MF-114 Operation Manual 2 PDF
MF-114 Operation Manual 2 PDF
MF-114 Operation Manual 2 PDF
Operation Manual 2
Instruction e Precaution in safety
• Function of component devices
Manual e Operation setting items
and adjusting method
• How to start and stop
MITSUBISHI
FINISHED PLAN
FILING NOj MF -114
GIE- 0309-0M2
IMPORTANCE
NOTE
The Part 4 manuals (Operation Manuals 3A & 3B) deal with the following types of the automatic control
systems. When you purchase the SELFJECTOR controlled by one of these control systems, the
associated operation manual of Part 4 will be supplied.
Automatic control systems: GBC-1, GBC-2, GSH-1
Precautions in safety given in the instruction manual are intended for safely and correctly using the
product and avoiding danger or damage to user. Carefully read the precautions and do not operate,
maintain or handle SELFJECTOR before you are fully versed in them.
& WARNING: indicates a potentially hazardous situation which ,if not heeded, could result in
death or serious injury.
ill CAUTION: indicates a hazardous situation which ,if not heeded ,may result in minor or
moderate injury or damage to the purifier or facilities.
NOTE: indicate precautionary instructions that given contain what must be done
without fail and what should be kept in mind as a guide in operating
SELFJECTOR and doing related work.
SAFTY INSTRACTIONS
.&_WARNING
ThoebowlofSElFJf.CTOOrM!vesolhiqhspeed.cousioq
.&.,a
t r~J ~~ 'J ~11)@11ill"ltli!!Qfil~ J. l)j;,f! r.;i,h,•1J.&>II:\
greotctnlrifugotfc.cetooc\.Toensureyourownsolety, Dl1"1JlWt!!:H1;:::S:rHt. 'WltfJIItHtc:n~
hondlewilhduecou!ion inoperolion.dismontlingossembling ~hH·o;.. il1)f'Jt'L.::i!l?t. iiE· ~~·ijirr»uw;r~t•
morntenance or.d inspection rn occ<wdonce with the i!ff~i!V"C<t~~~~.
in~tructionbochJt'syouro.ndutytoreodlhe
rnslwt.tion ofY.ll.·~ corelully.
I.Prdorrn oc.semol'~ng perfedly I llll11llt!ii:W? cH ''·
SELF J[(JOR hos mQ!ly joints by screw~.St.lfl Qf!er tJl·J~I J~U!-<11.l~l,;~,jr;i:"t•l'J~'· ;.fifll~t:l:l~
confirmmg that they ore tightendcomplelely.Withregord tiMtl·titJ~'"~n.n•~1J·:I:IJ!iir.t,lf~'-·· tttttr
to such parts DS t.owl provtded with the tullymork,b,o;- f~t!D"J-It!!TI)f:;t.t:*::l'a:r..(rfD";t ti-i;Ift,t"H
sure to conf~m that mllrYs art- rn coincid~ce with each \•, iif:IHt. &.,.-~o1.1f.lUMM~?'-•ll1 ~t7--?~
0\her.[spedollyd the lollymorilsoren't tn the right -rJt,n•9:tHil:JL-t<t~*~~. ~- rill':ltt·;~tltnt1
place gro;otlywhen bowl nut were tighlend.c0r1\oc\ us 1:~1;. *7-?b'::*"~ <:J'ttiH,te"ftU 'l:lt#.ltl'·'!l ':1-t
ormrrserviceoqtnl Jfti!.ISl:il~f~~~.
}After confirming cornplo\e stop.loos~n the ports. 3. ~it.:~J!:t.,t: ~c ~ 'f~t, t:fl'') n~~ti t;~?:T~ ~l.
Aftet confirming tl•ol the Lowl•:ompletef~yslopped !:IIEit!t.l!CIIit•~i:t::lt.d:Lf~,: t Hit!L-lt•':-8&t.Pot
rtvolving,toosen the ports and dismontle.On the other tt~ ~~t:ta~JlH"·'• 11!1), !Qift'1Ei~:".tt.H ~.t.·
hand, whether or nr;t r~volul1011 has stopped completely li. -*-r;:,..:;.tt/AI!O)Ii13SI t'ii'illf>l 5!111UUi<!l:J7:,.
\OnLecoMirmedollhegeorpumpondhorizontotstiOit Tltrut.
connedion{safelyf.•inl),or the motor fan
4.Hondle ports corellly. 4, &f!~otl;i!L-Z!Yf.l}?l"f~tlo
As S£.LFJE.CTOR is IJ prestision mochine,to~e du~ cautions tJ!o/;ii ?:HliA!"I.elJ!TJl. &f.C.~lltili!~?IMt
111 handling nf Ihe ports to ovoid impoct.Esp~ciollynever ~~H!L nPJiil~..:a.rH~'• tH;;~E.t:HU\(IQ£Mt
heat SELF.{CTOR bowll:tody,bowl hood 1X oth~r bowl ports DEtrliil Ul:l:!V.l.-t:IJ. ,&llt~.::t.IH!Jtt:i&!Wt:T~•··
with naked ft(lfTie.And never corryQUt onym~di'lg works
on bow! ports
5 Toke caution oooinsl corro:;ion and erosion. 5. F.\~P\U~:;i!!L,cnc•.
PeriodKollychec~ lor domoge,if ony,due to corrosiM lfnl~l:~1l:I'>1J:Bt.:J:~l·ll!:?l>tiS~l-tT~•·.Ilil1
or ~ros1on.lf in doubl,ccntoct us rY our service agent fi1J.Ol:·:Hl!U. ~Uh?\>lj'J-t'J ll:lf.IS~ Tb~\>ftbttf~ ''•
6.0lhers. 6, (I'"~·
(I)Befor~ dismonllinq,be sure to switch t.ff power to l tl~iit:ll~ttathQI1.lftlHI.Jl"">tn:u.
starter.
(2)When lreotmgliquid ditferent !roll) the liquid 12) 3i~if~l,1~~1f;iit~1ii.ilit-~ilt(.~8 ~11
OliginallypionnedtoLetreotedpleosetontactus #.lilt•U':I-t::J.Itf!ISi"t"i:iEit•f:btt<t!.~t>,
or our servic~ ogl!flt.
(J)Smte !he btJwl has l:tl.'l.'fl odpsted in ~olante,do not ( 3l ntt:lftil'' ".17lltlt vu,l') t t. t~t:t~-l'i.ln
interchange lh~ (Onlp~lf"lents of Q bowl with those ol IJ? t tJ i'!ti.1f(f);J.,'%OJ)..tttf Allf:l~t: jjt;.t;l.>tf ~ 1>,
onyother ~LFJECTOR even in \he case of the same model.
Pic.3
WARNING· WARNING
-m
WARNING
VAl"
ili"" ".h..~"'
=.mo
~A.!L
~~~:iE~~g~~~ PARTS
STOP IMMEDIATELY
SELF JECTOR IJITH- PLEASE DO NOT OPEN
DUT SLUDGE DlS- BEFORE CONriRM!NG THIS PLUG ABSOLUTELY
CHARGE.lF EXCESIVE COMPLETE STOPPING DURiNG A SLUDGE
VIBRATION OCCUR:.
11tM;;;h'l4ll..75":191!!!:ttt, 1ti:L.:Ifll:.l..t: :~~"Uti tiJ'? DISCHARGE PROCESS
i!f)l:".Lti.-"!"fe:~ •• flM!t1l>:r~.J)1:""f:i!'l•, mdliti<P" o "::t'>J~~~;"
J>lj !J ~l'""C "F ~ ~~.
Pic.1 Pic. 2
ill WARNING
The bowl of SELFJECTOR produces a large centrifugal force when it rotates. Wrong handling is very
dangerous. Pay utmost attention according to the manual for operation, disassembly, reassembly,
maintenance, checkup, etc. Use of non-genuine parts might damage SELFJECTOR or impair human
safety. Be sure to employ genuine parts.
o Perfectly assemble.
Many points of SELFJECTOR are connected by screws. When assembling, make sure tightening is
complete. Running with poor tightening is very dangerous. Doubly make sure of secure tightening
particularly of:
Be sure that tally marks of the bowl and other so marked parts are aligned.
If the tally mark is excessively mis-aligned when the Bowl nut is tightened, contact our company or
service agency.
o Others
1. Before disassembling, turn off the starter.
2. Before treating a treating liquid other than specified initially, contact our company or service
agency.
3. The bowl is factory balanced. Never interchange bowl parts Disc (1) even within the same model.
0 0 0 0 0
0
..
c:::=J 0 0 0 0 DDD0
I I GSH-1
c:::::J
GBC-1 GBC-2
Fig. 2-1
o Digital displays Function (Flow rate, temperature, pressure, rotation number*1 and other LED)
MM-1, MM-2, MM-3
o Leakage Monitor Function (LM) MM-1, MM-2 and MM3
o Discharge Detector Function (DO) MM-2, MM-3
o Water Detector Function (WD) MM-3
NOTE1: MM-1 has no rotation number display function.
I
Indicate light liquid
outlet press. J- ~ 0 o... .... ~
o~o~..-c.~
o-
I
Indicate light liquid
outlet press. J-- <ID <ID
.-
(press. sensor)
(for GSH-1)
NOTE
Since the flow rate displayed on Multi-Monitor(MM) is the value which converted pressure into
flow rate , please use it as a guideline.
When you always use a gear pump under 30% or less of its rated capacity, we recommend using
the small orifice {option) under 1 rank.
,I. HITSUBISHI KAKilKI KAISHA, LTD. J.. HITSUBISHI KAK[](I KAISHA, Lrn.
mDOO~~
lSI lll'!'(tl
~og~:ra2:
IV, 0 ~ '""''""' 111. O~pres<ll>ol
0 Oulll...-<lllol
Oh,,(r/111
ormr OErrcr
Multi-Monitor(MM)
Multi-Monitor(MM)
Cable gland
Cable gland
Proximity switch
Fig. 2-2 Sketch Drawing of MM-1 Fig. 2-3 Sketch Drawing of MM-2, MM-3
Revolution sensor
(Proximity switch)
(GSH-1 and Option)
Gear pump
Safety joint
Fig. 2-4
& WARNING
Do not open this plug absolutely during a sludge discharge process.
o These are inserted in the sludge chute of the purifier main body. (Refer to Fig. 2-4)
o When it becomes necessary to check the internal state of the frame, unplugged.
NOTE
The light liquid outlet pressure is critical in ensuring that the Leakage Monitor Function (LM) of
the Multi-Monitor acts correctly.
Improper pressure adjustment could result in a LM alarm output. For pressure adjustment
during running, refer to "Leakage Monitor Function (LM)" in the Operation Manual2.
i.__
a:
w
c
10
.....
<
w
J:
12 ...J
5
,----------,
L__ __ j MKK SUPPLY
Fig. 2-5 Typical Purifying System Configuration with Automatic GSH-1 (HIDENS)
Specification of SELFJECTOR
Table 3-1 shows the actual capacity for each model of the SELFJECTOR G-series.
NOTE
Actual capacity refers to the maximum treating capacity of each model (maximum feed rate).
Table 3-1
NOTE
Actual capacities may be changed for improvement without notice.
Table 3-2
~ ~-----+~----+-~~,4
400 ~-----+----~+-----~~~
100 E-~-+----:~-
200 6------f"-c--+-~"-.!
-•so~~-+----~+---+~-+-~~~-+-~~~r---3t5o
~
"I! 100 e--.:~~~--t-~~-_.;~-+~~~-i--Tt----..1 100
E
....., 75 75
~
·; 50 ~-~~~ +-~.......-+ -~.,....---~-~-t-----~~~- .... $0
~~ ~
> so t--~~~~--+~~~-~--4-~~30
to ~~~~ ..~~~~~~~~ ..
~~~~~~~~o
20 30 40 50 &o 10 eo to 100 1 1o
Temperature rei
Fig. 3-1
Fig. 3-1 shows the relationship between various oil temperatures and their viscosity.
NOTE
At the delivery of a SELFJECTOR, the gravity disc and bowl come in each package.
