Operation Manual 2-Samgong
Operation Manual 2-Samgong
Operation Manual 2-Samgong
SAMGONG-MITSUBISHI
SELFJECTOR
GENIUS-SERIES
NOTE
The Part 4 manuals (Operation Manuals 3) deal with the following types of the automatic control
systems. When you purchase the SELFJECTOR controlled by one of these control systems, the
associated operation manual of Part 4 will be supplied.
Automatic control systems: GBC-1 and GSH-1
Contents (1 / 3)
4 Multi-Monitor.......................................................................................................... 4-1
4.1 Multi-Monitor ............................................................................................................................. 4-1
4.1.1 Kinds of switches and Setting parameters ................................................................................ 4-1
4.1.2 Accessing Memory Preset Items and Changing Memory Settings............................................ 4-3
4.1.3 Wiring ........................................................................................................................................ 4-5
4.2 Leakage Monitor Function (LM) ................................................................................................ 4-7
4.2.1 Setting Up the Leakage Monitor Function ................................................................................. 4-7
4.2.2 Principal Preset Items ............................................................................................................... 4-8
4.2.3 Light Liquid Outlet Pressure Adjustment ................................................................................... 4-9
4.2.4 Checking Timer Setting after Start of Feeding ........................................................................ 4-10
4.2.5 Pressure Adjustment after Feeding ......................................................................................... 4-10
4.3 Discharge Detector Function (DD) .......................................................................................... 4-11
4.3.1 Setting Up the Discharge Detector Function ........................................................................... 4-11
4.3.2 Adjusting the Proximity Switch Position .................................................................................. 4-12
4.3.3 Checking Proximity Switch Position ........................................................................................ 4-13
4.4 Water Detector Function (WD) ................................................................................................ 4-14
4.4.1 Setting Up the Water Detector Function.................................................................................. 4-14
4.4.2 Principal Preset Items ............................................................................................................. 4-15
4.4.3 Adjusting Circulation Line Back Pressure Valve...................................................................... 4-15
4.4.4 Setting Up the Electrostatic Capacity Type Water Detector .................................................... 4-16
Contents (3 / 3)
Precautions in safety given in the instruction manual are intended for safely and correctly using the
product and avoiding danger or damage to user. Carefully read the precautions and do not operate,
maintain or handle SELFJECTOR before you are fully versed in them.
! WARNING: indicates a potentially hazardous situation which ,if not heeded, could result
in death or serious injury.
! CAUTION: indicates a hazardous situation which ,if not heeded ,may result in minor or
moderate injury or damage to the purifier or facilities.
NOTE: indicate precautionary instructions that given contain what must be done
without fail and what should be kept in mind as a guide in operating
SELFJECTOR and doing related work.
안전의 주의사항
경고
Pic. 1
Pic. 2
Pic. 3
! WARNING
The bowl of SELFJECTOR produces a large centrifugal force when it rotates. Wrong handling is very
dangerous. Pay utmost attention according to the manual for operation, disassembly, reassembly,
maintenance, checkup, etc. Use of non-genuine parts might damage SELFJECTOR or impair human
safety. Be sure to employ genuine parts.
Perfectly assemble.
Many points of SELFJECTOR are connected by screws. When assembling, make sure tightening is
complete. Running with poor tightening is very dangerous. Doubly make sure of secure tightening
particularly of:
Be sure that tally marks of the bowl and other so marked parts are aligned.
If the tally mark is excessively mis-aligned when the Bowl nut is tightened, contact our company or
service agency.
Others
1. Before disassembling, turn off the starter.
2. Before treating a treating liquid other than specified initially, contact our company or service
agency.
3. The bowl is factory balanced. Never interchange bowl parts Disc (1) even within the same model.
Density (ρ): Mass per unit volume. Clarifier operation (clarifying operation):
Operation of separating into 2 phases or liquid
Specific gravity (γ): Ratio of mass to mass of and solid or, here, into oil and solids.
water of the same volume. Varies with (See "Clarifier operation".)
temperature.
Parallel operation:
Oil feed rate: Volume per unit time of untreated Operation with oil fed proportionally to several
liquid upstream the purifier expressed in terms of purifiers arranged in parallel.
L/h or m3/h. (See "Parallel operation".)
Digital displays Function (Flow rate, temperature, pressure, rotation number*1 and other LED)
: MM-1, MM-2, MM-3
Leakage Monitor Function (LM) : MM-1, MM-2 and MM3
Discharge Detector Function (DD) : MM-2, MM-3
Water Detector Function (WD) : MM-3
NOTE1: MM-1 has no rotation number display function.
NOTE
Since the flow rate displayed on Multi-Monitor(MM) is the value which converted pressure into
flow rate , please use it as a guideline.
When you always use a gear pump under 30% or less of its rated capacity, we recommend using
the small orifice (option) under 1 rank.
Multi-Monitor(MM) Multi-Monitor(MM)
Cable gland
Cable gland
Proximity switch
Fig. 2-2 Sketch Drawing of MM-1 Fig. 2-3 Sketch Drawing of MM-2, MM-3
Revolution sensor
(proximity switch)
(GSH-1 and Option)
Fig. 2-4
! WARNING
Do not open this plug absolutely during a sludge discharge process.
These are inserted in the sludge chute of the purifier main body. (Refer to Fig. 2-4)
When it becomes necessary to check the internal state of the frame, unplugged.
NOTE
The light liquid outlet pressure is critical in ensuring that the Leakage Monitor Function (LM) of
the Multi-Monitor acts correctly.
Improper pressure adjustment could result in a LM alarm output. For pressure adjustment
during running, refer to "Leakage Monitor Function (LM)" in the Operation Manual 2.
SV4 5
S
3 P SV3 SV2 SV1 SV9
R4 S S S S
9
CV1 4
WD
1
C
OIL HEATER
7 10
LM
6 12
E MM
13
B 2
M
A DD 8
11
P
C
SAMGONG SUPPLY
Fig. 2-5 Typical Purifying System Configuration with Automatic GSH-1 (HIDENS)
Specification of SELFJECTOR
Table 3-1 shows the actual capacity for each model of the SELFJECTOR G-series.
NOTE
Actual capacity refers to the maximum treating capacity of each model (maximum feed rate).
Table 3-1
NOTE
Actual capacities may be changed for improvement without notice.
Table 3-2
Fig. 3-1 shows the relationship between various oil temperatures and their viscosity.
Fig. 3-1
NOTE
At the delivery of a SELFJECTOR, the gravity disc and bowl come in each package.
Select an appropriate gravity disc and assemble it in the bowl according to Section 3.3.2
"Gravity Disc Selection Procedure".
! CAUTION
Before treating a different type and nature of oil, select a suitable gravity disc having an
inside diameter that fits the gravity of the treated oil.
Running the purifier with a gravity disc of incorrect diameter may cause oil outflow to the
heavy liquid side and water circulation over the light liquid side.
Table 3-3 shows the supplied standard gravity discs for the purifier operation and Table 3-4 shows the
gravity discs for the G-HIDENS operation.
NOTE
Actually supplied gravity discs differ for types of the treated oil. For detail refer to the attached
document and drawing.
