VISHWABALAA ENGINEERING PRIVATE LIMITED, THIRUMAZHISAI, CHENNAI - 600124

CLIENT : LARSEN &TOUBRO LIMITED

P.O No E5436PO2000003 Ref No : QAP/L&T/010

QUALITY ASSURANCE PROCEDURE FORF CAP BEAMS Date: 05.04.12

SL.No. Item Description CHARACTERISTIC Method Frequency Reference Doc Acceptance Norms Records INSPECTION BY

VEPL L&T
I Pre-Process Inspection
a) Calibration of inspection, Measuring &
Testing Equipment Accuracy of the Instrument / Equipment R 100% - Calibration Certificates Calibration Certificates W R
b) Raw Material
Mechanical & Chemical properties As per Drg / IS 2062 / ASME
correlation with TC R/T 100% As per Drg SEC 2C TC / Lab Report R R note I
Structrual steel Plates, welding Electrodes,
paint (above 25mm thickness plates shall be As per Drg / IS 2062 / ASME
tested 100% UT) Visual / Dimensions M 100% As per Drg SEC 2C TC / Inspection Report P R
c) Welder Qualification
i) Procedure Verification of WPS / PQR R/T 100% ASME Sec IX ASME Sec IX WPS Lm H R/W note 2
ii) Performance Witness Test / Verification of WQTR T 100% ASME Sec IX ASME Sec IX WPQ P R
In-process Inspection
a) Marking, Cutting and Grinding Visual, Dimension V/M 100% As per Drg As per Drg Inspection Report W R
b) Fit-Up Visual, Dimension V/M 100% As per Drg As per Drg Inspection Report W R
II c) Welding Dimension, Filled Size V/M 100% As per Drg As per Drg / AWS D1.1 Inspection Report W RW
d) NDT UT, DPT T note 3 ASME Sec V ASME Sec VIII Inspection Report W W

e) Final Dimension check & completeness Physical Verification V/M 100% As per Drg As per Drg Inspection Report W W

III Cleaning & Painting Blasting Cleaning to SA2 1/2 T 100% As per P.O SSPC SP10 Inspection Report W R
Coating Thickness T As per P.O As per Drg / As per P.O Inspection Report P W
Final Inspection
Iv
Review Test and Inspection Documents Visual, Dimension V/M 100% As per P.O As per Drg / As per P.O Inspection Report W W
V Packing & Despatch Hand punch / Stenciling V 100 As per Drg As per Drg Bill of Material P H
LEGEND: NOTE :
W Witness V - Visual verification 1. If manufacturer TC is not available nor co-relation is proper, test sample shall be selected by L & T
p Performer M - Measurement and the sameto be tested
R Review T - Testing 2. Review for existing WPS/PQR duly approved by TPI (or) the same need to be tested under the witness of L & T
RW Witness at Random R - Documents Review 3. All butt welds shall be 100% UT, and 10% DPT shall be conducted for fillet welds
H Hold Point 4. This QAP to be read along with drawing & P.O

APPROVED BY : For VISWABALA ENGINEERING PVT.LTD., For LARSEN &TOUBRO LTD

 L&T GeoStructure
Ref No : CRD -
Inspection Test Plan ( ITP ) Casing for Plunged-in Column - Project DMRC
Date:

Reference Inspection By
S No Item Description Characteristic Method Frequency Acceptance Norms Records
Doc Vendor L&T / TPI

a) Pre-Process Inspection

i) Calibration of inspection, Measuring & Testing Equipment Accuracy of the Instrument / Equipment R 100% - Calibration Certificates Calibration Certificates W R

b) Raw Material
Mechanical & Chemical properties As per Drg / IS 2062 Grade E 250
R/T 100% As per Drg Original TC / Lab Report R H
correlation with TC (Fe 410)
I i) All Structural Steel Rolled Sections and Plates
As per Drg / IS 2062 Grade E 250
Visual / Dimensions M 100% As per Drg Original TC / Inspection Report P H
(Fe 410)
All Electrodes Properties correlation with TC R/T 100% As per Drg As per IS 814 (PART-I) Original TC / Lab Report R H
c) Qualification of WPS and Welders

Qualification of Welding Procedure Specification ( WPS) Verification of WPS / PQR R 100% As per Drg IS 2825 or ASME Sec IX WPS Lm R R note 2

Qualification of Welders Witness Test / Verification of WQTR T 100% As per Drg IS 2825 or ASME Sec IX WPQ R W

In-process Inspection

a) Fabrication Bed Visual Inspection

b) Marking, Cutting and Grinding Visual, Dimension V/M 100% As per Drg As per Drg Inspection Report W R

c) Fit-Up Visual, Dimension V/M 100% As per Drg As per Drg Inspection Report W R
II
d) Final Welding Weld visual V 100% As per Drg As per Drg / IS 816 Inspection Report W H

e) NDT DPT T note 3 ASME Sec V ASME Sec VIII Inspection Report W W

f) Edge preparartion for Welding joint Visual V 100% As per Drg As per Drg / IS 816 Inspection Report W RW

g) Final Dimension check & completeness Physical Verification V/M 100% As per Drg As per Drg Inspection Report W H

Blast Cleaning T 100% As per P.O As per Drg / As per P.O Inspection Report W R
III Cleaning & Painting
Coating Thickness T As per P.O As per Drg / As per P.O Inspection Report P RW

Final Inspection

Joint Prpeparation at Site Visual V 100% As per Drg As per Drg Inspection Report W W

IV Fit up Visual V 100% As per Drg As per Drg Inspection Report W W

Final Welding Weld visual V 100% As per Drg As per Drg / IS 816 Inspection Report W RW

Test and Inspection Documents Review R 100% As per P.O As per Drg / As per P.O Inspection Report W H

LEGEND: NOTE :

p Perform V - Visual verification 1. If manufacturer TC is not available, Check test will be carried out

R Review M - Measurement 2. Review for existing WPS/PQR/WPQ

RW Witness at Random T - Testing 3. 10% DPT shall be conducted for welds

H Hold Point R - Documents Review 4. Mechanical properties needs to be verified on one sample per each batch of heat treatment after completion of Heat treatment

W 100% witness