Select an appropriate gravity disc and assemble it in the bowl according to Section 3.3.2
"Gravity Disc Selection Procedure".
ill CAUTION
o Before treating a different type and nature of oil, select a suitable gravity disc having an
inside diameter that fits the gravity of the treated oil.
o Running the purifier with a gravity disc of incorrect diameter may cause oil outflow to the
heavy liquid side and water circulation over the light liquid side.
Table 3-3 shows the supplied standard gravity discs for the purifier operation and Table 3-4 shows the
gravity discs for the G-HIDENS operation.
NOTE
Actually supplied gravity discs differ for types of the treated oil. For detail refer to the attached
document and drawing.
Table 3-3
Table 3-4
SJ1 OGH
SJ20GH GH or 63
SJ30GH
SJ50GH
SJ60GH GH or 84
SJ70GH
SJ1 OOGH
SJ120GH GH or 109
SJ150GH
(mm)
Table 3-5
Model Fuel oil Fuel oil Lubricating oil
(A heavy oil) (C heavy oil)
SJ10G/GH Fig. 3-3 Fig. 3-12 Fig. 3-21
SJ20G/GH Fig. 3-4 Fig. 3-13 Fig. 3-22
SJ30G/GH Fig. 3-5 Fig. 3-14 FiQ. 3-23
SJ50G/GH Fig. 3-6 Fig. 3-15 Fig. 3-24
SJ60G/GH Fig. 3-7 Fig. 3-16 Fig. 3-25
SJ70G/GH Fig. 3-8 FiQ. 3-17 FiQ. 3-26
SJ100G/GH Fig. 3-9 Fig. 3-18 Fig. 3-27
SJ120G/GH Fig. 3-10 Fig.3-19 Fig. 3-28
SJ150G/GH FiQ. 3-11 Fig. 3-20 Fig. 3-29
NOTE
In the case of G-HIDENS operation, there is no need to change gravity discs according to
operating parameters such as gravity of treated oil.
For HIDENS purifier operation, select suitable gravity discs in accordance with the gravity disc selection
procedure for purifier operation described above.
[Example 1]
The specific gravity of treated oil at 15°C is known.
o Treating condition
~ Specific gravity of treated oil 0.925 at15°C
~ Treating temperature 70°C
~ Feed rate 3000 Uh
o Selection method
1 . From an intersection between falling curve G)
of specific gravity of 0.925 and the vertical line
of 70°C, draw horizontal line @ to reach the
vertical line of 100°C.
2. Connect between the right end of line @ and
the point of 3000 Uh on the treating capacity
scale using straight line @.
3. Read within which section of gravity disc Inside
diameter scale the intersection made by line
@falls.
4. For this [Example 1] select a gravity disc
having an Inside diameter of 4> 79.
[Example 2]
The specific gravity of treated oil at a certain
temperature is known.
o Treating condition
~ Specific gravity of treated oil 0.944 at50°C
~ Treating temperature 98°C
~ Feed rate 1250 Uh
o Selection method
1. From an intersection between rising curve @
of specific gravity of 0.944 and the vertical line
of 50°C (being converted to a specific gravity
at 15°C), draw curve @ along the falling curve
to reach the vertical line of 98°C, then draw a
horizontal line to reach the vertical line of
100°C.
2. Connect between the right end of the
horizontal line and the point of 1250 Uh on the
treating capacity scale using straight line @.
3. Read within which section of gravity disc Inside
diameter scale the intersection made by line
@ falls. For this [Example 2] select a gravity
disc having an Inside diameter of 4> 71 .5.
- 7500
7000
6500
6000
5500
5000
4500
Inside diameter
of gravity disc 3500
. 3000
0. 80
-r--r---
-t--t--t-11--+--+-+-+--=11
---- 2500
2000
- 1500
1-t--+-- t---t--+-+--1--1--fl
1000
15 20 30 40 50 60 70 80 90 100 • c Feed rate (L/h)
I ,I, •• , ! ,,, \-r-frt-rf-r\ ,,, .. , ! ~~~'· ,·, ~~
60 80 100 120 140 160 100 200 •F
Separating temperature
Fig. 3-2
Specific gravity
1.00 4000
---
--:::::,.
>
--:::::,.
K
/
k:-
....._, k:-
--- :..:::::-- v / 3500
r--, k::- v /
0. 95
~ k::-
!'::::, k::-
t:> <
1::> ..::;:--
->
-
.;>-C'.
.::::::._
--=:::. c::::::
--,. k:::::"
v
v /
/
/
/
/
v
3000
-
~
--- - --
..............
..___ r--
r--
0.80
Inside diameter 1000
of gravity disc (mm)
0. 75 500
1520 30 40 50 60 10 80 90 100. c Feed rate. (L/h)
I I I I I I I I I I I'
I I I
I I I I I 'II j I I I I I I I I I I I I 'II' I I I
I I I
Fig. 3-3
Specific gravity
1.00
b
b -<' __...
~ <:::"
t:::> I<
b 1<::::- .;;>-<- --
-1..:::
,.,....
/
/
/
-
0. 95
t:::> I< --. k:::
-..., 1.:::::::
,/
,.,....
/
t::> I< /
t::::> I< .;-<-. -..., k::::: ,/
,/
/
t> I< ;:>< --..; c' /
t::::> k- ;:><;.. -:::.. ~ :...--- /
0. 90
t> k- ;:><;.. -:::.. .c:'" :.---- /
t> k- ::><. > ~ L
/ /
-1/178
t:::> k- > <:::::: /
~ /
b k-
:><.
> c /
v /_
t:> K- ....__
- t-- t--
--
!'----
r-- ....__ --- r- t--
r- t--
1500
0. 80 Inside diameter
of gravity disc (mm)
1000
0. 75 500
Fig. 3-4
Specific gravity
I. 00 8000
""'r-::::.
-
t:::> < _.... 7500
/
I-:> ...::::- ...,._. 7000
!? I--
,.....- /
t> k !? 1-- I.e::::
~
/ 6500
0. 95 p--
b k ~
I.e::::: I-' /
p-<- r---, 6000
>
':::::> k
k p--- ~--....,
..::::::..
I.e::::: I-'
v
/
/ 5500
:::::::::, k P""- ~ :.::::--- v v
~ <::'
;::><. v ---:::. .::::- L 5000
0. 90
':_::::. K'
;;>-<:..
v ---:::. ~ L._
:::::::::, <::::- ~
?""'- v ~ / -¢82
4500
0. 80
--- r----.
-
t--
t--
2500
1500
0. 75 1000
Fig. 3-5
Specific gravity
1.00 12000
,.... t::::> 1"-.
1-::::. k::::'
-
........... 11000
./ ~
b k
0. 95
1-::::. k:-"
t> k
1-::::. k:-"
t-, k-
,;:""
-
!_.....--
_..... k:-'"'
;;:? k::::::
v
v
v
./
./
./
/
10000
9000
-- - --
0. 85
::>v >< ~ / -
::>k:- !>< - -~115
4000
- -
............ 1-- :-----
1-- f-._
r- ~ Inside diameter
3000
0. 80
of gravity disc (mm)
2000
0. 75 1000
1520 30 70 80 90 100. c
4() 50 60 Feed rate (L/h)
I I I
I I I I I I II
I' I' I rtl' 1'1' r• 't' I'''' I' r''
I I I I I I I
Fig. 3·6
Specific gravity
1. 00 14000
r--b,_
r- ........... 13000
b k::- .....
--
/
...........
/ 12000
~ lc::::-"
t-:::. k- 1..:::::" v /
-
0. 95 p-- 11000
t> k:: '::::;> K V' /
t-:::. k- v v 10000
1:::::.k- ":::>~ v v
b 1<::" ;:><; --:::. k::: v v 9000
b k- r-::. k::::' v v
b> k p<. r-::. v
0.90
v IL ./
8000
0.85
b k:- I>< I> k' ./" v
b k- f>< b k-' t--
-¢115 5000
!::::::. k- i>< r--
r--- r--- - -
0. 80
1'----
r--- t--- --
r-- t -
~
t-- t--
3000
of gravity disc (IIIII)
2000
0. 75 1000
1520
I I I
30 40
I I I I
50
I I
60
I I
70
I I
80
I I I
90
I
100.
I
c Feed rate (L/h)
1 • 1 • r r 11 • r • r • r • • 1 • r • 1 r 1 1• 1 • 1
60 80 100 120 140 160 180 200 •F
Separating temperature
Fig. 3-7
Specific gravity
1.00 16000
~""-r::::. .....
---
b k:- 1..-- 15000
t-:::,. k- ....... /
14000
b I<:- /
b k::- v / 13000
0. 95
b k:- / 1<:::::: v / 12000
b k:- .? k::::: v /
b I<:- -, k:::" v /
11000
--
t-- , _ -¢122
6000
> k- r- 5000
- --
......._ t--
......._ r-
!'--..
r- r-- 4000
0. 80 -
r-- t--
Inside diameter
of gravity disc (IIIII) 3000
2000
0.75 1000
1520
I 1I I
30 40 50 60 70 80 90 100.
I I I I I I I I
I I I I I I I
c Feed rate (L/h)
1. I 1 I ' I I 1 I' I 1 I 1 1 I 1 I ' I r I I 1 I 1 I
60 80 too 120 140 t60 t80 200 •F
Separating temperature
Fig. 3-8
Specific gravity
1.00 22000
..... r:::::,._ 21000
t> k:
b> I<"
b> k
---
v---
_..- ./
/
20000
19000
18000
0. 95 t:> I< ..::::::.
v
/
17000
1'-:::. k:- P" __..... /
16000
b k -:. ..:::::::: v /
15000
·b k P"""" 1--:,. .:::::: v v 14000
":::> <"
;><.
'"--::> c::::.:.:: / v
0.90
·::_::::,. <" ~
'"--::> C" v v 13000
::.:::::. <"'
~
'"--::> c / /
12000
":::> .c-
~
> ~ /
v / - rP 142
11000
b .:::::- > ~
:><
L'
v L
10000
-
-.P153 7000
6000
--
5000
r- Inside diameter
0. 80 4000
of gravity disc (11111)
3000
2000
0.. 75 1000
Fig. 3-9
Specific gravity
1.00 26000
.... ~
25000
b k:- ~· 24000
1::::> I<" ~
/_
23000
~
1":::::. k:-
..-
.--- I'"
/_ 22000
b k:""" ~ .c. / 21000
0. 95
::::::. <:: 1-::. .c:::: vv /
-
.;;;:>-'-
20000
--::::::. ~ r---:,. .c::::::: / 19000
..... 1-::. c v / 18000
1":::::. ~
--::::::. ~ ~ ,....., k::: v / 17000
16000
0. 90 :::> k' t> f:::= ..:::. ~ /
~
15000
:::>k:- P""- "":::> K. L'" / / 14000
p< - <P 142
':::::. c::--
p<..
> k' . / / / 13000
:> .:-.::- ""-:>- k::-" : / / 12000
~
> c::: f>< > ~ .,v v .:2
> <"" f>< > ~ - - <P 150 11000
0. 85
> c::::- f>< "-:::>- v - 10000
'::> k-- r-
- --- 9000
0. 80
............. r-- r--
r--- t-- ---
r-
:--
:--
1--
-</1160 8000
7000
6000
3000
o. is 2000
Fig. 3-10
Specific gravity
I. 00 30000
r--1":> ..... 29000
0. 95
~ k""
b 1..::::::""
r:::::. !<:'"
:-::::. 1..::::::""
S:> 1..::::::""
--
t...---"
_.:;:.
_...
/
/
/
/
28000
nooo
Z60DO
zsooo
Z4000
ZJOOO
::;..c" v uooo
~ .:::::::- /
ZIOOO
~~
~
1-:::. k:::: v
/
v-- zoooo
~ -c:- ~ k:::::' / 19000
0. 90
b k-
;><:;
-::,. ~ v / 18000
t::> k:- ~
--:::. k:::: v /
17000
0. 85
::::::. .:::-- f>< -=>- k:-" / IZOOO
> k- ><
- - 10000
!'-.... -
--- ------ -,__ - 1-- 9000
-
Inside diameter
0. 80
--- --- r-- r-
of gravity disc (mm)
1000
7000
5000
5000
4000
3000
0. 75. zooo
IS ZO 30 40 50 50 70 10 to 100 • C Feed rate (L/h)
I I I I I I
1'1'1'11 1 1'1'1''1'1q'll'l'l
I I ' I I I I I I I I I
60 &0 100 120 141 150 180 ZIG •F
Separating temperature
Fig. 3-11
Specific gravity
1.00 4000
~
b ~<::-"' ~
1:::::.k- r- r:::::- L£ ./
/ 11>64 3500
i:> I<:"" ___..
