Engine Control System PDF
Engine Control System PDF
Engine Control System PDF
EC
SECTION
ENGINE CONTROL SYSTEM C
E
CONTENTS
QR POSITIVE CRANKCASE VENTILATION ................. 50 F
Description .............................................................. 50
INDEX FOR DTC ...................................................... 15 Component Inspection ............................................ 50
DTC No. Index ....................................................... 15 NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM- G
Alphabetical Index .................................................. 18 NATS) ........................................................................ 52
PRECAUTIONS ........................................................ 22 Description .............................................................. 52
Precautions for Supplemental Restraint System ON BOARD DIAGNOSTIC (OBD) SYSTEM ............ 53
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN- H
Introduction ............................................................. 53
SIONER” ................................................................ 22 Two Trip Detection Logic ........................................ 53
On Board Diagnostic (OBD) System of Engine and Emission-related Diagnostic Information ................ 54
A/T .......................................................................... 22 Malfunction Indicator Lamp (MIL) ........................... 67 I
Precaution .............................................................. 22 OBD System Operation Chart ................................ 70
PREPARATION ......................................................... 26 BASIC SERVICE PROCEDURE ............................... 76
Special Service Tools ............................................. 26 Basic Inspection ..................................................... 76 J
Commercial Service Tools ..................................... 27 Idle Speed and Ignition Timing Check .................... 81
ENGINE CONTROL SYSTEM .................................. 28 Procedure After Replacing ECM ............................ 82
System Diagram ..................................................... 28 VIN Registration ..................................................... 82
Multiport Fuel Injection (MFI) System .................... 29 K
Accelerator Pedal Released Position Learning ...... 83
Electronic Ignition (EI) System ............................... 31 Throttle Valve Closed Position Learning ................ 83
Fuel Cut Control (at No Load and High Engine Idle Air Volume Learning ........................................ 83
Speed) .................................................................... 32 Fuel Pressure Check .............................................. 85 L
AIR CONDITIONING CUT CONTROL ..................... 33 TROUBLE DIAGNOSIS ............................................ 89
Input/output Signal Chart ....................................... 33 Trouble Diagnosis Introduction ............................... 89
System Description ................................................ 33 DTC Inspection Priority Chart ................................. 95 M
AUTOMATIC SPEED CONTROL DEVICE (ASCD)... 34 Fail-safe Chart ........................................................ 97
System Description ................................................ 34 Symptom Matrix Chart ............................................ 98
Component Description .......................................... 35 Engine Control Component Parts Location .......... 102
CAN COMMUNICATION .......................................... 36 Vacuum Hose Drawing ......................................... 108
System Description ................................................ 36 Circuit Diagram ..................................................... 109
EVAPORATIVE EMISSION SYSTEM ....................... 37 ECM Harness Connector Terminal Layout ........... 111
Description ............................................................. 37 ECM Terminals and Reference Value .................. 111
Component Inspection ........................................... 40 CONSULT-II Function (ENGINE) ......................... 118
Removal and Installation ........................................ 41 Generic Scan Tool (GST) Function ...................... 129
How to Detect Fuel Vapor Leakage ....................... 41 CONSULT-II Reference Value in Data Monitor .... 131
ON BOARD REFUELING VAPOR RECOVERY Major Sensor Reference Graph in Data Monitor
(ORVR) ...................................................................... 44 Mode ..................................................................... 135
System Description ................................................ 44 TROUBLE DIAGNOSIS - SPECIFICATION VALUE. 137
Diagnostic Procedure ............................................. 45 Description ............................................................ 137
Component Inspection ........................................... 48 Testing Condition .................................................. 137
NOTE:
● If DTC U1000 or U1001 is displayed with other DTC, first perform the trouble diagnosis for DTC EC
U1000, U1001. Refer to EC-156, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
● If DTC U1010 is displayed with other DTC, first perform the trouble diagnosis for DTC U1010. Refer
to EC-159, "DTC U1010 CAN COMMUNICATION" . C
DTC*1
Items
CONSULT-II Reference page
(CONSULT-II screen terms)
2 ECM*3 D
GST*
U1000 1000*4 CAN COMM CIRCUIT EC-156
NOTE:
● If DTC U1000 or U1001 is displayed with other DTC, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-156, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
● If DTC U1010 is displayed with other DTC, first perform the trouble diagnosis for DTC U1010. Refer
to EC-159, "DTC U1010 CAN COMMUNICATION" .
DTC*1
Items
CONSULT-II Reference page
(CONSULT-II screen terms)
ECM*3
GST*2
A/F SENSOR1 (B1) P0130 0130 EC-221
A/F SENSOR1 (B1) P0131 0131 EC-228
A/F SENSOR1 (B1) P0132 0132 EC-234
A/F SENSOR1 (B1) P0133 0133 EC-240
A/F SENSOR1 (B1) P2A00 2A00 EC-561
A/F SEN1 HTR (B1) P0031 0031 EC-165
A/F SEN1 HTR (B1) P0032 0032 EC-165
A/T INTERLOCK P1730 1730 AT-135
A/T TCC S/V FNCTN P0744 0744 AT-121
APP SEN 1/CIRC P2122 2122 EC-534
APP SEN 1/CIRC P2123 2123 EC-534
APP SEN 2/CIRC P2127 2127 EC-540
APP SEN 2/CIRC P2128 2128 EC-540
APP SENSOR P2138 2138 EC-554
ASCD BRAKE SW P1572 1572 EC-494
ASCD SW P1564 1564 EC-487
ASCD VHL SPD SEN P1574 1574 EC-507
ATF TEMP SEN/CIRC P0710 0710 AT-128
BAT CURRENT SENSOR P1550 1550 EC-459
BAT CURRENT SENSOR P1551 1551 EC-466
BAT CURRENT SENSOR P1552 1552 EC-466
BAT CURRENT SENSOR P1553 1553 EC-473
BAT CURRENT SENSOR P1554 1554 EC-480
BRAKE SW/CIRCUIT P1805 1805 EC-510
CAN COMM CIRCUIT U1000 1000*4 EC-156
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” UBS00L2A
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
On Board Diagnostic (OBD) System of Engine and A/T UBS00L2B
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
● Be sure to turn the ignition switch OFF and disconnect the negative battery cable before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves,
etc. will cause the MIL to light up.
● Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
● Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector. For description and how to disconnect, refer to PG-83, "HAR-
NESS CONNECTOR" .
● Be sure to route and secure the harnesses properly after work. The interference of the harness
with a bracket, etc. may cause the MIL to light up due to the short circuit.
● Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to the malfunction of the EVAP system or fuel injection system,
etc.
● Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and
TCM (Transmission control module) before returning the vehicle to the customer.
Precaution UBS00L2C
PBIB1512E
I
● When connecting or disconnecting pin connectors into or
from ECM, take care not to damage pin terminals (bend or
break). J
Make sure that there are not any bends or breaks on ECM
pin terminal, when connecting pin connectors.
● Securely connect ECM harness connectors. K
A poor connection can cause an extremely high (surge)
voltage to develop in coil and condenser, thus resulting in
damage to ICs.
L
● Keep engine control system harness at least 10 cm (4 in)
away from adjacent harness, to prevent engine control sys- PBIB0090E
SEF217U
SEF348N
BBIA0529E
SEF709Y
D
● When installing C.B. ham radio or a mobile phone, be sure
to observe the following as it may adversely affect elec-
tronic control systems depending on installation location. E
– Keep the antenna as far as possible from the electronic
control units.
– Keep the antenna feeder line more than 20 cm (8 in) away F
from the harness of electronic controls.
Do not let them run parallel for a long distance.
– Adjust the antenna and feeder line so that the standing- G
wave radio can be kept smaller.
SEF708Y
– Be sure to ground the radio to vehicle body.
H
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
EG17650301 Adapting radiator cap tester to radiator cap and ra-
(J-33984-A) diator filler neck
Radiator cap tester a: 28 (1.10) dia.
adapter b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
S-NT564
S-NT379
S-NT636
LEC642
LBIA0376E
LEM054
PBIC0198E
A
Tool name
Description
(Kent-Moore No.)
Leak detector Locating the EVAP leak
EC
i.e.:(J-41416)
S-NT703
D
EVAP service port Applying positive pressure through EVAP service
adapter port
i.e.:(J-41413-OBD)
E
S-NT704 F
Fuel filler cap adapter Checking fuel tank vacuum relief valve opening
i.e.: (J-41416) pressure
G
H
S-NT815
S-NT705
S-NT779
PBIB2653E
SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of I
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from both the crankshaft position sensor and the mass air
J
flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat- K
ing conditions as listed below.
<Fuel increase>
● During warm-up L
● When starting the engine
● During acceleration
● Hot-engine operation M
● When selector lever is changed from N to D (A/T models)
● High-load, high-speed operation
<Fuel decrease>
● During deceleration
● During high engine speed operation
PBIB3020E
The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission control.
The three way catalyst (manifold) can then better reduce CO, HC and NOx emissions. This system uses air
fuel ratio (A/F) sensor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The
ECM adjusts the injection pulse width according to the sensor voltage signal. For more information about air
fuel ratio (A/F) sensor 1, refer to EC-221, "DTC P0130 A/F SENSOR 1" . This maintains the mixture ratio
within the range of stoichiometric (ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching
characteristics of air fuel ratio (A/F) sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal
from heated oxygen sensor 2.
Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
● Deceleration and acceleration
● High-load, high-speed operation
● Malfunction of air fuel ratio (A/F) sensor 1 or its circuit
● Insufficient activation of air fuel ratio (A/F) sensor 1 at low engine coolant temperature
● High engine coolant temperature
● During warm-up
● After shifting from N to D (A/T models)
● When starting the engine
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from air fuel ratio (A/F)
sensor 1. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to
the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as orig-
inally designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and characteristic
changes during operation (i.e., fuel injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim.
“Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from air fuel ratio (A/F) sensor 1 indicates whether the mixture ratio is RICH or LEAN com-
pared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and
an increase in fuel volume if it is lean.
“Long term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment.
EC
SEF337W D
Two types of systems are used.
Sequential Multiport Fuel Injection System
Fuel is injected into each cylinder during each engine cycle according to the firing order. This system is used E
when the engine is running.
Simultaneous Multiport Fuel Injection System
F
Fuel is injected simultaneously into all four cylinders twice each engine cycle. In other words, pulse signals of
the same width are simultaneously transmitted from the ECM.
The four fuel injectors will then receive the signals two times for each engine cycle.
This system is used when the engine is being started and/or if the fail-safe system (CPU) is operating. G
FUEL SHUT-OFF
Fuel to each cylinder is cut off during deceleration, operation of the engine at excessively high speeds or oper- H
ation of the vehicle at excessively high speeds.
Electronic Ignition (EI) System UBS00L2I
SYSTEM DESCRIPTION
Firing order: 1 - 3 - 4 - 2
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of the
engine. The ignition timing data is stored in the ECM.
The ECM receives information such as the injection pulse width and camshaft position sensor (PHASE) sig-
nal. Computing this information, ignition signals are transmitted to the power transistor.
During the following conditions, the ignition timing is revised by the ECM according to the other data stored in
the ECM.
● At starting
● During warm-up
● At idle
● At low battery voltage
SYSTEM DESCRIPTION
If the engine speed is above 1,800 rpm under no load (for example, the shift position is neutral and engine
speed is over 1,800 rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies
based on engine speed.
Fuel cut will be operated until the engine speed reaches 1,500 rpm, then fuel cut will be cancelled.
NOTE:
This function is different from deceleration control listed under EC-29, "Multiport Fuel Injection (MFI) System"
.
This system improves engine operation when the air conditioner is used.
G
Under the following conditions, the air conditioner is turned OFF.
● When the accelerator pedal is fully depressed.
● When cranking the engine. H
● At high engine speeds.
● When the engine coolant temperature becomes excessively high.
● When operating power steering during low engine speed or low vehicle speed. I
● When engine speed is excessively low.
● When refrigerant pressure is excessively low or high.
J
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many
electronic control units are equipped onto a vehicle, and each control unit shares information and links with
other control units during operation (not independent). In CAN communication, control units are connected
with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less
wiring. Each control unit transmits/receives data but selectively reads required data only.
Refer to LAN-48, "CAN System Specification Chart" , about CAN communication for detail.
SYSTEM DESCRIPTION
EC
G
PBIB2037E
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel H
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank. I
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the
engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is
proportionally regulated as the air flow increases. J
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating.
PBIB2654E
EC
BBIA0594E
EVAP CANISTER
Check EVAP canister as follows:
1. Block port B .
2. Blow air into port A and check that it flows freely out of port C .
3. Release blocked port B .
4. Apply vacuum pressure to port B and check that vacuum pres-
sure exists at the ports A and C .
5. Block port A and B .
6. Apply pressure to port C and check that there is no leakage.
BBIA0639E
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
1. Wipe clean valve housing.
SEF445Y
SEF462UC
D
EVAP CANISTER E
Tighten EVAP canister as shown in the figure.
K
BBIA0566E
BBIA0567E
CAUTION:
● Never use compressed air or a high pressure pump.
● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in EVAP system.
NOTE:
● Do not start engine.
● Improper installation of EVAP service port adapter to the EVAP service port may cause a leak.
PEF838U
PEF917U
SEF200U
WITHOUT CONSULT-II
1. Attach the EVAP service port adapter securely to the EVAP ser-
vice port.
2. Attach the pressure pump with pressure gauge to the EVAP ser-
vice port adapter.
SEF462UC
PBIB1068E
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
● Put a “CAUTION: FLAMMABLE” sign in workshop.
● Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
● Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
● Before removing fuel line parts, carry out the following procedures:
– Put drained fuel in an explosion-proof container and put lid on securely.
– Release fuel pressure from fuel line. Refer to EC-85, "FUEL PRESSURE RELEASE" .
– Disconnect battery ground cable.
● Always replace O-ring when the fuel gauge retainer is removed.
● Do not kink or twist hose and tube when they are installed.
● Do not tighten hose and clamps excessively to avoid damaging hoses.
● After installation, run engine and check for fuel leaks at connection.
● Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
H
BBIA0558E
L
>> Repair or replace EVAP hose.
BBIA0558E
>> GO TO 4.
SEF665U
BBIA0568E
Without CONSULT-II
1. Remove fuel tank. Refer to FL-12, "FUEL TANK" .
2. Drain fuel from the tank as follows:
a. Remove fuel gauge retainer.
b. Drain fuel from the tank using a handy pump into a fuel container.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one.
c. Put fuel tank upside down.
EC
BBIA0568E
G
Description UBS00L2W
SYSTEM DESCRIPTION
PBIB0492E
PBIB1588E
PBIB1589E
S-ET277
D
Description UBS00L2Y
The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including: EC
Emission-related diagnostic information Diagnostic service
Diagnostic Trouble Code (DTC) Service $03 of SAE J1979
C
Freeze Frame data Service $02 of SAE J1979
System Readiness Test (SRT) code Service $01 of SAE J1979
1st Trip Diagnostic Trouble Code (1st Trip DTC) Service $07 of SAE J1979 D
1st Trip Freeze Frame data
Test values and Test limits Service $06 of SAE J1979
Calibration ID Service $09 of SAE J1979 E
The above information can be checked using procedures listed in the table below.
×: Applicable —: Not applicable
F
Freeze Frame 1st trip Freeze
DTC 1st trip DTC SRT code SRT status Test value
data Frame data
CONSULT-II × × × × × × —
G
GST × × × — × × ×
ECM × ×* — — — × —
*: When DTC and 1st trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other. H
The malfunction indicator lamp (MIL) on the instrument panel lights up when the same malfunction is detected
in two consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-97,
"Fail-safe Chart" .) I
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the J
ECM memory. The MIL will not light up at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MIL lights up. The MIL lights up at the same time when the DTC is stored. <2nd K
trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MIL,
and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
×: Applicable —: Not applicable L
MIL DTC 1st trip DTC
1st trip 2nd trip 2nd trip
Items 1st trip 2nd trip 1st trip M
Lighting Lighting display-
Blinking Blinking displaying displaying displaying
up up ing
When there is an open circuit on MIL circuit, the ECM cannot warn the driver by lighting up MIL when there is
malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by means
of operating fail-safe function.
PBIB0911E
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was stored in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st
trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze
frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem-
ory is erased. Procedures for clearing the ECM memory are described in EC-54, "EMISSION-RELATED
DIAGNOSTIC INFORMATION ITEMS" .
SYSTEM READINESS TEST (SRT) CODE
System Readiness Test (SRT) code is specified in Service $01 of SAE J1979.
As part of an enhanced emissions test for Inspection & Maintenance (I/M), certain states require the status of
SRT be used to indicate whether the ECM has completed self-diagnosis of major emission systems and com-
ponents. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”, use
the information in this Service Manual to set the SRT to “CMPLT”.
In most cases the ECM will automatically complete its self-diagnosis cycle during normal usage, and the SRT
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased.
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's
normal driving pattern; the SRT will indicate “INCMP” for these items.
NOTE:
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM mem-
ory power supply is interrupted for several hours.
Revision: September 2006 EC-58 2007 Frontier
ON BOARD DIAGNOSTIC (OBD) SYSTEM
[QR]
If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates “INCMP” for one or more of the SRT items the A
vehicle is returned to the customer untested.
NOTE:
If MIL is ON during the state emissions inspection, the vehicle is also returned to the customer untested even EC
though the SRT indicates “CMPLT” for all test items. Therefore, it is important to check SRT (“CMPLT”) and
DTC (No DTCs) before the inspection.
C
When all SRT related self-diagnoses showed OK results in a single cycle (Ignition OFF-ON-OFF), the SRT will
indicate “CMPLT”. → Case 1 above
When all SRT related self-diagnoses showed OK results through several different cycles, the SRT will indicate
“CMPLT” at the time the respective self-diagnoses have at least one OK result. → Case 2 above
If one or more SRT related self-diagnoses showed NG results in 2 consecutive cycles, the SRT will also indi-
cate “CMPLT”. → Case 3 above
The table above shows that the minimum number of cycles for setting SRT as “INCMP” is one (1) for each
self-diagnosis (Case 1 & 2) or two (2) for one of self-diagnoses (Case 3). However, in preparation for the state
emissions inspection, it is unnecessary for each self-diagnosis to be executed twice (Case 3) for the following
reasons:
PBIB2320E
SRT item.
WITH GST
Selecting Service $01 with GST (Generic Scan Tool)
NO TOOLS
A SRT code itself can not be displayed while only SRT status can be.
1. Turn ignition switch ON and wait 20 seconds.
2. SRT status is indicated as shown below.
● When all SRT codes are set, MIL lights up continuously.
● When any SRT codes are not set, MIL will flash periodically for 10 seconds.
PBIB2317E
EC
PBIB2906E
TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II) E
The following is the information specified in Service $06 of SAE J1979.
The test value is a parameter used to determine whether a system/circuit diagnostic test is “OK” or “NG” while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the F
maximum or minimum value and is compared with the test value being monitored.
These data (test value and test limit) are specified by Test ID (TID) and Component ID (CID) and can be dis-
played on the GST screen.
G
Test value (GST dis-
Item Self-diagnostic test item DTC play) Test limit Conversion
TID CID
H
P0420 01H 01H Max. 1/128
CATALYST Three way catalyst function
P0420 02H 81H Min. 1
EVAP control system (Small leak) P0442 05H 03H Max. 1/128 mm2 I
EVAP
EVAP control system purge flow monitoring P0441 06H 83H Min. 20 mV
SYSTEM
EVAP control system (Very small leak) P0456 07H 03H Max. 1/128 mm2 J
P0131 41H 8EH Min. 5 mV
P0132 42H 0EH Max. 5 mV
P2A00 43H 0EH Max. 0.002 K
P2A00 44H 8EH Min. 0.002
A/F sensor 1
P0133 45H 8EH Min. 0.004
L
P0130 46H 0EH Max. 5 mV
HO2S
P0130 47H 8EH Min. 5 mV
P0133 48H 8EH Min. 0.004 M
P0139 19H 86H Min. 10mV/500 ms
P0137 1AH 86H Min. 10 mV
Heated oxygen sensor 2
P0138 1BH 06H Max. 10 mV
P0138 1CH 06H Max. 10 mV
P0032 57H 10H Max. 5 mV
A/F sensor 1 heater
HO2S P0031 58H 90H Min. 5 mV
HEATER P0038 2DH 0AH Max. 20 mV
Heated oxygen sensor 2 heater
P0037 2EH 8AH Min. 20 mV
SCIA5334E
With GST
The emission related diagnostic information in the ECM can be erased by selecting Service $04 with GST.
NOTE:
If the DTC is not for A/T related items (see EC-15, "INDEX FOR DTC" ), skip step 2.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once.
Wait at least 10 seconds and then turn it ON (engine stopped) again.
DESCRIPTION
The MIL is located on the instrument panel.
I
1. The MIL will light up when the ignition switch is turned ON with-
out the engine running. This is a bulb check.
If the MIL does not light up, refer to DI-31, "WARNING LAMPS" ,
or see EC-615, "MIL AND DATA LINK CONNECTOR" . J
2. When the engine is started, the MIL should go off.
If the MIL remains on, the on board diagnostic system has
detected an engine system malfunction. K
SEF217U
L
Engine stopped
Engine stopped
When there is an open circuit on MIL circuit, the ECM cannot warn the driver by lighting up MIL when there is
malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by means
of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MIL circuit are detected, and demands the
driver to repair the malfunction.
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
F
PBIB0092E
PBIB3005E
A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated
by the number of ten flashes. The “A” id indicated by the number of eleven flash. The length of time the
1,000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-second) - OFF (0.6-second)
cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-second OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC 0000 refers to no mal-
function. (See EC-15, "INDEX FOR DTC" )
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
The DTC can be erased from the back-up memory in the ECM by depressing accelerator pedal. Refer to EC-
69, "How to Erase Diagnostic Test Mode II (Self-diagnostic Results)" .
● If the battery is disconnected, the DTC will be lost from the backup memory within 24 hours.
● Be careful not to erase the stored memory before starting trouble diagnoses.
OBD System Operation Chart UBS00L33
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
● When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory.
● When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on. For details, refer to EC-53, "Two Trip Detection
Logic" .
● The MIL will go off after the vehicle is driven 3 times (driving pattern B) with no malfunction. The drive is
counted only when the recorded driving pattern is met (as stored in the ECM). If another malfunction
occurs while counting, the counter will reset.
SEF392S
*1: When the same malfunction is *2: MIL will go off after vehicle is driven *3: When the same malfunction is
detected in two consecutive trips, 3 times (pattern B) without any mal- detected in two consecutive trips, the
MIL will light up. functions. DTC and the freeze frame data will
be stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: The 1st trip DTC and the 1st trip
will not be displayed any longer after the first time, the 1st trip DTC and freeze frame data will be cleared at
vehicle is driven 80 times (pattern C) the 1st trip freeze frame data will be the moment OK is detected.
without the same malfunction. (The stored in ECM.
DTC and the freeze frame data still
remain in ECM.)
*7: When the same malfunction is *8: 1st trip DTC will be cleared when
detected in the 2nd trip, the 1st trip vehicle is driven once (pattern C)
freeze frame data will be cleared. without the same malfunction after
DTC is stored in ECM.
SEF393SD
*1: When the same malfunction is *2: MIL will go off after vehicle is driven *3: When the same malfunction is
detected in two consecutive trips, 3 times (pattern B) without any mal- detected in two consecutive trips, the
MIL will light up. functions. DTC and the freeze frame data will
be stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: 1st trip DTC will be cleared after
will not be displayed any longer after the first time, the 1st trip DTC and vehicle is driven once (pattern B)
vehicle is driven 40 times (pattern A) the 1st trip freeze frame data will be without the same malfunction.
without the same malfunction. stored in ECM.
(The DTC and the freeze frame data
still remain in ECM.)
*7: When the same malfunction is
detected in the 2nd trip, the 1st trip
freeze frame data will be cleared.
EC
G
AEC574
● The A counter will be cleared when the malfunction is detected regardless of (1) - (4).
● The A counter will be counted up when (1) - (4) are satisfied without the same malfunction. H
● The DTC will not be displayed after the A counter reaches 40.
<Driving Pattern B>
I
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system.
● The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
J
● The B counter will be counted up when driving pattern B is satisfied without any malfunctions.
● The MIL will go off when the B counter reaches 3 (*2 in “OBD SYSTEM OPERATION CHART”).
K
1. INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
– Harness connectors for improper connections
– Wiring harness for improper connections, pinches and cut
– Vacuum hoses for splits, kinks and improper connections
– Hoses and ducts for leaks
– Air cleaner clogging
– Gasket
3. Confirm that electrical or mechanical loads are not applied.
– Headlamp switch is OFF. SEF983U
SEF976U
SEF977U
2. REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3.
E
PBIA8513J
SEF058Y
I
Without CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no load, then run engine at idle speed for about J
1 minute.
3. Check idle speed. Refer to EC-81, "IDLE SPEED" .
K
M/T: 625 ± 50 rpm (in Neutral position)
A/T: 700 ± 50 rpm (in P or N position)
OK or NG L
OK >> GO TO 10.
NG >> GO TO 4.
M
4. PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-83, "Accelerator Pedal Released Position Learning" .
>> GO TO 5.
>> GO TO 6.
>> GO TO 4.
BBIA0633E
E
11. PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
F
2. Perform EC-83, "Accelerator Pedal Released Position Learning" .
>> GO TO 12. G
>> GO TO 13.
I
13. PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-83, "Idle Air Volume Learning" . J
Is Idle Air Volume Learning carried out successfully?
Yes or No
Yes >> GO TO 14. K
No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
L
14. CHECK TARGET IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and warm it up to normal operating temperature. M
2. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
Refer to EC-81, "IDLE SPEED" .
M/T: 625 ± 50 rpm (in Neutral position)
A/T: 700 ± 50 rpm (in P or N position)
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed. Refer to EC-81, "IDLE SPEED" .
M/T: 625 ± 50 rpm (in Neutral position)
SEF174Y
A/T: 700 ± 50 rpm (in P or N position)
OK or NG
OK >> GO TO 15.
NG >> GO TO 17.
BBIA0633E
>> GO TO 4.
IDLE SPEED A
With CONSULT-II
Check idle speed in “DATA MONITOR” mode with CONSULT-II.
EC
SEF058Y
E
With GST
Check idle speed in Service $01 with GST.
IGNITION TIMING F
Any of following two methods may be used.
Method A G
1. Attach timing light to loop wire as shown.
BBIA0644E
BBIA0633E
Method B
1. Remove No. 1 ignition coil.
BBIA0604E
BBIA0605E
SEF166Y
BBIA0633E
DESCRIPTION
VIN Registration is an operation to registering VIN in ECM. It must be performed each time ECM is replaced.
NOTE:
Accurate VIN which is registered in ECM may be required for Inspection & Maintenance (I/M).
OPERATION PROCEDURE
With CONSULT-II
1. Check the VIN of the vehicle and note it. Refer to GI-48, "IDENTIFICATION INFORMATION" .
2. Turn ignition switch ON and engine stopped.
EC
PBIB2242E
D
Accelerator Pedal Released Position Learning UBS00S4N
DESCRIPTION
Accelerator Pedal Released Position Learning is an operation to learn the fully released position of the accel-
E
erator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each time
harness connector of accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE F
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds. G
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
H
Throttle Valve Closed Position Learning UBS00S4O
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to learn the fully closed position of the throttle valve by
I
monitoring the throttle position sensor output signal. It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE J
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds. K
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume Learning UBS00S4P
DESCRIPTION L
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:
● Each time electric throttle control actuator or ECM is replaced. M
● Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
● Battery voltage: More than 12.9V (At idle)
● Engine coolant temperature: 70 - 95°C (158 - 203°F)
● Park/neutral position (PNP) switch: ON
● Electric load switch: OFF
(Air conditioner, headlamp)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine
is started the headlamp will not be illuminated.
● Steering wheel: Neutral (Straight-ahead position)
● Vehicle speed: Stopped
● Transmission: Warmed-up
SEF217Z
SEF454Y
Without CONSULT-II
NOTE:
● It is better to count the time accurately with a clock.
● It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
1. Perform EC-83, "Accelerator Pedal Released Position Learning" .
H
SEC897C
12. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the
specifications. Refer to EC-81, "Idle Speed and Ignition Timing Check" . I
ITEM SPECIFICATION
Idle speed M/T: 625 ± 50 rpm (in Neutral position) J
A/T: 700 ± 50 rpm (in P or N position)
Ignition timing M/T: 15 ± 5° BTDC (in Neutral position)
A/T: 15 ± 5° BTDC (in P or N position)
K
13. If idle speed and ignition timing are not within the specification, Idle Air Volume Learning will not be carried
out successfully. In this case, find the cause of the incident by referring to the DIAGNOSTIC PROCE-
DURE below.
L
DIAGNOSTIC PROCEDURE
If idle air volume learning cannot be performed successfully, proceed as follows:
1. Check that throttle valve is fully closed. M
2. Check PCV valve operation.
3. Check that downstream of throttle valve is free from air leakage.
4. When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and eliminate the cause of the incident.
It is useful to perform EC-137, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
5. If any of the following conditions occur after the engine has started, eliminate the cause of the
incident and perform Idle Air Volume Learning all over again:
● Engine stalls.
● Erroneous idle.
SEF214Y
Without CONSULT-II
1. Remove fuel pump fuse located in IPDM E/R.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
BBIA0534E
● To avoid unnecessary force or tension to hose, use moderately long fuel hose for fuel pressure check.
● Do not use the fuel hose for checking fuel pressure with damage or cracks on it.
● Keep the original fuel hose to be free from intrusion of dust or foreign substances with a suitable cover.
● When reconnecting fuel hose, check the original fuel hose for D
damage and abnormality.
● Use a torque driver to tighten clamps.
If OK, replace fuel level sensor unit, fuel filter and fuel pump assembly. M
If NG, repair or replace.
Method B
CAUTION:
● Be careful not to scratch or get the fuel hose connection area dirty when servicing, so that the
quick connector o-ring maintains sealability.
● Use Fuel Pressure Gauge Kit J-44321 and Fuel Pressure Gauge Adapter J-44321-6 to check fuel
pressure.
1. Release fuel pressure to zero. Refer to EC-85, "FUEL PRESSURE RELEASE" .
2. Remove fuel hose using Quick Connector Release J-45488. Refer to EM-29, "FUEL INJECTOR AND
FUEL TUBE" .
● Do not twist or kink fuel hose because it is plastic hose.
● During fuel pressure check, check for fuel leakage from fuel
connection every 3 minutes.
● Fuel pump
If OK, replace fuel level sensor unit, fuel filter and fuel pump assembly.
If NG, repair or replace.
9. Before disconnecting Fuel Pressure Gauge and Fuel Pressure Gauge Adapter J-44321-6, release fuel
pressure to zero. Refer to EC-85, "FUEL PRESSURE RELEASE" .
INTRODUCTION
The engine has an ECM to control major systems such as fuel con- EC
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac- C
uum leaks, fouled spark plugs, or other malfunctions with the engine.
MEF036D
E
SEF233G
I
A visual check only may not find the cause of the incidents. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the WORK FLOW on EC-90, "WORK FLOW" . J
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under K
what conditions they occur. A DIAGNOSTIC WORKSHEET like the
example on EC-94, "Worksheet Sample" should be used.
Start your diagnosis by looking for conventional malfunctions first. L
This will help troubleshoot driveability malfunctions on an electroni-
SEF234G
cally controlled engine vehicle.
M
PBIB2267E
>> GO TO 2.
C
2. CHECK DTC* 1
1. Check DTC*1 . D
1
2. Perform the following procedure if DTC* is displayed.
1 2
– Record DTC* and freeze frame data* . (Print them out with CONSULT-II or GST.)
E
– Erase DTC*1 . (Refer to EC-66, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMA-
TION" .)
– Study the relationship between the cause detected by DTC*1 and the symptom described by the cus- F
tomer. (Symptom Matrix Chart is useful. Refer to EC-98, "Symptom Matrix Chart" .)
3. Check related service bulletins for information.
Is any symptom described and any DTC detected? G
1
Symptom is described, DTC* is displayed>>GO TO 3.
Symptom is described, DTC*1 is not displayed>>GO TO 4.
H
Symptom is not described, DTC*1 is displayed>>GO TO 5.
K
>> GO TO 5.
>> GO TO 6.
With CONSULT-II>>GO TO 7.
Without CONSULT-II>>GO TO 9.
SEF601Z
>> GO TO 10.
● Fuel filler cap was left off or incorrectly screwed on, allowing fuel
to evaporate into the atmosphere.
MTBL0017
A
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
● If DTC U1000 and/or U1001 is displayed with other DTC, first perform the trouble diagnosis for EC
DTC U1000 and U1001. Refer to EC-156, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
● If DTC U1010 is displayed with other DTC, first perform the trouble diagnosis for DTC U1010. Refer
to EC-159, "DTC U1010 CAN COMMUNICATION" . C
A
When the DTC listed below is detected, the ECM enters fail-safe mode and the MIL lights up.
DTC No. Detected items Engine operating condition in fail-safe mode
P0102 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut. EC
P0103
P0117 Engine coolant tempera- Engine coolant temperature will be determined by ECM based on the time after turning
P0118 ture sensor circuit ignition switch ON or START.
C
CONSULT-II displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided (CONSULT-
Condition
II display)
D
Just as ignition switch is turned
40°C (104°F)
ON or START
More than approx. 4 minutes after
ignition ON or START
80°C (176°F) E
● When there is an open circuit on MIL circuit, the ECM cannot warn the driver by lighting up MIL when
there is malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously
detected as NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit
is open by means of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MIL circuit are detected, and demands
the driver to repair the malfunction.
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
ROUGH IDLE/HUNTING
page
IDLING VIBRATION
ENGINE STALL
ROUGH IDLE/HUNTING
page
IDLING VIBRATION
D
ENGINE STALL
E
ROUGH IDLE/HUNTING
page
IDLING VIBRATION
ENGINE STALL
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank FL-12
5
Fuel piping 5 5 5 5 5 5 EM-29
Vapor lock —
5
Valve deposit —
Poor fuel (Heavy weight gaso- 5 5 5 5 5 5 5
—
line, Low octane)
Air Air duct EM-16
Air cleaner EM-16
Air leakage from air duct
(Mass air flow sensor —electric EM-16
5 5 5 5 5 5
throttle control actuator)
5 5 5 5
Electric throttle control actuator EM-18
Air leakage from intake manifold/
EM-18
Collector/Gasket
Cranking Battery SC-4
1 1 1 1 1 1 1 1
Generator circuit SC-25
Starter circuit 3 SC-10
Signal plate/Flywheel/Drive plate 6 EM-75
Park/neutral position (PNP) MT-11 or
4
switch AT-106
Engine Cylinder head
5 5 5 5 5 5 5 5 EM-60
Cylinder head gasket 4 3
Cylinder block
Piston 4
Piston ring
6 6 6 6 6 6 6 6 EM-75
Connecting rod
Bearing
Crankshaft
ROUGH IDLE/HUNTING
page
IDLING VIBRATION
D
ENGINE STALL
E
BBIA0608E
EC
BBIA0609E
BBIA0638E
BBIA0610E
EC
BBIA0611E
BBIA0645E
EC
BBIA0640E
PBIB2655E
EC
BBWA2407E
BBWA2408E
EC
PBIB1192E D
PREPARATION E
ECM located in the engine room passenger side behind reservoir
tank.
F
H
BBIA0537E
[Engine is running] M
2 Y A/F sensor 1 heater ● Warm-up condition
● Idle speed
PBIB1584E
0 - 14V
PBIB0534E
0 - 14V
PBIB0533E
[Engine is running]
BATTERY VOLTAGE
● Warm-up condition
(11 - 14V)
● Idle speed
7 - 10V
Intake valve timing control
11 LG
solenoid valve [Engine is running]
● Warm-up condition
● Engine speed: 2,500 rpm
PBIB1790E
[Engine is running]
0.5 - 4.0V
Power steering pressure ● Steering wheel: Being turned
12 P
sensor [Engine is running]
0.4 - 0.8V
● Steering wheel: Not being turned
Approximately 3.0V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on
rpm at idle.
Crankshaft position sensor PBIB0527E
13 G
(POS)
Approximately 3.0V
[Engine is running]
● Engine speed: 2,000 rpm
PBIB0528E
1.0 - 4.0V
[Engine is running] EC
● Warm-up condition
● Idle speed
NOTE: C
The pulse cycle changes depending on
rpm at idle.
PBIB0525E
Camshaft position sensor
14 Y D
(PHASE)
1.0 - 4.0V
[Engine is running] E
● Engine speed: 2,000 rpm
F
PBIB0526E
[Engine is running]
15 W Knock sensor Approximately 2.5V
● Idle speed G
16 V Approximately 3.1V
[Engine is running]
35 O Approximately 2.6V
A/F sensor 1 ● Warm-up condition H
56 W Approximately 2.3V
● Idle speed
75 L Approximately 2.3V
BATTERY VOLTAGE
I
[Engine is running] (11 - 14V)
● Warm-up condition
● Idle speed J
NOTE:
The pulse cycle changes depending on
rpm at idle.
22 LG Fuel injector No. 3 K
PBIB0529E
23 SB Fuel injector No. 1
41 R Fuel injector No. 4 BATTERY VOLTAGE
42 O Fuel injector No. 2
(11 - 14V) L
[Engine is running]
● Warm-up condition
● Engine speed: 2,000 rpm
M
PBIB0530E
[Engine is running]
● Engine speed: About 2,000 rpm (More
than 100 seconds after starting engine)
PBIB2652E
0 - 0.1V
[Engine is running] EC
● Warm-up condition
● Idle speed
NOTE: C
The pulse cycle changes depending on
61 L Ignition signal No. 3 rpm at idle.
PBIB0521E
62 Y Ignition signal No. 1
80 GR Ignition signal No. 4 D
0 - 0.2V
81 G Ignition signal No. 2
[Engine is running]
E
● Warm-up condition
● Engine speed: 2,000 rpm
F
PBIB0522E
[Engine is running]
Sensor ground
66 B ● Warm-up condition Approximately 0V G
(Throttle position sensor)
● Idle speed
[Engine is running]
67 B Sensor ground ● Warm-up condition Approximately 0V H
● Idle speed
Sensor power supply
68 G (Power steering pressure [Ignition switch: ON] Approximately 5V I
sensor)
[Ignition switch: ON]
● Engine: Stopped J
Less than 4.75V
● Shift lever: D (A/T) or 1st (M/T)
● Accelerator pedal: Fully released
69 R Throttle position sensor 2
[Ignition switch: ON] K
● Engine: Stopped
More than 0.36V
● Shift lever: D (A/T) or 1st (M/T)
● Accelerator pedal: Fully depressed L
[Engine is running]
● Warm-up condition
70 BR Refrigerant pressure sensor 1.0 - 4.0V M
● Both A/C switch and blower fan switch: ON
(Compressor operates)
[Engine is running]
71 R Battery current sensor ● Battery: Fully charged* Approximately 2.6 - 3.5V
● Idle speed
Approximately 0 - 4.8V
Engine coolant temperature
73 Y [Engine is running] Output voltage varies with
sensor
engine coolant temperature.
[Engine is running]
● Revving engine from idle up to 3,000 rpm
quickly after the following conditions are
met.
74 W Heated oxygen sensor 2 0 - Approximately 1.0V
– Engine: After warming up
– Keeping the engine speed between 3,500
and 4,000 rpm for 1 minute and at idle for 1
minute under no load
BATTERY VOLTAGE
[Ignition switch: OFF]
104 O Throttle control motor relay (11 - 14V)
[Ignition switch: ON] 0 - 1.0V
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
*: Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to SC-5, "SPECIFIC GRAVITY CHECK" .
FUNCTION
Diagnostic test mode Function
This mode enables a technician to adjust some devices faster and more accurately by following the
Work support
indications on the CONSULT-II unit.
Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame data
Self-diagnostic results
can be read and erased quickly.*
Data monitor Input/Output data in the ECM can be read.
Input/Output of the specification for Basic fuel schedule, AFM, A/F feedback control value and the
Data monitor (SPEC)
other data monitor items can be read.
CAN diagnostic support
The results of transmit/receive diagnosis of CAN communication can be read.
monitor
Diagnostic Test Mode in which CONSULT-II drives some actuators apart from the ECMs and also
Active test
shifts some parameters in a specified range.
Function test This mode is used to inform customers when their vehicle condition requires periodic maintenance.
DTC & SRT confirmation The status of system monitoring tests and the self-diagnosis status/result can be confirmed.
ECM part number ECM part number can be read.
*: The following emission-related diagnostic information is cleared when the ECM memory is erased.
● Diagnostic trouble codes
● 1st trip diagnostic trouble codes
● Freeze frame data
● 1st trip freeze frame data
● System readiness test (SRT) codes
● Test values
INSPECTION PROCEDURE
Refer to GI-38, "CONSULT-II Start Procedure" .
WORK SUPPORT MODE
Work Item
WORK ITEM CONDITION USAGE
FUEL PRESSURE RELEASE ● FUEL PUMP WILL STOP BY TOUCHING “START” DUR- When releasing fuel pressure
ING IDLING. from fuel line
CRANK A FEW TIMES AFTER ENGINE STALLS.
IDLE AIR VOL LEARN ● THE IDLE AIR VOLUME THAT KEEPS THE ENGINE When learning the idle air volume
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM.
SELF-LEARNING CONT ● THE COEFFICIENT OF SELF-LEARNING CONTROL When clearing the coefficient of
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF- self-learning control value
FICIENT.
SEF707X
Operation
1. “AUTO TRIG”
● While trying to detect the DTC/1st trip DTC by performing the DTC Confirmation Procedure, be sure to
select to “DATA MONITOR (AUTO TRIG)” mode. You can confirm the malfunction at the moment it is
detected.
● While narrowing down the possible causes, CONSULT-II should be set in “DATA MONITOR (AUTO
TRIG)” mode, especially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twisting) the suspicious connectors, compo-
nents and harness in the DTC Confirmation Procedure, the moment a malfunction is found the DTC/1st
trip DTC will be displayed. (Refer to “Incident Simulation Tests” in GI-27, "How to Perform Efficient
Diagnosis for an Electrical Incident" .)
2. “MANU TRIG”
● If the malfunction is displayed as soon as “DATA MONITOR” is selected, reset CONSULT-II to “MANU
TRIG”. By selecting “MANU TRIG” you can monitor and store the data. The data can be utilized for fur-
ther diagnosis, such as a comparison with the value for the normal operating condition.
EC
PBIB0197E
I
Generic Scan Tool (GST) Function UBS00L3M
DESCRIPTION
Generic Scan Tool (OBDII scan tool) complying with SAE J1978 has J
8 different functions explained below.
ISO9141 is used as the protocol.
The name “GST” or “Generic Scan Tool” is used in this service man-
ual. K
SEF139P
M
FUNCTION
Diagnostic service Function
This diagnostic service gains access to current emission-related data values, including
Service $01 READINESS TESTS
analog inputs and outputs, digital inputs and outputs, and system status information.
This diagnostic service gains access to emission-related data value which were stored by
Service $02 (FREEZE DATA) ECM during the freeze frame. For details, refer to EC-58, "FREEZE FRAME DATA AND
1ST TRIP FREEZE FRAME DATA" .
This diagnostic service gains access to emission-related power train trouble codes which
Service $03 DTCs
were stored by ECM.
D
BBIA0538E
SEF398S H
SEF416S
L
CONSULT-II Reference Value in Data Monitor UBS00L3N
Remarks:
● Specification data are reference values.
● Specification data are output/input values which are detected or supplied by the ECM at the connector. M
* Specification data may not be directly related to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in
spite of the ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM
according to the signals input from the camshaft position sensor and other ignition timing related sensors.
MONITOR ITEM CONDITION SPECIFICATION
Almost the same speed
ENG SPEED ● Run engine and compare the CONSULT-II value with tachometer indication. as the tachometer indica-
tion.
MAS A/F SE-B1 ● See EC-137, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
B/FUEL SCHDL ● See EC-137, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
A/F ALPHA-B1 ● See EC-137, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
COOLAN TEMP/S ● Engine: After warming up More than 70°C (158°F)
A/F SEN1 (B1) ● Engine: After warming up Maintaining engine speed at 2,000 rpm Fluctuates around 1.5V
ACCEL SEN 1 ● Ignition switch: ON Accelerator pedal: Fully released 0.6 - 0.95V
ACCEL SEN 2*1 (Engine stopped) Accelerator pedal: Fully depressed Less than 4.75V
● Ignition switch: ON Accelerator pedal: Fully released More than 0.36V
THRTL SEN 1
(Engine stopped)
THRTL SEN 2*1 Accelerator pedal: Fully depressed Less than 4.75V
● Shift lever: D (A/T) or 1st (M/T)
EVAP SYS PRES ● Ignition switch: ON Approx. 1.8 - 4.8V
START SIGNAL ● Ignition switch: ON → START → ON OFF → ON → OFF
● Engine: After warming up, idle the Steering wheel: Not being turned OFF
PW/ST SIGNAL
engine Steering wheel: Being turned ON
Lighting switch: 2nd ON
LOAD SIGNAL ● Ignition switch: ON
Lighting switch: OFF OFF
IGNITION SW ● Ignition switch: ON → OFF → ON ON → OFF → ON
A
The following are the major sensor reference graphs in “DATA MONITOR” mode.
CLSD THL POS, ACCEL SEN 1, THRTL SEN 1
Below is the data for “CLSD THL POS”, “ACCEL SEN 1” and “THRTL SEN 1” when depressing the accelera- EC
tor pedal with the ignition switch ON and with shift lever in D (A/T) or 1st (M/T) position.
The signal of “ACCEL SEN 1” and “THRTL SEN 1” should rise gradually without any intermittent drop or rise
after “CLSD THL POS” is changed from ON to OFF.
C
F
PBIB0198E
ENG SPEED, MAS A/F SE-B1, THRTL SEN 1, HO2S2 (B1), INJ PULSE-B1
Below is the data for “ENG SPEED”, “MAS A/F SE-B1”, “THRTL SEN 1”, “HO2S2 (B1)” and “INJ PULSE-B1” G
when revving engine quickly up to 4,800 rpm under no load after warming up engine sufficiently.
Each value is for reference, the exact value may vary.
H
PBIB2445E
PBIB2099E
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR
(SPEC)” mode of CONSULT-II during normal operation of the Engine Control System. When the value in EC
“DATA MONITOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When
the value in “DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may
have one or more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the C
MIL.
The SP value will be displayed for the following three items:
● B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor- D
rection)
● A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
● MAS A/F SE-B1 (The signal voltage of the mass air flow sensor) E
NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale dis-
K
play.
1. Perform EC-76, "Basic Inspection" .
2. Confirm that the testing conditions indicated above are met. L
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE-
B1” in “DATA MONITOR (SPEC)” mode with CONSULT-II.
4. Make sure that monitor items are within the SP value. M
5. If NG, go to EC-138, "Diagnostic Procedure" .
SEF601Z
OVERALL SEQUENCE
PBIB2318E
EC
PBIB3213E
PBIB2332E
PBIB2332E
PBIB0133E
>> GO TO 11.
>> GO TO 14.
>> GO TO 16.
G
PBIB2332E
21. DISCONNECT AND RECONNECT MASS AIR FLOW SENSOR HARNESS CONNECTOR
1. Stop the engine.
2. Disconnect mass air flow sensor harness connector. Check pin terminal and connector for damage and
then reconnect it again.
>> GO TO 22.
PBIB2370E
>> GO TO 29.
J
PBIB2370E
Check for the cause of air leak after the mass air flow sensor. Refer to the following.
● Disconnection, looseness, and cracks in air duct L
● Looseness of oil filler cap
● Disconnection of oil level gauge
● Open stuck, breakage, hose disconnection, or cracks of PCV valve M
● Disconnection or cracks of EVAP purge hose, open stuck of EVAP canister purge volume control solenoid
valve
● Malfunctioning seal of rocker cover gasket
● Disconnection, looseness, or cracks of hoses, such as vacuum hose, connecting to intake air system
parts
● Malfunctioning seal of intake air system, etc.
>> GO TO 30.
Intermittent incidents may occur. In many cases, the malfunction resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the customer's EC
complaint often do not recur on (1st trip) DTC visits. Realize also that the most frequent cause of Intermittent
Incidents occurrences is poor electrical connections. Because of this, the conditions under which the incident
occurred may not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may
not indicate the specific malfunctioning area. C
1. INSPECTION START G
Erase (1st trip) DTCs. Refer to EC-66, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMA-
TION" .
H
>> GO TO 2.
BBWA1889E
BBWA1792E
1. INSPECTION START E
Start engine.
Is engine running?
F
Yes or No
Yes >> GO TO 8.
No >> GO TO 2.
G
2. CHECK ECM POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF and then ON. H
2. Check voltage between ECM terminal 109 and ground with
CONSULT-II or tester.
Voltage: Battery voltage I
OK or NG
OK >> GO TO 4. J
NG >> GO TO 3.
K
MBIB0015E
>> Repair open circuit or short to ground or short to power in harness or connectors.
BBIA0614E
OK or NG
OK >> GO TO 5.
NG >> Repair or replace ground connections.
PBIB2658E
PBIB1191E
J
10. CHECK ECM POWER SUPPLY CIRCUIT-V
1. Disconnect ECM harness connector.
K
2. Disconnect IPDM E/R harness connector E119.
3. Check harness continuity between ECM terminals 119, 120 and IPDM E/R terminal 4.
Refer to Wiring Diagram.
L
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG M
OK >> GO TO 16.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
BBIA0614E
OK or NG
OK >> GO TO 14.
NG >> Repair or replace ground connections.
Ground connections are very important to the proper operation of electrical and electronic circuits. Ground
connections are often exposed to moisture, dirt and other corrosive elements. The corrosion (rust) can
become an unwanted resistance. This unwanted resistance can change the way a circuit works.
PBIB1870E
Description UBS00L3Y
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many
electronic control units are equipped onto a vehicle, and each control unit shares information and links with
other control units during operation (not independent). In CAN communication, control units are connected
with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less
wiring. Each control unit transmits/receives data but selectively reads required data only.
On Board Diagnosis Logic UBS00L3Z
Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
● When ECM is not transmitting or receiving
U1000*1
CAN communication signal of OBD (emission
1000*1 related diagnosis) for 2 seconds or more. ● Harness or connectors
CAN communication
● When ECM is not transmitting or receiving (CAN communication line is open or
line
U1001*2 CAN communication signal other than OBD shorted)
1001*2 (emission related diagnosis) for 2 seconds or
more.
