VOLVO CONSTRUCTION EQUIPMENT

SERVICE MANUAL
l60F/L70f/L90F

CONTENT
0 General

MORE CARE. BUILT IN.

Foreword
This booklet is part of a complete service manual. Read the fore‐
word in the service manual.

WARNING!
Always read the booklet Safety before proceeding.

VOE 21 A 1002958

1
Content
03 SPECIFICATIONS
030 General
Engine, specifications ................................................................................ 5
Engine, specifications ................................................................................ 5
Engine, specifications ................................................................................ 6
Engine, weight ............................................................................................ 6
Cooling system, capacity ............................................................................ 6
Engine, tightening torques .......................................................................... 7
Engine, capacities ....................................................................................... 7
Lubrication system, specifications .............................................................. 7
Fuel system, specifications ......................................................................... 7
Fuel feed pump, specifications ................................................................... 8
Fuel system, tightening torques .................................................................. 8
Electrical system, specifications ................................................................. 8
Battery, specifications ................................................................................. 8
Battery, weight ............................................................................................ 9
Starter motor, specifications ....................................................................... 9
Preheating, specifications ........................................................................... 9
Lighting, specifications .............................................................................. 10
Alternator 80 A, specification .................................................................... 10
Front axle, tightening torque ..................................................................... 10
Rear axle, tightening torque ...................................................................... 11
Hydraulic transmission, tightening torques ............................................... 12
Hydraulic transmission, specifications ...................................................... 12
Hydraulic transmission, volume ................................................................ 12
Hydraulic transmission, volume ................................................................ 13
Axles, specifications ................................................................................. 13
Propeller shaft, tightening torque .............................................................. 13
Front axle, capacity ................................................................................... 13
Front axle, capacity ................................................................................... 14
Rear axle, capacity ................................................................................... 14
Rear axle, capacity ................................................................................... 14
Parking brake, specifications .................................................................... 14
Wheel brake, specification ........................................................................ 15
Brake system, specifications .................................................................... 15
Front wheel brakes, tightening torques ..................................................... 15
Brake accumulator, specifications ............................................................ 15
Brake valve, specifications ....................................................................... 15
Steering cylinder, tightening torque .......................................................... 16
Steering, specifications ............................................................................. 16
Steering, specification ............................................................................... 16
Wheel, tightening torque ........................................................................... 17
Cab, tightening torque .............................................................................. 17
Air conditioning, specifications .................................................................. 17
Air conditioning temperature values during performance test ............... 17
Assessment of measurement results ..................................................... 18
Air conditioning, refrigerant, weight .......................................................... 18
Air distribution, specifications ................................................................... 18
Air conditioning, tightening torques ........................................................... 18
Hydraulic system, volume ......................................................................... 19
Control valve, specifications ..................................................................... 19
Control valve, specifications ..................................................................... 19
Hydraulic connections, tightening torques ................................................ 20
JIC–coupling .......................................................................................... 20
ORFS–coupling ...................................................................................... 20
Hydraulic pump (P2), specifications ......................................................... 20
Hydraulic pump (P2), specifications ......................................................... 21
Hydraulic pump (P2), specifications ......................................................... 21

3
 Hydraulic pump (P3), specifications ......................................................... 21
Servo system, specifications .................................................................... 22
Boom Suspension System, tightening torques ......................................... 22
Boom Suspension System, specifications ................................................ 22
3rd/4th hydraulic function, specifications .................................................. 22

08 TOOL
080 General
E1706 ....................................................................................................... 23
E-2000 ...................................................................................................... 24

4
 GENERAL

03 SPECIFICATIONS

030 General
Engine, specifications
Regarding: L60F

Engine
Designation D6E LCE3
Flywheel output at 28.3 r/s (1700 rpm) ISO 3046 115 kW (154 hp)
Flywheel output at 36.7 r/s (2200 r/min) ISO 3046 94 kW (126 hp)
Flywheel output at 28.3 r/s (1700 rpm) ISO 9249, SAE J1349 114 kW (152 hp)
Flywheel output at 36.7 r/s (2200 r/min) ISO 9249, SAE J1349 93 kW (125 hp)
Flywheel output at 28.3 r/s (1700 rpm) SAE J1995, gross 115 kW (154 hp)
Flywheel output at 36.7 r/s (2200 r/min) SAE J1995, gross 94 kW (126 hp)
Torque at 26.7 r/s (1600 r/min) ISO 3046 680 Nm (502 lbf ft)
Torque at 26.7 r/s (1600 r/min) SAE J1995, gross 680 Nm (502 lbf ft)
Number of cylinders 6
Cylinder bore 98 mm (3.86 in)
Stroke 126 mm (4.96 in)
Cylinder capacity 5.7 dm3 (347.8 in3)
Compression ratio 18,4:1
Order of injection 1-5-3-6-2-4
Idling speed, low 700 ±50 rpm
Idling speed, high 2370 ±25 r/min
Stall speed transmission 2121 ±25 r/min

