MAN TGS-TGX Wiring Diagrams Electrical System K100 (2nd Edition) (053-096)
MAN TGS-TGX Wiring Diagrams Electrical System K100 (2nd Edition) (053-096)
MAN TGS-TGX Wiring Diagrams Electrical System K100 (2nd Edition) (053-096)
A = Lighting learning routine / B = Light circuit / C = Fog lamp/rear fog lamp circuit / D = Cigarette lighter / E = Ashtray lighting sheet 13 of 22
Legend
A100 Central electrical system
A187 Headlight, left
A188 Headlight, right
A189 Tail light, left
A190 Tail light, right
A302 Central computer 2
E108 Parking light, right
E109 Parking light, left
E114 Outline light, front right
E115 Outline light, front left
E116 Outline light, rear right
E117 Outline light, rear left
E118 Tail light, right
E119 Tail light, left
F117 Fuse, parking/tail light, left
F118 Fuse, parking/tail light, right
G101 Battery 2
K116 Relay, parking/tail light
X395 Plug conn., outline light and interior light, left and right
X1540 Plug conn., frame I
X1544 Plug conn., frame III
X1545 Plug conn., front end, left
X1550 Plug conn., front end, right
X1557 Plug conn., frame, left
X1586 Plug conn., connection, trailer socket 1
——– —————————————————————–
1 Side marker lights, left
2 Side marker lights, right
Note
Installation position of X1586 for semitrailer is E8!
A = Headlight ash / B = Headlight low beam, headlight high beam, daytime driving lights / C = Headlight beam regulator sheet 15 of 22
Date: 09.2007
Legend
A100 Central electrical system
A187 Headlight, left
A188 Headlight, right
A302 Central computer 2
A407 Instrumentation
E110 Headlight low beam, right
E111 Headlight low beam, left
E112 Headlight high beam, right
E113 Headlight high beam, left
E478 Daytime driving lights, right
E479 Daytime driving lights, left
H129 Check lamp, headlight high beam
R109 Potentiometer, headlight beam regulator
S108 Steering column stalk (turn indicators, wipers and headlights)
X1545 Plug conn., front end, left
X1550 Plug conn., front end, right
X1642 Earthing point, cab behind instrument panel
X1644 Earthing point, cab, next to central electrical system
X1967 Plug conn., 1 combination steering column stalk
——– —————————————————————–
1 for headlights
A = Headlight ash / B = Headlight low beam, headlight high beam, daytime driving lights / C = Headlight beam regulator sheet 15 of 22
A = Rear fog lamps / B = Fog lamps, additional high beam headlights, cornering light, left / C = Fog lamps, additional high beam headlights, cornering light, right sheet
16 of 22
Date: 03.2005
Legend
A100 Central electrical system
A189 Tail light, left
A190 Tail light, right
A302 Central computer 2
A438 Light surround, right
A439 Light surround, left
E122 Fog lamp, right
E123 Fog lamp, left
E124 Rear fog lamp, right
E125 Rear fog lamp, left
E194 High beam headlight, right
E195 High beam headlight, left
E480 Cornering light, right
E481 Cornering light, left
X1544 Plug conn., frame III
X1545 Plug conn., front end, left
X1550 Plug conn., front end, right
X1642 Earthing point, cab behind instrument panel
X1644 Earthing point, cab, next to central electrical system
A = Rear fog lamps / B = Fog lamps, additional high beam headlights, cornering light, left / C = Fog lamps, additional high beam headlights, cornering light, right sheet
16 of 22
Legend
A100 Central electrical system
A189 Tail light, left
A190 Tail light, right
A302 Central computer 2
A402 Control unit, EBS
A403 Vehicle management computer
A407 Instrumentation
B337 Brake power sensor, EBS
B369 Electrical switch, check lamp, parking brake
E102 Reversing light, right
E103 Reversing light, left
F314 Fuse, reversing light
G101 Battery 2
H112 Brake lamp, right
H113 Brake lamp, left
H117 Check lamp, parking brake
X1540 Plug conn., frame I
X1544 Plug conn., frame III
X1586 Plug conn., connection, trailer socket 1
X1587 Plug conn., connection, trailer socket 2
X1627 Plug conn., reversing lights
X1834 Crimped connector, line 71300
X2497 Plug conn., distributor, line 16109
X4259 Adaptation, reversing buzzer in rear light
——– —————————————————————–
1 Switch, reverse gear
Note
Installation position of X1586 and X1587 for semitrailer is E8!
