY ZONE VALVE OPENS.
DHW PUMP TURNS ON ONLY Powered from Transformer A Powered from Transformer B
WHEN PRIORITY ZONE CALLS.

POWER
TRANSFORMER
WHITE CONTROLS
INSTALLED
FACTORY
120 VAC
A
POWER IN
24 VAC 5 AMP
24 VAC
LED
FUSE
5 AMP POWER
ZVC 406-EXP-4
T STAT 1 VALVE 1
RESET NORMAL

TRANSFORMER

INSTALLED
FACTORY

INPUT B 24 VAC
SWITCH END SWITCH
BLACK 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
DRY 3&4 3&4
CONTACTS
SWITCH
priority zone.
2 WIRE ZONE VALVE
34
2 EXP Zone Valve Controls Connected Together with System and DHW Pumps

DHW "TT" INPUT

BOILER
SWITCH SETTINGS
INDIRECT
THERMOSTAT
T T T
MASTER See NOTE 1
POWER
TRANSFORMER
CONTROLS
WHITE
INSTALLED
FACTORY
120 VAC
POWER IN
A 24 VAC 5 AMP
24 VAC
INPUT LED
BLACK
FUSE
5 AMP POWER
ZVC 406-EXP-4
T STAT 1 VALVE 1
RESET NORMAL
TRANSFORMER

WHITE
INSTALLED
FACTORY

SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
3&4 3&4 See NOTE 2
PRIORITY
ZONE
SYSTEM 1 MOTOR END
SWITCH
H PUMP 2
DHW 3
PUMP
N (NO END SWITCH) 3 WIRE (POWER OPEN,
120 VAC MUST USE JUMPER ZONE VALVE SELF CLOSING)

DHW PUMP TURNS ON ONLY


POWER
TRANSFORMER
WHITE CONTROLS
INSTALLED
FACTORY
120 VAC
A
POWER IN
24 VAC 5 AMP
24 VAC
LED
FUSE
5 AMP POWER
ZVC 406-EXP-4
T STAT 1 VALVE 1
RESET NORMAL

TRANSFORMER

INSTALLED
FACTORY

INPUT B 24 VAC
SWITCH END SWITCH
BLACK 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
DRY 3&4 3&4
CONTACTS
SWITCH
priority zone.
2 WIRE ZONE VALVE
35
2 EXP Zone Valve Controls Connected Together with System, DHW and Secondary Pumps

DHW "TT" INPUT

BOILER
SWITCH SETTINGS
INDIRECT
THERMOSTAT
T T T
MASTER See NOTE 1
POWER
TRANSFORMER
CONTROLS
WHITE
INSTALLED
FACTORY
120 VAC
POWER IN
A 24 VAC 5 AMP
24 VAC
INPUT LED
BLACK
FUSE
5 AMP POWER
ZVC 406-EXP-4
T STAT 1 VALVE 1
RESET NORMAL
TRANSFORMER

WHITE
INSTALLED
FACTORY

SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
H JUMPER JUMPER
3&4 3&4 See NOTE 2
PRIORITY
120 VAC MOTOR END
ZONE
1
SWITCH
INPUT SYSTEM DHW 2
PUMP PUMP SECONDARY 3
PUMP
SYSTEM PUMP AND BOILER TURN ON
SECONDARY PUMP COMES ON WHEN

ANY ZONE CALLS EXCEPT PRIORITY ZONE. SWITCH SETTINGS THERMOSTATS (24 VAC)
POWER
TRANSFORMER
WHITE CONTROLS
INSTALLED
FACTORY
120 VAC
A
POWER IN
24 VAC 5 AMP
24 VAC
LED
FUSE
5 AMP POWER
ZVC 406-EXP-4
T STAT 1 VALVE 1
RESET NORMAL

TRANSFORMER

INSTALLED
FACTORY

INPUT B 24 VAC
SWITCH END SWITCH
BLACK 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
DRY 3&4 3&4
CONTACTS
SWITCH
priority zone.
2 WIRE ZONE VALVE
36
PC700 Boiler Reset Control Connected To EXP Zone Valve Control
OUTDOOR
SENSOR

DHW "TT" INPUT

PC700 optional 24V thermostat
BOILER COMMON connections.
BOIL OUT ZONE
SEN SEN CONTROL
BOILER SENSOR INDIRECT

THERMOSTATS (24 VAC) WATER HEATER
SWITCH SETTINGS AQUASTAT OR
Master/Slave: Master THERMOSTAT
Priority Zone: On or Off T T T
Reset/Normal: Reset See NOTE 1
POWER
CONTROLS
WHITE
120 VAC 24 VAC 5 AMP
INPUT A MAIN PRIORITY EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 NET LED
FACTORY
INSTALLED
BLACK INDICATORS
24 VAC
TRANSFORMER
FUSE
POWER IN
5 AMP POWER
ZVC 406-EXP-4
SLAVE MASTER T STAT 1 VALVE 1
ACCESSORY SIX ZONE EXPANDABLE
PORT PRIORITY ON OFF T STAT 2
ZONE VALVE CONTROL VALVE 2
RESET NORMAL
WHITE
INPUT B 24 VAC ZONE VALVES PRIORITY VALVE 6
FACTORY
24 VAC T STAT 6
INSTALLED
BLACK
TRANSFORMER
ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER NOTE 2: When a circulator

3&4 3&4
DRY is used on the priority zone
CONTACTS PRIORITY
ZONE instead of a zone valve,
1 MOTOR END
H SWITCH
2 priority zone.
3
N
SYSTEM TACO 4 WIRE ZONE VALVE
120 VAC 2 WIRE ZONE VALVE
PUMP 3 WIRE (POWER OPEN,
INPUT (NO END SWITCH)
37
38
PC702 2–Stage Boiler Reset Control Connected To EXP Zone Valve Control
OUTDOOR
SENSOR
DHW NOTE 1: Terminals C are for

DEMAND
COMMON connections.
PC702
STAGE STAGE BOIL OUT ZONE
1 2 SEN SEN CONTROL
INDIRECT
SWITCH SETTINGS
AQUASTAT OR
WIRING NEEDED ONLY IF Master/Slave: Master THERMOSTAT
BOILER SENSOR PRIORITY ZONE IS DHW T T T
Reset/Normal: Reset See NOTE 1
POWER
CONTROLS
WHITE
FACTORY
INSTALLED
BLACK INDICATORS
24 VAC
TRANSFORMER
FUSE
POWER IN
5 AMP POWER
ZVC 406-EXP-4
BOILER PORT PRIORITY ON OFF
#1 RESET NORMAL
WHITE
FACTORY
24 VAC T STAT 6
INSTALLED
BLACK
TRANSFORMER
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
BOILER JUMPER JUMPER NOTE 2: When a circulator

3&4 3&4
#2 is used on the priority zone
PRIORITY
1 MOTOR END
SWITCH
2 priority zone.
DHW 3
PUMP
SYSTEM
PUMP
120 VAC H
INPUT N Powered from Transformer A Powered from Transformer B
SYSTEM PUMP AND BOILER TURN ON WHEN ANY ZONE VALVE OPENS.
DHW CIRCULATOR TURNS ON ONLY WHEN PRIORITY ZONE CALLS.
PC705 Variable Speed Pump Injection Control Connected To EXP Zone Valve Control
OUTDOOR
SENSOR
GREEN/GROUND
(SEE NOTE B DHW "TT" INPUT
ON PAGE 22)
RED TO: BOILER AQUASTAT RELAY

SYSTEM optional 24V thermostat
CIRCULATOR BOILER
BLUE
COMMON connections.
AND/OR BOILER
PC705-2
BOIL SUP OUT ZONE Powered from Transformer A Powered from Transformer B
SEN SEN SEN CONTROL INJECTION
BLACK CIRCULATOR
INDIRECT
SUPPLY SENSOR Master/Slave: Master THERMOSTAT
BOILER SENSOR Reset/Normal: Reset See NOTE 1
POWER
CONTROLS
WHITE
FACTORY
INSTALLED
BLACK INDICATORS
24 VAC
TRANSFORMER
FUSE
POWER IN
5 AMP POWER
ZVC 406-EXP-4
PORT PRIORITY ON OFF T STAT 2
ZONE VALVE CONTROL VALVE 2
RESET NORMAL
WHITE
FACTORY
24 VAC T STAT 6
INSTALLED
BLACK
TRANSFORMER
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER NOTE 2: When a circulator

3&4 3&4
DRY is used on the priority zone
CONTACTS PRIORITY
1 MOTOR END
H SWITCH
2 priority zone.
3
N
SYSTEM CIRCULATOR TACO 4 WIRE ZONE VALVE
120 VAC 2 WIRE ZONE VALVE
(OPTIONAL LOCATION) 3 WIRE (POWER OPEN,
INPUT (NO END SWITCH)
SYSTEM CIRCULATOR AND BOILER TURN ON

WHEN ANY ZONE VALVE OPENS. Powered from Transformer A Powered from Transformer B
39
PC700 Boiler Reset Control Connected To 2 EXP Zone Valve Controls
OUTDOOR
SENSOR
DHW "TT" INPUT
BOILER
PC700
SWITCH SETTINGS
BOIL OUT ZONE INDIRECT
SEN SEN CONTROL Master/Slave: Master THERMOSTATS (24 VAC) WATER HEATER
AQUASTAT OR
Priority Zone: On or Off THERMOSTAT
Reset/Normal: Reset
T T T
BOILER SENSOR
MASTER See NOTE 1
POWER
TRANSFORMER
CONTROLS
WHITE
INSTALLED
FACTORY
120 VAC
POWER IN
A 24 VAC 5 AMP
24 VAC
INPUT LED
BLACK
FUSE
5 AMP POWER
ZVC 406-EXP-4
T STAT 1 VALVE 1
RESET NORMAL
TRANSFORMER

WHITE
INSTALLED
FACTORY

SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
3&4 3&4 See NOTE 2
PRIORITY
ZONE
SYSTEM 1 MOTOR END
SWITCH
H PUMP 2
DHW 3
PUMP



POWER
TRANSFORMER
WHITE CONTROLS
INSTALLED
FACTORY
120 VAC
A
POWER IN
24 VAC 5 AMP
24 VAC
LED
FUSE
5 AMP POWER
ZVC 406-EXP-4
T STAT 1 VALVE 1
RESET NORMAL

TRANSFORMER

INSTALLED
FACTORY

INPUT B 24 VAC
SWITCH END SWITCH
BLACK 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
DRY 3&4 3&4
CONTACTS
SWITCH
priority zone.
2 WIRE ZONE VALVE
40
PC702 2–Stage Boiler Reset Control Connected To 2 EXP Zone Valve Controls
OUTDOOR
SENSOR
DHW
DEMAND
PC702 Powered from Transformer A Powered from Transformer B

1 2 SEN SEN CONTROL WIRING NEEDED ONLY IF
INDIRECT
BOILER SENSOR THERMOSTAT
POWER
TRANSFORMER
CONTROLS
WHITE
INSTALLED
FACTORY
120 VAC
POWER IN
A 24 VAC 5 AMP
24 VAC
INPUT LED
BLACK
FUSE
5 AMP POWER
ZVC 406-EXP-4
T STAT 1 VALVE 1
RESET NORMAL
TRANSFORMER

WHITE
INSTALLED
FACTORY

SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
3&4 3&4 See NOTE 2
PRIORITY
ZONE
SYSTEM 1 MOTOR END
SWITCH
PUMP 2
DHW 3
H PUMP



Priority Zone: Off
T T T COMMON connections.
POWER
TRANSFORMER
WHITE CONTROLS
INSTALLED
FACTORY
120 VAC
A
POWER IN
24 VAC 5 AMP
24 VAC
LED
FUSE
5 AMP POWER
ZVC 406-EXP-4
T STAT 1 VALVE 1
RESET NORMAL

TRANSFORMER

INSTALLED
FACTORY

INPUT B PUMP END ZONE 6 PUMP ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6
BLACK 24 VAC SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
DRY 3&4 3&4
CONTACTS
SWITCH
2 WIRE ZONE VALVE TACO 4 WIRE ZONE VALVE priority zone.
BOILER BOILER MUST USE JUMPER ZONE VALVE SELF CLOSING)
#1 #2
41
PC705 Variable Speed Pump Injection Control Connected To 2 EXP Zone Valve Controls
OUTDOOR
SENSOR GREEN/GROUND
(SEE NOTE B
ON PAGE 22)
RED DHW "TT" INPUT
SYSTEM
AQUASTAT RELAY
CIRCULATOR
BLUE
PC705-2 BOILER
TO: BOILER
BLACK Powered from Transformer A Powered from Transformer B
INJECTION
BOIL SUP OUT ZONE
SEN SEN SEN CONTROL CIRCULATOR
SUPPLY SENSOR SWITCH SETTINGS INDIRECT

BOILER SENSOR
Master/Slave: Master AQUASTAT OR
THERMOSTAT
Reset/Normal: Reset T T T
MASTER See NOTE 1
POWER
TRANSFORMER
CONTROLS
WHITE
INSTALLED
FACTORY
120 VAC
POWER IN
A 24 VAC 5 AMP
24 VAC
INPUT LED
BLACK
FUSE
5 AMP POWER
ZVC 406-EXP-4
T STAT 1 VALVE 1
RESET NORMAL
TRANSFORMER

WHITE
INSTALLED
FACTORY

SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
3&4 3&4 See NOTE 2
PRIORITY
MOTOR END
ZONE
1
SWITCH
H 2
3
N 2 WIRE ZONE VALVE TACO 4 WIRE ZONE VALVE

SYSTEM (NO END SWITCH) 3 WIRE (POWER OPEN,
120 VAC CIRCULATOR MUST USE JUMPER ZONE VALVE SELF CLOSING)
INPUT (OPTIONAL LOCATION)

POWER
TRANSFORMER
WHITE CONTROLS
INSTALLED
FACTORY
120 VAC
A
POWER IN
24 VAC 5 AMP
24 VAC
LED
FUSE
5 AMP POWER
ZVC 406-EXP-4
T STAT 1 VALVE 1
RESET NORMAL

TRANSFORMER

INSTALLED
FACTORY

INPUT B 24 VAC
SWITCH END SWITCH
BLACK 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
3&4 3&4
DRY PRIORITY NOTE 2: When a circulator
CONTACTS MOTOR END ZONE is used on the priority zone
1
SWITCH
priority zone.
2 WIRE ZONE VALVE
42
PC700 and PC705 Connected To 2 EXP Zone Valve Controls
OUTDOOR TO: "TT" ON BOILER WITH

SENSOR
DHW "TT" INPUT
BOILER
PC700
BOIL OUT ZONE INDIRECT

SEN SEN CONTROL WATER HEATER
THERMOSTAT
BOILER SENSOR
POWER
TRANSFORMER
CONTROLS
WHITE
INSTALLED
FACTORY
120 VAC
POWER IN
A 24 VAC 5 AMP
24 VAC
INPUT LED
BLACK
FUSE
5 AMP POWER
ZVC 406-EXP-4
T STAT 1 VALVE 1
RESET NORMAL
TRANSFORMER

WHITE
INSTALLED
FACTORY

SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
H JUMPER JUMPER
3&4 3&4 See NOTE 2
120 VAC WHEN ANY ZONE VALVE OPENS. PRIORITY
SYSTEM
ZONE
INPUT PUMP 1 MOTOR END
DHW PUMP TURNS ON ONLY DHW SWITCH
2
WHEN PRIORITY ZONE CALLS. PUMP
3
N
2 WIRE ZONE V TACO 4 WIRE ZONE VALVE
OUTDOOR (NO END SWITCH) 3 WIRE (POWER OPEN,
SENSOR GREEN/GROUND MUST USE JUMPER ZONE VALVE SELF CLOSING)
(SEE NOTE B
ON PAGE 22)
RED Powered from Transformer A Powered from Transformer B
SYSTEM
CIRCULATOR
BLUE
PC705-2
BLACK
INJECTION
BOIL SUP OUT ZONE
CIRCULATOR
SEN SEN SEN CONTROL THERMOSTATS (24 VAC) NOTE 1: Terminals C are for
SWITCH SETTINGS optional 24V thermostat
Master/Slave: Slave T T T COMMON connections.
BOILER SENSOR
Priority Zone: Off
Reset/Normal: Reset
SUPPLY SENSOR
POWER
CONTROLS
POWER IN
24 VAC 5 AMP
24 VAC
LED
FUSE
5 AMP POWER
ZVC 406-EXP-4
TRANSFORMER
T STAT 1 VALVE 1
WHITE ACCESSORY SLAVE MASTER SIX ZONE EXPANDABLE
INSTALLED
FACTORY

120 VAC ZONE VALVE CONTROL T STAT 2 VALVE 2
INPUT A RESET NORMAL
BLACK PRIORITY PROTECTION ON OFF
T STAT 5 VALVE 5
24 VAC ZONE VALVES PRIORITY T STAT 6 VALVE 6
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
TRANSFORMER
WHITE
INSTALLED
FACTORY
120 VAC
INPUT B 24 VAC
SLAVE JUMPER JUMPER
BLACK 3&4 3&4
DRY PRIORITY NOTE 2: When a circulator

CONTACTS 1 MOTOR END ZONE is used on the priority zone
SWITCH
priority zone.
2 WIRE ZONE VALVE
43
PC702 and PC705 Connected To 2 EXP Zone Valve Controls
OUTDOOR
SENSOR
DHW
DEMAND
PC702 Powered from Transformer A Powered from Transformer B

1 2 SEN SEN CONTROL WIRING NEEDED ONLY IF
INDIRECT
AQUASTAT OR
BOILER SENSOR SWITCH SETTINGS THERMOSTAT
Master/Slave: Master T T T
POWER
TRANSFORMER
CONTROLS
WHITE
INSTALLED
FACTORY
120 VAC
POWER IN
A 24 VAC 5 AMP
24 VAC
INPUT LED
BLACK
FUSE
5 AMP POWER
ZVC 406-EXP-4
T STAT 1 VALVE 1
RESET NORMAL
TRANSFORMER

WHITE
INSTALLED
FACTORY

SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
DHW PUMP TURNS ON ONLY 3&4 3&4 See NOTE 2
WHEN PRIORITY ZONE CALLS. SYSTEM PRIORITY
H PUMP MOTOR END
ZONE
1
SYSTEM PUMP AND BOILER TURN ON DHW 2
SWITCH
WHEN ANY ZONE VALVE OPENS. PUMP 3

N
OUTDOOR TACO 4 WIRE ZONE VALVE
2 WIRE ZONE VALVE
120 VAC SENSOR GREEN/GROUND (NO END SWITCH) 3 WIRE (POWER OPEN,
INPUT MUST USE JUMPER ZONE VALVE SELF CLOSING)
(SEE NOTE B
ON PAGE 22)
RED

SYSTEM
CIRCULATOR
BLUE
PC705-2
BLACK
BOIL SUP OUT ZONE INJECTION

SEN SEN SEN CONTROL CIRCULATOR
SWITCH SETTINGS NOTE 1: Terminals C are for
Master/Slave: Slave T T T COMMON connections.
Priority Zone: Off
BOILER SENSOR
Reset/Normal: Reset
SUPPLY SENSOR POWER
CONTROLS
24 VAC FUSE X X X X A B C R W C R W C R W C R W C R W C R W C 1 2
POWER IN
5 AMP
24 VAC
LED
FUSE
5 AMP POWER
ZVC 406-EXP-4
TRANSFORMER
WHITE
INSTALLED
FACTORY
T STAT 1 VALVE 1
120 VAC
INPUT A PORT PRIORITY ON
RESET
OFF
NORMAL
BLACK POST PURGE ON OFF T STAT 3 VALVE 3
T STAT 5 VALVE 5
24 VAC ZONE VALVES PRIORITY T STAT 6 VALVE 6
TRANSFORMER
WHITE PUMP END ZONE 6 PUMP ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6
INSTALLED
FACTORY
SWITCH END SWITCH

