WAGO-IO-SYSTEM-750 System Introduction
WAGO-IO-SYSTEM-750 System Introduction
WAGO-IO-SYSTEM-750 System Introduction
Overview
Modular Fieldbus Independent I/O System
Topics of Discussion
Specialty
Managed &
Modules
Unmanaged
Switches
Wireless IP67 PFCs
16+ Networks Bluetooth
Interface
Boards
PFC200
IP67 HMI/PLC
1
WAGO-I/O-SYSTEM 750 Components
1) Coupler/Controller
2) I/O Modules
3) End Module
Fieldbus Independent
• DeviceNet • ModbusTCP
• PROFIBUS • EtherNet/IP
• INTERBUS • Firewire
• MODBUS • CANopen
• LonWorks • And More…
2
Programmable Fieldbus Controllers Fieldbus Couplers
CONTROLLERS (IEC61131-3 Programmable)
750-804 INTERBUS FIELDBUS COUPLERS
750-806 DeviceNet 750-301, 750-303, 750-333, PROFIBUS
750-343, 750-331
750-812, 750-814, MODBUS
750-815, 750-816 750-304, 750-344, 750-345, INTERBUS
750-334
750-819 LONWORKS
750-342,750-352 ETHERNET TCP/IP 10Mbit
750-833 PROFIBUS DP/V1
750-306, 750-346 DeviceNet
750-837, 750-838 CANopen
750-307, 750-337, 750-338, CANopen
750-873 ETHERNET w/RS232 750-347, 750-348
750-842 ETHERNET TCP/IP 10Mbit 750-305 CAL
750-860 Linux 750-312, 750-314, 750-315, MODBUS
750-871 Ethernet w/2-port switch & 750-316
758-870 Industrial Compact PC 750-310 CC-Link
750-882 Ethernet w/Dual independent ports 750-375, 750-377 ProfiNet w/ 2-port switch
750-885 Ethernet w/Dual independent ports 750-351 SERCOS III
w/SD Card
750-880/025-001 Telecontrol
3
750-881 Ethernet Controller
4
WAGO ECO ETHERNET Controller 750-852
• Features
• Member of the ETHERNET 2.0 controller family
• Programmable with CoDeSys
• 2 Ethernet interfaces + integrated switch
• Maintenance free
• Advantages
• Performs like a 750-88X
• Considerations
• No Web server
• No real time Clock
• Lower memory
• Benefits
• Cost savings
Introducing PFC200
Introduction of
4 different types of Controllers with
different interfaces
758-8xx IPC’s
Starting List $2,100
5
The Controller PFC200
• Features
• Standard System 750 I/O
• Programmable in IEC and C/C++
• CoDeSys Version 2
• Maintenance-free (no battery)
• Advantages
• Small package with high performance
• Web Based Managment
• Web Server
• Benefits
• Compact Size
• Muliple Fieldbus interfaces
• Use as a Gateway
• Powerful programming software
• Easy to engineer
• Powerful controller
Controller PFC200
• Interfaces
• Ethernet (switch)
• RS232/485 (D-SUB 9 female)
• SD/SDHC Card Slot up to 32 GB
• Operation Mode Switch (RUN, STOP,
RESET)
• LED (System, Fieldbus, USER)
Part Number: 750-8202
© WAGO Corporation, Germantown WI 17
Controller PFC200
• Interfaces
• Ethernet (switch)
• CAN; CANopen (D-SUB 9 male)
• SD/SDHC Card Slot up to 32 GB
• Operation Mode Switch (RUN, STOP,
RESET)
Part Number: 750-8203 • LED (System, Fieldbus, USER)
6
Controller PFC200
• Interfaces
• Ethernet (switch)
• RS232/485 (D-SUB 9 female)
• CAN; CANopen (D-SUB 9 male)
• SD/SDHC Card Slot up to 32 GB
• Operation Mode Switch (RUN, STOP,
RESET)
Part Number: 750-8204 • LED (System, Fieldbus, USER)
Controller PFC200
• PFC200 Controller
Eth&Serial&CAN&PROFIB
• Cortex A8, 600 MHz
• Interfaces
• Ethernet (switch)
• RS232/485 (D-SUB 9 female)
• CAN; CANopen (D-SUB 9 male)
• PROFIBUS Slave (D-SUB 9 female)
• SD/SDHC Card Slot up to 32 GB
• Operation Mode Switch (RUN, STOP,
