Air Water Heat Exchanger

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Air/Water Heat Exchanger

Theory:

Construction of Air/Water Heat Exchanger:


Air /water heat exchanger comprises of a large compartment having two fans fitted below for
circulation of air. This heat exchanger lies in the category of forced draft heat exchanger. Above
fans, there is a plate assembly. These plates are corrugated plates and act as a heat transfer
medium having high heat transfer coefficient. Water is entered in these plates using centrifugal
pumps. Suction head of pump is maintained through water storage tank on back side of
centrifugal pump. Storage tank is made up of stainless steel for avoiding corrosion and longer
material life. Water is heated in storage tank through heating elements. Three heating elements
are fitted in storage tank for this purpose. Above the storage tank, operator panel is fitted. On
this panel, heater ON/OFF switches, fan and pump switches, fan speed controller, water inlet
and outlet temperature indicators are present. On right side of panel, level indicator is fitted for
level measurements. Overall assembly of air/water heat exchanger is compact and easy to
operate.

Working of Air/Water Heat Exchanger:


The hot process fluid to be cooled flows through finned tubes while the cool air flows across the
outer surface to remove heat. The cooling air is propelled by fans in either a forced draft or
induced draft configuration. Forced draft configuration offers better accessibility to the fan for
on-stream maintenance and fan blade adjustment. Its structural cost is less and material life is
longer as compared to induced draft heat exchanger. Similarly aur distribution is more effective
and less recirculation of hot air in forced draft heat exchanger.

Operating Instructions:
 Fill the water tank by distilled water.
 Turn on the power supply and switch on the heater.
 Set the thermostat at 60 ͦC.
 Switch on the fan for air circulation when the temperature of air reaches at 60 ͦC.
 Note the flow rate of hot water.
 Note the inlet and outlet temperature of water.
 Note air outlet temperature with anemometer.
 Note air inlet velocity and air outlet velocity with anemometer.
 Take different measurements after 5-minute interval.

Applications:
 Residential and commercial heating and cooling.
 Apartment buildings and condominiums.
 Forced air heating and cooling (liquid or water to air heat transfer applications).
 Liquid chilling (air to water or liquid heat transfer applications)
 Outdoor wood furnaces and boilers.
 Garage heaters.
 Auxiliary heating or cooling.
 Hybrid systems.
 Air conditioning.
 Dehumidification.
 Inverter cooling.
 Solar heat dumps.

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