11>65
0. 95
-:::::. I<" ......-: I.e::::
/
11>66. 5
-:::::. k:- !-""
p-
r::::o lc::::: /
::::::. I.e:- .....-. r-, k::: / / 11>68. 5
3000
~ c. v /
0. 90
t> k
t> k- :><. ~ -
t> k- :><. -::::. .c'
c v /
/ v - 11>71. 5 2500
t> k- p<.. > cL
v /
t> k- !-::;.. k::::: v /
':::> k- f><- I> k'
,-./ /
:::> k- i>< I> v
2000
./
L Inside diameter
:::> :.::::- :>< I> c-- v of gravity disc (mm)
0. 85
t::> .:::::- :>< '"> ~ - r-
i>< ..__
t::> .:::::- ...__
1----- ...__ ...__ - r-- -- 1500
...__ - - f-.-
0. 80
r--
- :---
1000
0. 75 500
Fig. 3-12
Specific gravity
1.00 5000
I'~
-:::::::, k ~
/ 4500
~ k::::""" .........- -1/l~
>
-
_...,. /
k -t/l65
"""::::::. k:-" k::: / -t/l66.5 4000
0. 95 v
::::::,. k::::""" 2 / -t/l68.5
~ k"
p-- ~ 1.::::::::: v /
~ k"
~
~ 1.::::::::: v / -1/171.5
3500
v /
::::::,. k ~ ~ 1.:::::::::
~ !<""" v /
-:;;. k:::: 3000
0. 00
"":::> <::""" v /
;;>""'-
L" > K
-t/l75
1000
0. 75 500
Fig. 3-13
Specific gravity
1.00 8000
..... ""::::::>_
"":::::> <::: ~
7500
_...... /
-
'::::::> <:::: -~65 7000
L /
< -~66.5
-::::. ~ "" / -~68.5 6500
0. 95
'::::::> <:::-" ..., ..:::::: /
/
/ -~71.5 6000
-::::::,. < ~ ..::::::: /
P - -..., ..:::::::
t::> < /
/ -t/175 5500
b .-::::- f>< -..., c /
/
_...v
b .-::::- ><.I> lo:::::::: / 5000
0. 90
v
t:::::. < >< "":> k::::: L_
-~79
-r-----.. - -
1::::> lc-- >< :-- r-- 3000
r--...._ 1-- r--
r--- 2500
0. 80
:--
- 1--
2000
1500
0. 75 1000
Fig. 3-14
Specific gravity
1.00 12000
"""~
b k:-
- 11000
0. 95
~ I<
b k:-
b k:-
t::> I<""
P""'"'-
--
!..--""
IL
.? I.e::::
I£""
t:::;;= k:::
v
v v
./
./
/
/
-
-
-
~86.
~88.5
~91
.:_ ~94
5
10000
9000
b k- ;;><..
b k- "::I/ v / - t/)98 8000
~ k--
~
1---, k:::::' v /
t::> k:- ;:><1--::. k::::
;;><..
v /
0. 90 7000
b k- 1--::. k:::: v v -~103
v
"':::::> k-- >< > v / of gravity disc (mn)
t:::> k-""" >< t-> k-' v - 5000
0. 85
>< !-::> v
~ k-"
r-- r--
t:::> k- ><
r--.....
.......__ r-
.......__
1--- -- r-- :--
4000
0. 80
1---
- r-- r--
I-- r--
3000
2000
0. 75 1000
Fig. 3-15
Specific gravity
1. 00 14000
r---'"':::::.
......
_....
---- 13000
--
/
"':::> '<: _.... r--. ...::::::. r / - ¢86 12000
!':::> <::"" .,.,. - ¢88.5
!':::> ~ ...::::::. /
0. 95 ,....- - ¢91 11000
!':::> <::"" --. k::: /
t:> <'" ~
r:> 1..:::::: /
v - ¢94
10000
!':::> c::::-
~;;><.
~ k::: /
v - ¢98
>< ;:::-:::;
-::,. k:::: /
v 9000
0.80
-- i-- -
r- -
-.
- . :--
4000
3000
2000
0. 75 1000
152o
I I
Jo
I I I
40 so
I I so 10
I
so
I I I
9o 100
I
·c Feed rate (L/h)
1 • 1 •. 1 • r• •
I I I I I I
1• 1 • 1 • 1 r• t • 1• 1 1• 1• r
so 80 100 120 140 160 180 200 •F
Separating temperature
Fig. 3-16
Specific gravity
. 1.00 16000
~""-r:::,. ......
15000
...........
0. 95
>
>
<
--::::. ..::::::-
<:.:
--::::. ..::::::-
---
........
L v /
v /
L
/
L
1/187. 5
1/191
1/194
14000
13000
12000
>k ~
> k:::::: L/
7000
~ k- '"'::> k::"' // L Inside di8111eter
t> k- >< -:> k: / - of gravity disc (11111) 6000
0. 85
t:::> k:::- >< > v -
> .::-- i>< ...__
.............. r--- r--
r- r--
---
- -
1--
1--
:--1--
5000
4000
r-- t--
0. 80
3000
2000
0. 75 1000
Fig. 3-17
Specific gravity
1.00 22000
-::::.. 21000
-::::.. k- k--' 20000
/
':::> I<::" !.--"' 19000
1...::::' -~113
'"::;:.. k::- ........ /
-~116 18000
lc::::: /
0. 95 ':::> I<::" -1/1120 17000
...... /
'":::::::> k- ........ ,... -1/1124 16000
~ k" :? i.e:::::: /
15000
t:::> < --,. k:: v / -~129
v 1-4000
b. ..:::- P"'- "> .:::::: /
0. 90 t:::> <" p<.. -:;.. 0::::::::: v v 13000
i><
t::::> .::--- .__
1'--- .__ t-:---
r--
-- --
-
- r-
r--
1--
1-- 1--
7000
6000
5000
'-- r-
0. 80
3000
2000
0. 75 1000
Fig. 3-18
Specific gravity
1.00
-
I'~
1-::. ce-
_...
-
b <:::" /
-1/1113
::::::. < / / -1/1116
-
-:::::::. <:::" .,.... I-"' / -1/1120
0. 95 /
--:::::,. k:- ,;;>"'
/ -1/1124 19000
-:::::::. k:- -o:: k::: /
/
;><- 18000
~ k:::
/ -t/1129
~ k:- ./ 17000
;><- /
~ k:- b lc:::: / 16000
0. 90
;><-
b:> k :::-:; f-> k:::: /
v -1/1136
15000
/
t> k:- t> .==:::::: L ./ 14000
~ /__
t:> <" i>< b .==:::::: L 13000
:::> < p<- !-::.. c
p-<.
/
v / 12000
:::> < b c /v / Inside diameter 11000
>< ~ v of gravity disc (mm)
:::> < "'"> 10000
0. 85
:::> K- > v
>< -
:::> K- ><
......_
............
......_
---- -- -- - - 9000
8000
--
7000
r-- r--
6000
1--
0. 80
5000
4000
3000
2000
5
1520 30 40 50 60 10 80 90 100 • c Feed rate (L/h)
I I I I I
I I
I I I I I I I I' I I I'
I
rI I . ,. I II' I rI I I III I I 1I
I I I
Fig. 3-19
Specific gravity
-
1.00 30000
r--~ .....
29000
-
>
"":::> !<:-"
I<
I< ../'
r::>
Lc:::::
~ /
/
-4> 114
-4> 118
28000
27000
26000
25000
0. 95 t> < /
-4>122 24000
1::::::> <:::"" 2" ~ v / 23000
v - 4>127
t> < .... .;;>""'-
1-::. 1<:::::: v 22000
21000
b 1<:::-" "-::> ~ v v -4>134 20000
b k:-
;;::-;;.
t--::. .c' /
v 19000
::::::. 1.::::_-- ~ c p<'- /
/ -4>142
18000
0. 85 > ><
K:- > c /
/ - of gravity disc (mm) 12000
t> k- >< 2 / -
i:::> k- f>< 1--
r- 1--
-
- r- t-- - 11000
10000
-
............ 9000
4000
3000
0. 75 2000
1520
I I I
30
I I I
40
I
50
I I
60
I I
70
I I
80
I I I
90
I
100.
I
c Feed rate (l/h)
1'1'1'1 11 1'1' [''i'l I 1'11 1 1' I
60 80 100 120 140 160 180 200 •F
Separating temperature
Fig. 3-20
Specific gravity
1.00 3000
r---::,,_
---;:: k .----
-..._, k ,.... ......---
v .......
/ .......
r- 2500
-:::: k ,..... ........... / .......
0. 95 .._
--=::: ~ .---- _../ .......
~ ...,..... _../ .......
~k ...,..... 2000
/ v
-:::: k
-----
...,..... / ......
/
---::::: k / v
........., k:- /
0.90 ........- / ~ 1500
-::::: k L /
v
-- -
/ -~74
r--
r-:::: k ;_,..,-
L
/
/
z
r-:::: k L /
-----
0. 85 ........
r-:::: < _..?" 1-- b,.....:::::
I-- -<"' v
--- -
r--
r--. ...........
- r- 500
0. 80 Inside diameter
of gravity disc (mm)
0. 75 0
60
I I
80
I I I
100
I
I1
I '
I I I ' I
120 140
I
160
I
180 200 •F
Separating temperature
Fig. 3-21
Specific gravity
1. 00 4000
~-
~ -c:::::.-
...... v v /
~~ ...- /
3500
--
....... -~77
L /
"-::::: k
~k /
~ 1500
~~ ...£. /
~
- -
r-
1-- I--
r-
Inside diameter 500
0. 80 of gravity disc (nm)
0. 75 0
Fig. 3-22
Specific gravity
1. 00 6000
r-r-::,
t:::::: -<: ...... v 1/ 5500
t-:::: -<:
--::::: .-<::~--',...... ~
---
_,....... /
/
1/
1/
5000
~ -<:::"" ........
....- /
/
:,/
3500
r-:::: k~-' ..-- L
/
L
0. 90 t:::
r--,
k ....- /
/
,- -</J79 3000
k::- >---' ....- L
/
/
L
b k ~ -r/l82 2500
/
1-:: k::-~-' ...--
0. 85
r-::::: k ~
b k
'::::: < ~
r-:::
.,L.
.,L.
r--
-
~
~
/
/
-cf>86
2000
1500
"::::::: v r--
-
......__ < r--
....._ - r- Inside diameter 1000
0. 75 0
Fig. 3-23
Specific gravity
1.00
r--~ ....
~k _......... y
-......, k v y v
r-
--=== k .......... / v
-..., k _......... / v
0. 96
----::::: k ......... / v
--::::: k ___... / v
:::: k
-
___... / v
-:::: k ./
./
v
0. 90 ---= k
-......., k:::-f-
_..... -1/)103
-
/
___... / L
-:::: k /
-1/)107.5
-:::: k _..... /
'::::::: k /
/
--
- --
1..-7" !---
"::::: k
-- - -
r-..
Inside diameter
0. 80
of gravity disc (mm)
0. 75 1000
Fig; 3-24
Specific gravity
1.00 14000
""~poo..,
~k ,.,./ v ,...... 13000
0. 95
"-:::: k
--....., k
~k
- -- .........
/
/
..,;"""
/
12000
11000
---::: k:""
!"--, k:""
r-.., k:"" - -- .........
/
/
/
/
/
,.....
v
10000
0. 90
r::: < / / /
8000
r-.., k:"" v / -t/1106.5
-
/ / L
/
1-:::: k 7000
/ -t/1110.5
!':::::k /
0. 85
~k
-:::::: k
1"::::: k
:....---
--- ......
..,...c::::
...:::.
-
/
/ -t/1115
6000
1"::::: k - 1--
-
5000
1"---
- .......
r-- t--
-
Inside diameter
4000
2000
0. 75 1000
Fig. 3-25
Specific gravity
1.00 16000
br--
!-::: ~f- _...........
