SPE 144112 Application of Silicate/Polymer Water Shut-Off Treatment in Faulted Reservoirs With Extreme High Permeability
SPE 144112 Application of Silicate/Polymer Water Shut-Off Treatment in Faulted Reservoirs With Extreme High Permeability
SPE 144112 Application of Silicate/Polymer Water Shut-Off Treatment in Faulted Reservoirs With Extreme High Permeability
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Abstract
In frame of the project, one injector and two oil producers operating in different reservoirs having extremely high permeability
were treated using the silicate/polymer method. The well selection based on analysis of production history, reservoir structure,
and tracer test and production characteristics. The water cut in producers was close to or well above 90%. The chemical
system was individually tailored to each well. The gel-forming solutions were sequentially injected into the wells using
bullhead technique. The producers operating with sucker rod pumping were treated through the producing tubing or the
annulus. In the latter case, a new “virtual” reactor concept was elaborated to mix the solution on the fly. Evaluating the results,
it can be concluded that the project was successful. The cumulative daily oil production increased by 68 m 3/d; meanwhile the
water production decreased by 285 m3/d. Thus, on yearly basis, the incremental oil production might be as high as ~25,000
m3/y with water production less than 105,000 m3/y. The project clearly proved that the silicate/polymer technology could meet
the requirements of the unique reservoir conditions (extreme permeability, faulted structure, and low formation temperature).
In addition, great advantage of the composite methods is that easily available, cheap, and environmental friendly chemicals
were used.
Introduction
Background of arising problems in Omani hydrocarbon production can be traced back to unfavorable types of reservoirs and
properties of oils. Most of the oil bearing formations are faulted, highly heterogeneous with extremely high average
permeability. In addition, the formation temperature is often low and the crude oils have high viscosity. Hence, the early water
breakthrough and high water cut are often characterizing the production. Under these circumstances, the recovery factor is low,
and poor well performance usually jeopardizes the optimal oil rate. Recognizing and understanding the production problems
and forecasting their detrimental effects on deliverability, substantial efforts had been made recently to avoid production
decline and mitigate the damaging processes. Among others, IOR/EOR methods addressing the whole reservoir space and well
stimulation technologies were tested and routinely applied at different fields. In the frame of these endeavors, ambitious pilot
tests were carried out to restrict water production in oil wells and simultaneously, to improve sweep efficiency in injectors
through flow profile control. Earlier, diverse techniques including cementing, perforation relocation, polymer, and gel
treatment were tested with partial success. The basic goal of the extensive field programs was to select the most efficient
methods, which are flexible enough to meet the requirements at different oil fields. That strategy made the field tests of the
silicate/polymer methods possible treating two producers and one injector. The company’s idea also determined the target
wells operating in different oil fields, hence under different, sometimes harsh formation conditions.
In 2008, The Research Institute of Applied Chemistry (Res. Inst. of Appl. Earth Sci., UM) was approved by PDO for
profile correction in water injectors and water shutoff in oil producers trial with the aim at improving well performance at oil
2
fields. The main objectives of the trial was the application of the silicate/polymer technique developed in the Research Institute
of Applied Chemistry (Res. Inst. of Appl. Earth Sci., UM) for profile correction in water injectors and water shut-off in oil
producers. The offered technique is an in-situ multifunctional barrier-forming method based on simultaneous cross-linking and
polymerization of hydrolized polyacrylamide and sodium ortho-silicates. The efficiency of that method was properly
demonstrated by pilot tests and routine applications at Hungarian oil fields. Until now, the different variants of silicate and
silicate/polymer methods have been successfully applied more than hundred times for profile corrections in injectors and water
shut-off in oil producers2-6. Sophisticated technologies were used for restriction of gas coning in gas-capped oil fields7,8,
blocking of vertical synthetic gas migration caused by fractured cement casing in underground gas storage (Germany)9 and
restriction of CO2 loss in a collapsed well operating in overpressurized CO2 field (Serbia)10. The special challenge of the PDO
project was the fact that the mentioned methods have never been applied in faulted reservoirs having extremely high
permeability and advanced depletion stage characterized by unfavorably high water cut.
production is 11 m3/d; meanwhile the water cut steeply increased from 60% to 90% (Figs 10-12). Therefore, the water shut-off
treatment is reasonable to decrease the water production in the given drainage area.