A = Pushbutton unit illumination / B = Permanent load voltage supply / C = Entrance lighting / D = Interior lights sheet 18 of 22
Date: 09.2006
Legend
A100 Central electrical system
A302 Central computer 2
A407 Instrumentation
A451 Door module, left
A452 Door module, right
A465 Door lock, left
A466 Door lock, right
E127 Interior light, left
E128 Interior light, right
E268 Entrance lighting, right
E269 Entrance lighting, left
F125 Fuse, pushbutton unit illumination
F128 Fuse, permanent load
R106 Potentiometer, instrument lighting
X395 Plug conn., outline light and interior light, left and right
X1546 Plug conn., door, right
X1547 Plug conn., door, left
X1557 Plug conn., frame, left
X1569 Plug conn., storage locker lighting
X1570 Plug conn., storage locker lighting
X1836 Crimped connector, line 58000
X2542 Potential distributor, 21-pin, line 58000
X2543 Potential distributor, 21-pin, line 30006
X4646 Potential distributor, line 58300
——– —————————————————————–
1 Door module
2 Terminal 58, dimmed
A = Pushbutton unit illumination / B = Permanent load voltage supply / C = Entrance lighting / D = Interior lights sheet 18 of 22
Legend
A100 Central electrical system
A187 Headlight, left
A188 Headlight, right
A189 Tail light, left
A190 Tail light, right
A302 Central computer 2
A407 Instrumentation
H119 Check lamp, turn indicators, trailer
H120 Turn indicator, front right
H121 Turn indicator, front left
H122 Turn indicator, rear right
H123 Turn indicator, rear left
H124 Turn indicator, side right
H125 Turn indicator, side left
H380 Check lamp, turn indicator, tractor, right
H381 Check lamp, turn indicator, tractor, left
S108 Steering column stalk (turn indicators, wipers and headlights)
S109 Switch, hazard warning lights
X1540 Plug conn., frame I
X1544 Plug conn., frame III
X1545 Plug conn., front end, left
X1550 Plug conn., front end, right
X1586 Plug conn., connection, trailer socket 1
X1967 Plug conn., 1 combination steering column stalk
Note
Installation position of X1586 for semitrailer is E8!
A = Spare lines / B = Spare lines for trailer socket / C = Spare lines for engine start/stop sheet 20 of 22
Date: 03.2005
Legend
A100 Central electrical system
A302 Central computer 2
G101 Battery 2
S580 Button, engine start (MP box)
S581 Button, engine stop (MP box)
X327 Plug conn. to solenoid valves in frame
X637 Plug conn., differential lock, rear axle
X1540 Plug conn., frame I
X1544 Plug conn., frame III
X1551 Plug conn., engine/EDC/gearbox II
X1557 Plug conn., frame, left
X1586 Plug conn., connection, trailer socket 1
X1587 Plug conn., connection, trailer socket 2
——– —————————————————————–
1 Solenoid valve, transverse differential lock, rear axle
2 Switch for indicator, transverse differential lock
3 Solenoid valve, transverse differential lock, rear axle
4 Check lamp, transverse differential lock, rear axle
5 Check lamp, interaxle differential lock
6 Solenoid valve, interaxle differential lock
7 Solenoid valve, power take-off I
8 Data line
9 Supply, trailer (overll shut-off device)
10 Control, trailing axle or leading axle, trailer
11 Pressure switch, check, parking brake, trailer
12 Check lamp, brake wear indicator, trailer
Note
Installation position of X1586 and X1587 for semitrailer is E8!