*1: This self-diagnosis has the one trip detection logic (A/T models).
The MIL will not light up for this diagnosis (M/T models).
*2: The MIL will not light up for this diagnosis.
EC
BBWA2409E
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many EC
electronic control units are equipped onto a vehicle, and each control unit shares information and links with
other control units during operation (not independent). In CAN communication, control units are connected
with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less
wiring. Each control unit transmits/receives data but selectively reads required data only. C
This self-diagnosis has the one trip detection logic (A/T models). D
The MIL will not light up for this diagnosis (M/T models).
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
E
U1010 When detecting error during the initial diagno-
CAN communication bus ● ECM
1010 sis for CAN controller of each control unit.
SEF058Y
J
WITH GST
Follow the procedure “WITH CONSULT-II” above.
K
1. INSPECTION START
With CONSULT-II
1. Turn ignition switch ON.
2. Select “SELF-DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”.
4. Perform DTC Confirmation Procedure.
See EC-159, "DTC Confirmation Procedure" .
5. Is the DTC U1010 displayed again?
With GST
1. Turn ignition switch ON.
2. Select “Service $04” with GST.
3. Perform DTC Confirmation Procedure.
See EC-159, "DTC Confirmation Procedure" .
4. Is the DTC U1010 displayed again?
Yes or No
Yes >> GO TO 2.
No >> INSPECTION END
2. REPLACE ECM
1. Replace ECM.
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to
BL-121, "ECM Re-communicating Function" .
3. Perform EC-82, "VIN Registration" .
4. Perform EC-83, "Accelerator Pedal Released Position Learning" .
5. Perform EC-83, "Throttle Valve Closed Position Learning" .
6. Perform EC-83, "Idle Air Volume Learning" .
SYSTEM DESCRIPTION
Sensor Input signal to ECM ECM function Actuator EC
Crankshaft position sensor (POS) Engine speed
Camshaft position sensor (PHASE) Piston position
Intake valve Intake valve timing control
Engine coolant temperature sensor Engine coolant temperature timing control solenoid valve C
Wheel sensor Vehicle speed*
*: This signal is sent to ECM through CAN communication line.
D
PBIB3279E
J
This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the intake
valve.
The ECM receives signals such as crankshaft position, camshaft position, engine speed, and engine coolant
temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve timing control solenoid K
valve depending on driving status. This makes it possible to control the shut/open timing of the intake valve to
increase engine torque in low/mid speed range and output in high-speed range.
L
CONSULT-II Reference Value in Data Monitor Mode UBS00L44
Trouble diagnosis
DTC No. Detecting condition Possible cause
name
● Crankshaft position sensor (POS)
● Camshaft position sensor (PHASE)
● Intake valve control solenoid valve
P0011 Intake valve timing There is a gap between angle of target and ● Accumulation of debris to the signal pick-up
0011 control performance phase-control angle degree. portion of the camshaft
● Timing chain installation
● Foreign matter caught in the oil groove for
intake valve timing control
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode.
Detected items Engine operating condition in fail-safe mode
Intake valve timing control The signal is not energized to the solenoid valve and the valve control does not function
CAUTION:
Always drive at a safe speed.
NOTE:
● If DTC P0011 is displayed with DTC P0075, first perform trouble diagnosis for DTC P0075. Refer to
EC-176, "DTC P0075 IVT CONTROL SOLENOID VALVE" .
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10V and 16V at
idle.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
2. Start engine and warm it up to the normal operating tempera-
ture.
3. Maintain the following conditions for at least 10 consecutive sec-
onds.
Hold the accelerator pedal as steady as possible.
ENG SPEED 500 - 2,000 rpm (A constant rotation is maintained.)
COOLAN TEMP/S More than 70°C (158°F)
PBIB0164E
B/FUEL SCHDL More than 4.3 msec
Shift lever P or N (A/T), Neutral (M/T)
4. Stop vehicle with engine running and let engine idle for 10 seconds.
5. If the 1st trip DTC is detected, go to EC-163, "Diagnostic Procedure" .
If the 1st trip DTC is not detected, go to next step.
6. Maintain the following conditions for at least 20 consecutive seconds.
ENG SPEED 1,800 - 3,175 rpm (A constant rotation is maintained.)
COOLAN TEMP/S 70 - 105°C (158 - 221°F)
Shift lever 1st or 2nd position
Driving vehicle uphill
Driving location uphill (Increased engine load will help maintain the driving
conditions required for this test.)
7. If the 1st trip DTC is detected, go to EC-163, "Diagnostic Procedure" .
Revision: September 2006 EC-162 2007 Frontier
DTC P0011 IVT CONTROL
[QR]
WITH GST
Follow the procedure “WITH CONSULT-II” above. A
1. Start engine.
2. Check oil pressure warning lamp and confirm it is not illumi- C
nated.
OK or NG
OK >> GO TO 2. D
NG >> Go to LU-6, "OIL PRESSURE CHECK" .
PBIA8559J
F
2. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EC-164, "Component Inspection" . G
OK or NG
OK >> GO TO 3.
NG >> Replace intake valve timing control solenoid valve. H
PBIB0565E
SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator EC
Camshaft position sensor (PHASE)
Engine speed Air fuel ratio (A/F) sensor Air fuel ratio (A/F) sensor 1
Crankshaft position sensor (POS)
1 heater control heater
Mass air flow sensor Amount of intake air C
The ECM performs ON/OFF duty control of the A/F sensor 1 heater corresponding to the engine operating
condition to keep the temperature of A/F sensor 1 element at the specified range.
D
CONSULT-II Reference Value in Data Monitor Mode UBS00LAO
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
The current amperage in the air fuel ratio (A/F) ● Harness or connectors G
Air fuel ratio (A/F) sensor (The A/F sensor 1 heater circuit is
P0031 sensor 1 heater circuit is out of the normal range.
1 heater control circuit open or shorted.)
0031 (An excessively low voltage signal is sent to ECM
low
through the air fuel ratio (A/F) sensor 1 heater.) ● Air fuel ratio (A/F) sensor 1 heater
H
The current amperage in the air fuel ratio (A/F) ● Harness or connectors
Air fuel ratio (A/F) sensor sensor 1 heater circuit is out of the normal range. (The A/F sensor 1 heater circuit is
P0032
1 heater control circuit (An excessively high voltage signal is sent to shorted.)
0032
high ECM through the air fuel ratio (A/F) sensor 1 I
heater.) ● Air fuel ratio (A/F) sensor 1 heater
SEF058Y
WITH GST
Follow the procedure ″WITH CONSULT-II″ above.
BBWA2837E
[Engine is running] D
2 Y A/F sensor 1 heater ● Warm-up condition
● Idle speed
E
PBIB1584E
16 V Approximately 3.1V
[Engine is running] F
35 O Approximately 2.6V
A/F sensor 1 ● Warm-up condition
56 W Approximately 2.3V
● Idle speed
75 L Approximately 2.3V
G
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
BBIA0614E
OK or NG M
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0617E
PBIB1683E
PBIB1684E
Description UBS00L4A
SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM Function Actuator
Camshaft position sensor (PHASE)
Engine speed
Crankshaft position sensor (POS) Heated oxygen sensor 2
Heated oxygen sensor 2 heater
Engine coolant temperature sensor Engine coolant temperature heater control
The ECM performs ON/OFF control of the heated oxygen sensor 2 heater corresponding to the engine speed,
amount of intake air and engine coolant temperature.
OPERATION
Engine speed rpm Heated oxygen sensor 2 heater
Above 3,600 OFF
Below 3,600 rpm after the following conditions are met.
● Engine: After warming up
ON
● Keeping the engine speed between 3,500 and 4,000 rpm for 1
minute and at idle for 1 minute under no load
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: EC
Before performing the following procedure, confirm that battery voltage is between 10.5V and 16V at
idle.
WITH CONSULT-II C
1. Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
2. Start engine and warm it up to the normal operating tempera- D
ture.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and E
4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. If 1st trip DTC is detected, go to EC-173, "Diagnostic Procedure" F
. SEF174Y
WITH GST G
Follow the procedure ″WITH CONSULT-II″ above.
BBWA2835E
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0613E
PBIB0112E
>> Repair open circuit or short to ground or short to power in harness or connectors.
SEF249Y
J
Removal and Installation UBS00L4H
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
Intake valve timing con- An improper voltage is sent to the ECM (Intake valve timing control solenoid
P0075
trol solenoid valve cir- through intake valve timing control solenoid valve circuit is open or shorted.)
0075
cuit valve.
● Intake valve timing control solenoid valve
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 5 seconds.
4. If 1st trip DTC is detected, go to EC-179, "Diagnostic Procedure"
.
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1810E
7 - 10V
Intake valve timing
11 LG
control solenoid valve [Engine is running]
● Warm-up condition
● Engine speed: 2,500 rpm
PBIB1790E
[Engine is running]
[Ignition switch: OFF]
0 - 1.0V
● For a few seconds after turning ignition switch
ECM relay OFF
111 BR
(Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning ignition (11 - 14V)
switch OFF
119 R BATTERY VOLTAGE
Power supply for ECM [Ignition switch: ON]
120 P (11 - 14V)
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
1. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT A
BBIA0622E
E
PBIB0192E
I
2. DETECT MALFUNCTION PART
Check the following. J
● Harness connectors E2, F32
● Harness for open or short between intake valve timing control solenoid valve and IPDM E/R
K
>> Repair open circuit or short to ground or short to power in harness or connectors.
3. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR L
OPEN AND SHORT
1. Turn ignition switch OFF.
M
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 11 and intake valve timing control solenoid valve termi-
nal 1. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
The mass air flow sensor (1) is placed in the stream of intake air. It
measures the intake flow rate by measuring a part of the entire EC
intake flow. The mass air flow sensor controls the temperature of the
hot wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The more air, the greater
the heat loss. C
Therefore, the electric current supplied to hot wire is changed to
maintain the temperature of the hot wire as air flow increases. The
ECM detects the air flow by means of this current change. D
PBIA9559J
E
CONSULT-II Reference Value in Data Monitor Mode UBS00L4J
J
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The sensor circuit is open or K
shorted.)
A high voltage from the sensor is sent to ECM ● Mass air flow sensor
A)
under light load driving condition.
● EVAP control system pressure L
sensor
SEF174Y
With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION B
CAUTION:
Always drive vehicle at a safe speed.
With CONSULT-II
1. Turn ignition switch ON.
2. Start engine and warm it up to normal operating temperature.
If engine cannot be started, go to EC-185, "Diagnostic Procedure" .
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Check the voltage of “MAS A/F SE-B1” with “DATA MONITOR”.
5. Increases engine speed to about 4,000 rpm.
6. Monitor the linear voltage rise in response to engine speed
increases.
If NG, go to EC-185, "Diagnostic Procedure" .
If OK, go to following step.
SEF243Y
. D
SEF534P
BBWA1922E
1. INSPECTION START
J
Which malfunction (A or B) is duplicated?
A or B
A >> GO TO 3. K
B >> GO TO 2.
BBIA0614E
OK or NG
OK >> GO TO 4.
NG >> Repair or replace ground connections.
BBIA0622E
PBIB1168E
7. CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT E
1. Check harness continuity between MAF sensor terminal 4 and ECM terminal 51.
Refer to Wiring Diagram.
F
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG G
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
H
8. CHECK INTAKE AIR TEMPERATURE SENSOR
Refer to EC-200, "Component Inspection" .
I
OK or NG
OK >> GO TO 9.
NG >> Replace intake air temperature sensor.
J
9. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-384, "Component Inspection" . K
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP control system pressure sensor. L
The mass air flow sensor (1) is placed in the stream of intake air. It
measures the intake flow rate by measuring a part of the entire
intake flow. The mass air flow sensor controls the temperature of the
hot wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The more air, the greater
the heat loss.
Therefore, the electric current supplied to hot wire is changed to
maintain the temperature of the hot wire as air flow increases. The
ECM detects the air flow by means of this current change.
PBIA9559J
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Detected items Engine operating condition in fail-safe mode
Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
EC
PROCEDURE FOR DTC P0102
With CONSULT-II
1. Turn ignition switch ON. C
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 5 seconds.
4. If DTC is detected, go to EC-193, "Diagnostic Procedure" . D
F
SEF058Y
With GST
Follow the procedure “With CONSULT-II” above. G
SEF058Y
L
With GST
Follow the procedure “With CONSULT-II” above.
M
BBWA1922E
1. INSPECTION START
J
Which malfunction (P0102 or P0103) is duplicated?
P0102 or P0103
P0102 >> GO TO 2. K
P0103 >> GO TO 3.
BBIA0614E
OK or NG
OK >> GO TO 4.
NG >> Repair or replace ground connections.
BBIA0622E
PBIB1168E
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT E
1. Check harness continuity between MAF sensor terminal 4 and ECM terminal 51.
Refer to Wiring Diagram.
F
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG G
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
H
8. CHECK MASS AIR FLOW SENSOR
Refer to EC-195, "Component Inspection" .
I
OK or NG
OK >> GO TO 9.
NG >> Replace mass air flow sensor.
J
9. CHECK INTERMITTENT INCIDENT
Refer to EC-147, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . K
b. If NG, repair or replace malfunctioning part and perform step 2 and 3 again.
If OK, go to next step.
5. Turn ignition switch OFF.
6. Disconnect mass air flow sensor harness connector and reconnect it again.
7. Perform step 2 and 3 again.
8. If NG, clean or replace mass air flow sensor.
Removal and Installation UBS00L4Y
The intake air temperature sensor is built into mass air flow sensor
(1). The sensor detects intake air temperature and transmits a signal EC
to the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise. C
PBIA9559J
E
<Reference data>
Intake air
Voltage* V Resistance kΩ F
temperature °C (°F)
25 (77) 3.3 1.800 - 2.200
80 (176) 1.2 0.283 - 0.359 G
*: This data is reference value and is measured between ECM terminal 34 (Intake air
temperature sensor) and ground.
CAUTION: H
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than ECM terminals, such as the ground. I
On Board Diagnosis Logic UBS00L50
DTC No. Trouble diagnosis name DTC detecting condition Possible cause J
P0112 Intake air temperature An excessively low voltage from the sensor is
● Harness or connectors
0112 sensor circuit low input sent to ECM.
(The sensor circuit is open or shorted.)
P0113 Intake air temperature An excessively high voltage from the sensor is ● Intake air temperature sensor K
0113 sensor circuit high input sent to ECM.
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
BBWA1923E
E
BBIA0614E
OK or NG
F
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0622E
K
3. Check voltage between mass air flow sensor terminal 5 and
ground.
Voltage: Approximately 5V L
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connectors. M
PBIB1169E
3. CHECK INTAKE AIR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between mass air flow sensor terminal 6 and ECM terminal 67.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
Revision: September 2006 EC-199 2007 Frontier
DTC P0112, P0113 IAT SENSOR
[QR]
4. CHECK INTAKE AIR TEMPERATURE SENSOR
Refer to EC-200, "Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace mass air flow sensor (with intake air temperature sensor).
PBIA9559J
SEF012P
SEF594K
E
<Reference data>
Engine coolant
Voltage* V Resistance kΩ F
temperature °C (°F)
−10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9 G
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
*: This data is reference value and is measured between ECM terminal 73 (Engine H
coolant temperature sensor) and ground. SEF012P
CAUTION:
I
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic UBS00L57
J
These self-diagnoses have the one trip detection logic.
DTC No. Trouble Diagnosis Name DTC Detecting Condition Possible Cause
K
P0117 Engine coolant temperature An excessively low voltage from the sen-
● Harness or connectors
0117 sensor circuit low input sor is sent to ECM.
(The sensor circuit is open or shorted.)
P0118 Engine coolant temperature An excessively high voltage from the sen-
● Engine coolant temperature sensor L
0118 sensor circuit high input sor is sent to ECM.
FAIL-SAFE MODE
When this malfunction is detected, the ECM enters fail-safe mode and the MIL lights up. M
Engine coolant temper- Just as ignition switch is turned ON or START 40°C (104°F)
ature sensor circuit More than approx. 4 minutes after ignition ON or
80°C (176°F)
START
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling fan operates
while engine is running.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If DTC is detected, go to EC-204, "Diagnostic Procedure" .
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1740E
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0615E
PBIB0080E
L
PBIB2005E
M
<Reference data>
Engine coolant temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
2. If NG, replace engine coolant temperature sensor.
SEF012P
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
Engine operation condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.
A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: EC
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON. C
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
D
4. If DTC is detected, go to EC-209, "Diagnostic Procedure" .
SEF058Y
WITH GST G
Follow the procedure “WITH CONSULT-II” above.
BBWA1794E
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0616E
PBIB2604E
C
>> INSPECTION END
7. CHECK THROTTLE POSITION SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT
D
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 66 and electric throttle control actuator terminal 4. E
Refer to Wiring Diagram.
Continuity should exist.
F
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8. G
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK THROTTLE POSITION SENSOR 2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT H
1. Check harness continuity between ECM terminal 69 and electric throttle control actuator terminal 3.
Refer to Wiring Diagram.
I
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG J
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
K
9. CHECK THROTTLE POSITION SENSOR
Refer to EC-212, "Component Inspection" .
L
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.
M
10. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator.
2. Perform EC-83, "Throttle Valve Closed Position Learning" .
3. Perform EC-83, "Idle Air Volume Learning" .
6. If NG, replace electric throttle control actuator and go to the next PBIB1060E
step.
7. Perform EC-83, "Throttle Valve Closed Position Learning" .
8. Perform EC-83, "Idle Air Volume Learning" .
Removal and Installation UBS00L5K
NOTE:
If DTC P0125 is displayed with P0117 or P0118, first perform the trouble diagnosis for DTC P0117 or EC
P0118. Refer to EC-201, "DTC P0117, P0118 ECT SENSOR" .
The engine coolant temperature sensor is used to detect the engine
coolant temperature. The sensor modifies a voltage signal from the
ECM. The modified signal returns to the ECM as the engine coolant C
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther-
mistor decreases as temperature increases. D
SEF594K
F
< Reference data>
Engine coolant
Voltage* V Resistance kΩ
temperature °C (°F) G
−10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9
H
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
*: This data is reference value and is measured between ECM terminal 73 (Engine I
coolant temperature sensor) and ground. SEF012P
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- J
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic UBS00L5M
K
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Voltage sent to ECM from the sensor is not ● Harness or connectors
Insufficient engine cool- practical, even when some time has passed L
P0125 (High resistance in the circuit)
ant temperature for after starting the engine.
0125 ● Engine coolant temperature sensor
closed loop fuel control ● Engine coolant temperature is insufficient for
closed loop fuel control. ● Thermostat
M
DTC Confirmation Procedure UBS00L5N
CAUTION:
Be careful not to overheat engine.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
WITH GST
Follow the procedure WITH CONSULT-II above.
Diagnostic Procedure UBS00L5O
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
D
PBIB2005E
<Reference data> E
H
SEF012P
The intake air temperature sensor is built into mass air flow sensor
(1). The sensor detects intake air temperature and transmits a signal
to the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise.
PBIA9559J
<Reference data>
Intake air
Voltage* V Resistance kΩ
temperature °C (°F)
25 (77) 3.3 1.800 - 2.200
80 (176) 1.2 0.283 - 0.359
*: This data is reference value and is measured between ECM terminal 34 (Intake air
temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic UBS00L5S
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
This test may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road
test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Wait until engine coolant temperature is less than 90°C (194°F)
a. Turn ignition switch ON.
secutive seconds. D
6. If 1st trip DTC is detected, go to EC-217, "Diagnostic Procedure" .
WITH GST E
Follow the procedure With CONSULT-II above.
Diagnostic Procedure UBS00L5U
F
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-154, "Ground Inspection" . G
J
BBIA0614E
OK or NG
K
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2. If NG, replace mass air flow sensor (with intake air temperature
sensor).
PBIA9559J
SEF012P
Engine coolant temperature has not risen enough to open the thermostat even though the engine has run long
enough. EC
This is due to a leak in the seal or the thermostat stuck open.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
● Thermostat
The engine coolant temperature does not
P0128 ● Leakage from sealing portion of thermo-
Thermostat function reach to specified temperature even though
0128 stat
the engine has run long enough.
● Engine coolant temperature sensor D
NOTE: E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: F
● For best results, perform at ambient temperature of –10°C (14°F) or higher.
● For best results, perform at engine coolant temperature of –10°C (14°F) to 69°C (156°F).
WITH CONSULT-II G
1. Replace thermostat with new one. Refer to CO-21, "THERMOSTAT AND THERMOSTAT HOUSING" .
Use only a genuine NISSAN thermostat as a replacement. If an incorrect thermostat is used, the MIL may
come on. H
2. Turn ignition switch ON.
3. Select “COOLAN TEMP/S” in “DATA MONITOR” mode with
CONSULT-II. I
4. Check that the “COOLAN TEMP/S” is above 69°C (156°F).
If it is below 69°C (156°F), go to following step.
If it is above 69°C (156°F), cool down the engine to less than J
69°C (156°F), then retry from step 1.
5. Drive vehicle for 10 consecutive minutes under the following
conditions. K
PBIB2005E
<Reference data>
Engine coolant temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
SEF012P
The A/F sensor 1 is a planar dual-cell limit current sensor. The sen-
sor element of the A/F sensor 1 is the combination of a Nernst con- EC
centration cell (sensor cell) with an oxygen-pump cell, which
transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
C
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range (0.7 <
< air).
The exhaust gas components diffuse through the diffusion gap at the D
electrode of the oxygen pump and Nernst concentration cell, where
they are brought to thermodynamic balance. SEF579Z
E
An electronic circuit controls the pump current through the oxygen-
pump cell so that the composition of the exhaust gas in the diffusion
gap remains constant at = 1. Therefore, the A/F sensor 1 is able to F
indicate air-fuel ratio by this pumping of current. In addition, a heater
is integrated in the sensor to ensure the required operating tempera-
ture of 700 - 800°C (1,292 - 1,472°F).
G
H
SEF580Z
SEF174Y
With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION B
CAUTION:
Always drive vehicle at a safe speed.
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “A/F SEN1 (B1)” in “DATA MONITOR” mode with CONSULT-II.
3. Check “A/F SEN1 (B1)” indication.
If the indication is constantly approx. 1.5V and does not fluctuates, go to EC-225, "Diagnostic Procedure" .
If the indication fluctuates around 1.5V, go to next step.
4. Select “A/F SEN1 (B1) P1276” of “A/F SEN1” in “DTC WORK SUPPORT” mode with CONSULT-II.
5. Touch “START”.
6. When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen.
ENG SPEED 1,750 - 3,200 rpm
Vehicle speed More than 64 km/h (40 MPH)
B/FUEL SCHDL 1.0 - 8.0 msec
D position with OD “OFF” (A/T)
Shift lever
4th position (M/T)
EC
SEF577Z
D
8. Make sure that “TESTING” changes to “COMPLETED”.
If “TESTING” changed to “OUT OF CONDITION”, retry from
step 6. E
9. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULT”.
If “NG” is displayed, go to EC-225, "Diagnostic Procedure" . F
G
SEF578Z
BBWA2838E
[Engine is running] D
2 Y A/F sensor 1 heater ● Warm-up condition
● Idle speed
E
PBIB1584E
16 V Approximately 3.1V
[Engine is running] F
35 O Approximately 2.6V
A/F sensor 1 ● Warm-up condition
56 W Approximately 2.3V
● Idle speed
75 L Approximately 2.3V
G
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
BBIA0614E
OK or NG M
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0617E
PBIB1683E
The A/F sensor 1 is a planar dual-cell limit current sensor. The sen-
sor element of the A/F sensor 1 is the combination of a Nernst con-
centration cell (sensor cell) with an oxygen-pump cell, which
transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range (0.7 <
< air).
The exhaust gas components diffuse through the diffusion gap at the
electrode of the oxygen pump and Nernst concentration cell, where
they are brought to thermodynamic balance. SEF579Z
SEF580Z
To judge the malfunction, the diagnosis checks that the A/F signal computed by ECM from the air fuel ratio (A/
F) sensor 1 signal is not inordinately low.
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
● Harness or connectors
P0131 Air fuel ratio (A/F) sensor 1 ● The A/F signal computed by ECM from the (A/F sensor 1 circuit is open or shorted.)
0131 circuit low voltage A/F sensor 1 signal is constantly approx. 0V.
● Air fuel ratio (A/F) sensor 1
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “A/F SEN1 (B1)” in “DATA MONITOR” mode with CONSULT-II.
NOTE:
● Keep the accelerator pedal as steady as possible during the cruising. F
● If this procedure is not completed within 1 minute after restarting engine at step 4, return to step
4.
7. If 1st trip DTC is displayed, go to EC-231, "Diagnostic Procedure" . G
WITH GST
Follow the procedure “WITH CONSULT-II” above. H
BBWA2838E
[Engine is running] D
2 Y A/F sensor 1 heater ● Warm-up condition
● Idle speed
E
PBIB1584E
16 V Approximately 3.1V
[Engine is running] F
35 O Approximately 2.6V
A/F sensor 1 ● Warm-up condition
56 W Approximately 2.3V
● Idle speed
75 L Approximately 2.3V
G
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
BBIA0614E
OK or NG M
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0617E
PBIB1683E
The A/F sensor 1 is a planar dual-cell limit current sensor. The sen-
sor element of the A/F sensor 1 is the combination of a Nernst con-
centration cell (sensor cell) with an oxygen-pump cell, which
transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range (0.7 <
< air).
The exhaust gas components diffuse through the diffusion gap at the
electrode of the oxygen pump and Nernst concentration cell, where
they are brought to thermodynamic balance. SEF579Z
SEF580Z
To judge the malfunction, the diagnosis checks that the A/F signal computed by ECM from the air fuel ratio (A/
F) sensor 1 signal is not inordinately high.
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
● Harness or connectors
P0132 Air fuel ratio (A/F) sensor ● The A/F signal computed by ECM from the A/F (A/F sensor 1 circuit is open or shorted.)
0132 1 circuit high voltage sensor 1 signal is constantly approx. 5V.
● Air fuel ratio (A/F) sensor 1
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “A/F SEN1 (B1)” in “DATA MONITOR” mode with CONSULT-II.
NOTE:
● Keep the accelerator pedal as steady as possible during the cruising. F
● If this procedure is not completed within 1 minute after restarting engine at step 4, return to step
4.
7. If 1st trip DTC is displayed, go to EC-237, "Diagnostic Procedure" . G
WITH GST
Follow the procedure “WITH CONSULT-II” above. H
BBWA2838E
[Engine is running] D
2 Y A/F sensor 1 heater ● Warm-up condition
● Idle speed
E
PBIB1584E
16 V Approximately 3.1V
[Engine is running] F
35 O Approximately 2.6V
A/F sensor 1 ● Warm-up condition
56 W Approximately 2.3V
● Idle speed
75 L Approximately 2.3V
G
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
BBIA0614E
OK or NG M
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0617E
PBIB1683E
The A/F sensor 1 is a planar dual-cell limit current sensor. The sen-
sor element of the A/F sensor 1 is the combination of a Nernst con-
centration cell (sensor cell) with an oxygen-pump cell, which
transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range (0.7 <
< air).
The exhaust gas components diffuse through the diffusion gap at the
electrode of the oxygen pump and Nernst concentration cell, where
they are brought to thermodynamic balance. SEF579Z
SEF580Z
To judge the malfunction of air fuel ratio (A/F) sensor 1, this diagnosis measures response time of the A/F sig-
nal computed by ECM from the air fuel ratio (A/F) sensor 1 signal. The time is compensated by engine operat-
ing (speed and load), fuel feedback control constant, and the air fuel ratio (A/F) sensor 1 temperature index.
Judgment is based on whether the compensated time (the A/F sensor 1 signal cycling time index) is inordi-
nately long or not.
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
● Harness or connectors
(A/F sensor 1 circuit is open or shorted.)
● Air fuel ratio (A/F) sensor 1
● Air fuel ratio (A/F) sensor 1 heater
● The response of the A/F signal computed by ● Fuel pressure
P0133 Air fuel ratio (A/F) sensor
ECM from A/F sensor 1 signal takes more
0133 1 circuit slow response ● Fuel Injector
than the specified time.
● Intake air leaks
● Exhaust gas leaks
● PCV
● Mass air flow sensor
A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: EC
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
C
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1minute under no load. D
4. Let engine idle for 1 minute.
5. Select “A/F SEN1(B1) P1278/P1279” of “A/F SEN1” in “DTC WORK SUPPORT” mode with CONSULT-II.
6. Touch “START”. E
If “COMPLETED” appears on CONSULT-II screen, go to step
10.
If “COMPLETED” does not appear on CONSULT-II screen, go F
to the following step.
PBIB0756E
H
L
9. Make sure that “TESTING” changes to “COMPLETED”.
If “TESTING” changed to “OUT OF CONDITION”, refer to
EC-137, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" . M
10. Make sure that “OK” is displayed after touching “SELF-DIAG
RESULT”.
If “NG” is displayed, go to EC-244, "Diagnostic Procedure" .
PBIB0758E
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Select Service $01 with GST.
3. Calculate the total value of “Short term fuel trim” and “Long term fuel trim” indications.
Make sure that the total percentage should be within ±15%.
If OK, go to the following step.
If NG, check the following.
● Intake air leaks
● Lack of fuel
● Fuel injector
● PCV valve
EC
BBWA2838E
Approximately 5V
[Engine is running]
2 Y A/F sensor 1 heater ● Warm-up condition
● Idle speed
PBIB1584E
16 V Approximately 3.1V
[Engine is running]
35 O Approximately 2.6V
A/F sensor 1 ● Warm-up condition
56 W Approximately 2.3V
● Idle speed
75 L Approximately 2.3V
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
>> GO TO 3.
BBIA0617E
PBIB1216E
E
OK or NG
OK >> GO TO 4.
NG >> Repair or replace. F
SEF215Z
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness con-
nector.
6. Make sure DTC P0102 is displayed.
7. Erase the DTC memory. Refer to EC-66, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
8. Make sure DTC P0000 is displayed.
9. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected? BBIA0622E
BBIA0617E
E
4. Check voltage between A/F sensor 1 terminal 3 and ground with
CONSULT-II or tester.
Voltage: Battery voltage F
OK or NG
OK >> GO TO 8. G
NG >> GO TO 7.
H
PBIB1683E
PBIB1921E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The sensor circuit is open or shorted)
P0137 Heated oxygen sensor The maximum voltage from the sensor is not ● Heated oxygen sensor 2
0137 2 circuit low voltage reached to the specified voltage. ● Fuel pressure
● Fuel injector
● Intake air leaks
A
NOTE:
If DTC confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
EC
WITH CONSULT-II
TESTING CONDITION:
For the best results, perform “DTC WORK SUPPORT” at a temperature of 0 to 30°C (32 to 86°F).
C
1. Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
2. Start engine and warm it up to the normal operating tempera- D
ture.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and E
4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70°C F
(158°F). SEF174Y
If not, warm up engine and go to next step when “COOLAN
TEMP/S” indication reaches to 70°C (158°F).
G
7. Open engine hood.
8. Select “HO2S2 (B1) P1147” of “HO2S2” in “DTC WORK SUPPORT” mode with CONSULT-II.
9. Start engine and follow the instruction of CONSULT-II. H
K
PBIB2373E
NOTE:
It will take at most 10 minutes until “COMPLETED” is displayed. L
10. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”.
If “NG” is displayed, refer to EC-254, "Diagnostic Procedure" .
If “CAN NOT BE DIAGNOSED” is displayed, perform the following.
M
a. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
b. Return to step 1.
Overall Function Check UBS00LC9
Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a 1st
trip DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Let engine idle 1 minute.
5. Set voltmeter probes between ECM terminal 74 (HO2S2 signal) and ground.
EC
BBWA2836E
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
E
SEF215Z
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature. F
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart
G
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
H
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory.
Refer to EC-66, "HOW TO ERASE EMISSION-RELATED
DIAGNOSTIC INFORMATION" . I
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed. BBIA0622E
J
Is the 1st trip DTC P0171 detected?
Is it difficult to start engine?
Yes or No
K
Yes >> Perform trouble diagnosis for DTC P0171. Refer to EC-276, "DTC P0171 FUEL INJECTION SYS-
TEM FUNCTION" .
No >> GO TO 3.
L
3. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
M
2. Disconnect heated oxygen sensor 2 harness connector.
3. Disconnect ECM harness connector.
4. Check harness continuity between ECM terminal 78 and HO2S2
terminal 4.
Refer to Wiring Diagram.
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4. BBIA0613E
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
SEF174Y
PBIB1783E
EC
PBIB1920E D
“HO2S2 (B1)” should be above 0.73V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)” should be below 0.18V at least once when the “FUEL INJECTION” is −25%.
CAUTION: E
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor F
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to the normal operating temperature. G
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load. H
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 74 (HO2S2 signal) and ground.
I
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.73V at least once during this J
procedure.
If the voltage is above 0.73V at step 6, step 7 is not neces-
sary. K
7. Keep vehicle at idling for 10 minutes, then check voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position with OD “OFF”(A/T), 4th gear position (M/T). L
The voltage should be below 0.18V at least once during this PBIB1197E
procedure.
8. If NG, replace heated oxygen sensor 2.
M
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation UBS00LCD
The heated oxygen sensor 2 has a much longer switching time between rich and lean than the air fuel ratio (A/
F) sensor 1. The oxygen storage capacity of the three way catalyst (manifold) causes the longer switching
time.
MALFUNCTION A
To judge the malfunctions of heated oxygen sensor 2, ECM monitors
whether the voltage is unusually high during the various driving con-
dition such as fuel-cut.
PBIB1848E
MALFUNCTION B
To judge the malfunctions of heated oxygen sensor 2, ECM monitors
whether the minimum voltage of sensor is sufficiently low during the
various driving condition such as fuel-cut.
PBIB2376E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause A
● Harness or connectors
An excessively high voltage from the sensor (The sensor circuit is open or shorted)
A)
is sent to ECM.
● Heated oxygen sensor 2 EC
P0138 Heated oxygen sensor ● Harness or connectors
0138 2 circuit high voltage (The sensor circuit is open or shorted)
The minimum voltage from the sensor is not ● Heated oxygen sensor 2
B) C
reached to the specified voltage.
● Fuel pressure
● Fuel injector
PBIB2372E
NOTE:
It will take at most 10 minutes until “COMPLETED” is displayed.
10. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”.
If “NG” is displayed, refer to EC-262, "Diagnostic Procedure" .
If “CAN NOT BE DIAGNOSED” is displayed, perform the following.
a. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
b. Return to step 1.
Overall Function Check UBS00P0B
Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a 1st
trip DTC might not be confirmed.
PROCEDURE FOR MALFUNCTION B
With GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 74 (HO2S2 signal) and ground.
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be below 0.18V at least once during this
procedure.
If the voltage can be confirmed in step 6, step 7 is not nec-
essary.
7. Keep vehicle at idling for 10 minutes, then check the voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position (A/T), 4th gear position (M/T).
The voltage should be below 0.18V at least once during this PBIB1197E
procedure.
8. If NG, go to EC-262, "Diagnostic Procedure" .
EC
BBWA2836E
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
SEF215Z
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-66, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 detected? BBIA0622E
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0172. Refer to EC-284, "DTC P0172 FUEL INJECTION SYS-
TEM FUNCTION" .
No >> GO TO 3.
SEF174Y
PBIB1783E
7. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
PBIB1920E
“HO2S2 (B1)” should be above 0.73V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)” should be below 0.18V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 74 (HO2S2 signal) and ground.
SEF302U
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The sensor circuit is open or shorted)
P0139 Heated oxygen sensor It takes more time for the sensor to respond ● Heated oxygen sensor 2
0139 2 circuit slow response between rich and lean than the specified time. ● Fuel pressure
● Fuel injector
● Intake air leaks
A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
EC
WITH CONSULT-II
TESTING CONDITION:
For better results, perform “DTC WORK SUPPORT” at a temperature of 0 to 30 °C (32 to 86 °F).
C
1. Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
2. Start engine and warm it up to the normal operating tempera- D
ture.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and E
4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70°C F
(158°F). SEF174Y
If not, warm up engine and go to next step when “COOLAN
TEMP/S” indication reaches to 70°C (158°F).
G
7. Select “HO2S2 (B1) P0139” of “HO2S2” in “DTC WORK SUPPORT” mode with CONSULT-II.
8. Start engine and follow the instruction of CONSULT-II.
H
PBIB2374E
K
NOTE:
If will take at most 10 minutes until “COMPLETED” is displayed.
9. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. L
If “NG” is displayed, refer to EC-272, "Diagnostic Procedure" .
If “CAN NOT BE DIAGNOSED” is displayed, perform the following.
a. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
M
b. Return to step 1.
Overall Function Check UBS00L6E
Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a 1st
trip DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 74 (HO2S2 signal) and ground.
EC
BBWA2836E
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
E
SEF215Z
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature. F
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart
G
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
H
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-66, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
I
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected? BBIA0622E
J
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171 or P0172. Refer to EC-276, "DTC P0171 FUEL INJEC-
K
TION SYSTEM FUNCTION" or EC-284, "DTC P0172 FUEL INJECTION SYSTEM FUNCTION" .
No >> GO TO 3.
SEF174Y
PBIB1783E
EC
PBIB1920E D
“HO2S2 (B1)” should be above 0.73V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)” should be below 0.18V at least once when the “FUEL INJECTION” is −25%.
CAUTION: E
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor F
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to the normal operating temperature. G
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load. H
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 74 (HO2S2 signal) and ground.
I
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.73V at least once during this J
procedure.
If the voltage is above 0.73V at step 6, step 7 is not neces-
sary. K
7. Keep vehicle at idling for 10 minutes, then check voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position with OD “OFF” (A/T), 4th gear position (M/T). L
The voltage should be below 0.18V at least once during this PBIB1197E
procedure.
8. If NG, replace heated oxygen sensor 2.
M
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation UBS00L6I
With the Air-Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio feedback signal from the A/F sensor 1. The ECM calcu-
lates the necessary compensation to correct the offset between the actual and the theoretical ratios.
In case the amount of the compensation value is extremely large (The actual mixture ratio is too lean.), the
ECM judges the condition as the fuel injection system malfunction and lights up the MIL (2 trip detection logic).
ECM
Sensor Input Signal to ECM Actuator
function
Density of oxygen in exhaust gas Fuel injec-
Air fuel ratio (A/F) sensor 1 Fuel injector
(Mixture ratio feedback signal) tion control
Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
● Intake air leaks
● Air fuel ratio (A/F) sensor 1
● Fuel injector
● Fuel injection system does not operate properly.
P0171 Fuel injection system ● Exhaust gas leaks
0171 too lean ● The amount of mixture ratio compensation is too
● Incorrect fuel pressure
large. (The mixture ratio is too lean.)
● Lack of fuel
● Mass air flow sensor
● Incorrect PCV hose connection
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON-
SULT-II.
4. Clear the self-learning control coefficient by touching “CLEAR”.
5. Select “DATA MONITOR” mode with CONSULT-II.
6. Start engine again and let it idle for at least 10 minutes.
The 1st trip DTC P0171 should be detected at this stage, if a
malfunction exists. If so, go to EC-280, "Diagnostic Procedure" .
NOTE:
If 1st trip DTC is not detected during above procedure, perform-
ing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Start engine and drive the vehicle under the similar conditions to SEF215Z
(1st trip) Freeze Frame Data for 10 minutes. Refer to the table
below.
Hold the accelerator pedal as steady as possible.
The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following con-
ditions should be satisfied at the same time.
Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
7. If it is difficult to start engine at step 6, the fuel injection system has a malfunction, too. EC
8. Crank engine while depressing accelerator pedal. If engine starts, go to EC-280, "Diagnostic Procedure" .
If engine does not start, check exhaust and intake air leak visually.
C
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. D
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness con- E
nector.
6. Select Service $03 with GST. Make sure DTC P0102 is
detected. F
7. Select Service $04 with GST and erase the DTC P0102.
8. Start engine again and let it idle for at least 10 minutes.
9. Select Service $07 with GST. The 1st trip DTC P0171 should be G
detected at this stage, if a malfunction exists. If so, go to EC- BBIA0622E
BBWA2839E
[Engine is running] D
2 Y A/F sensor 1 heater ● Warm-up condition
● Idle speed
E
PBIB1584E
16 V Approximately 3.1V
[Engine is running] F
35 O Approximately 2.6V
A/F sensor 1 ● Warm-up condition
56 W Approximately 2.3V
● Idle speed
75 L Approximately 2.3V
G
BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Warm-up condition H
● Idle speed
NOTE:
The pulse cycle changes depending on I
rpm at idle.
22 LG Fuel injector No. 3
23 SB Fuel injector No. 1 PBIB0529E
[Engine is running]
K
● Warm-up condition
● Engine speed is 2,000 rpm
L
PBIB0530E
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
M
PBIB1216E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace.
3. CHECK AIR FUEL RATIO (A/F) SENSOR 1 CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect A/F sensor 1 harness connector and ECM harness
connector.
3. Check harness continuity between ECM terminals and A/F sen-
sor 1 terminals as follows.
Refer to Wiring Diagram.
A/F sensor 1 ECM terminal
1 16
2 75
5 35
BBIA0617E
6 56
With GST J
1. Install all removed parts.
2. Check mass air flow sensor signal in Service $01 with GST.
K
At idling: 1.0 - 4.0 g·m/sec
At 2,500 rpm: 4.0 - 12.0 g·m/sec
L
OK or NG
OK >> GO TO 7.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
grounds. Refer to EC-190, "DTC P0102, P0103 MAF SENSOR" . M
PBIB0133E
Without CONSULT-II
1. Start engine.
2. Listen to each fuel injector operating sound.
Clicking noise should be heard.
PBIB1986E
OK or NG
OK >> GO TO 8.
NG >> Perform trouble diagnosis for EC-587, "FUEL INJECTOR" .
PBIB1726E
With the Air-Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio feedback signal from the A/F sensor 1. The ECM calcu-
lates the necessary compensation to correct the offset between the actual and the theoretical ratios.
In case the amount of the compensation value is extremely large (The actual mixture ratio is too rich.), the
ECM judges the condition as the fuel injection system malfunction and lights up the MIL (2 trip detection logic).
Sensor Input Signal to ECM ECM function Actuator
Density of oxygen in exhaust gas
Air fuel ratio (A/F) sensor 1 Fuel injection control Fuel injector
(Mixture ratio feedback signal)
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Air fuel ratio (A/F) sensor 1
● Fuel injection system does not operate properly. ● Fuel injector
P0172 Fuel injection system too
● The amount of mixture ratio compensation is too ● Exhaust gas leaks
0172 rich
large. (The mixture ratio is too rich.) ● Incorrect fuel pressure
● Mass air flow sensor
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON-
SULT-II.
4. Clear the self-learning control coefficient by touching “CLEAR”.
5. Select “DATA MONITOR” mode with CONSULT-II.
6. Start engine again and let it idle for at least 10 minutes.
The 1st trip DTC P0172 should be detected at this stage, if a
malfunction exists. If so, go to EC-288, "Diagnostic Procedure" .
NOTE:
If 1st trip DTC is not detected during above procedure, perform-
ing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Start engine and drive the vehicle under the similar conditions to SEF215Z
(1st trip) Freeze Frame Data for a certain time. Refer to the table
below.
Hold the accelerator pedal as steady as possible.
The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following con-
ditions should be satisfied at the same time.
Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
When the freeze frame data shows lower than 70 °C (158 °F),
Engine coolant temperature T should be lower than 70 °C (158 °F).
(T) condition When the freeze frame data shows higher than or equal to 70 °C (158 °F),
T should be higher than or equal to 70 °C (158 °F).
7. If it is difficult to start engine at step 6, the fuel injection system has a malfunction, too.
8. Crank engine while depressing accelerator pedal.
WITH GST
1. Start engine and warm it up to normal operating temperature. EC
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Disconnect mass air flow sensor harness connector. Then
restart and run engine for at least 5 seconds at idle speed. C
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Select Service $03 with GST. Make sure DTC P0102 is D
detected.
6. Select Service $04 with GST and erase the DTC P0102.
7. Start engine again and let it idle for at least 10 minutes. E
8. Select Service $07 with GST. The 1st trip DTC P0172 should be
detected at this stage, if a malfunction exists. If so, go to EC- BBIA0622E
288, "Diagnostic Procedure" . F
NOTE:
If 1st trip DTC is not detected during above procedure, performing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds. G
b. Start engine and drive the vehicle under the similar conditions to (1st trip) Freeze Frame Data for a certain
time. Refer to the table below.
Hold the accelerator pedal as steady as possible. H
The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following con-
ditions should be satisfied at the same time. I
Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
J
When the freeze frame data shows lower than 70 °C (158 °F),
Engine coolant temperature T should be lower than 70 °C (158 °F).
(T) condition When the freeze frame data shows higher than or equal to 70 °C (158 °F),
K
T should be higher than or equal to 70 °C (158 °F).
9. If it is difficult to start engine at step 7, the fuel injection system has a malfunction.
10. Crank engine while depressing accelerator pedal. L
If engine starts, go to EC-288, "Diagnostic Procedure" . If engine does not start, remove spark plugs and
check for fouling, etc.
M
BBWA2839E
[Engine is running] D
2 Y A/F sensor 1 heater ● Warm-up condition
● Idle speed
E
PBIB1584E
16 V Approximately 3.1V
[Engine is running] F
35 O Approximately 2.6V
A/F sensor 1 ● Warm-up condition
56 W Approximately 2.3V
● Idle speed
75 L Approximately 2.3V
G
BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Warm-up condition H
● Idle speed
NOTE:
The pulse cycle changes depending on I
rpm at idle.
22 LG Fuel injector No. 3
23 SB Fuel injector No. 1 PBIB0529E
[Engine is running]
K
● Warm-up condition
● Engine speed is 2,000 rpm
L
PBIB0530E
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
M
PBIB1216E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace.
3. CHECK AIR FUEL RATIO (A/F) SENSOR 1 CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect A/F sensor 1 harness connector and ECM harness
connector.
3. Check harness continuity between ECM terminals and A/F sen-
sor 1 terminals as follows.
Refer to Wiring Diagram.
A/F sensor 1 ECM terminal
1 16
2 75
5 35
BBIA0617E
6 56
PBIB0133E
Without CONSULT-II
1. Start engine.
2. Listen to each fuel injector operating sound.
Clicking noise should be heard.
PBIB1986E
OK or NG
OK >> GO TO 8.
NG >> Perform trouble diagnosis for EC-587, "FUEL INJECTOR" .
The fuel tank temperature sensor is used to detect the fuel tempera-
ture inside the fuel tank. The sensor modifies a voltage signal from EC
the ECM. The modified signal returns to the ECM as the fuel temper-
ature input. The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor
decreases as temperature increases. C
BBIA0545E
E
<Reference data>
Fluid temperature Voltage* Resistance
F
°C (°F) V kΩ
20 (68) 3.5 2.3 - 2.7
50 (122) 2.2 0.79 - 0.90 G
*: This data is reference value and is measured between ECM terminal 107 (Fuel
tank temperature sensor) and ground.
CAUTION: H
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than ECM terminals, such as the ground. I
On Board Diagnosis Logic UBS00L6S
DTC No. Trouble diagnosis name DTC detecting condition Possible cause J
Rationally incorrect voltage from the sensor is ● Harness or connectors
Fuel tank temperature
P0181 sent to ECM, compared with the voltage sig- (The sensor circuit is open or shorted)
sensor circuit range/
0181 nals from engine coolant temperature sensor K
performance ● Fuel tank temperature sensor
and intake air temperature sensor.
L
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
M
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 10 seconds.
If the result is NG, go to EC-294, "Diagnostic Procedure" .
If the result is OK, go to following step.
4. Check “COOLAN TEMP/S” value.
If the “COOLAN TEMP/S” is less than 60°C (140°F), the result
will be OK.
If the “COOLAN TEMP/S” is above 60°C (140°F), go to the fol-
lowing step.
5. Cool engine down until “COOLAN TEMP/S” is less than 60°C
(140°F). SEF174Y
EC
BBWA2410E
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0545E
4. Check voltage between “fuel level sensor unit and fuel pump”
terminal 4 and ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
PBIB0932E
>> Repair open circuit or short to ground or short to power in harness or connector.
J
7. CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-296, "Component Inspection" . K
OK or NG
OK >> GO TO 8.
NG >> Replace “fuel level sensor unit and fuel pump”. L
PBIB2663E
The fuel tank temperature sensor is used to detect the fuel tempera-
ture inside the fuel tank. The sensor modifies a voltage signal from EC
the ECM. The modified signal returns to the ECM as the fuel temper-
ature input. The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor
decreases as temperature increases. C
BBIA0545E
E
<Reference data>
Fluid temperature Voltage* Resistance
F
°C (°F) V kΩ
20 (68) 3.5 2.3 - 2.7
50 (122) 2.2 0.79 - 0.90 G
*: This data is reference value and is measured between ECM terminal 107 (Fuel
tank temperature sensor) and ground.
CAUTION: H
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than ECM terminals, such as the ground. I
On Board Diagnosis Logic UBS00L6Z
DTC No. Trouble diagnosis name DTC detecting condition Possible cause J
P0182 Fuel tank temperature An excessively low voltage from the sensor is
● Harness or connectors
0182 sensor circuit low input sent to ECM.
(The sensor circuit is open or shorted.)
P0183 Fuel tank temperature An excessively high voltage from the sensor is K
● Fuel tank temperature sensor
0183 sensor circuit high input sent to ECM.
SEF174Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
BBWA2410E
E
BBIA0614E
OK or NG
F
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0545E
M
4. Check voltage between “fuel level sensor unit and fuel pump”
terminal 4 and ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
PBIB0932E
5. CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect combination meter harness connector.
3. Check harness continuity between “fuel level sensor unit and fuel pump” terminal 2 and combination
meter terminal 9. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
>> Repair open circuit or short to ground or short to power in harness or connector.
PBIB2663E
E
Removal and Installation UBS00L74
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Engine operation condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.
A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: EC
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON. C
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
D
4. If DTC is detected, go to EC-305, "Diagnostic Procedure" .
SEF058Y
WITH GST G
Follow the procedure “WITH CONSULT-II” above.
BBWA1798E
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0616E
PBIB2604E
C
>> INSPECTION END
7. CHECK THROTTLE POSITION SENSOR 1 GROUND CIRCUIT FOR OPEN AND SHORT
D
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 66 and electric throttle control actuator terminal 4. E
Refer to Wiring Diagram.
Continuity should exist.
F
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8. G
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK THROTTLE POSITION SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT H
1. Check harness continuity between ECM terminal 50 and electric throttle control actuator terminal 1.
Refer to Wiring Diagram.