Table 3-3
Table 3-4
Table 3-5
Model Fuel oil Fuel oil Lubricating oil
(A heavy oil) (C heavy oil)
SJ10G/GH Fig. 3-3 Fig. 3-12 Fig. 3-21
SJ20G/GH Fig. 3-4 Fig. 3-13 Fig. 3-22
SJ30G/GH Fig. 3-5 Fig. 3-14 Fig. 3-23
SJ50G/GH Fig. 3-6 Fig. 3-15 Fig. 3-24
SJ60G/GH Fig. 3-7 Fig. 3-16 Fig. 3-25
SJ70G/GH Fig. 3-8 Fig. 3-17 Fig. 3-26
SJ100G/GH Fig. 3-9 Fig. 3-18 Fig. 3-27
SJ120G/GH Fig. 3-10 Fig. 3-19 Fig. 3-28
SJ150G/GH Fig. 3-11 Fig. 3-20 Fig. 3-29
NOTE
In the case of G-HIDENS operation, there is no need to change gravity discs according to
operating parameters such as gravity of treated oil.
For HIDENS purifier operation, select suitable gravity discs in accordance with the gravity disc selection
procedure for purifier operation described above.
[Example 1]
The specific gravity of treated oil at 15℃ is known.
Treating condition
Specific gravity of treated oil 0.925 at15℃
Treating temperature 70℃
Feed rate 3000 L/h
Selection method
1. From an intersection between falling curve ①
of specific gravity of 0.925 and the vertical line
of 70℃, draw horizontal line ② to reach the
vertical line of 100℃.
2. Connect between the right end of line ② and
the point of 3000 L/h on the treating capacity
scale using straight line ③.
3. Read within which section of gravity disc Inside
diameter scale the intersection made by line
③ falls.
4. For this [Example 1] select a gravity disc
having an Inside diameter of φ79.
[Example 2]
The specific gravity of treated oil at a certain
temperature is known.
Treating condition
Specific gravity of treated oil 0.944 at50℃
Treating temperature 98℃
Feed rate 1250 L/h
Selection method
1. From an intersection between rising curve ④
of specific gravity of 0.944 and the vertical line
of 50℃ (being converted to a specific gravity
at 15℃), draw curve ⑤ along the falling curve
to reach the vertical line of 98℃, then draw a
horizontal line to reach the vertical line of
100℃.
2. Connect between the right end of the
horizontal line and the point of 1250 L/h on the
treating capacity scale using straight line ⑥.
3. Read within which section of gravity disc Inside
diameter scale the intersection made by line
⑥ falls. For this [Example 2] select a gravity
disc having an Inside diameter of φ71.5.
Fig. 3-3
Fig. 3-4
Fig. 3-5
Fig. 3-6
Fig. 3-7
Fig. 3-8
Fig. 3-9
Fig. 3-10
Fig. 3-11
Fig. 3-12
Fig. 3-13
Fig. 3-14
Fig. 3-15
Fig. 3-16
Fig. 3-17
Fig. 3-18
Fig. 3-19
Fig. 3-20
Fig. 3-21
Fig. 3-22
Fig. 3-23
Fig. 3-24
Fig. 3-25
Fig. 3-26
Fig. 3-27
Fig. 3-28
Fig. 3-29
OI
as the acceleration gear.
L
The available lubrication method includes the oil
bath and splash lubrication by a spiral gear.
As the maintenance performance of the lubrication
oil seriously affects the life of each power
transmission unit, sufficient care should be Oil gauge
exercised on its handling.
For this lubrication, remove the gear cover or
lubrication plug attached on the gear cover.
Fig. 3-30
! CAUTION
Before supplying the lubrication oil, be sure to stop the SELFJECTOR. The oil becomes very hot
during operation. To avoid the risk of the oil being scattered around to burn operator's hand or
hurt his eyes, do not remove the plug or gear cover when the SELFJECTOR is in operation.
! CAUTION
Table 3-6
Model SJ10G/GH SJ50G/GH SJ100G/GH
SJ20G/GH SJ60G/GH SJ120G/GH
SJ30G/GH SJ70G/GH SJ150G/GH
NOTE
Synthetic lubricating oil should be within an equivalent range of ISO VG220 (198 to 242 mm2/S).
! CAUTION
Before using synthetic lubricating oil, make sure of its suitability by the procedure described in
the "Maintenance Manual".
Table 3-7
Viscosity
Manufacturer Brand name
mm2/sec at40℃
NOTE
Please consult our company when using lubricating oil other than herein recommended or
synthetic lubricating oil.
For the replacement period of the lubricating oil and precautions for use of synthetic lubricating
oil, refer to Section 3.2 of the "Maintenance manual".
! CAUTION
Too long sludge discharge intervals may cause defective separation and mechanical damage on
the unit.
The optimum sludge discharge interval varies with the operation method and nature of the treated oil,
etc., which makes it hard to be uniformly determined.
Too long intervals may accelerate the contamination inside the bowl and result in sludge deposition,
whilst too short intervals may reduce the operation efficiency.
NOTE
To determine an optimal discharge interval, it is a recommended practice to perform a test run
under practical conditions for a certain length of time and find an interval commensurate to
sludge concentration in the treated oil while watching the internal state of the bowl partial
accumulation of sludge, contamination of disc(1), etc.
Table 3-8
Table 3-9
Table 3-10
Fuel oil Lubricating oil
A Heavy Oil C Heavy Oil Cross-head engine Trunk piston engine
2
(380mm /s at50℃)
NOTE
No the bowl washing process is included, except in lubricating oil treatment.
Table 3-11 shows the amount of separated water in the partial discharge.
Table 3-11
Should the purifier be forced to stop for the reasons below, operate it for approximately 12
hours with sludge discharged at 10 to 20 minutes intervals before setting for discharge at
standard intervals after taking into consideration of the system oil at the time of normal
operation.
! CAUTION
When hard water is used, scale will be produced on the inside surface of the water
supplying device, drain nozzle, or solenoid valve, which may cause various troubles.
The harder the water, the more scales on the water supplying device and pilot valve. To
prevent it, the cleaning intervals should be as short as practically possible.
Since the operating water is used for the opening/closing valve of the purifier bowl, its quality should be
pure, transparent and soft water such that it can prevent the valve from scaling or corrosion.
! CAUTION
Where the primary pressure of operating water is lower than 0.2 MPa (2 kgf/cm2), then sludge
discharge efficiency will be decreased. Otherwise a pressure exceeding 0.75 MPa (7.5 kgf/cm2)
may cause the solenoid valve malfunctioning.
The reducing valve has been shop-adjusted for optimal water pressure according to manual and
automatic specifications shown in Section 3.6.2.
! CAUTION
When setting or adjusting the operating water pressure during running, use the manual handle
of SV2 while running operating water for bowl closing. When the purifier is not running, perform
this with the operating water inlet tube (Teflon) removed. Otherwise, the operating water could
find its way to the gear case to damage bearings.
NOTE
The pressure of the operating water reducing valve may increase after the SV2 solenoid valve
closes, but this is not an anomaly.
In the case of total discharge, the operating water is regulated by the solenoid valve SV1 and
introduced into the bowl opening water pressure chamber via feeding device.
In the case of partial discharge (GSH-1 specification models only), the operating water is regulated
by the solenoid valve SV9 and introduced into the bowl closing water pressure chamber via feeding
device. When the bowl closing water pressure chamber has been filled up, the bowl opening water
overflows into the bowl opening water pressure chamber, depressing the main cylinder to open the
bowl instantly.