A = Spare lines / B = Spare lines for trailer socket / C = Spare lines for engine start/stop sheet 20 of 22
Legend
A100 Central electrical system
A302 Central computer 2
A403 Vehicle management computer
X1553 Plug conn., engine/EDC/gearbox III
X1559 Plug conn., engine/EDC/gearbox IV
X1562 Plug conn., gearbox
X1948 Plug conn., engine/gearbox
X1972 Plug conn., pedals, outside
X1983 Threaded pin M6 (motor power box)
——– —————————————————————–
1 Switch, reverse gear
2 Clutch travel sensor
3 Gearbox neutral
4 Gearbox, input speed
5 Switch, reverse gear
6 Gearbox control module
7 Diagnosis, AS-Tronic
8 Gearbox control module
9 Gearbox control module
Legend
A100 Central electrical system
A302 Central computer 2
X1553 Plug conn., engine/EDC/gearbox III
X1559 Plug conn., engine/EDC/gearbox IV
X1951 Plug conn., engine/gearbox
X1983 Threaded pin M6 (motor power box)
X3462 Plug conn., engine - power take-off
——– —————————————————————–
1 Solenoid valve, accumulator
2 Temperature sensor, Intarder
3 Proportional valve, Intarder
4 Solenoid valve, accumulator/transmitter, actuating pressure
5 Check lamp, power take-off I
6 Check lamp, power take-off II
Legend
A Trailer socket, 24V 7-pin N
——– —————————————————————–
A100 Central electrical system
A302 Central computer 2
G101 Battery 2
X330 Socket N 24V
X1540 Plug conn., frame I
X1586 Plug conn., connection, trailer socket 1
Note
Installation position of X1586 for semitrailer E8!
Legend
A Trailer socket, 24V 7-pin N
B Trailer socket, 24V 7-pin S
——– —————————————————————–
A100 Central electrical system
A302 Central computer 2
G101 Battery 2
X329 Socket S 24V
X330 Socket N 24V
X1540 Plug conn., frame I
X1586 Plug conn., connection, trailer socket 1
X1587 Plug conn., connection, trailer socket 2
Note
Installation position of X1586 and X1587 for semitrailer is E8!
Legend
A ASR check lamp
——– —————————————————————–
A100 Central electrical system
A302 Central computer 2
A407 Instrumentation
H140 Check lamp, ASR/ESP info.
Note
For basic equipment, see wiring diagram for EBS!
Legend
A ASR slip thresholds button
——– —————————————————————–
A100 Central electrical system
A302 Central computer 2
A402 Control unit, EBS
S256 Button, ASR or ASR/ESP spin threshold increase
X2541 Potential distributor, 21-pin, line 31000
X4732 Potential distributor, line 16000, switch lighting
Legend
A Battery master switch, mechanical
——– —————————————————————–
A100 Central electrical system
A302 Central computer 2
G100 Battery 1
M100 Starter
S149 Isolator switch, battery +
Interaxle and transverse differential lock, rear axle (3-axle vehicle) sheet 1 of 1
Date: 11.2005
Legend
A Interaxle and transverse differential lock, rear axle
——– —————————————————————–
A100 Central electrical system
A302 Central computer 2
A407 Instrumentation
G101 Battery 2
H398 Check lamp, transverse differential lock, rear axle
H407 Check lamp, interaxle differential lock, rear axle
S185 Switch, indicator, transverse differential lock, rear axle
S186 Switch, indicator, transverse differential lock, 2nd rear axle
S187 Switch, transverse differential lock, rear axle
S212 Switch, interaxle differential lock
S254 Switch, indicator, interaxle differential lock, rear axle
X327 Plug conn. to solenoid valve in frame
X637 Plug conn., differential lock, rear axle
X1544 Plug conn., frame III
X1557 Plug conn., frame, left
X2541 Potential distributor, 21-pin, line 31000
X4732 Potential distributor, line 16000, switch lighting
Y145 Solenoid valve, transverse differential lock, rear axle
Y150 Solenoid valve, interaxle differential lock
Interaxle and transverse differential lock, rear axle (3-axle vehicle) sheet 1 of 1
Legend
A Differential lock, transverse, rear axle
——– —————————————————————–
A100 Central electrical system