I
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG J
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
K
9. CHECK THROTTLE POSITION SENSOR
Refer to EC-308, "Component Inspection" .
L
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.
M
10. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator.
2. Perform EC-83, "Throttle Valve Closed Position Learning" .
3. Perform EC-83, "Idle Air Volume Learning" .
6. If NG, replace electric throttle control actuator and go to the next PBIB1060E
step.
7. Perform EC-83, "Throttle Valve Closed Position Learning" .
8. Perform EC-83, "Idle Air Volume Learning" .
Removal and Installation UBS00L7C
When a misfire occurs, engine speed will fluctuate. If the engine speed fluctuates enough to cause the crank- EC
shaft position (CKP) sensor (POS) signal to vary, ECM can determine that a misfire is occurring.
Sensor Input Signal to ECM ECM function
Crankshaft position sensor (POS) Engine speed On board diagnosis of misfire C
CAUTION:
Always drive vehicle in safe manner according to traffic conditions and obey all traffic laws when driv-
ing.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON, and select “DATA MONITOR” mode
with CONSULT-II.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Restart engine and let it idle for about 15 minutes.
5. If 1st trip DTC is detected, go to EC-311, "Diagnostic Procedure"
.
NOTE:
If 1st trip DTC is not detected during above procedure, perform-
ing the following procedure is advised. PBIB0164E
The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following con-
ditions should be satisfied at the same time.
Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the feaze frame data ± 10 km/h (6 MPH)
When the freeze frame data shows lower than 70 °C (158 °F),
Engine coolant temperature T should be lower than 70 °C (158 °F).
(T) condition When the freeze frame data shows higher than or equal to 70 °C (158 °F),
T should be higher than or equal to 70 °C (158 °F).
The time to driving varies according to the engine speed in the freeze frame data.
Engine speed Time
Around 1,000 rpm Approximately 10 minutes
Around 2,000 rpm Approximately 5 minutes
More than 3,000 rpm Approximately 3.5 minutes
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Stop engine and visually check exhaust tube, three way catalyst and muffler for dents.
OK or NG E
OK >> GO TO 3.
NG >> Repair or replace it.
With CONSULT-II
G
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode.
2. Is there any cylinder which does not produce a momentary
engine speed drop?
H
J
PBIB0133E
Without CONSULT-II K
When disconnecting each fuel injector harness connector one at a
time, is there any cylinder which does not produce a momentary
engine speed drop? L
BBIA0604E
Yes or No
Yes >> GO TO 4.
No >> GO TO 9.
PBIB1986E
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG
OK >> GO TO 9.
NG >> GO TO 6.
H
SEF156I
OK or NG
OK >> GO TO 13.
NG >> Follow the EC-76, "Basic Inspection" .
With GST C
Check mass air flow sensor signal in SERVICE $01 with GST.
At idling : 1.0 - 4.0 g·m/sec
D
At 2,500 rpm : 4.0 - 12.0 g·m/sec
OK or NG
OK >> GO TO 16. E
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
grounds.Refer to EC-181, "DTC P0101 MAF SENSOR" .
Check items on the rough idle symptom in EC-98, "Symptom Matrix Chart" .
OK or NG G
OK >> GO TO 17.
NG >> Repair or replace.
H
17. ERASE THE 1ST TRIP DTC
Some tests may cause a 1st trip DTC to be set.
I
Erase the 1st trip DTC from the ECM memory after performing the tests. Refer to EC-66, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
J
>> GO TO 18.
BBIA0618E
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
2. Start engine and run it for at least 5 seconds at idle speed.
3. If 1st trip DTC is detected, go to EC-318, "Diagnostic Procedure"
.
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA2411E
1. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check resistance between ECM terminal 15 and ground. Refer to Wiring Diagram.
NOTE:
It is necessary to use an ohmmeter which can measure more than 10 MΩ.
Resistance: Approximately 532 - 588 kΩ [at 20°C (68°F)]
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II
1. Disconnect knock sensor harness connector.
2. Check harness continuity between ECM terminal 15 and knock
sensor terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
BBIA0618E
in harness or connectors.
BBIA0614E E
OK or NG
OK >> GO TO 5.
NG >> Repair or replace ground connections. F
KNOCK SENSOR
Check resistance between knock sensor terminal 1 and ground.
NOTE:
It is necessary to use an ohmmeter which can measure more
than 10 MΩ.
Resistance: Approximately 532 - 588kΩ [at 20°C (68°F)]
CAUTION:
Do not use any knock sensors that have been dropped or phys-
ically damaged. Use only new ones.
SEF227W
KNOCK SENSOR
Refer to EM-75, "CYLINDER BLOCK" .
PBIB2382E
I
CONSULT-II Reference Value in Data Monitor Mode UBS00L7O
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
L
● The crankshaft position sensor (POS) signal
is not detected by the ECM during the first
few seconds of engine cranking.
● Harness or connectors M
● The proper pulse signal from the crankshaft (The sensor circuit is open or shorted)
P0335 Crankshaft position
position sensor (POS) is not sent to ECM
0335 sensor (POS) circuit ● Crankshaft position sensor (POS)
while the engine is running.
● Signal plate
● The crankshaft position sensor (POS) signal
is not in the normal pattern during engine
running.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch ON.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
2. Crank engine for at least 2 seconds and run it for at least 5 sec-
onds at idle speed.
3. If 1st trip DTC is detected, go to EC-324, "Diagnostic Procedure"
.
If 1st trip DTC is not detected, go to next step.
4. Maintaining engine speed at more than 800 rpm for at least 5
seconds.
5. If 1st trip DTC is detected, go to EC-324, "Diagnostic Procedure" SEF058Y
.
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA2413E
Approximately 3.0V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle.
PBIB0527E
Crankshaft position
13 G
sensor (POS)
Approximately 3.0V
[Engine is running]
● Engine speed: 2,000 rpm
PBIB0528E
[Engine is running]
[Ignition switch: OFF]
0 - 1.0V
● For a few seconds after turning ignition switch
ECM relay OFF
111 BR
(Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning ignition (11 - 14V)
switch OFF
119 R Power supply for BATTERY VOLTAGE
[Ignition switch: ON]
120 P ECM (11 - 14V)
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
D
BBIA0619E
PBIB0664E
H
>> Repair open circuit or short to ground or short to power in harness or connectors. K
PBIB0563E
PBIB0564E
I
PBIB2382E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
● The cylinder No. signal is not sent to ECM (The sensor circuit is open or shorted)
for the first few seconds during engine ● Camshaft position sensor (PHASE)
cranking.
P0340 Camshaft position sen- ● Camshaft (Intake)
● The cylinder No. signal is not set to ECM
0340 sor (PHASE) circuit ● Starter motor (Refer to EM-36 .)
during engine running.
● The cylinder No. signal is not in the normal ● Starting system circuit (Refer to EM-36
pattern during engine running. .)
● Dead (Weak) battery
A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: EC
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch ON.
WITH CONSULT-II C
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
D
3. Crank engine for at least 2 seconds and run it for at least 5 sec-
onds at idle speed.
4. If 1st trip DTC is detected, go to EC-331, "Diagnostic Procedure"
. E
If 1st trip DTC is not detected, go to next step.
5. Maintaining engine speed at more than 800 rpm for at least 5
seconds. F
6. If 1st trip DTC is detected, go to EC-331, "Diagnostic Procedure"
. SEF058Y
G
WITH GST
Follow the procedure “WITH CONSULT-II” above.
H
BBWA1801E
[Engine is running]
● Engine speed: 2,000 rpm. G
PBIB0526E
H
[Engine is running]
[Ignition switch: OFF]
0 - 1.0V
● For a few seconds after turning ignition switch
ECM relay OFF I
111 BR
(Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning ignition (11 - 14V)
switch OFF J
119 R Power supply for BATTERY VOLTAGE
[Ignition switch: ON]
120 P ECM (11 - 14V)
K
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
BBIA0614E
OK or NG
OK >> GO TO 3.
NG >> Repair or replace ground connections.
BBIA0615E
PBIB0664E
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK CMP SENSOR (PHASE) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT G
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 14 and CMP sensor (PHASE) terminal 2.
Refer to Wiring Diagram. H
PBIB0565E
PBIB0563E
PBIB0564E
The ECM monitors the switching frequency ratio of air fuel ratio (A/F)
sensor 1 and heated oxygen sensor 2. EC
A three way catalyst (manifold) with high oxygen storage capacity
will indicate a low switching frequency of heated oxygen sensor 2.
As oxygen storage capacity decreases, the heated oxygen sensor 2
switching frequency will increase. C
When the frequency ratio of air fuel ratio (A/F) sensor 1 and heated
oxygen sensor 2 approaches a specified limit value, the three way
catalyst (manifold) malfunction is diagnosed. D
PBIB2377E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Three way catalyst (manifold) F
● Exhaust tube
● Three way catalyst (manifold) does not operate ● Intake air leaks
P0420 Catalyst system efficiency properly.
0420 below threshold
● Fuel injector G
● Three way catalyst (manifold) does not have
enough oxygen storage capacity. ● Fuel injector leaks
● Spark plug
● Improper ignition timing H
NOTE: I
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II J
TESTING CONDITION:
Do not hold engine speed for more than the specified minutes below.
1. Turn ignition switch ON and select “DATA MONITOR” mode K
with CONSULT-II.
2. Start engine and warm it up to normal operating temperature.
L
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and
4,000 rpm for at least 1 minute under no load.
M
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70°C
(158°F).
If not, warm up engine and go to next step when “COOLAN SEF189Y
TEMP/S” indication reaches to 70°C (158°F).
7. Open engine hood.
8. Select “DTC & SRT CONFIRMATION” then “SRT WORK SUP-
PORT” mode with CONSULT-II.
9. Rev engine up to 2,500 to 3,500 rpm and hold it for 3 consecu-
tive minutes, then release the accelerator pedal completely.
If “INCMP” of “CATALYST” changed to “CMPLT”, go to step 12.
10. Wait 5 seconds at idle.
PBIB1784E
PBIB1785E
SEF535Z
Use this procedure to check the overall function of the three way catalyst (Manifold). During this check, a 1st
trip DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Let engine idle for 1 minute.
5. Open engine hood.
6. Set voltmeter probe between ECM terminal 74 (HO2S2 signal)
and ground.
7. Keep engine speed at 2,500 rpm constant under no load.
8. Make sure that the voltage does not vary for more than 5 sec-
onds.
If the voltage fluctuation cycle takes less than 5 seconds, go to
EC-336, "Diagnostic Procedure" .
● 1 cycle: 0.6 - 1.0 V → 0 - 0.3 V → 0.6 - 1.0 V
PBIB2650E
PBIB1216E
E
OK or NG
OK >> GO TO 3.
NG >> Repair or replace. F
OK or NG
OK >> GO TO 5. L
NG >> Follow the EC-76, "Basic Inspection" .
MBIB0030E
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG
OK >> GO TO 10.
NG >> GO TO 7.
D
SEF156I
NOTE:
If DTC P0441 is displayed with other DTC such as P2122, P2123 P2127, P2128, P2138, first perform
trouble diagnosis for other DTC.
PBIB1026E
In this evaporative emission (EVAP) control system, purge flow occurs during non-closed throttle conditions.
Purge volume is related to air intake volume. Under normal purge conditions (non-closed throttle), the EVAP
canister purge volume control solenoid valve is open to admit purge flow. Purge flow exposes the EVAP con-
trol system pressure sensor to intake manifold vacuum.
On Board Diagnosis Logic UBS00L87
Under normal conditions (non-closed throttle), sensor output voltage indicates if pressure drop and purge flow
are adequate. If not, a malfunction is determined.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● EVAP canister purge volume control
solenoid valve stuck closed
● EVAP control system pressure sensor
and the circuit
● Loose, disconnected or improper con-
nection of rubber tube
EVAP control system does not operate properly,
P0441 EVAP control system ● Blocked rubber tube
EVAP control system has a leak between intake
0441 incorrect purge flow
manifold and EVAP control system pressure sensor. ● Cracked EVAP canister
● EVAP canister purge volume control
solenoid valve circuit
● Accelerator pedal position sensor
● Blocked purge port
● EVAP canister vent control valve
A
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at EC
least 10 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more. C
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
D
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 70 seconds.
4. Select “PURG FLOW P0441” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with CON- E
SULT-II.
5. Touch “START”.
If “COMPLETED” is displayed, go to step 7. F
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT-II screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 35 seconds.)
Shift lever Suitable position G
VHCL SPEED SE 32 - 120 km/h (20 - 75 MPH)
ENG SPEED 500 - 3,800 rpm
H
B/FUEL SCHDL 1.0 - 10.0 msec
COOLAN TEMP/S More than 0°C (32°F)
I
L
PBIB0826E
Use this procedure to check the overall monitoring function of the EVAP control system purge flow monitoring.
During this check, a 1st trip DTC might not be confirmed.
WITH GST
1. Lift up drive wheels.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF, wait at least 10 seconds.
4. Start engine and wait at least 70 seconds.
8. Verify that EVAP control system pressure sensor value stays 0.1V less than the value at idle speed (mea-
sured at step 6) for at least 1 second.
9. If NG, go to EC-342, "Diagnostic Procedure" .
Diagnostic Procedure UBS00L8A
BBIA0620E
OK or NG
OK >> GO TO 7. G
NG >> GO TO 4.
SEF367U
SEF368U
PBIB1786E
>> GO TO 14.
This diagnosis detects leaks in the EVAP purge line using engine intake manifold vacuum.
If pressure does not increase, the ECM will check for leaks in the line between the fuel tank and EVAP canis-
ter purge volume control solenoid valve, under the following Vacuum test conditions.
The EVAP canister vent control valve is closed to shut the EVAP purge line off. The EVAP canister purge vol-
ume control solenoid valve will then be opened to depressurize the EVAP purge line using intake manifold
vacuum. After this occurs, the EVAP canister purge volume control solenoid valve will be closed.
PBIB1026E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Incorrect fuel tank vacuum relief valve
● Incorrect fuel filler cap used
● Fuel filler cap remains open or fails to close.
● Foreign matter caught in fuel filler cap.
● Leak is in line between intake manifold and
EVAP canister purge volume control solenoid
valve.
● Foreign matter caught in EVAP canister vent
control valve.
● EVAP canister or fuel tank leaks
● EVAP purge line (pipe and rubber tube) leaks
EVAP control system ● EVAP purge line rubber tube bent
P0442 EVAP control system has a leak, EVAP
small leak detected
0442 control system does not operate properly. ● Loose or disconnected rubber tube
(negative pressure)
● EVAP canister vent control valve and the circuit
● EVAP canister purge volume control solenoid
valve and the circuit
● Fuel tank temperature sensor
● O-ring of EVAP canister vent control valve is
missing or damaged
● EVAP canister is saturated with water
● EVAP control system pressure sensor
● Fuel level sensor and the circuit
● Refueling EVAP vapor cut valve
● ORVR system leaks
NOTE: C
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
D
● Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is
placed on flat level surface.
● Always perform test at a temperature of 0 to 30°C (32 to 86°F).
E
WITH CONSULT-II
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds. F
3. Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
4. Make sure that the following conditions are met. G
COOLAN TEMP/S: 0 - 70°C (32 - 158°F)
INT/A TEMP SE: 0 - 30°C (32 - 86°F)
5. Select “EVAP SML LEAK P0442/P1442” of “EVAPORATIVE H
SYSTEM” in “DTC WORK SUPPORT” mode with CONSULT-II.
Follow the instruction displayed.
I
SEF475Y
PBIB0829E M
NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-II screen, go to
EC-76, "Basic Inspection" .
6. Make sure that “OK” is displayed.
If “NG” is displayed, refer to EC-348, "Diagnostic Procedure" .
NOTE:
Make sure that EVAP hoses are connected to the EVAP can-
ister purge volume control solenoid valve properly.
SEC763C
SEF915U
D
BBIA0620E
SEF916U
H
With CONSULT-II>>GO TO 6.
Without CONSULT-II>>GO TO 7. I
PEF917U
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-38, "EVAPORATIVE EMISSION LINE DRAWING"
.
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
SEF200U
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to EC-38, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
SEF200U
BBIA0558E
PBIB1786E
L
13. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II M
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
OK >> GO TO 15.
NG >> GO TO 14.
>> GO TO 20.
Description UBS00LEF
SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*1
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
PBIB2057E
A
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● EVAP control system pressure sensor
● EVAP canister purge volume control EC
solenoid valve
The canister purge flow is detected during the (The valve is stuck open.)
EVAP canister purge
P0443 specified driving conditions, even when EVAP
volume control solenoid ● EVAP canister vent control valve C
0443 canister purge volume control solenoid valve is
valve ● EVAP canister
completely closed.
● Hoses
(Hoses are connected incorrectly or
clogged.)
D
NOTE: E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: F
Always perform test at a temperature of 5°C (41°F) or more.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature. G
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
H
4. Select “PURG VOL CN/V P1444” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with
CONSULT-II.
5. Touch “START”.
I
L
PBIB0839E
6. Start engine and let it idle until “TESTING” on CONSULT-II changes to “COMPLETED”. (It will take
approximately 10 seconds.) M
If “TESTING” is not displayed after 5 minutes, retry from step 2.
7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
358, "Diagnostic Procedure" .
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 20 seconds.
4. Select Service $07 with GST.
5. If 1st trip DTC is detected, go to EC-358, "Diagnostic Procedure" .
BBWA2412E
[Engine is running]
● Engine speed: About 2,000 rpm (More than G
100 seconds after starting engine)
PBIB2652E H
[Engine is running]
[Ignition switch: OFF]
0 - 1.0V
● For a few seconds after turning ignition I
ECM relay switch OFF
111 BR
(Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning igni- J
(11 - 14V)
tion switch OFF
119 R BATTERY VOLTAGE
Power supply for ECM [Ignition switch: ON]
120 P (11 - 14V) K
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
1. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIR-
CUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve
harness connector.
3. Turn ignition switch ON.
BBIA0620E
PBIB2651E
3. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIR-
CUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 45 and EVAP canister purge volume control solenoid
valve terminal 2. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
K
PBIB1786E
BBIA0558E
PBIB2058E
PBIB2059E
D
Description UBS00L8E
SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*1
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
PBIB2057E
A
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
EVAP canister purge volume (The solenoid valve circuit is open or
P0444 An excessively low voltage signal is sent EC
control solenoid valve circuit shorted.)
0444 to ECM through the valve
open ● EVAP canister purge volume control
solenoid valve
● Harness or connectors
C
EVAP canister purge volume (The solenoid valve circuit is shorted.)
P0445 An excessively high voltage signal is sent
control solenoid valve circuit
0445 to ECM through the valve ● EVAP canister purge volume control
shorted
solenoid valve D
NOTE: E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm battery voltage is more than 11V at idle. F
WITH CONSULT-II
1. Turn ignition switch ON. G
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 13 seconds.
4. If 1st trip DTC is detected, go to EC-366, "Diagnostic Procedure" H
.
SEF058Y
K
WITH GST
Follow the procedure “WITH CONSULT-II” above.
L
BBWA2412E
[Engine is running]
● Engine speed: About 2,000 rpm (More than G
100 seconds after starting engine)
PBIB2652E H
[Engine is running]
[Ignition switch: OFF]
0 - 1.0V
● For a few seconds after turning ignition I
ECM relay switch OFF
111 BR
(Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning igni- J
(11 - 14V)
tion switch OFF
119 R BATTERY VOLTAGE
Power supply for ECM [Ignition switch: ON]
120 P (11 - 14V) K
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
1. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIR-
CUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve
harness connector.
3. Turn ignition switch ON.
BBIA0620E
PBIB2651E
3. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIR-
CUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 45 and EVAP canister purge volume control solenoid
valve terminal 2. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II)>>GO TO 4.
OK (Without CONSULT-II)>>GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB1786E
PBIB2058E
Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.
Air passage continuity
Condition
between A and B
12V direct current supply between
Yes
terminals 1 and 2
No supply No
PBIB2059E
The EVAP canister vent control valve is located on the EVAP canis-
ter and is used to seal the canister vent. EC
This solenoid valve responds to signals from the ECM. When the
ECM sends an ON signal, the coil in the solenoid valve is energized.
A plunger will then move to seal the canister vent. The ability to seal
the vent is necessary for the on board diagnosis of other evaporative C
emission control system components.
This solenoid valve is used only for diagnosis, and usually remains
opened. D
When the vent is closed, under normal purge conditions, the evapo-
rative emission control system is depressurized and allows EVAP
PBIB1263E
Control System diagnoses.
E
H
BBIA0591E
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 8 seconds.
4. If 1st trip DTC is detected, go to EC-372, "Diagnostic Procedure"
.
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1755E
1. INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2.
No >> GO TO 3.
PBIB1787E
BBIA0591E
E
4. Check voltage between EVAP canister vent control valve termi-
nal 1 and ground with CONSULT-II or tester.
F
Voltage: Battery voltage
OK or NG
OK >> GO TO 5. G
NG >> GO TO 4.
H
PBIB0152E
5. CHECK EVAP CANISTER VENT CONTROL VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND L
SHORT
1. Turn ignition switch OFF.
M
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 117 and EVAP canister vent control valve terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
>> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB1033E
Without CONSULT-II
1. Remove EVAP canister vent control valve from EVAP canister.
EC
2. Check portion B of EVAP canister vent control valve for being
rusted.
C
E
PBIB1033E
3. Check air passage continuity and operation delay time under the
following conditions. F
Make sure new O-ring is installed properly.
Condition Air passage continuity between A and B
G
12V direct current supply between
No
terminals 1 and 2
OFF Yes H
Operation takes less than 1 second.
The EVAP canister vent control valve is located on the EVAP canis-
ter and is used to seal the canister vent.
This solenoid valve responds to signals from the ECM. When the
ECM sends an ON signal, the coil in the solenoid valve is energized.
A plunger will then move to seal the canister vent. The ability to seal
the vent is necessary for the on board diagnosis of other evaporative
emission control system components.
This solenoid valve is used only for diagnosis, and usually remains
opened.
When the vent is closed, under normal purge conditions, the evapo-
rative emission control system is depressurized and allows “EVAP
PBIB1263E
Control System” diagnoses.
BBIA0591E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● EVAP canister vent control valve
● EVAP control system pressure sensor
P0448 EVAP canister vent control EVAP canister vent control valve remains and the circuit
0448 valve close closed under specified driving conditions. ● Blocked rubber tube to EVAP canister
vent control valve
● EVAP canister is saturated with water
A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
EC
WITH CONSULT-II
1. Turn ignition switch ON and wait at least 5 seconds.
2. Turn ignition switch OFF and wait at least 10 seconds. C
3. Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
4. Start engine and let it idle for at least 1 minute. D
5. Repeat next procedures 3 times.
a. Increase the engine speed up to 3,000 to 3,500 rpm and keep it
for 2 minutes and 50 seconds to 3 minutes. E
Never exceed 3 minutes.
b. Fully released accelerator pedal and keep engine idle for about
5 seconds. F
6. If 1st trip DTC is detected, go to EC-379, "Diagnostic Procedure" SEF058Y
.
If 1st trip DTC is not detected, go to the next step.
G
7. Repeat next procedure 20 times.
a. Quickly increase the engine speed up to 4,000 to 4,500 rpm or more and keep it for 25 to 30 seconds.
b. Fully released accelerator pedal and keep engine idle for at least 35 seconds. H
K
PBIB0972E
BBWA1755E
BBIA0591E
K
2. CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-380, "Component Inspection" .
L
OK or NG
OK >> GO TO 3.
NG >> Replace EVAP canister vent control valve.
M
3. CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Does water drain from the EVAP canister?
Yes or No
Yes >> GO TO 4.
No >> GO TO 6.
BBIA0558E
BBIA0591E
OK or NG
OK >> GO TO 7.
NG >> Replace EVAP control system pressure sensor.
PBIB1033E
D
5. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
6. Check air passage continuity and operation delay time.
E
Condition VENT CONTROL/V Air passage continuity between A and B
ON No
OFF Yes F
PBIB1033E
M
3. Check air passage continuity and operation delay time under the
following conditions.
Condition Air passage continuity between A and B
12V direct current supply between
No
terminals 1 and 2
OFF Yes
BBIA0591E
PBIB1207E
NOTE:
If DTC P0451 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to
EC-438, "DTC P0643 SENSOR POWER SUPPLY" .
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0451 EVAP control system pressure ECM detects a sloshing signal from the ● Harness or connectors
0451 sensor performance EVAP control system pressure sensor ● EVAP control system pressure sensor
A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
EC
WITH CONSULT-II
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON and select “DATA MONITOR” mode C
with CONSULT-II.
3. Start engine and wait at least 40 seconds.
NOTE: D
Do not depress accelerator pedal even slightly.
If 1st trip DTC is detected, go to EC-383, "Diagnostic Procedure"
.
E
SEF194Y
F
WITH GST
Follow the procedure “WITH CONSULT-II” above. G
Diagnostic Procedure UBS00L8X
L
BBIA0614E
OK or NG
OK >> GO TO 2.
M
NG >> Repair or replace ground connections.
BBIA0591E
CAUTION:
● Always calibrate the vacuum pump gauge when using it.
● Do not apply below -93.3 kPa (-700 mmHg, -27.56 inHg) or PBIB1200E
pressure over 101.3 kPa (760 mmHg, 29.92 inHg).
4. If NG, replace EVAP control system pressure sensor.
BBIA0591E
H
PBIB1207E
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Make sure that “FUEL T/TMP SE” is more than 0°C (32°F).
6. Start engine and wait at least 20 seconds.
If 1st trip DTC is detected, go to EC-388, "Diagnostic Procedure"
.
SEF194Y
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Check that voltage between ECM terminal 107 (Fuel tank tem-
perature sensor signal) and ground is less than 4.2V.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and wait at least 20 seconds.
5. Select Service $07 with GST.
If 1st trip DTC is detected, go to EC-388, "Diagnostic Procedure"
.
PBIB1199E
EC
BBWA1804E
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2. CHECK CONNECTOR
1. Disconnect EVAP control system pressure sensor harness con-
nector.
2. Check sensor harness connector for water.
Water should not exist.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace harness connector.
BBIA0591E
Voltage: Approximately 5V
OK or NG C
OK >> GO TO 5.
NG >> GO TO 4.
D
PBIB0138E
E
4. DETECT MALFUNCTIONING PART
Check the following.
F
● Harness connectors C1, E41
● Harness connectors E5, F14
● Harness for open or short between EVAP control system pressure sensor and ECM G
>> Repair open circuit or short to ground or short to power in harness or connectors.
H
5. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND
SHORT
1. Turn ignition switch OFF. I
2. Disconnect ECM harness connector.
3. Check harness continuity between EVAP control system pressure sensor terminal 1 and ECM terminal
67. J
Refer to Wiring Diagram.
Continuity should exist. K
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7. L
NG >> GO TO 6.
>> Repair open circuit or short to ground or short to power in harness or connectors.
>> Repair open circuit or short to ground or short to power in harness or connectors.
CAUTION:
● Always calibrate the vacuum pump gauge when using it.
● Do not apply below -93.3 kPa (-700 mmHg, -27.56 inHg) or PBIB1200E
pressure over 101.3 kPa (760 mmHg, 29.92 inHg).
4. If NG, replace EVAP control system pressure sensor.
BBIA0591E
H
PBIB1207E
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Make sure that “FUEL T/TMP SE” is more than 0°C (32°F).
6. Start engine and wait at least 20 seconds.
7. If 1st trip DTC is detected, go to EC-394, "Diagnostic Procedure"
.
SEF194Y
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Check that voltage between ECM terminal 107 (Fuel tank tem-
perature sensor signal) and ground is less than 4.2V.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and wait at least 20 seconds.
5. Select Service $07 with GST.
If 1st trip DTC is detected, go to EC-394, "Diagnostic Procedure"
.
PBIB1199E
EC
BBWA1804E
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2. CHECK CONNECTOR
1. Disconnect EVAP control system pressure sensor harness con-
nector.
2. Check sensor harness connector for water.
Water should not exist.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace harness connector.
BBIA0591E
Voltage: Approximately 5V
OK or NG C
OK >> GO TO 5.
NG >> GO TO 4.
D
PBIB0138E
E
4. DETECT MALFUNCTIONING PART
Check the following.
F
● Harness connectors C1, E41
● Harness connectors E5, F14
● Harness for open or short between EVAP control system pressure sensor and ECM G
>> Repair open circuit or short to ground or short to power in harness or connectors.
H
5. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND
SHORT
1. Turn ignition switch OFF. I
2. Disconnect ECM harness connector.
3. Check harness continuity between EVAP control system pressure sensor terminal 1 and ECM terminal
67. J
Refer to Wiring Diagram.
Continuity should exist. K
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7. L
NG >> GO TO 6.
>> Repair open circuit or short to ground or short to power in harness or connectors.
>> Repair open circuit or short to ground or short to power in harness or connectors.
BBIA0558E E
L
>> INSPECTION END
Component Inspection UBS00L9C
CAUTION:
● Always calibrate the vacuum pump gauge when using it.
● Do not apply below -93.3 kPa (-700 mmHg, -27.56 inHg) or PBIB1200E
pressure over 101.3 kPa (760 mmHg, 29.92 inHg).
4. If NG, replace EVAP control system pressure sensor.
Revision: September 2006 EC-397 2007 Frontier
DTC P0455 EVAP CONTROL SYSTEM
[QR]
DTC P0455 EVAP CONTROL SYSTEM PFP:14950
This diagnosis detects a very large leak (fuel filler cap fell off etc.) in EVAP system between the fuel tank and
EVAP canister purge volume control solenoid valve.
PBIB1026E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Fuel filler cap remains open or fails to
close.
● Incorrect fuel tank vacuum relief valve
● Incorrect fuel filler cap used
● Foreign matter caught in fuel filler cap.
● Leak is in line between intake manifold
and EVAP canister purge volume control
solenoid valve.
● Foreign matter caught in EVAP canister
vent control valve.
● EVAP canister or fuel tank leaks
EVAP control system has a very large leak ● EVAP purge line (pipe and rubber tube)
P0455 EVAP control system leaks
such as fuel filler cap fell off, EVAP control
0455 gross leak detected
system does not operate properly. ● EVAP purge line rubber tube bent.
● Loose or disconnected rubber tube
● EVAP canister vent control valve and the
circuit
● EVAP canister purge volume control
solenoid valve and the circuit
● Fuel tank temperature sensor
● O-ring of EVAP canister vent control
valve is missing or damaged.
● EVAP control system pressure sensor
● Refueling EVAP vapor cut valve
● ORVR system leaks
CAUTION:
● Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
● If the fuel filler cap is not tightened properly, the MIL may come on.
● Use only a genuine NISSAN rubber tube as a replacement.
Revision: September 2006 EC-398 2007 Frontier
DTC P0455 EVAP CONTROL SYSTEM
[QR]
DTC Confirmation Procedure UBS00L9E
A
CAUTION:
Never remove fuel filler cap during the DTC Confirmation Procedure.
NOTE:
● Make sure that EVAP hose are connected to EVAP canister purge volume control solenoid valve EC
properly.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test. C
TESTING CONDITION:
● Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is
placed on flat level surface. D
● Open engine hood before conducting the following procedure.
WITH CONSULT-II E
1. Tighten fuel filler cap securely until reteaching sound is heard.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds. F
4. Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
5. Make sure that the following conditions are met. G
COOLAN TEMP/S: 0 - 70°C (32 - 158°F)
INT/A TEMP SE: 0 - 60°C (32 - 140°F)
6. Select “EVAP SML LEAK P0442/P1442” of “EVAPORATIVE H
SYSTEM” in “DTC WORK SUPPORT” mode with CONSULT-II.
Follow the instruction displayed.
I
SEF475Y
PBIB0829E M
NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-II screen, go to
EC-76, "Basic Inspection" .
7. Make sure that “OK” is displayed.
If “NG” is displayed, select “SELF-DIAG RESULTS” mode with
CONSULT-II and make sure that “EVAP GROSS LEAK
[P0455]” is displayed. If it is displayed, refer to EC-400, "Diag-
nostic Procedure" .
If P0442 is displayed, perform Diagnostic Procedure for DTC
P0442, EC-348, "Diagnostic Procedure" .
SEC763C
SEF915U
>> GO TO 7.
E
7. CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following. F
● EVAP canister vent control is installed properly.
Refer to EC-41, "Removal and Installation" .
● EVAP canister vent control valve. G
Refer to EC-374, "Component Inspection" .
OK or NG
OK >> GO TO 8. H
NG >> Repair or replace EVAP canister vent control valve and O-ring.
L
BBIA0620E
SEF916U
With CONSULT-II>>GO TO 9.
Without CONSULT-II>>GO TO 10.
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-38, "EVAPORATIVE EMISSION LINE DRAWING"
.
OK or NG
OK >> GO TO 11.
NG >> Repair or replace.
SEF200U
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to EC-38, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 12.
NG >> Repair or replace.
SEF200U
12. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION F
Without CONSULT-II
G
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port. H
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist. I
OK or NG
OK >> GO TO 15. J
NG >> GO TO 13.
PBIB1786E
This diagnosis detects very small leaks in the EVAP line between fuel tank and EVAP canister purge volume
control solenoid valve, using the intake manifold vacuum in the same way as conventional EVAP small leak EC
diagnosis.
If ECM judges a leak which corresponds to a very small leak, the very small leak P0456 will be detected.
If ECM judges a leak equivalent to a small leak, EVAP small leak P0442 will be detected.
If ECM judges there are no leaks, the diagnosis will be OK. C
PBIB1026E I
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Incorrect fuel tank vacuum relief valve J
● Incorrect fuel filler cap used
● Fuel filler cap remains open or fails to close.
● Foreign matter caught in fuel filler cap. K
● Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve.
● Foreign matter caught in EVAP canister vent control L
valve.
● EVAP canister or fuel tank leaks
● EVAP purge line (pipe and rubber tube) leaks M
● EVAP purge line rubber tube bent
Evaporative emission ● EVAP system has a very small leak. ● Loose or disconnected rubber tube
P0456 control system very
0456 small leak (negative ● EVAP system does not operate ● EVAP canister vent control valve and the circuit
pressure check) properly. ● EVAP canister purge volume control solenoid valve
and the circuit
● Fuel tank temperature sensor
● O-ring of EVAP canister vent control valve is miss-
ing or damaged
● EVAP canister is saturated with water
● EVAP control system pressure sensor
● Refueling EVAP vapor cut valve
● ORVR system leaks
● Fuel level sensor and the circuit
● Foreign matter caught in EVAP canister purge vol-
ume control solenoid valve
NOTE:
● If DTC P0456 is displayed with P0442, first perform trouble diagnosis for DTC P0456.
● After repair, make sure that the hoses and clips are installed properly.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
TESTING CONDITION:
● Open engine hood before conducting following procedure.
● If any of following conditions are met just before the DTC confirmation procedure, leave the vehi-
cle for more than 1 hour.
– Fuel filler cap is removed.
– Refilled or drained the fuel.
– EVAP component parts is/are removed.
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
2. Make sure the following conditions are met.
FUEL LEVEL SE: 0.25 - 1.4V
COOLAN TEMP/S: 0 - 32°C (32 - 90°F)
FUEL T/TMP SE: 0 - 35°C (32 - 95°F)
INT/A TEMP SE: More than 0°C (32°F)
If NG, turn ignition switch OFF and leave the vehicle in a cool
place (soak the vehicle) or refilling/draining fuel until the output
voltage condition of the “FUEL LEVEL SE” meets within the
range above and leave the vehicle for more than 1 hour. Then PBIB1953E
start from step 1).
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
5. Select “EVAP V/S LEAK P0456/P1456” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-II.
Follow the instruction displayed.
PBIB0837E
WITH GST
EC
Use this procedure to check the overall function of the EVAP very small leak function. During this check, a 1st
trip DTC might not be confirmed.
CAUTION:
● Never use compressed air, doing so may damage the EVAP system. C
● Do not start engine.
● Do not exceeded 4.12 kPa (0.042 kg/cm2 , 0.6 psi). D
1. Attach the EVAP service port adapter securely to the EVAP ser-
vice port.
E
G
BBIA0620E
SEF915U
D
BBIA0620E
SEF916U
H
With CONSULT-II>>GO TO 6.
Without CONSULT-II>>GO TO 7. I
PEF917U
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-38, "EVAPORATIVE EMISSION LINE DRAWING"
.
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
SEF200U
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to EC-38, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
SEF200U
BBIA0558E
13. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
L
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine. M
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
OK >> GO TO 15.
NG >> GO TO 14.
>> GO TO 20.
The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending
on the movement of the fuel mechanical float.
BBIA0629E
NOTE:
● If DTC P0460 is displayed with DTC U1000, U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-156, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
● If DTC P0460 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
Refer to EC-159, "DTC U1010 CAN COMMUNICATION" .
When the vehicle is parked, naturally the fuel level in the fuel tank is stable. It means that output signal of the
fuel level sensor does not change. If ECM senses sloshing signal from the sensor, fuel level sensor malfunc-
tion is detected.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The CAN communication line is open or
shorted)
Even though the vehicle is parked, a signal
P0460 Fuel level sensor circuit ● Harness or connectors
being varied is sent from the fuel level sensor
0460 noise (The sensor circuit is open or shorted)
to ECM.
● Combination meter
● Fuel level sensor
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait maximum of 2 consecutive minutes.
4. If 1st trip DTC is detected, go to EC-415, "Diagnostic Procedure"
.
SEF195Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending
on the movement of the fuel mechanical float.
BBIA0629E
NOTE:
● If DTC P0461 is displayed with DTC U1000, U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-156, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
● If DTC P0461 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
Refer to EC-159, "DTC U1010 CAN COMMUNICATION" .
Driving long distances naturally affect fuel gauge level.
This diagnosis detects the fuel gauge malfunction of the gauge not moving even after a long distance has
been driven.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(the CAN communication line is open or
The output signal of the fuel level sensor does shorted)
P0461 Fuel level sensor circuit not change within the specified range even ● Harness or connectors
0461 range/performance though the vehicle has been driven a long dis- (The sensor circuit is open or shorted)
tance.
● Combination meter
● Fuel level sensor
Use this procedure to check the overall function of the fuel level sensor function. During this check, a 1st trip
DTC might not be confirmed.
WARNING:
When performing following procedure, be sure to observe the handling of the fuel. Refer to FL-12,
"FUEL TANK" .
TESTING CONDITION:
Before starting overall function check, preparation of draining fuel and refilling fuel is required.
WITH CONSULT-II
NOTE:
Start from step 10, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/
8 Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line, refer to EC-85, "FUEL PRESSURE RELEASE" .
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch OFF and wait at least 10 seconds then turn ON.
D
13. Confirm whether the voltage changes more than 0.03V during step 7 to 10 and 10 to 12.
If NG, go to EC-417, "Diagnostic Procedure" .
WITH GST E
NOTE:
Start from step 8, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/8
Imp gal) in advance. F
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line. Refer to EC-85, "FUEL PRESSURE RELEASE" .
3. Remove the fuel feed hose on the fuel level sensor unit. G
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch ON.
6. Drain fuel by 30 (7-7/8 US gal, 6-5/8 Imp gal) from the fuel tank using proper equipment. H
7. Confirm that the fuel gauge indication varies.
8. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
I
9. Confirm that the fuel gauge indication varies.
10. If NG, go to EC-417, "Diagnostic Procedure" .
Diagnostic Procedure UBS00L9S
J
1. CHECK COMBINATION METER FUNCTION
Refer to DI-5, "COMBINATION METERS" . K
OK or NG
OK >> GO TO 2.
NG >> Go to DI-22, "Fuel Level Sensor Unit Inspection" . L
The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter. sends the fuel level
sensor signal to the ECM through CAN communication.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending
on the movement of the fuel mechanical float.
BBIA0629E
NOTE:
● If DTC P0462 or P0463 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis
for DTC U1000, U1001. Refer to EC-156, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
● If DTC P0462 or P0463 is displayed with DTC U1010, first perform the trouble diagnosis for DTC
U1010. Refer to EC-159, "DTC U1010 CAN COMMUNICATION" .
This diagnosis indicates the former, to detect open or short circuit malfunction.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0462 Fuel level sensor circuit An excessively low voltage from the sensor is ● Harness or connectors
0462 low input sent to ECM. (The CAN communication line is open or
shorted)
● Harness or connectors
P0463 Fuel level sensor circuit An excessively high voltage from the sensor is (The sensor circuit is open or shorted)
0463 high input sent to ECM. ● Combination meter
● Fuel level sensor
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at ignition
switch ON.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-419, "Diagnostic Procedure"
.
SEF195Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Description UBS00L9Z
The vehicle speed signal is sent to the combination meter from the “ABS actuator and electric unit (control
unit)” by CAN communication line. The combination meter then sends a signal to the ECM by CAN communi-
cation line.
On Board Diagnosis Logic UBS00LA0
NOTE:
● If DTC P0500 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-156, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
● If DTC P0500 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
Refer to EC-159, "DTC U1010 CAN COMMUNICATION" .
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The CAN communication line is open or
shorted)
The almost 0 km/h (0 MPH) signal from ● Harness or connectors
P0500 (The vehicle speed signal circuit is open or
Vehicle speed sensor vehicle speed sensor is sent to ECM
0500 shorted)
even when vehicle is being driven.
● Wheel sensor
● Combination meter
● ABS actuator and electric unit (control unit)
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode.
Detected items Engine operating condition in fail-safe mode
When the fail-safe system for vehicle speed sensor is activated, the cooling fan operates (High) while
Vehicle speed sensor
engine is running.
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Steps 1 and 2 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a
road test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Start engine.
2. Read “VHCL SPEED SE” in “DATA MONITOR” mode with CONSULT-II. The vehicle speed on CON-
SULT-II should exceed 10 km/h (6 MPH) when rotating wheels with suitable gear position.
If NG, go to EC-421, "Diagnostic Procedure" .
If OK, go to following step.
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Warm engine up to normal operating temperature.
1. CHECK DTC WITH “ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)” I
Refer to BRC-10, "TROUBLE DIAGNOSIS" .
OK or NG
J
OK >> GO TO 2.
NG >> Repair or replace.
Description UBS00LA4
NOTE:
If DTC P0506 is displayed with other DTC, first perform the trouble diagnosis for the other DTC.
The ECM controls the engine idle speed to a specified level through the fine adjustment of the air, which is let
into the intake manifold, by operating the electric throttle control actuator. The operating of the throttle valve is
varied to allow for optimum control of the engine idling speed. The crankshaft position sensor (POS) detects
the actual engine speed and sends a signal to the ECM.
The ECM controls the electric throttle control actuator so that the engine speed coincides with the target value
memorized in the ECM. The target engine speed is the lowest speed at which the engine can operate steadily.
The optimum value stored in the ECM is determined by taking into consideration various engine conditions,
such as during warming up, deceleration, and engine load (air conditioner, power steering and cooling fan
operation, etc.).
On Board Diagnosis Logic UBS00LA5
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0506 Idle speed control system The idle speed is less than the target idle ● Electric throttle control actuator
0506 RPM lower than expected speed by 100 rpm or more. ● Intake air leak
NOTE:
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
● If the target idle speed is out of the specified value, perform EC-83, "Idle Air Volume Learning" ,
before conducting DTC Confirmation Procedure. For the target idle speed, refer to the EC-617,
"SERVICE DATA AND SPECIFICATIONS (SDS)" .
TESTING CONDITION:
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
● Always perform the test at a temperature above −10°C (14°F).
WITH CONSULT-II
1. Open engine hood.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON again and select “DATA MONITOR”
mode with CONSULT-II.
5. Start engine and run it for at least 1 minute at idle speed.
6. If 1st trip DTC is detected, go to EC-423, "Diagnostic Procedure"
.
SEF174Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
2. REPLACE ECM
D
1. Stop engine.
2. Replace ECM.
3. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to E
BL-121, "ECM Re-communicating Function" .
4. Perform EC-82, "VIN Registration" .
5. Perform EC-83, "Accelerator Pedal Released Position Learning" . F
6. Perform EC-83, "Throttle Valve Closed Position Learning" .
7. Perform EC-83, "Idle Air Volume Learning" .
G
>> INSPECTION END
Description UBS00LA8
NOTE:
If DTC P0507 is displayed with other DTC, first perform the trouble diagnosis for the other DTC.
The ECM controls the engine idle speed to a specified level through the fine adjustment of the air, which is let
into the intake manifold, by operating the electric throttle control actuator. The operating of the throttle valve is
varied to allow for optimum control of the engine idling speed. The crankshaft position sensor (POS) detects
the actual engine speed and sends a signal to the ECM.
The ECM controls the electric throttle control actuator so that the engine speed coincides with the target value
memorized in the ECM. The target engine speed is the lowest speed at which the engine can operate steadily.
The optimum value stored in the ECM is determined by taking into consideration various engine conditions,
such as during warming up, deceleration, and engine load (air conditioner, power steering and cooling fan
operation, etc.).
On Board Diagnosis Logic UBS00LA9
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Electric throttle control actuator
P0507 Idle speed control system The idle speed is more than the target idle
● Intake air leak
0507 RPM higher than expected speed by 200 rpm or more.
● PCV system
NOTE:
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
● If the target idle speed is out of the specified value, perform EC-83, "Idle Air Volume Learning" ,
before conducting DTC Confirmation Procedure. For the target idle speed, refer to the EC-617,
"SERVICE DATA AND SPECIFICATIONS (SDS)" .
TESTING CONDITION:
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
● Always perform the test at a temperature above −10°C (14°F).
WITH CONSULT-II
1. Open engine hood.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON again and select “DATA MONITOR”
mode with CONSULT-II.
5. Start engine and run it for at least 1 minute at idle speed.
6. If 1st trip DTC is detected, go to EC-425, "Diagnostic Procedure"
.
SEF174Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
3. REPLACE ECM
F
1. Stop engine.
2. Replace ECM.
3. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to G
BL-121, "ECM Re-communicating Function" .
4. Perform EC-82, "VIN Registration" .
5. Perform EC-83, "Accelerator Pedal Released Position Learning" . H
6. Perform EC-83, "Throttle Valve Closed Position Learning" .
7. Perform EC-83, "Idle Air Volume Learning" .
I
BBIA0621E
● Engine: After warming up, idle Steering wheel: Not being turned OFF
PW/ST SIGNAL
the engine Steering wheel: Being turned ON
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-428, "Diagnostic Procedure"
.
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1757E
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
D
BBIA0621E
SEF479Y H
4. CHECK PSP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
M
1. Check harness continuity between ECM terminal 12 and PSP sensor terminal 2.
Refer to Wirng Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
Condition Voltage
Steering wheel: Being turned 0.5 - 4.5V
Steering wheel: Not being turned 0.4 - 0.8V
MBIB0025E
Battery voltage is supplied to the ECM even when the ignition switch
is turned OFF for the ECM memory function of the DTC memory, the EC
air-fuel ratio feedback compensation value memory, the Idle Air Vol-
ume Learning value memory, etc.
C
PBIB1164E
E
On Board Diagnosis Logic UBS00LAW
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
F
● Harness or connectors
P0603 ECM back-up RAM system does not function [ECM power supply (back-up) circuit is
ECM power supply circuit open or shorted.]
0603 properly.
● ECM G
NOTE: H
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II I
1. Turn ignition switch ON and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second. J
4. Turn ignition switch OFF, wait at least 10 seconds, and then turn
ON.
5. Repeat steps 3 and 4 for 4 times. K
6. If 1st trip DTC is detected, go to EC-433, "Diagnostic Procedure"
.
L
SEF058Y
M
WITH GST
Follow the procedure “WITH CONSULT-II” above.
BBWA1758E
H
MBIB0026E
5. REPLACE ECM
1. Replace ECM.
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to
BL-121, "ECM Re-communicating Function" .
3. Perform EC-82, "VIN Registration" .
4. Perform EC-83, "Accelerator Pedal Released Position Learning" .
5. Perform EC-83, "Throttle Valve Closed Position Learning" .
6. Perform EC-83, "Idle Air Volume Learning" .
PBIB1164E
E
On Board Diagnosis Logic UBS00LAK
FAIL-SAFE MODE H
ECM enters fail-safe mode when malfunction A is detected.
Detected items Engine operation condition in fail-safe mode
I
● ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5
Malfunction A degrees) by the return spring.
● ECM deactivates ASCD operation.
J
DTC Confirmation Procedure UBS00LAL
Perform PROCEDURE FOR MALFUNCTION A first. If the 1st trip DTC cannot be confirmed, perform
PROCEDURE FOR MALFUNCTION B. If there is no malfunction on PROCEDURE FOR MALFUNCTION K
B, perform PROCEDURE FOR MALFUNCTION C.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at L
least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A
With CONSULT-II M
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. If 1st trip DTC is detected, go to EC-436, "Diagnostic Procedure"
.
SEF058Y
With GST
Follow the procedure “With CONSULT-II” above.
SEF058Y
With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION C
With CONSULT-II
1. Turn ignition switch ON and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Turn ignition switch OFF, wait at least 10 seconds and then turn
ON.
4. Repeat step 3 for 32 times.
5. If 1st trip DTC is detected, go to EC-436, "Diagnostic Procedure"
.
SEF058Y
With GST
Follow the procedure “With CONSULT-II” above.
Diagnostic Procedure UBS00LAM
1. INSPECTION START
With CONSULT-II
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”.
4. Perform DTC Confirmation Procedure.
See EC-435, "DTC Confirmation Procedure" .
5. Is the 1st trip DTC P0605 displayed again?
With GST
1. Turn ignition switch ON.
2. Select Service $04 with GST.
3. Perform DTC Confirmation Procedure.
See EC-435, "DTC Confirmation Procedure" .
4. Is the 1st trip DTC P0605 displayed again?
Yes or No
Yes >> GO TO 2.
No >> INSPECTION END
D
>> INSPECTION END
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Engine operation condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-441, "Diagnostic Procedure" .
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1764E
E
BBIA0614E
OK or NG
F
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0592E
K
3. Check voltage between APP sensor terminal 2 and ground with
CONSULT-II or tester.
Voltage: Approximately 5V L
OK or NG
OK >> GO TO 6.
NG >> GO TO 3. M
PBIB2608E
OK or NG
OK >> GO TO 5.
NG >> Repair short to ground or short to power in harness or connectors.
5. CHECK COMPONENTS
Check the following.
● EVAP control system pressure sensor (Refer to EC-384, "Component Inspection" .)
● Refrigerant pressure sensor (Refer to MTC-16, "REFRIGERANT PRESSURE SENSOR" .)
● Battery current sensor (Refer to EC-465, "Component Inspection" .)
