Quality Assurance Plan

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The key takeaways are that the document is a quality assurance plan for manufacturing API welding neck flanges according to API 6A standards. It outlines the raw materials, manufacturing processes, inspections, and documentation that will be followed and verified.

The product being manufactured according to the quality assurance plan is API welding neck flanges.

The quality assurance plan references specifications from API 6A 21st Edition and PO Specification MS-001 Rev No. 11. Standards referenced include ASTM, ISO, and NACE MR0175/ISO15156.

SUB VENDOR/SUB CONTRACTOR/

MANUFACTURERS NAME & ADDRESS


QUALITY ASSURANCE PLAN End User Petroleum Development of Oman LLC

ITEM: API Welding Neck Flanges. End User Reference No.


Western India Forgings Pvt. Ltd. QAP No. WIFPL/QAP/2020-21/-39 Rev-00 Criticality rating 3
Gat No.163, Hissa No. 1, Customer /Contractor. United Engineering Services L.L.C.
Nagar Road, Sanaswadi, Tehsil Shirur, DATE 14.12.2020
Road No. 20, PO Box 2638, PC 112, Rusayl
Pune, Maharashtra 412208, INDIA SPECIFICATION API 6A 21st Edition. Industrial Estate, Sultanate of Oman.
Phone: 02137 679 831
UES W.O No. Customer/Contractor Reference.
Page 1 of 3
Components & CHARACTERISTIC Type/Method of Quantum Reference Format of Agency
Sr. No CATEGORY Acceptance Criteria Remarks
operation S check of Check Document Records P W R H
1. Raw Material For Forging
Material grade: AISI
PO Spec. MS-
Round Material 4130.Class DD-NL
Verification of Mill One Sample per 001 Rev No. 11 Clause #5 of PO Spec.
1.1 Bar/Billets/ Identification Major st Mill TC 1 - 2/3 Services: H2S
TC Heat. and API 6A 21 MS-001 Rev No. 11
Ingot (only chemical) PSL: PSL-2
Edition.
Temp: Class U
Forging Forging Size, Monitoring of 100% PO Spec. MS- PO Spec. MS-001 Rev Inspection
2. Major 1 - 2/3
Operation Temperature Temperature 001 Rev No. 11 No. 11 Report -
PO Spec. MS- Clause #4 of PO Spec.
Normalizing, Monitoring of HT Chart and
100% 001 Rev No. 11. MS-001 Rev No. 11 &
2.1 Heat Treatment Austenized or Major Temperature and Vendor’s 1 - 2/3
API 6A Cl. 6.2.2 API 6A Cl. 6.2.2 & record -
Annealed time
& 6.3.4. 6.3.4.
Integral Test One Sample per
Test Piece Hard punch on Inspection Clause #6 of PO Spec. Offer list for
3.0 coupon / Major Heat/Heat 1 - 2/3 -
Marking Test piece. Report MS-001 Rev No. 11. inspection
Sacrificial Piece treatment batch
Clause # 5 of PO
PO Spec. MS-
Chemical One Sample per Spec. MS-001 Rev Lab Test To be tested at NABL
3.1 Product Analysis Major Chemical Analysis 001 Rev No. 11 1 - 2/3 -
Properties Heat. No. 11 & API 6A Cl. Report / ISO 17025:2015
API 6A Cl. 6.2.2
6.2.2.
To be tested at NABL
UTS, 0.2% YS, % PO Spec. MS- Clause #7.1 of PO
Mechanical One Sample per / ISO 17025:2015
Elongation & % 001 Rev No. 11. Spec. MS-001 Rev Lab Test
3.2 Properties Tensile Test Major Heat / Heat 1 - 2/3
Reduction Area, API 6A Cl. 6.2.2 No. 11, API 6A Table Report -
Treatment Batch
Surface Hardness & Table 8 8 for 75K

SUB CONTRACTOR/ LEGENDS: CONTRACTOR: UES LLC OMAN. CUSTOMER: ABOS OMAN END USER: PDO LLC OMAN
MANUFACTURER 1: REVIEW & APPROVAL REVIEW & APPROVAL APPROVAL.
2: NOMINATED INSPECTION
AGENCY/APPROVED LAB
3: Customer / End User / Contractor
/ PDO
H: HOLD POINT, “P” PERFORM,
“W” WITNESS, “R” REVIEW,
“V” VERIFY AS APPROPRIATE
MA- MAJOR, CR- CRITICAL
SEAL & SIGNATURE WITH DATE
SUB VENDOR/SUB CONTRACTOR/
MANUFACTURERS NAME & ADDRESS
QUALITY ASSURANCE PLAN End User Petroleum Development of Oman LLC

ITEM: API Welding Neck Flanges. End User Reference No.