Field operations
Placement of chemicals and their solutions into the target reservoir space can be accomplished by two different ways:
Sequential injection of cross-linking solution and polymer/silicate solution separated by spacer, and
4
Bulk injection of solution containing all chemical components needed to produce gel in-situ.
The mentioned two technological concepts can be combined: sometimes it is advantageous to carry out a preliminary bulk
injection in order to block the zones having the highest permeability, then to follow the protocol with sequential injection with
the aim at placing the barrier deeply into the reservoir. Occasionally, the operation is terminated by bulk injection again to
provide total blocking in the vicinity of injection wells. In the present case, sequential injection techniques were used although
the method was very close to the bulk injection protocol when the treating fluids were injected into the layer through the
production casing-production tubing annulus. Using that version, special preventive actions had to be made to control setting
and residence time due to the larger volume of annulus compared to the production tubing. This technique provided valuable
experiences and observation and opened new options for treating procedures, which is “virtual reactor” concept. The
sequential technology usually consisted of the following elements:
1. Acidizing
2. Injectivity test
3. Injection of Solution A
4. Injection of spacer
5. Injection of Solution B
6. Injection of spacer
7. Cyclic repetition of points 3 through 5
8. Injection of spacer
9. Injection of crude oil
The preliminary actions served to clean-up bottom hole and the near wellbore zone. An appropriate KCl solution was used
for clean-up and to determine the injection rate to be applied. As a typical example, the injectivity of well A-60 well during the
preparatory phase is shown in Fig. 16. Accomplishing the injectivity test, the chemical treatment has immediately started with
injection of the cross-linking solution. The total volume of chemical solutions was 400 m3 on average and the ratio between
the gel-forming and the cross-linking solutions was 50:50%. In addition, 100-150 m3 KCl solution was injected into the well
through the whole job. The procedure, including cycle number, slug and spacer volume, composition of treating fluids was
tailored individually to each well. Due to the extremely high injectivity (and permeability), concentration programming was
used. The average consumption of chemicals was the following:
Water glass : 27 m3
Polymer : 960 l
Irgatreat liquid : 40 l
Irgatreat powder : 50 kg
Alum : 400 kg
Calcium chloride : 400 kg
20% HCl : 12.5 m3
KCl : 3t
The treating fluids were prepared with 50-50 bbl batch mixer. The polymer/silicate and the cross-linker solutions were
mixed in separate mixer tanks. The applied mixing procedure required 1.5 day mixing time. Quality (chemical composition) of
the mixing water was checked and tested in the PDO field lab. The water quality satisfied the previous requirements. The fluid
qualities were almost laboratory standard. The prepared solutions were separately stored in frac tanks until a twin triplex pump
injected them. In the treatment phase the general observation was that the injection pressure in the first half of the job was
negative, then injecting 20-40% of the total treating fluid, it gradually increased up to 600-1000 psi, when the job was
completed with KCl solution (water injector) or crude oil (producers) injection. Typical characteristics of injectivity are
illustrated in Figs 17-18. Change of injectivity clearly indicated that the in-situ gelation definitely takes place in the reservoir,
and the partial blocking of zones being responsible for high water production has ensued. Injection of chemicals was
terminated at 800-1000 psi wellhead pressure avoiding thus the overdosing or total blocking (killing).
back to the efficient, but probably partial restriction of water flow in the zones or layers having high conductivity. On the other
hand, and logically, based on rearrangement of injected water, the water flux increased in direction toward well A-45 and well
A-83 wells. Unfortunately, the latter well has been out of operation since 2007. The production database of PDO contains only
limited number of data from November 2009. According to the earlier data, the well produced appr. 450 m3 gross fluid with oil
traces, viz. the calculated water cut was above 99%. The recent data are the following: gross fluid rate 40 m 3, net oil rate 3.5
m3, net water rate: 36.5 m3, namely the water cut dropped to 90%. Since the individual parameters changed in the same
direction, we may conclude that the higher fluid rates are the consequence of the improved sweep efficiency induced by the
profile correction around the well A-60 injectors.
The average improvement of may serve to calculate the daily fluid rates and predict the annual benefits of project. The
final results make realistic to gain the following production data:
Incremental oil production : 63 m3/d (380 bbl/d)
22,000 m3/y (132,000 bbl/y)
Reduced water production : 283 m3/d (1700 bb/d)
103,300 m3/y (620,000 bbl/y)
Based on the positive results (positive more or less in every respects), the project can be qualified as a successful one, and
it is highly probable that this statement is true in both technical and economic senses alike.