● Power steering pressure sensor (Refer to EC-430, "Component Inspection" .)
OK or NG
OK >> GO TO 8.
NG >> Replace malfunctioning component.
When the shift lever position is P or N (A/T), Neutral (M/T), park/neutral position (PNP) switch is ON.
ECM detects the position because the continuity of the line (the ON signal) exists. EC
CONSULT-II Reference Value in Data Monitor Mode UBS00LFD
E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
[The park/neutral position (PNP) switch
The signal of the park/neutral position (PNP) circuit is open or shorted.] F
P0850 Park/neutral position
switch is not changed in the process of engine ● Park/neutral position (PNP) switch
0850 switch
starting and driving.
● Combination meter
● TCM (A/T models) G
CAUTION: H
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at I
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON. J
2. Select “P/N POSI SW” in “DATA MONITOR” mode with CON-
SULT-II. Then check the “P/N POSI SW” signal under the follow-
ing conditions. K
Use this procedure to check the overall function of the park/neutral position (PNP) switch circuit. During this
check, a 1st trip DTC might not be confirmed.
WITH GST
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 102 (PNP switch signal)
and ground under the following conditions.
Condition (shift position) Voltage (Known-good data)
P or N position (A/T)
Approx. 0 V
Neutral position (M/T)
BATTERY VOLTAGE
Except the above position
(11 - 14V)
EC
BBWA1930E
A/T MODELS
1. CHECK DTC WITH TCM
Refer to AT-43, "TROUBLE DIAGNOSIS" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace.
3. CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch OFF.
2. Disconnect A/T assembly harness connector.
3. Disconnect combination meter harness connector.
4. Check harness continuity between A/T assembly terminal 9 and combination meter terminal 17.
Refer to Wiring Diagram.
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
>> Repair open circuit or short to ground or short to power in harness or connectors.
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-III G
1. Check harness continuity between A/T assembly terminal 9 and TCM terminal 8.
Refer to AT-101, "DTC P0615 START SIGNAL CIRCUIT" . H
Continuity should exist.
2. Also check harness for short to ground and short to power. I
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. J
8. CHECK INTERMITTENT INCIDENT
Refer to EC-147, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . K
OK or NG
OK >> GO TO 9.
NG >> Repair or replace. L
3. CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 102 and PNP switch terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
>> Repair open circuit or short to ground or short to power in harness or connectors.
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Cooling fan (crankshaft driven)
● Cooling fan does not operate properly ● Radiator hose
(Overheat).
● Radiator
● Cooling fan system does not operate
● Radiator cap
Engine over temperature properly (Overheat).
P1217 ● Water pump
(Overheat) ● Engine coolant was not added to the
system using the proper filling method. ● Thermostat
● Engine coolant is not within the specified ● Engine coolant temperature sensor
range. For more information, refer to EC-452, "Main
12 Causes of Overheating" .
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-11, "Changing Engine
Coolant" , “Changing Engine Coolant”. Also, replace the engine oil.
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-13, "ANTI-FREEZE COOLANT MIXTURE
RATIO" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function Check UBS00LIE
Use this procedure to check the overall function of the engine coolant over temperature enrichment protection
check, a DTC might not be confirmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
NOTE:
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-451,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-451,
"Diagnostic Procedure" .
3. Start engine.
SEF621W
4. Make sure that cooling fan (crankshaft driven) operates.
5. If NG, go to EC-451, "Diagnostic Procedure" .
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
NOTE:
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below the proper range, skip the following steps
and go to EC-451, "Diagnostic Procedure" .
● Radiator H
● Water pump
● Reservoir tank
I
3. CHECK RADIATOR CAP
Refer to CO-15, "RADIATOR" . J
OK or NG
OK >> GO TO 4.
NG >> Replace radiator cap. K
4. CHECK THERMOSTAT
Refer to CO-21, "THERMOSTAT AND THERMOSTAT HOUSING" . L
OK or NG
OK >> GO TO 5.
NG >> Replace thermostat. M
ON*1 6 ● Thermostat ● Touch the upper and Both hoses should be hot See CO-21, "THERMO-
lower radiator hoses STAT AND THERMO-
STAT HOUSING" and
CO-15, "RADIATOR" .
See CO-18, "COOLING
ON*1 7 ● Cooling fan ● Visual Operating
FAN" .
OFF 8 ● Combustion gas leak ● Color checker chemi- Negative —
cal tester 4 Gas ana-
lyzer
OFF*3 10 ● Coolant return from ● Visual Should be initial level in See CO-10, "System
reservoir tank to radia- reservoir tank Check" .
tor
OFF 11 ● Cylinder head ● Straight gauge feeler 0.1 mm (0.004 in) Maxi- See EM-60, "CYLINDER
gauge mum distortion (warping) HEAD" .
12 ● Cylinder block and pis- ● Visual No scuffing on cylinder See EM-75, "CYLINDER
tons walls or piston BLOCK" .
*1: Engine running at 3,000 rpm for 10 minutes.
*2: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*3: After 60 minutes of cool down time.
For more information, refer to CO-6, "OVERHEATING CAUSE ANALYSIS" .
E
On Board Diagnosis Logic UBS00LCO
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at H
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle. I
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II. J
3. Turn ignition switch OFF, wait at least 10 seconds.
4. Turn ignition switch ON.
K
5. If 1st trip DTC is detected, go to EC-454, "Diagnostic Procedure"
.
M
SEF058Y
WITH GST
Follow the procedure “With CONSULT-II” above.
BBIA0623E
E
On Board Diagnosis Logic UBS00LCT
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at H
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle. I
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II. J
3. Turn ignition switch OFF, wait at least 10 seconds.
4. Turn ignition switch ON.
K
5. Repeat steps 3 and 4 for 32 times.
6. If 1st trip DTC is detected, go to EC-456, "Diagnostic Procedure"
.
L
SEF058Y
M
WITH GST
Follow the procedure “With CONSULT-II” above.
BBIA0623E
ECM controls ignition timing and engine idle speed when engine is started with prewarming up condition.
This control promotes the activation of three way catalyst by heating the catalyst and reduces emissions. EC
On Board Diagnosis Logic UBS00RY9
DTC No. Trouble diagnosis name DTC detecting condition Possible cause C
ECM does not control ignition timing and engine ● Lack of intake air volume
P1421 Cold start emission reduction
idle speed properly when engine is started with ● Fuel injection system
1421 strategy monitoring
prewarming up condition. ● ECM D
NOTE: E
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
● If DTC P1421 is displayed with other DTC, first perform the trouble diagnosis for other DTC. F
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II G
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
H
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Check that the “COOLAN TEMP/S” indication is between 4°C
(39°F) and 36°C (97°F).
I
If "COOLAN TEMP/S" indication is within the specified value, go
to the following step.
If "COOLANT TEMP/S" indication is out of the specified value,
cool engine down or warm engine up and go to step 1. J
5. Start engine and let it idle for 5 minutes.
6. If 1st trip DTC is detected, go to EC-457, "Diagnostic Procedure"
. K
SEF174Y
WITH GST
Follow the procedure “WITH CONSULT-II” above. L
5. REPLACE ECM
1. Replace ECM.
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs.
Refer to BL-121, "ECM Re-communicating Function" .
3. Perform EC-82, "VIN Registration" .
4. Perform EC-83, "Accelerator Pedal Released Position Learning" .
5. Perform EC-83, "Throttle Valve Closed Position Learning" .
6. Perform EC-83, "Idle Air Volume Learning" .
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 10 seconds.
4. If 1st trip DTC is detected, go to EC-462, "Diagnostic Procedure"
.
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1783E
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
D
BBIA0630E
PBIB2609E
H
>> Repair open circuit or short to ground or short to power in harness or connectors.
K
4. CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
L
2. Disconnect ECM harness connector.
3. Check harness continuity between battery current sensor terminal 2 and ECM terminal 67.
Refer to Wiring Diagram.
M
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
>> Repair open circuit or short to ground or short to power in harness or connectors.
>> Repair open circuit or short to ground or short to power in harness or connectors.
E
BBIA0631E
PBIB2617E
I
A
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V with ignition EC
switch ON
WITH CONSULT-II
1. Turn ignition switch ON. C
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 10 seconds.
D
4. If 1st trip DTC is detected, go to EC-469, "Diagnostic Procedure"
.
E
SEF058Y
WITH GST G
Follow the procedure “WITH CONSULT-II” above.
BBWA1783E
BBIA0614E
OK or NG L
OK >> GO TO 2.
NG >> Repair or replace ground connections.
M
BBIA0630E
PBIB2609E
4. CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between battery current sensor terminal 2 and ECM terminal 67.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
F
>> Repair circuit or short to ground or short to power in harness or connectors.
J
>> INSPECTION END
BBIA0631E
PBIB2617E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 10 seconds.
4. If 1st trip DTC is detected, go to EC-476, "Diagnostic Procedure"
.
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1783E
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
D
BBIA0630E
PBIB2609E
H
>> Repair open circuit or short to ground or short to power in harness or connectors.
K
4. CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
L
2. Disconnect ECM harness connector.
3. Check harness continuity between battery current sensor terminal 2 and ECM terminal 67.
Refer to Wiring Diagram.
M
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
>> Repair open circuit or short to ground or short to power in harness or connectors.
>> Repair open circuit or short to ground or short to power in harness or connectors.
E
BBIA0631E
PBIB2617E
I
Use this procedure to check the overall function of the battery current sensor circuit. During this check, a 1st
trip DTC might not be confirmed.
TESTING CONDITION:
● Before performing the following procedure, confirm that battery voltage is more than 12.8V at idle.
● Before performing the following procedure, confirm that all load switches and A/C switch are
turned OFF.
WITH CONSULT-II
1. Start engine and let it idle.
PBIB2615E
D
WITH GST
1. Start engine and let it idle.
2. Check voltage between ECM terminal 71 (battery current sensor E
signal) and ground for 10 seconds.
The voltage should be above 2.3V at least once.
3. If NG, go to EC-483, "Diagnostic Procedure" .
F
PBIB2616E
H
BBWA1783E
BBIA0614E
OK or NG L
OK >> GO TO 2.
NG >> Repair or replace ground connections.
M
BBIA0630E
PBIB2609E
>> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between battery current sensor terminal 2 and ECM terminal 67.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
>> Repair open circuit or short to ground or short to power in harness or connectors.
F
>> Repair open circuit or short to ground or short to power in harness or connectors.
J
>> INSPECTION END
BBIA0631E
PBIB2617E
ASCD steering switch has variant values of electrical resistance for each button. ECM reads voltage variation
of switch, and determines which button is operated. EC
E
PBIB2645E
Refer to EC-34, "AUTOMATIC SPEED CONTROL DEVICE (ASCD)" for the ASCD function.
F
CONSULT-II Reference Value in Data Monitor Mode UBS00LEV
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 10 seconds.
4. Press MAIN switch for at least 10 seconds, then release it and
wait at least 10 seconds.
5. Press CANCEL switch for at least 10 seconds, then release it
and wait at least 10 seconds.
6. Press RESUME/ACCELERATE switch for at least 10 seconds,
then release it and wait at least 10 seconds.
7. Press SET/COAST switch for at least 10 seconds, then release
it and wait at least 10 seconds. SEF058Y
EC
BBWA2834E
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
Without CONSULT-II G
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 99 and ground with
H
pressing each button.
Switch Condition Voltage [V]
Pressed Approx. 0 I
MAIN switch
Released Approx. 4.0
Pressed Approx. 1.0
CANCEL switch J
Released Approx. 4.0
>> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK ASCD STEERING SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 99 and combination switch terminal 16.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
>> Repair open circuit or short to ground or short to power in harness or connectors.
BBIA0560E
A
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait EC
at least 10 seconds before conducting the next test.
● Procedure for malfunction B is not described here. It takes extremely long time to complete procedure for
malfunction B. By performing procedure for malfunction A, the incident that causes malfunction B can be C
detected.
TESTING CONDITION:
Steps 4 and 5 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a D
road test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Start engine. E
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Press MAIN switch and make sure that CRUISE indicator lights
up. F
4. Drive the vehicle for at least 5 consecutive seconds under the
following condition.
G
VHCL SPEED SE More than 30 km/h (19 MPH)
Shift lever Suitable position
H
If 1st trip DTC is detected, go to EC-497, "Diagnostic Procedure"
.
If 1st trip DTC is not detected, go to the following step. PBIB2386E
I
5. Drive the vehicle for at least 5 consecutive seconds under the following condition.
VHCL SPEED SE More than 30 km/h (19 MPH) J
Shift lever Suitable position
Depress the brake pedal for more than
Driving location 5 seconds so as not to come off from K
the above-mentioned vehicle speed.
6. If 1st trip DTC is detected, go to EC-497, "Diagnostic Procedure" .
WITH GST L
Follow the procedure “WITH CONSULT-II” above.
M
BBWA1859E
A/T MODELS
1. CHECK OVERALL FUNCTION-I H
With CONSULT-II
1. Turn ignition switch ON. I
2. Select “BRAKE SW1” in “DATA MONITOR” mode with CONSULT-II.
3. Check “BRAKE SW1” indication under the following conditions.
J
CONDITION INDICATION
Brake pedal: Slightly depressed OFF
Brake pedal: Fully released ON K
SEC011D
M
Without CONSULT-II
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 108 and ground under the
following conditions.
CONDITION VOLTAGE
Brake pedal: Slightly depressed Approximately 0V
Brake pedal: Fully released Battery voltage
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
MBIB0061E
SEC013D
Without CONSULT-II
Check voltage between ECM terminal 101 and ground under the following conditions.
CONDITION VOLTAGE
Brake pedal: Fully released Approximately 0V
Brake pedal: Slightly depressed Battery voltage
OK or NG
OK >> GO TO 11.
NG >> GO TO 7.
MBIB0060E
BBIA0560E
PBIB0857E
C
>> Repair open circuit or short to ground in harness or connectors.
5. CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
D
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 108 and ASCD brake switch terminal 2. E
Refer to Wiring Diagram.
Continuity should exist.
F
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6. G
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
BBIA0560E
PBIB1184E
>> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
SEC011D
F
Without CONSULT-II
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 108 and ground under the G
following conditions.
CONDITION VOLTAGE
Brake pedal and/or clutch pedal: Slightly depressed Approximately 0V
H
Brake pedal and clutch pedal: Fully released Battery voltage
OK or NG I
OK >> GO TO 2.
NG >> GO TO 3.
MBIB0061E J
SEC013D
Without CONSULT-II
Check voltage between ECM terminal 101 and ground under the fol-
lowing conditions.
CONDITION VOLTAGE
Brake pedal: Fully released Approximately 0V
Brake pedal: Slightly depressed Battery voltage
PBIB1677E
OK or NG
OK >> GO TO 14.
NG >> GO TO 10.
BBIA0624E
BBIA0560E
E
4. Check voltage between ASCD brake switch terminal 1 and
ground with CONSULT-II or tester.
F
Voltage: Battery voltage
OK or NG
OK >> GO TO 6. G
NG >> GO TO 5.
H
PBIB0857E
6. CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT L
BBIA0560E
PBIB0117E
>> Repair open circuit or short to ground or short to power in harness or connectors.
SEC023D
SEC024D
PBIB2285E
Condition Continuity
Brake pedal: Fully released Should not exist
Brake pedal: Slightly depressed Should exist
If NG, adjust stop lamp switch installation, refer to BR-6, "BRAKE PEDAL" , and perform step 3 again.
The ECM receives two vehicle speed sensor signals via CAN communication line. One is sent from combina-
tion meter, and the other is from TCM (Transmission control module). The ECM uses these signals for ASCD EC
control. Refer to EC-34, "AUTOMATIC SPEED CONTROL DEVICE (ASCD)" for ASCD functions.
On Board Diagnosis Logic UBS00MKJ
C
This self-diagnosis has the one trip detection logic.
The MIL will not light up for this diagnosis.
NOTE:
● If DTC P1574 is displayed with DTC U1000, U1001, first perform the trouble diagnosis for DTC D
U1000, U1001. Refer to EC-156, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
● If DTC P1574 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
Refer to EC-159, "DTC U1010 CAN COMMUNICATION" . E
● If DTC P1574 is displayed with DTC P0500, first perform the trouble diagnosis for DTC P0500.
Refer to EC-420, "DTC P0500 VSS" .
● If DTC P1574 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605. F
Refer to EC-435, "DTC P0605 ECM" .
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
G
● Harness or connectors
(The CAN communication line is open or
shorted.)
● Harness or connectors
H
(The combination meter circuit is open or
P1574 ASCD vehicle speed ECM detects a difference between two vehicle shorted.)
1574 sensor speed signals is out of the specified range. ● Combination meter I
● Wheel sensor
● ABS actuator and electric unit (control unit)
● TCM (A/T models) J
● ECM
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
2. CHECK DTC WITH “ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)”
Refer to BRC-10, "TROUBLE DIAGNOSIS" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace.
ECM receives turbine revolution sensor signal from TCM through CAN communication line. ECM uses this
signal for engine control. EC
CONSULT-II Reference Value in Data Monitor Mode UBS00N5E
NOTE: E
● If DTC P1715 is displayed with DTC U1000, U1001 first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-156, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
● If DTC P1715 is displayed with DTC U1010 first perform the trouble diagnosis for DTC U1010.
F
Refer to EC-159, "DTC U1010 CAN COMMUNICATION" .
● If DTC P1715 is displayed with DTC P0335, first perform the trouble diagnosis for DTC P0335.
Refer to EC-321, "DTC P0335 CKP SENSOR (POS)" .
G
● If DTC P1715 is displayed with DTC P0340, first perform the trouble diagnosis for DTC P0340.
Refer to EC-328, "DTC P0340 CMP SENSOR (PHASE)" .
● If DTC P1715 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605.
Refer to EC-435, "DTC P0605 ECM" . H
The MIL will not light up for this diagnosis.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause I
● Harness or connectors
(The CAN communication line is open or
Turbine revolution sensor signal is different shorted)
P1715
Input speed sensor
from the theoretical value calculated by
J
(Turbine revolution sensor) ● Harness or connectors
1715 ECM from revolution sensor signal and
(TCM output) (Turbine revolution sensor circuit is open
engine rpm signal.
or shorted)
● TCM K
Check DTC with TCM. Refer to AT-39, "ON BOARD DIAGNOSTIC (OBD) SYSTEM" .
OK or NG M
OK >> GO TO 2.
NG >> Perform trouble shooting relevant to DTC indicated.
2. REPLACE TCM
Replace TCM. Refer to AT-43, "TROUBLE DIAGNOSIS" .
Description UBS00LFR
Brake switch signal is applied to the ECM through the stop lamp switch when the brake pedal is depressed.
This signal is used mainly to decrease the engine speed when the vehicle is driving.
CONSULT-II Reference Value in Data Monitor Mode UBS00LFS
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode.
Engine operating condition in fail-safe mode
ECM controls the electric throttle control actuator by regulating the throttle opening to a small range. Therefore, acceleration will be
poor.
Vehicle condition Driving condition
When engine is idling Normal
When accelerating Poor acceleration
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Fully depress the brake pedal for at least 5 seconds.
3. Erase the DTC with CONSULT-II.
4. Select “DATA MONITOR” mode with CONSULT-II.
5. If 1st trip DTC is detected, go to EC-512, "Diagnostic Procedure"
.
PBIB1952E
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1931E
BBIA0560E
2. Check voltage between stop lamp switch terminal 1 and ground with CONSULT-II or tester.
PBIB2284E
C
>> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
D
1. Disconnect ECM harness connector.
2. Disconnect stop lamp switch harness connector.
3. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 2. E
Refer to Wiring Diagram.
Continuity should exist.
F
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5. G
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
BBIA0560E
2. Check continuity between stop lamp switch terminals 1 and 2 under the following conditions.
PBIB2285E
Conditions Continuity
Brake pedal: Fully released Should not exist
Brake pedal: Slightly depressed Should exist
If NG, adjust stop lamp switch installation, refer to BR-6, "BRAKE PEDAL" , and perform step 2 again.
Power supply for the throttle control motor is provided to the ECM via throttle control motor relay. The throttle
control motor relay is ON/OFF controlled by the ECM. When the ignition switch is turned ON, the ECM sends EC
an ON signal to throttle control motor relay and battery voltage is provided to the ECM. When the ignition
switch is turned OFF, the ECM sends an OFF signal to throttle control motor relay and battery voltage is not
provided to the ECM.
C
CONSULT-II Reference Value in Data Monitor Mode UBS00LBK
I
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
Engine operating condition in fail-safe mode J
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.
K
DTC Confirmation Procedure UBS00LBM
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and L
wait at least 10 seconds before conducting the next test.
PROCEDURE FOR DTC P2100
With CONSULT-II M
1. Turn ignition switch ON and wait at least 2 seconds.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 5 seconds.
4. If DTC is detected, go to EC-518, "Diagnostic Procedure" .
SEF058Y
With GST
Follow the procedure “With CONSULT-II” above.
SEF058Y
With GST
Follow the procedure “With CONSULT-II” above.
EC
BBWA1812E
0 - 14V
PBIB0534E
0 - 14V
PBIB0533E
BATTERY VOLTAGE
[Ignition switch: OFF]
104 O Throttle control motor relay (11 - 14V)
[Ignition switch: ON] 0 - 1.0V
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
PBIB1171E
3. CHECK FUSE E
1. Disconnect 20A fuse.
2. Check 20A fuse for blown.
F
OK or NG
OK >> GO TO 7.
NG >> Replace 20A fuse.
G
4. CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT-I
Check voltage between ECM terminal 3 and ground under the fol- H
lowing conditions with CONSULT-II or tester.
Ignition switch Voltage
I
OFF Approximately 0V
Battery voltage
ON
(11 - 14V)
J
OK or NG
OK >> GO TO 7.
NG >> GO TO 5. MBIB0028E K
>> Repair open circuit or short to ground or short to power in harness or connectors.
NOTE:
If DTC P2101 is displayed with DTC P2100 or 2119, first perform the trouble diagnosis for DTC P2100 EC
or P2119. Refer to EC-515, "DTC P2100, P2103 THROTTLE CONTROL MOTOR RELAY" or EC-532,
"DTC P2119 ELECTRIC THROTTLE CONTROL ACTUATOR" .
Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve. C
The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feed-
back to the ECM to control the throttle control motor to make the throttle valve opening angle properly in
response to driving condition. D
On Board Diagnosis Logic UBS00LBD
FAIL-SAFE MODE G
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Engine operating condition in fail-safe mode
H
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
BBWA1811E
0 - 14V D
[Ignition switch: ON]
Throttle control motor ● Engine: Stopped
4 L/W E
(Close) ● Shift lever: D (A/T) or 1st (M/T)
● Accelerator pedal: Fully released
PBIB0534E F
0 - 14V
BATTERY VOLTAGE
[Ignition switch: OFF] I
104 O Throttle control motor relay (11 - 14V)
[Ignition switch: ON] 0 - 1.0V
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.) J
Diagnostic Procedure UBS00LBG
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
OK or NG
OK >> GO TO 9.
NG >> GO TO 3. MBIB0028E
PBIB1171E
5. CHECK FUSE
1. Disconnect 20A fuse.
2. Check 20A fuse for blown.
OK or NG
OK >> GO TO 8.
NG >> Replace 20A fuse.
>> Repair open circuit or short to ground or short to power in harness or connectors. G
8. CHECK INTERMITTENT INCIDENT
Refer to EC-147, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . H
OK or NG
OK >> Replace IPDM E/R. Refer to PG-18, "IPDM E/R (INTELLIGENT POWER DISTRIBUTION MOD-
ULE ENGINE ROOM)" . I
NG >> Repair or replace harness or connectors.
9. CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN OR SHORT J
1. Turn ignition switch OFF.
2. Disconnect electric throttle control actuator harness connector.
K
3. Disconnect ECM harness connector.
4. Check harness continuity between the following terminals.
Refer to Wiring Diagram.
L
Electric throttle control
ECM terminal Continuity
actuator terminal
5 Should not exist M
5
4 Should exist
5 Should exist BBIA0623E
6
4 Should not exist
BBIA0623E
PBIB2606E
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feed- EC
back to the ECM to control the throttle control motor to make the throttle valve opening angle properly in
response to driving condition.
On Board Diagnosis Logic UBS00LBQ C
This self-diagnosis has the one trip detection logic.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause D
● Harness or connectors
P2118 Throttle control motor ECM detects short in both circuits between (Throttle control motor circuit is shorted.)
2118 circuit short ECM and throttle control motor. ● Electric throttle control actuator E
(Throttle control motor)
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up. F
Engine operating condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
G
spring.
H
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
I
WITH CONSULT-II
1. Turn ignition switch ON and wait at least 2 seconds.
2. Select “DATA MONITOR” mode with CONSULT-II. J
3. Start engine and let it idle for 5 seconds.
4. If DTC is detected, go to EC-529, "Diagnostic Procedure" .
K
SEF058Y
M
WITH GST
Follow the procedure “WITH CONSULT-II” above.
BBWA1813E
0 - 14V D
[Ignition switch: ON]
Throttle control motor ● Engine: Stopped
4 L/W E
(Close) ● Shift lever: D (A/T) or 1st (M/T)
● Accelerator pedal: Fully released
PBIB0534E F
0 - 14V
BATTERY VOLTAGE
[Ignition switch: OFF] I
104 O Throttle control motor relay (11 - 14V)
[Ignition switch: ON] 0 - 1.0V
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.) J
Diagnostic Procedure UBS00LBT
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
PBIB2606E
EC
Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The throttle position sensor detects the throttle valve position, and the opening and closing speed of the throt-
tle valve and feeds the voltage signals to the ECM. The ECM judges the current opening angle of the throttle
valve from these signals and the ECM controls the throttle control motor to make the throttle valve opening
angle properly in response to driving condition.
On Board Diagnosis Logic UBS00LB9
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
Detected items Engine operating condition in fail-safe mode
ECM controls the electric throttle actuator by regulating the throttle opening around the idle position. The
Malfunction A
engine speed will not rise more than 2,000 rpm.
Malfunction B ECM controls the electric throttle control actuator by regulating the throttle opening to 20 degrees or less.
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the engine stalls.
Malfunction C The engine can restart in N or P (A/T), Neutral (M/T), and engine speed will not exceed 1,000 rpm or
more.
NOTE:
● Perform PROCEDURE FOR MALFUNCTION A AND B first. If the DTC cannot be confirmed, perform
PROCEDURE FOR MALFUNCTION C.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A AND B
With CONSULT-II
1. Turn ignition switch ON and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Set shift lever to D position (A/T) or 1st position (M/T), and wait
at least 3 seconds.
4. Set shift lever to P position (A/T) or Neutral position (M/T).
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Turn ignition switch ON and wait at least 1 second.
7. Set shift lever to D position (A/T) or 1st position (M/T), and wait
at least 3 seconds.
8. Set shift lever to P position (A/T) or Neutral position (M/T).
9. Turn ignition switch OFF, wait at least 10 seconds and then turn SEF058Y
ON.
10. If DTC is detected, go to EC-533, "Diagnostic Procedure" .
With GST
Follow the procedure “With CONSULT-II” above.
SEF058Y
E
With GST
Follow the procedure “With CONSULT-II” above.
Diagnostic Procedure UBS00LBB
F
J
BBIA0623E
ACCEL SEN 1 ● Ignition switch: ON Accelerator pedal: Fully released 0.6 - 0.95V
ACCEL SEN 2* (Engine stopped) Accelerator pedal: Fully depressed Less than 4.75V
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Engine operating condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.
A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: EC
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON. C
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
D
4. If DTC is detected, go to EC-537, "Diagnostic Procedure" .
SEF058Y
WITH GST G
Follow the procedure “WITH CONSULT-II” above.
BBWA1747E
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0592E
PBIB2608E
4. CHECK APP SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 106 and APP sensor terminal 3.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
C
>> INSPECTION END
ACCELERATOR PEDAL
Refer to ACC-3, "ACCELERATOR CONTROL SYSTEM" .
M
ACCEL SEN 1 ● Ignition switch: ON Accelerator pedal: Fully released 0.6 - 0.95V
ACCEL SEN 2* (Engine stopped) Accelerator pedal: Fully depressed Less than 4.75V
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Engine operating condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.
A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: EC
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON. C
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
D
4. If DTC is detected, go to EC-543, "Diagnostic Procedure" .
SEF058Y
WITH GST G
Follow the procedure “WITH CONSULT-II” above.
BBWA1748E
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0592E
PBIB2611E
ACCELERATOR PEDAL
Refer to ACC-3, "ACCELERATOR CONTROL SYSTEM" .
FAIL-SAFE MODE L
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Engine operation condition in fail-safe mode M
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-550, "Diagnostic Procedure" .
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1819E
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
D
BBIA0616E
PBIB2604E H
7. CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between electric throttle control actuator terminal 4 and ECM terminal 66.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 50 and electric throttle control actuator terminal 1, ECM
terminal 69 and electric throttle control actuator terminal 3.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
6. If NG, replace electric throttle control actuator and go to the next PBIB1060E
F
step.
7. Perform EC-83, "Throttle Valve Closed Position Learning" .
8. Perform EC-83, "Idle Air Volume Learning" . G
Removal and Installation UBS00LGL
ACCEL SEN 1 ● Ignition switch: ON Accelerator pedal: Fully released 0.6 - 0.95V
ACCEL SEN 2* (Engine stopped) Accelerator pedal: Fully depressed Less than 4.75V
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Engine operating condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.
A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: EC
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON. C
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
D
4. If DTC is detected, go to EC-557, "Diagnostic Procedure" .
SEF058Y
WITH GST G
Follow the procedure “WITH CONSULT-II” above.
BBWA1749E
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0592E
PBIB2608E
PBIB2611E
OK or NG C
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
D
6. CHECK THROTTLE POSITION SENSOR
Refer to EC-553, "Component Inspection" .
E
OK or NG
OK >> GO TO 12.
NG >> GO TO 7.
F
7. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator. G
2. Perform EC-83, "Throttle Valve Closed Position Learning" .
3. Perform EC-83, "Idle Air Volume Learning" .
H
>> INSPECTION END
ACCELERATOR PEDAL
Refer to ACC-3, "ACCELERATOR CONTROL SYSTEM" .
The A/F sensor 1 is a planar dual-cell limit current sensor. The sen-
sor element of the A/F sensor 1 is the combination of a Nernst con- EC
centration cell (sensor cell) with an oxygen-pump cell, which
transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
C
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range (0.7 <
< air).
The exhaust gas components diffuse through the diffusion gap at the D
electrode of the oxygen pump and Nernst concentration cell, where
they are brought to thermodynamic balance. SEF579Z
E
An electronic circuit controls the pump current through the oxygen-
pump cell so that the composition of the exhaust gas in the diffusion
gap remains constant at = 1. Therefore, the A/F sensor 1 is able to F
indicate air-fuel ratio by this pumping of current. In addition, a heater
is integrated in the sensor to ensure the required operating tempera-
ture of 700 - 800°C (1,292 - 1,472°F).
G
H
SEF580Z
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON-
SULT-II.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Disconnect mass air flow sensor harness connector.
4. Start engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness con-
nector.
6. Select Service $03 with GST and make sure that DTC P0102 is
detected.
7. Select Service $04 with GST and erase the DTC P0102.
8. Start engine and keep the engine speed between 3,500 and
4,000 rpm for 1 minute under no load.
9. Let engine idle for 1 minute. BBIA0622E
10. Keep engine speed between 2,500 and 3,000 rpm for 20 min-
utes.
11. Select Service $07 with GST.
If 1st trip DTC is detected, go to EC-564, "Diagnostic Procedure" .
EC
BBWA2838E
Approximately 5V
[Engine is running]
2 Y A/F sensor 1 heater ● Warm-up condition
● Idle speed
PBIB1584E
16 V Approximately 3.1V
[Engine is running]
35 O Approximately 2.6V
A/F sensor 1 ● Warm-up condition
56 W Approximately 2.3V
● Idle speed
75 L Approximately 2.3V
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
BBIA0614E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
>> GO TO 3.
BBIA0617E
SEF215Z
H
Without CONSULT-II I
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector. J
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness con-
nector. K
6. Make sure DTC P0102 is displayed.
7. Erase the DTC memory. Refer to EC-66, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" . L
8. Make sure DTC P0000 is displayed.
9. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected? BBIA0622E M
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171 or P0172. Refer to EC-276, "DTC P0171 FUEL INJEC-
TION SYSTEM FUNCTION" or EC-284, "DTC P0172 FUEL INJECTION SYSTEM FUNCTION" .
No >> GO TO 5.
BBIA0617E
BBIA0617E
PBIB1683E
>> GO TO 12.
PBIB3201E
PBIB2035E
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness con-
nector.
6. Make sure DTC P0102 is displayed.
7. Erase the DTC memory. Refer to EC-66, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
8. Make sure DTC P0000 is displayed.
PBIB3201E
E
Removal and Installation UBS00LIK
BBIA0560E
EC
BBWA1864E
A/T MODELS A
F
SEC011D
Without CONSULT-II
G
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 108 and ground under the
following conditions. H
CONDITION VOLTAGE
Brake pedal: Slightly depressed Approximately 0V
I
Brake pedal: Fully released Battery voltage
MBIB0061E
K
OK or NG
OK >> GO TO 2.
NG >> GO TO 3. L
SEC013D
Without CONSULT-II
Check voltage between ECM terminal 101 and ground under the following conditions.
CONDITION VOLTAGE
Brake pedal: Fully released Approximately 0V
Brake pedal: Slightly depressed Battery voltage
MBIB0060E
OK or NG
OK >> INSPECTION END
NG >> GO TO 7.
BBIA0560E
E
4. Check voltage between ASCD brake switch terminal 1 and
ground with CONSULT-II or tester.
F
Voltage: Battery voltage
OK or NG
OK >> GO TO 5. G
NG >> GO TO 4.
H
PBIB0857E
5. CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT L
BBIA0560E
PBIB1184E
>> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
M/T MODELS
1. CHECK OVERALL FUNCTION-I C
With CONSULT-II
1. Turn ignition switch ON. D
2. Select “BRAKE SW1” in “DATA MONITOR” mode with CON-
SULT-II.
3. Check “BRAKE SW1” indication under the following conditions. E
CONDITION INDICATION
Brake pedal and/or clutch pedal: Slightly depressed OFF
F
Brake pedal and clutch pedal: Fully released ON
G
SEC011D
Without CONSULT-II H
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 108 and ground under the
following conditions. I
CONDITION VOLTAGE
Brake pedal and/or clutch pedal: Slightly depressed Approximately 0V J
Brake pedal and clutch pedal: Fully released Battery voltage
OK or NG
OK >> GO TO 2. K
NG >> GO TO 3.
MBIB0061E
L
SEC013D
Without CONSULT-II
Check voltage between ECM terminal 101 and ground under the fol-
lowing conditions.
CONDITION VOLTAGE
Brake pedal: Fully released Approximately 0V
Brake pedal: Slightly depressed Battery voltage
MBIB0060E
OK or NG
OK >> INSPECTION END
NG >> GO TO 10.
BBIA0624E
BBIA0560E
E
4. Check voltage between ASCD brake switch terminal 1 and
ground with CONSULT-II or tester.
F
Voltage: Battery voltage
OK or NG
OK >> GO TO 6. G
NG >> GO TO 5.
H
PBIB0857E
6. CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT L
BBIA0560E
PBIB0117E
>> Repair open circuit or short to ground or short to power in harness or connectors.
SEC023D
SEC024D
PBIB2285E
Condition Continuity
Brake pedal: Fully released Should not exist
Brake pedal: Slightly depressed Should exist
If NG, adjust stop lamp switch installation, refer to BR-6, "BRAKE PEDAL" , and perform step 3 again.
ASCD indicator lamp illuminates to indicate ASCD operation status. Lamp has two indicators, CRUISE and
SET, and is integrated in combination meter. EC
CRUISE indicator illuminates when MAIN switch on ASCD steering switch is turned ON to indicate that ASCD
system is ready for operation.
SET indicator illuminates when following conditions are met.
C
● CRUISE indicator is illuminated.
● SET/COAST switch on ASCD steering switch is turned ON while vehicle speed is within the range of
ASCD setting.
D
SET indicator remains lit during ASCD control.
Refer to EC-34, "AUTOMATIC SPEED CONTROL DEVICE (ASCD)" for the ASCD function.
CONSULT-II Reference Value in Data Monitor Mode UBS00LHS E
Specification data are reference value.
MONITOR ITEM CONDITION SPECIFICATION
F
MAIN switch: Pressed at the 1st
CRUISE LAMP ● Ignition switch: ON ON → OFF
time → at the 2nd time
● MAIN switch: ON ASCD: Operating ON
G
SET LAMP ● When vehicle speed is between
40 km/h (25 MPH) and 144 km/h ASCD: Not operating OFF
(89 MPH)
H
BBWA2419E
Description UBS00LHL
The electrical load signal (Headlamp switch signal, etc.) is transferred through the CAN communication line
from BCM to ECM via IPDM E/R.
CONSULT-II Reference Value in Data Monitor Mode UBS00LIH
The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the fuel injector circuit, the coil in the fuel injec- EC
tor is energized. The energized coil pulls the ball valve back and
allows fuel to flow through the fuel injector into the intake manifold.
The amount of fuel injected depends upon the injection pulse dura-
tion. Pulse duration is the length of time the fuel injector remains C
open. The ECM controls the injection pulse duration based on
engine fuel needs.
D
SEF375Z
E
CONSULT-II Reference Value in Data Monitor Mode UBS00LH6
BBWA2418E
[Engine is running]
G
● Warm-up condition
● Engine speed is 2,000 rpm
H
PBIB0530E
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
I
Diagnostic Procedure UBS00LH8
1. INSPECTION START
J
Turn ignition switch to START.
Is any cylinder ignited?
Yes or No K
Yes (With CONSULT-II)>>GO TO 2.
Yes (Without CONSULT-II)>>GO TO 3.
No >> GO TO 4.
L
2. CHECK OVERALL FUNCTION
With CONSULT-II M
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
speed drop.
OK or NG
OK >> INSPECTION END
NG >> GO TO 4.
PBIB0133E
PBIB1986E
BBIA0625E
PBIB0582E
>> Repair open circuit or short to ground or short to power in harness or connectors. G
8. CHECK FUEL INJECTOR
Refer to EC-591, "Component Inspection" . H
OK or NG
OK >> GO TO 9.
NG >> Replace fuel injector. I
FUEL INJECTOR
1. Disconnect fuel injector harness connector. L
2. Check resistance between terminals as shown in the figure.
Resistance: 11.1 - 14.3Ω [at 10 - 60°C (50 - 140°F)]
M
PBIB1727E
FUEL INJECTOR
Refer to EM-29, "FUEL INJECTOR AND FUEL TUBE" .
Description UBS00LHB
SYSTEM DESCRIPTION
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Engine speed*
Camshaft position sensor (PHASE) Fuel pump control Fuel pump relay
Battery Battery voltage*
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
The ECM activates the fuel pump for 1 second after the ignition switch is turned ON to improve engine start-
ability. If the ECM receives a engine speed signal from the camshaft position sensor (PHASE), it knows that
the engine is rotating, and causes the pump to operate. If the engine speed signal is not received when the
ignition switch is ON, the engine stalls. The ECM stops pump operation and prevents battery discharging,
thereby improving safety. The ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump
relay, which in turn controls the fuel pump.
Condition Fuel pump operation
Ignition switch is turned to ON Operates for 1 second.
Engine running and cranking Operates.
When engine is stopped Stops in 1.5 seconds.
Except as shown above Stops.
COMPONENT DESCRIPTION
A turbine type design fuel pump is used in the fuel tank.
BBIA0529E
EC
BBWA1824E
BBIA0626E
PBIB1187E
OK or NG
OK >> GO TO 4.
C
NG >> GO TO 12.
D
PBIB2656E
Check harness for open or short between IPDM E/R and ECM
F
>> Repair harness or connectors.
BBIA0545E
K
5. Check voltage between “fuel level sensor unit and fuel pump”
terminal 1 and ground with CONSULT-II or tester. L
PBIB0795E
>> Repair open circuit or short to ground or short to power in harness or connectors.
FUEL PUMP A
1. Disconnect “fuel level sensor unit and fuel pump” harness con-
nector.
EC
D
BBIA0545E
2. Check resistance between “fuel level sensor unit and fuel pump” E
terminals 1 and 3.
Resistance: 0.2 - 5.0Ω [at 25°C (77°F)]
F
SEC918C H
Removal and Installation UBS00LHG
FUEL PUMP
Refer to FL-6, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" . I
BBIA0604E
EC
BBWA2415E
EC
BBWA2416E
0 - 0.1V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle.
PBIB0521E
62 Y Ignition signal No. 1
81 G Ignition signal No. 2
0 - 0.2V
[Engine is running]
● Warm-up condition
● Engine speed: 2,000 rpm.
PBIB0522E
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
EC
BBWA2417E
0 - 0.1V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle.
PBIB0521E
61 L Ignition signal No. 3
80 GR Ignition signal No. 4
0 - 0.2V
[Engine is running]
● Warm-up condition
● Engine speed: 2,000 rpm.
PBIB0522E
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
PBIB0133E
E
PBIB1204E
PBIB0521E
OK or NG F
OK >> INSPECTION END
NG >> GO TO 10.
G
4. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF, wait at least 10 seconds and then turn ON. H
2. Check voltage between ECM terminals 119, 120 and ground
with CONSULT-II or tester.
Voltage: Battery voltage I
OK or NG
OK >> GO TO 5.
NG >> Go to EC-148, "POWER SUPPLY AND GROUND CIR- J
CUIT" .
K
MBIB0034E
BBIA0628E
PBIB0624E
>> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK CONDENSER-1
Refer to EC-608, "Component Inspection" . E
OK or NG
OK >> GO TO 10.
NG >> Replace condenser-1. F
BBIA0604E K
PBIB0138E
>> Repair open circuit or short to ground or short to power in harness or connectors.
13. CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 61, 62, 80, 81 and ignition coil terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 14.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
CAUTION:
● Do not approach to the spark plug and the ignition coil
within 50cm. Be careful not to get an electrical shock H
while checking, because the electrical discharge voltage PBIB2325E
becomes 20kV or more.
● It might cause to damage the ignition coil if the gap of more than 17 mm is taken. I
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
17. If NG, Replace ignition coil with power transistor. J
CONDENSER-1
1. Turn ignition switch OFF.
K
2. Disconnect condenser-1 harness connector.
3. Check resistance between condenser-1 terminals 1 and 2.
Resistance: Above 1 MΩ [at 25°C (77°F)] L
PBIB0794E
BBIA0627E
PBIB2657E
EC
BBWA1776E
PBIB1188E
BBIA0614E
OK or NG
OK >> GO TO 3.
NG >> Repair or replace ground connections.
D
BBIA0627E
PBIB1872E
H
>> Repair open circuit or short to ground or short to power in harness or connectors.
>> Repair open circuit or short to ground or short to power in harness or connectors.
EC
BBWA2420E
BBWA2467E
NOTE:
● If DTC U1000 or U1001 is displayed with other DTC, first perform the trouble diagnosis for DTC EC
U1000, U1001. Refer to EC-766, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
● If DTC U1010 is displayed with other DTC, first perform the trouble diagnosis for DTC U1010. Refer
to EC-769, "DTC U1010 CAN COMMUNICATION" . C
DTC*1
Items
CONSULT-II Reference page
(CONSULT-II screen terms)
2 ECM*3 D
GST*
U1000 1000*4 CAN COMM CIRCUIT EC-766
A
NOTE:
● If DTC U1000 or U1001 is displayed with other DTC, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-766, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
● If DTC U1010 is displayed with other DTC, first perform the trouble diagnosis for DTC U1010. Refer EC
to EC-769, "DTC U1010 CAN COMMUNICATION" .
DTC*1 C
Items
CONSULT-II Reference page
(CONSULT-II screen terms)
ECM*3
GST*2
A/F SENSOR1 (B1) P0130 0130 EC-840 D
A/F SENSOR1 (B1) P0131 0131 EC-849
A/F SENSOR1 (B1) P0132 0132 EC-857
E
A/F SENSOR1 (B1) P0133 0133 EC-865
A/F SENSOR1 (B1) P2A00 2A00 EC-1226
A/F SENSOR1 (B2) P0150 0150 EC-840 F
A/F SENSOR1 (B2) P0151 0151 EC-849
A/F SENSOR1 (B2) P0152 0152 EC-857
G
A/F SENSOR1 (B2) P0153 0153 EC-865
A/F SENSOR1 (B2) P2A03 2A03 EC-1226
A/F SEN1 HTR (B1) P0031 0031 EC-775 H
A/F SEN1 HTR (B1) P0032 0032 EC-775
A/F SEN1 HTR (B2) P0051 0051 EC-775
A/F SEN1 HTR (B2) P0052 0052 EC-775
I
A/T INTERLOCK P1730 1730 AT-135
A/T TCC S/V FNCTN P0744 0744 AT-121 J
APP SEN 1/CIRC P2122 2122 EC-1199
APP SEN 1/CIRC P2123 2123 EC-1199
APP SEN 2/CIRC P2127 2127 EC-1205 K
APP SEN 2/CIRC P2128 2128 EC-1205
APP SENSOR P2138 2138 EC-1219
L
ASCD BRAKE SW P1572 1572 EC-1154
ASCD SW P1564 1564 EC-1147
ASCD VHL SPD SEN P1574 1574 EC-1167 M
ATF TEMP SEN/CIRC P0710 0710 AT-128
BAT CURRENT SENSOR P1550 1550 EC-1119
BAT CURRENT SENSOR P1551 1551 EC-1126
BAT CURRENT SENSOR P1552 1552 EC-1126
BAT CURRENT SENSOR P1553 1553 EC-1133
BAT CURRENT SENSOR P1554 1554 EC-1140
BRAKE SW/CIRCUIT P1805 1805 EC-1175
CAN COMM CIRCUIT U1000 4 EC-766
1000*
CAN COMM CIRCUIT U1001 1001*4 EC-766
CKP SEN/CIRCUIT P0335 0335 EC-967
CLOSED LOOP-B1 P1148 1148 EC-1099
CLOSED LOOP-B2 P1168 1168 EC-1099
CMP SEN/CIRC-B1 P0340 0340 EC-974
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along EC
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: D
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. E
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. F
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
G
Precautions for Procedures without Cowl Top Cover UBS00S57
PIIB3706J
K
On Board Diagnostic (OBD) System of Engine and A/T UBS00LJQ
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration. L
CAUTION:
● Be sure to turn the ignition switch OFF and disconnect the negative battery cable before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves, M
etc. will cause the MIL to light up.
● Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
● Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector. For description and how to disconnect, refer to PG-83, "HAR-
NESS CONNECTOR" .
● Be sure to route and secure the harnesses properly after work. The interference of the harness
with a bracket, etc. may cause the MIL to light up due to the short circuit.
● Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to the malfunction of the EVAP system or fuel injection system,
etc.
● Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and
TCM (Transmission control module) before returning the vehicle to the customer.
PBIB1512E
SEF217U
H
● When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and I
damage the ECM power transistor.
● Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM's
J
transistor. Use a ground other than ECM terminals, such as
the ground.
SEF348N
SEC893C
BBIA0529E
SEF709Y
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
EC
(Kent-Moore No.) Description
Tool name
EG17650301 Adapting radiator cap tester to radiator cap and ra-
(J-33984-A) diator filler neck C
Radiator cap tester a: 28 (1.10) dia.
adapter b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in) D
S-NT564
S-NT379
G
KV10114400 Loosening or tightening air fuel ratio (A/F) sensor
(J-38365) a: 22 mm (0.87 in)
Heated oxygen sensor
wrench H
S-NT636
I
(J-44626) Loosening or tightening air fuel ratio (A/F) sensor 1
Air fuel ratio (A/F) sen-
sor wrench J
K
LEM054
LEC642
LBIA0376E
PBIC0198E
Tool name
Description
(Kent-Moore No.)
Leak detector Locating the EVAP leak
i.e.: (J-41416)
S-NT703
S-NT704
Fuel filler cap adapter Checking fuel tank vacuum relief valve opening
i.e.: (MLR-8382) pressure
S-NT815
S-NT705
S-NT779
EC
PBIB2773E
SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from both the crankshaft position sensor and the mass air
flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
<Fuel increase>
● During warm-up
● When starting the engine
● During acceleration
● Hot-engine operation
● When selector lever is changed from N to D (A/T models)
● High-load, high-speed operation
<Fuel decrease>
● During deceleration
● During high engine speed operation
EC
PBIB3020E D
The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission control.
The three way catalyst (manifold) can then better reduce CO, HC and NOx emissions. This system uses air
fuel ratio (A/F) sensor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The E
ECM adjusts the injection pulse width according to the sensor voltage signal. For more information about air
fuel ratio (A/F) sensor 1, refer to EC-849, "DTC P0131, P0151 A/F SENSOR 1" . This maintains the mixture
ratio within the range of stoichiometric (ideal air-fuel mixture).
This stage is referred to as the closed loop control condition. F
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching
characteristics of air fuel ratio (A/F) sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal
from heated oxygen sensor 2. G
Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion. H
● Deceleration and acceleration
● High-load, high-speed operation
● Malfunction of air fuel ratio (A/F) sensor 1 or its circuit I
● Insufficient activation of air fuel ratio (A/F) sensor 1 at low engine coolant temperature
● High engine coolant temperature
J
● During warm-up
● After shifting from N to D (A/T models)
● When starting the engine K
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from air fuel ratio (A/F)
sensor 1. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to L
the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as orig-
inally designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and characteristic
changes during operation (i.e., fuel injector clogging) directly affect mixture ratio. M
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim.
“Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from air fuel ratio (A/F) sensor 1 indicates whether the mixture ratio is RICH or LEAN com-
pared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and
an increase in fuel volume if it is lean.
“Long term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment.
SEF179U
SYSTEM DESCRIPTION
Firing order: 1-2-3-4-5-6
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of the
engine. The ignition timing data is stored in the ECM.
The ECM receives information such as the injection pulse width and camshaft position sensor signal. Comput-
ing this information, ignition signals are transmitted to the power transistor.
During the following conditions, the ignition timing is revised by the ECM according to the other data stored in
the ECM.
● At starting
● During warm-up
● At idle
● At low battery voltage
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned OFF.
● When the accelerator pedal is fully depressed.
● When cranking the engine.
● At high engine speeds.
● When the engine coolant temperature becomes excessively high.
● When operating power steering during low engine speed or low vehicle speed.
● When engine speed is excessively low.
● When refrigerant pressure is excessively low or high.