~
15000
--:::: kf- ~ ~ /
14000
-....., k .......- ./ /
0. 95
--:::: k ...-- / /
13000
~k ....- ./ / 12000
-....., k:::'
-........, k:::'
-........, -:::;:-f-
--
__......
..----
/
/'
L'
./'
/
/
v
11000
10000
r--, -< ~ .....-- /
/
v -cil107.5
0. 90
r--, -<::: ...-- L
/
./
/
9000
--
/
1-::::: -< / -cil113 8000
r-::= < ...-- .....::: ./
-----
r-- ..c::. /
!"::::: < -cil119
7000
r--, -< ? t-- ><=: /
0. 85 6000
r-::= < .....:::·
1':::: <
-
1-- 5000
1-- ....... r-- !--
4000
Inside diameter
0. 80 of gravity disc (mm)
3000
2000
0. 75 1000
I,,.,,'''''''
I I
60 ao
I I I I
r•
100
I I '
120 140
''' ',' ,,, ''''
1&0 180 200
I I
•F
Separating temperature
Fig. 3-26
Specific gravity
22000
1.00
r-:::::-
r---,
21000
-::::- .......... / 20000
r---, -::::- r--- ..-/' / 19000
r--:, -::::-'-' ..-/' / 18000
r--:, -c::::::'-' ..-/' / ,/
17000
0. 95
r-:::: -c::::::"' ..-/' /_ 16000
--:::: -c::::::"' .......... / ,/
15000
--=
--
-<:::""
v ...-- / 14000
-::::: k .......
/
13000
0. 90 --= k:::'
1--:::::: k
,........
-...--
...-- ..c:::
/
/
/
../
/
/.
12000
,....... L / 11000
1--:::::: k ...--
r--.: k ,........
I--'" ;----
---
/
L
L
/
/
10000
-
0. 85
~k v
,...:::::
'""::=:: 7000
r--.: k !-?"
......__
r-- -
r-- r--
- f---....
- Inside diameter
6000
5000
of gravity disc (mm) 4000
0. 80
3000 .
2000
0. 75 1000
Fig. 3-27
Specific gravity
1.00 26000
r:::::,,.._ 25000
r-:::: -< __...... / 24000
r-:::: -< __...... / ,..... 23000
--, -<
- v
.......... 22000
/
-c:::::::::- ,..... 21000
---= /
-
0. 95 ....... .,..._..... 20000
~ -c::::::::: /
- ---
19000
-:::: k /
/
v 18000
--:::::: k / -":. 17000
/
---= <::"' / /
--
/
16000
0. 90
:---:::: ~,..... / / 15000
/ -d>140.5
--:::::: k / L. 14000
/
~~ -¢146.5
-
13000
1-:::: k v .....- /
12000
/
b I< -¢153 11000
0. 85 I> k v r--
_..... ..c. /
10000
1-.::::k:: v r--
_..... ...::::.
~ k:: v r-- r- r--
9000
6000
0. 80
5000
4000
3000
0. 75 2000
Fig. 3-28
Specific gravity
1.00 30000
,.....~
29000
r-::: k _./ /
28000
27000
t-::-: k I- _........ / 26000
r-., k ..... _........ / 25000
r-., k ..... _........ / v 24000
--
0. 95 23000
r--, k I- _........ / v 22000
~k / 21000
'"-:::: k _........ / v 20000
--, k::: ..... ./ v 19000
18000
0. 90 :::::
--,
k _........ /
17000
---
/
k" ./ 16000
1--::k::: 1--" L /
15000
r-:::: k _........ ....:::: /
/
14000
13000
1-:::: k
0. 85
b k --...... / 12000
11000
!"'---:: <::- ? t-- 1:,....::::
_.... t-- 1--
1--- -<
- 10000
r-...
-- t-- 1--
- Inside diameter
of gravity disc (mm)
9000
8000
7000
0. 80 8000
5009
4000
3000
0. 75 2000
Fig. 3-29
Fig. 3-30
&cAUTION
Before supplying the lubrication oil, be sure to stop the SELFJECTOR. The oil becomes very hot
during operation. To avoid the risk of the oil being scattered around to burn operator's hand or
hurt his eyes, do not remove the plug or gear cover when the SELFJECTOR is in operation.
&cAUTION
Oil quantity should be checked with the SELFJECTOR being held
horizontally.
Refilling the lubrication oil as to exceed the upper red line (H) may
cause additives contained in the lubrication oil to deposit into sludge,
which can adversely affect the lubrication effect. Take sufficient care
not to exceed the upper red line (H).
Fig. 3-31
Refer to
Table 3-6 for appropriate oil quantities. Refill the oil up until the red
line (H) on the oil gauge as shown in Fig. 3-31.
During operation make sure that the oil level falls in-between the red lines (H) and (L).
Table 3-6
Model SJ10G/GH SJ50G/GH SJ100G/GH
SJ20G/GH SJ60G/GH SJ120G/GH
SJ30G/GH SJ70G/GH SJ150G/GH
NOTE
Synthetic lubricating oil should be within an equivalent range of ISO VG220 (198 to 242 mrrf/S).
ill CAUTION
Before using synthetic lubricating oil, make sure of its suitability by the procedure described in
the "Maintenance Manuaf'.
Table 3-7
Viscosity
Manufacturer Brand name 2
mm /sec at40°C
NOTE
Please consult our company when using lubricating oil other than herein recommended or
synthetic lubricating oil.
For the replacement period of the lubricating oil and precautions for use of synthetic lubricating
oil, refer to Section 3.2 of the "Maintenance manual".
&cAUTION
Too long sludge discharge intervals may cause defective separation and mechanical damage on
the unit.
The optimum sludge discharge interval varies with the operation method and nature of the treated oil,
etc., which makes it hard to be uniformly determined.
Too long intervals may accelerate the contamination inside the bowl and result in sludge deposition,
whilst too short intervals may reduce the operation efficiency.
NOTE
To determine an optimal discharge interval, it is a recommended practice to perform a test run
under practical conditions for a certain length of time and find an interval commensurate to
sludge concentration in the treated oil while watching the internal state of the bowl partial
accumulation of sludge, contamination of disc(1), etc.
Table 3-8
Table 3-9
Table 3-10
Fuel oil Lubricating oil
A Heavy Oil C Heavy Oil Cross-head engine Trunk piston engine
(380mm 2/s at50'C)
NOTE
No the bowl washing process is included, except in lubricating oil treatment.
Table 3-11 shows the amount of separated water in the partial discharge.
Table 3-11
Should the purifier be forced to stop for the reasons below, operate it for approximately 12 hours
with sludge discharged at 10 to 20 minutes intervals before setting for discharge at standard
intervals after taking into consideration of the system oil at the time of normal operation.
SV1
Operating wator reducing valve
SV2
~~l"ttl:::'il/11
~ ~f'l'il.t::1'ir'71' SV3
[M~Pll'lll-:::Wl
I
SV9
SV1
(M~~IIf'~ Opo~ng~rRdudngvalvo
~~!NIC,Iif'l\\l
SV2
(MJ ~'l"i//l=cfr'/1' I SV3
lM~f'l"iilr-wt
&cAUTION
o When hard water is used, scale will be produced on the inside surface of the water
supplying device, drain nozzle, or solenoid valve, which may cause various troubles.
o The harder the water, the more scales on the water supplying device and pilot valve. To
prevent it, the cleaning intervals should be as short as practically possible.
Since the operating water is used for the opening/closing valve of the purifier bowl, its quality should be
pure, transparent and soft water such that it can prevent the valve from scaling or corrosion.
&cAUTION
Where the primary pressure of operating water is lower than 0.2 MPa (2 kgf/crrf}, then sludge
discharge efficiency will be decreased. Otherwise a pressure exceeding 0. 75 MPa (7.5 kgf/crrf)
may cause the solenoid valve malfunctioning.
The reducing valve has been shop-adjusted for optimal water pressure according to manual and
automatic specifications shown in Section 3.6.2.
ill CAUTION
When setting or adjusting the operating water pressure during running, use the manual handle
of SV2 while running operating water for bowl closing. When the purifier is not running, perform
this with the operating water inlet tube (Teflon) removed. Otherwise, the operating water could
find its way to the gear case to damage bearings.
NOTE
The pressure of the operating water reducing valve may increase after the SV2 solenoid valve
closes, but this is not an anomaly.
o In the case of total discharge, the operating water is regulated by the solenoid valve SV1 and
introduced into the bowl opening water pressure chamber via feeding device.
o In the case of partial discharge (GSH-1 specification models only), the operating water is regulated
by the solenoid valve SV9 and introduced into the bowl closing water pressure chamber via feeding
device. When the bowl closing water pressure chamber has been filled up, the bowl opening water
overflows into the bowl opening water pressure chamber, depressing the main cylinder to open the
bowl instantly.
SV3
Fig. 3-34
ill CAUTION
Where the primary pressure of operating water is lower than 0.2 MPa (2.0 kgf/crrf}, the bowl
closing failure could occur.
ffi CAUTION
If the sealing water and replacement water are not adequate in quantity;
o Oil loss during sludge discharge will increase,
o Water circulates over the light liquid side, or
o Oil flows out from the heavy liquid side.
Therefore, be sure to set correct quantities of these waters.
Sealing water is used to form a water phase within the bowl prior to performing a purifier-run and
prevent feed liquid from flowing out of the heavy liquid side when it is supplied. On the other hand,
replacement water is used to collect oils in the bowl before discharging sludge so that the oil loss can
be minimized.
The quantities of sealing water and replacement water required by different models shown below,
respectively.
3.6.5.1 Quantities of sealing water, replacement water (Manual, GAP-11, GBC-1, GBC-2)
Table 3-12 shows the quantities of replacement water and sealing water for Manual, GAP-11, GBC-1,
GBC-2 Type.
Table 3-12
Table 3-13
NOTE
No regulating water needs to be fed into a fuel oil purifier.
Table 3-14
NOTE
No washing water needs to be fed into a fuel oil purifier.
NOTE
The primary pressure of the supply water line should be 0.35 to 0.5 MPa (3.5 to 5.0 kgf/crrf).
The supply water pressure beyond 0. 75 MPa (7.5 kgf/crrf) could cause a reducing valve
failure.
To adjust the reducing valve for optimum secondary pressure, use the adjust screw that is exposed if
the seal on top of the valve is removed. Turning the adjust screw as required, set the reducing valve for
desired pressure while reading its pressure gauge. Turning the adjust screw clockwise increases the
secondary pressure and a counter-clockwise turn decreases it.
Proper pressure setting on the reducing valve provides the discharge rates of Table 3-11 "Separated
Water Discharge Rates (Partial Discharge)". After pressure setting/adjustment, check through the
Multi-Monitor that sludge discharge is optimal in accordance with Section 3.7.2 "Monitoring Partial
Discharge".
Fig. 3-35
&cAUTION
Described below is the general procedure for checking the amount of partial discharge. Prior to
starting operation, be sure to refer to Section 5. "Operation" in this manual. Given instructions
are subject to the SELFJECTOR being ready to start. (The piping had completed for operation).
1. Set the power switches of the starter, automatic control panel and Multi-Monitor to ON in that order.
2. Remove the front cover of the Multi-Monitor and check that all internal switches are in the
designated positions.
1) Check that the 50Hz/60Hz selector switch is in the position of power frequency for the
SELFJECTOR. (See Fig. 3-36)
2) Set the DD alarm output switch to OFF. (See Fig. 3-36)
3) Set the Partial ON/OFF switch to OFF. (See Fig. 3-36)
NOTE
Each model of the SELFJECTOR has a different range of optical discharge.
Correct measurement cannot be performed without proper settings. (Refer to Section 4.1.2)
3. Start the SELFJECTOR in accordance to the start-up procedure described in Section 5. "Operation".
4. Ascertain that the SELFJECTOR has entered into purifier operation. Purifier operation is started in
response command signals received by the Multi-Monitor from the automatic control panel, when
the confirmation LED for input signal "Feeding"(green) in the Multi-Monitor and the "Rotation Display
LED"(green) on the Multi-Monitor are illuminated.