1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
120 VAC X X N/O COM N/C
INPUT B
BLACK 24 VAC
SLAVE JUMPER
3&4
JUMPER
3&4
DRY
CONTACTS PRIORITY NOTE 2: When a circulator
SWITCH
2 WIRE ZONE VALVE TACO 4 WIRE ZONE VALVE priority zone.
BOILER BOILER MUST USE JUMPER ZONE VALVE SELF CLOSING)
#1 #2
44
HAFC201-4 with 1 Speed Air Handler
To: Optional
Aquastat on
THERMOSTAT Return Line of
Hydro Coil
T To: Optional Aquastat
Optional Power Wire or Thermostat to sense
to Thermostat low ambient
that Requires 24VAC temperature
T T T T
WATER FREEZE
C R W Y G COIL PROT.
THERMOSTAT AQUASTATS
HAFC201-4
HYDRO AIR FAN CONTROL
LED
INDICATORS
POWER
OFF
NOTE: For 4 minute

HEAT CALL
ON DELAY of Heating Fan,
switch 1 and 3 MIN ON COOL FAN
DELAY to ON position. HEAT FAN
ON
2MIN/24HR or 30SEC/2WK
PUMP EXERCISE
3 MIN FAN DELAY
1 MIN FAN DELAY
PUMP BOILER AIR HANDLER

X X X X C R Y G G L H
JUMPER
HAFC201-4
120 VAC
H
INPUT
N
24 VAC
CIRCULATOR
(or to “T T” on
switching relay) FAN OUTDOOR
RELAY CONDENSER
Dry Contacts To: UNIT
“T T” on Boiler
or Switching
Relay
M
LINE
HAFC 201 WITH 1 SPEED AIR HANDLER

(HAFC 201 is capable of 1 and 2 speed applications.)
45
HAFC201-4 with 2 Speed Air Handler
To: Optional
Aquastat on
THERMOSTAT Return Line of
Hydro Coil
T To: Optional Aquastat
Optional Power Wire or Thermostat to sense
to Thermostat low ambient
that Requires 24VAC temperature
T T T T
WATER FREEZE
C R W Y G COIL PROT.
THERMOSTAT AQUASTATS
HAFC201-4
HYDRO AIR FAN CONTROL
LED
INDICATORS
POWER
OFF
NOTE: For 4 minute

HEAT CALL
switch 1 and 3 MIN ON COOL FAN
DELAY to ON position. HEAT FAN
ON
PUMP EXERCISE
3 MIN FAN DELAY
1 MIN FAN DELAY
PUMP BOILER AIR HANDLER

HAFC201-4
120 VAC
H
INPUT
N
24 VAC
CIRCULATOR
(or to “T T” on
switching relay) OUTDOOR
HIGH
FAN
LOW
RELAY CONDENSER
Dry Contacts To: UNIT
“T T” on Boiler
or Switching
Relay
LINE
HAFC 201 WITH 2 SPEED AIR HANDLER

(HAFC 201 is capable of 1 and 2 speed applications.)
46
Multiple HAFC’s and Switching Relay
To: Optional To: Optional To: Optional
Aquastat on Aquastat on Aquastat on
THERMOSTAT Return Line of THERMOSTAT Return Line of THERMOSTAT Return Line of
Hydro Coil Hydro Coil Hydro Coil
T T T
Optional Power Wire To: Optional Aquastat Optional Power Wire To: Optional Aquastat Optional Power Wire To: Optional Aquastat
to Thermostat or Thermostat to to Thermostat or Thermostat to to Thermostat or Thermostat to
that Requires 24VAC sense low ambient that Requires 24VAC sense low ambient that Requires 24VAC sense low ambient
temperature temperature temperature
T T T T T T T T T T T T
WATER FREEZE WATER FREEZE WATER FREEZE
C R W Y G COIL PROT. C R W Y G COIL PROT. C R W Y G COIL PROT.
THERMOSTAT AQUASTATS THERMOSTAT AQUASTATS THERMOSTAT AQUASTATS
HAFC201-4 HAFC201-4 HAFC201-4

HYDRO AIR FAN CONTROL HYDRO AIR FAN CONTROL HYDRO AIR FAN CONTROL
LED LED LED
INDICATORS INDICATORS INDICATORS
POWER POWER POWER
OFF
OFF
OFF
HEAT CALL HEAT CALL HEAT CALL
COOL FAN COOL FAN COOL FAN
HEAT FAN HEAT FAN HEAT FAN
ON
ON
ON
NOTE: For 4 minute

switch 1 and 3 MIN ON
DELAY to ON position.
NOTE: For 4 minute
NOTE: For 4 minute
PUMP EXERCISE
PUMP EXERCISE
PUMP EXERCISE
3 MIN FAN DELAY

1 MIN FAN DELAY
3 MIN FAN DELAY

1 MIN FAN DELAY
3 MIN FAN DELAY
1 MIN FAN DELAY
PUMP BOILER AIR HANDLER PUMP BOILER AIR HANDLER PUMP BOILER AIR HANDLER
X X C R Y G G L H X X X X C R Y G G L H X X C R Y G G L H
X X X X
HAFC201-4 HAFC201-4 HAFC201-4
24 VAC
24 VAC
24 VAC
FAN OUTDOOR FAN OUTDOOR FAN OUTDOOR

RELAY
HIGH
LOW
RELAY RELAY
HIGH
LOW
HIGH
LOW
CONDENSER CONDENSER CONDENSER

UNIT UNIT UNIT
LINE
M
LINE
LINE
M M
TO: "TT" ON BOILER

BOILER ZONE 4
PRIORITY
ON INDIRECT
END OFF WATER HEATER
SWITCH THERMOSTATS (24 VAC) PRIORITY LED AQUASTAT OR
COM
INDICATORS THERMOSTAT
ZONE 1
ZONE 2
ZONE 3
ZONE 4

SR 504-4
JUMPER
H 120 VAC
INPUT
47
N
New Expandable Switching Relay Connected to an Older Expandable Switching Relay
SWITCH SETTINGS
Priority Zone: Off THERMOSTATS
Reset/Normal: Normal T
SLAVE
(EXISTING CONTROL)
SLAVE 1234 PLUG-IN CARDS ZONE 4
PRIORITY
MASTER ON
POWER OFF
ZONE 1 ZONE 2 ZONE 3 ZONE 4
CONTROL
INTERFACE
FOUR ZONE SWITCHING RELAY
RESET NORMAL WITH OPTIONAL PRIORITY
POWER
ZONE 1
ZONE 2
ZONE 3
ZONE 4
24 VAC 120V RELAY
POWER
SR 504-EXP
END ZC ZR
FUSE 1 AMP
120 VAC INPUT
REMOVE
JUMPER
INDIRECT
WATER HEATER
BOILER AQUASTAT OR
DHW "TT" INPUT THERMOSTAT
TO: "TT" ON BOILER THERMOSTATS
MASTER T
(NEW CONTROL) See NOTE 1
POWER SLAVE MASTER

SWITCH SETTINGS RESET NORMAL X X X X A B C R W C R W C R W C R W C R W C R W C 1 2
PRIMARY PUMP ON OFF MAIN PRIORITY EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 NET
LED
Reset/Normal: Normal 30 SEC/2 WK
LOW LIMIT (ZC) ON
4 MIN/24 HOUR
OFF
SIX ZONE INDICATORS
ACCESSORY EXPANDABLE SWITCHING RELAY POWER

PORT
ZONE 1
ZONE 2
FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE
ZONE 4
ZONE 5
120 VAC 120 VAC CIRCULATORS PRIORITY N/C INPUT ZONE 6
ZC ZR PRIMARY ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 ZONE6 120 VAC
H H N H N H N H N H N H N H N H N H N H
SR 506-EXP-4
H
120 VAC INPUT
N
PRIMARY SYSTEM
DHW NOTE 1: Terminals C are for
CIRCULATOR
(OPTIONAL) CIRCULATOR optional 24V thermostat
COMMON connections.
48
New Expandable Zone Valve Control Connected to an Older Expandable Zone Valve Control
49
SR504-EXP Switching Relay Connected to a MOD–CON Boiler
INDIRECT
DHW DEMAND THERMOSTATS WATER HEATER
AQUASTAT OR
MOD-CON THERMOSTAT
BOILER
SPACE HEATER DEMAND NOTE 1: Terminals C
are for optional 24V
thermostat COMMON
DHW PUMP connections.
OUTPUT
POWER SLAVE MASTER
(NOT USED) CONTROLS PRIORITY ON OFF
FOUR ZONE LED
SPACE HEATING

PUMP OUTPUT
INDICATORS
PORT
ZONE 1
ZONE 2
ZONE 4

SR 504-EXP-4
H 120 VAC
INPUT
PRIMARY SYSTEM N
CIRCULATOR
(OPTIONAL)
ZVC404-EXP Zone Valve Control Connected to a MOD–CON Boiler

Powered from Powered from
DHW DEMAND
Transformer A Transformer B
MOD-CON
BOILER
SPACE HEATER DEMAND INDIRECT
WATER HEATER
AQUASTAT OR
THERMOSTAT
DHW PUMP THERMOSTATS (24 VAC)
OUTPUT NOTE 1: Terminals C are for
(NOT USED) optional 24V thermostat
SPACE HEATING
PUMP OUTPUT
COMMON connections.
POWER
TRANSFORMER
CONTROLS
WHITE
INSTALLED
FACTORY
FUSE X X X X A B C R W C R W C R W C R W C 1 2
120 VAC
POWER IN
A 24 VAC 5 AMP
MAIN PRIORITY EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 NET
24 VAC
INPUT
BLACK END SWITCH THERMOSTATS (24 VAC) PRIORITY
FUSE LED
INDICATORS
5 AMP
SLAVE MASTER
ZVC 404-EXP-4
ACCESSORY PRIORITY ON OFF
FOUR ZONE EXPANDABLE POWER
PORT RESET NORMAL ZONE VALVE CONTROL T STAT 1 VALVE 1
POST PURGE ON OFF
TRANSFORMER

INSTALLED

FACTORY
120 VAC PUMP EXERCISE ON OFF T STAT 3 VALVE 3

INPUT B 24 VAC 30 SEC/2 WK 4 MIN/24 HOUR
T STAT 4 VALVE 4
BLACK
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
3&4 3&4
DRY
CONTACTS SEE NOTE 2
PRIORITY
MOTOR END ZONE
1 SWITCH
2 NOTE 2: When a circulator is used

3 on the priority zone instead of a
zone valve, jumper 3 and 4 of
SPACE HEATING
2 WIRE the priority zone.
N H PUMP ZONE VALVE
4 WIRE
ZONE VALVE
TACO
INPUT

50 Transformer A Transformer B
TEKMAR Communication Thermostat (TN4) Connected to SR504-EXP Switching Relay
R W C tn4
R W C tn4
R W C tn4
tn4
R W C tn4 C
R
TO: “TT” ON BOILER WITH
DHW “TT” INPUT
TO: “TT” ON BOILER
BOILER
TEKMAR
POWER SLAVE MASTER USER SWITCH
CONTROLS PRIORITY ON OFF (OPTIONAL)
FOUR ZONE LED
INDICATORS
PORT
ZONE 1
ZONE 2
ZONE 4

SR 504-EXP-4
PRIMARY CIRCULATOR H 120 VAC

(OPTIONAL) INPUT
N
51
52
TEKMAR Communication Thermostat (TN4) Connected to ZVC404-EXP Zone Valve Control

R W C tn4
R W C tn4
R W C tn4
tn4
R W C tn4 C
R
DHW “TT” INPUT
TO: “TT” ON BOILER
BOILER
POWER TEKMAR
CONTROLS USER
WHITE
FUSE X X X X A B C R W C R W C R W C R W C 1 2 SWITCH
INPUT A MAIN PRIORITY EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 NET
FACTORY
INSTALLED
BLACK
24 VAC
LED
TRANSFORMER
FUSE
POWER IN
5 AMP INDICATORS
SLAVE MASTER
ZVC 404-EXP-4
POST PURGE ON OFF
B 24 VAC 30 SEC/2 WK 4 MIN/24 HOUR
INPUT
FACTORY
T STAT 4 VALVE 4
INSTALLED
BLACK
TRANSFORMER
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
3&4 3&4
DRY
CONTACTS SEE NOTE 2
PRIORITY
MOTOR END ZONE
1 SWITCH

SYSTEM PUMP
2 WIRE 4 WIRE the priority zone.
N H ZONE VALVE ZONE VALVE
TACO
INPUT

SR503-EXP Switching Relay Controlling a Standard (Non-Expandable) Switching Relay
TO: "TT" ON BOILER WITH THERMOSTATS (24 VAC)

DHW "TT" INPUT
TO: "TT" ON BOILER
AQUASTAT ON
A DHW HEATER
MASTER
POWER
CONTROLS SLAVE MASTER
PRIORITY ON OFF
RESET NORMAL X X X X A B C R W C R W C R W C 1 2
PRIMARY PUMP ON OFF MAIN PRIORITY EXPANSION ZONE 1 ZONE 2 ZONE 3 NET
POST PURGE ON OFF END SWITCH THERMOSTATS PRIORITY
PUMP EXERCISE ON OFF THREE ZONE LED
30 SEC/2 WK 4 MIN/24 HOUR EXPANDABLE SWITCHING RELAY INDICATORS
LOW LIMIT (ZC) ON OFF
ACCESSORY
PORT POWER
ZONE 1
FUSE FUSE FUSE FUSE FUSE ZONE 2

ZONE 3

ZC ZR PRIMARY ZONE1 ZONE2 ZONE3 ZONE3 120 VAC
H H N H N H N H N H N H N H
SR 503-EXP-4
PRIMARY SYSTEM
CIRCULATOR
(OPTIONAL) 120 VAC INPUT
BOILER
THERMOSTATS
(24 VAC)
SLAVE (EXISTING CONTROL)

24 VAC
POWER ZONE 6
SPARE ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 PRIORITY
FUSE
SR 506 PRIORITY ON
OFF
SIX ZONE
SWITCHING RELAY WITH PRIORITY
120V RELAY
X X ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6

PRIORITY 120 VOLT
ISOLATED ZC ZR H N H N H N H N H N H N INPUT
SPARE END SWITCH
FUSE 120 VOLT CIRCULATORS N H
H
N
TO: "TT" ON BOILER 120 VAC INPUT
REMOVE
JUMPER
53
ZVC404-EXP Zone Valve Control Controlling a Standard (Non-Expandable) Switching Relay

INDIRECT
WATER HEATER
TO: “TT” ON BOILER WITH AQUASTAT OR
DHW “TT” INPUT THERMOSTAT
TO: “TT” ON BOILER NOTE 1: Terminals C are for
MASTER COMMON connections.
POWER
TRANSFORMER
CONTROLS
WHITE
INSTALLED
FACTORY
FUSE X X X X A B C R W C R W C R W C R W C 1 2
120 VAC
POWER IN
A 24 VAC 5 AMP
24 VAC
INPUT
BLACK END SWITCH THERMOSTATS (24 VAC) PRIORITY
FUSE LED
INDICATORS
5 AMP
SLAVE MASTER
ZVC 404-EXP-4
POST PURGE ON OFF
TRANSFORMER

INSTALLED

FACTORY

INPUT B 24 VAC 30 SEC/2 WK 4 MIN/24 HOUR
T STAT 4 VALVE 4
BLACK
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
3&4 3&4
SEE NOTE 2
PRIORITY
MOTOR END ZONE
1 SWITCH

ZONE zone valve, jumper 3 and 4 of
VALVE
PUMP ZONE VALVE TACO ZONE VALVE

120 VAC INPUT
THERMOSTATS
(24 VAC)
24 VAC
POWER ZONE 6
BOILER SPARE ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 PRIORITY
FUSE
SR 506 PRIORITY ON PRIORITY
OFF OFF
SIX ZONE
SWITCHING RELAY WITH PRIORITY
120V RELAY
X X ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6

PRIORITY 120 VOLT
ISOLATED ZC ZR H N H N H N H N H N H N INPUT
SPARE END SWITCH
FUSE 120 VOLT CIRCULATORS N H
N H
TO: "TT" ON BOILER
REMOVE 120 VAC
JUMPER INPUT
54
ZVC404-EXP Zone Valve Control Controlling a Standard (Non-Expandable) Zone Valve Control


DHW “TT” INPUT
TO: “TT” ON BOILER optional 24V thermostat INDIRECT
COMMON connections. WATER HEATER
MASTER AQUASTAT OR
THERMOSTAT
POWER
TRANSFORMER
WHITE CONTROLS
INSTALLED
FACTORY
24 VAC FUSE X X X X A B C R W C R W C R W C R W C 1 2
120 VAC POWER IN
INPUT A 24 VAC 5 AMP
BLACK FUSE LED
INDICATORS
5 AMP
SLAVE MASTER
ZVC 404-EXP-4
POST PURGE ON OFF
T STAT 2 VALVE 2
TRANSFORMER
WHITE
INSTALLED

FACTORY
T STAT 3 VALVE 3
120 VAC
INPUT B T STAT 4 VALVE 4
24 VAC 24 VAC ZONE VALVES PRIORITY

BLACK
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER JUMPER
3&4 3&4
SEE NOTE 2
PRIORITY
MOTOR END ZONE
1 SWITCH

ZONE VALVE PUMP
(MASTER) ZONE VALVE TACO ZONE VALVE


TRANSFORMER
WHITE
INSTALLED
24 VAC
FACTORY
120 VAC MODE ZONE 4 PRIORITY

NORMAL RESET
INPUT OFF PRIORITY
ON
BLACK ON
POWER IN T T T T T T T T
VALVE 1
FUSE (3 AMP MAX)
T STAT 2
ZVC 404 VALVE 2
T STAT 3
FOUR ZONE ZONE VALVE CONTROL
VALVE 3
T STAT 4
VALVE 4
POWER
MAIN
END
EXTRA
END
N/O COM N/C ZONE 1 ZONE 2 ZONE 3 ZONE 4
SWITCH SWITCH ZONE 4 RELAY
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
BOILER
JUMPER JUMPER
3&4
3&4 SEE NOTE 2
PRIORITY
TO: “TT” ON BOILER DRY ZONE
CONTACTS 1 MOTOR END
SWITCH
2
3
NOTE 2: When a circulator is used
2 WIRE ZONE VALVE TACO 4 WIRE ZONE VALVE on the priority zone instead of a
ZONE VALVE PUMP (NO END SWITCH) 3 WIRE ZONE VALVE (POWER OPEN, zone valve, jumper 3 and 4 of
(SLAVE) SELF CLOSING) the priority zone.
N H
120 VAC
INPUT
55
3 Wire Thermostat Connected to TACO Non-Expandable Switching Relay
3 WIRE
THERMOSTAT
COM T THERMOSTATS
TO: "TT"
ON BOILER T T T
BOILER ZONE 4
PRIORITY
ON
END OFF
COM
INDICATORS
ZONE 1
ZONE 2
ZONE 3
ZONE 4

SR 504-4
H 120 VAC
JUMPER
N INPUT
Power Stealing Thermostat Wiring

May Need To Connect 1000 (1K) Ohm 1/2 Watt Resistor Between W and C
2 WIRE POWER STEALING THERMOSTAT