Engine, specifications
Regarding: L70F
Valid for serial numbers
Version serial number start serial number stop
L70F Arvika 24001 Arvika 29999

Engine
Designation D6E LBE3
Flywheel output at 28.3 r/s (1700 rpm) ISO 3046 126 kW (169 hp)
Flywheel output at 36.7 r/s (2200 r/min) ISO 3046 109 kW (146 hp)
Flywheel output at 28.3 r/s (1700 rpm) ISO 9249, SAE J1349 125 kW (167 hp)
Flywheel output at 36.7 r/s (2200 r/min) ISO 9249, SAE J1349 108 kW (145 hp)
Flywheel output at 28.3 r/s (1700 rpm) SAE J1995, gross 126 kW (169 hp)
Flywheel output at 36.7 r/s (2200 r/min) SAE J1995, gross 109 kW (146 hp)
Torque at 26.7 r/s (1600 r/min) ISO 3046 750 Nm (553 lbf ft)
Torque at 26.7 r/s (1600 r/min) SAE J1995, gross 750 Nm (553 lbf ft)

5
Engine
Number of cylinders 6
Cylinder bore 98 mm (3.86 in)
Stroke 126 mm (4.96 in)
Cylinder capacity 5.7 dm3 (347.8 in3)
Compression ratio 18,4:1
Order of injection 1-5-3-6-2-4
Idling speed, low 700 ±50 rpm
Idling speed, high 2360 ±25 r/min
Stall speed transmission 2089 ±25 r/min

Engine, specifications
Regarding: L90F
Valid for serial numbers
Version serial number start serial number stop
L90F Arvika 25001 Arvika 49999

Engine
Designation D6E LAE3
Flywheel output at 28.3 r/s (1700 rpm) ISO 3046 129 kW (173 hp)
Flywheel output at 36.7 r/s (2200 rpm) ISO 3046 119 kW (160 hp)
Flywheel output at 28.3 r/s (1700 rpm) ISO 9249, SAE J1349 128 kW (172 hp)
Flywheel output at 36.7 r/s (2200 rpm) ISO 9249, SAE J1349 118 kW (158 hp)
Flywheel output at 28.3 r/s (1700 rpm) SAE J1995, gross 129 kW (173 hp)
Flywheel output at 36.7 r/s (2200 rpm) SAE J1995, gross 119 kW (160 hp)
Torque at 26.7 r/s (1600 rpm) ISO 3046 770 Nm (568 lbf ft)
Number of cylinders 6
Cylinder bore 98 mm (3.86 in)
Stroke 126 mm (4.96 in)
Cylinder capacity 5.7 dm3 (347.8 in3)
Compression ratio 18,4:1
Order of injection 1-5-3-6-2-4
Idling speed, low 700 ±50 rpm
Idling speed, high 2360 ±25 rpm
Stall speed transmission 2120 ±25 rpm

Engine, weight
Regarding: L60F, L70F, L90F

Engine
Engine 600 kg (1323 lbs)

Cooling system, capacity

Regarding: L60F, L70F, L90F

Coolant, when changing, incl. filter 30 l (7.9 US gal)

6
 Engine, tightening torques
Regarding: L60F, L70F, L90F

IMPORTANT! Regarding bolted joints which are not listed here,

see “Volvo standard tightening torques”

Engine mounting
Engine member – Frame 160 Nm (118 lbf ft) +60°
Flywheel housing – hydraulic transmission 60 Nm (44 lbf ft)
Front engine mount, rubber pads – engine member 85 Nm (63 lbf ft)
Front engine mount, rubber pads – engine mount 85 Nm (63 lbf ft)
Front engine mount, rubber pads – engine block 275 Nm (202 lbf ft)
Engine
Valve cover 13 Nm (9.6 lbf ft)
IEGR-unit 30 Nm (22 lbf ft)
Lock nut, valve adjusting screw 20 ±2 Nm (14.8 ±1.5lbf ft)
Lock nut, adjusting screw on IEGR-unit 20 Nm (14.8 lbf ft)
Belt pulley: step 1 40 Nm (33 lbf ft)
Belt pulley: step 2, angle tightening 60°
Belt pulley: step 3, angle tightening 60°
Vibration damper 70 Nm (52 lbf ft)

Engine, capacities
Regarding: L60F, L70F, L90F

IMPORTANT! Stated capacity applies when changing, unless

otherwise stated.