Main cylinder
Pilot valve
Valve sheet
Bowl closing
water pressure chamber
Watercourse for opening bowl
Supply water
Fig. 3-34
! CAUTION
Where the primary pressure of operating water is lower than 0.2 MPa (2.0 kgf/cm2), the bowl
closing failure could occur.
! CAUTION
If the sealing water and replacement water are not adequate in quantity;
Oil loss during sludge discharge will increase,
Water circulates over the light liquid side, or
Oil flows out from the heavy liquid side.
Therefore, be sure to set correct quantities of these waters.
Sealing water is used to form a water phase within the bowl prior to performing a purifier-run and
prevent feed liquid from flowing out of the heavy liquid side when it is supplied. On the other hand,
replacement water is used to collect oils in the bowl before discharging sludge so that the oil loss can
be minimized.
The quantities of sealing water and replacement water required by different models shown below,
respectively.
Table 3-12
Table 3-13
NOTE
No regulating water needs to be fed into a fuel oil purifier.
Table 3-14
NOTE
No washing water needs to be fed into a fuel oil purifier.
NOTE
The primary pressure of the supply water line should be 0.35 to 0.5 MPa (3.5 to 5.0 kgf/cm2).
The supply water pressure beyond 0.75 MPa (7.5 kgf/cm2) could cause a reducing valve
failure.
To adjust the reducing valve for optimum secondary pressure, use the adjust screw that is exposed if
the seal on top of the valve is removed. Turning the adjust screw as required, set the reducing valve for
desired pressure while reading its pressure gauge. Turning the adjust screw clockwise increases the
secondary pressure and a counter-clockwise turn decreases it.
Proper pressure setting on the reducing valve provides the discharge rates of Table 3-11 “Separated
Water Discharge Rates (Partial Discharge)”. After pressure setting/adjustment, check through the
Multi-Monitor that sludge discharge is optimal in accordance with Section 3.7.2 “Monitoring Partial
Discharge”.
Fig. 3-35
! CAUTION
Described below is the general procedure for checking the amount of partial discharge. Prior to
starting operation, be sure to refer to Section 5. “Operation“ in this manual. Given instructions
are subject to the SELFJECTOR being ready to start. (The piping had completed for operation).
1. Set the power switches of the starter, automatic control panel and Multi-Monitor to ON in that order.
2. Remove the front cover of the Multi-Monitor and check that all internal switches are in the
designated positions.
1) Check that the 50Hz/60Hz selector switch is in the position of power frequency for the
SELFJECTOR. (See Fig. 3-36)
2) Set the DD alarm output switch to OFF. (See Fig. 3-36)
3) Set the Partial ON/OFF switch to OFF. (See Fig. 3-36)
NOTE
Each model of the SELFJECTOR has a different range of optical discharge.
Correct measurement cannot be performed without proper settings. (Refer to Section 4.1.2)
NOTE
A change in reducing valve setting must be followed by discharge tests to have line pressure
stabilized before proceeding to discharge measurement.
OFF ON
Fig. 3-36
50Hz / 60Hz selector switch Used to select power frequency for SELFJECTOR.
Setting to ON effects constant monitoring to determine
Partial ON / OFF switch whether or not discharge is proper. With the switch in OFF
position, there is no monitoring of discharge.
Used for one-time measurement of sludge discharge. With
Partial ON/OFF switch in OFF position, pressing this
Discharge measurement switch
switch once effects measurement of sludge discharge only
once, with "Measuring" LED (green) illuminated.
Partial OVER (red) Lit when discharge is more than preset.
discharge JUST(green) Lit when discharge is optimal as preset.
confirmation UNDER(red) Lit when discharge is less than preset.
LED MEASURING (green) Lit when discharge measurement switch is pressed.
Setting the switch to OFF cuts off No Discharge alarm
DD alarm output switch signal. There is no alarm output to the automatic control
panel and alarm panel.
Purifying process Sludge discharge process Purifying process Sludge discharge process
}
6 …
Intermittent water supply timer
Replacement
water Sealing water 4 4 …
(Remarks)
Figures in the oblong boxes above denote timer numbers.
For treatment of lubricating oil, bowl washing process is added downstream of the
sludge discharge process.
Fig. 3-37
Timer
Item U n i t SJ10G SJ20G SJ30G SJ50G SJ60G SJ70G SJ100G SJ120G SJ150G
No.
Interval T000 sec 15 15 15 15 15 15 20 20 20
Opening bowl T001 sec 3
Replacement water T003 sec 5 8 12 14 14 19 29 29 32
Sealing water T003 sec 9 10 12 18 18 20 32 32 27
Intermittent water supply C014 min 10
Operating water supply for
T016 sec 5
closing bowl
Discharge interval C015 min NOTE1
Bowl washing Fuel oil T004 0
sec
water Lubricating oil T004 12 13 19 26 26 31 48 48 47
Bowl washing Fuel oil C023 0
times
counter Lubricating oil C023 6
NOTE1: For discharge intervals, refer to Section 3.5 “Sludge Discharge Interval”.
NOTE
Timer settings for sealing water and replacement water in the above list are based on the
feed rate at 8 L/min. for SJ10G to 30G, at 12 L/min. for SJ50G to 70G, at 16 L/min. for SJ100G
and 120G and at 18 L/min. for SJ150G. For practical setting, always measure the flow rate
actually and select proper values accordingly.
Fuel oil purifiers have no bowl washing process.
For G-HIDENS specification, various timers in the automatic control panel GSH-1 are actuated at the
timings shown in Fig. 3-38 for sludge discharge process and bowl washing process. For action timings
for total discharge timers, see Fig. 3-37. For specific setting requirements for timers in the automatic
control panel GSH-1, refer to the Operation Manual 3.
Purifying process Separated water discharge process Purifying process Sludge discharge process Purifying process Sludge discharge process
(Partial discharge) (Total discharge) (Total discharge)
Monitoring time
C022
C015 C015
Command to discharge
of separated water
from the water detector
Operation intervals
of each solenoid valve
Water detection during separated water
discharge process
Treated liquid feeding period (sludge discharge interval)
T012
}
T011 T016 …
Intermittent water supply timer
C014 C014 …
Replacement water
(Partial)
Intermittent water supply
Water for closing bowl Operating water supply period for opening bowl
during separated water discharge process
(Remarks)
Figures in the oblong boxes above denote timer numbers.
If the Water Detector is activated after the lapse of monitoring time (C022), total
discharge of sludge and separated water is effected.
For the timing of total discharge, refer to Section 3.8.1.
In the case of lubricating oil treatment, washing process is effected as many times as
set on the washing counter (C023) after sludge discharge process (total discharge).
For lubricating oil treatment, regulating water feed is added before washing process
and after separated water discharge process (partial discharge).
Fig. 3-38
Timer
Item Unit SJ10G SJ20G SJ30G SJ50G SJ60G SJ70G SJ100G SJ120G SJ150G
N o .
Interval T000 sec 15 15 15 15 15 15 20 20 20
Opening bowl T001 sec 3
Replacement water T002 sec 10 11 14 21 21 26 38 38 37
Regulating Fuel oil 0
T003 sec
water Lubricating oil 1 1 2 3 3 3 5 5 5
Bowl washing Fuel oil 0
T004 sec
water Lubricating oil 12 13 19 26 26 31 48 48 47
Opening bowl(partial) T011 sec 0.6
Replacement
T012 sec 2 2 2 3 3 6 6 6 6
water(partial)
Regulating Fuel oil 0
T013 sec
Water(partial) Lubricating oil 1 1 2 3 3 3 5 5 5
Intermittent water supply C014 min 15
Operating water supply for
T016 sec 5
closing bowl
Discharge interval C015 min NOTE1
Detection count reset C026 min 30
Water detection setting
C027 times 6
counter
Monitoring time C022 min 20
Bowl washing Fuel oil 0
C023 times
counter Lubricating oil 6
NOTE1: For discharge intervals, refer to Section 3.5 “Sludge Discharge Interval”.