Part Number: 750-8206 RESET)
• LED (System, Fieldbus, USER)
© WAGO Corporation, Germantown WI 20
Stability
• Hot-Plug USB Sticks
– Automatic mounting and dismounting
• Application: Data logging on USB stick
7
Next Generation CoDeSys IPCs
Example Architectures
Industrial PC
IP67 Programmable
Programmable Fieldbus Controllers
3rd Party Controllers & Couplers
Fieldbus Controllers
Fieldbus Couplers
Fieldbus Couplers
WAGO-I/O-SYSTEM
750 XTR
8
WAGO Automation Platforms
PERSPECTO
Industrial PC
PFC200
Automation Platforms
750 Series Standard
for your specific
SPEEDWAY – IP67
applications
eXTReme Temperatures
eXTReme
Temperature
9
Rugged Applications
eXTReme
vibration and shock
Built for eXTReme environments:
• Vibration: 5g per EN 60068-2-6
• Shock: 25g/6MS/1000 shocks
• EMC protection 24V modules:
0.5kVAC/775 VDC, 1Kv impulse
• EMC protection 230 V modules:
2.5kVAC/3.5 VDC, 5.0KV impulse
voltage
Benefits:
• Use in mobile applications
• Install on high vibration tools
• Use in high voltage applications
eXTReme altitudes
10
750 XTR series offers many control options
WAGO-I/O-PRO CAA
750-1515/040-000
Analog 8 DO 24 V DC 0.5 A/2-wire /XTR
Inputs and Outputs
750-468/040-000
750-407/040-000 4 AI 220
2 DI 0–10VV
DCDC
3.0S.E. /XTR
ms /XTR
750-457/040-000
750-517/040-000 4 AI ±10
2 DO 230 V
V DC S.E.A/Relay
AC 1.0 /XTR 2CO /XTR
11
WAGO 750 Series I/O module comparison
<60 V: 0,5 kV AC /
60 V: 0,5 kV AC / 0,5 60 V: 0,5 kV AC / 0,5 kV
1,0 kVimpulse
kV impulse voltage impulse voltage
voltage (VW1)
Electric insulation (EN
60870-2-1)
≥ 60 V: 2,5 kV AC /
≥ 60 V: 1,5 kV AC / 2,5 ≥ 60 V: 1,5 kV AC / 2,5
5,0 kVimpulse
kV impulse voltage kV impulse voltage
voltage (VW3)
Characteristics
● Built on proven WAGO-I/O-SYSTEM 750
● Extreme extended temperature range -40 °C N +70 °C
● Withstands temporary condensation
● Increased vibration and shock resistance (5g acc.
EN60068-2-6)
● Increased electric strength (EN60870-2-1)
Advantages
● No air conditioning / heating required
● PLC for telecontrol applications (hardware and protocols!)
● Couplers for distributive I/O
● PLC for stand-alone applications
Benefits
● Easy configuration and maintenance
● Lower energy and maintenance costs
● Compact, flexible I/O system for eXTReme environments
WAGO-I/O-SYSTEM
750 XTR
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Modular
* System can support up to 250 I/O modules with Bus Extension modules.
DI 5/12 VDC 750-1422 4 Channel DC 24V 3.0 ms, 3 conductor connection, LSS
750-434 8 Channel, DC 5/12 V, 0.2 ms , high-side switching 750-436 8 Channel, DC 24 V, 3.0 ms, low-side switching
750-414 4 Channel, DC 5 V, 0.2 ms, high-side switching 750-437 8 Channel, DC 24 V, 0.2 ms, low-side switching
750-1506 8DI 8DO 24V DC 0.5 A, CAGE CLAMP® S 750-513 2 Channel, AC 230 V, DC 30 V, AC/DC 2 A, isolated
outputs, 2 make contacts
750-1515 8 Channel DC 24V 0.5 A, 2 conductor connection
750-523 1 Channel, AC 230 V, AC 16 A, isolated output, 1 make
750-1516 8 Channel DC 24V 0.5 A, 2 conductor connection, LSS contact, bistable, manual operation
13
Analog Input Modules
AI 0 - 20 mA AI 0 - 10 V
750-452 2 Channel, 0 - 20 mA, Differential Inputs 750-459 4 Channel, DC 0 - 10 V, single-ended (S.E.)