Engine
Engine oil, total 21 dm³ (5.6 US gal)
Engine oil when changing, incl. filter 20 dm³ (5.3 US gal)

Lubrication system, specifications

Regarding: L60F, L70F, L90F

Lubrication system
Oil pressure maximum warm engine, high idling speed 450–500 kPa (4.5–5 bar) (65—72 psi)
Min. oil pressure, hot engine, low idling speed 60 kPa (0.6 bar) (8.7 psi)

Fuel system, specifications

Regarding: L60F, L70F, L90F

Injectors
Type Multi-hole nozzle (6 holes)
Opening pressure Variable, controlled through mapping
Injection sequence 1-5-3-6-2-4

High-pressure fuel pumps

Quantity 2
Output pump pressure, low idle 55 ±5 MPa (550 ±50 bar) (7977 ± 725 psi)

7
 Fuel feed pump, specifications
Regarding: L60F, L70F, L90F

Fuel feed pump

Type Rotor pump
Feed pressure 450–600 kPa (4,5–6,0 bar) (65.3–87.0 psi)

Fuel system, tightening torques

Regarding: L60F, L70F, L90F

IMPORTANT! Regarding bolted joints which are not listed here,

see “Volvo standard tightening torques”

Common rail
Fuel rail, attaching bolts 30 Nm (22.1 lbf ft)
Electrical cables, attaching bolts 1.4 ±0.1 Nm (1.03 lbf ft)
Fuel delivery line (between fuel rail and injector) 25 Nm (18.4 lbf ft)
Attaching yoke, injector 16 ±5 Nm (12 ±4 lbf ft)
Steering valve 30 Nm (22.1 lbf ft)
Return line to control valve 39 Nm (28.8 lbf ft)
Feed line to control valve (from fuel filter) 49 Nm (39.1 lbf ft)
Feed pipe (on control valve) 34 Nm (25.1 lbf ft)
High-pressure pump, attaching bolts .
Step 1: 10 Nm (7.4 lbf ft)
Step 2: 50 Nm (36.9 lbf ft)
Safety valve (PRV), fuel rail 100 Nm (73,8 lbf ft)
High-pressure sensor, fuel rail 70 Nm (51,6 lbf ft)

Electrical system, specifications

Regarding: L60F, L70F, L90F

Electrical system
System voltage 24 V

Battery, specifications
Regarding: L60F, L70F, L90F

Battery
Total 2 batteries connected in series
Voltage 12 V
Battery capacity 2 x 110 Ah

Charge level Voltage

Fully charged battery 12.7 V
Half-charged battery 12.4 V
Discharged battery 11.6 V and lower

8
Battery electrolyte density
Fully charged battery 1.265-1.300 kg/dm3
The battery must be recharged at 1.250 kg/dm3

Battery, weight
Regarding: L60F, L70F, L90F

Battery
Weight, incl. electrolyte 21.5 kg (47.4 lb)

Starter motor, specifications

Regarding: L60F, L70F, L90F

Starter motor
Output 5.5 kW

Preheating, specifications
Regarding: L60F, L70F, L90F

Preheating coil
Output 4 kW

9
 Lighting, specifications
Regarding: L60F, L70F, L90F

Bulbs Watt Socket

Headlights, low beams 70 PX 26D (H7)
Headlights, high beams 70 PK 22S (H3)
Parking light, front 4 BA 9s
Parking light, rear 10 BA 15s
Tail lights 10 BA 15s
Brake lights 21 BA 15s
Direction indicators, rear 21 BA 15s
Direction indicators, side 21 BA 15s
Running lights — —
Cab light 10 BA 15s
Switches with guide lights 1.2 W 2x 4.6 d
Work lights, front halogen 70 PK 22 s (H3)
Working lights, rear halogen 70 PK 22 s (H3)

Alternator 80 A, specification
Regarding: L60F, L70F, L90F

Alternator, 80 amp with regulator

Type Alternating current
Output (rated output) 2280 W
Voltage, at +20 ºC (68 °F) 28.3 ± 0.3 V
Current, maximum 80 A
Resistance across rotor winding 8.0 ±0.4 Ω
Resistance in stator winding 0.1 Ω

Front axle, tightening torque

Regarding: L60F, L70F, L90F

NOTE! Bolted flanges not indicated here, see Volvo standard

tightening torques.

Tightening torques are stated in Nm and (lbf ft).

AWB15 (L60F) AWB25 (L70F, L90F)

Casing halves 310 ±20 (288 ±14) 310 ±20 (288 ±14)
Shift fork 19 ±11 (14 ±8.1) —
Shaft for shift fork 27 ±3 (19.9 ±2.2) —
Crown wheel 132.5 ±12.5 (97.7 ±9.2) 205 ±15 (251.2 ±11)
Pinion nut 500 ±20 (369 ±14) 1300 ±100 (959 ±74)
Hub carrier 310 ±20 (288 ±14) 310 ±20 (288 ±14)
Hub nut 2250 ±250 (1660 ±184) 3000 ±500 (2212 ±369)
Hub cover 45 ±5 (33 ±3.5) 45 ±5 (33 ±3.5)
Differential lock switch — 27 ±3 (20 ±2)

