Cavitation of Hydraulic Machinery
Cavitation of Hydraulic Machinery
Cavitation of Hydraulic Machinery
com
HYDRAULIC MACHINERY BOOK SERIES
- Hydraulic Design of Hydraulic Machinery
Editor: Prof H Radha Arishno
- Mechanical Design and Manufacturing of Hydraulic
Machinery
Editor: Prof Mei S Y
- Transient Phenomena of Hydraulic Machinery
Editors: Prof S Pejooic, Dr A P Boldy
Cavitation of Hydraulic Machinery Downloaded from www.worldscientific.com
Editor
S. C. Li
L/niversi/y of Warwick, d.K.
Distributed by
World Scientific Publishing Co. Re. Ltd.
P O Box 128, Farrer Road, Singapore 912805
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For photocopying of material in this volume, please pay a copying fee through the Copyright
Clearance Center, Inc., 222 Rosewood Drive, Dancers, MA 01923, USA. In this case permission
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ISBN I -86094-257-1
Preface
xin
Foreword of the Editor
xv
Contributing Authors
1 Introduction 1
S C Li
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1.1 Cavitation 1
1.1.1 Discovery 1
1.1.2 Classification 1
1.2 Hydraulic Machinery and Cavitation 3
1.2.1 Problems Caused by Cavitation 3
1.2.2 Combating Cavitation 5
References 8
2 Cavitation and Cavitation Types
A J Acosta
2.1 1 Cavitation P henomcnon 9
2.1.1 Cavitation 9
2.1.2 Hydrodynamic Cavitation 10
2.2 Types of Cavitation 11
2.2.1 Cavitation Index 11
12
2.2.2 Scale Effects and Cavitation Types
24
2.3 Cavitation Effects
24
2.3.1 General Phenomena
25
2.3.2 Influences on Machine Performance
28
2.3.3 System Stability
30
2.4 Cavitation Nucleation and Inception 30
2.4.1 Inception 34
2.4.2 Nuclei Measurement 38
2.4.3 Concluding Remarks 40
References
47
3 Bubble Dynamics 47
Part 1: Single Bubble
A Shima 47
3.1 Rayleigh Analysis 47
3.1.1 1 Besant’s Problem
3.1.2 Rayleigh’s Solution 3.2 Va
porous and Gaseous Bubbles
3.2.1 Classification
48
49
3.2.2 Stability
49
3.3 Viscosity and Compressibility Effects 49
3.3.1 Effects of Viscosity and Surface Tension 50
3.3.2 Compressibility Effect 50
3.4 Bubble Rebound 50
3.4.1 Introduction 53
3.4.2 Studies of Rebound 53
3.5 Nonspherical Collapse and Micro-jet Formation 53
3.5.1 Collapse near Solid Wall 54
3.5.2 Collapse in Contact with Solid Wall 54
3.6 Pressures Generated at Collapse 55
3.6.1 Impact Pressure and Their Modes 57
3.6.2 Temperature Effect 57
References 60
Part 2: Multi-Bubbles (Stochastic Behaviour) 61
S C Li 65
3.7 Origins of Bubble Stochasticity
3.7.1 Introduction 65
3.7.2 Bubble-Boundary Interaction 65
3.7.3 Bubble-Bubble Interaction 67
3.7.4 B ubble-Flow Field Interaction 73
3.7.5 Remarks 94
3.8 Stochastic Models of Cavitation Bubbles 115
117
3.8.1 Introduction
i 17
3.8.2 Single-Event Model
117
3.8.3 Multi-Event (Cluster) Model
118
3.8.4 Comprehensive Model
120
3.9 Power Spectrum
121
3.9.1 Introduction 121
3.9.2 Spectrum of Single-Bubble Collapse 121
3.9.3 Spectrum for Sequence of Single Events 127
3.9.4 Spectrum for Sequence of Clusters 137
3.9.5 Spectrum for Comprehensive Sequence 148
References 153
157
nts vii
4 Cavitating Flow
4.1 General Features 157
H Murai
4.1.1 Sheet Cavitation 157
4.1.2 Travelling Bubble Cavitation 160
4.1.3 Vortical Cavitation 161
4.1.4 Hydraulic Loss Caused by Cavitation 161
4.2 Hydrofoil and Hydrofoil Cascade 166
H Murai
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I Sato
7.1.2 Blade Wake Cavitation Pulsations 364
I Sato
7.1.3 Draft Tube Vortex Core Cavitation 364
Pulsations P Henry
7.2 Cavitation Induced Pulsations in Pumps 369
7.2.1 Introductio 369
n R K Turton
7.2.2 Characteristics of Cavitation Induced Pulsations 3T2
Y Tsujimoto
7.2.3 Mechanisms of Cavitation Induced J76
Pulsations Y Tsujimoto
7.2.4 Cavitation Characteristics - Mass Flow Gain Factor
and Cavitation Compliance 380
Y Tsujimoto
7.3 Influence of Operating Conditions 383
P Henry
7.3.1 Preliminary Discussion 383
7.3.2 Part Load Precession 383
7.3.3 80% Load Oscillations 388
7.3.4 Draft Tube F’ree Oscillations 388
7.3.5 Auto-oscillations 398
7.3.6 Influence of the Test Head 401
7.3.7 Thoma Number 403
7.4 Cavitation Resonance in Hydraulic Machinery Installations 405
P Henry
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at least to the time of Galileo (16th century), it has not yet been completely
solved. This is because hydraulic machines are faced with increasingly se-
vere performance requirements demanded by economic pressures. The need
to provide cheaper designs involving smaller and more powerful machines
rotating at higher speeds continues to heighten the danger of cavitation.