Conclusions
1. Three wells, one injector, and two producers were treated. The producers operated with ESP and beam pump;
2. The polymer/silicate method has never been applied in such, extremely high permeability reservoirs. Hence, the injectivity
was unexpectedly high up to injection of 100-200 m3 treating fluids;
3. The injection pressure in the first half of the job was negative, then it gradually increased up to 600-1000 psi, when the job
was completed;
4. The well response were different, but the overall gross fluid and water production decreased; meanwhile the net oil
production increased on average;
5. On daily basis, the overall oil production increased by 63 m3; meanwhile the water production decreased by 280 m3 soon
after treatment; Based on these data the annual production might be as high as 22,000 m3 with less than 103,000 m3 water
production;
6. In some cases (>1 D permeability), particularly wells with sucker rod pumping, the annulus treatment should be preferred
in contrast to tubing injection. The annulus might be a virtual “reactor” approaching thus the “bulk injection” principle;
7. Profile correction in water injector improved significantly the sweep efficiency, and redistribution of the injected water
yielded substantially higher oil rate in all wells locating in the vicinity of treated well;
8. The effective profile correction was definitely proved by the changes of gross fluid rate, which increased in two cases,
meanwhile it decreased in other two cases.
9. Based on the positive field results, extension of the project is recommended for other producing wells operating at water
cut above 80%;
10. The project repeatedly proved that the silicate/polymer is an efficient, flexible, relatively cheap method, which can be
used to cure different production problems, mainly restriction of water and gas flow in oil and gas fields and underground
gas storage facilities.
References
1. BP Statistical Review of the World Energy 2010, BP Plc., London, UK (2010)
2. Lakatos, I., Munkácsi, I., Trömböczky, S., LakatosSzabó, J.: Potential of Repeated Polymer Well Treatments, SPE Paper 20996
presented at the SPE European Petroleum Conference held in Hage, The Netherlands (1990)
3. Lakatos, I., LakatosSzabó, J., Tiszai, Gy., Kosztin, B., Palásthy, Gy., Trömböczky, S., Bodola, M., PattermanFarkas, Gy.: Application
of Silicate-Based Well Treatment Techniques at the Hungarian Oil Fields, SPE Paper 56739 presented at the SPE Annual Conference
and Exhibition held in Houston, USA (1999)
4. Lakatos, I., Munkácsi, I., Trömböczky, S., LakatosSzabó, J.: Potential of Repeated Polymer/Silicated Well Treatment, SPE Production
and Facilities, 4: 269275 (1993)
5. Lakatos, I., LakatosSzabó, J., Trömböcky, S., Munkácsi, I., Kosztin, B., Palásthy, Gy.: Polymer/Silicate Well Treatment Techniques:
State-of Art and Experiences at the Algyő Field, Hungary, Erdöl Erdgas Kohle, 116(4), 186191 (2000)
6. Lakatos, I., LakatosSzabó, J., Trömböczky, S., Munkácsi, I., Kosztin, B., Palásthy, Gy.: Polymer/Silicate Well Treatment Technique: A
Potential Alternative to Gel Treatments, pp. 137150 in Lakatos I. (ed.): “Novelties in Enhanced Oil and Gas Recovery”, Progress in
Mining and Oilfield Chemistry, Vol. 2., Akadémiai Kiadó, Budapest, ISBN 963 05 7724 0 (2000)
7. Lakatos, I., LakatosSzabó, J., Kosztin, B.., Palásthy, Gy.: Restriction of Gas Coning by a Novel Gel/Foam Technique, SPE Paper 39654
presented at the SPE/DOE Improved Oil Recovery Symposium held in Tulsa, USA (1998)
8. Lakatos, I., LakatosSzabó, J., Kosztin, B.., Palásthy, Gy.: Restriction of Gas Flow in Gas-Capped Oil Reservoirs: Field Experiences and
Lessons to Learn, SPE Paper 65278 presented at the SPE European Petroleum Conference held in Paris, France (2000)
6
9. Lakatos, I., Kretzschmar, H. J., Czolbe, P., Bittkow, P., Wassermann, I.: Polimerinjektionen zur Stimulierung oder Abdichtung von Öl-,
Gas- oder Wasserbohrungen, Erdöl Erdgas Kohle, 104(1): 1924 (1988)
10. Lakatos, I., Medic, B., Jovicic, D., Basic, I., Lakatos-Szabó, J.: Prevention of Vertical Gas Flow in a Collapsed Well Using
Silicate/Polymer/Urea Method, SPE Paper 121045 presented at the International Symposium on Oilfield Chemistry held in The
Woodlands, USA 2009
Acknowledgments: The authors also wish to express their appreciation to the management of the Petroleum Development
Oman for their permission and courtesy to present the paper and the main results of the project.