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many EC
electronic control units are equipped onto a vehicle, and each control unit shares information and links with
other control units during operation (not independent). In CAN communication, control units are connected
with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less
wiring. Each control unit transmits/receives data but selectively reads required data only. C
Refer to LAN-48, "CAN System Specification Chart" , about CAN communication for detail.
Description UBS00LK4
SYSTEM DESCRIPTION
PBIB1631E
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the
engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is
proportionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating.
EC
PBIB2774E
BBIA0594E
EVAP CANISTER A
Check EVAP canister as follows:
1. Block port B .
EC
2. Blow air into port A and check that it flows freely out of port C .
3. Release blocked port B .
4. Apply vacuum pressure to port B and check that vacuum pres-
C
sure exists at the ports A and C .
5. Block port A and B .
6. Apply pressure to port C and check that there is no leakage. D
PBIB2568E
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP) E
1. Wipe clean valve housing.
H
SEF445Y
SEF462UA
EVAP CANISTER
Tighten EVAP canister as shown in the figure.
BBIA0566E
BBIA0567E
CAUTION:
● Never use compressed air or a high pressure pump.
● Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in EVAP system.
NOTE:
● Do not start engine.
● Improper installation of EVAP service port adapter to the EVAP service port may cause a leak.
E
PEF838U
PEF917U
I
SEF200U
WITHOUT CONSULT-II M
1. Attach the EVAP service port adapter securely to the EVAP ser-
vice port.
2. Also attach the pressure pump with pressure gauge to the EVAP
service port adapter.
SEF462UA
EC
PBIB1068E
G
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
H
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged I
during driving.
WARNING:
When conducting inspections below, be sure to observe the following: J
● Put a “CAUTION: FLAMMABLE” sign in workshop.
● Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
● Be sure to furnish the workshop with a CO2 fire extinguisher. K
CAUTION:
● Before removing fuel line parts, carry out the following procedures:
– Put drained fuel in an explosion-proof container and put lid on securely. L
– Release fuel pressure from fuel line. Refer to Fuel Pressure Release, EC-690, "FUEL PRESSURE
RELEASE" .
– Disconnect battery negative cable. M
● Always replace O-ring when the fuel gauge retainer is removed.
● Do not kink or twist hose and tube when they are installed.
● Do not tighten hose and clamps excessively to avoid damaging hoses.
● After installation, run engine and check for fuel leaks at connection.
● Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
BBIA0558E
>> GO TO 4.
H
BBIA0558E
L
>> Repair or replace EVAP hose.
SEF665U
EC
BBIA0568E
G
Without CONSULT-II
1. Remove fuel tank. Refer to FL-12, "FUEL TANK" .
2. Drain fuel from the tank as follows: H
a. Remove fuel gauge retainer.
b. Drain fuel from the tank using a handy pump into a fuel container.
I
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows. J
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one. K
c. Put fuel tank upside down.
d. Apply vacuum pressure to hose end [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel gauge retainer
L
remaining open and check that the pressure is applicable.
BBIA0568E
Description UBS00LKB
SYSTEM DESCRIPTION
SEC921C
PBIB1588E
PBIB1589E
S-ET277
D
Description UBS00LKD
The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including: EC
Emission-related diagnostic information SAE Mode
Diagnostic Trouble Code (DTC) Service $03 of SAE J1979
C
Freeze Frame data Service $02 of SAE J1979
System Readiness Test (SRT) code Service $01 of SAE J1979
1st Trip Diagnostic Trouble Code (1st Trip DTC) Service $07 of SAE J1979 D
1st Trip Freeze Frame data
Test values and Test limits Service $06 of SAE J1979
Calibration ID Service $09 of SAE J1979 E
The above information can be checked using procedures listed in the table below.
×: Applicable —: Not applicable
F
Freeze Frame 1st trip Freeze
DTC 1st trip DTC SRT code SRT status Test value
data Frame data
CONSULT-II × × × × × × —
G
GST × × × — × × ×
ECM × ×* — — — × —
*: When DTC and 1st trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other. H
The malfunction indicator lamp (MIL) on the instrument panel lights up when the same malfunction is detected
in two consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-701 .)
I
Two Trip Detection Logic UBS00LKF
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MIL will not light up at this stage. <1st trip> J
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MIL lights up. The MIL lights up at the same time when the DTC is stored. <2nd
trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed K
during vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MIL,
and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
×: Applicable —: Not applicable
L
MIL DTC 1st trip DTC
1st trip 2nd trip 2nd trip
Items 1st trip 2nd trip 1st trip
Lighting Lighting display-
Blinking Blinking displaying displaying displaying M
up up ing
When there is an open circuit on MIL circuit, the ECM cannot warn the driver by lighting up MIL when there is
malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by means
of operating fail-safe function.
PBIB0911E
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was stored in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated C
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st D
trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze
frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem- E
ory is erased. Procedures for clearing the ECM memory are described in EC-671, "HOW TO ERASE EMIS-
SION-RELATED DIAGNOSTIC INFORMATION" .
SYSTEM READINESS TEST (SRT) CODE F
System Readiness Test (SRT) code is specified in Service $01 of SAE J1979.
As part of an enhanced emissions test for Inspection & Maintenance (I/M), certain states require the status of
SRT be used to indicate whether the ECM has completed self-diagnosis of major emission systems and com- G
ponents. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”, use
the information in this Service Manual to set the SRT to “CMPLT”. H
In most cases the ECM will automatically complete its self-diagnosis cycle during normal usage, and the SRT
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased.
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's I
normal driving pattern; the SRT will indicate “INCMP” for these items.
NOTE:
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM mem- J
ory power supply is interrupted for several hours.
If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates “INCMP” for one or more of the SRT items the K
vehicle is returned to the customer untested.
NOTE:
If MIL is ON during the state emissions inspection, the vehicle is also returned to the customer untested even
though the SRT indicates “CMPLT” for all test items. Therefore, it is important to check SRT (“CMPLT”) and L
DTC (No DTCs) before the inspection.
SRT Item M
The table below shows required self-diagnostic items to set the SRT to “CMPLT”.
SRT item Perfor-
Corresponding DTC
(CONSULT-II indica- mance Pri- Required self-diagnostic items to set the SRT to “CMPLT”
No.
tion) ority*1
CATALYST 2 Three way catalyst function P0420, P0430
2 EVAP control system purge flow monitoring P0441
EVAP SYSTEM 1 EVAP control system P0442
2 EVAP control system P0456
Air fuel ratio (A/F) sensor 1 P0133, P0153
Heated oxygen sensor 2 P0137, P0157
HO2S 1
Heated oxygen sensor 2 P0138, P0158
Heated oxygen sensor 2 P0139, P0139
*1: If completion of several SRTs is required, perform driving patterns (DTC confirmation procedure), one by one based on the priority
for models with CONSULT-II.
When all SRT related self-diagnoses showed OK results in a single cycle (Ignition OFF-ON-OFF), the SRT will
indicate “CMPLT”. → Case 1 above
When all SRT related self-diagnoses showed OK results through several different cycles, the SRT will indicate
“CMPLT” at the time the respective self-diagnoses have at least one OK result. → Case 2 above
If one or more SRT related self-diagnoses showed NG results in 2 consecutive cycles, the SRT will also indi-
cate “CMPLT”. → Case 3 above
The table above shows that the minimum number of cycles for setting SRT as “INCMP” is one (1) for each
self-diagnosis (Case 1 & 2) or two (2) for one of self-diagnoses (Case 3). However, in preparation for the state
emissions inspection, it is unnecessary for each self-diagnosis to be executed twice (Case 3) for the following
reasons:
● The SRT will indicate “CMPLT” at the time the respective self-diagnoses have one (1) OK result.
● The emissions inspection requires “CMPLT” of the SRT only with OK self-diagnosis results.
● When, during SRT driving pattern, 1st trip DTC (NG) is detected prior to “CMPLT” of SRT, the self-diagno-
sis memory must be erased from ECM after repair.
● If the 1st trip DTC is erased, all the SRT will indicate “INCMP”.
NOTE:
SRT can be set as “CMPLT” together with the DTC(s). Therefore, DTC check must always be carried out
prior to the state emission inspection even though the SRT indicates “CMPLT”.
SRT Service Procedure
If a vehicle has failed the state emissions inspection due to one or more SRT items indicating “INCMP”, review
the flowchart diagnostic sequence on the next page.
EC
PBIB2320E
SRT item.
● When any SRT codes are not set, MIL will flash periodically for 10 seconds.
PBIB2317E
EC
PBIB2906E
SCIA5671E
With GST
The emission related diagnostic information in the ECM can be erased by selecting Service $04 with GST.
NOTE:
If the DTC is not for A/T related items (see EC-619 ), skip step 2.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10
seconds and then turn it ON (engine stopped) again.
DESCRIPTION
The MIL is located on the instrument panel.
1. The MIL will light up when the ignition switch is turned ON with-
out the engine running. This is a bulb check.
If the MIL does not light up, refer to DI-31, "WARNING LAMPS"
, or see EC-1297 .
2. When the engine is started, the MIL should go off.
If the MIL remains on, the on board diagnostic system has
detected an engine system malfunction.
SEF217U
Engine stopped
Engine stopped
I
When there is an open circuit on MIL circuit, the ECM cannot warn the driver by lighting up MIL when there is J
malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by means K
of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MIL circuit are detected and demands the
driver to repair the malfunction.
L
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
PBIB0092E
EC
PBIB3005E
A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated K
by the number of ten flashes. The “A” is indicated by the number of eleven flash. The length of time the
1,000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-second) - OFF (0.6-second)
cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-second ON and 0.3-second OFF cycle. L
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-second OFF. M
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC 0000 refers to no mal-
function. (See EC-619, "INDEX FOR DTC" )
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
The DTC can be erased from the back up memory in the ECM by depressing accelerator pedal. Refer to EC-
673, "How to Set Diagnostic Test Mode II (Self-diagnostic Results)" .
● If the battery is disconnected, the DTC will be lost from the backup memory within 24 hours.
● Be careful not to erase the stored memory before starting trouble diagnoses.
OBD System Operation Chart UBS00LKI
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
● When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory.
● When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on. For details, refer to EC-657, "Two Trip Detection
Logic" .
EC
SEF392S
*1: When the same malfunction is *2: MIL will go off after vehicle is driven *3: When the same malfunction is
detected in two consecutive trips, 3 times (pattern B) without any mal- detected in two consecutive trips, the
MIL will light up. functions. DTC and the freeze frame data will
be stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: The 1st trip DTC and the 1st trip
will not be displayed any longer after the first time, the 1st trip DTC and freeze frame data will be cleared at
vehicle is driven 80 times (pattern C) the 1st trip freeze frame data will be the moment OK is detected.
without the same malfunction. (The stored in ECM.
DTC and the freeze frame data still
remain in ECM.)
*7: When the same malfunction is *8: 1st trip DTC will be cleared when
detected in the 2nd trip, the 1st trip vehicle is driven once (pattern C)
freeze frame data will be cleared. without the same malfunction after
DTC is stored in ECM.
EC
SEF393SD
*1: When the same malfunction is *2: MIL will go off after vehicle is driven *3: When the same malfunction is
detected in two consecutive trips, 3 times (pattern B) without any mal- detected in two consecutive trips, the
MIL will light up. functions. DTC and the freeze frame data will
be stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: 1st trip DTC will be cleared after
will not be displayed any longer after the first time, the 1st trip DTC and vehicle is driven once (pattern B)
vehicle is driven 40 times (pattern A) the 1st trip freeze frame data will be without the same malfunction.
without the same malfunction. stored in ECM.
(The DTC and the freeze frame data
still remain in ECM.)
*7: When the same malfunction is
detected in the 2nd trip, the 1st trip
freeze frame data will be cleared.
AEC574
● The A counter will be cleared when the malfunction is detected regardless of (1) - (4).
● The A counter will be counted up when (1) - (4) are satisfied without the same malfunction.
● The DTC will not be displayed after the A counter reaches 40.
<Driving Pattern B>
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system.
● The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
● The B counter will be counted up when driving pattern B is satisfied without any malfunctions.
● The MIL will go off when the B counter reaches 3 (*2 in OBD SYSTEM OPERATION CHART).
1. INSPECTION START
EC
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
C
– Harness connectors for improper connections
– Wiring harness for improper connections, pinches and cut
– Vacuum hoses for splits, kinks and improper connections D
– Hoses and ducts for leaks
– Air cleaner clogging
– Gasket E
3. Confirm that electrical or mechanical loads are not applied.
– Headlamp switch is OFF. SEF983U
J
SEF976U
SEF977U
2. REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3.
PBIA8513J
SEF058Y
Without CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no load, then run engine at idle speed for about
1 minute.
3. Check idle speed. Refer to EC-686, "IDLE SPEED" .
M/T: 625 ± 50 rpm (in Neutral position)
A/T: 625 ± 50 rpm (in P or N position)
OK or NG
OK >> GO TO 10.
NG >> GO TO 4.
>> GO TO 5.
>> GO TO 6.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature. G
2. Check idle speed.
Refer to EC-686, "IDLE SPEED" .
M/T: 625 ± 50 rpm (in Neutral position) H
SEF174Y
A/T: 625 ± 50 rpm (in P or N position)
OK or NG I
OK >> GO TO 10.
NG >> GO TO 8.
>> GO TO 4.
BBIA0531E
>> GO TO 12.
>> GO TO 13.
OK or NG
OK >> GO TO 15.
NG >> GO TO 17.
BBIA0531E E
>> GO TO 4.
IDLE SPEED
With CONSULT-II
Check idle speed in “DATA MONITOR” mode with CONSULT-II.
SEF058Y
With GST
Check idle speed with GST.
IGNITION TIMING
Any of following two methods may be used.
Method A
1. Attach timing light to loop wire as shown.
BBIA0530E
BBIA0531E
Method B
1. Remove No. 4 ignition coil.
BBIA0586E
EC
BBIA0533E
G
SEF166Y
BBIA0531E K
Procedure After Replacing ECM UBS00S58
DESCRIPTION
VIN Registration is an operation to registering VIN in ECM. It must be performed each time ECM is replaced.
NOTE:
Accurate VIN which is registered in ECM may be required for Inspection & Maintenance (I/M).
OPERATION PROCEDURE
With CONSULT-II
1. Check the VIN of the vehicle and note it. Refer to GI-48, "IDENTIFICATION INFORMATION" .
2. Turn ignition switch ON and engine stopped.
PBIB2242E
DESCRIPTION
Accelerator Pedal Released Position Learning is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each time
harness connector of accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
Throttle Valve Closed Position Learning UBS00LKO
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to learn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal. It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume Learning UBS00LKP
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:
● Each time electric throttle control actuator or ECM is replaced.
● Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
● Battery voltage: More than 12.9V (At idle)
● Engine coolant temperature: 70 - 100°C (158 - 212°F)
● PNP switch: ON
● Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine
is started the headlamp will not be illuminated.
● Steering wheel: Neutral (Straight-ahead position)
● Vehicle speed: Stopped
● Transmission: Warmed-up
OPERATION PROCEDURE
With CONSULT-II C
1. Perform EC-688, "Accelerator Pedal Released Position Learning" .
2. Perform EC-688, "Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature. D
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
E
SEF217Z
H
6. Touch “START” and wait 20 seconds.
K
SEF454Y
L
7. Make sure that “CMPLT” is displayed on CONSULT-II screen. If
“CMPLT” is not displayed, Idle Air Volume Learning will not be
carried out successfully. In this case, find the cause of the inci-
dent by referring to the Diagnostic Procedure below. M
8. Rev up the engine two or three times and make sure that idle
speed and ignition timing are within the specifications.
ITEM SPECIFICATION
Idle speed M/T: 625 ± 50 rpm (in Neutral position)
A/T: 625 ± 50 rpm (in P or N position)
Ignition timing M/T: 15 ± 5° BTDC (in Neutral position) MBIB0238E
Without CONSULT-II
NOTE:
● It is better to count the time accurately with a clock.
● It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
1. Perform EC-688, "Accelerator Pedal Released Position Learning" .
2. Perform EC-688, "Throttle Valve Closed Position Learning" .
SEC897C
12. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the
specifications.
ITEM SPECIFICATION
Idle speed M/T: 625 ± 50 rpm (in Neutral position)
A/T: 625 ± 50 rpm (in P or N position)
Ignition timing M/T: 15 ± 5° BTDC (in Neutral position)
A/T: 15 ± 5° BTDC (in P or N position)
13. If idle speed and ignition timing are not within the specification, Idle Air Volume Learning will not be carried
out successfully. In this case, find the cause of the incident by referring to the DIAGNOSTIC PROCE-
DURE below.
DIAGNOSTIC PROCEDURE
If idle air volume learning cannot be performed successfully, proceed as follows:
1. Check that throttle valve is fully closed.
2. Check PCV valve operation.
3. Check that downstream of throttle valve is free from air leakage.
4. When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and eliminate the cause of the incident.
It is useful to perform EC-747, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
5. If any of the following conditions occur after the engine has started, eliminate the cause of the
incident and perform Idle Air Volume Learning all over again:
● Engine stalls.
● Erroneous idle.
SEF214Y
D
Without CONSULT-II
1. Remove fuel pump fuse located in IPDM E/R.
2. Start engine. E
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch OFF. F
5. Reinstall fuel pump fuse after servicing fuel system.
BBIA0534E
● During fuel pressure check, check for fuel leakage from fuel
connection every 3 minutes.
INTRODUCTION
The engine has an ECM to control major systems such as fuel con- EC
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac- C
uum leaks, fouled spark plugs, or other malfunctions with the engine.
MEF036D
E
SEF233G
I
A visual check only may not find the cause of the incidents. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the Work Flow on EC-694 . J
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under K
what conditions they occur. A Diagnostic Worksheet like the exam-
ple on EC-698 should be used.
Start your diagnosis by looking for conventional malfunctions first. L
This will help troubleshoot driveability malfunctions on an electroni-
SEF234G
cally controlled engine vehicle.
M
PBIB2267E
>> GO TO 2.
C
2. CHECK DTC* 1
1. Check DTC*1 . D
1
2. Perform the following procedure if DTC* is displayed.
1 2
– Record DTC* and freeze frame data* . (Print them out with CONSULT-II or GST.)
E
– Erase DTC*1 . (Refer to EC-671, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMA-
TION" .)
– Study the relationship between the cause detected by DTC*1 and the symptom described by the cus- F
tomer. (Symptom Matrix Chart is useful. Refer to EC-702 .)
3. Check related service bulletins for information.
Is any symptom described and any DTC detected? G
1
Symptom is described, DTC* is displayed>>GO TO 3.
1
Symptom is described, DTC* is not displayed>>GO TO 4.
H
Symptom is not described, DTC*1 is displayed>>GO TO 5.
K
>> GO TO 5.
>> GO TO 6.
With CONSULT-II>>GO TO 7.
Without CONSULT-II>>GO TO 9.
SEF601Z
>> GO TO 10.
● Fuel filler cap was left off or incorrectly screwed on, allowing fuel
to evaporate into the atmosphere.
LEC031A
A
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
● If DTC U1000 and/or U1001 is displayed with other DTC, first perform the trouble diagnosis for EC
DTC U1000, U1001. Refer to EC-766, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
● If DTC U1010 is displayed with other DTC, first perform the trouble diagnosis for DTC U1010. Refer
to EC-769, "DTC U1010 CAN COMMUNICATION" . C
A
When the DTC listed below is detected, the ECM enters fail-safe mode and the MIL lights up.
DTC No. Detected items Engine operating condition in fail-safe mode
P0102 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut. EC
P0103
P0117 Engine coolant tempera- Engine coolant temperature will be determined by ECM based on the time after turning
P0118 ture sensor circuit ignition switch ON or START.
C
CONSULT-II displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided
Condition
(CONSULT-II display)
D
Just as ignition switch is turned
40°C (104°F)
ON or START
More than approx. 4 minutes after
ignition ON or START
80°C (176°F) E
● When there is an open circuit on MIL circuit, the ECM cannot warn the driver by lighting up MIL when
there is malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously
detected as NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit
is open by means of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MIL circuit are detected and demands
the driver to repair the malfunction.
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
ROUGH IDLE/HUNTING
page
IDLING VIBRATION
ENGINE STALL
ROUGH IDLE/HUNTING
page
IDLING VIBRATION
D
ENGINE STALL
E
ROUGH IDLE/HUNTING
page
IDLING VIBRATION
ENGINE STALL
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank FL-12
5
Fuel piping 5 5 5 5 5 5 FL-4
Vapor lock —
5
Valve deposit —
Poor fuel (Heavy weight gaso- 5 5 5 5 5 5 5
—
line, Low octane)
Air Air duct EM-127
Air cleaner EM-127
Air leakage from air duct
(Mass air flow sensor — electric EM-127
5 5 5 5 5 5
throttle control actuator)
5 5 5 5
Electric throttle control actuator EM-128
Air leakage from intake manifold/ EM-128,
Collector/Gasket EM-131
Cranking Battery SC-4
1 1 1 1 1 1 1
Generator circuit SC-25
Starter circuit 3 SC-10
1
Signal plate 6 EM-218
AT-106,
PNP switch 4
MT-62
Engine Cylinder head
5 5 5 5 5 5 5 5 EM-203
Cylinder head gasket 4 3
Cylinder block
Piston 4
Piston ring
6 6 6 6 6 6 6 6 EM-218
Connecting rod
Bearing
Crankshaft
ROUGH IDLE/HUNTING
page
IDLING VIBRATION
D
ENGINE STALL
E
BBIA0536E
EC
BBIA0596E
BBIA0597E
EC
F
PBIB2530E
BBIA0595E
EC
PBIB2757E
BBIA0581E
EC
PBIB2529E
BBWA2382E
EC
BBWA2840E
MBIB0045E
PREPARATION
ECM located in the engine room passenger side behind reservoir
tank.
BBIA0537E
PBIA8148J
0 - 14V
PBIB1104E
0 - 14V
EC
[Ignition switch: ON]
Throttle control motor ● Engine: Stopped
5 L/B
(Open) ● Shift lever: D (A/T), 1st (M/T)
C
● Accelerator pedal: Fully depressed
PBIB1105E
D
[Engine is running]
● Engine speed: Below 3,600 rpm after the
following conditions are met
– Engine: After warming up 0 - 1.0V E
– Keeping the engine speed between 3,500
Heated oxygen sensor 2 and 4,000 rpm for 1 minute and at idle for 1
6 R
heater (Bank 2) minute under no load F
[Ignition switch: ON]
● Engine: Stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V) G
● Engine speed: Above 3,600 rpm
[Engine is running]
BATTERY VOLTAGE H
● Warm-up condition
(11 - 14V)
● Idle speed
7 - 12V
I
Intake valve timing control
10 W
solenoid valve (Bank 2) [Engine is running]
● Warm-up condition
J
● Engine speed: 2,500 rpm
PBIB1790E
K
[Engine is running]
BATTERY VOLTAGE
● Warm-up condition
(11 - 14V)
● Idle speed L
7 - 12V
Intake valve timing control
11 LG
solenoid valve (Bank 1) [Engine is running] M
● Warm-up condition
● Engine speed: 2,500 rpm
PBIB1790E
[Engine is running]
0.5 - 4.5V
Power steering pressure ● Steering wheel: Being turned
12 P
sensor [Engine is running]
0.4 - 0.8V
● Steering wheel: Not being turned
Approximately 10V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle
PBIB1041E
Crankshaft position sensor
13 G
(POS)
Approximately 10V
[Engine is running]
● Engine speed: 2,000 rpm
PBIB1042E
1.0 - 4.0V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle
PBIB1039E
Camshaft position sensor
14 Y
(PHASE) (Bank 2)
1.0 - 4.0V
[Engine is running]
● Engine speed: 2,000 rpm
PBIB1040E
[Engine is running]
15 W Knock sensor (Bank 1) Approximately 2.5V
● Idle speed
[Engine is running] Approximately 1.8V
16 BR A/F sensor 1 (Bank 2) ● Warm-up condition Output voltage varies with air
● Engine speed: 2,000 rpm fuel ratio.
SEC985C
G
Approximately 2.9 - 8.8V
[Engine is running]
● Warm-up condition H
24 G A/F sensor 1 heater
43 G (Bank 2) ● Idle speed
(More than 140 seconds after starting
engine)
I
PBIA8148J
[Engine is running]
● Engine speed: Below 3,600 rpm after the J
following conditions are met
– Engine: After warming up 0 - 1.0V
– Keeping the engine speed between 3,500
Heated oxygen sensor 2 K
25 P and 4,000 rpm for 1 minute and at idle for 1
heater (Bank 1) minute under no load
[Ignition switch: ON]
L
● Engine: Stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Engine speed: Above 3,600 rpm
M
[Engine is running] BATTERY VOLTAGE
● Idle speed (11 - 14V)
29 G VIAS control solenoid valve [Engine is running]
● Engine speed: Between 2,200 and 3,300 0 - 1.0V
rpm
EVAP control system pres-
32 W [Ignition switch: ON] Approximately 1.8 - 4.8V
sure sensor
1.0 - 4.0V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle
PBIB1039E
Camshaft position sensor
33 L
(PHASE) (Bank 1)
1.0 - 4.0V
[Engine is running]
● Engine speed: 2,000 rpm
PBIB1040E
Approximately 0 - 4.8V
Intake air temperature sen-
34 BR [Engine is running] Output voltage varies with intake
sor
air temperature.
[Engine is running] Approximately 1.8V
35 O A/F sensor 1 (Bank 1) ● Warm-up condition Output voltage varies with air
● Engine speed: 2,000 rpm fuel ratio.
[Engine is running]
36 W Knock sensor (Bank 2) Approximately 2.5V
● Idle speed
BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle
40 V Fuel injector No. 6 SEC984C
41 R Fuel injector No. 4
42 O Fuel injector No. 2 BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
● Warm-up condition
● Engine speed: 2,000 rpm
SEC985C
SEC991C
0 - 0.2V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle
60 SB Ignition signal No. 5 SEC986C
61 L Ignition signal No. 3
62 Y Ignition signal No. 1 0.1 - 0.4V
[Engine is running]
● Warm-up condition
● Engine speed: 2,500 rpm
SEC987C
[Engine is running]
Sensor ground
66 B ● Warm-up condition Approximately 0V
(Throttle position sensor)
● Idle speed
[Engine is running]
67 B Sensor ground ● Warm-up condition Approximately 0V
● Idle speed
Sensor power supply
68 G (Power steering pressure [Ignition switch: ON] Approximately 5V
sensor)
[Ignition switch: ON]
● Engine: Stopped
Less than 4.75V
● Shift lever: D (A/T), 1st (M/T)
● Accelerator pedal: Fully released
69 R Throttle position sensor 2
[Ignition switch: ON]
● Engine: Stopped
More than 0.36V
● Shift lever: D (A/T), 1st (M/T)
● Accelerator pedal: Fully depressed
[Engine is running]
● Warm-up condition
70 BR Refrigerant pressure sensor 1.0 - 4.0V
● Both A/C switch and blower switch: ON
(Compressor operates)
[Engine is running]
71 R Battery current sensor ● Battery: Fully charged* Approximately 2.6 - 3.5V
● Idle speed
Approximately 0 - 4.8V
Engine coolant temperature
73 Y [Engine is running] Output voltage varies with
sensor
engine coolant temperature.
[Engine is running]
● Revving engine from idle to 3,000 rpm
quickly after the following conditions are met
Heated oxygen sensor 2
74 W – Engine: After warming up 0 - Approximately 1.0V
(Bank 1)
– Keeping the engine speed between 3,500
and 4,000 rpm for 1 minute and at idle for 1
minute under no load
75 P A/F sensor 1 (Bank 2) [Ignition switch: ON] Approximately 2.2V
0 - 0.2V
[Engine is running] C
● Warm-up condition
● Idle speed
NOTE: D
The pulse cycle changes depending on rpm
at idle
79 P Ignition signal No. 6 SEC986C
80 GR Ignition signal No. 4 E
81 G Ignition signal No. 2 0.1 - 0.4V
[Engine is running]
F
● Warm-up condition
● Engine speed: 2,500 rpm
G
SEC987C
[Engine is running]
Sensor ground
82 B ● Warm-up condition Approximately 0V H
(APP sensor 1)
● Idle speed
[Engine is running]
Sensor ground I
83 B ● Warm-up condition Approximately 0V
(APP sensor 2)
● Idle speed
[Ignition switch: ON] Approximately 5V - Battery volt-
85 W Data link connector
age (11 - 14V)
J
● CONSULT-II or GST: Disconnected
Approximately 1.1 - 2.3V
86 P CAN communication line [Ignition switch: ON] Output voltage varies with the
communication status. K
Sensor power supply
90 L [Ignition switch: ON] Approximately 5V
(APP sensor 1)
Sensor power supply
L
91 G [Ignition switch: ON] Approximately 5V
(APP sensor 2)
Approximately 2.6 - 3.2V
94 L CAN communication line [Ignition switch: ON] Output voltage varies with the M
communication status.
[Ignition switch: ON]
● Engine: Stopped 0.28 - 0.48V
Accelerator pedal position ● Accelerator pedal: Fully released
98 GR
sensor 2 [Ignition switch: ON]
● Engine: Stopped More than 2.0V
● Accelerator pedal: Fully depressed
BATTERY VOLTAGE
[Ignition switch: OFF]
104 O Throttle control motor relay (11 - 14V)
[Ignition switch: ON] 0 - 1.0V
[Ignition switch: ON]
● Engine: Stopped 0.65 - 0.87V
Accelerator pedal position ● Accelerator pedal: Fully released
106 R
sensor 1 [Ignition switch: ON]
● Engine: Stopped More than 4.3V
● Accelerator pedal: Fully depressed
Approximately 0 - 4.8V
Fuel tank temperature sen-
107 Y [Engine is running] Output voltage varies with fuel
sor
tank temperature.
[Ignition switch: ON]
Approximately 0V
● Brake pedal: Slightly depressed
108 LG ASCD brake switch
[Ignition switch: ON] BATTERY VOLTAGE
● Brake pedal: Fully released (11 - 14V)
FUNCTION
Diagnostic test mode Function H
This mode enables a technician to adjust some devices faster and more accurately by following the
Work support
indications on the CONSULT-II unit.
Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame data I
Self-diagnostic results
can be read and erased quickly.*
Data monitor Input/Output data in the ECM can be read.
Input/Output of the specification for Basic fuel schedule, AFM, A/F feedback control value and the J
Data monitor (SPEC)
other data monitor items can be read.
CAN diagnostic support
The results of transmit/receive diagnosis of CAN communication can be read.
monitor K
Diagnostic Test Mode in which CONSULT-II drives some actuators apart from the ECMs and also
Active test
shifts some parameters in a specified range.
Function test This mode is used to inform customers when their vehicle condition requires periodic maintenance. L
DTC & SRT confirmation The status of system monitoring tests and the self-diagnosis status/result can be confirmed.
ECM part number ECM part number can be read.
M
*: The following emission-related diagnostic information is cleared when the ECM memory is erased.
● Diagnostic trouble codes
● 1st trip diagnostic trouble codes
● Freeze frame data
● 1st trip freeze frame data
● System readiness test (SRT) codes
● Test values
INSPECTION PROCEDURE K
Refer to GI-38, "CONSULT-II Start Procedure" .
WORK SUPPORT MODE L
Work Item
WORK ITEM CONDITION USAGE
FUEL PRESSURE RELEASE ● FUEL PUMP WILL STOP BY TOUCHING “START” DUR- When releasing fuel pressure M
ING IDLING. from fuel line
CRANK A FEW TIMES AFTER ENGINE STALLS.
IDLE AIR VOL LEARN ● THE IDLE AIR VOLUME THAT KEEPS THE ENGINE When learning the idle air volume
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM.
SELF-LEARNING CONT ● THE COEFFICIENT OF SELF-LEARNING CONTROL When clearing the coefficient of
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF- self-learning control value
FICIENT.
B/FUEL SCHDL
● “Base fuel schedule” indicates the fuel injec- H
× tion pulse width programmed into ECM, prior
[msec]
to any learned on board correction.
A/F ALPHA-B1 [%] × ● When the engine is stopped, a cer-
I
● The mean value of the air-fuel ratio feedback tain value is indicated.
A/F ALPHA-B2 [%] × correction factor per cycle is indicated. ● This data also includes the data for
the air-fuel ratio learning control.
J
● When the engine coolant tempera-
● The engine coolant temperature (determined ture sensor is open or short-circuited,
COOLAN TEMP/S
× × by the signal voltage of the engine coolant ECM enters fail-safe mode. The
[°C] or [°F]
temperature sensor) is displayed. engine coolant temperature deter- K
mined by the ECM is displayed.
A/F SEN1 (B1) [V] × × ● The A/F signal computed from the input signal
A/F SEN1 (B2) [V] × of the air fuel ratio (A/F) sensor 1 is displayed. L
HO2S2 (B1) [V] × ● The signal voltage of the heated oxygen sen-
HO2S2 (B2) [V] × sor 2 is displayed.
M
HO2S2 MNTR (B1) ● Display of heated oxygen sensor 2 signal:
×
[RICH/LEAN] RICH: Means the amount of oxygen after
● When the engine is stopped, a cer-
three way catalyst is relatively small.
HO2S2 MNTR (B2) tain value is indicated.
× LEAN: Means the amount of oxygen after
[RICH/LEAN] three way catalyst is relatively large.
● The vehicle speed computed from the vehicle
VHCL SPEED SE
× × speed signal sent from combination meter is
[km/h] or [mph]
displayed.
BATTERY VOLT ● The power supply voltage of ECM is dis-
× ×
[V] played.
ACCEL SEN 1 [V] × × ● ACCEL SEN 2 signal is converted by
● The accelerator pedal position sensor signal
ECM internally. Thus, it differs from
ACCEL SEN 2 [V] × voltage is displayed.
ECM terminal voltage signal.
THRTL SEN 1 [V] × × ● THRTL SEN 2 signal is converted by
● The throttle position sensor signal voltage is
ECM internally. Thus, it differs from
THRTL SEN 2 [V] × displayed.
ECM terminal voltage signal.
EC
PBIB0197E
DESCRIPTION
Generic Scan Tool (OBDII scan tool) complying with SAE J1978 has
8 different functions explained below.
ISO9141 is used as the protocol.
The name GST or Generic Scan Tool is used in this service manual.
SEF139P
This diagnostic service gains access to current emission-related data values, including
Service $01 READINESS TESTS
analog inputs and outputs, digital inputs and outputs, and system status information.
EC
This diagnostic service gains access to emission-related data value which were stored by
Service $02 (FREEZE DATA) ECM during the freeze frame. For details, refer to EC-728, "Freeze Frame Data and 1st
Trip Freeze Frame Data" .
This mode gains access to emission-related power train trouble codes which were stored C
Service $03 DTCs
by ECM.
This diagnostic service can clear all emission-related diagnostic information. This
includes: D
● Clear number of diagnostic trouble codes (Service $01)
● Clear diagnostic trouble codes (Service $03)
Service $04 CLEAR DIAG INFO
● Clear trouble code for freeze frame data (Service $01) E
● Clear freeze frame data (Service $02)
● Reset status of system monitoring test (Service $01)
● Clear on board monitoring test results (Service $06 and Service $07) F
This diagnostic service accesses the results of on board diagnostic monitoring tests of
Service $06 (ON BOARD TESTS)
specific components/systems that are not continuously monitored.
This diagnostic service enables the off board test drive to obtain test results for emission- G
Service $07 (ON BOARD TESTS) related power train components/systems that are continuously monitored during normal
driving conditions.
This diagnostic service can close EVAP system in ignition switch ON position (Engine H
stopped). When this diagnostic service is performed, EVAP canister vent control valve
open can be closed.
In the following conditions, this mode cannot function.
● Low ambient temperature
I
Service $08 — ● Low battery voltage
● Engine running
J
● Ignition switch OFF
● Low fuel temperature
● Too much pressure is applied to EVAP system
K
This diagnostic service enables the off-board test device to request specific vehicle infor-
Service $09 (CALIBRATION ID)
mation such as Vehicle Identification Number (VIN) and Calibration IDs.
INSPECTION PROCEDURE L
1. Turn ignition switch OFF.
2. Connect GST to data link connector, which is located under LH
dash panel near the hood opener handle. M
BBIA0538E
SEF398S
SEF416S
Remarks: A
● Specification data are reference values.
● Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in EC
spite of the ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM
according to the signals input from the camshaft position sensor and other ignition timing related sensors.
MONITOR ITEM CONDITION SPECIFICATION
● Run engine and compare CONSULT-II value with the tachometer indica- Almost the same speed as the C
ENG SPEED
tion. tachometer indication.
MAS A/F SE-B1 See EC-747, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
B/FUEL SCHDL See EC-747, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" . D
A/F ALPHA-B1
See EC-747, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
A/F ALPHA-B2
E
COOLAN TEMP/S ● Engine: After warming up More than 70°C (158°F)
A/F SEN1 (B1) Maintaining engine speed at 2,000
● Engine: After warming up Fluctuates around 2.2V
A/F SEN1 (B2) rpm
F
● Revving engine from idle to 3,000 rpm quickly after the following condi-
tions are met.
HO2S2 (B1) 0 - 0.3V ←→ Approx. 0.6 -
– Engine: After warming up
HO2S2 (B2) 1.0V G
– Keeping engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load.
● Revving engine from idle to 3,000 rpm quickly after the following condi-
tions are met. H
HO2S2 MNTR (B1)
– Engine: After warming up LEAN ←→ RICH
HO2S2 MNTR (B2)
– Keeping engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load. I
● Turn drive wheels and compare CONSULT-II value with the speedometer Almost the same speed as the
VHCL SPEED SE
indication. speedometer indication
BATTERY VOLT ● Ignition switch: ON (Engine stopped) 11 - 14V J
● Ignition switch: ON Accelerator pedal: Fully released 0.65 - 0.87V
ACCEL SEN 1
(Engine stopped) Accelerator pedal: Fully depressed More than 4.3V
K
● Ignition switch: ON Accelerator pedal: Fully released 056 - 0.96V
ACCEL SEN 2*
(Engine stopped) Accelerator pedal: Fully depressed More than 4.0V
● Ignition switch: ON Accelerator pedal: Fully released More than 0.36V L
THRTL SEN 1
(Engine stopped)
1
THRTL SEN 2* Accelerator pedal: Fully depressed Less than 4.75V
● Shift lever: D (A/T), 1st (M/T)
EVAP SYS PRES ● Ignition switch: ON Approx. 1.8 - 4.8V M
START SIGNAL ● Ignition switch: ON → START → ON OFF → ON → OFF
● Engine: After warming up, idle Steering wheel: Not being turned OFF
PW/ST SIGNAL
the engine Steering wheel: Being turned. ON
Rear window defogger switch is ON
ON
and/or lighting switch is in 2nd
LOAD SIGNAL ● Ignition switch: ON
Rear window defogger switch and
OFF
lighting switch is OFF
● No load
● Engine: After warming up Idle
● Shift lever: P or N (A/T), Neutral (Accelerator pedal is not depressed 0%
(M/T) even slightly, after engine starting)
PURG VOL C/V
● Air conditioner switch: OFF
2,000 rpm —
● No load
● Engine: After warming up Idle −5° - 5°CA
● Shift lever: P or N (A/T), Neutral
INT/V TIM (B1) (M/T)
INT/V TIM (B2) 2,000 rpm Approx. 0° - 30°CA
● Air conditioner switch: OFF
● No load
● Engine: After warming up Idle 0% - 2%
● Shift lever: P or N (A/T), Neutral
INT/V SOL (B1) (M/T)
INT/V SOL (B2) 2,000 rpm Approx. 0% - 50%
● Air conditioner switch: OFF
● No load
2,200 - 3,300 rpm ON
VIAS S/V ● Engine: After warming up
Except above conditions OFF
Air conditioner switch: OFF OFF
● Engine: After warming up, idle
AIR COND RLY Air conditioner switch: ON
the engine ON
(Compressor operates)
● For 1 second after turning ignition switch ON
ON
FUEL PUMP RLY ● Engine running or cranking
● Except above conditions OFF
VENT CONT/V ● Ignition switch: ON OFF
THRTL RELAY ● Ignition switch: ON ON
A
The following are the major sensor reference graphs in “DATA MONITOR” mode.
CLSD THL POS, ACCEL SEN 1, THRTL SEN 1
Below is the data for “CLSD THL POS”, “ACCEL SEN 1” and “THRTL SEN 1” when depressing the accelera- EC
tor pedal with the ignition switch ON and with selector lever in D position (A/T), 1st position (M/T).
The signal of “ACCEL SEN 1” and “THRTL SEN 1” should rise gradually without any intermittent drop or rise
after “CLSD THL POS” is changed from ON to OFF.
C
F
PBIB0198E
ENG SPEED, MAS A/F SE-B1, THRTL SEN 1, HO2S2 (B1), INJ PULSE-B1
Below is the data for “ENG SPEED”, “MAS A/F SE-B1”, “THRTL SEN 1”, “HO2S2 (B1)” and “INJ PULSE-B1” G
when revving engine quickly up to 4,800 rpm under no load after warming up engine sufficiently.
Each value is for reference, the exact value may vary.
H
PBIB2445E
PBIB2099E
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR
(SPEC)” mode of CONSULT-II during normal operation of the Engine Control System. When the value in EC
“DATA MONITOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When
the value in “DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may
have one or more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the C
MIL.
The SP value will be displayed for the following three items:
● B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor- D
rection)
● A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
● MAS A/F SE-B1 (The signal voltage of the mass air flow sensor) E
NOTE:
K
Perform “DATA MONITOR (SPEC)” mode in maximum scale dis-
play.
1. Perform EC-681, "Basic Inspection" .
L
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1”, “A/F ALPHA-B2”
and “MAS A/F SE-B1” in “DATA MONITOR (SPEC)” mode with
CONSULT-II. M
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-748, "Diagnostic Procedure" .
SEF601Z
OVERALL SEQUENCE
PBIB2268E
EC
PBIB3214E
PBIB2332E
PBIB2332E
>> GO TO 8. J
PBIB0133E
>> GO TO 11.
>> GO TO 14.
>> GO TO 16.
G
PBIB2332E
21. DISCONNECT AND RECONNECT MASS AIR FLOW SENSOR HARNESS CONNECTOR
1. Stop the engine.
2. Disconnect mass air flow sensor harness connector. Check pin terminal and connector for damage and
then reconnect it again.
>> GO TO 22.
PBIB2370E
>> GO TO 29.
J
PBIB2370E
Check for the cause of air leak after the mass air flow sensor. Refer to the following.
● Disconnection, looseness, and cracks in air duct L
● Looseness of oil filler cap
● Disconnection of oil level gauge
● Open stuck, breakage, hose disconnection, or cracks of PCV valve M
● Disconnection or cracks of EVAP purge hose, open stuck of EVAP canister purge volume control solenoid
valve
● Malfunctioning seal of rocker cover gasket
● Disconnection, looseness, or cracks of hoses, such as vacuum hose, connecting to intake air system
parts
● Malfunctioning seal of intake air system, etc.
>> GO TO 30.
Intermittent incidents may occur. In many cases, the malfunction resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the customer's EC
complaint often do not recur on (1st trip) DTC visits. Realize also that the most frequent cause of intermittent
incidents occurrences is poor electrical connections. Because of this, the conditions under which the incident
occurred may not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may
not indicate the specific malfunctioning area. C
>> GO TO 2. H
Perform GI-27, "How to Perform Efficient Diagnosis for an Electrical Incident" , "INCIDENT SIMULATION
TESTS". L
OK or NG
OK >> GO TO 4.
NG >> Repair or replace. M
4. CHECK CONNECTOR TERMINALS
Refer to GI-24, "How to Check Terminal" , "HOW TO PROBE CONNECTORS", “How to Check Enlarged
Contact Spring of Terminal”.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace connector.
BBWA2384E
BBWA1728E
1. INSPECTION START E
Start engine.
Is engine running?
F
Yes or No
Yes >> GO TO 8.
No >> GO TO 2.
G
2. CHECK ECM POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF and then ON. H
2. Check voltage between ECM terminal 109 and ground with
CONSULT-II or tester.
Voltage: Battery voltage I
OK or NG
OK >> GO TO 4. J
NG >> GO TO 3.
K
MBIB0015E
BBIA0539E
OK or NG
OK >> GO TO 5.
NG >> Repair or replace ground connections.
PBIB2658E
I
PBIB1191E
BBIA0539E
OK or NG
OK >> GO TO 14.
NG >> Repair or replace ground connections.
A
Ground connections are very important to the proper operation of electrical and electronic circuits. Ground
connections are often exposed to moisture, dirt and other corrosive elements. The corrosion (rust) can
become an unwanted resistance. This unwanted resistance can change the way a circuit works.
Electronically controlled circuits are very sensitive to proper grounding. A loose or corroded ground can drasti- EC
cally affect an electronically controlled circuit. A poor or corroded ground can easily affect the circuit. Even
when the ground connection looks clean, there can be a thin film of rust on the surface.
When inspecting a ground connection follow these rules: C
● Remove the ground bolt or screw.
● Inspect all mating surfaces for tarnish, dirt, rust, etc.
● Clean as required to assure good contact. D
● Reinstall bolt or screw securely.
● Inspect for “add-on” accessories which may be interfering with the ground circuit.
● If several wires are crimped into one ground eyelet terminal, check for proper crimps. Make sure all of the E
wires are clean, securely fastened and providing a good ground path. If multiple wires are cased in one
eyelet make sure no ground wires have excess wire insulation.
For detailed ground distribution information, refer to PG-33, "Ground Distribution" . F
PBIB1870E L
Description UBS00LLD
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many
electronic control units are equipped onto a vehicle, and each control unit shares information and links with
other control units during operation (not independent). In CAN communication, control units are connected
with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less
wiring. Each control unit transmits/receives data but selectively reads required data only.
On Board Diagnosis Logic UBS00LLE
Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
● When ECM is not transmitting or receiving
U1000*1
CAN communication signal of OBD (emission-
1000*1 related diagnosis) for 2 seconds or more. ● Harness or connectors
CAN communication
● When ECM is not transmitting or receiving (CAN communication line is open or
line
U1001*2 CAN communication signal other than OBD shorted)
1001*2 (emission-related diagnosis) for 2 seconds or
more.
*1: This self-diagnosis has the one trip detection logic (A/T).
The MIL will not light up for this diagnosis (M/T).
*2: The MIL will not light up for this diagnosis.
EC
BBWA2385E
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many EC
electronic control units are equipped onto a vehicle, and each control unit shares information and links with
other control units during operation (not independent). In CAN communication, control units are connected
with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less
wiring. Each control unit transmits/receives data but selectively reads required data only. C
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
U1010 When detecting error during the initial diagno- E
CAN communication bus ● ECM
1010 sis of CAN controller of ECM.
WITH CONSULT-II F
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. If DTC is detected, go to EC-770, "Diagnostic Procedure" . G
SEF058Y
J
WITH GST
Follow the procedure “WITH CONSULT-II” above.
K
1. INSPECTION START
With CONSULT-II
1. Turn ignition switch ON.
2. Select “SELF-DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”.
4. Perform DTC Confirmation Procedure.
See EC-769, "DTC Confirmation Procedure" .
5. Is the DTC U1010 displayed again?
With GST
1. Turn ignition switch ON.
2. Select “Service $04” with GST.
3. Perform DTC Confirmation Procedure.
See EC-769, "DTC Confirmation Procedure" .
4. Is the DTC U1010 displayed again?
Yes or No
Yes >> GO TO 2.
No >> INSPECTION END
2. REPLACE ECM
1. Replace ECM.
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to
BL-121, "ECM Re-communicating Function" .
3. Perform EC-687, "VIN Registration" .
4. Perform EC-688, "Accelerator Pedal Released Position Learning" .
5. Perform EC-688, "Throttle Valve Closed Position Learning" .
6. Perform EC-688, "Idle Air Volume Learning" .
SYSTEM DESCRIPTION
Sensor Input signal to ECM ECM function Actuator EC
Crankshaft position sensor (POS)
Engine speed and piston position
Camshaft position sensor (PHASE) Intake valve Intake valve timing control
Engine coolant temperature sensor Engine coolant temperature timing control solenoid valve C
Wheel sensor Vehicle speed*
*: This signal is sent to the ECM through CAN communication line
D
PBIB3279E
J
This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the intake
valve.
The ECM receives signals such as crankshaft position, camshaft position, engine speed, and engine coolant
temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve timing control solenoid K
valve depending on driving status. This makes it possible to control the shut/open timing of the intake valve to
increase engine torque in low/mid speed range and output in high-speed range.
L
CONSULT-II Reference Value in Data Monitor Mode UBS00LLJ
Trouble diagnosis
DTC No. Detecting condition Possible cause
name
P0011 ● Crankshaft position sensor (POS)
0011 ● Camshaft position sensor (PHASE)
(Bank 1)
● Intake valve timing control solenoid valve
Intake valve timing There is a gap between angle of target and ● Accumulation of debris to the signal pick-up
P0021 control performance phase-control angle degree. portion of the camshaft
0021 ● Timing chain installation
(Bank 2)
● Foreign matter caught in the oil groove for
intake valve timing control
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode.
Detected items Engine operating condition in fail-safe mode
Intake valve timing control The signal is not energized to the solenoid valve and the valve control does not function.
CAUTION:
Always drive at a safe speed.
NOTE:
● If DTC P0011 or P0021 is displayed with DTC P0075 or P0081, first perform trouble diagnosis for
DTC P0075 or P0081. Refer to EC-792, "DTC P0075, P0081 IVT CONTROL SOLENOID VALVE" .
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10V and 16V at
idle.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
2. Start engine and warm it up to the normal operating tempera-
ture.
3. Maintain the following conditions for at least 6 consecutive sec-
onds. Hold the accelerator pedal as steady as possible.
ENG SPEED 1,200 - 2,000 rpm
COOLAN TEMP/S More than 60°C (140°F)
B/FUEL SCHDL More than 3.5 msec
SEF353Z
P or N position (A/T)
Selector lever
Neutral position (M/T)
4. Stop vehicle with engine running and let engine idle for 10 seconds.
5. If the 1st trip DTC is detected, go toEC-773, "Diagnostic Procedure" .
If the 1st trip DTC is not detected, go to next step.
6. Maintain the following conditions for at least 20 consecutive seconds.
ENG SPEED 1,700 - 3,175 rpm (A constant rotation is maintained.)
COOLAN TEMP/S More than 70°C (158°F)
Selector lever 1st or 2nd position
Driving vehicle uphill
Driving location uphill (Increased engine load will help maintain the driving
conditions required for this test.)