10
Differential lock: Stop bolt 30 ±3 (22 ±2.2) —
Cover 27 ±3 (20 ±2.2) —
Impeller 12 ±2 (8.9 ±1.4) 12 ±2 (8.9 ±1.4)
Lock nut for adjusting clearance of brake 67.5 ±17.5 (49.8 ±12.9) 90 ±10 (66 ±7)
Temperature sensor — 40 ±10 (29.5 ±7)
Drain and filler plugs 80 ±10 (59 ±7) —
Plug for suction line and external cooling — 80 ±10 (59 ±7)
Plugs for external cooling — 50 ±10 (37 ±7)
Plugs for brake connection and diff. lock con‐ — 25 ±5 (18 ±3.5)
nection
Brake wear indicator: Nipple 45 ±5 (33 ±3.5) 45 ±5 (33 ±3.5)
Cover 25 ±5 (18 ±3.5) 25 ±5 (18 ±3.5)
Bleeder nipple 30 ±5 (22 ±3.5) 30 ±5 (22 ±3.5)
Bushing for diff. lock — 112.5 ±37.5 (83 ±27)
Breather valve, brake 25 ±5 (18 ±3.5) 25 ±5 (18 ±3.5)
Brake adjusting screw, nut 67.5 ±17.5 (49.8 ±12.9) —
Front axle, attaching bolts 1400 (1033) 1400 (1033)

Rear axle, tightening torque

Regarding: L60F, L70F, L90F

NOTE! Bolted flanges not indicated here, see Volvo standard

tightening torques.

Tightening torques are stated in Nm and (lbf ft).

AWB15 (L60F) AWB 20 (70F, L90F)

Casing halves 310 ±20 (288 ±14) 310 ±20 (288 ±14)
Shift fork 19 ±11 (14 ±8.1) —
Crown wheel 132.5 ±12.5 (97.7 ±9.2) 132.5 ±12.5 (97.7 ±9.2)
Pinion nut 500 ±20 (369 ±14) 1300 ±100 (959 ±74)
Hub carrier 310 ±20 (288 ±14) 310 ±20 (288 ±14)
Hub nuts 2250 ±250 (1660 ±184) 2250 ±250 (1660 ±184)
Hub cover 45 ±5 (33 ±3.5) 45 ±5 (33 ±3.5)
Differential lock: Stop bolt 30 ±3 (22 ±2.2) —
Cover 27 ±3 (20 ±2.2) —
Impeller 12 ±2 (8.9 ±1.4) 12 ±2 (8.9 ±1.4)
Lock nut for adjusting clearance of — 67.5 ±17.5 (49.8 ±12.9)
brake
Temperature sensor — 40 ±10 (29.5 ±7)
Drain and filler plugs 80 ±10 (59 ±7) —
Plug for suction line and external — 80 ±10 (59 ±7)
cooling
Plug for external cooling — 50 ±10 (37 ±7)
Plug for brake — 25 ±5 (18 ±3.5)
Brake wear indicator: Nipple 45 ±5 (33 ±3.5) 45 ±5 (33 ±3.5)
Cover 25 ±5 (18 ±3.5) 25 ±5 (18 ±3.5)
Bleeder nipple 30 ±5 (22 ±3.5) 30 ±5 (22 ±3.5)

11
Breather valve, brake 25 ±5 (18 ±3.5) 25 ±5 (18 ±3.5)
Brake adjusting screw, nut 67.5 ±17.5 (49.8 ±12.9) —

Hydraulic transmission, tightening torques

Regarding: L60F, L70F, L90F

NOTE! For tightening torques of bolted joints not indicated here,

see 030, VOLVO standard tightening torques.

Sensor Nm lbf ft
SE2704, SE4213, SE4307 45 ±5 33.2 ±3.6
Pressure sensor 27.5 ±2.5 20.3 ±1.8
Temperature sensor 27.5 ±2.5 20.3 ±1.8

Miscellaneous Nm lbf ft
Puller rod for oil strainer 15 (min) 11 (min)
Nut for cover by oil strainer 15 (min) 11 (min)
Drive flange shaft F 80 ±10 59 ±7.4
Torque converter base 56.5 ±3.5 41.6 ±2.6
Turbine shaft (A) 120 ±20 88.5 ±14.8
Nipple, oil filter 80 ±10 59 ±7.4
Nipple at outlet and inlet for radiator 210 ±10 154.9 ±7.4
PWM-valves, attaching bolts 3.5 ±0.5 2.6 ±0.4
Bottom cover 10 (min) 7.4 (min)
Plug, oil drain 80 ±10 59 ±7.4

Hydraulic transmission, specifications

Regarding: L60F, L70F, L90F

Hydraulic transmission HTE110 (L60F) HTE120 (L70F) HTE125 (L90F)

