Color Fastness M228B&C Rotawash Manual (Rev1.1)
Color Fastness M228B&C Rotawash Manual (Rev1.1)
Color Fastness M228B&C Rotawash Manual (Rev1.1)
Rev: 1.1
TABLE OF CONTENTS
WARNING......................................................................................................................... II
SECTION 1 INTRODUCTION........................................................................................... 1
SECTION 6 MAINTENANCE.......................................................................................... 15
-i-
M228B/C Rotawash Color Fastness
Tester
SAFETY INSTRUCTIONS
Due to the potential hazards associated with any electrical instrument it is important that the
user is familiar with the instructions covering the capabilities, and the operation of the
instrument. The user should ensure that all reasonable safety precautions are followed and if
in any doubt should seek professional advice before proceeding.
The instrument is designed for use by suitably trained, competent personnel in a controlled
working environment and is intended for use as a Rotawash only.
SDL Atlas cannot be held responsible for any unauthorised modifications to this unit.
WARNING
This unit contains hazardous live voltages. Under no circumstance should the user try to
prevent or restrict the movement of parts or gain access to the internal circuitry, either
personally or with the aid of foreign bodies.
All ventilation slots must be kept clear.
-ii-
M228B/C Rotawash Color Fastness
Tester
OPERATING ENVIRONMENT
This unit is intended to be used in a residential, commercial and light industrial environment
as laid down in BSEN 50081-1 and BSEN 50082-1.
The following list gives examples of locations in which the instrument might be located;
workshops, laboratories and service centres.
CLIMATIC ENVIRONMENT
The unit is intended to operate within the following conditions
i) Temperature 5-40 deg Celsius
ii) Humidity 30-95% RH
iii) Altitude <2000m above sea level.
And it is intended to be stored in a temp range of -25 to +25 deg Celsius.
ELECTRICAL INFORMATION
This unit complies with BSEN 61010-1 2001 safety Requirements for Electrical Equipment for
-iii-
M228B/C Rotawash Color Fastness
Tester
SERIAL NO.
ELECTRICAL SUPPLY
FUSE REQUIREMENTS:
For continued protection against fire, replace only with same type and ratings of fuse.
-iv-
M228B/C Rotawash Color Fastness
Tester
WARNING LABELS
-v-
M228B/C Rotawash Color Fastness
Tester
Section 1 Introduction
The M228 Rotawash color fastness tester is suitable for color fastness testing to many
standards and methods, including ISO, AATCC, IWSTM, Marks and Spencer and Next.
The unit uses water as the heating medium and can be used in different configurations of
canister numbers and capacities (see table below).
The unit runs at 40 rpm ± 2 rpm as required by all relevant current standards
NOTE: The unit has been designed to run at a maximum temperature of 96°C. Under no
circumstances should any other heating medium apart from water be used in the
Rotawash.
1
M228B/C Rotawash Color Fastness
Tester
The unit should be carefully unpacked and inspected. In the unlikely event of anything
being damaged or missing, please contact the Customer Service Manager at the address
below:
The unit is free standing and should be located close to the services required:
The unit is intended to be permanently plumbed in to a cold water supply and to a drain.
The tank is automatically filled and drained by electronically controlled valves. A manual
drain is also built into the unit should the need arise. This is located on the rear of the
machine.
SDL Atlas recommends that the unit be connected to the electricity supply by a qualified
electrician. Connect the live (grey) and neutral (blue) wire of attached power supply cord
to a circuit breaker, connect the earth wire (yellow/green) to the earth terminal bus and
provided a properly fixing. The circuit breaker rating of 63 A is recommended, and the
circuit breaker shall be mounted near the equipment for ease of operation.
It is recommended that the unit be placed in an area of low traffic since the lid of the unit
can become hot during use and steam will be produced which will escape through the
vents in the lid.
Please leave a distance of at least 3 inches (8cm) free on the back side of the machine to
allow the cooling fan to function properly and to allow access to the isolator switch
2
M228B/C Rotawash Color Fastness
Tester
3
M228B/C Rotawash Color Fastness
Tester
4
M228B/C Rotawash Color Fastness
Tester
3.2 The controller controls every function of the unit:
• STime: This is the set time, the required time for the test. This can be set to a
maximum of 9 hours & 59 minutes.