750-453 4 Channel, 0 - 20 mA, single-ended (S.E.) 750-467 2 Channel, DC 0 - 10 V, single-ended (S.E.)
750-465 2 Channel, 0 - 20 mA, single-ended (S.E.) 750-468 4 Channel, DC 0 - 10 V, single-ended (S.E.)
750-472 2-channel, 0 - 20 mA, 16 Bit, single-ended (S.E.) 750-477 2 Channel, AC/DC 0 - 10 V,Differential Inputs
750-480 2-channel, 0 - 20 mA, Differential Inputs 750-478 2 Channel, DC 0 - 10 V, single-ended (S.E.)
AI 4 - 20 mA AI DC ± 10 V
750-454 2 Channel, 4 - 20 mA,Differential Inputs 750-456 2 Channel, DC ± 10 V, Differential Inputs
750-455 4 Channel, 4 - 20 mA, single ended (S.E.) 750-457 4 Channel, DC ± 10 V, single-ended (S.E.)
750-474 2 Channel, 4 - 20 mA, 16 Bit, single-ended (S.E.) 750-479 2 Channel, DC ± 10 V, Differential Measurement Input
750-466 2 Channel, 4 - 20 mA, single ended (S.E.) 750-476 2 Channel, DC ± 10 V, single-ended (S.E.)
750-485 2 Channel, 4 - 20 mA, EEx i, single ended (S.E.) AI ...
750-492 2 Channel, 4 - 20 mA, Isolated Differential Inputs 750-483 2 Channel, DC 0 -30 V, Differential Measurement Input
AI 0 - 1 A 750-461 2 Channel, Resistance Sensors, PT100 / RTD
750-475 2-channel, 0 - 1 A AC/DC ,Differential Inputs 750-460 4 Channel, Resistance Sensors, PT100 / RTD
AI 0 - 5 A 750-469 2 Channel, thermocouples (J, K, B, E, N, R, S, T, U, L)
750-475/020-000 2-Channel, 0 - 5 A AC/DC ,Differential Inputs 750-491 1 Channel for Resistor Bridges (Strain Gauge)
750-493 3-Phase Power Measurement
750-494 3-Phase Power Measurement
750-495 3-Phase Power Measurement
750-464 2/4 Analog Input RTD Configurable
AO 0 - 20 mA
750-552 2 Channel, 0 - 20 mA
750-553 4 Channel, 0 - 20 mA
750-585 2 Channel, 0 - 20 mA, EEx i
AO 4 - 20 mA
750-555 4-channel, 4 - 20 mA
750-554 2-channel, 4 - 20 mA
750-563 2-channel, 4 - 20 mA or 0 - 20 mA, 16 bit
AO DC 0 - 10 V
750-550 2 Channel, DC 0 - 10 V
750-559 4 Channel, DC 0 - 10 V
750-560 2 Channel, DC 0 - 10 V,10 bit
750-562 2 Channel, DC 0 - 10 V or ± 10 V , 16 bit
AO DC ± 10 V
750-556 2 Channel, DC ± 10 V
750-557 4 Channel, DC ± 10 V
Specialty Modules
Serial Interfaces
750-650 Serial Interface RS 232 C
Counter Modules
750-653 Serial Interface RS 485
750-404 Up / Down Counter, DC 24 V, 100 kHz
750-652 Serial Interface RS 232/RS 485 Configurable
750-638 2 Channel, Up / Down Counter, DC 24 V/ 16Bit / 500 Hz
750-651 TTY-Serial Interface, 20 mA Current Loop
Frequency Measuring
750-654 Data Exchange Module
750-404/ Frequency Measuring 0.1Hz – 100kHz
000-003 Networking
14
Supply Modules
Status LED
(module specific) Internal Bus Contacts
(KBUS)
WSB Markers
CAGE CLAMP
Connections
15
WAGO-I/O-SYSTEM 750 Ex i
Tool-less assembly of
connector and module
Coding feature
For added safety
Built-in eyelet
for wire-tie
strain relief
16
Bus Extension Modules
Assembly Features
Controller
Locking Disc Secure
Tongue and
Groove
Connections
Cage Clamp
All modules use WAGO CAGE
CLAMP connections. This
connection is appropriate for solid,
stranded, and fine stranded
conductors. Each clamping unit
accommodates one conductor.