Type Full Powershift with torque converter
Make Volvo
No. of gears 4 forward, 4 reverse
Shifting system Electro-hydraulic, APS
Transmission disengagement Electric
Main pressure 1.75 ±0.15 MPa (17.5 ±1.5 bar)
Torque converter pressure 0.7 ±0.1 MPa (7 ±1 bar)
Lube oil pressure 0.26 ±0.04 MPa (2.6 ±0.4 bar)
Clutch pressure ≈1.6 MPa (≈16 bar)

Hydraulic transmission, volume

Regarding: L60F, L70F
Valid for serial numbers
Version serial number start serial number stop
L70F Arvika 24001 Arvika 29999
L60F Arvika 4001 Arvika 9999

12
Hydraulic transmission
Oil volume, total 27 l (7.15 US gal)
Oil volume, when changing incl. filter 20 l (5.28 US gal)

Hydraulic transmission, volume

Regarding: L90F

Hydraulic transmission
Oil volume, total 29 l (7.66 US gal)
Oil volume, when changing incl. filter 21 l (5.55 US gal)

Axles, specifications
Regarding: L60F, L70F, L90F

AWB 15 AWB 20 AWB25

(L60F) (Rear: L70F, L90F) (Front: L70F, L90F)
Oil volume 25 litres 34 litres (9.0 US gal) 27 litres
(6.6 gallon) (8.9 gallon) (7.1 gallon)
Oil level: max Lower edge of filler hole Lower edge of filler hole Lower edge of filler hole
min 5 mm (0.2 inch) below filler 5 mm (0.2 inch) below filler 5 mm (0.2 inch) below filler
hole hole hole
Oil, type Transmission oil, (97303, Transmission oil, (97303, Transmission oil, (97303,
STD 1273.03) STD 1273.03) STD 1273.03)
Grease; hub seal, pinion Heat-resistant grease Heat-resistant grease Heat-resistant grease
seal
Grease, other Universal grease (97718) Universal grease (97718) Universal grease (97718)
Rolling resistance, 20 ±5 Nm (14.8 ±3.7 lbf ft) 24 ±3 Nm (17.7 ±2.2 lbf ft) 24 ±3 Nm (17.7 ±2.2 lbf ft)
increase

Propeller shaft, tightening torque

Regarding: L60F, L70F, L90F

Propeller shafts, tightening torques

Propeller shaft support bearing 150 ±15 Nm (111 ±11 lbf ft)
Bolted flange 120 ±12 Nm (89 ±9 lbf ft)
Attaching bolts 115 Nm (85 lbf ft)

Front axle, capacity

Regarding: L60F

Note. Given capacity applies when changing unless otherwise

indicated.

Front axle
Oil capacity, incl hub reduction gears 24.0 dm3 (6.4 US gal)

13
 Front axle, capacity
Regarding: L70F, L90F

Note. Given capacity applies when changing unless otherwise

indicated.

Front axle
Amount of oil, including hub reductions 30.0 dm3 (litres) (6.6 US gal)

Rear axle, capacity

Regarding: L60F

Note. Given capacity applies when changing unless otherwise

indicated.

Rear axle
Oil capacity, incl hub reduction gears 24.0 dm3 (6.4 US gal)

Rear axle, capacity

Regarding: L70F, L90F

Note: Indicated replacement capacity where no other capacity is

specified.

Rear axle
Rear axle, including hub reduction 25.0 dm3 (litres) (5.5 US gal)

Parking brake, specifications

Regarding: L60F, L70F, L90F

Parking brake
Type Dry disc brake
Positioned Externally on hydraulic transmission's output
shaft
Brake disc, quantity 1 pc.
Brake disc, diameter 330 mm (13 in)
Brake disc, min. thickness 10 mm (0.39)
Brake disc, thickness, new brake disc 12.4–13.0 mm (0.49–0.51 in)
Clearance between brake disc and pads 0.9–1.1 mm (0.035–0.043 in)
Clearance on both sides of brake disc 0.5 mm (0.02 in)
Brake area 102 cm2 (15.8 in2)
Accumulator 1 pc. (in common with service brake)
Accumulator volume 1.0 dm3 (0.264 US gal)

14
 Wheel brake, specification
Regarding: L60F, L70F, L90F

Wheel brake
Brake discs, quantity per wheel 1 pc.
Brake disc, thickness new 9.5 mm (0.37 in)/disc
Brake disc, min. thickness 7.2 mm (0.28 in)/disc
Wear indicator's pin, length 89 mm (3.5 in)
Basic setting wear indicator's pin, protrusion 2.3 mm (0.09 in)
Wear indicator's pin, min. protrusion 0.1 mm (0.512 in)
Footbrake pedal's angle (adjustable) std. 35°
Clearance between brake pedal and piston 0.4 ± 0.2 mm (0.016 ± 0.008 in)