• RTime: This is the run time, the time the test has actually been running for. At
the end of the set time, an audible alarm will sound, and the display will flash.
• SP: This is the set point, the required temperature for the test.
• TEMP: This is the actual temperature of the water.
5
M228B/C Rotawash Color Fastness
Tester
The menu of the control system works according to the following flow
chart:
MAIN MENU
PRESS PRESS
ENTER ESC
START TEST SET TEST DURATION
CLEAR RUN TIME SET TEST TEMPERATURE
VIEW LAST STD TESTS SET RAMP RATE
OPEN FILL VALVE
OPEN DRAIN VALVE AATCC 61
From main screen (Figure 4) Press “Enter” key to access the main menu.
Use or to scroll between the various options and press “Enter” key to
select the required option. Pressing “ESC” key will take you back to the main screen.
6
M228B/C Rotawash Color Fastness
Tester
Select “Start test” and press “Enter” to start test. If the heater is off or the water
level is low you will be asked if you want to continue. Press “Enter” to continue
or “ESC” to return to main screen or menu screen to change this state.
Select “Clear run time” and press “Enter” key to clear the run time or “ESC” to
return to menu.
Select “View last std tests” and press “Enter” key to view the last 3 standard
tests that were selected.
Select “Open fill valve” and press “Enter” key to fill water into bath. You can stop
the water filling by pressing “Enter” key again.
NOTE: After selecting “open fill valve”, “close fill valve” will be displayed. The
water level is preset; it will stop filling automatically when the water level reaches
the level sensor.
Select “Open Drain Valve” and press “Enter” key to drain water from bath.
Press “Enter” key again to stop the draining process.
NOTE: After selecting “Open Drain Valve”, “Close Drain Valve” will be
displayed.
Select “Select custom settings” and press “Enter” to get into the sub-menu.
Select the “Set test duration” and press “Enter” key to set the
required time. Use to set the hour setting. This can set from 0 to
9 hours. Use to set the minute setting. This can be set from 0 to
59 minutes. When the set time is correct, press “Enter” key to confirm
setting or “ESC” key to discard setting and return to previous menu.
7
M228B/C Rotawash Color Fastness
Tester
Select “Set test temperature” and press “Enter” key to set the required
3.3.7.1 AATCC 61
There are 5 standards for your selection. They are “AATCC 61-1A”,
“AATCC 61-2A”, “AATCC 61-3A”, “AATCC 61-4A”, “AATCC 61-5A”.
Press “Enter” key to confirm and to view the test details such as
temperature set point, set time, ball quantity, and the canister size.
3.3.7.2 ISO-105
There are 20 standards for your selection. They are “ISO 105-C01”, “ISO
105-C02”, “ISO 105-C03”, “ISO 105-C04”, “ISO 105-C05”, “ISO 105-
C06-A1S”, “ISO 105-C06-A1M”, “ISO 105-C06-A2S”, “ISO 105-C06-
B1S”, “ISO 105-C06-B1M”, “ISO 105-C06-B2S”, “ISO 105-C06-C1S”,
“ISO 105-C06-C1M”, “ISO 105-C06-C2S”, “ISO 105-C06-D1S”, “ISO
105-C06-D1M”, “ISO 105-C06-D2S”, “ISO 105-C06-D3S”, “ISO 105-C06-
D3M”, “ISO 105-C06-E1S”. Press “Enter” key to confirm and to view the
test details such as temperature set point, set time, ball quantity, and the
canister size.
3.3.7.3 OPTION
In this menu, there are 5 options for your selection. They are “OPTION-
C4A”, “OPTION -C5”, “OPTION-C37”, “OPTION-P3B”, “OPTION-C10A”.
Press “Enter” key to confirm and to view the test details such as
temperature set point, set time, ball quantity, and the canister size.