Western India Forgings Pvt. Ltd. QAP No. WIFPL/QAP/2020-21/-39 Rev-00 Criticality rating 3
Gat No.163, Hissa No. 1, Customer /Contractor. United Engineering Services L.L.C.
Nagar Road, Sanaswadi, Tehsil Shirur, DATE 14.12.2020
Road No. 20, PO Box 2638, PC 112, Rusayl
Pune, Maharashtra 412208, INDIA SPECIFICATION API 6A 21st Edition. Industrial Estate, Sultanate of Oman.
Phone: 02137 679 831
UES W.O No. Customer/Contractor Reference.
Page 2 of 3
Components & Type/Method of Quantum Reference Format of Inspection
Sr. No CHARACTERISTICS Classification Acceptance Criteria Remarks
operation check of Check Document Records P W R H
PO Spec. MS-
001 Rev No. 11 Clause #7.2 of PO
ISO 6506 or ISO
Mechanical API 6A Cl. Spec. MS-001 Rev Lab Test To be tested at NABL
3.3 Hardness Test Major 6508 or ASTM 100% 1 - 3 -
Properties 10.4.2.4 & Table No. 11. Value shall Report / ISO 17025:2015
E10 or ASTM E18
20. be 197-235 HBW

Clause #7.3 of PO
One Sample per PO Spec. MS-
Spec. MS-001 Rev
Mechanical Charpy Impact Heat / Heat 001 Rev No.11 To be tested at NABL
3.4 Major ASTM A370 No. 11, & API 6A Test Report 1 - 3
Properties Test @ -18 °C Treatment Batch. API 6A Cl. - / ISO 17025:2015
Table 9
6.3.2.3
with 20Joules.
MPI or PT on all
Per API 6A 100% to be
Accessible Wetted Surface API 6A
3.5 Surface NDE Major 100% Cl.10.4.2.10.3 NDE Report 1 2 3 - performed by TFL &
& Sealing Surface. Inspection Cl.10.4.2.10.2
10% by TPIA
As per drawing TFL
07-20/01
As per PO and
TFL 07-20/02
Dimension, Bevel approved 100% to be
Random check TFL 07-20/03 API 6A Inspection
4.0 Final Inspection and visual Major Dimension drawing. API 6A 1 2 3 - performed by TFL &
10% Cl. 14.1.2.2 & Table Report
inspection Cl. 14.1.2.2 & 10% by TPIA
E2 & E3
Table E2 & E3

SUB CONTRACTOR/ LEGENDS: CONTRACTOR: UES LLC OMAN. CUSTOMER: ABOS OMAN END USER: PDO LLC OMAN
MANUFACTURER 1: REVIEW & APPROVAL REVIEW & APPROVAL APPROVAL.
2: NOMINATED INSPECTION
AGENCY/APPROVED LAB
3: Customer / End User / Contractor
/ PDO
H: HOLD POINT, “P” PERFORM,
“W” WITNESS, “R” REVIEW,
“V” VERIFY AS APPROPRIATE
MA- MAJOR, CR- CRITICAL
SEAL & SIGNATURE WITH DATE
SUB VENDOR/SUB CONTRACTOR/
MANUFACTURERS NAME & ADDRESS
QUALITY ASSURANCE PLAN End User Petroleum Development of Oman LLC

ITEM: API Welding Neck Flanges. End User Reference No.


Western India Forgings Pvt. Ltd. QAP No. WIFPL/QAP/2020-21/-39 Rev-00 Criticality rating 3
Gat No.163, Hissa No. 1, Customer /Contractor. United Engineering Services L.L.C.
Nagar Road, Sanaswadi, Tehsil Shirur, DATE 14.12.2020
Road No. 20, PO Box 2638, PC 112, Rusayl
Pune, Maharashtra 412208, INDIA SPECIFICATION API 6A 21st Edition. Industrial Estate, Sultanate of Oman.
Phone: 02137 679 831
UES W.O No. Customer/Contractor Reference.
Page 3 of 3
Components & Type/Method of Quantum Reference Format of
Sr. No CHARACTERISTICS Classification Acceptance Criteria P W R H Remarks
operation check of Check Document Records
Low Stress / Hard Low Stress / hard
Punch by PO Spec. MS- punch on OD per API
100% to be
Marking and Manufacturer & 10% 001 Rev No. 11. 6A Cl. 14.1.5 & Table Inspection
4.1 Identification Major 1 2 3 performed by TFL &
stamping hard punch by API 6A Cl. 14.1.5 38 and Hard Report -
10% by TPIA
inspection & Table 38 punching by
agency. inspection agency.
To be packed for As per As per
Inspection 2&
4.2 Packing sea worthy in Major Visual 100% Manufacturer’s Manufacturer’s 1 - -
Report 3
Wooden Box Packing List Packing List
Test Certificate
with conformance Clause #9 of MS-
As per PO and PO, MTC, Test
001 Rev No. 11 ,
Document to NACE this ITP.
4.3 Major Review 100% PO and this ITP. Records 1 2 3 Report, NDT Reports
Review and MTC MR0175/ISO15156 API 6A Cl.
API 6A Cl. 15.2.2.2. (EN 10204.3.2)
and back up 15.2.2.2.
documents
PO, MTC, Test
Documentation & Test Certificate As per PO and As per PO and this 2/
5.0 Major Review 100% Records - 2/3 1 Report, NDT Reports
SRN and Release Note this ITP ITP 3
(EN 10204.3.1)

SUB CONTRACTOR/ LEGENDS: CONTRACTOR: UES LLC OMAN. CUSTOMER: ABOS OMAN END USER: PDO LLC OMAN
MANUFACTURER 1: REVIEW & APPROVAL REVIEW & APPROVAL APPROVAL.
2: NOMINATED INSPECTION
AGENCY/APPROVED LAB
3: Customer / End User / Contractor
/ PDO
H: HOLD POINT, “P” PERFORM,
“W” WITNESS, “R” REVIEW,
“V” VERIFY AS APPROPRIATE
MA- MAJOR, CR- CRITICAL
SEAL & SIGNATURE WITH DATE

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