17
Isolated Power Groups
FIELDBUS
POWER
FIELD WIRING POWER
18
Internal System Supply Example
750-881 Total Current for I/O Modules is 1700 mA (Catalog W5V3 pg 40)
750-512 Current Consumption 100mA/module (Catalog W5V3 pg 135)
750-405 Current Consumption 2mA/module (Catalog W5V3 pg 119 )
Internal
System
Supply
Module
(750-613)
Field Supply
+24 VDC
POWER
0 VDC JUMPER
CONTACTS
GROUND
19
Power Jumper Contacts
= Spring Contact
= Blade Contact
PROBLEM
These two modules cannot be adjacent to
each other as shown. The left module does
not have a lower spring contact for the right
module’s lower blade.
SOLUTION
Rearrange the node to remove this
incompatibility (swap modules), or insert a
supply module between them. A supply
module has 0 blade contacts and 3 spring
contacts
Supply Modules
Supply Modules provide field side power through the power jumper contacts.
They are use to introduce a new field potential or boost the current capacity of
the existing potential (available in 24VDC, 0-230VAC/VDC, 120VAC,
230VAC, fused, and diagnosis).
20
Fused Supply Module
Fused Supply Modules provide quick and easy access to fuses for
replacement. Additionally, a blown fuse indicator LED is
provided.
Fuse
Blown Replacement
Fuse LED
Fuse
Holder
PFC Supply
Field Modules
Supply
21
I/O Module Process Image Rules
1 AI MODULE 1, WORD 2
2 AI MODULE 2, WORD 1
3 AI MODULE 2, WORD 2
4 AI MODULE 3, WORD 1
5 AI MODULE 3, WORD 2
6 1
5
1
4
1
3
1
2
1
1
1
0 9 8 7 6 5 4 3 2 1 0
7
...
1 AI MODULE 1, WORD 2
2 AI MODULE 2, WORD 1
3 AI MODULE 2, WORD 2
4 AI MODULE 3, WORD 1
5 AI MODULE 3, WORD 2
6 1
5
1
4
1
3
1
2
1
1
1
0 9 8 7 6 5 4 3 2 1 0
7
...
22
Input Process Image Example
4 AI MODULE 3, WORD 1
5 AI MODULE 3, WORD 2
6 1
5
1
4
1
3
1
2
1
1
1
0 9 8 7 6 5 4 3 2 1 0
7
...
1 AI MODULE 1, WORD 2
2 AI MODULE 2, WORD 1
3 AI MODULE 2, WORD 2
4 AI MODULE 3, WORD 1
5 AI MODULE 3, WORD 2
6 1
5
1
4
1
3
1
2
1
1
1
0 9 8 7 6 5 4 3 2 1 0
7
...
1 AI MODULE 1, WORD 2
2 AI MODULE 2, WORD 1
3 AI MODULE 2, WORD 2
4 AI MODULE 3, WORD 1
5 AI MODULE 3, WORD 2
6 1
5
1
4
1
3
1
2
1
1
1
0 9 8 7 6 5 4 3 2 1 0
7
...
23
Input Process Image Example
1 AI MODULE 1, WORD 2
2 AI MODULE 2, WORD 1
3 AI MODULE 2, WORD 2
4 AI MODULE 3, WORD 1
5 AI MODULE 3, WORD 2
6 1
5
1
4
1
3
1
2
1
1
1
0 9 8 7 6 5 4 3 2 1 0
7
...