Date Gross fluid rate Netoil rate Net water rate Water cut
m3/d m3/d m3/d %
Prior to treatment
01-03-09 52.2 49.24 2.95 5.66
01-04-09 40.91 40.86 0.05 0.12
01-05-09 40.31 40.28 0.03 0.09
01-06-09 34.23 34.23 37.92 54.55
01-07-09 45.26 40.55 4.71 4.71
01-08-09 51.77 38.77 13.00 25.11
01-09-09 50.79 37.09 13.69 26.96
After treatment
01-10-09 106.14 43.53 59.60 57.78
01-11-09 79.78 43.63 58.87 45.31
01-12-09 112.38 48.55 36.15 56.80
01-01-10 139.27 59.03 63.83 57.61
01-02-10 136.64 62.00 80.23 54.61
01-03-10 132.82 66.90 74.63 49.62
01-04-10 132.09 61.05 65.91 53.77
01-05-10 130.03 57.27 71.03 55.95
01-07-10 121.55 62.68 72.75 48.43
Date Gross fluid rate Netoil rate Net water rate Water cut
m3/d m3/d m3/d %
Prior to treatment
01-01-09 385.16 59.37 325.79 84.58
01-02-09 387.78 60.33 327.45 84.44
01-03-09 389.00 47.00 342.00 88.00
01-04-09 388.00 46.56 341.44 88.00
01-05-09 381.28 48.02 333.25 87.40
01-06-09 367.00 44.00 323.00 88.00
01-07-09 381.34 45.34 336.00 88.00
01-08-09 375.03 43.97 331.06 88.82
After treatment
01-10-09 369.00 44.28 324.72 88.00
01-11-09 363.10 43.80 319.42 88.00
01-12-09 364.90 43.68 321.10 88.00
01-01-10 355.70 59.51 296.18 83.26
01-02-10 371.99 59.15 312.84 84.50
01-03-10 362.43 57.45 304.98 84.09
01-04-10 370.72 57.36 313.36 84.14
01-05-10 346.60 55.60 291.09 83.96
01-06-10 357.32 60.35 296.96 83.10
01-07-10 356.17 65.04 274.37 81.74
7
Date Gross fluid rate Netoil rate Net water rate Water cut
m3/d m3/d m3/d %
Prior to treatment
01-01-09 269.00 21.50 247.50 92.00
01-03-09 332.44 24.48 307.96 92.63
01-06-09 381.65 36.51 345.13 90.43
01-07-09 388.87 42.60 346.27 89.04
01-08-09 379.56 42.84 336.71 88.71
01-09-09 368.05 43.70 320.57 88.00
After treatment
01-10-09 364.05 37.36 330.68 89.84
01-11-09 366.97 39.59 327.44 89.21
01-12-09 367.03 36.26 330.72 90.11
01-02-10 361.67 43.04 318.62 88.09
01-03-10 350.46 50.56 299.89 85.57
01-04-10 345.95 51.30 294.64 85.16
01-05-10 335.94 48.08 287.85 85.68
01-06-10 330.80 50.71 287.82 85.75
01-07-10 338.53 47.13 283.66 83.21
Date Gross fluid rate Netoil rate Net water rate Water cut
m3/d m3/d m3/d %
Prior to treatment
01-01-09 176.17 38.71 137.46 78.03
01-02-09 163.22 33.44 129.78 79.51
01-03-09 202.16 22.76 168.40 83.30
01-04-09 147.43 16.45 130.98 88.84
01-05-09 130.38 11.65 118.74 91.07
01-06-09 106.85 8.82 98.03 91.08
01-07-09 235.03 19.19 215.84 91.85
01-08-09 350.62 28.33 322.29 91.92
01-09-09 249.31 20.73 228.58 91.69
01-10-09 233.89 20.09 213.80 91.41
01-11-09 148.57 12.72 135.86 91.44
After treatment
01-12-09 59.30 4.94 54.36 91.67
01-01-10 231.69 29.55 202.14 87.24
01-02-10 79.13 14.53 64.6 81.63
01-03-10 41.84 7.48 34.36 82.13
01-05-10 119.92 20.71 99.21 82.73
01-06-10 237.84 40.09 197.76 83.15
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Date Gross fluid rate Netoil rate Net water rate Water cut