7. If the 1st trip DTC is detected, go to EC-773, "Diagnostic Procedure" .
1. Start engine.
2. Check oil pressure warning lamp and confirm it is not illumi- C
nated.
OK or NG
OK >> GO TO 2. D
KG >> Go to LU-19, "OIL PRESSURE CHECK" .
PBIA8559J
F
2. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EC-774, "Component Inspection" . G
OK or NG
OK >> GO TO 3.
NG >> Replace malfunctioning intake valve timing control solenoid valve. H
SEC905C
SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator EC
Camshaft position sensor (PHASE)
Engine speed Air fuel ratio (A/F) sensor 1
Crankshaft position sensor (POS) Air fuel ratio (A/F) sensor 1 heater
heater control
Mass air flow sensor Amount of intake air C
The ECM performs ON/OFF duty control of the air fuel ratio (A/F) sensor 1 heater corresponding to the engine
operating condition to keep the temperature of air fuel ratio (A/F) sensor 1 element at the specified range.
D
CONSULT-II Reference Value in Data Monitor Mode UBS00LS5
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
G
P0031
0031 The current amperage in the air fuel ratio (A/F) ● Harness or connectors
(Bank 1) Air fuel ratio (A/F) sensor (The air fuel ratio (A/F) sensor 1
sensor 1 heater circuit is out of the normal range.
1 heater control circuit heater circuit is open or shorted.) H
P0051 (An excessively low voltage signal is sent to ECM
low input
0051 through the air fuel ratio (A/F) sensor 1 heater.) ● Air fuel ratio (A/F) sensor 1 heater
(Bank 2)
P0032 I
0032 The current amperage in the air fuel ratio (A/F) ● Harness or connectors
(Bank 1) Air fuel ratio (A/F) sensor (The air fuel ratio (A/F) sensor 1
sensor 1 heater circuit is out of the normal range.
1 heater control circuit heater circuit is shorted.)
P0052 (An excessively high voltage signal is sent to ECM
high input J
0052 through the air fuel ratio (A/F) sensor 1 heater.) ● Air fuel ratio (A/F) sensor 1 heater
(Bank 2)
SEF058Y
BANK 1 A
EC
BBWA2843E
PBIA8148J
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
EC
BBWA2844E
PBIA8148J
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or Replace ground connections.
EC
BBIA0589E
H
PBIB3308E
PBIB3309E
SYSTEM DESCRIPTION
Sensor Input signal to ECM ECM function Actuator EC
Camshaft position sensor (PHASE)
Engine speed
Crankshaft position sensor (POS)
Heated oxygen sensor 2
Heated oxygen sensor 2 heater
Engine coolant temperature sensor Engine coolant temperature heater control C
Mass air flow sensor Amount of intake air
The ECM performs ON/OFF control of the heated oxygen sensor 2 heater corresponding to the engine speed, D
amount of intake air and engine coolant temperature.
OPERATION
Engine speed rpm Heated oxygen sensor 2 heater E
Above 3,600 OFF
Below 3,600 rpm after the following conditions are met.
F
● Engine: After warming up
ON
● Keeping the engine speed between 3,500 and 4,000 rpm for 1
minute and at idle for 1 minute under no load
G
CONSULT-II Reference Value in Data Monitor Mode UBS00LLQ
Trouble diagnosis
DTC No. DTC detecting condition Possible cause K
name
P0037
0037 The current amperage in the heated oxygen sen- ● Harness or connectors
(Bank 1) Heated oxygen (The heated oxygen sensor 2 heater circuit is
L
sor 2 heater circuit is out of the normal range.
sensor 2 heater open or shorted.)
P0057 (An excessively low voltage signal is sent to ECM
control circuit low
0057 through the heated oxygen sensor 2 heater.) ● Heated oxygen sensor 2 heater
(Bank 2) M
P0038
0038 The current amperage in the heated oxygen sen- ● Harness or connectors
(Bank 1) Heated oxygen sor 2 heater circuit is out of the normal range. (The heated oxygen sensor 2 heater circuit is
sensor 2 heater (An excessively high voltage signal is sent to shorted.)
P0058 control circuit high ECM through the heated oxygen sensor 2
0058 heater.) ● Heated oxygen sensor 2 heater
(Bank 2)
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10.5V and 16V at
idle.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
2. Start engine and warm it up to the normal operating tempera-
ture.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start the engine and keep the engine speed between 3,500 rpm
and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. If 1st trip DTC is detected, go to EC-788, "Diagnostic Procedure"
. SEF176Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
BANK 1 A
EC
BBWA2845E
EC
BBWA2846E
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
EC
BBIA0540E
M
PBIB0112E
SEF249Y
EC
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0075
0075 ● Harness or connectors
(Bank 1) An improper voltage is sent to the ECM (Intake valve timing control solenoid valve
Intake valve timing control
through intake valve timing control solenoid circuit is open or shorted.)
P0081 solenoid valve circuit
valve.
0081 ● Intake valve timing control solenoid valve
(Bank 2)
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 5 seconds.
4. If 1st trip DTC is detected, go to EC-797, "Diagnostic Procedure"
.
SEF058Y
WITH GST
Following the procedure “WITH CONSULT-II” above.
BANK 1 A
EC
BBWA1781E
7 - 12V
Intake valve timing control
11 LG
solenoid valve (Bank 1) [Engine is running]
● Warm-up condition
● Engine speed: 2,500 rpm
PBIB1790E
[Engine is running]
[Ignition switch: OFF]
0 - 1.5V
● For a few seconds after turning ignition
ECM relay switch OFF
111 BR
(Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning igni- (11 - 14V)
tion switch OFF
119 R BATTERY VOLTAGE
Power supply for ECM [Ignition switch: ON]
120 P (11 - 14V)
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
EC
BBWA2406E
7 - 12V
Intake valve timing control
10 W
solenoid valve (Bank 2) [Engine is running]
● Warm-up condition
● Engine speed: 2,500 rpm
PBIB1790E
[Engine is running]
[Ignition switch: OFF]
0 - 1.5V
● For a few seconds after turning ignition
ECM relay switch OFF
111 BR
(Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning igni- (11 - 14V)
tion switch OFF
119 R BATTERY VOLTAGE
Power supply for ECM [Ignition switch: ON]
120 P (11 - 14V)
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
1. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT A
E
BBIA0553E
I
PBIB0192E
3. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR M
OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 11 (bank 1) or 10 (bank 2) and intake valve timing con-
trol solenoid valve terminal 1. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
>> Repair open circuit or short to ground or short to power in harness or connectors.
The mass air flow sensor (1) is placed in the stream of intake air. It
measures the intake flow rate by measuring a part of the entire EC
intake flow. The mass air flow sensor controls the temperature of the
hot wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The more air, the greater
the heat loss. C
Therefore, the electric current supplied to hot wire is changed to
maintain the temperature of the hot wire as air flow increases. The
ECM detects the air flow by means of this current change. D
PBIA9559J
E
CONSULT-II Reference Value in Data Monitor Mode UBS00LLY
● No load H
● Engine: After warming up Idle 2.0 - 6.0 g·m/s
● Shift lever: P or N (A/T), Neutral
MASS AIRFLOW (M/T) I
2,500 rpm 7.0 - 20.0 g·m/s
● Air conditioner switch: OFF
● No load
J
On Board Diagnosis Logic UBS00LLZ
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
K
● Harness or connectors
(The sensor circuit is open or
shorted.)
A high voltage from the sensor is sent to ECM L
A) ● Mass air flow sensor
under light load driving condition.
● EVAP control system pressure
sensor
● Intake air temperature sensor M
Mass air flow sensor cir-
P0101
cuit range/performance ● Harness or connectors
0101
problem (The sensor circuit is open or
shorted.)
A low voltage from the sensor is sent to ECM ● Intake air leaks
B)
under heavy load driving condition. ● Mass air flow sensor
● EVAP control system pressure
sensor
● Intake air temperature sensor
SEF174Y
With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION B
CAUTION:
Always drive vehicle at a safe speed.
With CONSULT-II
1. Turn ignition switch ON.
2. Start engine and warm it up to normal operating temperature.
If engine cannot be started, go to EC-803, "Diagnostic Procedure" .
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Check the voltage of “MAS A/F SE-B1” with “DATA MONITOR”.
5. Increases engine speed to about 4,000 rpm.
6. Monitor the linear voltage rise in response to engine speed
increases.
If NG, go to EC-803, "Diagnostic Procedure" .
If OK, go to following step.
SEF243Y
. D
SEF534P
J
BBWA1738E
1. INSPECTION START
J
Which malfunction (A or B) is duplicated?
A or B
A >> GO TO 3. K
B >> GO TO 2.
BBIA0539E
OK or NG
OK >> GO TO 4.
NG >> Repair or replace ground connections.
BBIA0541E
PBIB1168E
7. CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT E
1. Check harness continuity between MAF sensor terminal 4 and ECM terminal 51.
Refer to Wiring Diagram.
F
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG G
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
H
8. CHECK INTAKE AIR TEMPERATURE SENSOR
Refer to EC-819, "Component Inspection" .
I
OK or NG
OK >> GO TO 9.
NG >> Replace intake air temperature sensor.
J
9. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-1033, "Component Inspection" . K
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP control system pressure sensor. L
EC
The mass air flow sensor (1) is placed in the stream of intake air. It
measures the intake flow rate by measuring a part of the entire
intake flow. The mass air flow sensor controls the temperature of the
hot wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The more air, the greater
the heat loss.
Therefore, electric current is supplied to hot wire is changed to main-
tain the temperature of the hot wire as air flow increases. The ECM
detects the air flow by means of this current change.
PBIA9559J
● No load
● Engine: After warming up Idle 2.0 - 6.0 g·m/s
● Shift lever: P or N (A/T), Neutral
MASS AIRFLOW (M/T)
2,500 rpm 7.0 - 20.0 g·m/s
● Air conditioner switch: OFF
● No load
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Detected items Engine operating condition in fail-safe mode
Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
EC
PROCEDURE FOR DTC P0102
With CONSULT-II
1. Turn ignition switch ON. C
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 5 seconds.
4. If DTC is detected, go to EC-811, "Diagnostic Procedure" . D
F
SEF058Y
With GST
Follow the procedure “With CONSULT-II” above. G
SEF058Y
L
With GST
Follow the procedure “With CONSULT-II” above.
M
BBWA1738E
1. INSPECTION START
J
Which malfunction (P0102 or P0103) is duplicated?
P0102 or P0103
P0102 >> GO TO 2. K
P0103 >> GO TO 3.
BBIA0539E
OK or NG
OK >> GO TO 4.
NG >> Repair or replace ground connections.
BBIA0541E
PBIB1168E
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT E
1. Check harness continuity between MAF sensor terminal 4 and ECM terminal 51.
Refer to Wiring Diagram.
F
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG G
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
H
8. CHECK MASS AIR FLOW SENSOR
Refer to EC-813, "Component Inspection" .
I
OK or NG
OK >> GO TO 9.
NG >> Replace mass air flow sensor.
J
9. CHECK INTERMITTENT INCIDENT
Refer to EC-757, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . K
The intake air temperature sensor is built-into mass air flow sensor
(1). The sensor detects intake air temperature and transmits a signal EC
to the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise. C
PBIA9559J
E
<Reference data>
Intake air temperature
Voltage* V Resistance kΩ F
°C (°F)
25 (77) 3.3 1.800 - 2.200
80 (176) 1.2 0.283 - 0.359 G
*: This data is reference value and is measured between ECM terminal 34 (Intake air
temperature sensor) and ground.
CAUTION: H
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than ECM terminals, such as the ground. I
On Board Diagnosis Logic UBS00LMF
Trouble diagnosis J
DTC No. DTC detecting condition Possible cause
name
Intake air tempera-
P0112 An excessively low voltage from the sensor is
ture sensor circuit
0112 sent to ECM. ● Harness or connectors K
low input
(The sensor circuit is open or shorted.)
Intake air tempera- ● Intake air temperature sensor
P0113 An excessively high voltage from the sensor is
ture sensor circuit
0113 sent to ECM. L
high input
NOTE: M
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-818, "Diagnostic Procedure"
.
SEF058Y
EC
BBWA1739E
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0541E
PBIB1169E
3. CHECK INTAKE AIR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between mass air flow sensor terminal 6 and ECM terminal 67.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
Revision: September 2006 EC-818 2007 Frontier
DTC P0112, P0113 IAT SENSOR
[VQ]
4. CHECK INTAKE AIR TEMPERATURE SENSOR A
Refer to EC-819, "Component Inspection" .
OK or NG
OK >> GO TO 5. EC
NG >> Replace mass air flow sensor (with intake air temperature sensor).
H
PBIA9559J
SEF012P
L
SEF594K
<Reference data>
Engine coolant temperature
Voltage* V Resistance kΩ
°C (°F)
-10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
*: This data is reference value and is measured between ECM terminal 73 (Engine
coolant temperature sensor) and ground. SEF012P
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic UBS00LMM
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Detected items Engine operating condition in fail-safe mode
Engine coolant temperature will be determined by ECM based on the time after turning ignition switch ON
or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided
Condition
(CONSULT-II display)
Engine coolant temper- Just as ignition switch is turned ON or START 40°C (104°F)
ature sensor circuit More than approx. 4 minutes after ignition ON or
80°C (176°F)
START
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling fan operates
while engine is running.
A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
EC
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II. C
3. Wait at least 5 seconds.
4. If DTC is detected, go to EC-823, "Diagnostic Procedure" .
D
SEF058Y
F
WITH GST
Follow the procedure “WITH CONSULT-II” above.
G
BBWA1740E
E
BBIA0539E
OK or NG
F
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0542E
K
3. Check voltage between ECT sensor terminal 1 and ground with
CONSULT-II or tester.
Voltage: Approximately 5V L
OK or NG
OK >> GO TO 3.
M
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
PBIB0080E
PBIB2005E
<Reference data>
Engine coolant temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
2. If NG, replace engine coolant temperature sensor.
SEF012P
FAIL-SAFE MODE L
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
Engine operation condition in fail-safe mode M
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-828, "Diagnostic Procedure" .
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1745E
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
D
BBIA0543E
PBIB2604E H
7. CHECK THROTTLE POSITION SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between electric throttle control actuator terminal 4 and ECM terminal 66.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK THROTTLE POSITION SENSOR 2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 69 and electric throttle control actuator terminal 3.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
6. If NG, replace electric throttle control actuator and go to the next PBIB1170E
F
step.
7. Perform EC-688, "Throttle Valve Closed Position Learning" .
8. Perform EC-688, "Idle Air Volume Learning" . G
Removal and Installation UBS00LMZ
NOTE:
If DTC P0125 is displayed with P0117 or P0118, first perform the trouble diagnosis for DTC P0117 or
P0118. Refer to EC-820, "DTC P0117, P0118 ECT SENSOR" .
The engine coolant temperature sensor is used to detect the engine
coolant temperature. The sensor modifies a voltage signal from the
ECM. The modified signal returns to the ECM as the engine coolant
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther-
mistor decreases as temperature increases.
SEF594K
<Reference data>
Engine coolant
Voltage* V Resistance kΩ
temperature °C (°F)
-10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
*: This data is reference value and is measured between ECM terminal 73 (Engine
coolant temperature sensor) and ground. SEF012P
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic UBS00LN1
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Voltage sent to ECM from the sensor is not ● Harness or connectors
Insufficient engine cool- practical, even when some time has passed (High resistance in the circuit)
P0125 after starting the engine.
ant temperature for
0125 ● Engine coolant temperature sensor
closed loop fuel control ● Engine coolant temperature is insufficient for
closed loop fuel control. ● Thermostat
A
CAUTION:
Be careful not to overheat engine.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at EC
least 10 seconds before conducting the next test.
WITH CONSULT-II C
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Check that “COOLAN TEMP/S” is above 20°C (68°F). D
If it is above 20°C (68°F), the test result will be OK.
If it is below 20°C (68°F), go to following step.
4. Start engine and run it for 65 minutes at idle speed. E
If “COOLAN TEMP/S” increases to more than 20°C (68°F)
within 65 minutes, stop engine because the test result will
be OK.
5. If 1st trip DTC is detected, go to EC-833, "Diagnostic Procedure" F
.
SEF174Y
WITH GST G
Follow the procedure “WITH CONSULT-II” above.
Diagnostic Procedure UBS00LN3
H
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
I
2. Loosen and retighten three ground screws on the body. Refer to EC-765, "Ground Inspection" .
BBIA0539E
OK or NG M
OK >> GO TO 2.
NG >> Repair or replace ground connections.
PBIB2005E
<Reference data>
Engine coolant temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
SEF012P
The intake air temperature sensor is built into mass air flow sensor
(1). The sensor detects intake air temperature and transmits a signal EC
to the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise. C
PBIA9559J
E
<Reference data>
Intake air temperature
Voltage* V Resistance kΩ F
°C (°F)
25 (77) 3.3 1.800 - 2.200
80 (176) 1.2 0.283 - 0.359 G
*: This data is reference value and is measured between ECM terminal 34 (Intake air
temperature sensor) and ground.
CAUTION: H
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than ECM terminals, such as the ground. I
On Board Diagnosis Logic UBS00LN7
DTC No. Trouble diagnosis name DTC detecting condition Possible cause J
Rationally incorrect voltage from the sensor is ● Harness or connectors
P0127 Intake air temperature (The sensor circuit is open or shorted)
sent to ECM, compared with the voltage signal
0127 too high
from engine coolant temperature sensor. ● Intake air temperature sensor K
NOTE: L
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
CAUTION: M
Always drive vehicle at a safe speed.
TESTING CONDITION:
This test may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road
test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Wait until engine coolant temperature is less than 90°C (194°F)
a. Turn ignition switch ON.
secutive seconds.
6. If 1st trip DTC is detected, go to EC-836, "Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic Procedure UBS00LN9
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2. If NG, replace mass air flow sensor (with intake air temperature C
sensor).
D
PBIA9559J
SEF012P
H
Engine coolant temperature has not risen enough to open the thermostat even though the engine has run long
enough.
This is due to a leak in the seal or the thermostat stuck open.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Thermostat
The engine coolant temperature does not
P0128 ● Leakage from sealing portion of thermo-
Thermostat function reach to specified temperature even though
0128 stat
the engine has run long enough.
● Engine coolant temperature sensor
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
● For best results, perform at ambient temperature of –10°C (14°F) or higher.
● For best results, perform at engine coolant temperature of –10°C (14°F) to 60°C (140°F).
WITH CONSULT-II
1. Replace thermostat with new one. Refer to CO-52, "WATER INLET AND THERMOSTAT ASSEMBLY" .
Use only a genuine NISSAN thermostat as a replacement. If an incorrect thermostat is used, the MIL may
come on.
2. Turn ignition switch ON.
3. Select “COOLAN TEMP/S” in “DATA MONITOR” mode with
CONSULT-II.
4. Check that the “COOLAN TEMP/S” is above 60°C (140°F).
If it is below 60°C (140°F), go to following step.
If it is above 60°C (140°F), cool down the engine to less than
60°C (140°F), then retry from step 1.
5. Drive vehicle for 10 consecutive minutes under the following
conditions.
VHCL SPEED SE 80 - 120 km/h (50 - 75 MPH)
SEF176Y
If 1st trip DTC is detected, go to EC-838, "Diagnostic Procedure"
.
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic Procedure UBS00LNE
D
PBIB2005E
<Reference data> E
H
SEF012P
The air fuel ratio (A/F) sensor 1 is a planar one-cell limit current sen-
sor. The sensor element of the A/F sensor 1 is composed an elec-
trode layer, which transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range.
The exhaust gas components diffuse through the diffusion layer at
the sensor cell. An electrode layer is applied voltage, and this cur-
rent relative oxygen density in lean. Also this current relative hydro-
carbon density in rich.
Therefore, the A/F sensor 1 is able to indicate air fuel ratio by this PBIB3353E
electrode layer of current. In addition, a heater is integrated in the
sensor to ensure the required operating temperature of about 800°C
(1,472°F).
PBIB3354E
To judge the malfunction, the diagnosis checks that the A/F signal computed by ECM from the air fuel ratio (A/
F) sensor 1 signal fluctuates according to fuel feedback control.
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
P0130 The A/F signal computed by ECM from the A/F
0130 A) sensor 1 signal is constantly in the range other ● Harness or connectors
(Bank 1) Air fuel ratio (A/F) sensor 1 than approx. 2.2V. (The A/F sensor 1 circuit is open
P0150 circuit or shorted.)
The A/F signal computed by ECM from the A/F
0150 B) ● Air fuel ratio (A/F) sensor 1
sensor 1 signal is constantly approx. 2.2V.
(Bank 2)
SEF174Y
D
With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION B E
CAUTION:
Always drive vehicle at a safe speed.
With CONSULT-II F
1. Start engine and warm it up to normal operating temperature.
2. Select “A/F SEN1 (B1)” or “A/F SEN1 (B2)” in “DATA MONITOR” mode with CONSULT-II.
G
3. Check “A/F SEN1 (B1)” or “A/F SEN1 (B2)” indication.
If the indication is constantly approx. 2.2V and does not fluctuates, go to EC-846, "Diagnostic Procedure" .
If the indication fluctuates around 2.2V, go to next step.
H
4. Select “A/F SEN1 (B1) P1276” (for DTC P0130) or “A/F SEN1 (B2) P1286” (for DTC P0150) of “A/F
SEN1” in “DTC WORK SUPPORT” mode with CONSULT-II.
5. Touch “START”.
I
6. When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen.
ENG SPEED 1,750 - 3,200 rpm J
VHCL SPEED SE More than 64 km/h (40 MPH)
B/FUEL SCHDL 1.0 - 8.0 msec
K
Shift lever D position with “OD” OFF (A/T)
5th position (M/T)
SEF577Z
SEF578Z
BANK 1 A
EC
BBWA2841E
PBIA8148J
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
EC
BBWA2842E
PBIA8148J
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
EC
BBIA0589E
H
PBIB3308E
The air fuel ratio (A/F) sensor 1 is a planar one-cell limit current sen-
sor. The sensor element of the A/F sensor 1 is composed an elec- EC
trode layer, which transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
C
outputs a clear, continuous signal throughout a wide range.
The exhaust gas components diffuse through the diffusion layer at
the sensor cell. An electrode layer is applied voltage, and this cur-
rent relative oxygen density in lean. Also this current relative hydro- D
carbon density in rich.
Therefore, the A/F sensor 1 is able to indicate air fuel ratio by this PBIB3353E
electrode layer of current. In addition, a heater is integrated in the E
sensor to ensure the required operating temperature of about 800°C
(1,472°F).
F
H
PBIB3354E
I
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
A/F SEN1 (B1)
● Engine: After warming up
Maintaining engine speed at
Fluctuates around 2.2V
J
A/F SEN1 (B2) 2,000 rpm
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “A/F SEN1 (B1)” or “A/F SEN1 (B2)” in “DATA MONITOR” mode with CONSULT-II.
NOTE:
● Keep the accelerator pedal as steady as possible during the cruising.
● If this procedure is not completed within 1 minute after restarting engine at step 4, return to step
4.
7. If 1st trip DTC is displayed, go to EC-854, "Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
BANK 1 A
EC
BBWA2841E
PBIA8148J
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
EC
BBWA2842E
PBIA8148J
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
EC
BBIA0589E
H
PBIB3308E
The air fuel ratio (A/F) sensor 1 is a planar one-cell limit current sen-
sor. The sensor element of the A/F sensor 1 is composed an elec- EC
trode layer, which transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
C
outputs a clear, continuous signal throughout a wide range.
The exhaust gas components diffuse through the diffusion layer at
the sensor cell. An electrode layer is applied voltage, and this cur-
rent relative oxygen density in lean. Also this current relative hydro- D
carbon density in rich.
Therefore, the A/F sensor 1 is able to indicate air fuel ratio by this PBIB3353E
electrode layer of current. In addition, a heater is integrated in the E
sensor to ensure the required operating temperature of about 800°C
(1,472°F).
F
H
PBIB3354E
I
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
A/F SEN1 (B1)
● Engine: After warming up
Maintaining engine speed at
Fluctuates around 2.2V
J
A/F SEN1 (B2) 2,000 rpm
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “A/F SEN1 (B1)” or “A/F SEN1 (B2)” in “DATA MONITOR” mode with CONSULT-II.
NOTE:
● Keep the accelerator pedal as steady as possible during the cruising.
● If this procedure is not completed within 1 minute after restarting engine at step 4, return to step
4.
7. If 1st trip DTC is displayed, go to EC-862, "Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
BANK 1 A
EC
BBWA2841E
PBIA8148J
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
EC
BBWA2842E
PBIA8148J
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
EC
BBIA0589E
H
PBIB3308E
The air fuel ratio (A/F) sensor 1 is a planar one-cell limit current sen-
sor. The sensor element of the A/F sensor 1 is composed an elec- EC
trode layer, which transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
C
outputs a clear, continuous signal throughout a wide range.
The exhaust gas components diffuse through the diffusion layer at
the sensor cell. An electrode layer is applied voltage, and this cur-
rent relative oxygen density in lean. Also this current relative hydro- D
carbon density in rich.
Therefore, the A/F sensor 1 is able to indicate air fuel ratio by this PBIB3353E
electrode layer of current. In addition, a heater is integrated in the E
sensor to ensure the required operating temperature of about 800°C
(1,472°F).
F
H
PBIB3354E
I
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
A/F SEN1 (B1)
● Engine: After warming up
Maintaining engine speed at
Fluctuates around 2.2V
J
A/F SEN1 (B2) 2,000 rpm
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1minute under no load.
4. Let engine idle for 1 minute.
5. Select “A/F SEN1(B1) P1278/P1279” (for DTC P0133) or “A/F SEN1(B1) P1288/P1289” (for DTC P0153)
of “A/F SEN1” in “DTC WORK SUPPORT” mode with CONSULT-II.
6. Touch “START”.
If “COMPLETED” appears on CONSULT-II screen, go to step
10.
If “COMPLETED” does not appear on CONSULT-II screen, go
to the following step.
PBIB0756E
PBIB0758E
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Select Service $01 with GST.
3. Calculate the total value of “Short term fuel trim” and “Long term fuel trim” indications.
Make sure that the total percentage should be within ±15%.
If OK, go to the following step.
If NG, check the following.
● Lack of fuel
EC
● Fuel injector
● PCV valve
C
● Mass air flow sensor
BANK 1
BBWA2841E
BBWA2842E
L
BBIA0539E
OK or NG
M
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0593E
>> GO TO 3.
PBIB1216E
OK or NG
OK >> GO TO 4.
NG >> Repair or replace.
SEF968Y
F
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. G
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 5 seconds.
H
5. Stop engine and reconnect mass air flow sensor harness con-
nector.
6. Make sure DTC P0102 is displayed.
I
7. Erase the DTC memory. Refer to EC-671, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
8. Make sure DTC P0000 is displayed. J
9. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected? BBIA0541E
BBIA0589E
PBIB3308E
E
CONSULT-II Reference Value in Data Monitor Mode UBS00LTN
SEF259VA
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0137 ● Harness or connectors M
0137 (The sensor circuit is open or shorted)
(Bank 1) ● Heated oxygen sensor 2
Heated oxygen sensor The maximum voltage from the sensor is not
P0157 2 circuit low voltage reached to the specified voltage. ● Fuel pressure
0157 ● Fuel injector
(Bank 2) ● Intake air leaks
NOTE:
If DTC confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
TESTING CONDITION:
For better results, perform DTC WORK SUPPORT at a temperature of 0 to 30 °C (32 to 86 °F).
1. Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
2. Start engine and warm it up to the normal operating tempera-
ture.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and
4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70°C
(158°F). SEF174Y
If not, warm up engine and go to next step when “COOLAN
TEMP/S” indication reaches to 70°C (158°F).
7. Open engine hood.
8. Select “HO2S2 (B1) P1147” (for DTC P0137) or “HO2S2 (B2) P1167” (for DTC P0157) of “HO2S2” in
“DTC WORK SUPPORT” mode with CONSULT-II.
9. Start engine and following the instruction of CONSULT-II.
PBIB2373E
NOTE:
It will take at most 10 minutes until “COMPLETED” is displayed.
10. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”.
If “NG” is displayed, refer to EC-883, "Diagnostic Procedure" .
If “CAN NOT BE DIAGNOSED” is displayed, perform the following.
a. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
b. Return to step 1.
Overall Function Check UBS00LTQ
Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a 1st
trip DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 74 [HO2S2 (B1) signal] or 55 [HO2S2 (B2) signal] and
ground.
BANK 1
BBWA2847E
BBWA2848E
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
SEF968Y
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-671, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected? BBIA0541E
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171or P0174. Refer to EC-915 .
No >> GO TO 3.
BBIA0540E
J
3. Disconnect ECM harness connector.
4. Check harness continuity between HO2S2 terminal 4 and ECM terminal 78.
Refer to Wiring Diagram. K
SEF174Y
EC
PBIB1672E
D
7. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
PBIB2534E
“HO2S2 (B1)/(B2)” should be above 0.68V at least once when the “FUEL INJECTION” is +25%. H
“HO2S2 (B1)/(B2)” should be below 0.18V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 I
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. J
Without CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. K
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Let engine idle for 1 minute. L
5. Set voltmeter probes between ECM terminal 74 [HO2S2 (B1) signal] or 55 [HO2S2 (B2) signal] and
ground.
6. Check the voltage when revving up to 4,000 rpm under no load M
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.68V at least once during this
procedure.
If the voltage is above 0.68V at step 6, step 7 is not neces-
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position with “OD” OFF (A/T), 5th gear position (M/T).
The voltage should be below 0.18V at least once during this PBIB1607E
procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
E
CONSULT-II Reference Value in Data Monitor Mode UBS00LNI
The heated oxygen sensor 2 has a much longer switching time between rich and lean than the air fuel ratio (A/
F) sensor 1. The oxygen storage capacity of the three way catalyst (manifold) causes the longer switching
I
time.
MALFUNCTION A
To judge the malfunctions of heated oxygen sensor 2, ECM monitors J
whether the voltage is unusually high during the various driving con-
dition such as fuel-cut.
K
PBIB1848E M
MALFUNCTION B
To judge the malfunctions of heated oxygen sensor 2, ECM monitors
whether the minimum voltage of sensor is sufficiently low during the
various driving condition such as fuel-cut.
PBIB2376E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION B
With CONSULT-II
TESTING CONDITION:
For better results, perform DTC WORK SUPPORT at a temperature of 0 to 30 °C (32 to 86 °F).
1. Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
2. Start engine and warm it up to the normal operating tempera-
ture.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and
4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70°C
(158°F). SEF174Y
If not, warm up engine and go to next step when “COOLAN
TEMP/S” indication reaches to 70°C (158°F).
7. Open engine hood.
8. Select “HO2S2 (B1) P1146” (for DTC P0138) or “HO2S2 (B2) P1166” (for DTC P0158) of “HO2S2” in
“DTC WORK SUPPORT” mode with CONSULT-II.
EC
PBIB2372E D
NOTE:
It will take at most 10 minutes until “COMPLETED” is displayed.
10. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. E
If “NG” is displayed, refer to EC-895, "Diagnostic Procedure" .
If “CAN NOT BE DIAGNOSED” is displayed, perform the following.
a. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle). F
b. Return to step 1.
Overall Function Check UBS00LTH
G
PROCEDURE FOR MALFUNCTION B
Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a 1st
trip DTC might not be confirmed.
H
With GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. I
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Let engine idle for 1 minute. J
5. Set voltmeter probes between ECM terminal 74 [HO2S2 (B1) signal] or 55 [HO2S2 (B2) signal] and
ground.
6. Check the voltage when revving up to 4,000 rpm under no load K
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be below 0.18V at least once during this L
procedure.
If the voltage can be confirmed in step 6, step 7 is not nec-
essary.
7. Keep vehicle at idling for 10 minutes, then check the voltage. Or M
check the voltage when coasting from 80 km/h (50 MPH) in D
position with “OD” OFF (A/T), 5th gear position (M/T).
The voltage should be below 0.18V at least once during this PBIB1607E
procedure.
8. If NG, go to EC-895, "Diagnostic Procedure" .
BANK 1
BBWA2847E
BBWA2848E
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0540E
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
SEF968Y
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-671, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected? BBIA0541E
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0172, P0175. Refer to EC-927 .
No >> GO TO 3.
BBIA0540E
J
3. Disconnect ECM harness connector.
4. Check harness continuity between HO2S2 terminal 4 and ECM terminal 78.
Refer to Wiring Diagram. K
SEF174Y
EC
PBIB1672E
D
7. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
PBIB2534E
“HO2S2 (B1)/(B2)” should be above 0.68V at least once when the “FUEL INJECTION” is +25%. H
“HO2S2 (B1)/(B2)” should be below 0.18V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 I
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads (using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12) and approved anti-seize lubricant. J
Without CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. K
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Let engine idle for 1 minute. L
5. Set voltmeter probes between ECM terminal 74 [HO2S2 (B1) signal] or 55 [HO2S2 (B2) signal] and
ground.
6. Check the voltage when revving up to 4,000 rpm under no load M
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.68V at least once during this
procedure.
If the voltage is above 0.68V at step 6, step 7 is not neces-
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position with “OD” OFF (A/T), 5th gear position (M/T).
The voltage should be below 0.18V at least once during this PBIB1607E
procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
E
CONSULT-II Reference Value in Data Monitor Mode UBS00LNQ
SEF302U
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0139 ● Harness or connectors M
0139 (The sensor circuit is open or shorted)
(Bank 1) ● Heated oxygen sensor 2
Heated oxygen sensor It takes more time for the sensor to respond
P0159 2 circuit slow response between rich and lean than the specified time. ● Fuel pressure
0159 ● Fuel injector
(Bank 2) ● Intake air leaks
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
TESTING CONDITION:
For better results, perform “DTC WORK SUPPORT” at a temperature of 0 to 30 °C (32 to 86 °F).
1. Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
2. Start engine and warm it up to the normal operating tempera-
ture.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and
4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70°C
(158°F). SEF174Y
If not, warm up engine and go to next step when “COOLAN
TEMP/S” indication reaches to 70°C (158°F).
7. Select “HO2S2 (B1) P0139” or “HO2S2 (B2) P0159” of “HO2S2” in “DTC WORK SUPPORT” mode with
CONSULT-II.
8. Start engine and following the instruction of CONSULT-II.
PBIB2374E
NOTE:
If will take at most 10 minutes until “COMPLETED” is displayed.
9. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”.
If “NG” is displayed, refer to EC-909, "Diagnostic Procedure" .
If “CAN NOT BE DIAGNOSED” is displayed, perform the following.
a. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
b. Return to step 1.
Overall Function Check UBS00LNT
Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a 1st
trip DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 74 [HO2S2 (B1) signal] or 55 [HO2S2 (B2) signal] and
ground.
BANK 1
BBWA2847E
BBWA2848E
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
SEF968Y
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-671, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected? BBIA0541E
Is it difficult to start engine?
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-915 or EC-927
.
No >> GO TO 3.
BBIA0540E
J
3. Disconnect ECM harness connector.
4. Check harness continuity between HO2S2 terminal 4 and ECM terminal 78.
Refer to Wiring Diagram. K
SEF174Y
EC
PBIB1672E
D
7. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
PBIB2534E
“HO2S2 (B1)/(B2)” should be above 0.68V at least once when the “FUEL INJECTION” is +25%. H
“HO2S2 (B1)/(B2)” should be below 0.18V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 I
in) onto a hard surface such as a concrete floor; use a new one.
● Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. J
Without CONSULT-II
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. K
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Let engine idle for 1 minute. L
5. Set voltmeter probes between ECM terminal 74 [HO2S2 (B1) signal] or 55 [HO2S2 (B2) signal] and
ground.
6. Check the voltage when revving up to 4,000 rpm under no load M
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.68V at least once during this
procedure.
If the voltage is above 0.68V at step 6, step 7 is not neces-
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position with “OD” OFF (A/T), 5th gear position (M/T).
The voltage should be below 0.18V at least once during this PBIB1607E
procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:
● Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
With the Air-Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio feedback signal from the air fuel ratio (A/F) sensor 1. The EC
ECM calculates the necessary compensation to correct the offset between the actual and the theoretical
ratios.
In case the amount of the compensation value is extremely large (the actual mixture ratio is too lean.), the
ECM judges the condition as the fuel injection system malfunction and lights up the MIL (2 trip detection logic). C
Sensor Input signal to ECM ECM function Actuator
Density of oxygen in exhaust gas Fuel injection D
A/F sensor 1 Fuel injector
(Mixture ratio feedback signal) control
Trouble diagnosis
DTC No. DTC detecting condition Possible cause E
name
P0171 ● Intake air leaks
0171 ● Air fuel ratio (A/F) sensor 1
(Bank 1) F
● Fuel injector
● Fuel injection system does not operate properly.
Fuel injection system ● Exhaust gas leaks
too lean ● The amount of mixture ratio compensation is too
P0174 ● Incorrect fuel pressure
large. (The mixture ratio is too lean.) G
0174 ● Lack of fuel
(Bank 2)
● Mass air flow sensor
● Incorrect PCV hose connection H
DTC Confirmation Procedure UBS00LNZ
NOTE:
I
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II J
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON- K
SULT-II.
4. Clear the self-learning control coefficient by touching “CLEAR”.
5. Select “DATA MONITOR” mode with CONSULT-II. L
6. Start engine again and let it idle for at least 10 minutes.
The 1st trip DTC P0171 or P0174 should be detected at this
stage, if a malfunction exists. If so, go to EC-921, "Diagnostic M
Procedure" .
NOTE:
If 1st trip DTC is not detected during above procedure, perform-
ing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds. SEF968Y
b. Start engine and drive the vehicle under the similar conditions to
(1st trip) Freeze Frame Data for 10 minutes. Refer to the table below.
Hold the accelerator pedal as steady as possible.
The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following con-
ditions should be satisfied at the same time.
Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
7. If it is difficult to start engine at step 6, the fuel injection system has a malfunction, too.
8. Crank engine while depressing accelerator pedal. If engine starts, go to EC-921, "Diagnostic Procedure" .
If engine does not start, check exhaust and intake air leak visually.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness con-
nector.
6. Select Service $03 with GST. Make sure DTC P0102 is
detected.
7. Select Service $04 with GST and erase the DTC P0102.
8. Start engine again and let it idle for at least 10 minutes.
9. Select Service $07 with GST. The 1st trip DTC P0171 or P0174
should be detected at this stage, if a malfunction exists. If so, go BBIA0541E
The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following con-
ditions should be satisfied at the same time.
Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
When the freeze frame data shows lower than 70 °C (158 °F),
Engine coolant temperature T should be lower than 70 °C (158 °F).
(T) condition When the freeze frame data shows higher than or equal to 70 °C (158 °F),
T should be higher than or equal to 70 °C (158 °F).
10. If it is difficult to start engine at step 8, the fuel injection system has a malfunction.
11. Crank engine while depressing accelerator pedal. If engine starts, go to EC-921, "Diagnostic Procedure" .
If engine does not start, check exhaust and intake air leak visually.
BANK 1 A
EC
BBWA2849E
PBIA8148J
BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle
21 W Fuel injector No. 5 SEC984C
22 LG Fuel injector No. 3
23 SB Fuel injector No. 1 BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
● Warm-up condition
● Engine speed: 2,000 rpm
SEC985C
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
EC
BBWA2850E
PBIA8148J
BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle
40 V Fuel injector No. 6 SEC984C
41 R Fuel injector No. 4
42 O Fuel injector No. 2 BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
● Warm-up condition
● Engine speed: 2,000 rpm
SEC985C
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
E
PBIB1216E
OK or NG
F
OK >> GO TO 2.
NG >> Repair or replace.
1. Listen for an intake air leak after the mass air flow sensor.
2. Check PCV hose connection. H
OK or NG
OK >> GO TO 3.
NG >> Repair or replace. I
BBIA0589E
With CONSULT-II
1. Install all removed parts. E
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II.
2.0 - 6.0 g·m/sec: at idling F
7.0 - 20.0 g·m/sec: at 2,500 rpm
OK or NG
OK >> GO TO 8. G
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
ground. Refer to EC-799 .
H
7. CHECK MASS AIR FLOW SENSOR
With GST
I
1. Install all removed parts.
2. Check mass air flow sensor signal in Service $01 with GST.
2.0 - 6.0 g·m/sec: at idling J
7.0 - 20.0 g·m/sec: at 2,500 rpm
OK or NG K
OK (P0171)>>GO TO 9.
OK (P0174)>>GO TO 11.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or L
ground. Refer to EC-799 .
PBIB0133E
OK or NG
OK >> GO TO 12.
NG >> Perform trouble diagnosis for FUEL INJECTOR, refer to EC-1257 .
BBIA0587E
OK or NG
OK >> GO TO 12. E
NG >> Perform trouble diagnosis for FUEL INJECTOR, refer to EC-1257, "FUEL INJECTOR" .
PBIB1986E
1. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
2. Turn ignition switch OFF. K
3. Disconnect all fuel injector harness connectors.
4. Remove fuel tube assembly. Refer to EM-146, "FUEL INJECTOR AND FUEL TUBE" .
Keep fuel hose and all fuel injectors connected to fuel tube. L
5. For DTC P0171, reconnect fuel injector harness connectors on bank 1.
For DTC P0174, reconnect fuel injector harness connectors on bank 2.
6. Disconnect all ignition coil harness connectors. M
7. Prepare pans or saucers under each fuel injector.
8. Crank engine for about 3 seconds.
For DTC P0171, make sure that fuel sprays out from fuel injec-
tors on bank 1.
For DTC P0174, make sure that fuel sprays out from fuel injec-
tors on bank 2.
Fuel should be sprayed evenly for each fuel injector.
OK or NG
OK >> GO TO 13.
NG >> Replace fuel injectors from which fuel does not spray
out. Always replace O-ring with new ones. PBIB1726E
With the Air-Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio feedback signal from the air fuel ratio (A/F) sensor 1. The EC
ECM calculates the necessary compensation to correct the offset between the actual and the theoretical
ratios.
In case the amount of the compensation value is extremely large (the actual mixture ratio is too rich.), the
ECM judges the condition as the fuel injection system malfunction and lights up the MIL (2 trip detection logic). C
Sensor Input signal to ECM ECM function Actuator
Density of oxygen in exhaust gas Fuel injection D
A/F sensor 1 Fuel injector
(Mixture ratio feedback signal) control
Trouble diagnosis
DTC No. DTC detecting condition Possible cause E
name
P0172 ● Air fuel ratio (A/F) sensor 1
0172
● Fuel injection system does not operate properly. ● Fuel injector
(Bank 1) Fuel injection system F
● The amount of mixture ratio compensation is too ● Exhaust gas leaks
P0175 too rich
large. (The mixture ratio is too rich.) ● Incorrect fuel pressure
0175
(Bank 2) ● Mass air flow sensor G
DTC Confirmation Procedure UBS00LO3
NOTE: H
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II I
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON- J
SULT-II.
4. Clear the self-learning control coefficient by touching “CLEAR”.
5. Select “DATA MONITOR” mode with CONSULT-II. K
6. Start engine again and let it idle for at least 10 minutes.
The 1st trip DTC P0172, P0175 should be detected at this
stage, if a malfunction exists. If so, go to EC-933, "Diagnostic L
Procedure" .
NOTE:
If 1st trip DTC is not detected during above procedure, perform- M
ing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds. SEF968Y
b. Start engine and drive the vehicle under the similar conditions to
(1st trip) Freeze Frame Data for a certain time. Refer to the table below.
Hold the accelerator pedal as steady as possible.
The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following con-
ditions should be satisfied at the same time.
Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
When the freeze frame data shows lower than 70 °C (158 °F),
Engine coolant temperature T should be lower than 70 °C (158 °F).
(T) condition When the freeze frame data shows higher than or equal to 70 °C (158 °F),
T should be higher than or equal to 70 °C (158 °F).
7. If it is difficult to start engine at step 6, the fuel injection system has a malfunction, too.
The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following con-
ditions should be satisfied at the same time.
Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
When the freeze frame data shows lower than 70 °C (158 °F),
Engine coolant temperature T should be lower than 70 °C (158 °F).
(T) condition When the freeze frame data shows higher than or equal to 70 °C (158 °F),
T should be higher than or equal to 70 °C (158 °F).
9. If it is difficult to start engine at step 7, the fuel injection system has a malfunction.
10. Crank engine while depressing accelerator pedal.
If engine starts, go to EC-933, "Diagnostic Procedure" . If engine does not start, remove ignition plugs
and check for fouling, etc.
BANK 1 A
EC
BBWA2849E
PBIA8148J
BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle
21 W Fuel injector No. 5 SEC984C
22 LG Fuel injector No. 3
23 SB Fuel injector No. 1 BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
● Warm-up condition
● Engine speed: 2,000 rpm
SEC985C
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
EC
BBWA2850E
PBIA8148J
BATTERY VOLTAGE
[Engine is running] (11 - 14V)
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle
40 V Fuel injector No. 6 SEC984C
41 R Fuel injector No. 4
42 O Fuel injector No. 2 BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
● Warm-up condition
● Engine speed: 2,000 rpm
SEC985C
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
E
PBIB1216E
OK or NG
F
OK >> GO TO 2.
NG >> Repair or replace.
Listen for an intake air leak after the mass air flow sensor.
OK or NG H
OK >> GO TO 3.
NG >> Repair or replace.
I
BBIA0589E
With CONSULT-II
1. Start engine. M
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
speed drop.
PBIB0133E
OK or NG
OK >> GO TO 12.
NG >> Perform trouble diagnosis for FUEL INJECTOR, refer to EC-1257 .
BBIA0587E
OK or NG
OK >> GO TO 12.
NG >> Perform trouble diagnosis for FUEL INJECTOR, refer to EC-1257 .
1. Remove fuel injector assembly. Refer to EM-146, "FUEL INJECTOR AND FUEL TUBE" .
Keep fuel hose and all fuel injectors connected to fuel tube.
F
2. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
3. Disconnect all fuel injector harness connectors.
4. Disconnect all ignition coil harness connectors. G
5. Prepare pans or saucers under each fuel injectors.
6. Crank engine for about 3 seconds.
Make sure fuel does not drip from fuel injector. H
OK or NG
OK (Does not drip.)>>GO TO 13.
NG (Drips.)>>Replace the fuel injectors from which fuel is dripping. Always replace O-ring with new one. I
13. CHECK INTERMITTENT INCIDENT
Refer to EC-757, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . J
The fuel tank temperature sensor is used to detect the fuel tempera-
ture inside the fuel tank. The sensor modifies a voltage signal from
the ECM. The modified signal returns to the ECM as the fuel temper-
ature input. The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor
decreases as temperature increases.
BBIA0545E
<Reference data>
Fluid temperature Voltage* Resistance
°C (°F) V kΩ
20 (68) 3.5 2.3 - 2.7
50 (122) 2.2 0.79 - 0.90
*: This data is reference value and is measured between ECM terminal 107 (fuel tank
temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic UBS00LO7
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Rationally incorrect voltage from the sensor is ● Harness or connectors
Fuel tank temperature
P0181 sent to ECM, compared with the voltage sig- (The sensor circuit is open or shorted)
sensor circuit range/
0181 nals from engine coolant temperature sensor
performance ● Fuel tank temperature sensor
and intake air temperature sensor.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 10 seconds.
If the result is NG, go to EC-941, "Diagnostic Procedure" .
If the result is OK, go to following step.
4. Check “COOLAN TEMP/S” value.
If “COOLAN TEMP/S” is less than 60°C (140°F), the result will
be OK.
If “COOLAN TEMP/S” is above 60°C (140°F), go to the following
step.
5. Cool engine down until “COOLAN TEMP/S” is less than 60°C
(140°F). SEF174Y
EC
BBWA2396E
G
BBIA0545E
4. Check voltage between “fuel level sensor unit and fuel pump”
terminal 4 and ground with CONSULT-II or tester. H
Voltage: Approximately 5V
OK or NG I
OK >> GO TO 4.
NG >> GO TO 3.
J
PBIB0932E
K
3. DETECT MALFUNCTIONING PART
Check the following. L
● Harness connectors E41, C1
● Harness for open or short between ECM and “fuel level sensor unit and fuel pump”
M
>> Repair harness or connector.
4. CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect combination meter harness connector.
3. Check harness continuity between “fuel level sensor unit and fuel pump” terminal 2 and combination
meter terminal 9. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
>> Repair open circuit or short to ground or short to power in harness or connector.
PBIB2663E
The fuel tank temperature sensor is used to detect the fuel tempera-
ture inside the fuel tank. The sensor modifies a voltage signal from EC
the ECM. The modified signal returns to the ECM as the fuel temper-
ature input. The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor
decreases as temperature increases. C
BBIA0545E
E
<Reference data>
Fluid temperature Voltage* Resistance
F
°C (°F) V kΩ
20 (68) 3.5 2.3 - 2.7
50 (122) 2.2 0.79 - 0.90 G
*: This data is reference value and is measured between ECM terminal 107 (fuel tank
temperature sensor) and ground.
CAUTION: H
Do not use ECM ground terminals when measuring input/output SEF012P
voltage. Doing so may result in damage to the ECM's transistor.
Use a ground other than ECM terminals, such as the ground. I
On Board Diagnosis Logic UBS00LOE
DTC No. Trouble diagnosis name DTC detecting condition Possible cause J
P0182 Fuel tank temperature An excessively low voltage from the sensor is
● Harness or connectors
0182 sensor circuit low input sent to ECM.
(The sensor circuit is open or shorted.)
P0183 Fuel tank temperature An excessively high voltage from the sensor is K
● Fuel tank temperature sensor
0183 sensor circuit high input sent to ECM.
SEF174Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
BBWA2396E
G
BBIA0545E
4. Check voltage between “fuel level sensor unit and fuel pump”
terminal 4 and ground with CONSULT-II or tester. H
Voltage: Approximately 5V
OK or NG I
OK >> GO TO 4.
NG >> GO TO 3.
J
PBIB0932E
K
3. DETECT MALFUNCTIONING PART
Check the following. L
● Harness connectors E41, C1
● Harness for open or short between ECM and “fuel level sensor unit and fuel pump”
M
>> Repair harness or connector.
4. CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect combination meter harness connector.
3. Check harness continuity between “fuel level sensor unit and fuel pump” terminal 2 and combination
meter terminal 9. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
>> Repair open circuit or short to ground or short to power in harness or connector.
PBIB2663E
FAIL-SAFE MODE L
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
Engine operation condition in fail-safe mode M
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-950, "Diagnostic Procedure" .