THERMOSTAT 1000 Ohm (1K)
1/2 Watt Resistor
T THERMOSTATS
1000 Ohm (1K) 1/2 Watt Resistor
TO: "TT"
ON BOILER T T T
24
R W VAC
BOILER ZONE 4
PRIORITY
T T COM
ON
END OFF
COM
INDICATORS
ZONE 1
ZONE 2
ZONE 3
ZONE 4

SR 504-4
H 120 VAC
JUMPER
N INPUT
56
White-Rogers 1361 Hydronic Zone Valve with TACO Zone Valve Control
TERMINAL ASSIGNMENT
NOTE: THE WR 1361 ZONE VALVE WILL ONLY WORK ZONE VALVE CONTROL
Powered from Transformer A Powered from Transformer B 1 1
WITH A TACO ZVC WHEN PRIORITY SWITCH
IS TURNED OFF. 2 TT “R”
3 3
4 2
“R” TT THERMOSTATS (24VAC)
SCREW
TO: “TT” ON BOILER T T (SEE NOTE)
OR PUMP RELAY T T NOTE 1: Terminals C are for
T optional 24V thermostat
COMMON connections.
ZONE 5
WHITE PRIORITY
FUSE X X R W C R W C R W C R W C R W C ON
INPUT A ISOLATED ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5
OFF LED
FACTORY
INSTALLED
BLACK INDICATORS
24 VAC
FUSE
TRANSFORMER
POWER IN
5 AMP
POWER
T STAT 1 VALVE 1
ZVC 405 – 4
T STAT 2 VALVE 2
WHITE FIVE ZONE T STAT 3 VALVE 3

120 VAC
ZONE VALVE CONTROL
INPUT
FACTORY
INSTALLED
TRANSFORMER
PUMP END ZONE 5 PUMP ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER
1 3&4 NOTE 2: When a circulator
TO 2 is used on the priority zone
CIRCULATOR PRIORITY instead of a zone valve,
3
ZONE
BLACK
BLACK
RED
RED
DRY 2 1 4 3 jumper 3 and 4 of the

3 WIRE priority zone.
CONTACTS ZONE VALVE
MOTOR END
(TACO TYPE) SWITCH
WHITE-ROGERS 1361
HYDRONIC
ZONE VALVE
4 WIRE ZONE VALVE
(HONEYWELL TYPE)
57
58
Honeywell VC 40 & 80 (spdt) Hydronic Zone Valve with TACO Zone Valve Control
TERMINAL ASSIGNMENT
ZONE VALVE CONTROL
NOTE: THE HONEYWELL VC 40 & 80 ZONE VALVE Powered from Transformer A Powered from Transformer B ORANGE 1 3
WILL ONLY WORK WITH A TACO ZVC WHEN BLUE 2 1
PRIORITY SWITCH IS TURNED OFF. BROWN 3 TT “R”
GRAY 4 4
“R” TT THERMOSTATS (24VAC) BLACK 6 2
SCREW
T (SEE NOTE)
TO: “TT” ON BOILER T T
OR PUMP RELAY T T NOTE 1: Terminals C are for
COMMON connections.
ZONE 5
WHITE PRIORITY
FUSE X X R W C R W C R W C R W C R W C ON
INPUT A ISOLATED ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5
OFF LED
FACTORY
INSTALLED
BLACK INDICATORS
24 VAC
FUSE
TRANSFORMER
POWER IN
5 AMP
POWER
T STAT 1 VALVE 1
ZVC 405 – 4
T STAT 2 VALVE 2
WHITE FIVE ZONE T STAT 3 VALVE 3

120 VAC
ZONE VALVE CONTROL
INPUT
FACTORY
INSTALLED
TRANSFORMER
PUMP END ZONE 5 PUMP ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
JUMPER
1 3&4 NOTE 2: When a circulator
TO 2 is used on the priority zone
3
ZONE
BLACK
BLACK
RED
RED
DRY 3 2 6 4 1 jumper 3 and 4 of the

3 WIRE priority zone.
CONTACTS ZONE VALVE
MOTOR END
(TACO TYPE) SWITCH
HONEYWELL VC (SPST)
HYDRONIC ZONE VALVE
SERIES 40 & 80
4 WIRE ZONE VALVE
(HONEYWELL TYPE)

Zone Valve Control with 1 Low Temperature Zone Using Priority Zoning Circulator
INDIRECT
BOILER THERMOSTAT
T T T
See NOTE 1
ZONE 6
PRIORITY
WHITE
120 VAC A 24 VAC 5 AMP
INPUT ISOLATED ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6
OFF LED
FACTORY
INSTALLED
H BLACK INDICATORS
24 VAC
TRANSFORMER
FUSE
POWER IN
5 AMP
POWER
T STAT 1 VALVE 1
ZVC 406 – 4
T STAT 2 VALVE 2

120 VAC ZONE VALVE CONTROL
INPUT
FACTORY
INSTALLED
TRANSFORMER
T STAT 6
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
SYSTEM PUMP AND BOILER X X N/O COM N/C
TURN ON WHEN ANY
ZONE VALVE OPENS.
JUMPER JUMPER
SYSTEM 3&4 3&4 NOTE 2: When a circulator
1 is used on the priority zone
PUMP PRIORITY
3 MOTOR END ZONE
SWITCH
DRY
CONTACTS
priority zone.
TACO
3 WIRE
4 WIRE ZONE VALVE
ZONE VALVE
(POWER OPEN, NOTE 1: Terminals C are for
CIRC. SELF CLOSING) optional 24V thermostat
PRIORITY ZONING COMMON connections.
CIRCULATOR ON
MOTOR END
SWITCH
MASTER
(on) 4 WIRE ZONE VALVE
(POWER OPEN,
SELF CLOSING)
H
120 VAC
INPUT
N
P
PRIORITY POWER IN
THERMO- END 24 VAC Powered from Transformer A Powered from Transformer B
STAT SWITCH POWER
R W X X R C PRIORITY
ON
59
Radiant Mixing Block (RMB)
Back of
Control
Boiler Operation
Off-Enable On-Control
Front of R
Power: 120 V + 10% Meets Class B:
Canadian ICES
C US 50/60 Hz, 750 VA
Control 158033 Var. Speed: 120 V
(ac) 1 A
FCC Part 15
Pmp Relay: 120 V
Boiler
(ac) 5 A, 1/6 hp
Use copper
conductors only
Fuse
Sys
Com Sup Sys Com Boil Out Com Heat Pump
Boiler Ret Dem Y R B
MENU ITEM Man
H
Var N
RADIANT MIXING BLOCK
PATENT PENDING UL RMB-1

Line Cord
Supply
Sensor Injection
Boiler Circulator
To
Sensor Zone
Control
End
Outdoor Switch
or Radiant
Sensor Thermostat Circulator
Radiant Mixing Block, Single Zone
Boiler Operation
RMB Off-Enable On-Control
Boiler
Back of Control Thermostat

T (Dry Contact)
Pump
ComSup Sys Com Boil Out Com Heat Outdoor

Ret Dem
H H Power Sensor
Input
N N
Boiler
Sensor
Supply
Sensor
High Mass Boiler
FOR ADDITIONAL WIRING DIAGRAMS, PLEASE SEE www.taco-hvac.com/wiringwizard

60
Radiant Mixing Block Connected to Zone Valve Control with System Pump Wired off the RMB
THERMOSTATS (24VAC)

T T optional 24V thermostat
Transformer
Power H
BLACK
Installed
COMMON connections.
Factory
Input
N
WHITE
ZONE 3
Outdoor PRIORITY
X X R W C R W C R W C
Sensor ON
POWER IN
ZONE 1 ZONE 2 ZONE 3
5 AMP
ISOLATED
24 VAC
FUSE
END SWITCH THERMOSTATS PRIORITY OFF LED
INDICATORS
POWER
Boiler Operation ZVC 403 – 4 T STAT 1 VALVE 1
RMB Off-Enable On-Control T STAT 2 VALVE 2

Boiler
THREE ZONE
T STAT 3 VALVE 3
ZONE VALVE CONTROL
Back of Control
PUMP END ZONE 3 PUMP ZONE 1 ZONE 2 ZONE 3
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4
Pump X X N/O COM N/C
Com Sup Sys Com Boil Out Com Heat JUMPER

NOTE 2: When a circulator is
Ret Dem
H
3&4
TO used on the priority zone
ZONE jumper 3 and 4 of the
DRY
priority zone.
N CONTACTS
End Switch
End Switch
Motor
Motor
N M M
Boiler
Sensor
Supply
Sensor
Radiant Mixing Block Connected to 2 EXP Switching Relays with DHW Pump
THERMOSTATS
T (24 VAC)
THERMOSTATS
(24 VAC) INDIRECT
WATER HEATER
T
T AQUASTAT OR
THERMOSTAT
Power Cord See NOTE 1
POWER
CONTROLS SLAVE MASTER
PRIORITY ON OFF
T RESET NORMAL X X X X A B C R W C R W C R W C 1 2
See NOTE 1
Outdoor PRIMARY PUMP ON
POST PURGE ON
OFF
OFF
MAIN PRIORITY EXPANSION
END SWITCH
ZONE 1
THERMOSTATS
ZONE 2 ZONE 3
PRIORITY
NET
POWER
SLAVE MASTER
Sensor PRIORITY PROTECT ON
PUMP EXERCISE ON
OFF
OFF LED
CONTROLS
PRIORITY ON OFF
30 SEC/2 WK 4 MIN/24 HOUR THREE ZONE INDICATORS
X X X X A B C R W C R W C R W C 1 2
RESET NORMAL
MAIN PRIORITY EXPANSION ZONE 1 ZONE 2 ZONE 3 NET
Boiler Operation ACCESSORY EXPANDABLE POWER
RMB Off-Enable On-Control

PRIMARY PUMP ON OFF PORT
SWITCHING RELAY
Boiler
POST PURGE ON OFF END SWITCH THERMOSTATS PRIORITY ZONE 1

30 SEC/2 WK
LOW LIMIT (ZC) ON
4 MIN/24 HOUR
OFF
THREE ZONE INDICATORS Back of Control FUSE FUSE FUSE FUSE FUSE ZONE 3
ACCESSORY EXPANDABLE POWER 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP
PORT
SWITCHING RELAY Pump
ZONE 1
ZONE 2 ComSup Sys Com Boil Out ComHeat 120 VAC 120 VAC CIRCULATORS PRIORITY N/C INPUT
Ret Dem
FUSE FUSE FUSE FUSE FUSE ZONE 3 H ZC ZR PRIMARY ZONE1 ZONE2 ZONE3 ZONE3 120 VAC
6 AMP 6 AMP 6 AMP 6 AMP 6 AMP H H N H N H N H N H N H N H
N SR 503-EXP-4
ZC
H
ZR PRIMARY ZONE1 ZONE2 ZONE3 ZONE3 120 VAC
H N H N H N H N H N H N H
SLAVE
SR 503-EXP-4
MASTER H Power
N Input
DHW
Circ.
Boiler Supply
Sensor Sensor NOTE 1: Terminals C are for
COMMON connections.

61
X - Pump Block (XPB)
Back of
Control
Boiler Operation
Front of Off-Enable On-Control
Control R
Power: 120 V + 10%
50/60 Hz, 750 VA
Meets Class B:
Canadian ICES
C US FCC Part 15
158033 Var. Speed: 120 V
(ac) 1 A
Pmp Relay: 120 V
Boiler
(ac) 5 A, 1/6 hp
Use copper
conductors only
Fuse
Manual
Sys
Operation
MENU ITEM Com Sup Sys Com Boil Out Com Heat Pump Switch
Heat Source Ret Dem Y R B
Man
X – PUMP BLOCK
H
PATENT PENDING UL XPB-1 Var N

Line Cord
System
Supply
Sensor
Heat Variable Speed Circulator

Heating: Heat Source Circulator
Source
To Snowmelt: System Circulator
Sensor Zone
Control
End Switch
or Constant Speed Circulator
Outdoor Thermostat Heating: System Circulator
Sensor (Relay or
Snowmelt: Heat Source Circulator
Mechanical
Type)
X - Pump Block, Single Zone
Outdoor Power
Sensor Cord
Boiler Operation
XPB Off-Enable On-Control
Boiler
Back of Control
Thermostat
Pump (Relay or Mechanical Type)
ComSup Sys Com Boil Out Com Heat

Ret Dem
H
T
N
Pressure
Relief
HEAT Exp
Tank
SOURCE Supply
Input from Output to Sensor
Heat Source System

62
X - Pump Block Connected to Zone Valve Control
THERMOSTATS (24VAC) NOTE 1: Terminals C are for
T T T COMMON connections.
Outdoor PRIORITY
Sensor Power See NOTE 1 OFF
Cord 120 VAC ZONE 4
INPUT PRIORITY
TRANSFORMER
INSTALLED
FACTORY
N
POWER IN
5 AMP
24 VAC
FUSE
END SWITCH THERMOSTATS (24 VAC) PRIORITY OFF LED
Boiler Operation H INDICATORS
XPB
BLACK
Boiler
Off-Enable On-Control POWER

Back of Control T STAT 2 VALVE 2
FOUR ZONE
T STAT 3 VALVE 3
ZONE VALVE CONTROL
Pump T STAT 4 VALVE 4

Ret Dem 24 VAC ZONE VALVES PRIORITY
H PUMP END ZONE 4 PUMP ZONE 1 ZONE 2 ZONE 3 ZONE 4
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
N X X N/O COM N/C
JUMPER
TO 3&4
NOTE 2: When a circulator
CIRCULATOR PRIORITY is used on the priority zone
DRY ZONE instead of a zone valve,
CONTACTS jumper 3 and 4 of the
priority zone.
Pressure
Relief
Radiant Manifold - Return

HEAT Exp
SOURCE Tank Supply
Input from Output to Sensor
Heat Source System
Radiant Manifold - Supply
X - Pump Block Connected to 2 SR502/503 Switching Relays

THERMOSTATS
PRIORITY T T PRIORITY
T T
OFF OFF
THERMOSTATS
ZONE 2
ZONE 2
PRIORITY
PRIORITY 24 VAC X X R W R W
24 VAC X X R W R W ON
ON ISOLATED ZONE 1 ZONE 2
ISOLATED ZONE 1 ZONE 2 END PRIORITY OFF
PRIORITY OFF
END
Power SWITCH THERMOSTATS LED
COM
COM INDICATORS Cord TWO ZONE SWITCHING RELAY
INDICATORS
TWO ZONE SWITCHING RELAY Outdoor POWER
POWER
Sensor ZONE 1
ZONE 1
FUSE FUSE FUSE
FUSE FUSE FUSE 6 AMP 6 AMP 6 AMP
ZONE 2
6 AMP 6 AMP 6 AMP
ZONE 2
Boiler Operation
Off-Enable On-Control
XPB
Boiler
120 VAC CIRCULATORS

120 VAC CIRCULATORS INPUT
INPUT ZONE2
ZC ZR ZONE1
ZONE2
PRIORITY 120 VAC Back of Control ZC ZR ZONE1
PRIORITY 120 VAC
H H N H N H N H
H H N H N H N H
SR 502-4 Pump SR 502-4

Ret Dem
N H
H
H N
N
Power Power
Input Input
Pressure
Relief
Exp
Return Tank Supply
Sensor Input from Output to Sensor
Heat Source System

63
Typical Radiant Floor to Water Heater Installation
Domestic Cold
Hot Supply
Supply
X-PUMP
BLOCK
Air Relief
Separator Valve
C
MIX
H
Return
ASSE 1017
Tempering Exp.
Valve Tank
RADIANT
SYSTEM
(Secondary Side
Supply
of the System)
Check
Valve
Hot
Cold
WATER
HEATER WARNING! A pressure relief valve and expansion tank must be installed on the secondary
side in addition to any pressure relief valve and expansion tank which is installed on primary
side of system. Use dedicated supply and return piping to the X-Pump Block from the water
heater so as not to add heated water into the house’s cold water piping.
Typical Snow Melt Installation

Separator
SYSTEM
RETURN Air
SENSOR Relief
Separator
(Tb) Exp. Valve
Tank X-PUMP
BLOCK Return
Note 1 Note 2
{
{
Note 2
Exp.
{ Tank
Note 3
{
Note 1
}
Note 3
(∆Ts)
{
SYSTEM
SUPPLY
SENSOR
(Ts)
Supply SNOW MELT
SYSTEM
HEAT SOURCE VARIABLE SPEED
FIXED SPEED
HEAT RETURN SENSOR
(OPTIONAL)
SOURCE (4 PIN PLUG) (3 PIN PLUG)
Tb = Boiler Supply Temperature Note 1: There must be no more than 4 pipe diameters between the tees in the boiler and
system loops in order to prevent ghost flow when the variable speed injection
Ts = System Supply Temperature pump is off and either the boiler pump or system pump is on.
Note 2: There must be at least 6 pipe diameters of straight pipe on either side of the tees in
∆Ts = System Temperature Drop order to prevent the momentum of water in the boiler and system loops from pushing
(typically 20°F for convectors flow through the injection loop.
and 10°F for radiant floor heating) Note 3: There should be a minimum 1 foot drop to create a thermal trap in order to prevent
convective heat transfer through the injection loop.
64
iSeries Mixing Valve
Boiler
System Return
Supply Back of Sensor Back of
Sensor Control System Control
Supply
Boiler Sensor
Return
Sensor
(optional)
C R C R
POWER POWER
BOILER GREEN 24 VAC BOILER GREEN 24 VAC
SUPPLY POWER INPUT SUPPLY POWER INPUT
SENSOR SENSOR
ERROR ERROR
SETBACK RED OUTDOOR RED
SENSOR COMMON SENSOR COMMON
Outdoor
Sensor
Setback 24 V (ac) End 24 V (ac) End
Input or or
Transformer Switch Transformer Switch
(Constant Power) (Constant Power)
iValve-S iValve-R
iValve, 2-Way Injection, Single Zone
THERMOSTAT
T
Outdoor
Sensor 24
R W VAC
BACK OF iVALVE-R MIXING VALVE ACTUATOR T T COM
ONE ZONE LED

SWITCHING RELAY INDICATORS
POWER
BOILER POWER SENSOR 24 VAC
SUPPLY COMMON POWER INPUT ZONE 1
GREEN
OUTDOOR
C R
FUSE FUSE 24 Volt
6 AMP 6 AMP
SR 501-4 Transformer
SENSOR
ERROR
RED
120 VAC
INPUT
N H 3 4 4 6 6 5
H Power
N Input
iSeries-R
A B
Supply
Sensor
Boiler
Sensor

65
iValve, 3-Way Mixing Working with SR502/503 Switching Relay with DHW Priority
(24VAC) WATER HEATER
AQUATSTAT OR
T T THERMOSTAT
ZONE 3
PRIORITY
24 VAC X X R W R W R W
ON
ISOLATED ZONE 1 ZONE 2 ZONE 3
Outdoor END PRIORITY OFF
Sensor BACK OF iVALVE-R MIXING VALVE ACTUATOR Power SWITCH THERMOSTATS (24 VAC) LED
COM
INDICATORS
Input THREE ZONE SWITCHING RELAY
POWER
H N
BOILER SENSOR 24 VAC ZONE 1
POWER
SUPPLY GREEN COMMON POWER INPUT FUSE FUSE FUSE FUSE
ZONE 2
C R
OUTDOOR 6 AMP 6 AMP 6 AMP 6 AMP
ZONE 3
120 VAC 120 VAC CIRCULATORS
Transformer
INPUT
24 Volt
SENSOR ZONE3
ZC ZR ZONE1 ZONE2 120 VAC
ERROR PRIORITY
RED H H N H N H N H N H
SR 503-4
DHW
Circ.
iSeries-R
B
B
C
C
Supply A
A
Sensor Boiler
Sensor
iValve, 4-Way Mixing Working with Zone Valve Control