5. Press the Discharge measurement switch in the Multi-Monitor. The green "Measuring" LED of the
confirmation LED for partial discharge quantity is illuminated. This indication means that the purifier
is ready for measurement. (See Fig. 3-36)
NOTE
A change in reducing valve setting must be followed by discharge tests to have line pressure
stabilized before proceeding to discharge measurement.
Fig. 3-36
50Hz I 60Hz selector switch Used to select power frequency for SELFJECTOR.
Setting to ON effects constant monitoring to determine
Partial ON I OFF switch whether or not discharge is proper. With the switch in OFF
position, there is no monitoring of discharge.
Used for one-time measurement of sludge discharge. With
Partial ON/OFF switch in OFF position, pressing this
Discharge measurement switch
switch once effects measurement of sludge discharge only
once, with "Measurin_g'' LED Jgreenl illuminated.
Partial OVER (red) Lit when discharge is more than preset.
discharge JUST (green) Lit when discharge is optimal as preset.
confirmation UNDER (red) Lit when discharge is less than preset.
LED MEASURING (green) Lit when discharge measurement switch is pressed.
Setting the switch to OFF cuts. off No Discharge alarm
DD alarm output switch signal. There is no alarm output to the automatic control
panel and alarm panel.
Purifying process Sludge discharge process Purifying process Sludge discharge process
Replacement
water Sealing water
(Remarks)
o Figures in the oblong boxes above denote timer numbers.
o For treatment of lubricating oil, bowl washing process is added downstream of the
sludge discharge process.
Fig. 3-37
Timer
Item Unit SJ10G SJ20G SJ30G SJ50G SJ60G SJ70G SJ100G SJ120G SJ150G
No.
Interval 0 sec 15 15 15 15 15 15 20 20 20
Opening bowl 1 sec 3
Replacement water 2 sec 5 8 12 14 14 19 29 29 32
Sealing water 3 sec 9 10 12 18 18 20 32 32 27
Intermittent water supply 4 min 10
Operating water supply for
6 sec 5
closing bowl
Discharge interval 5 min NOTE1
Bowl washing Fuel oil 0
D sec
water Lubricating oil 12 13 19 26 J 26 I 31 I 48 48 47
Bowl washing Fuel oil 0
E times
counter Lubricating oil 6
NOTE1: For discharge intervals, refer to Section 3.5 "Sludge Discharge Interval".
NOTE
o Timer settings for sealing water and replacement water in the above list are based on the
feed rate at 8 Umin. for SJ10G to 30G, at 12 Umin. for SJ50G to 70G, at 16 Umin. for SJ100G
and 120G and at 18 Umin. for SJ150G. For practical setting, always measure the flow rate
actually and select proper values accordingly.
o Fuel oil purifiers have no bowl washing process.
For G-HIDENS specification, various timers in the automatic control panel GSH-1 are actuated at the
timings shown in Fig. 3-38 for sludge discharge process and bowl washing process. For action timings
for total discharge timers, see Fig. 3-37. For specific setting requirements for timers in the automatic
control panel GSH-1 , refer to the Operation Manual 3C.
Purifying process Separated water discharge process Purifying process Sludge discharge process Purifying process Sludge discharge process
(Partial discharge) (Total discharge) (Total discharge)
C015 C015
Command to discharge
of separated water
from the water detector
Water for
closing bowl Operating water supply period for opening bowl
durin separated water discharge process
(Remarks)
o Figures in the oblong boxes above denote timer numbers.
o If the Water Detector is activated after the lapse of monitoring time (C022), total
discharge of sludge and separated water is effected.
o For the timing of total discharge, refer to Section 3.8.1.
o In the case of lubricating oil treatment, washing process is effected as many times as
set on the washing counter (C023) after sludge discharge process (total discharge).
o For lubricating oil treatment, regulating water feed is added before washing process
and after separated water discharge process (partial discharge).
Fig. 3-38
Timer
Item Uni SJ10GH SJ20GH SJ30GH SJ50GH SJ60GH SJ70GH SJ100GH SJ120GH SJ150GH
N o .
Interval TOOO sec 15 15 15 15 15 15 20 20 20
Openinq bowl T001 sec 3
Replacement water T002 sec 10 11 14 21 21 26 38 38 37
Regulating Fuel oil 0
T003 sec
water Lubricating oil 1 1 2 3 3 3 5 5 5
Bowl washing Fuel oil 0
T004 sec
water Lubricatinq oil 12 13 19 26 26 31 48 48 47
Openinq bowl(partial) T011 sec 0.6
Replacement water(partial' T012 sec 2 2 2 3 3 6 6 6 6
Regulating Fuel oil 0
T013 sec
Water(partial) Lubricatinq oil 1 1 2 3 3 3 5 5 5
Intermittent water supply C014 min 15
Operating water supply for
T016 sec 5
closing bowl
Discharge interval C015 min NOTE1
Detection count reset C026 min 30
Water detection setting
C027 times 6
counter
Monitorinq time C022 min 20
Bowl washing Fuel oil 0
C023 times
counter Lubricating oil 6
NOTE1: For discharge intervals, refer to Section 3.5 "Sludge Discharge Interval".
NOTE2: Please use C021 by fixing to 1.
NOTE
o Timer settings for sealing water and replacement water in the above list are based on the
feed rate at 8 L/min. for SJ10GH to 30GH, at 12 L/min. for SJSOGH to 70GH, at 16 L/min. for
SJ100GH and 120GH and at 18 L/min. for SJ150GH. For practical setting, always measure
the flow rate actually and select proper values accordingly.
o Fuel oil purifiers have no regulating water feeding process and bowl washing processes.
& CAUTION
When SJ10GH to 150GH types are used in the total discharge mode (purifier operation), select
an appropriate gravity disc that fits the specific gravity of feed liquid and install it in position.
Then, fully open the shut-off valve and set the Water Detector selector dial to No working
position. (Refer to Section 6.4.2.4 in the Operation Manual 1.) In this particular case, the
regulating water (T003) mentioned above refers to sealing water. Accordingly, set appropriate
value for sealing water on the timer of the model used by reference to Table 3-15 in 3.8.1.1. If
there is no setting for sealing water, the Leakage Monitor function of the Multi-Monitor is
actuated and gives an alarm.
0 0
Alarm Indicating
LEOs
Mode Selector Swilch for Swilch- Unit Indicators Value Indicators for indication of
I
over of elapsed time/set time Min/Sec elapsed time/set time of timer
Timer Indication/
Setting Parts ~ ::::BBB
n~.
u-
MON. MODE
~ ~U<~ 1/91
Coooecto< Te<ml""t
0 0
Timer No. Setting Value Set Value
Power Terminal Selector Switch Selector Switch Memory Switch
Fig. 3-39
1. Set the power switch of the control panel to "ON", and check to see that the pilot lamp "CONT.
SOURCE" LED of the Graphic panel and the value indicator LEOs of the control unit are ON.
2. Operate the individual switches in the following sequence.
to MON.MODE. ..
h the timer number selector switch
(T.SEL).
[For Example]
The operation times and intervals set by the timers can be changed as exampled below.
Setting time to 180 minutes.
~D~- ~ ~~
MON. MODE T. SEL. 10 ' (1Q2) T. SET 10'( 10')
lQl
MIY
The following Fig 3-26 shows the layout of timers in the automatic control panel.
0~ ~0
Mode Selector Switch for switch- Unit Indicators Value Indicator for indication of elapsed
over of elapsed time/set time Min/Sec time/set time of timer
·~!
MON. MODE
: {888 "' "~' No.2 SEL.
Connector
~ ~""~ 1,?1
Terminal
(No.1 Machine)
Machine Number
Selector Switch
0 0
Timer No. Setting Value Set Value
Power Terminal Selector Switch Selector Switch Memory Switch
Fig. 3-40
1. Set the power switch of the control panel to "ON", and check to see that the pilot lamp "CONT.
SOURCE" LED of the Graphic panel and the value indicator LEOs of the control unit are ON.
2. Operate the individual switches in the following sequence.
[For Example]
The operation times and intervals set by the timers can be changed as exampled below.
Setting time to 180 minutes for the machine No.1.
\ I
\ SET MAIN
MAIN 0 \
\ADDRESS
\
DATA
I
I
J MON OPT
TIM 0
CNT 0 f- ---7
REG 0 N 1N (REG) TIM CNT
MON
ALM
18fkJour LQM I I I I I
- +
I ~ MI TUB ISH I KAKOK I KA I SHA, LTD.
/ ENT
I
I
/
/
Mode Display Section Control Keys
Fig. 3-41
1. Set the power switch of the control panel to "ON" and check to see that the "CONT. SOURCE" pilot
lamp, and the LED of the "mode display section" on the operation display panel are ON.
2. Press the control keys of the operation display panel in the following sequence. Confirm the
displays of the display section before proceeding ahead.
MAIN f------. ~
TIM CNT
---7 - or + ----·
For T001 to T025, press TIM CNT once. Select a timer number.
For C014 to C027, press TIM CNT twice.
[--~:;i-::-~~=~:-;;::~=------------------------------------~.-------,
I> SET ~
(REG) or
To select a digit
~T~TH II H or + ENT
MAIN _______., ~
TIM CNT ITIM :NT I ---o
Select CNT to Press TIM CNT twice.
or +
Select timer No. C015
t--
Set digit flashes. To select a digit Set 180 Data Display Section
(Upper Stage)
NOTE
o 0.1 second for timer Nos. T001-T025
o 1 minute for timer Nos. C014-C015,C22
o 1 time for counter Nos. C021,C023,C27
o Light "TIM" in Mode Display Section when timer "T" is selected.
o Light "CNT" in Mode Display Section when timer "C" is selected.
& CAUTION
When the optional electrostatic capacity type Water Detector is used, apply a back pressure of
0. 15 MPa (1.5 kgf/crrf) to the light liquid outlet side to avoid an error.
Set timer for Water Detector in Programmable controller, according to the following Table 3-17. The
method of setting timer refer to Section 3.8.3.3.
For the description of the Counters, etc., refer to Operation Manuai3C.
Table 3-17
Variations of back pressure, oil temperature, and flow rate during operation should fall within the range
shown by Table 3-18 comparing to the setting values.
Table 3-18
Table 4-1
NOTE
See Table 4-1 above for the functions incorporated in different types of the Multi-Monitor.
'0 '-,,.
·"" ',_ D-sub connector
Fig. 4-1
Memory preset
Setting items Operation
item number
NOTE
Preset values cannot be changed without pressing the function setting switch 4 (SW4).
At the start of operation or during operation, when back pressure at the light liquid outlet becomes
necessary to adjust to optimize the Leakage Monitor function of the Multi-Monitor or for other reason,
press the Pressure Display Lock switch on the Multi-Monitor panel once. This freezes the "light liquid
pressure" appearing in the lower seven-segment LED display of the Multi-Monitor. (Flow rate remains
indicated in the upper LED display.) To release the lock to resume the incremental display of pressure,
press the Pressure Display Lock switch again.
NOTE
To lock the display of light liquid pressure only, press the Pressure Display Lock switch at the
left of the Multi-Monitor panel once, and the incremental display is switched to the locked
indication. To resume the incremental display, press this select switch once.
By continuing pushing the function setting switch 2 (SW2: Forward), the incremental display is switched
to the "feed liquid temperature", the "light liquid pressure", the "revolution number", the "water pressure"
indication by repetition.
The ''revolution number" is indicated by MM-2 (with DO function) and MM-3, the "water pressure" is
indicated by MM-3 only. LEOs (green) on the Multi-Monitor panel are illuminated to confirm the
indications.
By detaching from the function setting switch 2 (SW2: Forward), the display indicates only the "feed
liquid temperature" and the "light liquid pressure" indication by repetition incrementally.
&cAUTION
At test running, listed default values require adjustment according to the SELFJECTOR
specification and model.