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1744E
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
D
BBIA0543E
PBIB2604E H
7. CHECK THROTTLE POSITION SENSOR 1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between electric throttle control actuator terminal 4 and ECM terminal 66.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK THROTTLE POSITION SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 50 and electric throttle control actuator terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
6. If NG, replace electric throttle control actuator and go to the next PBIB1170E
F
step.
7. Perform EC-688, "Throttle Valve Closed Position Learning" .
8. Perform EC-688, "Idle Air Volume Learning" . G
Removal and Installation UBS00LOR
When a misfire occurs, engine speed will fluctuate. If the engine speed fluctuates enough to cause the crank-
shaft position (CKP) sensor (POS) signal to vary, ECM can determine that a misfire is occurring.
Sensor Input Signal to ECM ECM function
Crankshaft position sensor (POS) Engine speed On board diagnosis of misfire
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0300 Multiple cylinder misfire
Multiple cylinder misfire. ● Improper spark plug
0300 detected
● Insufficient compression
P0301 No.1 cylinder misfire
No. 1 cylinder misfires. ● Incorrect fuel pressure
0301 detected
● The fuel injector circuit is open or
P0302 No. 2 cylinder misfire
No. 2 cylinder misfires. shorted
0302 detected
● Fuel injector
P0303 No. 3 cylinder misfire
No. 3 cylinder misfires. ● Intake air leak
0303 detected
● The ignition signal circuit is open or
P0304 No. 4 cylinder misfire shorted
No. 4 cylinder misfires.
0304 detected
● Lack of fuel
P0305 No. 5 cylinder misfire
No. 5 cylinder misfires. ● Signal plate
0305 detected
● Air fuel ratio (A/F) sensor 1
P0306 No. 6 cylinder misfire
No. 6 cylinder misfires. ● Incorrect PCV hose connection
0306 detected
CAUTION:
Always drive vehicle in safe manner according to traffic conditions and obey all traffic laws when driv-
ing.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following con- F
ditions should be satisfied at the same time.
Engine speed Engine speed in the freeze frame data ± 400 rpm
G
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
When the freeze frame data shows lower than 70 °C (158 °F),
Engine coolant temperature T should be lower than 70 °C (158 °F).
H
(T) condition When the freeze frame data shows higher than or equal to 70 °C (158 °F),
T should be higher than or equal to 70 °C (158 °F).
The time to driving varies according to the engine speed in the freeze frame data. I
PBIB0133E
Yes or No
Yes >> GO TO 4.
No >> GO TO 10.
BBIA0587E
OK or NG
OK >> GO TO 6. E
NG >> Perform trouble diagnosis for FUEL INJECTOR, refer to EC-1257 .
J
PBIB1986E
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG
OK >> GO TO 11.
NG >> GO TO 8.
D
SEF156I
OK or NG
OK >> GO TO 15.
NG >> Follow the EC-681, "Basic Inspection" .
BBIA0589E
With GST
Check mass air flow sensor signal in Service $01 with GST.
I
2.0 - 6.0 g·m/sec: at idling
7.0 - 20.0 g·m/sec: at 2,500 rpm
OK or NG J
OK >> GO TO 19.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
ground. Refer to EC-799 . K
>> GO TO 21.
BBIA0547E
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
2. Start engine and run it for at least 5 seconds at idle speed.
3. If 1st trip DTC is detected, go to EC-964, "Diagnostic Procedure"
.
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA2397E
1. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check resistance between ECM terminals 15, 36 and ground. Refer to Wiring Diagram.
NOTE:
It is necessary to use an ohmmeter which can measure more than 10 MΩ.
Resistance: Approximately 532 - 588 kΩ [at 20°C (68°F)]
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II
1. Disconnect knock sensor harness connector.
2. Check harness continuity between ECM terminal 15 and knock
sensor (bank1) terminal 1, ECM terminal 36 and knock sensor
(bank 2) terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
BBIA0547E
NG >> GO TO 3.
>> Repair open circuit or short to ground or short to power in harness or connectors.
E
BBIA0539E
OK or NG
OK >> GO TO 6. F
NG >> Repair or replace ground connections.
KNOCK SENSOR
Check resistance between knock sensor terminal 1 and ground.
NOTE:
It is necessary to use an ohmmeter which can measure more
than 10 MΩ.
Resistance: Approximately 532 - 588 kΩ [at 20°C (68°F)]
CAUTION:
Do not use any knock sensors that have been dropped or phys-
ically damaged. Use only new ones.
SEF111Y
KNOCK SENSOR
Refer to EM-218, "CYLINDER BLOCK" .
The crankshaft position sensor (POS) is located on the oil pan facing
the gear teeth (cogs) of the signal plate. It detects the fluctuation of EC
the engine revolution.
The sensor consists of a permanent magnet and Hall IC.
When the engine is running, the high and low parts of the teeth
cause the gap with the sensor to change. C
The changing gap causes the magnetic field near the sensor to
change.
Due to the changing magnetic field, the voltage from the sensor D
changes.
The ECM receives the voltage signal and detects the fluctuation of
PBIB0562E
the engine revolution.
E
ECM receives the signals as shown in the figure.
PBIB2744E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● The crankshaft position sensor (POS) signal L
is not detected by the ECM during the first
few seconds of engine cranking.
● Harness or connectors
● The proper pulse signal from the crankshaft (The sensor circuit is open or shorted)
P0335 Crankshaft position
position sensor (POS) is not sent to ECM
M
0335 sensor (POS) circuit ● Crankshaft position sensor (POS)
while the engine is running.
● Signal plate
● The crankshaft position sensor (POS) signal
is not in the normal pattern during engine
running.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch ON.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
2. Crank engine for at least 2 seconds and run it for at least 5 sec-
onds at idle speed.
3. If 1st trip DTC is detected, go to EC-970, "Diagnostic Procedure"
.
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1752E
Approximately 10V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle
PBIB1041E
Crankshaft position sensor
13 G
(POS)
Approximately 10V
[Engine is running]
● Engine speed: 2,000 rpm
PBIB1042E
[Engine is running]
[Ignition switch: OFF]
0 - 1.5V
● For a few seconds after turning ignition
ECM relay switch OFF
111 BR
(Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning igni- (11 - 14V)
tion switch OFF
119 R BATTERY VOLTAGE
Power supply for ECM [Ignition switch: ON]
120 P (11 - 14V)
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
D
BBIA0590E
PBIB0664E
H
>> Repair open circuit or short to ground or short to power in harness or connectors. K
4. CHECK CKP SENSOR (POS) GROUND CIRCUIT FOR OPEN AND SHORT
L
1. Turn ignition switch OFF.
2. Check harness continuity between CKP sensor (POS) terminal 3 and ground. Refer to Wiring Diagram.
Continuity should exist. M
3. Also check harness for short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
PBIB0563E
F
5. Check resistance as shown in the figure.
Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)]
1 (+) - 2 (-) G
1 (+) - 3 (-) Except 0 or ∞
2 (+) - 3 (-)
H
I
PBIB0564E
PBIB2744E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0340 ● Harness or connectors
● The cylinder No. signal is not sent to ECM
0340 (The sensor circuit is open or shorted)
for the first few seconds during engine
(Bank 1) ● Camshaft position sensor (PHASE)
cranking.
Camshaft position sen- ● Camshaft (Intake)
● The cylinder No. signal is not sent to ECM
P0345 sor (PHASE) circuit
during engine running. ● Starter motor (Refer to SC-10 .)
0345
● The cylinder No. signal is not in the normal ● Starting system circuit (Refer to SC-10 .)
(Bank 2)
pattern during engine running.
● Dead (Weak) battery
A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: EC
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch ON.
WITH CONSULT-II C
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
D
3. Crank engine for at least 2 seconds and run it for at least 5 sec-
onds at idle speed.
4. If 1st trip DTC is detected, go to EC-979, "Diagnostic Procedure"
. E
If 1st trip DTC is not detected, go to next step.
5. Maintaining engine speed at more than 800 rpm for at least 5
seconds. F
6. If 1st trip DTC is detected, go to EC-979, "Diagnostic Procedure"
. SEF058Y
G
WITH GST
Follow the procedure “WITH CONSULT-II” above.
H
BANK 1
BBWA1753E
[Engine is running]
● Engine speed: 2,000 rpm G
PBIB1040E
H
[Engine is running]
[Ignition switch: OFF]
0 - 1.5V
● For a few seconds after turning ignition
ECM relay switch OFF I
111 BR
(Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning igni- (11 - 14V)
tion switch OFF J
119 R BATTERY VOLTAGE
Power supply for ECM [Ignition switch: ON]
120 P (11 - 14V)
K
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
BBWA1754E
[Engine is running]
● Engine speed: 2,000 rpm G
PBIB1040E
H
[Engine is running]
[Ignition switch: OFF]
0 - 1.5V
● For a few seconds after turning ignition
ECM relay switch OFF I
111 BR
(Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning igni- (11 - 14V)
tion switch OFF J
119 R BATTERY VOLTAGE
Power supply for ECM [Ignition switch: ON]
120 P (11 - 14V)
K
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
BBIA0539E
OK or NG
OK >> GO TO 3.
NG >> Repair or replace ground connections.
BBIA0549E
SEF481Y
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK CMP SENSOR (PHASE) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT G
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 33 (bank 1) or 14 (bank 2) and CMP sensor (PHASE)
terminal 2. H
Refer to Wiring Diagram.
Continuity should exist.
I
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8. J
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
SEC905C
PBIB0563E
PBIB0564E
The ECM monitors the switching frequency ratio of air fuel ratio (A/F)
sensor 1 and heated oxygen sensor 2. EC
A three way catalyst (manifold) with high oxygen storage capacity
will indicate a low switching frequency of heated oxygen sensor 2.
As oxygen storage capacity decreases, the heated oxygen sensor 2
switching frequency will increase. C
When the frequency ratio of air fuel ratio (A/F) sensor 1 and heated
oxygen sensor 2 approaches a specified limit value, the three way
catalyst (manifold) malfunction is diagnosed. D
PBIB2377E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0420 ● Three way catalyst (manifold) F
0420 ● Exhaust tube
(Bank 1) ● Three way catalyst (manifold) does not oper- ● Intake air leaks
Catalyst system effi- ate properly.
ciency below threshold
● Fuel injector G
P0430 ● Three way catalyst (manifold) does not have
enough oxygen storage capacity. ● Fuel injector leaks
0430
(Bank 2) ● Spark plug
● Improper ignition timing H
NOTE: I
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II J
TESTING CONDITION:
Do not hold engine speed for more than the specified minutes below.
1. Turn ignition switch ON and select “DATA MONITOR” mode K
with CONSULT-II.
2. Start engine and warm it up to the normal operating tempera-
ture. L
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and
4,000 rpm for at least 1 minute under no load. M
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70°C
(158°F). SEF189Y
If not, warm up engine and go to next step when “COOLAN
TEMP/S” indication reaches to 70°C (158°F).
7. Open engine hood.
PBIB1784E
PBIB1785E
SEF535Z
Use this procedure to check the overall function of the three way catalyst (manifold). During this check, a 1st
trip DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Let engine idle for 1 minute.
5. Open engine hood.
6. Set voltmeter probe between ECM terminals 74 [HO2S2 (bank
1) signal], 55 [HO2S2 (bank 2) signal] and ground.
7. Keep engine speed at 2,500 rpm constant under no load.
8. Make sure that the voltage does not vary for more than 5 sec-
onds.
If the voltage fluctuation cycle takes less than 5 seconds, go to
EC-985, "Diagnostic Procedure" .
● 1 cycle: 0.6 - 1.0 → 0 - 0.3 → 0.6 - 1.0
PBIB1108E
PBIB1216E
OK or NG H
OK >> GO TO 3.
NG >> Repair or replace.
Listen for an intake air leak after the mass air flow sensor.
OK or NG J
OK >> GO TO 4.
NG >> Repair or replace.
K
4. CHECK IGNITION TIMING
Check the following items. Refer to EC-681, "Basic Inspection" .
L
Items Specifications
M/T: 625 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 625 ± 50 rpm (in P or N position) M
M/T: 15 ± 5° BTDC (in Neutral position)
Ignition timing
A/T: 15 ± 5° BTDC (in P or N position)
OK or NG
OK >> GO TO 5.
NG >> Follow the EC-681, "Basic Inspection" .
PBIB1172E
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG
OK >> GO TO 10.
NG >> GO TO 7.
H
SEF156I
NOTE:
If DTC P0441 is displayed with other DTC such as P2122, P2123, P2127, P2128 or P2138, first perform EC
trouble diagnosis for other DTC.
H
PBIB1026E
In this evaporative emission (EVAP) control system, purge flow occurs during non-closed throttle conditions.
Purge volume is related to air intake volume. Under normal purge conditions (non-closed throttle), the EVAP I
canister purge volume control solenoid valve is open to admit purge flow. Purge flow exposes the EVAP con-
trol system pressure sensor to intake manifold vacuum.
J
On Board Diagnosis Logic UBS00LPN
Under normal conditions (non-closed throttle), sensor output voltage indicates if pressure drop and purge flow
are adequate. If not, a malfunction is determined.
K
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● EVAP canister purge volume control
solenoid valve stuck closed L
● EVAP control system pressure sensor
and the circuit
● Loose, disconnected or improper con- M
EVAP control system does not operate prop- nection of rubber tube
P0441 EVAP control system erly, EVAP control system has a leak between ● Blocked rubber tube
0441 incorrect purge flow intake manifold and EVAP control system pres-
● Cracked EVAP canister
sure sensor.
● EVAP canister purge volume control
solenoid valve circuit
● Accelerator pedal position sensor
● Blocked purge port
● EVAP canister vent control valve
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 70 seconds.
4. Select “PURG FLOW P0441” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with CON-
SULT-II.
5. Touch “START”.
If “COMPLETED” is displayed, go to step 7.
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT-II screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 35 seconds.)
Selector lever Suitable position
VHCL SPEED SE 32 - 120 km/h (20 - 75 MPH)
ENG SPEED 500 - 3,000 rpm
B/FUEL SCHDL 1.3 - 9.0 msec
COOLAN TEMP/S 70 - 100°C (158 - 212°F)
PBIB0826E
Use this procedure to check the overall monitoring function of the EVAP control system purge flow monitoring.
During this check, a 1st trip DTC might not be confirmed.
WITH GST
1. Lift up drive wheels.
2. Start engine (VDC switch OFF) and warm it up to normal operating temperature.
3. Turn ignition switch OFF, wait at least 10 seconds.
4. Start engine and wait at least 70 seconds.
8. Verify that EVAP control system pressure sensor value stays 0.1V less than the value at idle speed (mea-
sured at step 6) for at least 1 second. E
9. If NG, go to EC-991, "Diagnostic Procedure" .
Diagnostic Procedure UBS00LPQ
F
1. CHECK EVAP CANISTER
1. Turn ignition switch OFF. G
2. Check EVAP canister for cracks.
OK or NG
OK (With CONSULT-II)>>GO TO 2. H
OK (Without CONSULT-II)>>GO TO 3.
NG >> Replace EVAP canister.
With CONSULT-II
1. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser- J
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-643, "EVAPORA-
TIVE EMISSION LINE DRAWING" .
2. Start engine and let it idle. K
3. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-II.
4. Rev engine up to 2,000 rpm.
L
5. Touch “Qd” and “Qu” on CONSULT-II screen to adjust “PURG
VOL CONT/V” opening and check vacuum existence.
PURG VOL CONT/V Vacuum M
100% Should exist.
0% Should not exist.
OK or NG
OK >> GO TO 7.
NG >> GO TO 4.
PBIB1678E
SEF367U
SEF368U
E
PBIB1678E
>> GO TO 14.
This diagnosis detects leaks in the EVAP purge line using engine intake manifold vacuum.
If pressure does not increase, the ECM will check for leaks in the line between the fuel tank and EVAP canis- EC
ter purge volume control solenoid valve, under the following Vacuum test conditions.
The EVAP canister vent control valve is closed to shut the EVAP purge line off. The EVAP canister purge vol-
ume control solenoid valve will then be opened to depressurize the EVAP purge line using intake manifold
vacuum. After this occurs, the EVAP canister purge volume control solenoid valve will be closed. C
PBIB1026E I
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Incorrect fuel tank vacuum relief valve J
● Incorrect fuel filler cap used
● Fuel filler cap remains open or fails to close.
● Foreign matter caught in fuel filler cap. K
● Leak is in line between intake manifold and
EVAP canister purge volume control solenoid
valve. L
● Foreign matter caught in EVAP canister vent
control valve.
● EVAP canister or fuel tank leaks
M
● EVAP purge line (pipe and rubber tube) leaks
EVAP control system EVAP control system has a leak, EVAP ● EVAP purge line rubber tube bent
P0442
small leak detected control system does not operate prop-
0442 ● Loose or disconnected rubber tube
(negative pressure) erly.
● EVAP canister vent control valve and the circuit
● EVAP canister purge volume control solenoid
valve and the circuit
● Fuel tank temperature sensor
● O-ring of EVAP canister vent control valve is
missing or damaged
● EVAP canister is saturated with water
● EVAP control system pressure sensor
● Fuel level sensor and the circuit
● Refueling EVAP vapor cut valve
● ORVR system leaks
NOTE:
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
TESTING CONDITION:
● Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is
placed on flat level surface.
● Always perform test at a temperature of 0 to 30°C (32 to 86°F).
WITH CONSULT-II
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
4. Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70°C (32 - 158°F)
INT/A TEMP SE: 0 - 30°C (32 - 86°F)
5. Select “EVP SML LEAK P0442/P1442” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-II.
Follow the instruction displayed.
PBIB0829E
NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-II screen, go to
EC-681, "Basic Inspection" .
6. Make sure that “OK” is displayed.
If “NG” is displayed, refer to EC-997, "Diagnostic Procedure" .
NOTE:
Make sure that EVAP hoses are connected to EVAP canister
purge volume control solenoid valve properly.
SEC763C
WITH GST
NOTE:
Be sure to read the explanation of EC-667, "Driving Pattern" before driving vehicle.
1. Start engine.
2. Drive vehicle according to EC-667, "Driving Pattern" .
3. Stop vehicle.
SEF915U
G
2. CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG H
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard. I
BBIA0550E
NOTE:
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.
With CONSULT-II>>GO TO 6.
Without CONSULT-II>>GO TO 7.
SEF916U
PEF917U
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-643, "EVAPORATIVE EMISSION LINE DRAWING"
.
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
SEF200U
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer F
to EC-643, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
G
OK >> GO TO 8.
NG >> Repair or replace.
SEF200U
I
8. CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following. J
● EVAP canister vent control valve is installed properly.
Refer to EC-646, "Removal and Installation" .
● EVAP canister vent control valve. K
Refer to EC-1023, "Component Inspection" .
OK or NG
OK >> GO TO 9. L
NG >> Repair or replace EVAP canister vent control valve and O-ring.
BBIA0558E
12. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-II screen to increase “PURG VOL
CONT/V” opening to 100%.
5. Check vacuum hose for vacuum when revving engine up to
2,000 rpm.
OK or NG
OK >> GO TO 16.
NG >> GO TO 14.
PBIB1678E
13. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
OK >> GO TO 15.
NG >> GO TO 14.
>> GO TO 20. K
20. CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kink, looseness and improper L
connection. For location, refer to EC-649, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)" .
OK or NG
OK >> GO TO 21. M
NG >> Repair or replace hoses and tubes.
SYSTEM DESCRIPTION
EC
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*1
C
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Battery Battery voltage*1 D
EVAP canister EVAP canister purge vol-
Throttle position sensor Throttle position
purge flow control ume control solenoid valve
Accelerator pedal position sensor Accelerator pedal position
E
Density of oxygen in exhaust gas
Air fuel ratio (A/F) sensor 1
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
F
Wheel sensor Vehicle speed*2
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM through CAN communication line. G
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the H
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes. I
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis- J
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve. K
PBIB2057E
M
CONSULT-II Reference Value in Data Monitor Mode UBS00LW5
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● EVAP control system pressure sensor
● EVAP canister purge volume control
solenoid valve
The canister purge flow is detected during the (The valve is stuck open.)
EVAP canister purge
P0443 specified driving conditions, even when EVAP
volume control solenoid ● EVAP canister vent control valve
0443 canister purge volume control solenoid valve is
valve ● EVAP canister
completely closed.
● Hoses
(Hoses are connected incorrectly or
clogged.)
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Select “PURG VOL CN/V P1444” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with
CONSULT-II.
5. Touch “START”.
PBIB0839E
6. Start engine and let it idle until “TESTING” on CONSULT-II changes to “COMPLETED”. (It will take
approximately 10 seconds.)
If “TESTING” is not displayed after 5 minutes, retry from step 2.
7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
1007, "Diagnostic Procedure" .
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 20 seconds.
4. Select Service $07 with GST.
5. If 1st trip DTC is detected, go to EC-1007, "Diagnostic Procedure" .
EC
BBWA1751E
[Engine is running]
● Engine speed: About 2,000 rpm (More than
100 seconds after starting engine)
SEC991C
[Engine is running]
[Ignition switch: OFF]
0 - 1.5V
● For a few seconds after turning ignition
ECM relay switch OFF
111 BR
(Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning igni- (11 - 14V)
tion switch OFF
119 R BATTERY VOLTAGE
Power supply for ECM [Ignition switch: ON]
120 P (11 - 14V)
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
1. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIR- A
CUIT
1. Turn ignition switch OFF. EC
2. Disconnect EVAP canister purge volume control solenoid valve
harness connector.
3. Turn ignition switch ON. C
E
BBIA0550E
OK or NG
OK >> GO TO 3. H
NG >> GO TO 2.
PBIB2605E
I
3. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIR-
CUIT FOR OPEN AND SHORT M
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 45 and EVAP canister purge volume control solenoid
valve terminal 1. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB1678E
BBIA0558E E
L
>> INSPECTION END
PBIB2058E
Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.
Air passage continuity
Condition
between (A) and (B)
12V direct current supply between
Yes
terminals 1 and 2
No supply No
PBIB2059E
Description UBS00LPU
SYSTEM DESCRIPTION EC
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*1
C
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
D
Battery Battery voltage*1
EVAP canister EVAP canister purge vol-
Throttle position sensor Throttle position
purge flow control ume control solenoid valve
Accelerator pedal position sensor Accelerator pedal position E
Density of oxygen in exhaust gas
Air fuel ratio (A/F) sensor 1
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank F
Wheel sensor Vehicle speed*2
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM through CAN communication line. G
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP H
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes. I
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
J
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve. K
PBIB2057E
M
CONSULT-II Reference Value in Data Monitor Mode UBS00LPV
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
EVAP canister purge volume (The solenoid valve circuit is open or
P0444 An excessively low voltage signal is sent shorted.)
control solenoid valve circuit
0444 to ECM through the valve
open ● EVAP canister purge volume control
solenoid valve
● Harness or connectors
EVAP canister purge volume (The solenoid valve circuit is shorted.)
P0445 An excessively high voltage signal is sent
control solenoid valve circuit
0445 to ECM through the valve ● EVAP canister purge volume control
shorted
solenoid valve
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 13 seconds.
4. If 1st trip DTC is detected, go to EC-1015, "Diagnostic Proce-
dure" .
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1751E
[Engine is running]
● Engine speed: About 2,000 rpm (More than
100 seconds after starting engine)
SEC991C
[Engine is running]
[Ignition switch: OFF]
0 - 1.5V
● For a few seconds after turning ignition
ECM relay switch OFF
111 BR
(Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
● More than a few seconds after turning igni- (11 - 14V)
tion switch OFF
119 R BATTERY VOLTAGE
Power supply for ECM [Ignition switch: ON]
120 P (11 - 14V)
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
1. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIR- A
CUIT
1. Turn ignition switch OFF. EC
2. Disconnect EVAP canister purge volume control solenoid valve
harness connector.
3. Turn ignition switch ON. C
E
BBIA0550E
OK or NG
OK >> GO TO 3. H
NG >> GO TO 2.
PBIB2605E
I
3. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIR-
CUIT FOR OPEN AND SHORT M
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 45 and EVAP canister purge volume control solenoid
valve terminal 1. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II)>>GO TO 4.
OK (Without CONSULT-II)>>GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB1678E
PBIB2058E
Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.
Air passage continuity
Condition
between (A) and (B)
12V direct current supply between
Yes
terminals 1 and 2
No supply No
PBIB2059E
EC
The EVAP canister vent control valve is located on the EVAP canis-
ter and is used to seal the canister vent.
This solenoid valve responds to signals from the ECM. When the
ECM sends an ON signal, the coil in the solenoid valve is energized.
A plunger will then move to seal the canister vent. The ability to seal
the vent is necessary for the on board diagnosis of other evaporative
emission control system components.
This solenoid valve is used only for diagnosis, and usually remains
opened.
When the vent is closed, under normal purge conditions, the evapo-
rative emission control system is depressurized and allows EVAP
PBIB1263E
Control System diagnosis.
BBIA0591E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: EC
Before performing the following procedure, confirm battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Turn ignition switch ON. C
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait at least 8 seconds.
D
4. If 1st trip DTC is detected, go to EC-1021, "Diagnostic Proce-
dure" .
E
SEF058Y
WITH GST G
Follow the procedure “WITH CONSULT-II” above.
BBWA1755E
M
PBIB1679E
BBIA0591E
PBIB0152E
5. CHECK EVAP CANISTER VENT CONTROL VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 117 and EVAP canister vent control valve terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
>> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB1033E
L
5. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
6. Check air passage continuity and operation delay time.
Make sure new O-ring is installed properly. M
Condition VENT CONTROL/V Air passage continuity between (A) and (B)
ON No
OFF Yes
Operation takes less than 1 second.
7. Clean the air passage (portion A to B ) of EVAP canister vent control valve using an air blower.
8. Perform step 6 again.
Without CONSULT-II
1. Remove EVAP canister vent control valve from EVAP canister.
PBIB1033E
3. Check air passage continuity and operation delay time under the
following conditions.
Make sure new O-ring is installed properly.
Condition Air passage continuity between (A) and (B)
12V direct current supply between
No
terminals 1 and 2
OFF Yes
Operation takes less than 1 second.
The EVAP canister vent control valve is located on the EVAP canis-
ter and is used to seal the canister vent. EC
This solenoid valve responds to signals from the ECM. When the
ECM sends an ON signal, the coil in the solenoid valve is energized.
A plunger will then move to seal the canister vent. The ability to seal
the vent is necessary for the on board diagnosis of other evaporative C
emission control system components.
This solenoid valve is used only for diagnosis, and usually remains
opened. D
When the vent is closed, under normal purge conditions, the evapo-
rative emission control system is depressurized and allows EVAP
PBIB1263E
Control System diagnosis.
E
H
BBIA0591E
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON and wait at least 5 seconds.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
4. Start engine and let it idle for at least 1 minute.
5. Repeat next procedures 3 times.
a. Increase the engine speed up to 3,000 to 3,500 rpm and keep it
for 2 minutes and 50 seconds to 3 minutes.
Never exceed 3 minutes.
b. Fully released accelerator pedal and keep engine idle for about
5 seconds.
6. If 1st trip DTC is detected, go to EC-1028, "Diagnostic Proce- SEF058Y
dure" .
If 1st trip DTC is not detected, go to the next step.
7. Repeat next procedure 20 times.
a. Quickly increase the engine speed up to 4,000 to 4,500 rpm or more and keep it for 25 to 30 seconds.
b. Fully released accelerator pedal and keep engine idle for at least 35 seconds.
PBIB0972E
EC
BBWA1755E
BBIA0591E
BBIA0558E
PBIB1033E
7. Clean the air passage (portion A to B ) of EVAP canister vent control valve using an air blower.
8. Perform step 6 again.
Without CONSULT-II
1. Remove EVAP canister vent control valve from EVAP canister.
2. Check portion B of EVAP canister vent control valve for being
rusted.
PBIB1033E
3. Check air passage continuity and operation delay time under the
following conditions.
Make sure new O-ring is installed properly.
Condition Air passage continuity between (A) and (B)
12V direct current supply between
No
terminals 1 and 2
OFF Yes
Operation takes less than 1 second.
BBIA0591E
H
PBIB1207E
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
3. Start engine and wait at least 40 seconds.
NOTE:
Do not depress accelerator pedal even slightly.
If 1st trip DTC is detected, go to EC-1032, "Diagnostic Proce-
dure" .
SEF194Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic Procedure UBS00LQD
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0591E
● Do not apply below -93.3 kPa (-700 mmHg, -27.56 inHg) or PBIB1173E J
pressure over 101.3 kPa (760 mmHg, 29.92 inHg).
4. If NG, replace EVAP control system pressure sensor.
K
BBIA0591E
PBIB1207E
If DTC P0452 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to
EC-1088, "DTC P0643 SENSOR POWER SUPPLY" .
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: EC
Always perform test at a temperature of 5°C (41°F) or more.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature. C
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
D
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Make sure that “FUEL T/TMP SE” is more than 0°C (32°F).
6. Start engine and wait at least 20 seconds. E
If 1st trip DTC is detected, go to EC-1037, "Diagnostic Proce-
dure" .
F
G
SEF194Y
WITH GST H
1. Start engine and warm it up to normal operating temperature.
2. Check that voltage between ECM terminal 107 (Fuel tank tem-
perature sensor signal) and ground is less than 4.2V. I
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and wait at least 20 seconds.
5. Select Service $07 with GST. J
If 1st trip DTC is detected, go to EC-1037, "Diagnostic Proce-
dure" .
K
PBIB1110E
BBWA1756E
J
BBIA0539E
OK or NG
K
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2. CHECK CONNECTOR L
BBIA0591E
PBIB0138E
>> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND
SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between EVAP control system pressure sensor terminal 1 and ECM terminal
67.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
>> Repair open circuit or short to ground or short to power in harness or connectors.
>> Repair open circuit or short to ground or short to power in harness or connectors. G
CAUTION:
● Always calibrate the vacuum pump gauge when using it.
● Do not apply below -93.3 kPa (-700 mmHg, -27.56 inHg) or PBIB1173E
pressure over 101.3 kPa (760 mmHg, 29.92 inHg).
4. If NG, replace EVAP control system pressure sensor.
BBIA0591E
PBIB1207E
If DTC P0453 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to
EC-1088, "DTC P0643 SENSOR POWER SUPPLY" .
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The sensor circuit is open or shorted.)
EVAP control system ● EVAP control system pressure sensor
P0453 An excessively high voltage from the sensor is
pressure sensor high ● EVAP canister vent control valve
0453 sent to ECM.
input ● EVAP canister
● Rubber hose from EVAP canister vent
control valve to vehicle frame
A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: EC
Always perform test at a temperature of 5°C (41°F) or more.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature. C
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
D
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Make sure that “FUEL T/TMP SE” is more than 0°C (32°F).
6. Wait at least 10 seconds. E
7. If 1st trip DTC is detected, go to EC-1043, "Diagnostic Proce-
dure" .
F
G
SEF194Y
WITH GST
1. Start engine and warm it up to normal operating temperature. H
2. Check that voltage between ECM terminal 107 (Fuel tank tem-
perature sensor signal) and ground is less than 4.2V.
3. Turn ignition switch OFF and wait at least 10 seconds. I
4. Wait at least 10 seconds.
5. Select Service $07 with GST.
If 1st trip DTC is detected, go to EC-1043, "Diagnostic Proce- J
dure" .
K
PBIB1110E
BBWA1756E
J
BBIA0539E
OK or NG
K
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2. CHECK CONNECTOR L
BBIA0591E
PBIB0138E
>> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND
SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between EVAP control system pressure sensor terminal 1 and ECM terminal
67.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
>> Repair open circuit or short to ground or short to power in harness or connectors.
>> Repair open circuit or short to ground or short to power in harness or connectors. G
BBIA0558E
CAUTION: E
● Always calibrate the vacuum pump gauge when using it.
● Do not apply below -93.3 kPa (-700 mmHg, -27.56 inHg) or PBIB1173E
pressure over 101.3 kPa (760 mmHg, 29.92 inHg). F
4. If NG, replace EVAP control system pressure sensor.
This diagnosis detects a very large leak (fuel filler cap fell off etc.) in EVAP system between the fuel tank and
EVAP canister purge volume control solenoid valve.
PBIB1026E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Fuel filler cap remains open or fails to
close.
● Incorrect fuel tank vacuum relief valve
● Incorrect fuel filler cap used
● Foreign matter caught in fuel filler cap.
● Leak is in line between intake manifold
and EVAP canister purge volume control
solenoid valve.
● Foreign matter caught in EVAP canister
vent control valve.
● EVAP canister or fuel tank leaks
EVAP control system has a very large leak ● EVAP purge line (pipe and rubber tube)
P0455 EVAP control system leaks
such as fuel filler cap fell off, EVAP control sys-
0455 gross leak detected
tem does not operate properly. ● EVAP purge line rubber tube bent.
● Loose or disconnected rubber tube
● EVAP canister vent control valve and the
circuit
● EVAP canister purge volume control
solenoid valve and the circuit
● Fuel tank temperature sensor
● O-ring of EVAP canister vent control
valve is missing or damaged.
● EVAP control system pressure sensor
● Refueling EVAP vapor cut valve
● ORVR system leaks
CAUTION:
● Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
● If the fuel filler cap is not tightened properly, the MIL may come on.
● Use only a genuine NISSAN rubber tube as a replacement.
Revision: September 2006 EC-1048 2007 Frontier
DTC P0455 EVAP CONTROL SYSTEM
[VQ]
DTC Confirmation Procedure UBS00LQU
A
CAUTION:
Never remove fuel filler cap during the DTC Confirmation Procedure.
NOTE:
● Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve EC
properly.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test. C
TESTING CONDITION:
● Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is
placed on flat level surface. D
● Open engine hood before conducting the following procedures.
WITH CONSULT-II E
1. Tighten fuel filler cap securely until ratcheting sound is heard.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds. F
4. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
5. Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70°C (32 - 158°F) G
INT/A TEMP SE: 0 - 60°C (32 - 140°F)
6. Select “EVP SML LEAK P0442/P1442” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-II. H
Follow the instruction displayed.
PBIB0829E
NOTE: L
If the engine speed cannot be maintained within the range displayed on the CONSULT-II screen, go to
EC-681, "Basic Inspection" .
7. Make sure that “OK” is displayed. M
If “NG” is displayed, select “SELF-DIAG RESULTS” mode and
make sure that “EVAP GROSS LEAK [P0455]” is displayed. If it
is displayed, refer to EC-1050, "Diagnostic Procedure" .
If P0442 is displayed, perform Diagnostic Procedure for DTC
P0442 EC-997, "Diagnostic Procedure" .
SEC763C
● If P0442 is displayed on the screen, go to Diagnostic Procedure, for DTC P0442, EC-997 .
● If P0441 is displayed on the screen, go to Diagnostic Procedure for DTC P0441, EC-991 .
SEF915U
>> GO TO 7.
E
7. CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following. F
● EVAP canister vent control valve is installed properly.
Refer to EC-646, "Removal and Installation" .
● EVAP canister vent control valve. G
Refer to EC-1023, "Component Inspection" .
OK or NG
OK >> GO TO 8. H
NG >> Repair or replace EVAP canister vent control valve and O-ring.
L
BBIA0550E
NOTE: M
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.
With CONSULT-II>>GO TO 9.
Without CONSULT-II>>GO TO 10.
SEF916U
PEF917U
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-643, "EVAPORATIVE EMISSION LINE DRAWING"
.
OK or NG
OK >> GO TO 11.
NG >> Repair or replace.
SEF200U
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to EC-643, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 12.
NG >> Repair or replace.
SEF200U
PBIB1678E
12. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION F
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature. G
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
H
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist. I
OK or NG
OK >> GO TO 15.
NG >> GO TO 13. J
With CONSULT-II
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG
OK >> GO TO 16.
NG >> GO TO 15.
PBIB1678E
This diagnosis detects very small leaks in the EVAP line between fuel tank and EVAP canister purge volume
control solenoid valve, using the intake manifold vacuum in the same way as conventional EVAP small leak EC
diagnosis.
If ECM judges a leak which corresponds to a very small leak, the very small leak P0456 will be detected.
If ECM judges a leak equivalent to a small leak, EVAP small leak P0442 will be detected.
If ECM judges there are no leaks, the diagnosis will be OK. C
PBIB1026E I
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Incorrect fuel tank vacuum relief valve J
● Incorrect fuel filler cap used
● Fuel filler cap remains open or fails to close.
● Foreign matter caught in fuel filler cap. K
● Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve.
● Foreign matter caught in EVAP canister vent con- L
trol valve.
● EVAP canister or fuel tank leaks
● EVAP purge line (pipe and rubber tube) leaks M
● EVAP purge line rubber tube bent
Evaporative emission ● EVAP system has a very small leak. ● Loose or disconnected rubber tube
P0456 control system very
0456 small leak (negative ● EVAP system does not operate ● EVAP canister vent control valve and the circuit
pressure check) properly. ● EVAP canister purge volume control solenoid
valve and the circuit
● Fuel tank temperature sensor
● O-ring of EVAP canister vent control valve is miss-
ing or damaged
● EVAP canister is saturated with water
● EVAP control system pressure sensor
● Refueling EVAP vapor cut valve
● ORVR system leaks
● Fuel level sensor and the circuit
● Foreign matter caught in EVAP canister purge vol-
ume control solenoid valve
NOTE:
● If DTC P0456 is displayed with P0442, first perform trouble diagnosis for DTC P0456.
● After repair, make sure that the hoses and clips are installed properly.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
TESTING CONDITION:
● Open engine hood before conducting following procedure.
● If any of following conditions are met just before the DTC confirmation procedure, leave the vehi-
cle for more than 1 hour.
– Fuel filler cap is removed.
– Fuel is refilled or drained.
– EVAP component parts is/are removed.
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
2. Make sure the following conditions are met.
FUEL LEVEL SE: 0.25 - 1.4V
COOLAN TEMP/S: 0 - 32°C (32 - 90°F)
FUEL T/TMP SE: 0 - 35°C (32 - 95°F)
INT A/TEMP SE: More than 0°C (32°F)
If NG, turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle) or refilling/draining
fuel until the output voltage condition of the “FUEL LEVEL SE” meets within the range above and leave
the vehicle for more than 1 hour. Then start from step 1).
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
5. Select “EVAP V/S LEAK P0456/P1456” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-II.
Follow the instruction displayed.
PBIB0837E
WITH GST A
Use this procedure to check the overall function of the EVAP very small leak function. During this check, a 1st
trip DTC might not be confirmed.
CAUTION: EC
● Never use compressed air, doing so may damage the EVAP system.
● Do not start engine.
C
● Do not exceeded 4.12 kPa (0.042 kg/cm2 , 0.6 psi).
1. Attach the EVAP service port adapter securely to the EVAP ser-
vice port.
D
BBIA0550E
SEF915U
D
BBIA0550E
NOTE: E
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.
F
With CONSULT-II>>GO TO 6.
Without CONSULT-II>>GO TO 7.
G
H
SEF916U
With CONSULT-II
1. Turn ignition switch ON. J
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-II.
3. Touch “START” and apply pressure into the EVAP line until the
pressure indicator reaches the middle of the bar graph. K
CAUTION:
● Never use compressed air or a high pressure pump.
PEF917U
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-643, "EVAPORATIVE EMISSION LINE DRAWING"
.
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
SEF200U
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to EC-643, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
SEF200U
BBIA0558E
PBIB1678E
K
13. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
L
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine. M
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
OK >> GO TO 15.
NG >> GO TO 14.
>> GO TO 20.
The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending
on the movement of the fuel mechanical float.
BBIA0529E
NOTE:
● If DTC P0460 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-766, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
● If DTC P0460 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
Refer to EC-769, "DTC U1010 CAN COMMUNICATION" .
When the vehicle is parked, naturally the fuel level in the fuel tank is stable. It means that output signal of the
fuel level sensor does not change. If ECM senses sloshing signal from the sensor, fuel level sensor malfunc-
tion is detected.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The CAN communication line is open or
shorted)
Even though the vehicle is parked, a signal
P0460 Fuel level sensor circuit ● Harness or connectors
being varied is sent from the fuel level sensor
0460 noise (The sensor circuit is open or shorted)
to ECM.
● Combination meter
● Fuel level sensor
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait maximum of 2 consecutive minutes.
4. If 1st trip DTC is detected, go to EC-1065, "Diagnostic Proce-
dure" .
SEF195Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending
on the movement of the fuel mechanical float.
BBIA0529E
NOTE:
● If DTC P0461 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-766, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
● If DTC P0461 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
Refer to EC-769, "DTC U1010 CAN COMMUNICATION" .
Driving long distances naturally affect fuel gauge level.
This diagnosis detects the fuel gauge malfunction of the gauge not moving even after a long distance has
been driven.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The CAN communication line is open or
The output signal of the fuel level sensor does shorted)
P0461 Fuel level sensor circuit not change within the specified range even ● Harness or connectors
0461 range/performance though the vehicle has been driven a long dis- (The sensor circuit is open or shorted)
tance.
● Combination meter
● Fuel level sensor
Use this procedure to check the overall function of the fuel level sensor function. During this check, a 1st trip
DTC might not be confirmed.
WARNING:
When performing following procedure, be sure to observe the handling of the fuel. Refer to FL-12,
"FUEL TANK" .
TESTING CONDITION:
Before starting overall function check, preparation of draining fuel and refilling fuel is required.
WITH CONSULT-II
NOTE:
Start from step 10, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/
8 Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line, refer to EC-690, "FUEL PRESSURE RELEASE" .
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch OFF and wait at least 10 seconds then turn ON.
D
13. Confirm whether the voltage changes more than 0.03V during step 7 to 10 and 10 to 12.
If NG, go to EC-1067, "Diagnostic Procedure" .
WITH GST E
NOTE:
Start from step 8, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/8
Imp gal) in advance.
F
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line. Refer to EC-690, "FUEL PRESSURE RELEASE" .
3. Remove the fuel feed hose on the fuel level sensor unit. G
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch ON.
6. Drain fuel by 30 (7-7/8 US gal, 6-5/8 Imp gal) from the fuel tank using proper equipment. H
7. Confirm that the fuel gauge indication varies.
8. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
I
9. Confirm that the fuel gauge indication varies.
10. If NG, go to EC-1067, "Diagnostic Procedure" .
Diagnostic Procedure UBS00LR8 J
1. CHECK COMBINATION METER FUNCTION
Refer to DI-5, "COMBINATION METERS" . K
OK or NG
OK >> GO TO 2.
NG >> Go to DI-22, "Fuel Level Sensor Unit Inspection" . L
The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending
on the movement of the fuel mechanical float.
BBIA0529E
NOTE:
● If DTC P0462 or P0463 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis
for DTC U1000, U1001. Refer to EC-766, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
● If DTC P0462 or P0463 is displayed with DTC U1010, first perform the trouble diagnosis for DTC
U1010. Refer to EC-769, "DTC U1010 CAN COMMUNICATION" .
This diagnosis indicates the former, to detect open or short circuit malfunction.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0462 Fuel level sensor circuit An excessively low voltage from the sensor is ● Harness or connectors
0462 low input sent to ECM. (The CAN communication line is open or
shorted)
● Harness or connectors
P0463 Fuel level sensor circuit An excessively high voltage from the sensor is (The sensor circuit is open or shorted)
0463 high input sent to ECM. ● Combination meter
● Fuel level sensor
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at ignition
switch ON.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-1069, "Diagnostic Proce-
dure" .
SEF195Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Description UBS00LRF
NOTE:
● If DTC P0500 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-766, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
● If DTC P0500 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
Refer to EC-769, "DTC U1010 CAN COMMUNICATION" .
The vehicle speed signal is sent to the combination meter from the “ABS actuator and electric unit (control
unit)” by CAN communication line. The combination meter then sends a signal to the ECM by CAN communi-
cation line.
On Board Diagnosis Logic UBS00LRG
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The CAN communication line is open or
shorted)
The almost 0 km/h (0 MPH) signal from ● Harness or connectors
P0500 (The vehicle speed signal circuit is open or
Vehicle speed sensor vehicle speed sensor is sent to ECM
0500 shorted)
even when vehicle is being driven.
● Wheel sensor
● Combination meter
● ABS actuator and electric unit (control unit)
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode.
Detected item Engine operating condition in fail-safe mode
When the fail-safe system for vehicle speed sensor is activated, the cooling fan operates
Vehicle speed sensor
(High) while engine is running.
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Steps 1 and 2 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a
road test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Start engine (VDC switch OFF).
2. Read “VHCL SPEED SE” in “DATA MONITOR” mode with CONSULT-II. The vehicle speed on CON-
SULT-II should exceed 10 km/h (6 MPH) when rotating wheels with suitable gear position.
If NG, go to EC-1071, "Diagnostic Procedure" .
If OK, go to following step.
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Warm engine up to normal operating temperature.
1. CHECK DTC WITH “ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)” I
Refer to BRC-10, "TROUBLE DIAGNOSIS" , BRC-47, "TROUBLE DIAGNOSIS" , BRC-93, "TROUBLE
DIAGNOSIS" .
OK or NG J
OK >> GO TO 2.
NG >> Repair or replace.
K
2. CHECK COMBINATION METER FUNCTION
Refer to DI-5, "COMBINATION METERS" .
L
Description UBS00LRK
NOTE:
If DTC P0506 is displayed with other DTC, first perform the trouble diagnosis for the other DTC.
The ECM controls the engine idle speed to a specified level through the fine adjustment of the air, which is let
into the intake manifold, by operating the electric throttle control actuator. The operating of the throttle valve is
varied to allow for optimum control of the engine idling speed. The crankshaft position sensor (POS) detects
the actual engine speed and sends a signal to the ECM.
The ECM controls the electric throttle control actuator so that the engine speed coincides with the target value
memorized in the ECM. The target engine speed is the lowest speed at which the engine can operate steadily.
The optimum value stored in the ECM is determined by taking into consideration various engine conditions,
such as during warming up, deceleration, and engine load (air conditioner, power steering and cooling fan
operation, etc.).
On Board Diagnosis Logic UBS00LRL
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Idle speed control sys- ● Electric throttle control actuator
P0506 The idle speed is less than the target idle
tem RPM lower than
0506 speed by 100 rpm or more. ● Intake air leak
expected
NOTE:
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
● If the target idle speed is out of the specified value, perform, EC-688, "Idle Air Volume Learning" ,
before conducting DTC Confirmation Procedure. For the target idle speed, refer to the EC-1299,
"SERVICE DATA AND SPECIFICATIONS (SDS)" .
TESTING CONDITION:
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
● Always perform the test at a temperature above −10°C (14°F).
WITH CONSULT-II
1. Open engine hood.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON again and select “DATA MONITOR”
mode with CONSULT-II.
5. Start engine and run it for at least 1 minute at idle speed.
6. If 1st trip DTC is detected, go to EC-1073, "Diagnostic Proce-
dure" .
SEF174Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
2. REPLACE ECM
D
1. Stop engine.
2. Replace ECM.
3. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to E
BL-121, "ECM Re-communicating Function" .
4. Perform EC-687, "VIN Registration" .
5. Perform EC-688, "Accelerator Pedal Released Position Learning" . F
6. Perform EC-688, "Throttle Valve Closed Position Learning" .
7. Perform EC-688, "Idle Air Volume Learning" .
G
>> INSPECTION END
Description UBS00LRO
NOTE:
If DTC P0507 is displayed with other DTC, first perform the trouble diagnosis for the other DTC.
The ECM controls the engine idle speed to a specified level through the fine adjustment of the air, which is let
into the intake manifold, by operating the electric throttle control actuator. The operating of the throttle valve is
varied to allow for optimum control of the engine idling speed. The crankshaft position sensor (POS) detects
the actual engine speed and sends a signal to the ECM.
The ECM controls the electric throttle control actuator so that the engine speed coincides with the target value
memorized in the ECM. The target engine speed is the lowest speed at which the engine can operate steadily.
The optimum value stored in the ECM is determined by taking into consideration various engine conditions,
such as during warming up, deceleration, and engine load (air conditioner, power steering and cooling fan
operation, etc.).
On Board Diagnosis Logic UBS00LRP
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
NOTE:
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
● If the target idle speed is out of the specified value, perform, EC-688, "Idle Air Volume Learning" ,
before conducting DTC Confirmation Procedure. For the target idle speed, refer to the EC-1299,
"SERVICE DATA AND SPECIFICATIONS (SDS)" .
TESTING CONDITION:
● Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
● Always perform the test at a temperature above −10°C (14°F).
WITH CONSULT-II
1. Open engine hood.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON again and select “DATA MONITOR”
mode with CONSULT-II.
5. Start engine and run it for at least 1 minute at idle speed.
6. If 1st trip DTC is detected, go to EC-1075, "Diagnostic Proce-
dure" .
SEF174Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
3. REPLACE ECM
F
1. Stop engine.
2. Replace ECM.
3. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to G
BL-121, "ECM Re-communicating Function" .
4. Perform EC-687, "VIN Registration" .
5. Perform EC-688, "Accelerator Pedal Released Position Learning" . H
6. Perform EC-688, "Throttle Valve Closed Position Learning" .
7. Perform EC-688, "Idle Air Volume Learning" .
I
BBIA0552E
● Engine: After warming up, idle Steering wheel: Not being turned OFF
PW/ST SIGNAL
the engine Steering wheel: Being turned ON
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-1078, "Diagnostic Proce-
dure" .
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1757E
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
D
BBIA0552E
PBIB1872E H
4. CHECK PSP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
M
1. Check harness continuity between ECM terminal 12 and PSP sensor terminal 2.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
Condition Voltage
Steering wheel: Being turned 0.5 - 4.5V
Steering wheel: Not being turned 0.4 - 0.8V
MBIB0126E
Battery voltage is supplied to the ECM even when the ignition switch
is turned OFF for the ECM memory function of the DTC memory, the EC
air-fuel ratio feedback compensation value memory, the idle air vol-
ume learning value memory, etc.
C
PBIB1164E
E
On Board Diagnosis Logic UBS00LSD
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
F
● Harness or connectors
P0603 ECM power supply cir- ECM back-up RAM system does not function [ECM power supply (back-up) circuit is
0603 cuit properly. open or shorted.]
● ECM G
NOTE: H
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II I
1. Turn ignition switch ON and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second. J
4. Turn ignition switch OFF, wait at least 10 seconds, and then turn
ON.
5. Repeat steps 3 and 4 for 4 times. K
6. If 1st trip DTC is detected, go to EC-1083, "Diagnostic Proce-
dure" .
L
SEF058Y
M
WITH GST
Follow the procedure “WITH CONSULT-II” above.
BBWA1758E
H
MBIB0026E
5. REPLACE ECM
1. Replace ECM.
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to
BL-121, "ECM Re-communicating Function" .