THERMOSTATS (24VAC)
BACK OF iVALVE-R MIXING VALVE ACTUATOR
Outdoor T T
See NOTE 1
Sensor
ZONE 3
BOILER POWER SENSOR 24 VAC PRIORITY
Transformer
BLACK X X R W C R W C R W C
Installed
COMMON POWER INPUT ON

H
Factory
SUPPLY Power
POWER IN
GREEN ZONE 1 ZONE 2 ZONE 3

5 AMP
ISOLATED
24 VAC
FUSE
OUTDOOR 24 VAC OFF

C R Input N
END SWITCH THERMOSTATS PRIORITY LED
INDICATORS
WHITE
ZVC 403 – 4 POWER
T STAT 1 VALVE 1
Transformer
THREE ZONE
24 Volt
SENSOR T STAT 2 VALVE 2

ERROR ZONE VALVE CONTROL VALVE 3
T STAT 3
RED
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
TO JUMPER
3&4
CIRCULATOR See NOTE 2
PRIORITY
ZONE

COMMON connections.
NOTE 2: When a circulator is

used on the priority zone
End Switch
instead of a zone valve,

priority zone.
Motor
Motor
Switch
End
M M
Supply iSeries-R
Sensor
Boiler
Sensor

66
Wiring for Boilers with Honeywell Control Center Model R8285 or Equivalent
TACO LTR0243T-1
FACTORY WH RED YEL GRN YEL

WIRING
FEMALE
CONNECTOR
MALE
CONNECTOR
GROUND
CONNECTION
Alternate TACO LTR0243T-1

Wiring WH RED YEL GRN YEL
24 VAC
CLASS 2
TRANSFORMER
LIMIT
CONTROLS
HOT
120
VAC
24 VAC
GAS
VALVE
COMMON
67
Wiring Boilers with a United Technologies Integrated Control Module and a Taco LTR0243U-1
INTEGRATED BOILER
CONTROL
MALE
CONNECTOR
FEMALE
CONNECTOR
FACTORY WIRING
BOILER MODULE
WIRING HARNESS
Wiring Boilers with a United Technologies Ucontrol or other Integrated Control Modules
which accept a 4-pin harness and a Taco LTR0243L-1
4-PIN CONNECTOR (#1)
4-PIN CONNECTOR (#2)
INTEGRATED
CONTROL
MODULE
WIRING HARNESS
Wiring Instructions
1. Plug the 4-pin connector on the wiring harness (#1 as
shown) into the integrated control module.
2. Plug the 4-pin connector on the wiring harness (#2 as
shown) into the LTR.
68
Wiring Taco LN and LTA-2 Series Low Water Cutoffs
Using Burner Circuit Power Source
*Factory Installed
NOTE: For 24 VAC models, LNA024xx and LTA0243S-2, 24 VAC to

be supplied by an EXTERNAL Class 2 power source to terminals
H and N. For 120 VAC models, LNA120xx and LTA1203S-2, 120 VAC
is supplied by an external circuit to terminals H and N.
Wiring Taco LN and LTA-2 Series Low Water Cutoffs

Using Power Source Other Than Burner Circuit
NOTE: For 24 VAC models, LNA024xx and LTA0243S-2, 24 VAC to

be supplied by an EXTERNAL Class 2 power source to terminals
H and N. For 120 VAC models, LNA120xx and LTA1203S-2, 120 VAC
is supplied by an external circuit to terminals H and N.
69
Wiring Taco LT Series (1st generation, -1) Low Water Cutoffs
Using Burner Circuit Power Source
*
*Factory Installed
NOTE: For 24 VAC models, LTx024xx-1, 24 VAC to be supplied

by an EXTERNAL Class 2 power source to terminals H and N.
For 120 VAC models, LTx120xx-1, 120 VAC is supplied by an
external circuit to terminals H and N.
Wiring Taco LT Series (1st generation, -1) Low Water Cutoffs

Using Power Source Other Than Burner Circuit
NOTE: For 24 VAC models, LTx024xx-1, 24 VAC to be supplied

by an EXTERNAL Class 2 power source to terminals H and N.
For 120 VAC models, LTx120xx-1, 120 VAC is supplied by an
external circuit to terminals H and N.
70
Wiring Taco LF Series Low Water Cutoffs Using Burner Circuit Power Source
NOTE: Remote probe available on remote probe models only.

NOTE: For 24 VAC models, LFx024xx, 24 VAC to be supplied by an EXTERNAL Class 2 power source to terminals H and N.
For 120 VAC models, LFx120xx, 120 VAC is supplied by an external circuit to terminals H and N.
Wiring Taco LF Series Low Water Cutoffs Using Power Source Other Than Burner Circuit
NOTE: For 24 VAC models, LFx024xx, 24 VAC to be supplied by an EXTERNAL Class 2 power source to terminals H and N.
For 120 VAC models, LFx120xx, 120 VAC is supplied by an external circuit to terminals H and N.
71
Taco Low Water Cutoff Replacement Guide
Taco McDonnell & Miller Hydrolevel Honeywell

PS-801-120
PSE-801-120 450
LFA1203S-1 RW700A1031
PS-800-120 CG450
LTA1203N-1 RW700A1056
PS-850-120 CGT450
LTA1203S-1 RW700A1080
900 OEM170TD
900C
PS-801-M-120
PS-851-M-120 550
LFM1203S-1 PS-851-SP-M-120 550SV RW700B1054
LTM1203N-1 PS-850-M-120 750 RW700B1039
LTM1203S-1 900M OEM170MC RW700B1021
901M OEM170M
902M
PS-802-24
LFA0243S-1 400
PSE-802-24
LTA0243N-1 CG400 RW700A1098
PS-800-24
LTA0243S-1 OEM24TD
PS-850-24
PS-802-M-24 500
LFM0243S-1
PS-852-M-24 500SV
LTM0243N-1
PS-852-SP-M-24 700
LTM0243S-1
PS-850-M-24 OEM24MC
LFA1203R-1 750-T-120
650R
LTA1203R-1 750-120
LFM1203R-1 750-MT-120
550R
LTM1203R-1 750-M-120
LFA1202R-1
PS-851-RX2-120 650R
LTA1202R-1
LFM1202R-1
PS-851-M-RX2-120 550R
LTM1202R-1
LFA0242R-1
PS-802-RX2-24 400R
LTA0242R-1
PS-852-24 24
PS-852-SP-24 24SV
LTA0243S-2
750-MT-SP-24 600
LNA0243S-1
750P-MT-24 600SV
750P-MT-U-24 OEM24C
RB-120
RB-122E
170
PS-851-120
170SV
PS-851-SP-120
1150
LTA1203S-2 750P-MT-120 RW700A1007
650
LNA1203S-1 750P-MT-SP-120 RW700A1006
650SV
750P-MT-U-120
OEM170C
901
OEM170
RB-120II
RB-122
RB-24E
LTR0243T-1 1100
RB-24
RS-1-BR-1
P3R-1 RS-1-LP EL1214-R
RS-1-LP-S
WFE-120
WF2-U-120V VRTX-120
EWF120 VW400A1004
WF-2-120 V-120-1&2
WF-4-120
WFE-24
WF2-U-24V VRTX-24
EWF024 VW800A1004
WF-2-24 V-24-1&2
WF-4-24
72 Bold / Italics Indicates Discontinued Part Number

Taco LF Series 120 Volt LWCO Competitive Wiring Cross Reference
120 VAC Models with 120 VAC Burner Circuits
McDONNELL & MILLER

PS-801/851-120
TACO LFx120x w/Red & Amber LEDs
Series 750
NC NO COM H N GND P
1 2 3 4 5
HOT
HOT
BURNER 120 VAC
FACTORY BURNER
CIRCUIT INSTALLED CIRCUIT 120 VAC
JUMPER CIRCUIT CIRCUIT
NEUTRAL
NEUTRAL
McDONNELL & MILLER

HYDROLEVEL PS-801/851-120
450, 550, 650 & 750 w/Red & Green LEDs
2 1 P1 P2 A N H C W B
HOT HOT
120 VAC BURNER 120 VAC BURNER

CIRCUIT CIRCUIT CIRCUIT CIRCUIT
NEUTRAL NEUTRAL
McDONNELL & MILLER

PS-801/851-120
w/Red & Amber LEDs
TACO LFx120x Series 750
NC NO COM H N GND P 1 2 3 4 5
HOT HOT BURNER

BURNER 120 VAC CIRCUIT
120 VAC
CIRCUIT CIRCUIT CIRCUIT
NEUTRAL
NEUTRAL
24 VAC
24 VAC TRANSFORMER
TRANSFORMER
McDONNELL & MILLER
HYDROLEVEL PS-801/851-120
450, 550, 650 & 750 w/Red & Green LEDs
2 1 P1 P2 A N H C W B
HOT BURNER HOT BURNER

CIRCUIT CIRCUIT
120 VAC 120 VAC
CIRCUIT CIRCUIT
NEUTRAL NEUTRAL
24 VAC 24 VAC
TRANSFORMER TRANSFORMER
73
Taco LF Series 24 Volt LWCO Competitive Wiring Cross Reference
TACO LFx024x
NC NO COM H N GND P
HOT
BURNER 24 VAC
FACTORY
CIRCUIT INSTALLED CIRCUIT
JUMPER
NEUTRAL
HYDROLEVEL McDONNELL & MILLER

400, 500, 600 & 700 PS-802/852-24
2 1 P1 P2 A N H C W B
HOT HOT

CIRCUIT CIRCUIT CIRCUIT CIRCUIT
NEUTRAL NEUTRAL
TACO LFx024x
NC NO COM H N GND P
HOT
BURNER
CIRCUIT 120 VAC
24 VAC CIRCUIT
TRANSFORMER
NEUTRAL
HYDROLEVEL McDONNELL & MILLER

400, 500, 600 & 700 PS-802/852-24
2 1 P1 P2 A N H C W B
HOT HOT
BURNER BURNER
120 VAC CIRCUIT 120 VAC CIRCUIT
CIRCUIT CIRCUIT
24 VAC 24 VAC
NEUTRAL NEUTRAL
74
Taco LTA-2 Series 120 Volt LWCO Competitive Wiring Cross Reference
McDONNELL & MILLER

TACO LTA1203S-2 RB-120
N H COM NC NO 1 2 3 4 5
HOT HOT

FACTORY
CIRCUIT INSTALLED
JUMPER
NEUTRAL NEUTRAL
McDONNELL & MILLER

RB-122E HYDROLEVEL 1150 HYDROLEVEL 170
CUT-OFF
N H B C H N GN H P1 P2 A
HOT HOT HOT
120 VAC BURNER 120 VAC BURNER 120 VAC BURNER

CIRCUIT CIRCUIT CIRCUIT CIRCUIT CIRCUIT CIRCUIT
NEUTRAL NEUTRAL NEUTRAL
McDONNELL & MILLER

TACO LTA1203S-2 RB-120
N H COM NC NO 1 2 3 4 5
HOT HOT
BURNER BURNER
CIRCUIT CIRCUIT
120 VAC 120 VAC
CIRCUIT CIRCUIT
NEUTRAL NEUTRAL
24 VAC 24 VAC
McDONNELL & MILLER

RB-122E HYDROLEVEL 1150 HYDROLEVEL 170SV
CUT-OFF
N H B C H N GN H P1 P2 A
HOT HOT HOT

BURNER BURNER BURNER
120 VAC CIRCUIT 120 VAC CIRCUIT 120 VAC CIRCUIT

24 VAC 24 VAC 24 VAC
TRANSFORMER TRANSFORMER TRANSFORMER
75
Taco LTR and LTA-2 Series 24 Volt LWCO Competitive Wiring Cross Reference
McDONNELL & MILLER

TACO LTA0243S-2 RB-24E
Red White Yellow Yellow
N H COM NC NO
Wire Wire Wire Wire
HOT HOT

FACTORY
CIRCUIT INSTALLED CIRCUIT CIRCUIT CIRCUIT
JUMPER
NEUTRAL NEUTRAL
TACO LTR0243T-1 HYDROLEVEL 1100 HYDROLEVEL 24

Red White Yellow Yellow Red White Yellow Yellow 2 1 P1 P2 A
Wire Wire Wire Wire Wire Wire Wire Wire
HOT HOT HOT
24 VAC BURNER
24 VAC BURNER 24 VAC BURNER JUMPER
CIRCUIT
CIRCUIT CIRCUIT CIRCUIT CIRCUIT CIRCUIT
TACO LTA0243S-2 HYDROLEVEL 24
N H COM NC NO 2 1 P1 P2 A
HOT HOT
120 VAC 120 VAC
CIRCUIT CIRCUIT
BURNER BURNER
CIRCUIT CIRCUIT
NEUTRAL NEUTRAL
24 VAC 24 VAC
76
Wiring Taco LF Series Low Water Cutoffs
to Taco Electric Water Feeder with the Same Voltages
EWF Standard Wiring
Taco LFx120x / L F x024x
NC NO COM H N GND P
HOT
BURN ER
C IR C U IT FACTORY 120 V AC / 24 V A C
INSTALLED C I R C U IT
JUMPER
NEUTRAL
LW N H
Taco E W F 120 /E W F 024
Wiring Taco LF Series Low Water Cutoffs

to Taco Electric Water Feeder with Different Burner Voltages
EWF Alternate Wiring
T a co L F x1 2 0 x T a c o L F x 02 4 x
NC NO COM H N GND P NC NO COM H N GND P
* HO T * HO T
B UR NE R B UR NE R
CI RC UI T 12 0 V A C CI RC UI T 24 V AC
C IR C U IT C IR C U IT
NE U TR AL NE U TR AL
HO T HO T
24 V AC 12 0 V A C
H N LW C IR C U IT H N LW C IR C U IT
NE U TR AL NE U TR AL
T a co E W F 0 2 4 T a co E W F 1 2 0
* N O T E : R e m o v e f a c to r y i n s t a ll e d
ju m p e r b etw e e n H a n d C O M t e r m in a ls
77
Wiring Taco 24VAC Electric Water Feeder to Taco LF Series 24VAC Low Water Cutoff
or 24VAC McDonnell & Miller or Hydrolevel Low Water Cutoffs
M c D o n n e l l & M il l e r
P S -8 0 2 /8 5 2 -2 4
B W C H N
H yd ro le v e l
P2 A P1 1 2
400, 50 0, 600, & 700
Taco LFx024x NC NO COM H N GND P
HOT
** Ma y be fa ctory installed on
B UR N E R
C IR C U IT INSTALLED 24 V A C som e L W C O s
JUMPER ** C IR C U IT
N O T E : Wiring s hown only for control

NEUTRAL an d burner circuits of the sam e
volta ge. S om e term ina l designations
LW N H are n ot in their actual order on the
LW C O s.
Taco EW F 024
Wiring Taco 120VAC Electric Water Feeder to Taco LF Series 120VAC Low Water Cutoff
or 120VAC McDonnell & Miller or Hydrolevel Low Water Cutoffs
M c D o n n e ll & M ill e r
P S -8 0 1 /8 5 1 -1 2 0 w /R e d & 5 4 3 1 2
A m b e r L E D s , S e rie s 7 5 0
M c D o n n e ll & M ill e r
P S -8 0 1 /8 5 1 -1 2 0 B W C H N
w /R e d & G r e e n L E D s
H yd ro le v e l
P2 A P1 1 2
450, 55 0, 650, & 750
Taco LFx120x NC NO COM H N GND P

** Ma y be fa ctory installed on
HOT
som e L W C O s
B UR N E R
C IR C U IT INSTALLED N O T E : W iring s hown only for control
JUMPER **
120 V A C
C IR C U IT an d burner circuits of the sam e
volta ge. S om e term ina l designations
NEUTRAL are n ot in their actual order on the
LW C O s.
LW N H
Taco EW F 120
78
Wiring TACO LTA-2 or LF Series 24VAC Low Water Cutoff to
McDonnell & Miller Series WF2 Uni-Match Electric Water Feeder
SWITCH POSITION #2
UNI-MATCH 1 2 3
0R M&M
WATER FEEDER 2
MODEL WF2-U-24 W N H 3
24VAC N
SUPPLY Note on switch position:
H
50/60 Hz
BURNER Switch setting 1 (M&M), the feed cycle repeats
indefinitely. Position 2 and 3 gives one feed cycle.
If using the LTA-2 series, choose whichever position

N H COM NC NO best matches the application:
AC POWER OUTPUT CONTACTS
WF-2 switch to position 1
- 60 sec. delay, 90 sec. feed, repeats
24 VAC LWCO Using Burner Circuit Power Source WF-2 switch to position 2
- 90 sec. delay, 90 sec. feed
Remove jumper between H and COM if using power source - 100 sec. delay, 90 sec. feed
other than burner circuit or when using mixed voltages.
Do not connect feeder to a manual reset LWCO.

McDonnell & Miller Series WF2 Uni-Match Electric Water Feeder
SWITCH POSITION #2
UNI-MATCH 1 2 3
0R M&M
WATER FEEDER 2
MODEL WF2-U-120 W N H 3
120VAC N
SUPPLY Note on switch position:
50/60 Hz H
Switch setting 1 (M&M), the feed cycle repeats
BURNER indefinitely. Position 2 and 3 gives one feed cycle.
If using the LTA-2 series, choose whichever position

best matches the application:
N H COM NC NO
AC POWER OUTPUT CONTACTS WF-2 switch to position 1
- 60 sec. delay, 90 sec. feed, repeats
120 VAC LWCO Using Burner Circuit Power Source - 90 sec. delay, 90 sec. feed
Remove jumper between H and COM if using power source - 100 sec. delay, 90 sec. feed
other than burner circuit or when using mixed voltages.
79
Wiring TACO LF Series 24VAC Low Water Cutoff to
Hydrolevel VXT-24 Water Feeder (Non-Display Model)
Set Safgard as desired.