8
M228B/C Rotawash Color Fastness
Tester
3.4.1 Move cursor up. When you set timer, function is to increase
the hours from 0 to 9. When you set temperature, function is to increase
temperature from 0°C to 96°C.
3.4.2 Move cursor down. When you set timer, function is to increase
the minutes from 0 to 59. When you set temperature, function is to decrease
temperature from 96°C to 0°C.
ESC
3.4.3 Exits menu and returns to previous menu.
NOTE: Can be used to clear the run time without accessing the menu if button
pressed and held for 2 seconds.
NOTE: When the main screen displays “Lid is open”. You can press key for
“INCH FUNCTION”.
This function is used to move the shaft round so that canisters can be loaded and
unloaded at the start and finish of a test.
NOTE: the canisters will only inch a small way round each time the “ ” key is
pressed. This is to avoid splashing and from items such as loose clothing getting caught
9
M228B/C Rotawash Color Fastness
Tester
in the rotating parts.
NOTE: If all spaces on the carrier are not used, they should be loaded onto the shaft so
that it is balanced. This may mean putting an empty canister in to achieve this.
This will help to reduce excess load on the motor.
NOTE: The unit is fitted with a safety switch to stop the test from being started with the lid
open. If this happens a screen will indicate this and the lid should be closed. As soon as
the lid is closed, press “Enter” key twice to start the test.
NOTE: The unit has a safety feature in the software whereby during a test if the water
level falls below the level sensor for more than 60 seconds the machine will stop and an
audible alarm will sound. A screen will instruct you to check the water supply is on and to
check the manual drain is closed. If the water supply and drain were in the wrong state,
please rectify, refill water level and then re start the test. If however, the water supply and
drain are in the correct state, switch off machine and contact your authorized SDL Atlas
agent for service.
There is an access port located on the rear of the control box for updating
the program. This is for SDL Atlas service engineers only. If you want to
update your program, please contact SDL Atlas service department.
10
M228B/C Rotawash Color Fastness
Tester
• When testing at elevated temperatures, the lid of the bath will become hot.
Do not place items on top of the lid or touch the lid during use. A sticker
which turns red at elevated temperatures is in place on the lid.
• When testing at elevated temperatures, take care as steam will escape from
the lid as it is opened.
• If the unit is to be left unused for any length of time, it is recommended that
the water be drained out of the unit.
• The emergency stop is positioned on the front of the control; this will cut
off power to the machine.
For the purposes of this manual, reference is made to ISO test procedures. For specific
test procedures relating to other methods, consult the relevant method.
If you require specific information from standards, these standards can be purchased
from SDL ATLAS, please consult the sales team for availability and prices.
Either
Or
Either
11
M228B/C Rotawash Color Fastness
Tester
them along all four sides
Or
4.1.2 PROCEDURE
Note: for some fastness tests, it may be necessary to add stainless steel balls or
stainless steel discs to the solution. These are added at this stage.
• Close the lid by pulling down on the clips at either side of the canister
• Put the type1 canister in the carrier by locating the pins on the
canister into the slots on the carrier and twisting until secure. Put
type2 canister into the carrier like the follow figure.
Second Step: Press and Rotate Third Step: Release Type1 Container
Type1 container
12
M228B/C Rotawash Color Fastness
Tester
• Assess the change in color of the specimen and the staining of the
adjacent fabrics with the grey scales.
Report the numerical ratings for the change in color of the test specimen and for
the staining of each kind of adjacent fabric used.
13
M228B/C Rotawash Color Fastness
Tester
Section 5 Accessories
All of the items below are a selection of consumables available for use with the M228
Rotawash; please contact your local agent or SDL Atlas for further information:
Other detergents, multifiber, adjacent fabrics and grey scales are also available.
14
M228B/C Rotawash Color Fastness
Tester
Section 6 Maintenance
• Disconnect the power supply before any maintenance.
• The water in the bath should be drained at regular intervals and especially if the
water becomes contaminated or the equipment will not to be used for a period of
time.
15
M228B/C Rotawash Color Fastness
Tester
Revision History
Rev. No. Changes
1.0 New Instruction Manual,first release.
1.1 F4 (From 1A to 2A)
16