3. Perform EC-687, "VIN Registration" .
4. Perform EC-688, "Accelerator Pedal Released Position Learning" .
5. Perform EC-688, "Throttle Valve Closed Position Learning" .
6. Perform EC-688, "Idle Air Volume Learning" .
PBIB1164E
E
On Board Diagnosis Logic UBS00LS1
FAIL-SAFE MODE H
ECM enters fail-safe mode when the malfunction A is detected.
Detected items Engine operation condition in fail-safe mode
I
● ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5
Malfunction A degrees) by the return spring.
● ECM deactivates ASCD operation.
J
DTC Confirmation Procedure UBS00LS2
Perform PROCEDURE FOR MALFUNCTION A first. If the 1st trip DTC cannot be confirmed, perform
PROCEDURE FOR MALFUNCTION B. If there is no malfunction on PROCEDURE FOR MALFUNCTION K
B, perform PROCEDURE FOR MALFUNCTION C.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at L
least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A
With CONSULT-II M
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. If 1st trip DTC is detected, go to EC-1086, "Diagnostic Proce-
dure" .
SEF058Y
With GST
Follow the procedure “With CONSULT-II” above.
SEF058Y
With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION C
With CONSULT-II
1. Turn ignition switch ON and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Turn ignition switch OFF, wait at least 10 seconds, and then turn
ON.
4. Repeat step 3 for 32 times.
5. If 1st trip DTC is detected, go to EC-1086, "Diagnostic Proce-
dure" .
SEF058Y
With GST
Follow the procedure “With CONSULT-II” above.
Diagnostic Procedure UBS00LS3
1. INSPECTION START
With CONSULT-II
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”.
4. Perform DTC Confirmation Procedure.
See EC-1085, "DTC Confirmation Procedure" .
5. Is the 1st trip DTC P0605 displayed again?
With GST
1. Turn ignition switch ON.
2. Select Service $04 with GST.
3. Perform DTC Confirmation Procedure.
See EC-1085, "DTC Confirmation Procedure" .
4. Is the 1st trip DTC P0605 displayed again?
Yes or No
Yes >> GO TO 2.
No >> INSPECTION END
D
>> INSPECTION END
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
Engine operation condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-1091, "Diagnostic Procedure" .
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1764E
E
BBIA0539E
OK or NG
F
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0592E
K
3. Check voltage between APP sensor terminal 2 and ground with
CONSULT-II or tester.
Voltage: Approximately 5V L
OK or NG
OK >> GO TO 5.
M
NG >> GO TO 3.
PBIB2608E
OK or NG
OK >> GO TO 4.
NG >> Repair short to ground or short to power in harness or connectors.
4. CHECK COMPONENTS
Check the following.
● EVAP control system pressure sensor (Refer to EC-1033, "Component Inspection" .)
● Refrigerant pressure sensor (Refer to MTC-16, "REFRIGERANT PRESSURE SENSOR" .)
● Battery current sensor (Refer to EC-1124, "Component Inspection" .)
● Power steering pressure sensor (Refer to EC-1080, "Component Inspection" .)
OK or NG
OK >> GO TO 5.
NG >> Replace malfunctioning component.
When the selector lever position is P or N (A/T), Neutral (M/T), park/neutral position (PNP) switch is ON.
ECM detects the position because the continuity of the line (the ON signal) exists. EC
CONSULT-II Reference Value in Data Monitor Mode UBS00LXU
E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
[The park/neutral position (PNP) switch
The signal of the park/neutral position (PNP) circuit is open or shorted.] F
P0850 Park/neutral position
switch is not changed in the process of engine ● Park/neutral position (PNP) switch
0850 switch
starting and driving.
● Combination meter
● TCM (A/T models)
G
CAUTION: H
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at I
least 10 seconds before conducting the next test.
WITH CONSULT-II
J
1. Turn ignition switch ON.
2. Select “P/N POSI SW” in “DATA MONITOR” mode with CON-
SULT-II. Then check the “P/N POSI SW” signal under the follow-
ing conditions. K
Use this procedure to check the overall function of the park/neutral position (PNP) switch circuit. During this
check, a 1st trip DTC might not be confirmed.
WITH GST
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 102 (PNP switch signal)
and ground under the following conditions.
Condition (Gear position) Voltage V (Known-good data)
P or N position (A/T)
Approx. 0
Neutral position (M/T)
BATTERY VOLTAGE
Except above position
(11 - 14V)
EC
BBWA1867E
A/T MODELS
1. CHECK DTC WITH TCM
Refer to AT-43, "TROUBLE DIAGNOSIS" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace.
3. CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch OFF.
2. Disconnect A/T assembly harness connector.
3. Disconnect combination meter harness connector.
4. Check harness continuity between A/T assembly terminal 9 and combination meter terminal 17.
Refer to Wiring Diagram.
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
>> Repair open circuit or short to ground or short to power in harness or connectors.
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-III G
1. Check harness continuity between A/T assembly terminal 9 and TCM terminal 8.
Refer to AT-101, "DTC P0615 START SIGNAL CIRCUIT" . H
Continuity should exist.
2. Also check harness for short to ground and short to power. I
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. J
8. CHECK INTERMITTENT INCIDENT
Refer to EC-757, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . K
OK or NG
OK >> GO TO 9.
NG >> Repair or replace. L
>> Repair open circuit or short to ground or short to power in harness or connectors.
Description UBS00LTW
The malfunction information related to TCS is transferred through the CAN communication line from “ABS
actuator and electric unit (control unit)” to ECM.
Be sure to erase the malfunction information such as DTC not only for “ABS actuator and electric unit
(control unit)” but also for ECM after TCS related repair.
On Board Diagnosis Logic UBS00LTX
Freeze frame data is not stored in the ECM for this self-diagnosis. The MIL will not light up for this self-
diagnosis.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● ABS actuator and electric unit (control
P1211 ECM receives a malfunction information from unit)
TCS control unit
1211 “ABS actuator and electric unit (Control unit)”.
● TCS related parts
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 60 seconds.
4. If 1st trip DTC is detected, go to EC-1100, "Diagnostic Proce-
dure" .
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic Procedure UBS00LTZ
NOTE:
● If DTC P1212 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC EC
U1000, U1001. Refer to EC-766, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
● If DTC P1212 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
Refer to EC-769, "DTC U1010 CAN COMMUNICATION" . C
This CAN communication line is used to control the smooth engine operation during the TCS operation. Pulse
signals are exchanged between ECM and “ABS actuator and electric unit (control unit)”.
Be sure to erase the malfunction information such as DTC not only for “ABS actuator and electric unit
(control unit)” but also for ECM after TCS related repair. D
Freeze frame data is not stored in the ECM for this self-diagnosis. The MIL will not light up for this self- E
diagnosis.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
F
● Harness or connectors
ECM can not receive the information (The CAN communication line is open or
P1212 TCS communication shorted.)
from “ABS actuator and electric unit (con-
1212 line G
trol unit)”. ● ABS actuator and electric unit (control unit)
● Dead (Weak) battery
SEF058Y
M
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic Procedure UBS00LU3
Description UBS00LU4
SYSTEM DESCRIPTION
NOTE:
● If DTC P1217 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-766, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
● If DTC P1217 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
Refer to EC-769, "DTC U1010 CAN COMMUNICATION" .
Cooling Fan Control
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*1
The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, refrigerant
pressure, and air conditioner ON signal. The control system has 3-step control [HIGH/LOW/OFF].
Cooling Fan Operation
PBIB2531E
COMPONENT DESCRIPTION
Cooling Fan Motor D
The cooling fan operates at each speed when the current flows in the cooling fan motor as follows.
Cooling fan motor terminals
Cooling fan speed E
(+) (−)
1 3 and 4
Low (LOW)
2 3 and 4 F
High (HI) 1 and 2 3 and 4
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors
(The cooling fan circuit is open or
shorted.)
● IPDM E/R
● Cooling fan does not operate properly (Over- ● Cooling fan
heat). ● Cooling fan (Crankshaft driven)
● Cooling fan system does not operate prop- ● Radiator hose
P1217 Engine over tempera- erly (Overheat).
● Radiator
1217 ture (Overheat) ● Engine coolant level was not added to the
● Radiator cap
system using the proper filling method.
● Reservoir tank
● Engine coolant is not within the specified
range. ● Reservoir tank cap
● Water pump
● Thermostat
For more information, refer to EC-1111,
"Main 12 Causes of Overheating" .
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-38, "Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-20, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-13, "ANTI-FREEZE COOLANT MIXTURE
RATIO" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function Check UBS00LU7
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap and/or reservoir tank cap when the engine is hot. Serious burns could
be caused by high pressure fluid escaping from the radiator and/or reservoir tank.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1108,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1108,
"Diagnostic Procedure" .
3. Turn ignition switch ON.
SEF621W
EC
SEF646X
D
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below E
the proper range, skip the following steps and go to EC-1108,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer F
filled the coolant, skip the following steps and go to EC-1108,
"Diagnostic Procedure" .
3. Perform IPDM E/R auto active test and check cooling fan motor G
operation, refer to PG-23, "Auto Active Test" .
4. If NG, go to EC-1108, "Diagnostic Procedure" . SEF621W
BBWA2398E
EC
BBWA1763E
SEF784Z
● Hose
● Radiator
● Radiator cap
● Water pump
● Reservoir tank
PBIB2607E
ON*2 6 ● Thermostat ● Touch the upper and Both hoses should be hot CO-52
lower radiator hoses
NOTE: H
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle. I
WITH CONSULT-II
1. Turn ignition switch ON.
J
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON. K
5. If 1st trip DTC is detected, go to EC-1114, "Diagnostic Proce-
dure" .
L
M
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
BBIA0554E
NOTE: H
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle. I
WITH CONSULT-II
1. Turn ignition switch ON.
J
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON. K
5. Repeat steps 3 and 4 for 32 times.
6. If 1st trip DTC is detected, go to EC-1116, "Diagnostic Proce-
dure" . L
M
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
BBIA0554E
ECM controls ignition timing and engine idle speed when engine is started with prewarming up condition.
This control promotes the activation of three way catalyst by heating the catalyst and reduces emissions. EC
On Board Diagnosis Logic UBS00S2G
DTC No. Trouble diagnosis name DTC detecting condition Possible cause C
ECM does not control ignition timing and engine ● Lack of intake air volume
P1421 Cold start emission reduction
idle speed properly when engine is started with ● Fuel injection system
1421 strategy monitoring
prewarming up condition. ● ECM D
NOTE: E
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
● If DTC P1421 is displayed with other DTC, first perform the trouble diagnosis for other DTC. F
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II G
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
H
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Check that the “COOLAN TEMP/S” indication is between 4°C
(39°F) and 36°C (97°F).
I
If “COOLAN TEMP/S” indication is within the specified value, go
to the following step.
If “COOLANT TEMP/S” indication is out of the specified value,
cool engine down or warm engine up and go to step 1. J
5. Start engine and let it idle for 5 minutes.
6. If 1st trip DTC is detected, go to EC-1117, "Diagnostic Proce-
dure" . K
SEF174Y
WITH GST
Follow the procedure “WITH CONSULT-II” above. L
5. REPLACE ECM
1. Replace ECM.
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs.
Refer to BL-121, "ECM Re-communicating Function" .
3. Perform EC-687, "VIN Registration" .
4. Perform EC-688, "Accelerator Pedal Released Position Learning" .
5. Perform EC-688, "Throttle Valve Closed Position Learning" .
6. Perform EC-688, "Idle Air Volume Learning" .
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1783E
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
D
BBIA0582E
PBIB2609E
H
>> Repair open circuit or short to ground or short to power in harness or connectors.
K
4. CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
L
2. Disconnect ECM harness connector.
3. Check harness continuity between battery current sensor terminal 2 and ECM terminal 67.
Continuity should exist. M
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
>> Repair open circuit or short to ground or short to power in harness or connectors.
>> Repair open circuit or short to ground or short to power in harness or connectors.
BBIA0588E
PBIB2617E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V with ignition
switch ON
WITH CONSULT-II
1. Turn ignition switch ON.
SEF058Y
D
WITH GST
Follow the procedure “WITH CONSULT-II” above.
E
BBWA1783E
BBIA0539E
OK or NG L
OK >> GO TO 2.
NG >> Repair or replace ground connections.
M
BBIA0582E
PBIB2609E
4. CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between battery current sensor terminal 2 and ECM terminal 67.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
BBIA0588E
PBIB2617E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1783E
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
D
BBIA0582E
PBIB2609E
H
>> Repair open circuit or short to ground or short to power in harness or connectors.
K
4. CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
L
2. Disconnect ECM harness connector.
3. Check harness continuity between battery current sensor terminal 2 and ECM terminal 67.
Continuity should exist. M
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
>> Repair open circuit or short to ground or short to power in harness or connectors.
>> Repair open circuit or short to ground or short to power in harness or connectors.
BBIA0588E
PBIB2617E
Use this procedure to check the overall function of the battery current sensor circuit. During this check, a 1st
trip DTC might not be confirmed.
TESTING CONDITION:
● Before performing the following procedure, confirm that battery voltage is more than 12.8V at idle.
● Before performing the following procedure, confirm that all load switches and A/C switch are
turned OFF.
WITH CONSULT-II
1. Start engine and let it idle.
PBIB2615E
D
WITH GST
1. Start engine and let it idle.
2. Check voltage between ECM terminal 71 (battery current sensor E
signal) and ground for 10 seconds.
The voltage should be above 2.3V at least once.
3. If NG, go to EC-1143, "Diagnostic Procedure" .
F
PBIB2616E
H
BBWA1783E
BBIA0539E
OK or NG L
OK >> GO TO 2.
NG >> Repair or replace ground connections.
M
BBIA0582E
PBIB2609E
>> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between battery current sensor terminal 2 and ECM terminal 67.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
>> Repair open circuit or short to ground or short to power in harness or connectors.
>> Repair open circuit or short to ground or short to power in harness or connectors. F
8. CHECK BATTERY CURRENT SENSOR
Refer to EC-1145, "Component Inspection" . G
OK or NG
OK >> GO TO 9.
NG >> Replace battery negative cable assembly. H
BBIA0588E
PBIB2617E
ASCD steering switch has variant values of electrical resistance for each button. ECM reads voltage variation
of switch, and determines which button is operated. EC
E
PBIB2645E
Refer to EC-639, "AUTOMATIC SPEED CONTROL DEVICE (ASCD)" for the ASCD function.
F
CONSULT-II Reference Value in Data Monitor Mode UBS00LXC
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 10 seconds.
4. Press MAIN switch for at least 10 seconds, then release it and
wait at least 10 seconds.
5. Press CANCEL switch for at least 10 seconds, then release it
and wait at least 10 seconds.
6. Press RESUME/ACCELERATE switch for at least 10 seconds,
then release it and wait at least 10 seconds.
7. Press SET/COAST switch for at least 10 seconds, then release
it and wait at least 10 seconds. SEF058Y
EC
BBWA2851E
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
Without CONSULT-II G
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 99 and ground with
H
pressing each button.
Switch Condition Voltage [V]
Pressed Approx. 0 I
MAIN switch
Released Approx. 4
Pressed Approx. 1
CANCEL switch J
Released Approx. 4
>> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK ASCD STEERING SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 99 and combination switch terminal 16.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
>> Repair open circuit or short to ground or short to power in harness or connectors.
BBIA0560E
A
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait EC
at least 10 seconds before conducting the next test.
● Procedure for malfunction B is not described here. It takes extremely long time to complete procedure for
malfunction B. By performing procedure for malfunction A, the incident that causes malfunction B can be C
detected.
TESTING CONDITION:
Steps 4 and 5 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a D
road test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Start engine (VDC switch OFF). E
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Press MAIN switch and make sure that CRUISE indicator lights
up. F
4. Drive the vehicle for at least 5 consecutive seconds under the
following condition.
G
VHCL SPEED SE More than 30 km/h (19 MPH)
Selector lever Suitable position
H
If 1st trip DTC is detected, go to EC-1157, "Diagnostic Proce-
dure" . PBIB2386E
If 1st trip DTC is not detected, go to the following step.
5. Drive the vehicle for at least 5 consecutive seconds under the following condition. I
BBWA1859E
A/T MODELS
1. CHECK OVERALL FUNCTION-I H
With CONSULT-II
1. Turn ignition switch ON. I
2. Select “BRAKE SW1” in “DATA MONITOR” mode with CONSULT-II.
3. Check “BRAKE SW1” indication under the following conditions.
J
CONDITION INDICATION
Brake pedal: Slightly depressed OFF
Brake pedal: Fully released ON K
SEC011D
M
Without CONSULT-II
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 108 and ground under the
following conditions.
CONDITION VOLTAGE
Brake pedal: Slightly depressed Approximately 0V
Brake pedal: Fully released Battery voltage
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
MBIB0061E
SEC013D
Without CONSULT-II
Check voltage between ECM terminal 101 and ground under the following conditions.
CONDITION VOLTAGE
Brake pedal: Fully released Approximately 0V
Brake pedal: Slightly depressed Battery voltage
OK or NG
OK >> GO TO 11.
NG >> GO TO 7.
MBIB0060E
BBIA0560E
PBIB0857E
C
>> Repair open circuit or short to ground in harness or connectors.
5. CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
D
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 108 and ASCD brake switch terminal 2. E
Refer to Wiring Diagram.
Continuity should exist.
F
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6. G
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
BBIA0560E
PBIB1184E
>> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
SEC011D
F
Without CONSULT-II
1. Turn ignition switch ON. G
2. Check voltage between ECM terminal 108 and ground under the
following conditions.
CONDITION VOLTAGE H
Clutch pedal and/or brake pedal: Slightly depressed Approximately 0V
Clutch pedal and brake pedal: Fully released Battery voltage
I
J
MBIB0061E
OK or NG K
OK >> GO TO 2.
NG >> GO TO 3.
L
SEC013D
Without CONSULT-II
Check voltage between ECM terminal 101 and ground under the following conditions.
CONDITION VOLTAGE
Brake pedal: Fully released Approximately 0V
Brake pedal: Slightly depressed Battery voltage
OK or NG
OK >> GO TO 14.
NG >> GO TO 10.
MBIB0060E
BBIA0624E
PBIB0799E
BBIA0560E
E
4. Check voltage between ASCD brake switch terminal 1 and
ground with CONSULT-II or tester.
F
Voltage: Battery voltage
OK or NG
OK >> GO TO 6. G
NG >> GO TO 5.
H
PBIB0857E
6. CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT L
BBIA0560E
PBIB0117E
>> Repair open circuit or short to ground or short to power in harness or connectors.
Condition Continuity
Brake pedal: Fully released. Should exist. K
Brake pedal: Slightly depressed. Should not exist.
SEC023D
M
ASCD CLUTCH SWITCH
1. Turn ignition switch OFF.
2. Disconnect ASCD clutch switch harness connector.
3. Check continuity between ASCD clutch switch terminals 1 and 2
under the following conditions.
Condition Continuity
Clutch pedal: Fully released Should exist.
Clutch pedal: Slightly depressed Should not exist.
SEC024D
PBIB2285E
Condition Continuity
Brake pedal: Fully released. Should not exist.
Brake pedal: Slightly depressed. Should exist.
If NG, adjust stop lamp switch installation, refer to BR-6, "BRAKE PEDAL" , and perform step 3 again.
The ECM receives two vehicle speed sensor signals via CAN communication line. One is sent from combina-
tion meter, and the other is from TCM (Transmission control module). The ECM uses these signals for ASCD EC
control. Refer to EC-639, "AUTOMATIC SPEED CONTROL DEVICE (ASCD)" for ASCD functions.
On Board Diagnosis Logic UBS00LXQ
C
This self-diagnosis has the one trip detection logic.
The MIL will not light up for this diagnosis.
NOTE:
● If DTC P1574 is displayed with DTC U1000, U1001, first perform the trouble diagnosis for DTC D
U1000, U1001. Refer to EC-766, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
● If DTC P1574 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
Refer to EC-769, "DTC U1010 CAN COMMUNICATION" . E
● If DTC P1574 is displayed with DTC P0500, first perform the trouble diagnosis for DTC P0500.
Refer to EC-1070, "DTC P0500 VSS" .
● If DTC P1574 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605. F
Refer to EC-1085, "DTC P0605 ECM" .
Trouble Diagnosis
DTC No. DTC Detecting Condition Possible Cause G
Name
● Harness or connectors
(The CAN communication line is open or
shorted.) H
● Combination meter
P1574 ASCD vehicle speed ECM detects a difference between two vehicle
1574 sensor speed signals is out of the specified range. ● ABS actuator and electric unit (control unit)
● Wheel sensor I
● TCM (A/T models)
● ECM
J
DTC Confirmation Procedure UBS00LXR
CAUTION:
Always drive vehicle at a safe speed. K
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test. L
TESTING CONDITION:
Step 3 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road test
is expected to be easier, it is unnecessary to lift the vehicle.
M
WITH CONSULT-II
1. Start engine.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Drive the vehicle at more than 40 km/h (25 MPH).
4. If DTC is detected, go to EC-1168, "Diagnostic Procedure" .
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
2. CHECK DTC WITH “ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)”
Refer to BRC-10, "TROUBLE DIAGNOSIS" , BRC-47, "TROUBLE DIAGNOSIS" , BRC-93, "TROUBLE
DIAGNOSIS" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace.
ECM receives turbine revolution sensor signal from TCM through CAN communication line. ECM uses this
signal for engine control. EC
CONSULT-II Reference Value in Data Monitor Mode UBS00N5A
NOTE: E
● If DTC P1715 is displayed with DTC U1000, U1001 first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-766, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
● If DTC P1715 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
F
Refer to EC-769, "DTC U1010 CAN COMMUNICATION" .
● If DTC P1715 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605.
Refer to EC-1085, "DTC P0605 ECM" .
G
● If DTC P1715 is displayed with DTC P0335, first perform the trouble diagnosis for DTC P0335.
Refer to EC-967, "DTC P0335 CKP SENSOR (POS)" .
● If DTC P1715 is displayed with DTC P0340, P0345, first perform the trouble diagnosis for DTC
P0340, P0345. Refer to EC-974, "DTC P0340, P0345 CMP SENSOR (PHASE)" . H
The MIL will not lights up for this diagnosis.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause I
● Harness or connectors
(The CAN communication line is open or
Input speed sensor Turbine revolution sensor signal is differ- shorted)
P1715 (Turbine revolution sen- ent from the theoretical value calculated
J
● Harness or connectors
1715 sor) by ECM from revolution sensor signal
(Turbine revolution sensor circuit is open or
(TCM output) and engine rpm signal.
shorted)
● TCM K
Check DTC with TCM. Refer to AT-39, "ON BOARD DIAGNOSTIC (OBD) SYSTEM" .
OK or NG M
OK >> GO TO 2.
NG >> Perform trouble shooting relevant to DTC indicated.
2. REPLACE TCM
Replace TCM. Refer to AT-43, "TROUBLE DIAGNOSIS" .
The VIAS control solenoid valve cuts the intake manifold vacuum
signal for power valve control. It responds to ON/OFF signals from
the ECM. When the solenoid is OFF, the vacuum signal from the
intake manifold is cut. When the ECM sends an ON signal the coil
pulls the plunger downward and feeds the vacuum signal to the
power valve actuator.
BBIA0569E
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 11V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-1172, "Diagnostic Proce-
dure" .
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1768E
BBIA0569E
PBIB0173E
C
>> Repair harness or connectors.
3. CHECK VIAS CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
D
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 29 and VIAS control solenoid valve terminal 2. E
Refer to Wiring Diagram.
Continuity should exist.
F
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4. G
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB2505E
Brake switch signal is applied to the ECM through the stop lamp switch when the brake pedal is depressed.
This signal is used mainly to decrease the engine speed when the vehicle is driving. EC
CONSULT-II Reference Value in Data Monitor Mode UBS00LY9
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
● Harness or connectors F
P1805 A brake switch signal is not sent to ECM for (Stop lamp switch circuit is open or
Brake switch shorted.)
1805 extremely long time while the vehicle is driving.
● Stop lamp switch
G
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode.
H
Engine operating condition in fail-safe mode
ECM controls the electric throttle control actuator by regulating the throttle opening to a small range.
Therefore, acceleration will be poor.
I
Vehicle condition Driving condition
When engine is idling Normal
When accelerating Poor acceleration J
NOTE: K
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II L
1. Turn ignition switch ON.
2. Fully depress the brake pedal for at least 5 seconds.
3. Erase the DTC with CONSULT-II. M
4. Select “DATA MONITOR” mode with CONSULT-II.
5. If 1st trip DTC is detected, go to EC-1177, "Diagnostic Proce-
dure" .
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
BBWA1860E
L
BBIA0560E
2. Check voltage between stop lamp switch terminal 1 and ground with CONSULT-II or tester. M
PBIB2284E
>> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Disconnect stop lamp switch harness connector.
3. Check harness continuity between ECM terminal 101 and stop
lamp switch terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power
BBIA0560E
in harness or connectors.
EC
D
BBIA0560E
2. Check continuity between stop lamp switch terminals 1 and 2 under the following conditions. E
H
PBIB2285E
Conditions Continuity I
Brake pedal: Fully released Should not exist.
Brake pedal: Slightly depressed Should exist.
J
3. If NG, adjust stop lamp switch installation, refer to BR-6, "BRAKE PEDAL" , and perform step 2 again.
Power supply for the throttle control motor is provided to the ECM via throttle control motor relay. The throttle
control motor relay is ON/OFF controlled by the ECM. When the ignition switch is turned ON, the ECM sends
an ON signal to throttle control motor relay and battery voltage is provided to the ECM. When the ignition
switch is turned OFF, the ECM sends an OFF signal to throttle control motor relay and battery voltage is not
provided to the ECM.
CONSULT-II Reference Value in Data Monitor Mode UBS00LT1
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MlL lights up.
Engine operating condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
PROCEDURE FOR DTC P2100
With CONSULT-II
1. Turn ignition switch ON and wait at least 2 seconds.
2. Select “DATA MONITOR””mode with CONSULT-II.
3. Start engine and let it idle for 5 seconds.
4. If DTC is detected, go to EC-1183, "Diagnostic Procedure" .
SEF058Y
With GST
Follow the procedure “With CONSULT-II” above.
SEF058Y
With GST F
Follow the procedure “With CONSULT-II” above.
BBWA1760E
0 - 14V D
[Ignition switch: ON]
Throttle control motor ● Engine: Stopped
4 L/W E
(Close) ● Shift lever: D (A/T), 1st (M/T)
● Accelerator pedal: Fully released
PBIB1104E F
0 - 14V
BATTERY VOLTAGE
[Ignition switch: OFF] I
104 O Throttle control motor relay (11 - 14V)
[Ignition switch: ON] 0 - 1.0V
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.) J
Diagnostic Procedure UBS00LT5
PBIB1171E
3. CHECK FUSE
1. Disconnect 20A fuse.
2. Check 20A fuse for blown.
OK or NG
OK >> GO TO 7.
NG >> Replace 20A fuse.
OK or NG
OK >> GO TO 7.
NG >> GO TO 5. MBIB0028E
>> Repair open circuit or short to ground or short to power in harness or connectors.
Description UBS00LST
NOTE:
If DTC P2101 is displayed with DTC P2100 or P2119, first perform the trouble diagnosis for DTC P2100
or P2119. Refer to EC-1180 or EC-1197 .
Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feed-
back to the ECM to control the throttle control motor to make the throttle valve opening angle properly in
response to driving condition.
On Board Diagnosis Logic UBS00LSU
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
Engine operating condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V when the
engine is running.
WITH CONSULT-II
1. Turn ignition switch ON and wait at least 2 seconds.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 5 seconds.
4. If DTC is detected, go to EC-1188, "Diagnostic Procedure" .
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1759E
0 - 14V
PBIB1104E
0 - 14V
PBIB1105E
BATTERY VOLTAGE
[Ignition switch: OFF]
104 O Throttle control motor relay (11 - 14V)
[Ignition switch: ON] 0 - 1.0V
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
OK or NG
OK >> GO TO 9. D
NG >> GO TO 3. MBIB0028E
PBIB1171E
I
4. CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY CIRCUIT-II
1. Disconnect ECM harness connector. J
2. Disconnect IPDM E/R harness connector E122.
3. Check continuity between ECM terminal 104 and IPDM E/R terminal 47.
Refer to Wiring Diagram. K
5. CHECK FUSE
1. Disconnect 20A fuse.
2. Check 20A fuse for blown.
OK or NG
OK >> GO TO 8.
NG >> Replace 20A fuse.
>> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Turn ignition switch OFF.
2. Disconnect electric throttle control actuator harness connector.
3. Disconnect ECM harness connector.
4. Check harness continuity between the following terminals.
Refer to Wiring Diagram.
Electric throttle control
ECM terminal Continuity
actuator terminal
5 Should not exist
5
4 Should exist
5 Should exist BBIA0543E
6
4 Should not exist
BBIA0554E
E
11. CHECK THROTTLE CONTROL MOTOR
Refer to EC-1191, "Component Inspection" .
F
OK or NG
OK >> GO TO 12.
NG >> GO TO 13. G
12. CHECK INTERMITTENT INCIDENT
Refer to EC-757, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . H
OK or NG
OK >> GO TO 13.
NG >> Repair or replace harness or connectors. I
PBIB2606E
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feed-
back to the ECM to control the throttle control motor to make the throttle valve opening angle properly in
response to driving condition.
On Board Diagnosis Logic UBS00LT7
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Engine operating condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON and wait at least 2 seconds.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 5 seconds.
4. If DTC is detected, go to EC-1194, "Diagnostic Procedure" .
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1761E
0 - 14V
PBIB1104E
0 - 14V
PBIB1105E
BATTERY VOLTAGE
[Ignition switch: OFF]
104 O Throttle control motor relay (11 - 14V)
[Ignition switch: ON] 0 - 1.0V
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
PBIB2606E
Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve. EC
The throttle position sensor detects the throttle valve position, and the opening and closing speed of the throt-
tle valve and feeds the voltage signals to the ECM. The ECM judges the current opening angle of the throttle
valve from these signals and the ECM controls the throttle control motor to make the throttle valve opening
angle properly in response to driving condition. C
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Electric throttle control actuator does not func- E
A) tion properly due to the return spring malfunc-
tion.
P2119 Electric throttle control
● Electric throttle control actuator
2119 actuator Throttle valve opening angle in fail-safe mode is
B) F
not in specified range.
C) ECM detect the throttle valve is stuck open.
G
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Detected items Engine operating condition in fail-safe mode H
The ECM controls the electric throttle actuator by regulating the throttle opening around the idle position.
Malfunction A
The engine speed will not rise more than 2,000 rpm.
Malfunction B ECM controls the electric throttle control actuator by regulating the throttle opening to 20 degrees or less. I
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the engine stalls.
Malfunction C The engine can restart in N or P position (A/T), Neutral position (M/T), and engine speed will not exceed
1,000 rpm or more. J
NOTE: K
● Perform PROCEDURE FOR MALFUNCTION A AND B first. If the DTC cannot be confirmed, perform
PROCEDURE FOR MALFUNCTION C.
● If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait L
at least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A AND B
With CONSULT-II M
1. Turn ignition switch ON and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Shift selector lever to D position (A/T) or 1st position (M/T) and
wait at least 3 seconds.
4. Shift selector lever to P position (A/T) or neutral position (M/T).
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Turn ignition switch ON and wait at least 1 second.
7. Shift selector lever to D position (A/T) or 1st position (M/T) and
wait at least 3 seconds.
8. Shift selector lever to P position (A/T) or neutral position (M/T).
9. Turn ignition switch OFF, wait at least 10 seconds, and then turn SEF058Y
ON.
10. If DTC is detected, go to EC-1198, "Diagnostic Procedure" .
SEF058Y
With GST
Follow the procedure “With CONSULT-II” above.
Diagnostic Procedure UBS00LSS
BBIA0554E
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
Engine operating condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-1202, "Diagnostic Procedure" .
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1747E
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
D
BBIA0592E
PBIB2608E
H
4. CHECK APP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
M
1. Check harness continuity between ECM terminal 106 and APP sensor terminal 3.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
ACCELERATOR PEDAL
Refer to ACC-3, "ACCELERATOR CONTROL SYSTEM" .
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
Engine operating condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-1208, "Diagnostic Procedure" .
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1748E
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
D
BBIA0592E
PBIB2611E
H
8. CHECK APP SENSOR 2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 98 and APP sensor terminal 6.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Engine operation condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.
A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: EC
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON. C
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
D
4. If DTC is detected, go to EC-1215, "Diagnostic Procedure" .
SEF058Y
WITH GST G
Follow the procedure “WITH CONSULT-II” above.
BBWA1746E
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0543E
PBIB2604E
C
>> INSPECTION END
7. CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
D
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between electric throttle control actuator terminal 4 and ECM terminal 66. E
Refer to Wiring Diagram.
Continuity should exist.
F
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8. G
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT H
1. Check harness continuity between ECM terminal 50 and electric throttle control actuator terminal 1, ECM
terminal 69 and electric throttle control actuator terminal 3.
Refer to Wiring Diagram. I
Continuity should exist.
2. Also check harness for short to ground and short to power. J
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. K
9. CHECK THROTTLE POSITION SENSOR
Refer to EC-1218, "Component Inspection" . L
OK or NG
OK >> GO TO 11.
NG >> GO TO 10. M
6. If NG, replace electric throttle control actuator and go to the next PBIB1170E
step.
7. Perform EC-688, "Throttle Valve Closed Position Learning" .
8. Perform EC-688, "Idle Air Volume Learning" .
Removal and Installation UBS00LZ2
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
Engine operating condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-1222, "Diagnostic Procedure" .
SEF058Y
WITH GST
Follow the procedure “WITH CONSULT-II” above.
EC
BBWA1749E
BBIA0539E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
D
BBIA0592E
PBIB2608E
H
Voltage: Approximately 5V J
OK or NG
OK >> GO TO 8. K
NG >> GO TO 4.
L
PBIB2611E
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK APP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 106 and APP sensor terminal 3, ECM terminal 98 and
APP sensor terminal 6.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
G
>> INSPECTION END
Component Inspection UBS00LZ9
ACCELERATOR PEDAL
Refer to ACC-3, "ACCELERATOR CONTROL SYSTEM" .
The air fuel ratio (A/F) sensor 1 is a planar one-cell limit current sen-
sor. The sensor element of the A/F sensor 1 is composed an elec-
trode layer, which transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range.
The exhaust gas components diffuse through the diffusion layer at
the sensor cell. An electrode layer is applied voltage, and this cur-
rent relative oxygen density in lean. Also this current relative hydro-
carbon density in rich.
Therefore, the A/F sensor 1 is able to indicate air fuel ratio by this PBIB3353E
electrode layer of current. In addition, a heater is integrated in the
sensor to ensure the required operating temperature of about 800°C
(1,472°F).
PBIB3354E
To judge the malfunction, the A/F signal computed by ECM from the air fuel ratio (A/F) sensor 1 signal is mon-
itored not to be shifted to LEAN side or RICH side.
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
P2A00 ● The output voltage computed by ECM from the ● Air fuel ratio (A/F) sensor 1
2A00 air fuel ratio (A/F) sensor 1 signal is shifted to ● Air fuel ratio (A/F) sensor 1 heater
(Bank 1) Air fuel ratio (A/F) sensor 1 the lean side for a specified period.
● Fuel pressure
P2A03 circuit range/performance ● The A/F signal computed by ECM from the air
fuel ratio (A/F) sensor 1 signal is shifted to the ● Fuel injector
2A03
(Bank 2) rich side for a specified period. ● Intake air leaks
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON-
SULT-II.
D
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. E
3. Disconnect mass air flow sensor harness connector.
4. Start engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness con- F
nector.
6. Select Service $03 with GST and make sure that DTC P0102 is
detected. G
7. Select Service $04 with GST and erase the DTC P0102.
8. Start engine and keep the engine speed between 3,500 and
4,000 rpm for 1 minute under no load. H
9. Let engine idle for 1 minute. BBIA0541E
10. Keep engine speed between 2,500 and 3,000 rpm for 20 min-
utes. I
11. Select Service $07 with GST.
If 1st trip DTC is detected, go to EC-1231, "Diagnostic Procedure" .
J
BANK 1
BBWA2841E
BBWA2842E
L
BBIA0539E
OK or NG
M
OK >> GO TO 2.
NG >> Repair or replace ground connections.
BBIA0593E
>> GO TO 3.
SEF968Y
F
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. G
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 5 seconds.
H
5. Stop engine and reconnect mass air flow sensor harness con-
nector.
6. Make sure DTC P0102 is displayed.
I
7. Erase the DTC memory. Refer to EC-671, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
8. Make sure DTC P0000 is displayed. J
9. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected? BBIA0541E
BBIA0589E
PBIB3308E
>> GO TO 12.
PBIB3202E
SEF968Y
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness con-
nector.
6. Make sure DTC P0102 is displayed.
7. Erase the DTC memory. Refer to EC-671, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
8. Make sure DTC P0000 is displayed.
PBIB3202E
E
Removal and Installation UBS00LVA
BBIA0560E
EC
BBWA1864E
A/T MODELS A
F
SEC011D
Without CONSULT-II
G
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 108 and ground under the
following conditions. H
CONDITION VOLTAGE
Brake pedal: Slightly depressed Approximately 0V
I
Brake pedal: Fully released Battery voltage
MBIB0061E
K
OK or NG
OK >> GO TO 2.
NG >> GO TO 3. L
SEC013D
Without CONSULT-II
Check voltage between ECM terminal 101 and ground under the following conditions.
CONDITION VOLTAGE
Brake pedal: Fully released Approximately 0V
Brake pedal: Slightly depressed Battery voltage
MBIB0060E
OK or NG
OK >> INSPECTION END
NG >> GO TO 7.
BBIA0560E
E
4. Check voltage between ASCD brake switch terminal 1 and
ground with CONSULT-II or tester.
F
Voltage: Battery voltage
OK or NG
OK >> GO TO 5. G
NG >> GO TO 4.
H
PBIB0857E
5. CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT L
BBIA0560E
PBIB1184E
>> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
M/T MODELS
1. CHECK OVERALL FUNCTION-I C
With CONSULT-II
1. Turn ignition switch ON. D
2. Select “BRAKE SW1” in “DATA MONITOR” mode with CONSULT-II.
3. Check “BRAKE SW1” indication under the following conditions.
E
CONDITION INDICATION
Clutch pedal and/or brake pedal: Slightly depressed OFF
Clutch pedal and brake pedal: Fully released ON F
SEC011D
H
Without CONSULT-II
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 108 and ground under the I
following conditions.
CONDITION VOLTAGE J
Clutch pedal and/or brake pedal: Slightly depressed Approximately 0V
Clutch pedal and brake pedal: Fully released Battery voltage
K
L
MBIB0061E
OK or NG
M
OK >> GO TO 2.
NG >> GO TO 3.
SEC013D
Without CONSULT-II
Check voltage between ECM terminal 101 and ground under the following conditions.
CONDITION VOLTAGE
Brake pedal: Fully released Approximately 0V
Brake pedal: Slightly depressed Battery voltage
MBIB0060E
OK or NG
OK >> INSPECTION END
NG >> GO TO 10.
BBIA0624E
E
4. Check voltage between ASCD clutch switch terminal 1 and
ground with CONSULT-II or tester.
F
Voltage: Battery voltage
OK or NG
OK >> GO TO 8. G
NG >> GO TO 4.
H
PBIB0799E
BBIA0560E M
PBIB0857E
6. CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between ASCD brake switch terminal 2 and ASCD clutch switch terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 108 and ASCD clutch switch terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
BBIA0560E
E
3. Check voltage between stop lamp switch terminal 1 and ground
with CONSULT -II or tester.
F
Voltage: Battery voltage
OK or NG
OK >> GO TO 12. G
NG >> GO TO 11.
H
PBIB0117E
12. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT L
SEC023D
SEC024D
PBIB2285E
Condition Continuity
When brake pedal: Fully released. Should not exist.
When brake pedal: Slightly depressed. Should exist.
EC
ASCD indicator lamp illuminates to indicate ASCD operation status. Lamp has two indicators, CRUISE and
SET, and is integrated in combination meter.
CRUISE indicator illuminates when MAIN switch on ASCD steering switch is turned ON to indicated that
ASCD system is ready for operation.
SET indicator illuminates when following conditions are met.
● CRUISE indicator is illuminated.
● SET/COAST switch on ASCD steering switch is turned ON while vehicle speed is within the range of
ASCD setting.
SET indicator remains lit during ASCD control.
Refer to EC-639, "AUTOMATIC SPEED CONTROL DEVICE (ASCD)" for the ASCD function.
CONSULT-II Reference Value in Data Monitor Mode UBS00M0B
EC
BBWA2404E
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
2. CHECK DTC
Check that DTC U1000 or U1001 is not displayed.
OK or NG
OK >> GO TO 3.
NG >> Perform trouble diagnoses for DTC U1000, U1001. Refer to EC-766, "DTC U1000, U1001 CAN
COMMUNICATION LINE" .
The electrical load signal (Headlamp switch signal, etc.) is transferred through the CAN communication line
from BCM to ECM via IPDM E/R. EC
CONSULT-II Reference Value in Data Monitor Mode UBS00M03
OK or NG
OK >> GO TO 2. J
NG >> GO TO 4.
PBIB0103E
K
2. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II
Check “LOAD SIGNAL” indication under the following conditions.
L
Condition Indication
Lighting switch: ON at 2nd position ON
Lighting switch: OFF OFF M
OK or NG
OK >> GO TO 3.
NG >> GO TO 5.
PBIB0103E
OK or NG
OK >> INSPECTION END
NG >> GO TO 6.
PBIB1995E
The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the fuel injector circuit, the coil in the fuel injec- EC
tor is energized. The energized coil pulls the ball valve back and
allows fuel to flow through the fuel injector into the intake manifold.
The amount of fuel injected depends upon the injection pulse dura-
tion. Pulse duration is the length of time the fuel injector remains C
open. The ECM controls the injection pulse duration based on
engine fuel needs.
D
SEF375Z
E
CONSULT-II Reference Value in Data Monitor Mode UBS00LZN
BBWA2403E
H
SEC985C
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
I
Diagnostic Procedure UBS00LZP
1. INSPECTION START
J
Turn ignition switch to START.
Is any cylinder ignited?
Yes or No K
Yes (With CONSULT-II)>>GO TO 2.
Yes (Without CONSULT-II)>>GO TO 3.
No >> GO TO 7.
L
2. CHECK OVERALL FUNCTION
With CONSULT-II M
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
speed drop.
PBIB0133E
OK or NG
OK >> INSPECTION END
NG >> GO TO 7.
BBIA0587E
>> Repair open circuit or short to ground or short to power in harness or connectors.
OK or NG
OK >> GO TO 6. E
NG >> GO TO 7.
J
PBIB1986E
BBIA0546E
PBIB0582E
9. CHECK FUEL INJECTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between fuel injector terminal 2 and ECM terminals 21, 22, 23, 40, 41, 42.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.
>> Repair open circuit or short to ground or short to power in harness or connectors.
C
11. CHECK FUEL INJECTOR
Refer to EC-1263, "Component Inspection" . D
OK or NG
OK >> GO TO 12.
NG >> Replace fuel injector. E
FUEL INJECTOR
1. Disconnect fuel injector harness connector. H
2. Check resistance between terminals as shown in the figure.
Resistance: 11.1 - 14.5Ω [at 10 - 60°C (50 - 140°F)]
I
K
PBIB1727E
FUEL INJECTOR L
Refer to EM-146, "FUEL INJECTOR AND FUEL TUBE" .
Description UBS00LZS
SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM Function Actuator
Crankshaft position sensor (POS)
Engine speed*
Camshaft position sensor (PHASE) Fuel pump control Fuel pump relay
Battery Battery voltage*
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
The ECM activates the fuel pump for several seconds after the ignition switch is turned ON to improve engine
start ability. If the ECM receives a engine speed signal from the camshaft position sensor (PHASE), it knows
that the engine is rotating, and causes the pump to operate. If the engine speed signal is not received when
the ignition switch is ON, the engine stalls. The ECM stops pump operation and prevents battery discharging,
thereby improving safety. The ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump
relay, which in turn controls the fuel pump.
Condition Fuel pump operation
Ignition switch is turned to ON. Operates for 1 second.
Engine running and cranking Operates.
When engine is stopped Stops in 1.5 seconds.
Except as shown above Stops.
COMPONENT DESCRIPTION
A turbine type design fuel pump is used in the fuel tank.
PBIB1569E
EC
BBWA1775E
BBIA0563E
PBIB1187E
OK or NG
OK >> GO TO 4.
C
NG >> GO TO 12.
D
PBIB2656E
Check harness for open or short between IPDM E/R and ECM
F
>> Repair harness or connectors.
BBIA0545E
K
5. Check voltage between “fuel level sensor unit and fuel pump”
terminal 1 and ground with CONSULT-II or tester. L
>> Repair open circuit or short to ground or short to power in harness or connectors.
FUEL PUMP
1. Disconnect “fuel level sensor unit and fuel pump” harness connector.
EC
SEC918C
D
Removal and Installation UBS00LZX
FUEL PUMP
Refer to FL-6, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
E
BBIA0561E
EC
BBWA2400E
EC
BBWA2401E
0 - 0.2V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle
60 SB Ignition signal No. 5 SEC986C
61 L Ignition signal No. 3
62 Y Ignition signal No. 1 0.1 - 0.4V
[Engine is running]
● Warm-up condition
● Engine speed: 2,500 rpm
SEC987C
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
EC
BBWA2402E
0 - 0.2V
[Engine is running]
● Warm-up condition
● Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle
79 P Ignition signal No. 6 SEC986C
80 GR Ignition signal No. 4
81 G Ignition signal No. 2 0.1 - 0.4V
[Engine is running]
● Warm-up condition
● Engine speed: 2,500 rpm
SEC987C
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
PBIB0133E
E
PBIB1186E
SEC986C
OK or NG F
OK >> INSPECTION END
NG >> GO TO 10.
G
4. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
H
2. Check voltage between ECM terminals 119, 120 and ground
with CONSULT-II or tester.
Voltage: Battery voltage I
OK or NG
OK >> GO TO 5.
NG >> Go to EC-758, "POWER SUPPLY AND GROUND CIR- J
CUIT" .
K
MBIB0034E
BBIA0562E
PBIB0624E
>> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK CONDENSER-1
Refer to EC-1281, "Component Inspection" . E
OK or NG
OK >> GO TO 10.
NG >> Replace condenser-1. F
K
BBIA0561E
PBIB0138E
14. CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 60, 61, 62, 79, 80, 81 and ignition coil terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 16.
NG >> GO TO 15.
>> Repair open circuit or short to ground or short to power in harness or connectors.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
17. If NG, Replace ignition coil with power transistor.
CONDENSER-1
1. Turn ignition switch OFF.
2. Disconnect condenser-1 harness connector.
PBIB0794E
BBIA0564E
H
PBIB2657E
BBWA1776E
K
PBIB1188E
BBIA0539E
OK or NG
OK >> GO TO 3.
NG >> Repair or replace ground connections.
BBIA0564E
PBIB1872E
5. CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between refrigerant pressure sensor terminal 1 and ECM terminal 67.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
>> Repair open circuit or short to ground or short to power in harness or connectors.
F
>> Repair open circuit or short to ground or short to power in harness or connectors.
Description UBS00LZG
SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Engine speed*
Camshaft position sensor (PHASE)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature VIAS control VIAS control solenoid valve
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Battery Battery voltage*
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
PBIB1822E
When the engine is running at medium speed, the ECM sends the ON signal to the VIAS control solenoid
valve. This signal introduces the intake manifold vacuum into the power valve actuator and therefore closes
the power valve.
Under this condition, the effective intake manifold length is equivalent to the total length of passage A and pas-
sage B. This long intake manifold provides increased amount of intake air, which results in improved suction
efficiency and higher torque.
When engine is running at low or high speed, the ECM sends the OFF signal to the VIAS control solenoid
valve and the power valve is opened.
Under this condition, the effective intake manifold length is equivalent to the length of passage B. This short-
ened intake manifold length results in enhanced engine output due to reduced suction resistance under high
speeds.
COMPONENT DESCRIPTION
Power Valve
The power valve is installed in intake manifold collector and used to
control the suction passage of the variable induction air control sys-
tem. It is set in the fully closed or fully opened position by the power
valve actuator operated by the vacuum stored in the surge tank. The
vacuum in the surge tank is controlled by the VIAS control solenoid
valve.
BBIA0569E
BBIA0569E
D
BBWA1773E
PBIB0844E
3. Turn VIAS control solenoid valve “ON” and “OFF”, and make
sure that power valve actuator rod moves.
BBIA0570E
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Rev engine up to between 2,200 and 3,300 rpm and make sure
that power valve actuator rod moves.
OK or NG
OK >> INSPECTION END
NG (With CONSULT-II) >>GO TO 2.
NG (Without CONSULT-II) >>GO TO 3.
BBIA0570E
PBIB0844E
F
OK or NG
OK >> Repair or replace power valve actuator.
G
NG >> GO TO 4.
SEF109L
BBIA0569E
PBIB0173E
8. CHECK VIAS CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 29 and VIAS control solenoid valve terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB2505E
J
Without CONSULT-II
Check air passage continuity and operation delay time under the fol-
lowing conditions. K
Air passage continuity Air passage continuity
Condition
between (A) and (B) between (A) and (C)
L
12V direct current supply
Yes No
between terminals 1 and 2
No supply No Yes
M
Operation takes less than 1 second.
PBIB2532E
VACUUM TANK
1. Disconnect vacuum hose connected to vacuum tank.
2. Connect a vacuum pump to the port (A) of vacuum tank.
3. Apply vacuum and make sure that vacuum exists at the port (B).
PBIB0846E
EC
BBWA2405E
BBWA1780E
Fuel pressure at idling kPa (kg/cm2 , psi) Approximately 350 (3.57, 51)
EC
Idle Speed and Ignition Timing UBS00M0G
Target idle speed No load* [in P or N position (A/T), Neutral position (M/T)] 625 ± 50 rpm
C
Air conditioner: ON In P or N position (A/T), Neutral position (M/T) 625 rpm or more
Ignition timing In P or N position (A/T), Neutral position (M/T) 15 ± 5° BTDC
*: Under the following conditions: D
● Air conditioner switch: OFF
● Electric load: OFF (Lights, heater fan & rear window defogger)
● Steering wheel: Kept in straight-ahead position E
J
Temperature °C (°F) Resistance kΩ
25 (77) 1.800 - 2.200