Brake system, specifications

Regarding: L60F, L70F, L90F

Brake charging pressure

Cut-in pressure 12.5 ± 0.5 MPa (125 ± 5 bar) (1813 ± 73 psi)
Cut-out pressure (electrical) 15 MPa (150 bar) (2176 psi)
Max. brake charging pressure 16.3–16.8 MPa (163–168 bar) (2364–2437 psi)

Front wheel brakes, tightening torques

Regarding: L60F, L70F, L90F

IMPORTANT! Regarding bolted joints which are not listed here,

see “Volvo standard tightening torques”

Front wheel brakes

Pump rotor-brake disc 12 Nm (8.9 lbf ft)
Hub reduction - axle housing 310 Nm (229 lbf ft)

Brake accumulator, specifications

Regarding: L60F, L70F, L90F

Brake accumulator
Qty 7
Precharge pressure, min. 3.5 MPa (35 bar) (508 psi)
Precharge pressure, new accumulator 5.0 MPa (50 bar) (726 psi)
Gas Nitrogen (N2)

Brake valve, specifications

Regarding: L90F

Brake valve
Brake pedal, angle 35° (adjustable)
System pressure, unloading (cut-out) pressure 13.7 ±0.3 MPa (137 ±3 bar) (1987 ±43.5 psi
System pressure, cut-in (charge) pressure 12.0 ±0.3 MPa (120 ±3 bar) (1740 ±43.5 psi)

15
Brake valve
Max. output pressure 10.0 ±0.6 MPa (100 ±6 bar) (1450 ±87 psi)
Low pressure indication 8.5-9.5 MPa (85-95 bar) (1231-1378 psi)

Steering cylinder, tightening torque

Regarding: L60F, L70F, L90F

IMPORTANT! Regarding bolted joints which are not listed here,

see “Volvo standard tightening torques”

Steering cylinder
Pin lock - steering cylinder 24 Nm (18 lbf ft)
Piston 250 ±50 Nm (184 ±37 lbf ft)
Piston rod guide 42 ±4 Nm (31 ±3 lbf ft)

Steering, specifications
Regarding: L60F, L70F

Steering valve
Type "Closed centre"

Shock valves
Number of valves 2 pcs
Shock valve, opening pressure 28.0 ±1.0 MPa (280 ±10 bar) (4061 ±145 psi)

Steering pump
In common with other hydraulics Pump 2 (P2) see Hydraulic pump (P2), specifi‐
cations page 20
Steering pressure 20.5–21.0 MPa (205–210 bar) (2973–3046 psi)

Steering cylinder
Type Double-acting
Qty 2 pcs
Cylinder bore (inside) 70 mm (2.76 in)
Piston rod diameter 45 mm (1.77 in)
Stroke 386 mm (15.2 in)

Steering, specification
Regarding: L90F

Steering valve
Type "Closed centre"

Shock valves
Number of valves 2 pcs
Shock valve, opening pressure 28.0 ±1.0 MPa (280 ±10 bar) (4061 ±145 psi)

16
Steering pump
In common with other hydraulics Pump 2 (P2) see Hydraulic pump (P2), specifi‐
cations page 20
Steering pressure 20.5–21.0 MPa (205–210 bar) (2973–3046 psi)

Steering cylinder
Type Double-acting
Qty 2 pcs
Cylinder bore (inside) 80 mm (3.15 in)
Piston rod diameter 50 mm (1.97 in)
Stroke 345 mm (19.1 in)

Wheel, tightening torque

Regarding: L60F, L70F, L90F

IMPORTANT! Regarding bolted joints which are not listed here,

see “Volvo standard tightening torques”

Wheel
Wheel nuts 600 ±50 Nm (442.5 ±37 lbf ft)

Cab, tightening torque

Regarding: L90F

Bolt Tightening torques

Attaching bolts, 4 pcs. 230 Nm (170 lbf ft)
Safety bolts, 4 pcs. 600 Nm (442 lbf ft)

Air conditioning, specifications

Regarding: L60F

All O-rings shall be lubricated with PAG-oil before installing.

Component Part of component Specification
Compressor Clearance between belt pulley 0.40 – 0.80 mm
and drive flange

Air conditioning temperature values during performance

test

Temperatures values at different ambient temperatures relative to the relative humidity of the air. Measured at
the right air nozzle on the rear wall.
Ambient temperature °C Ambient temperature °F
25 30 35 40 77 86 95 104
Relative humidity of the Air conditioning temperature values
air

17
 10% 7 7 7 7 44 44 44 44
20% 7 7 7 7 44 44 44 44
30% 7 7 7 7 44 44 44 44
40% 7 7 7 8 44 44 44 46
50% 7 7 8 11 44 44 46 52
60% 7 8 10 14 44 46 50 57
70% 7 10 13 17 44 50 55 63
80% 7 11 15 20 44 52 59 68
90% 7 12 18 23 44 54 64 73