NOTE2: Please use C021 by fixing to 1.
NOTE
Timer settings for sealing water and replacement water in the above list are based on the
feed rate at 8 L/min. for SJ10GH to 30GH, at 12 L/min. for SJ50GH to 70GH, at 16 L/min. for
SJ100GH and 120GH and at 18 L/min. for SJ150GH. For practical setting, always measure
the flow rate actually and select proper values accordingly.
Fuel oil purifiers have no regulating water feeding process and bowl washing processes.
! CAUTION
When SJ10GH to 150GH types are used in the total discharge mode (purifier operation), select
an appropriate gravity disc that fits the specific gravity of feed liquid and install it in position.
Then, fully open the shut-off valve and set the Water Detector selector dial to No working
position. (Refer to Section 6.4.2.4 in the Operation Manual 1.) In this case, the setting
values of the timers T002, T003 and C014 refer to Table 3-15 in 3.8.1.1., and set the timers
T011, T012, T013, C022, C026 and C027 to 0. If operated without changing for the setting
values the Leakage Monitor function of the Multi-Monitor is actuated by overflow and
gives an alarm.
Table 4-1
NOTE
See Table 4-1 above for the functions incorporated in different types of the Multi-Monitor.
Fig. 4-1
Memory preset
Setting items Operation
item number
NOTE
Preset values cannot be changed without pressing the function setting switch 4 (SW4).
At the start of operation or during operation, when back pressure at the light liquid outlet becomes
necessary to adjust to optimize the Leakage Monitor function of the Multi-Monitor or for other reason,
press the Pressure Display Lock switch on the Multi-Monitor panel once. This freezes the "light liquid
pressure" appearing in the lower seven-segment LED display of the Multi-Monitor. (Flow rate remains
indicated in the upper LED display.) To release the lock to resume the incremental display of pressure,
press the Pressure Display Lock switch again.
NOTE
To lock the display of light liquid pressure only, press the Pressure Display Lock switch at
the left of the Multi-Monitor panel once, and the incremental display is switched to the locked
indication. To resume the incremental display, press this select switch once.
By long pushing the function setting switch 2 and 3 (SW2: Forward, SW3: Backward) at the same time,
the incremental display is switched to the "feed liquid temperature", the "light liquid pressure", the
"revolution number" and the "water pressure" indication by repetition.
The “revolution number” is indicated by MM2 (with DD function) and MM-3, the “water pressure” is
indicated by MM-3 only. LEDs (green) on the Multi-Monitor panel are illuminated to confirm the
indications.
By detaching from the function setting switch 2 (SW2: Forward), the display indicates only the "feed
liquid temperature" and the "light liquid pressure" indication by repetition incrementally.
! CAUTION
At test running, listed default values require adjustment according to the SELFJECTOR
specification and model.
Table 4-3
Selection range of
No Setting items MM1 MM2 MM3
setting
10G,20G,30G,
6 SELFJECTOR model 50G,60G,70G, 10G*1 10G*1 10G*1
100G,120G,150G
10G,20G,30G,
7 Gear pump model 10G*1 10G*1 10G*1
50G,70G,100G
Light liquid pressure
8 0.03∼0.30 0.15*1 0.15*1 0.15*1
(MPa)
LM trigger pressure (△P)
9 0.010∼0.050 0.02 0.02 0.02
(MPa)
Minimum light liquid pressure
10 0.03∼0.30 0.12*1 0.12*1 0.12*1
(MPa)
Delay timer
11 5∼120 40 40 40
(sec)
Hold timer
12 5∼120 15 15 15
(sec)
Fig. 4-2
5∼6 mm
Fig. 4-3
Terminal Terminal
Number Number
Connection Connect to Connection Connect to
MM2 MM2
MM1 MM1
MM3 MM3
NOTE: 1. The terminal board number 24 of the Multi-Monitor (MM2, MM3) is for optional function.
2. The terminal number 15 is used for “b-contact” and the terminal number 16 is used for “a-contact”
NOTE
The Leakage Monitor Function of the Multi-Monitor is a protective device that detects treated
oil leaking from the sludge outlet or heavy liquid outlet of the bowl by means of a pressure
sensor. Be sure that settings are correct to prevent a false alarm.
OFF ON OFF ON
Fig. 4-4
NOTE
Set minimum light liquid pressure using the following as a guide.
[Minimum light liquid pressure] = [Light liquid pressure] – [LM trigger pressure ΔP] – [A]
NOTE
For a period of approximately 20 to 30 seconds after the MM function switch on the automatic
control panel (or the alarm panel or starter) is set to ON from OFF, the LED displays of the
Multi-Monitor remain blank, which is a normal transient phenomenon.
In addition the manual SELFJECTOR version with no alarm panel has the MM function switch
installed on the starter.
1. The level of "light liquid pressure" preset in the Multi-Monitor is the "measured pressure
recorded in 6" plus LM trigger pressure ΔP (standard value: 0.02 MPa).
Be sure not to set it beyond 0.2 MPa (2.0 kgf/cm2). Setting beyond 0.2 MPa (2.0 kgf/cm2) may
cause the light liquid to overflow the light liquid chamber. (Refer to Section 4.2.2.)
Standard value for setting "light liquid pressure" is 0.15 MPa (1.5 kgf/cm2) for fuel oil, and is
0.10 MPa (1.0 kgf/cm2) for lubricating oil.
2. The level of "minimum light liquid pressure" preset in the Multi-Monitor should be less than
the "light liquid pressure" mentioned above minus LM trigger pressure ΔP.
This value must be higher than the "measured pressure recorded in 6." If it is equal to or lower
than the recorded level, the Leakage Monitor may fail to detect a leakage of treated oil properly.
Standard value for setting "minimum light liquid pressure" is as follows,
[Minimum light liquid pressure]
= [Light liquid pressure] – [LM trigger pressure ΔP] – [0.01 to 0.02] (MPa)
NOTE
Normally, once adjusted at trial run, light liquid outlet pressure requires no further
adjustment unless there are fluctuations in flow rate and temperature.
During daily check, ascertain proper illumination of the pressure control LED (yellow) and
correct indication in the light liquid pressure on the Multi-Monitor.
LM trigger pressure follows up pressure fluctuations due to pulsations during operation.
Even if the pressure control LED (yellow) flashes, therefore, there is no particular need for
pressure adjustment.
Delay timer
Ascertain that the time from the start of feeding after sludge discharge to the arrival of discharge side
pressure at preset level is shorter than the time preset on the delay timer.
NOTE1
Control fluctuations in the flow rate of feed liquid to the purifier to be within ± 0.01 MPa in
pressure equivalent.
NOTE2
Control feed liquid temperatures to be within ± 5% of preset level. Excessive fluctuations
change the feed liquid in viscosity to fluctuate light liquid outlet pressure as a result, possibly
affecting the output of the Leakage Monitor Function of the Multi-Monitor.