A302 Central computer 2
A407 Instrumentation
G101 Battery 2
H398 Check lamp, transverse differential lock, rear axle
S185 Switch, indicator, transverse differential lock, rear axle
S187 Switch, transverse differential lock, rear axle
X327 Plug conn. to solenoid valve in frame
X637 Plug conn., differential lock, rear axle
X1544 Plug conn., frame III
X1557 Plug conn., frame, left
X2541 Potential distributor, 21-pin, line 31000
X4732 Potential distributor, line 16000, switch lighting
Y145 Solenoid valve, transverse differential lock, rear axle
Legend
A Pressure control module, front axle, left
B Pressure control module, front axle, right
C Pressure control module, rear axle
——– —————————————————————–
A100 Central electrical system
A302 Central computer 2
A402 Control unit, EBS
B119 Speed sensor, front axle, left
B120 Speed sensor, front axle, right
B121 Speed sensor, live axle, left
B122 Speed sensor, live axle, right
B332 Sensor, brake pad, front axle, right
B333 Sensor, brake pad, front axle, left
B334 Sensor, brake pad, live axle, right
B335 Sensor, brake pad, live axle, left
B337 Brake power sensor, EBS
X1548 Plug conn., frame IV
X1557 Plug conn., frame, left
X3630 Wiring harness, adapter, sensor, driven axle brake pad/lining
Y262 Pressure control module, front axle, right
Y263 Pressure control module, front axle, left
Y264 Pressure control module, rear axle
Legend
A Trailer socket
B Check lamps
——– —————————————————————–
A100 Central electrical system
A302 Central computer 2
A402 Control unit, EBS
A407 Instrumentation
F160 Fuse, EBS/ABS, voltage supply, trailer
G101 Battery 2
H107 ABS, tractor/trailer
H140 Check lamp, ASR info
H151 Check lamp, ABS info in trailer
H415 Check lamp, directional stability
X317 Trailer socket, ABS
X1542 Plug conn., frame II
X1548 Plug conn., frame IV
Legend
A Voltage supply
B Trailer control module
C ASR slip thresholds
——– —————————————————————–
A100 Central electrical system
A302 Central computer 2
A402 Control unit, EBS
F161 Fuse, EBS (ABS), pressure control valve voltage supply
F162 Fuse, EBS (ABS), control
S256 Button, ASR or ASR/ESP - spin threshold increase
X1540 Plug conn., frame I
X1548 Plug conn., frame IV
X1644 Earthing point, cab, next to central electrical system
X2541 Potential distributor, 21-pin, line 31000
X4664 Plug conn., ASR
X4732 Potential distributor, line 16000, switch lighting
Y278 Trailer control module
Note
*Connector drop-out detection: Short-circuit spring insulated by control
unit cell X1/15 when inserted. PIN X1/12 and pin X1/18 short-circuit if not
inserted!
Legend
A Pressure control module, front axle, left
B Pressure control module, front axle, right
C Brake power sensor
——– —————————————————————–
A100 Central electrical system
A302 Central computer 2
A402 Control unit, EBS
B119 Speed sensor, front axle, left
B120 Speed sensor, front axle, right
B332 Sensor, brake pad/lining, front axle, right
B333 Sensor, brake pad/lining, front axle, left
B337 Brake power sensor, EBS
X1548 Plug conn., frame IV
X1557 Plug conn., frame, left
Y262 Pressure control module, front axle, right
Y263 Pressure control module, front axle, left
Legend
A Pressure control module, rear axle
——– —————————————————————–
A100 Central electrical system
A302 Central computer 2
A402 Control unit, EBS
B121 Speed sensor, driven axle, left
B122 Speed sensor, driven axle, right
B334 Sensor, brake pad/lining, driven axle, right
B335 Sensor, brake pad/lining, driven axle, left
B529 Sensor, brake pad/lining, auxiliary axle, right
B530 Sensor, brake pad/lining, auxiliary axle, left
X1548 Plug conn., frame IV
X3630 Wiring harness, adapter, sensor, driven axle brake pad/lining
X3672 Wiring harness, adapter, sensor, auxiliary axle brake pad/lining
Y264 Pressure control module, rear axle