m3/d m3/d m3/d %
Prior to treatment
01-01-09 86.51 31.53 54.99 63.56
01-02-09 86.96 29.00 57.95 66.65
01-03-09 56.91 1.61 55.31 97.18
01-04-09 38.80 1.13 37.67 97.09
01-05-09 108.28 3.11 105.17 97.13
01-07-09 141.00 5.00 136.00 97.01
01-08-09 148.19 6.08 142.11 95.90
01-09-09 138.03 6.08 131.95 95.60
After treatment
01-10-09 132.08 5.03 127.05 96.19
01-11-09 126.24 4.80 121.44 96.19
01-12-09 4.12 0.16 3.96 96.17
01-01-10 52.77 2.30 50.47 95.65
01-02-10 76.62 3.46 73.16 95.49
01-03-10 77.17 3.70 73.47 95.20
01-04-10 91.05 5.20 85.85 94.28
01-05-10 97.59 6.21 91.37 93.63
01-06-10 91.20 6.19 85.00 93.21
9
250
200
Production, m3/d
150
100
50
0
98 99 00 01 02 03 04 05 06 07 08 09
Fig. 1: Oil production of well A-45 well prior to treatment
100
80
60
40
20
0
98 99 00 01 02 03 04 05 06 07 08 09
400
350
300
Production, m3/d
250
200
150
100
50
0
02 03 04 05 06 07 08 09
Fig. 5: Water production of A-73 well prior to treatment
10
300
250
Production, m3/d
200
150
100
50
0
98 99 00 01 02 03 04 05 06 07 08 09
Fig. 2: Water production of well A-45 well prior to treatment
350
300
250
Production, m3/d
200
150
100
50
0
02 03 04 05 06 07 08 09
Fig. 4: Oil production of well A-73 well prior to treatment
100
80
60
Water cut
40
20
0
02 03 04 05 06 07 08 09
Fig. 6: Water cut (%) in well A-73 well prior to treatment
11
160
140
120
Production, m3/d
100
80
60
40
20
0
02 03 04 05 06 07 08 09
100
80
60
Water cut
40
20
0
02 03 04 05 06 07 08 09
250
200
Production, m3/d
150
100
50
0
00 01 02 03 04 05 06 07 08 09
Fig. 11. Water production of well B-10 well prior to treatment
12
350
300
250
Production, m3/d
200
150
100
50
0
02 03 04 05 06 07 08 09
100
80
Production, m3/d
60
40
20
0
00 01 02 03 04 05 06 07 08 09
Fig. 10: Oil production of well B-10 well prior to treatment
100
80
60
Water cut
40
20
0
00 01 02 03 04 05 06 07 08 09
Fig. 12: Water cut (%) in B-10 well prior to treatment
13
80
60
Production, m3/d
40
20
0
00 01 02 03 04 05 06 07 08 09
Fig. 13. Oil production of well C-30 well prior to treatment
100
80
60
40
20
0
00 01 02 03 04 05 06 07 08 09
Fig. 15: Water cut (%) in well C-30 well prior to treatment
0,7
0,6
0,5
Injectivity, m3/d/psi
0,4
0,3
0,2
0,1
160
140
120
Production, m3/d
100
80
60
40
20
0
00 01 02 03 04 05 06 07 08 09
Fig. 14. Water production of well C-30 well prior to treatment
1,2
1
Injectivity, m3/d/psi
0,8
0,6
0,4
0,2
50
45
40
Injectivity, m3/d/psi
35
30
25
20
15
10
5
0
400
Before
350
After
300
Production, m3/d
250
200
150
100
50
0
A-45 A-78 A-73 B-10 C-30
350
Before
300
After
250
Production, m3/d
200
150
100
50
0
A-45 A-78 A-73 B-10 C-30
70
Before
60 After
50
Production, m3/d
40
30
20
10
0
A-45 A-78 A-73 B-10 C-30
100 Before
After
90
80
Water cut, %
70
60
50
40
A-45 A-78 A-73 B-10 C-30