NOTE
The Discharge Detector Function (DD) of the Multi-Monitor is a protective device that relies on a
shaft speed drop to work. More specifically, if the horizontal shaft speed is not dropped during
sludge discharge, the detector detects it as a "No-Discharge" status by means of a proximity
switch. If the proximity switch is out of position or the switches are set wrong, a false alarm is
issued.
Power switch
OFF ON
OFF ON
Fig. 4-6
Remarks
Switch Function
! CAUTION
The Discharge Detector is precision equipment. Take special cares so that it is not bumped
during handling.
The proximity switch should be retained firmly with the screws.
(The fastening torque should be 60 kg・cm or less.)
Make sure that the purifier is completely stopped before checking and adjusting, if
necessary, the installed position of the proximity switch.
Do not use a proximity switch other than supplied with the SELFJECTOR.
The proximity switch is screwed directly in the gear pump housing (horizontal shaft cover where
separate pump is used) and secured with a lock nut. To adjust the installed position of the proximity
switch, loosen the lock nut and set the proximity switch at a distance of 1.0 ± 0.3 mm from the
horizontal shaft. After the adjustment is finished, retighten the lock nut to secure the proximity switch.
(See Fig. 4-7.) The nut tightening torque should be less than 60 kg・cm.
Lock nut
Multi-Monitor(MM)
Proximity switch
Horizontal shaft
Cable gland
Fig. 4-7
Table 4-5
Frequency Voltage
60Hz Approx. DC3.5V
50Hz Approx. DC2.9V
Fig. 4-8
NOTE
When the tester reading exceeds DC4V, a circuit failure is suspected. In such case, contact MKK
service shop or us nearest to you.
Fig. 4-9
Remarks
Switch Function
Circulation line
Fig. 4-10
To avoid the risk of feed liquid being scattered out from the chamber or the motor being
overloaded, be sure that the maximum circulation line back pressure is controlled by less than
0.15 MPa (1.5 kgf/cm2).
! CAUTION
Before operating the SELFJECTOR, make sure that the G-HIDENS gravity disc installed in the
bowl is suitable for its type. A wrong gravity disc may cause outflow of treated oil to the sludge
outlet or the motor being overloaded
.
! CAUTION
Do not operate the SELFJECTOR without installing necessary parts for clarifier operation in the
bowl first.
Lack of clarifier parts causes light liquid to flow out to the heavy liquid side.
! CAUTION
The purifier should be operated under optimum conditions to suit the nature of the treated oil.
For each purifier type or specification, there are design limits for flow rate, pressure,
temperature, etc. Operation beyond these limits could put the purifier in a dangerous state.
NOTE
Check if the operating water pipes for opening/closing bowl are not connected the wrong
way, i.e. one for the other.
Make sure that a 60 to 100 meshes strainer is attached in front of the gear pump.
Make sure that a butterfly valve is mounted on the sludge outlet pipe.
5.1.3 Flushing
Flush the inside of pipes connected to the purifier (oil delivery, water supply and compressed air lines)
to completely remove foreign matters from them.
! CAUTION
If the purifier is re-started after an insufficient flushing, the following malfunctions may occur:
Damage to the gear pump and frequent breaks of the safety joint.
Damage to the main cylinder seat surface and the main seal ring.
Damage to the valve seat surface.
NOTE
Before flushing, disconnect the primary side connection flange from the operating water
pressure reducing valve to prevent ingress of water into the bowl from the water supplying
device during flushing.
! CAUTION
1. Make sure that an appropriate gravity disc has been employed in the bowl. (Refer to Section 3.3.)
2. Refill an appropriate type of lubrication oil in the gear case. This oil quantity should be confirmed
with the oil gauge.
3. Make sure that the primary pressure of compressed air supply pressure is between 0.5 and 0.9
MPa (5 to 9 kgf/cm2).
4. Open the source valve on the operating water pipe to make sure the pressure.
5. Either operate the solenoid valve or manually operate the respective valve to make sure that the
operating water for opening/closing bowl is properly flowing out. (Check before the bowl is installed,
with the operating water inlet pipe disconnected.)
6. Disconnect the sealing water pipe (steel pipe) and measure the quantity of the sealing water
and replacement water. (Refer to Section 3.6.5.)
7. Make sure that the brake is in the non-braking position.
8. Make sure that the purifier has been properly assembled with bolts completely tightened. (Refer to
Section 2.2 in the “Maintenance Manual”.)
9. Make sure the direction of revolution.
Turn on the starter. Start the motor and stop it simultaneously (within 3 seconds) and check that
the rotating direction of the motor or horizontal shaft is the same as the arrow n the purifier frame.
10. In case of automatic specification, power on the control panel and make sure that the timer
setting value is appropriate. (Refer to Section 3.8.)
11. Set the power switch of the Multi-Monitor to ON, and check that all the switches in the Multi-Monitor
are in proper positions and necessary memory preset items/values are correctly set. (Refer to
Section 4 “Multi-Monitor”.)
12. Fully open the inlet valve, outlet valve, and by-pass valve of the oil pipe.
13. Open the butterfly valve at the sludge discharge outlet.
Before resuming operation after the bowl has been overhauled and reassembled, check to
ascertain the following.
1. Make sure that the cap nut tying the bowl and vertical shaft together is tightened firmly.
2. Make sure that the alignment marks (stamped 0) on the bowl meet.
(Refer to Section 2.2 in the “Maintenance manual”.)
3. Assemble the bowl into the vertical shaft, check the height, and make sure that the bowl can be
easily rotated by hand.
4. Make sure that the joints and traps (frame cover) of the piping are firmly tightened.
(Refer to Section 2.2 in the “Maintenance manual”.)
5. Make sure that the union nuts and cover nuts of the inlet pipe are firmly tightened.
(Refer to Section 2.2 in the “Maintenance manual”.)
! CAUTION
Prior to starting operation, always accomplish what is described in Section 5-1 “Inspections
Prior to Running“.
Subject Measures
Operation sound When an abnormal sound is heard, immediately stop the operation and
inspect the purifier and identify the cause.
Vibration Vibration may temporarily occur just after start-up, however, this is not
an anomaly.
It will be reduced when the rated number of revolution is achieved.
At the rated number of revolution if the vibration is large, immediately stop
the operation and inspect the purifier and identify the cause.
If feed liquid is being supplied, discontinue it and stop the purifier
immediately without sludge discharged.
Start-up time Small-size (SJ10G/GH - SJ30G/GH) and medium and large-size
(SJ50G/GH - SJ150G/GH) purifiers respectively reach their rated speeds in
less than 5 minutes and less than 10 minutes with current stabilized at 50
to 70% of the rated level. If the purifier fails to reach its rated speed despite
the lapse of more than 10 minutes, stop it in accordance with given
stopping procedure and check the friction block.
5.3 Stop
5.3.1 Precautions on stop
As the bowl is retarded, the purifier may vibrate at certain low speeds. This is a transient phenomenon
and normal.
! WARNING
Before disassembling or checking, make sure that the purifier is completely stopped and turn
off the starter. A look at the gear pump safety joint or motor fan tells whether or not the purifier
is at a stop.
NOTE
For the inspection procedure refer to the "Maintenance manual".
Automatic Electric
Starter
control panel Power source
SV4
S
2 P SV3 SV2 SV1
CV1
S S S
V9 1
C
OIL HEATER
LM
3 V5
E MM
B
V6
A DD *1 M
V7
P
C V10
G
V8
SAMGONG SUPPLY
NOTE1: DD is option.