Despite improved techniques that have been developed for detecting and
measuring cavitation, and thereby assessing the damage capacity of cavitat-
ing flows, they do not necessarily solve the problem, but may nevertheless
provide useful guidance for avoiding trouble.
The International Editorial Committee of the book series decided to ini-
tiate an up to date review of the state of the art of coping with practical
cavitation problems in hydraulic machinery. An imposing team of twenty
specialists was formed to cover topics ranging from basic cavitation research,
machine design and performance, cavitation and abrasion damage and its
repair, and also cavitation induced machine vibration and transient oscil-
lations. A study of the chapter headings will show the particularly wide
variety of topics covered in one volume; it is also a welcome trend that they
range from basic science/applied physics to engineering operations. This
has required a well conceived plan and efficient organisation by a patient
and indefatigable Editor who has also written several of the sections. With
exemplary co-operation he and the other authors have been engaged for
twelve years in producing this comprehensive review of current knowledge.
Congratulations and thanks are therefore due to all concerned with launch-
ing and completing this monumental task. I am sure that all readers will be
most grateful to the international team’s outstanding achievement in assem-
bling this treasure trove.
S.P. Hutton
Emeritus Professor
University of Southampton
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Foreword of the Editor
The present book 6'ovitotion o/ Hydraulic Machinery is a volume in the
Hydraulic Machinery book series. It covers cavitation related subjects from
fundamental mechanisms to practical applications in turbines and pumps'.
Cavitation is one of the most unwanted phenomena in hydraulic machin-
ery despite the fact that it does have some positive effects in other fields. Al-
though a great advance in understanding this phenomenon has been achieved
in the last 100 years, our knowledge about cavitation is not good enough to
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precisely predict and completely solve this problem. Nowadays, most of the
cavitation related work in hydraulic machinery still, to a great extent, relies
on previous experience, model test and prototype observation.
After introducing cavitation and its relationship to hydraulic machines,
the rest of this book falls naturally into two parts. The first part, Chapters
2, 3 and 4, deals with the fundamental knowledge necessary for understand-
ing the cavitation involved in hydraulic machines. It includes: cavitation
types, scale effects, nucleation and inception, single bubble dynamics, multi-
bubble dynamics (bubble-bubble, bubble-boundary and bubble-flow inter-
actions), stochastic mode1s of cavitation bubbles, noise spectra, cavitating
flows of hydro-foil and cascade, cavitating characteristics of valves and other
hydraulic elements. The second part, Chapters 5, 6, 7 and 8, deals with
cavitation related themes in turbines and pumps such as cavitation features,
similarities, cavitation detection techniques, cavitation damage mechanism
and features, synergism of cavitation with silt erosion, material resistances to
cavitation damage, cavitation-damage repair, cavitation-induced pressure-
pulsations, cavitation resonance, cavitating transient flow and computer sim-
ulation. As it is impossible to include all relevant subjects in a single volume,
careful selection has been necessary. Only those basic concepts and new de-
velopments which are not covered by existing books and review articles 2 are
given in-depth treatment. Extensive lists of references and footnotes are
thus included to support the presentation and assist readers who want to
dig deeper.
A total of 17 authors from 7 countries, all experts in their chosen fields,
have made contributions to the book. By drawing upon wide resources and
' As agreed at the Inaugural Meeting of the International Editorial Committee, the
Book Series would deal only with hydro-tur bines and pumps.
2
Such as Cavitation by Knapp/Daily/Hammitt (1970), Cavitation by Young (1989),
Uovitotion atid Bobbie Dynamic s by Brenner (1995) and ’Cavitation in Fluid Machinery
and Hydraulic Structure’ (Ann. Rev. Fluid deck) by Arndt (1981) etc.
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Foreword oJ the Editor xvii
Yeow Hwa Quek, was vital that made this volume eventually available to
our readers.
My work on the book is supported in part by the National Research
Grant No. 87022190 of Water and Power (China), the EPSRC (Engineer-
ing and Physic Science Research Council, UK) Grants (GR/F5797T and
GR/L74729), and the internal funds of the School of Engineering, Warwick
University (UK).
The figures in the book have nome from a variety of sources. The ac-
knowled6€lmerit appears in the caption as a parenthetical reference keyed by
the name(s) of the original author(s) and a number to the list of references
at the chapter end where the source is cited in full. A particular t lianit you
goes to Mr. R Stahel (Sulzer Hydro Ltd, Switzerland) who kindly supplied
ine with the original photos of Figures 6.14, 6.23, fi.24, 6.26 and 6.27.
Finally, the editor is in great debt to his family members for their un-
derstanding, support and forbearance during the lengthy process of writing
and editing this book.
LI S C, Editor
University of Warwick
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Contributing Authors