SAFGARD VXT-24
WATER FEEDER
WHITE BLACK
24VAC N
SUPPLY
50/60 Hz H BURNER
Remove jumper between H and COM if using

power source other than burner circuit N H COM NC NO
or when using mixed voltages. AC POWER OUTPUT CONTACTS
24 VAC LWCO Using Burner Circuit Power Source
Wiring TACO LF Series 120VAC Low Water Cutoff to

Hydrolevel VXT-120 Water Feeder (Non-Display Model)

SAFGARD VXT-120
WATER FEEDER
WHITE BLACK
120VAC N
SUPPLY
50/60 Hz H BURNER

power source other than burner circuit N H COM NC NO
80
Hydrolevel VXT-24 Programmable Water Feeder (Model with Display)

SAFGARD VRTX-24
WATER FEEDER
WHITE BLACK RED
24VAC N
SUPPLY
50/60 Hz H BURNER

power source other than burner circuit
or when using mixed voltages. N H COM NC NO
AC POWER OUTPUT CONTACTS

Hydrolevel VXT-120 Programmable Water Feeder (Model with Display)

SAFGARD VRTX-120
WATER FEEDER
WHITE BLACK RED
120VAC N
SUPPLY
50/60 Hz H BURNER

power source other than burner circuit
N H COM NC NO
81
82
Taco LTR, LN, LT-1, LTA-2 & LF Series Low Water Cutoff and Taco Electric Water Feeder Wiring Cross Reference
Power Connections Output Contacts Remote Probes

Manufacturer Device or Series
To Burner To EWF’s LW Probe
Hot Neutral Common Probe
Circuit Terminal/Alarm Preference
Taco LF & LT-1 Series H N COM NC NO P GND
Taco LTA-2 & LN Series H N COM NC NO — —
Taco LTR Series Red Wire White Wire Yellow Wire Yellow Wire — — —
PS-801/851 (Older Models
McDonnell & Miller 1 2 3 5 4 P or J2 Chassis GND
w/Red & Amber LEDs)
PS-801/851 (New Models
McDonnell & Miller H N C B W J2 Chassis GND
w/Red & Green LEDs)
w/Red & Amber LEDs)
w/Red & Green LEDs)
McDonnell & Miller Series 750 1 2 3 5 4 P Chassis GND
H N C B
McDonnell & Miller RB-122 — — —
(Black Wire) (White Wire) (Yellow Wire) (Yellow Wire)
McDonnell & Miller RB-120 1 2 3 4 5 — —
McDonnell & Miller RB-24 Red Wire White Wire Yellow Wire Yellow Wire — — —
Hydrolevel 24 1 2 P1 P2 A — —
Hydrolevel 170 H GN P1 P2 A — —
Hydrolevel 1100 Red Wire White Wire Yellow Wire Yellow Wire — — —
H N CUT-OFF CUT-OFF
Hydrolevel 1150 — — —
(Black Wire) (White Wire) (Yellow Wire) (Yellow Wire)
400, 500, 600, 700, 450,
Hydrolevel 1 2 P1 P2 A H3 Chassis GND
550, 650, 750
RW700 Series 2 Red Wires,
Hydrolevel L1 L2 — B A Green Wire
(Except RW700A1098) White Wire
2 Red Wires,
Hydrolevel RW700A1098 T1 T2 — B A Green Wire
White Wire
Aquastat Wiring
L1 L2
(HOT) (NEUTRAL)
120 VAC
INPUT
L1 L2 T T
TACO
ZONE
END SWITCH CONTROL
C1 ZC
B2 C2 ZR B1
CIRCULATOR
ON BOILER HONEYWELL L8124A & C OR EQUAL
(IF ATTACHED) LINE VOLTAGE
OIL BURNER RELAY
OR GAS VALVE
MILLI-VOLTAGE
GAS VALVE
B1 B2 T T
TACO
ZONE
END SWITCH CONTROL
C
CIRCULATOR
ON BOILER
L1 L2 C2 (IF ATTACHED)
L1 L2
(HOT) 120 VAC (NEUTRAL) HONEYWELL L8124B OR EQUAL
INPUT
TV T Z
TACO
ZONE
END SWITCH CONTROL
CIRCULATOR
ON BOILER
(IF ATTACHED)
C1 C2
B1 B2 L1 L2
120 VAC
L1 INPUT
L2
LOW VOLTAGE (HOT) (NEUTRAL) HONEYWELL L8124E OR EQUAL
GAS VALVE
83
Aquastat Wiring
TV T Z
TACO
ZONE
END SWITCH CONTROL
LINE
VOLTAGE
OIL BURNER
ZC ZR B1 RELAY OR
GAS VALVE
L1 L2 B2 C1
C2
120 VAC
INPUT CIRCULATOR
ON BOILER HONEYWELL L8124G & L OR EQUAL
L1 L2
(HOT) (NEUTRAL) (IF ATTACHED)
L1 L2
(HOT) (NEUTRAL)
120 VAC
INPUT
L1 L2 T T
TACO
ZONE
END SWITCH CONTROL
C1 ZC
B2 C2 ZR B1
CIRCULATOR
ON BOILER HONEYWELL L8124M OR EQUAL
(IF ATTACHED) LINE VOLTAGE
OIL BURNER RELAY
OR GAS VALVE
L1 L2
(HOT) (NEUTRAL)
120 VAC
INPUT
L1 L2 T T
TACO
ZONE
END SWITCH CONTROL
3
C1 C2 B1 B2
CIRCULATOR LINE VOLTAGE

OIL BURNER RELAY
ON BOILER
OR GAS VALVE
HONEYWELL L8148A OR EQUAL
(IF ATTACHED)
84
Aquastat Wiring
TV W T
TACO
ZONE
END SWITCH CONTROL
Z CIRCULATOR
ON BOILER
(IF ATTACHED)
C1 C2
B1 B2 L1 L2
120 VAC
L1 INPUT
L2
LOW VOLTAGE (HOT) (NEUTRAL) HONEYWELL L8148E OR EQUAL
GAS VALVE
TV W T
TACO
ZONE
END SWITCH CONTROL
TP Z CIRCULATOR
ON BOILER
(IF ATTACHED)
C1 C2
MILLI-
VOLTAGE
GAS B1 B2 B3 L1 L2
VALVE
120 VAC
L1 INPUT
L2
LOW VOLTAGE (HOT) (NEUTRAL) HONEYWELL L8148J OR EQUAL
OR
GAS VALVE
L1 L2
(HOT) (NEUTRAL)
120 VAC
INPUT
B1 OIL BURNER
L1 L2 AND TACO
B2 IGNITION ZONE
C2 END SWITCH CONTROL
C1
CIRCULATOR
ZC ON BOILER
(IF ATTACHED)
ZR
T T F F
CAD CELL
HONEYWELL L8182D OR EQUAL
85
Aquastat Wiring
L1 120 VAC L2
(HOT) INPUT (NEUTRAL)
L1 L2 T T
TACO
SWITCHING
T X X
END SWITCH
RELAY
THERMOSTAT ZC ZR N H
(IF INDEPENDENT ZONE)
C1 ZC
B2 C2 ZR B1
CIRCULATOR
ON BOILER LINE VOLTAGE HONEYWELL L8124A & C OR EQUAL
(IF ATTACHED) OIL BURNER RELAY
OR GAS VALVE
THERMOSTAT
T (IF INDEPENDENT ZONE)
TACO
TV T Z SWITCHING
X X RELAY
END SWITCH
ZC ZR N H
ZC ZR B1
LINE
L1 L2 B2 C1 VOLTAGE
C2 OIL BURNER
RELAY OR
120 VAC GAS VALVE
INPUT CIRCULATOR
ON BOILER
L1 L2 (IF ATTACHED)
(HOT) (NEUTRAL)
HONEYWELL L8124G & L OR EQUAL
L1 120 VAC L2
(HOT) INPUT (NEUTRAL)
L1 L2 T T
TACO
SWITCHING
T X X RELAY
END SWITCH
THERMOSTAT ZC ZR N H
(IF INDEPENDENT ZONE)
C1 ZC
B2 C2 ZR B1
CIRCULATOR
ON BOILER LINE VOLTAGE
(IF ATTACHED) OIL BURNER RELAY HONEYWELL L8124M OR EQUAL
OR GAS VALVE
86
Aquastat Wiring
L1 L2
(HOT) 120 VAC (NEUTRAL)
INPUT
THERMOSTAT
L1 L2 T T (IF INDEPENDENT ZONE)
TACO
R SWITCHING
T X X
3 B2 END SWITCH
RELAY
W
ZC ZR N H
B
B
R
L6006
LOW
LIMIT C1 C2 B1 B2
CONTROLER
CIRCULATOR LINE VOLTAGE

OIL BURNER RELAY
ON BOILER
OR GAS VALVE
HONEYWELL L8148A OR EQUAL
(IF ATTACHED)
L1 L2
(HOT) 120 VAC (NEUTRAL)
INPUT
B1 OIL BURNER
L1 L2 AND
B2 IGNITION TACO
C2 SWITCHING
X X RELAY
END SWITCH
C1
CIRCULATOR ZC ZR N H
ON BOILER
ZC (IF ATTACHED)
ZR
T T F F
THERMOSTAT
(IF INDEPENDENT CAD CELL
T HONEYWELL L8182D OR EQUAL
ZONE)
87
Wiring for Boilers with Honeywell Aquastat Model L8124E or Equivalent
FACTORY WIRING
(unplug from B1 terminal) TACO LTR0243T-1
WH RED YEL GRN YEL
TV T Z
CIRCULATOR
HONEYWELL ON BOILER
L8124E (IF ATTACHED)
MALE
CONNECTOR
C1 C2
B1 B2
L1 L2
G
L1 L2
FEMALE (HOT) (NEUTRAL)
CONNECTOR 120 VAC
INPUT
NOTE: The green wire must be connected to a ground source

electrically common to the boiler ground.
Wiring for Boilers with Honeywell Aquastat Model L8148E or Equivalent
FACTORY WIRING TACO LTR0243T-1

(unplug from B1 terminal)
WH RED YEL GRN YEL
TV W T
Z
CIRCULATOR
ON BOILER MALE
HONEYWELL (IF ATTACHED)
L8148E CONNECTOR
C1 C2
B1 B2
L1 L2
G
L1 L2
(HOT) (NEUTRAL)
FEMALE 120 VAC
CONNECTOR INPUT
NOTE: The green wire must be connected to a ground source

electrically common to the boiler ground.
88
Aquastat Wiring to 24VAC Low Water Cutoff
TO
THERMOSTAT TACO LNA024 or LTA024-2
N H COM NC NO
TV W T HONEYWELL
L8148E
Z
B CIRCULATOR
ON BOILER
(IF ATTACHED)
R
C1 C2
B1 B2 L1 L2 G
SPILL
SWITCH L1 L2
(HOT) (NEUTRAL)
120 VAC
INPUT
LOW VOLTAGE
GAS VALVE
Aquastat Wiring to 120VAC Low Water Cutoff

TO
THERMOSTAT TACO LNA120 OR LTA120-2
N H COM NC NO
TV W T HONEYWELL
L8148E
Z
CIRCULATOR
ON BOILER
(IF ATTACHED)
B
R
C1 C2
B1 B2 L1 L2 G
SPILL
SWITCH
L1 L2
(HOT) (NEUTRAL)
LOW VOLTAGE
GAS VALVE 120 VAC
INPUT
89
Instruction Sheet
SR501-4 Switching Relay
Features: Typical THERMOSTAT Alternative THERMOSTAT
External Indicator Lights Wiring Wiring

Universal Replaceability
Snap-in PC Board
Simplified Wiring 24 24
Sealed Relays R W VAC R W VAC
Fuse Protected Outputs T T COM T T COM
ONE ZONE ONE ZONE

100% Factory Tested SWITCHING RELAY
LED
INDICATORS SWITCHING RELAY
LED
INDICATORS
Contractor Friendly PC Board Layout POWER POWER
Universal Thermostat Compatibility ZONE 1 ZONE 1
UL Approved
Extended 3 Year Warranty FUSE
6 AMP
FUSE
6 AMP
FUSE
6 AMP
FUSE
6 AMP
Made in the USA SR 501-4 SR 501-4
Operation:
Connect a thermostat to the “T T” terminals 120 VAC
INPUT
120 VAC
INPUT
on the switching relay. When the thermo- N H 3 4 4 6 6 5 N H 3 4 4 6 6 5

stat calls for heat, the relay is energized and
power is given to the circulator.
JUMPER TO: ZC
Power Input: TO: TT ON
BOILER TO: ZR
Connect 120 volt ac power to terminals N TO: 120 VAC POWER
and H. CIRCULATOR
TO: 120 VAC POWER CIRCULATOR
Jumper Placement:
The jumper is factory installed between terminals H NOTE: When using Alternative Wiring diagram, the boiler operating
and 3 to switch power on terminals 4 n/o and 4 n/c. control’s ZC terminal will see the load of the circulator(s).
WARNING: When using Alternative Wiring diagram, wiring instruc-
External Diagnostics: tions must be followed so power originates from the boiler aquastat.
The External lights show full functionality of the Failure to follow these wiring instructions may result in a secondary
switching relay. The green light should always be on, source of power being connected to the boiler that may activate it
under certain circumstances, causing injury or death.
indicating that power is connected. When the ther-
mostat calls for heat, both the appropriate circulator WARNING: Wiring connections must be made in accordance with all
and red indicating light is energized. applicable electrical codes. Use copper wire only. 120 VAC wiring must
The Taco Connection: have a minimum temperature rating of 75°C. Failure to follow this
instruction can result in personal injury or death and/or property
Combine the reliability of the Taco Zone Valves, damage. 12-18 gauge wire recommended for 120 VAC connections,
Priority Zoning Circulators, Thermostats, and the 14-22 gauge wire for thermostat connections, and 14-22 gauge wire for
“00” family of circulators with the advanced features 24 VAC source connections.
of the Taco Zone Controls to achieve total system
integration. No matter the application, Taco now pro- Specifications:
PRODUCT NUMBER INPUT MAXIMUM TYPE 1 ENCLOSURE
vides the products to maximize system performance NUMBER OF ZONES VOLTAGE COMBINED LOAD WIDTH HEIGHT DEPTH
while simplifying both installation and service. SR501-4 1 120/60/1 VAC 12 amps 47/8" 65/8" 23/8"
All circulator relay connections, including ZC/ZR, are rated 1/3 hp (6 FLA, 36 LRA) at 120 VAC.
TACO SR501-4 REPLACEMNENT CROSS-REFERENCE The thermostat connection supplies a 24 VAC class 2 output.
MANUFACTURER MODEL CONNECTIONS Terminal Description:

Taco SR501-4 H N 3 4 NO 4 NC 5 6 NO 6 NC R/T W/T C T&T Thermostat Connection
Argo AR821 1 2 3 4 5 6 T COM Common side of transformer, to power some
AR822 L1 L2 3 4 NO 4 NC 5 6 NO 6 NC R/T G/T C setback thermostats
Colombus MR10 L1 L2 3 4 NO 4 NC 5 6 NO 6 NC R/T G/T C
N Neutral wire of power input
H Hot wire of power input
Erie SR100 L1 N 3 4 NO 4 NC 5 6 NO 6 NC R/T G/T C
3 Common terminal for 4 n/o and 4 n/c
Honeywell RA89A 1 2 3 4 T T
4 n/o Normally open terminal
RA832A 1 2 3 4 X X T T
4 n/c Normally closed terminal
R845A 1 2 3 4 5 6 T T
6 n/c Normally closed terminal
White-Rogers 889-189 1 2 3 4 T T 6 n/o Normally open terminal
829-845 1 2 3 4 5 6 T T 5 Common terminal for 6 n/o and 6 n/c
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any inter-
ference received, including interference that may cause undesired operation.
Do it Once. Do it Right.® Printed in USA

TACO, INC., 1160 Cranston Street, Cranston, RI 02920 Telephone: (401) 942-8000 FAX: (401) 942-2360. Copyright 2010
TACO (Canada), Ltd., 8450 Lawson Road, Unit #3, Milton, Ontario L9T 0J8. Telephone: 905/564-9422. FAX: 905/564-9436. TACO, Inc.
Visit our web site at: http://www.taco-hvac.com
90
Instruction Sheet
SR501-HC-4 Switching Relay, High Current
Features: Typical
External Indicator Lights Wiring 24 VAC THERMOSTAT
Simplified Wiring
Sealed Relays
100% Factory Tested
Contractor Friendly PC Board Layout 24
Universal Thermostat Compatibility R W1 W2 VAC
UL Approved T T T COM
ONE ZONE HC
Extended 3 Year Warranty SWITCHING RELAY LED
INDICATORS
Made in the USA POWER
120 VAC Application: RELAY 1
1 zone switching relay with boiler enable or RELAY 2
2 zone without boiler enable. SR 501-HC-4
240 VAC Application:

1 zone switching relay when switching both 120 VAC
RELAY 1 RELAY 2
of the circulator hot leads (L1 & L2). INPUT
N H X1 X1 X2 X2
Operation:
Connect a thermostat to the R & W1 and/or W2 terminals on
BOILER
the switching relay. When the thermostat(s) call for heat, the POWER N CONTROL
INPUT
relays are energized and power is given to the circulator(s). (120 VAC) H
120 VAC
Zone Control Power Input: CIRCULATOR
Connect 120 volt AC power input to terminals N and H.
Neutral wire to terminal N. Hot wire to terminal H. Alternative
External Diagnostics: Wiring 24 VAC THERMOSTAT
The external lights show full functionality of the switching
relay. The green light should always be on, indicating that
power is connected. When either thermostat calls for heat,
both the appropriate relay and red indicating light are 24
R W1 W2 VAC
energized.
T T T COM
The Taco Connection: ONE ZONE HC
LED
SWITCHING RELAY
Combine the reliability of the Taco Zone Valves, Priority INDICATORS
Zoning Circulators, Thermostats, and the “00” family of cir- POWER
culators with the advanced features of the Taco Zone Controls RELAY 1
to achieve total system integration. No matter the applica- RELAY 2
tion, Taco now provides the products to maximize system SR 501-HC-4
performance while simplifying both installation and service.

Terminal Description: 120 VAC
R Hot side of transformer. Connect to R on thermostat.
W1 Switched R signal from thermostat #1. Connect to W on thermostat. N H X1 X1 X2 X2
W2 Switched R signal from thermostat #2. Connect to W on thermostat.
C Common side of transformer. Connect to COM POWER INPUT N 120 VAC
CIRCULATOR
on thermostat (optional). (120 VAC) H
N Neutral wire of power input. ZR
H Hot wire of power input. ZC
X1 Dry contacts for relay 1 (W1).
NOTE: When using Alternative Wiring diagram, the boiler operating
control’s ZC terminal will see the load of the circulator(s).
WARNING: When using Alternative Wiring diagram, wiring instruc-
tions must be followed so power originates from the boiler aquastat.
Failure to follow these wiring instructions may result in a secondary
source of power being connected to the boiler that may activate it
Specifications: under certain circumstances, causing injury or death.
PRODUCT NUMBER INPUT TYPE 1 ENCLOSURE
NUMBER OF ZONES VOLTAGE WIDTH HEIGHT DEPTH
SR501-HC-4 1 or 2 120/60/1 VAC, 0.84 MA 47/8" 65/8" 23/8" WARNING: Wiring connections must be made in accordance with all
RELAY RATING: 3⁄4 HP (13.8 FLA, 82.8 LRA at 120 VAC) (6.9 FLA, 41.4 LRA at 240 VAC) applicable electrical codes. Use copper wire only. Failure to follow this
The thermostat connection supplies a 24 VAC class 2 output. instruction can result in personal injury or death and/or property
damage. 12-18 gauge wire recommended for 120/240 VAC connec-
tions, 14-22 gauge wire for thermostat connections, and 14-22 gauge
wire for 24 VAC source connections.
91
SR501-HC-4 Switching Relay Instruction Sheet (page 2)
THERMOSTAT #1 THERMOSTAT #2
(24 VAC) (24 VAC)
24 VAC THERMOSTAT
24
24
T T T COM T T T COM
LED
SWITCHING RELAY LED SWITCHING RELAY
INDICATORS
INDICATORS
POWER
POWER
RELAY 1
RELAY 1
RELAY 2
RELAY 2
SR 501-HC-4 SR 501-HC-4
120 VAC
120 VAC
RELAY 1 RELAY 2 INPUT RELAY 1 RELAY 2
INPUT
N H X1 X1 X2 X2 N H X1 X1 X2 X2
CIRCULATOR #2
(120 VAC)
POWER
INPUT
(120 VAC)
N
H
CONTROL POWER
INPUT (120 VAC) { H1N
CIRCULATOR #1
(240 VAC) { H2 240 VAC
CIRCULATOR
(120 VAC)
TWO ZONE, NO BOILER ENABLE ONE ZONE, NO BOILER ENABLE

(CONTROL & CIRCULATOR SAME POWER SOURCE)
24 VAC THERMOSTAT
24
R W1 W2 VAC
T T T COM
ONE ZONE HC
LED
SWITCHING RELAY
INDICATORS
POWER
RELAY 1
RELAY 2
SR 501-HC-4
120 VAC
N H X1 X1 X2 X2
240 VAC
CONTROL POWER
INPUT (120 VAC) { NH CIRCULATOR
H1
(240 VAC) { H2
(CONTROL & CIRCULATOR DIFFERENT POWER SOURCE)