F D
Fig. 5-1
Step 1
Before start-up, make sure that the valves [V5, V6, V7, V8, V9, and V10] are fully open.
Step 2
Operation Check item
Set power switches of the starter, automatic Make sure that power to the starter, automatic
control panel and Multi-Monitor to ON in that order. control panel and Multi-Monitor is on.
Step 3
Operation Check item
Set the MM function switch on the control panel to Always operate this switch as described when feed
ON and the LM alarm output switch to OFF. liquid flow and light liquid outlet pressure become
necessary to adjust.
Step 4
Operation Check item
Depress the [START] button on the starter to start Make sure that the operation sound and vibration
up the purifier. are normal.
After the start-up make sure that the current value
falls within 50 to 70% of the rating.
NOTE
Refer to Table 4-3 in Section 4.1.4 the “Operating manual1”.
Usually the rated number of revolution can be achieved 5 to 10 minutes following the start-up.
Step 5
Operation Check item
Start the oil heater. Make sure that the feed liquid is circulating in the
oil heater and heated up to the given temperature.
NOTE
Such as fuel oil A does not have to be heated.
Step 6
Operation Check item
Depress the [AUTO START] push button on the Processes of [Opening bowl] ⇒ [replacement
automatic control panel. water] ⇒ [Discharge] ⇒ [Sealing water] ⇒
[Feeding] will advance in this order.
Confirm the discharge operation by the increase of
current reading or discharge sound.
Step 8
Operation Check item
Throttle down the pressure valve V6 for the light The pressure adjustment LED (green) on top of the
liquid pressure level present in the Multi-Monitor. Multi-Monitor starts flashing when the pressure is
Then, change the MM function switch on the within ±15% of the set pressure, and changes to
control panel from OFF to ON and following to set continuous lighting when it is within ±3%.
the LM alarm output switch in the Multi-Monitor to
ON.
NOTE
After the temperature of feed liquid being fed is stabilized (approximately 5 minutes), check
once again that the light liquid pressure is within 15% of the level present in the Multi-Monitor
(the pressure adjustment LED flashing or continuous lighting). Readjust the pressure, if
necessary, through V6 while watching the pressure adjustment LED.
! CAUTION
When adjusting the light liquid outlet pressure only after feeding to a level beyond LM trigger
pressure (△P), follow the procedure below. Failure to follow may cause a false alarm.
(i) Set the MM function switch on the control panel to OFF position.
(ii) Accomplish pressure adjustment.
(iii) Place the MM function switch on the control panel back into the ON position.
In addition, the flow rate indicating LED of the Multi-Monitor should be actuated approximately 20 to
30 seconds after the MM function switch is set to ON.
The procedure adjusting both flow rate and light liquid outlet pressure after feeding refers to the
steps 8 to 10 in Section 4.2.3 “Light Liquid Outlet Pressure Adjustment”.
Step 9
Operation Check item
If the Multi-Monitor has the Discharge Detector Make sure that the Rotation display LED (green)
Function, set the DD alarm output switch in the on top of the Multi-Monitor is flashing. Make sure
Multi-Monitor to ON. that the Trouble display LED (red) turns off.
NOTE (MM-2:Optional specification)
If the rotation display LED (green) does not flash or the trouble display LED (red) is lighting, the
sensor out of position or a sensor circuit failure is probable cause. Take appropriate action in
accordance with Section 4.3.3 in this manual or Section 6.12.5 in the Maintenance Manual.
! WARNING
When an unusually large vibration or sound (contact sound or abnormal sound from the
bearing section) is present, stop the purifier as soon as possible by depressing the
"Emergency Stop" push button.
Step 2
Operation Check item
Stop the oil heater.
Step 3
Operation Check item
After making sure that the SELFJECTOR Also make sure that the other valves and cocks are
completely stops, close both the feed liquid inlet closed.
valve V7 and butterfly valve V10.
NOTE
Whether the SELFJECTOR stops or not can be confirmed with either the safety joint at the
horizontal shaft gear pump or the motor fan.
As the Discharge Detector Function is included in the MM-2 system, the rotation display LED
(green) on top of the Multi-Motor changes from flashing to constant lighting to tell that the
SELFJECTOR has been stopped.
Step 4
Operation Check item
Set power switches of the Multi-Monitor, automatic Make sure that power to the Multi-Monitor,
control panel and starter to OFF in that order. automatic control panel and starter has been cut
off.
SV4
S
V9 1
C
OIL HEATER
LM
3 V5
E MM
B
V6
M
A DD
V7
P
C V10
G
V8
SAMGONG SUPPLY
For G-HIDENS Specification
F D V12
V11
Fig. 5-2
Step 1
Before start-up, make sure that the valves [V5, V6, V7, V8, V9, V10 and V11] are fully open and that
the valve V12 is fully closed.
Prior to clarifier operation with the G-HIDENS type SELFJECTOR, make sure that the valve V12 is fully
open and the valve V11 is fully closed.
Step 2
Operation Check item
Set power switches of the starter, automatic Make sure that power to the starter, automatic
control panel and Multi-Monitor to ON in that order. control panel and Multi-Monitor is on.
Step 3
Operation Check item
Set the MM function switch on the control panel to Always operate this switch as described when feed
ON. Then set the LM alarm output switch and liquid flow and light liquid outlet pressure become
water detection output switch in the Multi-Monitor necessary to adjust.
to OFF.
Step 4
Operation Check item
Depress the [START] button on the starter to start Make sure that the operation sound and vibration
up the purifier. are normal.
After the start-up make sure that the current value
falls within 50 to 70% of the rating.
NOTE
Refer to Section 4.1.4 Table 4-3 in the “Operating manual1”.
Usually the rated number of revolution can be achieved 5 to 10 minutes following the start-up.
Step 5
Operation Check item
Start the oil heater. Make sure that the feed liquid is circulating in the
oil heater and heated up to the given temperature.
Step 6
Operation Check item
Depress the [AUTO START] push button on the Processes of [Closing bowl] ⇒ [replacement
automatic control panel. water] ⇒ [Discharge] ⇒ [Sealing water] ⇒
[Feeding] will advance in this order.
Confirm the discharge operation by the increase of
current reading or discharge sound.
Step 8
Operation Check item
Throttle down the pressure valve V6 for the light The pressure adjustment LED (green) on top of the
liquid pressure level present in the Multi-Monitor. Multi-Monitor starts flashing when the pressure is
within ±15% of the set pressure, and changes to
continuous lighting when it is within ±3%.
NOTE
After the temperature of feed liquid being fed is stabilized (approximately 5 minutes), check
once again that the light liquid pressure is within 15% of the level present in the Multi-Monitor
(the pressure adjustment LED flashing or continuous lighting). Readjust the pressure, if
necessary, through V6 while watching the pressure adjustment LED.
Step 9
Operation Check item
Adjust the circulation line pressure to 0.1 MPa (1.0 Check that adjusted pressure is correct on the
kgf/cm2) through the circulation line back pressure analog pressure gauge installed on the circulation
valve V12. line (lower hood of the frame).
Set the water detector selector dial in the
Multi-Monitor to working of the water detector
position, and change the MM function switch on
the control panel from OFF to ON. And then set
the LM alarm output switch and water detection
output switch in the Multi-Monitor to ON,
The procedure adjusting both flow rate and light liquid outlet pressure after feeding refers to the
steps 8 to 10 in Section 4.2.3 “Light Liquid Outlet Pressure Adjustment”.