Table4-3
1 1 1
7 1 Kinds of oil FO/LO F0* F0* F0*
1OG,20G,30G,
1
8 2 SELFJECTOR model 50G,60G,70G, 10G* 10G*1 10G*1
1OOG, 120G, 150G
1OG,20G,30G, 1 1
9 3 Gear pump model 10G* 10G*1 10G*
50G,70G, 1OOG
Minimum light liquid pressure
10 4 0.03"-'0.30 0.12* 1 0.12*1 0.12*1
(MPa)
LM trigger pressure (6P)
11 5 0.01 0"-'0.050 0.02 0.02 0.02
{MPa)
Delay timer
12 6 5"-' 120 40 40 40
(sec)
Hold timer
13 7 5"-' 120 15 15 15
(sec)
Minimum WD pressure
14 10 0.01 0"-'0.1 0 - - 0.03
(MPa)
WD trigger pressure (6W)
15 12 0.01 0"-'0.1 0 - - 0.05
(MPa)
Light liquid pressure 1
16 13 0.03"-'0.30 0.15*
1
0.15* 0.15*1
{MPa)
NOTE * 1: The default value surely requires setting change according to machine specification and
operation conditions. And please set various switches to ON position according to
directions of operation manuals.
DOD lillilllllllllllillil
15 16 17 18 19 20 21222324
DDDDDDDDDD
DDDDDDDDDD
PDDDDDDDDDDDDD
r- pDDDDDDDDDDDDD r-
101}/t 2 3 4 5 6 7 8 9 10 11 12 13 14 101
Cable inserting slot
Fig. 4-2
Fig. 4-3
Terminal Terminal
Number .............. Number
!··········
NOTE: 1. The terminal board number 24 of the Multi-Monitor (MM-2, MM-3) is for optional function.
2. The terminal number 15 is used for" b -contact" and the terminal number 16 is used tor "a-contact"
NOTE
The Leakage Monitor Function of the Multi-Monitor is a protective device that detects treated
oil leaking from the sludge outlet or heavy liquid outlet of the bowl by means of a pressure
sensor. Be sure that settings are correct to prevent a false alarm.
OFF ON OFF ON
Fig. 4-4
NOTE
Set minimum light liquid pressure using the following as a guide.
[Minimum light liquid pressure] = [Light liquid pressure]- [LM trigger pressure !:J. P]- [A]
NOTE
For a period of approximately 20 to 30 seconds after the MM function switch on the automatic
control panel (or the alarm panel or starter) is set to ON from OFF, the LED displays of the Multi-
Monitor remain blank, which is a normal transient phenomenon.
In addition the manual SELFJECTOR version with no alarm panel has the MM function switch
installed on the starter.
1. The level of "light liquid pressure" preset in the Multi-Monitor is the "measured pressure
recorded in 6" plus LM trigger pressure ll.P (standard value: 0.02 MPa).
Be sure not to set it beyond 0.2 MPa (2.0 kgf/cnf). Setting beyond 0.2 MPa (2.0 kgf/cnf) may
cause the light liquid to overflow the light liquid chamber. (Refer to Section 4.2.2.)
o Standard value for setting "light liquid pressure" is 0.15 MPa (1.5 kgf/cnf) for fuel oil, and is
0.10 MPa (1.0 kgf/cnf) for lubricating oil.
2. The level of "minimum light liquid pressure" preset in the Multi-Monitor should be less than
the "light liquid pressure" mentioned above minus LM trigger pressure ll.P.
This value must be higher than the "measured pressure recorded in 6." If it is equal to or lower
than the recorded level, the Leakage Monitor may fail to detect a leakage of treated oil properly.
o Standard value for setting "minimum light liquid pressure" is as follows,
[Minimum light liquid pressure]
=[Light liquid pressure]- [LM trigger pressure ll.P]- [0.01 to 0.02] (MPa)
NOTE
o Normally, once adjusted at trial run, light liquid outlet pressure requires no further
adjustment unless there are fluctuations in flow rate and temperature.
o During daily check, ascertain proper illumination of the pressure control LED (yellow) and
correct indication in the light liquid pressure on the Multi-Monitor.
o LM trigger pressure follows up pressure fluctuations due to pulsations during operation.
Even if the pressure control LED (yellow) flashes, therefore, there is no particular need for
pressure adjustment.
o Delay timer
Ascertain that the time from the start of feeding after sludge discharge to the arrival of discharge side
pressure at preset level is shorter than the time preset on the delay timer.
NOTE1
Control fluctuations in the flow rate of feed liquid to the purifier to be within ± 0.01 MPa in
pressure equivalent.
NOTE2
Control feed liquid temperatures to be within ± 5% of preset level. Excessive fluctuations
change the feed liquid in viscosity to fluctuate light liquid outlet pressure as a result, possibly
affecting the output of the Leakage Monitor Function of the Multi-Monitor.
NOTE
The Discharge Detector Function (DD) of the Multi-Monitor is a protective device that relies on a
shaft speed drop to work. More specifically, if the horizontal shaft speed is not dropped during
sludge discharge, the detector detects it as a "No-Discharge" status by means of a proximity
switch. If the proximitY switch is out of position or the switches are set wrong, a false alarm is
issued.
~~
OFF ON
Power switch
OFF ON
OFF ON
Fig. 4-6
Remarks
Switch Function
ffi CAUTION
o The Discharge Detector is precision equipment. Take special cares so that it is not bumped
during handling.
o The proximity switch should be retained firmly with the screws.
(The fastening torque should be 60 kg· em or less.)
o Make sure that the purifier is completely stopped before checking and adjusting, if
necessary, the installed position of the proximity switch.
o Do not use a proximity switch other than supplied with the SELFJECTOR.
The proximity switch is screwed directly in the gear pump housing (horizontal shaft cover where
separate pump is used) and secured with a lock nut. To adjust the installed position of the proximity
switch, loosen the lock nut and set the proximity switch at a distance of 1.0"" 1.3 mm from the
horizontal shaft. After the adjustment is finished, retighten the lock nut to secure the proximity switch.
(See Fig. 4-7.) The nut tightening torque should be less than 60 kg·cm.
~o=!r
0
W.
::;;:,~
$LP"'11SC~
EBrmr
Multi-Monitor(MM)
Horizontal shaft
Cable gland
Usually 1.0-1.3 mm
Fig. 4-7
Table 4-5
Frequency Voltage
60Hz Approx. DC3.5V
50Hz Approx. DC2.9V
Fig. 4-8
NOTE
When the tester reading exceeds DC4V, a circuit failure is suspected. In such case, contact MKK
service shop or us nearest to you.
00
0~~
Seven-segment display Function setting switch
Upper: Setting number IQ] SW1 :Select F
Lower: Set value
IQ] SW2: Forward t
IQ] SW3: Backward t
IQ] SW4 : Enter ~
Water detection output switch
[]QJ [ill Water detector selector dial
OFF ON
rfii\1 No water I heavy liquid
~ detector function
Power switch
.I ~ I Water detector function
~~ OFF ON
~ Heavy liquid detector function
~ (for optional use)
Fig. 4-9
Remarks
Switch Function
Pressure sensor
Fig. 4-10
To avoid the risk of feed liquid being scattered out from the chamber or the motor being
overloaded, be sure that the maximum circulation line back pressure is controlled by less than
0.15 MPa (1.5 kgf/cnf).
ill CAUTION
Before operating the SELFJECTOR, make sure that the G-HIDENS gravity disc installed in the
bowl is suitable for its type. A wrong gravity disc may cause outflow of treated oil to the sludge
outlet or the motor being overloaded
ill CAUTION
Do not operate the SELFJECTOR without installing necessary parts for clarifier operation in the
bowl first.
Lack of clarifier parts causes light liquid to flow out to the heavy liquid side.
ffi CAUTION
The purifier should be operated under optimum conditions to suit the nature of the treated oil.
For each purifier type or specification, there are design limits for flow rate, pressure,
temperature, etc. Operation beyond these limits could put the purifier in a dangerous state.
NOTE
o Check if the operating water pipes for opening/closing bowl are not connected the wrong
way, i.e. one for the other.
o Make sure that a 60 to 100 meshes strainer is attached in front of the gear pump.
o Make sure that a butterfly valve is mounted on the sludge outlet pipe.
5.1.3 Flushing
Flush the inside of pipes connected to the purifier (oil delivery, water supply and compressed air lines)
to completely remove foreign matters from them.
ffi CAUTION
If the purifier is re-started after an insufficient flushing, the following malfunctions may occur:
o Damage to the gear pump and frequent breaks of the safety joint.
o Damage to the main cylinder seat surface and the main seal ring.
o Damage to the valve seat surface.
NOTE
Before flushing, disconnect the primary side connection flange from the operating water
pressure reducing valve to prevent ingress of water into the bowl from the water supplying
device during flushing.
ill. CAUTION
1. Make sure that an appropriate gravity disc has been employed in the bowl. (Refer to Section 3.3.)
2. Refill an appropriate type of lubrication oil in the gear case. This oil quantity should be confirmed
with the oil gauge.
3. Make sure that the primary pressure of compressed air supply pressure is between 0.5 and 0.9
MPa (5 to 9 kgf/cm 2).
4. Open the source valve on the operating water pipe to make sure the pressure.
5. Either operate the solenoid valve or manually operate the respective valve to make sure that the
operating water for opening/closing bowl is properly flowing out. (Check before the bowl is installed,
with the operating water inlet pipe disconnected.)
6. Disconnect the sealing water pipe (steel pipe) and measure the quantity of the sealing water
and replacement water. (Refer to Section 3.6.5.)
7. Make sure that the brake is in the non-braking position.
8. Make sure that the purifier has been properly assembled with bolts completely tightened. (Refer to
Section 2.2 in the "Maintenance Manual".)
9. Make sure the direction of revolution.
Turn on the starter. Start the motor and stop it simultaneously (within 3 seconds) and check that the
rotating direction of the motor or horizontal shaft is the same as the arrow n the purifier frame.
10. In case of automatic specification, power on the control panel and make sure that the timer
setting value is appropriate. (Refer to Section 3.8.)
11. Set the power switch of the Multi-Monitor to ON, and check that all the switches in the Multi-Monitor
are in proper positions and necessary memory preset items/values are correctly set. (Refer to
Section 4 "Multi-Monitor".)
12. Fully open the inlet valve, outlet valve, and by-pass valve of the oil pipe.
13. Open the butterfly valve at the sludge discharge outlet.
1. Make sure that the cap nut tying the bowl and vertical shaft together is tightened firmly.
2. Make sure that the alignment marks (stamped 0) on the bowl meet.
(Refer to Section 2.2 in the "Maintenance manual".)
3. Assemble the bowl into the vertical shaft, check the height, and make sure that the bowl can be
easily rotated by hand.
4. Make sure that the joints and traps (frame cover) of the piping are firmly tightened.
(Refer to Section 2.2 in the "Maintenance manual".)
5. Make sure that the union nuts and cover nuts of the inlet pipe are firmly tightened.
(Refer to Section 2.2 in the "Maintenance manual".)
&cAUTION
Prior to starting operation, always accomplish what is described in Section 5-1 "Inspections
Prior to Running".
Subject Measures
Operation sound When an abnormal sound is heard, immediately stop the operation and
inspect the purifier and identify the cause.
Vibration Vibration may temporarily occur just after start-up, however, this is not
an anomaly.
It will be reduced when the rated number of revolution is achieved.
At the rated number of revolution if the vibration is large, immediately stop
the operation and inspect the purifier and identify the cause.
If feed liquid is being supplied, discontinue it and stop the purifier
immediately without sludge discharged.
Start-up time Small-size (SJ10G/GH - SJ30G/GH) and medium and large-size
(SJ50G/GH - SJ150G/GH) purifiers respectively reach their rated speeds in
less than 5 minutes and less than 10 minutes with current stabilized at 50 to
70% of the rated level. If the purifier fails to reach its rated speed despite
the lapse of more than 10 minutes, stop it in accordance with given stopping
procedure and check the friction block.
5.3 Stop
5.3.1 Precautions on stop
As the bowl is retarded, the purifier may vibrate at certain low speeds. This is a transient phenomenon
and normal.
&wARNING
Before disassembling or checking, make sure that the purifier is completely stopped and turn off
the starter. A look at the gear pump safety joint or motor fan tells whether or not the purifier is at
a stop.
NOTE
For the inspection procedure refer to the "Maintenance manual".