92
Instruction Sheet
SR501-OR-4 Switching Relay with Outdoor Reset
APPLICATION: THERMOSTATS DHW
(24VAC) A AQUASTAT
The SR501-OR is a microprocessor-based control designed to regulate
the supply water temperature of a single boiler, based on the outdoor ZONE 3
temperature. The SR501-OR is a boiler reset control and switching relay X X R W C R W C R W C
PRIORITY
ON
POWER IN
in one unit. The SR501-OR is ideal for retrofit application, but may also ZONE 1 ZONE 2 ZONE 3
5 AMP
ISOLATED
24 VAC
FUSE
END SWITCH THERMOSTATS PRIORITY OFF LED
INDICATORS
be used in new installations as well. POWER
EXISTING T STAT 1 VALVE 1

The SR501-OR includes functions such as automatic reset ratio calcu- ZONE VALVE CONTROL T STAT 2 VALVE 2
lation, warm weather shut down (WWSD), minimum boiler temperature T STAT 3 VALVE 3
setting, and boiler differential setting. The control also has boiler sensor
and outdoor sensor error checking. 24 VAC ZONE VALVES PRIORITY
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
24 VAC OUTDOOR
THERMOSTAT SENSOR JUMPER
1 1
3&4
BOILER 2 2
SUPPLY 2 WIRE ZONE VALVE 3 3
BOILER SENSOR (NO END SWITCH)
TACO 3 WIRE TACO 3 WIRE
MUST USE JUMPER
CONTROL ZONE VALVE ZONE VALVE
OFF ON
BOILER OUTDOOR
CONTROL SENSOR
SW1 BOILER
DESIGN OUTDOOR OFF ON SUPPLY
TEMPERATURE
FOR 180°F SUPPLY
X X R W C R W OUTDOOR SUPPLY SENSOR
SENSOR SENSOR
TEMPERATURE BOILER TSTAT DHW
-10 0 10 SW1
DESIGN OUTDOOR
-20 20 ONE ZONE TEMPERATURE X X R W C R W OUTDOOR SUPPLY
-30 POT1 30 SWITCHING RELAY LED FOR 180°F SUPPLY
TEMPERATURE BOILER TSTAT DHW
SENSOR SENSOR
WITH OUTDOOR RESET INDICATORS -10 0 10
OFF 40
-20 20 ONE ZONE
POWER
-30 POT1 30 SWITCHING RELAY LED
WITH OUTDOOR RESET INDICATORS
OFF 40
TSTAT
POWER
DHW
OVERRIDE TSTAT
SR 501OR-4
6 BOILER DHW
AMP RELAY OVERRIDE
SR 501OR-4
6 BOILER
AMP RELAY
INPUT ZONE 1
120 VAC 120 VAC
INPUT ZONE 1
N H N H 120 VAC 120 VAC
N H N H
POWER N ZONE VALVE

INPUT POWER N CIRCULATOR
(120 VAC) H SYSTEM INPUT
CIRCULATOR (120 VAC) H
ONE ZONE INSTALLATION W/O INDIRECT DHW MULTI-ZONE INSTALLATION WITH ZONE CONTROL, WITH INDIRECT DHW
CONTROL STRATEGY:
Outdoor Reset:
In order to properly control a hot water heating system, the heat sup-
plied to the building must equal the heat lost by the building. BOILER SUPPLY TEMPERATURE vs. OUTDOOR TEMPERATURE (°F)
FOR OUTDOOR DESIGN TEMPERATURES
• The heat supplied to a building is proportional to the temperature of 210
the supply water and the surface area of the heating element. A 40 30 0
20 10
small surface area such as baseboard radiators requires a higher
-10
water temperature than a larger surface area such as radiant floors. 190 BOILER SUPPLY TEMPERATURE (°F)
• The heat lost from a building is dependent on the outdoor tem- 180
-20
perature, as well as other factors. As the outdoor temperature 170
drops, the building heat loss increases.
-30
Reset Ratio: 150
Operation of a hot water heating system can generally be improved by
modulating the supply water temperature as the outdoor temperature
changes. Using this approach, the heat lost from the building is 130
matched by the heat input to the building. The SR501-OR boiler reset
control utilizes a reset ratio to set the relationship between outdoor 110
temperature and supply water temperature. The reset ratio determines
the amount the supply water temperature is raised for every 1° drop in
outdoor air temperature, and it is determined from the starting point 90
and the system design conditions. In order for the control to automat-
ically determine the reset ratio, outdoor design conditions must be 70
established. This is usually the typical coldest outdoor temperature 90 80 70 60 50 40 30 20 10 0 -10 -20
or it can be set by using ASHARE standards for Design Outdoor
OUTDOOR TEMPERATURE (°F)
Temperature for specific geographic locations.
93
SR501-OR-4 Switching Relay Instruction Sheet (page 2)
Boiler Operation:
Differential = 10°F (5 °C)
SUPPLY WATER TEMPERATURE

The supply water temperature from a boiler can be controlled by
BOILER OFF BOILER OFF
cycling the boiler on and off. Modulation of the boiler’s operating
temperature in hot water heating systems not only provides more 165°F(74 °C)
comfort but also offers significant energy savings. The cooler the
boiler runs, the more efficient it is due to less heat losses up the flue
160°F (7 1°C)
and reduced boiler jacket losses.
Differential: 155°F (68 °C)
An on / off boiler must be operated with a differential in order to pre- BOILER ON BOILER ON
vent short cycling. When the supply water temperature drops below
the bottom rail of the differential, the boiler is turned on. The boiler is TIME
then kept on until the supply water temperature rises above the top 210 (99)
rail of the differential. If the differential is too wide, there can be large WWSD
TEMPERATURE
SUPPLY WATER TEMPERATURE

supply water temperature swings; however, if the differential is too 190 (88)
narrow, the boiler short cycles and operates inefficiently. This control
BOILER 170 (77)
can be set for two different boiler differentials, 10°F (6°C) or 20°F MINIMUM
(12°C). This setting will help to achieve an appropriate balance 150 (65)
between temperature swings and boiler efficiency.
130 (54)
Minimum Boiler Supply: RESET
RATIO 110 (43)
Most boilers require a minimum supply water temperature in order to
prevent corrosion from flue gas condensation. The control should 90 (32)
therefore only modulate the boiler supply water temperature down to
the boiler manufacturer’s minimum recommended operating temper- 70 (21)
ature. Some boilers are designed to condense and should be oper-
90 70 50 30 10 -10
ated at low water temperatures as much as possible for maximum (32) (21) (10) (-1) (-12) (-23) °F (°C)
efficiency.
OUTDOOR AIR TEMPERATURE
SEQUENCE OF OPERATION:
Powering Up the Control: Boiler Operation:
After the SR501-OR is powered up, the green power LED light will be on. When the SR501-OR has a reset demand, the system supply water
Heating Demand: temperature is controlled by turning the boiler on and off. The control
calculates the target supply water temperature based on the outdoor
The SR501-OR receives a heating demand from thermostat or zone temperature, and the settings that were entered. The boiler operates
control end switch closure on the R and W thermostat terminals. The around a differential that is manually set by dip switch number 2. The
thermostat red LED light will also be turned on. The control can be control includes a minimum on and off time for the boiler, in order to
setup for boiler temperature reset or ON – OFF boiler operation. minimize short cycling.
Reset Demand: Maximum Boiler Supply:
When the SR501-OR receives a heating demand the controls enable The SR501-OR does not allow the boiler target temperature to
the boiler based on the reset cure. The Boiler Relay red LED light will exceed the boiler design temperature setting plus 10°F (6°C) up to a
be turned on when the boiler relay is energized. maximum of 225°F (107°C).
DHW Demand: Minimum Boiler Supply:
When the SR501-OR receives a DHW demand the controls enable The SR501-OR has a 140°F minimum boiler setting which is used in
the boiler and ignore the boiler reset curve. The DHW Override red order to prevent corrosion from flue gas condensation. During mild
LED light will also be turned on. outdoor conditions, the boiler cycles around the minimum boiler set-
Warm Weather Shut Down (WWSD): ting. This programmed function can be set to the OFF setting for
condensing and electric boilers.
When the outdoor temperature rises above 70°F (21°C), the control
turns off the boiler. This function only applies for space heating and
not DHW operation.
INSTALLATION:
The SR501-OR includes:
CAUTION: Improper installation and operation of this control
could result in damage to the equipment and possibly even SR501-OR Boiler Reset Control and Switching Relay Combination
personal injury. It is your responsibility to ensure that this con- One Outdoor Sensor
trol is safely installed according to all applicable codes and One Strap on Sensor
Instruction Sheet
standards. This electronic control is not intended for use as a
primary limit control. Other controls that are intended and cer- Replacement sensors are available from Taco, Inc.:
tified as safety limits must be part of the control circuit. Strap on Sensor – 9300-2044RP
Outdoor Sensor – 9300-2052RP
Note: Carefully read the details of the Sequence of Operation section
Step One:
in this brochure to ensure that you have chosen the proper control for
Check the contents of this package. If any of the contents listed are your application.
missing or damaged, please contact your sales representative for
assistance.
94
Step Two: Step Three:
Installing the Control: Wiring to the Zone Control:
The enclosure is to be mounted flush onto a wall or any ridge surface. Line Voltage Connections –
• The mounting holes in the enclosure accept #6 screws. Connect 120VAC incoming line voltage; Hot to the H terminal and
• Line voltage to enter from bottom of control and low voltage to Neutral to the N terminal.
enter from top of control. Connect 120VAC circulator; HOT lead of circulator to Zone H ter-
Installing the Outdoor Sensor: minal and Neutral lead of circulator to Zone N terminal.
Note: The temperature sensor (thermistor) is built into the enclosure. Low Voltage Connections –
• Use one round or pan head screw to attach the base of the sen- Connect thermostat or zone control end switch to the R and W
sor to the wall. thermostat terminals.
• The sensor is wall mounted and the wiring enters through the Connect the DHW aquastat to the R and W DHW override terminals
bottom of the enclosure. The hole for the cable entry must face (optional).
downward in order to prevent water from entering and filling the
enclosure. Connect boiler’s T and T terminal to the X and X boiler end switch
• The sensor should be mounted on a wall which best represents terminals.
the heat load on the building (i.e. a northern wall for most build- Wiring the Sensors:
ings and a southern facing wall for buildings with large south
Do not apply power to these terminals as this will damage the
facing glass areas). The sensor should not be installed near heat
control.
sources such as ventilation or window openings.
• The sensor should be installed at an elevation above the ground Outdoor Sensor
that will prevent accidental damage or tampering. Connect the two wires from the Outdoor Sensor to the Outdoor
• Install the Outdoor Sensor and run the wiring back to the control Sensor terminals. The Outdoor Sensor measures the outdoor air
mounting location. temperature.
Installing the Boiler Sensor: Boiler Sensor
Note: This sensor is designed to mount on a pipe or in a temperature Connect the two wires from the Boiler Sensor to the Supply
immersion well. Sensor terminals and insulate. The Boiler Sensor measures the
• The sensor can be strapped directly to the pipe using the cable supply water temperature going from the boiler to the system.
tie provided. Insulation should be placed around the sensor to
reduce the effect of air currents on the sensor measurement.
• The Boiler Sensor should be placed downstream of a pump or
after an elbow or similar fitting. This is especially important if
large diameter pipes are used because the thermal stratification
within the pipe can result in erroneous sensor readings. Proper
sensor location requires that the fluid is thoroughly mixed within
the pipe before it reaches the sensor.
SETTINGS:
Before adjusting the settings, read through the sequence of operation Differential (Dip Switch #2):
to ensure that you understand how the control operates. The follow- The differential adjustment sets how far the actual boiler supply water
ing page describes how to program these settings into the control temperature may deviate from the desired temperature before the
once it has been powered up. boiler is turned on or off. This is a function of the water content of the
Step Four: boiler and the flow rate through the system pump relative to the heat
Outdoor Design Temperature: output of the boiler. The differential can be set by dip switch #2, set
to OFF for 10°F (6°C) or set to ON for 20°F (12°C).
The Outdoor Design setting is the outdoor temperature used in the heat
loss calculation. It is set to the typical coldest outdoor temperature. Pump Operation (Dip Switch #3):
Using a small screwdriver adjust the rest ratio knob to appropriate The pump operation is controlled by dip switch #3. When the dip
Outdoor Design Temperature. When set to OFF, the boiler temperature switch is set to ON, the pump output will energize when thermostat
will not be reset and boiler will fire to high limit when there is a call for or DHW calls for heat. When set to OFF, the pump will only come on
heat. when the thermostat calls for heat not the DHW.
Boiler Minimum Supply Temperature (Dip Switch #1): Warm Weather Shut Down:
Most boilers require a minimum operating temperature to prevent When the outdoor temperature rises above the 70°F (21°C), the con-
corrosion from flue gas condensation. The minimum boiler dip switch trol turns off the boiler. This function only applies for space heating
should be set to ON (140°F) supply water temperature so boiler can and not DHW operation.
operate without causing the boiler flue gases to condense. Consult
the boiler manufacturer for recommended minimum boiler supply
temperatures. The dip switch can also be set to OFF (70°F) when
condensation is not a concern.
95
TROUBLESHOOTING:
Step Five: Testing the Sensors:
As in any troubleshooting procedure, it is important to isolate a prob- A good quality test meter capable of measuring up to 5,000 kΩ
lem as much as possible before proceeding. The blinking error LED (1 k = 1000 Ω) is required to measure the sensor resistance. In addition
light greatly simplifies troubleshooting of the SR501-OR. If you sus- to this, the actual temperature must be measured with either a good
pect a wiring fault, return to step three and carefully check all external quality digital thermometer, or, if a thermometer is not available, a sec-
wiring and wiring connections. ond sensor can be placed alongside the one to be tested and the read-
Sensor Errors: ings compared. First measure the temperature using the thermometer
and then measure the resistance of the sensor at the control. The wires
• If an outdoor sensor fault occurs, the SR501-OR will assume a from the sensor must not be connected to the control while the test is
fixed outdoor temperature of 32°F (0°C) and will target the performed. Using the chart below, estimate the temperature measured
appropriate supply water temperature. The Boiler light will blink by the sensor. The sensor and thermometer readings should be close.
twice every 5 seconds to indicate the outdoor sensor error. If the test meter reads a very high resistance, there may be a broken
• If a boiler sensor fault occurs, the SR501-OR turns the boiler off wire, a poor wiring connection or a defective sensor. If the resistance is
and the Boiler light will blink once every 5 seconds to indicate very low, the wiring may be shorted, there may be moisture in the sen-
the boiler supply sensor error. sor or the sensor may be defective. To test for a defective sensor, mea-
Adjustment of Settings: sure the resistance directly at the sensor location.
• If the outdoor temperature is cold and the rooms are cold,
increase the Outdoor Design setting by 5°F (3°C) per day. Do not apply voltage to a sensor at any time
• If the boiler is cycling too often, increase the Differential setting. as damage to the sensor may result.
TEMPERATURE RESISTANCE TEMPERATURE RESISTANCE TEMPERATURE RESISTANCE TEMPERATURE RESISTANCE

°F °C Ω °F °C Ω °F °C Ω °F °C Ω
-30 -34 234,196 30 -1 34,558 90 32 7,334 150 66 2,045
-20 -29 165,180 40 4 26,099 100 38 5,828 160 71 1,689
-10 -23 118,018 50 10 19,900 110 43 4,665 170 77 1,403
0 -18 85,362 60 16 15,311 120 49 3,760 180 82 1,172
10 -12 62,465 70 21 11,883 130 54 3,050 190 88 983
20 -7 46,218 80 27 9,299 140 60 2,490 200 93 829
TECHNICAL DATA:
The installer must ensure that this control and its wiring are isolated
and/or shielded from strong sources of electromagnetic noise. This
device complies with part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) This device may not cause harmful interfer-
ence, and (2) this device must accept any interference received, including
interference that may cause undesired operation.
SR501-OR Boiler Reset Control Relay:

Control: Microprocessor PI control. This is not a Sensors: NTC thermistor, 10 kΩ @ 77°F
safety (limit) control. (25°C ±0.2°C) ß=3892
Dimensions: 41⁄4" W x 51⁄4" H x 23⁄4" D Outdoor Design Temp.: -30°F to 40°F (-35°C to 5°C)
Boiler Minimum: 70°F or 140°F (21°C or 60°C)
Approvals: UL listed for US and Canada, Temperature
Differential: 10°F or 20°F (6°C or 12°C)
Indicating and Regulating Equipment.
WWSD: 70°F (21°C)
Power Supply: 120/60/1 VAC, 12 amps maximum
Relays: Boiler Relay 1 amp @ 24 VAC
Circulator Relay 1⁄3 HP (6 FLA, 36 LRA

96
Instruction Sheet
SR502/503/504/506-4 Switching Relay
Cold Start Boiler Tankless Coil Boiler
Application THERMOSTATS Application THERMOSTATS
TO: "TT" ON (Alternative Wiring)
BOILER
ZONE 6 ZONE 6
PRIORITY PRIORITY
24 VAC X X R W R W R W R W R W R W 24 VAC
ON X X R W R W R W R W R W R W
ISOLATED ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 ON
END OFF END OFF
COM COM
SIX ZONE SWITCHING RELAY POWER SIX ZONE SWITCHING RELAY POWER
ZONE 1 ZONE 1
ZONE 2 ZONE 2
FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE
6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP 6 AMP
ZONE 3 ZONE 3
ZONE 4 ZONE 4
120 VAC 120 VAC CIRCULATORS INPUT PRIORITY ZONE 5 120 VAC 120 VAC CIRCULATORS INPUTPRIORITY ZONE 5
ZC ZR ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 120 VAC ZC ZR ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 120 VAC
ZONE 6 ZONE 6
H H N H N H N H N H N H N H N H H H N H N H N H N H N H N H N H
SR 506-4 SR 506-4
JUMPER 120 VAC INPUT TO: "ZR" 120 VAC INPUT

TO: "ZC" ON BOILER
ON BOILER
Operation: When any thermostat calls for heat, the appropriate circu- Operation: When any thermostat calls for heat, the boiler is given a
lator is energized and the isolated end switch (X and X) will start the signal to start. The appropriate circulator is energized only when the
boiler. boiler temperature is above the set low limit.
Priority Operation: When zone 6 is switched to the priority setting Priority Operation: When zone 6 is switched to the priority setting
and is actuated, all other zones will stop operation until zone 6 is sat- and is actuated, all other zones will stop operation until zone 6 is sat-
isfied. When zone 6 is not switched to priority, all zones will operate isfied. When zone 6 is not switched to priority, all zones will operate
independently. independently.
Priority Protection Operation: When the priority switch is set to ON, Priority Protection Operation: When the priority switch is set to ON,
and if the priority zone calls continuously for more than one hour, and if the priority zone calls continuously for more than one hour,
power is returned to all the other zones, allowing each zone to function power is returned to all the other zones, allowing each zone to function
independently. Once the priority zone is satisfied, the control’s auto- independently. Once the priority zone is satisfied, the control’s auto-
reset is activated and the priority zone is again allowed to have priority reset is activated and the priority zone is again allowed to have priority
for up to one hour starting from when it calls next. for up to one hour starting from when it calls next.
Jumper Placement: The jumper should be placed between terminals Jumper Placement: REMOVE the jumper between terminals ZC and
ZC and ZR. Connect the isolated end switch to the aquastat control on ZR. Connect terminal ZC to ZC on the aquastat control. Connect ter-
the boiler. minal ZR to ZR on the aquastat control. Confirm polarity is consistent
between boiler aquastat and switching relay.
Power Input: Connect 120 volt ac power input to terminals N and H. Power Input: Connect 120 volt ac power input to terminals N and H.
Neutral wire to terminal N. Hot wire to terminal H. Neutral wire to terminal N. Hot wire to terminal H.
WARNING: When using Alternative Wiring diagram, wiring instructions must be followed so power originates from the boiler aquastat. Failure
to follow these wiring instructions may result in a secondary source of power being connected to the boiler that may activate it under certain
circumstances, causing injury or death.
The Taco Connection: Features:
Combine the reliability of the Taco Zone Valves, Priority Zoning External Indicator Lights Contractor Friendly PC Board
Circulators, Thermostats, and the “00” family of circulators with the Switchable Priority Layout
advanced features of the Taco Zone Controls to achieve total system Priority Protection Universal Thermostat
integration. No matter the application, Taco now provides the products Simplified Wiring Compatibility
to maximize system performance while simplifying both installation Sealed Relays UL Approved
and service. Fuse Protected Outputs 24 volt Power Input or Output
Compact Design Terminal
External Diagnostics:
100% Factory Tested Extended 3 Year Warranty
Externally visible lights show full functionality of the switching relay.
Isolated End Switch Made in the USA
The green light should always be on, indicating that power is connected.
When the thermostat calls for heat, both the appropriate circulator and WARNING: Wiring connections must be made in accordance with all
red indicating light is energized. applicable electrical codes. Use copper wire only. 120 VAC wiring must have
a minimum temperature rating of 75°C. Failure to follow this instruction
Specifications: can result in personal injury or death and/or property damage. 12-18 gauge
NUMBER OF ZONES VOLTAGE COMBINED LOAD WIDTH HEIGHT DEPTH wire recommended for 120 VAC connections, 14-22 gauge wire for thermo-
SR506-4 6 with Priority 120/60/1 VAC 20 amps 121/4" 8" 3" stat connections, and 14-22 gauge wire for 24 VAC source connections.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device
End switch connections are rated 24 VAC, 1 amp. may not cause harmful interference, and (2) this device must accept any interference received, including interference
All thermostat connections supply a 24 VAC class 2 output. that may cause undesired operation.