Assessment of measurement results

The pressure in the system varies depending on rpm and outdoor
temperature.
Normal pressure values at air temperature 20 - 30 °C (68 – 86 °
F) and rpm 30 r/s (1800 rpm).
Low pressure: 0.3 – 2.5 bar (4 – 36 psi)
High pressure: 6.5 – 15.5 bar (95 – 225 psi)

Normal pressure values at air temperature >30 °C (86 F)

Low pressure: 0.7 – 2.7 bar (10 – 39 psi)
High pressure: 14.0 – 18.5 bar (203 – 268 psi)

Check that the pressure gauge kit's low-pressure gauge shows

0.3 – 2.7 bar (4 – 36 psi) and that the high-pressure gauge shows
6.5 – 15.5 bar (95 – 225 psi) at approx. 21 °C (70 °F) with the
compressor engaged.

Air conditioning, refrigerant, weight

Regarding: L60F, L70F, L90F

Refrigerant
R134a 1.9 +0.1 kg (4.2 +0.2 lb)

Air distribution, specifications

Regarding: L60F, L70F, L90F

Ventilation
Capacity 9 m³/min (318 foot³/min)
Air vents, quantity 10
Recirculation Adjustable to 90% recirculation
Cab fan Four speeds

Air conditioning, tightening torques

Regarding: L60F

Tightening torques
All O-rings shall be lubricated with PAG-oil before installing.
Compressor, centre nut 12 Nm (8.85 lbf ft)
Compressor, cover valve plate 32 Nm (23.6 lbf ft)
Compressor, service valves valve plate 15 Nm (11.1 lbf ft)
Receiver drier, connections 20 Nm (14.8 lbf ft)

18
 Hydraulic system, volume
Regarding: L60F, L70F, L90F

Hydraulic oil system

Hydraulic oil tank, when changing 90 l (25 US gal)
Hydraulic system, total 135 l (35 US gal)

Control valve, specifications

Regarding: L60F, L70F

Control valve
Type "Closed centre"
Flow, max. 155 litre/minute (41 US gal / minute)
Shock valve, opening pressure tilting in (+) 28 ±0.5 MPa (280 ±5 bar) (4061 ±73 psi)
Shock valve, opening pressure tilting out (–) 28 ±0.5 MPa (280 ±5 bar) (4061 ±73 psi)
Shock valve, opening pressure lifting section (+) 38.5 ±0.5 MPa (385 ±5 bar) (5584 ±73 psi)
Back-up valve, return pressure 0.3–1.0 MPa (3–10 bar) (44–145 psi)

Control valve, specifications

Regarding: L90F

Control valve
Type "Closed centre"
Flow, max. 155 litre/minute (41 US gal / minute)
Shock valve, opening pressure tilting in (+) 28 ±0.5 MPa (280 ±5 bar) (4061 ±73 psi)
Shock valve, opening pressure tilting out (–) 28 ±0.5 MPa (280 ±5 bar) (4061 ±73 psi)
Shock valve, opening pressure lifting section (+) 38 ±0.5 MPa (380 ±5 bar) (5511 ±73 psi)
Back-up valve, return pressure 0.3–1.0 MPa (3–10 bar) (44–145 psi)

19
 Hydraulic connections, tightening torques
Regarding: L90F

JIC–coupling
Tighten the coupling so that the metal surfaces in the connection
are in contact with each other. Then tighten the nut as follows:

Hose coupling Coupling size (B) Tightening, number

A dimension (A) of hex edges (C)
B 9/16" 2 1/2 (150°)
5/8" 7/8"-14 2 1/2 (150°)
11/16" 2 (120°)
7/8" 1 3/16"-12 2 (120°)

C 1" 1 5/16"-12 1 1/2—2 (90°—

120°)
L61988A

1 1/4" 1 5/8"-12 1 (60°)

Fig.1
1 1/2" 1 7/8"-12 3/4—1 (45°—60°)
2" 3/4—1 (45°—60°)
2 1/4" 1/2—1 (30°—60°)

ORFS–coupling
Always install a new O-ring before an ORFS-coupling is assem‐
bled.
30º Tighten the coupling so that the O-ring is compressed and the
metal surfaces in the coupling are in contact with each other. Then
tighten the nut another:
— 1/2 hex edge (30°) if the coupling is new.
— 1/4—1/2 hex edge (15°—30°) if the coupling is used (when
only changing O-ring).

NOTE! Avoid twisting of the hose by using counterhold on the

hose's hex edge.
NOTE! In case of leakage, it does not help to tighten further, the
O-ring must be changed.