Electric
Power source
V9 t
c
V7 u
G~~r-----------~--------~------~Y><r
VB
:··-·l
L .. ___ _j
MKK SUPPLY
NOTE1: DD is option. t t
F D
Fig. 5-1
Selfjector A Oirty oil inlet(FO.:Irom Selling tonk, LO.: from Sump tonk) t::><J Glove valve
Operating water solenoid valve unit 8 Pwifsed oil outlet(FO.: io Servic~ lank, LO.: to Sump tonlo; }I r--...J Check valve
3 Mult1-Mon1tor CLM,00l C Compressed oir inlet(0.5-.. Q.9MPo) cJO Cock
D Sludge & woter outlet ct:J Needle valve
Step 1
Before start-up, make sure that the valves [V5, V6, V7, V8, V9, and V1 0] are fully open.
Step 2
Operation Check item
Set power switches of the starter, automatic control Make sure that power to the starter, automatic
Ipanel and Multi-Monitor to ON in that order. control panel and Multi-Monitor is on.
s tep 3
Operation Check item
Set t~e MM function switch on the control panel to Always operate this switch as described when feed
ON and the LM alarm output switch to OFF. liquid flow and light liquid outlet pressure become
necessary to adjust.
s tep 4
Operation Check item
Depress the [START] button on the starter to start Make sure that the operation sound and vibration
up the purifier. are normal.
After the start-up make sure that the current value
falls within 50 to 70% of the rating.
NOTE
Refer to Table 4-3 in Section 4.1.4 the "Operating manual1 ".
Usually the rated number of revolution can be achieved 5 to 10 minutes following the start-up.
s tep 5
Operation Check item
Start the oil heater. Make sure that the feed liquid is circulating in the
oil heater and heated up to the given temperature.
NOTE
Such as fuel oil A does not have to be heated.
Step6
Operation Check item
Depress the [AUTO.START] push button on the Processes of [Opening bowl] :::::> [replacement
automatic control panel. water] :::::> [Discharge] :::::> [Sealing water] :::::>
[Feeding] will advance in this order.
Confirm the discharge operation by the increase of
current reading or discharge sound.
s tep 8
Operation Check item
Throttle down the pressure valve V6 for the light The pressure adjustment LED (green) on top of the
liquid pressure level present in the Multi-Monitor. Multi-Monitor starts flashing when the pressure is
Then, change the MM function switch on the within ± 15% of the set pressure, and changes to
control panel from OFF to ON and following to set continuous lighting when it is within ±3%.
the LM alarm output switch in the Multi-Monitor to
ON.
NOTE
After the temperature of feed liquid being fed is stabilized (approximately 5 minutes), check once
again that the light fiquid pressure is within 15% of the level present in the Multi-Monitor (the
pressure adjustment LED flashing or continuous lighting). Readjust the pressure, if necessary,
through V6 while watching the pressure adjustment LED.
&cAUTION
When adjusting the light liquid outlet pressure only after feeding to a level beyond LM trigger
pressure (L1P}, follow the procedure below. Failure to follow may cause a false alarm.
(i) Set the MM function switch on the control panel to OFF position.
(ii) Accomplish pressure adjustment.
(iii) Place the MM function switch on the control panel back into the ON position.
In addition, the flow rate indicating LED of the Multi-Monitor should be actuated approximately 20 to 30
seconds after the MM function switch is set to ON.
The procedure adjusting both flow rate and light liquid outlet pressure after feeding refers to the
steps 8 to 10 in Section 4.2.3 "Light Liquid Outlet Pressure Adjustment".
s tep 9
Operation Check item
If the Multi-Monitor has the Discharge Detector Make sure that the Rotation display LED (green)
Function, set the DD alarm output switch in the on top of the Multi-Monitor is flashing. Make sure
Multi-Monitor to ON. that the Trouble display LED (red) turns off.
NOTE (MM-2:0ptional specification)
If the rotation display LED (green) does not flash or the trouble display LED (red) is lighting, the
sensor out of position or a sensor circuit failure is probable cause. Take appropriate action in
accordance with Section 4.3.3 in this manual or Section 6.12.5 in the Maintenance Manual.
&wARNING
When an unusually large vibration or sound (contact sound or abnormal sound from the
bearing section) is present, stop the purifier as soon as possible by depressing the
"Emergency Stop" push button.
s tep 2
Operation Check item
Stop the oil heater.
s tep 3
Operation Check item
After making sure that the SELFJECTOR Also make sure that the other valves and cocks are
completely stops, close both the feed liquid inlet closed.
valve V7 and butterfly valve V1 0.
NOTE
Whether the SELFJECTOR stops or not can be confirmed with either the safety joint at the
horizontal shaft gear pump or the motor fan.
As the Discharge Detector Function is included in the MM-2 system, the rotation display LED
(green) on top of the Multi-Motor changes from flashing to constant lighting to tell that the
SELFJECTOR has been stopped.
s tep 4
Operation Check item
Set power switches of the Multi-Monitor, automatic Make sure that power to the Multi-Monitor,
control panel and starter to OFF in that order. automatic control panel and starter has been cut
off.
Electric
Power source
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F D
Fig. 5-2
1 Selfjector A D1rly 011 i11ei(FO.: from Setting tonk, LO.: from Sump lank) [X] Glove valve
2 Operating woter solenoid valve unit B Purified oi oullet(FO.: to Service lank, LO.: to Sump lank} i'J Check valve
3 Multi-Monitor CLM,ODJ c Compressed air inlet(Q.5 ...... 0.9MPo) c:ki Cock
D Sludge & water outlet ct:J Needle valve
V5 Flow adjustable valve E Water inket(0.35-0.5MPo) .%' Pressure reducing regulator
"
V7 Feed rnlet valve G Return(FO.: lo Settling tonk. LD. to Sump tonk) 3-woy solenoid valve
V8 By-pass valve .; 3-woy cylinder valve
V9 Operottng water inlet valve u Strainer
-- Water l1ne
LM Leak-Monitor
-- Capillary line
DO
WD
Discharge- Detector
Water-Detector
---- Air l1ne
Electric wiring
Step 1
Before start-up, make sure that the valves [V5, V6, V7, V8, V9, V1 0 and V11] are fully open and that the
valve V12 is fully closed.
Prior to clarifier operation with the G-HIDENS type SELFJECTOR, make sure that the valve V12 is fully
open and the valve V11 is fully closed.
St ep 2
Operation Check item
Set power switches of the starter, automatic control Make sure that power to the starter, automatic
I panel and Multi-Monitor to ON in that order. control panel and Multi-Monitor is on.
s tep 3
Operation Check item
Set the MM function switch on the control panel to Always operate this switch as described when feed
ON. Then set the LM alarm output switch and liquid flow and light liquid outlet pressure become
water detection output switch in the Multi-Monitor to necessary to adjust.
OFF.
Step 4
Operation Check item
Depress the [START] button on the starter to start Make sure that the operation sound and vibration
up the purifier. are normal.
After the start-up make sure that the current value
falls within 50 to 70% of the rating.
NOTE
Refer to Section 4.1.4 Table 4-3 in the "Operating manual1 ".
Usually the rated number of revolution can be achieved 5 to 10 minutes following the start-up.
s tep 5
Operation Check item
Start the oil heater. Make sure that the feed liquid is circulating in the
oil heater and heated up to the given temperature.
Step 6
Operation Check item
Depress the [AUTO.START] push button on the Processes of [Closing bowl] ~ [replacement
automatic control panel. water] ~ [Discharge] ~ [Sealing water] ~
step 8
Operation Check item
Throttle down the pressure valve V6 for the light The pressure adjustment LED (green) on top of the
liquid pressure level present in the Multi-Monitor. Multi-Monitor starts flashing when the pressure is
within ± 15% of the set pressure, and changes to
continuous lighting when it is within ±3%.
NOTE
After the temperature of feed liquid being fed is stabilized (approximately 5 minutes), check once
again that the light liquid pressure is within 15% of the level present in the Multi-Monitor (the
pressure adjustment LED flashing or continuous lighting). Readjust the pressure, if necessary,
through V6 while watching the pressure adjustment LED.
Step 9
Operation Check item
Adjust the circulation line pressure to 0.1 MPa (1.0 Check that adjusted pressure is correct on the
kgf/cm 2) through the circulation line back pressure analog pressure gauge installed on the circulation
valve V12. line (lower hood of the frame).
Set the water detector selector dial in the Multi-
Monitor to working of the water detector position,
and change the MM function switch on the control
panel from OFF to ON. And then set the LM alarm
output switch and water detection output switch in
the Multi-Monitor to ON,
When adjusting the light liquid outlet pressure only after feeding to a level beyond LM trigger
pressure (11P}, follow the procedure below. Failure to follow may cause a false alarm.
(i) Set the MM function switch on the control panel to OFF position.
(ii) Accomplish pressure adjustment.
(iii) Place the MM function switch on the control panel back into the ON position.
In addition, the flow rate indicating LED of the Multi-Monitor should be actuated approximately 20 to 30
seconds after the MM function switch is set to ON.
The procedure adjusting both flow rate and light liquid outlet pressure after feeding refers to the
steps 8 to 10 in Section 4.2.3 "Light Liquid Outlet Pressure Adjustment".
ill. CAUTION
Setting the circulation line pressure beyond 0.15 MPa (1.5 kgf/crrf) could result in the light liquid
flowing out to the sludge side or the motor being overloaded.
ill. CAUTION
When adjusting the circulation line pressure to a level beyond the WD trigger pressure, follow
the procedure below. Failure to follow may cause a false alarm.
(i) Set the MM function switch on the control panel to OFF position.
(ii) Accomplish pressure adjustment.
(iii) Place the MM function switch on the control panel back into the ON position.
In addition, the flow rate indicating LED of the Multi-Monitor should be actuated approximately 20 to 30
seconds after the MM function switch is set to ON.
s tep 10
Operation Check item
Set the DD alarm output switch in the Multi-Monitor Make sure that the Rotation display LED (green)
to ON. on top of the Multi-Monitor is flashing.
Make sure that the Trouble display LED (red)
turns off.
NOTE
If the rotation display LED (green) does not flash or the trouble display LED (red) is lighting, the
sensor out of position or a sensor circuit failure is probable cause. Take appropriate action in
accordance with Section 4.3.3 in this manual or Section 6.12.5 in the Maintenance Manual.
& WARNING
When an unusually large vibration or sound (contact sound or abnormal sound from the
bearing section) is present, stop the purifier as soon as possible by depressing the
Emergency Stop push button.
II II
Step 1
Operation Check item
Depress the [AUTO.STOP] push button on the The feed liquid valve CV1 closes and the
automatic control panel. sequential process of [Replacement] ~
s tep 2
Operation Check item
Stop the oil heater.
s tep 3
Operation Check item
After making sure that the SELFJECTOR Also make sure that the other valves and cocks
completely stops, close both the feed liquid inlet are closed.
valve V7 and butterfly valve V1 0.
NOTE
Whether the SELFJECTOR stops or not can be confirmed with either the safety joint at the
horizontal shaft gear pump or the motor fan.
As the Discharge Detector Function is included in the MM-3 system, the rotation display LED
(green) on top of the Multi-Motor changes from flashing to constant lighting to tell that the
SELFJECTOR has been stopped.
Step 4
Operation Check item
Set power switches of the Multi-Monitor, automatic Make sure that power to the Multi-Monitor,
control panel and starter to OFF in that order. automatic control panel and starter has been cut
off.
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Fig. 5-3
I SelfjeCtor A Dirty oil inlet( rD.: trom Settlmg taU:, LO.: trcrn Sump tonk) 1><:1 Glove valve
2 Operating water solenoid valve unit B Purified oil outlet(FO.: to Service tonk, LO.: to Sump tonk) 1'-J Check valve
- Capillary line
Electric wiring
Step 1
Before start-up, make sure that the valves take the following positions:
Full open: V5, V6, V7, VB, V9, and V1 0
Full close: V1 , V3, CV1 and SV2
step 2
Operation Check item
Set power switches of the starter, alarm panel and Make sure that power to the starter, alarm panel
Multi-Monitor to ON in that order. and Multi-Monitor is on.
Step3
Operation Check item
Set the MM function switch on the alarm panel to Always operate this switch as described when feed
ON. Then set the LM alarm output switch in the liquid flow and light liquid outlet pressure become
Multi-Monitor to OFF. necessary to adjust.
step 4
Operation Check item
Depress the [START] button on the starter to start Make sure that the operation sound and vibration
up the purifier. Set the MM function switch on the are normal.
control panel to ON. After the start-up make sure that the current value
falls within 50 to 70% of the rating.