! CAUTION
Setting the circulation line pressure beyond 0.15 MPa (1.5 kgf/cm2) could result in the light liquid
flowing out to the sludge side or the motor being overloaded.
! CAUTION
When adjusting the circulation line pressure to a level beyond the WD trigger pressure, follow
the procedure below. Failure to follow may cause a false alarm.
(i) Set the MM function switch on the control panel to OFF position.
(ii) Accomplish pressure adjustment.
(iii) Place the MM function switch on the control panel back into the ON position.
In addition, the flow rate indicating LED of the Multi-Monitor should be actuated approximately 20 to
30 seconds after the MM function switch is set to ON.
Step 10
Operation Check item
Set the DD alarm output switch in the Multi-Monitor Make sure that the Rotation display LED (green)
to ON. on top of the Multi-Monitor is flashing.
Make sure that the Trouble display LED (red)
turns off.
NOTE
If the rotation display LED (green) does not flash or the trouble display LED (red) is lighting, the
sensor out of position or a sensor circuit failure is probable cause. Take appropriate action in
accordance with Section 4.3.3 in this manual or Section 6.12.5 in the Maintenance Manual.
! WARNING
When an unusually large vibration or sound (contact sound or abnormal sound from the
bearing section) is present, stop the purifier as soon as possible by depressing the
"Emergency Stop" push button.
Step 1
Operation Check item
Depress the [AUTO STOP] push button on the The feed liquid valve CV1 closes and the
automatic control panel. sequential process of [Replacement] ⇒
[Discharge] ⇒ [Stop] automatically follows.
Confirm the discharge operation by the increase of
current reading and discharge sound.
Step 2
Operation Check item
Stop the oil heater.
Step 3
Operation Check item
After making sure that the SELFJECTOR Also make sure that the other valves and cocks
completely stops, close both the feed liquid inlet are closed.
valve V7 and butterfly valve V10.
NOTE
Whether the SELFJECTOR stops or not can be confirmed with either the safety joint at the
horizontal shaft gear pump or the motor fan.
As the Discharge Detector Function is included in the MM-3 system, the rotation display LED
(green) on top of the Multi-Motor changes from flashing to constant lighting to tell that the
SELFJECTOR has been stopped.
Step 4
Operation Check item
Set power switches of the Multi-Monitor, automatic Make sure that power to the Multi-Monitor,
control panel and starter to OFF in that order. automatic control panel and starter has been cut
off.
SV4
S
2 P SV2 V1
CV1
S V3
V9 1
C
OIL HEATER
LM
3 V5
E MM
B
V6
M
A
V7
P
C V10
G
V8
SAMGONG SUPPLY
F D
Fig. 5-3
Step 1
Before start-up, make sure that the valves take the following positions:
Full open: V5, V6, V7, V8, V9, and V10
Full close: V1, V3, CV1 and SV2
Step 2
Operation Check item
Set power switches of the starter, alarm panel and Make sure that power to the starter, alarm panel
Multi-Monitor to ON in that order. and Multi-Monitor is on.
Step 3
Operation Check item
Set the MM function switch on the alarm panel to Always operate this switch as described when feed
ON. Then set the LM alarm output switch in the liquid flow and light liquid outlet pressure become
Multi-Monitor to OFF. necessary to adjust.
Step 4
Operation Check item
Depress the [START] button on the starter to start Make sure that the operation sound and vibration
up the purifier. Set the MM function switch on the are normal.
control panel to ON. After the start-up make sure that the current value
falls within 50 to 70% of the rating.
NOTE
Refer to Section 4.1.4 Table 4-3 in the “Operating manual1”.
Usually the rated number of revolution can be achieved 5 to 10 minutes following the start-up.
Step 5
Operation Check item
Start the oil heater. Make sure that the feed liquid is circulating in the
oil heater and heated up to the given temperature.
NOTE
Such as fuel oil A does not have to be heated.
Step 6
Operation Check item
Open the manual handle of the solenoid valve When the supply of operating water for closing
SV2 bowl is completed, close the manual handle of
for 20 to 30 seconds to supply the operating water the valve.
for closing bowl so that it is closed.
Step 8
Operation Check item
Open the cock (for opening bowl) V1 for Confirm the discharge operation by the increase of
approximately 2 seconds to supply the operating current reading or discharge sound.
water for opening bowl so that water in the bowl
(replacement water) is discharged.
NOTE
Perform flushing inside the bowl.
Step 9
Operation Check item
When the discharge is completed, close the cock
V1 and open the solenoid valve SV2 for 20 to 30
seconds to supply the operating water for closing
bowl.
Step 10
Operation Check item
Refill the bowl with a specified quantity of pure When the refill is completed, always make sure
water using the hopper (supply of sealing water). that V3 is closed.
NOTE
Same as above step 7.
For the necessary quantity of sealing water, refer to Table 3-12 in 3.6.5.1.
Step 11
Operation Check item
Depress the [FEEDING] push button.
Step 13
Operation Check item
Throttle down the pressure valve V6 for the light The pressure adjustment LED (green) on top of the
liquid pressure level present in the Multi-Monitor. Multi-Monitor starts flashing when the pressure is
Then, change the MM function switch on the alarm within ±15% of the set pressure, and changes to
panel from OFF to ON, and following to set the LM continuous lighting when it is within ±3%.
alarm output switch in the Multi-Monitor to ON.
NOTE
After the temperature of feed liquid being fed is stabilized (approximately 5 minutes), check
once again that the light liquid pressure is within 15% of the level present in the Multi-Monitor
(the pressure adjustment LED flashing or continuous lighting). Readjust the pressure, if
necessary, through V6 while watching the pressure adjustment LED.
! CAUTION
When adjusting the light liquid outlet pressure only after feeding to a level beyond LM trigger
pressure (△P), follow the procedure below. Failure to follow may cause a false alarm.
(i) Set the MM function switch on the alarm panel to OFF position.
(ii) Accomplish pressure adjustment.
(iii) Place the MM function switch on the alarm panel back into the ON position.
In addition, the flow rate indicating LED of the Multi-Monitor should be actuated approximately 20 to
30 seconds after the MM function switch is set to ON.
The procedure adjusting both flow rate and light liquid outlet pressure after feeding refers to the
steps 8 to 10 in Section 4.2.3 “Light Liquid Outlet Pressure Adjustment”.
! CAUTION
In the lubricating oil treatment, introduce washing water into the bowl to clean at intervals of 6
to 8 hours before sludge discharge operation. (Carry out according to the operation procedure
for sludge discharge.) The bowl washing process is carried out after sludge discharge. For
necessary quantity of washing water, refer to Table 3-14 in Section 3.6.6.
Failure to clean the bowl may affect the purifier's performance or cause mechanical troubles.
! WARNING
When an unusually large vibration or sound (contact sound or abnormal sound from the bearing
section) is present, stop the purifier as soon as possible by first depressing the "STOP
FEEDING" push button, then depressing the [Stop] push button on the starter.
Step 1
Operation Check item
Depress the [STOP FEEDING] push button on the
alarm panel to close the feed valve CV1.
Step 2
Operation Check item
Stop the oil heater.
Step 3
Operation Check item
Fill the measuring hopper with a specified quantity When the refill is completed, always make sure
of water, and open the globe valve V3 to refill the that V3 is closed.
bowl (supply of replacement water).