V1028462

Fig.2

Hydraulic pump (P2), specifications

Regarding: L60F

Pump 2 (P2) Working hydraulics, steering, brakes and other hydraulics

Type Axial piston pump, variable displacement
Positioned On the transmission to the right of the PTO
Displacement 18 cm3 (1.1 in3)
Flow, max. at 1900 rpm (31.7 r/s) and 10 MPa (100 bar) (1450 145 litre/minute (38.3 US gal / minute)
psi) pressure
Stand-by pressure, low idling 3.6 ±0.3 MPa (36 ±3 bar) (522 ±44 psi)

20
Pump 2 (P2) Working hydraulics, steering, brakes and other hydraulics
Stand-by pressure, LS-line disconnected 2,7–3,3 MPa (27 ±33 bar) (392 ±479 psi)
Working pressure, max. 26.0 ±0.5 MPa (260 ±5 bar) (3771 ±73 psi)

Hydraulic pump (P2), specifications

Regarding: L70F

Pump 2 (P2) Working hydraulics, steering, brakes and other hydraulics

Type Axial piston pump, variable displacement
Positioned On the transmission to the right of the PTO
Displacement 90 cm3 (5.5 in3)
Flow, max. at 1900 rpm (31.7 r/s) and 10 MPa (100 bar) (1450 154 litre/minute (40.7 US gal / minute)
psi) pressure
Stand-by pressure, low idling 3.6 ±0.3 MPa (36 ±3 bar) (522 ±44 psi)
Stand-by pressure, LS-line disconnected 2,7–3,3 MPa (27 ±33 bar) (392 ±479 psi)
Working pressure, max. 26.0 ±0.5 MPa (260 ±5 bar) (3771 ±73 psi)

Hydraulic pump (P2), specifications

Regarding: L90F

Pump 2 (P2) Working hydraulics, steering, brakes and other hydraulics

Type Axial piston pump, variable displacement
Positioned On the transmission to the right of the PTO
Displacement 95 cm3 (5.8 in3)
Flow, max. at 1900 rpm (31.7 r/s) and 10 MPa (100 bar) (1450 162 litre/minute (42.8 US gal / minute)
psi) pressure
Stand-by pressure, low idling 3.6 ±0.3 MPa (36 ±3 bar) (522 ±44 psi)
Stand-by pressure, LS-line disconnected 2,7–3,3 MPa (27 ±33 bar) (392 ±479 psi)
Working pressure, max. 26.0 ±0.5 MPa (260 ±5 bar) (3771 ±73 psi)

Hydraulic pump (P3), specifications

Regarding: L60F, L70F, L90F

Pump 3 (P3) Cooling fan pump / Brake pump

Type Variable axial piston pump
Positioned Left side of the machine on the engine
Displacement 18 cm3 (1.1 in3)
Flow, max. at 1900 rpm (31.7 r/s) and 10 MPa (100 bar) (1450 33 litre/minute (8.7 US gal / minute)
psi) pressure
Stand-by pressure with disconnected LS-line, high idling 1.1–2.1 MPa (11–21 bar) (160–305 psi)
Working pressure, max. 21 ±0.4 MPa (210 ±4 bar) (3046 ±58 psi)
Max. fan speed 1850 rpm on warmed up machine
Fan speed at pressure test 1750 rpm

21
 Servo system, specifications
Regarding: L60F, L70F, L90F

Servo system
Type "Closed centre"
Servo pressure 3.0–4.5 MPa (30–45 bar) (435–653 psi)
Servo pressure, raised 16–17.5 MPa (160–175 bar) (2321–2538 psi)
Accumulator, minimum precharging pressure 3.5 MPa (35 bar) (508 psi)

Boom Suspension System, tightening torques

Regarding: L60F, L70F, L90F

Boom Suspension System, accumulator

Gas valve screw 25 N m (2.5 kgf m) (18 lbf ft)

Boom Suspension System, specifications

Regarding: L90F

Boom suspension system

Setting pressure, pressure reducing valve 15.0 MPa (150 bar) (2175 psi)
Accumulator 1 pc., precharge pressure, max. value (Left side of 3.0 MPa (30 bar) (435 psi)
machine)

3rd/4th hydraulic function, specifications

Regarding: L60F, L70F, L90F

3rd/4th hydraulic function

Maximum pressure 21,6–22,9 MPa (216–229 bar) (3133–3321 psi)
Opening pressure, Shock valve 3rd function 27–28 MPa (270–280 bar) (3916–4061 psi)
Opening pressure, shock valve 4th function 27–28 MPa (270–280 bar) (3916–4061 psi)

22
 08 TOOL

080 General
E1706
Regarding: L60F, L70F, L90F

Fig.3

23
 E-2000
Regarding: L60F, L70F, L90F

Fig.4

24
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Volvo Construction Equipment AB ....................................................................................
Customer Support Division
Dept. CEE ....................................................................................
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Sweden ....................................................................................
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Ref. no. VOE 21 A 1002958 English
Printed in Sweden 2007-01 CST
Volvo, Eskilstuna