97
Instruction Sheet
SR501-EXP-4 Switching Relay
Operation: When the thermostat calls for heat, the circulating pump Wiring Diagram: THERMOSTAT
is energized and the isolated end switch (X and X) will start the boiler. TO: DHW Aquastat if PC700
Priority Operation: When the priority dip switch is set to ON and the Boiler Reset is installed.
T (See Page 2.)
zone is actuated, all other connected zoning panels will stop operation TO: "TT" on Boiler Aquastat
until the zone is satisfied. When the priority dip switch is set to OFF
and the zone is actuated, all other connected zoning panels will oper- POWER
ate independently. CONTROLS
Mode Operation: When the mode dip switch is set to NORMAL, the end END
SWITCH
RESET
OVERRIDE
switch relay will be energized if any zone is in operation. When the mode X X A B C R W C 1 2
dip switch is set to RESET, the end switch relay will only be energized 24 VOLTS AC ONLY
SLAVE MASTER
through the operation of a plug-in reset control or closure of Priority Input. PRIORITY ON OFF
Primary Pump Operation: When the dip switch is set to OFF, the pri- RESET NORMAL
mary circulating pump output will not energize when zone calls for PRIMARY PUMP ON OFF
POST PURGE ON OFF
heat. When the dip switch is set to ON, the primary circulating pump ACCESSORY
PORT
output will energize when zone calls for heat. PUMP EXERCISE ON OFF LED
Post Purge Operation: When the dip switch is set to ON, the circula- 30 SEC/2 WK 4 MIN/24 HOUR INDICATORS
tion pump output will stay energized for 2 minutes after its thermostat
or aquastat is satisfied, but not operate the boiler. POWER
Priority Protection Operation: When the dip switch is set to ON and FUSE FUSE ZONE 1
the zone (priority) on master zone panel calls for heat continuously for 6 AMP 6 AMP
more than one hour, then power is returned to the space heating zones
allowing all the zones to function independently. Once the zone (pri-
ority) on master zone panel is satisfied, the control’s auto-reset is acti- SINGLE ZONE
vated and the zone is again allowed to have priority for up to one hour. EXPANDABLE SWITCHING RELAY
Pump Exercise Operation: When the dip switch is set to ON, the solid
state timer cycles all the circulating pumps that are attached to the SR 501-EXP-4
Expandable Switching Relay at the selected time interval. The time N/O N/C H N H
interval can be set for the pumps to run for either 30 seconds every 2 120 VAC PRIMARY INPUT
weeks or for 4 minutes every 24 hours. CIRCULATOR OUTPUT 120 VAC
End Switch: The switch closes when the thermostat calls for heat and
the mode switch is set to NORMAL. The end switch also closes when
the mode switch is set to RESET and a PC Series boiler reset power con-
trol is calling for heat.
Expansion Connections: Set the expansion switch to MASTER on the CIRCULATOR 120 VAC
PRIMARY
switching relay that has the designated priority zone or is utilizing the CIRCULATOR INPUT
PC Series plug-in option. Set all other daisy chained controls to SLAVE. (OPTIONAL)
Using thermostat wire (18-22 gauge) connect between terminals A, B,
C on the master control to the corresponding A, B, C on the SLAVE Dip Switch Settings:
control(s). Controls may be daisy chained up to 20 zoning panels using SLAVE MASTER
any combination of -EXP controls (120 zones if all are 6 zone panels). ZONE PRIORITY ON OFF
Thermostat Input (24 vac): RESET NORMAL
R Hot side of transformer. Connect to R on thermostat. PRIMARY PUMP FUNCTION ON OFF
W Switched R signal from thermostat. Connect to W on thermostat. POST PURGE ON OFF
C Common side of transformer. Connect to COM on
thermostat (optional).
120 VAC Connections (N is Neutral, H is Hot):
Power Input Connect 120 Volt AC power.
Primary Primary Pump (optional)
N/O Zone Circulator Zone
N/C Zone Normally closed terminal for the Circulator Zone. For more wiring diagrams, visit www.taco-hvac.com.
Will deactivate on a thermostat call. External Diagnostics: Externally visible lights show full functionality of the
N Connect to pump neutral leads. switching relay. The green light should always be on, indicating that power is
Features: connected. When the thermostat calls for heat, both the appropriate circulator
Front External Indicator Lights Expandable to 20 Zoning Panels and red indicating light are energized.
Ideal for Retrofitting (120 zones if all are 6 zone Specifications:
Primary Circulator Output panels) PRODUCT NUMBER INPUT MAXIMUM TYPE 1 ENCLOSURE
Simplified Wiring Contractor Friendly PC Board NUMBER OF ZONES VOLTAGE COMBINED LOAD WIDTH HEIGHT DEPTH
SR501-EXP-4 1 120/60/1 VAC 12 amps 47/8" 65/8" 23/8"
Add-On Power Controls Layout
Sealed Relays Universal Thermostat The end switch connection is rated 24 VAC, 1 amp.
Compact Design Compatibility The thermostat connection supplies a 24 VAC class 2 output.
Fuse Protected 24 volt Power Input or Output
This device complies with part 15 of the FCC Rules. Operation is subject to the fol-
100% Factory Tested Terminal lowing two conditions: (1) This device may not cause harmful interference, and (2)
Isolated End Switch Extended 3 Year Warranty this device must accept any interference received, including interference that may
UL Approved Made in the USA cause undesired operation.
WARNING: Wiring connections must be made in accordance with all applicable electrical codes. Use copper wire only. 120 VAC wiring must have
a minimum temperature rating of 75°C. Failure to follow this instruction can result in personal injury or death and/or property damage. 12-18 gauge
wire recommended for 120 VAC connections, 14-22 gauge wire for thermostat connections, and 14-22 gauge wire for 24 VAC source connections.

98
Instruction Sheet
SR503-EXP, SR504-EXP & SR506-EXP Switching Relay
Operation: When any thermostat calls for heat, the appropriate circu- Cold Start Boiler TO: "TT" ON BOILER WITH
DHW "TT" INPUT
lating pump is energized and the isolated end switch (X and X) will Application
THERMOSTATS
start the boiler. TO: "TT" ON BOILER
Priority Operation: When the priority dip switch is set to ON and the
priority zone is actuated, all other zones will stop operation until pri- POWER
CONTROLS
SLAVE
PRIORITY ON
MASTER
OFF
X X X X A B C R W C R W C R W C R W C R W C R W C 1 2
ority zone is satisfied. When not switched to priority, all zones will RESET
PRIMARY PUMP ON
NORMAL
OFF MAIN PRIORITY EXPANSION ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 NET
operate independently. POST PURGE ON
PRIORITY PROTECT ON
OFF
OFF
LED
Mode Operation: When the dip switch is set to NORMAL, the end switch 30 SEC/2 WK
LOW LIMIT (ZC) ON
4 MIN/24 HOUR
OFF
SIX ZONE INDICATORS
relay will be energized if any zone is in operation. When the switch is set ACCESSORY
EXPANDABLE SWITCHING RELAY POWER
PORT
to RESET, the end switch relay will only be energized if the priority zone ZONE 1
is in operation, or through the operation of a plug-in reset control. FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE
ZONE 2

Primary Pump Operation: When the dip switch is set to OFF, the pri- ZONE 4
mary circulating pump output will energize when any zone calls for heat, ZONE 5
except the priority zone. When the dip switch is set to ON, the prima- 120 VAC 120 VAC CIRCULATORS PRIORITY N/C INPUT ZONE 6
120 VAC
ry circulating pump output will energize when any zone calls for heat. ZC
H
ZR
H
PRIMARY ZONE1 ZONE2 ZONE3 ZONE4 ZONE5 ZONE6 ZONE6
N H N H N H N H N H N H N H N H N H
Post Purge Operation: When the dip switch is set to ON, the priority SR 506-EXP-4
zone output will stay energized for 2 minutes after its thermostat or
aquastat is satisfied, but not operate the boiler. PRIMARY CIRCULATOR
(OPTIONAL)
Priority Protection Operation: When the dip switch is set to ON, and 120 VAC INPUT
if the priority zone calls continuously for more than one hour, power is
returned to all the other zones, allowing each zone to function inde- Dip Switch Settings:
pendently. Once the priority zone is satisfied, the control's auto-reset is SLAVE MASTER
activated and the priority zone is again allowed to have priority for up ZONE PRIORITY ON OFF
to one hour starting from when it calls next. RESET NORMAL
Pump Exercise Operation: When the dip switch is set to ON, the solid PRIMARY PUMP FUNCTION ON OFF
state timer cycles all the circulating pumps that are attached to the POST PURGE ON OFF
Expandable Switching Relay at the selected time interval. The time PRIORITY PROTECTION ON OFF
interval can be set for the pumps to run for either 30 seconds every 2 PUMP EXERCISE ON OFF
weeks or for 4 minutes every 24 hours. 30 SEC/2 WK 4 MIN/24 HOUR
Low Limit (ZC) Operation: When the dip switch is set to ON and the
boiler drops below the set low limit (terminal ZC connected to boiler),
all zone circulating pumps will stop. When the boiler rises above the set External Diagnostics: Externally visible lights show full functionality
low limit, the zone circulating pumps are allowed to operate. of the switching relay. The green light should always be on, indicating
that power is connected. When the thermostat calls for heat, both the
End Switches (Dry Contacts): The main end switch closes when any appropriate circulator and red indicating light are energized.
zone thermostat calls for heat and the mode switch is set to NORMAL.
The main end switch also closes when the mode switch is set to RESET
and a PC Series boiler reset power control is calling for heat. The priori- For more wiring diagrams, visit www.taco-hvac.com.
ty end switch closes only when the priority zone thermostat or aquastat
is calling for heat. Specifications:
Expansion Connections: Set the expansion switch to MASTER on the NUMBER OF ZONES VOLTAGE COMBINED LOAD WIDTH HEIGHT DEPTH
switching relay that has the designated priority zone or is utilizing the SR506-EXP-4 6 with Priority 120/60/1 VAC 20 amps 121/4" 8" 3"
PC Series plug-in option. Set all other daisy chained controls to SLAVE. All circulator relay connections, including ZC/ZR, are rated 1/3 hp (6 FLA, 36 LRA) at 120 VAC.
Using thermostat wire (18-22 gauge) connect between terminals A, B, C End switch connections are rated 24 VAC, 1 amp.
All thermostat connections supply a 24 VAC class 2 output.
on the master control to the corresponding A, B, C on the SLAVE con-
trol(s). Controls may be daisy chained up to 20 zoning panels using any Features:
combination of -EXP controls (120 zones if all are 6 zone panels). Front External Indicator Lights Expandable to 20 Zoning Panels (120
Thermostat Input (24 vac): Ideal for Retrofitting zones if all are 6 zone panels)
Primary Circulator Output Contractor Friendly PC Board Layout
R Hot side of transformer. Connect to R on thermostat. Simplified Wiring Universal Thermostat Compatibility
W Switched R signal from thermostat. Connect to W on thermostat. Plug-In Power Controls UL Approved
C Common side of transformer. Connect to COM on Sealed Relays 24 volt Power Input or Output
thermostat (optional). Compact Design Terminal
NET Network terminals 1 & 2 are tied together for wiring convenience Fuse Protected Extended 3 Year Warranty
when using communicating style thermostats (optional). 100% Factory Tested Made in the USA
Two Isolated End Switches
120 VAC Connections (N is Neutral, H is Hot):
Power Input Connect 120 Volt AC power WARNING: Wiring connections must be made in accordance with all
Primary Primary Pump (optional) applicable electrical codes. Use copper wire only. 120 VAC wiring must have
Zone 1-5 Circulator Zones a minimum temperature rating of 75°C. Failure to follow this instruction
can result in personal injury or death and/or property damage. 12-18 gauge
Priority Zone 6 Priority Zone (if enabled) or Zone 6 wire recommended for 120 VAC connections, 14-22 gauge wire for thermo-
N/C Zone 6 Normally closed terminals for the Priority Zone. stat connections, and 14-22 gauge wire for 24 VAC source connections.
WIll deactivate on a Priority Zone call.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device
must accept any interference received, including interference that may cause undesired operation.
®
Do it Once. Do it Right. Printed in USA
99
Instruction Sheet
ZVC403/404/405/406-4 Zone Valve Control
Wiring Diagram Powered from Transformer A Powered from Transformer B
THERMOSTATS (24VAC)
INDIRECT
WATER HEATER
TO: BOILER T AQUASTAT OR
AQUASTAT RELAY THERMOSTAT
T
See NOTE 1
ZONE 6
TRANSFORMER
WHITE PRIORITY
INSTALLED
FACTORY
FUSE X X R W C R W C R W C R W C R W C R W C ON
120 VAC
POWER IN
A 24 VAC 5 AMP ISOLATED ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6

24 VAC
INPUT
END SWITCH THERMOSTATS (24 VAC) PRIORITY OFF LED
BLACK INDICATORS
FUSE
5 AMP
POWER
T STAT 2 VALVE 2
TRANSFORMER
WHITE SIX ZONE VALVE 3

INSTALLED
T STAT 3
FACTORY
120 VAC
ZONE VALVE CONTROL
INPUT B 24 VAC T STAT 4 VALVE 4

T STAT 6
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Optional System X X N/O COM N/C
and/or DHW and/or

Secondary Circulators
JUMPER JUMPER
TO is used on the priority zone
SWITCH END SWITCH CIRCULATOR PRIORITY instead of a zone valve,
X X N/O COM N/C 1 MOTOR END ZONE
2
DRY SWITCH
HOT CONTACTS
priority zone.
3
120 2 WIRE ZONE VALVE TACO 4 WIRE ZONE VALVE

VAC SYSTEM (NO END SWITCH) 3 WIRE (POWER OPEN, NOTE 1: Terminals C are for
PUMP SECONDARY
DHW MUST USE JUMPER ZONE VALVE SELF CLOSING) optional 24V thermostat
PUMP PUMP
COMMON connections.
NEUTRAL
SYSTEM PUMP AND BOILER TURN ON WHEN ANY ZONE VALVE OPENS.
SECONDARY PUMP COMES ON WHEN ANY ZONE CALLS EXCEPT PRIORITY ZONE.
Operation/External Diagnostics: When any thermostat calls for of circulators with the advanced features of the Taco Zone Controls to
heat, the appropriate zone valve is energized and the yellow light achieve total system integration. No matter the application, Taco now
goes on. When the zone valve is fully open, the red light goes on provides the products to maximize system performance while simpli-
and energizes the end switch relay. The green light should always fying both installation and service.
be on, indicating that power is connected. Features: External Indicator Lights
Priority Operation: When zone 6 is switched to the priority setting Switchable Priority
and is actuated, all other zones will stop operation until zone 6 is sat- Priority Protection
isfied. When zone 6 is not switched to priority, all zones will operate Simplified Wiring
Works with 2, 3, or 4-Wire Zone Valves
independently. Note: When a circulator is used on the priority zone Compact Design
instead of a zone valve, jumper 3 and 4 of the priority zone. Fuse Protected
Priority Protection Operation: When the priority zone calls con- 100% Factory Tested
tinuously for more than one hour, power is returned to all the Isolated End Switch
other zones, allowing each zone to function independently. Once Extra Set of Dry Contacts
the priority zone is satisfied, the control's auto-reset is activated Contractor Friendly PC Board Layout
and the priority zone is again allowed to have priority for up to one Universal Thermostat Compatibility
hour starting from when it calls next. UL Approved
The Taco Connection: Combine the reliability of the Taco Zone Sturdy Screw Connections
Extended 3 Year Warranty
Valves, Priority Zoning Circulators, Thermostats, and the “00” family
Made in the USA
Specifications: WARNING: Wiring connections must be made in accordance with all
PRODUCT NUMBER INPUT MAX 24 VAC TYPE 1 ENCLOSURE applicable electrical codes. Use copper wire only. 120 VAC wiring must have
NUMBER OF ZONES VOLTAGE OUTPUT @ 25°C WIDTH HEIGHT DEPTH
1
ZVC406-4 6 with Priority 120/60/1 VAC, 3A 24 VA per Zone 12 ⁄4" 8" 3"
40 VA per Transformer can result in personal injury or death and/or property damage. 12-18 gauge
The pump end switches are rated 1⁄6 hp, 5 amps at 120 VAC. The main and priority end switch connections wire recommended for 120 VAC connections, 14-22 gauge wire for thermo-
are rated 24 VAC, 1 amp. All thermostat and zone valve connections supply a 24 VAC class 2 output. stat connections, and 14-22 gauge wire for 24 VAC source connections.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that
may cause undesired operation.
®
100
Instruction Sheet
ZVC404-EXP & ZVC406-EXP Zone Valve Control
Wiring Diagram Powered from Transformer A Powered from Transformer B
TO: "TT" ON BOILER WITH THERMOSTATS (24 VAC)
DHW "TT" INPUT INDIRECT
WATER HEATER
AQUASTAT OR
TO: "TT" ON BOILER THERMOSTAT
POWER
TRANSFORMER
CONTROLS
WHITE
INSTALLED
FACTORY
120 VAC
POWER IN
A 24 VAC 5 AMP
24 VAC
INPUT LED
FUSE
5 AMP POWER
ZVC 406-EXP-4
T STAT 1 VALVE 1
RESET NORMAL
TRANSFORMER
WHITE INSTALLED POST PURGE ON OFF T STAT 3 VALVE 3
FACTORY
Optional System 120 VAC

INPUT B 24 VAC PUMP EXERCISE ON OFF T STAT 4 VALVE 4
and/or DHW and/or 30 SEC/2 WK 4 MIN/24 HOUR
T STAT 5 VALVE 5
BLACK
Secondary Circulators 24 VAC ZONE VALVES PRIORITY T STAT 6 VALVE 6
SWITCH END SWITCH
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X X N/O COM N/C
SWITCH END SWITCH
X X N/O COM N/C
HOT JUMPER JUMPER