NOTE
For the necessary quantity of replacement water, refer to Table 3-12 in Section 3.6.5.1.
Step 4
Operation Check item
Open the cock V1 for approximately 2 seconds to Confirm the discharge operation by the increase of
discharge the sludge. current reading or discharge sound.
Step 5
Operation Check item
Depress the [STOP] push button of the starter to
stop the motor.
NOTE
Whether the SELFJECTOR stops or not can be confirmed with either the safety joint at the
horizontal shaft gear pump or the motor fan.
Step 7
Operation Check item
Set power switches of the Multi-Monitor, alarm Make sure that power to the Multi-Monitor, alarm
panel and starter to OFF in that order. panel and starter has been cut off.
Starter Electric
Power source
to control consol
2 P SV2 V1
S V3
V9 1
OIL HEATER
LM
E MM
3 V5 V4
B
V6
M
A
V7
P
C V10
G
V8
SAMGONG SUPPLY
F D
Fig. 5-4
Step 1
Before start-up, make sure that the valves take the following positions:
Full open: V4, V6, V7, V8, V9 and V10
Full close: V1, V3, V5 and SV2
Step 2
Operation Check item
Set the MM function switch on the starter panel Always operate this switch as described when feed
and the LM alarm output switch in the Multi-Monitor liquid flow and light liquid outlet pressure become
to OFF. necessary to adjust.
Step 3
Operation Check item
Set power switches of the starter, and Make sure that power to the starter, and
Multi-Monitor to ON in that order. Multi-Monitor is on.
Step 4
Operation Check item
Depress the [START] button on the starter to start Make sure that the operation sound and vibration
up the purifier. are normal.
After the start-up make sure that the current value
falls within 50 to 70% of the rating.
NOTE
Refer to Section 4.1.4 Table 4-3 in the “Operating manual1”.
Usually the rated number of revolution can be achieved 5 to 10 minutes following the start-up.
Step 5
Operation Check item
Start the oil heater. Make sure that the feed liquid is circulating in the
oil heater and heated up to the given temperature.
NOTE
Such as fuel oil A does not have to be heated.
Step 6
Operation Check item
Open the manual handle of the solenoid valve
SV2
for 20 to 30 seconds to supply the operating water
for closing bowl so that it is closed.
Step 8
Operation Check item
Open the cock (for opening bowl) V1 to supply the Confirm the discharge operation by the increase of
operating water for opening bowl so that water in current reading or discharge sound.
the bowl (replacement water) is discharged.
NOTE
Perform flushing inside the bowl.
Step 9
Operation Check item
When the discharge is completed, close the cock
V1 and open the solenoid valve SV2 for 20 to 30
seconds to supply the operating water for closing
bowl.
Step 10
Operation Check item
Refill the bowl with a specified quantity of pure When the refill is completed, always make sure
water using the hopper (supply of sealing water). that V3 is closed.
NOTE
Same as above step 7.
For the necessary quantity of sealing water, refer to Table 3-12 in Section 3.6.5.1.
Step 11
Operation Check item
Open flow control valve V5 fully and then set the Make sure that the by-pass valve V8 is fully open.
MM function switch on the starter panel to ON.
After it, gradually open the feed liquid inlet valve
V7 for feeding.
Step 13
Operation Check item
Throttle down the pressure valve V6 for the light The pressure adjustment LED (green) on top of the
liquid pressure level present in the Multi-Monitor. Multi-Monitor starts flashing when the pressure is
within ±15% of the set pressure, and changes to
continuous lighting when it is within ±3%.
NOTE
After the temperature of feed liquid being fed is stabilized (approximately 5 minutes), check
once again that the light liquid pressure is within 15% of the level present in the Multi-Monitor
(the pressure adjustment LED flashing or continuous lighting). Readjust the pressure, if
necessary, through V6 while watching the pressure adjustment LED.
Step 14
Operation Check item
Change the MM function switch on the starter The MM function switch in the ON position causes
panel from OFF to ON, and then set the LM alarm a FEED signal to be issued from the starter to the
output switch in the Multi-Monitor to ON. Multi-Monitor, making the Leakage Monitor
operative.
! CAUTION
When adjusting the light liquid outlet pressure only after feeding to a level beyond LM trigger
pressure (△P), follow the procedure below. Failure to follow may cause a false alarm.
(i) Set the MM function switch on the starter panel to OFF position.
(ii) Accomplish pressure adjustment.
(iii) Place the MM function switch on the starter panel back into the ON position.
In addition, the flow rate indicating LED of the Multi-Monitor should be actuated approximately 20 to
30 seconds after the MM function switch is set to ON.
The procedure adjusting both flow rate and light liquid outlet pressure after feeding refers to the
steps 8 to 10 in Section 4.2.3 “Light Liquid Outlet Pressure Adjustment”.
! CAUTION
In the lubricating oil treatment, introduce washing water into the bowl to clean at intervals of 6
to 8 hours before sludge discharge operation. (Carry out according to the operation procedure
for sludge discharge.) The bowl washing process is carried out after sludge discharge. For
necessary quantity of washing water, refer to Table 3-14 in Section 3.6.6.
Failure to clean the bowl may affect the purifier's performance or cause mechanical troubles.
! WARNING
When an unusually large vibration or sound (contact sound or abnormal sound from the
bearing section) is present, shut off the supply of feed liquid, then immediately depress the
[Stop] button on the starter to stop the purifier.
Step 1
Operation Check item
Set the MM function switch on the starter panel to
OFF.
Step 2
Operation Check item
Stop the oil heater.
Step 3
Operation Check item
After fully open the glove valve for return V4 and
by-pass valve V8, close the feed liquid inlet valve
V7.
Step 4
Operation Check item
Fill the measuring hopper with a specified quantity When the refill is completed, always make sure
of water, and open the globe valve V3 to refill the that V3 is closed.
bowl (supply of replacement water).
NOTE
For the necessary quantity of replacement water, refer to Table 3-12 in Section 3.6.5.1.
Step 5
Operation Check item
Open the cock V1 for approximately 2 seconds to Confirm the discharge operation by the increase of
discharge the sludge. current reading or discharge sound.
After this discharge, close cock V1.
Step 6
Operation Check item
Depress the [STOP] push button of the starter to
stop the motor.
NOTE
Whether the SELFJECTOR stops or not can be confirmed with either the safety joint at the
horizontal shaft gear pump or the motor fan.
Step 8
Operation Check item
Set power switches of the Multi-Monitor, and starter Make sure that power to the Multi-Monitor, and
to OFF in that order. starter has been cut off.
If the oil purifier will not be used for a long period of time (more than 3 months) carry out the following
inspection, maintenance and service activities.
! CAUTION
Place appropriate desiccant in the starter, control panel and Multi-Monitor and wrap them
closely in vinyl film sheet or the like. Condensation due to significant moisture may cause
rust inside. Close the butterfly valve at the sludge outlet.
Shut the butterfly valve. If the butterfly valve is open during suspension, vapors from the
sludge tank may cause the shaft system to be oxidized.
6.4 Other
! CAUTION
When the purifier has not been used for a long period of time (more than 3 months), carry out
inspections centering on the bearing section prior to resuming the operation.
Check that the bearings are all rust-free.
Be sure to replace rusted bearings.
Be sure to oil the bearings before starting the operation.
INSTRUCTION MANUAL
(OPERATION MANUAL 2)