NOTE
Refer to Section 4.1.4 Table 4-3 in the "Operating manual1 ".
Usually the rated number of revolution can be achieved 5 to 10 minutes following the start-up.
Step 5
Operation Check item
Start the oil heater. Make sure that the feed liquid is circulating in the
oil heater and heated up to the given temperature.
NOTE
Such as fuel oil A does not have to be heated.
Step 6
Operation Check item
Open the manual handle of the solenoid valve SV2 When the supply of operating water for closing
for 20 to 30 seconds to supply the operating water bowl is completed, close the manual handle of
for closinQ bowl so that it is closed. the valve.
Step 8
Operation Check item
Open the cock (for opening bowl) V1 for Confirm the discharge operation by the increase of
approximately 2 seconds to supply the operating current reading or discharge sound.
water for opening bowl so that water in the bowl
(replacement water) is discharged.
NOTE
Perform flushing inside the bowl.
St ep 9
Operation Check item
When the discharge is completed, close the cock
V1 and open the solenoid valve SV2 for 20 to 30
seconds to supply the operating water for closing
bowl.
s tep 10
Operation Check item
Refill the bowl with a specified quantity of pure When the refill is completed, always make sure
water using the hopper (supply of sealing water). that V3 is closed.
NOTE
Same as above step 7.
For the necessary quantity of sealing water, refer to Table 3-12 in 3.6.5.1.
Ste_p11
Operation Check item
Depress the [FEEDING] push button.
Step 13
Operation Check item
Throttle down the pressure valve V6 for the light The pressure adjustment LED (green) on top of the
liquid pressure level present in the Multi-Monitor. Multi-Monitor starts flashing when the pressure is
Then, change the MM function switch on the alarm within ± 15% of the set pressure, and changes to
panel from OFF to ON, and following to set the LM continuous lighting when it is within ±3%.
alarm output switch in the Multi-Monitor to ON.
NOTE
After the temperature of feed liquid being fed is stabilized (approximately 5 minutes), check once
again that the light liquid pressure is within 15% of the level present in the Multi-Monitor (the
pressure adjustment LED flashing or continuous lighting). Readjust the pressure, if necessary,
through V6 while watching the pressure adjustment LED.
&cAUTION
When adjusting the light liquid outlet pressure only after feeding to a level beyond LM trigger
pressure (L':1P), follow the procedure below. Failure to follow may cause a false alarm.
(i) Set the MM function switch on the alarm panel to OFF position.
(ii) Accomplish pressure adjustment.
(iii) Place the MM function switch on the alarm panel back into the ON position.
In addition, the flow rate indicating LED of the Multi-Monitor should be actuated approximately 20 to 30
seconds after the MM function switch is set to ON.
The procedure adjusting both flow rate and light liquid outlet pressure after feeding refers to the
steps 8 to 10 in Section 4.2.3 "Light Liquid Outlet Pressure Adjustment".
&cAUTION
In the lubricating oil treatment, introduce washing water into the bowl to clean at intervals of 6 to
8 hours before sludge discharge operation. (Carry out according to the operation procedure for
sludge discharge.) The bowl washing process is carried out after sludge discharge. For
necessary quantity of washing water, refer to Table 3-14 in Section 3.6.6.
Failure to clean the bowl may affect the purifier's performance or cause mechanical troubles.
.& WARNING
When an unusually large vibration or sound (contact sound or abnormal sound from the bearing
section) is present, stop the purifier as soon as possible by first depressing the "STOP
FEEDING" push button, then depressing the [Stop] push button on the starter.
Step 1
Operation Check item
Depress the [STOP FEEDING] push button on the
alarm panel to close the feed valve CV1.
St ep 3
Operation Check item
Fill the measuring hopper with a specified quantity When the refill is completed, always make sure
of water, and open the globe valve V3 to refill the that V3 is closed.
bowl (supply of replacement water).
NOTE
For the necessary quantity of replacement water, refer to Table 3-12 in Section 3.6.5.1.
step4
Operation Check item
Open the cock V1 for approximately 2 seconds to Confirm the discharge operation by the increase of
discharge the sludge. current reading or discharge sound.
Step 5
Operation Check item
Depress the [STOP] push button of the starter to
stop the motor.
NOTE
Whether the SELFJECTOR stops or not can be confirmed with either the safety joint at the
horizontal shaft gear pump or the motor fan.
step 7
Operation Check item
Set power switches of the Multi-Monitor, alarm Make sure that power to the Multi-Monitor, alarm
panel and starter to OFF in that order. panel and starter has been cut off.
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F D
Fig. 5-4
1 Selfjector A Pirtyoi inlet(FO.:from SeWing lll'lk, LO.:Irom Sump tonk) [X] Glove valve
2 Operating water solenoid valve unit B Purified on outiet(FO.: to Service lank, LO.: to Sump tarn:) 1'--J Check valve
3 Mu!ti-Monitor{LM) 0 Sludge & water outlet J<i Cock
I
E Woter inket(0.35~0.5MPo) Df:J Needle valve
Vl Bowl opening valve F Operating water drain
.%' Pressure reducing regulator
V3 Sealing water valve G feturn(FO.; to Settling tonk, LD.: to Sump tonk) ~ 2-way solenoid valve
V4 Circulation valve _I_ 3-woy solenoid valve
vs Flow adjustable valve ~ J-woy cyiinder valve
vo Pressure adjustable valve fd Strainer
V7 Feed inlet valve :z Butterfly valve
V8 By-pass valve § Duplex type strainer
V9 Operating water inlet valve 4:> Pressure senser
V10 Sludge discharge valve <D Thermo senser
SV2 Bowl closing soleoid valve ~ Motor
- Oil line
LM Leo~-Monitor - Sludge & drain line
- Water line
~
Capillary line
Electric wiring
Step 1
Before start-up, make sure that the valves take the following positions:
Full open: V4, V6, V7, VB, V9 and V1 0
Full close: V1, V3, V5 and SV2
St ep 2
Operation Check item
Set the MM function switch on the starter panel and Always operate this switch as described when feed
the LM alarm output switch in the Multi-Monitor to liquid flow and light liquid outlet pressure become
OFF. necessary to adjust.
s tep 3
Operation Check item
Set power switches of the starter, and Multi-Monitor Make sure that power to the starter, and
to ON in that order. Multi-Monitor is on.
step 4
Operation Check item ...
Depress the [START] button on the starter to start Make sure that the operation sound and vibration
up the purifier. are normal.
After the start-up make sure that the current 'value
falls within 50 to 70% of the rating.
NOTE
Refer to Section 4.1.4 Table 4-3 in the "Operating manual1 ".
Usually the rated number of revolution can be achieved 5 to 10 minutes following the start-up.
Step 5
Operation Check item
Start the oil heater. Make sure that the feed liquid is circulating in the
oil heater and heated up to the given temperature.
NOTE
Such as fuel oil A does not have to be heated.
step 6
Operation Check item
Open the manual handle of the solenoid valve SV2
for 20 to 30 seconds to supply the operating water
for closing bowl so that it is closed.
step 8
Operation Check item
Open the cock (for opening bowl) V1 to supply the Confirm the discharge operation by the increase of
operating water for opening bowl so that water in current reading or discharge sound.
the bowl (replacement water) is discharg_ed.
NOTE
Perform flushing inside the bowl.
Step 9
Operation Check item
When the discharge is completed, close the cock
V1 and open the solenoid valve SV2 for 20 to 30
seconds to supply the operating water for closing
bowl.
Step 10
Operation Check item
Refill the bowl with a specified quantity of pure When the refill is completed, always make sure
water using the hopper (supply of sealing water). that V3 is closed.
NOTE
Same as above step 7.
For the necessary quantity of sealing water, refer to Table 3-12 in Section 3.6.5.1.
step 11
Operation Check item
Open flow control valve VS fully and then set the Make sure that the by-pass valve VB is fully open.
MM function switch on the starter panel to ON.
After it, gradually open the feed liquid inlet valve
V7 for feeding.
Step 13
Operation Check item
Throttle down the pressure valve V6 for the light The pressure adjustment LED (green) on top of
liquid pressure level present in the Multi-Monitor. the Multi-Monitor starts flashing when the pressure
is within ± 15% of the set pressure, and changes
to continuous lighting when it is within ± 3%.
NOTE
After the temperature of feed liquid being fed is stabilized (approximately 5 minutes), check
once again that the light liquid pressure is within 15% of the level present in the Multi-Monitor
(the pressure adjustment LED flashing or continuous lighting). Readjust the pressure, if
necessary, through V6 while watching the pressure adjustment LED.
St ep 14
Operation Check item
Confirm the MM function switch on the starter The MM function switch in the ON position causes
panel is turning ON, and then set the LM alarm a FEED signal to be issued from the starter to the
output switch in the Multi-Monitor to ON. Multi-Monitor, making the Leakage Monitor
operative.
ffi CAUTION
When adjusting the light liquid outlet pressure only after feeding to a level beyond LM trigger
pressure (.IJ.P), follow the procedure below. Failure to follow may cause a false alarm.
(i) Set the MM function switch on the starter panel to OFF position.
(ii) Accomplish pressure adjustment.
(iii) Place the MM function switch on the starter panel back into the ON position.
In addition, the flow rate indicating LED of the Multi-Monitor should be actuated approximately 20 to
30 seconds after the MM function switch is set to ON.
The procedure adjusting both flow rate and light liquid outlet pressure after feeding refers to the
steps 8 to 10 in Section 4.2.3 "Light Liquid Outlet Pressure Adjustment".
&cAUTION
In the lubricating oil treatment, introduce washing water into the bowl to clean at intervals of 6 to
8 hours before sludge discharge operation. (Carry out according to the operation procedure for
sludge discharge.) The bowl washing process is carried out after sludge discharge. For
necessary quantity of washing water, refer to Table 3-14 in Section 3.6.6.
Failure to clean the bowl may affect the purifier's performance or cause mechanical troubles.
ill WARNING
When an unusually large vibration or sound (contact sound or abnormal sound from the
bearing section) is present, shut off the supply of feed liquid, then immediately depress the
[Stop] button on the starter to stop the purifier.
s tep 1
Operation Check item
Set the MM function switch on the starter panel to
OFF.
Step 2
Operation Check item
Stop the oil heater.
s tep 3
Operation Check item
After fully open the glove valve for return V4 and
by-pass valve V8, close the flow adjustable valve
V5.
s tep 4
Operation Check item
Fill the measuring hopper with a specified quantity When the refill is completed, always make sure
of water, and open the globe valve V3 to refill the that V3 is closed.
bowl (supply of replacement water).
NOTE
For the necessary quantity of replacement water, refer to Table 3-12 in Section 3.6.5.1.
St ep 5
Operation Check item
Open the cock V1 for approximately 2 seconds to Confirm the discharge operation by the increase
discharge the sludge. of current reading or discharge sound.
After this discharge, close cock V1.
step 6
Operation Check item
Depress the [STOP] push button of the starter to
stop the motor.
NOTE
Whether the SELFJECTOR stops or not can be confirmed with either the safety joint at the
horizontal shaft gear pump or the motor fan.
step 8
Operation Check item
Set power switches of the Multi-Monitor, and starter Make sure that power to the Multi-Monitor, and
to OFF in that order. starter has been cut off.
If the oil purifier will not be used for a long period of time (more than 3 months) carry out the following
inspection, maintenance and service activities.
&cAUTION
o Place appropriate desiccant in the starter, control panel and Multi-Monitor and wrap them
closely in vinyl film sheet or the like. Condensation due to significant moisture may cause
rust inside. Close the butterfly valve at the sludge outlet.
o Shut the butterfly valve. If the butterfly valve is open during suspension, vapors from the
sludge tank may cause the shaft system to be oxidized.
6.4 Other
&cAUTION
When the purifier has not been used for a long period of time (more than 3 months), carry out
inspections centering on the bearing section prior to resuming the operation.
o Check that the bearings are all rust-free.
o Be sure to replace rusted bearings.
o Be sure to oil the bearings before starting the operation.