3&4 3&4
TO SEE NOTE
PRIORITY
CIRCULATOR
120 1 MOTOR END ZONE
VAC SYSTEM DRY 2 SWITCH
PUMP SECONDARY CONTACTS 3

DHW
PUMP PUMP NOTE: When a circulator is used
NEUTRAL (NO END SWITCH) 3 WIRE (POWER OPEN, on the priority zone instead of a
MUST USE JUMPER ZONE VALVE SELF CLOSING) zone valve, jumper 3 and 4 of
SYSTEM PUMP AND BOILER TURN ON WHEN ANY ZONE VALVE OPENS. the priority zone.
SECONDARY PUMP COMES ON WHEN ANY ZONE CALLS EXCEPT PRIORITY ZONE. Powered from Transformer A Powered from Transformer B
Operation/External Diagnostics: When any thermostat calls for heat, end switch closes only when the priority zone thermostat or aquastat is
the appropriate zone valve is energized and the yellow light goes on. calling for heat.
When the zone valve is fully open, the red light goes on and energizes Expansion Connections: Set the expansion switch to MASTER on the
the end switch relay. The green light should always be on, indicating switching relay that has the designated priority zone or is utilizing the
that power is connected. PC Series plug-in option. Set all other daisy chained controls to SLAVE.
Priority Operation: When the priority dip switch is set to ON and the Using thermostat wire (18-22 gauge) connect between terminals A, B,
priority zone is actuated, all other zones will stop operation until pri- C on the master control to the corresponding A, B, C on the SLAVE con-
ority zone is satisfied. When not switched to priority, all zones will trol(s). Controls may be daisy chained up to 20 zoning panels using any
operate independently. combination of -EXP controls (120 zones if all are 6 zone panels).
Mode Operation: When the dip switch is set to NORMAL, the end Thermostat Input (24 vac):
switch relay will be energized if any zone is in operation. When the switch R Hot side of transformer. Connect to R on thermostat.
is set to RESET, the end switch relay will only be energized if the priority W Switched R signal from thermostat. Connect to W on
thermostat.
zone is in operation, or through the operation of a plug-in reset control.
C Common side of transformer. Connect to COM on
Post Purge Operation: When the dip switch is set to ON, the priori- thermostat (optional).
ty zone output will stay energized for 2 minutes after its thermostat or NET Network terminals 1 & 2 are tied together for wiring convenience
aquastat is satisfied, but not operate the boiler. when using communicating style thermostats (optional).
Priority Protection Operation: When the dip switch is set to ON, and Power Input (120 vac):
if the priority zone calls continuously for more than one hour, power Connect neutral (white) leads on transformers to 120 volts ac
is returned to all the other zones, allowing each zone to function inde- neutral power supply.
pendently. Once the priority zone is satisfied, the control's auto-reset is Connect hot (black) leads on transformers to 120 volts ac
hot power supply.
activated and the priority zone is again allowed to have priority for up Pump End Switch (Dry Contacts):
to one hour starting from when it calls next. Connect hot power supply to the right side of the pump end switch
Pump Exercise Operation: When the dip switch is set to ON, the solid terminal on board.
state timer cycles all the zone valves and circulating pumps that are Connect hot input lead of the circulator to the left side of the pump
attached to the Expandable Zone Valve Control at the selected time end switch terminal on board.
interval. The time interval can be set for the valves and pumps to run Zone 6 Pump End Switches (Dry Contacts): See Diagram.
for either 30 seconds every 2 weeks or for 4 minutes every 24 hours. N/O Normally open terminal of the priority zone relay.
End Switches (Dry Contacts): The main end switch closes when any COM Common terminal of the priority zone relay.
N/C Normally closed terminal of the priority zone relay.
zone thermostat calls for heat and the mode switch is set to NORMAL. End Switch Pump Neutral Connections:
The main end switch also closes when the mode switch is set to RESET Connect neutral power supply directly to neutral lead on circulator(s).
and a PC Series boiler reset power control is calling for heat. The priority
Specifications: WARNING: Wiring connections must be made in accordance with all
PRODUCT NUMBER INPUT MAX 24 VAC TYPE 1 ENCLOSURE applicable electrical codes. Use copper wire only. 120 VAC wiring must have
NUMBER OF ZONES VOLTAGE OUTPUT @ 25°C WIDTH HEIGHT DEPTH
ZVC406-EXP-4 6 with Priority 120/60/1 VAC, 3A 24 VA per Zone 121⁄4" 8" 3"
40 VA per Transformer
can result in personal injury or death and/or property damage. 12-18 gauge
The pump end switches are rated 1⁄6 hp, 5 amps at 120 VAC. The main and priority end switch connections
wire recommended for 120 VAC connections, 14-22 gauge wire for thermo-
are rated 24 VAC, 1 amp. All thermostat and zone valve connections supply a 24 VAC class 2 output. stat connections, and 14-22 gauge wire for 24 VAC source connections.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that
may cause undesired operation.
®
101
Instruction Sheet
HAFC201-4 Hydro Air Fan Controls
To: Optional To: Optional
Aquastat on Aquastat on
THERMOSTAT THERMOSTAT
Operation: Return Line of
Hydro Coil
Return Line of
Hydro Coil
T T
The Hydro Air Fan Control is an interface Optional Power Wire To: Optional Aquastat
or Thermostat to sense
Optional Power Wire
To: Optional Aquastat
or Thermostat to sense
to Thermostat to Thermostat
between the thermostat and air handler. It that Requires 24VAC low ambient
temperature
that Requires 24VAC
low ambient
temperature
also has an isolated end switch to start the
T T T T
boiler and pump. When the thermostat calls C R W Y G
WATER FREEZE
T T T
WATER FREEZE
T
COIL PROT. C R W Y G COIL PROT.
for heat, the Fan Control energizes the end THERMOSTAT AQUASTATS THERMOSTAT AQUASTATS
switch relays and allows the fan to operate at HAFC201-4 HAFC201-4

low speed when the water is above the HYDRO AIR FAN CONTRL HYDRO AIR FAN CONTRL
optional aquastat setting or time delay has LED LED
NOTE: For 4 minute
expired. When the thermostat calls for cool- POWER POWER
OFF
OFF
NOTE: For 4 minute
ing, the Fan Control energizes the condenser HEAT CALL HEAT CALL
COOL FAN COOL FAN

and operates on high speed. Selectable one, HEAT FAN HEAT FAN
ON
ON
three or four minute delay on fan operation
PUMP EXERCISE
3 MIN FAN DELAY
1 MIN FAN DELAY
PUMP EXERCISE
3 MIN FAN DELAY
1 MIN FAN DELAY
in heating mode. Selectable pump exercise
activates circulator but does not enable boiler PUMP BOILER AIR HANDLER BOILER AIR HANDLER
PUMP
contacts. Two minutes every 24 hours mini- X X X X C R Y G G L H
JUMPER
mizes the chance of bacteria build-up in an HAFC201-4 HAFC201-4
open loop system. Thirty seconds every two
weeks minimizes seasonal start-up problems 120 VAC
H
120 VAC
H
INPUT INPUT
generally associated with harsh water condi- N N
24 VAC
tions. Optional aquastat or thermostat can be
24 VAC
(or to “T T” on (or to “T T” on
OUTDOOR switching relay) OUTDOOR
connected to Freeze Protection TT terminals switching relay)
HIGH
LOW
FAN FAN
CONDENSER RELAY CONDENSER
RELAY
Dry Contacts To: UNIT Dry Contacts To: UNIT
to reduce the chance of pipes freezing by “T T” on Boiler “T T” on Boiler
or Switching or Switching
energizing the pump dry contacts (boiler Relay Relay
LINE
M
LINE
M
contacts not activated.)
Switch Settings:
1 1 minute on fan delay, in heating mode HAFC 201 WITH 1 SPEED AIR HANDLER HAFC 201 WITH 2 SPEED AIR HANDLER
2 3 minute on fan delay, in heating mode Terminal Description:
1&2 4 minute on fan delay, in heating mode Thermostat:
3 Activate pump exercise feature (boiler C Optional: Common side of transformer W White - Heating signal
contacts not activated) to power some styles of thermostats Y Yellow - Condenser signal
4 Pump exercise for 2 minutes every 24 R Red - Hot side of transformer used to G Green - Fan signal
hours or 30 seconds every two weeks switch all functions
Water Coil Aquastat:
External Diagnostics: TT Connect to aquastat at air handler to control operation of the fan when
The external lights show full functionality of in the heating mode. Install a jumper if the aquastat is not used
the Hydro Air Fan Control. The green light Freeze Protection Aquastat:
should always be on, indicating that power is TT Connect to aquastat or thermostat to sense low ambient temperature.
connected. Red lights indicate fan operation Reduces the chance of pipes freezing by energizing the pump dry contacts.
for heating and cooling modes. Pump Dry Contacts:
XX May switch pump directly by bringing in external line voltage or connect
WARNING: Wiring connections must be to “T T” on a switching relay.
made in accordance with all applicable elec- Boiler Dry Contacts:
trical codes. Use copper wire only. 120 VAC XX Connect to the boiler or “T T” terminals on a switching relay.
wiring must have a minimum temperature Air Handler:
rating of 75°C. Failure to follow this instruc- C Common side of transformer to power the Fan Control
tion can result in personal injury or death R Red - Hot side of transformer used to switch all functions
and/or property damage. 12-18 gauge wire Y Yellow - Condenser signal
recommended for 120 VAC connections, One Speed Motor:
14-22 gauge wire for thermostat connec- Glow Connect the fan to the relay. Keep the jumper installed between Ghigh and Glow.
tions, and 14-22 gauge wire for 24 VAC Two Speed Motor:
source connections. Ghigh Remove jumper and connect Ghigh to the high speed fan relay and
connect Glow to the low speed fan relay.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interfer-
ence received, including interference that may cause undesired operation.
Specifications:
PRODUCT POWER INPUT BOILER RELAY PUMP RELAY DIMENSIONS OF ENCLOSURE
NUMBER RATING RATING WIDTH HEIGHT DEPTH
HAFC201 24 VAC, 60 HZ, CLASS 2 24 VAC, 1 A 1/6 HP 4 7/8" 6 5/8" 2 3/8"
The Thermostat, Aquastat and Air Handler connections are powered by the 24 VAC, Class2 input.
®
102
Standard Terms and Definitions
Switching Relay: Transformer and relay in one box, which allows a low voltage thermostat to control a line voltage load (circulator),
with an isolated end switch that can energize the boiler.
Zone Valve Control: Transformer and relay in one box, which allows a low voltage thermostat to control a low voltage zone valve, with
an isolated end switch that can energize the boiler and/or circulators.
Dry Contacts: Set of relay contacts that make and beak, where no voltage is present. Usually can switch 24 or 120 VAC.
Isolated End Set Switch: Set of dry contacts that make when a zone calls for heat. Usually connected to a boiler’s aquastat TT.
Mode Switch: Switch set to NORMAL – When any zone calls for heat, the end switch will make and fire the boiler.
Switch set to RESET – When any zone calls for heat, a heat demand signal is given to external add-on reset control and it controls
boiler operation. Also when the priority zone calls for heat and is switched to priority, the end switch will override reset control and
fire boiler to high limit.
TT: Where thermostat or aquastat connects on a heating control.
XX: Denotes Isolated End Switch.
Low Voltage: 24 VAC for most HVAC systems.
Line Voltage: Normally 120 VAC relative to ground.
H or L1: Hot side of line voltage.
N or L2: Neutral side of line voltage.
ZR: 120 VAC (Hot) signal from switching relay to boiler’s operating aquastat to fire the burner to high limit when any zone calls for
heat. Also ideal for controlling primary circulator.
ZC: 120 VAC (Hot) signal from boiler’s operating aquastat to switching relay allowing circulator(s) to run when aquastat is above the
set low limit.
Cold Start: A boiler that fires only when there is a call for heat.
Tankless Coil: A method of heating domestic water utilizing a heat exchanger inside a boiler. The boiler also maintains heat year round
to deliver hot water on demand.
DHW Heater: A method of heating domestic water utilizing a heat exchanger and storage tank.
Transformer: A component for increasing or reducing AC voltage. Rated in VA (volts x amps).
OHMS Law: Example: A 24 volt, 40 VA transformer can produce how much current?
Current = VA / Voltage 40 / 24 = 1.6 Amps
I = E/R where I = Current in Amps

R = E/I R = Resistance in Ohms
E=IxR E = Volts
W=ExI W = Watts or VA
I = W(VA)/E
RELAY CONTACTS:
N/C: Normally closed connection of a relay, when not energized.

N/O: Normally open connection of a relay, when not energized.
Com: The common terminal for normally open and normally closed. 3 4 4 6 6 5
Pole: The number of independent circuits of a switch or relay.
Throw: The number of settings which a switch or relay can have.
DPDT = Double Pole Double Throw
103
TACO Zone Controls Cross-Reference
104
TACO ARGO ERIE HONEYWELL
SWITCHING RELAYS
1 Zone Switching Relay (DPDT) SR501 AR822II SR100 RA89A (2), RA845A (1), RA832A (1), R8845U, RA889A
1 Zone Switching Relay SR501-HC
1 Zone Switching Relay with Outdoor Reset SR501-OR
2 Zone Switching Relay with Priority SR502 AR-861-2II (3) SR201
3 Zone Switching Relay with Priority SR503 AR-861-3II (3) SR301
4 Zone Switching Relay with Priority SR504 SR601
6 Zone Switching Relay with Priority SR506 R601 (4)
EXPANDABLE SWITCHING RELAYS
1 Zone Switching Relay with Priority SR501-EXP

3 Zone Switching Relay with Priority SR503-EXP ARM-3P (5,6)
4 Zone Switching Relay with Priority SR504-EXP ARM-4P (5,6) AQ25042B (9)
6 Zone Switching Relay with Priority SR506-EXP ARM-6P (5,6)
ZONE VALVE CONTROLS
3 Zone Valve Control with Priority ZVC403 (7) AZ-3

4 Zone Valve Control with Priority ZVC404 (7) AZ-4P
5 Zone Valve Control with Priority ZVC405 (7) AZ-5 VL500 (8)
6 Zone Valve Control with Priority ZVC406 (7) AZ-6P VL500 (8)
EXPANDABLE ZONE VALVE CONTROLS
4 Zone Valve Control with Priority ZVC404-EXP AQ25044B (9)

6 Zone Valve Control with Priority ZVC406-EXP
TACO Zone Controls Cross-Reference (Continued)
TACO ARGO ERIE HONEYWELL
ADD-ON POWER CONTROLS
Boiler Reset Control PC700 DPM-2 BB1200 AQ25110B

2-Stage Boiler Reset Control PC702
Variable Speed Pump Injection Mixing Control PC705 BB3000 AQ25400B
FAN CONTROLS
1 Zone Hydro Air Fan Control with Time Delays (1 or 2 Speed) HAFC201 ARH-1, ARH-2, ARH-3 WA300
NOTES:
1. Does not have both normally open and normally closed contacts.
2. Has only one set of normally open contacts (SPST).
3. Does not have optional priority.
4. Can be expanded to five and six zones with the addition of EXP10 relays.
5. Argo ARM units are expandable to 10 zones using special controls (ARM-1, ARM-4) with a phone jack.
TACO switching relays can be expanded up to 120 zones using any combination of -EXP models with no special connections.
6. Includes only one data port for adding data port modules.
7. All TACO zone valve controls include an extra set of dry contacts (N/O, Common, N/C).
8. VL500 is only 5 zones, 4 normal and 1 priority.
9. Use with Honeywell AQ1000 thermostats.
105
TACO Zone Control Product Information
Switching Relays
SR501-4 1 Zone Switching Relay
SR501-HC-4 1 or 2 Zone Switching Relay, High Current Capacity
SR501-OR-4 1 Zone Switching Relay with Outdoor Reset
Expandable Switching Relays – Expandable to 120 Zones (20 Zoning Panels)

SR501-EXP-4 1 Zone Switching Relay
Zone Valve Controls

Expandable Zone Valve Controls – Expandable to 120 Zones (20 Zoning Panels)
Add-On Power Controls (For use with all -EXP controls)

PC700 Boiler Reset Control
PC702 2-Stage Boiler Reset Control
PC705 Variable Speed Pump Injection Mixing Control
Fan Controls
HAFC201-4 Hydro Air Fan Control with Optional Time Delays
CONTROLS MADE EASY.® Printed in USA

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What are the different types of zone controls described in the document?

What are the different types of zone controls described in the document?

What are some examples of add-on power controls mentioned?

What are some examples of add-on power controls mentioned?

The All New . . .

TACO ZONE CONTROLS WIRING GUIDE

Expandable Switching Relays – Expandable to 120 Zones (20 Zoning Panels)

Zone Valve Controls

Add-On Power Controls (For use with all -EXP controls)

TYPICAL WIRING ALTERNATIVE WIRING ALTERNATIVE WIRING

T T COM COM T T COM

ZONE 1 ZONE 1 ZONE 1 *

FUSE FUSE FUSE FUSE FUSE FUSE

120 VAC 120 VAC 120 VAC

REMOVE JUMPER. * T STAT LIGHT WILL GO

120 VAC 120 VAC

BOILER POWER INPUT N 120 VAC

ONE ZONE HC ONE ZONE HC

24 VAC THERMOSTAT 120 VAC

TWO ZONE, NO BOILER ENABLE RELAY 1

INPUT ZONE 1 INPUT ZONE 1

SYSTEM ZONE VALVE

ONE ZONE INSTALLATION ZONE VALVE INSTALLATION

ZONE 1 ZONE 2 ZONE 3

ZONE 1 ZONE 2 ZONE 3 ISOLATED

OFF LED END SWITCH THERMOSTATS PRIORITY OFF LED

EXISTING T STAT 1 VALVE 1 EXISTING T STAT 1 VALVE 1

ZONE VALVE CONTROL T STAT 2 VALVE 2

T STAT 3 VALVE 3 T STAT 3 VALVE 3

24 VAC ZONE VALVES PRIORITY 24 VAC ZONE VALVES PRIORITY

INPUT ZONE 1 INPUT ZONE 1

ZONE VALVE ZONE VALVE

MULTI-ZONE INSTALLATION MULTI-ZONE INSTALLATION

120 VAC 120 VAC CIRCULATORS PRIORITY INPUT CIRCULATOR

SR 504-4 LINE VOLTAGE

120 VAC INPUT

NOTE: Tankless coil has priority.

TO: "TT" ON BOILER T T T

120 VAC 120 VAC CIRCULATORS PRIORITY INPUT

120 VAC INPUT

120 VAC 120 VAC CIRCULATORS PRIORITY INPUT

120 VAC 120 VAC CIRCULATORS INPUT PRIORITY ZONE 5

TO: "TT" ON BOILER

ONE ZONE LED

MASTER FUSE FUSE

TO: "TT" ON BOILER N H 3 4 4 6 6 5

120 VAC INPUT

NOTE 1: Terminals C are for

FUSE FUSE ZONE 1

120 VAC INPUT

120 VAC 120 VAC CIRCULATORS PRIORITY INPUT ZONE 5

NOTE 1: Terminals C are for

FUSE FUSE ZONE 1

120 VAC INPUT

Powered from Transformer A Powered from Transformer B

TO BOILER AQUASTAT RELAY

N 120 VAC FUSE X X R W C R W C R W C R W C R W C R W C ON

A 24 VAC 5 AMP ISOLATED ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6

WHITE SIX ZONE VALVE 3

BLACK T STAT 5 VALVE 5