1 AO MODULE 1, WORD 2
2 AO MODULE 2, WORD 1
3 AO MODULE 2, WORD 2
4 1
5
1
4
1
3
1
2
1
1
1
0 9 8 7 6 5 4 3 2 1 0
5
...
1 AO MODULE 1, WORD 2
2 AO MODULE 2, WORD 1
3 AO MODULE 2, WORD 2
4 1
5
1
4
1
3
1
2
1
1
1
0 9 8 7 6 5 4 3 2 1 0
5
...
24
Output Process Image Example
1 AO MODULE 1, WORD 2
2 AO MODULE 2, WORD 1
3 AO MODULE 2, WORD 2
4 1
5
1
4
1
3
1
2
1
1
1
0 9 8 7 6 5 4 3 2 1 0
5
...
Digital Inputs start at word 64 (byte 128) Digital Outputs start at word 64 (byte 128)
2 2
M M
64
1
1
1
0 9 8 7 6 5 4 3 2 1 0 64 1 0
25
Internal Bus (K-bus)
The Internal Bus can exchange one word of data per module per bus cycle.
Therefore, when multi-word modules are used, the controller requires multiple bus
cycles to exchange all module data.
EXAMPLE NODE DATA EXCHANGE PER BUS CYCLE
4 4 2 4
CYCLE 1 DIGITAL DATA 2CHAN WORD1 4CHAN WORD1
P C
H
C
H
C
H
C
H
nN
The 4-Channel Analog module used in this node, forces the controller to perform
four bus cycles to exchange all module data.
This comparison illustrates that using two 2 -Channel Analog module, instead of
one 4-Channel Analog module, improves the bus cycle.
26
PERSPECTO® CP TV
Integrated HMI and PLC
Features
• PLC-HMI runtime
• Logic Programming: CoDeSys V2.3
• Graphic Development: CoDeSys
V2.3
Advantages
• Reduce engineering development
time
• Advanced logic editor
• Easy connection to WAGO I/O
PERSPECTO® CP TV
15.0”
762-3150/000-001w/o CANopen
762-3150/000-001 w/ CANopen
Intel Atom 1.6GHz
RAM:256M
Flash: 128M
Control Panel Target Visualization
12.1”-762-3121/000-001
32-Bit XScale 520Mhz
RAM:64M •Offered in a wide variety of
Flash: 32M
screen sizes
10.4”-762-3104/000-001 •Optimize the screen size for the
32-Bit XScale 520Mhz
RAM:64M application
Flash: 32M
•Powerful processors and large
5.7”-762-3057/000-001 memory
32 Bit ARM9 240MHz
RAM:64M
Flash: 32M
3.5”-762-3035/000-001
32 Bit ARM9 200MHz
RAM:64M
Flash: 32M
© WAGO Corporation, Germantown WI 80
PERSPECTO® CP TV
10.4”, 12.1”, 15” Memory
Expansion
5.7” •Data Logging
3.5” •Trend data
•Event Data
758-879/000-000 1 GB
Industrial CF Memory Card
758-879/000-001 1 GB
Industrial SD Memory Card
758-879/000-002 1 GB
CF Card SD Card microSD Industrial microSD Memory Card
27
PERSPECTO® CP TV
12.1”& 10.4” 5.7”
Multiple
Communication
Ports
Serial &
CAN bus
Ethernet USB
Port Port
Battery USB 24V Power
Serial
Ports Ports 1,2
24V Power Ethernet
Battery USB Port
Ports Serial Ports CAN bus
Ethernet 1,2 & 3
Port 3.5
CAN bus ”
Ports 1 & 2
24V Power Battery
PERSPECTO® CP TV
RAS Server
SCADA
System
Supervisory Database
System Server
767 SPEEDWAY
Distributed I/O ETHERNET 2.0
PLCs
CF, SD,
AC Drives
MicroSD for
Serial memory
Expansion
CANopen
J1939
SPEEDWAY
750/ 753 Device
Distributed
Series I/O
CANopen
Distributed
I/O
© WAGO Corporation, Germantown WI 83
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Bluetooth® Ethernet Bridge (758-915)
Applications
Ethernet Ethernet
Ethernet Ethernet
29
Series 852-104 7TX/2FX Managed Ethernet Switch
WAGO-I/O CHECK 3
WAGO 750-923
USB cable
WAGO-I/O CHECK 3
30
WAGO-I/O CHECK 3
WAGO-I/O-CHECK 3
Applications
31
Applications
Application:
Modernize Prison Controls
WAGO Products:
Series 750 PFC & I/O
Series 758 IPC
Series 787 P.S.
Solution:
Compact Hardware
Flexible Software
Support
750-880
- Door releases, Door position,
Water, Lighting, Telephone
Intercom button, Smoke
detection
IPC’s
Applications
Industry: Advanced ROV
Exploration & Ocean Research
WAGO Products:
• 750-316 MODBUS Coupler
• 788 series relays
Problem Solved:
Reduce overall weight of ROV while
increasing on-board functions for
chemical dispensing and sample
collections.
Applications
Industry:
Transportation
WAGO
Products:ProfiBus
PFC Relays,
Distribution blks,
Fuse blks, Double
Deck
Problem Solved:
Reduced parts
and added
reliability.
32
Applications
Industry:
Fuel Cells as
Alternative
Energy
Problem Solved:
WAGO Products: 870, Quick start up, end of loose terminations and now
280, 859, & 750-841 additional modularity with 750 series I/O
© WAGO Corporation, Germantown WI 97
Applications
Applications
Offshore Safety on drilling
and production platforms.
WAGO Products:
750-841, 750-87, I/S,
280 Series
33
Applications
Industry: Pharmaceutical
WAGO Products:
WAGO 750-841 Controller along with
750 series I/O
Problem Solved:
The WAGO 750-841 provided a fast &
reliable solution to control 48x
Temperature PID zones
Drives controlled by WAGO Serial
interface/Modbus
© WAGO Corporation, Germantown WI 100
Applications
Drying Systems(Printing)
• Small and Wide Web systems
• Easily customized to customer
requirements
• Modular systems
750-881
Programmability– PID loop, RTD
module and discrete I/O.
IEC61131-3 programming tool for
selling to Europe
Ethernet IP or Modbus TCP
Built in switch
Applications
34
Applications
Industry:
Semiconductor
Application Description:
Metallization- Sputter Problem Solved: The WAGO 750 Series I/O spec’d. as the
Deposition Systems for new preferred System Control Platform. The utilization of
WAGO products significantly reduced costly wiring and
processing wafers.
offered a much more flexible off-the-shelf I/O solution.
Applications
Flight Simulators
• Wago 750-880 Ethernet
• Wago TJS Terminal Blocks
• Wago 788 Relays
Applications
• Industry: Chemicals
• Wago Products used:
750 Series I/0
• Problem Solved:
– Replaced expensive, obsolete
Yokogowa DCS I/O
Manufacture chemicals
used in Paper/Pulp,
Leather production,
Water Treatment, and
Performance chemicals
© WAGO Corporation, Germantown WI 105
35
Applications
Seam Welding Machines
• 750-881
• Thermocouple
• Encoders
• Various Other Analog & Discrete
Awnings
Inflatable life rafts
Inflatable furniture
Whitewater rafts
Applications
Tug boat transfer Barges
APPLICATION:
Engine Monitoring:
Engine Data used to find the
right mix of Biofuel/Diesel
Monitoring Engines
4-20 mA: Oil Pressure, Fuel Pressure
Thermocouple & RTD: Water, Oil, Exhaust,
Intake Air, Fuel
DI & DO: Fuel Tank/Water Level & Alarm
Current and Voltage Measurement: Ship Bus &
Steering Motor
Frequency Measurement: Engine Speed
© WAGO Corporation, Germantown WI 107
Applications
36
Thank You
WAGO Corporation
P.O. Box 1015
Germantown, WI 53022
E-Mail: [email protected]
Internet: www.wago.com
37